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Ferris Industries 5901181 Lawn Mower User Manual
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1. UMC800 Controller RS 485 Serial Communications with Modbus RTU Protocol Optional To Field Operator Interface Devices Figure 1 UMC800 components A separate Control Builder configuration software program is used for system configuration that operates on a Windows 95 or NT based PC The software program uses graphic symbols and line drawing connections to create custom control strategies Menus are provided in the software to allow selection of screens for the operator interface and to customize screen access methods and operator keys Completed configurations are loaded into the control system using a dedicated communications port in the controller or optionally via floppy disk A separate User Utility software program also running on a PC is used to create edit save open and download individual recipe profile and data storage files Calibration of the analog input and output modules can be performed through this utility program A modem connection Release F UMC800 Controller Installation and User Guide 3 4 01 UMC800 Overview Feature Summary through the Configuration port allows remote access to the controller via the Control Builder and User Utility programs This will enable trouble shooting configuration changes and firmware upgrade The optional communications board adds two bi directional multi drop RS 485 serial communicat
2. 552 Operator Interface Rear Connector Terminal Wiring Signal Name Wire Color Terminal Number Outer Shield 24V Shield Sig Gnd Shield Sig Gnd Sig Gnd TX Blue Black Not Used Shield Shield Shield reen Black I Red Shield iel Shield IT White Black 10 1041 Operator Interface Rear jeooeoooeee Coen TeminaW e Signal Wire Ternind Name Color Numbe RX Black RX White RXShd Shield TXShd Shield TX Black SG TX Red Sig Gnd Black Sig Gnd Green OuterShd Shield Not Used Not Used Black 24VDC Blue BOON DAR OI gt Connector for Cable from Controller Connector for Keyboard Connector for Cable from Controller Connector for Cable from Controller Figure 25 Terminal connections Release F 4 01 UMC800 Controller Installation and User Guide 41 Mounting and Wiring Wiring Communication Links COMM A and B connectors optional The CPU module equipped with the optional communication board provides two additional RS 485 communications ports with Modbus RTU protocol support COMM A port allows the UMC800 controller to network with up to 31 other slave UMC800 controllers and devices on a Modbus link COMM B port allows the UMC800 controller to be a master to up to 16 slave UMC800 controllers and devices on a Modbus link Figure 26 shows the COMM A and B connecto
3. Mechanical Shock Acceleration 1g Duration 30 ms Power Voltage 100 V to 240 V 24 V optional Frequency Hz 50 60 Hz or de Power Consumption 100 VA Maximum Release F UMC800 Controller Installation and User Guide 11 4 01 Pre Installation Considerations Introduction Electrical considerations The controller is considered open equipment per EN 61010 1 Safety Requirements for Electrical Equipment for Measurement Control and Laboratory Use Part 1 General Requirements Conformity with 72 23 EEC the Low Voltage Directive requires the user to provide adequate protection against a shock hazard The user shall install this controller in an enclosure that limits OPERATOR access to the rear terminals Controller grounding PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National Electrical Code ANSI NFPA 70 and local electrical codes Taking electrical noise precautions Electrical noise is composed of unabated electrical signals that produce undesirable effects in measurements and control circuits Digital equipment is especially sensitive to the effects of electrical noise You should use the following methods to reduce these effects e Supplementary bonding of the controller enclosure to a local ground using a No 12 4 mm copper conductor is recommended This may help minimize electrical noise and transients that may ad
4. D D in a KK COMM B COMMA Pre Figure 2 UMC800 controller hardware Release F UMC800 Controller Installation and User Guide 5 4 01 Equipment Identification Controller Components I O modules Eleven different module types can be installed in the controller to support both analog and digital inputs and outputs of various types and signal levels The signal type and I O capacity for each module type is indicated in Table 1 Table 1 Controller plug in I O module types Module Type Signal Types Maximum I O per Maximum no UO card of cards Universal Analog Inputs Al mV V mA T C RTD Ohms 64 4 16 Analog Outputs AO 0 mA to 20 mA 16 4 4 Digital Inputs DI 4 types AC 100 240 Vac 96 6 16 DC 24 Vdc 96 6 16 Logic Dry contacts 96 6 16 5 mA 5 Vdc 16 point Dry contacts 48 16 3 Digital Outputs DO 4 types AC 100 240 Vac 96 6 16 AC 100 240 Vac High current outputs With 42 2 12 2 outputs rated 2 A 4 outputs rated 0 5 A DC 24 Vdc 96 6 16 Relay SPST normally open NO or 60 6 10 normally closed NC contact User configurable Pulse Input Frequency Input 24 Vdc 64 4 16 pH Power Module 15 Vdc 8 4 2 NOTE Total combined digital I O is 96 points Control architecture The UMC800 uses a function block configuration architecture to develop control strategies for both analog and digital operations A function block may represent a physical input or output
5. eg 0 Host es Computer 08 POWER 0 LOBAT o FORCE 0 o RUN O Controller with Optional LE Kean Communications Board 22 er 5 z a Q 100 240 V gt 50 60 Hz 100 VA MAX RS232 RS485 Gei Converter RS 485 communications requires termination resistors at each end To other UMC800 Controllers Figure 27 RS 485 port wiring 2 wire Release F 4 01 UMC800 Controller Installation and User Guide 43 Mounting and Wiring Remote Access Remote Access Overview Remote controller access via dial up modem is available via the communication setup An external modem is required at the controller and is connected to the standard RS232 configuration port marked CONFIGURATION All functions of the Control Builder and User Utility programs can be performed over this link Remote access functions include on line monitoring configuration upload and download and firmware upgrade Modem requirements Most commercially available modems can be used with the UMC800 controller The modem must have the following capabilities e RS232 interface e Auto answer e Can operate at 9600 baud 8 data bits 1 stop bit and no parity e Hardware handshaking can be disabled e Software handshaking can be disabled e Data Terminal Ready DTR input can be disabled e Result codes can be suppressed e Echo can be disabled e Must be equipped with non volatile memory NVRAM so that settings that are co
6. Digital Output Module NO NC Normally Open 1 EU TC Normally Closed Contacts vom Contacts Figure 18 DO module relay contact setting Release F UMC800 Controller Installation and User Guide 31 4 01 Mounting and Wiring Signal Wiring Pulse input frequency input module with digital outputs Figure 19 shows the terminal block connections for Pulse Frequency Input Module See Specifications section for details on all I O module specifications D ATTENTION 16 Point Digital Input module ID D has 32 terminals If you are using 2 wires per DI use 22 gage wires so all 32 wires can fit through the rubber grommet in the controller case See Figure 19 Module ID D Identifiable by Each odd numbered 32 screws terminal is internally grounded 3 CC Input 1 z gt Input 1 Input 2 AN 30 po01 r DO1 _ DO2 7771 DO2 77 DO3 kr ZI1 DO3 77 L DO4 KEE 777 kInput 3 77TL Input 3 d Jr Input 4 L Input 4 14 Figure 19 PI FI module terminal block connections 32 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Signal Wiring Pulse input frequency input jumpers The Pulse Frequency Input Module with Digital Outputs Module ID D contain jumpers to set the de energized Input Filter Cutoff Frequency All four inputs are factory set to 500 KHz as shown in Figure 23 To
7. Control builder 8 Controller enclosure 5 Operator Interface 7 Controller Model number 21 Operational modes 53 Status indicators 80 Controller diagnostics 79 Controller Status 60 CPU replacement 75 CPU option 5 10 42 CPU Option 61 pD Diagnostic summary 80 Diagnostics 79 Index Digital Input wiring 28 Digital Output wiring 30 Downloading files 56 Electrical noise 12 Enclosure rating 98 Fault detection 81 Ferrite Clamp installation 39 Files download 56 fuse replacement 72 G H Grounding 51 I J K L T O Module replacement 74 T O Module ID 19 I O Modules 6 Analog Input 25 93 Analog Output 27 94 Digital Input 28 Digital Output 30 Relay Output 96 Installation Power requirements 16 M N Maintenance 63 Mechanical Shock 11 Modbus See RS 485 Modbus RTU mode changing 53 Modem accessing controller remotely 44 configuration examples 46 how to configure 45 Mounting Controller 16 Enclosure dimensions 17 Site preparation 15 Release F 4 01 UMC800 Controller Installation and User Guide 103 Index 0 Offline mode 53 Operating conditions 99 Operational modes 53 P Q Part Numbers 9 Power Power Consumption 11 POWER LED 59 power supply replacement 76 Power supply option 16 Pre installation considierations I I Program mode 53 R Relative Humidity 11 Remote access o
8. Outputs Pulse Mode Limitations Outputs per Module Min Frequency Duty Cycle 100 kHz 10 Max Frequency Duty Cycle 100 kHz 90 Pulse Width Min 100 uSec Pulse Width Max unlimited 6 Module ID 6 Contact Rating 4 A 250 Vac on resistive load Time Proportional Contact Type Time Resolution SPST normally closed NC individually configurable to normally open NO via jumper 4 msec Outputs TPO Module Synchronization Any Digital Output may be configured Individual TPOs are not synchronized with others Base Power Required is the power required to provided module operation within specifications 96 UMC800 Controller Installation and User Guide Release F 4 01 Specifications Design Design Parameter Description Scan Rate 1 Al module 1 to 4 analog inputs 333 milliseconds Setpoint Programmers 2 Al modules 5 to 8 analog inputs 500 milliseconds 3 Al modules 9 to 12 analog inputs 700 milliseconds 4 Al modules 13 to 16 analog inputs 900 milliseconds 5 Al modules 17 to 20 analog inputs 1100 milliseconds 6 Al modules 21 to 24 analog inputs 1300 milliseconds 7 Al modules 25 to 28 analog inputs 1500 milliseconds 8 Al modules 29 to 32 analog inputs 1700 milliseconds 9 Al modules 33 to 36 analog inputs 1900 milliseconds 10 Al modules 37 to 40 analog inputs 2100 milliseconds 11 Al
9. Table 7 I O module installation limitations 0 00 eee eeceeecesecesecesecaecsaecaeecaeeeseseaeseaeesseeseeeseeeeeeeeeseeeseesseeaecnaes 20 Table 8 I O module identification record 22 Table 9 Universal analog input module specifications 20 0 ee ee eeseceseceseceseceessecssecaeecaeeeaeseaeeeeeeeseeaeeseesseeaeenaecsaes 25 Table 10 Summary of communication link connections to Controller oo cece eee eeeeseeeseeeeeeeeeeeeeeeeceseceseeseesaecnaes 37 Table 11 Configuration connector Dinoutg cece cee cseecseeeseeeeeeeeeeseeeecesecaecsaecsaecsaecaaecaeesseseseseeeeseseeeeseenseeseenaes 37 Table 12 Null modem cable construction 0 0 eee cee cee eseeeseeeseeeeeeeeeesseeeensecssecsaecsaecsaecaaecaeeeseseaeseeeeeeeeeeeseenseeaeenaee 38 Table 13 Operator interface connector Dipoutz eel eee eeeeee eee eeeeceeseeeeesecssecsaecsaecsaecaaecaaecseseaeseaeeeeseeeeseeseeaeenas 40 Table 14 Powersupply wette ENEE EE ee EEN EENS EES 51 Table 15 Controller mode switch summary ererorarornvvrnrnrernrennnennnenvervvrrnereneveneveraverarvrarvreevresneesnessnennverneesnvesnsvsnssensee 55 Table 16 Controller downloading summary errrerarvrnvvrnvvrennrevnnevvnenvervvrrnvrsvsvenaverarerarvravvraenresnnevvensneenvesneesnvesvsvsvssensee 56 Table 17 Scan rates per inputs conftgured 58 Table 18 Controller status LEDS uge esheets E T e E EEEE ESTI R EE R EES E T E debsebegecbons 59 Table 19 Controller status LEDS eege SEENEN E EE A ETE E E 80 Table 20 Details
10. This connection shall be bonded to protective earth at the source of supply in accordance with national local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements Earth Ground Functional earth connection NOTE This connection shall be bonded to Protective earth at the source of supply in accordance with national and local electrical code requirements Chassis Ground Identifies a connection to the chassis or frame of the equipment shall be bonded to Protective Earth at the source of supply in accordance with national and local electrical code requirements UMC800 Controller Installation and User Guide Release F 4 01 Contents Ve tere EEN 1 PUMOS EE EE NE EE EN EN ER EP 1 UMG800 Gontfoller uuvvuismuidenssadusnasimenatruideteuenastet 2 CE Gonformity Europe iiss eege dite en eid adie vd a rK hire 2 MIMIC SOO Ov Sri EE 3 UMG800 Description deier Seed paaa oraaa a aaa Eaa andaa S aeaea Een 3 F atur SUMMARY EEN 4 Equipment RN Le Elte tte 5 Controller Components e cai dette knea aah ea didi 5 e tele Le H elt el MEI UE 8 S rial Corimuni ation POMS
11. the controller may perform either a cold start or a warm start of the controller configuration Warm start is the default mode of start up Warm start A warm start begins the scan cycle with all dynamic data retained from the previous valid scan A warm start occurs after a power up sequence with the configuration database integrity in RAM being verified A warm start is initiated when the controller mode is set from Offline mode to run Cold start A cold start initializes all functions to their default initialized states If default output values are defined these values are used as the starting values for restart of the controller A cold start is performed when e A file download is performed through the control builder program e The mode is set from PROGRAM to RUN through the SET MODE display of the operator interface e Setting the controller manual mode switch from PROGRAM to OFFLINE or RUN In this case the controller always performs a cold start e The configuration database in RAM is found to be invalid during power up sequence Scan rates 58 The analog input scan rate is a function of the total number of configured inputs in the controller as well as the number and type of configured function blocks Table 17 shows the fastest scan rate time for the number of analog input cards although the actual scan rate will be the slower of either the analog input rate or the function block execution rate Analog outputs are always
12. CPU module I O Module Diagnostics In The User Utility and Operator Interface Status LED on CPU Controller Table 21 Details of the I O module diagnostics display Fault Detection Troubleclearing Possible Cause Controller Action User Action MODULE 1 through MODULE 16 MODULE HI CJ POWER High cold junction Executes normally Improve 1 through TEMPERATURE LED flashes temperature on Al ventilation to MODULE 10 times module rack 16 Replace Al module MODULE WRONG POWER The module does These function Replace 1 through MODULE LED flashes not agree with the block types do the module MODULE 11 times module required following 16 for the control Check strategy Al sets its output configuration to failsafe DI sets its output to OFF MODULE NO MODULE POWER No module found These function Install the 1 through LED flashes in the slot that block types do the correct type of MODULE 11 times requires a module following module 16 for the control i strategy Al sets its output Check to failsafe configuration DI sets its output to OFF Release F UMC800 Controller Installation and User Guide 87 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing I O Module Controller Fault Detection Troubleclearing Diagnostics LED on CPU In The User Utility and Operator Interface Menu Status Possible Cause Controller Action U
13. F 7745 32 to 131 32 to 140 40 to 151 C 25 3 0 to 55 0 to 60 40 to 66 Ambient Relative 5 to 95 RH 10 to 55 RH 10 to 90 RH 5 to 90 RH Humidity non condensing non condensing non condensing non condensing Mechanical Acceleration 0g 1g 5g 20g Duration 0 ms 30 ms 30 ms 30 ms Vibration 10 Hz to 60 Hz 0 Hz to 14 Hz amplitude amplitude 0 07 mm 2 5 mm peak to peak peak to peak 60 Hz to 150 Hz 14 Hz to 250 Hz acceleration 1 g acceleration 1 g Relative Humidity is derated above 40 C Release F UMC800 Controller Installation and User Guide 99 4 01 Specifications PV Inputs PV Inputs Range Standard 7 Thermocouples J 58 to 302 50 to 150 IEC 584 1 ITS90 32 to 752 0 to 400 IEC 584 1 ITS90 328 to 1598 200 to 870 IEC 584 1 ITS90 L 58 to 302 50 to 150 DIN43710 ITS68 32 to 752 0 to 400 DIN43710 ITS68 328 to 1598 200 to 870 DIN43710 ITS68 K 32 to 752 IEC 584 1 ITS90 32 to 1472 IEC 584 1 ITS90 32 to 2192 IEC 584 1 ITS90 328 to 1598 IEC 584 1 ITS90 R 4 to 3200 IEC 584 1 ITS90 S 32 to 2912 0 to 1600 IEC 584 1 ITS90 4 to 3200 20 to 1760 IEC 584 1 ITS90 N 32 to 752 0 to 400 IEC 584 1 ITS90 32 to 1472 0 to 800 IEC 584 1 ITS90 32 to 2192 0 to 1200 IEC 584 1 ITS90 328 to 2372 200 to 1300 IEC 584 1 ITS90 T ITS90 130 to 464 90 to 240 IEC 584 1 ITS90 5
14. Pulse Frequency Input Card 15 Vdc pH Power Module 46190341 501 46190311 503 46190353 501 46190350 501 46190347 501 46190360 501 51450921 501 Controller Terminal Board Cover 51309474 501 RS 485 Comm Card Kit for controllers purchased 3 99 to 2 00 51404868 501 RS 485 Comm Card Kit for controllers purchased after 2 00 51404868 502 Ethernet Communications Card Upgrade Kit for controllers purchased after 12 00 51500651 501 Power Supply 100 240 V ac or dc 24 V ac or dc Optional 46190250 502 46190250 504 Controller CPU Kits for controllers purchased 3 99 to 2 00 Up to 8 PID Loops Up to 16 PID Loops Up to 8 PID Loops with RS 485 Communications Up to 16 PID Loops with RS 485 Communications 51404865 501 51404865 502 51404865 503 51404865 504 Controller CPU Kits for controllers purchased after 2 00 Up to 8 PID Loops Up to 16 PID Loops Up to 8 PID Loops with RS 485 Communications Up to 16 PID Loops with RS 485 Communications Battery for CPU Backplane Assembly 51404865 505 51404865 506 51404865 507 51404865 508 51198364 501 46190329 502 I O Black Terminal Block 46190202 501 Release F 4 01 UMC800 Controller Installation and User Guide 91 Parts List UMC800 Controller Part Description Part Number I O Red Terminal Block 46190204 501 Controller Fuse for 100 240 V supply 1 each 46182886 002 Controller Fuse fo
15. Summary of electrical physical environmental and 93 Release F 4 01 UMC800 Controller Installation and User Guide Introduction UMC800 Controller UMC800 Controller The UMC800 is industrial process control equipment that must be mounted The wiring terminals must be enclosed within a panel CE Conformity Europe This product is in conformity with the protection requirements of the following European Council Directives 73 23 EEC the Low Voltage Directive and 89 336 EEC the EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Deviation from the installation conditions specified in this manual and the following special conditions may invalidate this product s conformity with the Low Voltage and EMC Directives ATTENTION D The emission limits of EN 50081 2 are designed to provide reasonable protection against harmful interference when this equipment is operated in an industrial environment Operation of this equipment in a residential area may cause harmful interference This equipment generates uses and can radiate radio frequency energy and may cause interference to radio and television reception when the equipment is used closer than 30 meters 98 feet to the antenna e In special cases when highly susceptible apparatus is used in close proximity the user may have to employ additional mitigating measures to further reduce the electromagnetic emissions of
16. a group of physical inputs or outputs an internal calculation or an internal function such as a PID algorithm More than 70 standard UMC800 function block algorithm types are available for configuring analog and logic functions Typically a function block algorithm type may be used any number of times up to the limit of 250 blocks Some of these with specific limitations are e Control loops i e PID ON OFF TPSC and Carbon potential eight or sixteen maximum e Setpoint programmer and associated support blocks four maximum e Setpoint Scheduler and associated support blocks one maximum e Time proportioning output blocks sixteen maximum e Pushbutton blocks four maximum e 4 Selector Switch blocks four maximum e Modbus Slave blocks sixteen maximum 6 UMC800 Controller Installation and User Guide Release F 4 01 Equipment Identification Operator Interface Operator Interface The UMC800 operator interface Figure 3 Figure 4 and Figure 5 provides a graphic LCD display and a monoplaner keyboard to allow operator access to all controller functions The operator interface becomes operational once a valid database is configured in the controller Modification and customization of the operator interface is performed using Control Builder software With the software data points can be identified tagged using eight character names Once named these data points may be accessed by the operator interface using a standard set of
17. blocks indicate low voltage modules See Figure 10 for an example Module type and terminal block identification are described in Table 6 CAUTION Do not switch the terminal boards and I O module PWAs The color and number designation of the terminal boards should match the correct I O module type 18 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Plug in Module Locations I O Module PWA Figure 10 I O module PWA and terminal Terminal Block Table 6 I O module identification pes Module Type ID Number Terminal Block Part Number Color Analog Input Al 1 Black 46190305 503 Analog Output AO 2 Black 46190314 503 Digital Input DI Logic 3 Black 46190311 503 Digital Input DI DC 4 Black 46190347 501 Digital Input DI AC 5 Red 46190350 501 Digital Input DI 16 point B Orange or Beige 46190353 501 Digital Outputs DO Relay 6 Red 46190308 503 Digital Outputs DO DC 7 Black 46190341 501 Digital Outputs DO AC 8 Red 46190344 501 Digital Outputs DO Higher A Red 46190344 502 Current AC 15 Vdc pH Power Module C Black 51450921 501 Pulse Frequency Input D Black 46190360 501 Release F 4 01 UMC800 Controller Installation and User Guide Mounting and Wiring Plug in Module Locations I O module limits The controller backplane accommodates I O module types subject to the limitations as s
18. change use needle nose pliers and move the jumper s to the desired position See the figure below for the default positions and jumper settings for 100 KHz and 5 KHz Pulse Frequency Input Board OFF 3 500KHz 2 E 100KH O 1x2 2 ON 1 5KHz 2 S O JAIL 3 O JA2 O JBL D i j O JC2 o Jci O JD2 o JDI Figure 20 PI FI module input filter cutoff frequency setting Pulse frequency card wiring The pulse frequency card input is designed to accept a contact closure type transmitter The typical wiring circuit is shown below A V Supply DC DD Rr lk e Pulse Transmitter VV Return DO Dt D Note All pulse DO O5 a frequency inputs share a return MOSFET Open Collector or connection that is common to all pulse Contact Closure drive S frequency inputs on card Pulse Frequency Input Card Input Connections Figure 21 Pulse frequency input connections Release F UMC800 Controller Installation and User Guide 33 4 01 Mounting and Wiring Signal Wiring V supply Choose a supply that is compatible with the environmental requirements of your
19. connections for external communications One provides a cable connection to a PC for configuration and database file management the other connection accommodates a cable to the operator interface An optional communication board provides two RS 485 serial communications ports slave and master using Modbus RTU protocol External Wiring nd Access Holes hl Dia Power Supply Figure 7 UMC800 controller enclosure Release F UMC800 Controller Installation and User Guide 15 4 01 Mounting and Wiring Mounting the Controller Power requirements The standard supply uses 100 240 Vac or Vdc input ranges for its source The input requirements are listed in Table 5 Instructions for wiring the power supply are found in Table 5 Table 5 Power supply input requirements 100 240 Vac or dc 10 or 15 50 60 Hz or de Voltage Input Frequency Power Consumption 100 VA maximum 24 Vac or dc optional 24 Vac 25 or 15 or 50 60 Hz or de 24 Vdc 50 or 8 100 VA maximum Assembling parts Assemble all parts of the UMC800 along with tools required to mount the UMC800 hardware You should have these tools on hand e Tool box that includes a center punch and a standard complement of flat blade and Phillips head screwdrivers as well as box end and open end wrenches e A drill tap and drill with number 9 drill bit for drilling clearance holes as applicable e Tools for measuring and marking
20. die das nicht ausdr cklich vom Lieferanten als ersetzbar angegeben ist e Die gesamte Verkabelung mu den rtlichen Normen entsprechen und von zugelassenem erfahrenem Personal durchgef hrt werden e Die Erde mu vor allen anderen Kabeln angeschlossen und zuletzt abgeklemmt werden e Inder Nahe der Ausr stung mu ein Schalter in der Hauptstromversorgung vorhanden sein AUSRUSTUNGSDATEN Netzspannung 100 bis 240 V Frequenz 50 60 Hz Nennleistung 100 VA UMGEBUNGSBEDINGUNGEN Betreiben Sie das Ger t nicht in Gegenwart entflammbarer Fl ssigkeiten oder D mpfe Der Betrieb elektrischer Gerate in solchen Umgebungen stellt ein Sicherheitsrisiko dar Temperatur Umgebung 15 bis 55 C Feuchtigkeit 10 bis 90 RH 40 C Vibration 14 bis 250 Hz Beschleunigung 1 g ANBRINGUNG DER AUSR STUNGEN Der Regler mu in ein Pult eingebaut sein damit der Bediener nicht zu oft auf die hinteren Anschl sse zugreifen mu AMAITHZEIZ AXOANEIAX GR2I 6048 Ma mv oof Tou KIVOUVOU N EKTPOTT NEING mou DO UTTOPOUCE Va TTPOKAAECE TIPOOWTTIK TPAUHATIOM AKOAOUBEIOTE OAES TIG UTTOOEIEEIG AOPAAE AG AUTWV TWV OONYIWV To oUuMBOAO auTO TrPpoEI OTToIEf TO XP OTN yia TTISUV N EKTPIK KIV UVO OE TEP TTWON ETTAPHS ME ETTIKIV UVA YEON TNG OUOKEUNG NMpootateuTikKO TEPHATIKO yEiwons Map xetar via ovvdeon pe Tov aywyo TIPOOTATEUTIK G YEIWONS TOU OUOT HATOG TPOPO OTIAG OP gt e Edv 0 stotAMOu G xpnoipotroinGei kar TP
21. display formats and a predefined menu hierarchy Customized display access and the assignment of selected displays to keyboard buttons may be developed using Control Builder software Selected displays such as bargraphs trends and overview displays will require the user to specify the individual data points to be represented on the display REP ZE bis leie eae ei Soe e 106 JE E BER kb JOO DOE BBEA VE Figure 3 551 operator interface Figure 4 552 operator interface Honeywell CJ NENNE NE Figure 5 1041 operator interface Release F UMC800 Controller Installation and User Guide 7 4 01 Equipment Identification Control Builder Control Builder All controller and operator interface configuration is performed using Control Builder software on a separate PC operating with Windows 95 or Windows NT 4 0 All configuration is performed off line computer disconnected from the controller and operator interface The configuration is downloaded in a separate operation as a complete file through a dedicated RS 232 communication port on the controller Once a configuration is installed into the controller and operator interface the Control Builder software may be used to monitor areas of the configuration to verify proper operation Controller configuration development is performed using Drag and Drop techniques for positioning graphic icons on a CRT display from a list of a
22. exp riment e La borne de masse doit tre raccord e avant tout autre c blage et d branch e en dernier e l est obligatoire de connecter cet appareil sur une ligne poss dant un moyen de coupure pr s de l appareil CARACTERISTIQUES DE L EQUIPEMENT Tension d alimentation 100 240 V Fr quence 50 60 Hz Puissance ou courant 100 VA CONDITIONS AMBIANTES Ne jamais utiliser cet quipement en pr sence de liquides ou vapeurs inflammables L utilisation de tout instrument lectrique dans un tel environnement pourrait pr senter un risque pour la s curit Temp rature Ambiante 15 55 Humidit 10 90 HR 40 Vibration Fr quence 14 250 Hz Acc l ration 1 g INSTALLATION DE L EQUIPEMENT Cet appareil doit tre mont dans un panneau pour limiter l acc s aux bornes arri res par l op rateur SICHERHEITSHINWEISE GE2I 6048 Befolgen Sie alle Sicherheitshinweise in diesen Unterlagen um das Risiko eines Stromschlags zu verringern der zu K rperverletzung f hren kann Dieses Symbol warnt den Benutzer vor eventueller BerUhrungsgefahr wo lebensgefahrliche Spannungen zug nglich sein k nnen Sch tzende Erdung F r den Anschlu der sch tzenden Erdung der Versorgungssystemleitung OPS gt e Bei Benutzung der Ausr stungen auf nicht vom Hersteller angegebene Art und Weise kann der von der Ausr stung gew hrleistete Schutz beeintr chtigt werden e Ersetzen Sie keine Komponente oder Teil
23. from its slot Be sure to note the slot position of the I O modules 9 Remove two screws one on each side at top of enclosure and slide top of enclosure forward 10 Remove ten screws securing the backplane to the enclosure 11 Lift backplane up though the top of the enclosure 12 Carefully install replacement backplane in enclosure and secure with screws 13 Slide metal top of enclosure in place and secure with two screws 14 Plug in each I O module PWA into its proper slot 15 Insert all terminal blocks onto the front of each module 16 Plug in the power supply into the enclosure slot and carefully insert CPU module into its slot 17 Secure power supply and CPU with five screws Release F 4 01 UMC800 Controller Installation and User Guide 77 Maintenance Replacement Procedures Step Action 18 Reconnect power wiring to proper terminals on power supply as shown F 3 15 AT 250V 9 Hot L1 Neutral L2 N Ground SA 18 Replace front cover and secure with two screws 20 Restore power to controller 21 Verify configuration Perform calibration of Al modules and CJC references if using T C for all channels if greater than 0 1 accuracy is required 78 UMC800 Controller Installation and User Guide Release F 4 01 Diagnostics and Troubleshooting Overview Diagnostics and Troubleshooting Overview This section provides diagnostic and troubleshooting information to help in evaluating contr
24. kommer i ber ring med bakre inkopplingsplintar HSM8 HONEYWELL SERVICE CENTERS ARGENTINA HONEYWELL S A I C BELGRANO 1156 BUENOS AIRES ARGENTINA Tel 54 1 383 9290 ASIA PACIFIC HONEYWELL ASIA PACIFIC Inc Room 3213 3225 Sun Kung Kai Centre N 30 Harbour Road WANCHAI HONG KONG Tel 852 829 82 98 AUSTRALIA HONEYWELL LIMITED 5 Thomas Holt Drive North Ryde Sydney NSW AUSTRALIA 2113 Tel 61 2 353 7000 AUSTRIA HONEYWELL AUSTRIA G m b H Handelskai 388 A1020 VIENNA AUSTRIA Tel 43 1 727 800 BELGIUM HONEYWELL S A 3 Avenue de Bourget B 1140 BRUSSELS BELGIUM Tel 32 2 728 27 11 BRAZIL HONEYWELL DO BRAZIL AND CIA Rua Jose Alves Da Chunha Lima 172 BUTANTA 05360 050 SAO PAULO SP BRAZIL Tel 55 11 819 3755 BULGARIA HONEYWELL EOOD 14 Iskarsko Chausse POB 79 BG 1592 Sofia BULGARIA Tel 359 791512 794027 792198 CANADA HONEYWELL LIMITED THE HONEYWELL CENTRE 529 Mc Nicoll Avenue M2H 2C9 NORTH YORK ONTARIO CANADA Tel 416 502 5200 CZECH REPUBLIC HONEYWELL Spol s r o Budejovicka 1 140 21 Prague 4 Czech Republic Tel 42 2 6112 3434 DENMARK HONEYWELL A S Automatikvej 1 DK 2860 Soeborg DENMARK Tel 45 39 55 56 58 FINLAND HONEYWELL OY Ruukintie 8 FIN 02320 ESPOO 32 FINLAND Tel 358 0 3480101 FRANCE HONEYWELL S A Batiment le Mercury Parc Technologique de St Aubin Route de l Orme CD 128 9119
25. modules 41 to 44 analog inputs 2300 milliseconds 12 Al modules 45 to 48 analog inputs 2500 milliseconds 13 Al modules 49 to 52 analog inputs 2700 milliseconds 14 Al modules 53 to 56 analog inputs 2900 milliseconds 15 Al modules 57 to 60 analog inputs 3100 milliseconds 16 Al modules 61 to 64 analog inputs 3300 milliseconds Scan rate dependent upon the number and type of configured function blocks Analog outputs will be updated at the same rate as analog inputs Fast Logic digital I O will be serviced one time every 100 msec Up to four independent setpoint programs can be configured with up to 50 segments each Up to 70 programs maximum storage Power Supply Power Consumption Standard 100 Vac to 240 Vac 50 Hz or 60 Hz or 100 Vdc to 240 Vdc Fuse 3 15 A T 250v or equivalent Optional 24 V dc or ac 50 Hz or 60 Hz Fuse 6 3 A slow blow or equivalent 100 VA maximum CPU Battery Wiring Communications Lithium Tadiran TL5101 SPD 1 2 AA 3 6 Vdc Removable terminal blocks with cross slotted screw terminals accepts 16 AWG to 22 AWG Two ports for external connections CONFIGURATION RS232 port dedicated connection of the controller to a PC running the Control Builder Configuration software DISPLAY RS422 port dedicated connection to the Operator Interface Optional Two RS 485 Serial Communication ports Modbus RTU Protocol Ethernet protocol
26. oe eee ean e aen EI Ee aee Ee av ESTEI sl EESE REESEN Ee 39 dE OR EE 41 COMM A and B port wiring 2 wire and A wirei 42 RS 485 Port Wing EE 43 Power supply terminal CONNECTIONS sissies reeet essre rs ienke enen sie hesen vep usea UPEN E OPEENS aen S E 51 Controller mode switehlocation s eiae nieee ie een e Ti des eisite aer 54 Controller status LEDS iss enesenn e i a E e aa EE E i 60 COMM A and B ports on CPU module 61 Controller components that contain calibration values 66 AT module terminal block uepssan se saapi eea a a a EE EENET ER ENB E NERE TE 68 AO mod le jumper SU stees eegene anne a secess o3 Sapa cd cso c5 nebbet Ede 69 Controller components and locationis issisiesss ssc isrsior sereset st stEtr eors REE et ESE Proe ISET EEEE EEES PETES eaS TESS KS ES e 70 Power supply fuse and CPU battery location orsnorenrrenrverrnvrnvnrennrenvnenvnnnnnnnvernvernerrvrversreravsravnsverasvrasvresnen 72 I O module terminal blocks not shown 16 point DI 75 UMC800 Controller Installation and User Guide Release F 4 01 Introduction Supplemental Installation Information performance specifications Provides helpful information for installing digital equipment in severe electrical noise environments Refer to document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments Purpose Introduction Purpose This Installation and User guide assists in the installation sta
27. ohms 3 wire connections 40 ohms balanced maximum Input Impedance Input Isolation 10 megohms for T C and mV inputs gt 1 megohm for volt inputs 400 Vdc point to point 3 75K Vac RMS A D converter to logic Stray Rejection Series mode gt 60 dB Common mode at 120 Vac gt 130 dB Burnout T C mV V except following ranges configurable to upscale downscale or none Volt 500 mV to 500 mV 1 V to 1 V 2 V to 2 V 5 V to 5 V 0 V to 10 V 10 V to 10 V inherent to zero volt RTD Inherent upscale mA Inherent downscale T C Break Detection Via current pulse Release E UMC800 Controller Installation and User Guide 93 4 01 Component Specifications I O Module Configuration Parameter Description Accuracy at reference conditions Factory configured accuracy 0 1 of range Cold junction accuracy 0 5 C Field calibration accuracy 0 05 of range Reference conditions Temperature 25 C 3 77 F 5 F Humidity 10 to 55 RH non condensing Line voltage Nominal 1 Source resistance 0 ohm Series mode and common mode 0 V Frequency Nominal 1 A D Converter Resolution Better than 1 part in 50 000 at 50 Hz Better than 1 part in 41 667 at 60 Hz Temperature Effect on Accuracy Long Term Stability 0 15 per 10 C in the rated limits 0 1 per year Analog Outputs Module ID 2 Number of Outputs 4 per module isol
28. one pH sensor input 26 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Signal Wiring Analog outputs module ID 2 The Analog Output AO module provides four outputs at 0 mA to 20 mA configurable for 4 mA to 20 mA or any span between 0 mA to 20 mA When not used for an analog output an output channel may be used to power a transmitter with 24 Vdc power The controller will support up to 4 AO modules for a total of 16 outputs Figure 15 shows the terminal connections for the AO module See Specifications section for details on all I O module specifications 4 to 20 mA Output Channel 4 4 to 20 ma Generator Channel 3 Channel 2 Channel 1 D ATTENTION Channels not used as analog outputs can be used to supply a transmitter with 24 Vdc power Figure 15 AO module terminal block connections Release F UMC800 Controller Installation and User Guide 27 4 01 Mounting and Wiring Signal Wiring Digital inputs Three types of Digital Input DI modules accept four types of input signals 1 Logic Input Module ID 3 and B 2 DC Input Module ID 4 3 AC Input Module ID 5 4 Pulse Frequency Input Module ID D 28 Each type is described on the following pages Figure 16 shows the terminal block connections for all DI modules See Specifications section for details on all I O module specifications D ATTENTION 16 Point Digital Input module ID B has 32 terminals If yo
29. per controller 64 inputs Number of Inputs Thermocouple with cold junction compensation for operation between 32 F to 176 F 0 C to 80 C Signal Source Line resistance up to 1000 ohms T C mV mA V RTD Pt 100 3 wire connections 40 ohms balanced max gt 1 Megohms for volt inputs Input Impedance 10 Megohms for T C mV inputs Field Wiring Channel 4 Thermocouple Input Current Input mA RTD T C mV V Channel 3 L RTD Ground Terminal Ground Terminal Ge A 250 ohm resistor is required for the input range Channel 2 RTD MN EE RTD Input 3 wires Channel 1 RTD RTD Ground Terminal Ground Terminal Figure 13 Al module terminal block connections Release F UMC800 Controller Installation and User Guide 25 4 01 Mounting and Wiring Signal Wiring Field wiring for one pH sensor input module ID C Figure 14 indicates the recommended wiring for one pH sensor input Note that two analog input channels are required one for the pH sensor and one for temperature Similar wiring may be used for additional sensors A UMC800 controller can accommodate 2 power modules for a total of up to 8 pH inputs UMC800 Controller Analog Input Module Power Supply Module Red Black pH 1 Sensor Temp pH 1 Sensor mV White Black Unused N UMC800 Shield Connector Kit Part No 51309814 501 Green Figure 14 Recommended wiring for
30. the Configuration port serial port of the controller 2 Using the operator interface to download files stored on a floppy disk These files include recipes setpoint profiles and data storage files There are mode restrictions on the downloading of certain configuration files For example the controller must be in the Program mode before downloading a controller configuration file Program mode is set using either the controller manual mode switch the SET MODE display of the operator interface or issuing a command to the controller through the Configuration port Downloading recipe information and read write of specific parameters is permitted when the controller is in the Program mode as well as the Run or Offline modes See Table 16 for a file downloading summary Table 16 Controller downloading summary Downloading Permitted When Controller is in PROGRAM Mode RUN Mode OFFLINE Mode Controller Configuration Files Yes No No Setpoint Profiles Setpoint Yes Yes Yes Schedule Recipe Files Yes Yes Yes Data Storage Configuration Files Yes No Yes Data Storage Non volatile Yes Yes Yes parameters Also there are mode restrictions for these procedures l Calibration Yes No Yes Real time Clock Change Yes Yes Yes 56 UMC800 Controller Installation and User Guide Release F 4 01 Operation Code Download Download via CONFIGURATION port A downloading tool i
31. this equipment 2 UMC800 Controller Installation and User Guide Release F 4 01 UMC800 Overview UMC800 Description UMC800 Overview UMC800 Description The Universal Multiloop Controller UMC800 is a modular controller designed to address the analog and digital control requirements of small unit processes With up to 16 analog control loops four setpoint programmers and an extensive assortment of analog and digital control algorithms the UMC800 is an ideal control solution for furnaces environmental chambers ovens reactors cookers freeze dryers extruders and other processes with similar control requirements Accommodating up to 64 universal analog inputs 16 analog outputs and 96 digital inputs outputs the UMC800 provides the appropriate balance of input and output hardware for these smaller unit processes The UMC800 uses separate hardware for control functions and operator interface functions to provide greater installation flexibility See Figure 1 The controller incorporates card slots capable of supporting up to 16 input and output modules that can be mixed to satisfy the hardware requirements of a specific application The operator interface uses a color graphic LCD display to provide a variety of display presentations for viewing control loops setpoint programs and other analog and digital status PC or Laptop with Control Builder Configuration Software On Line Help and User Utility Software
32. with a DC voltage between 10 and 30 VDC Power up the modem Run a serial communication port program such as Hyperterminal Within the communication program select the port to which the modem is connected Configure the port to these settings baud rate 9600 data bits 8 parity none stop bits 1 flow control none In the program s terminal window type in the letters AT E1 QO followed by the enter key The modem should give an OK response Enter the following command string AT amp YO SCH amp DO amp R1 amp 50 amp KO S0 1 Modem should respond with OK Enter the following command string AT EO Q1 amp WO Modem will not respond Power down the modem and disconnect it from the PC Connect the modem to the RS232 port of the UMC800 using a DB 9 male to DB 9 male modem cable Null modem cable may not work Connect the modem to a telephone jack Power up the modem and the UMC800 On a remote computer run Control Builder software Setup Control Builder to dial the UMC800 Verify that communications is established with the remote UMC800 50 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Power Supply Wiring Power Supply Wiring The power wiring is connected to the power terminals of the power supply in accordance with accepted wiring practices and is summarized in Table 14 shows the terminal connections for the power wiring F 3 15 AT 250V Figu
33. 0 Controller Installation and User Guide 29 Mounting and Wiring Signal Wiring Digital outputs There are four types of Digital Output DO modules that provide three types of Off On control 1 Relay alarm output Module ID 6 46190308 503 2 DC output Module ID 7 46190341 501 3 AC output Module ID 8 46190344 501 4 AC high output Module ID A 46190344 502 Figure 17 shows the terminal block connections for the DC output and AC output DO modules See Specifications section for details on all I O module specifications Module ID 6 Relay Alarm Output Module ID Field Wiring 6 7 8 Jumper orA S1 to S6 Module ID 7 DC Output 24 Vdc Field Wiring Logic Fuse G i 24V Load Module ID A Module ID 8 AC Output 120 240 Vdc AC Output 120 240 Vdc Wiring same as module 8 Field Wiring Maximum Load Current Outputs DO 1 4 Q DA DO 5 and 6 2A Figure 17 DO module terminal block connections 30 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Signal Wiring The Digital Output module with relay outputs Module ID 6 contain jumpers to set the de energized state of the relay contacts The relays are factory set to normally open NO for each output on the relay alarm module as shown in Figure 18 To change the state of the contacts Use a pair of needle nose pliers and move the jumper from the location NO normally closed to the location NC normally closed
34. 0 SAINT AUBIN FRANCE Tel from France 01 60 19 80 00 From other countries 33 1 60 19 80 00 GERMANY HONEYWELL AG Kaiserleistrasse 39 D 63067 OFFENBACH GERMANY Tel 49 69 80 640 HUNGARY HONEYWELL Kft Gogol u 13 H 1133 BUDAPEST HUNGARY Tel 36 1 451 43 00 ICELAND HONEYWELL Hataekni hf Armuli 26 PO Box 8336 128 reykjavik Iceland Tel 354 588 5000 ITALY HONEYWELL S p A Via P Gobetti 2 b 20063 Cernusco Sul Naviglio ITALY Tel 39 02 92146 1 MEXICO HONEYWELL S A DE CV AV CONSTITUYENTES 900 COL LOMAS ALTAS 11950 MEXICO CITY MEXICO Tel 52 5 259 1966 THE NETHERLANDS HONEYWELL BV Laaderhoogtweg 18 1101 EA AMSTERDAM ZO THE NETHERLANDS Tel 31 20 56 56 911 HSM8 HONEYWELL SERVICE CENTERS NORWAY HONEYWELL A S Askerveien 61 PO Box 263 N 1371 ASKER NORWAY Tel 47 66 76 20 00 POLAND HONEYWELL Sp z 0 0 Ul Domainewksa 41 02 672 WARSAW POLAND Tel 48 22 606 09 00 PORTUGAL HONEYWELL PORTUGAL LDA Edificio Suecia II Av do Forte nr 3 Piso 3 2795 CARNAXIDE PORTUGAL Tel 351 1 424 50 00 REPUBLIC OF IRELAND HONEYWELL Unit 1 Robinhood Business Park Robinhood Road DUBLIN 22 Republic of Ireland Tel 353 1 4565944 REP OF SINGAPORE HONEYWELL PTE LTD BLOCK 750E CHAI CHEE ROAD 06 01 CHAI CHEE IND PARK 1646 SINGAPORE REP OF SINGAPORE Tel 65 2490 100 REPUBLIC OF SOUTH AFRICA HONEYWELL Southern Africa PO
35. 15 pin D available interface connector Modbus Link RS 485 COMM A Up to 2000 ft Modbus See Figure 26 optional Half f f cable lengths communications communications Duplex 4 wire shield or Supplied by and PC host board 2 wire shielded user with external jumpers Modbus Link RS 485 COMM B Up to 2000 ft Modbus See Figure 26 optional cable lengths communications communications Half 4 wire shield or Supplied by and slave devices board Duplex 2 wire shielded user with external jumpers CONFIGURATION connector The Configuration connector accommodates a 9 pin D type Null Modem cable connection to the serial RS 232 input of a PC or laptop computer Table 11 describes the pinouts for the connector See Figure 23 for the pin numbering If you need to construct the cable Table 12 shows the make up of the cable Table 11 Configuration connector pinouts Configuration Connector Pinouts For Null Modem Cable Signal Name Terminal No DCD 1 RXD TXD DTR GND DSR RTS CTS RI O D INIDJ AIRJ OI ND Release F 4 01 UMC800 Controller Installation and User Guide 37 Mounting and Wiring Wiring Communication Links CONFIGURATION cable Table 12 Null modem cable construction PC Connector UMC800 9 Pin D Female 9 Pin D Male Pin Pin 2 2 a E 5 5 38 UMC800 Controller Installation and User Guide Order part n
36. 1F 0401 Printed in USA www honeywell com sensing
37. 240 Vac 10 2 Vdc to 26 4 Vdc Output Type Peak Voltage SSR Triac NPN open collector 264 Vac 40 Vdc AC Frequency ON Voltage Drop 47 Hz to 63 Hz N A lt 1 5 Vac gt 0 1A lt 3 0 Vac lt 0 1A 1 5 Vdc maximum Maximum Load Current 0 5 A per point or 2 outputs at 2 0 A and 4 outputs at 0 5 A 0 3 A per point Maximum Leakage Current 4 mA 240 Vac 60 Hz 0 1 mA 40 Vdc 1 2 mA 100 Vac 60 Hz 0 9 mA 100 Vac 50 Hz Maximum Inrush Current Minimum Load 10 A for 10 ms 1 A for 10 ms 10 mA 0 5 mA Base Power required 100 mA maximum 5V 20 mA ON pt 250 mA maximum OFF to ON Response ON to OFF response 1 ms 1 ms 1 ms 1 ms 1 2 cycle Fuses 5 x 20mm 1 per output 1 5 A slow blow 1 per output 1 A fast blow Release F 4 01 UMC800 Controller Installation and User Guide 95 Specifications I O Module Configuration Component Parameter Description Pulse Frequency Inputs Input 1 to 4 Logic Input High Vih 3 0 Vdc with Digital Outputs Voltage Levels Logic Input Low Vil 1 0 Vdc Absolute Max 27 Vdc Absolute Min 0 0 Vdc Digital Output Max On DC Impedance 330 ohms Open Collector Min Off DC Impedance gt 10 Mohms Circuit Max Source Voltage 27 Vdc Min Load DC Impedance 0 ohms Frequency Mode Frequency Min 10 Hz frequency mode Limitations Frequency Max 100 kHz frequency mode Relay Alarm
38. 8 to 302 50 to 150 IEC 584 1 ITS90 32 to 302 0 to 150 IEC 584 1 ITS90 122 to 302 50 to 150 IEC 584 1 ITS90 328 to 752 200 to 400 IEC 584 1 ITS90 U 58 to 302 50 to 150 DIN43710 ITS68 32 to 302 0 to 150 DIN43710 ITS68 122 to 302 50 to 150 DIN43710 ITS68 328 to 752 200 to 400 DIN43710 ITS68 NiNiMoly NNM68 32 to 2552 0 to 1400 General Electric IPTS68 NiMo NiCo NNM90 32 to 2552 0 to 1400 General Electric IPTS68 WW26 4 to 4208 20 to 2320 IPTS68 Reference Range 750 to 4200 400 to 230 IPTS68 W5W26 4 to 4208 20 to 2320 IPTS68 Reference Range 750 to 4200 400 to 230 IPTS68 PR 20 40 32 to 3272 0 to 1800 IPTS68 Reference Range 1110 to 3300 600 to 180 IPTS68 B 104 to 3308 40 to 1820 IEC 584 1 ITS90 Reference Range 752 to 3308 400 to 1820 IEC 584 1 ITS90 PLTNL 94 to 1382 70 to 750 32 to 2516 0 to 1381 Honeywell Radiamatic Type RH Type RI 3400 3200 18 to 1871 18 to 1760 100 UMC800 Controller Installation and User Guide Release F 4 01 Specifications PV Inputs Standard O Tl J D Ss Q bd re RTD Ohms Pt 100 at 0 C 130 to 464 90 to 240 IEC 751 1986 58 to 302 50 to 150 IEC 751 1986 32 to 212 0 to 100 IEC 751 1986 32 to 392 0 to 200 IEC 751 1986 32 to 752 0 to 400 IEC 751 1986 328 to 1472 200 to 800 IEC 751 1986 Ni 50 ohms 112 to 608 80 to 320 Edison 2045A 1962 Ni 508 ohms 112 to 302 80 to 150 C
39. 9 Set the modem switches to the following Switch Setting Position Function 1 ON DOWN Modem ignores DTR Override 2 OFF UP Verbal word results 3 OFF UP Suppresses result codes 4 ON DOWN Suppresses echo 5 OFF UP Modem answers on first ring 6 ON DOWN CD always ON Override 7 OFF UP Loads Y0 Y4 configuration from user defined nonvolatile memory NVRAM 8 OFF UP Disables command recognition dumb mode 10 Connect the modem to the RS232 port of the UMC800 using a DB 25 male to DB 9 male RS232 cable Null modem cable may not work 11 Connect the modem to a telephone jack 12 Power up the modem and the UMC800 13 On a remote computer run Control Builder software 14 Setup Control Builder to dial the UMC800 15 Verify that communications is established with the remote UMC800 Release F UMC800 Controller Installation and User Guide 47 4 01 Mounting and Wiring Remote Access Zoom 56K Dualmode External Modem Step Action 1 d KK WO DR 10 11 12 13 14 15 16 Connect the modem to a PC If your PC s RS232 port has a 25 pin connector use a DB 25 male to DB 25 female RS232 cable If your PC s RS232 port has a 9 pin connector use a DB 25 male to DB 9 female modem cable Connect power to the modem Power up the modem Run a serial communication port program such as Hyperterminal Within the communication program select the port to which the modem is connected Configure the port to
40. 96 millimeters 286 26 0 25 6 35 L L i 7 0 3 013 177 8 76 53 NOTE Allow 7 0 178 mm depth to mounting dimensions for controller enclosure and cabling To mount the controller so that the power supply is at the top rotate the mounting dimensions 90 degrees Figure 8 UMC800 controller enclosure dimensions Release F UMC800 Controller Installation and User Guide 17 4 01 Mounting and Wiring Plug in Module Locations Plug in Module Locations Common backplane The controller backplane provides common connections for the power supply CPU and I O modules All modules are installed into the backplane in their assigned slots designated by the controller model number See Controller model number page 21 The power supply and CPU occupy the slots on the right side of the enclosure See Figure 9 Slots for the I O modules are numbered from 1 to 16 to be consistent with I O address assignment when using the PC control builder software Slots 1 8 left to right comprise the lower slots Slots 9 16 left to right comprise the upper slots I O Module Slots cpu Power Supply Figure 9 UMC800 controller plug in slots I O module identification I O modules consist of a Printed Wiring Assembly PWA and a color coded terminal block Each module type is identified by a number label attached to a colored terminal block Typically red terminal blocks indicate AC voltage inputs and outputs and black terminal
41. A TE TA ENEA ALE A Peada banet 79 Controller DiAgnoStCS ieee an aea en aa aa E a EE a AT a EAA E A EASA E a 79 Fault Detection and Troubleclearing mrrnnrennnnnnvrnnnnnnvnnnnnnvrnnnnnnrrnnnennrennnsnrrnnnsnsrrnnenn 81 Pals eege eege ee 91 UMC800 Controller rrannvenonrvnnnvrnannvnnnnnonnnrrnnnnrnnnnnnenenrennnrnnennnnnnnnenenrresnnrnsnnnnnennenennne 91 SO SCI ALON EE ete heater eae 93 teil e 93 Controller Deeg ege ea 93 I O Module Configuration rernrrrnnnrrnnnnvnnerrrnnravnnnnnnnnvnnnnrennnrnnnnnnnnennenrnnresnnrneennnnnennne 93 RTE 97 Environmental and Operating Conditions esseesseeeeeeeeeernesrresrresrnssrnssrinsrnsrnesnn e 99 A dl CG 100 Multilanguage Safety Sheets Service Centers vi UMC800 Controller Installation and User Guide Release F 4 01 Table I Controller plug in I O module types sseessseessseeessseeeresesersrsresssserrsstrrrnsesrestrsretssertesestentestentnseerrnseneenestentes 6 Table 2 Communication port descriptions s esssesesseeseseessstsressestterestertsserrtssertestestentestertsstettsertentesreetesrertererrrereseeet 10 Tabl 3 Operating Dt gege EEN EES E er 11 Table 4 Permissible wiring bundles AAA 13 Table 5 Power supply input requirement eee eeeeeeeeeccesecesecesecsaecssecseecseecseeeaeeeaeesecesseeseeeesetesecaeesesnaeenaee 16 Table 6 I O module identification eee cee ceeeesecseecseeeseeeeeeseeeseeesecesecsaecsaecsaecsaecaaecsaseseseaeseeeeeeeesaeeseeaeenaeenaes 19
42. BOX 138 Milnerton 7435 REPUBLIC OF SOUTH AFRICA Tel 27 11 805 1201 ROMANIA HONEYWELL Office Bucharest 147 Aurel Vlaicu Str Sc Z Apt 61 62 R 72921 Bucharest ROMANIA Tel 40 1 211 00 76 211 79 43 RUSSIA HONEYWELL INC 4 Floor Administrative Builiding of AO Luzhniki Management 24 Luzhniki 119048 Moscow RUSSIA Tel 7 095 796 98 00 01 SLOVAKIA HONEYWELL Ltd Mlynske nivy 73 PO Box 75 820 07 BRATISLAVA 27 SLOVAKIA Tel 421 7 52 47 400 425 SPAIN HONEYWELL S A Factory Josefa Valcarcel 24 28027 MADRID SPAIN Tel 34 91 31 3 61 00 SWEDEN HONEYWELL A B S 127 86 Skarholmen STOCKHOLM SWEDEN Tel 46 8 775 55 00 SWITZERLAND HONEYWELL A G Hertistrasse 2 8304 WALLISELLEN SWITZERLAND Tel 41 1 831 02 71 TURKEY HONEYWELL Otomasyon ve Kontrol Sistemlen San ve Tic A S Honeywell Turkey A S Emirhan Cad No 144 Barbaros Plaza C Blok Kat 18 Dikilitas 80700 Istanbul TURKEY Tel 90 212 258 18 30 UNITED KINGDOM HONEYWELL Unit 1 2 amp 4 Zodiac House Calleva Park Aldermaston Berkshire RG7 8HW UNITED KINGDOM Tel 44 11 8981 95 11 U S A HONEYWELL INC INDUSTRIAL CONTROLS DIV 1100 VIRGINIA DRIVE PA 19034 3260 FT WASHINGTON U S A Tel 215 641 3000 VENEZUELA HONEYWELL CA APARTADO 61314 1060 CARACAS VENEZUELA Tel 58 2 239 0211 Honeywell Sensing and Control Honeywell 11 West Spring Street Freeport IL 61032 51 52 25 6
43. Connection Twisted pair with shield Distance 600 meters 2000 feet Communication mode Half duplex Number of devices link COMM A 31 COMM B 16 Baud Rates 9600 19200 38400 Release F 4 01 UMC800 Controller Installation and User Guide 97 Specifications Design Parameter Description System Interconnections Operator Interface DISPLAY Maximum Distance Between Controller File and Operator Interface 50 feet Cable Type 15 conductor shielded Cable termination 15 pin D connector at the controller end removable screw type terminal strip at operator interface end Operator Interface power 24 Vdc is supplied through the interface cable connectors PC Configurator CONFIGURATION Maximum Distance Between Controller File and PC Configurator 50 feet Cable Type Standard 9 pin RS232 Null Modem Cable termination 9 pin D connector male Controller is fitted with female Dimensions Inches 13 25 wide x 11 87 high x 6 deep Millimeters 333 5 wide x 229 2 high x 152 4 deep Mounting Surface mounting with four screws in back of chassis Safety Protection Optional mounting brackets are available Compliant with UL 1092 draft UL 916 Process Control Equipment CSA C22 2 No 1010 1 Standard 24Vdc ac power certification pending CE Conformity Europe This product is in conformity with the protection requirements of the following European Council Directives 73 23 EEC Low Volt
44. Honeywell UMC800 Controller Installation and User Guide Doc No 51 52 25 61 Release F Last Revision Date 4 01 Sensing and Control Notices and Trademarks Copyright 2001 by Honeywell Release F April 2001 Warranty Remedy Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship Contact your local sales office for warranty information If warranted goods are returned to Honeywell during the period of coverage Honeywell will repair or replace without charge those items it finds defective The foregoing is Buyer s sole remedy and is in lieu of all other warranties expressed or implied including those of merchantability and fitness for a particular purpose Specifications may change without notice The information we supply is believed to be accurate and reliable as of this printing However we assume no responsibility for its use While we provide application assistance personally through our literature and the Honeywell web site it is up to the customer to determine the suitability of the product in the application Sensing and Control Honeywell 11 West Spring Street Freeport Illinois 61032 Honeywell is a U S registered trademark of Honeywell Other brand or product names are trademarks of their respective owners ii UMC800 Controller Installation and User Guide Release F 4 01 About This Document Abstract This document provides descriptions and procedu
45. LITIES display contains menu Selections for storing the files to disk Code Download Controller firmware upgrade In order to implement new features for controller operation or correct any software bugs an upgrade of the controller firmware may be required The User Utility software program contains the code download utility that allows a newer version of the controller firmware to be loaded into the CPU CAUTION A Before performing a code download e Perform a backup of all controller configuration files e Be certain that the controller does not show a low battery LoBatt diagnostic After the download is successful reload the controller s configuration files recipes profiles and schedules Controller code download in the user utility A PC running the user utility is connected to the controller s Configuration port The code download utility is accessed from the Maintenance pull down menu Refer to the UMC800 User Utility User s Guide and on line help for more details on performing the download Release F UMC800 Controller Installation and User Guide 57 4 01 Operation Warm Start Cold Start Warm Start Cold Start Housekeeping and diagnostic routines are performed during power up sequence of the controller and prior to the controller microprocessor starting normal scan processing During this sequence all logic outputs are OFF and all analog outputs are held to their zero output states After this activity
46. Optional 3 1 2 floppy disk drive for data archiving setpoint program and recipe storage Universal Power 100 to 240 Vac or Vdc or 24 VA RH e UL CE and CSA approved Y2K compliant C DC optional Industrial Operating Range 0 C to 55 C 10 to 90 e UL CE and CSA Approved Y2K compliant 4 UMC800 Controller Installation and User Guide Release F 4 01 Equipment Identification Controller Components Equipment Identification Controller Components Enclosure The UMC800 controller illustrated in Figure 2 consists of a single metal enclosure that houses the following controller components e Power supply module that plugs into the controller common backplane e CPU module with two serial communications ports An optional communications board provides two RS485 serial communication ports slave and master that support Modbus RTU protocol e Backplane assembly capable of supporting up to 16 input or output modules e Various types of I O processing modules that plug into the common backplane e Removable terminal blocks that connect the I O modules with the field wiring e Battery back up power for RAM and real time clock in the event of power interruption OFFLINE 8 O CONFIGURATION RAN o Le ard i PET PT eee Nesse 8 hip Di aie DI B I S J E MA A MA d KG ia Z 100 240V 50 60 Hz 100 VA MAX Q F3 15A T 250V ni T p KE p
47. PU module always determines the mode PROGRAM RUN or OFFLINE by reading the position of the switch when power is applied to the controller The controller will power up and initialize to the state of the manual switch position regardless of the controller mode before the controller was powered down Release F UMC800 Controller Installation and User Guide 53 4 01 Operation Operational Modes and Controls 2 From the Operator Interface Mode changes can be made from SET MODE display or the Calibrate AI and AO displays of the operator interface with certain restrictions When the manual switch is set to PROGRAM you cannot change the mode to RUN or OFFLINE using the operator interface The operator interface is active in all modes 3 Through the CONFIGURATION Port A PC running the Control Builder software connected to the Configuration port can initiate mode changes to the controller The control builder places the controller in PROGRAM mode when downloading files to the controller Restrictions on mode control Mode control of the controller has the following restrictions When the controller manual switch is set to RUN the mode can be changed to OFFLINE or PROGRAM by commands from the configuration port or the operator interface e When the manual switch is set to OFFLINE the mode can be changed to PROGRAM by commands from the configuration port or the operator interface The mode cannot be changed to RUN from the con
48. R LED is used to indicate a number of faults A diagnostic fault causes the POWER LED to flash The LED will flash a number of times to indicate the type of fault detected See the column Controller LED on CPU in Table 20 The LED flashes quickly a number of times followed by a long off period This is similar to a telephone answering machine which uses a flashing LED to indicate the number of messages This indication is helpful when the operator interface or PC is not connected or is not communicating with the controller ATTENTION When replacement of a controller component is necessary refer to procedures in Maintenance section Table 20 Details of the diagnostic summary display Controller Diagnostic Summary In the User Utility and Operator Controller LED on CPU Fault Detection Troubleclearing 4 01 Interface Menu Status Possible Cause Controller Action User Action Item POWER RAM failed on Executes an infinite Cycle power LED flashes power up loop that toggles 1 time the LED If fault reappears Communications replace CPU and control are disabled SYSTEM GOOD RUN LED on Controller is in Executes the run None RUN mode mode SYSTEM OFFLINE MODE RUN LED Controller is in Executes the None flashes OFFLINE mode Offline mode SYSTEM PROGRAM RUN LED Controller is in Function blocks are None MODE off PROGRAM mode not executed SYSTEM INVALID RUN LED A co
49. TTO Trou Sev TrPOBAETTETAI am TOV KOTACKEUGOTH SIAKIVGUVEUETAI P TAPEXOUEVN OTTO TOV EEOTT OM TPOOTAO A e Mnv avtikatadotfoete Kav va p po e dptnyd Tou otroiou n avtTikaTdotaon dev TTPOBAETTETAI OTTO TOV KATACKEUCOTH OA EG Ol NAEKTPIKES EYKATAOTACEIS TIPETTE VA EMOL OUNPWVEG ME TO TOTTIK TTPOTUTTA KAI VA TIPAYHATOTTOIOUVTAI AITO EUTTEIDOUS TEXVIKOUG e TO TEPYATIKO ESAPOUG IDETTE va OUVOEETAI Trpiv am KO E GAAN ovvdeon kal va ATTOOUVOEETAI TEAEUTAIO e ATAITE TAI Vag SIAKOTITAS OTNV K PIA NAEKTPIKH EYKATHOTAGN TPOPOSOTIUG N EKTPIKOU KOVTG OTN OUOKEUMN XAPAKTHPISTIKA E OIAIZMOY Tpoposocia ioxuog 100 WE 240 V ZUXVOTHTA 50 60 Hz loxU pEUMATOG 100 VA SYNOHKEZ MEPIBAMONTOZ ATTOMEeuyETE Th EITOUPYIGL TOU KOVT OE EUMAEKTA VYP a pia H AeITOUPYIA OTTOIMT NTTOTE NAEKTPIKNHS OUOKEU G OE TETOIO TTEPIBGAAOV EKOETEI CE KIV UVO yia THY ATP NEIA OepyoKpagia NMepiB AAovtos 15 w 55 C Yypaoia 10 w 90 RH un oVuTUKVWOINN 40 C A vnon 14 250 Hz Etritaxuvon 1 y EIKATASTASH EZOQNAIZMOY H pov a oum TPETTE va ITE ca OE Tr aioio yia va Treplopi eTal n TIPOCBaoN rou XpP oTN OTA TOW TEDUOTIKO NORME DI SICUREZZA IT21 6048 Per ridurre i rischi di scariche elettriche che potrebbero causare alle persone seguire tutte le precauzioni circa la sicurezza indicate in questa documentazione Questo simbolo avverte del pericolo di scossa elettrica nelle aree in cui son
50. U In the User Utility and Operator Interface Menu Status Possible Cause Controller Action User Action Item CPU SPURIOUS POWER Spurious Interrupt Executes normally 1 Force a cold INTERRUPT LED flashes start Toggle 4 times controller mode switch from PGM to RUN 2 Isolate system from noise and force a cold start 3 Replace CPU board MEMORY GOOD 8 none MEMORY LOW BATTERY Lo BATT Battery voltage is Executes normally Replace battery LED on low MEMORY FLASH ERROR POWER Flash PROM failed Executes normally 1 Force a cold LED flashes to burn start Toggle 5 times controller mode switch from PGM to RUN 2 If fault reappears replace CPU board RTC GOOD z none Real c Time NOT POWER RTC not Time and date is Enter correct time Clock PROGRAMMED LED flashes programmed set to 00 00 00 and date 6 times January 1 1970 RTC BAD DATA POWER Bad time and date Time and date isto 1 Program RTC LED flashes 00 00 00 January 7 times 1 1970 2 Cycle power 3 Replace CPU 4 Replace boards in backplane 5 Replace backplane 84 UMC800 Controller Installation and User Guide Release F 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Controller Controller Fault Detection Troubleclearing Diagnostic Summary LED on CPU In the User Utility and Operator Interface Menu Status P
51. Wiring Analog input analog output field wiring Shielded twisted pairs are recommended and required for CE approval for analog input AI and analog output AO module field wiring If a cabinet shield termination point is not available the optional shield termination bracket may be used specify part number 51309814 501 The shield termination point is a bracket attached at the top and or bottom on the front of the controller enclosure The wiring shields are attached using the screws of the shield termination Figure 12 shows the field wiring termination strip attached to the bottom front of the enclosure 3 Ov ge OH uy MAR risa T y u Front of Controller Enclosure Jo gt eo UI ul JD Gi 95 8 8 8 8 8 amp 8 Optional Shield Termination Bracket Figure 12 Field wiring shield termination UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Signal Wiring Analog inputs module ID 1 A universal Analog Input module accepts a variety of input signals from field devices as summarized in Table 9 Figure 13 illustrates the terminal block connections for the various inputs See Specifications section for more details on all I O module specifications One AI module can be configured to accept multiple input types Table 9 Universal analog input module specifications Specification Description Input Types mV V mA T C RTD and Ohms 4 per module up to 16 modules
52. aeron uea n AEE E AE A A 10 Pre Installation Consideratons 11 ui teil Te e 11 Mounting and Wiring EE EE 15 Site Preparati h uanaunvaiarneesieluaaaukeianiaevaeussagafnuag 15 Mounting the Gontr ller isnuasnidnidhasreidnensi im Nee Deen 16 Plug in Module Locations oean eiae r t ar knakk 18 Signal WiriNg BEEN 23 Wiring Communication Links 36 REMOte ACCESS E 44 Power SUPPIy WW IEIDE eet ra au a aran aae aaa aaa Aa a Er raa seen 51 Kette hee ee ee ee ee 52 Power Up Power Down 52 Operational Modes and Controls cccccceeeeeeeeeceeeeeceeeeeeaeeeeaeeseeeeeeaeeesaeeseaeeseeeeess 53 File Downloading E 56 Code Downloat EE 57 Warm St rt Cold Start ooie ddmd deeg ege Seege dees tee 58 Status INdicatorsu unshagugesnmie nie big kuta savas oacducheaaneanacdaesgdee 59 RS 485 Port Configuration Communication Board Option 61 Release F UMC800 Controller Installation and User Guide 4 01 Maintenance 00 ee cece eee ceeccecceecceccecceeceeceecaeeceecaeeceeceeeceecuecaeceeecueeaeeseeeaes 63 Overlever 63 Routine Maintenance ernnaronnnnnnnovnnnavevnnnnavnnnnnnannnnnnnannnnnnnannvnnnsannnnnnsannnnnnnannennsannnene 64 Gontr ll r Calibration ixceccsseeeseed ec Lego iaaea a taaa aaae e artists 65 Replacement Procedures cccceeeecceeeeseeeeeeeeeneeeeeeeneeseeeaeseseeaaeeseeaaneeseeeeneeseenenaees 70 Diagnostics and Troubleshooting ccccceeeeeeeeeeeeeeeeeeeeeeeeeeeetteeeeeeeees 79 EE Isa Jac deeg A TE
53. age Directive and 89 336 EEC EMC Directive Conformity of this product with any other CE Mark Directive s shall not be assumed Product Classification Class I Fixed Permanently Connected Industrial Control Equipment with protective earthing grounding EN 61010 1 Enclosure Rating Installation Category Overvoltage Category Controller Open Equipment IP00 This Multiloop Process Controller must be panel mounted within an enclosure TYPE 1 minimum installed in indoor non hazardous locations Operator Interface Accessory Equipment The operator interface may be surface mounted IP20 TYPE 2 or panel mounted IP54 TYPE 12 in indoor non hazardous locations Category Il energy consuming equipment supplied from the fixed installation Local level appliances and industrial control equipment EN 61010 1 Pollution Degree Pollution degree 2 Normally non conductive pollution with occasional conductivity caused by condensation ref IEC 664 1 EMC Classification Relay Alarm Outputs Group 1 Class A ISM Equipment EN 55011 emissions Industrial Equipment EN 50082 2 immunity Resistive Load 2 amps 240 Vac 98 UMC800 Controller Installation and User Guide Release F 4 01 Specifications Environmental and Operating Conditions Environmental and Operating Conditions Parameter Reference Rated Extreme Transportation and Storage Ambient Temp
54. application The supply voltage must be within the requirement of both the transmitter and the pulse input card Typically a low cost 12 Vdc unregulated supply can be used in most applications provided in meets applicable regulatory requirements Ik ohm termination resistors Rr are built into the pulse frequency card The voltage across the internal resistor must meet pulse frequency card requirements The circuit in Figure 21 provides for a 1 k ohm load resistor and a 12 V supply The actual pulse voltage seen across the pulse frequency input is divided by Ry Ri R7 V supply 6 V The Vm minimum pulse threshold voltage for the pulse input card is 3 volts For a 1 k ohm load the minimum V supply will be 3 V Ri RrY Rr 6V V return Ri 34 The pulse frequency cards pulse inputs are optically isolated from other circuitry but share a common isolated supply common When multiple inputs are used the supply voltage returns will be connected to a common reference internal to the pulse frequency card The pulse frequency cards digital outputs are optically isolated from all inputs and each other The maximum sink current specified by the pulse transmitter specifies the minimum load resistance Typically R is within the range of 100 to 100k ohms A 1 k ohm resistor is typically recommended The transmitter often provides a selection for the pulse duration or width The pulse input card internal R C filtering will attenuate short pulse width
55. ash PROM on the CPU However if you make changes to the configuration while the controller is in Run mode the changes are stored in RAM and not in the flash PROM Therefore if battery power is interrupted to RAM during a power down condition the configuration changes will be lost since controller configuration will be restored from flash PROM Also the real time clock will need to be set if battery power is interrupted during a power down condition 52 UMC800 Controller Installation and User Guide Release F 4 01 Operation Operational Modes and Controls Operational Modes and Controls There are three operational modes defined in the UMC800 to provide safe operating environments for users to implement changes and perform tasks on the controller and operator interface 1 PROGRAM Mode 2 RUN Mode 3 OFFLINE Mode Safeguards are built into the operating system to prevent conditions that could otherwise cause process upsets or equipment malfunctions PROGRAM mode The Program mode is used to download controller configuration files that contain signal flow and processing details of the control configuration When the controller is set to Program mode all input signal processing is stopped and all output signals and logic status are held at their last values Also DO function blocks that are configured as Time Proportional Outputs TPOs are turned off When the controller is switched from Program mode to Offline or Run the cont
56. ated up to 4 modules per controller 16 outputs Isolation from Logic Accuracy 3 25 K Vac RMS Factory configured accuracy 0 1 at reference conditions Field calibration accuracy 0 1 Temperature Effects 0 1 per 10 C in the rated limits D A Resolution 16 bits Digital Inputs AC Inputs DC Inputs Module ID 5 Module ID 4 Inputs per Module 6 6 sink source Input Voltage Range 80 Vac to 264 Vac 10 2 Vdc to 26 4 Vdc Peak Voltage 264 Vac 26 4 Vdc AC Frequency 47 Hz to 63 Hz N A ON Voltage Level 75 Vac minimum 9 5 Vdc minimum OFF Voltage Level 20 Vac maximum 3 5 Vdc maximum Input Impedance 12K 60 Hz 2 7K Input Current 13 mA 100 Vac 60 Hz 4 0 mA 12 Vdc 11 mA 100 Vac 50 Hz 8 5 mA 24 Vdc Minimum ON Current 5mA 3 5 mA Maximum OFF Current 2mA 1 5mA Base Power Required 50 mA maximum 50 mA maximum OFF to ON Response 5 ms to 30 ms 1 ms to 8 ms ON to OFF response 10 ms to 50 ms 1 ms to 8 ms 94 UMC800 Controller Installation and User Guide Release F 4 01 Specifications I O Module Configuration Component Parameter Description Logic Inputs Inputs per Module 6 ID 3 or 16 ID B dry contact Module ID 3 and B Switching Voltage 5 Vdc Switching Current 5 mA Digital Outputs AC Outputs DC Outputs Module ID 8 Module ID 7 Outputs per Module 6 6 current sinking Operating Voltage 15 Vac to
57. ation Considerations Introduction 14 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Site Preparation Mounting and Wiring Site Preparation The UMC800 must be mounted within an enclosure Hardware is provided to surface mount the controller to a panel or other suitable surface Be sure that there is sufficient clearance for mounting the controller enclosure and the external wiring UMC enclosure and components The controller enclosure houses all circuit assemblies of the UMC controller See Figure 7 The power supply and CPU are modules that plug into slots on the right hand side of the enclosure Both modules have metal covers on the front where indicators switches and connectors are located All external connections to the power supply and CPU are made on the front panels of these modules A front cover can be removed by two screws to access the I O modules There are two rows of card guides to accommodate up to 16 plug in I O modules External signal wiring to field devices are made with removable terminal blocks that attach to the front of each I O module Optional terminal strips can be used to provide shield termination of field wiring Power supply CPU and I O modules are connected through a common backplane within the enclosure All external wiring for power supply and I O modules are brought out through rubber grommets located at the top and bottom of the enclosure The CPU features two
58. ction for communications with a PC running the Control Builder configuration program The communications link layer protocol is proprietary Communication is through a null modem cable or through a modem This RS 422 port is a dedicated connection for communications with the operator interface Separate power leads included in the cable also supply power to the operator interface The communications link layer is proprietary and not intended for external use RS 485 Serial communication port using Modbus RTU protocol This port allows the controller to operate as a slave device on a multi drop bus with up to 31 other UMC800 controllers and Modbus compatible devices A PC host can be connected to the bus and used for controller configuration and monitoring tasks COMM B with optional communication board RS 485 Serial communication port using Modbus RTU protocol This port allows the controller to operate as a master device to up to 16 slave Modbus compatible devices Data transferred through this port is integrated into the user s control strategy through read and write function blocks UMC800 Controller Installation and User Guide Release F 4 01 Pre Installation Considerations Introduction Pre Installation Considerations Introduction Installation of the controller consists of mounting and wiring the controller according to the guidelines given in this section The controller is industrial control equipment that mus
59. d start board 82 UMC800 Controller Installation and User Guide Release F 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Menu Item Controller Diagnostic Summary In the User Utility and Operator Interface Status Controller LED on CPU Fault Detection Troubleclearing Possible Cause Controller Action User Action CPU CPU CPU ADDRESS ERROR INSTRUCTION ERROR VECTOR ERROR POWER LED flashes 4 times POWER LED flashes 4 times POWER LED flashes 4 times Address Error Detected Bad Instruction Detected Bad Vector Interrupt Executes normally Executes normally Executes normally Force a cold start Toggle controller mode switch from PGM to RUN Isolate system from noise and force a cold start Replace CPU board Force a cold start Toggle controller mode switch from PGM to RUN Isolate system from noise and force a cold start Replace CPU board Force a cold start Toggle controller mode switch from PGM to RUN Isolate system from noise and force a cold start Replace CPU board Release F 4 01 UMC800 Controller Installation and User Guide 83 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Controller Controller Fault Detection Troubleclearing Diagnostic Summary LED on CP
60. d be installed in accordance with the limitations described in Table 7 Table 8 UO module identification record Signal Type Range Controller UO Module Type mV V mA T C RTD Ohms pH Terminal Block Slot No Al AO DI DO or PI FI Color AlCh1 AlCh2 AlCh3 ALCh 4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 An Analog Input AI Module can be configured to accept multiple input types 22 UMC800 Controller Installation and User Guide ReleaseF 4 01 Mounting and Wiring Signal Wiring Signal Wiring I O module wiring Terminal blocks are installed to the front of the I O modules for connecting field device wiring as shown in Figure 11 Terminal blocks are color coded and numbered to identify the I O module type See Table 6 The terminal blocks are removable so that I O modules can be replaced without disconnecting the field wiring from the terminal blocks Wire gauge sizes 16 to 22 AWG can be used to connect to the terminal blocks The field wiring exits through rubber grommets at the top or bottom of controller enclosure The rubber grommets are removed by sliding the grommet forward with the terminal block and the attached field wiring Locks I O Module Identification GJ Th Field Wiring Terminals Locks Figure 11 I O module terminal block all except 16 point DI Release F 4 01 UMC800 Controller Installation and User Guide 23 24 Mounting and Wiring Signal
61. door geauthoriseerd ervaren personeel e De aardingsdraad moet worden aangesloten v rdat alle andere bedrading wordt aangesloten en als laatste worden verbroken e Het verdient aanbeveling een netschakelaar aan te brengen vlakbij het instrument APPARATUUR VOORWAARDEN Voedingsspanning 100 tot 240 V Frequentie 50 60 Hz Vermogen of stroomvermogen 100 VA OMGEVINGSCONDITIES Gebruik het instrument niet in de aanwezigheid van ontvlambare vloeistoffen of dampen Het gebruik van elk elektrisch instrument in een dergelijke omgeving vormt een gevaar voor uw veiligheid Temperatuur In bedrijf 15 tot 55 C Vochtigheid 10 tot 90 RH 40 C Trilling 14 tot 250 Hz versnelling 1 g MONTAGE VAN DE APPARATUUR De recorder moet worden gemonteerd in een paneel om de toegankelijkheid tot de achterste aansluitpunten te beperken TURVALLISUUSMAARAYKSET FI21 6048 N Noudata t m n ohjeen kaikkia turvaohjeita v ltt ksesi s hk tapaturman vaaraa vaarallisia j nnitteit CL Suojamaaliitin Kytke maadoitsjohdin t h n liittimeen e Jos laitetta k ytet n olosuhteissa joihin sit ei ole suunniteltu k ytt turvallisuus voi heikenty e Ala vaihda mit n komponettia tai osaa jota valmistaja ei ole m ritellyt k ytt j n vaihdettavaksi e Asennus ja johdotus on teht v paikallisten varmuusm r ysten mukaisesti valtuutetun s hk asentajan toimesta e Ensimm iseksi on kytkett v suojamaa liitin ja viimeise
62. e dimensions ccc eee eeeeseeeeeeeeceeecesnecsseceaecseecaeseaeseeeseeeeeeseeesecsseeaeeaeenaes 17 UMC800 controller plug in sote 18 I O module PWA and rermnal riii ri e EE EE E EEE TEE E E a 19 I O module terminal block all except 16 point DI arorvrnrvrnrnrnrnrnnnrnvvnnnnnnnvernvvrnerrneverreeravnrversserarerarvresnen 23 Field wiring shield termination ieie ineen e ne E E E EE E E e E E E eeni 24 AI module terminal block conpecpong 25 Recommended wiring for one pH sensor input snernrernvrnnovrnrvenrverarrnvvrnrnnnrnnevnernvenenavenarerarrasvrserasreevsesnen 26 AO module terminal block connections sonvnrenrrvennvnvnrnvennnnenrneennnnrnnrnsensrnnnnnsensnnnnrnsensnnnnrnsensnsnnrnsensnssnessene 27 DI module terminal block conpecpong 29 DO module terminal block connections sssssseeseseseseesesrseessrtssttsstesstssteseessetestessttesteestesetseteseeeseeesresseee 30 DO module relay contact seng 31 PI FI module terminal block conpnectons 32 PI FI Module Input Filter Cutoff Frequency settng 33 Pulse Frequency Input Connections esvrrnvrrvnrvvnrnvvrnvrrnrvenererarerareraevreennnsveevvesvneenvenveesnevvsvevaverassrasvrasvresnen 33 Pulse Frequency card digital output connections ererarvrnvvrnnnrnnrevvnnnrnrnnnvvnevnnnnverversnevrnerevarerarerarrasvresnee 35 Communication port Connectors geesde Eder se ienee eNe p e Eees ere EEEE EE NEEN EEEE O ESEE SEEP ETN SEEE EEEO NoE 36 Ferite clamp Install tion speer esen tepes
63. ed to restart the controller operation A warm start begins the scan cycle of data points using all dynamic data retained from the previous legitimate scan A cold start New start initializes all control functions to their default initial state if default output values are defined in the configuration If defined these values are used as the starting values for controller operation Status indicators on the CPU module consist of four LEDs that indicate normal operation and diagnostic fault conditions See Status Indicators page 59 When power is applied to the controller it will power up and initialize to the mode determined by the mode switch setting on the CPU See Mode control page 53 for further information Power down The controller does not require the configuration to be reloaded when power is restored after a power loss or power down During a power interruption the controller configuration is maintained in battery backed RAM and a flash PROM on the CPU module When the controller power is restored and provided that the battery power to the CPU RAM is not interrupted the controller will perform a warm start However if battery power to the RAM is interrupted the controller configuration which was last stored in the flash PROM on the CPU will be restored to the RAM when controller power is restored and then the controller will perform a cold start CAUTION A Controller configuration is stored in RAM as well as the fl
64. emove three screws securing the CPU module to the power supply Unplug CPU module from controller slot by pulling the PWA straight out from its slot Observing the correct polarity install battery into the battery holder on the replacement CPU Carefully insert CPU module into the enclosure slot and secure with three screws Replace front cover and secure with two screws Restore power to controller OJON OO oO RON Place controller in PROGRAM mode and download controller configuration file NOTE Controller configuration is stored in the battery backed RAM and also in the flash PROM memory Since the CPU has been replaced you must download a valid controller configuration file to the controller 10 Verify controller configuration 11 Perform calibration of Al modules and CJC references if using T C for all channels if greater than 0 1 accuracy is required Release F UMC800 Controller Installation and User Guide 75 4 01 Maintenance Replacement Procedures Replacing the power supply module Step Action 1 Remove power from controller Disconnect power wiring from power supply terminals Remove front cover by loosening the two screws at the top of the enclosure Remove five screws on the front of power supply securing the CPU module and power supply Unplug CPU module from controller slot by pulling it straight out from its slot Unplug power suppl
65. er Dette symbolet advarer brukeren om tilgjengelige terminaler med farlige spenninger og en potensiell fare for elektrisk st t Jordingsterminal kabelen for jording av systemet skal tilknyttes til denne terminalen OS gt e Dersom utstyret benyttes p en m te annerledes enn spesifisert av produsent kan utstyrets beskyttelsesgrad forringes Ingen komponenter eller deler skal skiftes ut dersom de ikke er uttrykkelig spesifisert som utskiftbare av din forhandler e Det er p krevet med en hovedstr msbryter i n rheten av utstyret e All kabling m utf res i henhold til gjeldende forskrifter og installeres av autoriser og erfaren installat r e Jord m tilknyttes f r all annen kabling og frakobles sist UTSTYRSPESIFIKASJONER Str mtilf rsel 100 til 240 V Nettfrekvens 50 60 Hz Kraftforbruk 100 VA OMGIVELSER Instrumentet m ikke opereres i n rheten av lettantennelige v sker eller gasser Bruk av elektriske instrumenter i slike omgivelser utgj r en sikkerhetsrisiko Temperatur omgivelse 15 til 55 C Fuktighet 10 til 90 HR 40 Vibrasjon 14 til 250 Hz akselerasjon 1 g UTSTYRSINSTALLASJON Pass p montere panelene p regulatoren slik at ber ring av terminalene p baksiden forhindres INSTRUCOES DE SEGURANCA PO2I 6048 Para reduzir o risco de choque el ctrico que pode causar danos corporais seguir todas as normas de seguran a contidas nesta documenta o Este s mbolo avisa o util
66. erminal block and pulling the block straight out See Figure 37 I O Module Unplug I O module PWA from controller slot by pulling the PWA straight out from its slot Carefully insert the replacement I O module PWA into controller slot making sure the PWA is properly aligned in the guides Plug in the terminal block to the I O module PWA so it is securely attached Install front cover Secure with two screws Restore power to controller Oloo NIO Verify calibration of I O module Al or AO modules Perform calibration of Al modules and CJC references if using T C for all channels if greater than 0 1 accuracy is required 74 UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Replacement Procedures Locks I O Module 10 Identification Way TT QI Ur Field Wiring I I Terminals Locks Figure 37 I O module terminal blocks not shown 16 point DI Replacing the CPU module Follow the steps in the table below for replacement of the CPU module in the controller Please note that field calibration values for AI modules and CJC references are stored on the CPU These values must be restored if necessary after a CPU is replaced See Controller Calibration page 65 Step Action 1 Remove power from controller Remove front cover by loosening the two screws at the top of the enclosure R
67. f controller with modem 44 Replacement Parts 91 Replacement procedures 70 Backplane 77 CPU 75 HO Modules 74 Power fuse 72 Power supply 76 RS 485 Modbus RTU 10 42 61 See also CPU option RS485 to RS232 converter 42 Run mode 53 gt Scan rate 58 97 Shield Terminations 24 Specifications 93 Status indicators 59 Terminal blocks 23 Troubleclearing 81 Troubleshooting 79 U upgrade firmware 57 Uploading storing files 57 NV Vibration 11 W X Y Warm start 52 58 Warranty 63 Wiring Field Wiring 24 T O modules 23 Power supply 51 Write protect jumper 68 104 UMC800 Controller Installation and User Guide Release F 4 01 SIKKERHESKRAV DA2I 6048 For at undga elektrisk stad med mulighed for personskade skal alle sikkerhedsbestemmelser i denne manual f lges n je Dette symbol advarer brugeren om en potentiel bergringsfare safremt der kan veere adgang til den livsfarlige netsp nding Beskyttende jordterminal Terminalen er forberedt for og skal forbindes til beskyttelses jordledning i henhold til st rkstr msberkendtg relsen DK OS gt e Hvis udstyret ikke bruges som specificeret i manualen kan den beskyttelse udstyret yder blive nedsat eller forsvinde e Eerstat kun komponenter som udtrykkeligt er specificeret som udskiftelige i manualen e Alle ledningsforbindelser skal f lge st rkstr msberkendtg relsen DK og udf res af autoriseret erfarent perso
68. figuration port or the operator interface e When the manual switch is set to PROGRAM no mode changes can be made by commands from the configuration port or the operator interface Table 15 summarizes the mode change interactions and restrictions Controller Mode Switch OFFLINE Replace battery with Tadiran TL5101 only Use of another battery may present arisk of fire or explosion See users guide for instructions CPU Module 100 240 V 50 60 Hz DISPLAY gia Figure 29 Controller mode switch location 54 UMC800 Controller Installation and User Guide Release F 4 01 Operation Operational Modes and Controls Table 15 Controller mode switch summary Controller Mode Manual Mode Control Switch setting through the Configuration Port or Operator Interface RUN Unrestricted mode changes The mode selected via the Configuration port or operator interface overrides the controller manual mode switch position OFFLINE Can override OFFLINE mode to set controller to PROGRAM mode PROGRAM No mode changes can be made Setting mode switch to PROGRAM and then to RUN Setting the controller mode switch to PROGRAM and then to RUN forces the controller to perform a cold start and other actions depending upon the condition of the database RAM When the mode switch is changed from PROGRAM to RUN the controller verifies that a valid database configuration is present in RAM before starting contro
69. g Diagnostic Summary LED on CPU In the User Utility and Operator Interface Menu Status Possible Cause Controller Action User Action Item COMM A GOOD none COMM A BOARD POWER The COMM A port Executes normally Replace Comm FAILURE LED flashes hardware has a board 13 times serious failure COMM A BOARD NOT POWER The main CPU Executes normally Install CPU with FOUND LED flashes board has a non optional RS 485 13 times default address communications and no COMM if not installed port installed or set COMM A station address to 255 COMM B GOOD z none COMM B BOARD POWER The COMM B port Executes normally Replace CPU FAILURE LED flashes hardware has a All Modbus read 13 times serious failure block outputs are frozen at their last read values COMM B BOARD NOT POWER The control file Executes normally Install Comm FOUND LED flashes configuration All Modbus read Board or 13 times requires a master block outputs are download a port and no Comm frozen at their last configuration that Port is installed read values has no Modbus slave blocks PANEL NORMAL none OI Release F 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Fault detection and troubleclearing Table 21 describes the status messages that appear on the I O Module Diagnostics displays in the user utility and operator interface as well as the status indications of the POWER LED located on the controller
70. haracter name 4 character engineering unit definition and may have a decimal point location specified Digital signal lines may be identified with an 8 character name and 6 character ON and OFF label Signal tag descriptions are used by the operator interface to present on line status Control Builder software may also be used to reconstruct an existing controller configuration by uploading the configuration from the controller for maintenance or diagnostic purposes Operator Interface configuration is performed by identifying values to show on predefined display templates and defining the display access buttons Control Builder on line help The on line help system provides a convenient and quick way to look up any task you are performing in the Control Builder program This Windows help system offers context sensitive help which means that at any time you request help a help topic appears that pertains to where you are in the program For example if you are focused on a particular program window you will get a help topic that describes that window If you are in a particular dialog box or entry field you will get a help topic that describes that dialog box or entry field Within a help window there may be hotspots which are shown as highlighted text If you click on the highlighted text a pop up box with a definition or a separate window of information that corresponds to the designated hotspot topic will appear The help menu which
71. he calibration from one channel of a AI module to another channel of the same module or to a channel of a different AI module 3 Calibration of the cold junction compensation references 4 Restoring factory calibration values Analog Output modules also can be calibrated using measured values from the channel outputs or they can be restored to the initial factory calibration Release F UMC800 Controller Installation and User Guide 65 4 01 Maintenance Controller Calibration Factory calibration Factory calibration of controller components is performed before shipment to 0 1 accuracy Calibration values are contained in a number of the controller components namely the CPU Backplane and AI and AO modules Figure 32 shows the various components in which calibration data is stored Calibration functions and parameters for the user interface are stored in memory on the CPU Each AI module contains two 2 cold junction compensation CJC references that are factory calibrated Factory calibration data for the CJC references is stored in a non volatile memory on the AI module Field calibration values for the AI modules both zero offset and span calibration and CJC reference values are stored on the CPU Factory calibration values zero offset and span corrections for AO modules are stored in non volatile memory on the AO module and can be changed only if the write protect jumper is not cut See Write Protect Jum
72. her end connects to a 10 pin in line connector at the rear of the operator interface case This cable end must be made since some installations may require the cable to be run through conduit Table 13 shows the pinouts for the operator interface end of the cable Figure 25 shows the connector location at the rear of the operator interface Table 13 Operator interface connector pinouts Operator Interface Connector Wiring Signal Name Wire Color Terminal No Receive Black 1 Receive White 2 Receive Shield Shield q 3 Transmit Shield Shield B Transmit Black 4 Transmit Red 5 Signal Ground Black q 6 Signal Ground Green _ Outer Shield Shield 7 miskesder Aes 8 24 Vdc Black 9 24 Vdc Blue 10 A CAUTION For 24 Vdc make sure that the wiring is on terminals 9 and 10 The CPU board may be damaged if the wiring is accidentally connected to terminals 1 and 2 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Wiring Communication Links Connector location at the rear of the operator interface 551 Operator Interface Rear Connector Terminal Wiring Signal Name RX RX RX Shd TX Shad TX TX Sig Gnd Sig Gnd Outer Shd Not Used 24 VDC 24VDC Wire Color Black White Shield Shield Black Red Black SP Green Shield Not Used Black Blue Number Terminal
73. hown in Table 7 Slot Locations identify the allowable locations in the controller for each I O module type Maximum Allowed describes the maximum I O configuration for each I O type in a controller Table 7 I O module installation limitations UO Module Type Universal Analog Input ID 1 Slot Locations See Figure 9 1 through 16 Maximum Allowed 16 modules 64 points Analog Output ID 2 Digital Input ID 3 4 5 1 through 10 1 through 16 4 modules 16 points 16 modules 96 points Digital Input 16 point ID B Digital Output ID 6 7 8 Digital Output ID A 14 through 16 1 through 8 9 through 16 3 modules 48 points 8 modules 48 points 2 modules 12 points 15 Vdc pH Power Module ID Pulse Frequency Input ID D 5 6 1 through 16 2 modules 8 points 16 modules 64 points NOTE Total combined I O of all types is limited by the 16 available controller I O slots Total of 96 DI DOs allowed for all types combined 20 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Plug in Module Locations Controller model number The controller model number specified on your purchase order indicates the I O module types and the assigned slot location of each I O module present in the controller The number fields that identify I O modules are defined below Example of controller model number Controller Model Numbe
74. ically after both components have completed their restart routines and are ready to begin normal operation Release F UMC800 Controller Installation and User Guide 79 4 01 Diagnostics and Troubleshooting Controller Diagnostics Controller status LEDs Status indicators on the controller consist of four LEDs that indicate good and fault conditions in the controller These LEDs indicate controller status and help to aid troubleshooting when the operator interface is not nearby or when the controller is not communicating with the operator interface or PC Table 19 describes the LEDs and the possible states with their meaning Refer also to Table 20 and Table 21 for further details on the meaning of the status LEDs Table 19 Controller status LEDs Status LED State Meaning POWER Steady on Power is applied to the controller backplane Blinking Diagnostic indication See Table 20 for the details of the indications and their meaning LoBAT On The CPU battery is low and needs replacement FORCE On One or more function block output values have been forced RUN On Controller is in Run mode Blinking Controller is in Offline mode Off Controller is in Program mode OR If POWER LED is blinking a fault has been detected in controller See Table 20 for details of the indications and their meaning Diagnostic displays Controller diagnostic summary Status information which indicates normal and or fa
75. ion interfaces to the controller CPU module The COMM A port uses Modbus RTU protocol and is a master slave link allowing up to 31 controllers to be connected to a single host computer The computer initiates all communication COMM B port allows the controller to operate as a master device to up to 16 slave Modbus compatible devices Data transferred through this port is integrated into the user s control strategy through read and write function blocks Applications might include writing controller data set points process variables etc to a strip chart recorder to produce a hard copy of process performance or to read data from other controllers Feature Summary e Upto 16 control loops including Proportional Integral Derivative PID ON OFF Three Position Step Control TPSC and Carbon Potential e Auto tuning for each control loop e Up to 64 Universal Analog Inputs e Upto 16 Analog Outputs e Up to 96 Digital Inputs Outputs e Upto 50 Recipes with up to 50 variables each e Up to 4 Setpoint Programmers 3500 total segments Setpoint Profile and Recipe storage up to 70 programs Setpoint Scheduler 10 stored schedules Function Block Graphic Configuration with up to 250 blocks e Large assortment of algorithms for combination of analog and logic functions Extensive Alarm and Event monitoring e Operator interface with a selection of graphic displays e Carbon Potential Dewpoint and Relative Humidity Control
76. is accessible from any main menu can be used to display an index and the contents of all help topics in the program A right click on a Function Block provides topic help for that block User utility A separate user utility program is available which is a windows based program and is designed for end user administration tasks of the UMC800 This utility allows you to create edit and download recipes setpoint profiles setpoint schedules and data storage files Controller files can be downloaded and uploaded at the PC Using the communications menu and dialog boxes communications parameters can be setup to match your PC communications settings A loopback test can be initiated to verify communications between your PC and the controller and an error summary provides data for troubleshooting communications problems The maintenance menu provides access to controller diagnostic data and allows users to initiate calibration of selected I O modules Release F UMC800 Controller Installation and User Guide 9 4 01 Equipment Identification Serial Communication Ports Serial Communication Ports 10 The controller contains dedicated serial ports for external communications These are described in Table 2 Communication Port on CPU Module Configuration Display COMM A with optional communication board Table 2 Communication port descriptions Description Configuration Port This RS232 port is a dedicated conne
77. izador sobre um eventual perigo de choque quando s o acess veis voltagens sob tens o perigosas Terminal de protec o de terra Fornecido para liga o do condutor do sistema da protec o de terra DP e Se este equipamento for usado de modo n o especificado pelo fabricante a protec o fornecida pelo equipamento pode n o ser adequada e Nao se deve substituir qualquer componente ou pe a que n o seja explicitamente especificado como substitu vel pelo nosso revendedor e Toda a cablagem deve estar de acordo com os c digos el ctricos locais e deve ser realizada por pessoal experiente devidamente autorizado e Oterminal de terra deve ser ligado antes de ser feita qualquer outra cabelagem e desligado em ltimo lugar e Recomenda se um comutador na fonte de alimenta o principal pr ximo do equipamento ESPECIFICA ES DO EQUIPAMENTO Voltagem 100 a 240 V Frequ ncia 50 60 Hz Pot ncia ou consumo de corrente 100 VA CONDIC ES AMBIENTAIS Nao operar o instrumento na presen a de l quidos ou vapores inflam veis A opera o de qualquer instrumento el ctrico em tal ambiente constitui um perigo para a seguran a Temperatura Ambiente 15 a 55 Humidade 10 a 90 RH a 40 C Vibragao 14 a 250 Hz acelera o 1 g INSTALA O DO EQUIPAMENTO O Registrador deve ser montado num painel para limitar o acesso do operador aos terminais traseiros NORMAS DE SEGURIDAD SP21 6048 Para reducir el riesgo de ch
78. ksi irroittettava e Laitteen l heisyyteen suositellaan asennettavaksi verkkokytkin N Tama merkki varoittaa k ytt j s hk iskun vaarasta paikassa miss voi koskettaa LAITTEEN VAATIMUKSET Sy tt j nnite 100 240 V Taajuus 50 60 Hz Teho 100 VA K YTT OLOSUHTEET Ala k yt laitetta paikassa jossa on syttyvi nesteit tai kaasuja koska laitteen k ytt aiheuttaa r j hdysvaaran L mp tila ymp r iv 15 55 Kosteus 10 90 RH 40 C T rin 14 250 Hz Kiihtyvyys 1 g LAITTEEN ASENNUS Piirturi on asennettava paneeliin siten ett per liitimille j riitt v sti tilaa CONSIGNES DE SECURITE FR2I 6048 Pour r duire tout risque de d charge lectrique qui pourrait provoquer une l sion corporelle respectez toutes les consignes de s curit de cette documentation Ce symbole avertit l utilisateur d un risque lectrique potentiel lorsqu il peut avoir acc s a des l ments sous tension Borne de mise a la terre Destin e au raccordement du conducteur de mise a la terre de l alimentation a e Si l quipement est utilis dans un but non sp cifi par le constructeur la protection fournie avec cet quipement peut tre affect e e Aucun composant ou pi ce ne doit tre remplac s il n est pas explicitement sp cifi comme tel par le constructeur e Tous les c blages doivent tre conformes aux normes locales et doivent tre r alis s par un personnel autoris et
79. l loops So that If Condition of RAM Then Controller Action A valid database configuration is present in RAM Configuration is written to flash PROM User defined variables are initialized to zero Database configuration in RAM is found to be bad RAM is restored from the flash PROM that but the configuration in flash PROM is good contains the configuration values from the last cold start See CAUTION in Power Up Power Down page 52 If the database configuration is found to be bad in Controller is set to a null default configuration both RAM and flash PROM A system diagnostic INVALID CONFIG is generated In all cases the controller performs a cold start when the controller mode is set to PROGRAM and then to RUN regardless of what method is used to change the mode Whether the mode was set through the Configuration port or the operator interface this action causes the PROGRAM mode to be cleared Additionally setting the mode switch to PROGRAM and then RUN allows you to change the controller mode if communications were disconnected to the Configuration port or operator interface while the controller was still in PROGRAM mode Release F UMC800 Controller Installation and User Guide 55 4 01 Operation File Downloading File Downloading Downloading configuration files recipes and other files to the controller can be accomplished two ways 1 Download from a PC or other device connected
80. lation and User Guide iii 4 01 Symbol Definitions The following table lists those symbols that may be used in this document to denote certain conditions Symbol Definition This DANGER symbol indicates an imminently hazardous situation which Ay DANGER if not avoided will result in death or serious injury This WARNING symbol indicates a potentially hazardous situation which if WARNING not avoided could result in death or serious injury This CAUTION symbol may be present on Control Product instrumentation A CAUTION and literature If present on a product the user must consult the appropriate part of the accompanying product literature for more information This CAUTION symbol indicates a potentially hazardous situation which if CAUTION gt ib Dt DOP not avoided may result in property damage WARNING PERSONAL INJURY Risk of electrical shock This symbol warns the user of a potential shock hazard where HAZARDOUS LIVE voltages greater than 30 Vrms 42 4 Vpeak or 60 Vdc may be accessible Failure to comply with these instructions could result in death or serious injury ATTENTION Electrostatic Discharge ESD hazards Observe precautions for handling electrostatic sensitive devices Protective Earth PE terminal Provided for connection of the protective earth green or green yellow supply system conductor Functional earth terminal Used for non safety purposes such as noise immunity improvement NOTE
81. ller or through the Calibration displays Calibration displays are accessed from the UNIT SETUP display of the operator interface or under the Maintenance menu of the user utility Refer to the UMC800 Operator Interface User Guide and the UMC800 User Utility User s Guide for details on these and other calibration procedures Al module calibration Selecting the CALIBRATE AI lists a number of calibration functions you can perform Selecting the CALIBRATE AI CHANNEL allows you to specify the AI module and channel in which to calibrate When you Select Input you must apply a 0 reference value to the terminal block of the module channel See Figure 33 for terminal connection points Then select Calibrate 0 Input to start the calibration routine After calibration of 0 value is completed apply a 100 range value to the channel input terminals and then begin the calibration routine for 100 input D ATTENTION Handheld calibrators do not work with the UMC800 when calibrating RTDs because they are resistance simulators with active components not actual resistors When 100 range value calibration is completed the controller compares the new 0 and 100 range values against the current 0 and 100 values If the span of the 0 and 100 readings is less than 20 of the sensor range the new values are rejected and the current calibration is retained Release F UMC800 Controller Installation and User Guide 67 4 01 Maintenance Contro
82. ller Calibration Thermocouple Input Current Input mA ay ci Channel 4 i T C mV V SR Ground Terminal Ground Terminal Eid Se Channel 3 A 250 ohm resistor is required for ae the input range NA RTD Input 3 wires Channel 2 mV or V i ce Source tel y K ie RT ax raed i poo T Ground Terminal Channel 1 Ground Terminal Figure 33 Al module terminal block Other Al module calibration selections Additional calibration selections allow you to perform other AI module calibration procedures e CALIBRATE CJ TEMP for calibrating the two Cold Junction CJ references on the AI module e COPY CALIBRATION for copying calibration values from one AI module channel to another e RESTORE AI FACTORY CAL to restore AI module channels to their factory calibration e RESTORE CJ FACTORY CAL to restore CJ reference to their factory AO module calibration values Two calibration selections are accessible under the CALIBRATE AO menu selection 1 CALIBRATE AO CHANNEL to calibrate the zero offset and span values of the AO module channels to user defined values 2 RESTORE AO FACTORY CAL to restore factory calibrated to an AO module channel The AO module contains a wire jumper labeled ST1 on the PWA Cutting this jumper will prevent any changes to initial calibration values of the module and prevent any further field calibration See Figure 34 for the location of the jumper More details on module calibration a
83. location of clearance holes and cutout on panel as well as cutting a hole in the panel Mounting the Controller Mounting controller enclosure on a panel The controller enclosure is made to be surface mounted within an enclosure The controller can be mounted so that the power supply is at the righthand side or the controller can be rotated 90 degrees so that the power supply is at the top For either mounting there must be sufficient space allowed for routing the external wiring Four holes at the back of the enclosure are provided for surface mounting with screws Use the steps in the table below to mount the controller enclosure on a panel Step Action 1 Layout mounting hole patterns on panel according to dimensions shown in Figure 8 Or position controller enclosure on panel and use enclosure as a template NOTE Rotate the mounting dimensions 90 degrees to mount the enclosure sideways with the power supply at the top 2 Drill and tap mounting holes for 1 4 20 or M6 machine screws supplied by user 3 Position enclosure on panel so holes in enclosure align with holes in panel Secure enclosure to panel with 1 4 20 or M6 machine screws using external tooth washers 16 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Mounting the Controller Enclosure mounting dimensions 13 027 330 89 inches 11 77 Dimensions __ 11 37 298
84. n the control builder software can be used to download configuration files to the controller The downloading tool first verifies that a valid configuration file exists for the controller Next a dialog box asks if you want to set the controller to Program mode in preparation for downloading If the configuration file is verified to be valid then the existing controller configuration in the controller s memory is deleted before the new configuration is downloaded A download dialog box appears on the PC after a successful file download to the controller Upon completion of the download a command is sent to set the controller to Run mode Download via floppy disk The optional floppy disk drive allows the user to download configuration files stored on a floppy disk to the controller using the operator interface The DISK UTILITIES display provides menu selections to load and store controller configuration files The controller must be in the Program mode in order to load configuration files in the controller Successful download status and failures are indicated at the operator interface display Downloading restrictions are noted in Table 16 File uploads Controller configuration files setpoint profiles and recipe files can be uploaded for storage and archiving to a floppy disk as well as to the PC Using the PC the Upload function is accessed from the Communications pull down menu of the control builder At the operator interface the DISK UTI
85. nel e Den beskyttende jordterminal skal forbindes f rst af alle forbindelser og fjernes som den sidste e Det anbefales jvf st rkstr msberkendtg relsen at der installeres en afbryder til frosyningssp ndingen n r udstyret UDSTYRS SPECIFIKATIONER Str mforsyning 100 til 240 V Frekvens 50 60 Hz Nominel effekt 100 VA OMGIVELSES SPECIFIKATIONER Placer ikke udstyret i neerheden af brandbare veesker eller dampe Temperatur Rumtemperatur 15 til 55 C Fugtighed 10 til 90 RH 40 C Vibration 14 til 250 Hz acceleration 1 g UDSTYRS INSTALLATION Skriveren skal monteres i en tavle for at forhindre adgang til bagterminaler VEILIGHEIDSVEREISTEN DU2I 6048 Ter vermindering van het gevaar van elektrische schokken die lichamelijk letsel kunnen veroorzaken dient u alle veiligheidsaanwijzingen in dit dokument te volgen Dit symbool waarschuwt de gebruiker voor een potentieel schokgevaar wanneer toegang bestaat tot onderdelen die onder gevaarlijke spanning staan Beschermende aarde aansluiting Bestemd voor aansluiting van de aardingsdraad van de voeding OS gt e Indien de apparatuur wordt gebruikt anders dan door de fabrikant gespecificeerd kan de bescherming die de apparatuur biedt ongedaan worden gemaakt e Alleen die onderdelen mogen worden vervangen de door de fabrikant als uitwisselbaar zijn aangemerkt e Alle bedrading moet in overeenstemming zijn met de lokale elektriciteiseisen en moet aangelegd worden
86. nfiguration Empty database Download CONFIG off with more than 8 created previous valid loops was configuration And downloaded to an POWER 8 loop controller LED strobes Incomplete 12 times download of configuration files Release F UMC800 Controller Installation and User Guide 81 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Menu Item Controller Diagnostic Summary In the User Utility and Operator Interface Status Controller LED on CPU Fault Detection Troubleclearing Controller Action User Action Possible Cause SYSTEM TASK FAULT RUN LED off And POWER LED flashes 3 times Software failure Function blocks are not executed 1 2 Upgrade 3 Replace CPU 4 Contact Force a cold start Toggle controller mode switch from PGM to RUN controller software board Honeywell CPU CPU GOOD WATCHDOG POWER LED flashes 3 times Watchdog reset resulting from software failure Executes normally 2 Upgrade 3 Replace CPU 4 Contact none Force a cold start Toggle controller mode switch from PGM to RUN controller software board Honeywell CPU BUS ERROR POWER LED flashes 4 times Bus Error Detected Executes normally 2 Isolate system 3 Replace CPU Force a cold start Toggle controller mode switch from PGM to RUN from noise and force a col
87. nfigured using command strings can be retained during a power outage e Must be able to load the NVRAM settings automatically on power up Cable requirements You will need an interface cable to connect the modem to the DB 9 female connector marked CONFIGURATION on the controller If your modem has a 25 pin connector be sure to use a DB 25 to DB 9 modem cable The Null Modem cable used to directly connect a PC running Control Builder Software to the controller may typically not be used to connect the PC to the modem or to connect the modem to the controller If your modem requires command string configuration you will need an interface cable to connect the modem to your PC Refer to your modem and computer documentation to determine this cable s requirements 44 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Remote Access Modem configuration Before connecting a modem to the controller s RS232 port marked CONFIGURATION the modem must be configured with the following settings Baud Rate 9600 Parity None 1 stop bit 8 data bits No handshaking Ignore DTR Suppress result codes Suppress echo Auto answer Disable command recognition only necessary if the modem has this capability Some of these settings may be settable via switches Others may require command strings to be written to the modem using a PC terminal program such as Hyperterminal You will need to refer
88. ng a screwdriver insert it through the screw hole on the front and carefully pry the battery out of its holder Carefully remove battery from the holder For the CPU module option e The battery holder is contained on the battery compartment cover See figure Carefully remove battery from the holder Battery Compartment Cover Battery 4 Observing the correct polarity insert a new battery into the holder 5 Verify that the LoBATT LED is off If LED is lit the battery may installed incorrectly Check polarity of battery and reinstall if necessary 6 Replace the compartment cover and secure with the screw NOTE If controller power is restored and the battery backed RAM has failed field calibration of the AI modules must be performed if greater than 0 1 accuracy is required WARNING Dispose of used battery promptly Keep away from children Do not disassemble and do not dispose of in fire Release F UMC800 Controller Installation and User Guide 73 4 01 Maintenance Replacement Procedures Replacing I O modules If any I O modules need to be replaced follow the steps in the table below Step Action 1 Remove power from controller 2 Remove front cover by loosening the two screws at the top of the enclosure 3 Locate the I O module you want to replace See figure Remove terminal board from front of module by pressing the two locks at top and bottom of the t
89. o accessibili conduttori sotto tensione Terminale di protezione verso terra Previsto per il collegamento del conduttore di protezione verso terra del sistema di alimentazione OS gt e Selo strumento viene utilizzato in modo diverso dalla specifica del costruttore la protezione fornita dallo strumento pud essere diversa e Non sostituire alcun componente o parte non specificato esplicitamente come ricambio dal vostro fornitore e Tutti i cablaggi devono essere in accordo con i regolamenti locali e devono essere eseguiti da personale esperto ed autorizzato e terminale di massa deve essere collegato prima di ogni altro filo e scollegato per ultimo e E necessario che sia presente un interruttore nell alimentazione principale accanto all apparecchio ALIMENTAZIONE APPARECCHIATURA Tensione di alimentazione Da 100 a 240 V Frequenza 50 60 Hz Potenza o corrente 100 VA CONDIZIONI AMBIENTALI Non far funzionare l apparecchio in presenza di liquidi o gas infiammabili in quanto questo potrebbe essere estremamente pericoloso Temperatura Ambiente da 15 a 55 C Umidit relativa Da 10 a 90 UR a 40 C Vibrazioni Da 14 a 250 Hz Accelerazione 1 g INSTALLAZIONE DELL APPARECCHIO Il apparecchio deve essere montato su un pannello per limitare l accesso ai terminali posteriori SIKKERHETSKRAV NO2I 6048 F lg alle retningslinjene i dette dokumentet slik at du reduserer risikoen for elektrisk st t og mulige personskad
90. o procedure in Replacing the battery page 73 for specific instructions 64 UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Controller Calibration Controller Calibration ATTENTION D All Analog Input Al and Analog Output AO modules are factory calibrated to 0 1 accuracy If this accuracy is sufficient for your applications there is not need to recalibrate the modules If greater accuracy is required the field calibration procedures will provide a 0 05 accuracy Please keep in mind that if you field calibrate Al or AO modules you may have to recalibrate these modules after performing certain replacement procedures See Replacement Procedures page 70 Calibration overview Field Calibration of AI and AO modules in the controller is accomplished through either the operator interface or the user utility program e Using the operator interface Calibration displays are accessed from the UNIT SETUP display and provide menu selections and display prompts that guide you through the desired calibration procedure e Using the user utility Calibration dialog windows are accessed through menu selections in the Maintenance menu Analog Input modules can be calibrated to a number of references 1 Calibration using 0 and 100 reference values applied at the terminal blocks of each module channel 2 Copying calibration values from one module channel to another For example you can copy t
91. ock Reference Guide for more details on these status blocks 60 UMC800 Controller Installation and User Guide Release F 4 01 Operation RS 485 Port Configuration Communication Board Option RS 485 Port Configuration Communication Board Option COMM A and B ports UMC controllers equipped with the optional communications board feature two RS 485 serial communications ports COMM A and COMM B on the CPU module See Figure 31 for location of the port connectors See Wiring Communications links Page 36 for more details on the port wiring The controller firmware supports Modbus RTU protocol for the ports The COMM A and COMM B ports must be set up so that the controller can communicate when connected to a communication link Set up is accomplished through the operator interface or the user utility software program The Communications screen in the operator interface for COMM A is used to enable the port set the device station address of the controller and set the baud rate The COMM B screen is used to set the baud rate See UMC800 Operator Interface User Guide for details on communications port setup See UMCS800 User Utility User s Guide and the on line help for more details on setting up the COMM ports COMM port status COMM A status can be checked through the COMMUNICATIONS menu item on the operator interface COMM B status can be monitored with the User Utility Slave device statuses can be viewed after loading a configuration in
92. of the diagnostic summary display oorrvronorrnorrnrrrnrvrnrverrvvrrrnrverrverarvrnrvrnevrernenrvensvennvenneernersvsesvssersee 81 Table 21 Details of the I O module diagnostics display eervrrnvrrvvrrnrronrrvrrvvrarnrveravernnvrnvvrnenrnrnnevvernrervenrveernerensrsvssersee 87 Table 22 Controller modem troubleshooting eerervrorvrnrnrennrnnnrennnennnrnvnrnvrevrvrnevenaverarerarvraenresneevvensnnnnvesneesveesvsesvssensee 89 Release F UMC800 Controller Installation and User Guide vii 4 01 Figure I Figure 2 Figure 3 Figure 4 Figure 5 Figure 6 Figure 7 Figure 8 Figure 9 Figure 10 Figure 11 Figure 12 Figure 13 Figure 14 Figure 15 Figure 16 Figure 17 Figure 18 Figure 19 Figure 20 Figure 21 Figure 22 Figure 23 Figure 24 Figure 25 Figure 26 Figure 27 Figure 28 Figure 29 Figure 30 Figure 31 Figure 32 Figure 33 Figure 34 Figure 35 Figure 36 Figure 37 viii UMG800 components c0 se ciaee R EEEE EE eee ct es 3 UMC800 controller bharduware AA 5 SS operator IDETTE hie heed aie Ata tate hans as een ed ea eee ee ea dts 7 552 Operator LE EE 7 104 operator interlace scone aia ace ikea LEE nese eee ava EE 7 Typical Control Builder graphic display 0 0 0 cee eecesecesecseesecssecssecseecaeecseseseseaeseeeeeeeeseesecsecaeesaessaesaaeees 8 UMC800 controller enclosure eee eeeesecesecssecseeceeeeeecesscesecesecaecsaecsaecsaecaeecaeesseeseeeseeeeseaseeseesaeesaeenaeenaes 15 UMC800 controller enclosur
93. oller communicates through a number of serial ports The CPU module contains two serial ports One is an RS 232 connection to a PC and another is dedicated for connection to the operator interface The CPU with optional communications features two additional RS 485 serial ports The serial port connectors on the CPU module are shown in Figure 23 Table 10 summarizes the communication link connections to the controller and other reference data for wiring details OFFLINE CONFIGURATION Connector for PC Interface cable Null Modem DISPLAY Connector for Operator Interface cable COMM A Connector for optional RS 485 Serial Interface slave communications COMM B Connector for optional RS 485 Serial Interface master communications Figure 23 Communication port connectors UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Wiring Communication Links Table 10 Summary of communication link connections to controller Communication Link Type From Controller Connect To Port Reference Data Link to Port Cable PC or laptop via RS 232 CONFIGURATION Up to 50 ft Serial port of PC Null Modem Null Modem cable l cable lengths cable 9 pin or via modem 9 pin D Supplied by Male Female connector user See Table 11 Modem See Remote Access page 44 Operator interface RS 422 DISPLAY 10 ft or 50 ft Terminal connector See Table 12 i cable lengths of operator
94. oller operating status diagnosing fault conditions and taking actions to correct faults An overview of diagnostic routines and detail of the indicators used to inform users of controller operating status is provided Status conditions are listed as well as the possible cause and recommended user action for correcting fault conditions if necessary Controller Diagnostics Diagnostic routines are executed upon power up of the controller CPU and performed continuously during controller operation A number of methods are used to indicate controller status to the operator LEDs on the CPU panel provide indication of controller power operating mode CPU battery status and diagnostic status The operator interface and the user utility program contain displays that show status and operating parameters in more detail Power up diagnostics When power is applied to the controller a sequence of checks are performed by the controller and completed in less than 10 seconds after power is applied These checks are a set of internal diagnostics to verify the integrity of the hardware the configuration database and firmware e A hardware check verifies the type of I O module present in each slot and if the module present is the correct type for the control strategy in the controller database e The controller verifies that a valid configuration database is present in memory Communication between the operator interface and controller is established automat
95. oque el ctrico el cual podria causar lesiones personales seguir todas las indicaciones de este documento Este simbolo previene al usuario de un riesgo potencial de descarga cuando se puede acceder a corrientes de tensi n peligrosas Terminal de tierra de protecci n Proporcionado para la conexi n de la tierra de protecci n del conductor del sistema de alimentaci n DP e Si el equipo es utilizado de forma no especificada por el fabricante la protecci n suministrada con el mismo podr a resultar da ada e No reemplazar ning n componente o parte no explicitamente especificado por el suministrador e Todo el cableado debe realizarse de acuerdo con las normas el ctricas locales y debe ser realizado por personal experimentado e El terminal de tierra debe ser conectado antes que cualquier otro cable y desconectado el ltimo e Se recomienda la instalaci n de un interruptor de la alimentaci n principal cerca del equipo DATOS ELECTRICOS DEL EQUIPO Tensi n de alimentaci n 100 a 240 V Frecuencia 50 60 Hz Potencia o corriente 100 VA CONDICIONES AMBIENTALES No operar con el instrumento en presencia de liquidos o gases inflamables La operaci n de cualquier equipo el ctrico en tal ambiente constituye un riesgo contra la seguridad Temperatura Ambiente 15 a 55 C Humedad 10 a 90 RH a 40 C Vibraci n 14 a 250 Hz acceleraci n 1 g INSTALACION DEL EQUIPO Este equipo debe ser montado en un panel para limitar al ope
96. ossible Cause Controller Action User Action Item RTC BATTERY POWER RTC battery failed Time and date is 1 If Lo BAT LED FAILURE LED flashes on power up set to 00 00 00 is off cycle 8 times January 1 1970 power 2 If Lo BAT LED is on replace battery and cycle power RTC PROGRAMMING POWER RTC failed to Time and date is 1 Program RTC FAILURE LED flashes program set to 00 00 00 7 times January 1 1970 2 Cycle power 3 Replace CPU 4 Replace boards in backplane 5 Replace backplane RTC READ FAILURE POWER Unable to read Time and date is 1 Program RTC LED flashes RTC set to 00 00 00 7 times January 1 1970 2 Cycle power 3 Replace CPU 4 Replace boards in backplane 5 Replace backplane I O GOOD none I O MODULE N A One of the I O N A Access the I O ERROR board diagnostics MODULE failed DIAGNOSTICS display I O BAD BACKPAN POWER Bad backplane Analog inputs use 1 Cycle power LED flashes EEPROM default coefficients 9 times 2 Replace backplane board I O BAD BACKPAN POWER Incompatible Analog inputs use 1 Cycle power ID LED flashes backplane board default coefficients 9 times 2 Replace backplane board Release F UMC800 Controller Installation and User Guide 85 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing 86 UMC800 Controller Installation and User Guide Controller Controller Fault Detection Troubleclearin
97. per STI The gains and offsets of the preamp are factory calibrated and the calibration data is stored in a non volatile memory on the backplane No field calibration of these values is possible Write Protect Jumper ST1 D ATTENTION A jumper ST1 on the AO module PWA can be cut to prevent changes to calibration values This will write protect the AO and prevent further calibration of these values 66 Al Module CJC Factory Calibration Values AO Module Factory amp Field Calibration Values CPU Field Calibration Calibration Function Values Al and CJC libration in Battery backed RAM Calibratio User Interface Backplane Factory Calibrated Preamp Gains and Offsets for Al and CJC Figure 32 Controller components that contain calibration values UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Controller Calibration Field calibration Field calibration of controller components is limited to AI modules and AO modules Individual channels of the modules can be calibrated at 0 and 100 of their range Individual channels can be calibrated at a single point within the range through zero offset bias adjustment Calibration procedures Calibration routines are initiated from either the operator interface or a PC running the user utility program by first placing the controller in the Program or Offline mode This can be done manually at the Contro
98. port to which the modem is connected Configure the port to these settings baud rate 9600 data bits 8 parity none stop bits 1 flow control none In the program s terminal window type in the letters AT E1 QO followed by the enter key The modem should give an OK response Enter the following command string AT amp CO amp DO amp KO amp R1 amp 50 amp Y0 S0 1 Modem should respond with OK Enter the following command string AT EO Q1 amp W0 Modem will not respond Power down the modem and disconnect it from the PC Connect the modem s serial cable to the RS232 port of the UMC800 using a DB 9 male to DB 9 male RS232 cable Null modem cable may not work Connect the modem to a telephone jack Power up the modem and the UMC800 On a remote computer run Control Builder software Set up Control Builder to dial the UMC800 Verify that communications is established with the remote UMC800 Release F 4 01 UMC800 Controller Installation and User Guide 49 Mounting and Wiring Remote Access SixNet VT MODEM Industrial External Modem Step Action 1 O a Aa WwW 10 11 12 13 14 15 16 Connect the modem to a PC If your PC s RS232 port has a 25 pin connector use a DB 9 male to DB 25 female modem cable If your PC s RS232 port has a 9 pin connector use a DB 9 male to DB 9 female RS232 cable Connect power to the modem You will need to supply an external power supply
99. r 24 V supply 1 each Grommet Kit Power Terminal Cover Grommets 16 51404796 501 Shield Termination 51309814 501 Ferrite Suppressor 51404883 501 250 Ohm Shunt Resistor Kit for mA ranges 4 46181080 503 Null Modem 9 pin D connector 51404755 501 Cable for connecting Controller to PC Cable for connecting Controller to Operator Interface 10 ft cable 51404523 501 50 ft cable 51404523 502 Shielded analog connections and a ferrite filter on the operator interface cable are required for CE approval Required for connection from configuration PC to controller 92 UMC800 Controller Installation and User Guide Release F 4 01 Introduction Specifications The following tables contain electrical physical safety and performance specifications for the UMC800 controller Controller Design Parameter Description Controller CPU with two serial communication ports power supply and backplane assembly Capable of supporting up to 16 input output modules CPU option provides additional RS 485 communications with Modbus RTU protocol I O Module Configuration Component Universal Analog Inputs Module ID 1 Parameter Description Input Types mV V mA T C RTD Ohms Number of Inputs 4 per module up to 16 modules per controller 64 inputs Signal Source Thermocouple with cold junction compensation Line resistance up to 1000 ohms T C mV mA V RTD Pt 100
100. r 8001 000 OE 01122300 56800000 Slots 1 to 8 Slots 9 to 16 So the number 01122300 56800000 indicates that the controller is equipped with I O module types in the following slot locations I O module types and controller locations for Controller I O Module Type Controller UO Module Type Slot Module ID Slot Module ID 1 Blank 0 9 DI AC Input 5 2 Analog Input 1 10 DO Relay Output 6 3 Analog Input 1 11 DO AC Output 8 4 Analog Output 2 12 Blank 0 5 Analog Output 2 13 Blank 0 6 DI Logic Input 3 14 Blank 0 7 Blank 0 15 Blank 0 8 Blank 0 16 Blank 0 NOTE The numbers in parenthesis that identify the I O module types are defined in Table 6 Release F UMC800 Controller Installation and User Guide 21 4 01 Mounting and Wiring Plug in Module Locations Verify UO module locations The table below outlines the steps for identifying and recording the I O module types in the controller Step Action 1 Verify that the module types installed in the controller card slots are correct according to the controller model number Refer to Table 6 to identify the module types 2 Use to record the location module type and signal type range for each I O module installed in the controller NOTE Module types shoul
101. r wiring when using either a shielded twisted pair or 4 wire shielded cable NOTE When using the RS 485 communications it is recommended that an RS 485 to RS 232 converter such as Black Box model IC901A be used to interface with the host PC Also be certain that the Half Duplex Turnaround Delay parameter for the converter set to I millisecond or less 2 Wire Shielded Shield Receive Transmit Shield Receive Transmit 4 Wire Shielded Shield Receive Transmit Shield Receive Transmit Figure 26 COMM A and B port wiring 2 wire and 4 wire D ATTENTION Make sure you connect the correct polarity If the TX and TX connections are reversed from the correct connections an error message will be generated when attempting to do any communications and the program then self terminates 42 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Wiring Communication Links RS 485 serial communications When connecting the controller to a RS 485 communication link see Figure 27 you must use termination resistors at each end of the link The following cables with the listed resistor values can be used for connecting the controller RS 485 Cables Belden 9271 or equivalent with 120 ohm termination resistors 2 000 ft maximum Belden 9182 or equivalent with 150 ohm termination resistors 4 000 ft maximum OFFLINE o o Oru PROGRAM O
102. rador el acceso a los terminales traseros SAKERHETSFORESKRIFTER SW21 6048 F r att reducera riskerna av elektriska chocker som kan orsaka personskador f lj alla s kerhetsf reskrifter i denna dokumentation Denna symbol varnar anv ndaren f r risk f r elchock vid tillf llig tkomst av sp nningsf rande del Anslutning av skyddsjord Avsedd f r anslutning av elsysternets skyddsjordsledare OS gt e Om utrustningen anv nds pa ett s dant s tt att det inte innefattas av tillverkarens specifikation kan de inbyggda s kerhetsfunktionerna ventyras e Ers tt aldrig n gon komponent eller del som inte r specificerad som ers ttningsbar av tillverkaren e All ledningsdragning m ste utf ras i enlighet med lokala best mmelser och skall utf ras av beh rig personal med erfarenhet av s dant arbete e Skyddsjordsanslutningen skall anslutas f re alla andra anslutningar och losskopplas sist e En str mbrytare f r n str mmen rekommenderas STR MF RS RJNING Sp nning 100 a 240 V Frekvens 50 60 Hz Effekt eller m rkstr m 100 VA OMGIVNINGSVILLKOR Anv nd ej instrumentet i n rhet av br nnbara v tskor eller gaser Anv ndandet av instrumentet i s dant milj r en direkt s kerhetsrisk Temperatur Omgivande 15 till 55 Fuktighet 10 till 90 RH 40 Vibration 14 till 250 Hz acceleration 1 g INSTALLATION Instrumentet skall monteras i en panel eller i en l da f r att undvika att personalen
103. re 28 Power supply terminal connections CAUTION A Do not apply power to the controller at this time Table 14 Power supply wiring Wire Designation Connect to Power Terminal Designated Hot Li DC Neutral L2 N DC Ground Ground wiring PROTECTIVE BONDING grounding of this controller and the enclosure in which it is installed shall be in accordance with National Electrical Code ANSI NFPA 70 and local electrical codes Prepower checks Before applying power to the controller file verify that e The controller has been mounted in accordance with the instructions in this manual e The power wiring is correct and meets all local and national electrical codes Release F UMC800 Controller Installation and User Guide 51 4 01 Operation Power Up Power Down Operation Power Up Power Down Power up A sequence of checks are performed by the controller anytime power is applied to the controller These checks are a set of internal diagnostics that are completed in less than 10 seconds after power up and verify the integrity of the controller hardware the configuration database and firmware Communication between the operator interface and controller is established automatically after these checks are completed All outputs are OFF until addressed by the CPU Two start up routines are used for initializing the controller configuration A warm start is the default routine that is us
104. re given in the UMC800 Operator Interface User Guide and the UMC800 User Utility User s Guide 68 UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Controller Calibration JE Wire Jumper ST1 Analog Output Module Figure 34 AO module jumper ST1 Release F 4 01 UMC800 Controller Installation and User Guide 69 Maintenance Replacement Procedures Replacement Procedures The following tables outline the procedures for replacement of the controller components Field replacement is limited to the Printed Wiring Assembly PWA level Use Figure 35 to locate controller components for replacement CPU Module Power Supply I O Modules E oO E Ke DO Ss o 2 OD o SE SG o oO Le s V DO D oU OFFLINE Oru PROGRAM Pelee mar sref Joenonr oN oem One oe aere sg mar er erd I d Telet Tin Backplane te ail emia nar SE ell aer om ad mar Figure 35 Controller components and location Release F UMC800 Controller Installation and User Guide 70 4 01 Maintenance Replacement Procedures CAUTION TO PRESERVE THE CONTROLLER CONFIGURATION PRIOR TO PERFORMING ANY REPLACEMENT PROCEDURES OR REMOVING POWER TO THE CONTROLLER e Be certain that the LoBatt LED is OFF MEMORY LOW BATTERY diagnostic is not active e Force a cold start of the controller by setting the manual mode switch on the cont
105. res for the installation operation and maintenance of the UMC800 Controller hardware References The following list identifies all documents that may be sources of reference for material discussed in this publication Document Title ID UMC800 Technical Overview Specification 51 52 03 24 UMC800 Operator Interface User Guide 51 52 25 62 UMC800 Control Builder User Guide 51 52 25 63 UMC800 Function Block Reference Guide 51 52 25 64 UMC800 RS232 Communications Reference Manual 51 52 25 76 UMC800 User Utility User s Guide 51 52 25 77 Modbus RTU Serial Communications User Manual 51 52 25 87 How to Apply Digital Instrumentation in Severe Electrical Noise Environments 51 52 05 01 Contacts World Wide Web The following lists Honeywell s World Wide Web sites that will be of interest to our customers Honeywell Organization WWW Address URL Corporate http www honeywell com Sensing and Control Dip Aaen honeywell com sensing International http www honeywell com Business global asp Telephone Contact us by telephone at the numbers listed below Organization Phone Number United States and Canada Honeywell 1 800 423 9883 Tech Support 1 888 423 9883 Q amp A Faxback TACFAQS 1 800 525 7439 Service Asia Pacific Honeywell Asia Pacific 852 2829 8298 Hong Kong Europe Honeywell PACE Brussels Belgium 32 2 728 2111 Latin America Honeywell Sunrise Florida U S A 954 845 2600 Release F UMC800 Controller Instal
106. roller performs a cold start and controller configuration is backed up to flash PROM RUN mode The Run mode is used for normal operation of the control system All I O processing is active and operator actions are supported OFFLINE mode The OFFLINE mode is used to download controller files such as setpoint profiles recipes and data storage files Calibration of I O modules and setting the real time clock can also be performed with the controller in the OFFLINE mode When the controller is set to OFFLINE mode all input signal processing is stopped and all output signals and logic status are held at their last values Also DO function blocks that are configured as Time Proportional Outputs TPOs are turned off When the controller is switched from OFFLINE mode to RUN the controller performs a warm start Mode control The controller mode can be set and changed in a number of ways with certain restrictions by 1 A manual switch located on the CPU module of the controller OFFLINE RUN PROGRAM See Table 15 The switch on the controller CPU is a pull and set locking toggle that allows you to manually switch the controller to one of the three operational modes When the switch is set to either RUN or OFFLINE the mode can be overridden and changed by a command through the Configuration port However when the manual switch is set to PROGRAM the mode cannot be overridden CAUTION A The manual switch on the controller C
107. roller to PROGRAM and then to RUN and allow the controller to complete its start up sequence Controller configuration files will be backed up to the flash PROM on the CPU e When powering up the controller the controller performs a warm start provided that the battery power to the RAM has not been interrupted If battery power to the RAM has been interrupted the controller performs a cold start at power up and The controller real time clock setting is lost and must be reset Any field calibration values to the Al modules and CJ references are lost If Al modules or CJ references were required to be field calibrated to achieve greater than 0 1 accuracy you must recalibrate those modules e Ifthe CPU module is replaced a valid configuration file must be downloaded to the controller Also field calibration of the Al module and the CJ reference are lost If greater than 0 1 accuracy is required for the Al module or CJ reference you must field calibrate the module Release F 4 01 UMC800 Controller Installation and User Guide 71 Maintenance Replacement Procedures Replacing the power supply fuse The power supply input circuit is protected with a fuse Use the steps in the table below to replace the fuse on the power supply module Step Action 1 Remove power from the controller 2 Locate the fuse holder located on the power supply module See Figure 36 3 Using a slotted screwdriver remove the fu
108. rt up operation maintenance and troubleshooting of the UMC800 Controller The information in this guide is organized as follows Topic Description Page UMC800 Overview Provides a concise description of the UMC800 control 3 system its applications architecture and its features Equipment Identification A high level physical and functional description of the 5 UMC800 components Pre installation Lists a number of things to consider when planning the 11 Considerations controller installation Environmental factors as well as methods to minimize interference are discussed Mounting and Wiring Information and procedures to successfully install the 15 UMC800 controller and its components Interconnecting wiring to other UMC800 components is also covered Installation Checkout and Provides a checklist to complete before power up Covers 44 Power Up power up procedure Operation Power up and power down routines operational modes and 52 controls software download routines warm and cold start routines Status LEDs and scan rates are covered in this section Maintenance Procedures are given covering routine maintenance and the 63 replacement of controller components Information on I O module calibration is presented Diagnostics and Provides description of controller status and error conditions 79 Troubleshooting Provides corrective actions necessary to clear fault conditions Parts List A list of replacement parts for the controller 91 Specifications
109. s Below is a table for filter and pulse width settings for several pulse frequency ranges Max Pulse Frequency Typical Filter Jumper Setting Pulse Width Range 100kHz 500 K Hz 2 uSec to 9 uSec 10kHz 100 K Hz 9 uSec to 90 uSec 1kHz 5 KHz 180 uSec to 900uSec 100Hz 5K Hz 180 uSec to 9mSec Vsupply 12 Vdc Ry 1 K ohm The minimum pulse frequency is 10 Hz regardless of the filter jumper settings The pulse frequency card input wiring requirements must be compatible with both the pulse frequency card and the transmitter manufactures specifications A typical transmitter will specify the maximum supply voltage and the maximum sink current UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Signal Wiring Pulse frequency card outputs The pulse frequency card outputs are open collector drivers designed to drive a maximum of 100 mA All Pulse Frequency card digital outputs are optically isolated from each other The maximum supply voltage must not exceed 27 Volts de V Supply DC 27 V Max 1l J I 100mA Max cb d D welt V Return DC Bt om worry Pulse Frequency Input Card DO connections Figure 22 Pulse frequency card digital output connections Release F UMC800 Controller Installation and User Guide 35 4 01 Mounting and Wiring Wiring Communication Links Wiring Communication Links Serial communications ports 36 The contr
110. s and their meaning Release F 4 01 UMC800 Controller Installation and User Guide 59 Operation Status Indicators OFFLINE Controller Status Indicators Tadiran TL5101 S battery may CPU Module 100 240 50 60 Hz V DISPLAY lt 7 SA lt Figure 30 Controller status LEDs Controller Status The status of various controller parameters can be viewed through a number of displays 1 The operator interface features a CONTROLLER STATUS display listing the status of various parameters and is accessed from the UNIT SETUP display on the operator interface See UMC800 Operator Interface User Guide for more details on the Controller Status display 2 The User Utility program contains a Controller Diagnostic Summary window listing numerous operating parameters and communication status See UMC800 User Utility User s Guide and the on line help for more details on the Controller Diagnostic Summary window Alarm and status blocks Additional controller status parameters can be monitored through the Analog System Status and Fast Logic System Status blocks These blocks are configured using the control builder Outputs from these status blocks can be wired to alarm groups and inputs to other function blocks Controller parameters such as low battery hardware integrity communications failure and function block cycle times are monitored by these status blocks See document 51 52 25 64 UMC800 Function Bl
111. scanned at the analog input scan rate as well as function blocks and digital I Os that are not configured for fast logic Function blocks and digital I Os that are configured for fast logic are updated every 100 milliseconds Table 17 Scan rates per inputs configured Number of analog input cards Time to complete one full scan in milliseconds 1 333 500 700 900 1100 1300 N QO oa AJOJN 1500 UMC800 Controller Installation and User Guide Release F 4 01 Operation Status Indicators Status Indicators Status LEDs Number of analog input cards Time to complete one full scan in milliseconds 8 1700 9 1900 10 2100 11 2300 12 2500 13 2700 14 2900 15 3100 16 3300 Four LEDs on the CPU module shown in Figure 30 indicate the operating status of the controller and are described in Table 18 Table 18 Controller status LEDs Designation State POWER Steady on Indication Power is applied to the controller backplane Blinking Diagnostic indication See NOTE LoBAT On The CPU battery is low and needs replacement FORCE On One or more function block output values have been forced RUN On Controller is in RUN mode Blinking Controller is in OFFLINE mode Off Controller is in PROGRAM mode controller See NOTE OR If POWER LED is blinking a fault has been detected in NOTE See Table 20 for the details of the indication
112. seholder cap by rotating it counterclockwise 4 Replace the fuse with the proper size and type e For 100 240 V supply Size 5x20 F 3 15 A Time Delay 250 V or equivalent e For24 V supply Size 5x20 6 3 A Slow Blow or equivalent 5 Replace the cap by pressing in and rotating it clockwise with the screwdriver CPU Power Supply Fuse Holder Replace battery with Tadiran TL5101 S DEEL A 4 CPU Battery i F315 AT Location ay COMMA COMM B Figure 36 Power supply fuse and CPU battery location 72 UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Replacement Procedures Replacing the battery A lithium battery is used as a keep alive voltage for the volatile memory RAM that contains the controller configuration The battery is installed in a compartment on the CPU module Follow the steps in the table below to replace the CPU battery CAUTION A The battery used in this device may present a risk of fire or chemical burn if mistreated Do not recharge disassemble heat above 212 F 100 C or incinerate Replace battery with Tadiran TL 5101 SBP only Use of another battery may present a risk of fire or explosion Step Action 1 Locate the battery and the battery compartment location on the CPU module See Figure 36 2 Using a Phillips head screwdriver loosen the screw and remove the battery compartment cover 3 For the standard CPU module e Usi
113. ser Action Item MODULE BAD MODULE POWER Analog input or 1 If the error is an Replace module 1 through LED flashes analog output analog input MODULE 11 times board does not board with no 16 have factory factory coefficients or the coefficients I O board is not a default supported type coefficients will be used for the cold junction calculations 88 UMC800 Controller Installation and User Guide If the error is an analog output board with no factory coefficients default coefficients will be used for the outputs If the board is an unsupported type these block types do the following Al sets its output to failsafe DI sets its output to OFF Release F 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Modem troubleshooting Controller modem problems will typically show one of two symptoms e The modem does not answer or e the modem answers but does not establish communications Table 22 Controller modem troubleshooting Modem does not answer Cause Solution Modem not powered Apply power Modem not configured for auto answer Check modem configuration and correct Modem not properly connected to phone line Verify phone line is correctly inserted in modem port and wall jack Bad cable connecting modem to phone line Replace cable with known good cable Modem answers but does not establish comm
114. t be panel mounted within an enclosure The wiring terminals must be enclosed within the enclosure Read the pre installation information check the model number interpretation Controller model number page 21 and become familiar with your model selections then proceed with installation While the UMC800 has been designed for use in most industrial environments there are certain requirements that should be considered regarding installation and wiring to ensure optimum performance Many of the problems associated with electronic control equipment can be traced to the primary ac power system Disturbance such as electrical noise power interruptions and lightning must be factored into the planning of the primary power system so the control equipment will perform satisfactorily and continuously In addition to the precaution of the separation of signal and power wiring in separate conduits this section suggests some other measures that can be taken to minimize the effects of electromagnetic interference EMI and radio frequency interference RFI voltage surges and static electricity Operating limits We recommend that you review and adhere to the operating limits listed in Table 3 when you install the controller Table 3 Operating limits Condition Specifications Ambient Temperature 32 F to 131 F 0 C to 55 C Relative Humidity 10 to 90 RH at 40 C 104 F Vibration Frequency 14 Hz to 250 Hz Acceleration 1g
115. ta 56SX Data Fax External Modem SixNet VT MODEM Industrial External Modem Step Action 1 Ensure that the switches are set to the factory settings Switch Setting Position Function 1 OFF UP Normal DTR operations 2 OFF UP Verbal word results 3 ON DOWN Enable result codes 4 OFF UP Displays keyboard commands 5 ON DOWN Disables auto answer 6 OFF UP Modem sends CD signal when it connects with another modem 7 OFF UP Loads Y0 Y4 configuration from user defined nonvolatile memory NVRAM 8 ON DOWN Enables recognition smart mode 2 Connect the modem to a PC If your computer s RS232 port has a 25 pin connector use a DB 25 male to DB 25 female RS232 cable If your computer s RS232 port has a 9 pin connector use a DB 25 male to DB 9 female modem cable 3 Power up the modem 4 Run a serial communication port program such as Hyperterminal 5 Within the communication program select the port to which the modem is connected 6 Configure the port to these settings baud rate 9600 data bits 8 parity none stop bits 1 flow control none 7 In the program s terminal window type in the letters AT followed by the enter key The modem should give an OK response 8 Power down the modem and disconnect it from the PC 46 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Remote Access Step Action
116. these settings baud rate 9600 data bits 8 parity none stop bits 1 flow control none In the program s terminal window type in the letters AT E1 QO followed by the enter key The modem should give an OK response Enter the following command string AT amp Y0 amp CO amp DO amp R1 amp 50 amp KO S0 1 Modem should respond with OK Enter the following command string AT EO Q1 amp W0 Modem will not respond Power down the modem and disconnect it from the PC Connect the modem to the RS232 port of the UMC800 using a DB 25 male to DB 9 male RS232 cable Null modem cable may not work Connect the modem to a telephone jack Power up the modem and the UMC800 On a remote computer run Control Builder software Set up Control Builder to dial the UMC800 Verify that communications is established with the remote UMC800 48 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Remote Access Best Data 56SX Data Fax External Modem Step Action 1 d KHAO ND 10 11 12 13 14 15 16 Connect the modem to a PC If your PC s RS232 port has a 2 pin connector use a DB 9 male to DB 25 female modem cable If your PC s RS232 port has a 9 pin connector use a DB 9 male to DB 9 female RS232 cable Connect power to the modem Power up the modem Run a serial communication port program such as Hyperterminal Within the communication program select the
117. to User Utility via upload or floppy disk Slave devices must first be enabled through the operator interface COMMUNICATIONS menu item or the User Utility CPU Module with Optional Communications Board F gt szeg I rm San Si s on Sa 4 a 100 240V IVBATY gt 50 60 Hz 100 VA MAX F3 15AT 250V COMM A and B shown with 2 wire connections See Wiring Communications links Page 36 for 4 wire details Figure 31 COMM A and B ports on CPU module Release F UMC800 Controller Installation and User Guide 61 4 01 Operation RS 485 Port Configuration Communication Board Option 62 UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Overview Maintenance Overview This section covers procedures in the maintenance calibration and replacement of the controller and its components Maintenance to the controller consists of the following procedures e Routine maintenance e Calibration of I O modules The backplane is factory calibrated only e Field replacement of controller components Warranty e Warranty repair is by board replacement e Non warranty service provides for field repair at the board level with option to return to factory for repair Servicing The power supply CPU and all I O modules plug into the backplane for easy removal and replacement The I O modules can be replaced without removal of the field wiring from the terminal screws The batter
118. to your modem s documentation to make this determination Those settings that are configured using command strings must be saved to the modem s non volatile RAM NVRAM and the NVRAM must be configured as the profile that gets loaded when the modem is powered up Most modems are equipped with auto recognition to set the baud rate parity stop bits and data bits If your modem has no means of setting these using switches then most likely it is equipped with auto recognition To configure the port settings of a modem with auto recognition do the following Step Action 1 Connect the modem to a PC 2 Power up the modem 3 Start up a PC terminal program such as Hyperterminal 4 Configure the port for 9600 baud no parity 1 stop bit and 8 data bits 5 Establish communications with the modem A common way of doing this is simply entering the AT E1 Q0 command and seeing if the modem responds with OK Once you establish communication to the modem its port settings are configured 6 Save the port settings to the profile that gets loaded on power up Release F UMC800 Controller Installation and User Guide 45 4 01 Mounting and Wiring Remote Access Modem configuration examples Below are procedures for setting up the following commercially available modems 3Com US Robotics 56K Data Fax External Modem 3Com US Robotics 56K Data Fax External Modem Zoom 56K Dualmode External Modem Best Da
119. u 10 ohms 4 to 482 20 to 250 General Electric Ohms 0 to 200 ohms 0 to 2000 ohms JIS 58 to 302 50 to 150 JIS C 1604 1981 32 to 212 0 to 100 JIS C 1604 1981 32 to 392 0 to 200 JIS C 1604 1981 32 to 752 0 to 400 JIS C 1604 1981 328 to 932 200 to 500 JIS C 1604 1981 Linear Milliamperes 0 to 20mA 4 to 20mA Millivolts 0 to 10mv 10 to 10mV 0 to 20mv 20 to 20mv 0 to 50mV 50 to 50mV 10 to 50mV O to 100mV 100 to 100mV 0 to 500mV 500 to 500mvV Volts 0 to 1V 1 to 1V 0 to 2V 2 to 2V 0 to 5V 5 to 5V 1 to 5V 0 to 10V 10 to 10V Carbon 0 to 1250mV Oxygen 30 to 510mV mA inputs must be connected with a 250 ohm resistor across the input terminals These ranges have an accuracy of 0 25 Release F UMC800 Controller Installation and User Guide 101 4 01 Specifications PV Inputs 102 UMC800 Controller Installation and User Guide Release F 4 01 Index A A Ambient Temperature 71 analog input scan rate 58 Analog Input wiring 25 Analog Output wiring 27 Backplane 18 replacement 77 Battery Replacement 64 C Cabling COMM A and B port 42 Configuration port 37 Display port 40 Calibration 65 Calibrate AI Module 67 Calibrate AO Module 68 Factory calibration 66 Field calibration 67 CE Confromity 98 Code Download 57 Cold start 52 58 COMM A and B wiring 42 COMM A and B port 42 61 Components description Communication ports 10
120. u are using 2 wires per DI use 22 gage wires so all 32 wires can fit through the rubber grommet in the controller case See Figure 16 UMC800 Controller Installation and User Guide Release F 4 01 Mounting and Wiring Signal Wiring Module B Identifiable by Each odd numbered 32 screws terminal is internally grounded 77 1 DI16 ert ZIL DI 15 SE DN 37 DI13 30 DI 12 SST ZII DI10 CL DI ZII DI 8 z LD eDi SS KE DI Se 300 DI2 Module ID B 16 DI Logic Input Contact Closure For 2 wires per DI must use 22 gage wire to fit 32 wires through rubber grommet on case Paf Logic Field Wiring Q Q 4 i end j Dry SW Module ID B 16 DI Logic Input Contact Closure For 1 common wire for all Dis use 16 22 gage wire Field Wiring FE A i OEO OERO bei Logic One wire per DI Each wire goes to Marshalling field connector user provided One common wire from Marshalling field connector to any ground connector on the 16 pt DI terminal Marshalling field connector Module ID 3 4 or Module ID 3 Logic Input Contact Closure Field Wiring CS Gnd be Logic Module ID 4 DC Input 24 Vdc Field Wiring Za Module ID 5 AG Input 120 240 Vdc Field Wiring Drysw l Logic al yen dop ee S Logic L2 Figure 16 DI module terminal block connections Release F 4 01 UMC80
121. ult conditions in the controller as a result of diagnostic routines is accessed through either the operator interface or the user utility program e Using the operator interface the DIAGNOSTIC SUMMARY display lists various controller components and their current status e Using the user utility program the Controller Diagnostic Summary window provides a more extensive list of controller parameters and communications status I O module diagnostics Another status display or window I O Module Diagnostics shows the status of each of the 16 I O module slots in the controller Each module slot is listed along with the status of the module in that slot Table 20 gives the details of the messages shown in the Controller Diagnostic Summary and Table 21 describes I O Module Diagnostics messages that may appear in each field 80 UMC800 Controller Installation and User Guide Release F 4 01 Diagnostics and Troubleshooting Fault Detection and Troubleclearing Fault Detection and Troubleclearing Interpreting the controller status and determining if any corrective action is necessary can be done by referring to Table 20 and Table 21 Actions to clear fault conditions usually consist of restarting the controller and if the fault reoccurs replacing the suspected faulty component It is recommended that you replace controller components only after performing all other actions listed for that fault condition NOTE The controller status POWE
122. umber 51404755 501 Release F 4 01 Mounting and Wiring Wiring Communication Links Installing ferrite clamp for CE compliance This procedure ensures that unwanted radio frequency noise is filtered It is required for CE compliance Parts needed Part Quantity Description 047260 1 Ferrite cable clamps 089037 2 Nylon cable ties Installing ferrite clamp Step Action 1 Disconnect all power to the instrument 2 See Figure 24 Attach the ferrite clamp around all the wires as close to the Configuration port terminals as possible within 2 of the terminals For maximum shielding you must minimize the amount of unshielded exposed wire The ferrite clamp should overlap or abut the cable shield enclosing the wires 3 Snap the ferrite clamp closed making sure to not pinch the wires 4 To prevent the ferrite clamp from sliding attach cable ties around the wires snugly against each end of the ferrite clamp 5 Trim the cable tie but leave a tail of approximately 1 Attach ties snugly against each side of the clamp Figure 24 Ferrite clamp installation Release F UMC800 Controller Installation and User Guide 39 4 01 Mounting and Wiring Wiring Communication Links DISPLAY connector to operator interface 40 The controller is connected to the operator interface through a 15 pin D Type connector cable One cable end is connected to the DISPLAY connector of the controller The ot
123. unications Cause Solution Controller not powered Apply power Modem set to wrong baud rate Follow procedure to set modem to 9600 baud Modem configuration does not match specification Follow procedure to configure modem See Remote Access page 44 Modem does not have non volatile memory Replace modem with one of the recommended types See Remote Access page 44 Bad cable between modem and controller Replace with a known good cable Wrong cable between modem and controller Replace with correct cable not a null modem cable Controller failure Contact Honeywell service Release F 4 01 UMC800 Controller Installation and User Guide 89 Diagnostics and Troubleshooting Fault Detection and Troubleclearing 90 UMC800 Controller Installation and User Guide Release F 4 01 Parts List UMC800 Controller Parts List UMC800 Controller If you require replacement or spare parts for the UMC controller you can order them by referring to the table below and contacting your Honeywell representative Replacement parts Part Description Part Number Analog Input Card 46190305 503 Analog Output Card 46190314 503 DO Relay Output Card 46190308 503 DO AC Output 46190344 501 DO AC Output 2 2 A and 4 0 5 A 46190344 502 DO DC Output DI Contact Input 6 DI Contact Input 16 DI AC Input DI DC Input
124. vailable functions See Figure 6 Signal flow connections from icon to icon complete the controller configuration The Control Builder software will create a graphic diagram 1 page high by 20 pages wide The completed diagram may be printed on 20 pages of 8 5 x 11 5 paper Each configuration is saved as a single PC file Multiple files may be saved on the PC The Control Builder can concurrently open multiple configuration files EDUC HARDE OG HOS EE 1 CT NE higa ET verken Tara Cat ww bunter Ba AN L I SP Page TREI we BEE gr d dtenggtgegengd E FATET FW FE Loge 3 3 Fat Loge ama biin L I lorient er LS PENT Stare Feat 18 iE Man H H Diisi a il 2 iHris y HEJ read Detect Ha puu iE tenor Sp m EY ren sm ges OR a O B bee Bibel F7 i E forske Vanse ti Funn j En jiy e H i paranti E hiem enimi n i T Ve ELLEF D iwe Moas sal Ceir e LTT Riede FEE ETAT iF hou 1 Ae PAGE t mg BH mt Es Bee rs Et Figure 6 Typical Control Builder graphic display UMC800 Controller Installation and User Guide Release F 4 01 Equipment Identification Control Builder Completed configurations may also be saved on 3 5 floppy disk and loaded into the controller and operator interface through an optional 3 5 floppy disk drive eliminating the need for a direct connection of a PC to the controller Each analog signal flow line of the configuration may be labeled with an 8 c
125. versely affect the system Separate External Wiring separate connecting wires into bundles see Table 4 and route the individual bundles through separate conduits or metal trays Use shielded twisted pair cables for all Analog I O Process Variable RTD Thermocouple de millivolt low level signal 4 20 mA Digital I O and computer interface circuits e Use suppression devices for additional noise protection You may want to add suppression devices at the external source Appropriate suppression devices are commercially available e Refer to document 51 52 05 01 How to Apply Digital Instrumentation in Severe Electrical Noise Environments for additional installation guidance 12 UMC800 Controller Installation and User Guide Release F 4 01 Pre Installation Considerations Introduction Permissible wire bundling Table 4 shows which wire functions should be bundled together Table 4 Permissible wiring bundles Bundle No Wire Functions 1 e Line power wiring e Earth ground wiring e Control relay output wiring e Line voltage alarm wiring 2 Analog signal wire such as e Input signal wire thermocouple 4 mA to 20 mA etc e 4 20 mA output signal wiring e Slidewire feedback circuit wiring e Digital input signals e Communications 3 e Low voltage alarm relay output wiring e Low voltage wiring to solid state type control circuits Release F UMC800 Controller Installation and User Guide 13 4 01 Pre Install
126. y is accessible for easy replacement while the controller file is powered and operational to prevent loss of configuration data CAUTION A TO PRESERVE THE CONTROLLER CONFIGURATION PRIOR TO PERFORMING ANY REPLACEMENT PROCEDURES OR REMOVING POWER TO THE CONTROLLER e Be certain that the LoBatt LED is OFF MEMORY LOW BATTERY diagnostic is not active e Force a cold start of the controller by setting the manual mode switch on the controller to PROGRAM and then to RUN and allow the controller to complete its start up sequence Controller configuration files will be backed up to the flash PROM on the CPU i WARNING SHOCK HAZARD Troubleshooting may require access to hazardous live circuits and should only be performed by qualified service personnel More than one switch may be required to de energize unit before servicing Release F UMC800 Controller Installation and User Guide 63 4 01 Maintenance Routine Maintenance Routine Maintenance Controller maintenance Normal routine maintenance of the controller is not necessary other than a periodic physical inspection of the controller enclosure and wiring for any signs of deterioration or dust and dirt Battery replacement Replace the battery located on the CPU when the LOBATT LED lights or the low battery diagnostic is indicated Also It is recommended that the battery be replaced once a year to ensure back up power for the RAM and the real time clock Refer t
127. y module from controller by pulling it straight out from its slot zl OOJ RI WO ND Plug in the replacement power supply into the enclosure slot and carefully insert CPU module into its slot Secure power supply and CPU with five screws Reconnect power wiring to proper terminals on power supply as shown F 3 15 AT 250V KO Hot L1 Neutral L2 N Ground 3 10 Replace front cover and secure with two screws 11 Restore power to controller 12 Verify configuration 76 UMC800 Controller Installation and User Guide Release F 4 01 Maintenance Replacement Procedures Replacing the backplane Step Action 1 Remove power from controller 2 Disconnect power wiring from power supply terminals 3 Remove front cover by loosening the two screws at the top of the enclosure 4 Remove five screws on the front of power supply securing the CPU module and power supply 5 Unplug CPU module from controller slot by pulling it straight out from its slot 6 Unplug power supply module from enclosure by pulling it straight out from its slot 7 Remove all terminal blocks from front of modules by pressing the two locks at top and bottom of each terminal block and pulling the block straight out Locks I O Module Identification KI S T PJ TC Field Wiring QST Terminals Locks 8 Unplug all I O module PWAs from controller slot by pulling the PWA straight out
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