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Emerson 3812 Automobile Parts User Manual

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1. 9090 MAXIMUM Use of appropriate safety engineered swivel hoist rings in meter end flanges 35 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 36 3 9000 765 Rev D Direct mount option NEVER allow the slings to contact the electronics enclosure Damage to the enclosure may occur Use a spreader bar with the slings to prevent contact with the electronics enclosure and the base enclosure see Figure 2 11 If the slings do come in contact with the electronic enclosure then remove the four bolts holding the enclosure to its base and temporarily remove the head from the meter during the lifting operation You will need to unplug the cable on the Acquisition Module Two screws hold this cable in place Once the lifting operation is complete reattach and secure the electronics cable on the Acquisition Module return the electronics enclosure to its original position replace the bolts and secure the enclosure in place Lifting the meter with the upper enclosure installed but without the bolts installed may cause the electronics to fall and cause personal injury or equipment damage Figure 2 10 Sling contacting electronics enclosure
2. n pi Pt FN 4 Visually inspect the slings prior to use for any signs of abrasion or other damage Refer to the sling manufacturer s procedures for proper inspection of the particular sling you are using 5 Only use slings with ratings that exceed the weight to be lifted Reference your company s standards for safety factors that must be included when calculating the load rating Appropriately rated lifting slings 41 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 6 NEVER allow the slings to contact the electronics enclosure or the transducer shrouds Damage to the meter may occur If the slings do come in contact with the electronics or the shroud temporarily remove the head from the meter during the lifting operation remove the four bolts holding the enclosure to its base and unplug the cable from the Acquisition Module Two screws hold this cable in place Use a spreader bar on the sling to prevent contact with the electronics or the transducer shroud 7 Once the lifting operation is complete reattach and secure the electronics cable to J3 on the Acquisition Module return the electronics enclosure to its original position replace the bolts and secure the enclosure in place Lifting the meter with the upper enclosure installed but with out the bolts installed may cause
3. micron micrometer 109 m MMU Memory Management Unit MPa Megapascal equivalent to 10 Pascal pressure unit N A not applicable Nm h normal cubic meters per hour NOVRAM non volatile random access memory Pa Pascal equivalent to 1 newton per square meter pressure unit Pa s Pascal Second viscosity unit 4 Acronyms abbreviations and definitions Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Section 1 Introduction March 2013 Table 1 1 Acronyms abbreviations and definitions Acronym or abbreviation Definition PC Personal Computer PFC peripheral field connection board P N part number PS power supply board psi pounds per square inch pressure unit psia pounds per square inch absolute pressure unit psig pounds per square inch gage pressure unit R Radius rad radian angle RAM Random Access Memory Remote Mount Option Detaching the transmitter electronics enclosure and base electronics enclosure from meter body and mounting and affixing them with the mounting bracket to a pole or other structure RTS Request to Send the RS 232C handshaking signal output by a receiver when it is ready to receive data RTU MODBUS A Modbus protocol framing format in which elapsed time between received charac ters is used to separate messages RTU stands for Remote Terminal Unit s second time u
4. s g Use of appropriate safety engineered swivel hoist rings in meter end flanges Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 10 Remote mount option Always use separate slings for each hoist ring NEVER reeve one sling through both hoist rings The slings must be of equal length Each sling must have a load rating that equals or exceeds the hoist ring load rating The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded DO NOT DRAG THE TRANSMITTER ELECETRONICS ENCLOSURE DURING LIFTING OPERATIONS Support the transmitter electronics while lifting the meter body Failure to do so may r cause damage to the equipment NOTICE REMOVE CONDUIT TIE WRAPS FROM THE JUNCTION BOX Conduit tie wraps must be removed prior to powering the meter Tie wraps placed on the junction box conduit for protection during shipping must be removed before the meter is powered Use of appropriate safety engineered swivel hoist rings in meter end flanges 37 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 38 11 12 13 14 15 3 9000 765 RevD NEVER apply shock loads to the meter Always lift the meter gradually If shock load
5. 115 BA MAET CS EE 116 Appendix C Index Cal Mamta INA ELS 117 Table of Contents Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual List of Tables 3 9000 765 Rev D March 2013 List of Tables Table 1 1 Acronyms abbreviations and definitions eese enne 3 Table 1 2 Em 14 Table 2 1 3812 Ultrasonic Meter shrouds options per ANSI pressure 27 Table 2 2 Piping recommendation for uni directional or bi directional flow 31 Table 2 3 Hoist ring part number lookup table 39 Table 2 4 Hoist ring lookup table for Daniel Model 3812 Liquid Ultrasonic Flow Meters 39 Table 3 1 Configurations for open collector frequency outputs eene 45 Table 3 2 CPU Module labeling and LED functions 52 Table 3 3 Ethernet cable to PC communication esee nete nnne 53 Table 3 4 Serial Port A parameters ene ere RH 54 Table 3 5 Frequency Digital Outputs possible 58 Table 3 6 DHCP server switch 5 60 3 7 Configuration p
6. swivel MOISE rings 90 degree angle between 5 5 Meter specifications e analog Input s ssseeees analog Re tiit dee Digital Input s sees frequency output digital outputs temperature s lt 4 Meter tube considerations bi directional 30 Open source licenses esses 99 Opensource BSD Open Source GNU General Public License nn GNU Lesser General Public License 111 MT License arte mtm Rs 116 P Piping recommendations bidirectional flow TN unidirectional flow see Port A communications sse 54 Pre installation considerations 18 P blic doimaliimun 99 Securing end caps and shroud 62 Serial Port A parameters 54 Shroud options ect eae UHR E 7 bolted band shroud ss 7 clamped band shroud sss 7 latched single band 7 split SHOU
7. eese eene 51 Figure 3 4 PC to meter serial connection 55 Figure 3 5 CPU Module I O connections eese ener nnne 55 Figure 3 6 CPU Module Frequency Digital outputs common ground sese 59 Figure 3 7 CPU Module power source connections eeeeeseseeeeeeneeeneen enne 61 Figure 3 8 Transmitter electronics enclosure security latch essen 62 Figure 3 9 Direct or remote mount Transmitter Electronics Enclosure security seals 63 Figure 3 10 Base Enclosure security seals 64 Figure 3 11 3812 Remote mount transmitter electronics option sess 65 Figure 3 12 Bolted band shroud security seals bottom view sese 66 List of Figures iii List of Figures March 2013 Figure 3 13 Figure 3 14 Figure 3 15 Figure 3 16 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 4 16 Figure 4 17 Figure 4 18 Figure 4 19 Figure 4 20 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual 3 9000 765 Rev D Clamped shroud security seals eese nennen 67 Split shroud security seals ccesececeseeesceeeceneeencesceceeceneeenecsaecseceeeeeaeeaeceeeeeneeeee
8. Calibration Start Calibration Stop 12 Click the Alert Setup tab from the main Configuration page Figure 4 13 Configure Flow Analysis Alert Actors Help alk x pooo Flow Analysis Alerts Baseline Parameters Overview e Configure Detect Reverse Flow 1 gt Service Tools Eusbied Disable n Using AMS Device Manager to configure the meter 87 Section 4 Configuration March 2013 88 13 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Click the Flow Analysis tab to select Configure Reverse Flow Detection if desired The default setting is Disabled Click the Disabled button to send the feature command to the meter Check for a response error If no error response is received click the Enable button Enter the minimum reverse flow velocity above which to accumulate flow the reverse direction for this alert Enter a positive value for the Reverse Flow Zero Cutoff Click the Next button to write the values to the meter Check for an error response If no error response is received click the Next button The Detect Reverse Flow enabled page displays Click the Next button to display Detect Reverse Flow disabled If an error message is returned click the Next button to display the Method Complete page Click the Set Flow Range Limits button and enter a positive value for the Flow Analysis Lower Velocity Range and the Upper Veloci
9. HERRERA RE 7 Source code for executable 99 118 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Startup startup and configuration 45 73 systems that use flame proof cable 49 T Transducer LT 10 operating temperature LT 11 operating temperature Transmitter Electronics Enclosure chassis ground 46 U Ultrasonic type 14 W Wiring and connections Ethernet cable to PC communication Ethernet communications sss Modbus ASCILs ERE Modbus ASCII or RTU sees PC to meter serial PlantWeb RS 485 full duplex TCP IP protocol ais Wirinig and l O u acudir eei pesce Numerics 3812 meter accuracy limits sees 14 body and flange pressure rating range psi 14 communications designer ie hin Gad digital analog and frequency inputs digital analog and frequency outputs 17 electronic specifications 15 flange types 14 lineari 14 meter performance 14 meter types ioc e tb u
10. CPU Module switch DHCP server disabled DHCP server enabled DHCP OFF ON Analog input settings Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 3 6 6 Configuration protect switch settings The meter s configuration parameters and firmware can be protected against changes via CPU Module Write PROT switch as follows Table 3 7 Configuration protect switch settings CPU Module switch Configuration protected Configuration unprotected WRITE PROT ON default OFF A complete list of write protected parameters are in Appendix A 3 6 7 External power source connection and fuse Located inside the Transmitter Electronics Enclosure is a connector for a user provided external power source a 2 Ampere fuse and a 24V loop power connection for ultrasonic meter analog outputs generator transmitter or pressure transmitter devices The current is limited to 88mA Figure 3 7 CPU Module power source connections C A B N Lo nee 5 gt power 24V LOOP POWER A Power In connector main power B 24V LOOP POWER C 2 Ampere fuse used for the main power input Configuration protect switch settings 61 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 7 3 7 1 62 3 9000 765 Rev D Security seal installation Security seals protect the integ
11. Install the cable and cable gland 4 Complete the field connection wiring Connect a flow computer to the communications line on the Daniel38 12 Liquid Ultrasonic Flow Meter 6 Apply electrical power to the system to ensure the field connections are working correctly Allow the system to run for the time specified by the customer usually one week and an electrician has fully tested the connections After the Acceptance Test is witnessed and approved seal the conduit 7 Power down the system and apply the sealing compound to the conduit and allow to set in accordance with manufacturer specifications 8 Install the security latches and wire seals on the Transmitter Electronics Enclosure end caps see Section 3 7 1 9 Install the wire seals on the Base Enclosure hex head bolts and on the Shroud covering the meter body see Section 3 7 2 10 Install the security wire seals on the shrouds covering the transducers and cables Refer to the section appropriate for your meter design Section 3 7 4 Bolted band shroud security seals Section 3 7 5 Clamped band shroud security seals e Section 3 7 6 Split shroud security seals Section 3 7 7 Latched band shroud security seals 11 Connect electrical power to the system 12 Set or configure the meter using Daniel MeterLink For additional installation information refer to the system wiring diagram see Appendix A Daniel MeterLink Software for Gas and Liquid Ultrasonic Me
12. A Direct mount explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board Backplane Board and optional LCD Display Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Meter body and split shroud cover for transducers and cables assemblies Meter piping lifting and mounting Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Figure 2 2 Remote mount meter electronics assembly with split shroud A Remote mount explosion proof transmitter enclosure CPU Module Power Supply l S 1 5 Barrier Board Backplane Board and optional LCD Display Board B Intrinsically safe base enclosure includes Acquisition Module C Acquisition cable conduit D Junction box with acquisition cable terminal blocks E Meter body and split shroud cover for transducer assemblies and cables Meter piping lifting and mounting 25 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Figure 2 3 Direct mount meter electronics with bolted band shrouds A Explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board Backplane Board and optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Meter body and split shroud cover for transducers and cables assemblies 2
13. e Click Service Tools Variables Path Information tab to view the device s chord performance 25 Gain dB SNR dB Signal mV and Noise mV f Click Service Tools Variables Flow Totals to view the volume totals Forward and reverse Uncorrected Volume parameters for the connected device 90 Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 g Click Service Tools Variables All Variables tab to view Primary Secondary Third and Fourth Variable parameter status Figure 4 17 AMS Device Manager Service Tools All Variables 4 15 2011 11 18 14 527 Daniel Liquid 3810 Series Rev 1 Fle Actions Heb alk p Flow Data Path Information Flow Totals Variables Primary Variable Secondary Variable B Service Tools Uncorrected Volume Flow Rate Corrected Volume Flow Rate Alerts Variables Trends Maintenance 0 00 UOM 0 00 UOM Third Variable Fourth Variable Pressure ature e Configure 0 00 00M 0 00 UOM Good Time Curent Cancel Gauges display each variable s status as good or bad If a status is bad refer to the Service Tools Alerts page for recommended actions to resolve the alert condition Also refer to the Field Device Specification manual P N 3 9000 762 for Commands 48 and 140 details IMPORTANT Alerts are triggered
14. Click the Frequency Digital Outputs tab to configure Frequency Digital Output 1 2 and 3 Source and drive Mode Select the Source for each Frequency Digital output and select the desired drive Mode The Mode options are Open Collector which requires an external excitation voltage and pull up resistor or TTL mode which outputs a 0 5 VDC signal each Frequency output has an A and B output phase Refresh Note If changes are made to any Source variable on this page apply the changes and navigate to the Guided Setup page Navigate back to the Manual Setup for the changes to be reflected in other Manual Setup pages b Click the Frequency and Digital Output 1 tab to configure the Content flow Direction Channel B Phase frequency output Lag forward Lead Reverse or Lead Forward Lag Reverse Phase B lags Phase A while reporting forward flow and lead Phase A while reporting reverse flow or the opposite Digital Output 1 Channel A Content and Polarity Channel B Content and Polarity Maximum Frequency and Lower and Upper Range Units of Measure C Click the Frequency and Digital Output 2 tab and repeat Step 3b to configure Frequency and Digital Output 2 parameters Click Setup HART to configure the HART parameters tag date descriptor message text Final Assembly number Poll address and number of response preambles are displayed After all of the data is entered click Apply to write the parameters to the meter On the Overview page click A
15. Install security wire seal into and through two of the four the holes in the socket head screws on the Junction Box cover maximum wire diameter 078 inch 2 0 mm Figure 3 11 3812 Remote mount transmitter electronics option A Junction Box socket head screws 2 Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut Twist and adjust wire removing all slack and seal 4 Cut wire ends to remove excess wire This completes installing security seals on the Junction Box Seal the Junction Box remote mount electronics option 65 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 3 7 4 Bolted band shroud security seals If required use the following instructions to install bolted band shrouds security wire seals Figure 3 12 Bolted band shroud security seals bottom view A Band shroud B Left front shroud bolt 1 4 20 C Left back shroud bolt 1 4 20 D Right back shroud bolt 1 4 20 E Right front shroud bolt 1 4 20 66 Bolted band shroud security seals Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D Sui March 2013 Procedure 1 Beneath the meter install the security wires into and through the left front bolt Item B and feed through the holes in the right back bolt Item D 2 Repeat wire installation through the r
16. Phase B lags Phase A while reporting forward flow leads Phase A while reporting reverse flow e Lead forward Lag reverse Phase B leads Phase A while reporting forward flow lags Phase A while reporting reverse flow Phase A and Phase B output based on flow direction e Reverseflow output only reports flow in the reverse direction For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A e Forward flow output only reports flow in the forward direction For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A e Absolute output reports flow in both directions For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A Bidirectional output reports flow on Phase A only in the forward direction and on Phase B only in the reverse direction Maximum frequency for the frequency outputs e 1000Hz e 5000Hz Analog Output s e 1 4 20 mA independently configurable analog output HART 1 4 20 mA independently configurable analog output conventional The analog output zero scale offset error is within 0 1 of full scale and gain error is within 0 2 of full scale The total output drift is within 50 ppm of full scale per C Meter specifications 17 Section 1 Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 1 7 Pre installation considerations e Pipeline equipment c
17. Refer to the Field wiring diagram see Appendix A drawing DMC004936 Analog output settings The 960 247 MSTS provides two 4 20 mA analog output signals that are software configurable for either sink or source current see Appendix A drawing DMC004936 Full HART functionality is provided so that any commercially available HART transmitter which meets the specifications of the HART amp Communications Foundation can be connected to the Daniel 3812 Liquid Ultrasonic Flow Meter Analog Output 2 AO2 is user configurable as a conventional 4 20 mA output Digital Input The Daniel 3812 Liquid Ultrasonic Flow Meter provides one digital input that can be used as a general purpose input or used for synchronizing calibration for flow calibration gating contact closure The meter records the volume seen between switch closures The polarity of the input is configured as normal or inverted polarity polarity is determined by the IsDI1ForCalActiveLow and the gating edge is determined by the IsDI1 ForCalStateGated calibrate edge gated or calibrate state gated calibration is started and stopped via an inactive gt active state change The digital input must be configured via the Daniel MeterLink Tools Edit Compare Configuration page DHCP server switch settings The meter can be configured to act as a DHCP server The DHCP server is enabled disabled via CPU Module DHCP switch as follows Table 3 6 DHCP server switch settings
18. enables you to Switch position communicate with a Daniel meter that is not e the meter is enabled to act as a connected to a network DHCP server for a single DHCP client When the CPU Module switch is in the ON e OFF disables the DHCP server position the meter is enabled to act as a DHCP server for a single DHCP client connected to the Ethernet port using a crossover cable This should be used for peer to peer connections only e When the connection is made select to use the Meter Name in the meter instead of the Meter Directory Name in order to keep all log files and configurations separate from each meter PORTA PORT A override RS 232 serves as an override Switch position during meter commissioning to establish com e ON enables RS 232 PORT A override munications and in the event the user cannot e OFF default setting disables communicate with the meter due to an inadver RS 232 PORTA tent communication configuration change The override period is for two minutes e Supports auto detected ASCII Start bit 1 Data Bit 7 Parity Odd Even Stop Bit 1 RTU Start Bit 1 Data Bit 8 Parity none Stop Bit 1 Modbus protocols e RS 232 Baud rate 19 200 e Modbus ID 32 MEAS System color indicates metrology mode LED status e Acquisition mode e Red flashing LED e Solid red the Acquisition Module not communicating with the CPU Module e Measurement mode e Green flashing LED PWR 3 3V Power Indicator e Solid Green LED
19. 4 Configuration March 2013 4 3 78 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Using AMS Device Manager to configure the meter This procedure assumes you have AMS Device Manager installed on the host computer and have downloaded the latest Daniel Liquid Ultrasonic Meter Device Description DD If not installed click the link below to download the AMS device installation tool kit http www2 emersonprocess com en US documentation deviceinstallkits Pages devicein stallkitsearch aspx Procedure installing AMS Device Description 1 Ox mE 9 Use the link above to search for the Device Description DD for your Daniel 3810 Series Liquid Ultrasonic Flow Meter Use the pull down menu and select the Brand Manufacturer Emerson Daniel Industries Next select the Device Liquid 3810 Series from the pull down menu Choose the Device Revision from the pull down menu Next select HART from the Communication Protocol menu Select AMS Device Manager for the Host System Select the Host System Revision 11 5 Verify your search parameters are correct as shown below Figure 4 1 AMS Device Description search Search Device Install Kits Brand Manufacturer Emerson Daniel Industries Device Liquid 3810 Series wv Device Revision 1 v Communication Protocol HART wv Host System AMS Device Manager wv Host System Revision 11 5 S
20. 4 e Notused LED 5 e Notused RX e signal Port A for RS485 or RS232 e Hashing green when receiving data communication receiving data TX e TX signal Port A for RS485 or RS232 e Hashing green when transmitting communication transmitting data data LINK e ETHILink user Ethernet connection Solid green 52 CPU Module labeling and LED indicators Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 Ethernet communications The Ethernet port IP address subnet mask and gateway address are software configurable In addition a meter can be configured to act as a DHCP Dynamic Host Configuration Protocol server to assign an IP address to a PC or laptop running Daniel MeterLink The DHCP server facility is not intended to act as a general purpose DHCP server for a wider network To this end no user control is provided over the class or range of IP addresses the unit provides A standard twisted pair Cat 5 cable should be used for Ethernet wiring It is strongly recommended that the meter be configured using an independent off network single host After configuration of the meter the DHCP option must be turned off if used on a LAN WAN RESTRICT ETHERNET AND SERIAL CONNECTIVITY USAGE Failure to restrict Ethernet and communication access to the Daniel 3812 Liquid Ultrasonic Flow Meter can result in among other things unauthorized access system corruption a
21. Flow Meter s U L safety listing is accomplished through the combination of an explosion proof Transmitter Electronics Enclosure that houses the CPU Module Power Supply board I S Barrier board Backplane board and optional LCD Display board NOTE The optional LCD Display requires firmware v1 04 and Uboot version January 31 2013 The Base Electronics Enclosure is intrinsically safe and houses the Acquisition Module the acquisition cable and wiring The Intrinsically safe transducers and cable assemblies are designed for Class 1 Division 1 Groups C and D areas without need of further protection when installed in accordance with the field wiring diagram refer to Daniel drawing DMC 004936 see Appendix A and Section 1 8 Daniel 3812 Liquid Ultrasonic Flow meter design 13 Section 1 Introduction March 2013 1 6 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Meter specifications ESCAPING FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials compatible with the chemical properties of the measurement fluid Failure to select suitable meter components seals may cause escaping fluids resulting in injury or equipment damage Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application Table 1 2 Meter specifications Liquid Ultrasonic Flow Meter specification
22. INSTALLATION MANUAL 3 9000 767 3812 MAINTENANCE AND TROUBLESHOOTING MANUAL MODEL 3814 3 9000 760 3810 SERIES INSTALLATION MANUAL 3 9000 764 3814 MAINTENANCE AND TROUBLESHOOTING MANUAL MODEL 3818 3 9000 771 3818 INSTALLATION MANUAL 3 9000 772 3818 MAINTENANCE AND TROUBLESHOOTING LABEL FOR 3810 SERIES FLOW METER DATE CODE IS INCLUDED IN THE SERIAL NUMBER SERIAL NUMBER FORMAT SHALL BE YY WWXXXX WHERE YY 2 DIGIT YEAR OF MANUFACTURE WW WEEK OF MANUFACTURE 01 52 XXXX SEQUENTIALLY INCREMENTING NUMBER PERATURE 144 30 VOG TOFUWUME ATC TO WTC LED or voo FOR THE U L U S MARK INVESTIGATION THE DEVICE COMPLIES TO THE FOLLOWING STANDARDS FOR USE IN THE UNITED STATES UL 1203 4TH EDITION UL 50B 17TH EDITION UL 913 7TH EDITION FOR THE U L C MARK INVESTIGATION THE DEVICE COMPLIES TO THE FOLLOWING STANDARDS FOR USE IN CANADA CAN CSA C22 2 No 30 M19B6 REV 1988 11 CAN CSA C22 2 No 14 10 CAN CSA C22 2 No 157 92 FOR THE ATEX MARK INVESTIGATION THE DEVICE COMPLIES TO THE FOLLOWING STANDARDS FOR USE IN THE EUROPEAN UNION EN 60079 0 2009 EN 60079 1 2007 EN 60078 11 2007 FOR THE IECEx MARK INVESTIGATION THE DEVICE COMPLIES TO THE FOLLOWING STANDARDS IEC 60079 0 2004 IEC 60079 1 2007 IEC 60079 11 2006 DIMENSIONS OF FLAMEPROOF JOINTS ARE OTHER THAN THE THIRD ANGLE PROJECTION RELEVANT MINIMUM OR MAXIMUM SPECIF
23. Installing operating or maintaining a Daniel product improperly could lead to serious injury or death from explosion or exposure to dangerous substances To reduce this risk Comply with all information on the product in this manual and in any local and national codes that apply to the product Do not allow untrained personnel to work with this product Use Daniel parts and work procedures specified in this manual Product owners Purchasers Use the correct product for the environment and pressures present See technical data or product specifications for limitations If you are unsure discuss your needs with your Daniel representative Inform and train all personnel in the proper installation operation and maintenance of this product To ensure safe and proper performance only informed and trained personnel should install operate repair and maintain this product Verify that this is the correct instruction manual for your Daniel product If this is not the correct documentation contact Daniel at 1 713 827 6314 You may also download the correct manual from http www daniel com Save this instruction manual for future reference If you resell or transfer this product it is your responsibility to forward this instruction manual along with the product to the new owner or transferee ALWAYS READ AND FOLLOW THE INSTALLATION OPERATIONS MAINTENANCE AND TROUBLESHOOTING MANUALS AND ALL PRODUCT WAR
24. March 2013 3 9000 765 Rev D 4 5 Security seals for the meter For the integrity of the meter metrology and to prevent tampering with the transmitter electronics and transducer assemblies attach security latches to the Shroud covering the transducer assemblies and install security wires on the Transmitter Electronics Enclosure end caps the Base Enclosure hex head bolts the Shroud clamps and the shroud latches see Section 3 7 Pour the conduit ports sealing compound according to the customer s requirements e g after approximately one to two weeks of run time Also see Section 3 4 1 and see Section 3 4 2 96 Security seals for the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Engineering drawings 3 9000 765 RevD March 2013 Appendix A Engineering drawings A 1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings This appendix contains the following engineering drawing s for the ultrasonic meter DMC004936 Daniel 3810 Series Ultrasonic Flow Meter System Wiring Diagram Daniel 3812 Liquid Ultrasonic Flow Meter drawings 97 Engineering drawings Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 98 Daniel 3812 Liquid Ultrasonic Flow Meter drawings AZARDOUS LOCATION CLASS 1 GROUP C OR D AZARDOUS LOCATION Ex d ia IIB T4 EXPLOSION PROOF SEAL EXPLOSION PROOF WIRING AXEL PROVIDED ACER LOCAL CODE NON HAZARDOUS LOCATION 3810 SERIES ELECTRO
25. Ultrasonic Meter ATEX approval 18 Figure 2 1 Direct mount meter electronics assembly with split shroud sss 24 Figure 2 2 Remote mount meter electronics assembly with split shroud 25 Figure 2 3 Direct mount meter electronics with bolted band shrouds 26 Figure 2 4 Direct mount meter electronics assembly with clamped band shrouds 27 Figure 2 5 Piping recommendations unidirectional flow eese 29 Figure 2 6 Piping recommendations bidirectional flow essere 30 Figure 2 7 Meter end flange with tapped flat counterbore hole for hoist ring 33 Figure 2 8 Safety approved hoist ring and non compliant eye bolt sess 34 Figure 2 9 90 Degree angle between slings eese eene tentent nnne tnn 35 Figure 2 10 Sling contacting electronics 36 Figure 2 11 Correct SIINGrattACM 41 Figure 2 12 Incorrect sling attachment sessi ennt etn e nnne tnnt 42 Figure 3 1 Transmitter Electronics Enclosure internal chassis ground sss 46 Figure 3 2 ExtermaliGrOwind lue 47 Figure 3 3 CPU Module labeling and LED indicators
26. do not exist for lifting and maneuvering any assembled meter tube and associated piping CRUSHING HAZARD During meter installation or removal always place the unit on a stable platform or surface that supports its assembled weight Failure to do so could allow the meter to roll resulting in serious injury or equipment damage NOTICE Prior to lifting the unit refer to the Daniel 3812 Liquid Ultrasonic Flow Meter nameplate or outline dimensional general arrangement drawing for the assembled weight Meter safety for hoist rings and lifting slings Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D Pe March 2013 When lifting a Daniel Ultrasonic Meter by itself Daniel recommends two methods These methods are e Using appropriately rated Safety Engineered Swivel Hoist Rings installed in the Daniel Ultrasonic Meter end flanges Using appropriately rated lifting slings positioned at designated areas of the Daniel Ultrasonic Meter Both methods must be used in conjunction with all appropriate company hoisting and rigging standards or the DOE STD 1090 2004 HOISTING AND RIGGING standard if such company standards do not exist Refer to the following sections for more information on these two methods Use of appropriate safety engineered swivel hoist rings in meter end flanges Daniel Ultrasonic meters come equipped with a tapped hole located on the top of e
27. electronics enclosure seal 62 3 7 2 Base Enclosure Security Seals eese 64 3 7 3 Seal the Junction Box remote mount electronics option 65 3 7 4 Bolted band shroud security seals esee 66 3 7 5 Clamped band shroud security seals eene 67 3 7 6 Split shroud security seals 68 3 7 7 Latched band shroud security seals essen 69 3 7 8 Seal conduit ports a 71 Section 4 Configuration 4 4 Daniel Meterlink er Eee e ete ee rn EEE EE EE PR ERE 73 4 2 Field Setup nennen enne nnne 74 4 3 Using AMS Device Manager to configure the meter 78 4 4 Using a Field Communicator to configure the meter 93 4 5 Security seals for the 96 Appendix A Engineering drawings A 1 Daniel 3812 Liquid Ultrasonic Flow Meter drawings eee 97 Appendix B Open source licenses B 1 GNU General Public License eeseeeeeeeeeee eese e eese te 100 B 2 GNU Lesser General Public License eese sese esee eeeetn nennen nenne tnnt 111 B S BSD Open SOURCE ICONS Csi eese ear recreate ero Eee korean eR ea eo Pete
28. full scale over the operating temperature range Note Al 1 and Al 2 are electronically isolated and operate in sink mode The input contains a series resistance so HART Communicators can be connected to configure sensors A 24 Volt DC power supply is available to provide power to the sensors 16 Meter specifications Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 Table 1 2 Meter specifications Digital analog and frequency outputs Frequency Digital Output s The meter has user configurable selections for either a frequency output or Digital status FODO Also see Section 3 6 1 3 Frequency Digital Outputs e FODO1 four possible output configurations e FODO2 eight possible output configurations e FODO3 eight possible output configurations Frequency or Digital Output parameter pairs see Section 3 6 1 Frequency or Digital Outputs FODO 1 source selections e FO1B DO1B Frequency or Digital Outputs FODO 2 source selections e FO1B DO1B FO2A DO2A FO2B DO2B Frequency or Digital Outputs FODO 3 source selections e FO1B DO1B FO2A DO2A FO2B DO2B Mode options e Open Collector requires external excitation supply voltage and pull up resistor e internally powered by the meter 0 5 VDC signal Channel B Phase options e Lag forward Lead reverse
29. in heated or cooled pipelines and safety warnings and precautions SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold Wear appropriate personal protective equipment when coming in contact with the meter Failure to do so may result in injury CUTTING HAZARD Sharp edges may be present on the meter Wear appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury TRANSPORTATION HAZARD When moving the meter do not insert the forks of a forklift into the bore Inserting the forks may cause the meter to become unstable resulting in injury or damage to the bore and sealing face TRIPPING HAZARD Clear all obstacles or obstructions from the work area when transporting installing or removing the meter Failure to clear the work area may cause injury to personnel Meter piping lifting and mounting 21 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D CRUSHING HAZARD Do not remove flange stabilizers Attempting to do so may allow the meter to roll resulting in serious injury or equipment damage A Flange stabilizers ESCAPING FLUIDS HAZARD The purchaser of the meter is responsible for the selection of Daniel components seals and materials compatible with the chemical properties of the measurement fluid Failure to select suitable meter components seals may cause es
30. on the Program means either the Program or any derivative work under copyright law that is to say a work containing the Program or a portion of it either verbatim or with modifications and or translated into another language Hereinafter translation is included without limitation in the term modification Each licensee is addressed as you Activities other than copying distribution and modification are not covered by this License they are outside its scope The act of running the Program is not restricted and the output from the Program is covered only if its contents constitute a work based on the Program independent of having been made by running the Program Whether that is true depends on what the Program does 1 You may copy and distribute verbatim copies of the Program s source code as you receive it in any medium provided that you conspicuously and appropriately publish on each copy an appropriate copyright notice and disclaimer of warranty keep intact all the notices that refer to this License and to the absence of any warranty and give any other recipients of the Program a copy of this License along with the Program You may charge a fee for the physical act of transferring a copy and you may at your option offer warranty protection in exchange for a fee GNU General Public License 103 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 2 You may m
31. share and change free software to make sure the software is free for all its users This General Public License applies to most of the Free Software Foundation s software and to any other program whose authors commit to using it Some other Free Software Foundation software is covered by the GNU Library General Public License instead You can apply it to your programs too When we speak of free software we are referring to freedom not price Our General Public Licenses are designed to make sure that you have the freedom to distribute copies of free software and charge for this service if you wish that you receive source code or can get it if you want it that you can change the software or use pieces of it in new free programs and that you know you can do these things To protect your rights we need to make restrictions that forbid anyone to deny you these rights or to ask you to surrender the rights These restrictions translate to certain responsibilities for you if you distribute copies of the software or if you modify it GNU General Public License 101 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D For example if you distribute copies of such a program whether gratis or for a fee you must give the recipients all the rights that you have You must make sure that they too receive or can get the source code And you must show them these terms so they know thei
32. than show w and show c they could even be mouse clicks or menu items whatever suits your program You should also get your employer if you work as a programmer or your school if any to sign a copyright disclaimer for the program if necessary Here is a sample alter the names Yoyodyne Inc hereby disclaims all copyright interest in the program Gnomovision which makes passes at compilers written by James Hacker signature of Ty Coon 1 April 1989 Ty Coon President of Vice This General Public License does not permit incorporating your program into proprietary programs If your program is a subroutine library you may consider it more useful to permit linking proprietary applications with the library If this is what you want to do use the GNU Library General Public License instead of this License 110 GNU General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 B 2 GNU Lesser General Public License GNU LESSER GENERAL PUBLIC LICENSE Version 3 29 June 2007 Copyright 2007 Free Software Foundation Inc http fsf org Everyone is permitted to copy and distribute verbatim copies of this license document but changing it is not allowed This version of the GNU Lesser General Public License incorporates the terms and conditions of version 3 of the GNU General Public License supplemented by the additional permissions liste
33. the electronics to fall and cause personal injury or electronics damage Figure 2 12 Incorrect sling attachment LS SELES if S A B err 4 e 9 8 NEVER apply shock loads to the meter Always lift the meter gradually If shock loading ever occurs the slings must be inspected per manufacturer s procedures prior to being placed in any further service 42 Appropriately rated lifting slings Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D 2 4 Mounting requirements in heated or cooled pipelines March 2013 Mounting requirements in heated or cooled pipelines The ambient operating temperature of the 3812 Liquid Allocation electronics i e Flameproof enclosure and Intrinsically safe base enclosure is 40 C to 60 C 40 F to 140 F If the meter is installed into a pipeline which is heated or cooled outside this temperature range it is necessary to remove the Transmitter Electronics enclosure from the meter body i e Spool piece acting as process fluid conduit and mount it next to the meter body on a pipe stand or other rigid structure The process temperature must also not exceed the operating temperature range of the transducers LT 10 and LT 11 operating temperature range 50 C to 135 C 58 F to 275 F with NBR o rings and operating temperat
34. you to potential physical injury hazards Obey all safety messages that follow this symbol to avoid possible injury or death Danger indicates a hazardous situation which if not avoided will result in death or serious injury Warning indicates a hazardous situation which if not avoided could result in death or serious injury Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury NOTICE Caution indicates a hazardous situation which if not avoided could result in minor or moderate injury Important Important is a statement the user needs to know and consider Tip Tip provides information or suggestions for improved efficiency or best results Note Note is a general by the way content not essential to the main flow of information Important safety instructions Daniel Measurement and Control Inc Daniel designs manufactures and tests products to function within specific conditions Because these products are sophisticated technical instruments it is important that the owner and operation personnel strictly adhere both to the information printed on the product and to all instructions provided in this manual prior to installation operation and maintenance Daniel also urges you to integrate this manual into your training and safety program BE SURE ALL PERSONNEL READ AND FOLLOW THE INSTRUCTIONS IN THIS MANUAL AND ALL NOTICES AND PRODUCT WARNINGS
35. zlib 1 2 3 2 zlib zlib Distribution zlib compression utilities and libraries B 1 100 Follow the link below to the Daniel Liquid Ultrasonic Products GPL webpage for additional open source information and zipped source code files http www2 emersonprocess com en US brands daniel Pages GPL3810 aspx GNU General Public License For more details about GNU GPL General Public License follow the link below http www gnu org Daniel Measurement and Control Inc uses GPL version 2 http www gnu org licenses old licenses gpl 2 0 html The GNU GPL is currently version 3 http www gnu org licenses quick guide gplv3 html For older versions of the GNU General Public License follow the link below http www gnu org licenses old licenses old licenses html GPL See GPL license on the following pages GNU General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 The GNU General Public License GPL Version 2 June 1991 Copyright C 1989 1991 Free Software Foundation Inc 59 Temple Place Suite 330 Boston MA 02111 1307 USA Everyone is permitted to copy and distribute verbatim copies of this license document but changing it is not allowed Preamble The licenses for most software are designed to take away your freedom to share and change it By contrast the GNU General Public License is intended to guarantee your freedom to
36. 1W AMBIENT OPERATING ASSEMBLY TIGHTLY CLOSED C US d TEMPERATURE 40 C TO 60 C WHEN IN OPERATION LISTED m Wwe or 350 Wwe SUNT Teen 13 4 NPT cO 18 Pre installation considerations Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 1 9 Daniel 3812 Certifications and Approvals Daniel 3810 Series Liquid Ultrasonic Flow Meters have electrical metrology intrinsic safety and Pressure Equipment Directive certifications approvals and lab testing and calibration certifications by the agencies listed below Refer to the nameplate tag on the meter body the wiring diagram Drawing DMC 0004936 in Appendix A and observe all safety precautions Daniel 3810 Series Liquid Ultrasonic Flow Meters operate within the pressure and temperature range of the device also see Section 1 6 for meter specifications The Daniel 3810 Series Liquid Ultrasonic Flow Meters certifications and approvals are available from Daniel Measurement and Control Inc ATEX British Approval Service for Electrical Equipment in Flammable Atmospheres IECEx International Electrotechnical Commission for explosive atmospheres U L Underwriter Laboratories U L C Underwriter Laboratories of Canada PED BSI Group British Standards Institution INMETRO National Institute of Metrology Quality and Technology e Demko Dansk Elektrisk Materiel Kontrol Danish Elec
37. 6 Meter piping lifting and mounting Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Section 2 Mechanical installation March 2013 Figure 2 4 Direct mount meter electronics assembly with clamped band shrouds A Explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board and Backplane Board B Intrinsically safe base enclosure includes Acquisition Module C Meter body and split shroud cover for transducers and cables assemblies Table 2 1 3812 Ultrasonic Meter shrouds options per ANSI pressure rating Meter body size ANSI pressure rating Shroud type 2 3 150 and 300 Bolted band shroud or latched band shroud 4 10 150 and 300 Split shroud or latched band shroud 600 and 900 Clamped band shroud 12 and larger 150 300 600 900 Clamped band shroud Meter piping lifting and mounting 27 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 2 2 Piping recommendations BURST HAZARD Before pipeline cleaning and maintenance pigging operations remove straightening vanes or flow conditioners Failure to do so may cause excessive pressure in the meter system resulting in serious injury death or equipment damage 3812 Ultrasonic Flow Meter with flow conditioner for unidirectional flow FLOW CONDITIONER STRAIGHTENING D
38. ANSDUCER PAIRS MODEL NO REQUIRED TYPICAL CHORDS USED 3814 A B C D 3812 A B 3818 2 x MODEL 3814 FODO OUTPUTS 1 THROUGH 3 CAN BE INDEPENDENTLY CONFIGURED TO FUNCTION AS FREQUENCY OUTPUTS OR DIGITAL STATUS OUTPUTS THEY CAN EACH BE INDEPENDENTLY CONFIGURED TO DRIVE AS TTL OR OPEN COLLECTOR EXPLOSION PROOF TRANSMITTER ENCLOSURE AND INTRINSICALLY SAFE BASE ENCLOSURE MUST BE MOUNTED IN A REMOTE LOCATION OFF THE METER BODY THE PROCESS TEMPERATURE EXCEEDS THE LOWER OR UPPER AMBIENT RATING 40 C TO 60 C 40 F 140 F THE ELECTRONICS MUST BE MOUNTED NEXT TO THE METER BODY A PIPE STAND OR OTHER RIGID STRUCTURE MODEL 3812 FOR THE MODEL 3812 THE TOTAL CABLE LENGTH SHALL NOT EXCEED 4 7 METERS 15 FEET BETWEEN THE ACQUISITION MODULE AND ANY TRANSDUCER THE REMOTE MOUNT OPTION IS LIMITED TO THE PROCESS TEMPERATURE RANGE OF THE APPROPRIATE TRANSDUCER TYPE SEE NOTE 17 MODEL 3814 TRANSDUCER CABLES P N 1 380 01 601 15 FT LONG SHALL BE USED TO CONNECT THE DANIEL 3810 SERIES ELECTRONICS TO EACH OF THE TRANSDUCERS INSTALLED IN MODEL 3814 METER BODY FOR PROCESS FLUID TEMPERATURES UP TO 100 C 212 F FOR PROCESS FLUID TEMPERATURES UP TO 150 C 302 F THE HIGH TEMPERATURE TRANSDUCER CABLES P N 1 380 01 800 15 FT LONG OR 1 360 01 801 15 FT LONG SHALL BE USED TO CONNECT THE DANIEL 3810 SERIES ELECTRONICS TO EACH OF THE TRANSDUCERS INSTALLED IN MODEL 3814 METER BODY IN ANY CONFIGURATIO
39. E ARE NO REPRESENTATIONS OR WARRANTIES OF ANY KIND EXPRESS OR IMPLIED AS TO MERCHANTABILITY FITNESS FOR PARTICULAR PURPOSE OR ANY OTHER MATTER WITH RESPECT TO ANY OF THE GOODS OR SERVICES Buyer acknowledges and agrees that corrosion or erosion of materials is not covered by this warranty 2 LIMITATION OF REMEDY AND LIABILITY DANIEL SHALL NOT BE LIABLE FOR DAMAGES CAUSED BY DELAY IN PERFORMANCE THE REMEDIES OF BUYER SET FORTH IN THIS AGREEMENT ARE EXCLUSIVE IN NO EVENT REGARDLESS OF THE FORM OF THE CLAIM OR CAUSE OF ACTION WHETHER BASED IN CONTRACT INFRINGEMENT NEGLIGENCE STRICT LIABILITY OTHER TORT OR OTHERWISE SHALL DANIEL S LIABILITY TO BUYER AND OR ITS CUSTOMERS EXCEED THE PRICE TO BUYER OF THE SPECIFIC GOODS MANUFACTURED OR SERVICES PROVIDED BY DANIEL GIVING RISE TO THE CLAIM OR CAUSE OF ACTION BUYER AGREES THAT IN NO EVENT SHALL DANIEL S LIABILITY TO BUYER AND OR ITS CUSTOMERS EXTEND TO INCLUDE INCIDENTAL CONSEQUENTIAL OR PUNITIVE DAMAGES THE TERM CONSEQUENTIAL DAMAGES SHALL INCLUDE BUT NOT BE LIMITED TO LOSS OF ANTICIPATED PROFITS REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAIMS OF BUYER S CUSTOMERS Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Table of Contents 3 9000 765 Rev D March 2013 Contents Daniel customer Service 3 e Signal words and symbols eere reet etre tr em etuer e e EP a eges 4 e Important s
40. EARCH NOW gt RESET SEARCH Click Search Now Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 10 Click the Daniel Industries Liquid 3810 Series Rev 1 hyperlink The file download dialog displays Click the Save button to save the files to your host system You may use the default download location or change the directory 11 AMS file download options Daniel Industries Liquid 3810 Series 1 HART DeltaV 10 3 to 11 3 5 10 5 11 5 My Recent Documents 3 Desktop gt My Documents My Computer File name AMS 10 5 11 5 000004 0023 01 DDi zip My Network Save as type zip Archive Cancel 12 Click the Save button to complete the file download Figure 4 2 AMS file download complete Download complete Download Complete 1 5 O0000d 0029 01 DD1 zip from wwwZ2 emersonprocess com CEILI IIIT IIIT Downloaded 1 13MB in 1 sec Download to ADaniel Industries Liquid 3810 Series Transfer rate 1 13MB Sec Close this dialog box when download completes 13 Click Open or Open Folder to view the downloaded files 14 Establish power to the meter and wiring to Analog Input 1 for HART communication 15 Start the AMS Device Manager using a laptop or PC 16 Enter login credentials and click OK to launch the application Using AMS Device Manage
41. EVICE 3812 Ultrasonic Flow Meter with flow conditioner for bidirectional flow T LLLILI m FLOW CONDITIONER FLOW PE STRAIGHTENING DEVICE STRAIGHTENING DEVICE 28 Piping recommendations Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 Sunshields provided by the customer may be required to prevent exceeding the process fluid temperature when the meter is mounted in a location with extremely hot climates SUNSHIELD PROTECTION Install a sunshield to prevent prolonged exposure to direct sunlight in extreme climates Failure to shield the meter may result in exceeding the process temperature range and damage transmitter electronics NOTICE For optimal flow measurement conditions Daniel suggests the piping configurations below Regardless of the configuration selected the user agrees to accept full responsibility for the site piping design and installation Flow conditioning is recommended for best measurement results Honed or un honed meter tube s Flow direction unidirectional or bidirectional e Correct meter size selection too low may cause poor flow stability thermal convection or too fast may cause erosion problems and resonance cracks or failure of probes or thermowells approximately 6 to 12 m sec or 2 to 40 ft sec Space availability f
42. HE COST OF ALL NECESSARY SERVICING REPAIR OR CORRECTION 12 IN NO EVENT UNLESS REQUI RED BY APPLICABLE LAW OR AGREED TO IN WRITING WILL ANY COPYRI GHT HOLDER OR ANY OTHER PARTY WHO MAY MODIFY AND OR REDISTRIBUTE THE PROGRAM AS PERMITTED ABOVE BE LIABLE TO YOU FOR DAMAGES INCLUDING ANY GENERAL SPECIAL INCI DENTAL OR CONSEQUENTIAL DAMAGES ARISING OUT OF THE USE OR INABILITY TO USE THE PROGRAM INCLUDING BUT NOT LIMITED TO LOSS OF DATA OR DATA BEING RENDERED INACCURATE OR LOSSES SUSTAINED BY YOU OR THIRD PARTIES OR A FAILURE OF THE PROGRAM TO OPERATE WITH ANY OTHER PROGRAMS EVEN IF SUCH HOLDER OR OTHER PARTY HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES END OF TERMS AND CONDITIONS 108 GNU General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 How to Apply These Terms to Your New Programs If you develop a new program and you want it to be of the greatest possible use to the public the best way to achieve this is to make it free software which everyone can redistribute and change under these terms To do so attach the following notices to the program It is safest to attach them to the start of each source file to most effectively convey the exclusion of warranty and each file should have at least the copyright line and a pointer to where the full notice is found One line to give the program s name and a brief idea of what it does Copyri
43. IED IN TABLE 3 OF EN IEC 60078 1 2007 PLEASE CONTACT MANUFACTURER FOR DETAILS ALL CABLE ENTRY DEVICES SHALL BE CERTIFIED IN TYPE OF EXPLOSION PROTECTION FLAMEPROOF ENCLOSURE d SUTARE FOR THE CONDITIONS OF USE AND CORRECTLY OZE c pom e feo x wyoe n xw eo 6 EXTERNAL CONNECTIONS 3810 SERIES ELECTRONICS Jhon INPUT SINK CONFIG CONNECTED AT THE BOTTOM OF THI LOOP ANALOG INPUT SOURCE CONFIG IN SOURCE CONFIG ANALOG INPUTS MUST bo AT THE BOTTOM OF THE ANALOG OUTPUT SINK CONFIG IN SINK CONFIG ANALOG OUTPUT CAN al H CONNECTED AT ANY POINT IN THE LOOP ANALOG OUTPUT SOURCE CONFIG IN SOURCE CONFIG ANALOG OUTPUT BE CONNECTED AT ANY POINT IN THE REPRESENTS ADDITIONAL 1 0 DEVICES LOCATED IN THE LOOP ADDITIONAL DEVICES ONLY SHOWN TO ILUSTRATE ANALOG CONNECTIONS NOT REQUIRED FOR OPERATION ANALOG INPUT 1 AND ANALOG INPUT 2 ARE FUNCTIONALLY IDENTICAL AND ARE NOT ELECTRICALLY ISOLATED FROM EACH OTHER ANALOG INPUT 1 AND ANALOG INPUT 2 HAVE ADDITIONAL 150 OHMS LOOP IMPEDANCE FOR COMPLIANCE WITH HART COMMUNICATION REQUIREMENTS 24 VOLTS DC OUTPUT CAN BE USED TO SOURCE POWER TO ONE OR MORE OF THE ANALOG INPUTS OR OUTPUTS MODEL 3818 CABLING TO CONNECTORS J1 J2 DN 46 ON ACQUISITION MODULE SHALL HAVE DISCRETE WIRES RESTRAINED USING SHRINK TUBING AS SHOWN ON SHEET 2 THIS DRAMING IN DESIGN AND DETNL IS OUR PROPE
44. ION PROOF TRANSMITTER ENCLOSURE ASSEMBLY P N W30381X0022 100 SERIES FORT B COMMUNICATIONS RS485 DEVICE MODULE RS 485 OR P N W30381X0012 N 100 SERIES FORISB COMMUNICATIONS 3 RS232 DEVICE MODULE RS 232 A 50 FT MAX RS232 ONLY CO LOCATED 3810 SERIES INTRINSICALLY ELECTRONICS FOR MODEL 3818 SAFE WIRING METERS 3_ 3810 SERIES ACQUISITION INTRINSICALLY SAFE J6 BASE ENCLOSURE SEE NOTES BELOW 4 ACQUISITION 1 MODULE ASSEMBLY CONNECTOR J6 MODULE ASSEMBLY Terminal J6 is intended to provide power to the device it is connected to and may also receive power The entity parameters assigned for terminal J6 are as follows Output parameters L meters Vt or Uo 6 51 VDC Vmox or Ui 6 51 VDC It or lo 65 8 mA Imax or li 65 8 mA Po 107 mW Pmax or Pi 107 mW Ca or Co 500 uF Ci 0 uF La or Lo 32 8 mH Li 2 0 mH Selected intrinsically safe equipment must be third party listed as intrinsically safe for the application and have intrinsically safe entity parameters conforming to Table 1 LS Equipment Terminal J6 Vmax or Ui Voc or Vt or Uo Imax li Isc or It or lo Pmax Pi Po Ci Ccable Ca or Co Li Leable La or Lo eL Intrinsically sofe apparatus connected to terminal J6 that ma
45. Installation Manual Part Number 3 9000 765Revision D March 2013 Daniel 3812 Liquid Ultrasonic Flow Meter for Direct or Remote Mount Meter Electronics re EMERSON Process Management Daniel customer service Location Telephone number Fax number North America Latin America 1 713 467 6000 1 713 827 4805 Daniel Customer Service 1 713 827 6413 1 713 827 6312 USA toll free 1 888 356 9001 1 713 827 3380 Asia Pacific Republic of Singapore 65 6777 8211 65 6777 0947 0743 Europe Stirling Scotland UK 44 0 1786 433400 44 0 1786 433401 Middle East Africa Dubai UAE 97148118100 9714 8865465 Email e Customer Service e Customer Support e Asia Pacific e Europe tech service emersonprocess com daniel cst support emerson com danielap support emerson com DanielEMA CST EmersonProcess com Return Material Authorization RMA A Return Material Authorization RMA number must be obtained prior to returning any equipment for any reason Download the RMA form from the Support Services web page by selecting the link below www2 emersonprocess com EN US BRANDS DANIEL SUPPORT SERVICES Pages Support Services aspx Signal words and symbols Pay special attention to the following signal words safety alert symbols and statements Safety alert symbol gt This is a safety alert symbol It is used to alert
46. L Barrels e GAL Gallons e L Liters e CM Cubic Meters e Thousand Cubic Meters TOTVL Reverse uncorrected volume e BBL Barrels e GAL Gallons e L Liters e CM Cubic Meters e MCM Thousand Cubic Meters Field Setup Wizard 75 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Table 4 1 Local display labels descriptions and valid units Local Display labels descriptions and units VEL Average flow velocity e Ft S Feet per second e M S Meters per second SOS Average sound velocity e Ft S Feet per second e M S Meters per second TEMP Flow condition temperature e Degrees Fahrenheit e DEGC Degrees Celsius PRESS Flow condition pressure PSI Pound per square inch e MPA Megapascals FRQ1A Frequency channel 1A HZ Hertz FRQ1B Frequency channel 1B HZ Hertz KFCT1 Frequency 1 K factor e BBL Barrels GAL Gallons e L Liters CM Cubic Meters e Thousand Cubic Meters FRQ2A Frequency channel 2A HZ Hertz FRQ2B Frequency channel 2B HZ Hertz KFCT2 Frequency 2 K factor e BBL Barrels GAL Gallons e L Liters CM Cubic Meters e Thousand Cubic Meters AO1 Analog Output 1 current MA Milliamperes AO2 Analog Output 2 current MA Milliampere
47. L EXEMPLARY OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO PROCUREMENT OF SUBSTITUTE GOODS OR SERVICES LOSS OF USE DATA OR PROFITS OR BUSINESS INTERRUPTI ON HOWEVER CAUSED AND ON ANY THEORY OF LIABILITY WHETHER IN CONTRACT STRICT LIABILITY OR TORT INCLUDI NG NEGLI GENCE OR OTHERWISE ARISING IN ANY WAY OUT OF THE USE OF THIS SOFTWARE EVEN IF ADVISED OF THE POSSIBILITY OF SUCH DAMAGE BSD Open Source License 115 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D B 4 M I T License For more details about the Open Source MIT license or the Open Source Initiative follow the link below http www opensource org licenses mit license php The MIT License Copyright c lt year gt lt copyright holders gt Permission is hereby granted free of charge to any person obtaining a copy of this software and associated documentation files the Software to deal in the Software without restriction including without limitation the rights to use copy modify merge publish distribute sublicense and or sell copies of the Software and to permit persons to whom the Software is furnished to do so subject to the following conditions The above copyright notice and this permission notice shall be included in all copies or substantial portions of the Software THE SOFTWARE IS PROVIDED AS IS WITHOUT WARRANTY OF ANY KIND EXPRESS OR IMPLIED INCLUDING BUT NOT
48. LIMITED TO THE WARRANTIES OF MERCHANTABILITY FITNESS FOR A PARTI CULAR PURPOSE AND NONI NFRI NGEMENT IN NO EVENT SHALL THE AUTHORS OR COPYRI GHT HOLDERS BE LIABLE FOR ANY CLAIM DAMAGES OR OTHER LIABILITY WHETHER IN AN ACTION OF CONTRACT TORT OR OTHERWISE ARISING FROM OUT OF OR IN CONNECTION WITH THE SOFTWARE OR THE USE OR OTHER DEALINGS IN THE SOFTWARE 116 M I T License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Appendix C Index C 1 Manual Index A Acronyms abbreviations and definitions 3 AMS Device Manager Manual Setup AMS Suite Device Analog input switch settings 60 output switch settings 60 Analog output settings 60 C Cable length Open Collector TTL mode Conduit seals Configuration Daniel MeterLink Setup Field Setup Wizard ss open collector frequency lt 45 protect switch setting 61 ds 96 D Daniel Hoist ring part 39 Daniel MeterLink software DHCP SOVET DHCP server switch settings Digital Iti DUE estie etr e eoe aedes Digital 5 Dynamic Host Co
49. License b Accompany the object code with a copy of the GNU GPL and this license document 112 GNU Lesser General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 4 Combined Works You may convey a Combined Work under terms of your choice that taken together effectively do not restrict modification of the portions of the Library contained in the Combined Work and reverse engineering for debugging such modifications if you also do each of the following a Give prominent notice with each copy of the Combined Work that the Library is used in it and that the Library and its use are covered by this License b Accompany the Combined Work with a copy of the GNU GPL and this license document C For a Combined Work that displays copyright notices during execution include the copyright notice for the Library among these notices as well as a reference directing the user to the copies of the GNU GPL and this license document d Do one of the following 0 Convey the Minimal Corresponding Source under the terms of this License and the Corresponding Application Code in a form suitable for and under terms that permit the user to recombine or relink the Application with a modified version of the Linked Version to produce a modified Combined Work in the manner specified by section 6 of the GNU GPL for conveying Corresponding Source 1 Use a suitable shared l
50. MS OF THIRD PARTIES PRODUCT NAMES USED HEREIN ARE FOR MANUFACTURER OR SUPPLIER IDENTIFICATION ONLY AND MAY BE TRADEMARKS REGISTERED TRADEMARKS OF THESE COMPANIES Warranty and Limitations 1 LIMITED WARRANTY Subject to the limitations contained in Section 2 herein Daniel Measurement amp Control Inc Daniel warrants that the licensed firmware embodied in the Goods will execute the programming instructions provided by Daniel and that the Goods manufactured by Daniel will be free from defects in materials or workmanship under normal use and care and Services will be performed by trained personnel using proper equipment and instrumentation for the particular Service provided The foregoing warranties will apply until the expiration of the applicable warranty period Goods are warranted for twelve 12 months from the date of initial installation or eighteen 18 months from the date of shipment by Daniel whichever period expires first Consumables and Services are warranted for a period of 90 days from the date of shipment or completion of the Services Products purchased by Daniel from a third party for resale to Buyer Resale Products shall carry only the warranty extended by the original manufacturer Buyer agrees that Daniel has no liability for Resale Products beyond making a reasonable commercial effort to arrange for procurement and shipping of the Resale Products If Buyer discovers any warranty defects and notifies Daniel thereof in w
51. N THE TOTAL CABLE LENGTH SHALL NOT EXCEED 4 7 METERS 15 FEET BETWEEN THE ACQUISITION MODULE AND ANY TRANSDUCER MODEL 3818 FOR THE MODEL 3818 THE TOTAL CABLE LENGTH SHALL NOT EXCEED 4 7 METERS 15 FEET BETWEEN THE ACQUISITION MODULE AND ANY TRANSDUCER THE REMOTE MOUNT OPTION IS LIMITED TO THE PROCESS TEMPERATURE RANGE OF THE APPROPRIATE TRANSDUCER TYPE SEE NOTE 17 THE INTERNAL GROUNDING TERMINAL SHALL BE USED AS THE PRIMARY EQUIPMENT GROUND THE EXTERNAL GROUND TERMINAL IS ONLY A SUPPLEMENTAL BONDING CONNECTION WHERE LOCAL AUTHORITIES PERMIT OR REQUIRE SUCH A CONNECTION gt COMM SIGNAL NAMING CONVENTION 15 WITH RESPECT TO METER LE TX gt METER RX 1 8 RJ45 SOCKET 1 8 fusus NUMBERING FRONT ca 1 8 PC SIDE SERIAL CONNECTION MUST BE WIRED FOR COMPLETE NULL MODEM FOR SUCCESSFULL HOOKUP TO METER NULL MODEM CONNECTIONS FOR PC END OF CABLE RS232 WITH NO HANDSHAKING ONLY FEMALE 9 PIN DSUB CONNECTOR BACK VIEW CPU MODULE DIP SWITCH SETTINGS DESCRIPTION PORT A OVERRIDE DHCP SERVER ENABLE MEMORY PROTECT WRITE PROT TO ENABLE THE PORT A OVERRIDE SWITCH MUST BE MOVED FROM THE OFF TO ON POSITION PORT A WILL BE SET TO 19200 8 N 1 ID 32 FOR TWO MINUTES MODEL 3810 SERIES TRANSDUCERS TYPE LT 01 LT 03 17 04 LT 05 17 07 17 08 L1 09 17 10 AND 1 11 THE TRANSDUCERS ARE NOT INTENDED FOR USE ACROSS A BOUNDARY WALL THE TEMPERATURE CLASSIFICATIO
52. N OF THE TRANSDUCERS IS T4 UNLESS THE ELECTRONICS ENCLOSURE IS REMOTELY MOUNTED FROM THE METER BODY IF THE ELECTRONICS ENCLOSURE IS NOT MOUNTED TO THE METER BODY REFER TO THE CERTIFICATION LABEL DMC 006037 ON THE METER BODY FOR THE APPROPRIATE CLASSIFICATION OF THE TRANSDUCERS T4 OR T3 PROCESS TEMPERATURE MUST NOT EXCEED THE OPERATING TEMPERATURE RANGE OF THE TRANSDUCERS AS INDICATED IN THE TABLE BELOW TRANSDUCER TYPE LT 01 LT 03 PROCESS TEMPERATURE RANGE 50 58 F TO 100 212 F 50 C 58 F TO 100 C 212 F 50 58 F TO 150 4302 F 50 C 58 F TO 150 4302 F 196 C 321 F TO 60 140 F 50 C 58 F TO 150 4302 F 50 58 F TO 150 C 4302 F 50 58 F TO 150 4302 F 50 58 TO 150 302 F MEDIO SERIES METER HAS ONE AVAILABLE SLOT FOR AN EXPANSION FACTORY CABLE INCLUDES EXPLOSION PROOF SEAL SECONDARY SHIELD ONLY PRESENT ON MODEL 3814 AND 3818 LNG TRANSDUCER CABLING SI METRIC FIELD WIRING MUST BE RATED FOR 75 C OR HIGHER FOR AMBIENT TEMPERATURES BELOW 10 C 14 F USE FIELD WIRING SUITABLE FOR THE MINIMUM AMBIENT TEMPERATURE REFER TO THE APPROPRIATE INSTRUCTION MANUAL FOR INSTRUCTIONS FOR SAFETY INCLUDING PUTTING INTO SERVICE USE ASSEMBLING AND DISMANTLING MAINTENANCE INSTALLATION AND ADJUSTMENT MODEL 3812 3 8000 765 3812
53. N US BRANDS DANIEL FLOW Pages Flow aspx 2 Features and benefits Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D 1 3 Section 1 Introduction March 2013 Acronyms abbreviations and definitions Table 1 1 Acronyms abbreviations and definitions Acronym or abbreviation Definition degree angle oc degrees celsius temperature unit OF degrees fahrenheit temperature unit ADC analog to digital converter Al analog input AMS Device Manager Asset Management Software Device Manager AO analog output ASCII MODBUS A Modbus protocol message framing format in which ASCII characters are used to delineate the beginning and end of the frame ASCII stands for American Standard Code for Information Interchange boolean a type of data point that can only take on values of TRUE or FALSE generally TRUE is represented by a value of 1 FALSE is represented by a value of 0 bps bits per second baud rate cPoise centipoise viscosity unit CPU central processing unit CTS Clear to Send the RS 232C handshaking signal input to a transmitter indicating that it is okay to transmit data i e the corresponding receiver is ready to receive data Generally the Request to Send RTS output from a receiver is input to the Clear to Send CTS input of a transmitter DAC Digital to Analog Converter Daniel MeterLink Daniel ultrasonic meter interface softwa
54. NICS RJ45 CONNECTIONS Pi B ETHERNET BE TX 10 1 00BASET TX ETHERNET PORT RX RX RS232 RS422 485 COM COM PORT A RTS TX RS232 RS485 RS422 TX TX RX RX AALS GROUP 1 FODO1 GND1 EXPLOSION PROOF DH TRANSMITTER 4 20MA ENCLOSURE CURRENT OUTPUT 1 TO ETHERNET RS232 RS485 OR RS422 DEVICE 50 FT MAX RS232 ONLY TO FLOW COMPUTER DEVICE GROUP 2 FODO2 GND2 GND2 FODO3 TO FLOW COMPUTER DEVICE ASSEMBLY CONNECTIONS FOR 4 20MA CURRENT 1 1 A02 4 20MA CURRENT OUTPUT 2 AO24 A02 ANALOG IN ANALOG INPUT 1 T TEMPERATURE T ANALOG INPUT 2 PT PRESSURE PT FOR 4 20MA CURRENT OUTPUT TO TEMPERATURE TRANSMITTER 4 20MA INPUT TO PRESSURE TRANSMITTER 4 20MA INPUT AAA CHGND EXTERNAL 2 PLACES rh POWER INPUT 10 4VDC 36 VDC POWER IN A FACTORY CABLI 2 FT MAX 24 LOOP POWER A LOOP POWER FOR 4 20MA INPUTS AND OUTPUTS CHGND INTERNAL S INTERFACE A Ee ACQUISITION MODULE FACTORY CABLE SAFE WIRING AN d WHITE OR TRIER 2 1 Wis BLACK TRANSDUCER rh WHITE OR Mus WHITE OR A WARNING 02 BEC TRANSDUCER ud BLACK TRANSDUCER INTRINSICALLY SAFE rh WARNING BASE ENCLOSURE LIQUID ACQUISITION MODULE ASSEMBLY WHITE OR BLACK WHITE OR BLACK WHITE OR BLACK WHI
55. NINGS AND INSTRUCTIONS Do not use this equipment for any purpose other than its intended service This may result in property damage and or serious personal injury or death Product Operation Personnel To prevent personal injury personnel must follow all instructions of this manual prior to and during operation of the product Follow all warnings cautions and notices marked on and supplied with this product Verify that this is the correct instruction manual for your Daniel product If this is not the correct documentation contact Daniel at 1 713 827 6314 You may also download the correct manual from http www daniel com e Read and understand all instructions and operating procedures for this product If you do not understand an instruction or do not feel comfortable following the instructions contact your Daniel representative for clarification or assistance Install this product as specified in the INSTALLATION section of this manual per applicable local and national codes Follow all instructions during the installation operation and maintenance of this product Connect the product to the appropriate pressure and electrical sources when and where applicable Ensure that all connections to pressure and electrical sources are secure prior to and during equipment operation Use only replacement parts specified by Daniel Unauthorized parts and procedures can affect this product s performa
56. P and ASCII or RTU Protocol ASCII Protocol Start Bits 1 Data Bits 7 Parity odd or even 1 Stop Bits 1 BaudRates 1200 2400 9600 19200 38400 57600 115000 bps Protocol Start Bits 1 Data Bits 8 Parity none Stop Bits 1 1 Baud Rates 1200 2400 9600 19200 38400 57600 115000 bps Ethernet Preferred port for diagnostic communication via Daniel MeterLink 10 Mbps 100 Mbps Modbus TCP IP 1 Denotes auto detected protocols NOTICE If not using Ethernet a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3812 Liquid Ultrasonic Flow Meter 54 CPU Module labeling and LED indicators Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 Figure 3 4 PCto meter serial connection wiring DB 9 Connector Female e CD 1 e RX 2 NA WIE A TOUSM TX TX 3 L2 RED 1 1 gt TO USMRX DTR Tay b GND EZ J BLACK TO USM COM M DSR eL d RTS 7 H x CTS 8 be 9 S e 7 e 3 6 I O connections The meter provides the I O connections on the CPU Module Figure 3 5 CPU Module I O connections i D A Frequency Digital Output 2 B Frequency Digital Output 3 C Analog Output 2 4 20mA output D Analog Input HART temperature and pressure connections IJO connections 55 Section 3 Electrical instal
57. RTY AND MUST NOT BE USED EXCEPT IN CONNECTION WTH OUR BE REPRODUCED AND SHALL BE RETURNED TO US DEMAND ALL RIGHTS ARE RESERVED ET TOLER pAmwrmr ANS AS T LATEST REVISION Darat samaran med 3810 SERIES ULTRASONIC METER SYSTEM WIRING DIAGRAM ME 09 29 10 OF o penc feto DMC 004936 koc RE 09 29 10 Eng TPS or 3 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Appendix B Open source licenses Open source licenses March 2013 Source code for executable files or libraries included in this product is provided per the indicated license in the table below Hyperlinks to the controlling organization s websites are included in Section B 1 through Section B 4 Table B 1 Open source licences Package File specification License Summary base libs 1 2 1 base libs LGPL Base Libraries from toolchain busybox 1 1 3 1 busybox GPL A small executable that replaces many UNIX utilities dev 1 1 1 dev GPL Device files for a small embedded system devmem2 1 0 1 devmem2 GPL Simple program to read write from to any location ethtool 3 1 ethtool GPL Ethernet settings tool for PCI Ethernet cards fake provides 1 0 5 fake provides GPL Fake provides to satisfy package dependencies gdb 6 6cs 1 gdb GPL Gdb GNU Source level debugger for C C kernel 2 6 37 6 kernel 2 6 37 GPL Linux kernel core of the Lin
58. TE OR BLACK WHITE OR BLACK TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER TRANSDUCER TO PREVENT INGNITION OF FLAMMABLE OR COMBUSTIBLE ATMOSPHERES READ UNDERSTAND AND ADHERE TO THE MANUFACTURER S LIVE MAINTENANCE PROCEDURES READ AND UNDERSTAND USER S MANUAL BEFORE OPERATING SI METRIC THIRD ANGLE PROJECTION AN EXTERNAL POWER SOURCE SHALL NOT APPLY A POTENTIAL WITH RESPECT TO EARTH Um IN EXCESS OF 250 Vrms OR 250Vdc TO ANY TERMINAL CONNECTION IN THIS UNIT THIS DRAWING IN DESIGN AND DETAIL 15 OUR PROPERTY AND MUST NOT BE USED EXCEPT IN CONNECTION WITH OUR WORK IT SHALL NOT BE REPRODUCED AND SHALL BE RETURNED TO US ON DEMAND ALL RIGHTS ARE RESERVED SP1919 ECO SP1781 ECO SP1412 UNLESS OTHERWISE NOTED ALL DIMENSIONS IN INCHES BLOCK NOT APPLICABLE ECO SP1098 RELEASED BLOCK NOT APPLICABLE DESCRIPTION PROJ FILE NO USM 01307 FILENAME DMCO04936E1 DWG DATE 02 19 13 TIME 3 15 DANIEL Daniel SEOMETRIC TOLERANCES amp DIMENSIONS PER ANSI Y14 5 LATEST REVISION and Control 3810 SERIES ULTRASONIC METER SYSTEM WIRING DIAGRAM arzen DMC 004936 E 09 29 10 9 ENA ig AZARDOUS LOCATION CLASS GROUP C OR D AZARDOUS LOCATION Ex d ia IIB T4 EXPLOSION PROOF SEAL EXPLOSION PROOF WIRING OPTIONAL EXPANSION MODULES PELD PROVIDED APER LOCAL CODE EXPLOS
59. ach meter body end flange A flat machined surface surrounds each tapped hole see Figure 2 7 This feature provides complete surface contact ONLY between the meter flange and an OSHA compliant Safety Engineered Swivel Hoist Ring as shown in Figure 2 8 Operators SHALL NOT use Eye Bolts see Figure 2 8 in the Daniel Ultrasonic Meter flange tapped holes to aid in lifting or maneuvering the unit Operators SHALL NOT use other Hoist Rings that do not fully seat flush with the counter bore on the top of the meter flanges Figure 2 7 Meter end flange with tapped flat counterbore hole for hoist ring A Plug bolt B Flat counterbore surface Use of appropriate safety engineered swivel hoist rings in meter end flanges 33 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 34 3 9000 765 Rev D Figure 2 8 Safety approved hoist ring and non compliant eye bolt Safety engineered swivel hoist ring Eye bolt Safety precautions using safety engineered swivel hoist rings Read and follow the Safety Precautions listed below 1 Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting Remove the plug bolts installed in the tapped holes on the top of the flanges Do not discard the bolts as they must be reinstalled once the lifting operation is complete to prevent corrosion of the tapped holes Make sure the tapped holes on the meter ar
60. aeees 68 Latched band shroud assembly eese eene enne 69 Shroud latch holes for security wire seals esee 70 AMS Device Description search sese eese 78 AMS file download complete sees seeseeee eene ennt nennen nns 79 AMS Device Manager 80 AMS Device Manager Overview enne nnne 80 AMS Device Manager Guided Setup eeeseeeeeeeeen enne 81 AMS Device Manager Service Tools All Variables status indicators 83 Display MeterK FaCtOrs Dm 83 AMS Device Manager Configure Manual Setup sessi 84 Gating configuration parameter Edge gated active high 86 Gating configuration parameter Edge gated active 86 Gating configuration parameter State gated active high esses 86 Gating configuration parameter State gated active low 87 Configure Flow Analysis Alert esses eese ennt enne ner enne 87 AMS Device Manager Service Tools Alerts cceccescesseceeceseeeeecseceaeeeneeececaeeeeeeneeaees 89 Configuration changes dialog nnne nnne nns 89 AMS Device Manager Serv
61. afety 5 Section 1 Introduction 141 Typical Applications irre te e rer erre tete eere Ee a eve aerae 1 1 2 Features and nonet Euren ta Veces acr ee o E Ea e PER e Ege se 2 1 3 Acronyms abbreviations and definitions esses 3 1 4 Daniel MeterLink software ener nnne nennen 6 1 5 Daniel 3812 Liquid Ultrasonic Flow meter design 7 1 6 Meter speciliCatiOnIS etre rper PES ee ERR ERR SERERE REY ve Eva Dan peu EYE EE i 14 1 7 Pre installation considerations 18 1 8 Safety eH EE E EEA 18 1 9 Daniel 3812 Certifications and Approvals 19 om eer mire 19 Section 2 Mechanical installation 2 1 Meter piping lifting and mounting eceeeceeeceeeeceeeceeeeeeeeeeeeeeeeeeeeeeeeeeeees 21 2 2 Piping recommendations 28 2 3 Meter safety for hoist rings and lifting slings 32 23 1 Use of appropriate safety engineered swivel hoist rings inimeter ANGES erecto ene retirer ring dee nue nena 33 2 3 2 Appropriately rated lifting Slings eese 40 2 4 Mounting requirements in heated or cooled pip
62. ane board optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Acquisition cable conduit D Junction box E Meter body and split shrouds for transducer and cable assemblies Daniel 3812 Liquid Ultrasonic Flow meter design Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 Figure 1 8 Optional local display and glass endcap The Daniel 3812 Liquid Ultrasonic Flow Meter is a two path four transducers in line meter designed to measure the difference in signal transit time with and against the flow across one or more measurement path s A signal transmitted in the flow direction travels faster than one transmitted against the flow direction Each measurement path is defined by a transducer pair in which each transducer alternately acts as transmitter and receiver The meter uses transit time measurements and transducer location information to calculate the mean velocity Computer simulations of various velocity profiles demonstrate that multiple measurement paths provide an optimum solution for measuring asymmetric flow The Daniel 3812 Liquid Ultrasonic Flow Meter utilizes two cross bore parallel plane measurement paths offers a high degree of repeatability bi directional measurement and superior low flow capabilities without the compromises associated with conventional technologies The Daniel 3812 Liquid Ultrasonic
63. cal format that takes complexity out of your flow measurement Delivered to the right person at the right time this information will empower your staff to work predictively instead of reactively See more information on our products page Order Now 1 From the right panel under Quick Links click the MeterLink Registration and Download link 2 Click the Order Now button to complete the Online registration form Click Next to go to the order confirmation page 4 Click Complete Order You will receive a conformation email with a hyperlink directing you to the download site Click the link provided 5 Click Save Refer to the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual P N 3 9000 763 for installation instructions and setup for initial communications You may download the manual from the Daniel MeterLink web page http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages MeterLink aspx 6 Daniel MeterLink software Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 1 5 Daniel 3812 Liquid Ultrasonic Flow meter design TheDaniel 3812 Liquid Ultrasonic Flow Meter designs include a direct or remote mount electronics option and depending on the meter s outside diameter have a shroud cover protecting the transducers and cable assemblies See Table 2 1 and the list below for meter body shroud types Shroud option
64. caping fluids resulting in injury or equipment damage Consult your Daniel Sales and Service representative to ensure you purchase the correct components and seals for your application 22 Meter piping lifting and mounting Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 Meter components FLUID CONTENTS MAY BE UNDER PRESSURE When the meter is under pressure DO NOT attempt to remove or adjust the transducer housing Attempting to do so may release pressurized fluid resulting in serious injury or equipment damage FLUID CONTENTS MAY BE HAZARDOUS The meter must be fully depressurized and drained before attempting to remove the transducer housing If fluid begins to leak from the transducer housing immediately reinstall it Failure to do so may cause serious injury or equipment damage A Transducer housing Meter piping lifting and mounting 23 24 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Daniel Liquid Ultrasonic Flow Meters are assembled configured and tested at the factory The meter components include the transmitter electronics enclosure the base electronics enclosure the meter body with shroud covers for the transducers and cable assemblies and a direct or remote mount option Figure 2 1 Direct mount meter electronics assembly with split shroud
65. d below O Additional Definitions As used herein this License refers to version 3 of the GNU Lesser General Public License and the GNU GPL refers to version 3 of the GNU General Public License The Library refers to a covered work governed by this License other than an Application or a Combined Work as defined below An Application is any work that makes use of an interface provided by the Library but which is not otherwise based on the Library Defining a subclass of a class defined by the Library is deemed a mode of using an interface provided by the Library A Combined Work is a work produced by combining or linking an Application with the Library The particular version of the Library with which the Combined Work was made is also called the Linked Version The Minimal Corresponding Source for a Combined Work means the Corresponding Source for the Combined Work excluding any source code for portions of the Combined Work that considered in isolation are based on the Application and not on the Linked Version GNU Lesser General Public License 111 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D The Corresponding Application Code for a Combined Work means the object code and or source code for the Application including any data and utility programs needed for reproducing the Combined Work from the Application but excluding the System Librarie
66. d selection for Frequency Digital Output 1 2 Black dashed line denotes valid selections for Frequency Digital Output 2 and Frequency Digital Output 3 58 Frequency Digital outputs Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 RevD March 2013 Output for FODO1 and Digital Output1 Group 1 on the CPU Module share a common ground and have 50V isolation FODO2 and FODO3 Group 2 on the CPU Module share a common ground and have 50V isolation This allows an output to be connected to a different flow computer The outputs are opto isolated from the CPU Module and have a withstand voltage of at least 500V rms dielectric Figure 3 6 CPU Module Frequency Digital outputs common ground B A FODO1 and Digital input1 shared common ground Group 1 B FODO2 and FODO3 shared common ground Group 2 Frequency Digital outputs 59 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 35 2 3 6 3 3 6 4 5 05 60 3 9000 765 Rev D Analog input settings The 960 24 MSTS has the capability to sample analog temperature Analog Input 1 and pressure Analog Input 2 with 4 20 mA signals These analog input signals are configured to sink The two independent analog input circuits are configured for conventional 4 20 mA service Also 24VDC isolated power supply connection is provided for an external power source
67. e Flow Rate Overview Configure Y Service Tools cu Time Current Cancel ap Hep Procedure 1 If installed remove security wires from the endcap and the Bracket Cover hex head bolts that secures the Base Enclosure 1 Disable the Write Protect switch in the CPU Module to write any of the following configuration parameters to your meter 2 Click the Device Variables Mapping tab The Primary and Secondary variables are read only and are configured for Uncorrected Flow Rate The Third and Fourth variable configuration choices include Pressure and Temperature Click the Units tab see AMS Device Manager Guided Setup Step 1 Click the Analog Output 1 HART tab see AMS Device Manager Guided Setup Step 2a 5 Click the Analog Output 2 tab Follow the configuration instructions in the AMS Device Manager Guided Setup Step 2b The read only Secondary variable Content Uncorrected Flow Rate displays Use the drop down arrow and select the flow Direction Forward or Reverse Enter a Lower and Upper Range limit Set the Alarm Action parameters Click Apply after you enter the data to write the parameters to the meter 6 Click the Frequency Digital Outputs tab Follow the configuration instructions in the AMS Device Manager Guided Setup Step 3 a Refresh Note If changes are made to any Source variable on this page apply the changes and navigate to the Guided Setup 84 Using AMS Device Manager to configure the mete
68. e clean and free of debris before installing the hoist rings Use only the safety engineered swivel hoist rings that are rated for lifting the meter Do not use any other type of hoist rings with the same screw size or heavy duty hoist rings The meter tapping and counter bore size are suitable only for the hoist rings specified by Daniel When installing a hoist ring make sure the base surface of the hoist ring fully contacts the machined flat surface of the tapped hole If the two surfaces do not come in contact then the hoist ring will not hold its full rated load Torque the hoist ring attachment bolts to the limit indicated on the hoist rings After installation of the hoist rings always check that the ring rotates and pivots freely in all directions NEVER attempt to lift the meter using only one hoist ring Use of appropriate safety engineered swivel hoist rings in meter end flanges Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 Always use separate slings for each hoist ring NEVER reeve one sling through both hoist rings The slings must be of equal length Each sling must have a load rating that equals or exceeds the hoist ring load rating The angle between the two slings going to the hoist rings must never exceed 90 degrees or the load rating of the hoist rings will be exceeded Figure 2 9 90 Degree angle between slings
69. e the option of following the terms and GNU General Public License 107 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D conditions either of that version or of any later version published by the Free Software Foundation If the Program does not specify a version number of this License you may choose any version ever published by the Free Software Foundation 10 If you wish to incorporate parts of the Program into other free programs whose distribution conditions are different write to the author to ask for permission For software which is copyrighted by the Free Software Foundation write to the Free Software Foundation we sometimes make exceptions for this Our decision will be guided by the two goals of preserving the free status of all derivatives of our free software and of promoting the sharing and reuse of software generally NO WARRANTY 11 BECAUSE THE PROGRAM IS LICENSED FREE OF CHARGE THERE IS NO WARRANTY FOR THE PROGRAM TO THE EXTENT PERMITTED BY APPLI CABLE LAW EXCEPT WHEN OTHERWISE STATED IN WRITING THE COPYRI GHT HOLDERS AND OR OTHER PARTIES PROVIDE THE PROGRAM AS 15 WITHOUT WARRANTY OF ANY KIND EITHER EXPRESSED OR IMPLI ED INCLUDING BUT NOT LIMITED TO THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE THE ENTIRE RISK AS TO THE QUALITY AND PERFORMANCE OF THE PROGRAM IS WITH YOU SHOULD THE PROGRAM PROVE DEFECTIVE YOU ASSUME T
70. eads Phase A while reporting forward flow lags Phase A while reporting reverse flow Phase A and Phase B output based on flow direction Frequency Digital outputs Reverse flow output only reports flow in the reverse direction For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A Forward flow output only reports flow in the forward direction For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A Absolute output reports flow in both directions For frequency outputs Phase B of the output is 90 degrees out of phase with Phase A Bidirectional output reports flow on Phase A only in the forward direction and on Phase B only in the reverse direction 57 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Maximum frequency for the frequency outputs s 1000Hz 5000Hz Table 3 5 Frequency Digital Outputs possible configurations Frequency Digital output Source configuration Frequency Digital Output 1 e Frequency output e Frequency output 1B e Digital output 1A FODO1 e Digital output 1B FODO2 Frequency Digital Output 27 Frequency output 1A e Frequency output 1B or Digital output 1A e Digital output 1B FODO3 Frequency Digital Output 3 e Frequency output 2A e Frequency output 2B Digital output 2A Digital output 2B 1 Solid blue line denotes vali
71. eal wires on the split shroud covering the meter body and transducer assemblies Figure 3 14 Split shroud security seals A Upper split shroud B Split shroud clamp C Security wire seals D Lower split shroud Procedure 1 WN 68 Install the security seal wire into and through the holes in the split shroud clamp bent tab and the upper split shroud bent tab maximum wire diameter 078 inch 2 0 mm Remove all slack and seal Cut wire ends to remove excess wire Repeat these steps for the other split shroud clamps This completes the split shroud security seal installation procedure Split shroud security seals Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 3 7 7 Latched band shroud security seals Use the following instructions to install the security seal wires on the latched band shrouds covering the meter body and transducer assemblies Figure 3 15 Latched band shroud assembly A Band shroud Stainless steel strike Transducer cable Meter body recess for pop rivet allowance Meter body shoulder Shroud latch gt amo Latched band shroud security seals 69 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Procedure 1 Install the security seal wire into and through the holes in one of the shroud latches maximum wire d
72. ection Digital output 2B is based on Digital output 2B content Frequency 2B Validity and Flow Direction Frequency Digital outputs Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 Frequency or Digital Outputs FODO 3 source FOIA DO1A FO1B DO1B FO2A DO2A FO2B DO2B FO1A DO1A FO1B DO1B FO2A DO2A FO2B DO2B Frequency output 1A is based on frequency content Actual Uncorrected Flow Rate Frequency output 1B is based on frequency content and Frequency 1B Phase Frequency output 2A is based on frequency content Actual Uncorrected Flow Rate Frequency output 2B is based on frequency content and Frequency 2B Phase Digital output 1A is based on Digital output1A content Frequency 1A Validity and Flow Direction Digital output 2A is based on Digital output2A content Frequency 1A Validity and Flow Direction Digital output 2A is based on Digital output 2A content Frequency 2A Validity and Flow Direction Digital output 2B is based on Digital output 2B content Frequency 2B Validity and Flow Direction Mode options Open Collector requires external excitation supply voltage and pull up resistor TTL internally powered by the meter 0 5 VDC signal Channel B Phase options Lag forward Lead reverse Phase B lags Phase A while reporting forward flow leads Phase A while reporting reverse flow Lead forward Lag reverse Phase B l
73. ectronics Enclosure as the primary ground A secondary ground is located outside of the Transmitter Electronics Enclosure see Figure 3 2 Digital grounds should never be connected to chassis ground NOTICE The internal grounding terminal shall be used as the primary equipment ground The external terminal is only a supplemental bonding connection where local authorities permit or require such a connection Figure 3 1 Transmitter Electronics Enclosure internal chassis ground A Transmitter Electronics Enclosure internal ground lug Grounding meter electronics housing Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D 3 4 Conduit seals March 2013 Figure 3 2 External ground lug A External ground lug Conduit seals Daniel 3812 Liquid Ultrasonic Flow Meters require conduit seals for installations in hazardous environments Adhere to safety instructions to protect personnel and equipment HAZARDOUS VOLTAGE INSIDE Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present Disconnect equipment from supply circuit before opening Failure to remove power may result in serious injury or death DEATH OR SERIOUS INJURY MAY OCCUR Explosion hazard Substitution of components may impair intrinsic safety Do not disconnect equipment unless power has been removed or the area is known to be non hazardous Section 3 Elec
74. elines 43 Section 3 Electrical installation 3 1 Cable lengtli TTE mode oerte eerte e ero rt eve nea E esee aae 45 3 2 Cable length Open Collector mode eee 45 3 3 Grounding meter electronics housing nennen 46 344 CONAUIES Calls den ee pU ru au 47 3 4 1 Startup for systems using explosion proof 48 3 4 2 Startup for systems that use flame proof cable 49 35 O DM 50 3 5 1 CPU Module labeling and LED indicators esee 51 Table of Contents i Table of Contents March 2013 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D 3 6 EES 55 3 6 1 Frequency Digital outputs eeeeseeseeeeeeee eee nennen nnne nnne 56 3 6 2 Analog input 5 60 3 6 3 Analog output settings costo etre tete i ener ER Ee eee e ot 60 3 6 4 Biz 60 3 6 5 DHCP server switch settings esee eene nenne 60 3 6 6 Configuration protect switch settings eese 61 36 7 External power source connection and fuse esses 61 3 7 Security seal installati m 62 34 1 Direct or remote mount transmitter
75. ext to continue to Meter Digital Outputs 4 Select the Meter Digital Output parameters for Digital output 1A Digital output 1B Digital output 2A and Digital output 2B based on Frequency validity or flow direction if the output of the ultrasonic meter is reversed from what a flow computer is expecting select Inverted Operation This changes the digital output from a HIGH for a TRUE condition to output a LOW for a TRUE condition Click Next to continue to Current Outputs 5 Current Outputs are based on Uncorrected Actual flow rate content flow direction Forward Reverse or Absolute and Full scale volumetric flow rate used with output 20mA maximum Alarm action parameters determines the state the output will drive during an alarm condition High 20mA Low 4 mA Hold last value Very low 3 5 Very high 20 5 mA or None Click Next to continue to configure the HART Output s parameters 6 HART Output parameters include four Dynamic process variables Primary Secondary Third and Fourth variable The Primary variable is set to match the Content set for Current output 1 If a second current output is available the Secondary variable is set to match the Content set for Current output 1 Identification and HART units volume units Flow rate time units Velocity units Pressure and Temperature units Click Next to continue to Temperature and Pressure pa Setthe temperature and pressure scaling for analog inputs enter fixed value
76. fering access to copy from a designated place then offering equivalent access to copy the source code from the same place counts as distribution of the source code even though third parties are not compelled to copy the source along with the object code 4 You may not copy modify sublicense or distribute the Program except as expressly provided under this License Any attempt otherwise to copy modify sublicense or distribute the Program is void and will automatically terminate your rights under this License However parties who have received copies or rights from you under this License will not have their licenses terminated so long as such parties remain in full compliance 5 You are not required to accept this License since you have not signed it However nothing else grants you permission to modify or distribute the Program or its derivative works These actions are prohibited by law if you do not accept this License Therefore by modifying or distributing the Program or any work based on the Program you indicate your acceptance of this License to do so and all its terms and conditions for copying distributing or modifying the Program or works based on it 6 Each time you redistribute the Program or any work based on the Program the recipient automatically receives a license from the original licensor to copy distribute or modify the Program subject to these terms and conditions You may not impose any further restrict
77. for Command 48 Additional device status and Command 140 detailed status information Alerts are grouped as Failed Fix Now Maintenance Fix Soon and Advisory according to the severity level 1 6 Severity 1 is the highest and 6 is the lowest level Using AMS Device Manager to configure the meter 91 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D h Click the Service Tools Trends tab to display the device variables uncorrected volume flow rate pressure and temperature trends Figure 4 18 AMS Device Manager Service Tools Trends Fie Adiens Help vl sevice Toc Uncorrected Volume Flow Rate Upper Range UOM 0 Lower Range 100000 vom Tine Canc _ _ Primary and Secondary variables display real time uncorrected volume flow rate trends The third and fourth variables charts displays trends for temperature and pressure 15 Click the Service Tools Routine Maintenance tab Click Analog Output 1 Trim to perform a digital to analog trim adjustment of the first milliampere output The 4mA and 20mA output current values should equal the plant s standard values Click Yes to confirm the configuration changes Repeat this step to trim Analog Output 2 current Click Apply to write the output trim values to the meter Click OK to navigate back to the Service Tools page 16 C
78. ght C year name of author This program is free software you can redistribute it and or modify it under the terms of the GNU General Public License as published by the Free Software Foundation either version 2 of the License or at your option any later version This program is distributed in the hope that it will be useful but WITHOUT ANY WARRANTY without even the implied warranty of MERCHANTABILITY or FITNESS FOR A PARTICULAR PURPOSE See the GNU General Public License for more details You should have received a copy of the GNU General Public License along with this program if not write to the Free Software Foundation Inc 59 Temple Place Suite 330 Boston MA 02111 1307 USA Also add information on how to contact you by electronic and paper mail If the program is interactive make it output a short notice like this when it starts in an interactive mode Gnomovision version 69 Copyright C year name of author Gnomovision comes with ABSOLUTELY NO WARRANTY for details type show w This is free software and you are welcome to redistribute it under certain conditions type show c for details GNU General Public License 109 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D The hypothetical commands show w and show c should show the appropriate parts of the General Public License Of course the commands you use may be called something other
79. he Base Enclosure hex head bolts and on the Shroud covering the meter body see Section 3 7 2 Install the security wire seals on the shrouds covering the transducers and cables Refer to the section appropriate for your meter design Section 3 7 4 Bolted band shroud security seals Section 3 7 5 Clamped band shroud security seals Section 3 7 6 Split shroud security seals e Section 3 7 7 Latched band shroud security seals Re apply electrical power to the system Set or configure the meter parameters using Daniel MeterLink For additional installation information refer to the system wiring diagram see Appendix A Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual P N 3 9000 763 and use Daniel MeterLink Field Setup Wizard to complete the configuration Startup for systems using explosion proof conduit Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 3 4 2 Startup for systems that use flame proof cable HAZARDOUS VOLTAGE INSIDE Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present Disconnect equipment from supply circuit before opening Failure to remove power may result in serious injury or death 1 Check to make certain that all field wiring power is turned OFF 2 Remove the end cap nearest the cable entries to gain access to the transmitter electronics
80. heets Bulletins Catalogs tab then select the Data Sheet Piping recommendations Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Section 2 Mechanical installation March 2013 Meter tube dimensions with tube bundle or profiler plate for uni directional and bi directional flow the minimum straight pipe length is as follows Table 2 2 Piping recommendation for uni directional or bi directional flow UniDirectional Flow BiDirectional Flow 8D up stream with a flow conditioner 8D up stream with a flow conditioner 8D up stream no flow conditioner 8D up stream no flow conditioner 5D in front of flow conditioners if used 5D in front of flow conditioners if used The bore of the mating piping should be within 1 of the meter inside diameter The meter is provided with dowel pins to align the meter body bore with the bore of the mating piping The Daniel Liquid Ultrasonic Flow Meter should be mounted in horizontal piping with the chord paths horizontal FAULTY METER INSTALLATION Correctly install the meter If meter bodies are mounted or oriented differently than specified above debris may collect in the transducer ports which could adversely affect the transducer signals or cause equipment damage Piping recommendations Normally the meter body is installed so that the electronics assembly is on the top of the meter If there is insufficient
81. higher than the voltage required for the frequency input to see a low state then the configuration will most likely not work for your system Performance of frequency outputs will vary from this table with setup and frequency input being driven Cable Pull up Maximum Cable voltage Cable resistance Cable resistance Total frequency Sink drop Length 2Conductors Capacitance Resistance Resistance Frequency Current 2 Conductors x1000ft Q nF Q Q Hz A VDC 0 5 16 8 10 00 1000 1016 8 5000 0 024 0 397 1 33 6 20 00 1000 1033 6 1000 0 023 0 780 2 67 2 40 00 1000 1067 2 1000 0 022 1 511 4 134 4 80 00 1000 1134 4 1000 0 021 2 843 0 5 16 8 10 00 500 516 8 5000 0 046 0 780 1 33 6 20 00 500 533 6 5000 0 045 1 511 17 57 12 34 00 500 557 12 5000 0 043 2 461 6 5 2184 130 00 500 718 4 1000 0 033 7 296 The 22 AWG wire characteristics are as follows Capacitance 20 pF ft or 20 nF 1000 ft between two wires Resistance 0 0168 Ohms ft or 16 8 Ohms 1000 ft Pull up voltage is 24 VDC Cable length TTL mode 45 46 Section 3 Electrical installation March 2013 3 3 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Grounding meter electronics housing Daniel 3812 Liquid Ultrasonic Flow Meter electronics should be internally grounded for intrinsically safe operations Connect a wire to the chassis ground lug installed inside the Transmitter El
82. iameter 078 inch 2 0 mm Figure 3 16 Shroud latch holes for security wire seals A Left shroud latch holes for security wire seals B Right shroud holes for security wires Remove all slack and seal Cut wire ends to remove excess wire Repeat these steps for the other shroud latch This completes the split shroud security seal installation procedure 70 Latched band shroud security seals Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D 3 1 0 Seal conduit ports March 2013 Seal conduit ports The unit should be properly sealed with a sealing compound after electrical connections have been tested according to the customer s Best Practices schedule Some areas require a witnessed Acceptance Test for the installed system and require that the meter run for a predetermined length of time approximately one to two weeks before the unit is sealed This allows time to verify all electrical connections are correct that the meter is accurately measuring flow and that the meter meets the customer s installation requirements See Section 3 4 1 and Section 3 4 2 71 Section 3 Electrical installation March 2013 72 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Seal conduit ports Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 Section 4 Configuration Af
83. ibrary mechanism for linking with the Library A suitable mechanism is one that a uses at run time a copy of the Library already present on the user s computer system and b will operate properly with a modified version of the Library that is interface compatible with the Linked Version e Provide Installation Information but only if you would otherwise be required to provide such information under section 6 of the GNU GPL and only to the extent that such information is necessary to install and execute a modified version of the Combined Work produced by recombining or relinking the Application with a modified version of the Linked Version If you use option 440 the Installation Information must accompany the Minimal Corresponding Source and Corresponding Application Code If you use option 4d1 you must provide the Installation Information in the manner specified by section 6 of the GNU GPL for conveying Corresponding Source GNU Lesser General Public License 113 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 5 Combined Libraries You may place library facilities that are a work based on the Library side by side in a single library together with other library facilities that are not Applications and are not covered by this License and convey such a combined library under terms of your choice if you do both of the following a Accompany the combined library with a co
84. ice Tools esses nennen entente 90 AMS Device Manager Service Tools All Variables essen 91 AMS Device Manager Service Tools Trends essere 92 3812 transmitter field wiring conduit entries eesesseesesesseeeeeeneenetnr een 94 Field Communicator wiring diagram for the 3810 Series electronics 95 List of Figures Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 Section 1 Introduction 1 1 Typical Applications Daniel 3812 Liquid Ultrasonic Flow Meters have direct mount or remote mount electronic options and various configurations that meet a broad range of customer requirements Fach meter comes fully assembled from Daniel Measurement and Control Inc and all parts and assemblies are tested prior to shipment Refer to the following documents for additional details e P N 3 9000 761 HART Field Device Specification for Liquid Ultrasonic Flow Meters P N 3 9000 763 Daniel MeterLink Software for Daniel Gas and Liquid Ultrasonic Flow Meters e P N 3 9000 767 Daniel Model 3812 Liquid Ultrasonic Flow Meter Maintenance and Troubleshooting Manual The Daniel 3812 Liquid Ultrasonic Flow Meter technology can be applied to allocation measurement and check metering applications as shown below Typical Applications Allocation measurement Check metering Leak detec
85. id Ultrasonic Flow Meters ANSI 150 ANSI 300 Daniel Part Number 4 to 10 4 to 10 1 504 90 091 Use of appropriate safety engineered swivel hoist rings in meter end flanges 39 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 2 3 Appropriately rated lifting slings The following instructions are intended to provide general guidelines for proper lifting slings of the Daniel 3812 Ultrasonic meter by itself These instructions are intended to be followed in addition to your company s standards or the DOE STD 1090 2004 Hoisting and Rigging standard if such company standards do not exist Safety precautions using appropriate rated lifting slings 1 Meters must only be lifted by personnel properly trained in the safe practices of rigging and lifting 2 NEVER attempt to lift the meter by wrapping slings around the electronics enclosure 40 Appropriately rated lifting slings Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 3 NEVER attempt to lift the meter using only one sling around the meter Always use two slings wrapped around each end of the body as shown below A choker style sling is recommended using a spreader bar Figure 2 11 Correct sling attachment
86. ight front bolt Item E to the left rear bolt Item C as shown in Figure 3 12 The maximum wire diameter 078 inch 2 0 mm 3 Position the wire to prevent counterclockwise rotation of the bolts when the seal wire is taut 4 Adjust the security wire removing all slack and thread into the lead seal Cut wire ends to remove excess wire 6 This completes the bolted band shroud security seal installation procedure Clamped band shroud security seals Use the following instructions to install the security seal wires if required on the two top end shrouds covering the worm screw clamps This procedure applies to clamped band shroud meters Figure 3 13 Clamped shroud security seals A Top end shroud B Security wire seals Procedure 1 Install the security seal wire into and through the two bolt holes on the top end shrouds maximum wire diameter 078 inch 2 0 mm Position the wire to prevent counter clockwise rotation of the screws when the seal wire is taut Remove all slack and seal Repeat previous step for the other top end shroud Cut wire ends to remove excess wire ur de go m This completes the clamped band shroud security seal installation procedure Clamped band shroud security seals 67 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 3 7 6 Split shroud security seals Use the following instructions to install the security s
87. ing ever occurs the hoist ring must be inspected per manufacturer s recommendations prior to be placed in any further service If a proper inspection cannot be performed discard the hoist ring NEVER lift with any device such as hooks chains or cables that could create side pulls that could damage the ring of the hoist ring NEVER lift more than the ultrasonic meter assembly including electronics and transducers with the hoist rings The only exception is that it is safe to lift the meter with one ASME B16 5 or ASME B16 47 blind flange bolted to each end flange of the meter NEVER use the hoist rings on the meter to lift other components such as meter tubes piping or fittings attached to the meter Doing so will exceed the load rating of the hoist rings Remove the hoist rings from the meter after lifting is completed and store them in an appropriate case or container per their manufacturer s recommendation Apply heavy lubricant or anti seize to the threads of the plug bolts and reinstall the plug bolts to keep the tapped holes free of debris and to prevent corrosion Use of appropriate safety engineered swivel hoist rings in meter end flanges Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 How to obtain safety engineered swivel hoist rings A list of approved manufacturers of safety engineered hoist rings is below e American Drill Bushing Company www a
88. ions on the recipients exercise of the rights granted herein You are not responsible for enforcing compliance by third parties to this License 7 f as a consequence of a court judgment or allegation of patent infringement or for any other reason not limited to patent issues conditions are imposed on you whether by court order agreement or otherwise that contradict the conditions of this License they do not excuse you from the conditions of this License If you cannot distribute so as to satisfy simultaneously your obligations under this License and any other pertinent obligations then as a consequence you may not distribute the Program at all For example if a patent license would not permit royalty free redistribution of the 106 GNU General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 Program by all those who receive copies directly or indirectly through you then the only way you could satisfy both it and this License would be to refrain entirely from distribution of the Program If any portion of this section is held invalid or unenforceable under any particular circumstance the balance of the section is intended to apply and the section as a whole is intended to apply in other circumstances It is not the purpose of this section to induce you to infringe any patents or other property right claims or to contest validity of any such claims th
89. is section has the sole purpose of protecting the integrity of the free software distribution system which is implemented by public license practices Many people have made generous contributions to the wide range of software distributed through that system in reliance on consistent application of that system it is up to the author donor to decide if he or she is willing to distribute software through any other system and a licensee cannot impose that choice This section is intended to make thoroughly clear what is believed to be a consequence of the rest of this License 8 If the distribution and or use of the Program is restricted in certain countries either by patents or by copyrighted interfaces the original copyright holder who places the Program under this License may add an explicit geographical distribution limitation excluding those countries so that distribution is permitted only in or among countries not thus excluded In such case this License incorporates the limitation as if written in the body of this License 9 The Free Software Foundation may publish revised and or new versions of the General Public License from time to time Such new versions will be similar in spirit to the present version but may differ in detail to address new problems or concerns Each version is given a distinguishing version number If the Program specifies a version number of this License which applies to it and any later version you hav
90. itch in the CPU Module to write any of the following configuration parameters to your meter 2 Click the Setup Units tab to configure the system units U S Customary or Metric units Volume units Flow rate time units Velocity units Pressure units and Temperature units Click Apply to write the parameters to the meter 3 Click the Setup Outputs tab to configure the Device Variables Mapping Units Frequency Digital outputs Frequency and Digital Outputs 1 and 2 Analog outputs Digital Input Pressure and Temperature a Analog output 1 HART Content Primary Variable displays Uncorrected Flow Rate and is a read only attribute Configure Direction flow Lower Range value Upper range value and Alarm Action and view the HART Parameters Tag Date Descriptor Message Final Assembly Number Poll Address Number of Response Preambles b Analog Output 2 Content Secondary Variable displays Uncorrected Flow Rate and has a read only attribute Configure Direction flow Lower Range value Upper range value and Alarm Action Map the Third and Four variables using the Manual Setup wizard Selections include Uncorrected Volume Flow Rate Pressure and Temperature Using AMS Device Manager to configure the meter 81 Section 4 Configuration March 2013 82 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D After all of the data shown below is entered click Apply to write the parameters to the meter a
91. lation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 6 1 56 3 9000 765 Rev Frequency Digital outputs The meter has three user configurable selections for configuring either a Frequency output or Digital output FODO e FODO1 four possible parameter configurations FODO2 eight possible parameter configurations FODO3 eight possible parameter configurations Frequency or Digital Outputs FODO 1 source FO1A DO1A FO1B DO1B Frequency output 1A is based on frequency content Actual Uncorrected Flow Rate e Frequency output 1B is based on frequency content and Frequency 1 B Phase Digital output 1A is based on Digital output1A content Frequency1A Validity and Flow Direction Frequency or Digital Outputs FODO 2 source FO1A DO1A FO1B DO1B FO2A DO2A FO2B DO2B Frequency output 1A is based on frequency content Actual Uncorrected Flow Rate Frequency output 1B is based on frequency content and Frequency 1B Phase Frequency output 2A is based on frequency content Actual Uncorrected Flow Rate Frequency output 2B is based on frequency content and Frequency 2B Phase Digital output 1A is based on Digital output1A content Frequency 1A Validity and Flow Direction Digital output 2A is based on Digital output2A content Frequency 1A Validity and Flow Direction Digital output 2A is based on Digital output 2A content Frequency 2A Validity and Flow Dir
92. lert Setup and select the Flow Analysis tab and enable Reverse Flow Click the OK button to return to the Overview page On the Overview page click the Service Tools tab and select the Variables tab The Flow Data Path Information Flow Totals and All Variables data is populated after you are connected to the meter a Click the Flow Data tab and view the Flow Direction Forward or Reverse Average Flow and Average Sound Velocities values b Click the Path Information tab and view the Chord performance Gain SNR Signal to Noise Ratio Signal strength mV and Noise mV C Click the Flow Totals tab to view the volume totals forward and reverse uncorrected volume Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 d Click the All Variables tab to view a graphical display of the Primary Secondary Third and Fourth Variables Figure 4 6 AMS Device Manager Service Tools All Variables status indicators 471572011 11 18 14 527 Daniel Liquid 3810 Series Rev 1 Fle Actions Heb alel v Service Tools Flow Data Path Information Flow Totals Variables Primary Variable Secondary Variable Service Tools Uncorrected Volume Flow R ate Corrected Volume Flow Rate 0 00 UOM 0 00 UOM Third Variable Fourth Variable T ature 0 00 UOM 0 00 UOM Time Curent x Cancel A
93. lick the Service Tools Zero Calibration tab See AMS Device Manager Guided Setup Step 6 to configure the zero flow parameters 17 After you have changed and written the configuration changes to the meter do the following a Enable the Write Protect switch on the CPU Module to protect the meter s configuration b Replace the end cap and if required apply security seals through the endcap holes and through the hex head bolts that secure the Bracket Cover to the Base enclosure Note The next time you connect to the device using Daniel MeterLink the Monitor page displays a Meter status alarm that the configuration has changed and remains latched until acknowledged Click Ack acknowledge to clear the alarm 92 Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 4 4 Using a Field Communicator to configure the meter important Follow all guidelines and precautions described in the Field Communicator User Manual and in the 3812 Liquid Ultrasonic Flow Meter documentation when working in a hazardous area Installation Requirements Emerson Field Communicator software license installation guide and user manual available on the Emerson Asset Optimization Field Communicator website http www2 emersonprocess com en US brands Field Communicator Pages Documenta tion aspx e Daniel HART Device Description HART DD ins
94. litshroud t ttes y Direct mount electronics with bolted single band shrouds and local display 9 Direct mount electronics with latched single band shrouds and remote display 8 Remote mount electronics assembly with clamped band 11 Remote mount electronics assembly with spliEshrouds iuct ttes 12 Meter safety appropriately rated lifting 5 5 40 Base Enclosure security 64 Clamped shroud security 67 Direct or remote mount Transmitter Electronics Enclosure security seals 63 electronic enclosure security 62 end flanges tapped flat counterbore hole 33 engineered swivel hoist 95 hoist ring and non compliant eye bolt hoist ring lookup table hoist rings and lifting slings hoist rings in meter end flanges hoist rings part number lookup table how to obtain swivel hoist 5 Index March 2013 incorrect sling 42 safety precautions using swivel hoist rings 34 Split shroud security
95. lso enter the Atmospheric pressure Click Apply after you enter the data to write the parameters to the meter Click the Digital Input tab The default Digital Input 1 polarity is set to Normal for general purpose or set to Inverted when used for calibration Click Apply after you choose the calibration data to write the parameters to the meter a Calibration Polarity configuration parameter selections are Digital Input 1 Calibrate Active High Digital Input 1 Calibrate Active Low Using AMS Device Manager to configure the meter 85 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D b Calibration Gating configuration parameter selections are Edge gated active high Figure 4 9 Gating configuration parameter Edge gated active high High Low Calibration Start Calibration Stop Edge gated active low Figure 4 10 Gating configuration parameter Edge gated active low High Ll Low Calibration Start Calibration Stop State gated active high Figure 4 11 Gating configuration parameter State gated active high High ED LU EE Calibration Start Calibration Stop 86 Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 State gated active low Figure 4 12 Gating configuration parameter State gated active low High E
96. mericandrillbushing com Carr Lane Manufacturing Company www carrlane com Select an approved supplier from the list below These vendors can supply the safety engineered hoist rings This is not intended to be a complete list Fastenal www fastenal com Reid Tools www reidtool com The appropriate hoist rings can also be purchased directly from Daniel The following table provides part numbers for reference Table 2 3 Hoist ring part number lookup table Daniel part Hoist ring thread size amp American Drill Carr Lane Manufacturing number load rating Bushing Co P N Co P N 1 504 90 091 3 8 16UNC 1000 Ib 23053 CL 1000 SHR 1 1 504 90 092 1 2 13UNC 2500 Ib 23301 CL 23301 SHR 1 1 504 90 093 3 4 10UNC 5000 Ib 23007 CL 5000 SHR 1 1 504 90 094 1 8UNC 10000 Ib 23105 CL 10000 SHR 1 1 504 90 095 1 1 2 6UNC 24000 Ib 23202 CL 24000 SHR 1 1 Note The part numbers include only one hoist ring Two hoist rings are required per meter What size safety engineered swivel hoist ring do you need To determine the size of the hoist rings required for your meter use the appropriate table below for Liquid Ultrasonic Meters see Table 2 3 Look down the column that matches the ANSI rating of your meter Find the row that contains your meter size Follow the row to the end to find the appropriate hoist ring part number Table 2 4 Hoist ring lookup table for Daniel Model 3812 Liqu
97. n Figure 4 20 and Appendix A drawing DMC 004936 Figure 4 20 Field Communicator wiring diagram for the 3810 Series electronics 3810 SERIES ELECTRONICS EXTERNAL CONNECTIONS ANALOG INPUT SINK CONFIG IN SINK CONFIG ANALOG OUTPUT CAN BE CONNECTED AT ANY POINT IN THE LOOP ee SE EXT 24V GND IN SINK CONFIG ANALOG INPUTS MUST BEI CONNECTED AT THE BOTTOM OF THE LOOP 6 Use the leads provided with the Field Communicator to connect to your device Press and hold the Power button on the Field Communicator until the green light blinks 8 Use the touch screen on the Field Communicator the keypad or use the stylus to navigate through the device menus 9 Refer to the Menu tree in Section D 1 1 of the Daniel HART Field Device Specification manual P N 3 9000 761 for the device fast key sequences Included in the menu tree are Diagram Page 1 3810 Series Root Menu Overview Configure Manual Setup Diagram Page 2 Configure Manual Setup continued and Alerts Setup Diagram Page 3 Service Tools Alerts and Variables Diagram Page 4 Service Tools Variables continued Service Tools Trends and Service Tools Maintenance If you encounter problems refer to the contact information on the back cover of this manual or the contacts included in the Field Communicator Users Manual Using a Field Communicator to configure the meter 95 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual
98. nce safety and invalidate the warranty Look a like substitutions may result in deadly fire explosion release of toxic substances or improper operation Save this instruction manual for future reference Notice THE CONTENTS OF THIS PUBLICATION ARE PRESENTED FOR INFORMATIONAL PURPOSES ONLY AND WHILE EVERY EFFORT HAS BEEN MADE TO ENSURE THEIR ACCURACY THEY ARE NOT TO BE CONSTRUED AS WARRANTIES OR GUARANTEES EXPRESSED OR IMPLIED REGARDING THE PRODUCTS OR SERVICES DESCRIBED HEREIN OR THEIR USE OR APPLICABILITY ALL SALES ARE GOVERNED BY DANIEL S TERMS AND CONDITIONS WHICH ARE AVAILABLE UPON REQUEST WE RESERVE THE RIGHT TO MODIFY OR IMPROVE THE DESIGNS OR SPECIFICATIONS OF SUCH PRODUCTS AT ANY TIME DANIEL DOES NOT ASSUME RESPONSIBILITY FOR THE SELECTION USE OR MAINTENANCE OF ANY PRODUCT RESPONSIBILITY FOR PROPER SELECTION USE AND MAINTENANCE OF ANY DANIEL PRODUCT REMAINS SOLELY WITH THE PURCHASER AND END USER TO THE BEST OF DANIEL S KNOWLEDGE THE INFORMATION HEREIN IS COMPLETE AND ACCURATE DANIEL MAKES NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THIS MANUAL AND IN NO EVENT SHALL DANIEL BE LIABLE FOR ANY INCIDENTAL PUNITIVE SPECIAL OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOSS OF PRODUCTION LOSS OF PROFITS LOSS OF REVENUE OR USE AND COSTS INCURRED INCLUDING WITHOUT LIMITATION FOR CAPITAL FUEL AND POWER AND CLAI
99. nd or data loss User is responsible for ensuring that physical access and Ethernet or electronic access to the Daniel 3812 Liquid Ultrasonic Flow Meter is appropriately controlled and any necessary security precautions such as establishing a firewall setting password permissions and or implementing security levels Use ethernet cable Daniel P N 3 3400 079 to connect the PC to the meter Table 3 3 Ethernet cable to PC communication Ethernet communication Wire color CPU White w Orange Stripe TX Orange w White Stripe TX White w Green Stripe RX Green w White Stripe RX 9 e S EJ 9 e a e ADIN 41612 48 pin connector is the interface from the CPU Module to the Field Connection Board male end located on the back of the Field Connection Board CPU Module labeling and LED indicators 53 Section 3 Electrical installation March 2013 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Serial connections Use serial cable Daniel P N 3 2500 401 to connect to a PC running Daniel MeterLink The cable is designed for RS 232 communications which is the serial Port A default configuration see Appendix A field wiring diagram Daniel Drawing DMC 005558 The DB 9 end of the cable plugs directly into the PC running Daniel MeterLink The three wires on the other end of the cable connect to the CPU Module The RED wire goes to RX the WHITE wi
100. nd its terms do not apply to those sections when you distribute them as separate works But when you distribute the same sections as part of a whole which is a work based on the Program the distribution of the whole must be on the terms of this License whose permissions for other licensees extend to the entire whole and thus to each and every part regardless of who wrote it Thus it is not the intent of this section to claim rights or contest your rights to work written entirely by you rather the intent is to exercise the right to control the distribution of derivative or collective works based on the Program 104 GNU General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 addition mere aggregation of another work not based on the Program with the Program or with a work based on the Program on a volume of a storage or distribution medium does not bring the other work under the scope of this License 3 You may copy and distribute the Program or a work based on it under Section 2 in object code or executable form under the terms of Sections 1 and 2 above provided that you also do one of the following a Accompany it with the complete corresponding machine readable source code which must be distributed under the terms of Sections 1 and 2 above on a medium customarily used for software interchange or b Accompany it with a written offer
101. nfiguration 3 E Ethernet communications ssssssss 53 External ground lug s 47 F FCC Comipliallce erp RR E ade 19 Frequency Digital outputs sss 56 G GPL 99 H up 4 Highway Addressable Remote Transducer 4 Hoist Ring Thread Size 39 Hoist rings American Drill Bushing Company Carr Lane Manufacturing Company Fastenal oca eue bmp Reid Tools ena Sep Gu tere Manual Index Index March 2013 I O connections Input Output Intrinsically Safe J junction box junction box security lt 65 Lifting 51 5 correct sling attachment incorrect sling attachment safety precautions using lifting slings Eocal display aser emacs 2 Display items s 75 display labels descriptions and valid units 75 Display UNIS zn tetti tr orden eas Optional local display and glass endcap Scroll delay pininana enan M MAC Add 655 rami emet rues 4 Mechanical on ETE 21 E 14 Meter design Direct mount electronics assembly with clamped band 10 Direct mount electronics assembly with sp
102. nit metric SDRAM Synchronous Dynamic Random Access Memory sec second time unit U S Customary TCP IP Transmission Control Protocol Internet Protocol time_t seconds since Epoch 00 00 00 UTC Jan 1 1970 time unit UDP User Datagram Protocol ULL Underwriters Laboratories Inc product safety testing and certification organization V volts electric potential unit W watts power unit Acronyms abbreviations and definitions Section 1 Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 1 4 Daniel MeterLink software Daniel MeterLink software has robust features for setting communications parameters calibrating your meter collecting logs and reports and monitoring the meter health and alarm statuses Daniel MeterLink may be downloaded at no charge from http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages MeterLink aspx Figure 1 1 Daniel MeterLink download and registration DANIEL MEASUREMENT AND CONTROL United States MeterLink 1 10 diagnostic software for ultrasonic meters March 2013 No charge Diagnostic and monitoring software providing enhanced reliability and functionality for the 3400 3410 3800 and 3812 Daniel Ultrasonic Flow Transmitters Daniel s new MeterLink software gives users access to information not seen before And not simply more data but actionable critical information presented in an intuitive graphi
103. ode compliance ANSI ASME etc Proper Inlet outlet meter tube piping for reasonable stable flow to the settling chamber first meter tube spool upstream of the meter e Electrical safety compliance UL CSA ATEX IECEx etc Civil and structural good practices compliance Contractual agreements or governmental compliance or both In situ performance test procedures Field tested advanced meter health flow dynamics diagnostics Data collection and retention procedures 1 8 Safety The Daniel 3812 Liquid Ultrasonic Flow Meter is suitable for use in U L Class 1 Division 1 Group C and D hazardous locations DANGER TO PERSONNEL AND EQUIPMENT Observe all precautionary labels posted on the equipment and safety messages throughout the meter documentation Failure to do so may result in injury to personnel or cause damage to the equipment The Daniel 3810 Series Liquid Ultrasonic Meter is approved to the ATEX Directive 94 9 EC Figure 1 9 Daniel 3810 Series Liquid Ultrasonic Meter ATEX approval Op WARNING TO REDUCE THE P E ULTRASONIC FLOW TRANSMITTER NS MUST Have C i d la B Gb FW MODEL 3810 SERIES FOR USE IN HAZARDOUS ONG 1 i 1006133 ww SLAP 40C lt lt 80C CLASS GROUP D WHEN INSTALLED IECEx UL 11 0004X PER DRAWING No DMC 004836 CAUTION TO REDUCE THE RISK Ex d ia T4 TEMPERATURE CODE T4 T 90 VOLTAGE 10 4 36 VDC 1
104. odify your copy or copies of the Program or any portion of it thus forming a work based on the Program and copy and distribute such modifications or work under the terms of Section 1 above provided that you also meet all of these conditions a You must cause the modified files to carry prominent notices stating that you changed the files and the date of any change b You must cause any work that you distribute or publish that in whole or in part contains or is derived from the Program or any part thereof to be licensed as a whole at no charge to all third parties under the terms of this License C If the modified program normally reads commands interactively when run you must cause it when started running for such interactive use in the most ordinary way to print or display an announcement including an appropriate copyright notice and a notice that there is no warranty or else saying that you provide a warranty and that users may redistribute the program under these conditions and telling the user how to view a copy of this License Exception if the Program itself is interactive but does not normally print such an announcement your work based on the Program is not required to print an announcement These requirements apply to the modified work as a whole If identifiable sections of that work are not derived from the Program and can be reasonably considered independent and separate works in themselves then this License a
105. on Module C Meter body and latched band shrouds for transducers and cable assemblies Daniel 3812 Liquid Ultrasonic Flow meter design 9 Section 1 Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Figure 1 5 Direct mount electronics assembly with clamped band shrouds A Explosion proof transmitter enclosure CPU Module Power Supply l S Barrier Board Backplane board optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Meter body and band shrouds for transducers and cable assemblies Daniel 3812 Liquid Ultrasonic Flow meter design Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 Figure 1 6 Remote mount electronics assembly with clamped band shrouds A Explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board Backplane board and optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Meter body and band shrouds for transducers and cable assemblies Daniel 3812 Liquid Ultrasonic Flow meter design 11 Section 1 Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Figure 1 7 Remote mount electronics assembly with split shrouds A Explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board Backpl
106. oo RERO E 14 Minimum operating 14 preinstallation 18 repeatability s 14 specific qraviby oe ae RE taii qe 14 specifications 14 temperature base electronic enclosure 15 Velocity range seen 14 Manual Index Daniel Measurement and Control Inc 11100 Brittmoore Park Drive Houston TX 77041 USA T 1713 467 6000 F 1713 827 4805 USA Toll Free 1 888 356 9001 Daniel Measurement Services Inc T 1713 827 6413 www Daniel com Europe Stirling Scotland UK T 44 1786 433400 Middle East Africa Dubai UAE T 971 4 811 8100 Asia Pacific Singapore T 65 677 8211 DANIEL P N 3 9000 765 RevC 2013 Bl This product is a core component of the PlantWeb digital plant architecture 2013 Daniel Measurement and Control Inc All rights reserved The Emerson logo is a trademark and service mark of Emerson Electric Co Daniel Measurement and Control Inc Daniel are Emerson Process Management business units The Daniel name and logo are trademarks of Daniel Industries Inc The Senior Junior Simplex MeterLink SeniorSonic JuniorSonic and DanPac are trademarks of Daniel Industries Inc All other trademarks are property of their respective owners EMERSON Process Management
107. or meter lengths to allow inlet piping customization Concentric alignment pins or flange concentricity technique considerations Figure 2 5 Piping recommendations unidirectional flow r MIN 3D FLOW CONDITIONER STRAIGHTENING DEVICE Piping recommendations 29 Section 2 Mechanical installation March 2013 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Figure 2 6 Piping recommendations bidirectional flow 30 MIN 3D m amp r 8D 8D Ps CONDITIONER STRAIGHTENING DEVICE FLOW mE STRAIGHTENING DEVICE All pipe lengths are minimum e D Nominal pipe size in inches i e 6 pipe size 10 D 60 in Pressure measurement location Temperature measurement location Refer to the ultrasonic meter product data sheet for piping information The Liquid Ultrasonic Flow Meter Datasheet may be downloaded from the Daniel website http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages ultrasonic 3812 aspx NOTICE To access the product datasheet from the Daniel products page above link select the Daniel Liquid Ultrasonic Flow Meter link click the Documentation tab expand the Data S
108. ou to choose that version for the Library 114 GNU Lesser General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 B 3 BSD Open Source License For more details about the Open Source M BSD license or the Open Source Initiative follow the link below http www opensource org licenses bsd license php Copyright c lt YEAR gt lt OWNER gt All rights reserved Redistribution and use in source and binary forms with without modification are permitted provided that the following conditions are met Redistributions of source code must retain the above copyright notice this list of conditions and the following disclaimer e Redistributions in binary form must reproduce the above copyright notice this list of conditions and the following disclaimer in the documentation and or other materials provided with the distribution Neither the name of Daniel amp nor the names of its contributors may be used to endorse or promote products derived from this software without specific prior written permission THIS SOFTWARE IS PROVIDED BY THE COPYRIGHT HOLDERS AND CONTRIBUTORS AS 15 AND ANY EXPRESS OR IMPLIED WARRANTIES INCLUDING BUT NOT LIMITED TO THE IMPLI ED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE DISCLAI MED IN NO EVENT SHALL THE COPYRIGHT OWNER OR CONTRIBUTORS BE LIABLE FOR ANY DIRECT INDIRECT INCIDENTAL SPECIA
109. ppl PA Click OK to return to the Overview page Enable the Write Protect switch on the CPU Module to protect the meter s configuration 10 From the Overview window click Display Meter K Factors K Factors are a read only values calculated from the Full scale volumetric flow rate used with frequency outputs and the Maximum frequency for frequency output Figure 4 7 Display Meter K Factors Frequency Output 1 Content Uncorrected Volume Flow Rate K Factor 100 pulses UOM Inverse K Factor 0 01 UOM pulse Frequency Output 2 Content Average Sound Velocity K Factor Not Applicable to Velocity Output Click Next to return to the Device Manager Overview page Using AMS Device Manager to configure the meter 83 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D AMS Device Manager Manual Setup Use the Manual Setup wizard to configure the meter s parameters See Figure 4 3 and Figure 4 4 and from the AMS Device Manager Configure menu click Manual Setup Figure 4 8 AMS Device Manager Configure Manual Setup 4715 2011 11 18 14 527 Daniel Liquid 3810 Series Rev 1 Fie Actors x Contgure Primary Variable en Uncorrected Volume Flow Rate Manual Setup Alert Setup Secondary Variable Uncorrected Volume Flow Rate a Third Variable Uncorrected Volume Flow Rate v Fourth Variable Uncorrected Volum
110. py of the same work based on the Library uncombined with any other library facilities conveyed under the terms of this License b Give prominent notice with the combined library that part of it is a work based on the Library and explaining where to find the accompanying uncombined form of the same work 6 Revised Versions of the GNU Lesser General Public License The Free Software Foundation may publish revised and or new versions of the GNU Lesser General Public License from time to time Such new versions will be similar in spirit to the present version but may differ in detail to address new problems or concerns Each version is given a distinguishing version number If the Library as you received it specifies that a certain numbered version of the GNU Lesser General Public License or any later version applies to it you have the option of following the terms and conditions either of that published version or of any later version published by the Free Software Foundation If the Library as you received it does not specify a version number of the GNU Lesser General Public License you may choose any version of the GNU Lesser General Public License ever published by the Free Software Foundation If the Library as you received it specifies that a proxy can decide whether future versions of the GNU Lesser General Public License shall apply that proxy s public statement of acceptance of any version is permanent authorization for y
111. r Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D 10 11 March 2013 page Navigate back to the Manual Setup for the changes to be reflected in other Manual Setup pages Click Apply after you enter the data to write the parameters to the meter Click the Frequency and Digital Output 1 tab Follow the configuration instructions in the AMS Device Manager Guided Setup Step 3b Click Apply after you enter the data to write the parameters to the meter Click the Frequency and Digital Output 2 tab Follow the instructions in the AMS Device Manager Guided Setup Step 3c to configure the Frequency and Digital Output 2 parameters Click Apply after you enter the data to write the parameters to the meter Click the Temperature tab Configure the input parameters including Source Live Analog or Fixed Min and Max input limits corresponding to 4 mA and 20 mA respectively and the Low and High alarm limits Click Apply after you enter the data to write the parameters to the meter Click the Pressure tab Configure the input parameters including Source Live Analog or Fixed Min and Max input limits corresponding to 4 mA and 20 mA respectively and the Low and High alarm limits Select either Gage or Absolute for the type of pressure reading desired If a live pressure transmitter is connected select the type of reading the transmitter outputs If Absolute is selected you must a
112. r or click No to cancel pending changes Figure 4 15 Configuration changes dialog Confirm Device Configuration Change WARNING Process control COULD be affected Changing device parameters COULD adversely affect the control of your processes Click on the Details button Details gt gt Service Reason Using AMS Device Manager to configure the meter 89 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D C Click the Service Tools Variables tab The Variables page displays tabs for the device s Flow Data Path Information Flow Totals and All Variables Figure 4 16 AMS Device Manager Service Tools 4 15 2011 11 18 14 527 Daniel Liquid 3810 Series Rev 1 File Actions Help Flow Data Path Information Flow Totals All Variables _ S Service Tools Flow Values Flow Analysis diis Flow Direction Profile Factor Trends dA gg Maintenance et qid Average Flow Velocity Swirl Angle AA 74 es uo ai Average Sound Velocity Symmetry 4 UOM Cross Flow Turbulence A Turbulence B TurbulenceC __ Overview Conk Turbulence D fs gt Time Omen x Cancel d Service Tools Flow Data page includes charts for flow and sound velocities The flow values flow direction average flow velocity and average sound velocity parameters are displayed for the connected device
113. r rights We protect your rights with two steps 1 copyright the software and 2 offer you this license which gives you legal permission to copy distribute and or modify the software Also for each author s protection and ours we want to make certain that everyone understands that there is no warranty for this free software If the software is modified by someone else and passed on we want its recipients to know that what they have is not the original so that any problems introduced by others will not reflect on the original authors reputations Finally any free program is threatened constantly by software patents We wish to avoid the danger that redistributors of a free program will individually obtain patent licenses in effect making the program proprietary To prevent this we have made it clear that any patent must be licensed for everyone s free use or not licensed at all The precise terms and conditions for copying distribution and modification follow 102 GNU General Public License Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Open source licenses 3 9000 765 Rev D March 2013 TERMS AND CONDITI ONS FOR COPYI NG DISTRI BUTI ON AND MODIFI CATI ON This License applies to any program or other work which contains a notice placed by the copyright holder saying it may be distributed under the terms of this General Public License The Program below refers to any such program or work and a work based
114. r to configure the meter 79 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 17 Click the Configure tab and then select Guided Setup Manual Setup or Alert Setup Figure 4 3 AMS Device Manager 4 15 2011 11 18 14 527 Daniel Liquid 3810 Series Rev 1 Hep Overview Status Primary Purpose Variable Uncorrected Volume Flow Rate Shortcuts Device Zero Flow Display Meter Information Meter K Factars Configure Service Tools 80 Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 AMS Device Manager Guided Setup The Guided setup wizard provides configuration parameter settings for the meter The Guided Setup is a subset of the Manual Setup parameters Figure 4 5 AMS Device Manager Guided Setup Guided Setup _ Initial Setup Setup Units After installation run this wizard to configure units in which to display parameters when using HART interface Setup Outputs After installation run this wizard to configure meter outputs Setup HART After installation run this wizard to setup the basic HART specific parameters Note Before writing configuration changes to your meter make sure you have saved the Configuration file and Maintenance log Procedure 1 Disable the Write Protect sw
115. re DI digital input Direct Mount Transmitter electronics enclosure and base electronics enclosure is directly mounted to meter body DO digital output DHCP Dynamic Host Configuration Protocol dm decimeter 10 meters length unit ECC Error Correction Code EEPROM Electrically Erasable Programmable Read Only Memory Flash non volatile programmable read only memory Acronyms abbreviations and definitions Section 1 Introduction March 2013 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Table 1 1 Acronyms abbreviations and definitions Acronym or abbreviation Definition FODO output that is user configurable as either a frequency or digital output HART Communication Protocol Highway Addressable Remote Transducer communications protocol hr hour time unit Hz Hertz cycles per second frequency unit I O Input Output IS Intrinsically Safe K Kelvin temperature unit kHz kilohertz 10 cycles per second frequency unit LAN Local Area Network LED light emitting diode m meter length unit cubic meters per day volumetric flow rate m3 h cubic meters per hour volumetric flow rate m3 s cubic meters per second volumetric flow rate mA milliamp current unit MAC Address Media Access Control Ethernet Hardware Address EHA microinch Winch microinch 10 in
116. re goes to TX and the BLACK wire goes to COM for the RS 485 RS 232 Table 3 4 for Port A wiring When Beldon wire No 9940 or equivalent is used the maximum cable length for RS 232 communications at 9600 bps is 88 3 meters 250 ft and the maximum cable length for RS 485 communication at 57600 bps is 600 meters 1970 ft Port A supports a special override mode which forces the port to use known communication values 19200 baud address 32 RS 232 Note that the protocol is auto detected This mode is expected to be used during meter commissioning to establish initial communication and in the event that the user cannot communicate with the meter possibly due to an inadvertent communication configuration change Alternately when using Daniel MeterLink with an Ethernet port use Ethernet cable Daniel P N 3 3400 079 to connect the PC Table 3 4 Serial Port A parameters e 5 485 Half Duplex e 5 485 Full Duplex radios Special override mode to force port configura tion to known settings Supports RTS CTS handshaking with software configurable RTS on off delay times Factory default is RS 232 Address 32 19200 baud Port Communication Description Common features Port A Standard e Typically used for general communications e Communications via Daniel MeterLink e RS 232 with a flow computer RTU Modbus slave and using RS 232 or RS 485 Full Duplex Software configurable Modbus Address 1 247 Auto detects TCP I
117. riting during the applicable warranty period Daniel shall at its option correct any errors that are found by Daniel in the firmware or Services or repair or replace F O B point of manufacture that portion of the Goods or firmware found by Daniel to be defective or refund the purchase price of the defective portion of the Goods Services All replacements or repairs necessitated by inadequate maintenance normal wear and usage unsuitable power sources or environmental conditions accident misuse improper installation modification repair use of unauthorized replacement parts storage or handling or any other cause not the fault of Daniel are not covered by this limited warranty and shall be at Buyer s expense Daniel shall not be obligated to pay any costs or charges incurred by Buyer or any other party except as may be agreed upon in writing in advance by Daniel All costs of dismantling reinstallation and freight and the time and expenses of Daniel s personnel and representatives for site travel and diagnosis under this warranty clause shall be borne by Buyer unless accepted in writing by Daniel Goods repaired and parts replaced by Daniel during the warranty period shall be in warranty for the remainder of the original warranty period or ninety 90 days whichever is longer This limited warranty is the only warranty made by Daniel and can be amended only in a writing signed by Daniel THE WARRANTIES AND REMEDIES SET FORTH ABOVE ARE EXCLUSIVE THER
118. rity of the meter metrology and prevent tampering with transducer assemblies The following sections detail how to properly seal the Daniel 3812 Liquid Ultrasonic Flow Meter after commissioning The security seal wires are commercially available CUTTING HAZARD Sharp edges may be present on the band shrouds Wear appropriate personal protective equipment when working on the meter Failure to do so may cause serious injury Be sure to set the WRITE PROT switch on the CPU Module to the ON position prior to sealing the enclosure Direct or remote mount transmitter electronics enclosure seal Use the following instructions to install the security seal wires on the Transmitter Electronics Enclosure Figure 3 8 Transmitter electronics enclosure security latch A Transmitter Electronics Enclosure end cap B Security latch Security seal installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 Procedure 1 Rotate the end cap clockwise fully closing and compressing the end cap seal Install the Security latch using a 3mm Allen wrench 2 Install the security seal wire into and through one of the two holes in the end cap Choose holes that minimize counterclockwise rotation of the end cap when the security wire is taut maximum wire diameter 078 inch 2 0mm Figure 3 9 Direct or remote mount Transmitter Electronics Enclosure security seals A Tran
119. rotect switch 5 ennt 61 Table 4 1 Local display labels descriptions and valid units eee 75 Table B 1 Open source licences eeeseesisesseseeeeeeen esee enne ia ethos nette 99 List of Tables i List of Tables Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual March 2013 3 9000 765 Rev D ii List of Tables Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Installation Manual List of Figures 3 9000 765 Rev D March 2013 List of Figures Figure 1 1 Daniel MeterLink download and registration sess 6 Figure 1 2 Direct mount electronics assembly with split shroud esses 7 Figure 1 3 Direct mount electronics with latched single band shrouds and remote display 8 Figure 1 4 Direct mount electronics with bolted single band shrouds and local display 9 Figure 1 5 Direct mount electronics assembly with clamped band shrouds 10 Figure 1 6 Remote mount electronics assembly with clamped band shrouds 11 Figure 1 7 Remote mount electronics assembly with split shrouds eese 12 Figure 1 8 Optional local display and glass endcap 13 Figure 1 9 Daniel 3810 Series Liquid
120. rs are designed for 4 inch to 10 inch meters LT 11 transducers are designed for 12 inch and larger meters Note The ultrasonic transducers are not intended for use across boundary walls of different hazardous area classifications The transmitter electronics cannot be remote mounted from a Division 1 classification to a Division 2 area to meet an area classification Acquisition Cable e Total cable length between the Acquisition Module and ultrasonic transducers must not exceed 15 feet 4 7 meters when using the remote mount option see Figure 1 7 Meter specifications 15 Section 1 Introduction March 2013 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Table 1 2 Meter specifications Communications specifications Connectivity protocols One serial RS 232 RS 485 port 115 kbps baud rate Modbus RTU ASCII e 1 Serial Port A RS 232 RS 485 Full Duplex RS 485 Half Duplex One Ethernet Port TCP IP 100 BaseT e Modbus TCP Device compatibility FloBoss 103 FloBoss S600 flow computer ROC 107 Digital analog and frequency inputs Digital Input s Selectable 1 Single polarity for flow calibration gating contact closure e Single input for starting and stopping e Four pulse configurations available Analog Input s 2 4 20 mA e Al 1 Temperature Al 2 Pressure Note The analog to digital conversion accuracy is within 0 05 of
121. s Meter type Number of paths e Two path four transducer chordal design Ultrasonictype e Transit time based measurement e Spool piece with integral mount transducers Meter Performance Linearity e 0 30 of measured value over a 10 1 turndown 40 to 4 ft s 12 2 to 1 2 m s Repeatability e 0 10 of reading in the specified velocity range Velocity range e 40 0 ft s 12 2 m s nominal to 2 0 ft s 0 6 m s e 48 fps 14 3 m s over range Body and Flange Pressure rating range Customary Units sizes 2 3 4 6 8 10 12 14 16 18 20 24 28 30 and 36 in e ANSI pressure classes 150 and 300 600 900 per ANSI B16 5 e Carbon Steel e 316 Stainless Steel Metric Units sizes e DN50 75 100 150 200 250 300 350 400 450 500 600 700 750 and 900 e PN 20 50 100 150 e Carbon Steel e 316 Stainless Steel Meter bore e Schedule 40 and Schedule 80 Maximum Pressures e Dependent on operating temperature Flange types ANSI classes 150 300 600 and 900 e Raised face or RT Specific Gravity 0 35 to 1 50 Accuracy Limits Accuracy limits typically are e 2 without a flow calibration 0 3 with flow calibration Minimum operating pressure e Opsig e Obarg 14 Meter specifications Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 Table 1 2 Meter specifications Elec
122. s Note When connected to a meter with the optional local display reverse flow direction is indicated with a minus sign negative before the value s shown on the display 76 Field Setup Wizard Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D Field Setup Wizard March 2013 Display units The Meter volume units displayed are either U S Customary or Metric To modify the Display Units configure the Meter units system in the Field Setup Wizard General Page U S Customary volume unit selections are Barrels Gallons Metric volume unit selections are Cubic meters Cubic liters Display units preceded by a plus or minus sign indicate forward and reverse flow direction The Local Display Flow rate time units are modifiable by selecting the drop down arrow and clicking the time unit in the list box Valid flow rate time units selections are second minute hour day Scroll delay The Scroll Delay is the time interval for the selected display items to be shown on the Local Display The default scroll delay setting is five seconds Click the spin box up or down arrow to increase or decrease the length of time an item displays 1 Select Finish to write the configuration settings to the meter 2 Save the meter configuration file collect a Maintenance log and Waveforms to document the As Left settings 77 Section
123. s and set alarm limits for both Select Finish to write the configuration settings to the meter Configure the parameters for the local display Use the drop down arrow in the Display Items list box and select or modify the Display items the Display units and the Scroll delay 74 Field Setup Wizard Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 Display Items The valid labels descriptions and units for the shown below Table 4 1 Local display labels descriptions and valid units Local Display labels descriptions and units QFLOW Uncorrected volume flow rate e BBL Barrels GAL Gallons e L Liters e CM Cubic Meters Thousand Cubic Meters TDYVL Current day s forward uncorrected volume e BBL Barrels e GAL Gallons e L Liters Cubic Meters e Thousand Cubic Meters TDYVL Current day s reverse uncorrected volume e BBL Barrels e GAL Gallons e L Liters e CM Cubic Meters e MCM Thousand Cubic Meters YSTVL Previous day s forward uncorrected volume e BBL Barrels e GAL Gallons e L Liters e CM Cubic Meters e Thousand Cubic Meters YSTVL Previous day s reverse uncorrected volume e BBL Barrels e GAL Gallons e L Liters e CM Cubic Meters e MCM Thousand Cubic Meters TOTVL Forward uncorrected volume e BB
124. s are split shroud bolted band shroud latched single band shroud clamped band shroud Figure 1 2 Direct mount electronics assembly with split shroud A Explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board Backplane board and optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Meter body and split shroud for transducers and cables assemblies Daniel 3812 Liquid Ultrasonic Flow meter design Section 1 Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Figure 1 3 Direct mount electronics with latched single band shrouds and remote display A Explosion proof transmitter enclosure CPU Module Power Supply l S Barrier Board Backplane board and optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisition Module C Meter body and latched band shrouds for transducers and cable assemblies Daniel 3812 Liquid Ultrasonic Flow meter design Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 1 Introduction 3 9000 765 Rev D March 2013 Figure 1 4 Direct mount electronics with bolted single band shrouds and local display A Explosion proof transmitter enclosure CPU Module Power Supply 1 5 Barrier Board Backplane board and optional LCD Board with glass endcap B Intrinsically safe base enclosure includes Acquisiti
125. s of the Combined Work 1 Exception to Section 3 of the GNU GPL You may convey a covered work under sections 3 and 4 of this License without being bound by section 3 of the GNU GPL 2 Conveying Modified Versions If you modify a copy of the Library and in your modifications a facility refers to a function or data to be supplied by an Application that uses the facility other than as an argument passed when the facility is invoked then you may convey a copy of the modified version a under this License provided that you make a good faith effort to ensure that in the event an Application does not supply the function or data the facility still operates and performs whatever part of its purpose remains meaningful or b under the GNU GPL with none of the additional permissions of this License applicable to that copy 3 Object Code Incorporating Material from Library Header Files The object code form of an Application may incorporate material from a header file that is part of the Library You may convey such object code under terms of your choice provided that if the incorporated material is not limited to numerical parameters data structure layouts and accessors or small macros inline functions and templates ten or fewer lines in length you do both of the following a Give prominent notice with each copy of the object code that the Library is used in it and that the Library and its use are covered by this
126. s option if you do not wish to register now and do not want this wizard to appear the next time you run MeterLink You can still register at a later time by selecting Register Program from the Help menu 5 Select File gt Program Settings and customize the user preferences e g User name Company name display units Liquid Meter volume units and other interface settings 6 Connect to your meter If your meter is not shown in the list select Edit Meter Directory and setup the connections properties 7 Run the Field Setup Wizard Daniel MeterLink setup 73 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 4 2 Field Setup Wizard 1 Use the Field Setup Wizard Startup Page and select the checkboxes that allow proper configuration for your meter Temperature Pressure Meter Corrections and Meter Outputs Selections on this page will affect other configuration selections Select Next to continue to General setup 2 On General setup page configure the meter s system units U S Customary or Metric units volume units flow rate time low flow cutoff contract hour and enable reverse flow Click Next to continue to Frequency Outputs 3 Configure Frequency output 1 and Frequency output 2 content Daniel Liquid Ultrasonic Meters content is Uncorrected flow rate flow direction Channel B phase maximum frequency output Hertz and Full scale volumetric flow rate Click N
127. safe apparatus BLOCK 04 08 11 1 ALL DMENSIONS IN INCHES SYSTEM WIRING DIAGRAM connected to terminal J6 exceeds 1 of the stated Co and Lo parameters excluding NOT APPLICABLE ECO SP1098 the cable then 50 of Co and Lo parameters are applicable and shall not be 09 29 10 RELEASED m exceeded BLOCK Wt 09 29 10 gt er NOT APPLICABLE DUE DESCRIPTION TEA RES MC 004936 E PROJ FILE NO USM 01307 FILENAME DMC004936E2 DWG DATE 02 19 13 TIME 3 15 P M Sur TN BT NOTES A A gt e gt A A MAX LENGTH OF RS 485 WIRING IS 2 000 FT ETHERNET OR RS 422 IS THE PREFERRED COMMUNICATIONS INTERFACE OPTIONALLY RS 232 MAY BE USED FOR SHORT DISTANCES 50 FT POWER INPUT IS NOMINAL 24 VDC POLARITY INSENSITIVE AN EXPLOSION PROOF SEAL S REQUIRED WITHIN 457 MM 18 INCHES OF THE ENCLOSURE INPUT RANGE 10 4 36V DC MODEL 3814 AND 3818 TRANSDUCER CABLE IS 20 AWG SHIELDED PAIR 20 AWG DRAIN BRAIDED SHIELD REMKE INDUSTRIES OR EQUIVALENT 15 FT MAX MODEL 3812 TRANSDUCER CABLE IS 28 AWG SHIELDED PAIR 15 FT MAX FOR OPTIMUM DIAGNOSTIC INTERFACE WIRING ETHERNET PORT IS RECOMMENDED USE CATS ETHERNET CABLE INTRINSICALLY SAFE WIRING SHALL BE INSTALLED IN ACCORDANCE WITH THE ARTICLE 504 OF THE NATIONAL ELECTRICAL CODE OR RULE 18 066 OF THE CANADIAN ELECTRICAL CODE DIGITAL INPUT 1 IS CONTACT CLOSURE ONLY TRANSDUCER PAIRS REQUIRED TR
128. smitter Electronics Enclosure end cap B Security wire seals Adjust the security wire removing all slack and thread into the lead seal 4 Cut wire ends to remove excess wire This completes the direct or remote Transmitter Electronics Enclosure seal installation procedure Direct or remote mount transmitter electronics enclosure seal 63 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 3 7 2 Base Enclosure Security Seals Use the following instructions to install the security seal wire on the Base Enclosure Procedure 1 Install security wire seal into and through two of the four the holes in the socket head screws on the Base Enclosure cover maximum wire diameter 078 inch 2 0mm Figure 3 10 Base Enclosure security seals A Base Enclosure B Security wire seals 2 Position the wire to prevent counterclockwise rotation of the screws when the seal wire is taut 3 Twist and adjust wire removing all slack and seal 4 Cut wire ends to remove excess wire 5 This completes Base Enclosure security seal installation procedure 64 Base Enclosure Security Seals Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 3 Electrical installation 3 9000 765 Rev D March 2013 37 3 Seal the Junction Box remote mount electronics option Use the following instructions to install the security seal wire on the junction box if required Procedure 1
129. space above the piping for this arrangement the meter can be ordered with extra long transducer cables for remote mounting or the meter housing can be installed with the electronics assembly on the bottom The mating piping should include temperature and pressure measurement connections located a minimum of two nominal pipe diameters length down stream of the meter or per API MPMS 5 8 31 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 2 3 32 3 9000 765 Rev D Meter safety for hoist rings and lifting slings A Daniel Ultrasonic Meter can be safely lifted and maneuvered into and out of a meter run for installation or service by obeying the following instructions DANGER TO PERSONNEL AND EQUIPMENT Lifting a Daniel Ultrasonic Meter with other equipment The following lifting instructions are for installation and removal of the Daniel Ultrasonic Meter ONLY The instructions below do not address lifting the Daniel ultrasonic meter while it is attached bolted or welded to meter tubes piping or other fittings Using these instructions to maneuver the Daniel Ultrasonic Meter while it is still attached bolted or welded to a meter tube piping or other fitting may result in equipment damage serious injury or death The operator must refer to their company s hoisting and rigging standards or the DOE STD 1090 2004 Hoisting and Rigging standard if such company standards
130. stallation Manual 3 9000 765 Rev D 249 1 CPU Module labeling and LED indicators Section 3 Electrical installation March 2013 The meter s metrology mode and the status of the data transfer from the Acquisition Module to the CPU Module is indicated via light emitting diode LED status indicators The Write PROT switch protects the meter s configuration Figure 3 3 CPU Module labeling and LED indicators G F 2 A Acquisition Measurement mode B Power C RX RS 485 RS 232 receiving data D LED 4 not used E LED 5 not used F TX RS 485 RS 232 transmitting data G Link Eth1 Link user Ethernet connection CPU Module labeling and LED indicators TUR 51 Section 3 Electrical installation March 2013 Table 3 2 CPU Module labeling and LED functions Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D CPU Module switch Function Switch position indicator or LED WRITE PROT e Write protect mode with switch in the ON Switch position position default setting protects configuration ON default setting enables write and firmware overwrites protection of the configuration and e To write configuration changes or download firmware firmware to the meter change the switch to the e OFF enables writing configuration OFF position changes or downloading firmware DHCP e Dynamic Host Protocol Server
131. talled for the meter Network configured for a Field Communicator e Daniel Field Device Specification Manual P N 3 9000 761 available on the Daniel website http www2 emersonprocess com en US brands daniel Flow ultrasonics Pages Ultra sonic aspx System wiring diagram drawing number DMC 004936 see Appendix A Power supply Using a Field Communicator to configure the meter 93 Section 4 Configuration Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Procedure 1 Remove electrical power to the meter If installed remove the endcap security latches and seals and then remove the endcap 2 Refer to the Field Communicator Users Manual wiring diagrams and commissioning instructions provided with your handheld device Register the product to activate the end user license 3 Fully charge the Field Communicator battery prior to use Important Do not change the battery in a hazardous area environment The power supply is not intrinsically safe 4 On the meter run the wires through the field wiring conduit and into the transmitter electronics enclosure Figure 4 19 3812 transmitter field wiring conduit entries A Field wiring conduit entries 4 94 Using a Field Communicator to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 5 Wire Analog Input 1 AI1 and Analog Output 1 AO1 as shown i
132. ter the mechanical and electrical installation is complete and connectivity is established use the Daniel MeterLink Software for Gas and Liquid Ultrasonic Meters Quick Start Manual P N 3 9000 763 to setup initial communications with the meter 4 1 Daniel MeterLink setup 1 Review the software operating system hardware and peripheral requirements 2 Follow the installation instructions for your operating system Windows XP Windows Vista Windows 7 or Windows 8 3 Configure a direct connection driver for first time modem configuration for Daniel MeterLink communications 4 Select the Daniel MeterLink desktop icon and complete the information in the Registration Wizard This wizard will appear the when you first run Daniel MeterLink and will provide you the following options Options Register by e mail Selectthis option and click Next to register by e mail Your machine must be connected to the Internet and have a default mail utility i e Microsoft Office Outlook Outlook Express etc configured to use this option Register by phone e Selectthis option to register by phone After clicking Next page will display with phone numbers to dial Register later remind me e Selectthis option if you do not wish to register now but would still like the wizard to appear the next time you run MeterLink Register later using the Help Register Program menu item don t remind me Selectthi
133. ters Quick Start Manual P N 3 9000 763 and use Daniel MeterLink Field Setup Wizard to complete the meter configuration Startup for systems that use flame proof cable 49 Section 3 Electrical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 5 50 3 9000 765 Rev D Wiring and IJO Daniel MeterLink uses the TCP IP protocol to communicate with the 960 24 MSTS electronics instead of Modbus ASCII or RTU The TCP IP protocol only works across either Ethernet RS 485 full duplex i e 4 wire or RS 232 Daniel MeterLink can communicate with multiple meters if they are multi dropped using 4 wire full duplex RS 485 mode The meter electronics are HART capable and provide communication flexibility with Daniel 3812 Liquid Ultrasonic Flow Meters The output provides communication with other field devices e g 475 375 Field Communicator and AMS Device Manager software and ultimately communicates key diagnostic information through PlantWeb architecture NOTICE If not using Ethernet a full duplex serial connection is necessary for Daniel MeterLink to communicate with a Daniel 3812 Liquid Ultrasonic Flow Meter The meter s electronics auto detects the protocol used and automatically switches between TCP IP Modbus ASCII and Modbus RTU so it is not necessary to make any meter configuration changes to change the protocol Wiring and IJO Daniel 3812 Liquid Ultrasonic Flow Meter In
134. tion Line balancing Batch control Loading and off loading Offshore FPSO Floating Production Storage and Offshore Loading Offshore Platforms x Barges e Pipelines Crude Oil pipelines Refined product pipelines Terminals Loading and off loading Ship barge truck railcar etc Tank Farms Cavern Storage Section 1 Introduction Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 1 2 Features and benefits e Explosion proof transmitter electronics enclosure with CPU Module Power Supply Intrinsic Safety Barrier Module Intrinsically safe transducer electronics enclosure with the Acquisition Module e Daniel MeterLink software for Daniel Ultrasonic Flow Meters HART and AMS Suite Intelligent Device Manager communications for PlantWeb architecture Direct mount or remote mount options electronics Reduce unaccounted measurement Increase energy savings Replaceable transducers while under pressure Extensive self diagnostics e Immediate alarm reporting Auto detected ASCII RTU Modbus communications protocol Interchangeable electronics modules Internet ready communications Ethernet access e Modbus TCP IP e On board LED status indicators Analog pressure and temperature inputs e Local display and glass endcap optional For other features and benefits refer to the product datasheet at http www2 emersonprocess com E
135. trical Equipment Supervision GOST R Government Standard Russia L A B Laboratory Accreditation Bureau ISO IEC 17025 2005 1 10 FCC compliance This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense NOTICE Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment Daniel 3812 Certifications and Approvals 19 Section 1 Introduction March 2013 20 Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D FCC compliance Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 2 Mechanical installation 3 9000 765 Rev D March 2013 Section 2 Mechanical installation 2 1 Meter piping lifting and mounting Refer to the following sections for piping recommendations lifting with hoist rings and slings mounting
136. trical installation March 2013 3 4 1 48 Daniel 381 2 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Startup for systems using explosion proof conduit 1 2 Assemble flexible conduit recommended by Daniel to the Transmitter Electronics Enclosure A conduit seal fitting is required within 18 inches 457 mm of the enclosure Check to make certain that all power to field wiring is turned OFF HAZARDOUS VOLTAGE INSIDE Do not open the Transmitter Electronics Enclosure when an explosive gas atmosphere is present Disconnect equipment from supply circuit before opening the enclosure Failure to remove power may result in serious injury or death 10 11 12 Remove the end cap nearest the conduit entry to gain access to the transmitter electronics Pull the wires Complete the field connection wiring Apply electrical power to the system and verify the field connections are working correctly Allow the system to run for the time specified by the customer approximately one week and an electrician has fully tested the connections After the Acceptance Test is witnessed and approved seal the conduit Power down the system and apply the sealing compound to the conduit and allow the compound to set in accordance with manufacturer specifications Install the security latches and wire seals on the Transmitter Electronics Enclosure end caps see Section 3 7 1 If required install the wire seals on t
137. tronic specifications flameproof transmitter electronic enclosure and base electronic enclosure Power Meter e 10 4 VDCto 36 VDC measured at the meter terminals e 11W maximum power consumption Serial cable e Belden 9940 or equivalent 22 gauge Capacitance pF m 121 397 conductor to conductor Capacitance pF m 219 827 conductor to other conductor and shield Resistance DC DCR 20 C Ohm km 48 2307 Nominal Outer shield resistance DCR 20 C Ohm km 16 405 Operating voltage 300 V RMS UL AWM Style 2464 Current 2 4 Amps per conductor 25 C recommended Ethernet cable e Cat 5 Standard 100Mbps Frequency see Table 3 1 e 22 AWG wire characteristics are as follows Capacitance 20 pF ft or 20 nF 1000 ft between two wires Resistance 0 0168 Ohms ft or 16 8 Ohms 1000 ft Pull up voltage is 24 VDC Temperature e Ambient 40 F to 140 F 40 C to 60 C e Storage 58 F to 185 F 50 C to 85 C Note The transmitter electronics enclosure and base enclosure must be remote mounted if the operating temperature exceeds 140 F 60 C Transducers 17 10 and LT 11 Operating temperature range with NBR O rings 58 F to 275 F 50 C to 135 C LT 10 and LT 11 Operating temperature range with FKM O rings 40 F to 302 F 40 C to 150 C Note The process temperature must not exceed the operating temperature range of the transducers Note LT 10 transduce
138. ty Range Limits When the velocity is outside of the limit parameters an alert is triggered Click the Next button to display the Method Complete page Using AMS Device Manager to configure the meter Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual Section 4 Configuration 3 9000 765 Rev D March 2013 14 Click the Service Tools tab to access the device alerts variables trends and maintenance statuses or to edit the configuration parameters a Click the Service Tools Alerts tab If an alert condition exists the alert type and description displays Recommended actions are listed to assist you in a resolution After you resolve the alert condition click the Acknowledge button to clear the alert Click Apply to write the changes to the meter If no alert condition is active click OK to close the device window Figure 4 14 AMS Device Manager Service Tools Alerts 8 04 23 2012 14 23 46 813 Daniel Liquid 3810 Series Rev 1 DR File Actions Help E x Service Tools c Alerts This is a snapshot of the current alerts To refresh navigate off and back on to this page Variables Trends Maintenance oY No Active Alerts t Overview 9 Configure Service Tools Device last synchronized Device Parameters not Synchronized b If you change the device configuration a confirmation dialog displays and prompts you to write the changes to the meter Click Yes to write the changes to the mete
139. ure range 40 C to 150 C 40 F to 302 F with FKM o rings SURFACE TEMPERATURE HAZARD The meter body and piping may be extremely hot or cold Wear appropriate personal protective equipment when coming in contact with the meter Failure to do so may result in injury 43 Section 2 Mechanical installation Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D 44 Mounting requirements in heated or cooled pipelines Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual 3 9000 765 Rev D Section 3 Electrical installation March 2013 Section 3 Electrical installation 3 1 3 2 Table 3 1 Configurations for open collector frequency outputs Cable length TTL mode The maximum cable length is 2000 feet when the TTL mode is selected Cable length Open Collector mode Forthe open collector mode the maximum cable length depends on the cable parameters pull up resistance used the maximum frequency to output and frequency input parameters being driven The following table provides estimated cable lengths for different pull up resistor values and different Max Frequency settings in the meter using the following cable parameters The table also provides an estimated cable voltage drop which indicates how much voltage will be across the cabling and effectively indicates to what voltage level the frequency input can be pulled down to by the frequency output If the voltage drop is
140. ux mpc8313erd operating system libpcap 0 8 3 1 libpcap BSD Asystem independent interface for user level pa libtermcap 2 0 8 31_1 libtermcap LGPL A basic system library for accessing the termcap BSD A lightweight TCP IP stack merge 0 1 1 merge GPL Merge files for an embedded root filesystem modeps 1 0 1 modeps GPL Generate module dependency file mtd utils 20060302 1 mtd utils GPL Memory Technology Device tools net tools 1 60 1 net tools GPL Basic networking tools ppp 2 4 4 1 ppp BSD Like a Point to Point Protocol daemon skell 1 16 2 skell GPL Skelleton files for an embedded root filesystem sqlite 3 6 22 1 sqlite Public domain SQLite is a C library that imple ments an embeddable SQL database 99 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D Package File specification License Summary strace 4 5 14 1 strace BSD trace system calls associated with a running pro sysconfig 1 2 1 sysconfig GPL System configuration package sysfsutils 2 1 0 1 sysfsutils GPL LGPL sysfs utilities tcpdump 3 8 3 1 tcpdump BSD Anetwork traffic monitoring tool termcap 1 2 1 termcap BSD minimal etc termcap needed by minicom etc u boot 1 3 0 1 u boot 1 3 0 GPL Universal Bootloader firmware mpc8313erdb ubi utils 1 4 2 1 ubi utils GPL Tools for maintaining Unsorted Block Image Device vsftpd 2 2 2 1 vsftpd GPL vsftpd Very Secure Ftp Daemon
141. valid for at least three years to give any third party for a charge no more than your cost of physically performing source distribution a complete machine readable copy of the corresponding source code to be distributed under the terms of Sections 1 and 2 above on a medium customarily used for software interchange Or C Accompany it with the information you received as to the offer to distribute corresponding source code This alternative is allowed only for noncommercial distribution and only if you received the program in object code or executable form with such an offer in accord with Subsection b above The source code for a work means the preferred form of the work for making modifications to it For an executable work complete source code means all the source code for all modules it contains plus any associated interface definition files plus the scripts used to control compilation and installation of the executable However as a special exception the source code distributed need not include anything that is normally distributed in either source or binary form with the major components compiler kernel and so on of the operating system on which the executable runs unless that component itself accompanies the executable GNU General Public License 105 Open source licenses Daniel 3812 Liquid Ultrasonic Flow Meter Installation Manual March 2013 3 9000 765 Rev D If distribution of executable or object code is made by of
142. y provide power must have intrinsically safe entity parameters conforming to Table 2 Table 2 Terminal J6 Intrinsically safe apparatus with output parameters Vmax or Ui Voc or Vt or Uo Imax or li Isc or It or lo Pmax Pi Po Ci Ccable Ca or Co Li Leable La or Lo 770 15 MAX 770 15 MAX ACQUISITION MOUDLE 4 CHORD P N 1 360 03 009 3810 SERIES Diau ULTRASONIC FLOW METER Capacitance and inductance of the field wiring from the intrinsically safe equipment to the terminal J6 shall be calculated and must be included in the system calculations as shown in Table 1 and Table 2 Cable capacitance Ccable plus intrinsically safe equipment capacitance Ci must be less than the marked capacitance Ca or Co SERE shown on any associated apparatus used The same applies for inductance Lcable WORK IT SHALL NOT BE REPRODUCED AND SHALL BE RETURNED TO US ON DEMAND ALL RIGHTS ARE RESERVED Li and La or Lo respectively Where the cable capacitance and inductance per foot THIRD ANGLE PROJECTION TOLERANCES amp DANIEL are not known the following values shall be used Ccable 60 pF ft Lcable 0 2 02 19 13 ECO SP1919 ANSI Y14 5 BH ft 10 11 12 ECO SP1781 LATEST REVISION Danio Measurement and Control TERA 11 30 11 ECO SP1412 UNLESS OTHERWISE NOTED 3810 SERIES ULTRASONIC METER For installations in which both the Ci and Li of the intrinsically

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