Empire Comfort Systems CIBV-30-2 Indoor Fireplace User Manual
Contents
1. EQUIVALENT c gt BLACK NEUTRAL RIBBED INSULATIO NOIR NEUTRE GAINE NERVUREE IF GREEN VERTE IF ANY OF THE ORIGINAL WIRE AS SUPPLI REPLACED IT MUST BE REPLACED WITH NO 18 150 C WI ED WITH THIS UNIT MUST BE RE OR ITS Page 21 Service Notes EMPIRE Comfort Systems Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 Page 22 PH 1 800 851 3153 FAX 1 800 443 8648 E MAIL empire accessus net WEB SITE www empirecomfort com R 34502. LIMIT SWITCH INTERRUPTEUR DE FIN DE COURSE GAS VALVE VALVE DE GAZ REMOTE OFF ON SWITCH DISTANCE OUVERT FERM INTERRUPTEUR COPTIONAL WALL SWITCH FACULTATIVE INTERRUPTEUR MURAL OPTIONAL THERMOSTAT FACULTATIVE THERMOSTAT OPTIONAL REMOTE CONTR RED ROUGE D FACULTATIVE CONTROLE I 7 GREEN VERT L RECEIVER DISTANCE DU RECEPTEUR muro vil ni ssj REMOTE OFF ON SWITCH A DISTANCE OUVERT FERME INTERRUPTEUR So REMOTE DI THERMOPILE OFF BLACK NOIR 0 C GREEN VERT LIMIT SWITCH INTERRUPTEUR cor DE FIN DE COURSE noe A 2 IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THIS UNIT MUST BE REPLACED IT MUST BE REPLACED WITH NO 18 150 C WIRE OR ITS EQUIVALENT Figure 18 PLEASE NOTE It is normal for appliances fabricated of steel to give off some expansion and or contraction noised during the start up or cool down cycle Similar noises are found with your furnace heat exchanger or car engine Glass Cleaning It will be necessary to clean the glass periodically During start up condensation which is normal forms on the inside of the glass and causes lint dust and other airborne particles to cling to the glass surface Also in
3. via Voli SSA Q EET Correct Pilot Flame Pattern sme Incorrect Pilot Flame Pattern Figure 13 Figure 14 R 3450 If pilot flame pattern is incorrect as shown in Figure 14 e See Troubleshooting page 16 Main Burner Flame Pattern Figure 15 and Figure 16 Figure 15 shows acorrect main burner flame pattern Figure 16 shows an incorrect main burner flame pattern Air Shutter Adjustment An air shutter adjusting screw is located on the exterior bottom of the inner body Screw air shutter adjusting screw IN to close air shutter top increase yellow flame Screw air shutter adjusting screw OUT to open air shutter top decrease yellow flame o o YELLOW FLAMES Correct Main Burner Flame Figure 15 BLUE FLAMES DES SBS Se ea Do STAN Incorrect Main Burner Flame Figure 16 If main burner flame pattern is incorrect as shown in Figure 16 e See Troubleshooting page 16 R 3450 Cleaning and Maintenance Main Burner Warning Turn off heater and let cool before cleaning After use cleaning of the main burner may be required for the proper flame The main burner may be cleaned by applying air pressure to the ports on the m
4. t0 ani PIPE NE MATERIALS a 1 esi a g a a a a _ fest a TTI Figure 12 High Altitudes When installing this unit at an elevation above 2000 feet in the United States it may be necessary to decrease the input rating by changing the existing burner orifice to a smaller size Generally input should be reduced 4 percent for each 1000 feet above sea level However if the heating value of the gas has been reduced this general rule may not apply Check with local gas utility for proper orifice size identification APPLIES TO CANADIAN MODELS ONLY FOR PROPANE GAS Altitude 0 4 500 feet 0 1370 m without orifice change APPLIES TO CANADIAN MODELS ONLY FOR NATURAL GAS Altitude 0 2 000 feet 0 610m without orifice change Cet appareil est quip pour des altitudes compris entre 0 et 2000 pieds 0 610m seulement For installations from 610 1370 metres 2 000 4 500 ft the orifice size DMS for natural gas is 39 See data plate for additional information For high altitude installations consult the local gas distributor or the authority having jurisdiction for proper rating methods If the installer must convert the unit to adjust for varying altitudes the information sticker illustrated below must be filled out by the installer and adhered to the appliance at the time of conversion THE CONVERSION SHALL BE CARRIED OUT BY A MANUFACTURER S AUTHORIZED REPRESENTATIVE IN AC CORDANCE WITH THE REQU
5. 5 8 x 3 4 retaining tab from bottom of window Remove the window from casing front Remove the protective sheet of foam from the casing front Figure 6 Page 6 R 3450 D a FRONT CREAR VIEW gt i WASHER Se 1 4 20 X 3 4 Ns PHILLIPS HEAD SCREW w 1 4 20 X 3 8 PE 4 N PHILLIPS HEAD SCREW 17 Insert center grille left grille and right grille into casing top 18 Level appliance by adjusting leveling bolts 19 Assembly of cast iron outer casing stove casting is completed Ou My DI W 1 2 X 1 1 4 RETAINING TAB x 4 PLACES 1 4 20 X 3 8 PHILLIPS HEAD SCREW 4 PLACES 3 4 X 1 5 8 RETAINING Figure 7 L TOP DETAIL Shp 2 RETAINING TABS ON FRONT I gt LOCATING TAB ON SIDE 8 BOT DET TOM AIL Cp LOT IN EG PAD Figure 8 14 Referto Figure 9 the appliance firebox can now be inserted into the outer casing Center the firebox in the outer casing Attention Remove 1 Phillips head screw in the top of the valve cover The screw is used to secure the valve cover in place during shipping The 1 Phillips head screw can be discarded Attach casing front to outer casing as described
6. Any alteration of the original design installed other than as shown in these instructions or use with a type of gas not shown on the rating plate is the responsibility of the person and company making the change Important All correspondence should refer to complete Model No Serial No and type of gas Notice During initial firing of this unit its paint will bake out and smoke will occur To prevent triggering of smoke alarms ventilate the room in which the unit is installed Installation on Rugs and Tile If this appliance is to be installed directly on carpeting tile or other combustible material other than wood flooring the appliance shall be installed on a metal or wood panel extending the full width and depth of the appliance The base referred to above does not mean the fire proof base as used on wood stoves The protection is primarily for rugs that may be extremely thick and light color tile that can discolor WARNING If not installed operated and maintained in accor dance with the manufacturer s instructions this product could expose you to substances in fuel or from fuel combustion which can cause death or serious illness Specifications Model CIBV 30 Input BTU HR KW H Max LP NAT 30 000 8 7 BTU HR KW H Min LP 22 000 6 4 BTU HR KW H Min NAT 19 500 5 7 Height 27 3 4 8 7cm Width 25 1 2 64 8cm Depth including diverter 21 53 3cm Gas Inlet 1 2 13mm Size
7. Draft Diverter Collar 4 10 16cm Floor to top of collar on vertical position of Draft Diverter 27 3 8 69 5cm Floor to center of collar on horizontal position of Draft Diverter 23 1 2 59 7cm Stove Casting Must be ordered with Firebox CIFB 1 Flat Black CIPB 1 Porcelain Black CIPG 1 Porcelain Green CIPS 1 Porcelain Sand CIPN 1 Porcelain Navy CIPR 1 Porcelain Red Accessories GWSG T 750 Millivolt Thermostat FRBC 1 Battery Operated Remote Control FRBTC 1 Battery Operated Remote Control with Thermostat FREC 1 Electric Remote Control FWS 1 Wall Switch CIB 2 Automatic Blower Stone Inlay Replaces Standard Grille Top CII 2 Stone Inlay Empress Green CII 3 Stone Inlay Hunan Jade CII 4 Stone Inlay Gray Botticino CII 5 Stone Inlay Azul CII 6 Stone Inlay Salome CII 7 Stone Inlay Black Swan WARNING Do not operate appliance with the glass front re moved cracked or broken Replacement of the glass should be done by a licensed or qualified service person THIS IS A HEATING APPLIANCE DO NOT OPERATE THIS APPLIANCE WITHOUT FRONT PANEL INSTALLED Due to high temperatures the fireplace heater should be located out of traffic and away from furniture and draperies Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be car
8. Follow the gas supplier s instructions C D If you cannot reach your gas supplier call the fire department Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explosion Do not use this appliance if any part has been under water Immediately call a qualified service techni cian to inspect the appliance and to replace any part of the control system and any gas control which has been under water a LIGHTING INSTRUCTIONS III STOP Read the safety information above Set the thermostat to lowest setting Turn off all electric power to the appliance if appli cable Lower valve cover Push in gas control knob slightly and turn clockwise m to OFF GAS CONTROL KNOB SHOWN IN OFF POSITION F WA MOa amp Wait ten 10 minutes to clear out any gas Then smell for gas including near the floor If you smell gas STOP Follow B in the safety information above If you don t smell gas go to the next step Find pilot The Turn knob on gas control counterclockwise gern to PILOT Push in gas control knob all the way and hold in Repeatedly push the piezo ignitor button until pilot is lit Continue to hold the control knob in for about on
9. The appliance when installed must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or Canadian Electrical Code CSA C22 1 if an external electrical source is utilized This appliance is equipped with a three prong grounding plug for your protection against shock hazard and should be plugged directly into a properly grounded three prongreceptacle Do not cutor remove the grounding prong from this plug For an ungrounded receptacle an adapter which has two prongs and a wire for grounding can be purchased plugged into the ungrounded receptacle and its wire connected to the receptacle mounting screws With this wire completing the ground the appliance cord plug can be plugged into the adapter and be electrically grounded CAUTION Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and dangerous operation Verify proper operation after servicing WARNING Unplugging of blower accessory will not stop the heater from cycling To shut heater off Turn temperature dial or thermostat to lowest setting Turn knob on gas control to OFF depressing slightly Do not force FAN CON LES BLOWER ASSEMBLY AUTO OFF ON SWITCH R 3450 Cleaning The blower wheel will collect lint and could require cleaning once a year If the air output decreases
10. The vent safety switch will cause gas flow to the pilot to shut off due to improper venting or a blocked flue If the vent safety switch continues to shut off the gas flow to the pilot a qualified service person must be contacted to inspect for improper venting blockage in the vent pipe or the vent safety switch for being defective Reversible Vertical or Horizontal Draft Diverter This fireplace heater has a reversible draft diverter The draft diverter is installed in the vertical position at the factory Please use the following steps to change the draft diverter from the vertical position to the horizontal position 1 Remove 8 hex head screws located adjacent to the flue collar on the draft diverter 2 Rotate flue collar to the horizontal position on the draft diverter 3 Attach flue collar to draft diverter with 8 hex head screws from Step 1 Pilot Flame Pattern Figure 13 and Figure 14 Figure 13 shows a correct pilot flame pattern The correct flame will be blue and will extend beyond the thermopile The flame will surround the thermopile just below the tip A slight yellow flame may occur where the pilot flame and main burner flame meet Figure 14 shows an incorrect pilot flame pattern The incorrect pilot flame is not touching the thermopile This will cause the thermopile to cool When the thermopile cools the heater will shut down 77
11. front with 4 3 8 bolts The retaining tabs should be positioned downward from the casing front top to the casing front bottom 11 Refer to Figure 8 attach casing front to outer casing by using the 4 retaining tabs on the casing front The 2 top retaining tabs on the casing front will be placed behind the 2 top locator tabs on the front of the casing sides The 2 bottom retaining tabs will be inserted into the 2 9 16 slots on the front leg pads Place the top retaining tabs behind the top locator tabs as you pivot inward the bottom of the casing front in order to insert the bottom retaining tabs into the slots 12 The following procedure will provide a snug fit between the casing front and the casing sides Grasp the right front leg push inward on the leg in order to provide a snug fit between the casing front and the casing side Continue to hold the right front leg as you completely tighten the 2 3 8 bolts that attach the leg pad to the right casing side Repeat procedure for left front leg to achieve a snug fit between the casing front and the casing side 8 Position the completed portion of the casing in the approximate 13 Remove the casing front from the outer casing location for installation as the completed assembly will be heavy 9 Refer to Figure 7 removing protective packing foam from casing front and window Remove the 1 3 4 bolt and 1 1 4 washer from top of window Remove 1 3 8 bolt and 1
12. in Step 11 Place the casing top onto the outer casing The casing top nests into the outer casing 15 16 R 3450 VALVE COVER Figure 9 Page 7 Stone Inlay Replacement of Standard Grille Top Whenever the standard grille top is replaced with a stone inlay you must install the top shield and heat shield which are provided with the stone inlay Installation of Optional Stone Inlay 1 Remove left grille center grille and right grille from casing top 2 Remove casing top from outer casing 3 Place the casing top on a non abrasive surface in order to protect the porcelain finish The exterior of the casing top should be facing the non abrasive surface 4 Attach 11 5 8 x 11 5 8 top shield to the interior of the casing top with 1 3 8 bolt provided in hardware package 5 Remove the 2 1 2 hex head screws located on the front of the heat exchanger top The screws are 8 3 4 apart Do not remove the center hex head screw Remove the 2 screw hole knockouts located on the back of the heat exchanger top The knockouts are 8 3 4 apart Position the angled front on the 12 x 19 3 8 heat shield with the front of the appliance Align the 4 tabs with clearance holes on the 12 x 19 3 8 heat shield with the 4 screw holes on the heat exchanger top Attach the 12 x 19 3 8 heat shield to the heat exchanger top with 2 1 2 hex he
13. ment ce sch ma et ou si de pi ces autres 4 Do not abuse the glass by striking or hitting the glass que celles sp cifiquement approuv es avec cet appareil sont utilis es WARNING Do not use abrasive cleaners on glass Do not GLASS FRAME SUPPORT TOP attempt to clean glass when glass is hot GLASS FRAME ASSEMBLY GLASS FRAME GUIDE Failure to follow these warnings could cause a serious safety issue to the operator such as fire or other serious conditions Areplacement glazing frame assembly shall be replaced as acomplete unit as supplied by Empire Comfort Systems Inc REAR LOG SUPPORT FRONT LOG SUPPORT Ne ANS 2 LATCH GLASS FRAME WITH 2 GLASS FRAME CLAMPS SHOWN WITH TOP AND FRONT REMOVED Figure 20 Replacement of Gasket on Glass Frame Assembly and Front Flange on Inner Body REAR PINS FRONT PINS 1 Remove casing top from outer casing 2 Remove casing front from outer casing Figure 19 3 Lower valve cover on firebox Installation of Logs Figure 19 and Figure 20 4 Release two door latches at bottom of firebox 1 Lower valve cover on firebox 5 Grasp bottom of glass frame pull forward until bottom of glass 2 Release two door latches at bottom of firebox frame is removed from glass frame guide and pull downward until 3 Grasp bottom of glass frame pull forward until bottom of glass glass frame
14. or the noise level increases it indicates a dirty wheel Blower Motor The blower motor does not have oiling holes Do not attempt to oil blower motor PARTS LIST Index Part No No Description 1 R 1454 Brass Bushing 4 Required 2 R 1499 Rubber Grommet 4 Required 3 CI 002 Blower Housing 4 R 1517 Tinnerman Clip 4 Required 5 R 2804 A Blower Assembly 6 CI 003 Blower Housing Cover 7 R 2099 Cord Set 8 R 3767 A Wire Harness 9A CI 004 Fan Control Bracket Use with CIBV 30 CIVF 25 CIVF 25C Only 9B CI 325 Fan Control Bracket Use with CIDV 30 Only 10 R 2503 Fan Control 11 R 2805 Auto Off On Switch 12 CI 220 Fan Control Shield Use with CIVF 25 only 13 R 1410 Bushing 7 8 Dia R 3450 p_ 115V H Moro MOTEUR FAN CONTROL CONTROLE DU VENTILATEUR UTO OFF ON SWITCH UTO OUVERT FERM TERRUPTEUR 2 gt gt AUTO OFF ON SWITCH AUTO OUVERT FERME INTERRUPTEUR BLOWER MOTEUR MOTEUR SOUFF n FAN CONTROL CONTROLE DU VENTILATEUR GREEN VERTE LERIE SLIHM XION 9778 ONY 18 BLUE BLEU Jr HITE BLANC CORD SE CORDO E LECTRIQUE BLACK HOT SMOOTH INSULATION NOIR CHARGE D ELECTRICITE GAIN LACK NOIR SX fi o HITE BLANC 4 LISSI 7 J
15. the following Open in front to provide service access and clearance to construction Top of appliance ceiling 36 inches Draft Diverter to Rear Wall 2 inches Side Wall 6 inches Heater Corners 45 angle to Wall 4 inches Floor 0 inches T 36 9lem TO CEILING OR HORIZONTAL PROJECTION ABOVE APPLIANCE gt 6 153mm 6 153mm TO m TO SIDE WALL COMBUSTIBLE MATERIAL di c gt gt sl ___ gt ii Figure 1 Jj lI Page 4 4 102mm HEATER CORNERS TO SIDE WALL NOTE HEATER INSTALLED AT 45 A Figure 2 2 5lmm REAR OF DRAFT HOOD TO WALL Figure 3 R 3450 Appliance Hardware Package Parts List Part Part Quantity Description Number Supplied 1 4 20 x 1 Phillips Head Bolt R 3188 4 1 4 20 x 3 8 Phillips Head Bolt R 3646 16 1 4 20 x 1 2 Leveling Bolt R 3747 4 No 10 x 1 2 R 2737 6 Hex Washer Head Screw 1 4 20 Washer Head Nut R 3185 4 Leg Pad A see Figure 5 CI 008 2 Leg Pad B see Figure 5 CI 009 2 1 1 4 x 1 2 Retaining Tab CI 007 4 see Figure 8 1 4 x 9 32 Washer Not Shown R 1150 8 Applianc
16. to smell The odorant in LP gas is colorless and it can fade under some circumstances For example if there is an underground leak the movement of the gas through soil can filter the odorant Odorants in LP Gas also are subject to oxidation This fading can occur if there is rust inside the storage tank or in iron gas pipes The odorant in escaped gas can adsorb or absorb onto or into walls masonry and other materials and fabrics in a room That will take some of the odorant out of the gas reducing its odor intensity LP Gas may stratify in a closed area and the odor intensity could vary at different levels Since it is heavier than air there may be more odor at lower levels Always be sensitive to the slightest gas odor If you detect any odor treat it as a serious leak Immediately go into action as instructed earlier SOME POINTS TO REMEMBER Learn to recognize the odor of LP gas Your local LP Gas Dealer can give you a Scratch and Sniff pamphlet Use it to find out what the propane odor smells like If you suspect that your LP Gas has a weak or abnormal odor call your LP Gas Dealer If you are not qualified do not light pilot lights perform service or make adjustments to appliances on the LP Gas system If you are qualified consciously think about the odor of LP Gas prior to and while lighting pilot lights or perform ing service or making adjustments Sometimes a basement or a closed up house has a musty smell tha
17. 2 INSTALLATION INSTRUCTIONS EMPIRE Comfort Systems i WARNING If the information in this manual is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life Installation and service must be per formed by a qualified installer service agency or the gas supplier Do not store or use gasoline or other flammable va pors and liquids in the vicinity of this or any other appliance FOR YOUR SAFETY What to do if you smell gas Do not touch any electrical switches Do not try to light any appliance Do not use the phone in your building Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions If you cannot reach your gas supplier call the fire department R 3450 AND OWNER S MANUAL CAST IRON VENTED FIREPLACE HEATER MODEL CIBV 30 2 EFFECTIVE DATE APRIL 2000 AVERTISSEMENT Quiconque ne respecte pas la lettre les instructions dans le pr sent manuel risque de d clencher un incendie ou une explosion entraiant des dommages mat riels des l sions corporelles ou la perte de vies humaines Installation ou modification consulter le manuel des usagers fourn avec ce g n rateur d air chaud Ne pas entreposer ni utiliser d essence ni d autres vapeurs ou liquides inflammables dans le voisinage de cet appareil
18. ALVE COVER ASSEMBLY 40 R 3642 FRONT LOG 18 CI 253 MAGNET ASSEMBLY 2 REQUIRED 41 R 3644 TOP LOG 19 R 3632 GAS VALVE LPG 42 R 3643 REAR LOG 19 R 3633 GAS VALVE NAT 43 R 3981 ECO LIMIT SWITCH 20 R 1259 3 8 NPT X 3 8 NPT STREET ELBOW 44 R 3768 ECO WIRE ASSEMBLY 21 CI 016 MANIFOLD ASSEMBLY NOT SHOWN CI 348 SWITCH BOX INSULATION 22 P 86 53L MAIN BURNER ORIFICE LPG NOT SHOWN R 3747 LEVELING BOLT 4 REQUIRED 22 P 86 38N MAIN BURNER ORIFICE NAT NOT SHOWN CI 007 RETAINING TAB 4 REQUIRED 23 CI 008 LEG PAD A 2 REQUIRED NOT SHOWN R 3765 A WIRE ASSEMBLY 24 CI 009 LEG PAD B 2 REQUIRED 95 cke72 GLASS FRAME GUIDE PART IS INCLUDED IN THE HARDWARE PACKAGE AND IS USED 26 Lissa INNER BOTTOM FACE IN THE ASSEMBLY OF THE STOVE CASTING Parts List for Stove Casting Index Part Index Part No Number Description No Number Description 1 CI 006 WINDOW RETAINING TAB 7 CI 007 RETAINING TAB 4 REQUIRED 2 R 3948 WINDOW BLACK PAINT 8 R 3946 SIDE RIGHT BLACK PAINT 2 R 3688 WINDOW BLACK ENAMEL 8 R 3685 SIDE RIGHT BLACK ENAMEL 2 R 3696 WINDOW SAND ENAMEL 8 R 3693 SIDE RIGHT SAND ENAMEL 2 R 3704 WINDOW GREEN ENAMEL 8 R 3701 SIDE RIGHT GREEN ENAMEL 2 R 3712 WINDOW RED ENAMEL 8 R 3709 SIDE RIGHT RED ENAMEL 2 R 3720 WINDOW NAVY ENAMEL 8 R 3717 SIDE RIGHT NAVY ENAMEL 3 R 3949 GRILL LEFT BLACK PAINT 9 Ho FRONT BLACK PAINT 3 R 3726 GRILL LEFT BLACK ENAMEL 9 R 3687 FRONT BLACK ENAMEL 3 R 3729 GRILL LEFT SAND ENAMEL 9 R 3695
19. FRONT SAND ENAMEL 3 R 3732 GRILL LEFT GREEN ENAMEL 9 Spera FRONT GREEN ENAMEL 3 R 3735 GRILL LEFT RED ENAMEL 9 R 3714 FRONT RED ENAMEL 3 R 3738 GRILL LEFT NAVY ENAMEL 9 R 3719 FRONT NAVY ENAMEL 4 R 3950 GRILL CENTER BLACK PAINT 10 C1 009 LEG PAD B 2 REQUIRED 4 R 3727 GRILL CENTER BLACK ENAMEL id 1008 LEG PAD A 2 REQUIRED 4 R 3730 GRILL CENTER SAND ENAMEL 12 R 3747 LEVELING BOLT 4 REQUIRED 4 R 3733 GRILL CENTER GREEN ENAMEL 13 R 3952 LEG 4 REQUIRED BLACK PAINT 4 R 3736 GRILL CENTER RED ENAMEL 13 R 3742 LEG 4 REQUIRED BLACK ENAMEL 4 R 3739 GRILL CENTER NAVY ENAMEL 13 R 3743 LEG 4 REQUIRED SAND ENAMEL 5 R 3951 GRILL RIGHT BLACK PAINT 13 R 3744 LEG 4 REQUIRED GREEN ENAMEL 5 R 3728 GRILL RIGHT BLACK ENAMEL 13 R 3745 LEG 4 REQUIRED RED ENAMEL 5 R 3731 GRILL RIGHT SAND ENAMEL 13 R 3746 LEG 4 REQUIRED NAVY ENAMEL 5 R 3734 GRILL RIGHT GREEN ENAMEL A R 3945 SIDE LEFT BLACK PAINT 5 R 3737 GRILL RIGHT RED ENAMEL 14 R 3684 SIDE LEFT BLACK ENAMEL 5 R 3740 GRILL RIGHT NAVY ENAMEL i R 3692 SIDE LEFT SAND ENAMEL 6 R 3944 TOP BLACK PAINT 14 R 3700 SIDE LEFT GREEN ENAMEL 6 R 3683 TOP BLACK ENAMEL 14 R 3708 SIDE LEFT RED ENAMEL 6 R 3691 TOP SAND ENAMEL 14 R 3716 SIDE LEFT NAVY ENAMEL 6 R 3699 TOP GREEN ENAMEL PART IS NOT SUPPLIED WITH CASTING IT IS INCLUDED IN THE 6 R 3707 TOP RED ENAMEL FIREBOX HARDWARE PACKAGE 6 R 3715 TO
20. IREMENTS OF THE MANUFAC TURER PROVINCIAL OR TERRITORIAL AUTHORITIES HAV INGJURISDICTION AND IN ACCORDANCE WITH THE REQUIRE MENTS OF THE CAN CGA B 141 1 OR CAN CGA B 141 2 INSTAL LATION CODES LA CONVERSION DOIT ETRE EFFECTUEE CONFORMEMENT AUX RE GLEMENTATION PROVINCIAUX EN CAUSE ET AUX EXIGENCES DES CODES D INSTALLATION CAN CGA B 149 Page 10 This appliance has been converted for use at an altitude of Orifice size Manifold Pressure Input Btu h Fuel Type Date of Conversion Converted by Cet appareil a t converti au Injecteur Pression la tubulure d alimentation D oit calorifique Piezo Ignitor Button The piezo ignitor button is located behind the valve cover Depressing the button causes a spark to occur at the pilot On a new installation with air in the gas line depress the piezo ignitor button a number of times in order to ignite the pilot Vent Safety Shutoff System This heater must be properly connected to a venting system This heater is equipped with a vent safety shutoff system Warning Operation of this heater when not connected to a properly installed and maintained venting system or tampering with the vent safety shutoff system can result in carbon monoxide CO poisoning and possible death This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air This fireplace heater is equipped with a vent safety switch
21. ON after it has been in the OFF position a small amount of air will be in the lines When first lighting the appliance it will take a few minutes for the lines to purge themselves of this air Once the purging is complete the appliance will light and operate satisfactorily Subsequent lightings of the appliance will not require such purging if the gas valve is not turned to OFF Standing Pilot Operation 1 Follow the SAFETY and LIGHTING INSTRUCTIONS for standing pilot controls found in this manual and on labels found attached to the appliance CAUTION During the initial purging and subsequent lightings never allow the gas valve control knob to remain depressed in the pilot position without pushing the piezo ignitor button at least once every second 2 During the heating season leave the control valve knob in the ON position This will allow the pilot flame to remain lit Turn the burner flame on or off with the appliance ON OFF rocker switch wall switch remote control kits or 750 millivolt wall thermostat NOTE The gas control valve allows you to increase or decrease the height of the main burner flame The control valve has a pressure regulator with a knob as shown in Figure 21 Rotate the knob clockwise to HI to increase the flame height and counterclockwise to LO to decrease the flame height 3 When the heating season is over turn the on off switch to OFF and the control valve to OFF The system including
22. P NAVY ENAMEL Page 18 USE ONLY MANUFACTURER S REPLACEMENT PARTS USE OF ANY OTHER PARTS COULD CAUSE INJURY OR DEATH R 3450 STOVE CASTING MODEL Gt Ces CTP LS MC Pics dis CLP Sale CIRM Al CAP Rail R 3450 Page 19 EMPIRE Comfort Systems Installing Optional CIB 2 Blower 1 Loosen but do not remove 4 hex head screws located on the exterior bottom of the appliance 2 Position the blower assembly at the rear of the appliance The blower assembly has 4 keyholes for attachment to the exterior bottom of the appliance 3 Place the large diameter holes in the keyholes over and behind the 4 hex head screws that were loosened in Step 1 Push inward on the blower assembly to lock the keyholes into position behind the screws Tighten 4 hex head screws to secure blower assembly to exterior bottom of the appliance 4 Remove wire channel from rear cover by removing 4 hex head screws Note If optional blower is being installed during initial installation of appliance the wire channel will not be attached to rear cover Refer to Installation of Wire Channel Assembly Page 8 5 Attach fan control to FLAT fan control bracket Part 9A Page 21 with 2 6 x 1 4 screws pro
23. ad screws removed in Step 5 and 2 1 2 hex head screws provided in hardware package 6 Place the casing top onto the outer casing The casing top nests into the outer casing 7 Insert center stone inlay left stone inlay and right stone inlay into casing top 8 Installation of stone inlay is completed Parts List Part Part Quantity Description Number Supplied 11 5 8 x 11 5 8 Top Shield CI 091 1 12 x 19 3 8 Heat Shield CI 092 1 3 8 Bolt R 3646 1 1 2 Hex Head Screw R 2737 4 Installation of Wire Channel Assembly Figure 10 The ON OFF REMOTE switch with harness is factory installed into the switch box After the appliance housing is installed into the cast iron outer casing the wire channel can be installed 1 Attach switch box on the left side of casing back with 2 10 x 1 2 provided screws 2 Route wires from ON OFF REMOTE switch within wire channel 3 Attach wire channel on the left side of the casing back with 4 10 x 1 2 provided screws 4 Attach the black and green wires female push ons to the TH TP and TH two outside male tabs terminals on gas valve 5 Identify vent safety switch wire harness The first wire is installed into magnet section on gas valve The second wire is attached to the TH TP terminal on gas valve Route opposite end of vent safety switch wire harness within 2 metal clips on exterior of rear cover Attach 2 1 4 female push ons on vent safety switch wi
24. ain burner Cleaning the Log Set and Firebox During the annual inspection and maintenance appointment the service person should clean dust lint and any light accumulation from the logs and the firebox area An extra soft brush should be used on the logs as they are extremely fragile a vacuum cleaner may be used on the firebox If at any time the logs cannot be removed or installed without forcing the cause must be found The logs must never be forced CAUTION The ceramic logs are durable when handled and installed properly However they are delicate and may be damaged easily if not handled with care Handling damage to the ceramic logs is not covered by warranty DO NOT HANDLE LOGS WHILE THEY ARE HOT ALLOW PLENTY OF TIME FOR THE APPLIANCE TO COOL COMPLETELY BEFORE HANDLING OPERATING INSTRUCTIONS CIBV 30 ON OFF REMOTE Switch CIBV 30 is equipped with an ON OFF REMOTE switch which is located on the wiring chase A wire harness is attached to the ON OFF REMOTE switch The red black and green wires female push ons attach to the ON OFF REMOTE switch At the opposite end of the wire harness the black and green wires female push ons attach to the gas valve An additional green wire and the red wire which are stripped and bare will attach to the 750 millivolt wall thermostat accessory or to one of the other accessories that can be purchased for use with your log set Operation of ON OFF REMOTE Switch with no Accessories To ign
25. e 1 minute after the pilot is lit Release knob and it will pop back up Pilot should remain lit If it goes out repeat steps 5 through 9 If knob does not pop up when released stop and immediately call your service technician or gas supplier Ifthe pilot will not stay lit after several tries turn the gas control knob to OFF and call your service technician or gas supplier Turn gas control knob counterclockwise j to ON Raise valve cover Turn on all electric power to the appliance if appli cable pilot is attached THERMOPILE PILOT to the main A burner behind the front log Set thermostat to desired setting Eee TO TURN OFF GAS TO APPLIANCE DE 1 Set the thermostat to lowest setting 4 Push in gas control knob slightly and turn clock wise 7a to OFF Do not force Raise valve cover 2 Turnoffallelectric power to appliance if service is to be performed if applicable 5 3 Lower valve cover R 3450 Page 15 STANDING PILOT TROUBLE SHOOTING With proper installation and maintenance your new Vented Fireplace Heater should provide years of trouble free service If you do experience a problem refer to the Trouble Shooting Guide below This guide will assist a qualified service person in the diagnosis of problems and the corrective action to be taken 1 Spark ignitor will not light pilot after repeated depressing of With th
26. e Hardware Package Figure 4 HARDWARE FULL SIZE Seui 1 4 20 X 1 PHILLIPS HEAD BOLT ZINC fino 1 4 20 X 3 8 PHILLIPS HEAD BOLT ZINC Al 1 4 20 X 1 2 LEVELING BOLT BLACK U ans NO 10 X 172 HEX WASHER HEAD SCREW BLACK 1 4 20 WASHER HEAD NUT N Figure 4 R 3450 ZINC Assembly of Cast Iron Outer Casing Stove Casting Figures 5 6 7 8 and 9 Attention Included in the hardware package are 8 1 4 inside diam eter washers A 1 4 washer may be used with a 1 4 20 x 3 8 bolt when assembling the stove casting parts If a bolt hole is not tapped deep enough for a tight fit between stove casting parts the 1 4 washer can be used as a shim to provide a tight fit The 1 4 washers are not required for assembly of the stove casting if all the bolt holes are tapped to a proper depth Additonal 1 4 washers are to be purchased locally 1 3 Place porcelain casting pieces on a non abrasive surface in order to protect the porcelain finish The exterior of the porcelain casting pieces should be facing the non abrasive surface The assembly of the casting is accomplished in 6 stages A Attaching legs to the sides Figure 5 B Attaching rear cover to sides Figure 6 C Removing protective packaging from casing front and window Figure 7 D Assembly of front by attaching retaining tabs and placing front on unit Figu
27. e container as a new tank Always be sure your container is under vapor pressure by turning it off at the container before it goes completely empty or having it refilled before it is completely empty Page 3 Qualified Installing Agency Installation and replacement of gas piping gas utilization equipment or accessories and repair and servicing of equipment shall be performed only by aqualified agency The term qualified agency means any individual firm corporation or company which whether in person or through a representative is engaged in and is responsible for a the installation or replacement of gas piping or b the connection installation repair or servicing of equipment who is experienced in such work familiar with all precautions required and has complied with all the requirements of the authority having jurisdiction The installation must conform with local codes or in the absence of local codes the current National Fuel Gas Code ANSI Z223 1 NFPA 54 or CAN1 B149 Gas Appliance Installation Code Installer l appareil selon les codes ou r glements locaux ou en l absence de tels r glements selon les Codes d installation CAN CGA B149 Available from the American National Standards Institute Inc 11 West 42nd St New York N Y 10036 Locating and Venting the Fireplace Heater Figures 1 2 and 3 Clearances When facing the front of the fireplace heater the minimum clearances to combustible construction material are
28. e pilot in the ON position disconnect the thermopile piezo ignitor button leads from the valve Take a reading at the thermopile leads The a Defective ignitor no spark at electrode reading should be 325 millivolts minimum Replace the Check for spark at electrode and pilot if no spark and electrode thermopile if the reading is below the minimum wire is properly connected replace ignitor c Defective valve b No gas or low gas pressure Turn valve knob to ON Place ON OFF switch to ON Check remote shut off valves from fireplace Usually there is Check with millivolt meter at thermopile terminals Millivolt a valve near the main There can be more than one 1 valve meter should read greater than 100 M V If the reading is okay between the heater and main and the burner does not come replace the gas valve Low pressure can be caused by a variety of situations such as d Plugged main burner orifice a bent line too narrow diameter of pipe or low line pressure Check main burner orifice for blockage clean main burner Consult with plumber of gas supplier orifice c No LP in tank i 4 Frequent pilot outage problem Check LP propane tank Refill tank a Pilot flame may be too high or too low or blowing high 2 Pilot will not stay lit after carefully following lighting instructions causing pilot safety to drop out a Defective thermopile Clean and adjust flame for maximum flame impingement on Check that pilot flame imp
29. e store Shipments contingent upon strikes fires and all causes beyond our control Empire Comfort Systems Inc Nine Eighteen Freeburg Ave Belleville Illinois 62222 0529 Page 16 R 3450 Cbs Page 17 R 3450 PLEASE NOTE When ordering parts it is very important that part number and description of part coincide Parts List for CIBV 30 Firebox Index Part Index Part No Number Description No Number Description 1 R 3436 REMOTE OFF ON SWITCH 27 R 4053 DOOR LATCH 2 REQUIRED 2 CI 326 SWITCH BOX 28 M 164 MANIFOLD GASKET 3 CI 328 WIRE CHANNEL 29 CI 020 INNER BOTTOM ASSEMBLY 4 CI 336 REAR COVER WELDED ASSEMBLY 30 CI 023 BURNER BRACKET RIGHT 5 11228 DIVERTER OUTLET ASSEMBLY 31 CI 257 AIR SHUTTER BODY 6 CI 370 DIVERTER BODY ASSEMBLY 32 R 5278 BURNER 7 CI 043 DIVERTER BACK ASSEMBLY 33 CI 022 BURNER BRACKET LEFT 8 CI 369 INNER TOP ASSEMBLY 34 R 3475 THERMOPILE 18 9 CI 273 GLASS FRAME SUPPORT TOP 35 CI 018 PILOT TUBING 10 CI 391 REFLECTOR 36 R 3630 PILOT ASSEMBLY COMPLETE LPG 11 CI 280 INNER BODY INCLUDES ITEM 32 12 CI 274 SIDE SHIELD 2 REQUIRED 36 R 3631 PILOT ASSEMBLY COMPLETE NAT 13 R 4582 GLASS SIDE 2 REQUIRED INCLUDES ITEM 32 14 R 4581 GLASS FRONT 37 CI 338 LOG SUPPORT ASSEMBLY 15 CI 269 GLASS FRAME ASSEMBLY 38 CI 025 AIR SHUTTER TOP 16 R 2708 PIEZO IGNITOR 39 R 3758 AIR SHUTTER ADJUSTING SCREW 17 CI 143 V
30. efully supervised when they are in the same room as the fireplace heater Clothing or other flammable material should not be placed on or near the fireplace heater Surveillerles enfants Garder les v tements les meubles l essence ou autres liquides vapeur inflammables lin de l appareil Due to high surface temperatures keep children clothing and furniture away The glass front or any part removed for servicing the appliance must be replaced prior to operating the appliance Work should be done by a qualified service person Keep burner and control compartment clean Installation and repair should be done by a QUALIFIED SER VICE PERSON The fireplace heater should be inspected before use and at least annually by a qualified service person More frequent cleaning may be required due to excessive lint from carpeting bedding material etc It is imperative that control compartments burners and circulating air passageways of the fireplace heater be kept clean Page 2 S assurer que le br leur et le compartiment des commandes sont propres Voir les instructions d installation et d utilisation qui accompagnent l appareil DO keep the appliance area clear and free from combustible material gasoline and other flammable vapors and liquids DO examine burners periodically Clean and replace damaged parts CAUTION The glass used in your heater is a special high temperature ceramic glass If the glass is cracked or damaged in any wa
31. f straight vent pipe before an elbow is used Use of 45 elbows is recommended Uninsulated single wall metal pipe shall not be used outdoors in cold climates for venting gas utilization equipment Ventilation and Combustion Air Fireplace heaters shall be installed in a location in which the facilities for ventilation permit satisfactory combustion of gas and proper venting under normal conditions In buildings of conventional frame brick or stone construction without tight storm windows and doors infiltration is normally adequate to provide for combustion and draft hood dilution Where appliances are installed in a confined space within a building the building being of unusually tight construction air for combustion and ventilation must be obtained directly from outdoors or from such spaces that freely communicate with the outdoors Under these conditions the confined space shall be provided with two permanent openings one near the top of the enclosure and one near the bottom each opening shall have a free area of not less than one square inch 6 5cm per 1 000 BTU s 3KW of total input The draft hood must be in the same atmospheric pressure zone as the combustion air inlet to the appliance and shall be so located so that the relief opening is accessible for checking vent operation R 3450 Gas Supply Figure 11 Check all local codes for requirements especially for the size and type of gas supply line required Recommended Ga
32. hecked for leaks by the installer This should be done with a soap solution watching for bubbles on all exposed connections and if unexposed a pressure test should be made Never Use an Exposed Flame to Check for Leaks Appliance must be disconnected from piping at inlet of control valve and pipe capped or plugged for pressure test Never Pressure Test With Appliance Connected Control Valve Will Sustain Damage A gas valve and ground joint union should be installed in the gas line upstream of the gas control to aid in servicing It is required by the National Fuel Gas Code that a drip line be installed near the gas inlet This should consist of a vertical length of pipe tee connected into the gas line that is capped on the bottom in which condensation and foreign particles may collect R 3450 FOR TEST GAGE GAS SUPPLY PIPING 1 8 NPT PLUGGED _ T GAS VALVE nie GROUND JOINT UNTO GAS SUPPLY INLET I 3 76nm 1 8 NPT PLUGGED HOLE MINIMUM FOR TEST GAGE i gi Method of Installing A Tee Fitting Sediment Trap MANUAL SHUT OFF VALVE Figure 11 Pressure Testing of the Gas Supply System 1 To check the inlet pressure to the gas valve a 1 8 3mm N P T plugged tapping accessible for the test gauge connection must be placed immediately upstream of the gas supply connection to the appliance 2 The appliance and its individual shut
33. hen you install a vented fireplace heater into a masonry chimney you must follow these steps 1 The chimney must be lined and sized properly Most masonry chimneys are over sized and absorb too much heat to be considered a proper vent If you have any doubts line the chimney with the right size liner If it s unlined you must line it 2 Use an insulated liner when the chimney is on the outside three sides exposed to the weather and there is no clay liner in the chimney The insulation will help keep the flue gases warmer Page 9 Insulated Vent Enclosure Figure 12 Vented fireplace heaters installed with the vent going directly to the outside and above the eaves can cause poor venting The cold pipe will have a delay in proper venting and cause the fireplace heater to shut off by the vent safety switch To prevent delayed venting as well as condensation of flue products an insulated enclosure is recommended Use type B 4 102mm diameter vent pipe and maintain at least aone inch 25mm clearance to combustibles Use metal thimble to protect vent pipe as it passes through combustibles I MORE THAN 10 HEIGHT ABOVE ANY ROOF SURFACE WITHIN 10 10 HORIZONTALLY N A 2 MIN sn Rita hh 3 MIN E 3 g E Li lee a NOTE MAINTAIN CLEARANCE INSULATED VENT i
34. inges on thermopile Clean and or the thermopile Follow lighting instructions carefully adjust pilot for maximum flame impingement ea 5 The pilot and main burner extinguish while in operation Ensure that the thermopile connection at the gas valve is tight a No LP Propane in tank 3 Pilot burning no gas to burner valve knob ON on off switch Check LP Propane tank Refill fuel tank ON b Bad thermopile a On Off switch wall switch or wires defective Replace if necessary Check on off switch and wires for proper connections Place c Improper vent cap installation jumper wires across terminal at switch if burner comes on Check for proper installation and freedom from debris or replace defective switch If OK place jumper wires across blockage switch wires at gas valve if burner comes on wires are faulty or 6 Glass soots connections are bad b Thermopile may not be generating sufficient milli voltage If the pilot flame is not close enough physically to the thermopile adjust the pilot flame b Be sure the wire connections from the thermopile at the gas valve terminals are tight and the thermopile is fully inserted into the pilot bracket 7 Flame lifts off main burner a Insufficient oxygen being supplied a Flame impingement on logs Adjust the log set so that the flame does not excessively impinge on it Improper air shutter adjustment Adjust the air shutter Check the thermo
35. irebox Grasp bottom of glass frame pull forward until bottom of glass frame is removed from glass frame guide and pull downward until glass frame is removed from glass frame support top 6 Vacuum burner compartment especially around orifice primary air openings 7 Grasp bottom of glass frame push upward and insert glass frame into glass frame support top push inward and insert glass frame into glass frame guide 8 Attach two door latches to bottom of firebox 9 Ignite pilot See Lighting Operating Section of Manual 10 Operate the main burner and visually check to make sure the flame pattern appears similar to the pictorial illustration shown for main burner flame pattern Figure 15 If it appears abnormal call a service person un amp ND R 3450 BE FOR YOUR SAFETY READ BEFORE LIGHTING EE WARNING If you do not follow these instructions exactly a fire or explosion may result causing property damage personal injury or loss of life This appliance has a pilot which must be lighted by hand When lighting the pilot follow these instructions exactly BEFORE LIGHTING smell all around the appliance area for gas Be sure to smell next to the floor because some gas is heavier than air and will settle on the floor WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neigh bor s phone
36. is removed from glass frame support top frame is removed from glass frame guide and pull downward until 6 Place glass frame assembly onanon abrasive surface The exterior glass frame is removed from glass frame support top of the glass frame assembly should be facing the non abrasive 4 Remove logs from interior of firebox Remove all protective surface packaging from logs and interior of firebox e 7 Remove the 6 screws and 6 nuts on the glass frame assembly 5 Align the two rear pins on the base with the two alignment holes on 8 Remove the 2 1 x 13 3 4 divider brackets from the glass f 3 glass frame the underside of the rear log Place the rear log onto the two rear assembi pins on the base 9 R A ket that i b asi he glass fi d 6 Align the two front pins on the base with the two alignment holes ERGO VE tee Lat 1s 10 SE repiaced on ISS O ou ah on the underside of the front log Place the front log onto the two front flange on inner body Clean the glass frame and front flange front pins on the base on inner body before the new gasket is attached 7 Align the two alignment holes on the underside of the top log with 10 Remove the backing material from the gasket the alignment pins on the top of front log Place the top log onto the 11 Place the gasket around each opening in the glass frame and around two pins on the front log the front flange on inner body R 3450 Page 13 12 Replace and attach the 2 1 x 13 3 4 divider bracket
37. ite main burner turn the control knob on the gas valve from the PILOT position to the ON position Turn the ON OFF REMOTE switch from the OFF position to the ON position The additional green wire and red wire which are stripped and bare are not used Operation of ON OFF REMOTE Switch with Accessories 750 Millivolt Wall Thermostat GWSG T Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wall thermostat Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Set the wall thermostat to the desired temperature It is important to use wire of a gauge proper for the length of the wire RECOMMENDED WIRE GAUGES Maximum Wire Length Gauge 1 to 10 18 10 to 25 16 25 to 35 14 Wall Switch FWS 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wall switch Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Pivot the rocker switch on the FWS 1 to the ON position Battery Operated Remote Control FRBC 1 and FRBTC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the remote receiver that is a component in the FRBC 1 and FRBTC 1 Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Follow instructions in the FRBC 1 and FRBTC 1 to complete installation Note If batteries fail in FRBC 1 or FRBTC 1 and immediate heat is desi
38. itial paint curing may deposit a slight film on the glass It is therefore recommended that the glass be cleaned two or three times with a non abrasive household cleaner and warm water we recommend gas fireplace glass cleaner After that the glass should be cleaned two or three times during each heating season depending on the circumstances present R 3450 General Glass Information Only glass approved for use in Empire Comfort Systems Inc fireplaces may be used for replacement The glass replacement should be done by a licensed or qualified service person WARNING 1 The use of substitute glass will void all product warranties Grasp bottom of glass frame push upward and insert glass frame into glass frame support top push inward and insert glass frame into glass frame guide 9 Attach two door latches to bottom of firebox 10 Installation of logs is completed Warning Failure to position the parts in accordance with this 2 Care must be taken to avoid breakage of the glass diagram or failure to use only parts specifically approved with this 3 Undernocircumstances should this appliance be operated without the appliance may result in property damage or personal injury glass front or with a broken glass front Replacement of the glass with gasket as supplied by the manufacturer should be done by a qualified Avertissement Risque de dommages ou de blessures si les pi ces ne service person sont pas install es conform
39. off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 5kPa 3 The appliance must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 5kPa Attention If one of the above procedures results in pressures in excess of 1 2 psig 14 w c 3 5kPa on the appliance gas valve it will result in a hazardous condition Checking Manifold Pressure Both Propane and Natural gas valves have a built in pressure regulator in the gas valve Natural gas models will have a manifold pressure of approximately 3 5 w c 871kPa for maximum input or 1 7 w c 423kPa for minimum input at the valve outlet with the inlet pressure to the valve from a minimum of 5 0 w c 1 245kPa for the purpose of input adjustment to a maximum of 10 5 w c 2 615kPa Propane gas models will have a manifold pressure approximately 10 0 w c 2 49kPa for maximum input or 5 9 w c 1 469kPa for minimum input at the valve outlet with the inlet pressure to the valve from a minimum of 11 0 w c 2 739kPa for the purpose of input adjustment to a maximum of 13 0 w c 3 237kPa A 1 8 3mm N P T plugged tapping accessible for test gauge connection is located on the outlet side of the gas control Liner and Insulated Liner W
40. ou de tour autre appareil POUR VOTRE SECURITE Que faire si vous sentez une odeur de gaz Ne pas tenter d allumer d appareil Ne touchez aucun interrupteur Ne pas vous servir des t l phones se trouvant dans le b timent o vous vous trouvez Evacuez la pi ce le batiment ou la zone Appelez imm diatement votre fournisseur de gaz depuis un voisin Suivez les instructions du fournisseur Si vous ne pouvez rejoindre le fournisseur de gaz appelez le service dos incendies Page 1 Introduction Always consult your local Building Department regarding regulations codes or ordinances which apply to the installation of a vented fireplace heater Instructions to Installer 1 Installer must leave instruction manual with owner after installation 2 Installer must have owner fill out and mail warranty card supplied with heater 3 Installer should show owner how to start and operate heater and thermostat WARNING Any change to this fireplace heater or its controls can be dangerous Any safety screen or guard removed for servicing a fireplace heater must be replaced prior to operating the fireplace heater General Information This appliance is design certified in accordance with American National Standard Canadian Gas Association Standard ANSI Z21 88 1998 and CSA 2 33 M98 by the American Gas Association and Canadian Gas Association as a Vented Fireplace Heater and must be installed according to these instructions
41. pile with a millivolt meter Take the reading a at TH TP amp TP terminals of the gas valve The meter should read E Check to make sure vent cap is installed properly and free of 325 millivoltsminimum while holding the valve knob depressed debris Make sure that vent system joints are tight and have no the pilot position with the pilot lit and the ON OFF switch in the leaks OFF position Replace the faulty thermopile if the reading is Check to make sure that no material has been placed at the below the specified minimum burner base PLEASE NOTE When ordering parts it is very important that part number and description of part coincide How To Order Repair Parts Parts can be ordered only through your service person or dealer For best results the service person or dealer should order parts through the distributor Parts can be shipped directly to the service person dealer All parts listed in the Parts List have a Part Number When ordering parts first obtain the Model Number from the name plate on your equipment Then determine the Part Number not the Index Number and the Description of each part from the following appropriate illustration and list Be sure to give all this information Heater Model Number Part Description Heater Serial Number Kind of Gas Propane or Natural Part Number Do not order bolts screws washers or nuts They are standard hardware items and can be purchased at any local hardwar
42. r signal to go into immediate action Do not operate electric switches light matches use your phone Do not do anything that could ignite the gas Get everyone out of the building vehicle trailer or area Do that IMMEDIATELY Close all gas tank or cylinder supply valves LP Gas is heavier than air and may settle in low areas such as basements When you have reason to suspect a gas leak keep out of basements and other low areas Stay out until firefighters declare them to be safe Use your neighbor s phone and call a trained LP Gas service person and the fire department Even though you may not continue to smell gas do not turn on the gas again Do not re enter the building vehicle trailer or area Finally let the service man and firefighters check for escaped gas Have them air out the area before you return Properly trained LP Gas service people should repair the leak then check and relight the gas appliance for you NO ODOR DETECTED ODOR FADE Some people cannot smell well Some people cannot smell the odor of the chemical stench put into the gas You must find out if you can smell the odorant in propane Smoking can decrease your ability to smell Being around an odor for a time can affect your sensitivity or ability to detect that odor Some times other odors in the area mask the gas odor People may not smell the gas odor or their minds are on something else Thinking about smelling a gas odor can make it easier
43. re 8 E Inserting firebox into partially completed assembly Figure 9 F Placing top on unit Refer to Figure 5 the leg pads will have the letter A and B stamped into the metal Place leg pad A and leg pad B at the bottom of each casing side Leg pad A attaches to the front of the casing side right and to the rear of the casing side left Leg pad B attaches to the rear of the casing side right and to the front of the casing side left Position the 3 4 flange on the leg pad against the 2 locator dimples on the casing side The 3 4 flange must be facing upward toward the top louver openings on the casing side Attach the two rear leg pads to the casing sides with 2 3 8 bolts Attach but do not completely tighten the two front leg pads to the casing sides with 2 3 8 bolts Attention The front leg pads can be adjusted to provide a snug fit between the casing front and the casing sides Attach 4 leveling bolts to the bottom of the 4 legs Align the 3 8 hole at the top of the leg with the 3 8 hole in the leg pad Attention For proper positioning of the leg to the leg pad the 2 1 1 2 top edges of the leg must be placed flush and parallel to the 2 edges on the leg pad Attach leg to leg pad by inserting 1 1 bolt through the leg pad and into the leg secure bolt with 1 4 nut Insert 2 3 8 bolts into the 2 holes on the edges of the casing sides The bolts should only be threaded half wa
44. re harness onto 2 1 4 male tabs on vent safety switch which is located on the side of draft diverter Page 8 lt 7 7 SWITCH BOX ATTACH TO TH TP m AND TH TERMINALS ON GAS VALVE Venting 1 Flue pipe must be as large as the flue collar on the draft diverter 2 Maintain an upward slope of at least 1 4 inch 6mm per foot of horizontal run 3 Run flue pipe as directly as possible with a minimum of elbows 4 Flue pipe should extend through the wall of a chimney to be flush with inner wall 5 Flue pipe must be adequately supported by metal straps 6 Single wall vent pipe may be attached directly to the draft hood of the fireplace heater when a clearance of 2 1 2 inches 64mm is maintained between the single wall vent pipe and the combustible wall of the room in which the fireplace heater is located Use double wall vent pipe for clearances less than 2 1 2 inches 64mm to combustibles 7 For flue pipe running through walls and roof use B 1 1 inch 25mm clearance to combustibles vent pipe 8 Chimneys should extend at least 2 feet 6m above the roof and above any object or nearby building within 10 feet 3m 9 Open tees should not be used in the flue pipe 10 Appliance must not be connected to a chimney flue that is servicing a separate solid fuel burning appliance For proper venting do not attach a 90 elbow directly to draft diverter If possible attach 2 feet 6m o
45. red turn the ON OFF REMOTE switch on wiring chase from the REMOTE position to the ON position Page 11 Electric 120 volt Operated Remote Control FREC 1 Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the wires on remote receiver that is a component in the FREC 1 Turn the ON OFF REMOTE switch on the wiring chase to the REMOTE position Follow instructions in the FREC 1 to complete installation Note If electric 120 volt fails in FREC 1 and immediate heat is desired turn the ON OFF REMOTE switch on wiring chase from the REMOTE position to the ON position Wiring of ON OFF REMOTE Switch with 750 Millivolt Wall Thermostat Accessory and Another Accessory Connect the green and red stripped and bare wires on the ON OFF REMOTE switch wire harness to the 750 millivolt wall thermostat AND to the remote receiver that is a component in the FRBC 1 FREC 1 OR to the FWS 1 wall switch 1 Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the GREEN stripped and bare wire from the ON OFF REMOTE wire harness 2 Connect 1 wire from the 750 millivolt wall thermostat and 1 wire from appropriate accessory to the RED stripped and bare wire from the ON OFF REMOTE wire harness Note When the appliance is in the MANUAL mode and the batteries fail in the FRBC 1 or if the electric 120 volt fails in the FREC 1 and immediate heat is desired
46. s Pipe Diameter Pipe Length Schedule 40 Pipe Tubing Type L Feet Inside Diameter Outside Diameter Nat LP Nat LP 0 10 1 2 3 8 1 2 3 8 1 3 cm 1 0 cm 1 3 cm 1 0 cm 10 40 1 2 1 2 5 8 1 2 1 3 cm 1 3 cm 1 6 cm 1 3 cm 40 100 1 2 1 2 3 4 1 2 1 3 cm 1 3 cm 1 9 cm 1 3 cm 100 150 3 4 1 2 7 8 3 4 1 9 cm 1 3 cm 2 2 cm 1 9 cm Note Never use plastic pipe Check to confirm whether your local codes allow copper tubing or galvanized Note Since some municipalities have additional local codes it is always best to consult your local authority and installation code The use of the following gas connectors is recommended ANS Z21 24 Appliance Connectors of Corrugated Metal Tubing and Fittings ANS 221 45 Assembled Flexible Appliance Connectors of Other Than All Metal Construction The above connectors may be used if acceptable by the authority having jurisdiction Consult the current National Fuel Gas Code ANSI Z223 1 CAN CGA B149 1 or 2 installation code Installing a New Main Gas Cock Each appliance should have its own manual gas cock A manual main gas cock should be located in the vicinity of the unit Where none exists or where its size or location is not adequate contact your local authorized installer for installation or relocation Compounds used on threaded joints of gas piping shall be resistant to the action of liquefied petroleum gases The gas lines must be c
47. s onto the glass frame assembly with the 6 screws and 6 nuts from Step 7 13 Grasp bottom of glass frame push upward and insert glass frame into glass frame support top push inward and insert glass frame into glass frame guide 14 Attach two door latches to bottom of firebox 15 Replace casing front onto outer casing 16 Replace casing top onto outer casing 17 Replacement of gasket on glass frame and front flange on inner body is completed Operating Guidelines Before operating this heater please review the safety warnings pages at the beginning of this manual and those precautions and warnings listed below 1 Know what type of ignition system this model has standing pilot and follow the applicable SAFETY and LIGHTING instructions 2 Check to ensure there are no gas leaks If you are unsure turn gas off to the heater and call a service person or your gas utility CAUTION Clothing or other flammable material should not be placed on or near the appliance WARNING Children and adults should be alerted to the hazard of high surface temperature and should stay away to avoid burns or clothing ignition Young children should be carefully supervised when they are in the same room as the appliance 3 Tampering is DANGEROUS and voids all warranties Any component that is found to be faulty must be replaced with an approved component Initial Lighting Figure 21 Upon completing the gas line or turning the gas valve
48. t can cover up the LP Gas odor Do not try to light pilot lights perform service or make adjustments in an area where the conditions are such that you may not detect the odor if there has been a leak of LP Gas Odor fade due to oxidation by rust or adsorption on walls of new cylinders and tanks is possible Therefore people should be particularly alert and careful when new tanks or cylinders are placed in service Odor fade can occur in new tanks or reinstalled old tanks if they are filled and allowed R 3450 to set too long before refilling Cylinders and tanks which have been out of service for a time may develop internal rust which will cause odor fade If such conditions are suspected to exist a periodic sniff test of the gas is advisable If you have any question about the gas odor call your LP gas dealer A periodic sniff test of the LP gas is a good safety measure under any condition If at any time you do not smell the LP Gas odorant and you think you should assume you have a leak Then take the same immediate action recommended above for the occasion when you do detect the odorized LP Gas If you experience a complete gas out the container is under no vapor pressure turn the tank valve off immedi ately Ifthe container valve is left on the container may draw in some air through openings such as pilot light orifices If this occurs some new internal rusting could occur If the valve is left open then treat th
49. the pilot light will be shut down Page 14 VARIABLE REGULATOR Figure 21 Maximum and Minimum Input The gas valve on the appliance allows the input to adjust between a maximum input of 30 000 Btuh for Natural gas and Propane gas to a minimum input of 19 500 Btuh for Natural and 22 000 Btuh for Propane Please be advised the maximum input provides the greatest amount of yellow flame and ember glow on the log set The minimum input substantially decreases the yellow flame and ember glow on the log set Maintenance amp Service Instructions IMPORTANT Turn off gas before servicing appliance It is recommended that a competent service technician perform these check ups at the beginning of each heating season DONOT put anything around the heater that will obstruct the flow of combustion and ventilation air See clearances DO examine venting system periodically Clean and replace dam aged parts Examinations should be made at the start of the heating season and also in mid heating season under average conditions e Clean Burner and Control Compartment Keep the control compartment logs and burner areas surrounding the logs clean by vacuuming or brushing at least twice a year Cleaning Procedure 1 Let the unit cool if it has been operating Shut off gas supply Lower valve cover on firebox Release two door latches at bottom of f
50. turn the ON OFF REMOTE switch on wiring chase from the REMOTE position to the ON position Manual Operation 1 Turn ON OFF REMOTE switch on wiring chase to REMOTE position 2 Turn wall thermostat OFF 3 Turn accessory FRBC 1 FREC 1 or FWS 1 ON Appliance is now in the manual mode You must turn the appliance ON or OFF with appropriate accessory Wall Thermostat Operation 1 Turn the ON OFF REMOTE switch on wiring chase to REMOTE position 2 Turn accessory FRBC 1 FREC 1 or FWS 1 OFF 3 Turn wall thermostat ON and set appropriate temperature Wall thermostat will cycle the appliance ON and OFF Installation of Remote Receiver Figure 17 1 Attach from left to right the slide on cover plate onto the remote receiver ON will be to the top and OFF will be to the bottom on the slide on cover plate 2 Push the receiver slide button onto the receiver slide switch Reverse installation of the slide button if it is off center 3 Attach velcro loop on the left side of the valve cover support 4 Attach velcro hook onto remote receiver The word TOP on the remote receiver should be to the top when installed onto valve cover support 5 Attach velcro hook on remote receiver onto velcro loop on valve cover support ATTACH VELCRO TO REMOTE z gt VALVE COVER BRACKET RECEIVER Figure 17 Page 12 Wiring Diagram Figure 18 REMOTE CONTROL RECEIVER THERMOSTAT CONTR LE DISTANCE DU R CEPTEUR
51. vided in hardware package 6 Attach fan control with bracket onto the wire channel by using 2 8 x 1 4 screws provided in hardware package 7 Route wires from fan control and ON OFF REMOTE switch within wire channel 8 When facing the rear of the appliance align and insert fan control with bracket into 1 3 8 x 2 opening on the left side of the rear cover 9 Attach wire channel to rear cover by using 4 hex head screws removed in Step 4 Refer to Installation of Wire Channel Assembly Page 8 10 Insert AUTO OFF ON switch into rectangular notch on valve bracket Be sure to insert AUTO OFF ON switch with letters words upright See wiring diagram Attach 1 4 push on terminal from blue wire on the fan control to the AUTO top tab on the switch 12 Attach 1 4 push on terminal from black wire to the OFF middle tab on the switch 13 Attach 1 4 push on terminal from white wire on the fan control to the ON bottom tab on the switch 14 Installation of optional CIB 2 blower is completed 1 Fan Control The fan control is a non adjustable automatic type The fan control will require between 5 and 10 minutes of main burner operation before the fan control closes and activates the blower The blower will continue to run between 5 and 10 minutes after the main burner shuts off before the fan control opens and deactivates the blower Page 20 OPTIONAL BLOWER CIB 2 Vented Fireplace Heater CIBV 30 Wiring
52. y it should be replaced only with a complete glass frame assembly from Empire See parts list on Page 18 for ordering DO NOT use this heater if any part has been under water Immediately call a qualified service technician to inspect the heater and to replace any part of the control system and any gas control which has been under water Ne pas se servir de cet appareil s il a t plong dans l eau compl tement ou en partie Appeler un technicien qualifi pour inspecter l appareil et remplacer toute partie du syst me de contr le et toute commande qui ont t plong s dans l eau Under no circumstances should any solid fuels wood coal paper or cardboard etc be used in this appliance R 3450 SAFETY INFORMATION FOR USERS OF LP GAS Propane LP Gas is a flammable gas which can cause fires and explosions In its natural state propane is odorless and colorless You may not know all the following safety precau tions which can protect both you and your family from an accident Read them carefully now then review them point by point with the members of your household Someday when there may not be a minute to lose everyone s safety will depend on knowing exactly what to do If after reading the following information you feel you still need more informa tion please contact your gas supplier LP GAS WARNING ODOR If a gas leak happens you should be able to smell the gas because of the odorant put in the LP Gas That s you
53. y into the holes in order to allow for clearance when the casing back is attached to the casing sides Refer to Figure 6 the rear cover has 4 keyholes for attachment to the casing sides Stand the casing sides on the floor with the 2 bolts attached half way into the edges of the rear cover positioned at the rear The large diameter holes in the keyholes of the rear cover will be toward the floor Working with one casing side at a time place the large diameter holes in the keyholes over and behind both of the bolts at the same time Push downward on the rear cover to lock the keyholes into position behind the bolts Finish tightening both bolts to secure rear cover to casing side Repeat this procedure to secure rear cover to the second casing side Page 5 REAR COVER RIGHT SIDE ITA LEFT SIDE SE N se NS et N ET Nu Y N BI N Sx c amp N x o NS LIGN EDGES F LEG FLUSH ITH LEG PAD Sea BOLT 4 REQUIRED 4 REQUIRED Place the window into the casing front Attach the top of the window to the casing front with 1 1 4 washer and 1 3 4 bolt Place the 1 5 8 x 3 4 retaining tab into the locator notch on the bottom of the casing front Attach the bottom of the window to the casing front by inserting 1 3 8 bolt through retaining tab and into locator notch 10 Attach the 4 1 1 4 x 1 2 retaining tabs to the casing
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