Exmark 4500-435 Lawn Mower User Manual
Contents
1. a tree building fence post pole etc ry Align this edge with a vertical surface u 1 3 1 1 i y Aa J eae La i I ii t ps iM PA wt A No ay a 2 Py w E rhe ag hy N W 2 I i vh yl Ad Il f 1 o w anit dary Ani sten a hat it caine jy ve iM vw sd faubo 14h b Hi htt VA ba u yu VA vodn ao Nuh he 8 7 SEE EXMARK S COMPLETE LINE OF ACCESSORIES AND OPTIONS MID MOUNT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM OPERATOR CONTROLLED DISCHARGE FULL SUSPENSION SEAT DECK LIFT ASSIST KIT HITCH KIT LIGHT KIT 12V POWER PORT MICRO MULCH SYSTEM ROLL OVER PROTECTION SYSTEM ROPS SUN SHADE TRASH CONTAINER TURF STRIPER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM OUT FRONT RIDING ACCESSORIES AND OPTIONS CUSTOM RIDE SEAT SUSPENSION SYSTEM SNOW BLADE DUAL TAIL WHEEL FLOOR PAN EXTENDER HITCH KIT LIGHT KIT MICRO MULCH SYSTEM SNOWBLOWER SUN SHADE TRASH CONTAINER ULTRA VAC COLLECTION SYSTEM ULTRA VAC QUICK DISPOSAL SYSTEM ROLL OVER PROTECTION SYSTEM ROPS WEATHER CAB WALK BEHIND ACCESSORIES AND OPTIONS GRASS CATCHER MICRO MULCH SYSTEM Place Model No and Serial No Label Here Included in the Literature Pack or Fill in Below Model No Serial No 2008 Exmark Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 All Rights Reserved TURF STRIPER STANDON Date Purchased Part No 4500 435 Rev2. v Oo Important To prevent seal and bearing damage Goos115 2 check the bearing adjustment often Spin the Figure 13 caster tire The tire should not spin freely i more than 1 or 2 revolutions or have any side 1 Seal guard 2 Spacer nut with wrench p gt flats play If the wheel spins freely adjust torque on spacer nut until there is a slight amount of drag Reapply thread locking adhesive 2 Remove the caster wheel from the sulky frame 3 Remove seal guards from the wheel hub 4 Remove one of the spacer nuts from the axle assembly in the caster wheel Note that thread locking adhesive has been applied to lock the spacer nuts to the axle Remove the axle with the other spacer nut still assembled to it from the wheel assembly 5 Pry out seals and inspect bearings for wear or damage and replace if necessary 6 Pack the bearings with a NGLI grade 1 multi purpose grease 7 Insert one bearing one new seal into the wheel Note Seals Exmark PN 103 0063 must be replaced 8 If the axle assembly has had both spacer nuts removed or broken loose apply a thread locking adhesive to one spacer nut and thread onto the axle with the wrench flats facing outward Do Not thread spacer nut all of the way onto the end of the axle Leave approximately 1 8 inch 3 mm from the outer surface of the spacer nut to the end of the axle inside the nut 9 Insert the assembled nut and axle into the wheel on the side of t
3. S 2 a E 103 9141 Specifications Specifications Model Numbers Serial Nos 790 000 and Higher STANDON Dimensions 35 4 inches 18 5 inches 14 9 inches 50 lb 23kg 89 9 cm 47 0 cm 37 9 cm Tire oo Semi Pneumatic Smooth 11 x 4 00 5 Tire For Operators over 250 Ib it is recommended to use pneumatic tire assembly P N 103 3798 Setup Setup Assembly Diagram L e MaM vie e semsa Nut Hex Flg Side Lock 3 8 16 Asm Sulky Frame W Decals 2 Decals Replacement Turf Tracer and Viking Hydro Only Washer Spring Disc Not shown in illustration Guard Top eal Ba 11 Figure 3 G009396 Setup Installing the StandOn Rider to Mower Mounting the Pull Frame 1 Locate the pull frame and two adapter plates Install the pull frame to the adapter plates using four 3 8 16 x 1 1 4 inch hex capscrews and four 3 8 16 inch nyloc nuts as shown in Figure 4 G009398 Figure 5 1 Remove these two decals c Center the adapter plates on the lower rear sutface of the mower engine deck and mark the four hole locations shown in Figure 6 Drill four 0 407 inch diameter holes through the engine deck at the matked locations G009397 Figure 4 3 8 16 inch nyloc nuts Adapter plate Pull frame 3 8 16 x 1 1 4 inch hex capscrews BONS 2 Mounting the pull frame assembly to the engine deck A For Turf Tracer a
4. maintain its maximum efficiency and promote safe operation If additional information is needed or should you require trained mechanic service contact your authorized Exmark equipment dealer or distributor All Exmark equipment dealers and distributors are kept informed of the latest methods of servicing and ate equipped to provide prompt and efficient service in the field or at their service stations They carry ample stock of service parts or can secure them promptly for you from the factory All Exmark parts are thoroughly tested and inspected before leaving the factory however attention is required on your part if you are to obtain the fullest measure of satisfaction and performance Whenever you need service genuine Exmark parts ot additional information contact an Authorized Service Dealer or Exmark Customer Service and have the model and serial numbers of your product ready Figure 1 identifies the location of the model and serial numbers on the product Write the numbers in the space provided 1 Figure 1 Model and serial number location Model No Serial No Contents Tntrod chO Nyss rinane bl a on 3 SATE u e e ra A ko vn ne 5 Safety Alert Symbol scccasiiesssansdenreaaiyeacswimavestes 5 Safe Operating Practices sists ctacdatestieadatectase tas 5 Safety and Instructional Decals wee 7 SUECHICATONG pt o dt 8 Model Numbel ssa k i al 8 TAT SOD SG A T TE ea deat ates 8 Te setae r A
5. produces sound levels in excess of 85 dBA at the operator s ear and can cause hearing loss through extended periods of exposure Wear hearing protection when operating this machine e Inspect the area where the equipment is to be used and remove all rocks toys sticks wires bones and other foreign objects which can be thrown by the machine and may cause personal injury to the operator or bystanders Operation e Operate only in daylight or good artificial light keeping away from holes and hidden hazards e Stop engine wait for all moving parts to stop remove key and engage parking brake whenever you leave the mower Slope Operation Use Extreme caution when mowing and or turning on slopes as loss of traction and or tip over could occur The operator is responsible for safe operation on slopes Safety A DANGER Operating on wet grass or steep slopes can cause sliding and loss of control Loss of control and or loss of operator s footing could result in a fall with an arm or leg Wait for all movement to stop before adjusting cleaning or repairing Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace damaged blades Never straighten or weld them getting under the mower or engine deck which may result in serious injury death or drowning e Keep all guards shields and all safety devices in place and in safe working condition e C
6. 1 4 inch hex capsctews and two 3 8 16 inch flanged nyloc nuts as shown in Figure 9 G009402 Figure 9 3 8 16 x 1 4 inch hex capscrews 2 Pull frame and adapter plate assembly 3 3 8 16 inch flanged nyloc nuts Mounting the Pull Arm and Platform For Turf Tracer Turf Tracer HP Metro HP and Viking Hydro Units 1 Locate the pull arm assembly Align the pull arm assembly with the pull frame as shown in Figure 10 Squeeze the quick connect pins on the pull arm assembly and attach the pull arm assembly to the pull frame 11 Setup 1 Figure 10 Pull arm assembly 3 Pull frame 2 Quick connect pins Remove the 3 8 16 x 4 3 4 inch hex capscrew spring disc washer and 3 8 16 inch hex flange side lock nut from the pivot hub Locate the sulky frame assembly and align with the pull arm assembly Re install the 3 8 16 x 4 3 4 inch hex capsctew spring disc washer and 3 8 16 inch hex flange side lock nut removed in step 1 as shown in Figure 11 Torgue to 35 38 ft lb 47 52 N m Figure 11 Pull frame assembly 4 Sulky frame assembly 3 8 16 x 4 3 4 inch hex 5 3 8 16 inch hex flange capscrew side lock nut Spring disc washer 12 Important For optimal performance the StandOn pull arm top surface should be horizontal to the ground surface To obtain a position as close to horizontal as possible the adjustment brackets and the platform wheel can be repositioned see Adapter
7. A 402 223 6300 ANAK Fax 402 223 5489 M Printed in the USA www exmark com
8. Plate and Tire Adjustment section in Maintenance Operation Operation Note Determine the left and right sides of the machine from the normal operating position Pre Start 1 Make sure you understand the controls their locations their functions and their safety requirements Practice operating the machine without the StandOn until familiar with the controls Practice operating the machine with the StandOn attached on large open level terrain with no obstacles present before use the StandOn will affect the machine operation especially on slopes when turning and when stopping Ensure the pull arm assembly is securely connected to the pull frame For Metro HP Units Wheel drive belt tension may need adjustment Refer to the machine Operator s Manual for adjustment instructions For operation of StandOn with Metro HP Viking Hydro and Turf Tracer HP on hilly terrain front weight kit accessory P N 103 2637 is recommended For operators over 250 lb it is recommended to use pneumatic tite assembly P N 103 3798 Operating Instructions Mowing A DANGER If the StandOn rotates beyond 90 there is a potential crushing hazard Rapid rotation beyond 90 can cause the StandOn to jackknife into the mower engine deck and cause serious injury e Dismount the StandOn and place in transport position before operating in reverse Reduce speed when making sharp turns and operating on slopes 1 U
9. 8 SEHU Dr RR Z n 9 Assembly Diagram sesesessssrsersereerrrersersereeeeses 9 Installing the StandOn Rider to Mower 10 Operou E E E E E E 13 Pre Stai nn 13 Operating Astra 1009y zi 13 Trans PORN piss a r a 13 PACH DOO cots los asia n E A EA 14 Recommended Maintenance Schedule s 14 Periodic Maintenance ia tecitydun uitontedantets 14 Inspect Stand Osie tok 14 Check StandOn fot Biilepii 5 a s stolov 14 Lubricate Grease PIULH S zur k 14 Lubricate Caster Wheel Hubs iseeicivecninravess 15 AdSense saa 16 Adapter Plate and Tire Adjustment 16 Safety Safety Safety Alert Symbol This Safety Alert Symbol Figure 2 is used both in this manual and on the machine to identify important safety messages which must be followed to avoid accidents This symbol means ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED A Figure 2 1 Safety alert symbol The safety alert symbol appears above information which alerts you to unsafe actions or situations and will be followed by the word DANGER WARNING or CAUTION DANGER White lettering Red background Indicates an imminently hazardous situation which if not avoided Will result in death or serious injury WARNING Black lettering Orange background Indicates a potentially hazardous situation which if not avoided Could result in death or serious injury CAUTION Black lettering Yellow background Indicates a potentially haza
10. STANDON E at ja V the D Ca O For Serial Nos 790 000 amp Higher Part No 4500 435 Rev A Exmark reserves the right to make changes or add improvements to its products at any time without incurring any obligation to make such changes to products manufactured previously Exmark or its distributors and dealers accept no responsibility for variations which may be evident in the actual specifications of its products and the statements and descriptions contained in this publication 2008 Exmark Mfg Co Inc Industrial Park Box 808 Beatrice NE 68310 PARTS___ am OVERNIGHT FREE If your Exmark dealer does not have the Exmark part in stock Exmark will get the parts to the dealer the next business day or the part will be FREE Guaranteed Some restrictions apply See your participating Exmark Dealer for details Contact us at www Exmark com Printed in the USA All Rights Reserved Introduction CONGRATULATIONS on the purchase of your Exmark StandOn This product has been carefully designed and manufactured to give you a maximum amount of dependability and years of trouble free operation This manual contains assembly operating maintenance adjustment and safety instructions for your StandOn BEFORE OPERATING YOUR MOWER CAREFULLY READ THIS MANUAL IN ITS ENTIRETY By following the operating maintenance and safety instructions you will prolong the life of your StandOn
11. he wheel with the new seal and bearing 10 With the open end of the wheel facing up fill the area inside the wheel around the axle full of NGLI grade 1 multi purpose grease 15 Maintenance Adjustments Adapter Plate and Tire Adjustment Important For optimal performance the StandOn pull arm top surface should be horizontal to the ground surface To obtain a horizontal pull arm the adapter plates and the platform wheel can be repositioned see Figure 14 G009406 Figure 14 Adapter plates can be moved to adjust height position 2 Pull arm should be horizontal to ground 3 Wheel can be mounted in either hole for height adjustment Note To achieve more ground clearance for higher cutting heights raise the platform by using the lower wheel adjustment hole and corresponding adapter plate holes 16 Exmark Commercial Attachments and Accessories 1 Year Limited Warranty Conditions and Products Covered Exmark Mfg Co Inc and its affiliate Exmark Warranty Company pursuant to an agreement between them jointly warrant on the terms and conditions herein that we will repair replace or adjust any part on these products and found by us in the exercise of our reasonable discretion to be defective in factory materials or workmanship for a period of one year This warranty applies to Exmark commercial attachments and accessories sold in the U S or Canada This warranty may onl
12. heck all bolts frequently to maintain proper Mow across slopes never up and down tightness Do Not mow slopes when grass is wet shoes e Frequently check for worn or deteriorating Do Not mow near drop offs or near water components that could create a hazard Do Not mow slopes greater than 20 e All replacement parts must be the same as degrees or equivalent to the parts supplied as original equipment Reduce speed and use extreme caution on slopes Avoid sudden turns or rapid speed changes e See inside the back cover to determine the approximate slope angle of the area to be mowed e Remove ot mark obstacles such as rocks tree limbs etc from the mowing area Tall grass can hide obstacles e Watch for ditches holes rocks dips and rises that change the operating angle as rough terrain could overturn the machine e Avoid sudden starts when mowing uphill because the mower may tip backwards e Be aware that operating on wet grass across steep slopes or downhill may cause the mower to lose traction Loss of traction to the drive wheels may result in sliding and a loss of braking and steering e Always avoid sudden starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly off the slope e Follow the manufactute s recommendations for wheel weights or counter weights to improve stability e Always install and remove the StandOn as instructed Failure to do so will ca
13. ient to you access our website at www exmark com U S or Canada customers may also call 402 223 6375 If for any reason you are dissatisfied with the Service Dealer s analysis or with the assistance provided contact us at Exmark Customer Service Department The Exmark Warranty Company 2101 Ashland Avenue Beatrice NE 68310 402 223 6375 or service exmark com Owner s Responsibilities The Exmark attachment or accessory including any defective part must be returned to an authorized Exmark service dealer within the warranty period This warranty extends only to commercial attachments and accessories operated under normal conditions You must read the operator s manual You must also properly service and maintain your Exmark product as described in the operator s manual or other operational instructions provided by Exmark Such routine maintenance whether performed by a dealer or by you is at your expense General Conditions The sole liability of Exmark and Exmark Warranty Company with respect to this warranty shall be repair or replacement of defective components as set forth herein Neither Exmark nor Exmark Warranty Company shall be liable for any incidental or consequential loss or damage Such damages include but are not limited to e Expenses related to gasoline oil or lubricants Travel time overtime after hours time or other extraordinary repair charges or charges relating to repairs or replacements ou
14. nd Viking Hydro Units Only a If your unit has four holes drilled in the reat surface of the engine deck proceed to S 009998 step c if not continue with step b Figure 6 1 Pull frame and adapter plate assembly 2 Mark and drill two holes each side b Remove the two decals on the lower rear surface of the engine deck see Figure 5 d Apply the two replacement decals to the engine deck between the mounting holes see Figure 7 10 Setup 1 G009400 Figure 7 Replacement decals Align the pull frame and adapter plate assembly to the rear surface of the engine deck Measure the distance from the bottom of the pull frame to the ground Choose the mount holes that will attain a distance approximately 8 inches 20 cm Install the mount brackets to the mower engine deck using two 3 8 16 x 1 1 4 inch hex capscrews two back up plates and two 3 8 16 inch nyloc nuts as shown in Figure 8 G009401 Figure 8 3 8 16 x 1 1 4 inch hex 3 3 8 16 inch nyloc nuts capscrews Pull frame and adapter plate assembly B For Turf Tracer HP and Metro HP Units a Align the pull frame and adapter plate assembly to the rear surface of the engine deck Measure the distance from the bottom of the pull frame to the ground Choose the mount holes that will attain a distance of approximately 8 inches b Install the adapter plates to the mower engine deck using two 3 8 16 x
15. rdous situation which if not avoided May result in minor or moderate injury This manual uses two other words to highlight information Important calls attention to special mechanical information and Note emphasizes general information worthy of special attention Safe Operating Practices Training e Read the tractor and StandOn Operator s Manuals and other training material If the operator s or mechanic s can not read English it is the owners responsibility to explain this material to them e Become familiar with the safe operation of the equipment operator controls and safety signs e All operators and mechanics should be trained The owner is responsible for training the users e Never let children or untrained people operate or service the equipment Local regulations may restrict the age of the operator e The owner uset can prevent and is responsible for accidents or injuries occurring to himself or herself other people or property e Only allow the machine operator on the StandOn Preparation e Do Not modify the StandOn e Evaluate the terrain to determine what accessories and attachments are needed to properly and safely perform the job Only use on machines approved by Exmark e Wear appropriate clothing including safety glasses substantial footwear long trousers and hearing protection Do Not operate when barefoot or when wearing open sandals A CAUTION The machine that the StandOn attaches to
16. se care when turning to ensure that you Do Not swing yourself and the sulky into obstacles 2 When turning lean forward and toward the direction of the turn to help in keeping balance Transporting Transporting a Unit Place the StandOn in the transport position when loading a unit on a trailer unloading a unit from a trailer or operating in reverse see Figure 12 G009405 Figure 12 1 Latch pin 2 Rotate platform into transport position and lock with latch pin 13 Maintenance Maintenance Note Determine the left and right sides of the machine from the normal operating position A WARNING While maintenance or adjustments are being made someone could start the engine Accidental starting of the engine could seriously injure you or other bystanders Remove the key from the ignition switch engage parking brake and pull the wire s off the spark plug s before you do any maintenance to the unit or StandOn Also push the wire s aside so it does not accidentally contact the spark plug s Recommended Maintenance Schedule s Maintenance Service Maintenance Procedure Interval e Inspect the StandOn Before cach OKO e Check for dirt mud buildup between tire and fender Every 25 hours e Grease pull arm pivot Yearly e Grease caster wheel hub De e Lubricate the caster wheel hubs Periodic Maintenance Lubricate Grease Fittings Note See chart for service intervals Inspect StandOn A S
17. top engine wait for all moving parts to stop and Service Interval Before each use or daily remove key Engage parking brake 1 Stop engine wait for all moving parts to stop and 2 Lubricate fittings with NGLI grade 2 remove key Engage parking brake multi purpose gun grease 2 Inspect for loose hardware Tighten any loose Refer to the following chart for fitting locations hardware and lubrication schedule 3 Inspect for wear or damage daily Replace or Lubrication Chart repair worn parts as needed before operating Fitting Initial Number of Service i Locations Pumps Places Interval Check StandOn for Buildup 1 Pull Arm Tai Service Interval Before each use or daily Pivot k 2 Caster 0 1 Yeatly Check for dirt mud buildup between tire and fender Wheel Hub Remove buildup before operating Maintenance Lu bricate Caster Wheel H u bs 11 Insert the second bearing and new seal into the heel Service Interval Yearly 12 Apply a thread locking adhesive to the second spacer nut and thread onto the axle with the wrench flats facing outward 13 Torque the nut to 75 80 in Ib 8 9 N m loosen then re torque to 20 25 in Ib 2 3 N m Make sure axle does not extend beyond either nut 1 Stop engine wait for all moving parts to stop and remove key Engage parking brake 1 14 Reinstall the seal guards over the wheel hub and insert wheel into the sulky frame Reinstall caster bolt and tighten nut fully
18. tside of normal business hours at the place of business of the authorized Exmark Service Dealer e Rental of like or similar replacement equipment during the period of any warranty repair or replacement work e Any telephone or telegram charges or travel charges e Loss or damage to person or property other than that covered by the terms of this warranty e Any claims for lost revenue lost profit or additional cost as a result of a claim of breach of warranty e Attorney s fees No Claim of breach of warranty shall be cause for cancellation or rescission of the contract of sale of any Exmark attachment or accessory All implied warranties of merchantability that the product is fit for ordinary use and fitness for use that the product is fit for a particular purpose are limited to the duration of the express warranty Some states do not allow exclusions of incidental or consequential damages or limitations on how long an implied warranty lasts so the above exclusions and limitations may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state G4500 433 Service Record Date Description of Work Done Service Done By This is a5 slope No Slope 19 Example Compare slope with
19. use a reduction in stability or traction Maintenance and Storage e Disengage drives set parking brake stop engine and remove key or disconnect spark plug wire Safety Safety and Instructional Decals e Keep all safety signs legible Remove all grease e New safety signs may be obtained from dirt and debris from safety signs and instructional your authorized Exmark equipment dealer or labels distributor or from Exmark Mfg Co Inc Replace all worn damaged or missing safety e Safety signs may be affixed by peeling off the signs backing to expose the adhesive surface Apply e When replacement components are installed be only to a clean dry surface Smooth to remove sure that current safety signs are affixed to the any ait bubbles replaced components e Familiarize yourself with the following safety signs e If an attachment or accessory has been installed and instruction labels They are critical to the safe make sure current safety signs are visible operation of your Exmark commercial mower A WARNING A WARNING OPEN BELT DRIVE Use Only Exmark Riding Attachments Use of Other STOP ENGINE BEFORE REACHING UNDERNEATH ees A Riding Attachments May Create a Hazardous Condition Resulting in Injury 03143 1 403143 1 303517 A DANGER CRUSHING HAZARD WHEN SULKY ROTATES BEYOND 90 Can cause serious injury e Before backing always dismount sulky and place in transport position
20. y be assigned or transferred to a second or third owner by an authorized Exmark dealer The warranty period commences upon the date of the original retail purchase Warranty Exceptions e Bags Belts and Tires Warranty Period 90 days This warranty only includes the cost of parts and labor Items and Conditions Not Covered This warranty does not cover the following e Pickup and delivery charges to and from any authorized Exmark Service Dealer e Any damage or deterioration due to normal use wear and tear or exposure e Cost of regular maintenance service or parts such as filters fuel lubricants tune up parts and adjustments e Any product or part which has been altered or misused or required replacement or repair due to normal wear accidents or lack of proper maintenance e Any repairs necessary due to use of parts accessories or supplies including gasoline oil or lubricants incompatible with the attachment or accessory or other than as recommended in the operator s manual or other operational instructions provided by Exmark All warranty work must be performed by an authorized Exmark Service Dealer using Exmark approved replacement parts Instructions for Obtaining Warranty Service The product must be registered with original proof of purchase by an Exmark Service Dealer before obtaining any warranty service Contact any Exmark Service Dealer to arrange service at their dealership To locate a dealer conven
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