Home

Exmark Lawn Mower Lawn Mower User Manual

1. 5 55322 110 207 HALYVLS Old al 1 al 1 105 v 19715 5 5 reres SHOLOANNOO aS 8 5 522 ERSP ILON 7 2 2 2 2 2 22 2 8 8 8 Kons MOTTSA q MOTISA TOULNOD NOILOW HOLIMS Old H3L3WYNOH 5 055322 HOLIMS 193 TWNINUAL gionatos TWNIWYaL HOLIMS 014 433 1 s e Ayauya 5 HOLVINDSY z 13701A SNOILOANNOO TWNIWHAL HOLIMSTIO 1 E NOLLOW 1 HOLIMS TWNIWHEL Se MOTTSA e ama HOLIMS z 13701A 8 TWNINYAL 2 a oo JE RR 5 Luvs lt 85 5295 Bs f 99015215228 8122533 22 5 52018176 Tene R
2. 13701A N3349 1310 13701A ama 17701A FONVHO 9 130TA o a a o 3504 HOLIMS NOLLINDI HOLIMS LVIS AVES y o 1031405 NOILOW HY HO LIMS ave HOLIMS Old 43 13 YNOH WNIWHAL 5 056322 HOLIMS 493 TWNINHAL GION310S WNIWHAL HOLIMS 014 HALIN HNOH 1 TWNIWHAL Asaya 8 FOVLIOA TWNIWHAL SNOLLOANNOD TWNIWHYAL HOLIMS 8 1 1 5 1 9 1915 AtX vtitg NAH Z 1407 AWW 2 2 NOLLISOd 50 Schematics Electrical Diagram Kohler Command GION310S 1304 uaiawunon
3. 6007190 1 filter 6 sure to allow ample time for complete drainage 7 Remove the old filter and wipe off the mounting pad Figure 28 8 When the oil has drained completely install the oil drain plug Tighten the plug to 14 N m 125 in lb torque Wipe up any excess oil on the frame Figure 26 and Figure 27 Note Dispose of the used oil at a recycling center 9 Apply a thin film of clean oil to the rubber gasket on the new filter 10 Install the replacement oil filter to the mounting pad Turn the oil filter clockwise until the rubber gasket contacts the pad then tighten the filter an additional 1 2 to 3 4 turn Figure 28 11 Slowly pour approximately 80 of the specified oil into the filler tube use oil recommended in the Engine Owner s Manual 12 Install the oil fill cap dipstick and push firmly into place 13 Check the oil level Figure 25 refer to Checking the Oil Level 14 Slowly add additional oil to bring it to the full mark Do Not overfill 15 Install the oil fill cap dipstick and push firmly into place 16 Start the engine and check for leaks Maintenance Checking the Hydraulic Oil Level Service Interval Before each use or daily Check expansion tank and if necessary add MOBIL 1 15W 50 synthetic motor oil to the FULL COLD line Figure 29 1 Engine 2 Expansion tank Change the Hydraulic System Filter Service Interval After the first 200 hou
4. minimize the chance of varnish deposits in the fuel system use fuel stabilizer at all times Gasoline Alcohol blends Gasohol up to 10 percent ethyl alcohol 90 percent unleaded gasoline by volume is approved for fuel use by the engine manufacturer Other gasoline alcohol blends are not approved Filling the Fuel Tank 1 Shut the engine off and set the motion controls to the neutral position and engage parking brake 2 Clean around the fuel tank cap and remove the cap 3 Add unleaded regular gasoline until the body of the tank is full but fuel does not fill the neck of the tank Figure 6 This space in the neck of the tank allows gasoline to expand Do not fill the fuel tank completely full Figure 6 3 Gas tank body 1 Gas tank opening 2 Fill to here approximately 4 Install the fuel tank cap securely Wipe up any gasoline that may have spilled Checking the Engine Oil Level Before you start the engine and use the machine check the oil level in the engine crankcase refer to Checking the Oil Level in Engine Maintenance Starting the Engine 1 Sit down on the seat and move the motion controls outward to the neutral position and engage the parking brake 2 Disengage the blades by moving the blade control switch to Off Figure 7 19 Operation 1 G007039 Figure 7 2 Blade control switch Off position Control panel 3 Move the throttle lever to midway
5. Use extreme caution when operating a unit on a ramp Use only a single full width ramp Do Not use individual ramps for each side of the unit If individual ramps must be used use enough ramps to create an unbroken ramp surface wider than the unit Do Not exceed a 15 angle between ramp and ground or between ramp and trailer or truck Avoid sudden acceleration while driving unit up a ramp to avoid tipping backward Avoid sudden deceleration while backing unit down a ramp to avoid tipping backward Loading a Unit Use extreme caution when loading units on trailers or trucks One full width ramp that is wide enough to extend beyond the rear tires is recommended instead of individual ramps for each side of the unit The lower rear section of the tractor frame extends back between the rear wheels and serves as a stop for tipping backward Having a full width ramp provides a sutface for the frame members to contact if the unit starts to tip backward If it is not possible to use one full width ramp use enough individual ramps to simulate a full width continuous ramp Ramp should be long enough so that the angles between the ramp and the ground and the ramp and the trailer or truck do not exceed 15 A steeper angle may cause mower deck components to get caught as the unit moves from ramp to trailer or truck Steeper angles may also cause the unit to tip backward If loading on or near a slope position the trailer or
6. 1 2 Outside cutting edges to rear Figure 47 Measure from the tip of the front blade to the flat surface and the tip of the rear blade to the flat surface Figure 47 If the front blade tip is not 1 16 5 16 inch 1 6 7 9 mm lower than the rear blade tip adjust the front deck hanger 6007199 Figure 47 Blades front to rear 3 Measure here 10 When the front to rear blade slope is correct check the side to side level of the mower again refer to Leveling the Mower Maintenance Removing the Mower Deck 1 Park the machine on a level surface and disengage the blade control switch 2 Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Place blocks under deck for support Lower the height of cut lever to the lowest position 4 Remove the hardware from the deck hanger and deck lift arm on both sides of the deck Figure 48 9007205 Figure 48 1 Deck lift arm 2 Deck hanger 5 Remove the nut bolt and pivot bushing from the deck strut Figure 48 Carefully lower the front of the mower deck to the ground Figure 49 1 6007206 Figure 49 Deck lift arm 2 Deck strut 6 7 Slide the mower rearward to remove the mower belt from the engine pulley Slide the mower out from undern
7. and blade from the spindle shaft Figure 40 Figure 40 1 Blade 2 Washer 3 Bolt and washer assembly Apply lubricant to threads torque to 32 42 ft lb 43 57 N m Sharpening the Blades 1 Use a file to sharpen the cutting edge at both ends of the blade Figure 41 Maintain the original angle The blade retains its balance if the same amount of material is removed from both cutting edges 40 Maintenance Mower Belt Maintenance 1 Pa Inspecting the Belts oars Service Interval Every 25 hours Ea Figures Check the belts for cracks frayed edges burn marks 1 Sharpen ato ginal angle or any other damage Replace damaged belts 2 Check the balance of the blade by putting it on a Replacing the Mower Belt blade balancer Figure 42 If the blade stays in a horizontal position the blade is balanced and can be used If the blade is not balanced file some metal off the end of the sail area only Figure 42 Repeat this procedure until the blade is balanced Squealing when the belt is rotating blades slipping when cutting grass frayed belt edges burn marks and cracks are signs of a worn mower belt Replace the mower belt if any of these conditions are evident 1 Park the machine on a level surface and disengage the blade control switch 1 2 2 Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait f
8. 2 Move the motion control levers outward to the fitting immediately before using mower neutral position engage parking brake stop the again engine remove the key and wait for all moving parts to stop before leaving the operating position Plug any hole s in mower with bolts and locknuts 3 Attach the hose coupling to the end of the mower washout fitting and turn the water on high Never put your hands or feet under the Figure 51 mower or through openings in the mower Note Spread petroleum jelly on the washout fitting O ring to make the coupling slide on easier and protect the O ring G007277 Figure 51 4 Lower the mower to the lowest height of cut Sit on the seat and start the engine Engage the blade control switch and let the mower run for one to three minutes 6 Disengage the blade control switch stop the engine and remove the ignition key Wait for all moving parts to stop 7 Turn the water off and remove the coupling from the washout fitting 46 Storage Storage Cleaning and Storage 1 Disengage the blade control switch move the motion controls outward to the neutral position engage parking brake stop the engine and remove the key Remove grass clippings dirt and grime from the external parts of the entire machine especially the engine Clean dirt and chaff from the outside of the engine cylinder head fins and blower housing Important You can wash the m
9. do not get off of machine engine must initiate shutdown Again run engine at one third throttle brake engaged and move left motion control lever in engine must initiate shutdown Repeat again moving the right lever in then moving both levers in engine must initiate shutdown whether operator is on seat or not Note If machine does not pass any of these tests do not operate Contact your authorized EXMARK SERVICE DEALER Important It is essential that operator safety mechanisms be connected and in proper operating condition prior to use for mowing Driving Forward or Backward The throttle control regulates the engine speed as measured in rpm revolutions per minute Place the throttle control in the Fast position for best performance Always operate in the Fast full throttle position A CAUTION Machine can spin very rapidly by positioning one lever too much ahead of the other Operator may lose control of the machine which may cause damage to the machine or injury e Use caution when making turns e Slow the machine down before making sharp turns Forward 1 Move the levers to the center unlocked position 2 go forward slowly push the motion control levers forward Figure 12 2 5 4 Figure 12 3 Backward 4 Forward 1 Neutral position 2 Center unlock position To go straight apply equal pressure to both motion control levers Figure 12 To turn pull back on t
10. well established lawns Always keep the number of springs on the left and right side the same when adding and removing springs 24 Operation Figure 17 1 Bolt 3 Nut 2 Spring 4 Additional mounting holes Up to five springs can be secured to the seat box with a nut and bolt see Figure 17 Refer to your Parts Manual for spring and hardware part numbers Adjusting the Motion Control Levers Adjusting the Height The motion control levers can be adjusted higher or lower for maximum operator comfort 1 1 2 Control lever Remove the two bolts holding the control lever to the control arm shaft Figure 18 Figure 18 4 Bolt 5 Slotted holes Control arm shaft 3 Washer 25 Move the control lever to the next set of holes Secure the lever with the two bolts Repeat the adjustment for the opposite control lever Adjusting the Tilt The motion control levers can be tilted fore or aft for maximum operator comfort 1 Loosen the upper bolt holding the control lever to the control arm shaft Loosen the lower bolt just enough to pivot the control lever fore or aft Figure 18 Tighten both bolts to secure the control in the new position Repeat the adjustment for the opposite control lever Pushing the Machine by Hand Important Always push the machine by hand Never tow the machine because damage may occur To Push the Machine 1 Park the machine level
11. Stratton P N 695666 Kohler Command Kohler P N 24 050 10 Fuel Shut Off Valve 1 4 turn increments Electrical System Charging System Flywheel Alternator Charging Capacity Briggs amp Stratton 16 amps Kohler Command 15 amps Battery Type BCI Group U1 Battery Voltage 12 Volt Polarity Negative Ground Fuses One 25 amp one 20 amp one 15 amp blade type Diode TVS Safety Interlock System PTO must be disengaged brake engaged and motion control levers out neutral lock to start 13 engine It is not necessary for the operator to be in the seat to start the engine Operator must be in seat when PTO is engaged brake is disengaged or motion control levers are moved in or engine will stop Engine will stop if either the left the right or both levers are moved from neutral lock position while brake is engaged Operator Controls Steering and Motion Control Note Motion control levers are adjustable to two heights Separate levers on each side of the console control speed and direction of travel of the respective drive wheels Steering is controlled by varying the position of the levers relative to each other Moving motion control levers outward in slots locks the drive system in neutral PTO Engagement Switch Engages electric clutch to drive belt which engages mower blades Parking Brake Lever Engages parking brake Deck Height Adjustment
12. and the choke lever forward before starting a cold engine Figure 8 Note A warm or hot engine may not require choking 1 Control panel 4 Throttle slow 2 Choke on 5 Throttle fast 3 Choke off 4 Turn the ignition key to Start to energize the starter When the engine starts release the key Figure 9 Important Do not engage the starter for more than 5 seconds at a time If the engine fails to start allow a 60 second cool down period between attempts Failure to follow these instructions can burn out the starter motor 20 Figure 9 Ignition key start 4 Start position Control panel 5 Run Choke 6 Off 5 If the engine stalls or hesitates move the choke lever partially forward for a few seconds Figure 9 Operating the Blades The blade control switch represented by a power take off PTO symbol engages and disengages power to the mower blades This switch controls power to any attachments that draw power from the engine including the mower deck and cutting blades Engaging the Blades Release pressure the motion control levers and place the machine in neutral Move the throttle midway to the Fast position Note Always engage the blades with the throttle in the midway position Pull out on the blade control switch to On to engage the blades Figure 10 Operation 6007042 Figure 10 2 Blade control switch On position 1 Control panel 4 Mov
13. blade control switch and move the motion control levers outward to the neutral position and engage parking brake Stop the engine remove the key and disconnect the spark plug wire s from the spark plug s Inspecting the Blades 1 Inspect the cutting edges Figure 38 If the edges are not sharp or have nicks remove and sharpen the blades refer to Sharpening the Blades Inspect the blades especially the curved area If you notice any damage wear or a slot forming in this area item 3 in Figure 38 immediately install a new blade L se 2 O i Figure 38 1 Cutting edge 2 Curved area 3 Wear slot forming Checking for Bent Blades 1 Rotate the blades until the ends face forward and backward Figure 39 Measure from a level surface to the cutting edge of the blades Note this dimension Maintenance 6007199 Figure 39 1 Blades front to rear 3 Measure here 2 Outside cutting edges Rotate the opposite ends of the blades forward Measure from a level surface to the cutting edge of the blades at the same position as in step 1 The difference between the dimensions obtained in steps 1 and 3 must not exceed 1 8 inch 3 mm If this dimension exceeds 1 8 inch 3 mm the blade is bent and must be replaced Refer to Removing the Blades and Installing the Blades A WARNING A bla
14. exclusions of incidental or consequential damages so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state 9007486 Notes 53 Service Record Date Description of Work Done Service Done By 54 5 a15 S Finis This S 16 slope This is a5 slope No Slope Example 1497 Se Compare j slope with ST folded edge fence post pole etc Align this edge with vertical surface gt D 222 it A i Wisk 5 ef 5 2 1 as re 0 j 2 2 6 1 ii J 1 1 w 7 A l 1 1 13 1 tt ry fy ep ha tl Wh whys yaad pd What VA a g G000503 55 SEE EXMARK S COMPLETE LINE OF ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM ROLL OVER PROTECTION SYSTEM ROPS DECK LIFT ASSIST KIT SNOW BLADE HITCH KIT SUN SHADE LAZERLOCKER TRASH CONTAINER LIGHT KIT TURF STRIPER ULTRA VAC COLLEC
15. often under dirty conditions To ensure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times 1 Remove the blower housing and any other cooling shrouds 2 Clean the cooling fins and external surfaces as necessary 3 Make sure the cooling shrouds are reinstalled 35 Maintenance Important Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating Fuel System Maintenance Replacing the Fuel Filter Service Interval Every 100 hours Yearly whichever comes first A DANGER In certain conditions gasoline is extremely flammable and highly explosive A fire or explosion from gasoline can burn you and others can damage property e Perform fuel related maintenance when the engine is cold Do this outdoors in an open area Wipe up any gasoline that spills Never smoke when draining gasoline and stay away from an open flame or where a spark may ignite the gasoline fumes Never install a dirty filter if it is removed from the fuel line 1 Park the machine on a level surface and disengage the blade control switch 2 Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Th
16. surface and disengage the blade control switch Move the motion control levers outward to neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Locate the bypass release knobs on either side of the engine deck Figure 19 Operation Figure 19 1 Front of the machine 5 Lever position for pushing the machine 2 Rotate bypass release 6 Rotate bypass release knob counterclockwise knob clockwise 3 Lever position for 7 Release lever operating the machine 4 Pull lever in this direction 4 Loosen the knob by turning counterclockwise Then pull the release lever on the underside of machine Figure 19 towards the back of the machine and retighten the knob to hold the release lever back in the released state Repeat this on each side of the machine 5 Release the parking brake The machine is now able to be pushed by hand To Operate the Machine Loosen the bypass knob push the release levers forward and retighten the knob to engage the drive system Figure 19 Side Discharge The mower has a hinged discharge deflector that disperses clippings to the side and down toward the turf 26 A DANGER Without the discharge deflector mulch kit entire grass collection system mounted in place you and others are exposed to blade contact and thrown debris Contact with rotating mower blade s and th
17. the left and right sides of the machine from the normal operating position Please carefully read all of the safety instructions and decals in the safety section Knowing this information could help you your family pets or bystanders avoid injury 17 1 Water A DANGER Mowing on wet grass or steep slopes can cause sliding and loss of control Wheels dropping over edges can cause rollovers which may result in serious injury death or drowning A loss of traction is a loss of steering control To avoid loss of control and possibility of rollover Do not mow near drop offs or near water Do not mow slopes greater than 15 degrees Reduce speed and use extreme caution on slopes When mowing slopes gradually work from lower to higher areas on the incline Avoid sudden turns or rapid speed changes Turn up into an incline when changing directions on slopes Turning down the slope reduces traction Attachments change the handling characteristics of the machine Use extra caution when using attachments with the machine G007037 Figure 5 here 2 Use walk behind mower and or hand trimmer near drop offs and water 3 Safe Zone use the Quest Operation See inside back cover to determine the approximate slope angle to be mowed Recommended Gasoline Use UNLEADED Regular Gasoline suitable for automotive use 87 pump octane minimum Important Never use methanol gasoline con
18. trailer bed because interior carpets or plastic truck bed liners may insulate the container and slow the loss of any static charge When practical remove gas powered equipment from the truck or trailer and refuel the equipment with its wheels on the ground If this is not possible then refuel such equipment on a truck or trailer from a portable container rather than from a gasoline dispenser nozzle If a gasoline dispenser nozzle must be used keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete A WARNING Gasoline is harmful or fatal if swallowed Long term exposure to vapors has caused cancer in laboratory animals Failure to use caution may cause serious injury or illness Avoid prolonged breathing of vapors Keep face away from nozzle and gas tank container opening Keep away from eyes and skin Never siphon by mouth Operation Using Stabilizer Conditioner Use a fuel stabilizer conditioner in the machine to provide the following benefits Keeps gasoline fresh during storage of 30 days or less For longer storage it is recommended that the fuel tank be drained e Cleans the engine while it runs e Eliminates gum like varnish buildup in the fuel system which causes hard starting Add the correct amount of gas stabilizer conditioner to the gas Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline
19. truck so it is on the down side of the slope and the ramp extends up the slope This will minimize the ramp angle The trailer or truck should be as level as possible Important Do Not attempt to turn the unit while on the ramp you may lose control and drive off the side Avoid sudden acceleration when driving up a ramp and sudden deceleration when backing down a ramp Both maneuvers can cause the unit to tip backward Operating Tips Fast Throttle Setting best mowing and maximum air circulation operate the engine at the Fast position Air is required to thoroughly cut grass clippings so do not set the height of cut so low as to totally surround the mower by uncut grass Always try to have one side of the mower free from uncut grass which allows air to be drawn into the mower Cutting a Lawn for the First Time Cut grass slightly longer than normal to ensure that the cutting height of the mower does not scalp any uneven ground However the cutting height used in the past is generally the best one to use When cutting grass longer than six inches tall you may want to cut the lawn twice to ensure an acceptable quality of cut Cut 1 3 of the Grass Blade It is best to cut only about 1 3 of the grass blade Cutting more than that is not recommended unless grass is sparse it is late fall when grass grows more slowly Mowing Direction Alternate mowing direction to keep the grass standing straight This also help
20. until it stops Choke the engine Start and run the engine until it will not start Dispose of fuel properly Recycle as per local codes Important Do Not store stabilizer conditioned gasoline over 30 days Remove the spark plug s and check its condition refer to Servicing the Spark Plug in Engine Maintenance section With the spark plug s removed from the engine pour two tablespoons of engine oil into the spark plug hole Use the starter to crank the engine and distribute the oil inside the cylinder Install the spark plug s Do Not install the wire on the spark plug s Clean any dirt and chaff from the top of the mower Scrape any heavy buildup of grass and dirt from the underside of the mower then wash the mower with a garden hose Check the condition of the drive and mower belts Check and tighten all bolts nuts and screws Repair or replace any part that is worn or damaged Paint all scratched or bare metal surfaces Paint is available from your Authorized Service Dealer Store the machine in a clean dry garage or storage area Remove the key from the ignition switch and keep it in a memorable place Cover the machine to protect it and keep it clean Troubleshooting Troubleshooting Important It is essential that all operator safety mechanisms be connected and in proper operating condition prior to mower use When a problem occurs Do Not overlook the simple causes For example starting p
21. up Be aware of the mower discharge direction and Do Not point it at anyone Avoid discharging material against a wall or obstruction Material may ricochet back toward the operator Stop the blades when crossing gravel surfaces Do Not operate the mower without either the entire grass collection system or the discharge deflector in place Be alert slow down and use caution when making turns Look behind and to the side before changing directions Never leave a running machine unattended Always turn off blades engage parking brake stop engine and remove key before dismounting Turn off blades when not mowing Stop the engine wait for all parts to come to a complete stop engage parking brake and remove key before cleaning the machine removing the grass or unclogging the deflector Operate the machine only in daylight or good artificial light Do Not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Always weat eye protection when operating the mower Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower Safety safely enough to protect themselves and others from serious injury e Always follow the recommendat
22. Blade Slope 2 10 11 12 13 1 2 Set anti scalp rollers to top holes or remove completely for this adjustment Set the height of cut lever to the 3 inch 76 mm position Place two 2 1 2 inch 6 35 cm thick blocks under the rear edge of the cutting deck skirt one on each side of the cutting deck Place two 2 5 16 inch 5 89 cm blocks under each side of the front edge of the deck but not under the anti scalp roller brackets Carefully rotate the blades side to side Figure 44 Loosen the leveling adjust locking nuts item 4 on all four corners so that the deck is sitting secutely on all four blocks Make sure that the deck hangers are all the way down at the top of the slot and the deck lift foot lever is pushed back against the stop then tighten the four leveling adjust locking nuts Recheck that blocks fit just snugly under the deck skirt Make sure all attachment bolts are tight Continue leveling the deck by checking the front to rear blade slope refer to Adjusting the Front to Rear Blade Slope Recheck blades for levelness and repeat deck leveling procedure if necessary G007203 Figure 45 Deck lift arm Float retaining nut 3 Deck hanger 4 Leveling adjust locking nut Adjusting the Blade Slope 1 42 Check the front to rear blade level any time you install the mower If the front blade tip is not 1 16 5 16 inch 1 6 7 9 mm lower than the rear blade tip adjust the bl
23. Not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately Never overfill the fuel tank Replace gas cap and tighten securely General Service Never run a machine inside a closed area Keep nuts and bolts tight especially the blade attachment bolts Keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep the machine free of grass leaves or other debris build up Clean up oil or fuel spillage and fuel soaked debris Allow the machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make any adjustments or repairs with the engine running Grass collection system components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturers recommended parts when necessary Mower blades are sharp and can cut Wrap the blades or wear gloves and use extra caution when servicing them Check for proper brake operation frequently Adjust and service as required Maintain or replace safety and instruction decals as necessary Use only genuine Exmark replacement parts to ensure that original standards are maintained Exmark Riding Mower Safety The following list contains safety information specific to Exmark products or other safety inf
24. Pin Sets cutting height to desired position Deck Lift Assist Lever Foot pedal that assists in raising the deck Seat Type Standard seat with high back foam padded with spring suspension and armrests Mounting Hinged to tilt up for access to hydraulic pumps battery and other components Held in tilted position with lanyard Adjustable fore and aft seat track Specifications e Armrests Standard foam padded flip up Deck Full floating deck is attached to out front adjustable height armrests support frame Maximum turf protection is Seat Safety Switch Incorporated into the Safety provided with three anti scalp rollers both deck Interlock System sizes Deck design allows for bagging mulching or side Hydrostatic Ground Drive System discharge Hydrostatic Pumps Two Hydro Gear ZT2800 Deck Depth Tok 48 inch Deck 5 0 inches 12 7 cm e Hydraulic Oil Type Use Mobil 1 15W 50 Synthetic motor oil 52 inch Deck 5 0 inches 12 7 cm Speeds e Cutting Height Adjustment A foot deck lift lever is used to adjust the cutting height from 1 1 2 he evar inch 3 8 cm to 4 1 2 inches 11 4 in 1 2 0 5 0 mph 8 0 km hr reverse inch 1 3 cm increments e Drive wheel releases located on left and right Mulching Kit Optional sides of engine deck allow machine to be moved when the engine is not running and brake is off Dimensions Tires amp
25. QUEST 5 at 2 5 Ca For Serial Nos 720 000 amp Higher Part No 4500 338 Rev A CALIFORNIA Proposition 65 Warning The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Important This engine is not equipped with a spark arrester muffler It is a violation of California Public Resource Code Section 4442 to use operate the engine on any forest covered brush covered grass covered land Other states federal areas may have similar laws This spark ignition system complies with Canadian ICES 002 ISO 14982 EN 55012 The enclosed Engine Owner s Manual is supplied for information regarding the US Environmental Protection Agency EPA and the California Emission Control Regulation of emission systems maintenance and warranty Replacements may be ordered through the engine manufacturer For models with stated engine horsepower the gross horsepower of the engine was laboratory rated by the engine manufacturer in accordance with SAE J1940 As configured to meet safety emission and operating requirements the actual engine horsepower on this class of lawn mower will be significantly lower 2007 2008 Mfg Inc Industrial Park Box 808 Beatrice NE 68310 FREF If your Exmark dealer does not have the Exmark p
26. R m lt 504 3 6 T oom k 49078 5 HOLIMS 1935 HOLIMS Old HOLIMS NOI INS 51 3 Year Limited Consumer Warranty 30 Day Limited Commercial Warranty Exmark Quest Riding Mowers For units purchased or after January 1 2007 Consumer Warranty Conditions and Products Covered Exmark Mfg Co Inc and its affiliate Exmark Warranty Company pursuant to an agreement between them jointly warrant on the terms and conditions herein that we will repair replace or adjust any part manufactured by Exmark and found by us in the exercise of our reasonable discretion to be defective in factory materials or workmanship for a period of three years for residential usage of Exmark Quest mowers This warranty applies to Exmark Quest mowers purchased on or after January 1 2007 sold in the US or Canada This warranty may only be assigned or transferred to a second or third owner by an authorized Exmark dealer The warranty period commences upon the date of the original retail purchase Products Warranty Period e Attachments 1 year Belts and Tires 90 days e Battery 1 Year Prorated Engine 3 Year 3rd Year Covered by Exmark Please refer to the manufacturer s warranty statement that is included in the literature packet Exmark Warranty Company extends coverage for warrantable engine items a
27. TION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM MICRO MULCH SYSTEM OPERATOR CONTROLLED DISCHARGE OUT FRONT RIDING ACCESSORIES CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL TAIL WHEEL SNOWBLOWER FLOOR PAN EXTENDER SUN SHADE HITCH KIT TRASH CONTAINER LIGHT KIT ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM WEATHER CAB MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS ROTARY BROOM WALK BEHIND ACCESSORIES GRASS CATCHER LAZERLOCKER MICRO MULCH SYSTEM TURF STRIPER STANDON Place Model No and Serial No Date Purchased Label Here Included in the Literature Pack or Fill in Below Engine Model No and Spec No Model No Engine Serial No E No Serial No 2007 2008 Exmark Mfg Co Inc Part No 4500 338 Rev A Industrial Park Box 808 402 223 6300 Beatrice NE 68310 Fax 402 223 5489 All Rights Reserved Printed In USA www exmark com _
28. Wheels Drive Front Caster Pneumatic Air Filled Pneumatic Overall Width 48 Deck 52 inch Deck Without Deck 45 5 inches 47 0 inches 116 cm 119 cm Deflector Up 48 3 inches 53 0 inches 122 cm 135 cm eflector Down 59 4 inches 64 2 inches 151 cm 163 cm 20 x 8 00 8 20 x 10 00 8 CES 48 inch Deck 52 inch Deck 73 4 inches 186 cm 73 4 inches 186 cm Cutting Deck Wee Overall Height 48 inch Deck 48 inches 122 cm i 48 inch Deck 52 inch Deck 52 inch Deck 52 inches 132 cm 41 8 inches 106 cm 41 8 inches 106 cm Discharge Side e Blade Size 3 ea 48 inch Deck 16 25 inches 41 3 cm 52 inch Deck 18 00 inches 45 7 cm e Blade Spindles Solid steel spindles with no maintenance bearings e Deck Drive Electric clutch mounted on vertical engine shaft Blades are driven by one belt w self tensioning idler direct from the engine 14 Product Overview Tread Width Center to Center of Product Ove rview Tires Widthwise 48 inch Deck 52 inch Deck Drive Wheels 36 0 inches 36 8 inches 91 cm 93 cm 8 9 10 Caster Wheels 33 5 inches 33 5 inches 85 cm 85 cm Wheel Base Center of Caster Tire to Center of Drive Tire 48 inch Deck 52 inch Deck 48 9 inches 124 cm 48 9 inches 124 cm Curb Weight 48 inch Deck 52 inch Deck Figure 3 645 293 kg 660 299 kg 1 Fr
29. achine with mild detergent and water Do Not pressure wash the machine Avoid excessive use of water especially near the control panel engine hydraulic pumps and motors Service the air cleaner refer to Servicing the Air Cleaner in Engine Maintenance section Grease and oil the machine refer to Lubrication section Change the crankcase oil and filter refer to Servicing the Engine Oil in Engine Maintenance section Check the tire pressure refer to Checking the Tire Pressure in Drive System Maintenance section Charge the battery refer to Servicing the Battery in Electrical System Maintenance section Check the condition of the blades refer to Servicing the Cutting Blades in Mower Maintenance section Prepare the machine for storage when non use occurs over 30 days Prepare the machine for storage as follows A Add a petroleum based stabilizer conditioner to the fuel in the tank Follow the mixing instructions from the stabilizer manufacturer Do Not use an alcohol based stabilizer ethanol or methanol Note A fuel stabilizer conditioner is most effective when mixed with fresh gasoline and used at all times B Run the engine to distribute the conditioned fuel through the fuel system 5 minutes 10 11 12 13 14 15 16 47 Stop the engine allow it to cool and drain the fuel tank refer to Draining the Fuel Tank in Fuel System Maintenance section Restart the engine and run it
30. ade level using the following instructions Maintenance Park the machine a level surface and disengage the blade control switch Move the motion control levers outward to the neutral position engage the parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Check the air pressure of all four tires If needed adjust to the recommended inflation refer to Checking the Tire Pressure in Drive System Maintenance section Check and adjust the side to side blade level if you have not checked the setting refer to Leveling the Mower Set the height of cut lever to the 3 inch 76 mm position Place two 2 1 2 inch 6 35 cm thick blocks under the rear edge of the cutting deck skirt one on each side of the cutting deck Place two 2 5 16 inch 5 89 cm blocks under each side of the front edge of the deck but not under the anti scalp roller brackets Loosen the leveling adjust locking nuts item 4 on all four corners so that the deck is sitting securely on all four blocks Make sure that the deck hangers are all the way down at the top of the slot and the deck lift foot lever is pushed back against the stop then tighten the four leveling adjust locking nuts Figure 46 1 2 Float retaining nut Figure 46 Deck lift arm 3 Deck hanger 4 Leveling adjust locking nut 8 Carefully rotate the blades so they are facing front 9
31. art in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed Some restrictions apply See your participating Exmark Dealer for details Contact us at www Exmark com Printed in the USA All Rights Reserved Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are responsible for operating the product properly and safely You may contact Exmark directly at www Exmark com for product and accessory information or help finding a dealer Whenever you need service genuine Exmark parts ot additional information contact an Authorized Service Dealer or Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided 6007035 Figure 1 Behind the seat 1 Model and serial number location Model No Serial No Contents eer erent rT 3 5 Safety Alert 5 Safe Operating 5 Safety and Instructional Decals 8 Specifica 13 Model Numbers 13 13 14 Torq
32. ash the paper element or use pressurized air as this will damage the element Replace a dirty bent or damaged element Handle new elements carefully Do Not use if the rubber seal or foam sleeve is damaged Clean all air cleaner components of any accumulated dirt or foreign material Prevent any dirt from entering the carburetor Install the air cleaner element with the pleated side out and seat the rubber seal onto the edges of the air cleaner base Reinstall the air cleaner cover and secure with the knobs Servicing the Engine Oil Checking the Oil Level Service Interval Before each use or daily 1 Park the machine on a level surface disengage the blade control switch stop the engine engage parking brake and remove the key Make sure the engine is stopped level and is cool so the oil has had time to drain into the sump To keep dirt grass clippings etc out of the engine clean the area around the oil fill cap dipstick before removing it Pull and remove the oil fill cap dipstick wipe oil off Reinsert the dipstick and push firmly into place Figure 25 32 1 2 Filler tube 6007188 Figure 25 Oil dipstick 3 Oil level 5 Remove the dipstick and check the oil level The oil level should be up to but not over the mark on the dipstick If the level is low add oil of the proper type up to the F mark on the dipstick Always check the level with the di
33. de that is bent or damaged could break apart and could seriously injure or kill you or bystanders e Always replace bent or damaged blade with a new blade Never file or create sharp notches in the edges or surfaces of blade Checking for Loose Blades or Damaged Spring Disc Washers 1 Place a wrench on the blade bolt and torque to 32 42 ft lb 43 57 N m With the wrench still on the blade bolt hold the blade spindle stationary and using a rag or thickly padded glove try to rotate the blade If the blade rotates relative to the spindle guard without further tightening the blade bolt the spring disc washer has been flattened or damaged and the bolt and washer assembly must be replaced 2 Figure 40 Refer to Removing the Blades and Installing the Blades Once the blade has been removed inspect the spring disc washer If the washer appears to be damaged the washer surface has been marred or flattened the bolt and washer assembly must be replaced Removing the Blades The blades must be replaced if a solid object is hit if the blade is out of balance or the blade is bent To ensure optimum performance and continued safety conformance of the machine use genuine Exmark replacement blades Replacement blades made by other manufacturers may result in an unsafe machine Hold the blade end using a rag or thickly padded glove or place a wrench on the top sheave nut Remove the blade bolt and washer assembly washer
34. draulic system filter heck the safety interlock system heck the air cleaner for dirty loose or damage heck the air intake and cooling areas clean as necessary Before each use or daily heck the oil level before starting or after every 8 hours heck the hydraulic oil level in the expansion tank heck the mower blades ean the mower housing Grease all lubrication points Service the air cleaner May need more often under extremely dusty or dirty conditions Check the tire pressure Check the belts Every 25 hours Replace the paper element More often under extremely dusty dirty conditions Replace the air cleaner element Every 100 hours Change the engine oil and filter Clean the blower housing More often under dirty conditions Replace the fuel filter Every 200 hours Service the spark plug Every 500 hours Replace the spark plug Charge the battery and disconnect the battery cables Before storage Perform all maintenance procedures before storage Paint any chipped surfaces Monthly Check the battery charge 29 Maintenance Important Refer to your Engine Operator s Manual for additional maintenance procedures Premaintenance Procedures Raising the Seat Make sure the motion control levers are locked in the neutral position Lift the seat forward until the lanyard is tight The following components can be accessed b
35. e parking brake is disengaged and levers are in and the operator gets off machine The parking brake is engaged and motion control levers in Testing the Safety Interlock System Test the safety interlock system before you use the machine each time 1 Check starting circuit Starter should crank with parking brake engaged PTO disengaged and motion control levers moved out in the neutral lock position The operator does not need to be in the seat to start the engine Try to start with operator in seat parking brake disengaged PTO disengaged and motion control levers in the neutral lock position starter must not crank 21 Operation Try to start with operator in seat parking brake engaged PTO engaged and motion control levers in the neutral lock position starter must not crank Try to start with operator in seat parking brake engaged PTO disengaged and the left motion control lever in starter must not crank repeat again with the right lever in then with both levers in starter must not crank Check kill circuits Run engine at one third throttle disengage parking brake and raise off of seat but do not get off of machine engine must initiate shutdown Run engine at one third throttle engage PTO and raise off of seat but do not get off of machine engine must initiate shutdown Run engine at one third throttle with brake disengaged move levers in and raise off seat but
36. e bearings 5 Wipe up any excess grease Engine Maintenance Servicing the Air Cleaner Service Interval Before each use or daily Every 100 hours Replace the paper element More often under extremely dusty dirty conditions This engine is equipped with a replaceable high density paper air cleaner element Check the air cleaner daily or before starting the engine Check for a buildup of dirt and debris around the air cleaner system Keep this area clean Also check for loose or damaged components Replace all bent or damaged air cleaner components Note Operating the engine with loose or damaged ait cleaner components could allow unfiltered air into the engine causing premature wear and failure Note Service the air cleaner more often under extremely dusty dirty conditions SG LUT te N G007186 Figure 23 Briggs amp Stratton engine 1 Air cleaner 3 Air cleaner cover 2 Knobs Figure 24 Kohler Command engine 1 Air cleaner cover 3 Air cleaner 2 Knob 31 Maintenance Servicing Paper Element Service Interval Every 25 hours May need more often under extremely dusty or dirty conditions Every 100 hours Yearly whichever comes first Replace the air cleaner element Remove the air cleaner cover Figure 23 Remove the air cleaner element with the integral rubber seal Gently tap the pleated side of the paper element to dislodge dirt Do Not w
37. e cooling fins and air passages Clean or replace the air cleaner element Contact an Authorized Service Dealer Move the blade control switch to Disengaged Move the motion control levers outward to the park position Sit on the seat Charge the battery Check the electrical connections for good contact Replace the fuse Contact an Authorized Service Dealer Fill the fuel tank Move the choke lever to On Clean or replace the air cleaner element Install the wite s on the spark plug Install a new correctly gapped spark plug s Replace the fuel filter Contact an Authorized Service Dealer Drain the tank and replace the fuel with the proper type Add oil to the crankcase Troubleshooting Engine loses power The machine does not drive Abnormal vibration Uneven cutting height Blades do not rotate Engine load is excessive Air cleaner is dirty Oil level in the crankcase is low Cooling fins and ait passages for the engine are plugged The spark plug s is pitted fouled or the gap is incorrect Vent hole in the fuel cap is closed Dirt in fuel filter Dirt water or stale fuel is in the fuel system There is incorrect fuel in the fuel tank The drive belts are worn loose or broken The drive belts are off of the pulleys The drive is in bypass mode Engine mounting bolts are loose Loose engine pulley idler pulley or blade pulley Engine pulley is damag
38. e fuel filter is in the fuel line between the tank and engine 6007194 7 6 Figure 33 Fuel tank 6 Hose clamps Fuel shut off valve off 7 Fuel line to engine Fuel shut off valve 8 Filter Fuel shut off valve on 9 Flow direction arrow Fuel line from tank 4 Turn fuel shut off valve 90 to off position Squeeze the ends of the hose clamps together and slide them away from the filter Figure 33 6 Remove the filter from the fuel lines 7 Install a new filter with the flow direction arrow coming from the fuel tank and pointing to the engine Move the hose clamps close to the filter Figure 33 to secure it in place 8 Turn fuel shut off valve back to on position Electrical System Maintenance CALIFORNIA Proposition 65 Warning Battery posts terminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling 36 Maintenance Charging the Battery Removing the Battery WARNING Battery terminals metal tools could short against metal machine components causing sparks Sparks can cause the battery gasses to explode resulting in personal injury When removing or installing the battery Do Not allow the battery terminals to touch any metal parts of the machine Do Not allow metal tools to short between the battery terminal
39. e throttle to full forward position before mowing Disengaging the Blades Set throttle to midway position Push the blade control switch to Off to disengage the blades Figure 11 G007039 Figure 11 2 Blade control switch Off position 1 Control panel Stopping the Engine 1 Move the throttle lever to between Fast and half throttle Figure 9 2 Disengage the blades by moving the blade control switch to Off Figure 11 3 Turn the ignition key to Off Figure 9 4 Pull the wire off of the spark plug s to prevent the possibility of someone accidentally starting the machine before transporting or storing the machine The Safety Interlock System A CAUTION If safety interlock switches are disconnected or damaged the machine could operate unexpectedly causing personal injury Do Not tamper with the interlock switches Check the operation of the interlock switches daily and replace any damaged switches before operating the machine Understanding the Safety Interlock System The safety interlock system is designed to prevent the engine from starting unless The blades are disengaged The motion control levers are in the neutral position The parking brake is engaged The safety interlock system is designed to initiate engine shutdown when The parking brake is disengaged and the operator gets off machine The PTO is engaged and the operator gets off machin
40. eath the machine Note Retain all parts for future installation Installing the Mower Deck 1 44 Park the machine level surface and disengage the blade control switch Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Slide the mower under the machine Lower the height of cut lever to the lowest position Use the existing hardware to attach the rear deck strut of the mower to the deck lift arm Figure 49 Attach the hardware from the deck hanger and deck lift arm on both sides of the deck Figure 48 Install the mower belt onto the engine pulley refer to Replacing the Mower Belt Maintenance Replacing the Discharge through the front discharge deflector bracket Deflector discharge deflector and rear deflector bracket 5 Make sure that the spring and rod are installed DANGER so that the rod is retained from sliding out by the front bracket and the spring holds the discharge deflector in the down position Refer to An 4 disch i ld all uncovered discharge opening could allow the lawn mower to throw objects the operators or bystander s direction and result Important The discharge deflector must be in serious injury Also contact with the blade spring loaded in the down position Lift the could occur deflector up
41. ed Cutting blade s is are bent or unbalanced Blade is loose Blade spindle is bent Blade s not sharp Cutting blade s is are bent A blade is loose Mower deck is not level An anti scalp wheel is not set correctly Underside of mower is dirty Tire pressure in drive tires not correct Blade spindle bent Drive belt is worn loose or broken Drive belt is off pulley Deck belt is worn loose or broken Deck belt is off pulley The mower belt is worn loose or broken 49 Reduce the ground speed Clean or replace the air cleaner element Add oil to the crankcase Remove the obstructions from the cooling fins and air passages Install a new correctly gapped spark plug s Open the vent in the fuel cap Replace the fuel filter Contact an Authorized Service Dealer Drain the tank and replace the fuel with the proper type Contact an Authorized Service Dealer Contact an Authorized Service Dealer Take machine out of bypass mode Refer to Pushing the Machine by Hand section Tighten the engine mounting bolts Tighten the appropriate pulley Contact an Authorized Service Dealer Install new cutting blade s Tighten the blade mounting bolt and inspect the blade spring disc washer for damage See Servicing the Cutting Blades section Contact an Authorized Service Dealer Sharpen the blade s Install new cutting blade s Tighten the blade mounting bolt and inspect the b
42. ervice life To preserve optimum battery performance and life recharge batteries in storage when the open circuit voltage drops to 12 4 volts Note To prevent damage due to freezing battery should be fully charged before putting away for winter storage Check the voltage of the battery with a digital voltmeter Locate the voltage reading of the battery in the table below and charge the battery for the recommended time interval to bring the charge up to a full charge of 12 6 volts or greater Important Make sure the negative battery cables are disconnected and the battery charger used for charging the battery has an output of 16 volts and 7 amps or less to avoid damaging the battery see chart below for recommended charger settings Maintenance Percent Charge 12 6 100 greater Voltage Reading Maximum Charging Charger Interval Settings 16 volts 7 amps No Charging Required 124 12 6 75 100 16 volts 7 30 Minutes amps 12 2 12 4 50 75 16 volts 7 1 Hour amps 12 0 12 2 25 50 14 4 volts 4 2 Hours amps 11 7 12 0 0 25 14 4 volts 4 3 Hours amps 11 7 less 0 14 4 volts 2 amps 4 When the battery is fully charged unplug the charger from the electrical outlet then disconnect the charger leads from the battery posts Figure 35 G007196 Figure 35 1 Negative battery post 2 Black charger lead 3 Red charger lead 4 Positive battery post Note Do N
43. ery 25 hours Monthly whichever comes first Maintain the air pressure in the front and rear tires as specified Uneven tire pressure can cause uneven cut Check the pressure at the valve stem Figure 37 Check the tires when they are cold to get the most accurate pressure reading Rear Tires 13 psi 90 kPa Front Tires caster wheels 13 psi 90 kPa 2 9007275 Figure 37 1 Valve stem Mower Maintenance Servicing the Cutting Blades Service Interval Before each use or daily Maintain sharp blades throughout the cutting season because sharp blades cut cleanly without tearing or shredding the grass blades Tearing and shredding turns grass brown at the edges which slows growth and increases the chance of disease Check the cutter blades daily for sharpness and for any wear damage File down any nicks and sharpen the blades as necessary If a blade is damaged or worn replace it immediately with a genuine Exmark replacement blade For convenient sharpening and replacement you may want to keep extra blades on hand 39 A WARNING A worn or damaged blade can break and a piece of the blade could be thrown into the operator s bystander s area resulting in serious personal injury or death Inspect the blade periodically for wear damage e Replace a worn or damaged blade Before Inspecting or Servicing the Blades Park the machine on a level surface disengage the
44. ety 109 9173 109 9173 1 Parking brake 4 Neutral 2 Fast 5 Reverse 3 Slow 6 Machine Speed 109 9182 109 9182 1 Machine speed 4 Neutral 2 Fast 5 Reverse 3 Slow 10 110 6691 Thrown objects hazard keep bystanders a safe distance from the machine Thrown objects hazard the discharge deflector or collection system in 3 Cutting dismemberment of hand or foot stay away from moving parts place PTO Symbols PTO Off 2 PTO On Safety 109 6016 4 Read the instructions before servicing or performing maintenance Time interval Check oil level s 4 2 5 5 LL 109 6016 Refer to the Operator s manual for grease instructions Check hydraulic oil level and refer to the Operator s Manual for further instructions Check tire pressure 109 8965 5 Warning read the Operator s Manual Read the instructions before servicing or performing maintenance apply parking brake remove the ignition key and disconnect the spark plug wire Thrown object hazard keep bystanders a safe distance from the machine pick up debris before operating keep the discharge deflector in place Loss of traction control hazard slopes loss of traction control on slope disengage the blade control switch PTO proceed off the slope slowly 6 7 109 8965 Tippi
45. ey Pull the wire off of the spark plug Figure 31 Clean around the spark plug to prevent dirt from falling into the engine and potentially causing damage Note Due to the deep recess around the spark plug blowing out the cavity with compressed air is usually the most effective method for cleaning The spark plug is most accessible when the blower housing is removed for cleaning 3 Remove the spark plug and metal washer WESC 6007193 Figure 31 1 Spark plug and wire location Checking the Spark Plug 1 Look at the center of the spark plug Figure 32 If you see light brown or gray on the insulator the engine is operating properly A black coating on the insulator usually means the air cleaner is dirty Important Never clean the spark plug Always replace the spark plug when it has a black coating worn electrodes an oily film or cracks Check the gap between the center and side electrodes Figure 32 Bend the side electrode if the gap is not correct 1 2 2 6006998 Figure 32 1 Side electrode 2 Center electrode insulator 3 Air gap not to scale Installing the Spark Plug 1 Install the spark plug Make sure that the air gap is set correctly 2 Tighten the spark plug to 15 ft lb 20 N m 3 Push the wire onto the spark plug Figure 31 Cleaning the Blower Housing Service Interval Every 100 hours Yearly whichever comes first More
46. he motion control lever toward the direction you want to turn Figure 12 The farther you move the motion control levers in either direction the faster the machine will move in that direction To stop pull the motion control levers to neutral 22 Operation Backward 1 Move the levers to the center unlocked position 2 To go backward slowly pull the motion control levers rearward Figure 12 To go straight apply equal pressure to both motion control levers Figure 12 To turn release the pressure on the motion control lever toward the direction you want to turn Figure 12 To stop push the motion control levers to neutral Stopping the Machine To stop the machine move the motion control levers to neutral and outward to the neutral position disengage the blade control switch move the throttle lever to between Fast and half throttle and turn the ignition key to off Remember to remove the key from the ignition switch Tracking Adjustment If the machine turns right or left when handles are pushed forward together adjust the stop on the side opposite the direction of turn see Figure 13 Loosen the screws that hold the motion control limiter stop Move the stop back until the unit drives straight Tighten the screws to lock the stop in place Readjust handles if necessary 6007178 Figure 13 1 Control arm shaft 3 Adjust stop 2 Limiter stop screws A CAUTION Children or bysta
47. ie 35 Cleaning the Blower 35 Fuel System Maintenances 36 Electrical System 36 Charging the 37 Servicing the Fuses and 38 Drive System Maintenance 39 Checking the Tire Pressure 39 Mower Maintenance sissies 39 Servicing the Cutting Blades 39 Mower Belt Maintenance 41 Leveling the Mower Deck 42 Adjusting the Blade 42 Removing the Mower Deck 44 Installing the Mower 44 Replacing the Discharge Deflector 45 ani 46 Washing the Underside of the Mowet 46 Stripe 47 Cleaning and Storage 47 Tro blesho ting 48 SCHGMALICS 50 Safety Safety Safety Alert Symbol This manual identifies potential hazards and has safety messages identified by the safety alert symbol Figure 2 which signals a hazard that may cause serious injury or death if you do not follow the recommended precautions Figure 2 1 Safety alert symbol This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special atte
48. in place Safety decals and instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts 109 6014 109 6014 106 5517 1 _Warning Do Not touch the hot Traction Drive Belt Routing P surface 109 6008 1 Read the Operator s 3 Manual 2 Rotate the drive release knob to loosen slide the knob and tighten Push the machine 109 6029 1 Engine stop 6 Throttle fast 2 7 3 Engine start 8 Throttle slow 4 Power take off PTO 9 Choke off Blade control switch 5 Read the Operator s Manual Safety S 09 601 109 6035 Deck Drive Belt Routing 109 8759 109 8759 1 Height of cut 2 0 51mm 2 5 63mm 3 0 76mm 3 5 90mm 109 6036 109 6036 Read the Operator s Manual Remove the ignition key and read the instructions before 109 9120 servicing or performing maintenance 1 F 2 Diod Height of cut gt RUSS 109 6210 Read the Operator s Manual Cutting dismemberment hazard fan and entanglement hazard belt stay away from moving parts 109 6459 Entanglement hazard belt Do Not open or remove safety shields while engine is running keep shields in place Saf
49. ions for wheel weights or counterweights Slope Operation Slopes a major factor related to loss of control and tip over accidents which can result in severe injury or death Operation on all slopes requires extra caution If you cannot back up the slope or if you feel uneasy on it Do Not mow it Do Not mow slopes greater than 15 degrees e Watch for ditches holes rocks dips and rises that change the operating angle as rough terrain could overturn the machine e Choose a low ground speed so you will not have to stop while operating on a slope Do Not mow slopes when grass is wet Slippery conditions reduce traction and could cause sliding and loss of control e Reduce speed and use extreme caution on slopes e Do Not make sudden turns or rapid speed changes e Remove mark obstacles such as rocks tree limbs etc from the mowing area Tall grass can hide obstacles e Avoid sudden starts when mowing uphill because the mower may tip backwards e Be aware that loss of traction may occur going downhill Weight transfer to the front wheels may cause drive wheels to slip and cause loss of braking and steering e Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope e Use extreme care with grass collection systems or other attachments These can change the stability of the machine and cause loss of control e Do Not tr
50. l control in both forward and reverse directions 5 to 6 times Check the oil level and add oil as required after stopping the engine It may be necessary to repeat steps A and B until all the air is completely purged from the system When the transaxle operates at normal noise levels and moves smoothly forward and reverse at normal speeds then the transaxle is considered purged Do Not change hydraulic system oil except for what can be drained when changing filter unless it is felt the oil has been contaminated or been extremely hot Changing oil unnecessarily could damage hydraulic system by introducing contaminates into the system 34 Maintenance Servicing the Spark Plug Service Interval Every 200 hours Every 2 years whichever comes first Every 500 hours Replace the spark plug As stated in the maintenance intervals remove the spark plug check condition and reset the gap or replace with a new plug as necessary The spark plug is RFI compliant Equivalent alternate brand plugs can also be used Type Champion XC92YC for Briggs amp Stratton Champion RC12YC or QC12C may be used if your area does not requite compliance with Canadian ICES 002 ISO 14982 or EN 55012 Type Champion RC12YC for Kohler Command Air Gap 0 030 inch 0 76 mm Removing the Spark Plug 1 Disengage the blade control switch move the motion controls outward to the park position stop the engine and remove the k
51. lade spring disc washer for damage See Servicing the Cutting Blades section Level mower deck from side to side and front to rear Adjust the anti scalp wheel height Clean the underside of the mower Adjust tire pressure Contact an Authorized Service Dealer Install new drive belt Install drive belt and check adjusting shafts and belt guides for correct position Install new deck belt Install deck pulley and check the idler pulley idler arm and spring for correct position and function Install a new mower belt Schematics Schematics N3399 TU 8 1101007 HALYVLS gt OWE MOVIE ILIHM MOTTAA SHOLOSNNOD 340 6007525 T ova O13NOWW GION310S 7914 MOTISA z Q 2 43701A HOLIMS 10 T S3IHOSS399V JDNVHO N3349
52. nce Maintain a sharp blade throughout the cutting season because a sharp blade cuts cleanly without tearing or shredding the grass blades Tearing and shredding turns grass brown at the edges which slows growth and increases the chance of disease Check the cutter blades daily for sharpness and for any wear or damage File down any nicks and sharpen the blades as necessary If a blade is damaged or worn replace it immediately with a genuine Exmark replacement blade Only Exmark blades are to be used with this unit No other blades are approved 28 Maintenance Maintenance Note Determine the left and right sides of the machine from the normal operating position A WARNING While maintenance or adjustments are being made someone could start the engine Accidental starting of the engine could seriously injure you or other bystanders Remove the key from the ignition switch engage parking brake and pull the wire s off the spark plug s before you do any maintenance Also push the wire s aside so it does not accidentally contact the spark plug s A WARNING The engine can become very hot Touching a hot engine can cause severe burns Allow the engine to cool completely before service or making repairs around the engine area Recommended Maintenance Schedule s Maintenance Service Maintenance Procedure Interval After the first 5 hours Change the engine oil After the first 200 hours Change the hy
53. nders be injured if they move or attempt to operate the mower while it is unattended Always remove the ignition key and move the motion control levers outward to the neutral position and apply the parking brake when leaving the machine unattended even if just for a few minutes Adjusting the Height of Cut 1 Raise the deck to the transport position 4 5 inch 114 mm cut height by pushing the foot actuated lever forward Figure 14 The spring loaded transport pin will automatically engage and will click into place Figure 14 Push forward 2 Foot actuated height of cut lever 3 Height of cut positions 4 Height adjuster pin 5 Transport release handle 2 Move the deck height adjuster pin to the desired cut height 3 Push the foot lever forward pull the transport release handle up and let the deck lower down to Operation the predetermined cut height by slowly decreasing foot pressure allowing the foot lever to travel rearward Adjusting the Anti Scalp Rollers It is recommended to change the anti scalp roller position when the height of cut has changed 1 Stop the machine and move the drive levers to the neutral lock position Disengage the PTO 3 Engage the park brake 4 Stop the engine remove the key and wait for all moving parts to stop 5 After adjusting the height of cut adjust the anti scalp rollers by removing the nyloc nut 6 Adjust the an
54. ng hazard avoid sudden and sharp turns while on slopes only mow across slopes less than 15 degrees keep a safe distance from water and only mow up and down slopes less than 15 degrees Cutting dismemberment hazard of hand or foot mower blade stay away from moving parts Crushing dismemberment hazard of bystanders reversing Do Not carry passengers look behind and down when reversing 11 Safety Battery Symbols Some or all of these symbols are on your battery 1 Explosion hazard 5 Read the Operator s Manual 9 Flush eyes immediately with water and get medical help fast 2 No fire open flames or smoking 6 Keep bystanders a safe distance 10 Contains lead do not discard from the battery 3 Caustic liquid chemical burn hazard 7 Wear eye protection explosive gases can cause blindness and other injuries 4 Wear eye protection 8 Battery acid can cause blindness or severe burns 12 Specifications Specifications Model Numbers Serial Nos 720 000 and Higher Systems Engine Engine Specifications See your Engine Owner s Manual RPM Briggs amp Stratton Full Speed 3650 100 max RPM No Load Idle 1650 min RPM Kohler Command Full Speed 3600 75 max RPM No Load Idle 1750 min RPM Fuel System Capacity 4 0 gal 15 1 L Type of Fuel Regular unleaded gasoline 87 octane or higher Fuel Filter Briggs amp Stratton Briggs amp
55. ntion This machine meets or exceeds the safety specifications of the American National Standards Institute B71 1 2003 in effect at the time of production However improper use or maintenance by the operator or owner can result in injury To reduce the potential for injury comply with these safety instructions and always pay attention to the safety alert symbol which means CAUTION WARNING ot DANGER personal safety instruction Failure to comply with the instruction may result in personal injury or death Safe Operating Practices The following instructions are from ANSI standard B71 1 2003 This product is capable of amputating hands and feet and throwing objects Always follow all safety instructions to avoid serious injury or death General Operation e Read understand and follow all instructions the operator s manual and on the machine before starting Do Not place hands or feet near rotating parts or under the machine Keep clear of the discharge opening at all times Allow only responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop the machine if anyone enters the area Never carry passengers Do Not mow in reverse unless absolutely necessary Always look down and behind before and while backing
56. ont caster wheel 8 Engine 2 Anti scalp roller 9 Seat 3 Height of cut foot lever 10 Armrest To rq ue Req u nts 4 Discharge deflector 11 Motion control levers 5 Height of cut adjustment 12 Park brake 7 Control panel 14 Washout fitting Spindle Pulley Nut 95 105 ft lb 129 142 N m Blade Mounting Bolt 32 42 ft lb 43 57 N m lubricate with anti seize Engine Mounting Bolts 27 33 ft lb 37 45 N m Anti Scalp Roller Nyloc 27 33 ft lb 37 45 N m Nut Wheel Lug Nuts 70 90 ft lb 95 122 N m Clutch Mounting Bolt 50 55 ft lb 68 75 N m secured with threadlocker Spark Plug 15 ft lb 20 N m 15 Operation Operation Controls Note Become familiar with all of the controls in Figure 3 and Figure 4 before you start the engine and operate the machine Ignition Switch Located on control panel The ignition switch is used to start and stop the engine The switch has three positions OFF RUN and START Figure 4 Insert key into switch and rotate clockwise to the position Rotate clockwise to the next position to engage the starter key must be held against spring pressure in this position G007036 Figure 4 4 Throttle 5 Choke 1 Ignition switch Blade control switch power take off 3 Hour meter Note Brake must be engaged motion control levers out neutral lock position and PTO switch OFF to start engine It is not necessa
57. or all moving Figure 42 parts to stop before leaving the operating position 1 Blade 2 Balancer 3 Set the height of cut at 1 1 2 inch 38 mm 4 Remove the belt covers over the outside spindles G007201 Pull the idler pulley in the direction shown in Installing the Blades Figure 48 and roll the belt off of the pulleys 1 Install the blade onto the spindle shaft Figure 40 Important The curved part of the blade WARNING must be pointing upward toward the inside of the mower to ensure proper cutting The spring is under tension when installed and can cause personal injury 2 Hold the blade end using a rag or thickly padded glove or place a wrench on the top sheave nut Be careful when removing the belt Apply lubricant to the threads of the blade bolt as needed to prevent seizing Copper based anti seize is preferable Grease is an acceptable substitute Install the washer and blade bolt and washer assembly 3 Torque the blade bolt to 32 42 ft lb 43 57 A WARNING Incorrect installation of the blade or components used to retain the blade cause the blade to come loose and could seriously injure or kill you or bystanders Figure 43 Always install the original Exmark blades 1 4 Mower belt h d blade bol h 2 Spring 5 Engine pulley Idler pulley 6 Pull idler in this direction 41 Maintenance Route the new belt around the engine pulley and mowe
58. ormation that you must know that is not included in the ANSI standards Engine exhaust contains carbon monoxide which is an odorless deadly poison that can kill you Do Not run engine indoors or in an enclosed area Stop the engine wait for all moving parts to stop engage parking brake disconnect spark plug wire s and remove key before performing service repairs maintenance or adjustments Keep hands feet hair and loose clothing away from attachment discharge area underside of mower and any moving parts while engine is running Do Not touch equipment or attachment parts which may be hot from operation Allow to cool before attempting to maintain adjust or service Battery acid is poisonous and can cause burns Avoid contact with skin eyes and clothing Protect your face eyes and clothing when working with a battery Battery gases can explode Keep cigarettes sparks and flames away from battery Use only Exmark approved attachments Warranty may be voided if used with unapproved attachments If loading the machine onto a trailer or truck use a single full width ramp only The ramp angle should not exceed 15 degrees Note The left and right sides of the machine are determined while sitting in the seat in the normal operating position Safety Safety and Instructional Decals 1 Warning Do Not operate 2 the mower with the discharge deflector up or removed keep the discharge deflector
59. ot run the machine with the battery disconnected electrical damage may occur Installing the Battery 1 Position the battery in the tray with the terminal posts toward the operating position Figure 34 Install the positive red battery cable to the positive battery terminal using the fasteners removed previously 38 3 Install the negative battery cable to the negative battery terminal using the fasteners removed previously Slide the red terminal boot onto the positive red battery post 5 Secure the battery with the hold down Figure 34 Servicing the Fuses and Relay The electrical system is protected by fuses It requires no maintenance however if a fuse blows check the component circuit for a malfunction or short There is also a replaceable relay s next to the fuse Refer to your Parts manual for correct replacement components Fuse Block e Main fuse 25 amp fuse blade type Charge Circuit 20 amp fuse blade type e Auxiliary circuit 15 amp fuse blade type Diode TVS 1 Raise the seat to gain access to the fuse holder Figure 36 Figure 36 1 Cover 5 25 amp 2 Relay 6 Diode 3 Auxilliary 15 amp 7 Briggs amp Stratton unit 4 Charge 20 amp 8 Kohler Command unit Maintenance 2 Remove cover as shown in Figure 36 3 To replace fuse pull out on the fuse to remove it Drive System Maintenance Checking the Tire Pressure Service Interval Ev
60. pstick before adding more oil Note To prevent extensive engine wear or damage always maintain the proper oil level in the crankcase Never operate the engine with the oil level below the mark or over the mark on the dipstick Changing the Oil and Filter Service Interval After the first 5 hours Every 100 hours Yearly whichever comes first thereafter Change the oil and filter while the engine is still warm The oil will flow more freely and carry away more impurities Make sure the engine is level when filling checking or changing the oil 1 Start the engine and let it run until warm This warms the oil so it drains better Disengage the blade control switch and move the motion controls outward to the neutral position and engage parking brake Maintenance 3 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Clean the area around the drain plug and on the machine frame Place a pan underneath machine directly below the drain hole in the frame as shown in Figure 26 and Figure 27 Figure 26 Briggs amp Stratton engine 1 drain 2 Oil drain plug 3 Pan Figure 27 Kohler Command engine 1 Oil drain hose 3 Pan 2 Oil drain plug 33 5 Remove the oil drain plug Figure 26 and Figure 27 Remove the oil fill cap dipstick Figure 25 1 Figure 28 2 Gasket 2 a TR N
61. r accidents or lack of proper maintenance Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the turf equipment or other than as recommended in the operator s manual or other operational instructions provided by Exmark There are no other express warranties except for engine and special emission system coverage stated elsewhere herein or included with the product 52 All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement parts Instructions for Obtaining Warranty Service The product must be registered with original proof of purchase by an Exmark Service Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer convenient to you access our website at www exmark com U S Customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark turf equipment including any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to turf equipment operated under normal conditions You mu
62. r pulleys Pull the idler pulley in the direction shown in Figure 43 and route the belt onto the idler pulley Install the belt covers over the outside spindles Leveling the Mower Deck The mower blades must be level from side to side Check the side to side level any time you install the mower or when you see an uneven cut on your lawn 1 Park machine a level surface and disengage the blade control switch Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position Check the air pressure of all four tires If needed adjust to the recommended inflation refer to Checking the Tire Pressure in Drive System Maintenance section If either one is out of range then follow adjustment procedure Carefully rotate the blades side to side Measure between the outside cutting edges and the flat surface Figure 44 If both measurements ate not within 3 16 inch 5 mm an adjustment is required continue with this procedure Figure 44 Blades side to side 3 Measure here Outside cutting edges Check the front to rear blade level any time you install the mower If the front blade tip is not 1 16 5 16 inch 1 6 7 9 mm lower than the rear blade tip adjust the blade level If measurements from steps 5 or 6 are out of range then follow Adjusting the
63. rd or in reverse wheel speed is proportional to the amount the lever is moved Moving the control levers outward from the center position locks them in the neutral position Always position the motion control levers into the neutral position and engage the park brake lever when you stop the machine or leave it unattended The unit must be tied down and brake engaged when transporting 16 Operation Parking Brake Lever Located on left side of the console Figure 3 The brake lever engages a parking brake on the drive wheels Pull the lever up and rearward to engage the brake Push the lever forward and down to disengage the brake Height of Cut Foot Lever The height of cut lever allows the operator to lower and raise the deck from the seated position Figure 3 When the lever is moved forward away from the operator the deck is raised from the ground and when moved back towards the operator it is lowered toward the ground Only adjust the height of cut while machine is not moving Hour Meter Located on the control panel The hour meter is connected to a pressure switch installed in the engine block and it records the number of hours that the engine has run Figure 4 If the ignition switch is left on without engine running hour meter will not run Note This switch is not a low oil sensor and will not alert the operator if the engine oil is low Operating Instructions Think Safety First Note Determine
64. rk s recommendation for weight limits for towed equipment and towing on slopes This information can be found in the hitch kit instruction sheet and on the decal e Never allow children or others on towed equipment On slopes the weight of the towed equipment may cause loss of traction and loss of control Travel slowly and allow extra distance to stop Service Safe Handling of Gasoline To avoid personal injury or property damage use extra when handling gasoline and other fuels They are flammable and the vapors ate explosive Safety Extinguish all cigarettes cigars pipes and other sources of ignition Use only an approved container Never remove the gas cap or add fuel when the engine is running Allow the engine to cool before refueling Never tefuel the machine indoots Never store the machine or fuel container inside where there is an open flame such as near a water heater or furnace Never fill containers inside a vehicle or on a truck or trailer with a plastic liner Always place containers on the ground away from your vehicle before filling Remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until the fueling is complete Do
65. roblems could be caused by an empty fuel tank The following table lists some of the common causes of trouble Do Not attempt to service or replace major items or any items that call for special timing of adjustments procedures such as valves governor etc Have this work done by your Engine Service Dealer Note When disconnecting electrical connectors DO NOT pull on the wires to separate the connectors The engine overheats The starter does not crank Engine will not start starts hard or fails to keep running he engine load is excessive he oil level in the crankcase is low he cooling fins and air passages under the engine blower housing are plugged The air cleaner is dirty Dirt water or stale fuel is in fuel system The blade control switch is engaged The motion control levers are not in the park position he operator is not seated he battery is dead he electrical connections ate corroded ot loose A fuse is blown A relay or switch is damaged Fuel tank is empty he choke is not on he air cleaner is dirty he spark plug wire s is loose disconnected The spark plug s is pitted fouled or the gap is incorrect There is dirt in fuel filter Dirt water or stale fuel is in the fuel system There is incorrect fuel in the fuel tank The oil level in the crankcase is low 48 Reduce ground speed Add oil to the crankcase Remove the obstruction from th
66. rown debris will cause injury or death e Never remove the discharge deflector from the mower because the discharge deflector routes material down toward the turf If the discharge deflector is ever damaged replace it immediately Never put your hands or feet under the mower Never try to clear discharge area or mower blades unless you move the move the blade control switch to Off and rotate the ignition key to Off Also remove the key and pull the wire off the spark plug s Transporting Transporting a Unit Use a heavy duty trailer or truck to transport the machine Lock brake and block wheels Securely fasten the machine to the trailer or truck with straps chains cable or ropes Be sure that the trailer or truck has all necessary lighting and marking as required by law Secure a trailer with a safety chain A CAUTION This unit does not have proper turn signals lights reflective markings slow moving vehicle emblem Driving on a street or roadway without such equipment is dangerous and can lead to accidents causing personal injury Driving on a street or roadway without such equipment may also be a violation of State laws and the operator may be subject to traffic tickets and or fines Do Not drive a unit on a public street or roadway Operation A WARNING Loading a unit on a trailer or truck increases the possibility of backward tip over Backward tip over could cause serious injury or death
67. rs Note Use only MOBIL 1 15W 50 Synthetic motor oil 1 Stop engine wait for all moving parts to stop and allow engine to cool Remove key and engage parking brake 2 Locate the two filters under the transmissions Remove filter guards 3 Carefully clean area around filters It is important that no dirt or contamination enter hydraulic system 4 Unscrew filters to remove and allow oil to drain from drive system Important Before reinstalling new filters apply a thin coat of oil on the surface of the filters rubber seal Turn the filters clockwise until rubber seal contacts the filter adapter then tighten the filter an additional 3 4 to 1 full turn Remove the vent plug on each transmission and fill through expansion reservoir when oil comes out of vent reinstall plug Torque plugs to 180 in lb 244 N m Continue to add oil until it reaches the FULL COLD line on the expansion reservoir 9007192 Figure 30 1 filter 2 Vent plug 3 Left rear tire 6 Raise the rear of machine up and support with jack stands or equivalent support just high enough to allow drive wheels to turn freely Start engine and move throttle control ahead to 1 2 throttle position Disengage parking brake A With the bypass valve open and the engine running slowly move the directional control in both forward and reverse 5 or 6 times With the bypass valve closed and the engine running slowly move the directiona
68. ry for the operator to be in the seat to start the engine Turning the key to the Off position will stop the engine however always remove the key when leaving the machine to prevent someone from accidentally starting the engine Blade Control Switch Power Take Off Located on the control panel The blade control switch represented by a power take off PTO symbol engages and disengages power to the mower blades Pull out on the blade control switch to to engage the blades Push the blade control switch to Off to disengage the blades Choke Control Located on control panel The choke is used to aid in starting a cold engine Do Not run a warm engine with the choke in the ON position Moving the choke lever forward will put the choke the ON position and moving the choke lever to the rear will put the choke in the OFF position Figure 4 Throttle Control Located on control panel The throttle is used to control engine speed Moving throttle lever forward will increase engine speed and moving throttle lever to the rear will decrease engine speed Moving the throttle forward into the detent is full throttle see Figure 4 Motion Control Levers The motion control levers located on each side of the seat Figure 3 The motion control levers are speed sensitive controls of independent wheel motors Moving a lever forward or backward turns the wheel on the same side forwa
69. s and metal parts of the machine 1 Park the machine on a level surface and disengage the blade control switch 2 Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Raise the seat 4 Disconnect the negative black ground cable from the battery post Figure 34 Retain all fasteners 4 6007195 4 3 Figure 34 Battery hold down 5 Terminal boot Wingnut 6 Positive battery post Negative battery post 7 Battery Bolt washer and nut 37 WARNING Incorrect battery cable routing could damage the machine and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable before disconnecting the positive red cable Always connect the positive red battery cable before connecting the negative black cable 5 Slide the rubber cover up the positive red cable Disconnect the positive red cable from the battery post Retain all fasteners 6 Remove the battery hold down Figure 34 and lift the battery from the battery tray Charging the Battery 1 Remove the battery from the chassis refer to Removing the Battery Allowing batteries to stand for an extended period without recharging them will result in reduced performance and s
70. s defined by the manufacturer s original warranty during the 3rd year of warranty This warranty only includes the cost of parts and labor Residential usage means use of the product on the same lot as your home Use at more than one location is considered commercial use and the commercial use warranty detailed below would apply Exmark will cover up to 45 for associated pick up and delivery charges to and from any authorized Exmark Service Dealer This will apply to the first warrantable service repair only Additional transportation charges may apply contact your Dealer for details Limited Warranty for Commercial Use Exmark Quest mowers and attachments used for commercial institutional or rental use are warranted against defects in materials or workmanship for the following time periods from the date of purchase Products Air Cooled Gas Engines All other items Warranty Period 90 day limited warranty 30 day limited warranty Items and Conditions Not Covered This warranty does not cover the following e Pickup and delivery charges to and from any authorized Exmark Service Dealer beyond first warrantable service Any damage or deterioration due to normal use wear and tear or exposure e Cost of regular maintenance service or parts such as filters fuel lubricants tune up parts and adjustments e Any product or part which has been altered or misused or required replacement or repair due to normal wea
71. s disperse clippings which enhances decomposition and fertilization Mow at Correct Intervals Normally mow every four days But remember grass grows at different rates at different times So to maintain the same cutting height which is a good practice mow more often in early spring As the gtass growth rate slows in mid summer mow less frequently If you cannot mow for an extended period first mow at a high cutting height then mow again two days later at a lower height setting 27 Operation Cutting Speed To improve cut quality use a slower ground speed Avoid Cutting Too Low If the cutting width of the mower is wider than the mower you previously used raise the cutting height to ensure that uneven turf is not cut too short Long Grass If the grass is ever allowed to grow slightly longer than normal or if it contains a high degree of moisture raise the cutting height higher than usual and cut the grass at this setting Then cut the grass again using the lower normal setting When Stopping If the machine s forward motion must be stopped while mowing a clump of grass clippings may drop onto your lawn To avoid this move onto a previously cut area with the blades engaged Keep the Underside of the Mower Clean Clean clippings and dirt from the underside of the mower after each use If grass and dirt build up inside the mower cutting quality will eventually become unsatisfactory Blade Maintena
72. st read the operator s manual You must also properly service and maintain your Exmark product as described in the operator s manual Such routine maintenance whether performed by a dealer or by you is at your expense General Conditions The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be repair and replacement as set forth herein Neither Exmark nor Exmark Warranty Company shall have any liability for any other cost loss or damage including but not limited to any incidental or consequential loss or damage In particular we shall have no liability or responsibility for Expenses related to gasoline oil or lubricants Travel time overtime after hours time or other extraordinary repair charges or charge relating to repairs or replacements outside of normal business hours at the place of business of the authorized Exmark Service Dealer Rental of like or similar replacement equipment during the period of any warranty repair or replacement work Any telephone or telegram charges travel charges Loss or damage to person or property other than that covered by the terms of this warranty Any claims for lost revenue lost profit or additional cost as a result of a claim of breach of warranty Attorney s fees No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark mower Some states do not allow
73. taining methanol or gasohol containing more than 10 ethanol because the fuel system could be damaged Do Not mix oil with gasoline A DANGER In certain conditions gasoline is extremely flammable and vapors are explosive A fire explosion from gasoline can burn you others and cause property damage e Fill the fuel tank outdoors in an open area when the engine is cold Wipe up any gasoline that spills Never refill the fuel tank or drain the machine indoors inside an enclosed trailer Do Not fill the fuel tank completely full Add gasoline to the fuel tank until the body of the tank is full but fuel does not fill the neck of the tank This empty space in the tank allows gasoline to expand Never smoke when handling gasoline and stay away from an open flame or where gasoline fumes may be ignited by spark Store gasoline in an approved container and keep it out of the reach of children Never buy more than a 30 day supply of gasoline Do Not operate without entire exhaust system in place and in proper working condition A DANGER In certain conditions during fueling static electricity can be released causing a spark which can ignite gasoline vapors A fire or explosion from gasoline can burn you and others and cause property damage Always place gasoline containers on the ground away from your vehicle before filling Do Not fill gasoline containers inside a vehicle or on a truck or
74. ti scalp rollers for the normal operating conditions Place rollers in one of the positions shown in Figure 15 Rollers will maintain 3 4 inches 19 mm clearance to the ground to minimize gouging and roller wear or damage Note For Maximum Deck Flotation place the rollers one hole position lower Rollers should maintain 1 4 inch 6 35 mm clearance to the ground Do Not adjust rollers to support the deck A 2 2 0 inch 51mm 2 5 inch 64mm 3 0 inch 76mm 3 5 inch 90mm OOOO 15 For cutting heights above 3 1 2 inches 38 mm use the bottom hole The rollers will still be effective against scalping 1 Anti scalp roller mounting bracket 2 Cutting height 7 Torque hardware to 27 33 ft lb 37 45 N m or loss of roller may result Positioning the Seat The seat can move forward and backward Position the seat where you have the best control of the machine and are most comfortable 1 Push the adjustment lever towards the center of the machine to release the seat adjuster track Figure 16 1 G007180 1 Adjustment lever 2 Move the seat to the desired position and release the lever to lock in that position Changing the Seat Ride Suspension The number of seat springs can be changed to maximize rider comfort More springs should be used with heavier operators and on rough terrain Fewer springs should be used with lighter operators and when mowing smooth
75. to test that it snaps to the full Never operate the lawn mower unless you down position install a mulch plate discharge deflector or grass collection system 1 Locate items shown in Figure 50 6007208 Figure 50 1 Rod 4 Mower deck 2 Spring 5 Discharge deflector bracket 3 Discharge deflector 6 Assembled view 2 Slide the rod out of the short stand off spring and discharge deflector Remove the damaged or worn discharge deflector 3 Install new discharge deflector 4 Orient the spring so that the short leg points towards the discharge deflector and the longer leg points towards the deck as shown in Figure 50 Place spring on rod and slide rod straight end 45 Maintenance Cle a n 9 Note If the mower is not clean after one washing soak it and let it stand for 30 minutes Then repeat the process Washing the Underside of 8 Run the mower again for one to three minutes the Mower to remove excess water Service Interval Before each use or daily A WARNING After each use wash the underside of the mower to prevent grass buildup for improved mulch action and clipping dispersal A broken ot missing washout fitting could expose you and others to thrown objects or blade contact Contact with blade or thrown 1 Park the machine on a level surface and disengage debris can cause injury or death the blade control switch fa e Replace broken missing washout
76. ue Requirements 15 Product Overview 15 Operat 16 is 16 Operating Instructions 17 Recommended 18 Checking the Engine Oil 19 Starting the Engine 19 Operating the Blades 20 21 The Safety Interlock System 21 Driving Forward or 22 Stopping the 23 Tracking 23 Adjusting the Height 23 Adjusting the Anti Scalp 24 Positioning the Seat 24 Changing the Seat Ride Suspension 24 Adjusting the Motion Control Levers 25 Pushing the Machine by 25 Side Dischafpei 26 Transportne ssn 26 a e 27 Maintenance 29 Recommended Maintenance Schedule s 29 Premaintenance Procedures ics 30 R ising the 30 Accessing the 30 Periodic Maintenance 30 30 Engine Maintenance 31 Servicing the Engine 32 Checking the Hydraulic 1 34 Change the Hydraulic System 34 Servicing the Spark Plu
77. y raising the seat e Auxiliary 12V Plug 12V accessory up to 15 amp Fuses Battery cables Accessing the Battery The battery is located under the seat To access raise the seat Figure 20 6007183 Figure 20 1 Auxiliary 12V Plug 3 Seat 2 Battery 30 Periodic Maintenance Lubrication Greasing the Bearings Grease Type NGLI grade 2 multi purpose gun grease Grease the front caster pivots and wheels Figure 21 6007184 1 Figure 21 1 Front caster tire 1 Park the machine on a level surface and disengage the blade control switch Move the motion control levers outward to the neutral position engage parking brake stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Clean the grease fittings Figure 21 and Figure 22 with a Make sure to scrape any paint off of the front of the fitting s Maintenance 5 LL 109 6016 6007185 Figure 22 Located on the back of the seat 1 Read the instructions 4 Check oil level before servicing or performing maintenance 2 Grease idler pivots 5 Check hydraulic oil level and refer to Operator s manual for further instructions 3 Time interval 6 Check tire pressure 4 Connect a grease gun to each fitting Figure 21 and Figure 22 Pump grease into the fittings until grease begins to ooze out of th
78. y to stabilize the machine by putting your foot on the ground e Do Not mow near drop offs ditches steep banks ot water Wheels dropping over edges can cause rollovers which may result in serious injury death ot drowning e Use a walk behind mower and or a hand trimmer neat drop offs ditches steep banks or water Children Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult not the operator Be alert and turn the machine off if children enter the area e Before and while backing or changing direction look behind down and side to side for small children e Never carry children even with the blades off They may fall off and be seriously injured or interfere with safe machine operation e Children who have been given rides the past may suddenly appear in the mowing area for another ride and be run over or backed over by the mower Never allow children to operate the machine e Use extra care when approaching blind corners shrubs trees the end of a fence or other objects that may obscure vision Towing e Use for towing only if equipped with an Exmark hitch kit Do Not attach towed equipment except at the hitch point e Follow Exma

Exmark Lawn Mower Lawn Mower User Manual

Contents

Download Pdf Manuals

Related Search

Related Contents