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Emerson NGA 2000 Computer Accessories User Manual

1. Manufacturing and service data ofthe control module and the analyzer modules Diagnostic menus Error messages of the control 6 3 p 25 to 43 module software and of the analyzer modules software Other module diagnostic not available at the moment menus reserved for error messages of none NGA modules software Listing of all modules 3 Overview of all modules Jii 6 5 p 45 connected to the platform i or the MLT analyzer 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 1 Structure of chapter six The structure of chapter six is analogous to the structure of chapter five At the begin of any chapter you will find the way to a certain submenu of the software starting from the line Expert controls and set up in the Main Menu The way will be described with the software catchwords that you have to enter one after another to reach the corresponding submenu At the end of the catchword listing you will find the illustration of the LCD screen After that you can read the set up instructions and explanations containing further menu pictures if necessary Example You want to optimize the converter efficiency Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l NOXx converter efficiency l CLD 95 0 ppm NOx converter efficiency Converter temperature 362 0 C Converter set point 360 0 C Capillary pressure 340 0
2. Diagnostic menus l Control module diagnostics CLD Control Unit Diagnostics Software error code 1 no error Last software error message And In the menu Control Unit Diagnostics you can find software error messages of the control module If such messages are available you can act in the following way 1 Make a note of the error messages 2 Reset the message e Press the ENTER key or the key in the line Edit to reset e Set up Reset with the T key or the J key and confirm it with the ENTER key The error messages will disappear if the reason is not existing any longer e If the error messages keep displayed 3 System reset e Change to the menu System Reset with the F3 key REBOOT e Press the ENTER key or the key in the line System reset to reboot see 6 1 5 p 6 14 4 Check the error messages e Go again to the menu Control Unit Diagnostics e If the error messages are still existing contact your customer service please e f the error messages are disappeared you should set up the report status again Set up Report in the line Edit to reset 6 26 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 Diagnostic Menus Analyzer Module Diagnostics Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l CLD 95 0 ppm Analyzer Diagnostics Power supply voltages Primary variable parameters Physical Me
3. 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 3 5 1 1 Analyzer Module Set up Calibration Calibration Gas List Main Menu Expert controls and set up l Analyzer module set up l Calibration gas list CLD Calibration Gas List Zero gas range 1 NO Span gas range 1 NOx Span gas range 1 Zero gas range 2 NO Span gas range 2 NOx Span gas range 2 Calibration In the menu Calibration Gas List you can set up the desired zero and span gas values for all ranges On the first menu page you will find the parameters of range 1 and 2 on the second page you will find the parameters of range 3 and 4 You can reach the second menu page with the F3 key MORE Via the menu line Calibration you can change to the menu Zero span calibration where you can start zeroing and spanning see next page Set up parameters Select the line of variables you want or the menu line Calibration with the T key or the 4 key Select the parameter or change to the menu Zero span calibration with the ENTER key or the key Select any digit with the key or the key and adjust a new value with the T key or the 4 key Options zero gas 0 00 ppm up to the end of range value Options span gas 0 00 ppm up to 120 of the end of range value You can set up the end of range values in the menu Range Settings see 5 1 6 p 5 16 Confirm the new value with the ENTER key or canc
4. Calibration status READY as often as necessary If i jf li Toe aa STANDBY until the line Range and Measurement mode NOx functional control will Ozonator status On Ozonator power Enabled appear white on black 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 11 CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power LOCA ESCAPE CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power LOCA ESCAPE 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled 95 0 ppm 4 250 0 ppm AUTO 4 READY STANDBY NOx On Enabled NGA 2000 Choose the parameter Press Set up the range and functional control you want i Pay attention to the note at p 4 14 Press t or Y as often as necessary to se
5. 20 NGA 2000 90003749X 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 2 3 Service Menus Control Module History Main Menu Technical level configuration l Service menus l Service history l Control module history l CLD 95 0 ppm Control Module Service History Manufacturing date 16 11 1997 In service date 16 11 1997 Last service date 08 39 55 09 Feb 1998 List notes Add service date In the menu Control Module Service History you will find the manufacturing date of the control module and the date since the control module is in service Besides you can find the last service date in the corresponding line After service is done you can set up a new service date with the function Add service date The new date will appear in the line Last service date after you will have changed to the single component display Set up parameters Select the line In service date the line List notes or the line Add service date with the 4 key or T key Press the ENTER key or the key to select the variable to start the function or to change to the submenu Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Menu line List notes Via the line List notes you can change to the submenu Control Unit Service notes where yo
6. CLD 95 0 ppm Date and Time ime display format am pm 24 Hrs Network updating Enabled Minutes 0 Hours 12 Entered as 24Hrs format Day 21 Month 2 Year 1998 Current time 13 48 20 21 Feb 1998 In the menu Date and Time you can set up the date and the time of the control module platform or MLT analyzer You will find the same menu via the Expert controls and set up menus see 5 4 1 p 5 49 Line of variables Time display format am pm In this line you can decide if the time of the control module should be displayed in the 12 hours format or in the 24 hours format Line of variables Network updating Select Enabled if you want that all modules combined with the platform or MLT analyzer can use the date and time setup of the control module Else select Disabled Set up a new date or time 1 Press the ENTER key or the key in the line Minutes Hours Day Month or Year to select the corresponding number 2 Select any digit with the key or the gt key and adjust a new value with the T key or the 4 key e Options Minutes 0 to 59 Hours 0 to 23 Day 1 to 28 30 31 depending on the month selected Month 1 to 12 Year 1996 to 2035 3 Press the F4 key to set the new date or time The new adjustment will appear in the line Current time The display in this line will be refreshed every five second 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 11 6 1 4
7. Current measurement parameters CLD Current measurement parameters Analyzer gas measured Measurement range number Range change control Linearization mode Analyzer operational state Analyzer alarm state Alarms reported CLD Current measurement parameters Response time Bypass flow Capillary pressure Detector temperature 95 0 ppm NOx 3 LOCAL Disabled STANDBY NORMAL FAILURE 95 0 ppm 3 0s 1100 ml min 340 hPa 0 5C In the menu Current measurement parameters you can control the status of the CLD analyzer module With the F3 key MORE you can change to a further menu page of this menu With the F2 key ESCAPE you can always go back to the main menu From the second menu page you can return to the first with the F4 key MORE or the lt key In the menu Current measurement parameters you will only find status informations You cannot change the setups there If you want to modify some parameters you have to change to the menu Basic Controls see chapter 4 or to the menu Analyzer module set up see chapter 5 1 resp Expert analyzer controls see chapter 5 5 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 Basic Controls In the chapter Basic Controls you will find the most important functions to set up your CLD analyzer module via an NGA front panel 1 Measurement p 4 3pp Chapt
8. Measurement range number Range 1 factors Range 2 factors Range 3 factors Range 4 factors Select the range you want in the line Measurement range number and change via the line Range 1 2 3 4 factors to the corresponding submenu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 57 CLD 95 0 ppm Range 3 Factors Zero offset AEN Span factor 0 002608716 Full scale range at calibration 100 0 ppm Measurement range number 3 Raw measurement signal Set up parameters Press the ENTER key or the gt key in the line Zero offset to select the parameter and set up 32700 resp 524000 with the T key or the J key You may select any digit with the key or the lt key Note The zero offset is about 32000 counts for the CLD software revision 2 2 1 16 bit D A transformer and about 520000 counts for the revision 2 3 20 bit D A transformer Confirm your setup with the ENTER key Go to the line Span factor with the J key Press the ENTER key or the key to select the parameter and set up 0 00015 with the arrow keys Confirm your setup with the ENTER key Notes You have to set up the factors for all ranges With the parameter Zero offset you will fix the zero value The changing of the zero offset will influence the signal immediately look at the headline With the parameter Span factor you will fix the signal at the span gas setpoint
9. Perhaps you can not read the display any longer if you use very extreme values It is not possible to load standard values via keyboard Lines of variables Beeper enable and Beeper frequency The functionality of these two lines is not available at the moment 5 48 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Line of variables Reading refresh rate In this line you can determine how often the display shall be built up in a certain time interval Options 1s to 60s Standard 1s Line of variables Drop out of menus after In this line you can decide if and after which time without front panel operations the display shall change from the current menu to the single component display e Options 10s 30s 1min 5min 10min 30min Never Date and time set up Press the ENTER key or the key in the line Date and time to change to the corresponding submenu CLD 95 0 ppm Date and Time ime display format am pm 24 Hrs Network updating Enabled Minutes 0 Hours 12 Entered as 24Hrs format Day 21 Month 2 Year 1998 Current time 13 48 20 21 Feb 1998 In the menu Date and Time you can set up the date and the time of the control module platform or MLT analyzer Line of variables Time display format am pm In this line you can decide if the time of the control module should be displayed in the 12 hours format or in the 24 hours format Line of variables Network updating
10. Range 4 lower limit 0 0 ppm Range 4 upper limit 250 0 ppm In the menu Range Settings you can set up the begin and the end of each range These values will only be limited by the setups in the line Minimum range resp Maximum range The concentrations of these lines are manufacturer s settings and cannot be changed by the customer Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 55 5 5 2 Expert Analyzer Controls Zero Span Calibration Main Menu Expert controls and set up l Expert analyzer controls l Zero Span calibration l CLD Zero span calibration Measurement range number 3 Zero gas concentration 0 0 ppm Span gas concentration 100 0 ppm Sample flow 1100 ml min Raw measurement signal 521590 Measurement gas NOx NO NOx toggle Status READY Result Calibration adjustment limits Disabled In the menu Zero span calibration you can set up and start the calibration of the analyzer The procedure and the menus are the same as described for the analyzer module in
11. Select Enabled if you want that all modules combined with the platform or the MLT analyzer can use the date and time setup of the control module Else select Disabled Set up a new date or time 1 Press the ENTER key or the key in the line Minutes Hours Day Month or Year to select the corresponding number 2 Select any digit with the key or the gt key and adjust a new value with the T key or the 4 key Options Minutes 0 to 59 Hours 0 to 23 Day 1 to 28 30 31 depending on the month selected Month 1 to 12 Year 1996 to 2035 3 Press the F4 key to set the new date or time The new adjustment will appear in the line Current time The display in this line will be refreshed every five second 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 49 5 4 2 System Set Up Display resolution Main Menu Expert controls and set up l System set up l Display resolution l CLD 95 0 ppm Display resolution Maximum total number of digits Digits after the decimal point In the menu Display resolution you can determine the number of digits for the display of the measured values These numbers do not alter the accuracy of measurement The adjustments are not valid for the analyzer module Set up parameters Select one of the two lines of variables with the J key or the T key Select the number with the ENTER key or the key Select the digit with the T
12. chapter 5 1 1 p 5 5 How to calibrate 1 Select the measurement range e Press the ENTER key or the key in the line Measurement range number to enter the parameter Select the range you want to calibrate with the T key or the 4 key and confirm it with ENTER The zero gas concentration and the span gas concentration of the range selected will appear in the corresponding lines automatically 2 Select the gas component Go to the line NO NOx toggle with the J key and select the gas component you want with the ENTER key or the key The component selected will appear in the line Measurement gas automatically 3 Zeroing e Change to the submenu Analyzer zero with the F3 key ZERO e Pay attention to the notes on the screen e Flow enough zero gas through the CLD e Wait for a stable signal look at the headline of the display Then start the zero gas calibration with the F3 key ZERO The running procedure will be the same as it is described detailed in chapter 4 2 1 of the basic controls p 4 22pp e Go back to the menu Zero span calibration with the F2 key or the lt key after the zero gas calibration will be done Messages on the display READY CAL OK 5 56 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 Spanning e Change to the submenu Analyzer span with the F4 key SPAN e Pay attention to the notes on the screen e Flow enough span gas through the CLD e Wait
13. e g CLD FID MLT AM are available in the menu SIGNALS The signals shown above will appear by using a CLD module as source module Select the signal with the ENTER key or the gt key The display will go back to the menu CONFIGURATION of RELAY OUTPUTS automatically The signal selected will appear in the line Signal name 4 Invert signal You can decide if the measurement signal should be inverted at the relay output This can be necessary to combine a failure with an alarm control Press the ENTER key or the key in the line Invert signal to select the parameter and adjust Enabled or Disabled with the T key or the J key Confirm the parameter selected with the ENTER key The last three lines of variables in the menu Configuration of relay outputs only display some adjustments of the relay output selected They are not available Signal comes from displays the source module selected for the current relay output Signal name displays the signal selected for the current relay output Actual state displays if the relay status of the current relay is On or Off 5 38 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 2 2 Auxiliary Module Controls Set up DIO module s Main Menu Expert controls and set up l Auxiliary module controls l Set up DIO module s l CLD 95 0 ppm DIO MODULE OUTPUTS D 1 Choose module Choose signal I
14. module DIO SIO or CVU There we have to select the NGA Control Module as the Source Module Control module then provides the signals for system valve V1 V16 For example the DIO Expert controls and set up Auxiliary module controls Set up DIO module s V DIO MODULE OUTPUTS Inputs Outputnumber DIOOUTNUMC Choose module Choose signal Invert output DISABLED DIOOUTINVC Module status NORMAL DIOMODSTAC Slot ID 1 DIOSLOTIDC Signal name SYS VALVE 1 DIOOUTSIGC Signal level OFF DIOOUTSTATC Signal comes from NGA Control Module DIOOUTSRCC There we have to e select Outputnumber e then choose NGA Control Module as module e then choose the wanted valve SYS VALVE x as signal Supplement 4 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration It is also possible to configure the DIO outputs via LON Variables i e SLTA adapter or AK protocol Therefore is the LON variable DIOOUT ENTRYSIG which corresponds to DIOOUTSIGC and evaluates enum values of ST1NAME enum values 0 19 or ST2NAME enum values 20 39 For digital output we have to setup variables in following order 1 DIOSLOTIDC 2 DIOOUTNUMC 3 DIOOUTSRCC 4 DIOOUT ENTRYSIG SYS VALVE 1 20 enum value in ST2NAME SYS VALVE 2 21 SYS VALVE 16 ooo For each needed system valve we have to repeat these appropriate selections It is also possible to distribute the s
15. ppm NOx MLT25 CH1 R2 45 00 Tne MLT25 CH3 R2 150 0 Masna MLT25 CH4 R2 20 00 aR NGA 2000 Assignation of the channel selected to position one Press Note The channel selected will appear at position one All the other channels will automatically appear one line below their last position Multi component display will appear with the changed sequence Note Now you can change to any available single component display The method is described in the last chapter 4 1 1 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 3 Measurement Range Setting ppm NOx ee Range 4 Sample press 340 hPa Detector temperature 05 C Mg 250 Block temperature 515C iy Converter temp 360C 7 D Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled NGA 2000 e Change to the main menu Press GE or e Change to the basic controls Press gt
16. 04 98 Calibration failure alarm Calibration failure error allowed Calibration time out Zero and span gas calibration of the ranges together or separately Enabling Disabling of the calibration adjustment limits Set up of the zero gas concentration of each range Set up of the NO and NO span gas concentration of each range 9 9 9 9 9 9 You can also set up all these parameters in the menus Calibration Gas List Calibration Parameters Response time delay parameters and Range Settings You can find the descriptions of these menus in the chapters 5 1 1 p 5 4 5 1 2 p 5 9 10 and 5 1 5 6 p 5 14 to 16 With the F4 key LAST of the menu Analyzer Parameter List you can change to the menu page Calibration Gases where you can set up the NO and NO span gas concentrations of each range This menu page is the same page you will reach by pressing the F3 key NEXT several times 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 25 5 1 10 Analyzer Module Set up Physical Measurement Parameters Main Menu Expert controls and set up l Analyzer module set up l Physical measurement parameters l CLD 95 0 ppm f Physical Measurements Sample capillary pressure 340 hPa Ozone supply pressure 1030 hPa Ozonator status ON Ozonator power Enabled Bypass flow 1100 ml min Converter temperature 360 C Sensor temperature 0 5C Block temperature 51 5 C Capillary flow rate 200 ml min Pressure lim
17. 2 Re initializing of the EPROM e If you press the F4 key you will update the EPROM data e Caution The analyzer will go back to the default values using this function After that you have to do a new start up completely 6 42 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 10 Diagnostic Menus No Converter Efficiency Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l NOx converter efficiency CLD NOx converter efficiency Converter temperature Converter set point Capillary pressure Measurement mode Measurement 95 00 ppm Last temperature reading 361 7 C Last measurement other mode 0 000 ppm In this menu you can optimize NOx converter efficiency 1 Set up the desired converter temperature set point e Press the ENTER key or the key to select the parameter e Select any digit you want to change with the lt key or the key and adjust a new value with the T key or the 4 key e Let the temperature stabilize 2 Apply a test gas e Apply a test gas and select NO or NO with the F3 key The component selected will appear in the line Measurement mode 3 Store the reading and the temperature e Press the F3 key NO NOx again after the reading will be stabilized The current signal and the actual converter temperature will be stored automatically and displayed in the line Last measurement resp Last temperature rea
18. 3 1 X 04 98 System Calibration The result of calibration for included AMs is displayed in an own menu page This can be achieved by softkey RESULTS from different menu pages of SYSCAL Calibration Results Change analyzer module Analyzer module SCMODULE Enabled for system cal SCCONTROL Successful zero span calibrated ranges 1 2 4 SCVALIDITY Zero Calibration failed on any analyzer module No SCRESULT1 Span Calibration failed on any analyzer module Yes SCRESULT2 Remember to run the calibration procedures as a test without actually to calibrate assert parameter Calibration Procedures in Test Mode to Yes It is also possible to switch for test purposes onto a specific gas of a specific module This possibility is located in menu Test procedures Expert controls and set up System Calibration Calibration Test Procedures Test procedures b d Test Procedures Gastest of specific module Sample Gas SCTESTGAS Timeout for gastest 0 no timeout 180s SCTIMEOUT Choose specific analyzer module Analyzer module MLT CH3 SCSTEPMOD 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 15 System Calibration Here we first choose the specific analyzer module and then we select at the parameter Gastest of specific module the required gas Each of the following types is possible SAMPLE GAS test mode deactivated ZERO GAS SPANGAS 1 SPANGAS 2
19. 3 MLT 3 1 X 04 98 NGA 2000 5 43 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 3 Auxiliary Module Set up Main Menu Expert controls and set up l Auxiliary module set up l CLD Auxiliary module set up Select any auxiliary module for set up In the menu Auxiliary module set up you can select any of the following types of micro processor controlled auxiliary modules 1 I O Module with three alarms 2 Autocal I O 3 Syscal I O If one of these auxiliary modules is available you will find its corresponding tag in a line of this menu If there exist more than eight of such modules you can change to another menu page with the F3 key Press the ENTER key or the key in the line where the tag of the module is displayed to change to the setup submenus of the corresponding I O board For further Informations please contact your customer service or look at the manual of the I O board 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 45 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 4 System Set Up Main Menu Expert controls and set up l System set up l System Set Up Front panel control Display resolution Auxiliary lines From the menu System Set Up you can change to several submenus to set up different parameters of the LCD and the single component display of the platform Scroll with the J key or the T key to
20. AMA AM5 SAMPLE GAS ZERO GAS SPANGAS 1 SPANGAS 2 SPANGAS 3 SPANGAS 4 This assigning procedure is to perform for all analyzer modules which should be included in system calibration To display the assigned valves and purge times for each AM we can push the softkey Overview If we want to exclude an AM from SYSCAL we can do this by entering an invalid valve We can watch in the display whether an AM is enabled for system calibration Attention Remember to assign a system valve to an output port Supplement 8 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration 3 2 Programming Calibration Sequences Beside the standard programs zero calibration and zero span calibration it is possible to run the system calibration in an user definable order of up to 40 steps The menu to set up this feature looks as follows Expert controls and set up System Calibration Calibration sequence programming Calibration Sequence Programming Step SCSTEP Choose specific analyzer module Select all analyzer modules Calibration procedure type Zero Cal SCCALTYPE1 Analyzer module MLT CH3 SCSTEPMOD Prgi 40 Prg11 20 Prg21 30 Prg31 40 For programming the sequence you must 1 select Step 2 select Calibration procedure type 3 select module Repeat this order for all program steps The programmable Calibration procedure types are 1 NOP n
21. Choose the measurement range number Press CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power ESCAPE CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power 95 0 ppm 250 0 ppm LOCAL 4 READY STANDBY 95 0 ppm 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled 95 0 ppm 3 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled NGA 2000 Select the range number Press 0 or 0 as often as necessary to select another range number Example Change from range 4 250 ppm to range 3 100 ppm Confirm the range selected Press Note If you don t want to set the new range number you can reactivate the former selection Press F2 ESCAPE and confirm it with ENTER Change to the main menu Press or 2 times un Note The range upper limit line 2 of the range select
22. If you enable a security code and forget it you will not have any possibility to enter the locked level How to record and to enable the security codes 1 Determination of the code number for the Basic controls standard 12345 e Go to the line Record basic level security code with the T key or the 4 key and change to the corresponding submenu with the ENTER key or the key see illustration on the next page e Alternative Press F2 Expert controls and set up standard 12345 e Go to the line Record expert level security code with the T key or the J key and change to the corresponding submenu with the ENTER key or the key menu page is analogous to the one of the basic level see illustration on the next page e Alternative Press F3 Technical level configuration standard 54321 e Go to the line Record technical level security code with the T key or the J key and change to the corresponding submenu with the ENTER key or the key menu page is analogous to the one of the basic level see illustration on the next page e Alternative Press F4 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 15 CLD 95 0 ppm Record basic level security code Press five softkeys in any order to define the code The actual code is represented by the order in which they are pressed and shown numerically below Press the left arrow key when you are done Actual
23. Line of variables Measurement mode If this line is selected Press the F4 key NO NOx to set up NO or NO as sample gas Lines of variables Ozonator power Ozonator status You can enable or disable the ozonator in the line Ozonator power The actual status will be displayed in the line Ozonator status automatically Menu line Zero Span calibration Via this line you can change to the menu Zero Span calibration where you can set up and start the calibration This menu will be described on page 5 56 chapter 5 5 2 You can also reach that menu with the F3 key CAL Line of variables Ranges with valid calibration In this line you will find the ranges with successful calibration results Menu line Physical Measurements Via this line you can change to the menu Physical Measurements where you will find some pressure results and temperature results of the CLD analyzer module This menu will be described on page 5 60 chapter 5 5 3 5 54 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 5 1 Expert Analyzer Controls Range Settings Main Menu Expert controls and set up l Expert analyzer controls l Range settings l CLD 95 0 ppm Range Settings Minimum range 10 0 ppm Maximum range 10000 ppm Range 1 lower limit 0 0 ppm Range 1 upper limit 10 0 ppm Range 2 lower limit 0 0 ppm Range 2 upper limit 25 0 ppm Range 3 lower limit 0 0 ppm Range 3 upper limit 100 0 ppm
24. Linearization parameters 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 13 5 1 5 Analyzer Module Set up Response Time Delay Parameters Main Menu Expert controls and set up l Analyzer module set up l Gas measurement parameters l Response time delay parameters l CLD 95 0 ppm Response time delay parameters Range 1 190 time Range 2 190 time Range 3 t90 time Range 4 t90 time LON update rate 10 per sec Output delay time 0 0s In the menu Response time delay parameters you can set up the response time tgo time of the analyzer for each range and the output delay of the signal Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables Range 1 2 3 4 t90 time The tgo time is defined as the time that has to run until the analyzer displays 90 of the current concentration after a jump in the concentration level Options 0 to 30 seconds for every range of a channel 5 14 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Line of variables LON update rate In this line you can set
25. Technical level configuration l Service menus l Manufacturing data l Analyzer module data l CLD 95 0 ppm Analyzer manufacturing data Analyzer module s n CLD1 Manufacturing date code Bench configuration code CLA low range Hardware revision number 1 0 Software revision number 2 3 Minimum range 10 0 ppm Maximum range 10000 ppm Diode s n block s n 0000 0000 Capillary 200 0 ml min In the menu Analyzer manufacturing data you will find the hardware revision number the software revision number and the serial number of the CLD analyzer module Besides you can set up some measurement parameters Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key e Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables Analyzer module s n Manufacturing date code Bench configuration code and Diode s n block s n The data in these lines are specific CLD analyzer module data They were set up by the manufacturer during the first startup procedure of the module A changing of these data will only be necessary if hardware setups or software setups will be changed Only specialists should change these parameters Note The serial number of your CLD
26. The changing of the span factor will influence the signal immediately look at the headline Conditions for the manual input of factors e Disabled has to be set up in the line Calibration adjustment limits of the menu Zero span calibration e SEPARATELY has to be set up in the lines Zero ranges and Span ranges of the menu Calibration Parameters see 5 1 2 p 5 9 Attention After the calibration with factors you have to calibrate with zero gas and span gas in the usual way 5 58 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Saving the factors You can store the actual zero offset and span factor with the F2 key STORE of the menu Range 1 2 3 4 Factors You will find the stored settings on the second menu page see next illustration You can change to the second menu page of the menu Range 1 2 3 4 Factors with the F4 key HISTORY CLD 95 0 ppm Range 3 Factors Manufacturer s settings Zero offset 0 000000 Span factor 0 000000 Stored settings Zero offset 0 000000 Span factor 0 000000 You can change the stored settings against the manufacturer s settings with the F3 key RSTR MN Restore the manufacturer s values The Zero offset and the Span factor of the first menu page will change according to the setups of the manufacturer s settings You can change the manufacturer s settings against the stored settings with the F4 key RSTR ST Restore the stored values
27. The Zero offset and the Span factor of the first menu page will change according to the setups of the stored settings 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 59 5 5 3 Expert Analyzer Controls Physical Measurements Main Menu Expert controls and set up l Expert analyzer controls l Physical Measurements l CLD 95 0 ppm Physical Measurements Bypass sample flow 1100 ml min Flow lower limit 200 ml min Flow upper limit 1500 ml min Sample pressure 340 hPa Ozone supply pressure 1030 hPa Sensor block temperature 0 5C In the menu Physical Measurements you can find some pressure results and temperature results of the CLD analyzer module Besides you can set up flow limits You can select the gas component with the F3 key NO NOx Set up parameters Select the line Flow lower limit or Flow upper limit with the T key or the J key Press the ENTER key or the key to select the parameter Select any digit with the key or the key and adjust a new value with the T key or the 4 key Options 200 to 2000 ml min for the lower limit sign changing with F4 0 to 2000 ml min for the upper limit Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables Bypass sample flow Sample pressure Ozone supply pressure and Sensor block temperature These are information lines They are not
28. and manufacturing service CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 340 hPa Detector temperature 05 C Mg 515C EMEND 360C 7 D 250 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled NGA 2000 e 4 2 1 9 Calibration Zeroing Change to the main menu Press GE or e Change to the basic controls Press Change to the submenu Analyzer zero Press GE CLD Analyzer zero Are you sure You must have zero gas flowing through the analyzer This control does NOT control any auto calibration module bound to this analyzer If you are sure press ZERO again now Press the left arrow key when you are done Calibration status Error message for last zero CLD Analyzer zero Are you sure You must have zero gas flowing through the analyzer This control does NOT control any auto calibration module bound to this analyzer If you are sure press ZERO again now Press the left arrow key when you are done Calibration status ZEROING WAIT Error message for last zero CAL OK CLD 0 057 ppm Analyzer zero Are you sure You must have zero gas flowing through the analyzer This control does NOT
29. and the Span factor of the first menu page will change according to the setups of the stored settings 6 32 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 3 Diagnostic Menus Physical Measurements Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Physical Measurements l CLD 95 0 ppm f Physical Measurements Sample capillary pressure 340 hPa Ozone supply pressure 1030 hPa Ozonator status ON Ozonator power Enabled Bypass flow 1100 ml min Converter temperature 360 C Sensor temperature 0 5C Block temperature 51 5 C Capillary flow rate 200 ml min Temperature limits In the menu Physical Measurements you can find several physical measurement parameters of the CLD analyzer module like ozonator power converter temperature or capillary flow rate Via the menu lines Pressure limits and Temperature limits you can change to the corresponding submenus where you can set up several pressure parameters and temperature parameters of the analyzer The violation of the limits in the submenus may start alarm reports if the alarm report is enabled in the menu Analyzer Diagnostics see 6 3 2 p 6 27 Besides the limits of the submenus will be begin and end of the bargraphs in the single component display if activated see 5 1 9 p 5 24 You can also reach the menu Physical Measurements via the menu Analyzer module set u
30. are sure press SPAN again now Press the left arrow key when you are done Calibration status Error message for last span CLD Analyzer span Are you sure You must have span gas flowing through the analyzer This control does NOT control any auto calibration module bound to this analyzer If you are sure press SPAN again now Press the left arrow key when you are done Calibration status SPANNING WAIT Error message for last span CAL OK CLD 225 0 ppm Analyzer span Are you sure You must have span gas flowing through the analyzer This control does NOT control any auto calibration module bound to this analyzer If you are sure press SPAN again now Press the left arrow key when you are done Calibration status Error message for last span NGA 2000 Start Spanning E Pay attention to the note at p 4 27 Press GS Caution You have to e flow enough span gas through the analyzer e look for a stable signal before starting the span gas calibration Note You can go back to the menu Basic Controls with the F2 key Span gas calibration is running Note You can abort the procedure at any time with the F2 key Change to the main menu Press LE Alternative If you want to continue with further setups of the basic controls you can go back to the corresponding menu with the F2 key or the lt key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 9
31. can see a sequence of several displays They show the status of initialization revision notes of the MLT software and the FISHER ROSEMOUNT tag At the end of this procedure you can see the single component display of channel one It is the origin to all the other channels menus and submenus The instructions of the basic controls chapter four are all beginning with the single com ponent display The actual display might differ from the shown one because the customer can configure it according to his requirements TAG here e g CLD Analyzer Module Sample press Detector temperature Block temperature Converter temp DISPLAY STATUS Typical starting menu after switching on 3 2 Display and Function The LCD screen shows all measurement values of the analyzer and all customer instruc tions You can operate with five function keys four arrow keys cursors and the enter key The function of each key depends on the type of analyzer analyzer module used e the optional auxiliary modules e g I O boards used e the individual menu displayed In case of power failure all customer specific module parameters are saved by a battery powered buffer 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 3 1 3 3 Operating Keys Cursor keys T key 4 key Line up line down within the same menu Alteration of numbers variables or digits lt key key e Moving back forwards between the pages
32. coefficients or enabled or disabled it or done anything else that would affect how it measures the gas you may have made it hard for the algorithm to get to a calibration In this case manually adjust the coefficients until the readings are close to correct and try again Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service NGA 2000 Change to the menu page If it won t calibrate Press Notes e Follow the instructions on the screen to calibrate succesfully e f you have further questions contact your customer service please Change to the main menu Press pr Alternative If you want to continue with further setups of the basic controls you can go back to the corresponding menu with the F2 key or the lt key Change to the single component display Press cE 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 2 3 Calibration If It Won t Calibrate Single component display will appear Sample press Detector temperature Block temperature Converter temp 360C BEEN j 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 31 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 Expert Controls and Set up If you press the ENTER key or the key in the line Expert controls and set up of the Main Menu you
33. control parameters l CLD NO NOXx flow balance NOXx correction factor Calculate factor using pressure ratio Calculate factor using span gas response ratio In the menu NO NOx flow balance you can set up or calculate an NO to NO flow correction factor Since the sample flows through different paths in the NO and NO modes of analysis there are differences in the flows entering the reaction chamber in the two modes So the CLD may produce wrong results of analysis To compensate the different flow rate you can set up a correction factor manually or calculate it in two different methods Note This menu page will only be available in the software revision 2 3 The correction function will only be valid for the CLD hardware CLD 2 without flow balance valve The NO NO compensation of the former models will have to be done with the flow balance valve In that case you will not find the menu page shown above Set up parameters e Select the line of variables or the menu line with the J key or the T key Select the variable or change to the submenu with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 6 36 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Line of variables NOx correction factor
34. current Block heater current Converter heater duty cycle Detector block duty cycle Fan duty cycle Fluistor duty cycle Peltier control setting In the menu Miscellaneous control parameters you will find some converter parameters and detector parameters Besides you can switch on or off the ozonator in this menu The set up of the ozonator power is also possible in the menu Basic Controls chapter 4 1 5 p 4 16 or in the menu Expert controls chapter 5 5 p 5 54 or in the menu Analyzer Parameter List chapter 5 1 9 p 5 24 Set up parameters Press the ENTER key or the key to select the parameter Select Enabled or Disabled with the the T key or the 4 key The report in the line Ozonator status will change according to the selection Confirm the new setup with the ENTER key or cancel and go back to the last one with the F2 key 6 38 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 7 Diagnostic Menus Trend display control Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Trend display control l CLD 95 0 ppm Trend display control First displayed variable Concentration Second displayed variable Sample flow Timebase 24 Hrs Drop out to measuring mode Disabled The analyzer stores 24 hours of 15 minute averages In the menu Trend display control you can make these values available to
35. key or the J key Options Maximum total number of digits 3 4 5 6 Digits after the decimal point 0 1 2 3 e Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Example Measured number 1 2345 Select 3 for total number of digits and 2 for digits after decimal point The screen will display 1 23 5 50 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 4 3 System Set Up Auxiliary Lines Main Menu Expert controls and set up l System set up l Auxiliary lines l Auxiliary lines First auxiliary line econd auxiliary line Third auxiliary line Enabled Fourth auxiliary line Enabled First line source Second line source Third line source Last line source In the menu Auxiliary lines you can determine if the last four lines in the single component display of the current channel shall appear If you want to set up the lines of the other channels of the joint analyzer modules press the F3 key Set up parameters e Select any line of variables or any menu line with the J key or the T key Select the parameter with the ENTER key or the key e Select Enabled or Disabled with the T key or the J key to enable or disable the display of the corresponding auxiliary line in the single component display e Confirm the parameter selected with the ENTER key or cancel and go back to the last adjustment with the F2
36. lines and the values when the CLD analyzer module was manufactured was lines 6 28 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 2 Diagnostic Menus Primary Variable Parameters Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Primary variable parameters l CLD 95 0 ppm Primary variable parameters Raw measurement signal 521350 Signal gain setting 32 Current range 3 Barometric pressure compensation Enabled Pk pk noise 351 ppm Peltier device voltage Normal Reference duty cycle 0 2785000 Duty cycle coefficient 0 0681700 Temperature compensation coefficients Calibration factors In the menu Primary variable parameters you will find the parameters that the CLD analyzer module will use to calculate its primary variables internal Besides you can change to the submenu Calibration Factors where you can set up manual the factors for zero span calibration of the ranges Set up parameters Select the line of variables you want or the menu line Calibration factors with the 4 key or the T key Select the variable or change to the submenu Calibration Factors with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the J key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER k
37. look at the headline Conditions for the manual input of factors e Disabled has to be set up in the line Calibration adjustment limits of the menu Zero span calibration Look at page b 5 of chapters 1 1 e SEPARATELY has to be set up in the lines Zero ranges and Span ranges of the menu Calibration Parameters see 5 1 2 p 5 9 Attention After the calibration with factors you have to calibrate with zero gas and span gas in the usual way Saving the factors You can store the actual zero offset and span factor with the F2 key STORE of the menu Range 1 2 3 4 Factors You will find the stored settings on the second menu page see illustration on the next page You can change to the second menu page of the menu Range 1 2 3 4 Factors with the F4 key HISTORY 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 31 CLD 95 0 ppm Range 3 Factors Manufacturer s settings Zero offset 0 000000 Span factor 0 000000 Stored settings Zero offset 0 000000 Span factor 0 000000 You can change the stored settings against the manufacturer s settings with the F3 key RSTR MN Restore the manufacturer s values The Zero offset and the Span factor of the first menu page will change according to the setups of the manufacturer s settings You can change the manufacturer s settings against the stored settings with the F4 key RSTR ST Restore the stored values The Zero offset
38. module data l CLD 95 0 ppm Control Unit Manufacturing Data Control unit serial number CM1 Manufacturing date code 16 11 1997 Hardware revision number ACU 01 C Software revision number 3 Revision notes User tag number NGA Control module In the menu Control Unit Manufacturing Data you will find the hardware and the software revision number and the serial number of the control module The control module data in the first four lines are set up by the manufacturer It is only necessary to change the data if something as the software revision number will change Note If you have questions about the control module give the serial number of the first line to the customer service You can change via the line Revision notes to the corresponding submenu where you will find the current revision note of the NGA software In the line User tag number you will find the control module tag of the platform Set up parameters Select any line of variables or the menu line with the J key or the T key Select the variable or change to the submenu with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key e Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 6 18 NGA 2000 90003749X 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 2 2 Service Menus Analyzer Module Data Main Menu
39. or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Line of variables Analyzer tag You can input a tag of maximum thirty digits You will find the same line in the menu Analyzer module set up see chapter 5 1 p 5 3 Caution Normally you will find CLD as analyzer module tag in the line analyzer tag If the CLD module is part of an analyzer network You have to change the configu ration of the programmable digital inputs and analog outputs if you change the identification tag Because the parameters of the module source will change So the relations will disappear 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 23 Line of variables Ozonator power Options Enabled Disabled The setup of this line will change the displayed message of the line Ozonator status That line is not available The ozonator power setup is also possible in the menu Basic Controls see chapter 4 1 5 p 4 15 Lines of variables First Second Third Fourth line s parameter In these lines you can set up which of the following parameters shall be displayed in each of the last four lines of the single component display Sample pressure bargraph with measured value Sample flow bargraph with measured value Raw signal bargraph with
40. please include the model and serial number which Read this operation manual carefully before attempting to operate the analyzer can be read on the instrument identity plate Fisher Rosemount GmbH amp Co Process Analytic Division Industriestrasse 1 D 63594 Hasselroth Germany Phone 4 49 6055 884 0 Telefax 49 6055 884 209 Internet http www processanalytic com 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 Contents 1 2 3 3 1 3 2 3 3 3 4 3 5 3 6 3 7 4 1 4 1 1 4 1 2 4 1 3 4 1 4 4 1 5 4 1 6 4 2 4 2 1 4 2 2 4 2 3 Introduction 1 1 Structure of Menus 2 1 Display and Keyboard 3 1 Starting and Initializing se uice re v or eat a omen ve us 3 1 Display and PURCUOE 51 od eadeni mede ed ree e ete 3 1 Operating KEYS ERE EE e E E 3 2 jl circa E eres kasoe E Casas E A ronan eeea ease 3 2 Important Functions of the Softkeys eesssssseeenn 3 3 Entering Gnanging Of VallablBs eeeo eo oerte pp oe orbus eel een 3 4 Tide TATUS IG AE aedes aite dederit rede E XR ORE 3 5 Basic Controls 4 1 Measurement 4 3 Multi Component Display Change of Channel cccceeeeeeeeeeeeneeeeeeeees 4 9 Multi Component Display Sequence Setup eeccceeeeeeeeeeeeeeeeeeeeeneeeeeeeees 4 5 Range Setting bet 4 7 Range and Functional Control ccccccccccceeeeeeeeeeeeeneeeeeeeeeeeeeeeeenneaeeeeeeees 4 11 Enable Disable Ozonaltor POW
41. pull UBD nof J9 9 eoiuuoe pue s oiuoo edx3 eui JO jurod nuaui uoee 1y eZ Jequinu uoisiA9J 9JeMjOS 119 24 0 6uojeq au NV uM peyxyeui ae ajnpow JazAyeue 119 34 0 p331 sjurod nueu eu suoisi8A Jez A eue pue uuopeld TW y 10 X QIEMYOS TIN eui JO suomeorureJ juepoduil JSOW eui pu JIM no eaoqe uwous einjonuis NUW eui U S8IoN S 1 4040 pue Old OIS Wo S O I IND INV UuoneJqi eo uiejs S Se npoui je jo Buns S O 49410 S O 1 19410 dn 1es ejnpouJ Aveyixny snueui onsouDeip NV Buiuueds einpouui JOUIO dn jes ajnpow 1ez euy eB S i S o 1euo pue ola OIS g wo a S 0 1 NO WY dn jes wajshs apow Juawainseayy snueui onsouDeiq Old OIS S 0 1 s 0 1 19410 pue ola OIS sjonuoo SNPS DAENS S O I IND NY jnpow Arelixny 19Mod 10 eUOZO Snueui eorAJeg Ny 101 u09 euonounyj IND S o4uoo pue eBuey dn jas uiejs S JezAjeue uoedx3 dn 1es eDuey uoneun6yuoo dn yas pue 9 9 JE91uu29 s o1uoo 11edx3 INV sSj041u00 oiSeg NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 3 Display and Keyboard 3 1 Starting and Initializing After switching on the CLD analyzer module in a platform or part of a NGA network the initialization procedure will be performed A self control of the analyzer modules or the analyzer s is running You
42. the single component display of the channel selected Press ug Single component display of the channel selected will appear 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Sample press Detector temperature Block temperature Converter temp 360C 7 OD CLD 95 00 Roe ppm NOx MLT25 CH1 R2 MLT25 CH2 R2 333 0 Lrescrana MLT25 CH3 R2 150 0 Lrescrare MLT25 CH4 R2 20 00 sii CLD gt 95 00 Ten ppm NOx 45 00 MLT25 CH1 R2 ppm CO MLT25 CH2 R2 333 0 nae MLT25 CH3 R2 150 0 Mon MLT25 CH4 R2 20 00 m 4 1 2 Measurement Multi Component Display 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 Sequence setup Change to the multi component display Press GG Enable the selecting gt Press a or i Note If no channels of other analyzer modules are combined to the CLD only the bargraph of the CLD module will be displayed Then the sequence setup will not be possible Select the channel for position one Press Y or T as often as necessary to put the gt mark into the selected line Example MLT channel 2 SO shall appear at position one of the multi component display CLD 95 00 Ned ppm NOx MLT25 CH1 R2 45 00 R2 ppm MLT25 CH2 R2 gt 333 0 MLT2SCH2R2 MLT25 CH3 R2 150 0 T25CHaR2 MLT25 CH4 R2 20 00 Ra MLT25 CH2 R2 MLT25 CH2 R2 333 0 du ppm SO2 95 00 Von
43. will change to the following display CLD Expert controls and set up Expert analyzer controls Auxiliary module controls System set up Analyzer module set up Auxiliary module set up System calibration From the menu Expert controls and set up you can change to several submenus to set up parameters for the measurement and calibration of your analyzer and analyzer module Besides you can set up the configuration for auxiliary modules Which part of these menus are important for you depends on the configuration of your NGA 2000 system In the following table you will find a short overview about the contents of the menus and where you will find the description in this manual Important Contents Chapter in this manual Expert analyzer controls j Range settings Auxiliary module Configuration of the SIO and of controls the DIO s installed in a platform or in an MLT analyzer System set up Set up of the i Single component display Analyzer module set up Measurement Calibration i 9 1 p 3 to 28 parameters set up Linearizer parameters set up gt Sensor Converter Block l parameters set up and optimization Auxiliary module set up Set up for micro processor controlled auxiliary I O modules System calibration Zero gas and span gas calibration of all channel automatically 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 1 Structure of chap
44. you have to press the F3 key to go to another menu page Set up Go to the line you want with the T key or the J key e Select the tag of any module with the ENTER key or the key The display will change automatically to the corresponding diagnostic menu Look at chapter 6 3 2 p 6 27 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 45 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 System Calibration NGA 2000 Software Manual Supplement System Calibration Software Version CLD 2 3 Software Version Platform MLT 3 1 X 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 1 System Calibration Table of Contents 1 Introduction 3 2 Valves for system calibration 4 2 1 Assigning an output port to a system valve 4 3 Operating System Calibration 6 3 1 Set up analyzer modules 7 3 2 Programming Calibration Sequences 9 3 3 Set up general parameters 11 3 4 Controlling System Calibration 13 3 4 1 Control via menu system 14 3 4 2 Control System Calibration by LON Variables 17 3 4 3 Control System Calibration by Programmable Input 18 3 4 4 Control System Calibration by AK protocol command 20 3 4 5 Time controlled System Calibration 21 3 5 Calibrate single Analyzers 23 Supplement 2 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration 1 Introduction In opposite to the possibi
45. 04 98 e Go to the line you want with the T key or the J key If there are more than eight source modules available you have to press the F3 key to go to another menu page Select the tag of the module with the ENTER key or the key The display will go back to the menu DIO MODULE OUTPUTS automatically The tag of the module selected will appear in the line Signal comes from 3 Select any signal Change to the line Choose signal with the 4 key Press the ENTER key or the key to change to the submenu Signals Signals NORMALI MAINTENANCE REQUEST FAILURE CAL IN PROGRESS ZERO IN PROGRESS SPAN IN PROGRESS ZERO FAILED SPAN FAILED Go to the line you want with the J key or the T key With the F3 key you can go to other menu pages containing further available signals e RANGE OVERFLOW e RANGE UNDERFLOW e FLOW TO LOW e FLOW TO HIGH e RANGE 1 2 3 4 e OZONATOR OFF e NOx MODE e NO MODE e and further signals if need be All signals of the control module and of the analyzer modules joint to the platform or MLT analyzer e g CLD FID MLT AM are available in the menu SIGNALS The signals shown above will appear by using a CLD module as source module Select the signal with the ENTER key or the key The display will go back to the menu DIO MODULE OUTPUTS automatically The signal selected will appear in the line Signal name 90003749 1 NGA e Software CLD 2
46. 8 4 2 2 Calibration Spanning Change to the single 225 0 ppm component display Press GG Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service Single component display will appear after the span gas calibration 0 Range 4 Sample press Detector temperature Block temperature Converter temp 360C BEEN Notes for the span gas calibration e You can calibrate all ranges together or each range separately with span gas You have to set up the parameter you want in the menu Calibration Parameters see chapter 5 1 2 p 5 9 e If it will not be possible to calibrate all ranges with the same span gas you have to calibrate each range separately e The desired value of span gas has to be a value between 10 and 110 of each end of range Otherwise no calibration will be running Example e End of range 1 50 ppm Potential span gas setpoints 55 ppm e End of range 2 250 ppm Potential span gas setpoints 275 ppm e End of range 3 1000 ppm Potential span gas setpoints 1100 ppm e End of range 4 2500 ppm Potential span gas setpoints 2750 ppm 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 27 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 ppm NOx ee 250 so M lt gt gt 9 Range 4 Sample press 4 2 3 Calib
47. Converter hours of operation 229 3 hours Last service date 10 02 1998 17 32 List notes Add service date In the menu Analyzer module service history you will find the manufacturing date and the service date of the CLD analyzer module In the line Last service date you can set up the actual date of maintenance You only have to press the ENTER key in the line Add service date and the actual date will appear in the line Last service date Caution Do not press the F3 key NEW CONV With the F3 key you will load the data of the Master EPROM All stored data will be deleted Set up parameters Select the line In service date the line List notes or the line Add service date with the T key or the J key Press the ENTER key or the key to select the variable to start the function or to change to the submenu Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 23 Menu line List notes Via the line List notes you can change to the submenu Analyzer module service notes where you can give in a short note about the service you have done CLD 95 0 ppm Analyzer module service notes You can write to 22 characters in each line Set up notes e Select the lin
48. D AM NOx Select the function with the ENTER key or the key The display will go back to the menu DIO MODULE INPUTS automatically The function selected will appear in the line Signal name The last four lines of variables in the menu DIO module inputs only display some adjust ments of the DIO input selected They are not available Slot ID displays the tag number of the DIO board selected If there exist several DIO modules in the platform you can change to the setup menu of each with the F3 key The tag number of the DIO board selected will appear in the line Slot ID Signal name displays the signal selected for the current DIO input Signal level displays the status of the signal selected Signal comes from displays the source module selected for the current DIO input Configuration of the DIO module outputs 1 Select the output number Press the ENTER key or the key in the line Outputnumber of the menu DIO MODULE OUTPUTS and adjust an output number 1 24 with the T key or the J key Confirm the number selected with the ENTER key 2 Choose the module Change with the J key to the line Choose module Change to the submenu ANALYZER MODULES with the ENTER key or the key All modules joint to the platform or to the analyzer are available 95 0 ppm Analyzer Modules NGA Control module CLD 5 42 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X
49. Delay before double click Slow repeat time Fast repeat time Accelerated scrolling In the menu Editing controls you can set up a lot of parameters to control the LCD by the keyboard In any line of variable of this menu you can read which set up is possible Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the J key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 6 8 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 1 2 System set up Front Panel Control Main Menu Technical level configuration l System set up l Front panel control l CLD 95 0 ppm Front Panel Control LCD brightness 70 96 LCD contrast 25 96 Reading refresh rate Drop out of menus after In the menu Front Panel Control you can set up several display parameters You can set up the same parameters in the menu Front Panel Control of the Expert controls and set up menus see 5 4 1 p 5 48 Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new valu
50. E er REDE S Me EORR Hia 5 30 Set up DIO MOOUIB S inco eot cesis cies ha er eri 5 39 Auxiliary Module Set up 5 45 System Set up 5 47 Front Panel GODLEO 2 aoc o heri aod bou mediae eee REL RM ih esac esses 5 48 Display Resolution ties ators bitentcdercete da lonas ebo ir tule ternal ce La noA aoc bt ime 5 50 A xila Bes 4a bte E pou o tdt od te oq uod lie a ed e iei cedula 5 51 Expert Analyzer Controls 5 53 R nge Settings n eieo a E et haa Sok Son od Sees 5 55 Zero Span GallDEalO s ira cet ro aree te S grab ead AR 5 56 Physical MeasHremefle uci rove taco e oru s Dh des p ed FeNE E SERRE SERRE PARS ERE ARA REPRE 5 60 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 6 1 6 1 1 6 1 2 6 1 3 6 1 4 6 1 5 6 1 6 6 2 6 2 1 6 2 2 6 2 3 6 2 4 6 3 6 3 1 6 3 2 6 4 6 5 Technical Level Configuration 6 1 System Set up 6 3 Main Display GOnMGURAUOIN eoo to te ehe a Sr Eh HR t bh RE ERE EROS 6 4 Front Panel Control ei ie esiei eene te neri eant ebe trcipi ela vett aeter e reet eta ree eters 6 9 Date and Time Set Ust seit p GE bart eet 6 11 Module Binding se rd c c MI Md Aes 6 12 System ROSE cii Ee rH ERR RUIN 6 14 Sec rty COCOS a on ont vaut tns um taut uat md Unt Un Ue 6 15 Service Menus 6 17 Control Module Dates tei eee oe tibi iet bees 6 18 Analyzer MOOG Data eere E aor bna A E e uae ul DATE x ERES 6 19 Control Module History s nieder ete tetto eoe oeil 6 21 Analyzer Module History wise eae eee ol
51. IO modules Select the modules you wish to bind to the current analyzer O module with 3 alarms Autocal I O Syscal I O Change to the line you want with the T key or the J key If there exist more than eight unbound I O modules e g Autocal I O you can change to another menu page with the F3 key MORE Press the ENTER key or the key to select the tag of the I O module you want The display will go back to the menu Module Binding automatically The tag of the I O module selected will appear in the line Proposed bind 3 Binding Press the ENTER key or the key in the line Bind selections or press the F3 key BIND to bind the modules selected The control module will change to the initializing mode and the binding will be done automatically Repeat the steps 1 to 3 to bind further modules you want 4 Check bindings Press the ENTER key or the key in the line View bindings to change to the submenu Modules Bound where you will find all I O modules bound to the channel selected Modules Bound Analyzer module selected CLD Auxiliary module Syscal I O Auxiliary module NONE Auxiliary module NONE Auxiliary module NONE Auxiliary module NONE Auxiliary module NONE Proposed new bind NONE 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 13 6 1 5 System set up System Reset Main Menu Technical level configuration l System set up l Syste
52. In this line you can set up the NO to NO flow correction factor Options 0 1 to 10 Menu line Calculate factor using pressure ration Via this line you can change to a submenu where you can start the calculation of an NO NO correction factor This method will calculate the correction factor using the capillary pressure ratio between NO and NO 1 Give NO and NO to the analyzer with the same pressure and flow as you would do for a sample detection 2 Press the F3 key CALO The NO NO correction factor will be calculated by the signals automatically Menu line Calculate factor using span gas response ratio Via this line you can change to a submenu where you can start the calculation of an NO NO correction factor This method will calculate the correction factor using the span gas pressure ratio between NO and NO 1 Give span gas to the analyzer with the same pressure and flow as you would do for a sample detection 2 Press the F3 key CALC The NO NO correction factor will be calculated by the signals automatically 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 37 6 3 2 6 Diagnostic Menus Miscellaneous control parameters Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Miscellaneous control parameters l CLD 95 0 ppm Miscellaneous control parameters Ozonator status Ozonator power Peltier device voltage Converter
53. NGA 2000 Software Manual CLD Analyzer Module Chemiluminescence Measurement combined with NGA 2000 Platform MLT Analyzer CLD Software Version 2 3 Platform MLT Software Version 3 1 X 1 Edition 04 98 Catalog No 90 003 749 Q Process Analytic Division ROSEMOUNT ANALYTICAL FISHER ROSEMOUNT Managing The Process Better 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 This Operation Manual includes information about the operation of the instrument Information about the additional indications and notes regarding maintenance troubleshooting and repair are found in the accompanying Maintenance amp Operation Manual Troubleshooting component replacement and internal adjustments must be made by qualified service personnel only Fisher Rosemount GmbH amp Co does not take responsibility for any omissions or errors in this manual Any liability for direct or indirect damages which might occur in connection with the delivery or the use of this manual is expressly excluded to the extend permitted by applicable law This instrument has left the works in good order according to safety regulations To maintain this operating condition the user must strictly follow the instructions and consider the warnings in this manual or provided on the instrument Misprints and alterations reserved 1998 by FISHER ROSEMOUNT GmbH amp Co PAD 1 Edition 04 98 For expedient handling of reports of defects
54. NGA e Software CLD 2 3 MLT 3 1 X 04 98 Sample press Detector temperature Block temperature Converter temp 360C 7 OD CLD 95 00 Roe ppm NOx 45 00 MLT25 CH1 R2 ppm CO MLT25 CH2 R2 333 0 race MLT25 CH3 R2 150 0 Lrescrare 20 00 MLT25 CH4 R2 02 CLD gt 95 00 Ten ppm NOx 45 00 MLT25 CH1 R2 ppm CO MLT25 CH2 R2 333 0 nae MLT25 CH3 R2 150 0 Mon MLT25 CH4 R2 20 00 m 4 1 1 Measurement Multi Component Display 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 Change of Channel Change to the multi component display Press GG Note You can change to the multi component display from each single component display Enable the selecting gt Press a or i Note If no channels of other analyzer modules are combined to the CLD only the bargraph of the CLD module will be displayed Then a change of channel will not be possible Select any channel Press Y or T as often as necessary to put the gt mark into the selected line Example Change from NOx CLD to CO MLT channel 1 CLD 95 00 Nn ppm NOx 45 00 MLT25 CH1 R2 ppm CO MLT25 CH2 R2 339 0 aa MLT25 CH3 R2 MLT25 CH4 R2 20 00 die MLT25 CH1 R2 45 00 ppm CO 250 Temperature eocNN 1 No Function Control Maintenance Request No Failure No DISPLAY STATUS NGA 2000 Change to
55. OL cr b hri rh yen xen tra mre Rx rore ier os 4 15 Measurement Mode NO lt gt NO sesssssssesse eene 4 19 Calibration 4 21 Zeron ge a aa Mu A Slat te Site cdd Aa Miete 4 21 SAIN esas cL EE 4 25 ug Rao G ANID ALG etc 4 29 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 l 5 5 1 5 1 1 5 1 2 5 1 3 5 1 4 5 1 5 5 1 6 5 1 7 5 1 8 5 1 9 5 1 10 5 1 11 5 2 5 2 1 5 2 2 5 3 5 4 5 4 1 5 4 2 5 4 3 5 5 5 5 1 5 5 2 5 5 3 Expert Controls and Set up 5 1 Analyzer Module Set up 5 3 Calibration Calibration Gas lS Words aoc ima itc Re n e oe Roe recie 5 4 Calibration Parameters d ire peers e pera eC e reu pl ed var Ext ocu cere a arn mese ph xn pp eee 5 9 Gas Measurement Parameters sssesessssssss sese 5 11 Linearization Parametele uie dre due Up NM dde de 5 12 Response Time Delay Parameters cccceeeeeeeeeeeeeeeeeeeeeeeeeeeeeeneaeeees 5 14 Range Settings NER NEED EET S IE at net ates 5 16 LEES cote arose ceo cuc N PU REESE EEOEUEDeE IPEA ERA E AIR Nerd A 5 17 Linearization FUflellohiS uel oo Hp ratto ded qutu Ere pap hh a iae a trud nidos 5 18 Analyzer Parameter EISE o d t bc e a dette e pori nah 5 23 Physical Measurement Parameters sss 5 26 Displayed Parameltefs eoo aero ha copa c denos pe de tenax peau pe tidie dades 5 28 Auxiliary Module Controls 5 29 Local SIO Configuration SECHONS dd ee E
56. SPANGAS 3 SPANGAS 4 spangas for range 1 spangas for range 2 spangas for range 3 spangas for range 4 mn With parameter Timeout for Gastest we can determine a time after which the activated gastest switches automatically back onto SAMPLE GAS Is this parameter set to 0 the automatic back switching is not done automatically and user must break this mode with a Cancel Calibration Command Supplement 16 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration 3 4 2 Control System Calibration by LON Variables SYSCAL can also be controlled by LON Variable CMFUNC Setting this variable will cause the appropriate function see following table CMFUNC function which is started 1 system zero calibration I2 system zero span calibration I3 user defined sequence program i14 cancel a running system calibration We can also realize some other functionality with setting of LON Variables Herefore see the appropriate menu pages where the concerned variables are documentated For example Test procedures Test Procedures Gastest of specific module Sample Gas SCTESTGAS Timeout for gastest 0 no timeout 180 s SCTIMEOUT Choose specific analyzer module Analyzer module MLT CHS3 SCSTEPMOD Here we have first to set variable SCSTEPMOD similar to the TAG of the requested analyzer module Setting SCTIMEOUT will set the timeout And setting variab
57. System set up Module Binding Main Menu Technical level configuration l System set up l Module binding l 95 0 ppm Module Binding Analyzer module selected CLD Select modules Proposed bind NON View bindings Bind selections Unbind everything In the menu Module Binding you can bind with the analyzer modules the following types of micro processor controlled I O modules connected to the platform 1 I O module with three alarms 2 Autocal I O 3 Syscal I O You can unbind all existing bindings between the analyzer module and the I O modules if you press the F4 key UNBIND or if you press the ENTER key or the key in the line Unbind everything Module binding 1 Select the channel you want Change to the Main Menu with the F1 key HOME With the F3 key NEXT in the Main Menu you can select the analyzer module you want to bind with an I O module The channel selected will appear in the tag left above in the headline of the display Go back to the menu Module Binding via the menus Technical level configuration and System set up The tag of the analyzer module selected will appear in the line Analyzer module selected 2 Select the I O module you want Press the ENTER key or the key in the line Select modules to change to the submenu Select I O modules 6 12 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 CLD 95 0 ppm Select
58. The signal range at the analog output should not be less than the littlest measurement range Otherwise it is possible that the noise level will be very high at the analog output 5 Determination of the output current range Select to the line Output current range with the J key Press the ENTER key or the key to select the range and select the value you want with the T key or the J key Confirm the new adjustment with the ENTER key Options 0 20 mA and automatically 0 10V or 4 20 mA 2 10V 6 Analog output during calibration In the line Hold output during calibration you can determine the signal drift of the analog output and of the limits during calibration Yes During the whole calibration the analog output signal and the status of the limits are fixed to the last value before calibration No The analog output signal and the status of the limits are following to the measurement signal during the whole calibration procedure Sample Gas Zeroing Spanning Sample Gas Hold output during calibration No Hold output during E calibration Yes Note The adjustments Yes No are valid for all kinds of calibrations of a platform SIO or MLT analyzer SIO manual time controlled AK controlled and system calibration 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 33 7 Fine adjustment of the analog output If you press the F4 key i
59. a PC for two different variables Note The trend display control is not available at the moment Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select the parameter you want with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables First Second displayed variable In these two lines you can set up one of the following parameters Sample pressure Sample flow Concentration Noise level of concentration Raw signal gt 9 9 9 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 39 Converter temperature Block temperature Detector temperature Ozone pressure 9 9 Line of variables Timebase In this line you will find the period of storing values This setup is done by the manufacturer You cannot change it Line of variables Drop out to measuring mode Enabled Disabled 6 40 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 8 Diagnostic Menus Software Diagnostics Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Software diagnostics l CLD Software diagnostics Last message And And And And And And And Edit to reset Software error code 1 no error In the menu S
60. age will change according to the setups of the stored settings 5 8 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 1 2 Analyzer Module Set up Calibration Parameters Main Menu Expert controls and set up l Analyzer module set up l Calibration parameters l CLD 95 0 ppm Calibration Parameters Calibration adjustment limits Disabled Calibration averaging time 5 Calibration failure alarm Cal failure error allowed Calibration time out Zero ranges TOGETHER Span ranges SEPARATELY In the menu Calibration Parameters you can set up several parameters of the zero and span calibration Set up parameters Select the line of variables you want with the 4 key or the T key Select the variable with the ENTER key or the key Select any digit with the key or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Line of variables Calibration adjustment limits Enabled The calibration result will only be accepted within the limit settings If the results will be out of these limits you will find a corresponding error message in the menu Analyzer zero respectively Analyzer span Illustrations of these menus you will find in chapter 4 2 1 p 4 22 resp 4 2 2 p 4 26 Disabled The cal
61. alibrated by zero and span gas You have to set up this parameter if you want to calibrate with manual factors see chapter 5 1 1 p 5 6 7 Note Only if it is possible to get a span gas setpoint between 10 and 110 of each end of range you may calibrate all ranges together Otherwise only the ranges with this condition will be calibrated automatically The other ranges will be ignored 5 10 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 1 3 Analyzer Module Set up Gas Measurement Parameters Main Menu Expert controls and set up l Analyzer module set up l Gas measurement parameters l CLD Gas Measurement Parameters Linearization parameters Response time delay parameters Range setting Units Linearization functions From the menu Gas Measurement Parameters you can change to several submenus where you can set up parameters of ranges of measurement units and of linearization Select the line you want with the J key or the T key Press the ENTER key or the key to change to the corresponding menu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 11 5 1 4 Analyzer Module Set up Linearization Parameters Main Menu Expert controls and set up l Analyzer module set up l Gas measurement parameters l Linearization parameters l CLD 95 0 ppm Linearization parameters Range 1 linearizer Disabled If enabl
62. analyzer module you will find in the line Analyzer module s n Please give this number to your customer service if you have questions about your CLD analyzer module 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 19 Lines of variables Hardware revision number Software revision number In these information lines you will find the hardware revision number and the software revision number of the CLD analyzer module You cannot select these lines Lines of variables Minimum range Maximum range In these lines you can set up which begin of range and which end of range shall be the limit for all ranges That means No begin of range in the menu Range Settings chapter 5 1 6 p 5 16 0r 5 5 1 p 5 55 can be minor as the value of the line Minimum range and no end of range in the menu Range Settings can be major as the value of the line Maximum range Options Minimum range 0 to 1000 ppm Maximum range 0 to 10000 ppm Line of variables Capillary In this line you can set up the capillary flow 50 to 1000 ml min Caution If you change the values in the lines Minimum range Maximum range and Capillary you will change measurement procedure of the CLD That means The amplifying steps will be preselected by these parameters automatically Wrong parameters in these lines will produce error measurements automatically Therefore you should not change the setups in these lines 6
63. asurements Temperature control parameters Flow control parameters Miscellaneous control parameters Trend display control Software diagnostics Alarm messages valid for Start up analyzer NOx converter efficiency From the menu Analyzer Diagnostics you can change to several submenus where you can set up and control some measurement parameters and calibration parameters of the CLD analyzer module Set up parameters Select any menu line or the line of variables Alarm messages valid for with the T key or the 4 key Select the variable or change to the submenu with the ENTER key or the key Select the parameter with the T key or the J key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Line of variables Alarm messages valid for Options e WARNING e SAFETY FAILURE 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 27 6 3 2 1 Diagnostic Menus Power Supply Voltages Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Power supply voltages l CLD Analyzer diagnostics Power supply voltages 15V analog is 15V analog was 15V analog is 15V analog was 5V digital is 5V digital was 24V power was 12V analog is 12V analog was In the submenu Power supply voltages you can find the current value of the power supplies is
64. ate 300 1200 2400 4800 9600 19200 Data bits 7 8 Stop bits 1 2 Parity None Even Odd Echo mode Enabled Disabled Handshake None Xon Xoff Type of installed serial interface RS 232 RS 485 2X RS485 4X None 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 35 Configuration of Relay Outputs Press the ENTER key or the key in the line Configuration of Relay Outputs of the menu LOCAL SIO CONFIGURATION SECTIONS to change to the corresponding menu CLD 95 0 ppm CONFIGURATION of RELAY OUTPUTS Outputnumber 1 Invert signal Disabled Choose source module Choose signal Signal comes from NGA Control module Signal name Function control Actual state EXPERT There are three relays on any SIO board With a jumper you can determine the relay contact status NO normally opened or NC normally closed Informations about the whole specification of the SIO board you can find in another manual In the menu CONFIGURATION of RELAY OUTPUTS you have to determine the con figuration of the three relay outputs Configuration set up 1 Select the output number Press the ENTER key or the key in the line Dutputnumber and adjust the output number one two or three with the T key or the 4 key Confirm the number selected with the ENTER key 2 Choose the source module e Change with the J key to the line Choose source module Change to the submenu Analyzer Modules with
65. ation Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power Enabled ESCAPE CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power Enabled ESCAPE 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled 95 0 ppm 4 250 0 ppm LOCAL 4 READY STANDBY NOx On Disabled NGA 2000 Choose the parameter Press Select the ozonator power status you want Press T or Y to select Enabled or Disabled Confirm the setup Press Note If you don t want to confirm the new selection you can reactivate the former one Press F2 ESCAPE and confirm it with ENTER 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 5 Measurement Enable Disable Ozonator Power Change to the CLD 95 0 ppm main menu Basic Controls Measurement range number 4 Range upper limit 250 0 ppm Range and functional control LOCAL Press or Ranges with valid ca
66. ation with the F4 key SPAN The running procedure will be the same as it is described detailed in chapter 4 2 2 of the basic controls p 4 26pp e Go back to the menu Zero span calibration with the F2 key or the lt key after the span gas calibration will be done Messages on the display READY CAL OK Alternative Go back to the Main Menu with the F1 key HOME 5 Check the calibration results e You can change to the submenu Zero span diagnostic data via the line Result of the menu Zero span calibration There you can control the results of the last zero and span calibration You can go back to the menu Zero span calibration with the F2 key or the lt key Manual input of calibration factors The calibration may be wrong because of a trouble in the gas flow If a calibration was not successful you have to repeat it It is possible that a new start of calibration will not solve the problem if the measured zero or span gas value will differ from normal signals largely In that case you have to put in the calibration factors manually From the menu Zero span calibration you can change to the submenu Calibration Factors with the F2 key FACTORS CLD 95 0 ppm Calibration Factors Only those factors appropriate for the current range will affect the reading on the current range Make sure you are using the right ones Measurement range number Range 1 factors Range 2 factors Range 3 factors Ra
67. atus Measurement mode Ozonator status Ozonator power Display and Keyboard 4 250 0 ppm LOCAL 4 READY STANDBY NOx On Enabled CLD Zero span calibration Measurement range number Zero gas concentration Span gas concentration Sample flow Raw measurement signal Measurement gas NO NOx toggle Status Result Calibration adjustment limits 3 0 0 ppm 100 0 ppm 1100 ml min 521590 NOx READY Disabled Function Key Legend 3 5 Important Functions of the Softkeys DISPLAY Change from the single component display to the multi component display MEASURE Change from the main menu to the single component display STATUS see 3 7 Change to the status report Display of the most important parameters and status informations of the CLD module or of the current channel If available this command is always assigned to the F2 key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 MENU Change from the single component display to the main menu or from several submenus to higher menus ESCAPE or lt lt lt Changing back to the last menu page selected Reset of a changed but not confirmed parameter to the former value resp to zero BACK Reset of a changed but not confirmed parameter to the former value LOCK e Lock of any operation level if activated Each of the three operation levels has to be activated separately e F4 key of th
68. automatic back switching is done Supplement 12 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration 3 4 Controlling System Calibration After setting up there is the possibility to start 3 different modes system zero calibration In this mode a zero cal of all modules which are enabled for SYSCAL will be performed The order of modules depends on purge time for zero valves because the whole calibration is time optimized system zero span calibration In this mode will be performed a zero cal and a span cal for every enabled AM The order of calibration is optimized to have a minimum of calibration time The only condition is to have for each AM first the zero cal and after this the span cal With zero cal an AM is zeroed with all ranges together the span cal is done separately for all available ranges A range is available if its span gas value is gt 0 0 user defined sequence program n this mode the user is responsible for the optimization See setup of this mode gas test It is also possible to switch for test purposes onto a specific gas of a specific module A calibration is not done Any mode can be started by the following instances e Manually by operator interaction e Triggered by programmable input DIO e AK protocol command e Programmed time automatic no gas test possible e LON Variable CMFUNC It is also possible to cancel a running system calibration This can
69. available Lines of variables Flow lower limit Flow upper limit The violation of these limits may start an alarm report if it is enabled in the diagnostic menus see 6 3 p 6 27 5 60 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 Technical Level Configuration If you press the ENTER key or the key in the line Technical level configuration of the Main Menu you will change to the following display Technical configuration menu System set up Service menus Diagnostic menus Other module diagnostic menus Listing of all modules From the menu Technical level configuration you can change to several submenus to set up the system parameters of the platform of the analyzer or of the analyzer module Besides you can set up or control the software and hardware configuration of the control module or of the analyzer modules Some of the system parameters in chapter 6 you can also set up in several submenus of the expert controls chapter 5 4 p 5 47 to 5 52 In the following table you will find a short overview about the contents of the menus and where you will find their description in this manual Menu Important Contents Chapter in this manual 6 1 p 3 to 16 System set up Configuration of the LCD screen _ and front panel control i Binding of uncategorized I O modules with the platform Setup of security codes of the different operating levels i Service menus
70. be done by the following instances Manually by operator interaction e Triggered by programmable input DIO e AK protocol command e LON Variable CMFUNC There is no priority by which way SYSCAL can be started If SYSCAL was started it can not be restarted by a further instance Only after canceling it can be restarted 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 13 System Calibration 3 4 1 Control via menu system The possibility to control via menu is located in the menu page Calibration Test procedures There can be started and stopped any kind of system calibration respectively test procedure Expert controls and set up System Calibration Calibration Test procedures Calibration Test Procedures Start Zeroing all ranges Start Zeroing and Spanning all ranges Start calibration program Cancel calibration Calibration Procedures in Test Mode No SCTESTMOD Test Procedures Calibration type Zero Cal SCCALTYPE2 Program step 1 SCPROGSTEP Calibration time 16s SCCALTIME1 Previous calibration time 57s SCCALTIME2 RESULTS During a running SYSCAL there can be watched current information e running calibration type e running program step of user defined program other modes than user program show a 0 e consumed calibration time e calibration time of last valid SYSCAL Supplement 14 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software
71. ble with an I O board with 3 alarms PIN 70 656 193 because the auto ranging parameters are located on the I O board see its own manual e REMOTE The range selection will be controlled by digital inputs e g via a DIO board or I O board with 3 alarms NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 5 Measurement Enable Disable Ozonator Power Change to the main menu ppm NOx ee Pross Gi Range 4 250 Sample press 340nPa BEEEEEEEEEN O ce Or e Detector temperature 05C Mg 4 Block temperature 515C iy Converter temp 360C BEEN j Change to the basic controls Basic controls Press Eu Expert controls and set up Operational configuration Technical level configuration or Diagnostic and manufacturing service Main Menu Change to the line CLD 95 0 ppm Ozonator power Basic Controls Measurement range number 4 amp Q Range upper limit 250 0 ppm Range and functional control LOCAL Press 9r Ranges with valid calibration 4 as often as necessary Calibration status READY until the line Ozonator If it won t calibrate uan Status STANDBY power will appear white Measurement mode NOx on black Ozonator status On Ozonator power Enabled 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 15 CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibr
72. code number Putin the code you want with the function keys F1 F5 The sequence of the code numbers will appear in the line Actual code number Note 1 is attached to F1 2 to F2 and so on The characters displayed above the function keys are not displayed as code numbers Example e Security code you want is 53412 e You have to press the sequence F5 F3 F4 F1 F2 You can press the function keys as often you want to give in the number you want at any digit of the code If the input of the security code is done you can go back to the menu Record security codes with the key 2 Enable the security code With the T key or the 4 key you can change to the line e Basic level security to enable the code for the Basic controls e Expert level security to enable the code for the Expert controls and set up e Technical level security to enable the code for the Technical level configuration Press the ENTER key or the key to select the parameter and adjust Enabled with the T key or the J key Confirm it with the ENTER key 3 Change to a level locked by security code Go back to the Main Menu with F1 HOME Try to change to the locked level via the corresponding menu line with the ENTER key or the gt key A menu page will appear with the invitation to enter the security code The parameter in the line Security code is Ready Enter the security code with the right sequence of fun
73. control any auto calibration module bound to this analyzer If you are sure press ZERO again now Press the left arrow key when you are done Calibration status Error message for last zero NGA 2000 Start Zeroing E Pay attention to the note at p 4 23 Press LEN Caution You have to e flow enough zero gas through the analyzer e look for a stabilized signal before starting the zero gas calibration Note You can go back to the menu Basic Controls with the F2 key Zero gas calibration is running Note You can abort the procedure at any time with the F2 key Change to the main menu Press Fe Alternative If you want to continue with the span gas calibration after the zeroing is done you can go back to the basic controls with the F2 key or the lt key The spanning will be described in the next chapter14 2 2 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 2 1 0 017 ppm Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service ppm NOx Range 4 250 Sample press 340 hPa MEE Detector temperature 05C MS Block temperature 515C iy Converter temp 360C i Notes for zero gas calibration e You can calibrate all ranges together or each range separately with zero gas e You have to set up the parameter
74. ction keys The symbol will appear in the line Security code for each input If the code is wrong Ready will appear again in this line Then you cannot change to the locked level If the code is correct the display will change automatically to the locked level after the last digit of the code is entered Note If you have entered a level by security code this level will be unlocked generally If you want to enter this level only by security code you have to press the F4 key LOCK in the Main Menu after each return from the specific level 6 16 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 2 Service Menus Main Menu Technical level configuration l Service menus l CLD Service Menus Manufacturing data Service history In maintenance since From the menu Service menus you can change to several submenus where you can set up or control Manufacturing data of the control module or the analyzer module Service data of the control module or the analyzer module Changing to the submenus Scroll with the T key or the J key to select the menu line you want Press the ENTER key or the key in the line selected to change to the corresponding submenu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 17 6 2 1 Service Menus Control Module Data Main Menu Technical level configuration l Service menus l Manufacturing data l Control
75. d Therefore take care of functionality of positive as well as negative edge Supplement 18 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration It is also possible to configure the DIO inputs only per LON Variables i e SLTA adapter or AK protocol Therefore is the LON variable DIOINP_ENTRYSIG which corresponds to DIOINPSIGC and evaluates enum values of STINAME For each digital input we have to setup variables in following order 1 DIOSLOTIDC 2 DIOINPNUMC 3 DIOINPSRCC 4 DIOINP_LENTRYSIG see enum value in STINAME 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 19 System Calibration 3 4 4 Control System Calibration by AK protocol command We can start and stop SYSCAL over serial interface by AK protocol commands Therefore the commands SCAL STBY and ASTZ has to be used Start Command Starting condition Stop Command Check Command Supplement 20 SCAL Kx m n m type of SYSCAL HR opor parameter es 0 ZERO CAL n 1 switch into test mode 1 ZERO SPAN CAL 2 PROGRAM eiss swich inte normal mode __ switch into normal mode Himeoutinsec in sec If optional parameter n is not in command string the appropriate variable is not changed All attached AMs are in the Standby Mode AK STBY and the variable CALSTAT is 0 otherwise the response is BUSY BS STBY KO Only using KO will stop running SYSCAL procedur
76. ding 4 Optimize the temperature e Compare the stored values with the actual values in the lines Measurement and Converter temperature e Repeat the steps 1 to 3 to get the optimized converter temperature you want Change the converter set point as desired let it stabilize apply test gas F3 Note The steps 2 to 4 will only be available using the CLD software revision 2 3 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 43 6 4 Other Module Diagnostic Menus Main Menu Technical level configuration l Other module diagnostic menus l Further menus are not available at the moment In later software revisions it shall be possible to control the internal working status e g software messages of the uncategorized modules via this menu point This would be analogous to the Diagnostic menus that inform about the working status of the current analyzer module 6 44 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 5 Listing of all Modules Main Menu Technical level configuration l Listing of all modules J CLD Listing of all modules Lists all modules detected on the network Jumps to the module s diagnostic screen NGA Control module CLD MLT25 CH1 MLT25 CH2 MLT25 CH3 MLT25 CH4 In the menu Listing of all modules you will find the tags of all modules combined with the platform or the MLT analyzer If there are more than eight modules combined
77. e besides all the procedures of the other AMs ASTZ KO The ASTZ KO command gives the information if a SYSCAL procedure is running or not If running it returns a SCAL if not this string is missed NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 3 4 5 Time controlled System Calibration System Calibration To activate a time controlled system calibration we have to set up this in a own menu page Expert controls and set up System Calibration Y Times for interval operation Times for Interval Operation Zero Cal is Disabled SCSTZERO Start of interval time SCBGNZERO Interval time SCIVZERO Zero Span Cal is SCSTZEROSPAN Start of interval time SCBGNZEROSPA Interval time SCIVZEROSPAN Program Cal is SCSTPRGM Start of interval time SCBGNPRGM Interval time SCIVPRGM Next calibration events For the 3 different SYSCAL modes there is the possibility to e enable disable the activation e determine start of time calculations start time of current day e determine in which time intervals after start time the activation is done The logic for the time calculations is as follows The basic is the respectively parameter Start of interval time SIV time By changing this SIV time or changing the interval time IV time the basic is new calculated as date of current day and time of the SIV Time only entire hours possible This basic stays valid also after a program
78. e main menu NEXT Change of the channel in the same menu This will only be possible if several channels of an analyzer or of combined analyzers are existing Then all available channels can be selected one after another e In the main menu you can move among all channels of the connected analyzers and analyzer modules In the submenus you can only move among the channels of the current analyzer or analyzer module INFO Change to menus containing status or help informations of the actual menu If available this function is always assigned to the F5 key 3 6 Entering Changing of Variables ENTER Key e If you will press this key in a line of variables the parameter will be displayed white on black and can be changed After you will have set up a new value you can confirm it by pressing the ENTER key again T key 4 key e Function will depend on the variable selected Changing of the parameter values Scrolling among variables selected Changing of digits or characters Numbers consisting of several digits will increase decrease totally not digit by digit lt key gt key Selection of digits within a parameter For some variables you can change the quantity of digits or characters 3 4 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 3 7 The STATUS Key 3 Display and Keyboard From the single component display or from the main menu you can change with the F2 key STATUS to the menu
79. e with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables LCD brightness and LCD contrast In these two lines you can determine the quality of the LCD reproduction The best values depend on your position to the screen and on the light of the environment Options 20 to 100 for LCD brightness and 10 to 80 for LCD contrast Usually 70 to 90 brightness and 20 to 30 angle Caution Be careful with the changing of these values Perhaps you can not read the display any longer if you use very extreme values It is not possible to load standard values via keyboard 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 9 Line of variables Reading refresh rate In this line you can determine how often the display shall be built up in a certain time interval Options 1s to 60s Standard 1s Line of variables Drop out of menus after In this line you can decide if and after which time without front panel operations the display shall change from the current menu to the single component display Options 10s 30s 1min 5min 10min 30min Never 6 10 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 1 3 System set up Date and Time Set up Main Menu Technical level configuration l System set up l Date and time J
80. e you want with the T key or 4 key Select the parameter with the ENTER key or the key Select the digit you want to change with the key or the key and adjust the new value with the T key or the J key Maximum of digits for each line 30 Options alphabet capital and small letters umlauts letters from different languages 0 1 2 9 96 and many others e Confirm the note with the ENTER key or cancel and go back to the last note with the F2 key Note You can set up any digit more fast by holding the T key or the J key The scrolling will accelerate 6 24 NGA 2000 90003749X 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 Diagnostic Menus Main Menu Technical level configuration l Diagnostic menus l CLD Diagnostic menus Control module diagnostics Analyzer module diagnostics From the menu Diagnostic menus you can change to submenus where you will find software error messages of the control module or of the analyzer module If need be you can remove the error messages in these menus Changing to the submenus Scroll with the T key or the J key to select the menu line you want Press the ENTER key or the key in the line selected to change to the corresponding submenu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 25 6 3 1 Diagnostic Menus Control Module Diagnostics Main Menu Technical level configuration l
81. eae ees 6 23 Diagnostic Menus 6 25 Control Module DIagrnosli6S iioii eiae E FR erbe c REESE HES 6 26 Analyzer Module DIagnoslies 2 9 or ree pit cana iiarer ca reuse 6 27 6 3 2 1 Power Supply Voltages 5 eaaet uta eom c pae 6 28 6 3 2 2 Primary Variable Parameters ssssseeee 6 29 6 3 2 3 Physical Measurements s sus cacao nre xeu R Ra der pedet ite kc esae ecrit 6 33 6 3 2 4 Temperature Control ccccccceeeeeeeeeeeeeeeceeeeeeeeeeeeeeeaeeeeeeeeeeeeeeee 6 35 6 3 2 5 Flow Gontrol Paramelete o oe ited eee ee egt 6 36 6 3 2 6 Miscellaneous Control Paramete rs cccccceeeeeeeeeeeeeeeeeeeeeeeeeee 6 38 p 3 2 7 rend Display Control uic RR Der RR EN 6 39 6 3 2 8 Software DI3OrOSlles scies une ua kunt Dti he oes pare bia 6 41 6 329 Analyzer Stare up cocer Eo or a o Rea ean 6 42 6 3 2 10 NO Converter Efficiency 6 43 Other Module Diagnostic Menus 6 44 Listing of all Modules 6 45 Supplement System Calibration 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 I NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 1 Introduction This software manual describes step by step how to operate successfully with the 1 2 19 and 19 MLT analyzer module and analyzer of the NGA 2000 Series from FISHER R SEMDUNT Chapter two shows the structure of the software menus Chapter three describes the display and the keyboard of the analyzer Chapter four descr
82. easurement mode Ranges with valid calibration 4 Calibration status READY you want If it won t calibrate Status STANDBY The current selection will Measurement mode NOx be displayed in the line Ozonator status On E Ozonator power Enabled Measurement mode 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 19 Change to the CLD 95 0 ppm main menu Basic Controls Measurement range number 4 Range upper limit 250 0 ppm Range and functional control LOCAL Press or Ranges with valid calibration 4 Calibration status READY usn If it won t calibrate 2 times Status STANDBY Measurement mode NO Ozonator status On Ozonator power Enabled Change to the single component display Press pres Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service Single component display will appear ppm NO with the measure _ ment mode selected Range 4 250 Sample press 340 hPa Sy Detector temperature 05C gg 4 Block temperature 515C iy Converter temp 360C BEEN 4 20 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 ppm NOx ee Range 4 Sample press Block temperature Converter temp Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic
83. ed uses curve no 1 Range 2 linearizer Disabled If enabled uses curve no 2 Range 3 linearizer Disabled 3 If enabled uses curve no Range 4 linearizer Disabled If enabled uses curve no 4 Set coefficients In the menu Linearization parameters you can enable the linearization for each range and you can select the linearization curve Note Normally the CLD is working linearly in the whole range Therefore you do not have to linearize generally If you will find deviations from the linearization you should control the ozone and sample gas supply Optimize it if necessary Usually the reason for deviations will be a defect in the ozone supply Set up parameters Select any line of variables or the menu line Set coefficients with the 4 key or the T key Select the variable or change to the submenu Linearity coefficients with the ENTER key or the key Select the parameter you want with the T key or the J key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 5 12 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Lines of variables Range 1 2 3 4 linearizer In these lines you can enable the linearization for the range selected You have to set up Disabled in these lines as long as you will determine the data for linearization This will be necessary to avoid interferences with existing values during the calculatio
84. ed will be set up automatically after the range setting is confirmed 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 3 Measurement Range Setting Change to the single component display Main Menu Basic controls Press uni Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service Single component display will appear ppm NOx with the new range Range 3 100 Sample press 340 hPa MEE Detector temperature 05C Mg Block temperature 515C iy Converter temp 360C BEEN j 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 9 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 4 Measurement Range and Functional Control Change to the main menu ppm NOx ee Pross Gi Range 4 250 Sample press o0 1 GS gt Detector temperature 05C KR 4 Block temperature 515C iy Converter temp 360C i j Cahnge to the basic controls Basic controls Press Eu Expert controls and set up Operational configuration Technical level configuration or Diagnostic and manufacturing service Main Menu Change to the CLD 95 0 ppm line Range and Basic Controls functional control Measurement range number 4 Range upper limit 250 0 ppm amp Q Range and functional control LOCAL Ranges with valid calibration 4 Press Or
85. el and go back to the last value with the F2 key 5 4 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Span gas calibration notes The span gas setpoint of NO and NO have to be the same value because both components will be calibrated simultaneously You can calibrate all ranges together or each range separately with span gas You have to set up the parameter you want in the menu Calibration Parameters see chapter 5 1 2 p 5 9 If it will not be possible to calibrate all ranges with the same span gas you have to calibrate each range separately The desired value of span gas has to be a value between 10 and 110 of each end of range Otherwise no calibration will be running e Example End of range 1 50 ppm Potential span gas setpoints 5 55 ppm End of range 2 250 ppm Potential span gas setpoints 25 275 ppm End of range 3 1000 ppm Potential span gas setpoints 100 1100 ppm End of range 4 2500 ppm Potential span gas setpoints 250 2750 ppm How to calibrate Change to the menu Zero span calibration via the menu line Calibration CLD Zero span calibration Measurement range number E Zero gas concentration 0 0 ppm Span gas concentration 100 0 ppm Sample flow 1100 ml min Raw measurement signal 521590 Measurement gas NOx NO NOx toggle Status READY Result Calibration adjustment limits Disabled 1 Select the measurement range e Pr
86. epends on the hardware configuration of the SIO module minimum 2 maximum 8 Press the ENTER key or the key to select the output number and adjust the value you want with the T key or the J key Confirm the number selected with the ENTER key 2 Choose the signal source module e Change with the J key to the line Choose signal source module Change to the submenu ANALYZER MODULES with the ENTER key or the key The tags of all analyzer modules combined with the platform or the MLT analyzer will appear ANALYZER MODULES 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 31 Go to the line you want with the T key or the J key e Select the tag of the channel with the ENTER key or the key The display will go back to the menu ANALOG OUTPUT SETUP automatically The tag of the channel selected will appear in the line Source module 3 Select any signal Change to the line Choose signal with the J key Press the ENTER key or the key to change to the submenu SIGNALS 95 0 ppm SIGNALS Sample flow Sample press Ozonator Converter temp Block temperature Detector temperature NO NOx Noise level Change to the line you want with the T key or the J key You can change with the F3 key gt gt gt to further menu pages containing other available signals t90 time e Output delay time e Calibration status e Linear
87. er 4 1 1 and 4 1 2 p 4 3 to 4 6 are only important for systems with several channels 2 Calibration p 4 21pp All steps are figured with detailed illustrations and operation instructions In the left column you can see display and keyboard of the NGA front panel In the right column you can read the instructions and notes All instructions will begin with any single component display and will end with the corresponding single component display after the setups are done The keys you have to press are illustrated in black The instructions are completed with notes and further informations Example You want to change from the single component display of NO to the main menu e Picture one shows the starting situation single component display of NO e f you press the F3 key you will change to menu page shown in picture 2 Main Menu Left column Right column LCD and keyboard Instructions and notes Change to the Main Menu ppm NOx mn 0 Range 4 250 LER Press Sample press 340 hPa Detector temperature 05C ES Block temperature Converter temp Or Next instruction ee or step Main Menu here e g Basic controls Change to the Expert controls and set up Basic Controls Operational configuration Technical level configuration Diagnostic and manufacturing service pum Press t 90003479 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 1 NGA 2000 90003749 1
88. er to wait for the required purge time after a valve switching e t is refused to start single calibration of a second AM if the needed calibration gas valve is also any calibration gas valve of the first started AM These considerations are valid for all AMs which are included into SYSCAL 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 23 System Calibration Supplement 24 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98
89. ess the ENTER key or the key in the line Measurement range number to enter the parameter Select the range you want to calibrate with the T key or the 4 key and confirm it with ENTER The zero gas concentration and the span gas concentration of the range selected will appear in the corresponding lines automatically 2 Select the gas component e Go to the line NO NOx toggle with the key and select the gas component you want with the ENTER key or the key The component selected will appear in the line Measurement gas automatically 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 5 3 Zeroing e Change to the submenu Analyzer zero with the F3 key ZERO e Pay attention to the notes on the screen e Flow enough zero gas through the CLD e Wait for a stable signal look at the headline of the display Then start the zero gas calibration with the F3 key ZERO The running procedure will be the same as it is described detailed in chapter 4 2 1 of the basic controls p 4 22pp e Go back to the menu Zero span calibration with the F2 key or the lt key after the zero gas calibration will be done Messages on the display READY CAL OK 4 Spanning e Change to the submenu Analyzer span with the F4 key SPAN e Pay attention to the notes on the screen e Flow enough span gas through the CLD e Wait for a stable signal look at the headline of the display Then start the span gas calibr
90. ey or cancel and go back to the last value with the F2 key Line of variables Barometric pressure compensation Barometric pressure compensation may be enabled if another analyzer has a pressure measurement device and is set to report its reading 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 29 Lines of variables Reference duty cycle and Duty cycle coefficient These parameters will be set up during the first startup of the CLD analyzer module by the manufacturer Do not alter them Menu line Calibration factors Via the menu line Calibration factors you can change to the corresponding submenu CLD 95 0 ppm Calibration Factors Only those factors appropriate for the current range will affect the reading on the current range Make sure you are using the right ones Measurement range number Range 1 factors Range 2 factors Range 3 factors Range 4 factors In the menu Calibration Factors you can select the range you want to calibrate with manual factors in the line Measurement range number This may be necessary if a calibration was not successful e g because of a trouble in the gas flow It is possible that a new start of calibration will not solve the problem if the measured zero or span gas value will differ from normal signals largely You can also reach the menu Calibration Factors via the menu Zero Span calibration of the Expert controls and set up menus loo
91. firm it with the ENTER key Options 3500 4800 for 0 and 750 900 for 100 The last three lines of variables in the menu Analog output setup only display some values of the analog output They are not available 5 34 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Serial interface setup Press the ENTER key or the key in the line Serial interface setup of the menu LOCAL SIO CONFIGURATION SECTIONS to change to the corresponding submenu CLD 95 0 ppm SERIAL INTERFACE SETUP Baudrate 19200 Data bits 8 Stop bits 1 Parity None Echo mode Disabled Handshake Xon Xoff Type of installed serial interface RS232 EXPERT In the submenu SERIAL INTERFACE SETUP you can determine the parameters of the data transfer between the MLT analyzer or platform and external implements The setups in this menu are depending on the configuration of the analyzer resp platform and the corresponding implement The specification of the serial interface is described in another manual Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Options Baudr
92. for a stable signal look at the headline of the display Then start the span gas calibration with the F4 key SPAN The running procedure will be the same as it is described detailed infchapter 42 4 of the basic controls p 4 26pp e Go back to the menu Zero span calibration with the F2 key or the lt key after the span gas calibration will be done Messages on the display READY CAL OK Alternative Go back to the Main Menu with the F1 key HOME 5 Check the calibration results e You can change to the submenu Zero span diagnostic data via the line Result of the menu Zero span calibration There you can control the results of the last zero and span calibration You can go back to the menu Zero span calibration with the F2 key or the lt key Manual input of calibration factors The calibration may be wrong because of a trouble in the gas flow If a calibration was not successful you have to repeat it It is possible that a new start of calibration will not solve the problem if the measured zero or span gas value will differ from normal signals largely In that case you have to put in the calibration factors manually From the menu Zero span calibration you can change to the submenu Calibration Factors with the F2 key FACTORS CLD 95 0 ppm Calibration Factors Only those factors appropriate for the current range will affect the reading on the current range Make sure you are using the right ones
93. function READY Input of the desired values e You will need minimum 6 values to calculate a polynomial curve In the menu Gas concentration are maximum 20 values available e Press the ENTER key or the key in the line Gas value of Point 1 to select the parameter e Set up the concentration you want with the T key or the J key If necessary change the sign with the F4 key Confirm your input with the ENTER key It is also possible to select the digits with the lt key or the key and to change the number with the T key or the 4 key Measuring of the raw values e Flow the analyzer with a defined gas concentration e After the signal will be stable press the F3 key DATA The analyzer will store the desired value and the corresponding raw value as Point 1 to calculate the linearization polynom Repeat the procedure described to get all values you need to calculate the polynom e Go to the line Gas value of Point 2 with the J key and set up the desired value e Go to the line Point to be measured with the J key and select Point 2 e Measure the corresponding raw value store the values with the F3 key and so on To set up the values of point 3 4 and all the other points you have to change to further menu pages with the F4 key NEXT You can always go back to the last menu page with the F2 key ESCAPE 5 Calculation of the polynomial function e You can calculate the linearization po
94. h the J key or the T key e Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables ppm to vol switch point and PPB to PPM switch point In these lines you can determine which signal value shall switch the displayed concentra tion from ppb to ppm resp from ppm to vol or reverse Line of variables Hysteresis The value selected in this line will determine the range for the switching of the concen tration unit Example Hysteresis is 10 and switch point ppm vol is 10000 ppm The concentration value displayed will change with increasing signal values from ppm to vol at 11000 ppm i e the concentration of 11000 ppm will be displayed as 1 1 The concentration value displayed will change with decreasing signal values from vol to ppm at 0 9 i e the concentration 0 9 will be displayed as 9000 ppm 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 7 Menu line Editing controls From the menu Main display configuration you can change via the menu line Editing controls to the corresponding submenu CLD Editing controls Delay for alarm Wait for new screen Wait between key strokes Presses before fast scroll Initial delay before repeat
95. hPa Measurement mode NOx Measurement 95 00 ppm Last temperature reading 361 7 C Last measurement other mode 0 000 ppm In this menu you can optimize NOx converter efficiency 1 Set up the desired converter temperature set point e Press the ENTER key or the key to select the parameter e Select any digit you want to change with the lt key or the key and Further explanations and instructions to set up the parameters will follow 6 2 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 1 System set up Main Menu Technical level configuration l System set up l CLD System Set Up Main display configuration Front panel control Date and time Module binding System Reset Security codes System tag From the menu System set up you can change to several submenus where you can set up principally LCD resolution Contents of the single component display e Binding of auxiliary modules to the platform or the analyzer e Set up of the security codes of the different operating levels Changing to the submenus Scroll with the T key or the J key to select the menu line you want Press the ENTER key or the key in the line selected to change to the corresponding submenu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 3 6 1 1 System set up Main Display Configuration Main Menu Technical level configuration
96. he F2 key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 39 Line of variables Invert output Select Enabled in the line Invert output if you want to invert the measurement signal at the actual digital output otherwise select Disabled The output inversion can be neces sary for instance if you want to combine a failure with an alarm control The last five lines of variables in the menu DIO module outputs only display some adjustments of the DIO output selected They are not available Module status displays the status of the current DIO board Slot ID displays the tag number of the DIO board selected Signal name displays the signal selected for the current DIO output Signal level displays the status of the signal selected Signal comes from displays the source module selected for the current DIO output Configuration of the DIO module inputs Press the ENTER key or the key in the line Inputs to change to the corresponding submenu DIO MODULE INPUTS Inputnumber oose module Choose function Slot ID Signal name Signal level Signal comes from EXPERT In the menu DIO MODULE INPUTS you have to determine the configuration of all of the eight DIO module inputs DIO input configuration setup 1 Select the input number Press the ENTER key or the key in the line Inputnumber and adjust an input number 1 8 with the T key o
97. iary SIO module General Configuration of a SIO board the whole specification is in another manual Analog outputs minimum 2 maximum 8 Serial interface RS 232 or RS 485 to connect the analyzer with a external computer Three relay outputs If there is a SIO module installed in the platform or in the MLT analyzer you have to put in Yes in the line Module installed otherwise No Set up parameters e Select the line of variables or any menu line with the J key or the T key Select the variable or change to the submenu with the ENTER key or the key e Select the parameter with the T key or the key e Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 5 30 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Analog Output Setup Press the ENTER key or the key in the line Analog output setup to change to the corresponding submenu CLD ANALOG OUTPUT SETUP Output number Choose signal source module Choose signal Signal value for 0 output 0 00 ppm Signal value for 100 output 2500 00 ppm Output current range Hold output during calibration Signal name Current signal value Source module EXPERT Configuration of the analog output 1 Select the analog output number You can set up all parameters in the menu ANALOG OUTPUT SETUP separately for each of the available analog outputs The number of outputs d
98. ibes the basic controls with detailed illustrations So you can easily compare the actual display of the analyzer module with the illustrations of the manual Chapter five describes the expert controls and chapter six describes the technical level configuration The layout of both chapters is not as detailed as in chapter four Normally the way to a certain software menu is described with the software catchwords you have to press to reach this menu You will find the illustration of the corresponding LCD screen at the end of the catchword listing After that you can read the meaning of the functions and variables of each expert or technical level menu Some contents of the expert controls are not important for every customer It depends on the configuration of your NGA 2000 system relative to the following components e Control Module CM Analyzer Module AM Input Output Modules I O s SIO DIO You can distinguish the following system units and SIO DIO configurations System Unit SIO DIO Configuration Corresponding Chapter CLD analyzer module AM Local I O s are not existing e without front panel i e without control unit e can be combined with a platform or an MLT analyzer Platform CM software 1 SIO and up to 4 DIO s chapter 5 2 e Control unit with front panel Can be installed in the p 29 to 44 e without measurement platform channels SIO and DIO can be configured for all channels combined with the
99. ibration will be possible even if the calibration results will leave the allowed limits Compare with the explanations in chapter 5 1 1 p 5 6 7 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 9 Line of variables Calibration averaging time The value in this line will determine the time range the analyzer will use to get the calibration average The precision will be better with longer times Options 0 to 60 s Standard 5s Line of variables Calibration failure alarm The accuracy of the signals may go down after a long use of the analyzer If you will set up Yes in the line Calibration failure alarm a warning message will display a wrong or impossible calibration Line of variables Cal failure error allowed If the setpoint will differ more than allowed by the value in this line a warning message may be displayed To enable this warning Yes has to be set up in the line Calibration failure alarm Options 5 to 80 Standard 50 Line of variables Calibration time out If the signal will not be stable after the time out set up in this line a warning message may be displayed To enable this warning Yes has to be set up in the line Calibration failure alarm Options 0 to 300s Standard 60s Lines of variables Zero ranges Span ranges TOGETHER All four ranges will be calibrated automatically one after another by zero and span gas SEPARATELY Only the range selected will be c
100. immediately look at the headline Conditions for the manual input of factors e Disabled has to be set up in the line Calibration adjustment limits of the menu Zero span calibration e SEPARATELY has to be set up in the lines Zero ranges and Span ranges of the menu Calibration Parameters see 5 1 2 p 5 9 Attention After the calibration with factors you have to calibrate with zero gas and span gas in the usual way 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 7 Saving the factors You can store the actual zero offset and span factor with the F2 key STORE of the menu Range 1 2 3 4 Factors You will find the stored settings on the second menu page see next illustration You can change to the second menu page of the menu Range 1 2 3 4 Factors with the F4 key HISTORY CLD 95 0 ppm Range 3 Factors Manufacturer s settings Zero offset 0 000000 Span factor 0 000000 Stored settings Zero offset 0 000000 Span factor 0 000000 You can change the stored settings against the manufacturer s settings with the F3 key RSTR MN Restore the manufacturer s values The Zero offset and the Span factor of the first menu page will change according to the setups of the manufacturer s settings You can change the manufacturer s settings against the stored settings with the F4 key RSTR ST Restore the stored values The Zero offset and the Span factor of the first menu p
101. its Temperature limits In the menu Physical Measurements you can find several physical measurement parameters of the CLD analyzer module like ozonator power converter temperature or capillary flow rate Via the menu lines Pressure limits and Temperature limits you can change to the corresponding submenus where you can set up several pressure parameters and temperature parameters of the analyzer The violation of the limits in the submenus may start alarm reports if the alarm report is enabled in the diagnostic menus of the analyzer module see 63 2 p 6 27 Besides the limits of the submenus will be begin and end of the bargraphs in the single component display if activated see 5 1 9 p 5 24 Changing to the submenus Select the line you want with the T key or the J key Press the ENTER key or the key to change to the corresponding submenu Note You should control the sample capillary pressure the ozone supply pressure and the bypass flow in this menu after starting up your CLD The values displayed in these lines should be equivalent to the original manufacturer s data sheet to avoid measurement errors 5 26 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Menu Pressure Limits CLD 95 0 ppm Pressure Limits Sample capillary upper limit 490 0 hPa Sample capillary lower limit 50 0 hPa Ozone supply upper limit 1050 hPa Ozone supply lower limit 700 0 hPa Barometric pressu
102. ized to select the parameter e Select the range you want with the T key or the 4 key and confirm it with ENTER 2 Zeroing and Spanning of the range selected e e g Change to the Main Menu with the F1 key Change after that via the line Basic controls to the corresponding menu Press the F3 key ZERO resp the F4 key SPAN to start the calibration Look at the descriptions in the chapters 4 2 1 p 4 21 and 4 2 2 p 4 26 e Alternative Change to the menu Zero span calibration of the Expert controls to start the calibration see 5 1 1 p 5 5 3 Determine the display of gas concentration e Press the ENTER key or the key in the line Gas values shown as to select the parameter e Select the concentration setup you want with the T key or the J key and confirm it with the ENTER key e ppm for absolute concentrations e Percent of span gas for relative concentrations i e the gas value will be displayed as percentage of the span gas This will be necessary if you will use diluted span gas 4 How to get the x y values to determine the polynomial curve e Press the ENTER key or the key in the line Gas concentrations to change to the corresponding submenu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 19 CLD Gas concentrations Point 1 Gas value Raw reading Linearized value Point 2 Gas value Raw reading Linearized value Point to be measured Point 1 Analyzer
103. izer e Measurement mode e Operational state e Health e Interference e Validity Raw signal e Primary Variable Press the ENTER key or the key to select the signal The display will go back to the menu ANALOG OUTPUT SETUP automatically The signal selected will appear in the line Signal name 4 Determination of the output signal values You can determine the signal value for the 0 output and the 100 output in the lines Signal value for 096 output or Signal value for 10096 output So you have the possibility to zoom out a certain part of the whole range 5 32 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Example e Range from 0 to 1000 ppm e 0 value shall be 400 ppm 100 value shall be 700 ppm e Analog output is normally OV 0 ppm 10V 1000 ppm e After changing the output signal OV 400 ppm 10V 700 ppm Change to the line Signal value for 096 output or Signal value for 10096 output with the 4 key Select the value with the ENTER key or the key e Select any digit with the key or the key and adjust a new value with the T key or the J key Confirm it with the ENTER key Note If you change the measurement range the adjustment done in this menu will disappear and go back to the standard values of the range To change the output signal values permanently you have to change the adjustments in the menu Range Settings see 5 1 6 p 5 16 Attention
104. k TETERE You have to set up the factors for each range separately in the menus Range 1 2 3 4 Factors You will reach each menu via the corresponding line CLD 95 0 ppm Range 3 Factors Zero offset AEN Span factor 0 002608716 Full scale range at calibration 100 0 ppm Measurement range number 3 Raw measurement signal 521660 6 30 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Set up parameters Press the ENTER key or the key in the line Zero offset to select the parameter and set up 32700 resp 524000 with the T key or the J key You may select any digit with the key or the lt key Note The zero offset is about 32000 counts for the CLD software revision 2 2 1 16 bit D A transformer and about 520000 counts for the revision 2 3 20 bit D A transformer Confirm your setup with the ENTER key e Go to the line Span factor with the J key Press the ENTER key or the key to select the parameter and set up 0 00015 with the arrow keys Confirm your setup with the ENTER key Notes You have to set up the factors for all ranges With the parameter Zero offset you will fix the zero value The changing of the zero offset will influence the signal immediately look at the headline With the parameter Span factor you will fix the signal at the span gas setpoint The changing of the span factor will influence the signal immediately
105. key Choose the source module for the auxiliary lines Press the ENTER key or the key in the line First line source Second line source Third line source or Last line source to change to the corresponding submenu The tags of all modules combined with the platform or the MLT analyzer are available 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 51 CLD First auxiliary line source Select the module to use as source for this line in the single analyzer display screen Go to the line you want with the T key or the J key If there are more than eight source modules available you have to press the F3 key to go to another menu page Select the tag of the module with the ENTER key or the key The display will go back to the menu Auxiliary lines automatically The selection will be done 5 52 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 5 Expert Analyzer Controls Main Menu Expert controls and set up l Expert analyzer controls l CLD Expert controls Measurement range number E Range upper limit 100 0 ppm Range settings Range and functional control AUTO Measurement mode NOx Ozonator status ON Ozonator power Enabled Zero Span calibration Ranges with valid calibration Physical Measurements In the menu Expert Controls you can set up several measurement parameters of the analyzer as range or gas selection Besides
106. l System set up l Main display configuration l Main display configuration Display resolution Auxiliary lines Units Editing controls From the menu Main display configuration you can change to several submenus where you can set up the front panel control the LCD resolution and some contents of the single component display Changing to the submenus Scroll with the T key or the J key to select the menu line you want Press the ENTER key or the key in the line selected to change to the corresponding submenu Menu line Display resolution Via the line Display resolution you will change to the corresponding submenu illustration look next page where you can determine the number of digits for the display of the measured values These numbers do not alter the accuracy of measurement You can reach the submenu Display resolution via the menu Expert controls and set up too see 5 4 2 p 5 50 6 4 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 CLD Display resolution Maximum total number of digits Digits after the decimal point Set up the number of digits Select one of the two lines of variables with the J key or the T key Select the number with the ENTER key or the key Select the digit with the T key or the J key Options Maximum total number of digits 3 4 5 6 Digits after the decimal point 0 1 2 3 e Confirm the new val
107. le SCTESTGAS to the appropriate enum value will start the procedure Table of enum values and procedures function Gas ama go Ju T9 qu Jen qe 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 17 System Calibration 3 4 3 Control System Calibration by Programmable Input We can use the possibility to control SYSCAL by triggering with a programmable input This feature is supported by inputs of the DIO Module Assigning of an programmable input can be accomplished by using the menus for DIO module Expert controls and set up Auxiliary module controls Set up DIO module s Inputs Vv DIO MODULE INPUTS Inputnumber DIOINPNUMC Choose module Choose function Slot ID 1 DIOSLOTIDC Signal name SYS Cancel Cal DIOINPSIGC Signal level OFF DIOINPSTATC Signal comes from NGA Control Module DIOINPSRCC There we have to select 1 wanted input number 2 the appropriate module as Source Module see following table 3 the wanted function for system calibration The provided functions for s stem calibration are a module positive edge e edge in io STINAME SYSPERDISPANORE CM Lat ee d SYS PROGRAM CAL start user defined sequence program calibration SYS CANCEL CALIB stop a running procedure SYSICAE Test Mode CM saine io eetmode eines tfisetmods 40 1 Please take notice that all actions are edge triggere
108. lect the parameter you want Options LOCAL AUTO REMOTE Confirm the parameter selected Press Note If you don t want to set the new parameter you can reactivate the former selection Press F2 ESCAPE and confirm it with ENTER 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 4 Measurement Range and Functional Control Change to the CLD 95 0 ppm main menu Basic Controls Measurement range number 4 Range upper limit 250 0 ppm Range and functional control AUTO Press or Ranges with valid calibration 4 Calibration status READY HEN If it won t calibrate 2 times Status STANDBY Measurement mode NOx Ozonator status On Ozonator power Enabled Change to the single component display Main Menu Basic controls Press pu Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service Single component display will appear ppm NOx after the changing SS of the range and Range 4 250 functional control Sample press 340 hPa BEEN Detector temperature 05C gg Block temperature 515C iy Converter temp 360C ME 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 13 Range and functional control Options e LOCAL The platform will be controlled via the display e AUTO The range will be selected automatically auto range This function will only be availa
109. libration 4 Calibration status READY HEN If it won t calibrate 2 times Status STANDBY Measurement mode NOx Ozonator status OFF DISABLED Ozonator power Disabled Change to the single component display Press uH Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service Single component display will appear after the setup of ppm NOx LL 1 jJ the ozonator power status Range 4 250 Sample press 340 hPa BEEN Detector temperature 05C gg Block temperature 515C iy Converter temp 360C ME 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 4 17 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 1 6 Measurement Measurement Mode NO NO Change to the main menu ppm NOx EN Pross Gi Range 4 250 Sample press 340nPa BEEEEEEEEEN O ce Or e Detector temperature 05C Mg 4 Block temperature 515C iy Converter temp 360C BEEN j Change to the basic controls Basic controls Press Eu Expert controls and set up Operational configuration Technical level configuration or Diagnostic and manufacturing service Main Menu Select NO NO CLD 95 0 ppm Basic Controls Fe Press Measurement range number 4 Range upper limit 250 0 ppm to select the Range and functional control LOCAL m
110. lity to zero and span each analyzer module channel individually and independently from the others System Calibration SYSCAL allows to combine the calibration procedures of all into a common process This is been achieved with a new assignment of the valves The idea is not longer to require for each gas of each analyzer an own valve Instead of we have a pool of valves The valves of this pool can be assigned to the different gases of the analyzers That also means different analyzers can share the same valve for their gases So we have the possibility to reduce the number of valves and also the consumption of calibration gases The program which will allow this runs on the Control Module CM and needs the programmable I O DIO and SIO The displayed menus are also inscripted with the appropriate network variables 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 3 System Calibration 2 Valves for system calibration Before using the system calibration we have to put together the required valve pool There are three types of l O modules supporting this e DIO 24 digital outputs 8 digital inputs max 4 modules per CM e SIO 3 digital outputs max 1 module per CM e CVU 4 digital outputs max 4 modules per CM Software supports up to 16 system valves 2 1 Assigning an output port to a system valve Assigning of an output can be accomplished by using the menus for selected output
111. lynom in the following way after you will be ready with the registration of the points e Go back to the menu Polynomial set up with the F2 key ESCAPE or the lt key Then press the F3 key CALO The analyzer will calculate the polynom with the available points and store the coefficients of this function for the range selected 5 20 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 Correction of the linearization polynom if necessary e You can optimize the calculated linearization with maximum three additional points e Press the ENTER key or the key in the line Midpoint correction set up of the menu Linearization functions to change to the corresponding submenu CLD 95 0 ppm Midpoint correction set up Range 3 Correction DISABLED Point being measured Point 1 gas concentration Point 2 gas concentration Point 3 gas concentration Point 1 reading Point 2 reading Point 3 reading Span gas value Analyzer functioning a Range selecting e Range 1 will be selected automatically after entering the menu If you want to select another range to correct press the F4 key RANGE 2 3 4 The range selected will be displayed in the headline of the menu b Disable the correction e You have to disable the correction mode before calculating the correction data Otherwise you will have interferences during the calculation with existing values e Press the ENTER key or the key in the li
112. m Reset l System Reset Are you sure Re initializing will destroy all the binds System reset Re initialize network You can start the following functions in the menu System Reset 1 System Reset The MLT analyzer or the platform will change to the initializing mode automatically if you press the ENTER key or the key in the line System reset This reboot is analogous to the switching on of the control module 2 Re initialize network Change to the line Re initialize network with the T key or the 4 key Press the ENTER key or the key to start the function Caution With the function Re initialize network you will delete all bindings between analyzer modules and I O modules and all configuration data of the SIO and DIO modules will disappear 6 14 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 1 6 System set up Security Codes Main Menu Technical level configuration l System set up l Security codes l CLD 95 0 ppm Record security codes Basic level security Disabled Expert level security Disabled Technical level security Disabled Record basic level security code Record expert level security code Record technical level security code In the menu Record security codes you can enable a security code for each the Basic controls for the Expert controls and set up and for the Technical level configuration Caution
113. measured value Validity report valid invalid Interference report On Off Health report Normal Operational state report STANDBY Measurement mode report 1 Linearizer report Enabled Disabled e Calibration status report READY Output delay time bargraph with value selected too time bargraph with value selected Noise level of concentration NO NO Display NO NOx Detector temperature bargraph with measured value Block temperature bargraph with measured value Converter temperature bargraph with measured value Ozonator report OFF ENABLED OFF DISABLED Menu line Linearizer parameters Via this line you can change to the submenu Linearity coefficients where you can set up the coefficients of the linearization curves manual You can also reach the menu Linearity coefficients via the menu Linearization parameters These menus are described detailed in chapter 5 1 4 p 5 12 13 Ramifications via function keys With the F3 key NEXT of the menu Analyzer Parameter List you can change to further menu pages where you can set up the following concentration and calibration parameters Control mode Output delay time Begin and end of all four ranges too time response time for all ranges e Linearizer enabling disabling for each range Calibration averaging time 5 24 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X
114. n of the linearization curve Lines of variables If enabled uses curve no You can select for each range one of the four linearization curves from the menu Linearity coefficients see next illustration Menu Linearity coefficients You can change to the menu Linearity coefficients via the line Set coefficients CLD 95 0 ppm polio coefficients urve 3 AO coefficient 0 000000 A1 coefficient 1 000000 A2 coefficient 0 000000 A3 coefficient 0 000000 A4 coefficient 0 000000 Curve upper limit 100 0 ppm Curve over range 5 0 Curve under range 5 0 96 Status Disabled In the menu Linearity coefficients you can put in the desired coefficients for the linearization curve selected With the F3 key NEXT you can scroll between the menu pages of all four linearization curves You will find the number of the curve selected in the head line of each Linearity coefficients menu Line of variables Curve upper limit In this line you should set up the end of range value for the range you want to determine the linearization curve Lines of variables Curve over range Curve under range In these two lines you can determine how many per cent the linearization curve for the range selected shall be over resp under the range limits Line of variables Status In this line you can enable or disable the linearization curve selected This is the same setup as in the lines Range 1 2 3 4 linearizer of the menu
115. n the menu ANALOG OUTPUT SETUP you can change to the submenu OUTPUT FINE ADJUSTMENT where you can do the fine adjustments of the analog output CLD 95 0 ppm OUTPUT FINE ADJUSTMENT Output number 1 Operation mode Normal Fine adjustment for 0 output Fine adjustment for 100 output EXPERT In the line Output number the output number selected in the menu ANALOG OUTPUT SETUP will appear If you want you can change the number in the submenu OUTPUT FINE ADJUSTMENT Press the ENTER key or the key to select the output number and adjust the value you want with the T key or the 4 key Options 1 8 Confirm the number selected with the ENTER key Set up fine adjustment of the analog output Press the ENTER key or the key in the line Operation mode to select the parameter and adjust one of the following parameters with the T key or the J key e Normal The absolute measurement signal will be sent to the analog output e Adjust 0V Coordination between the display and the analog output for OV with fine adjustment 096 e Adjust 10V Coordination between the display and the analog output for 10V with fine adjustment 100 Confirm the new parameter with the ENTER key Press the ENTER key or the key in the line Fine adjustments for 0 output or Fine adjustment for 10096 output to select the corresponding value e Adjust the value you want with the T key or the 4 key and con
116. nd line source Third line source or Last line source to the corresponding submenus The tags of all modules combined with the platform or MLT analyzer are available CLD First auxiliary line source Select the module to use as source for this line in the single analyzer display screen Go to the line you want with the T key or the J key If there are more than eight source modules available you have to press the F3 key to go to another menu page Select the tag of the module with the ENTER key or the key The display will go back to the menu Auxiliary lines automatically The selection will be done Menu line Units From the menu Main display configuration you can change via the line Units to the submenu Units control 6 6 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 CLD 95 0 ppm Units control This control only acts on analyzers prior to version 2 2 which cannot set their own units ppm to vol switch point 10000 ppm PPB to PPM switch point 100 0 ppb Hysteresis 10 In the menu Units control you can determine the switch point for the signal value from ppb to ppm respectively from ppm to vol But the set ups in this menu are only operative for earlier versions of analyzers or analyzer modules The switching will work automatically depending on the signal value for analyzers from the version 2 2 on Set up parameters Select any line of variables wit
117. ne Correction to select the parameter Set up DISABLED with the T key or the J key and confirm it with the ENTER key c Measured point selecting e Go to the line Point being measured with the J key e Press the ENTER key or the key to select the parameter Select Point 1 with the the T key or the 4 key and confirm it with the ENTER key d Set up the gas concentration for point 1 e Go to the line Point 1 gas concentration with the 4 key e Press the ENTER key or the key to select the parameter e Select any digit with the lt key or key and set up the value you want with the the T key or the J key If necessary change the sign with the F4 key e Confirm your set up with the ENTER key e Measuring of the gas concentrations e Flow the analyzer with the gas concentration set up of the line Point 1 gas concentration and measure the raw value e After the signal will be stable press the F3 key SET The current signal will be displayed in the line Point 1 reading But the analyzer will equate the raw value with the desired value of this point automatically 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 21 f Set up further correction points e You can repeat the steps c to e to determine maximum two further correction points e Select Point 2 resp Point 3 in the line Point being measured Set up the value you want in the line Point 2 gas concentration
118. nge 4 factors 5 6 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 e Select the range you want in the line Measurement range number and change via the line Range 1 2 3 4 factors to the corresponding submenu CLD 95 0 ppm Range 3 Factors Zero offset 521580 6 Span factor 0 002608716 Full scale range at calibration 100 0 ppm Measurement range number 3 Raw measurement signal 521660 Set up parameters Press the ENTER key or the gt key in the line Zero offset to select the parameter and set up 32700 resp 524000 with the T key or the 4 key You may select any digit with the key or the lt key Note The zero offset is about 32000 counts for the CLD software revision 2 2 1 16 bit D A transformer and about 520000 counts for the revision 2 3 20 bit D A transformer Confirm your setup with the ENTER key e Go to the line Span factor with the J key Press the ENTER key or the key to select the parameter and set up 0 00015 with the arrow keys Confirm your setup with the ENTER key Notes You have to set up the factors for all ranges With the parameter Zero offset you will fix the zero value The changing of the zero offset will influence the signal immediately look at the headline With the parameter Span factor you will fix the signal at the span gas setpoint The changing of the span factor will influence the signal
119. nsor and block 6 34 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 3 2 4 Diagnostic Menus Temperature Control Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Temperature control parameters CLD Temperature control Converter set point Converter P gain Converter gain Converter bias Converter temperature Detector set point Detector P gain Detector gain Detector bias Detector temperature In the menu Temperature control you will find the parameters of the converter s and detector s PID controller Besides you can set up the converter set point in this menu So you can optimize the effectiveness of the converter If there are more than ten parameters available you can change to another menu page with the F3 key Set up parameters Press the ENTER key or the key in the line Converter set point to select the parameter Select any digit with the lt key or the key and adjust a new value with the T key or the J key Options 0 to 420 C Standard 300 C to 380 C Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 35 6 3 2 5 Diagnostic Menus Flow control parameters Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Flow
120. nvert output Disabled Module status Normal Slot ID Signal name Signal level Signal comes from EXPERT In the menu DIO MODULE OUTPUTS you can set up the output configuration of the DIO modules combined to the control module platform or MLT analyzer Besides you can change to the submenu DIO MODULE INPUTS to configure the inputs of the auxiliary DIO modules Every DIO module is composed of 8 digital inputs and 24 digital outputs If there exist several DIO modules in the platform you can change to the setup menu of each with the F3 key The tag number of the DIO board selected will appear in the line Slot ID The changing with the F3 key is not available for MLT analyzers because only one DIO can be installed in it The 24 digital outputs are composed of 3 units with 8 outputs If there is a short circuit or an overload in one unit it will be switched off and saved against destruction After the defect is removed the board is available immediately You only have to press the F4 key Informations about the whole specification of the DIO board you will find in another manual Set up parameters Select any line of variables or any menu line with the J key or the T key e Select the variable or change to the submenu with the ENTER key or the key e Adjust a new value or select the whole parameter with the T key or the J key Confirm the new value with the ENTER key or cancel and go back to the last value with t
121. o operation for deleting a step in an existing program 2 ZERO CAL do a zero calibration 3 SPAN CAL do a span calibration for all available ranges 4 ZERO SPAN CAL do a zero cal then a span cal for all available ranges 5 SPAN1 CAL do a span calibration only for range 1 6 SPAN2 CAL do a span calibration only for range 2 7 SPAN3 CAL do a span calibration only for range 3 8 SPAN4 CAL do a span calibration only for range 4 9 END OF PROG end of sequence 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 9 System Calibration For each step we have the choice to select a specific AM or to activate the step for all enabled AMs After the program is input the displayed softkeys can give an overview of the current program Calibration Sequence Program Zero Cal All Span Cal FID Span Cal CLD Span1 Cal MLT CH1 Span2 Cal MLT CH1 Span3 Cal MLT CH1 Span4 Cal MLT CH1 Span3 Cal MLT CH2 END OF PGRM END OF PGRM Supplement 10 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 3 3 Set up general parameters System Calibration One general parameter is Calibration Procedures in Test Mode It is located in the menu Calibration Test procedures Expert controls and set up System Calibration Calibration Test procedures Calibration Test Procedures Start Zeroing all ranges Start Zeroing and Spanning all ranges Start calibration prog
122. of Selection of digits Function Keys Enter Key Keys without defined functions To confirm a previously entered value The current function depends on variable the menu selected To start a selected function The softkey legend is shown on Alternative key the display above the key To go into a menu via menu line 3 4 Lines Lines can be selected by the J key or the T key The selected line is displayed white on black You have four different types of lines in the menu Menu line Line ending with three dots e You will go to a submenu by pressing the ENTER key or the key in such a line Function line Line ending with an exclamation mark e You will start a function e g NO NO toggle by pressing the ENTER key or the key in such a line Line of variables e Line ending with a colon e Display of module parameters variables Some parameters can be changed e g range number some parameters display only a status e g calibration status and cannot be changed Text line e Line without any punctuation marks e Only display of informations e g analyzer module tag 3 2 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Text Line Line of Variables Function Line Menu Line CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate St
123. oftware diagnostics you can find software error messages of the CLD analyzer module software Handling of error messages 1 Make a note of the error messages 2 Reset the message e Press the ENTER key or the key in the line Edit to reset e Set up Reset with the T key or the J key and confirm it with the ENTER key The error messages will disappear if the reason is not existing any longer and the parameter Report will appear again automatically e If the error messages are still existing contact your customer service please 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 3 2 9 Diagnostic Menus Analyzer start up Main Menu Technical level configuration l Diagnostic menus l Analyzer module diagnostics l Start up analyzer l CLD Analyzer start u Press INIT to re initialize the EEPROM data Analyzer state Sensor temperature Detector block temperature Target temperature Converter temperature Target temperature In the menu Analyzer start up you will find the actual and target temperatures of the converter and of the detector block Besides you can reboot the analyzer module and re initialize the EPROM in this menu 1 Reboot e To restart the analyzer you have to press the F3 key e This reboot will start your analyzer in the same way as you do by switching on e If you flow the analyzer with zero gas during this time The NO signal should be 0
124. p of the expert controls and set up menus chapter 5 1 10 p 5 26 Changing to the submenus Select the line you want with the T key or the 4 key Press the ENTER key or the key to change to the corresponding submenu Note You should control the sample capillary pressure the ozone supply pressure and the bypass flow in this menu after starting up your CLD The values displayed in these lines should be equivalent to the original manufacturer s data sheet to avoid measurement errors 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 33 Menu Pressure Limits CLD 95 0 ppm Pressure Limits Sample capillary upper limit 490 0 hPa Sample capillary lower limit 50 0 hPa Ozone supply upper limit 1050 hPa Ozone supply lower limit 700 0 hPa Barometric pressure Menu Temperature Limits CLD Temperature limits Converter upper limit Converter lower limit Sensor upper limit Sensor lower limit Block upper limit Block lower limit Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Options Pressures 0 to 3000 hPa Temperatures 0 to 500 C for converter 0 to 75 C for se
125. p parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select the parameter you want with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 5 28 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 2 Auxiliary Module Controls Main Menu Expert controls and set up l Auxiliary module controls l CLD Auxiliary module controls Set up SIO module Set up DIO module s From the menu Auxiliary module controls you can change to some submenus where you can set up the parameters for the SIO module and the DIO modules of the MLT analyzer or platform Press the ENTER key or the key in the line Set up SIO module or in the line Set up DIO module s to change to the corresponding submenus 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 2 1 Auxiliary Module Controls Local SIO Configuration Sections Main Menu Expert controls and set up Auxiliary module controls Set up SIO module l CLD 95 0 ppm LOCAL SIO CONFIGURATION SECTIONS Analog output setup Serial interface setup Configuration of Relay Outputs Module installed EXPERT From the menu LOCAL SIO CONFIGURATION SECTIONS you can change to submenus to control and set up several output configurations of the auxil
126. platform MLT analyzer 1 SIO and 1 DIO can be chapter 5 2 CM and MLT AM software installed in the MLT p 29 to 44 e Analyzer with front panel analyzer e CM and AM software in the SIO and DIO can be con same analyzer figured for all channels i e all functions of the control Combined with the MLT unit and of the AM are united analyzer in the same implement The configuration of other analyzer modules like MLT modules is described in their own manuals 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 1 1 The following illustrations shall make plain the connection between the hardware configu ration and the software setup of the modules NGA 2000 System via Platform Local Analyzer Control Auxiliary O s Modules AM s Module CM Modules see 5 1 17 5 2 1 see 5 1 18 See el other manuals see 5 2 2 other manuals Other l O s other manuals NGA 2000 System via MLT Analyzer Local Analyzer Control Auxiliary I O s Modules AM s Modul CM Modules see 5 1 5 5 see 5 2 1 other manuals see 5 2 2 other manuals MLT Analyzer other manuals 1 2 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 2 Structure of Menus sdn jes pue suomnounj Jeuunj YM snueuiqns Aq pewojo ae sjurod eaJui YUM Burpue seui nue einpoy 1ndino induj 0 1 einpoiw 103002 WO enpo 1ez peuv WIV dn jas eq j iw Ajjeuornounj YOIUM
127. r the J key Confirm the number selected with the ENTER key 2 Choose the module e Change with the J key to the line Choose module Change to the submenu ANALYZER MODULES with the ENTER key or the key All modules joint to the platform or to the analyzer are available 5 40 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 95 0 ppm Analyzer Modules NGA Control module CL Go to the line you want with the T key or the J key If there are more than eight source modules available you have to press the F3 key to go to another menu page Select the tag of the module with the ENTER key or the key The display will go back to the menu DIO MODULE INPUTS automatically The tag of the module selected will appear in the line Signal comes from 3 Select any function Change to the line Choose function with the J key Press the ENTER key or the key to change to the submenu FUNCTIONS FUNCTIONS AM Zero Cal AM Span Cal AM Range 1 AM Range 2 AM Range 3 AM Range 4 SYS Zero Cal SYS Zero Span Cal e Go to the line you want with the 4 key or the T key With the F3 key you can go to other menu pages containing further available signals e SYS Program Cal e SYS Cancel Cal e SYS CAL Test Mode e SYS AM Zero Gas 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 41 e SYS AM Span Gas1 2 3 4 e SYS Function control e AM Hold Outputs e CL
128. r with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 5 16 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 1 7 Analyzer Module Set up Units Main Menu Expert controls and set up l Analyzer module set up l Gas measurement parameters l Units CLD Gas measurement units Pressure measurement units Temperature measurement units ppm to mg Nm3 conversion factor Variables are still sent as the basic SI unit In the menu Units you can set up the units of the analyzer for pressure temperature and gas concentration Set up parameters Select any line of variables with the J key or the T key Select the variable with the key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key resp select the whole parameter with the T key or the 4 key Options Gas measurement units ppb ppm mg Nm 96 Pressure measurement units hPa psig Temperature measurement units C F Conversion factor ppm mg Nm 0 to 100 Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 17 5 1 8 Analyzer Module Set up Linearization Functions Main Menu Expert controls and set up l Analyzer module set up l Gas meas
129. ram Cancel calibration Calibration Procedures in Test Mode No Test Procedures Calibration type Zero Cal Program step 1 Calibration time 16s Previous calibration time 57s RESULTS SCTESTMOD SCCALTYPE2 SCPROGSTEP SCCALTIME1 SCCALTIME2 With this parameter we can run all the calibration procedures either in the defined mode or in a test mode The test mode means that the valve switching and waiting for purge times is done in the same manner like in the normal calibration procedure The only difference is that the single calibrations of the modules and the appropriate times the modules would need for the calibration are not done 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 11 System Calibration A further general parameter is Timeout for Gastest It is located in the menu Test procedures Expert controls and set up System Calibration Calibration Test Procedures Test procedures Vv Test Procedures Gastest of specific module Sample Gas SCTESTGAS Timeout for gastest 0 no timeout 180 s SCTIMEOUT Choose specific analyzer module Procedure time 61s Analyzer module MLT CHS3 SCSTEPMOD This parameter is related to the possibility to activate a gas valve of a specific module for test purposes Here we can determine a time after which an activated gastest automatically switches back onto SAMPLE GAS Is this parameter set to 0 no
130. ration If It Won t Calibrate Change to the main menu Press GE Detector temperature 05 C Mg 515C EMEND 360C 7 D Block temperature Converter temp Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Change to the basic controls Press Change to the line If it won t calibrate 95 0 ppm Q 250 0 ppm LOCAL Press or 4 as often as necessary READY until the line If it won t STANDBY calibrate will appear NOx white on black On Enabled NGA 2000 4 29 CLD 95 0 ppm Basic Controls Measurement range number 4 Range upper limit 250 0 ppm Range and functional control LOCAL Ranges with valid calibration 4 Calibration status READY If it won t calibrate Status STANDBY Measurement mode Ozonator status Ozonator power CLD 95 0 ppm If it won t calibrate Check that you are flowing the correct gas and the gas concentration is what it is supposed to be Make sure that the reading is stable before starting If you have changed the range full scale value or any linearizer
131. re 1013 hPa Menu Temperature Limits CLD Temperature limits Converter upper limit Converter lower limit Sensor upper limit Sensor lower limit Block upper limit Block lower limit Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Options e Pressures 0 to 3000 hPa Temperatures 0 to 500 C for converter 0 to 75 C for sensor and block 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 27 5 1 11 Analyzer Module Set up Displayed Parameters Main Menu Expert controls and set up l Analyzer module set up l Displayed parameters l CLD 95 0 ppm Displayed parameters First line s parameter Sample press Second line s parameter Detektor temperature Third line s parameter Block temperature Fourth line s parameter Converter temp May be displayed on the appropriate line of the single analyzer display screen In the menu Displayed Parameters you can determine which parameters shall be displayed in the last four lines of the single component display These are the same parameters you can set up in the menu Analyzer Parameter List see 5 1 9 p 5 23 Set u
132. reset until new values for SIV time or IV time are entered Basic time SIV Time of current day The next start of SYSCAL ACT time happens at ACT time Basic time IV time Is the calculated ACT time before present point of date time then there are added further IV times until it is later NGA 2000 Supplement 21 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration We can display the calculated ACT times in menu page next calibration events Expert controls and set up System Calibration Times for interval operation v Next calibration events v Next Calibration Events Zero Cal 16 00 12 Apr 1996 MenuiLine Zero Span Cal 10 00 12 Apr 1996 Menu2Line Program Cal is 10 00 12 Apr 1996 Menu3Line Supplement 22 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration 3 5 Calibrate single Analyzers Each specific analyzer has still the possibility to start a calibration over other instances than SYSCAL For this functionality we now have some additional considerations e Do not start a calibration of a single AM during a running SYSCAL This will confuse the valve switching and the calibration commands of SYSCAL Therefore look also for all automatic start instances of an analyzer e A single calibration cannot use the purge times of system valve settings Instead of we have to setup the AMs own parameters in the mann
133. resp Point 3 gas concentration Measure the gas concentrations and set up the correction with the F3 key g Enable the correction e Select ENABLED in the line Correction The midpoint correction will be done auto matically for the range selected with the determined values The midpoint correction can be done for each range of the CLD analyzer module 5 22 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 1 9 Analyzer Module Set up Analyzer Parameter List Main Menu Expert controls and set up l Analyzer module set up l Analyzer Parameter List l CLD 95 0 ppm Analyzer Parameter List Analyzer tag CLD Ozonator status OFF PRESSURE Ozonator power Enabled First line s parameter Sample press Second line s parameter Detector temperature Third line s parameter Block temperature Fourth line s parameter Converter temp Linearizer parameters In the menu Analyzer Parameter List you can set up parameters of the single component display of the ozonator and the analyzer tag You can also change to several submenus where you can set up linearizer parameters concentration and calibration parameters Set up parameters Select any line of variables or the menu line Linearizer parameters with the 4 key or the T key Select the variable or change to the submenu Linearity coefficients with the ENTER key or the key Select any digit with the lt key
134. select the menu line you want Press the ENTER key or the key in the line selected to change to the corresponding submenu 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 47 5 4 14 System Set Up Front panel control Main Menu Expert controls and set up l System set up l Front panel control CLD 95 0 ppm Front Panel Control LCD brightness 10 LCD viewing angle Beeper enable Beeper frequency Reading refresh rate Drop out of menus after Date and time In the menu Front panel control you can set up several display parameters Set up parameters Select any line of variables or the menu line with the J key or the T key Select the variable with the ENTER key or the gt key Select any digit with the lt key or the key and adjust a new value with the T key or the J key resp select the whole parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables LCD brightness and LCD viewing angle In these two lines you can determine the quality of the LCD reproduction The best values depend on your position to the screen and on the light of the environment Options 20 to 100 for LCD brightness and 10 to 80 for LCD viewing angle Usually 70 to 90 brightness and 20 to 30 angle Caution Be careful with the changing of these values
135. ter five At the begin of any chapter you will find the way to a certain submenu of the MLT software starting from the line Expert controls and set up in the Main Menu The way will be described with the software catchwords that you have to enter one after another to reach the corresponding submenu At the end of the catchword listing you will find the illustration of the LCD screen After that you can read the set up instructions and explanations Sometimes the illustration will be completed by sketches or further menu pictures Example You want to set up the zero span gas concentrations for all ranges of the analyzer module Main Menu Expert controls and set up l Analyzer module set up l Calibration gas list CLD Calibration Gas List Zero gas range 1 NO Span gas range 1 NOx Span gas range 1 Zero gas range 2 NO Span gas range 2 NOx Span gas range 2 Calibration In the menu Calibration Gas List you can set up the desired zero and span gas values for all ranges On the first menu page you will find the parameters of range 1 and 2 on the second page you will find the parameters of range 3 and 4 You can reach the second menu page with the F3 key MORE Further explanations and instructions to set up the parameters will follow 5 2 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 5 1 Analyzer Module Set up Main Menu Expert controls and set up l Analyzer mod
136. the ENTER key or the key illustration see next page All analyzer modules joint to the platform or to the MLT analyzer and the control module are available Go to the line you want with the T key or the J key If there are more than eight source modules available you have to press the F3 key to go to another menu page Select the tag of the module with the ENTER key or the key The display will go back to the menu CONFIGURATION of RELAY OUTPUTS automatically The tag of the module selected will appear in the line Signal comes from 5 36 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Analyzer Modules NGA Control module CLD 3 Select any signal Change to the line Choose signal with the J key Press the ENTER key or the key to change to the submenu Signals 95 0 ppm Signals NORMAL MAINTENANCE REQUEST FAILURE CAL INPROGRESS ZERO IN PROGRESS SPAN IN PROGRESS ZERO FAILED SPAN FAILED Go to the line you want with the J key or the T key With the F3 key you can go to other menu pages containing further available signals e RANGE OVERFLOW e RANGE UNDERFLOW e FLOW TO LOW e FLOW TO HIGH e RANGE 1 2 3 4 e OZONATOR OFF e NOx MODE e NO MODE e or further signals if need be 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 37 All signals of the control module and of the analyzer modules joint to the platform or MLT analyzer
137. u can give in a short note about the service you have done 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 21 CLD 95 0 ppm Control Unit Service notes You can write E to 22 characters in each line No service No service No service No service No service No service No service No service No service Set up notes e Select the line you want with the T key or J key Select the parameter with the ENTER key or the key Select the digit you want to change with the key or the key and adjust the new value with the T key or the J key Maximum of digits for each line 30 Options alphabet capital and small letters umlauts letters from different languages 0 1 2 9 96 and many others Confirm the note with the ENTER key or cancel and go back to the last note with the F2 key Note You can set up any digit more fast by holding the T key or the J key The scrolling will accelerate 6 22 NGA 2000 90003749X 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 6 2 4 Service Menus Analyzer Module History Main Menu Technical level configuration l Service menus l Service history l Analyzer module history l CLD 95 0 ppm Analyzer module service history Manufacturing date 08 01 1998 Last zero calibration date 02 27 98 13 50 Last span calibration date 02 27 98 14 01 Total hours of operation 229 3 hours Converter installation date 8 1 98
138. ue with the ENTER key or cancel and go back to the last value with the F2 key Example Measured number 1 2345 Select 3 for total number of digits and 2 for digits after decimal point The screen will display 1 23 Menu line Auxiliary lines From the menu Main display configuration you can change via the line Auxiliary lines to the corresponding menu Auxiliary lines First auxiliary line econd auxiliary line Third auxiliary line Enabled Fourth auxiliary line Enabled First line source Second line source Third line source Last line source 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 6 5 In the menu Auxiliary lines you can determine if the last four lines in the single component display of the current channel shall appear If you want to set up the lines of the other channels of the joint analyzer modules press the F3 key Set up parameters e Select any line of variables or any menu line with the J key or the T key Select the parameter with the ENTER key or the key Select Enabled or Disabled with the T key or the J key to enable or disable the display of the corresponding auxiliary line in the single component display e Confirm the parameter selected with the ENTER key or cancel and go back to the last adjustment with the F2 key Choose the source module for the auxiliary lines You will change via the line First line source Seco
139. ule set up l CLD Analyzer module set up Calibration gas list Calibration parameters Gas measurement parameters Analyzer parameter list Physical measurement parameters Displayed parameters Analyzer tag From the menu Analyzer module set up you can change to several submenus where you can set up the measurement and calibration parameters of the CLD analyzer module Besides you can go to those submenus where you can set up the parameters of the single component display Caution Normally you will find CLD as analyzer module tag in the line analyzer tag If the CLD module is part of an analyzer network You have to change the configu ration of the programmable digital inputs and analog outputs if you change the identification tag Because the parameters of the module source will change So the relations will disappear Set up parameters Select the menu line you want or the line of variables Analyzer tag with the 4 key or the T key Select the variable or change to the submenu with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the J key Maximum of digits 30 Options alphabet capital and small letters umlauts letters from different languages 0 1 2 9 96 and many others Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key
140. up the update rate of the network variable Options 1 per sec 10 per sec ASAP As fast as possible Line of variable Output delay time Example You can shift the absolute time of the analog output signal for one channel If you use the right output delay time you can watch the signals of several channels at the same starting time Options 0 to 30 seconds Time 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 15 5 1 6 Analyzer Module Set up Range Settings Main Menu Expert controls and set up l Analyzer module set up l Gas measurement parameters l Range setting l CLD 95 0 ppm Range Settings Minimum range 10 0 ppm Maximum range 10000 ppm Range 1 lower limit Range 1 upper limit Range 2 lower limit Range 2 upper limit Range 3 lower limit Range 3 upper limit Range 4 lower limit Range 4 upper limit In the menu Range Settings you can set up the begin and the end of each range These values will only be limited by the setups in the line Minimum range resp Maximum range The concentrations of these lines are manufacturer s settings and cannot be changed by the customer Set up parameters Select any line of variables with the J key or the T key Select the variable with the ENTER key or the key Select any digit with the lt key or the key and adjust a new value with the T key or the 4 key resp select the whole paramete
141. urement parameters l Linearization functions l CLD Linearization functions Polynomial set up Midpoint correction set up Use the polynomial set up to generate a linearizing polynomial from up to 20 gases With more than 6 gases it will produce a fourth order polynomial linearizer Use the midpoint correction for a piecewise linear final correction to bring up to three points precisely onto the curve From the menu Linearization functions you can change to several submenus where you can linearize the ranges and optimize the linearization functions Change to the line you want with the J key or the T key Note Normally the CLD is working linearly in the whole range Therefore you do not have to linearize generally If you will find deviations from the linearization you should control the ozone and sample gas supply Optimize it if necessary Usually the reason for deviations will be a defect in the ozone supply Polynomial set up Press the ENTER key or the key in the line Polynomial set up to change to the corresponding menu 5 18 NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 CLD Polynomial set up Range to be linearized 3 Current span gas 100 0 ppm Calculated polynomial order 4 Gas values shown as Gas concentrations Analyzer function 1 Select the range to be linearized e Press the ENTER key or the gt key in the line Range to be linear
142. xpert controls and set up System Calibration Set up analyzer modules Analyzer Set up Choose analyzer module Gas type SpanGas 1 SCAMGAS Assigned to system valve Valve 5 SCVALVE Purge time 20s SCPURGE Note Ranges are always calibrated separately Analyzer module MLT CH2 SCMODULE Module enabled for system cal No SCCONTROL OVERVIEW Setting up an AM for system calibration means assigning valves from system valve pool The Control Module provides support of up to 16 system valves V1 V16 We have to decide which valves deliver which gases for an analyzer module Also we have to know the purge time from a valve to the AM For each of the following types in the parameter Gas type we have to assign a valve and the appropriate purge time SAMPLE GAS ZERO GAS SPANGAS 1 SPANGAS 2 SPANGAS 3 SPANGAS 4 spangas for range 1 spangas for range 2 spangas for range 3 spangas for range 4 e e o o0 e SS Sw Conditions for the assignment Once a valve has been assigned to be a sample gas valve for any AM it must not be used for zero or span gases The zero valve of an AM can not be a span valve of the same AM All gas types have to be assigned to a system valve 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 7 System Calibration Example for an analyzer system Calibration gas mixtures Appropriate assignment AM1 AM2 AMS
143. you can change to further menus where you can start calibrations for instance Set up parameters Select the line of variables or the menu line with the J key or the T key Select the variable or change to the submenu with the ENTER key or the key Select the parameter with the T key or the 4 key Confirm the new value with the ENTER key or cancel and go back to the last value with the F2 key Lines of variables Measurement range number Range upper limit and menu line Range settings You can set up the current range for the analyzer in the line Measurement range number A change in this line will change the end of range value automatically in the line Range upper limit You cannot change the end of range value there To change it you have to go to the menu Range Settings via the corresponding menu line This procedure will be described on page 5 55 chapter 5 5 1 Line of variables Range and functional control LOCAL The platform will be controlled via the display 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 5 53 AUTO The range will be selected automatically auto range This function will only be available with an I O board with 3 alarms PIN 70 656 193 because the auto ranging parameters are located on the I O board see its own manual REMOTE The range selection will be controlled by digital inputs e g via a DIO board or I O board with 3 alarms
144. you want in the menu Calibration Parameters see chapter 5 1 2 S 5 9 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 NGA 2000 Calibration Zeroing Change to the single component display Press GES Single component display will appear after the zero gas calibration NGA 2000 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 4 2 2 Calibration Spanning Change to the main menu ppm NOx ee 250 so M lt gt gt 9 Range 4 Sample press Press GE Detector temperature 05 C Mg 515C EMEND 360C 7 D Block temperature Converter temp Main Menu Basic controls Expert controls and set up Operational configuration Technical level configuration Diagnostic and manufacturing service CLD Basic Controls Measurement range number Range upper limit Range and functional control Ranges with valid calibration Calibration status If it won t calibrate Status Measurement mode Ozonator status Ozonator power 90003749 1 NGA e Software CLD 2 3 MLT 3 1 X 04 98 Change to the basic controls Press Change to the 95 0 ppm submenu Analyzer span 4 250 0 ppm umm LOCAL Press 4 READY STANDBY NOx On Enabled NGA 2000 4 25 CLD Analyzer span Are you sure You must have span gas flowing through the analyzer This control does NOT control any auto calibration module bound to this analyzer If you
145. ystem valves onto different output modules 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 NGA 2000 Supplement 5 System Calibration 3 Operating System Calibration Because there are many possibilities how to use SYSCAL it must be customized through the Expert Operator There we can find the menu System Calibration from were we can do the required setups and start routines Expert controls and set up System Calibration 4 System Calibration Calibration Test procedures Calibration Sequence Programming Times for interval operation Set up analyzer modules Meaning of displayed menu points Calibration Test procedures starting and stopping of system calibration and test procedures Calibr Sequ Programming programming of user defined calibration sequences Times for interval operation setting up of automatically started system calibrations Set up analyzer modules include and setup different analyzer modules into system calibration Supplement 6 NGA 2000 90003749 1 NGA e CLD Software 2 3 MLT Software 3 1 X 04 98 System Calibration 3 1 Set up analyzer modules Before we can run any system calibration features we have to include the different analyzer modules AM into system calibration by setup needed parameters Only after correct setting up an AM is included into system calibration and only then it makes sense to go into the other menus E

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