Electrolux 21602 G Cooktop User Manual
Contents
1. Ensure there is a continuous air supply keeping air vents in good condition or installing a cooker hood with a venting hose When using the hob for a long period time the ventilation should be improved by Opening a window or increasing the extractor speed Do not use this hob if itis in contact with water Do not operate the hob with wet hands e Ensure the control knobs are in the OFF position when not in use e When using other electrical appliances ensure the cable does not come into contact with the hot surfaces of the cooking appliance e Unstable or misshapen pans should not be used on the hob as unstable pans can cause an accident by tipping or spillage e Never leave the hob unattended when cooking with oil and fats e Never use plastic or aluminium foil dishes on the hob e Perishable food plastic items and areosols may be affected by heat and should not be stored above or below the hob unit Service e This hob should only be repaired or serviced by an authorised Service Engineer and only genuine approved spare parts should be used Environmental Information e After installation please dispose of the packaging with due regard to safety and the environment e When disposing of an old appliance make it unusable by cutting off the cable e Thesymbol ion the product or on its packaging indicates that this product may not be treated as household waste Instead it shall be handed over to the applicabl2. Check continuity from ignition Change the ignitor unit switches connector to ignitor unit 24 Commissioning When the hob has been fully installed it will be necessary to check the minimum flame setting To do this follow the procedure below GE 1 Turn the gas tap to the MAX position and ignite 2 Set the gas tap to the MIN flame position then turn the control knob from MIN to MAX several times If the flame is unstable or is extinguished follow the procedure below Procedure CE 1 Re ignite the burner and set to MIN 2 Remove the control knob 2 You can find two different adjustment screw locations according to the gas tap see diagram The b type has the adjustment screw located down the centre of th egas tap control shaft The c type has the by pass screw located to the side of the gas tap a Minimum adjustment screw itself b Tap To adjust use a thin bladed screwdriver and turn the adjustment screw until the flame is steady and does not extinguish when the knob is turned from MIN to MAX Repeat this procedure for all burners Pressure Testing gt 1 Remove left hand pan support and front left burner cap and crown 2 3 l Fit manometer tube over the injector a Turn on the burner gas supply and ignite another burner supply The pressure reading should be nominally 20mbar and must be between 17 mbar and 25mbar Turn off the burner supplies 25 Conversion fr
3. book be ignored 15 Gas A FO 0814 A End ofshaftwith nut B Washer C Elbow On the end of the shaft which includes the G 1 2 threaded elbow adjustment is fixed so that the washer is fitted between the components as shown in the diagram Screw the parts together without using excessive force Connection Connection to the gas supply should be with either rigid or semi rigid pipe i e steel or copper The connection should be suitable for connecting to R 1 2 1 2 BSP male thread When the final connection has been made it is essential that a thorough leak test is carried out on the hob and installation Ensure that the main connection pipe does not exert any strain on the hob It is important to install the elbow correctly with the shoulder on the end of the thread fitted to the hob connecting pipe Failure to ensure the correct assembly will cause leakage of gas Cut Out Size The dimensions of the cut out are given in the diagram FO 2109 Building In Building over a cupboard or drawer If the hob is to be installed above a cupboard or drawer it will be necessary to fit a heat resistant board below the base of the hob on the underside of the work surface It is also recommended to carry out the electrical connection to the hob as shown in diagrams 1 and 2 ON OFF SWITCH ON OFF SWITCH OUTLET FLEX OUTLET FO 0763 Building ove
4. care when frying food in hot oil or fat as the overheated splashes could easily ignite Ifthe control knobs become difficult to turn please contact your local AEG Electrolux Service Force Centre Maintenance and Cleaning Before any maintenance or cleaning can be carried out you must DISCONNECT the hob from the electricity supply The hob is best cleaned whilst it is still warm as spillage can be removed more easily than if it is left to cool The Hob Top Regularly wipe over the hob top using a soft cloth well wrung out in warm water to which a little wasing up liquid has been added Avoid the use of the following household detergent and bleaches impregnated pads unsuitable for non stick saucepans steel wool pads bath sink stain removers Should the hob top become heavily soiled the following products are recommended For stainless steel hobs use a proprietary stainless steel cleaner For other hobs use Hob Brite or Bar Keepers Friend Pan Supports The pan supports are dishwasher proof If washing them by hand take care when drying them as the enamelling process occasionally leaves rough edges If necessay remove stubborn stains using a paste cleaner The Burners The burner caps and crowns can be removed for cleaning Wash the burners taps and crowns using hot soapy water and remove marks with a mild paste cleaner A well moistened soap impregnated steel wool pad can be used with caution if
5. tight B INSULATION CHECK Appliance electrically disconnected all switches ON a meter set on W Ohms x 1 scale Test leads from L to N in appliance terminal block If meter reads 0 then there is a short circuit b meter set on W Ohm x 100 scale Repeat test with leads from L to E If meter reads less than x infinity there is a fault NOTE Should it be found that the fuse has failed but no fault is indicated a detailed continuity check i e by disconnecting and checking each component is required to trace the faulty component Itis possible that a fault could occur as a result of local burning arcing but no fault could be found under test However a detailed visual inspection should reveal evidence of burning around the fault 23 Ignition System Gas Ignition YES Ignitor does not spark Check gas supply at burner NO Cesk plug top fuse any Light burner manually replace if necessary Check by pass simmer adjusted Check polarity and earth continuity of supply point Check fitting of burners Check position of the electrode Check earth continuity of appliance Check continuity from N on the Check continuity from the tip of mains connector block and O on each electrode to the terminals 1 the ignitor unit to 4 on the ignitor unit Check continuity from L on the Check for breaks in the insulation mains connector block and the of the HT leads taps ignition switches
6. 21602 G Gas hob Operating Instructions PERFEKT IN FORM UND FUNKTION Important Safety Information You MUST read these warnings carefully before installing or using the hob If you need assistance contact our Customer Care Department on 08705 350350 Installation This hob must be installed by qualified personnel according to the manufacturer s instructions and to the relevant British Standards Any gas installation must be carried out by a registered CORGI installer Remove all packaging before using the hob Ensure that the gas and electrical supply complies with the type stated on the rating plate located near the gas supply pipe Do not attempt to modify the hob in any way Child Safety This hob is designed to be operated by adults Do not allow children to play near or with the hob The hob gets hot when it is in use Children should be kept away until it has cooled Children can also injure themselves by pulling pans or pots off the hob During Use This hob is intended for domestic cooking only It is not designed for commercial or industrial purposes This appliance is not connected to a combustion products evacuation device It must be installed and connected in accordance with current installation regulations Particular attention shall be given to the relevant requirements regarding ventilation When in use a gas cooking hob will produce heat and moisture in the room in which ithas been installed
7. 50 Hz AC electrical supply Before switching on make sure the electricity supply voltage is the same as that indicated on the hob rating plate The rating plate is located on the bottom of the hob Acopy is attached on the back cover of this book The hob is supplied with a 3 core flexible supply cord incorporating a 3 amp plug fitted In the event of having to change the fuse a 3amp ASTA approved BS 1362 fuse must be used Should the plug need to be replaced for any reason the wires in the mains lead are coloured in accordance with the following code Green and Yellow Earth Blue Neutral Brown Live GREEN amp YELLOW 3 AMP FUSE ce 1 Connect the green and yellow earth wire to the terminal in the plug which is marked with the letter E or the earth symbol or coloured green and yellow 2 Connect the blue neutral wire to the terminal in the plug which is marked with the letter N or coloured black CORD CLAMP 3 Connect the brown live wire to the terminal in the plug which is marked with the letter L or coloured red Upon completion there must be no cut or stray strands of wire present and the cord clamp must be secure over the outer sheath A A cut off plug inserted into a 13 amp socket is a serious safety shock hazard Ensure that the cut off plug is disposed of safely 20 Permanent Connection In the case of a permanent connection it is necessary that you install a double pole switch b
8. A NG ANGENAN NA SANA ANG NAN NAGA TENANAN GN 10 Guarantee Condito sissies AE AANE ANG KE NENGNA NANA ANA 11 Instructions for the Installer ss cessessssesessesessesesseeeeseeesseesseesssteasaeessaeensaeeneateneaens 12 Engineer technical dalan as asare rakane asa min teeta wien E 12 Important safety requirements ccceeceseeceseesessecessesessesesseseeaesesseseeasseeaseneaseeeaseneaseneasetees 14 LOCAU ieioea eee E E KENGING NE KAN NE NG ANA GAE KA NAN NAN ANGGE ORANE E ENGGEN rere rere 14 INSAN 6p ss saa aa DT ENE NGANG NENENG TAN A NG NG GN NANG GADA NENGNA E NG E A Na a aa 15 Gas CONNGGION sara rara ah aa aa aga nga EA Sa ANA AA D AA PA Aa AG GN NA AAN aa AA ga na a aab han 16 Cut OUTS asarana rana ria anan aan a in san fone ria sara aaa aa rin anagara ana aaa aa 17 BuUNdingITz sarawa ana wena sana aana gana n a gana E a Sea ina apa aaa pan aaa 17 Building over a cupboard or drawer aaeseser senene ena aee anan n anana a anana 17 Building over a kitchen Unit with door ssesssesssisssrsssrsseessressressreseeenresnresnresees 18 Fitting the hob to the WOrKUOD nasansnnninnnnunanunnnnnosunnnsnnnnnnr 19 Electrical CONNCGUONS saa san aana conn ae doadhndeite achensedehuaenaaciedcnen 20 Permanent ConneclOn asin tonedovindenadeninacnedonedenndesodeneacned 21 WIRING GIAGIAN asana nagaswara aaa die det gin ngana raaa ian pa nayana gana pina Enn Ean 21 Fault PINGING wisn asta gawaen anana anan ina aaa aa sudan de
9. R 1 0 kW 3412 BTU HR 3 I2H3 Natural gas G20 20 mbar BURNER TYPEOF GAS POSITION NOMINALTHERMAL POWER kW NATURAL GAS 20 mbar NOMINALFLOW VALUE RATE m h 37 78 MJ m Ws 50 7 MJ m NOZLEREFERENCE 1 100 mm NOMINALTHERMAL LPG GAS POWER kW 28 30 37 mbar VALUE NOMINALFLOW 49 92 MJ Kg RATE g h NOZZLEREFERENCE 1 100 mm Burner Dia Tap By pass 1 100 mm Auxiliary 28 Semi rapid 32 Aeration adjustmentnone RAPID large MAX MIN 30 0 65 0 286 0057 119 Adjust 28 0 65 202 435 6 4 SEMI RAPID medium MAX MIN 20 045 0 190 0 038 Adjust 20 045 14 n 2 AUXILIARY small MAX MIN 10 033 0095 0028 0 Adjust 10 033 215 B 13 Important safety requirements This hob must be installed in accordance with the Gas Safety Installation and Use Regulations Current Edition and the IEE Wiring Regulations Current Edition Detailed recommendations are contained in the following British Standards Codes Of Practice B S 6172 B S 5440 Par 2 and B S 6891 Current Editions The hob should not be installed in a bed sitting room with a volume of less than 20 m If itis installed in a room of volume less than 5 m an air vent of effective area of 110 cm is required Ifit is installed in a room of volume between 5 m and 10 m an air vent of effective area of 50 cm is required while if the volume exceeds 11 m no air vent is required However if the room has a door which o
10. d and to the same extent for labour and parts as exists in the new country of use for this brand or range of products This guarantee relates to you and cannot be transferred to another user Your new home is within the European Community EC or European Free Trade Area The productis installed and used in accordance with our instructions and is only used domestically i e a normal household The product is installed taking into account regulations in your new country your new home They will then ensure that the local Service Organisation is aware of your move and able to look after you and your appliances France Senlis 33 0 3 44 62 29 29 Germany Nurnberg 49 0 800 234 7378 Italy Pordenone 39 0 800 117511 Sweden Stockholm 46 0 8 672 53 60 UK Slough 44 0 1753 219899 11 Instructions for the Installer Engineer technical data OVERALL DIMENSIONS CUT OUT DIMENSIONS SUPPLY CONNECTIONS HEAT INPUT Rear Left Burner semi rapid Front Left Burner rapid Rear Right Burner semi rapid Front Right Burner auxiliary APPLIANCE CLASS APPLIANCE CATEGORY GAS SUPPLY Width 580mm Depth 500 mm Width 550mm Depth 470mm Gas R 1 2 inch 1 2 inch male Rear right hand corner Electric 230 V 50 Hz supply 3 core flexible cable with non rewireable plug fitted with a 3 amp cartridge fuse 2 0 kW 6824 BTU HR 3 0 kW Natural Gas 10236 BTU HR 2 8 kW L P G 9554 BTU HR 2 0 kW 6824 BTU H
11. e collection point for the recycling of electrical and electronic equipment By ensuring this product is disposed of correctly you will help prevent potential negative consequences for the environment and human health which could otherwise be caused by inappropriate waste handling of this product For more detailed information about recycling of this product please contact your local city office your household waste disposal service or the shop where you purchased the product Keep this instruction book for future reference and ensure it is passed on to any new owner following EEC directives 73 23 EEC 90 683 EEC 93 68 EEC 89 336 EEC 90 396 EEC current edition C This appliance is manufactured according to the Contents Important Safety Information 0004seesesenen awanane nane nn anana nana nean anna anna n nean aren 3 Des6ApiONOLNGTAGD akasa dawa dana anaha ak dan da d adha a dead gada dan daa dadan adan a daa anae 6 Operation das anak ak d raaa Na a adan daa a ARNE aab Sou aha aan dada a dak A ied EAT aaa 7 Maintenance and Cleaning 00seseae eaaa eaaa eaaa AAN AANE NENGNA NANANG 8 TEH OD TOD sirat aane a eag e aab a a ke a a a NAN b aa d A SG na GAGU BNN aka a ab aba ttt 8 Pan SUPPONS secesyjna NANG ia ANGANGGE naar NGNE NENG 8 Te Ab na A Ka PA GN A Na AN NANA PANA A NA A RN KN a a 8 Something Not Working sssrinin torneo Te 9 Senice ANd Spare Parts sc ieasssissci aves ied AA SANG
12. e and further information about Service Force please visit the website at www serviceforce co uk When you contact the Service Centre they will need the following information 1 Your name address and post code 2 Your telephone number 3 4 The model and the serial number see rating label on the back of this instruction Clear and concise details of the fault booklet Date of purchase CUSTOMER CARE For general enquiries concerning your AEG Electrolux appliance and for further information on AEG Electrolux products contact our Customer Care Department by letter or telephone at the address below or visit our website at www aeg co uk Customer Care Department AEG Electrolux Domestic Appliances 59 77 High Street Slough Berkshire SL1 1DZ Tel 08705 350350 calls to this number may be recorded for training purposes G uarantee Conditions Standard guarantee conditions We AEG Electrolux undertake that if within 12 months of the date of the purchase this AEG Electrolux appliance or any part thereof is proved to be defective by reason only of faulty workmanship or materials we will at our discretion repair or replace the same FREE OF CHARGE for labour materials or carriage on condition that The appliance has been correctly installed and used only on the electricity or gas supply stated on the rating plate The appliance has been used for normal domestic purposes only and in accordance with the manu
13. etween the hob and the electricity supply mains with a minimum gap of 3 mm between the switch contacts and of a type suitable for the required load in compliance with the current electric regulations The switch must not break the yellow and green earth cable at any point A Ensure that the hob supply cord does not come into contact with surfaces with temperatures higher than 50 deg C Wiring diagram A IGNITOR SWITCH B IGNITOR UNIT 21 22 Fault Finding Browna BUC Green Yellow Preliminary Electrical Systems Check START Isolate appliance and carry out A Earth Continuity check NO YES Carry out Carry out CPol rit check D Resistance to y Earth check Has inlet fuse blown Electricity supply should now be NO YES satisfactory PLUG with cover removed SOCKET Inlet wiring wer face view ar ire faulty Green Yellow Rectify any an fault Neutral Wire Blue Isolate appliance and carry out B Insulation check Rectify any fault including replacing fuses as necessary A EARTH CONTINUITY CHECK Appliance must be electrically disconnected meter set on W Ohms x 1 scale and adjust zero if necessary Test leads from any appliance earth point to earth pin on plug Resistance should be less than 0 1 W Ohm check all earth wires for continuity and all contacts clean and
14. facturer s operating and maintenance instructions The appliance has not been serviced maintained repaired taken apart or tampered with by any person not authorised by us All service work under this guarantee must be undertaken by a Service Force Centre Any appliance or defective part replaced shall become the Company s property This guarantee is in addition to your statutory and other legal rights Home visits are made between 8 30am and 5 30pm Monday to Friday Visits may be available outside these hours in which case a premium will be charged Exclusions This guarantee does not cover Damage or calls resulting from transportation improper use or neglect the replacement of any light bulbs or removable parts of glass or plastic Costs incurred for calls to put right an appliance which is improperly installed or calls to appliances outside the United Kingdom Appliances found to be in use within a commercial environment plus those which are subject to rental agreements Products of AEG Electrolux manufacture which are not marketed by AEG Electrolux European Guarantee If yo subj e Before you move please contact your nearest Customer Care centre listed below to give them details of u should move to another country within Europe then your guarantee moves with you to your new home ect to the following qualifications The guarantee starts from the date you first purchased your product The guarantee is for the same perio
15. ledunadausotabodenadeneduned 22 Preliminary Electrical Systems Check aananaenan eaaa anane a anana n anna aaa n anane 22 Ignition System Gas IQnition rasa siaran banana kaanan ebang nagka an eka na anaa a baga ebang 24 COMMISSIONING 4 sans seni a a aaa ea inaa aba ana Piani aana g anana bapian aana iane 25 PRESSURE TESTING sas usan ga an aga akang ka ag anggan gara ag gag ga kaga ga ea ga a naa Gn na ekan kain 25 Conversion from Natural Gas to LPG nessieira 26 Guide to Use the instructions The following symbols will be found in the text to guide you throughoutthe Instructions Environmental information AN Safety Instructions c Step by step instructions for an operation i Hints and Tips Description of the Hob Hob Top Rapid Burner Semi rapid Burners Auxiliary Burner Control knob for back right burner semi rapid Control knob for back left burner semi rapid Control knob for front left burner rapid Control knob for front right burner auxiliary OON o D e o Na INSTALLATION Any gas installation must be carried out by a registered CORGI installer and in A accordance with existing rules and regulations The relevant instructions are to be found in the second section of this manual Please ensure that once the hob is installed it is easily accessible for the engineer in the event of a breakdown WHEN THE HOB IS FIRST INSTALLED Once the hob has been installed it is importa
16. nt to remove any protective materials which were put on in the factory Operation Hob burners control knobs The symbols on the knobs mean that thereisnogas supply xh there is maximum gas supply A there is minimum gas supply Lighting the burners For easier lighting proceed before putting a pan on the pan support Tolight a burner turn the relevant knob anticlockwise to maximum position xh then push it down to ignite the burner Upon ignition adjust the flame as required Ifthe burner does notignite turn the control knob to zero and try again When switching on the mains after installation or a power cut itis quite normal for the spark generator to be activated automatically In the absence of electricity ignition can occur without the electrical device in this case approach the burner with a flame push the relevant knob down and turn it anti clockwise until it reaches the maximum position To ensure maximum burner efficiency you should only use pots and pans with a flat bottom fitting the size of the burner used see table Burner minimum maximum diameter diameter Large rapid 160mm 240mm Medium semi rapid 120mm 220mm Small Auxiliary 80mm 160mm As soon as a liquid starts boiling turn down the flame so that it will barely keep the liquid simmering If you use a saucepan which is smaller than the recommended size the flame will spread beyond the bottom of the vessel causing the handle to overheat Take
17. om Natural Gas to LPG It is important to note that this model is designed for use with natural gas but can be converted for use with butane or propane gas providing the correct injectors are fitted The gas rate is adjusted to suit Method Ensure that the gas taps are in the OFF position N Isolate the hob from the electricity supply oo Remove all pan supports burner caps rings crowns and control knobs A With the aid of a 7mm box spanner the burner injectors can then be unscrewed and replaced by the appropriate LPG injectors TO ADJUST THE GAS RATE With the aid of a thin bladed screwdriver completely tighten down the by pass adjustment screw Upon completion stick the replacement rating plate on the under side of the hob IMPORTANT A The replacement conversion of the gas hob should only be undertaken by a competent person 26 AEG Haugerate GmbH Postfach 1036 D 90327 Nurnberg http www aeg hausgeraete de Copyright by AEG E From the Electrolux Group The world s No 1 choice The Electrolux Group is the world s largest producer of powered appliances for kitchen cleaning and outdoor use More than 55 million Electrolux Group products such as refrigerators cookers washing machines vacuum cleaners chain saws and lawn mowers are sold each year to a value of approx USD 14 billion in more than 150 countries around the world 35678 5904 03 05 Grafiche MDM Forli
18. pens directly to the outside no air vent is required even if the volume is between 5 mand 11 m If there are other fuel burning appliances in the same room B S 5440 Part 2 Current Edition should be consulted to determine the requisite air vent requirements Location The hob may be located in a kitchen a kitchen diner or bed sitting room but not in a bathroom or shower room Before making the cut out in the worktop ensure that there is a minimum distance of 55 mm between the rear edge of the hob and the wall A minimum distance of 100 mm must be left between the side edges of the hob and any adjacent cabinets or walls The minimum distance combustible material can be fitted above the hob in line with the edges of the hob is 420 mm If it is fitted below 420 mm a space of 50 mm must be allowed from the edges of the hob The minimum distance combustible material can be fitted directly above the hob is 700 mm CLEARANCES REQUIRED WHEN FITTING THE GAS HOB WITHOUT A COOKER HOOD ABOVE FO 0812 Installation IMPORTANT A This hob must be installed by qualified personnel to the relevant British Standards CLEARANCES REQUIRED WHEN FITTING THE GAS HOB WITH A COOKER HOOD ABOVE 600 mm F00813 Any gas installation must be carried out by a registered CORGI installer The manufacturer will not accept liability should the above instructions or any of the other safety instructions incorporated in this
19. r a kitchen unit with door Proper arrangements must be taken in designing the furniture unit in order to avoid any contact with the bottom of the hob which can be heated when it is operated The recommended solution is shown in diagram 3 The panel fitted under the hob a should be easily removable to allow easy access if technical assistance is needed The space behind the kitchen unit b can be used for connections Dimensions are given in mm 18 Fitting the hob to the worktop Before fitting the hob into the cut out a sealing gasket supplied with the hob must be fitted to the edge of the cut out It is essential that no gaps are left in this seal in order to prevent spillage near the hob seeping into the cabinet below CE 1 Place the sealing gasket all around the edge of the cut out Place the hob into the cut out and secure it by means of the relevant fixing clamps and screws FO0199 as shown in the diagram ae 3 Remove the excess seal The edge of the hob forms a double seal which prevents the ingress of liquids Electrical connections Any electrical work required to install this hob should be carried out by a qualified electrician or competent person in accordance with the current regulations THIS HOB MUST BE EARTHED The manufacturer declines any liability should these safety measures not be observed This hob is designed to be connected to a 230 V
20. the marks are particularly difficult to remove After cleaning be sure to wipe dry with a soft cloth Something Not Working If the hob is not working correctly please carry out the following checks before contacting your local AEG Electrolux Service Force Centre SYMPTOM There is no spark when lighting the e gas The gas ring burns unevenly SOLUTION Check that the unit is plugged in and the electrical supply is switched on Check that the RCCB has not tripped if fitted Check the mains fuse has not blown Check the burner cap and crown have been replaced correctly e g after cleaning Check the main jet is not blocked and the burner crown is clear of food particles Check the burner cap and crown have been replaced correctly e g after cleaning If after all these checks your hob still does not operate correctly contact your local AEG Electrolux Service Force Centre Please note that it will be necessary to provide proof of purchase for any in guarantee service calls In guarantee customers should ensure that the above checks have been made as the engineer will make a charge if the fault is not a mechanical or electrical breakdown Service and Spare Parts If you require spare parts or an engineer contact your local Service Force Centre by telephoning 0870 5 929 929 Your call will be routed to your local Service Force Centre For the address of your local Service Force Centr
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