Edelbrock 641550 Automobile Parts User Manual
Contents
1. Corporation 2700 California St Torrance CA 90503 Tech Line 800 416 8628 E Mail Edelbrock Edelbrock com 2007 Edelbrock Corporation Catalog 641550 Brochure No 63 641550 Page 4 of 4 Rev 10 07 Ad me2. FORD 5 0L EFI FIREWALL FORWARD RUSSELL R USSELL PLUMBING KIT Catalog 641550 INSTALLATION INSTRUCTIONS Please study these instructions carefully before installing your new complete fuel system kit If you have any questions please call our Technical Hotline at 1 800 416 8628 7 00 am to 5 00 pm Monday Friday Pacific Standard Time or e mail us at Edelbrock Edelbrock com KIT CONTENTS TOOLS amp SUPPLIES RECOMMENDED O41 Fuel Pressure Regulator Kit 1728 Q Basic hand tools a3 3 8 NPT x 6 AN male adapter a AN Wrenches 01 3 8 NPT x 6 AN male adapter w 1 8 NPT port A Drill motor amp bits O1 Mustang 5 0 fuel rail kit Q EFI fuel line disconnect tool O2 6 AN dry sump union Q Miscellaneous hardware for mounting components O1 6 AN plug including nuts amp bolts U6 Tie wraps O10 ft 6 hose O3 6 AN straight hose end WARNING 01 6 AN 45 Swivel hose end Gasoline and gasoline fumes are extremely 4 6 AN 90 Swivel hose end flammable Work in a well ventilated area away from O 1 6 AN to Ford Pressure side fitting open flames sparks or other sources of ignition Try J1 6 AN to Ford Supply side fitting to contain gasoline when connections are loosened ui Assembly lube sealant kit and clean up any spills immediately Failure to do so i can result in a fire or explosion O1 0 100 psi fuel pressure gauge IMPORTANT NOTE Proper installation is the responsibility of the installer Improper installation wil
3. N male pressure fuel tube leading to the rail Hold a shop towel or rag adapter into the fuel rail Mock up the fuel rail with the around the valve while relieving the fuel pressure to pressure gauge installed on the fuel pressure adapter prevent any fuel spray fitting to check for clearances After a suitable location 6 Using the EFI coupling release tool disconnect the fuel be TE 4 recy install the pressure feed and return lines Use a shop towel or rag to catch any adapter RIFE and Me IUS phe seule gauge residual fuel remaining in the factory lines Install the 3 8 NPT male to 6 AN male fittings into the 7 Remove the bolts holding the fuel rail to the intake rest of the inlets and outlets of the fuel rails manifold Depending on which intake manifold is used in 8 Remove the fuel regulator vacuum hose fuel rail and the Conjuncvon mn this PEJ System Kit Me uel Failspacers fuel injectors included might need to be used to properly space the driver s side fuel rail from the intake manifold pp SPEC Een OTe Dace Meu INeNtor ginasi uecassary Mount the assembled fuel rails onto the intake manifold 10 You will also need to remove the remaining fuel hard tube Careful attention should be paid to prevent any damage feed and return running from the fuel rail to the lower firewall 2007 Edelbrock Corporation Brochure No 63 641550 Page 2 of 4 to the injector o rings during installation Fasten the fuel rails to the i
4. l void warranty and may result in poor performance and engine or vehicle damage WARNING MAKE SURE TO DISCONNECT YOUR BATTERY TO AVOID THE POTENTIAL FOR SPARKS IN THE WORK AREA SOME PROCEDURES IN THIS INSTALLATION WILL REQUIRE THE VEHICLE TO BE RAISED ON JACKSTANDS OR A LIFT WHEN RAISING A VEHICLE MAKE SURE THE VEHICLE IS ON LEVEL GROUND AND SUPPORTED SECURELY BY JACKSTANDS NEVER WORK UNDER A VEHICLE THAT IS SUPPORTED BY A JACK ONLY 2007 Edelbrock Corporation Catalog 641550 Brochure No 63 641550 Page 1 of 4 Rev 10 07 Ad mc BEFORE BEGINNING Someone who has a basic knowledge of automobile repair and modification and is familiar with and comfortable with working on their vehicle can accomplish the mechanical installation of this kit using common tools and procedures However this kit is designed to allow you to custom fit the fuel lines and components to your application and will require that you cut hoses to fit and drill holes for fuel pressure regulator mounting junction blocks etc If you do not feel comfortable with any of the steps listed below please consult a qualified professional installer Make sure to read the instructions provided with the supplied fuel rail and fuel pressure regulator These will be referenced throughout this instruction sheet AFTER INSTALLATION BEFORE STARTING THE VEHICLE ALWAYS make sure to check for any leaks BEFORE starting the vehicle Reconnect the battery and turn the ig
5. nition key to the ON position This will activate the fuel pump and pressurize the fuel system If any leaks are present turn the ignition OFF disconnect the battery and make the necessary corrections before continuing Stock fuel rail disassembly 1 Make sure the vehicle is on level ground and the gear selector is in park or 1st gear Set the parking brake or chock the wheels Russell Manifold Kit fuel rail install Attach supplied brackets to the supplied fuel rails using the supplied hardware Use thread locking compound Note nstall most of the necessary components onto the fuel 2 Make sure that the vehicle has cooled down rail before installing in vehicle for ease of assembly Be sure to use thread sealing compound on NPT threads to 3 Disconnect the negative terminal on the battery prevent leaks 4 Thoroughly clean the area surrounding the fuel injectors Using the supplied 3 8 NPT plug install into the front end and the fuel rail This will prevent debris from entering the of the driver s side fuel rail This end of the fuel rail will fuel system or the intake manifold upon fuel rail injector be located behind the distributor removal Choose a suitable location on the fuel rails for a 3 8 NPT 5 Relieve residual fuel pressure in the fuel system Remove male to 6 AN male pressure adapter to be installed the dust cap cover over the Schrader valve located on the Loosely install the 3 8 NPT male to 6 A
6. ntake manifold using the supplied hardware or the factory hardware Catalog 641550 Rev 10 07 AJ mc Fuel pressure regulator install 1 Find a safe and clean location in the engine compartment for the placement of the fuel regulator and its mounting bracket supplied In most applications the best placement for the regulator is on the firewall Make sure that the location will allow access for two hoses entering from the side and exiting from the bottom of the regulator Note Some modification to the fuel pressure regulator bracket may be needed for the correct fitment in your desired location Refer to the included fuel pressure regulator instructions for details 2 Following the instructions provided with the fuel pressure regulator mark and drill the mounting holes for the fuel pressure regulator bracket 3 Install 2 dry sump fittings 6 AN into the inlet and exit ports of the regulator 4 install the 6 AN plug into the unused inlet port of the regulator 5 Install the vacuum hose from the regulator to the intake manifold It might be possible to use your stock vacuum hose for the regulator depending on the placement of the fuel pressure regulator 6 Roughly install the fuel pressure regulator onto the vehicle to facilitate hose assembly installation Russell fuel hose assembly and install 1 Attach the Russell EFI Ford fittings onto the factory supply and return lines This is accomplished by pushing the p
7. roper fittings on to the factory lines until an audible click is heard Double check connections by tugging on the fitting to ensure that the fitting is properly attached to the factory hard line Note Follow the included hose assembly instructions to properly build the hose assemblies for the fuel system Ensure that the fuel hoses are properly located and installed so as to prevent damage during the normal operation of the vehicle Please note that the instructions below give an example of how this fuel system can be routed It is highly recommended that the installer pre plan the routing of the fuel system kit to determine which hose end fittings should be used for each hose assembly 2007 Edelbrock Corporation Brochure No 63 641550 Page 3 of 4 Determine the hose path and length required for the fuel hose leading from the EFI supply fitting to the fuel inlet fitting located on the passenger side fuel rail Build and install the hose assembly Determine the hose path and length required for the fuel hose leading from the passenger side fuel rail to the driver side fuel rail inlet Build and install the hose assembly Determine the hose paths and lengths required for the fuel hose leading from the exit of the driver s side fuel rail to the inlet of the fuel pressure regulator Build and install the hose assembly Determine the hose path and lengths required for the fuel hose leading from the outlet of the regulator to the EFI ret
8. urn side fitting Build and install the hose assembly Properly install the fuel pressure regulator to the chassis at this time Final assembly checklist 1 Make sure all connections are tight Make sure the fuel supply and return hoses were not kinked or pinched during installation Check for any interferences around the fuel system hoses and fittings The use of tie wraps to secure the hoses is recommended Reconnect the negative battery terminal Turn the ignition or fuel pump power switch to the on position but do not start vehicle Check for leaks With the ignition still in the on position adjust the fuel pressure to the desired level Refer to the instructions provided with the fuel pressure regulator for proper adjustment procedures Continue to check for leaks Refer to the instructions provided with the fuel pressure regulator for additional adjustments after starting the vehicle Catalog 641550 Rev 10 07 AJ mc Poa NeN TNT NZN ASIN TNA NENT INN EEN TNE NEN ENON B D A A R N I R YYY gt te KY R B l 6 Hose End 6 Male to 3 8 NPT 6 Hose End 3 8 NPT Plug 6 Dry Sump Union FUEL RAIL DISTRIBUTOR 6 Hose End _ Vand 6 Male to 3 8 NPT 8241 N d 401970934 6 Hose End 6 AN Plug Fuel Pressure Gauge 6 to Ford EFI Return Adapter 6 to Ford EFI Supply Adapter HUSSELL Edelbrock
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