Fender Music Mixer Music Mixer User Manual
Contents
1. Th bevel ating kb must be aly pena before SSeS Respiratory Exposure Safety Warnings Bar aaen anian etc ke ei her reproduce han Soe camps ofthese cerca ory er other nearer Varaus ute ted Supplemental Owner s Manual bint Secgrsun evel the operator sh any byataners EE Functional Description N e O O a ening fimon 3 Dep siap ara Gauge ZS SE D EE sig anda GE S SE fat Ror a a SE ZE fhe age EEEE z See GE SES ZE Ta ZE ZS foie enh See mg Intended Use The TS 55 REQ Mand opeate crear saw is designes xcusvly fr Sowing af wood moade mates and Sins The saw may alto pe ued Tor eating aluminum Ten a Festool aluminum cutting sawbiade stale The aot snout nat be lord or used Tor any other purposes ater han as specie i these operating ran Ug Fany and may tead to Injury The user shal be responsie ET lamie for damages ad cents vexing rom mause Technical Specifications Fawr Consumption Tao Wats ares TIS Spd Range DDD 1e 5 200 RP no Tad Depth of Cat AOU guide rai EE SE SE E EE Setup Setting Up a New Saw ew san can be used Faton ths sequence of inspections ZE SE ewer supply belare making any adjustments tothe Sw or nsaling or removing ary accessory cautions oneek regulary whee the saw de AN age K San ini ch are c2. guide ral end en er 9 Insert a 0 1501 0 006 feeler gauge between a rear taoin and the workpiece an press the tooth against the gauge workpiere Ia faster gauge ie nat avaiable a piece ot paper folded in half il equal D004 t0 0 006 so rT ea cy tn a El Ber Red mg Installing the Imperial Depth Gauge KEE Kee Important Notice that the top of the sticker has the EA Supplemental Owner s Manual Make sure the sticker is properly aligned along the edge D ine biade cover peel Back more of tne paper bacino Raise the depth pointer back tomar zaro pesi back the paper basking Troubleshooting Symptom Possible Canses Motor does not start gt Check thatthe cord is properly plugged into an outer Make sure the Plug t connector is properly inserted and fully tightened It used wih a Festal dust extractor make sure the selector switch is pointing to Auto Inspec the power cord including extension cards Tor damage or missing prongs The matar brushes may have worn and need replacement 1 This narmal operation Refer to page 15 Tor more information gt Make sre the guide ral ib cama are property adjusted teg the biade for damage Keep the bade depth consistent during the cut don t ris a lower the blade Forcing an ATB type blade nt the cut to tast can cause the blage to denet Sew cuts are burning Make sure
3. mator emeena Watti Function tases Mhen the saw is used in conjunction with a Multi Function Tanie MFT tne bade th styl mite to Be 2mm Beeper thar the tekneae ofthe workpiece This ts the Oittable Cutting When the sai used for of table cutng tne biade can be Set deeper without eting nt EE EE Effects of Too Shallow of a Setting gt Higher arag on the sawnlade requiring mare power and Ee HE Increased burning of the eut especialy in certain hard ood ikee chery and mapie gt With the exception of underside chipping all of these hats are greatest re fects of Too Deep of a setting gt Increased danger with more of me bade exposed below the workpiece gt Increased topside chipping and sniintering especialy inaut using the guide rai and apinter guards lade Depth Recommendations There are no set rules for setting the depth or the biade with respect to me underside of the ut However a common Sastry guideline is to have te gulate ct he biade even Win e Underside ar the workpiece This wll therefore Be Tea as a nasenne to describe optional depth settings a material is prone to burning in the cut increase the depth sigray Thi ncudes e ener and maple Using a combination blade in soid wand may perform Better win a slighty deeper setting gt Using a coarse blade in sheet materials may be improved Cutting dense and or hard materials may require a deeper atning to decrease
4. sued fr materas that wouid EE ATB biade Number of Teeth and Spacing ae by seir This results leaner cuts hres materi as such an wood Tt aiso makes the biade less aggressive ini ting wis Senha in beth Prd melena and Messive tooth sinkas the worlece nyt with other etn can set up visrotions in the biade and workpiece E use variable tooth spacing to prevent armani Irom happening The spacing between successive ath i constantly changing ao tht the frequency of Sue ite cas nelar in har ey Hook Angie abween the Tace ol a biade tooth wi Ss N eo Bg Baden where the man poor angie ey saone The ger the hot argie SE de i tne Eegen EE ANE Cutting narder materials is bast performed ee Toner hook angles metal cutingSades nd miter Saw Mades actualy have negative Rook angles ta minimize tele Ze nthe CTs means thatthe leen are Spe Soy beard trom the ral inet te center ot Hook T555 REQ Sawbiades T tne Feo san The high tooth Santo hook angle and ATB sesion fa Sr vere piana wen ian Ripping 141 ATB 37 hook he high nook angie or the Panter ade makes fr efor png DEE the cu CH Combinations 237 ATG 157 hook nis blade combines the geometries ot ath ripping and crossetSldes The higher pook angle makes it cut mare Sagres ie a ripping blade and Sa std srface eg d Rossen AT eege pain Srel wn ot cur ed ah Nook eme er a a shard laste y
5. FESTOOL ett sew Guided Circular Saw Supplemental User s Manual anm Limited Warranty 30 Day Money Back Guarantee with conten ya ere tay sted stn Ee Fa Limited Warranty he inde the waranty a vala an te prevcoaion Sat he EE Conditions of 1 2 Limited Warranty AA customers recive a fine extended ited waranty 2 yasr Bo yea 3 Yea en nen Fetes pomer tons prchat Ee from he overage unger th warranty are nornai Sirana cous by ayin cer on defects P naar Ze EH eyed ye peor oie Sna reala soning ac and pos and Fatal per hats end Shr EE REGARDLESS EE ME o he ave may aat apy to you Tis warranty glues Gat vay tron aats tate the US and om proves to athe xo ofany nara pid by state fpr ee EE Ze ZE oy a or fea re EE Z Repairs Serve Department at BOG SS8 A741 360 0169 Canada htm at waren com om estore SEELEN Liability Statement S sytem you hereby ties a ity core ta Your ee or misuse othe equipment Festa asumes na ley far incidentas special ar Srsequenl damage of yn SG Proprietary Notice eeh igs reserve Printed in the Unite State of Amar ant Sperone no co ka Tame Syma Ae cake TTS mg Contents About This Manual Tool Symbols General Power Tool Safety Warnings Work Area Safety Electrical Safety Personal Safety Power Tool Usa and Care Service Specific Safety Rules for Circular Save Ee and
6. Prevention of Kickback Respiratory Exposure Safety Warnings Functional Description Intended Use Technical Spediications Setup Setting Up a New Saw Adjusting the Guide Ral Cams Trimming the Guide Rall Splinter Guard Instaling the Outrigger Splinter Guard Changing the Sawbiade Sawbiade Selection Tooth Shape Number of Teeth and Spacing Hook Angle TS 55 REQ Sawbiades Guide Ral Tips for Choosing Guide Rall Lengths Joining Rails Operation Setting the Blade Dept Setting the Beve Angle Setting the Matar Speed Using the Lime Stop Using Dust extraction Connecting the Plug tt Cord Turning on the Saw applications Straignt Lining Rough Lumber Crosseutting and Trimming Plunge Cutting Cutting Non Wood Materiais Son Pastes Brite Pasties Thin Aluminum Ze Maintenance Routine Maintenance Replacing the Guide Rail Splinter Guard Changing the Motor Brushes Adjustments Matching Multiple Saws to Shared Guide Rais Installing the Imperial Depth Gauge Troubleshooting 2 B B 14 15 15 16 R 18 19 13 19 19 19 20 2 2 2 22 E About This Manual Save These Instructions ttis important for you ta read and understand this manual The information contains relates to protecting YOUR SAFETY hd PREVENTING PROBLEMS The symbols below are used to heip you recagnize ths information damage or damage tothe taal ee Mota Indicates information nate
7. This ves you mare variety in length For example you ombinacans 33 and a0 nenes Howey you had fengin ot 2 and 75 inches fr example you Would have ree combinations af lengths 42 75 ad 117 inches Shorter guide rals are easier to work with for shorter u Acabinetmater Tor example may want dedicated Ee EH Wee Posion atthe Star ote Cut lection at te Joining Rails Note Do not assume tnat butting the two rail ends Spether wil resu n a straight ae for thle entire length A very Uny era inthe butted Joint can TEB in a Oiane orror across the lengi the ined rats A tong straightedge the recommended method Tor aligning the ral 1 Inert te two connecting bars into the T siats on one fal Epican tne langer ar the to as Make sure the Ee 2 Side the second rail over te connecting bars and push Ehe two rals together 3 pace a straightedge across tne joint between the two fais a shown to the ht 4 Center the tp connecting bar across the joint and erly ight tne camping screws Do not over tighten Be stews ar you may dimple tne guide al 5 Careful Mp tne guide rails over and with the svaight Sige seront te Jart ugnen e botom camana Supplemental Owner s Manual Operation Setting the Blade Depth The TS5S is equipped with a depth stop for setting ene poh ar ine lade during a plunge cut Using tne correct Bade depth Improves cutting safety cat quality and
8. ached canted Bee Wn te sa unplugged inspect the Bade for damage and make sure property sacred tote arbor Refer changing tne Sawblade on page S Yor mare Gesi 2 arm te guide ral ga cam adjustment procedure 2 Install the power cord into the Plug Tt recaptacie on the aw reter fo page 15 for en 4 Ater completing al af the inspections and adjustments feted above cut the tro cearance apinter guards as s Adjusting the Guide Rail Cams The guide raii cams tighten against the rs ofthe gue rat remove any side piay Irom mhe saw during a eut Knabe on the top or tne carns permit easy adjustment 1 Piace the saw on the guide rail 2 Loosen both cams by rotating the knobs 3 Working with one cam at a time jiggle the saw side to Seer e cameo urti e saw N 5 Makee sure te cams are not over tigrtened by Sing the Saw down tne guide ral he saw Ges not side easiy loosen the cama Supplemental Owner s Manual The cams do not nee to be very ight for narmal opera tana A tiny amount of side play wl nat impact the Ee r RE seg SS Trimming the Guide Rail Splinter Guard The leasing ge of the quide raii has a replaceable rub er zero tiearance sirip Te rst time th saw se with he guide rat hs sing ia vimmaa to maten the sewbiade When irmied to aize s stp reduces chipping and rout duning narma ting Important 1r you have more than one saw mat Sue the same guide rali sytem you want al ot
9. ale the Blade may SA mare aggressively tha expected gt With thin walled extrusions ty to keep tne blade teeth traveling para te tne walis ee image above to reduce agressive gt Wh hina extrusions ry to keep the biade teeth Kaveing ssgntiy mare perpendicular to the walis aee mage to the right to decease loading gt Use the negative hook angle alurminum cutting blade 2 moderate ta high speed seting Be prepared for the lade to catch unexpectedly as the Sag angke changes wen esen ate xen Supplemental Owner s Manual d Maintenance WARNING Any maintenance or repair work at regu opening of tne motor ar gear hous ing shuld be carried out oniy by an sutbaaed ZE Center ee your dealer for Information an locating a service center A A ther personas injury always unplug theta rom the power supply out before performing any maintenance repair wark on fhe tol NOTICE Do not use compressed airte dean the motor housing a tne tol as you could inject for gn ejects Into the motor ough the venation penis NOTICE Certain cleaning agents and solvents are are not ime to Cascine Acetone Mey EIMI Ketone MEK Carboy Charge caning stators Staining Clare Ammon sha howehals clea fs containing Ammanis Routine Maintenance Keep the Saw Clean premature iis important 1o keep moving parts ered of gt Asa general ruie keep the saw clean ar ail dust and Examine al moving parts tar d
10. fom Noe rose iting nepino and even aplastic and metal amp ulting bade eters Zowitade Seacon on page 10 for itormaton Gn Which blade may be best uted forthe desired task 1 Make sure the Blade s label is acing outward andthe ath are facing forward in we ction shown above 2 Insert he blade inta the housing over the top af he ing kn and ota the arser 3 Make sure te blade Is property seated on te inboard arr Mange Supplemental Owner s Manual 4 tata the arbor Mange withthe alignment keys aligned ht the notches the board arber Range 5 Firmly tighten the arbor bolt type 1 ane too ose Pedal hed to ensure iE CAUTION Te arbor bolt is nat Steen ARS Sawblade Selection Festoni sawblades are designed for optimal performance in variety ee Chacsing the correct sade is Inpro sing ie eta otal ade Tosa o Festool sawbiades came in two primary toorn Shapes The Atemate Top evel ATB shape is idea fe clean ating of woo neers The ple Sp i shape i very roast lng hae Te aerating pons ofthe ATS blade sice Ze at the edges tthe eut te produce clean and fen cats The lower 130 Bevel angie of Festool blades stow them te maintain sharpness ofthe pats longer between sharpening The trapezoidal shape ofthe TC biade tath pantaia ts sharpness by nat having pas Ihat could icy duk Each trapezoidal tooth initially euts a ite of Ne center af the eut then led py a hat wp ar cin TC grind sea
11. heat and load on the toal Cutting rage or shatter prone materiale such as plastics fr countertop laminates Best yh 2 shallow setting and Jaw speed Cutting aluminum may be improved with a semi shallow anting but nat ta shallow When Use with the Muli Function Tabie MFT you may Miah o keep the bade depth shallower Cutting non tragile nan shattering plasties such as poly promien hse may te More aggresive lade such as the Panther ripping Blade ean pe used at a shallower setong Using the Depth Stop The depth stap has two index pointers Smm apart One is sed to rae the biade depth when used without s guide Faik and tne other EC iie wah a guide rai The TS 55 REQ ales includes an optiona imperial neh Tepen gauge steker Reter to insating te petal Depth E To change the depth setting preas in on te index pointer and sie t up or down ta the desired Setting When precise depth contrat is needed rotate me ne Sdjetment screw waing ar fetid oriy when making trenching cts apn tia Sude Ra mg Setting the Bevel Angie The standard bevel range or the TS 55 REQ is between O 1 1nd 45 Hoeven entered range aso vate ram desired angie To ge above or below the normal ie atighten both bevei thumbs d Kaai k Setting the Motor Speed Sed aven au the land cangen The spend cna SIT er GE Speed Pate lminate counteaps E Supplemental Owne
12. n 1 Your ousting iva are adjusted beyond spedneation they shoul Se ojusiod ta match ne Ta 35 REQ 1 Mace a workpiece on a stable surface and overhanging the edge so the saw biade canbe set to maximum dept gt For best resuts te workpiece should be a near homog nous material such ax a Ught grained wood or Medium EE The workpiece can be any length as long as it at east Sight longer inan the saw gt The thickness ar tne workpiece is not erica but you 2 Securely clamp a guide rali to the warkgiece so that the uae ran wl remain stationary as you amten beween 2 Clamping the guide rail is important N the guide rail mavea during this procedure you wil have to start over 3 Set the bade depth for atsaws to their masmur depen 4 Using me primary saw that you want your other saw s te match eut e workpiece using a fl depth plunge Note Before asjzsting a sam you should frst very Whether 1 needa adjustment Check Ene sai posi Ton using the procedure Delom exept so mat basen the adjustment serens 5 Unplug ali saws tor safety 6 Sight laaen the 4 bevel block mounting serews trom Ehe underside of the sam hese are located on the top Bae of TS 55 EQ ana TS 75 EQ sows 7 Note The TS 55 REQ Fast has a second stop pasion tich near ul denin To actuate plunge tne biade ta ful depth then open the Fst lever and release te plunge unt chek pace pen moving the guide rai piace the saw to be adjusted on te
13. nstall the cer viewing window when na in use mg Changing the Sawblade hanging The Ftc sytem is engaged by raising the fatto ever ana pranging the sow don The system Slides te tearing fetus gt For safety tne power snitch i lacked out The plunge depth is locked in tne position shown to the E gt The arr i ake trom tuming Sawbiade Checks and Warnings er gt Use ony sawblages that are approved for use mith the hw and appropriate tar tne type of material being eut gt Use oniy saublades with a diameter ot 150 mmn and an gt Do nat use a abla that s bent or warped Do nat use a samblade with missing or damaged teem Removing the Sawbiade 1 Unplug the saw tor safety 2 Although not required you may wish to remove the outrigger spite guard or bedes clearance 3 Set the blade depth guage to at least 25 mm or below 5 Press upward on the plunge lek release buton and lunge the saw down unti K lacks inta position 6 Using the arbor wrench stared in the auxilary handle oasen the arbor Balt By tumas t enunterdacse 7 Remove the arbor bolt and Nange UR blade off the ed arbar flange and side the ade out or tne biade guard ver he top or te rng Hint 1f you drop the arbor Nange inside the biade aara noe te ae ana te areor fange shld Fepiading the Sawbinde Festa offers a variety of saublades for the many types af Sie the saw can be Ue for These range
14. orming a wide varity of tasks The lelowingseebons provide iermaton en sore of these ties of the saw but shouid not be considered as a compre Straight Lining Rough Lumber Purchasing lumber directy Iram a saw mil is signieantly senna re gl ht ZE EE Tips Tor Successful Straight Uning or for a Ber edge but I wil take mare elert tip the Choosing a blage depth When ripping hardwood umber thera a rade of betmean cating power ana euting ually A deeper biade setting takes less energy Ba a Shaler Sade setting typical eaves a fer cit A dedicated ripping biade such as the Panther is gress en in tating poner hat Imey Be used For a less aggressive combination biade you may need See da ener to reuse poker Sard usage This may have several illeret options ign the cut with the natural wood grain orientation 1 Align the cut to avoid defects inthe wood gt Align the cut to maximise board with wile eliminating Ren edges Rio Bisa Bes mg Grosscutting and Trimming for spin toe ine crosscutting ih ater sams the probem i twovad geting a aight ct and sche Se Tips Yor Successful crosscutting em fine veneered weed should use the tne the wood Ners best with virtually na chipping gt crosscutting sot lumber or tumber core veneers should combination lade wil be more aggressive or cutting Sets provide good chip Irec ating gt Crncitng mek harmona lumber ana iat e
15. r Guard The splinter guard prevents splintering and chipping of te worplece by holding tne tap edge of he workpiece down teeth ar te sabia move upward gaint The Sinter ura nesas to be replaced I becomes damaged eel the original splinter guard amay rom the guide rail Ecg EE ae Without stretching the rubber carefully place tne new intr guara onthe underside of tne guide rali tigt to 5 Make sure the splinter guard ie emt pressed down to tne guide rai 55 Trim tne pliner guard as described on page 8 Changing the Motor Brushes Tre motor brushes are graphie bars tnat provide an eiecti rushes have ibe ha guy CAUTION Hake sure the power cor is unpugged Before beginning ths procedure Procedure 1 Unplug te saw supplemental Owner s Manual NOTICE Take care to not pull on the red wires fr he thermal sensar ar you may pul the sensor out Rousing Be careful nat ta arap the sereme Into the matar the sew by reversing e previous steps Ss Adjustments Matching Multiple Saws to Shared Guide Ralls Dee Nate Dapenaing en tne cutting posten ar yaur nating sam a i may be necessary to maten your niting sas the cutting postin othe TS S5 EQ To prevent excessive adjustment of the saw ERAUS 56 REG ints the Bade postion adjustment 15 te within 0 030 of tne factory Ealibratan Older gen ration saws mere not Integy and coula otentaly Sc misadjusted beyond specicatio
16. r s Manual Using the Limit Stop Thelin stop serves two purposes it controls the saws Zaring position and prevents a iicknack during a plunge E Te leading edge the imit stop prevents the Saw rom ining up at the beginning of a giunge eut This what prevents Kickback dung Plunging operation Reter to lange Cutting en page 18 for mare information 1 Side the tet stop onto the Ft et the guide rail Eana yah nh he sed so panting 2 Position the stop behind the starting position of the saw When tne blage is less than ul dept the distance Ze blade et and the it stop il be enter ting positon before staring thee 2 Tighten tne thumbscrew Neit Using Dust Extraction The T555 canbe used with or without a dust extraction 1 Insert the extractor hose on to the chip diverter System The chip diverter soveta to direct the sawdust anay The diverter 1D is 35mm 1347 a the OD is 39mm For best rests however a dust extraction system such Ene Festa Cr 22 shown below should E 2 Gat extractors have the Added fetures of variable speed 2 Plug the TS 55 power cord into the auxltar aut on the Ana sensia when the saw turned on Te vacuum ain extractor I 20 equipped femara running Tor a couple af seconds arter the sam turns tio car ine remaing de 3 Set the power switch on the extractor to Auta The ary poner ouea i acle ony when the sas Serto no D EEN Connecting the Plug It Co
17. rd The T555 saw comes equipped with a removable Plug tt power card To Instali the power cord insert te cord inte ERa Ret on tne tool wih the key and keyway Ee ne e acing nng Reve te preter the NOTICE Make sure to fuly tighten the plug t cod E ful quarter turn unt ck T the plug nat damaged Turning on the Saw To prevent unexpected start ups the power smiten ha an egealsafety interlock Batare the saw canbe slarted or purige the plunge release must be engaged To start the saw push up on the plunge release and pull ck on the wigger Once the trigger has bean engaged Vou na Tanger need e hold the punge release raised 4 Supplemental Owner s Manual Nate About Motor Sound tras ike the Toss hae Fortis rentan any Nen sa ners arent accustomed to the sigh groning sound ff tne motors dears when they frst operate tne aan Ths Soun fs normal and ot an eton tha something amp rang with the tal The sound is the result ofthe gears interacting with the aleron speed canes The slecrane contri the moto controls the motor speed by tuning 1E On and OFF ry api Ts far of sped control scaled Pulse lid Modulator PWM and i common in most power taois wah a varane speed conta en there se er na load an te sawbiade the pulsations of tne motor cause the gear to rapidiy engage ona disengage ale lash and ths the oura you are nearing Applications The TS55 is capable of perf
18. s or tips for improving gg the to H o T a H D Gs Gei Hertz Alternating Current AC Ne load Speed Diameter Clase Doe Teale Supplemental Owner s Manual P Fe General Power Tool Safety Warnings WARNING Read al safety warnings and Tetructions Faure ta alte te warnings and instructions may resin elec shock re andar serous nur A Save all warnings and instructions for future reference Work Area Safety Keen your wa ares clean a wel I Catered or dark work ep chidren an bystanders amay whe operating a power Heatricai Safety olandai pewar iets aurea pus ard mncheg Si ars eiger ar money gee Damages or ertangi e s ground ot ereat rerunter Gl pater 9p E p 2 Tord tengih Leen seep El tech ar ti hing Geet Aways wear safety glasses complying witi ANSI 287 1 Power Tool Use and Care TS 55 REQ Service the safety of the power toci is maintained Specific Safety Rules for Circular Saws gt Kee your Body postions to ether side of the saw biade but E ump bara eee Cauet and Prevention af Kesbace teow ere EH Causes and Prevention of Kickback Kbas frees can bo conoid by the operator proper fam te mk pul tesa baconord he he ade ea Whe restarting a san 1n the workpiece center tne zaw siase lime up oko fem the mone
19. s 55 REQ Guide Rails Gude rails eame in a variety of lengths ranging from 32 Shes te 197 inches 800mm to 000m Ie ataya best use the coret length rai Tor the eut but sometimes i necessary ta Join two smaller rans together 19 make a 10n Ger ra Guide ra connecting Bare are avalan for jing Ein or mare guide ralis together Tips Tor Choosing Guide Rall Lengths The length of the quide a must be at least 10 inches Bscmn langer than tne eut tobe performed This is s0 athe saw zon be supported and guided a ath the beginning and end ofthe cut The minimum postion 1a when Be guie rat car page 7 is at a edge Gf tne rat ut gt The guide ral must extend at least 6 to 7 inches depend ing an lade doth ahead atthe cut la alow the saw Bde to be plunged without entering the workpiece gt The guide rail must extend at least 3 inches past the eut simpy storage or transportation some woodworkers reer avg te shrter ae malesa EE toodworters preter te have single lengths forthe specie its they make to minimize he Iregueney of needing to Jain ats Mere ae some tps about choosing gude ra Jengin to suit your needs For trequent cutting af plywood sheets that naive both Tipping and erosseating dedicated guide rals et tre Sopropniate length may be best Ni als fr sching BSA and tert quickly without Raving ta Jin rain gt 1U more ecient to have ouide rails of dierent lengths than iso have tma guide aso the same length
20. t sati count ofthis blade provides very aggressive cut Eng ar amet materai vue ment prowess ot gt Cutting plastic veneer countertops or solis surface Chip orind af stage lasts lenger in nard materai Sd reduces chipping In man made materiais The ee wil provide good euts in wood veneers Warken TE D bom Far larger aes the oft is reusable use the outrigger splinter guard to prevent chipping Ghown nthe example low would ade on te abe nat ZE Make sure the guide rai is secure i it can move during he kin te example Below starting the ct wth the a behind tne workpiece can cause the guide rat to Bp up nd move The guide ral compare below the guse rail nd rot vai Don t start the cut by plunging the saw inta the wood as E Setting the made depth too shaw ust barely penetrat ing the eae of te orgies San eause rot on Supplemental Owner s Manual Plunge Cutting CAUTION Never make a plunge eut without a imit Ehe guide ral and wal resu in a kickback station Ton Intend i starts in e miade of te Vong and may continue ta the end ar may stop short Ze There a wide variety ot aptheatons for plunge it Same examples include Cutting EE ar appane euting sharon Noor for ete aking a hse are fore pl utbresd board jst to name a fen Notes gt Always use the mit stop whan making a plunge cut to prevent an unexpected hskhack se Saye 14 gt Whenever possible put the guide aon te side of the it nat
21. the es to have ihe same cutang path Before cutting he splinter guard ue the Molching Mule Sama te shared Guide Kall on page 22 la match ane hw to another before completing ths procedure 1 Set the nade depth very shallow 6 to 7 rmm sa that the Be eth pendeat te sep by about Rat a ty e 3 place the guide rait on a stable surface with the strip hanging over the edge so you dort eit the abl 4 1 necessary adjust tne guide rail cams as described an age 5 Cut the strip in a single smooth low speed rip rom ane ena af the guide ral ta the she Fsegn ana ena wih tams ined up wh ull vat ends Installing the Outrigger Splinter Guard The outrigger splinter quar is uses to prevent chipoing Sr i sd Ste ae Be Mote The outrigger spinter guard is a consumable Rem and wil need to be replaced periodical when it isna langer cione to tne blade Note The fest time you use he outrigger spinter guara wl be rimed ta mate the ade 1 Remove the dear viewing windon by pushing straight Syn and sng aut of the Soe Remove te thumbscrew trom the outrigger and slide Ea aurige on ta the ran edge a tne blade guard as Inge tna thumbscrew through tne outrage rough the gt adjustment dat and ito the captive nut onthe beck side of the outrigger 4 Piace the guiderai on the workpiece and tne saw on the DH DEE Touching the morkpiece and tahen the humascree 5 For longer ie remove tne splinter guard and rei
22. to use the correct blade or the materia Maka sure the bade is sharp Maka sure the blade is installed correctiy nat turning backward gt Reduce the motor speed 1t possite increase tne lade depth Excemive chipping on gt Make sure ta use the correct blade for the type of materal and type of cut the lower edge ofthe cut A very shallow iade depth ean cause chipping on the underside if he teeth are barely protrldng below e surtace Increase te Blee depth Soccer chipping on Make sure ta use the correct blade forthe type of materal and type ae thetopedge of the cut Inspect the splinter guard Make sure it is a with tre cut line far its entire length Materia prone ta splintering may splinter mar if the blade is set too deep The sawblade fails to The saw requires immediate service and shoud be removed rom operation Contact EN Testaa or your autnerasd festool serves provider operation D EH FESTOOL Tools for the toughest demands 400 N Enterprise Biva Service Questions erem Questions
23. uce the meling gt Too shallow a a blage depth and the plastic wil be more prone to meting gt To deep ar a tade dept and me teeth marka omine H de wil be mare preven gt Any ot the e toc blades with a slow mtr speed wil El is materiai wth good eau gt Clean up the cut edges with a cabinet scraper Si Brittle Prastics Brite plastics wil oth mett ana chip so cutting them Protiemae with most other saws The T535 worke great for iting this type of mater gt Set the ade depth very shallow to reduce chipping Set the matar speed very low to reduce melting Use any one of tne fine tooth blades Tar good results but gee nook uminum ana plase Bade providet gt In clear plasties such as acryl Ir the eut is mikey white Fis a sign of meting Hote how the eut ta the ih Thin Aluminum The probe with cutting thin aliminium sheet is tnat the ae teeth can cach the edge of tne sheet and eut more aggressively tnan expected To reduce ths You mant Ihe 22h rou nary paratei with the aluminum surface a Saton biade dep gt The ultra thin aluminum shown in the examgle was cut ast withthe Nne crosecut miade The positive hook angie tthe bade kept tne Nexbleslurinum tight othe guide DEI gt For sigh thicker less lexisle pieces of aluminum tne egbve hak ange aluminum cutting blade works best Ee Extruded Aluminum Care needs to be taken whan cutting extruded aluminum Sec
24. ust and debris gt keep the bevel hinges clean of dust using compresses or cotton swabs ifthe Ringes wear due to abrasive Particles the sam wil not perform optimally Reap the biade area and dust extraction port clean of fest othe dust extraction system Periodical remove tne blade cover 5 screws the biade Gaari rom me nade ts aam Ye Reap the Sawblades Sharp Using a du sawbiade can be extremely dangerous ang provide poor cut gully Never attempt ta sharpen a saublade manually Special eguiprnent necessary to properly sharpen 2 creuar abiada An imoroperiy sharpened sawblage ean injure ihe operator destroy tne saw and damage the workpiece The samblades should be sharpened reguiariy 2 uaied sharpening Servic Improper grinding of the carbide teath of a sawblade can rasat in serious injury ta the sam operator ajust and inspect the Saw To ensure the sa is in proper working order periodieatiy Inspect he operation ofthe aa and enaure is propery ec ng the function of the saw during normal operation unusual sounds are Indicative of pending problems A regueton in the eut quay indicates the saw i either Imprapery adjusted oe not Rnctoning premeri A reductan in cutting over or speed may nda a dut tf any f the safety devices an the saw are inoperable 1 bled mel stop using thes and have Periodically inspect the wear bars tor the guise raii cams Tsss REQ Replacing the Guide Rail Splinte
25. wi be saved 1 the guide af placed onthe Seat side you must remember to acount forthe Sade Zielen positioning te guide ral typica 22 Ee gt Whenever possible st the saw depth to its maximum sting lo minim he amount of materiai tat sna cut bythe blade Make sure tere nothing below the cut Mar you dont want ta eut into prez Depth rae asse Denn E Leg ie eames a peng tc engin Sra anaes sedis sence neta emt SEET contra he postion af the saw at both the beginning and end you may use asecand le stop part umber 491502 at the front or the saw at shown belowe General Procedure Using pent ines tape or some other means mark the beginning and ena of the eut 2 Piace the guide raii on tne cutine 3 place tne sam on he quide ra and postion xat te 4 Install the mt stap on the guide rai side it up te te oe of tne sawm and tack in place 5 an optiona cond tt top ests postion in 15 Wen te saw Mermly seated against the Begining te Stop start the saw and slowly plunge it down 7 Advance the saw through the cut unti the end is Hol the saw fly plunged unt te blade comes to a VR Hever back the saw up as this can resutin a kickback ES Tint Stop mg Cutting Non Wood Materials Soh Plastics Sof plastics such as polypropylene wo chip but they wa mak therefore a more agafesive cat with he Blade Se kaper and the moar speed set ow wil red
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