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Ferris Industries 5900591 Lawn Mower User Manual

Contents

1. Figure 7 Turning Around a Corner ADVANCED DRIVING Figure 8 Turning in Place Executing an End Of Row Zero Turn Your Zero Turn Rider s unique ability to turn in place allows you to turn around at the end of a cutting row rather than having to stop and Y turn before starting a new row For example to execute a right end of row Zero Turn 1 Slow down at the end of the row 2 Move the LEFT ground speed control lever forward slightly while moving the RIGHT ground speed control lever back to center and then slightly back from center 3 Begin mowing forward again This technique turns the rider RIGHT and slightly overlaps the row just cut eliminating the need to back up and re cut missed grass As you become more familiar and experienced with operating the Zero Turn rider you will learn more maneuvers that will make your mowing time easier and more enjoyable Remember the more you practice the better your control of the Zero Turn will be Figure 9 Executing an End Of Row Turn 23 Operation MOWING 1 Engage the parking brake Make sure the PTO switch is disengaged the motion control levers are locked in the NEUTRAL position and the operator is on the seat Start the engine see STARTING THE ENGINE Set the mower cutting height Set the throttle to FULL Engage the PTO by pulling up on the PTO switch Begin mowing See Section LC fo
2. Engine should NOT crank if e PTO switch is engaged OR e Parking brake is not engaged OR e Motion control handles are not in the NEUTRAL position OR e Operator is not on the seat Test 2 Engine SHOULD crank if e PTO switch is NOT engaged AND e Parking brake is engaged AND e Motion control handles are locked in the NEUTRAL position AND e Operator is on the seat Test 3 Engine should SHUT OFF if e Operator rises off seat with PTO engaged OR e Operator rises off seat with parking brake disengaged e Operator moves motion control handles inward before disengaging parking brake Test 4 Blade Brake Check Mower blades and mower drive belt should come to a complete stop within seven 7 seconds after electric PTO switch is turned off or operator rises off seat If mower drive belt does not stop within seven 7 seconds see your dealer NOTE Once the engine has stopped PTO switch must be turned off parking brake must be engaged and the motion control handles must be locked in the NEUTRAL position after the operator returns to the seat in order to start the engine A WARNING If the unit does not pass a safety test do not operate it See your authorized dealer Under no circumstance should you attempt to defeat the purpose of the safety interlock system Operator Safety 15 Features amp Controls FEATURES AND CONTROLS i Figure 1 CONTROL FUNCTIONS The informatio
3. Long Term Storage Longer Than 30 Days Before you store your unit for the off season read the Maintenance and Storage instructions in the Safety Rules section then perform the following steps 1 Drain crankcase oil while engine is hot and refill with a grade of oil that will be required when unit is used again 2 Use an Antifreeze tester to check the cooling system s level of protection Read the instructions on the Antifreeze container for the appropriate ratio of water to Antifreeze for your geographical area 3 Prepare the mower deck for storage as follows a Remove mower deck from the unit b Clean underside of mower deck c Coat all bare metal surfaces with paint or light coat of oil to prevent rusting 4 Clean external surfaces and engine 5 Prepare engine for storage See engine owner s manual 6 Clean any dirt or grass from cylinder head engine housing and air cleaner element 7 Cover air cleaner and exhaust outlet tightly with plastic or other waterproof material to keep out moisture dirt and insects 8 Completely grease and oil unit as outlined in the Regular Maintenance section 9 Clean up unit and apply paint or rust preventative to any areas where paint is chipped or damaged 10 Be sure the battery is filled to the proper level with water and is fully charged Battery life will be increased if it is removed put in a cool dry place and fully charged about once a month If battery is
4. MAINTENANCE Regular Maintenance MAINTENANCE SCHEDULE 8 PROCEDURES The following schedule should be followed for normal care of your rider and mower You will need to keep a record of your operating time Determining operating time is easily accomplished by observing the hour meter Change Hydraulic Oil Filter Whichever comes first More often in hot over 85 F 30 C weather or dusty operating conditions Change gearbox oil after first 100 hours and every 500 hours thereafter See Gearbox Maintenance CHECK TIRE PRESSURES Tire Pressure should be checked periodically and maintained at the levels shown in the chart Note that these pressures may differ slightly from the Max Inflation stamped on the side wall of the tires The pressures shown provide proper traction improve cut quality and extend tire life Service Air Filter Change Oil amp Filter Check Replace Spark Plugs Annually Change Engine Coolant Change original engine oil after first 5 hours of operation More often in hot over 85 F 30 C weather or dusty operating conditions 25 psi 1 72 bar 18 psi 1 24 bar Figure 12 Checking Tire Pressure 29 Regular Maintenance CHECKING ADDING FUEL To add fuel 1 Remove the fuel cap A Figure 13 2 Fill the tank to the bottom of the fill tube This will leave room in the tank for fuel expansion Refer to your engine manual for specific fuel re
5. Camber Shims 1 2 20 Hex Nylon Nut n1moou gt www ferrisindustries com Troubleshooting Adjustment Repair SUSPENSION ADJUSTMENT The shock assembly can be adjusted to vary the amount of pre load applied to the springs This allows the operator to maintain the ride height Use less pre load for light weight operators Use more pre load for heavy weight operators To adjust the spring pre load 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake 2 See Figure 38 Using the supplied spanner wrench p n 5022853 insert the tip of the wrench into the notch in the pre load adjuster While holding the wrench with both hands turn CLOCKWISE to decrease the pre load turn COUNTER CLOCKWISE to increase the pre load Make sure that for each pair of shocks A B or C Figure 38 that the left hand and right hand are set AWARNING to the same amount of pre load Use two hands when adjusting the shock NOTE Spanner wrench is located under the seat springs This will prevent the wrench from Rear tires must be removed to adjust the rear slipping while pressure is being applied suspension Figure 38 Adjust Spring Pre Load 43 Troubleshooting Adjustment amp Repair DECK LIFT ROD TIMING Sa ADJUSTMENT 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 1
6. OPERATOR S MANUAL 1 5100Z Series Zero Turn Riding Mower 61 Model Model Description 5901013 33HP Caterpillar Diesel w 61 Mower Deck amp ROPS IS5100ZC33D 72 Models Tractor 5901011 33HP Caterpillar Diesel w ROPS 1S5100ZC33D Mower Deck 5900591 72 Side Discharge Mower Deck 5100 72 5900592 72 Rear Discharge Mower Deck 5100 72RD BRIGGS amp STRATTON POWER PRODUCTS GROUP LLC 5102954 5375 NORTH MAIN STREET MUNNSVILLE NY 13409 800 933 6175 RevA Thank you for purchasing this quality built FERRIS product We re pleased that you ve placed your confidence in the FERRIS brand When operated and maintained according to the instructions in this manual your FERRIS product will provide many years of dependable service This manual contains safety information to make you aware of the hazards and risks associated with this machine and how to avoid them This machine is designed and intended to be used and maintained according to the manual and operated by trained professionals for finish cutting of established lawns and is not intended for any other purpose It is important that you read and understand these instructions thoroughly before attempting to start or operate this equipment Save these original instructions for future reference PRODUCT REFERENCE DATA Unit SERIAL Number Mower Deck Model Number Mower Deck SERIAL Number Unit Model Number Eu ENGINE RE
7. SERVICE AND MAINTENANCE To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Safe Handling of Gasoline 1 Extinguish all cigarettes cigars pipes and other 10 4 12 13 sources of ignition Use only approved gasoline containers Never remove the gas cap or add fuel with the engine running Allow the engine to cool before refueling Never fuel the machine indoors Never store the machine or fuel container where there is an open flame spark or pilot light such as near a water heater or other appliance Never fill containers inside a vehicle or on a truck bed with a plastic bed liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never over fill the fuel tank Replace gas cap and tighten securely Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive If fuel is spil
8. may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Do not shift to neutral and coast down hill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the unit and the mowing activity Never assume that children will remain where you last saw them 1 Keep children out of the mowing area and under the watchful care of another responsible adult 2 Be alert and turn unit off if children enter the area 3 4 Before and during reverse operation look behind and down for small children Never carry children even with the blade s off They may fall off and be seriously injured or interfere with safe unit operation Children who have been given rides in the past may suddenly appear in the mowing area for another ride and be run over or backed over by the machine Never allow children to operate the unit Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision Operator Safety EMISSIONS 1 Engine exhaust from this product contains chemicals known in certain quantities to cause cancer birth defects or other reproductive harm Look for the relevant Emissions Durability Period and Air Index information on the engine emissions label IGNITION SYSTEM GASOLINE MODELS 1 This spark ignition system complies with Canadian ICES 002
9. Always start mowing on a smooth level area The size and type of area to be mowed will determine the best mowing pattern to use Obstructions such as trees fences and buildings and conditions such as slopes and grades must also be considered 1 Cut long straight strips overlapping slightly 2 Where possible change patterns occasionally to eliminate matting graining or a corrugated appearance 3 For a truly professional cut mow across the lawn in one direction then recut the lawn by mowing perpendicular to the previous cut Note Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems Use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed MOWING METHODS Proper Broadcast Mowing Broadcasting or side discharging disperses fine clippings evenly over the entire lawn Many golf courses use this method Your mower has a deep dish deck to allow freer circulation of clippings so they are broadcast evenly over the lawn Operation Where possible make one or two passes around the outside of the area discharging the grass INTO the lawn to keep the cut grass off fences and
10. Measure and record the distance from the carpenters square to the bottom of the tire B Subtract the bottom measurement from the top measurement and reference the chart below for the number of shims that are needed If the measurement is greater than 75 1 91 cm contact your dealer 5 Retighten the two 2 1 2 20 X 3 bolts and the 2 1 2 20 X 1 3 4 bolts 6 Reinstall the tire Figure 36 Measuring the Camber Distance A Top Measurement B Bottom Measurement Distance Measured O 2 51 cm 2 4 1 04 cm 4 6 1 52 cm 6 Installing the camber shims 1 Park the machine on a flat level surface Disengage the PTO stop the engine remove the ignition key and engage the parking brake 2 Jack up the rear of the machine and secure with jack stands Remove the rear tire 3 Loosen but do not remove the two 2 1 2 20 X 3 A Figure 37 bolts and the 2 1 2 20 X 1 3 4 bolts B 4 Install the new camber shims E between the adjustable A arm mount C and the rigid A arm mount D The bottom of the slots on the camber shim should rest snugly against the shaft of the 1 2 20 X 3 bolts and the 1 2 20 X 1 3 4 bolts 42 Dd JA _ Figure 37 Installing the Rear Tire Camber 1 2 20 x 3 Bolt 1 2 20 x 1 3 4 Bolt Adjustable A arm Mount Rigid A arm Mount
11. cool for two minutes before cranking the engine again 5 After the engine starts move the engine throttle control to SLOW Warm up the engine by running it for at least a minute 6 Move the throttle to FULL before engaging the PTO switch or driving the machine In the event of an emergency the engine can be stopped by simply turning the ignition switch to STOP Use this method only in emergency situations For normal engine shut down follow the procedure given in STOPPING THE TRACTOR 20 STOPPING THE TRACTOR amp ENGINE 1 Returning the ground speed control levers to the middle position will stop tractor movement Pivot the levers outward and lock them in neutral 2 Disengage the PTO 3 Engage the parking brake 4 Move the throttle control to SLOW and allow the engine to cool down for a short time 5 Turn the ignition key to OFF Remove the key DRIVING THE TRACTOR 1 Sit in the seat and adjust the seat so that you can comfortably reach all of the controls and see the instrument and gauge panels 2 Engage the parking brake 3 Make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position 4 Start the engine see STARTING THE ENGINE 5 Disengage the parking brake and pivot the ground speed control levers inward 6 Move the levers evenly forward to travel forward Return them to the neutral position to stop Note that the further the levers are moved
12. owners manual for engine coolant specifications CHANGE ENGINE COOLANT See engine owners manual for specific engine coolant procedures The drain valve is located at the base of the right hand side of the radiator CLEAN RADIATOR SCREEN amp OIL COOLER Clean the radiator screen and oil cooler fins before each use or as required depending on conditions to allow proper air flow through radiator and hydraulic oil cooler 1 Raise the seat plate 2 Lift the radiator screen straight up to remove the screen Flush the screen with water or blow clean with air Flush the radiator core with water or blow clean with air See engine owners manual for proper radiator cleaning procedures 32 Figure 18 Radiator amp Oil Cooler A Radiator Pressure Cap B Radiator Screen C Hydraulic Oil Cooler I Figure 19 Radiator Expansion Tank Clean all dirt grass and debris from the oil cooler fins Reinstall the radiator screen Make sure the screen is fully seated in the carrier Lower the seat plate www ferrisindustries com LUBRICATION Lubricate the unit at the locations shown in Figure 20 through 24 Grease gt Use grease fittings when present Disassemble parts to apply grease to moving parts when grease fittings are not installed Not all greases are compatible Red Grease P N 5022285
13. perform the following steps 1 Remove any blocks from under the unit Install the battery if it was removed Unplug the exhaust outlet and air cleaner Fill the fuel tank with fresh fuel See engine manual for recommendations See engine owner s manual and follow all instructions for preparing engine after storage 6 Check crankcase oil level and add proper oil if necessary If any condensation has developed during storage drain crankcase oil and refill Inflate tires to proper pressure Check fluid levels 8 Start the engine and let it run slowly DO NOT run at high speed immediately after starting Be sure to run engine only outdoors or in well ventilated area DIESEL FUEL RECOMMENDATIONS Fuel companies provide fuel tailored to meet the existing weather conditions These fuels change at the start of mg Ha season according to regional weather rends Winter fuels are tailored to give ease of starting for cold weather Summer fuel may be somewhat heavier than winter fuel resulting in slightly better fuel economy and power Spring and fall fuel is an average blend between winter and summer blend For these reasons an effort should be made to purchase fuels in such quantities that they are not carried over into the next season Using the wrong blend of fuel can cause problems with the engine Refer to the engine manufacturer s manual for specific fuel recommendations wD al N www ferrisindustries com
14. throttle speed Leave the engine running so the radiator fan will continue to run and coolant will continue to circulate Troubleshooting Adjustment amp Repair Figure 49 Gearbox Oil Level A Fill Plug B Drain Plug Figure 50 Deck Shut Down Module A Oil Pressure Indicator Lamp B Water Temperature Gauge e Check the engine coolant level See Check Engine Coolant Level Add coolant if necessary e Check to see if the radiator screen is dirty or plugged See Clean Radiator amp Screen Clean radiator screen if necessary e If these procedures do not cause the engine to begin to cool down shut the unit off and see your dealer After the Problem has been resolved e The PTO switch must be disengaged before it can be re engaged 49 Troubleshooting Adjustment amp Repair BATTERY SERVICE A WARNING Keep open flames and sparks away from the battery the gasses coming from it are highly explosive Ventilate the battery well during charging Checking Battery Voltage A voltmeter can be used to determine condition of battery When engine is off the voltmeter shows battery voltage which should be 12 volts When engine is running the voltmeter shows voltage of charging circuit which normally is 13 to 14 volts A dead battery or one too weak to start the engine may not mean the battery needs to be replaced For example it may mean that the alternator is not cha
15. www ferrisindustries com Troubleshooting Adjustment amp Repair Troubleshooting the Rider Continued PROBLEM Engine runs but rider will not drive CAUSE Hydraulic dump valve s in open position REMEDY Turn dump valve s clockwise to close Torque to 80 120 in Ibs 9 13 5 Nm Belt is broken See Belt Removal and Replacement Drive belt slips See problem and cause below Brake is not fully released See authorized service dealer Hydraulic pump drive belt slips Pulleys or belt greasy or oily Clean as required Belt stretched or worn Replace belt Brake will not hold Brake is incorrectly adjusted See Parking Brake Adjustment Brake caliper pads worn Replace with new brake pads Rider steers or handles poorly Steering linkage is loose Check and tighten any loose connections Improper tire inflation See Checking Tire Pressures Troubleshooting the Mower PROBLEM Mower will not raise CAUSE Lift linkage not properly attached or damaged REMEDY See authorized service dealer Leak in the hydraulic system See authorized service dealer Engine stall easily with mower engaged Engine speed too slow Set to full throttle Ground speed too fast Decrease ground speed Cutting height set too low Cut tall grass at maximum cutting height during first pass Discharge
16. 24 bar front tires to 25 psi 1 72 bar 2 To check the inner lift rod timing measure and record the distance between the inner lift pivots and the inner rod pivots Repeat for other side of unit See Figure 39 3 To check the outer lift rod timing measure and record the distance between the outer lift pivots and the outer rod pivots Repeat for other side of unit See Figure 39 4 If the measurements for the inner rods are equal and the measurements for the outer rods are equal no further adjustment is required Ifthe measurements are NOT equal greater than 1 8 3 17mm difference adjustment is required continue with Step 5 5 Lock the deck lift pedal in the 6 15 2cm position Remove the cutting height adjustment pin A Figure 40 and lower the mower deck 6 To ensure that the deck is in the lowest position push the pedal by hand towards the rear of the unit and install the height adjustment pin in the 3 7 6cm position to hold in place 7 Block up the mower deck until all hanger chains are slack Figure 40 Deck Lift Pedal 8 Refer to Figure 41 To adjust the inner lift rod A Height Adjustment Pin loosen the jam nut on the front ball joint then remove the 1 2 hardware fastening the ball joint the the lift pivot arm Turn the ball joint clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the ball joint on the l
17. ADJUSTMENT See Figure 29 The seat can be adjusted fore and aft Move the lever forward position the seat as desired and release the lever to lock the seat into position GROUND SPEED LEVER ADJUSTMENT The control levers can be adjusted in three ways The alignment of the control levers the placement of the levers how close the ends are to one another and the height of the levers can be adjusted Handle Alignment Loosen the mount hardware A Figure 30 and pivot the lever s C fore or aft to align with each other Handle Placement Loosen the jam nuts and adjust the placement bolt B in or out to properly adjust the lever end spacing Handle Height Remove the mounting hardware A Figure 30 and reposition the handle either up or down from its original position You will need to readjust the handle alignment as described above SPEED BALANCING ADJUSTMENT If the rider veers to the right or left when the ground speed control levers are in the maximum forward position the top speed of each of these levers can be balanced by turning the adjustment bolt s A Figure 31 Only adjust the speed of the wheel that is traveling faster To Reduce the Speed of the Faster Wheel 1 Loosen the securing nut 2 turn the top speed adjustment bolt CLOCKWISE to reduce the speed 3 Retighten the securing nut when adjustment is complete Troubleshooting Adjustment Repair Figure 29 Seat Adjustmen
18. Ole 0 eee 18 GONG Tal ised tyes danita o ass 18 Checks Before Starting nenennenn 18 Priming the Fuel System eennnn 19 Starting the Engine ooocccnnccnnncccnnononononcnonanananananos 20 Stopping the Tractor and Engine 20 Driving the Tractor aoso 20 Pushing the Rider by Hand 21 Zero Turn Driving Practition 22 MONDO PERFRAERRPERBELERFRPELGENETEEEBUCHEEREEEVERIEREREEFEISEFERSERRAN 24 Mowing Recommendations 24 Mowing Methods ccecesseeeeseeteeeeeeeeneeeeeeeeeaes 25 Attaching a Trailer cido tirita 26 Raising amp Lowering the Roll Bar 2 Stage engen 28 Starting After Long Term Storage 28 Diesel Fuel Recommendations 28 Regular Maintenance uunssssnannnnnenennnnnnnnnnnnn 29 Maintenance Schedule 2204444204nnnner HR 29 Checking Tire Pressures uuenaenneenn 29 Checking Adding Fuel een 30 Fuel Filter 2 u0 2224444 a eee 30 Check Add Engine Oil use 31 Check Change Air Filter 31 Check Hydraulic Oil Level 31 Hydraulic Oil Filter Change 2 31 Check Engine Coolant Level ee 32 Change Engine Coolant ienien 32 Clean Radiator Screen amp Oil Cooler 32 Lubrication ne u A 33 Cleaning the Battery amp Cables nn 34 Servicing the Mower Blades nn 35 T
19. The gearbox lubricant should be changed after the first 100 hrs or 30 days of operation then after 500 hours or 12 months 1 Remove the mower deck drive belt see MOWER DRIVE BELT REMOVAL 8 REPLACEMENT for instructions 2 Rotate the the mower deck drive pulley on the gearbox so the drain plug is aligned with the opening between the pulley spokes 3 Place a container under the gearbox drain hole and remove the drain plug B 4 Replace drain plug and fill with SAE 80 90 weight gear oil until oil starts to seep from hole then replace fill plug 5 Using a parts solvent thoroughly clean any excess oil from the pulley faces and groove 6 Reinstall the mower deck drive belt see MOWER DRIVE BELT REMOVAL amp REPLACEMENT for instructions DECK SHUT DOWN MODULE This unit is equipped with a deck shut down module that will automatically shut down the mower deck if the engine looses oil pressure or begins to overheat What to do if the deck shuts down during operation e Immediately check your dash panel to see if the oil pressure indicator lamp A Figure 50 is lit or the water temperature gauge B is reading a high temperature If the oil pressure indicator lamp is lit e Shut the unit off immediately and see your dealer If the water temperature guage reads a high temperature e Move the ground speed control levers to the neutral position disengage the PTO switch engage the parking brake and reduce to half
20. and engine to prevent fires Clean up oil or fuel spillage Let engine cool before storing and do not store near flame Stop and inspect the equipment if you strike an object Repair if necessary before restarting Park machine on level ground Never allow untrained personnel to service machine Use jack stands to support components when required Carefully release pressure from components with stored energy Disconnect battery or remove spark plug wire before making any repairs Disconnect the negative terminal first and the positive last Reconnect positive first and negative last Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld them Keep hands and feet away from moving parts If possible do not make adjustments with the engine running Charge batteries in an open well ventilated area away from spark and flames Unplug charger before connecting or disconnecting from battery Wear protective clothes and use insulated tools Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Check brake operation frequently Adjust and service as required Use only factory authorized replacement parts when making repairs Always comply with factory spec
21. forward the faster the tractor will travel 7 Stop the tractor by returning the control levers to the neutral position pivoting the levers outward to lock into the neutral position engaging the parking brake and stopping the engine see STOPPING THE TRACTOR AND ENGINE NOTE See the ZERO TURN DRIVING PRACTICE section on pages 16 amp 17 for detailed instructions on driving the tractor www ferrisindustries com PUSHING THE RIDER BY HAND Operation DO NOT TOW RIDER Towing the unit will cause hydraulic pump and wheel motor damage Do not use another vehicle to push or pull this unit 1 Refer to Figure 3 for hydraulic release valve location 2 To open the dump valves turn the right hand release valve which is located on top of the right hand pump counter clockwise 2 full turns MAX Then turn the left hand release valve which is located on the bottom of the left hand pump counter clockwise 2 full turns MAX 3 Disengage the parking brake The tractor can now be pushed by hand 4 After moving the tractor engage the parking brake Re engage the pumps drive position by turning the release valves clockwise and tighten to 80 120 in lbs 9 13 5 N m Figure 3 Hydraulic Release Valve Location A Hydraulic Release Valve Right hand side shown 21 Operation ZERO TURN DRIVING PRACTICE The lever controls of the Zero Turn rider are responsive and learning to gain a smooth and
22. it is cool Even then use extreme care when removing the cap ROLL BAR INSTRUCTIONS For models equipped with factory installed Roll Over Protection System ROPS A WARNING In order to avoid serious injury or death from roll over it is important to follow the warnings listed below OPERATIONAL WARNINGS e Always use the seat belt when the roll bar is in the raised position Never use the seat belt when the roll bar is in the down position Remember there is no roll over protection when the roll bar is in the down position so it is very important to always keep the roll bar in the raised position whenever possible Lower the roll bar to the down position only when it is absolutely necessary Check for overhead clearances before driving under any objects Do not allow roll bar to contact low overhanging obstacles such as tree branches and guide wires Never remove the roll bar from the vehicle Do not exceed the machine weight rating of the roll bar Read and follow all of the instructions shown below regarding the inspection and maintenance of the roll bar structure and the seat belt INSPECTION OF THE ROLL BAR PROTECTIVE STRUCTURE A WARNING Failure to properly inspect and maintain the ROLL BAR protective structure can cause serious injury or death A ROLL BAR like any other safety device needs to be periodically inspected to verify that the integrity of the device has not been compromised th
23. latch plate is not excessively worn deformed or the buckle is damaged or cracked The seat belt should latch and release easily C 5 IDENTIFICATION NUMBERS HL CORPORATION YARD SEW PRODUCTS GROUP MUNNYWALE NY 13409 AS GA 2 North American PART NO WAL NO Models BEE 5 When contacting your authorized dealer for replacement parts service or information you MUST have these numbers Record your model serial number and engine serial numbers on the space provided for easy access These numbers can be found in the locations shown NOTE For location of engine identification numbers refer to the engine owner s manual Operator Safety Tractor Identification Tag 2 Mower Deck Identification Tag 11 Operator Safety SAFETY DECALS This unit has been designed and manufactured to provide you with the safety and reliability you would expect from an industry leader in outdoor power equipment manufacturing Although reading this manual and the safety instructions it contains will provide you with the necessary basic knowledge to operate this equipment safely and effectively we have placed several safety labels on the unit to remind you of this important information while you are operating your unit All DANGER WARNING CAUTION and instructional messages on your rider and mower should be carefully read and obeyed Personal bodily injury can result when these instructions are not follow
24. 16 Hydraulic Oil Reservoir A Tank Recess FULL level B Cap Yea S Figure 17 Hydraulic Oil Filter Location A Oil Filter B Battery 31 Regular Maintenance CHECK ENGINE COOLANT LEVEL A WARNING If engine is warm DO NOT remove radiator cap gt y Escaping steam can cause burns diu Never remove the radiator cap or radiator reservoir cap while the engine is hot or running Severe thermal burns or injury can occur by escaping steam or hot coolant e Do NOT touch hot radiator or open reservoir when engine is running e Stop and allow engine to cool before removing the radiator cap or the reservoir cap and before changing or adding coolant The engine coolant level and quality should be checked before each use when the engine is cool and off 1 Remove the radiator pressure cap A Figure 18 to check the fluid level 2 Coolant level should be 1 2 13mm below the bottom of the filler tube If coolant level is low add coolant until level is 1 2 18mm below the bottom of the filler tube Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water See engine owners manual for engine coolant specifications 3 Check the coolant level in the radiator expansion tank Figure 19 If coolant level is low remove the cap add coolant until level is at the FULL line Proper coolant mix is a 50 50 mixture of ethylene glycol and distilled water See engine
25. 5 16 bolt washer and nut C Figure 48 that fasten the rubber pad to the clutch and unscrew the wire ends that connect the clutch to the electrical harness AWARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 5 Using a 1 2 breaker bar place the square end in the square hole located in the middle of the idler arm A Carefully rotate the breaker bar CLOCKWISE which will relieve the tension on the belts exerted from the idler arm 6 Remove the belts from the gearbox drive pulley D 7 Carefully release the tension on the breaker bar until the idler arm stops 8 Remove the clutch belts from the clutch pulley grooves and pull around the idler pulley Clutch Belt Replacement 1 Install the clutch belts over the top of the clutch into the grooves of the crankshaft pulley and around the idler pulley 2 Carefully rotate the idler arm with the breaker bar CLOCKWISE see Figure 47 and install the belts into the grooves of the gearbox drive pulley 3 Carefully release the tension on the breaker bar 4 Reinstall the clutch anchor pad to the clutch with the hardware C previously removed Make sure the hardware is in the same order as is was before being removed 5 Reinstall the rear belt shie
26. Battery 500 CCA 11 5 Pt 5 4 L w Filter Capacity 13 Gallons 49 2 L Total Tire Size 26 x 12 00 12 15 psi 1 03 bar Tire Size 13 x 6 50 6 25 psi 1 72 bar TRANSMISSIONS PUMP HYDRO GEAR PW 1ACC LH HYDRO GEAR PW 1DCC RH WHEEL MOTOR PARKER TF0405UBO80AADD Type Hydraulic Fluid Speeds 3400 rpm Continuous Torque Output Maximum Weight on Axle Pump and Wheel Motor Mobil 17M 15W 50 synthetic oil or Castrol Syntec 5W 50 oil Forward 0 11 MPH 0 17 7 km h Reverse 0 5 MPH 0 9 65 km h 483 ft lbs 654 N m 3000 Ibs 1360 Kg DIMENSIONS Overall Length Overall Width 61 Side Discharge 72 Side Discharge Height Weight apx w 61 Deck w 72 Deck 87 221 cm 62 157 cm 85 216 cm 55 140 cm 1887 Ibs 856 kg 1908 Ibs 865 kg www ferrisindustries com Ferris Industries a division of Briggs amp Stratton Power Products Group LLC Owner s Limited Warranty Information Effective 04 28 2004 Thank you for purchasing Ferris commercial mowing equipment Please take a few minutes to read this limited warranty information It contains all the information you will need to have your Ferris mower repaired in the unlikely event that a breakdown covered by this limited warranty should occur Owner s Responsibilities As a condition to our obligations under this limited warranty you shall have read the operator s manual and you shall have comple
27. FERENCE DATA Engine Make Engine Model Engine Type Spec Engine Code Serial Number See Page 11 for the location of Identification Numbers Briggs Stratton Power Products Group LLC Copyright 2011 Briggs amp Stratton Corporation Milwaukee WI USA All rights reserved FERRIS is a trademark of Briggs amp Stratton Corporation Milwaukee WI USA Contact Information Briggs amp Stratton Power Products Group LLC 5375 N Main St Munnsville NY 13409 4003 800 933 6175 www ferrisindustries com WARNING Engine exhaust from this product contains chemicals known to the state of California to cause cancer birth defects or other reproductive harm WARNING Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the state of California to cause caner and reproductive harm Wash hands after handling Illustrated Parts Lists The Illustrated Parts List for this machine can be downloaded from www ferrisindustries com Please provide model and serial number when ordering replacement parts Table of Contents Operator Safety sico ccicoomoroncaconconenananorenn an cesnonaas 2 Identification Numbers ooooocccccnnncocccccnnncaancncnnnnnnos 11 Safety DecalS au nee 12 Safety CMS circa tios 14 Safety Interlock System ennnnenn 15 Features amp Controls nunseenaneennnnnnnennnnnnnnnnn 16 Control FUNCOMS sirisser 16
28. THER TORT OR ANY THEORY OF STRICT LIABILITY WITH RESPECT TO FERRIS PRODUCTS OR FERRIS ACTS OR OMISSIONS OR OTHERWISE It is the express wish of the parties that this agreement and any related documents be drafted in English Il est la volont expresse des parties que cette convention et tous les documents s y rattachent soient r dig s en anglais OPERATOR S MANUAL IS5100Z Series Zero Turn Riding Mower 5375 NORTH MAIN STREET
29. chute jamming wiht cut grass Cut grass with discharge pointing toward previously cut area Excessive mower vibration Blade mounting bolts are loose Tighten to 70 ft lbs 94 Nm Mower blades spindles or pulleys are bent Check and replace as necessary Mower blades are out of balance Remove sharpen and balance blades See Maintenance section Belt installed incorrectly Reinstall correctly Excessive belt wear or breakage Bent or rough pulleys Repair or replace Using incorrect belt Replace with correct belt Mower drive belt slips or fails to drive Idler pulley spring broken or not properly attached Repair or replace as needed Mower drive belt broken Replace drive belt Mower disengages during operation and will not re engage See Deck Shut Down Module Unit has overheated Allow engine to cool disengage mower and then re engage mower Unit has lost oil pressure Shut unit down and see dealer 37 Troubleshooting Adjustment amp Repair TROUBLESHOOTING COMMON CUTTING PROBLEMS a Not overlapping enough when turning When turning your cutting width decreases overlap more when turning Lawn is uneven or bumpy Roll or level the lawn Mower deck cutting height is set too Raise the cutting height low Blades are installed incorrectly Reinstall the blades correctly 38 www ferrisindustries com SEAT
30. ck until the deck lift foot pedal D comes to rest against the cutting height adjustment pin Figure 35 Mowing Height Adjustment A Cutting Height Adjustment Pin B Hydraulic Mower Lift Switch C Deck Lift Lock Lever D Deck Lift Foot Pedal 41 Troubleshooting Adjustment amp Repair REAR TIRE CAMBER ADJUSTMENT The rubber bushings in the cast A arms may stretch and wear with time and adversely affect the angle that the rear tire runs against the ground To evaluate if the rear tire camber should be adjusted park the machine on a flat and level surface and view the machine from behind If you can visually notice that the top of either rear tire is angled towards the machine then the rear tire camber needs to be adjusted To adjust the camber you will need to order and install the correct amount of camber shims P N 5100332 for each tire that needs to be adjusted from your dealer Shims should only be installed in even numbered quantities To discover how many shims are needed 1 Park the machine on a flat level surface Disengage the PTO stop the engine remove the ignition key and engage the parking brake 2 Place a carpenters square against the rear tire The bulge in the sidewall will not allow the square to contact the bottom outside edge of the tire where it first contacts the ground 3 See Figure 36 Measure and record the distance from the carpenters square to the top of the tire A Figure 36
31. commendations 3 Install and hand tighten the fuel cap 4 Repeat same process for opposite tank NOTE The fuel tanks are tied together through a tee in the supply lines By filling only one tank the level will balance between the two tanks effectively having 1 2 tank of fuel for each side FUEL FILTER This unit is equipped with two fuel filters One is a water separator filter mounted to the frame under the seat and the other is located on the engine The water separator should be drained every 25 hours or whenever water is visible in the bowl Replace both fuel filters every 500 hours of operation or as required To drain the fuel filter 1 Turn the engine off set the parking brake remove the ignition key and wait for all moving parts to stop 2 Allow the engine and surrounding areas to cool to room temperature 3 Place a container under the fuel filter tube and turn the drain valve B Figure 14 approximately 1 turn 4 Allow the filter to drain until all water and debris have drained out 5 Turn the drain valve to close it when finished draining A WARNING Diesel fuel is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any Spills Do not drain or replace fuel filter when engine is hot as spilled fuel may ignite Make sure the filt
32. commended direction on hillsides Turf conditions can affect the machines stability Use caution when operating near drop Offs Do not mow in reverse unless absolutely necessary Always look down and behind before and while traveling in reverse Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the deflector in place Slow down and use caution when making turns and when changing directions on slopes Never raise deck with the blades running Never leave a running unit unattended Always disengage the PTO set parking brake stop engine and remove keys before dismounting Keep hands and feet away from the cutting units Turn off the PTO switch to disengage the blades when not mowing Never operate with guards not securely in place Be sure all interlocks are attached adjusted properly and functioning properly Never operate with the discharge deflector raised removed or altered unless using a grass catcher Do not change the engine governor setting or overspeed the engine Stop on level ground lower implements disengage drives engage parking brake shut off engine before leaving the operator s position for any reason including emptying the grass catchers or unclogging the chute Stop equipment and inspect blades after striking objects or abnormal vibration occurs Make necessary repairs before resuming operatio
33. dal until the arm contacts the pin 3 Place 2 x 4 blocks under each corner of the mower deck with the 3 1 2 sides being vertical See Figure 43 4 Adjust the front eyebolts until the chains are tight and the deck is still resting on the 2 x 4 s Tighten jam nuts See Figure 44 5 Loosen the jam nuts A Figure 44 and turn the adjustment bolts B until the chains are tight and the rear of the deck is resting on the 2 x 4 s Tighten the jam nuts 6 Remove all 2 x 4 blocks from under the mower deck BELT REMOVAL amp REPLACEMENT To avoid damaging belts DO NOT PRY BELTS OVER PULLEYS Mower Drive Belt Removal amp Replacement 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the height adjustment pin A Figure 44 and lower deck 3 Loosen the 5 16 bolts securing the mower deck guards and remove the guards AWARNING Use extreme caution when rotating the idler pulley with the wrench due to the increased tension in the spring as the idler pulley is being rotated Injury may result if the wrench is prematurely released while the spring is under tension Troubleshooting Adjustment amp Repair Figure 42 2 x 4 Locations Figure 43 Deck Level Adjustment Jam Nut Adjustment Bolt Adjustment P
34. de mounting bolts must each be installed with a flat washer then securely tightened Torque blade mounting bolts to 70 ft Ibs 94 N m Regular Maintenance LOOSEN Figure 27 Balancing The Blade A Nail Figure 28 Installing The Blade A Blade Bolt B Flat Washer 35 Troubleshooting Adjustment amp Repair TROUBLESHOOTING While normal care and regular maintenance will extend the life of your equipment prolonged or constant use may eventually require that service be performed to allow it to continue operating properly The troubleshooting guide below lists the most common problems their causes and remedies See the information on the following pages for AWARNING To avoid serious injury perform maintenance on the tractor or mower only when the engine is stopped and the parking brake engaged Always remove the ignition key to prevent accidental starting of the engine instructions on how to perform most of these minor adjustments and service repairs yourself If you prefer all of these procedures can be performed for you by your local authorized dealer Troubleshooting the Rider PROBLEM Engine will not turnover or start CAUSE Parking brake not engaged REMEDY Engage parking brake PTO electric clutch switch in ON position Place in OFF position Out of fuel If engine is hot allow it to cool then refill the fuel
35. e parking brake and turn off the engine 2 Move the ground speed control levers in the operating position pull levers rearward and release 3 Move the ground speed control levers towards the neutral position If the levers do not align with the notches in the neutral lock plate it is necessary to adjust the reverse return bolts A Figure 33 Neutral Position Adjustment 1 Loosen the jam nut D Figure 33 locked against the clevis 2 Turn the reverse return bolt A clockwise to adjust handle rearward counter clockwise to adjust handle forward 4 Pull lever rearward and release to check position again Adjust as necessary to align levers with notches 5 Once the lever alignment has been adjusted lock jam nut against the clevis 40 Figure 32 Neutral Adjustment Left hand side shown A Control Linkage B Jam Nuts Figure 33 Neutral Spring Return Adjustment A Reverse Return Bolt B Reverse Return Spring C Spring Position Nut D Jam Nut Return Spring Adjustment After adjusting the neutral position lock the levers in the neutral position and measure the reverse return spring B Figure 33 length This should be 2 3 8 6 03 cm long If not hold the reverse return bolt A with a wrench while turning the spring position nut C until the measurement is achieved www ferrisindustries com Troubleshooting Adjustm
36. eath to you or bystanders or damage to property or equipment This mowing deck is capable of amputating hands and feet and throwing objects The triangle 4 in text signifies important cautions or warnings which must be followed TRAINING Read understand and follow all instructions in the manual and on the unit before starting If the operator s or mechanic s can not read English it is the owner s responsibility to explain this material to them Become familiar with the safe operation of the equipment operator controls and safety signs All operators and mechanics should be trained The owner is responsible for training the users Only allow responsible adults who are familiar with the instructions to operate the unit Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator The owner user can prevent and is responsible for accidents or injuries occurring to themselves other people or property Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury en Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Use only accessories and attach
37. ecessary remove the reservoir cap B and add either Mobil 11M 15W 50 synthetic oil or Castrol Syntec 5W 50 oil DO NOT use conventional oils Make sure area around the filler neck is free of dust dirt or other debris HYDRAULIC OIL FILTER CHANGE Change Interval Every 250 Hours Filter Part Number 5021357 NOTE Removing the oil filter from the filter base will drain the oil reservoir Have a suitable container ready to catch any spilled oil Ferris recommends this be a dealer only service item 1 Locate the hydraulic oil filter A Figure 17 behind the battery 2 Fill the new filter with oil Lubricate the new filter seal with a few drops of oil 3 Remove the oil filter and quickly thread the new filter onto the filter base until the gasket makes contact then tighten 3 4 of a turn more 4 Refill reservoir with fresh oil to replace any oil lost during filter change 5 Raise the rear of the unit and secure with jackstands Chock the front wheels to prevent the unit from rolling Run the unit for several minutes to purge any air from the hydraulic system and check the hydraulic oil level IMPORTANT NOTE Use caution after changing the filter air in the hydraulic system may affect the responsiveness of the control levers Repeat step 5 until the air is out of the system Regular Maintenance Figure 15 Change Oil amp Filter A Oil Fill Cap B Crankcase Dip Stick Figure
38. ed The information is for your safety and it is important The safety decals below are on your rider and mower If any of these decals are lost or damaged replace them at once See your local dealer for replacements These labels are easily applied and will act as a constant visual reminder to you and others who may use the equipment to follow the safety instructions necessary for safe effective operation 12 www ferrisindustries com Operator Safety EVITE LESIONES AVOID SERIOUS GRAVES O LA INJURY OR MUERTE POR DEATH FROM VOLCADURAS ROLL OVER Operating w varg shapes man am Cpe a adatsa e crisis pomelo mere thing 206 loss of Saaring contre and 5 toc pe w desica pineta el COR de canci n y um mast be THERE I5 NO ROL OVER PROT o WHEN THE RO 15 DOWN A MOTEC A BATA VELDO ESTA ALAJO Operating sa wet es ahnung coges can sase sheing and scla menta caarh saa Lower the roll ber onty mecesaso y NO la gabe A PELIGRO Jl AMPUTATION PELIGRO DE AMPUTACI N un HAZARD Para evitar lesiones causadas perma To avoid injury from por las cuchillas mantenerse rotating blades stay alejado del borde de la Clear of deck edge plataforma de corte A PELIGRO pp AMPUTATION AND THROWN PELIGRO DE AMPUTACI N Y OBJETOS ARROJADOS OBJECTS HAZARD Para evitar sufrir lesiones causadas por las cuchillas ESTRUCTURA ROLL OVER To avoid injury from rotating blades giratorias y objetos lanzados mantenerse alejado de
39. efficient control of the rider s forward reverse and turning movements will take some practice Spending some time going through the maneuvers shown and becoming familiar with how the unit accelerates travels and steers before you begin mowing is absolutely essential to getting the most out of the Zero Turn rider Locate a smooth flat area of your lawn one with plenty of room to maneuver Clear the area of objects people and animals before you begin Operate the unit at mid throttle during this practice session ALWAYS operate at full throttle when mowing and turn slowly to prevent tire slippage and damage to your lawn We suggest you begin with the Smooth Travel procedure to the right and then advance through the forward reverse and turning maneuvers You must release the parking brake prior to moving the control levers inward BASIC DRIVING Forward Travel Practice Gradually move both ground speed control levers evenly FORWARD from neutral Slow down and repeat NOTE Straight forward travel takes practice If necessary top speed can be balance adjusted see the Speed Balancing Adjustment in the Adjustments section Smooth Travel The lever controls of the Zero Turn rider are RESPONSIVE The BEST method of handling the ground speed control levers is in three steps as shown in Figure 4 FIRST place your hands onto the levers as shown SECOND to go forward graduall
40. ent Repair PARKING BRAKE ADJUSTMENT FRONT 1 Disengage the PTO stop the engine block the front wheels remove the ignition key and engage 2 2 1 8 the parking brake 5 0 5 4cm 2 Locate the upper brake spring A Figure 34 through the opening under the fuel tanks 3 With the parking brake engaged measure the compressed spring length The spring should be 2 2 1 8 5 0 5 4cm when compressed 4 If adjustment is required disengage the parking brake and turn the adjustment nut B 5 Engage the parking brake and re measure the spring Do not adjust the spring to be shorter than 2 5 0cm when compressed This may Figure 34 Parking Brake Adjustment damage the brake caliper A Upper Brake Spring B Adjustment Nut MOWING HEIGHT ADJUSTMENT The cutting height adjustment pin A Figure 35 controls the mower cutting height The cutting height is adjustable between 1 1 2 3 8 cm and 6 15 2 cm in 1 4 0 64 cm increments 1 Press the hydraulic mower lift switch B to the right away from the operator s seat to raise the mower deck until it locks into the 6 15 2 cm position 2 Place the cutting height adjustment pin in the desired cutting height 3 Press the electric mower lift switch to the right to release the lock 4 Push the lock lever C towards the right to release the lock 5 Gravity will lower the mower de
41. ents on the battery If ice can be seen or if the electrolyte fluid cannot be seen do not attempt to start with jumper cables as long as the battery remains frozen A WARNING For your personal safety use extreme care when jump starting Never expose battery to open flame or electric spark battery action generates hydrogen gas which is flammable and explosive Do not allow battery acid to contact skin eyes fabrics or painted surfaces Batteries contain a sulfuric acid solution which can cause serious personal injury or property damage When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool To avoid engine damage do not disconnect battery while engine is running Be sure terminal connections are tight before starting 51 Specifications SPECIFICATIONS NOTE Specifications are correct at time of printing and are subject to change without notice Actual sustained equipment horsepower will likely be lower due to operating limitations and environmental factors ENGINE 33 HP CATERPILLAR Make Model Horsepower Displacement Electrical System Oil Capacity CHASSIS Fuel Tanks Rear Wheels Inflation Pressure Front Wheels Inflation Pressure 52 Caterpillar 3013E 33 3600 rpm 91 54 Cu in 1500 cc 12 Volt 16 amp Alternator
42. ep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction See your authorized dealer for recommendations of available weights to improve stability ae Not OND Oo A Avoid starting stopping or turning on a slope If tires lose traction i e machine stops forward motion on a slope disengage the blade s PTO and drive slow off the slope Do not turn on slopes unless necessary and then turn slowly and gradually uphill if possible Never mow down slopes Do not mow near drop offs ditches or embankments The operator could lose footing or balance or mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced footing or traction could cause sliding Do not try to stabilize the unit by putting your foot on the ground ride on units Do not mow excessively steep slopes Do not use grass catcher on steep slopes Do not mow slopes if you cannot back up them ee EQUIPMENT RIDE ON UNITS ON A OQ Tow only with a machine that has a hitch designed for towing Do not attach towed equipment except atthe hitch point Follow the manufacturers recommendations for weight limit for towed equipment and towing on slopes See attaching a trailer under OPERATION Never allow children or others in or on towed equipment On slopes the weight of the towed equipment
43. er drain valve is fully closed before returning the unit to service 30 Figure 13 Fill Fuel Tank A Fuel Cap Figure 14 Drain Fuel Filter A Fuel Filter Bowl B Drain Valve Do not use Kerosene in place of diesel fuel Kerosene will damage the engine Consult the engine manufacturer s manual for specific fuel recommendations O AWARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filters or water separator elements Clean up fuel spills immediately O The water separator is under suction during normal engine operation Ensure the drain valve is tightened securely to help prevent air from entering the fuel system www ferrisindustries com CHECK ADD ENGINE OIL Refer to Figure 15 for dipstick and oil fill locations Refer to the engine owners manual for specific engine oil check and fill procedures Also refer to the engine owners manual for specific engine oil and filter change procedures CHECK CHANGE AIR FILTER Refer to the engine owners manual for specific air filter service procedures CHECK HYDRAULIC OIL LEVEL NOTE Do not open the hydraulic oil reservoir unless oil is being added 1 Visually check that the hydraulic oil level is filled to the recess area A Figure 16 of the hydraulic oil reservoir 2 If n
44. ero turning radius and the rear wheels could fall off the ramps or the rider could tip over injuring the operator or bystanders 18 CHECKS BEFORE STARTING e Check that crankcase is filled to full mark on dipstick See the engine Operators Manual for instructions and oil recommendations e Check the radiator fluid level See engine operator s manual for instructions e Check the hydraulic oil level Refer to REGULAR MAINTENANCE section Make sure all nuts bolts screws and pins are in place and tight e e Adjust the seat position and make certain you can reach all controls from the operators position e Fill the fuel tanks with fresh fuel Refer to engine manual for fuel recommendations AWARNING Never allow passengers to ride on the unit Before leaving the operator s position for any reason engage the parking brake disengage the PTO stop the engine and remove the key To reduce fire hazard keep the engine tractor and mower free of grass leaves and excess grease Do not stop or park tractor over dry leaves grass or combustible materials Gasoline is highly flammable and must be handled with care Never fill the tank when the engine is still hot from recent operation Do not allow open flame smoking or matches in the area Avoid over filling and wipe up any spills www ferrisindustries com PRIMING THE FUEL SYSTEM P riming the fuel system fills the fuel filters and remo
45. es com HAD Fuel Level Gauge Displays the fuel level in the tank 121 Power Outlet Unit is equipped with a 12VDC 20A power outlet PTO Power Take Off Switch The PTO switch engages and disengages the mower Pull UP on the switch to engage the mower and push DOWN to disengage the mower DIES Throttle Control Moving the throttle control fully forward is FULL throttle position Always operate the unit at FULL throttle when mowing H4 Hour Meter The hour meter measures the number of hours the PTO has been engaged The hour meter has a self contained power source so the total hours are always visible Features amp Controls Glow Plug Indicator Lamp that indicates that the glow plugs are heating Hold the ignition key in the HEAT position until indicator lamp turns off then turn the key to start Voltage Gauge Gauge measures the output voltage of the engine charging system Oil Pressure Indicator Lamp that indicates a low oil pressure condition If the indicator lamp is ON it will turn the PTO OFF Water Temperature Gauge amp Indicator Gauge measures the engine coolant temperature Lamp that indicates a high coolant temperature If the indicator lamp is ON it will turn the PTO OFF Ignition Switch The ignition switch starts and stops the engine it has four positions HEAT o OFF mM RUN START Heats the glow plugs Stops the engine and shuts off the electrical sy
46. ety Rules and Information found on the following pages Also completely read the Operation section Operating Safety Congratulations on purchasing a superior quality piece of lawn and garden equipment Our products are designed and manufactured to meet or exceed all industry standards for safety Do not operate this machine unless you have been trained Reading and understanding this operator s manual is a way to train yourself Power equipment is only as safe as the operator If it is misused or not properly maintained it can be dangerous Remember you are responsible for your safety and that of those around you Use common sense and think through what you are doing If you are not sure that the task you are about to perform can be safely done with the equipment you have chosen ask a professional contact your local authorized dealer Children Tragic accidents can occur with children Do not allow them anywhere near the area of operation Children are often attracted to the unit and mowing activity Never assume that children will remain where you last saw them If there is a risk that children may enter the area where you are mowing have another responsible adult watch them Operator Safety Thrown Objects This unit has spinning mower blades These blades can pick up and throw debris that could seriously injure a bystander Be sure to clean up the area to be mowed and remove objects that cou
47. g certain a battery is fully charged but not over charged is to measure the specific gravity of a cell once per hour The battery is fully charged when the cells are gassing freely at low charging rate and less than 0 003 change in specific gravity occurs over a three hour period JUMP STARTING WITH AUXILIARY BOOSTER BATTERY Jump starting is not recommended However if it must be done follow these directions Both booster and dis charged batteries should be treated carefully when using jumper cables Follow the steps below EXACTLY being careful not to cause sparks Refer to Figure 50 1 Both batteries must be of the same voltage 2 Position the vehicle with the booster battery adjacent to the vehicle with the discharged battery so that booster cables can be connected easily to the batteries in both vehicles Make certain vehicles do not touch each other 3 Wear safety glasses and shield eyes and face from batteries at all times Be sure vent caps are tight Place damp cloth over vent caps on both batteries 4 Connect positive cable to positive post of discharged battery wired to starter or solenoid 5 Connect the other end of same cable to same post marked positive on booster battery 6 Connect the second cable negative to other post of booster battery 7 Make final connection on engine block of stalled vehicle away from battery Do not lean over batteries 8 Start the engine of the vehicle wit
48. h the booster battery Wait a few minutes then attempt to start the engine of the vehicle with the discharged battery 9 If the vehicle does not start after cranking for thirty seconds STOP PROCEDURE More than thirty seconds seldom starts the engine unless some mechanical adjustment is made 10 After starting allow the engine to return to idle speed Remove the cable connection at the engine or frame Then remove the other end of the same cable from the booster battery 1 Remove the other cable by disconnecting at the discharged battery first and then disconnect the opposite end from the booster battery 12 Discard the damp cloths that were placed over the battery vent caps www ferrisindustries com Troubleshooting Adjustment Repair THIS HOOK UP FOR NEGATIVE GROUND VEHICLES To Switch To gt Starter Switch Jumper Cable To Ground Discharged Vehicle Battery MAKE CERTAIN VEHICLES DO NOT TOUCH Figure 50 Jump Starting A WARNING Any procedure other than the preceding could result in 1 personal injury caused by electrolyte squirting out the battery vents 2 personal injury or property damage due to battery explosion 3 damage to the charging system of the booster vehicle or of the immobilized vehicle Do not attempt to jump start a vehicle having a frozen battery because the battery may rupture or explode If a frozen battery is suspected examine all fill v
49. hand pump drive pulley grooves 5 Carefully release the tension on the breaker bar 6 Unhook the spring B from the anchor bolt on the idler arm 7 Remove the belts from the crankshaft pulley grooves and pull out from behind the clutch Pump Drive Belt Replacement 1 Place the belts under clutch into the crankshaft pulley grooves 2 Wrap the belts around the top side of the idler arm pulley and install the belts in the right hand pump pulley grooves 3 Reinstall the spring onto the anchor bolt on the idler arm 4 Carefully rotate the idler arm with the breaker bar COUNTER CLOCKWISE see Figure 48 While holding the breaker bar firmly install the belts in the left hand pump pulley grooves and the two stationary idler pulleys grooves 5 Carefully release the tension on the breaker bar 6 Inspect the belt path making sure that all belts are properly seated in the pulley grooves 7 Reinstall the clutch belts see CLUTCH BELT REPLACEMENT for instructions 48 Figure 48 Pump Belt Removal amp Replacement A Pump Drive Idler Arm B Spring www ferrisindustries com GEARBOX MAINTENANCE Check Gearbox Oil Level 1 Remove fill plug A Figure 49 on gearbox 2 Once plug is removed oil should seep out of fill plug hole If no oil drains out fill with SAE 80 90 weight gear oil until oil starts to seep from hole then replace fill plug Changing Gearbox Oil NOTE
50. ifications on all settings and adjustments Only authorized service locations should be utilized for major service and repair requirements Never attempt to make major repairs on this unit unless you have been properly trained Improper service procedures can result in hazardous operation equipment damage and voiding of manufacturer s warranty Units with hydraulic pumps hoses or motors WARNING Hydraulic fluid escaping under pressure may have sufficient force to penetrate skin and cause serious injury If foreign fluid is injected into the skin it must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Keep body and hands away from pin holes or nozzles that eject hydraulic fluid under high pressure Use paper or cardboard and not hands to search for leaks Make sure all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition before applying pressure to the system If leaks occur have the unit serviced immediately by your authorized dealer 26 WARNING Stored energy device Improper release of springs can result in serious personal injury Springs should be removed by an authorized technician 27 Models equipped with an engine radiator WARNING Stored energy device To prevent serious bodily injury from hot coolant or steam blow out never attempt to remove the radiator cap while the engine is running Stop the engine and wait until
51. ift pivot arm and secure with the 1 2 hardware previously removed Tighten the jam nut against the lift rod 9 Refer to Figure 41 To adjust the inner lift rod loosen the jam nut on the front ball joint then remove the 1 2 hardware fastening the ball joint the the lift pivot arm Turn the ball joint clockwise to shorten the distance between the rod pivots or counterclockwise to lengthen the distance between the rod pivots Reinstall the ball joint on the lift pivot arm and secure with the 1 2 SA Js E hardware previously removed Tighten the jam Figure 41 Adjust the Inner amp Outer Lift Rods nut against the lift rod 10 Remove blocks from under the mower deck 11 Remove the the cutting height adjustment pin from in front of the deck lift pedal arm Lift mower deck and reinstall adjustment pin in desired mowing height Inner Rod Adjust Here y Adjust Here a i Outer Rod y 44 www ferrisindustries com DECK LEVELING ADJUSTMENT NOTE Before adjusting the deck level the deck lift rod timing must be checked and or adjusted 1 Park machine on a flat level surface Disengage the PTO stop the engine and engage the parking brake Rear tires must be inflated to 18 psi 1 24 bar front tires to 25 psi 1 72 bar 2 Lock the deck lift pedal in the 6 15 2 cm position Place the deck height adjustment pin in the 4 position and lower deck the lift pe
52. imum weight of a towed trailer should be less than 300 Ibs 138kg Secure the trailer with a appropriately sized clevis pin A Figure 10 and clip B Excessive towed loads can cause loss of traction and loss of control on slopes Reduce towed weight when operating on slopes The surface being driven on greatly impacts traction and stability Wet or slippery surfaces can greatly reduce traction and the ability to stop or turn Carefully evaluate the surface conditions before operating the unit and trailer and never operate on slopes greater than 10 See SLOPE OPERATION and TOWED EQUIPMENT in the safety section of this manual for additional safety information 3 4 1m 20 6m x Figure 10 Trailer Weight Recommendations A Clevis Pin B Clip www ferrisindustries com RAISE amp LOWER THE ROLL BAR To lower the roll bar 1 Pull the hair pin clips A Figure 11 out of the retainer pins B 2 Push or pull the top of the roll bar C forward against the rubber stops D and remove the retainer pins B 3 Lower the roll bar and reinstall the retainer pins and hair pin clips to secure the roll bar in the down position see insert Figure 11 To raise the roll bar 1 Pull the hair pin clips A out of the retainer pins B and remove the retainer pins 2 Raise the roll bar C until the rubber stops D contact the upright tubes 3 Push or pull the top of the roll bar f
53. ipment during the period of any warranty repair or replacement work Loss of revenue time or use of the mowing equipment Travel telephone or other communication charges Damage from continued use of defective mowing equipment Freight charges on replacement parts Any mowing equipment or part which in the judgment of Ferris has been altered or tampered with in any way or has been subjected to misuse abuse abnormal usage unauthorized repair neglect or accident damage in transit or has had the serial numbers altered effaced or removed e Any equipment part or item not mentioned under Covered Parts above General Conditions Ferris is continually striving to improve its products and therefore reserves the right to make improvements or changes without incurring any obliga tion to make changes or additions to products sold previously Any oral or written description of Ferris products is for the sole purpose of identifying the products and shall not be construed as an express warranty No warranty claim shall give rise to a right for the purchaser to cancel or rescind any sale No person is authorized to make any warranty or assume for Ferris any liability not strictly in accordance with this limited warranty Any assis tance Ferris provides to or procures for the purchaser outside the terms limitations or exclusions of this limited warranty will not constitute a waiver of the terms limitations or exclusions of this limited warranty
54. is recommended automotive type high temperature lithium grease may be used when this is not available Oil e Generally all moving metal parts should be oiled where contact is made with other parts Keep oil and grease off belts and pulleys Remember to wipe fittings and surfaces clean both before and after lubrication Figure 21 Deck Lubrication Regular Maintenance Y QO Figure 23 Gearbox Drive Idler Pivot Lubricating the Front Casters Maintenance Interval Annually 1 Remove the 1 4 28 bolt A Figure 24 screwed into the caster and install a 1 4 28 grease fitting 2 Grease the front caster 3 Remove the 1 4 28 grease fitting and reinstall the 1 4 28 bolt 4 Repeat the process for the other side side of the machine Figure 24 Front Caster amp Wheel A 1 4 28 Bolt 33 Regular Maintenance CLEANING THE BATTERY AND CABLES Note The tractor equipped with a maintenance free BCI58 battery 1 Disconnect the cables from the battery negative cable first B Figure 25 2 Remove the battery and clean the compartment with a solution of baking soda and water 3 Clean the battery terminals and cable ends with a wire brush until shiny 4 Reinstall the battery and reattach the battery cables positive cable first A 5 Coat the cable ends and battery terminals with petroleum jelly or non conduc
55. l borde UCTU PROTECTIVE stay clear of deck edge and keep others Ge la plataforma de corte y mantener a las dem s personas PROTECTORA STRUCTURE away Do not mow without discharge alejadas de la m quina No usar la m quina sin eltubo de CONTRA chute or entire grass catcher in place descarga o sin el recogedor de pasto en su lugar VOLCADURAS To numan operar protection ans sul bar tere prebay mn eet cenification por ets Replace a canaged rol bar do NOT Aeerwiace la dara mampi to repair or Evite lesiones Avoid serious irak data WO moon graves o la injury or death AN mediada muerte por Cantor cambio lo volcaduras from rollover j A mre No opere la Do not operate PELIGRO DE LOW apretage porel fabricada podadora sin antes without the rollbar I AA OVERHANGING a wn instalar la barra installed and QUE CUELGAN OBSTACLES media ia bamn antivuelco y revisar que est funcional MUY ABAJO HAZARD artaveke operational que la barra artiveekee tebe ea came an ehvacsns tre colza 5 a PINCH POINT PUNTO PUNZANTE To avoid injury from Para que no sufra una lesi n loaded spring read por el resorte bajo presi n operator s manual lea el manual del operador before removing spring antes de quitar el resorte O 13 Operator Safety SAFETY ICONS The alert symbol A is used to identify safety information about hazards that can result in personnal injury A signal wo
56. ld and lower the hood Make sure the hood is firmly latched Troubleshooting Adjustment amp Repair Figure 46 Mower PTO Belt Routing A Spindle Pulley B PTO Drive Belt C Spring loaded Idler Pulley D Stationary Idler Pulley A Ir io mt J D CO DN LR F py Soh E ORD i O Wok QO y D Figure 47 Clutch Belt Removal amp Replacement A Idler Arm B Clutch Belt Idler Spring C Clutch Anchor Hardware D Gearbox Drive Pulley E Gearbox 47 Troubleshooting Adjustment amp Repair Pump Drive Belt Removal 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Remove the PTO drive belt from the clutch see CLUTCH BELT REMOVAL for instructions 3 Using a 1 2 breaker bar place the square end in the square hole located in the middle of the idler arm A Figures 48 Carefully rotate the breaker bar COUNTER CLOCKWISE which will relieve the tension on the belts exerted from the idler arm AWARNING Use extreme caution when rotating the idler arm with the breaker bar due to the increased tension in the spring as the idler arm is being rotated Injury may result if the breaker bar is prematurely released while the spring is under tension 4 Remove the belts from the right hand and left
57. ld be thrown by the blade BEFORE you start mowing Do not operate this unit without the entire grass catcher or discharge guard deflector in place Also do not allow anyone in the area while the unit is running If someone does enter the area shut the unit off immediately until they leave Slope Operation Operation on slopes can be dangerous Using the unit on a slope that is too steep where you do not have adequate wheel traction and control can cause sliding loss of steering control and possible rollover You should not operate on a slope greater than a 5 4 foot rise over a 20 foot length 15 degrees Always mow across slopes not up and down to maintain traction on the wheels and avoid sudden turns or rapid speed changes Reduce speed and use extreme caution on ALL slopes Also note that the surface condition you are on can greatly impact your ability to safely operate this machine Operating on wet or slippery slopes can cause sliding and loss of steering and control Do not operate on slopes that are slippery wet or have soft soil conditions If you feel unsure about operating the unit on a slope don t do it It s not worth the risk Moving Parts This equipment has many moving parts that can injure you or someone else However if you stay in the operator zone stay seated in the seat and follow the safety rules in this operators manual the unit is safe to operate The mowe
58. led do not attempt to start the engine but move the machine away from the area of spillage and avoid creating any source of ignition until fuel vapors have dissipated Replace all fuel tank caps and fuel container caps securely Maintenance and Storage 1 Always observe safe refueling and fuel handling practices when refueling the unit after transportation or storage Always follow the engine manual instructions for storage preparations before storing the unit for both short and long term periods Always follow the engine manual instructions for proper start up procedures when returning the unit to service Never store the machine or fuel container inside 10 1 l 12 13 14 15 16 14 18 19 20 2 _ 22 23 24 25 where there is an open flame such as in a water heater Allow unit to cool before storing Shut off fuel while storing or transporting Do not store fuel near flames or drain indoors Keep all hardware especially blade attachment bolts tight and keep all parts in good working condition Replace all worn or damaged decals Never tamper with safety devices Check their proper operation regularly Disengage drives lower implement set parking brake stop engine and remove key or disconnect spark plug wire Wait for all movement to stop before adjusting cleaning or repairing Clean grass and debris from cutting units drives mufflers
59. left in unit disconnect the negative cable 11 Drain fuel system completely or add a diesel fuel stabilizer to the fuel system If you have chosen to use a fuel stabilizer and have not drained the fuel system follow all safety instructions and storage precautions in this manual to prevent the possibility of fire from the ignition of diesel fumes Remember diesel fumes can travel to distant sources of ignition and ignite causing risk of explosion and fire 28 AWARNING Never store the unit with diesel fuel in engine or fuel tank in a heated shelter or in enclosed poorly ventilated enclosures Diesel fumes may reach an open flame spark or pilot light such as a furnace water heater clothes dryer etc and cause an explosion Handle diesel fuel carefully It is highly flammable and careless use could result in serious fire damage to your person or property Drain fuel outdoors into an approved container and away from open flame or sparks NOTE Diesel fuel if permitted to stand unused for extended periods 30 days or more may develo gummy deposits which can adversely affect the fuel pump and injector tubes and cause engine malfunction To avoid this condition add a diesel fuel stabilizer to the fuel tank and run the engine a few minutes or drain all fuel from the unit before placing it in storage STARTING AFTER LONG TERM STORAGE Before starting the unit after it has been stored for a long period of time
60. ments approved by the manufacturer Wear appropriate clothing including safety shoes safety glasses and ear protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are flammable and vapors are explosive a Use only an approved container b Never remove fuel cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke c Never refuel or drain the machine indoors Check that operator s presence controls safety switches and shields are attached and functioning properly Do not operate unless they are functioning properly OPERATION 1 Never run an engine in an enclosed area 11 12 13 14 15 16 17 18 19 20 2 bh 22 Mow only in the daylight or with good artificial light keeping away from holes and hidden hazards Be sure all drives are in neutral and parking brake is engaged before starting engine Only start engine from the operator s position Use seat belts if provided Be sure of your footing while using pedestrian controlled equipment especially when backing up Walk don t run Reduced footing could cause slipping Slow down and use extra care on hillsides Be sure to travel in the re
61. n below briefly describes the function of the individual controls Starting stopping driving and mowing require the combined use of several controls applied in specific sequences To learn what combination and sequence of controls to use for various tasks see the OPERATION section Ground Speed Levers These levers control the ground speed of the rider The left lever controls the left rear drive wheel and the right controls the right rear drive wheel Moving a lever forward increases the FORWARD speed of the associated wheel and pulling back on a lever increases the REVERSE speed Note The further a lever is moved away from the neutral position the faster the drive wheel will turn See the Operating the Zero Turn Rider section for steering instructions Seat Adjustment Lever The seat can be adjusted forward and back Move the lever forward position the seat as desired and release the lever to lock the seat in position 16 mm Deck Lift Pedal The deck lift pedal can be depressed during operation to briefly raise the mower deck while mowing around obstacles parking Brake DISENGAGE ENGAGE Pull the parking brake lever back to engage the parking brake Move the lever fully forward to disengage the parking brake NOTE To start the unit the parking brake must be engaged Releases the parking brake Locks the parking brake iy Fuel Tank Cap To remove the cap turn counterclockwise www ferrisindustri
62. nor will such assistance extend or revive the limited warranty Ferris will not reimburse the purchaser for any expenses incurred by the purchaser in repairing correcting or replacing any defective products except for those incurred with Ferris prior written permission and in accordance with this limited warranty Ferris sole and exclusive liability with respect to this limited warranty and the purchaser s exclusive remedy shall be repair or replacement as set forth herein All warranty work must be performed by an authorized Ferris dealer using only Ferris approved replacement parts FERRIS SHALL HAVE NO LIABILITY FOR ANY OTHER COST LOSS OR DAMAGE INCLUDING BUT NOT LIMITED TO ANY INCIDENTAL COMPENSATORY INDIRECT PUNITIVE SPECIAL OR CONSEQUENTIAL LOSS OR DAMAGE FERRIS AGGREGATE LIABILITY WITH RESPECT TO A DEFECTIVE PRODUCT OR PART SHALL BE LIMITED TO AN AMOUNT EQUAL TO THE MONIES PAID BY THE PURCHASER FOR THAT DEFECTIVE PRODUCT OR PART THIS LIMITED WARRANTY AND FERRIS OBLIGATIONS HEREUNDER ARE EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTY OF MERCHANTABILITY AND THE IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE FERRIS SHALL NOT BE LIABLE TO THE PURCHASER OR TO ANYONE CLAIMING UNDER THE PURCHASER FOR ANY OTHER OBLIGATIONS OR LIABILITIES INCLUDING BUT NOT LIMITED TO OBLIGATIONS OR LIABILITIES ARISING OUT OF BREACH OF CONTRACT OR WARRANTY NEGLIGENCE OR O
63. ns Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Never carry passengers and keep pets and bystanders away Do not operate the unit while under the influence of alcohol or drugs Slow down and use caution when making turns and crossing roads and sidewalks Stop blades if not mowing Use care when loading or unloading the machine into a trailer or truck 23 Use care when approaching blind corners shrubs trees or other objects that may obscure vision 24 To reduce fire hazard keep unit free of grass leaves 8 excess oil Do not stop or park over dry leaves grass or combustible materials A WARNING It is a violation of California Public Resource Code Section 4442 to use or operate the engine on any forest covered brush covered or grass covered land unless the exhaust system is equipped with a spark arrester as defined in Section 4442 maintained in effective working order Other states or federal jurisdictions may have similar laws Contact an Authorized Service Dealer to obtain a spark arrester designed for the exhaust system installed on this engine 25 OSHA regulations may require the use of hearing protection when exposed to sound levels greater than 85 dBA for an 8 hour time period CAUTION Y This machine produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss NI though extended pe
64. ny modifications that have been made such as unauthorized welds and holes 7 Any permanent deformation or twisting of the ROLL BAR structure 8 That the ROLL BAR label is still in place and is readable 9 That the ROLL BAR on product warning labels are still on the ROLL BAR and are readable If there is any doubt as to the condition of the ROLL BAR remove the machine from service and contact your dealer for assistance e 10 Operator Safety AWARNING INSPECT BUCKLE INSPECTION AND MAINTENANCE OF THE ROLL BAR SEAT BELT e The seat belt like the ROLL BAR needs to be periodically inspected to verify that the integrity has not been compromised through normal machine use misuse age degradation amp LATCH Failure to properly inspect and maintain the seat belt can cause serious injury or death O modifications or a roll over If the seat belt does INSPECT WEBBING not pass all of the following tests it should be y replaced BEFORE EACH USE Conduct the following inspections maintenance of the seat belt and retraction mechanism 1 Check for dirt or debris in the retraction mechanism If dirt or debris is found it should be removed 2 Check to make sure the retraction mechanism retracts easily and completely e Check for damage to any part of the seat belt such as nicks cuts loose stitching or fraying Check that the buckle and latch operate properly and that the
65. oint ou gt Figure 44 Lower the Mower Deck A Height Adjustment Pin 45 Troubleshooting Adjustment amp Repair 4 4a 61 Side Discharge Using a 3 4 combination wrench rotate the spring loaded idler pulley A Figure 45 COUNTER CLOCKWISE to release the belt tension 72 Side Discharge Using a 3 4 combination wrench rotate the spring loaded idler pulley A Figure 45 CLOCKWISE to release the belt tension Slide the drive belt over the edge of the stationary idler pulley C and carefully release the tension on the wrench until the spring tension is completely released Remove the old belt and replace with a new one 7 Install the drive belt on the gearbox pulley the 10 spindle pulleys and idler pulleys 61 Side Discharge Rotate the spring loaded idler pulley A Figure 45 COUNTER CLOCKWISE and slide the drive belt over the edge of the stationary idler pulley C Make sure the V side of the belt runs in the pulley grooves Figure 48 Carefull release the tension on the wrench 72 Side Discharge Rotate the spring loaded idler pulley A Figure 45 CLOCKWISE and slide the drive belt over the edge of the stationary idler pulley C Make sure the V side of the belt runs in the pulley grooves Figure 46 Carefully release the tension on the wrench Reinstall the mower deck guards and tighten the 5 16 hardware to secure in place Run the mower
66. orward against the rubber stops and reinstall the retainer pins and hair pin clips to secure the roll bar in the raised position Operation A WARNING AVOID SERIOUS INJURY OR DEATH FROM ROLL OVER Keep roll bar in the raised position and use seat belt THERE IS NO ROLL OVER PROTECTION WHEN THE ROLL BAR IS DOWN Lower the roll bar only when necessary and NEVER remove it Do NOT use seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Do NOT jump off if mower tips Figure 11 Raise amp Lower the Roll Bar oov Hair Pin Clip Retainer Pin Roll Bar Rubber Stop 27 Operation STORAGE Temporary Storage 30 Days Or Less Remember the fuel tank will still contain some fuel so never store the unit indoors or in any other area where fuel vapor could travel to any ignition source Fuel vapor is also toxic if inhaled so never store the unit in any structure used for human or animal habitation Here is a checklist of things to do when storing your unit EN or in between uses e Keep the unit in an area away from where children may come into contact with it If there s any chance of unauthorized use remove the ignition key e If the unit can t be stored on a reasonable level surface chock the wheels e Clean all grass and dirt from the mower e If temperature is expected to drop below 35 degrees refer to Long Term Storage Item 2
67. ower shall be free from substantial defects in material or workmanship under normal use and service If you wish to file a claim under this limited warranty you must provide prompt notice of your claim to an authorized Ferris dealer during the warranty period Ferris obligation under this limited warranty is at Ferris option to repair or replace any part or parts of the mower which in the judgment of Ferris are found to be defective and covered by this limited warranty An authorized Ferris dealer will repair or replace the defective part or parts at the dealer s place of business at no charge for the labor or parts This limited warranty applies only to mowers sold in the United States and Canada and is subject to the following limitations Covered Parts Warranty Period All Mowers 2 years 24 months from date of retail purchase by the original purchaser for parts amp labor 90 days for rental mowers Except as noted below Belts Tires Brake Pads 90 days from date of retail purchase by the original purchaser And Hoses Battery Blades Attachments 1 year from date of retail purchase by the original purchaser Engine If the engine manufacturer provides any warranty on the mower s engine Ferris will assign that warranty to the original purchaser of the mower if such assignment is reasonably practicable Please refer to the engine manufacturers warranty statement if any that is included in the owner s packet We are not a
68. r deck has spinning mower blades that can amputate hands and feet Do not allow anyone near the unit while it is running Keep safety devices guards shields and switches in place and working To help you the operator use this equipment safely it is equipped with an operator present safety system Do NOT attempt to alter or bypass the system See your dealer immediately if the system does not pass all the safety interlock system tests found in this manual Operator Safety Retaining Walls Drop offs and Water Retaining walls and drop offs around steps and water are a common hazard Give yourself a minimum of two mower widths of clearance around these hazards and hand trim with a walk behind mower or string trimmer Wheels dropping over retaining walls edges ditches embankments or into water can cause rollovers which may result in serious injury death or drowning Roll Bar Use Keep the roll bar in the raised position and fasten the seat belt There is no roll over protection when the roll bar is down Do not jump off if the mower tips it is safer to be secured by the seat belt with the roll bar raised Lower the roll bar only when necessary such as to temporarily clear a low overhanging obstacle and NEVER remove it Do NOT use the seat belt when the roll bar is down Raise the roll bar as soon as clearance permits Overhead Obstacles Check for overhead clearances before dri
69. r tips on mowing patterns lawn care and trouble shooting information When finished shut off the PTO 8 Stop the engine see STOPPING THE TRACTOR AND ENGINE MOWING RECOMMENDATIONS Several factors can affect how well your machine cuts grass Following proper mowing recommendations can improve the performance and life of your machine oak W DY N Height of Grass Often cutting height is a matter of personal preference Typically you should mow the grass when it is is between three and five inches high The proper cutting height range for a specific lawn will depend upon several factors including the type of grass the amount of rainfall the prevailing temperature and the lawn s overall condition Cutting the grass too short causes weak thin grass plants which are easily damaged by dry periods and pests Cutting too short is often more damaging than allowing the grass to be slightly higher Letting grass grow a bit longer especially when it is hot and dry reduces heat build up preserves needed moisture and protects the grass from heat damage and other problems However allowing grass to grow too high can cause thin turf and additional problems Cutting off too much at one time shocks the plant s growth system and weakens the grass plants A good rule of thumb is the 1 3 rule to cut no more than one third of the grass height and never more than 1 inch at a time The amount of grass you are able to c
70. rass is simply to high to cut Even more than normal mowing mulching requires that the grass be dry and the the appropriate amount is cut Do not use the mower as a mulching mower during the first two or three mowings in the spring The long grass blades quick growth and often wetter conditions are more suitable for broadcasting side discharging or grass bagging operation ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Use full engine throttle matched with a slow ground speed so that clippings will be finely cut Ground speed while mulching should be HALF of the speed that would be used when broadcasting side discharging under similar conditions Since mulching requires more horsepower than broadcasting using a slower ground speed is vitally important for proper mulching operation HOW MUCH GRASS TO MULCH The best mulching action typically results from cutting only the top 1 2 inch to 3 4 inch of grass blade This provides short clippings which decompose properly much more quickly than longer clippings The ideal cutting height will vary with climate time of year and quality of your lawn We recommend that you experiment with both the cutting height and ground speed until you achieve the best cut Start with a high cutting height and using progressively lower settings until you find a cutting height that is matched to your mowing conditions and preferences Y ATTN 26 ATTACHING A TRAILER The max
71. rd DECAL WARNING or CAUTION is used with the alert symbol to indicate the likelihood and the potential severity of the injury In addition a hazard icon maybe used to represent the type of hazard An explanation of hazard levels and icons are as follows 4 DANGER This indicates a hazard which if not avoided will result in serious injury or death 4 WARNING This indicates a hazard which if not avoided could result in serial injury or death 4 CAUTION This indicates a hazard which if not avoided might result in minor or moderate injury CAUTION or NOTICE These messages presented without the alert symbol indicate a situation where the unit or property could be damaged 14 NORTH AMERICAN SAFETY ICONS Fire Hazard ZS Thrown Objects 2 Rollover Hazard Re Slippery Slopes Ya Toxic Fumes Amputation Rotating Parts A Hot Surface a Overhead Obstacles Keep Children Away E Read the Open Flame Manual Hazard y Ty Amputation Amputation Hand In Blade Foot In Blade Al le Wear Protective Gear Pinch Point E A 5 Tipover Dropoffs www ferrisindustries com SAFETY INTERLOCK SYSTEM This unit is equipped with safety interlock switches These safety systems are present for your safety do not attempt to bypass safety switches and never tamper with safety devices Check their operation regularly Operational SAFETY Checks Test 1
72. rging the battery properly If there is any doubt about the cause of the problem see your dealer If you need to replace the battery follow the steps under Cleaning the Battery 8 Cables in the Regular Maintenance Section CHARGING A COMPLETELY DISCHARGED BATTERY 1 Be aware of all the safety precautions you should observe during the charging operation If you are unfamiliar with the use of a battery charger and hydrometer have the battery serviced by your dealer 2 Add distilled water sufficient to cover the plate fill to the proper level near the end of the charge If the battery is extremely cold allow it to warm before adding water because the water level will rise as it warms Also an extremely cold battery will not accept a normal charge until it becomes warm 3 Always unplug or turn the charger off before attaching or removing the clamp connections 4 Carefully attach the clamps to the battery in proper polarity usually red to positive and black to negative 5 While charging periodically measure the temperature of the electrolyte If the temperature exceeds 125 F 51 6 C or if violent gassing or spewing of electrolyte occurs the charging rate must be reduced or temporarily halted to prevent battery damage 50 6 Charge the battery until fully charged until the specific gravity of the electrolyte is 1 250 or higher and the electrolyte temperature is at least 60 F The best method of makin
73. riods of exposure Wear hearing protection when operating this machine SLOPE OPERATION Slopes are a major factor related to loss of control and tip over accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not drive on it A WARNING Do not use this machine on slopes greater than 15 Select slow ground speed before driving onto slope Use extra caution when operating on slopes with rear mounted grass catchers Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE Do 1 Mow across slopes not up and down 2 Remove obstacles such as rocks tree limbs etc 3 Watch for holes ruts or bumps Uneven terrain could overturn the unit Tall grass can hide obstacles 4 Use slow speed Choose a slow speed so that you will not have to stop or change speed while on the slope This limit was determined per CEN Standard EN 836 1997 Section 5 2 2 and is based on the EN 836 Stability Test procedure described in Section 4 2 4 2 The 15 degree limit of stability is equal to 50 of the angle at which machine lift off occurred in static tests Actual dynamic stability may vary depending on operating conditions 5 Operator Safety Use extra care with grass catchers or other attachments These can change the stability of the unit Ke
74. roubleshooting Adjustments amp Repair 36 Troubleshooting the Rider 2444 gt 36 Troubleshooting the Mower eseese 37 Troubleshooting Common Cutting Problems 38 Seat ACiUStMON ty ica 39 Ground Speed Control Lever Adjustment 39 Speed Balancing Adjustment ne 39 Neutral Adjustment 00 0 0 eceeeeeeeneeeeeeeeneeeeeeeeeaaes 40 Neutral Position amp Return Spring Adjustment 40 Parking Brake Adjustment cc cceeeeeseteeeeeeees 41 Mowing Height Adjustment 41 Rear Tire Camber Adjustment 42 Suspension Adjustment ueeeenenennn 43 Deck Lift Rod Timing Adjustment 44 Deck Leveling Adjustment cccceeeeeeeeeeeeeeees 45 Belt Removal amp Replacement 45 Gearbox Maintenance unrsnssnssnennnnnnnnnnnn 49 Deck Shut Down Module coooccccnoccconocccconcccnnnaninnn 49 Battery Servicden nett 50 Specifications 52 NOTE In this manual left and right are referred to as seen from the operating position Operator Safety Read the Manual The operator s manual contains important safety information you need to be aware of BEFORE you operate your unit as well as DURING operation Safe operating techniques an explanation of the product s features and controls and maintenance information is included to help you get the most out of your equipment investment Be sure to completely read the Saf
75. rough normal machine use misuse age degradation modifications or a roll over Operator Safety To maintain operator roll over protection and roll bar effectiveness e If a ROLL BAR becomes damaged for any reason such as a collision roll over or impact the ROLL BAR must be replaced Small undetectable cracks can reduce the effectiveness of the ROLL BAR Never weld straighten or repair the ROLL BAR Never alter the ROLL BAR by welding anything to it or by drilling additional holes BEFORE FIRST TIME USE Inspect the ROLL BAR structure and mounting hardware for e e 1 Check to make sure the machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator is not in excess of the maximum weight specified on the ROLL BAR label 2 Make sure there isn t any missing damaged or loose mounting hardware 3 Make sure the ROLL BAR has been correctly and completely installed EVERY 100 HOURS Inspect the ROLL BAR structure and mounting hardware for e 1 Any cracks in the structure structural members and or welds 2 Significant corrosion on any part of the ROLL BAR structure or hardware 3 Missing damaged or loose mounting hardware 4 Mounting hardware that is of a grade lesser than specified 5 Machine GVW Gross Vehicle Weight including attachments restrained payload fuel and operator in excess of the maximum weight specified on the ROLL BAR label 6 A
76. rt the engine See STARTING THE ENGINE If the engine will not start further priming is necessary If the engine starts but misfires or continues to emit smoke further priming is necessary 6 If the engine starts but runs rough continue to run the engine at low idle until the engine runs smoothly Operation Figure 2 Fuel System Priming A Water Separator Vent Screw B Priming Hand Pump C Engine Fuel Filter Vent Screw D Injector Pump Vent Screw 19 Operation WARNING If you do not understand how a specific control functions or have not yet thoroughly read the FEATURES amp CONTROLS section do so now Do NOT attempt to operate the tractor without first becoming familiar with the location and function of ALL controls STARTING THE ENGINE 1 While sitting in the operators seat engage the parking brake and make sure the PTO switch is disengaged and the ground speed control levers are locked in the neutral position 2 Set the throttle to middle position set throttle to FULL when starting in cold weather 3 Turn the key to the HEAT position Hold the key to turn the glow plug indicator light on and activate the glow plugs 4 Wait until the glow plug indicator light turns off then turn the key to START If the engine does not start immediately move the throttle control to FULL NOTE Do not crank the engine continuously for more than 30 seconds Allow the starter motor to
77. stem Allows the engine to run and powers the electrical system Cranks the engine for starting NOTE Never leave the ignition switch in the ON position with the engine stopped this drains the battery 8 4 men E Hydraulic Mower Lift Switch Cutting Height Adjustment Pin 8 Deck Lift Lock Lever Press the mower lift switch to the right away from the operator s seat to raise the mower deck it locks into the 6 15 2 cm position Place the adjustment pin in the desired cutting height and release the lift lock lever 17 Operation OPERATION GENERAL OPERATING SAFETY Before first time operation e Be sure to read all information in the Safety and Operation sections before attempting to operate this tractor and mower e Become familiar with all of the controls and how to stop the unit e Drive in an open area without mowing to become accustomed to the unit A WARNING Do not use this machine on slopes greater than 15 degrees Select slow ground speed before driving onto a slope Use extra caution when operating on slopes with a rear mounted grass catcher Mow across the face of slopes not up and down use caution when changing directions and DO NOT START OR STOP ON SLOPE 4h WARNING Do not load this zero turn rider on a trailer or truck using two separate ramps Only use a single ramp that is at least one foot wider than the width of the rear wheels of this rider This rider has a z
78. t A Seat Adjustment Lever Figure 30 Control Lever Adjustment A Alignment Hardware B Placement Hardware C Ground Speed Control Lever La M O AS KE u m PY Ze AWARNING DO NOT adjust the tractor for a faster overall speed forward or reverse than it was designed for Figure 31 Top Speed Adjustment A Top Speed Adjustment Bolt B Jam Nut 39 Troubleshooting Adjustment amp Repair NEUTRAL ADJUSTMENT If the tractor creeps while the ground speed control levers are locked in NEUTRAL then it may be necessary to adjust the control linkage NOTE Perform this adjustment on a hard level surface such as a concrete floor 1 Disengage the PTO engage the parking brake and turn off the engine 2 Loosen the jam nuts B Figure 32 and turn the adjustment linkage A to adjust If the machine creeps forward turn the linkage CLOCKWISE while standing at the rear of the machine facing forward if the machine creeps backward turn the linkage COUNTER CLOCKWISE 3 Lock the jam nuts B when neutral is achieved NOTE This adjustment should not be performed while the machine is running lt may take several attempts to achieve neutral depending upon how much the machine creeps NEUTRAL POSITION AND RETURN SPRING ADJUSTMENT To determine if it is necessary to adjust the neutral position perform the following steps 1 Disengage the PTO engage th
79. tanks Prime the fuel system Ground speed control levers not locked in neutral position Lock handles in neutral position Operator not in seat Assume operator s position in seat Glow plugs not pre heated Pre heat glow plugs Fuse blown Replace fuse Battery terminals require cleaning Clean the battery terminals Battery discharged or dead Recharge or replace Wiring loose or broken Visually check wiring amp replace broken or frayed wires Tighten loose connections Solenoid or starter motor faulty Repair or replace See authorized service dealer Safety interlock switch faulty Replace as needed See authorized service dealer Water in fuel Drain fuel amp refill with fresh fuel Fuel is old or stale Drain fuel amp refill with fresh fuel Engine starts hard or runs poorly Fuel mixture too rich Clean air filter Air in fuel system Prime the fuel system Engine knocks Low oil level Check add oil as required Using wrong grade oil See engine manual Excessive oil consumption Engine running too hot Clean radiator screens and air filter Using wrong weight oil See engine manual Too much oil in crankcase Drain excess oil Engine exhaust is black Dirty air filter Repair air filter See engine manual Air in fuel system Prime the fuel system 36
80. ted and submitted to Ferris within 20 days from the date of purchase the Ferris Product Registration You must properly service and maintain your Ferris product as described in the operators manual Such routine maintenance whether performed by a dealer or by you is at your expense The Ferris equipment including any defective part covered by this limited warranty must be returned to an authorized Ferris dealer within the warranty period for warranty service This limited warranty extends only to equipment operated under normal conditions and in accordance with Ferris instructions Warranty Start Date The limited warranty coverage begins on the day you buy your new Ferris commercial mowing equipment An authorized Ferris dealer will assist you in filling out a Ferris Product Registration with specific information for the model you purchase and your personal information which must be returned to Ferris Limited Warranty The limited warranty set forth below is a written guarantee by Ferris during the warranty period to repair or replace parts which have a substantial defect in materials or workmanship The warranty is limited because it is for a specified period of time applies to the original pur chaser only and is subject to other restrictions FERRIS LIMITED WARRANTY Ferris Industries Ferris warrants in accordance with the provisions below to the original purchaser only for the periods described below that the commercial m
81. ting grease A WARNING Be careful when handling the battery Avoid spilling electrolyte Keep flames and sparks away from the battery When removing or installing battery cables disconnect the negative cable FIRST and reconnect it LAST If not done in this order the positive terminal can be shorted to the frame by a tool 34 Figure 25 Battery Compartment A Positive Cable 8 Terminal B Negative Cable amp Terminal www ferrisindustries com SERVICING THE MOWER BLADES 1 Blades should be sharp and free of nicks and dents If not sharpen blades as described in following steps 2 To remove blade for sharpening use a 1 wrench on the flats of the spindle shaft while removing the blade mounting bolt with a 15 16 wrench Figure 26 3 Use a file to sharpen blade to fine edge Remove all nicks and dents in blade edge If blade is severely damaged it should be replaced 4 Balance the blade as shown in Figure 27 Center the blade s hole on a nail lubricated with a drop of oil A balanced blade will remain level 5 Reinstall each blade with the tabs pointing up toward deck as shown in Figure 28 Secure with a bolt and flat washer and torque bolts to 70 ft lbs 94 N m A WARNING Mower blades are sharp For your personal safety do not handle mower blades with bare hands Careless or improper handling of blades may result in serious injury For your personal safety bla
82. under no load condition for approximately 5 minutes to break in the belt Check the Mower Belt Tensioner Spring Length 1 Lower the mower deck to its lowest cutting position Measure the coil length E Figure 46 of the mower belt tensioner spring A The measurement should equal the measurement as indicated in the chart If the measurement does not equal the measurement as indicated in the chart adjust the mower belt spring length Mower Belt Idler Spring Length inch cm 61 Mower Deck T 17 8 72 Mower Deck 6 1 4 15 9 Adjusting the Mower Belt Spring Length 1 2 Loosen the jam nut C on the anchor eyebolt B Turn the adjustment nut D until the measurement as indicated in the chart is achieved Retighten the jam nut 46 TT Y NTT 61 Side Discharge Model LIS Figure 45 Mower PTO Belt A Spring loaded Idler Pulley B Idler Spring C Stationary Idler Pulley Figure 46 Mower Belt Idler Spring Length Mower Belt Tensioner Spring Anchor Eyebolt Jam Nut Adjustment Nut Measurement moou www ferrisindustries com Clutch Belt Removal 1 Park the tractor on a smooth level surface such as a concrete floor Disengage the PTO engage the parking brake turn off the engine and remove the ignition key 2 Release the hood latch and raise the hood until it locks in place 3 Remove the rear belt shield 4 Remove the
83. ut in one pass is also effected by the type of mowing system you are using for example broadcasting with side discharge decks can process a much larger volume of grass than mulching does 24 IM N LK NTE ialnaaluudNd MUI Proper Cutting Height Tall Grass Requires Incremental Cutting For extremely tall grass set the cutting height at maximum for the first pass and then reset it to the desired height and mow a second or third time Don t cover the grass surface with a heavy layer of clippings Consider using a grass collection system and starting a compost pile Cut Here On Cut Second Whi 7 N JAN AMA Incremental Cutting www ferrisindustries com When and How Often to Mow The time of day and condition of the grass greatly affect the results you ll get when mowing For the best results follow these guidelines 1 Mow when the grass is between three and five inches high 2 Mow with sharp blades Short clippings of grass one inch or shorter decompose more quickly than longer blades Sharp mower blades cut grass cleanly and efficiently preventing frayed edges which harm the grass 3 Mow at time of day when the grass is cool and dry Late afternoon or early evening often provide these ideal mowing conditions 4 Avoid mowing after rain or even heavy dew and never mulch when the grass is wet moist grass does not mulch well and clumps beneath the mower deck Mowing Patterns
84. uthorized to handle warranty adjustments or repairs on engines Ferris offers NO WARRANTY on mower engines Ferris does not guarantee or represent that any engine manufacturer will comply with the terms of its warranty Items and Conditions Not Covered This warranty does not cover and Ferris makes NO WARRANTY regarding the following Mowers or their parts if a complete and accurate Ferris Product Registration has not been received by Ferris Loss or damage to person or property other than that expressly covered by the terms of this limited warranty Pickup and delivery charges and risk of loss or damage in transit to and from any authorized Ferris dealer Any damage or deterioration due to normal use wear and tear or environmental or natural elements or exposure Cost of regular maintenance service or parts such as but not limited to filters fuel lubricants tune up parts and adjustments Claims arising due to failure to follow Ferris written instructions or improper storage or maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the mowing equipment or other than as recommended in the operator s manual or other written operational instructions provided by Ferris Use of non Ferris approved parts or accessories Any overtime or other extraordinary repair charges or charges relating to repairs or replacements Rental of like or similar replacement equ
85. ves any air bubbles from the fuel system This must be performed before the first use after any fuel filter maintenance or if the fuel system is run dry A WARNING Fuel leaked or spilled onto hot surfaces or electrical components can cause a fire To help prevent possible injury turn the ignition switch off when changing fuel filter or water separator element Clean up fuel spills immediately To prime the fuel system On the water separator 1 Using a 1 2 wrench loosen the vent screw A Figure 2 on the water separator 2 3 revolutions Unscrew the priming hand pump B located on top of the water separator Operate the hand pump up and down until fuel that is free of air flows from the vent 3 Tighten the vent screw to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN On the engine fuel filter 1 Using the appropriate size wrench loosen the vent screw C on the engine fuel filter 2 3 revolutions Operate the hand pump up and down until fuel that is free of air flows from the vent 3 Tighten the vent screw to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN On the engine injector pump 1 Using a 13mm wrench loosen the vent screw D on the fuel inlet 2 3 revolutions 2 Operate the hand pump up and down until fuel that is free of air flows from the vent 3 Tighten the vent screw to 4 5 ft lbs 6 N m DO NOT OVER TIGHTEN 4 Tighten the priming fuel pump finger tight 5 Sta
86. ving under any objects Do not allow the roll bar to contact low overhanging obstacles such as tree branches and guide wires Enclosed Areas Only operate this unit outdoors and away from unventilated areas such as inside garages or enclosed trailers The engine emits poisonous carbon monoxide gas and prolonged exposure in an enclosed area can result in serious injury or death Operator Safety Fuel and Maintenance Always disengage all drives shutoff the engine and remove the key before doing any cleaning refueling or servicing Gasoline and its vapors are extremely flammable Do not smoke while operating or refueling Do not add fuel while engine is hot or running Allow engine to cool for at least 3 minutes prior to adding fuel Do not add fuel indoors in an enclosed trailer garage or any other enclosed area that is not well ventilated Gasoline spills should be cleaned up promptly and before operation begins Gasoline should be stored only in sealed containers approved for fuel Proper maintenance is critical to the safety and performance of your unit Keep the unit free of grass leaves and excess oil Be sure to perform the maintenance procedures listed in this manual especially periodically testing the safety system Operator Safety A Read these safety rules and follow them closely Failure to obey these rules could result in loss of control of unit severe personal injury or d
87. walks The remainder of the mowing should be done in the opposite direction so that the clippings are dispersed OUT onto the area of lawn previously cut ENGINE SPEED amp GROUND SPEED FOR BROADCASTING Always operate the engine at full throttle when mowing If you hear the engine slowing down you are mowing too fast using a slower ground speed will improve the cutting efficiency of the blades and prevents many common cutting problems ALWAYS use an appropriate ground speed for the thickness and height of the grass you are cutting 3rd gear or slower for manual gear models If you hear the engine slowing down you are mowing too fast use a slower ground speed HOW MUCH GRASS TO CUT OFF WHEN BROADCASTING Mow when the grass is 3 5 inches long Do not cut the grass shorter than 2 to 2 1 2 inches Do not cut off more that 1 inch of grass in a single pass 25 Operation Proper Mulching Mulching consists of a mower deck which cuts and recuts clippings into tiny particles and which then blows them down INTO the lawn These tiny particles decompose rapidly into by products your lawn can use UNDER PROPER CONDITIONS your mulching mower will virtually eliminate noticeable clippings on the lawn surface NOTE When mulching under heavy cutting conditions a rumbling sound may be present and is normal MULCHING REQUIRES EXCELLENT MOWING CONDITIONS Mulching mowers cannat function properly if the grass is wet or if the g
88. y push the levers forward with your palms THIRD to speed up move the levers farther forward To slow down smoothly slowly move the levers toward neutral Figure 4 Move Control Levers Gradually Reverse Travel Practice LOOK DOWN amp BEHIND then gradually move both ground speed control levers evenly BACK from neutral Slow down and repeat NOTE Practice backing up for several minutes before attempting to do so near objects The rider turns sharply in reverse as well as forward and backing up straight takes practice Forward Travel Reverse Travel Figure 5 Forward Travel 22 Figure 6 Reverse Travel www ferrisindustries com Practice Turning Around a Corner While traveling forward allow one handle to gradually return back toward neutral Repeat several times NOTE To prevent pivoting directly on the tire tread it is best to keep both wheels going at least slightly forward Operation Practice Turning In Place To turn in place Zero Turn gradually move one ground speed control lever forward from neutral and one lever back from neutral simultaneously Repeat several times NOTE Changing the amount each lever is pulled forward or back changes the pivot point you turn on Executing Turns Turning In Place

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