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Eclipse - Fujitsu Ten AVN4430 GPS Receiver User Manual

1. p a iz utei gr V Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A m SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL2 CML 113 296mm LEGEND ELECTRICAL CONNECTION Imm oa SOO puta B T B WATER INLET 3 4 IPS Y i C DRAIN CONNECTION 2 IPS S 4 1 32 814mm ALL DIMENSIONS ARE 1 2 26 662mm FROM FLOOR DUE TO b ADJUSTABLE BULLET FEET 202 527mm 4 101mm 203 526 ey 4g 4 11 mm 46 176mm i 43 111mm 7 1 24mm B Y e T 14 355mm je A 1 i L 605 1534mm l 5 127mm Y i 753 1921 mm 4 66 1679mm 174 445mm 1 gt N M 565 1438mm s Z mv i Q am i 34 B63mm 4 E 101 261mm 18 833mm Y T 33 MWA Conserver KL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised 10 i i 32 B14mm LEGEND 26 662mm A ELECTRICAL CONNECTION 3 B WATER INLET 3 4 IPS 204 527mm C DRAIN CONNECTION 2 IPS ALL DIMENSIONS ARE 1 2 FROM FLOOR DUE TO ADJUSTABLE BULLET FEET N 1 41
2. CHEMICAL SANITIZING SINGLE AND DUAL RACK S UPRIGHT DOOR DISHMACHINES INSTALLATION OPERATION amp TECHNICAL MANUAL FOR JACKSON MODELS CONSERVER XL CONSERVER XL2 CONSERVER XL2 CML CONSERVER XL2 CMR CONSERVER AXL CONSERVER AXL2 CONSERVER AXL2 CML CONSERVER AXL2 CMR Jackson Jackson MSC LLC P O BOX 1060 HWY 25E BARBOURVILLE KY 40906 November 28 2007 FAX 606 523 9196 P N 7610 002 10 23 Revision H KAONE cec www jacksonmsc com MANUFACTURERS WARRANTY N ONE YEAR LIMITED PARTS amp LABOR WARRANTY ALL NEW JACKSON DISHWASHERS ARE WARRANTED TO THE ORIGINAL PURCHASER TO BE FREE FROM DEFECTS IN MATERIAL OR WORKMANSHIP UNDER NORMAL USE AND OPERATION FOR A PERIOD OF 1 ONE YEAR FROM THE DATE OF PURCHASE BUT IN NO EVENT TO EXCEED 18 EIGHTEEN MONTHS FROM THE DATE OF SHIPMENT FROM THE FACTORY Jackson MSC agrees under this warranty to repair or replace at its discretion any original part which fails under normal use due to faulty material or workmanship during the warranty period providing the equipment has been unaltered and has been properly installed main tained and operated in accordance with the applicable factory instruction manual furnished with the machine and the failure is reported to the authorized service agency within the warranty period This includes the use of factory specified genuine replacement parts purchased directly from a Jackson authorized parts d
3. A ET 6 155mm Table height Standard clearance between the wall and the machine with dishtable is 4 SECTION 1 SPECIFICATION INFORMATION CE EXC e 3 77mm r 1 28mm 131 334mm 32 3 4 832mm With doors open 57 1 4 1454 mm 78 1981mm 65 1 4 1658mm 3l B6mm 9 1 2 241mm Conserver XL Series Installation amp Operation Manual 7610 002 04 66 Issued 11 07 2006 Revised 10 22 2007 4 111 286mm 1 N C anm i LEGEND A Electrical connection Water inlet 1 2 1 P S C Drain connection 2 All vertical dimensions a due to adjustable bullet SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER AXL2 B r 2 52mm E 4 102mm ar Ka DEI 25 636mm 574 1453mm P S 1 2 from floor feet 505 1286mm 154 387mm A 63 171mm s Onn 2 68 1740mm 171 438mm MAXIMUM DISH CLEARANCE 34 864mm 111 283mm D 78 1981 mm 651 1658 13 830 mm Conserver XL Series Installation amp Operation Manual 7610 002 04 66 Issued 11 07 2006 Revised 10 22 2007 5 waww SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER AXL2 CML LEGEND A Electrical connection Water inlet 1 2 1 P S C Drain connection 2 P S 78 1981mm 651 1658mm All vertical
4. 05930 111 51 68 Conserver XL Left Door Assembly f Conserver XL Front Door Assembly Conserver XL Right Door Assembly with Door Guides with Door Guides with all shown parts 05700 002 04 51 05700 002 04 50 05700 002 04 52 Conserver XL Left Door Conserver XL Front Door 05700 002 03 01 05700 002 01 28 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 66 CONSERVER XL FRAME ASSEMBLY amp LEFT HANDED FALSE PANEL WELDMENT Prior to S N 04010286 9 9 ES i 8 9 A 7 7 6 A N 2 X 9 8 7 8 7 7 an 5 gt lt 9 A La D 5 di 2 lt 6 Tq 7 8 9 Ta 9 d 7 6 6 y Accumulator Strainer Cc 05700 002 00 38 Accumulator Weldment 05700 002 04 63 Si i ITEM QTY DESCRIPTION Mfg No 1 1 Lower Frame Conserver XL 05700 001 99 80 2 1 Leg Front Left Frame Assembly 05700 002 04 36 3 1 Leg Short Conserver XL 05700 002 03 72 4 2 Bracket Spring Mounting 05700 002 04 37 5 1 Tub Support 05700 001 99 83 6 4 Bullet Feet 05340 108 02 06 7 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 8 Washer Flat 1 4 ID 05311 174 01 00 9 11 Locknut 1 4 20 with Nylon Insert S S 05310 374 01 00 10 1 Leg Rear Left Frame Assembly 05700 002 24 69 11 1 Leg Rear Right Frame Assembly 05700 002 23 96 12 1 Left Handed False Panel Weldment 05700 002 30 95 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007
5. Z v Ko Ko LEGEND E E d YA n A Q i A D E ar N Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 75 waww SECTION 6 ELECTRICAL SCHEMATICS gt CONSERVER XL MECHANICAL TIMER 115 VOLT 60 HERTZ SINGLE PHASE GNI NEU Ri LK HI 4l LK 3 os WHT BLK ORG WMHI ORG WH l BLK ORG BLK ORG m ORC 4 54 CR N O lI Jk oe 9 6 e RG 2 E HT GRN BLK WE Punt CR N C 1 GR BLK N O lI 1 b BLK OI N C TROL N O 1 Y 25 N C N C ORG WHT GRN C4 N C 41 SRN SM n N O Y WHT RED NLC m 1 51 4 C6 8 55 UL N C e Y 9 E1 eN C YEL IN cM 1 NC ORG YI EGENI 4 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 200
6. lt 23 lt lt 24 25 4 27 26 28 ws SECTION 5 PARTS SECTION CML ASSEMBLY OPTIONS CONTINUED ITEM QTY DESCRIPTION 1 1 Front Door Assembly 1 Front Door 2 Door Glides UHMW 2 1 Inner Door Guide 3 1 Cantilever Arm Assembly 1 Cantilever Arm Weldment 2 Plug 2 Spring Pin 1 4 Dia X 1 1 8 Long 2 Yoke Assembly 4 1 Hinge Slotted 5 2 Front Door Bracket 6 1 Tub Weldment 7 1 Hood Weldment 8 1 Frame Weldment 9 1 Right Door Assembly 1 Right Door Weldment 2 Door Glides UHMW 1 Magnet Reed Switch 2 Locknut 8 32 Hex with Nylon Insert 10 2 Front Door Guide 11 1 Bracket Side Door Connecting 12 1 Right Rear Door Guide A Yoke Assembly 13 1 Yoke 14 1 Pin Clevis 5 16 x 1 3 8 15 2 Washer Nylon 16 1 Bushing 17 1 Cotter Pin 3 32 x 3 4 18 1 Nut 3 8 16 S S Center Locknut 19 1 Chemical Feed Tube Weldment 1 Gasket Chemical Feed Tube 1 Bushing 3 4 Hole Snap 20 1 Control Box Assembly 21 2 Spring Rod 22 2 Spring 23 2 Bolt Hanger Eye 24 2 Washer Impeller 25 4 Nut Hex 3 8 16 S S Rack Rail Assembly 26 1 Rack Rail Weldment 27 3 Locknut 10 24 Hex S S with Nylon Insert 28 3 Screw 10 24 x 1 2 Long S S 29 1 Guard Front Track Represents an item not shown Mfg No 05700 003 01 62 05700 003 01 61 05700 111 33 59 05700 002 07 21 05700 002 07 69 05700 002 09 14 05340 011 35 00 05315 407 06 00 05700 000 75 77 05700 002 07 39 05700 002 07 37 05700 002 72 64 05700 002 72 67 05700 002 61 22 05700
7. 1 4 20 Serrated Nut 05310 011 66 49 6 2 Wash Motor 60 Cycle 06105 002 69 78 7 1 Fitting Brass Elbow 04730 002 18 96 8 2 Pump Inlet Nipple 05700 021 46 84 9 4 Hose Clamp Regular 1 5 16 2 1 4 04730 719 01 37 10 4 Hose Clamp Mini 7 16 25 32 04730 011 36 05 11 2 Hose 1 1 2 ID x 7 3 4 Long 05700 111 33 52 12 2 Hose 3 8 ID x 12 Long 05700 002 69 73 13 2 Hose Clamp Regular 5 5 8 6 04730 011 34 90 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 51 lt 8 9 10 lt 11 lt poc e Represents an item not shown ITEM N QTY DESCRIPTION Locknut 10 24 S S Hex with Nylon Insert Drain Solenoid 115V Drain Solenoid 240V Drain Solenoid Box Drain Solenoid Box Cover Locknut 1 4 20 S S Hex with Nylon Insert Drain Link Assembly Drain Link Drain Link Connector Hex Nut 5 16 18 Spillway Gasket Drain Seat Insert Stainless Ring Spillway Weldment Cotter Pin 1 8 x 1 Solenoid Stop Hole Plug SECTION 5 PARTS SECTION CONSERVER XL2 SERIES TUB ASSEMBLY RIGHT FRONT VIEW Mfg No 05310 373 01 00 04810 200 11 00 04810 111 87 74 05700 021 37 53 05700 031 33 27 05310 374 01 00 05700 002 38 21 05700 031 46 52 05700 002 38 10 05310 275 01 00 05700 111 34 52 05700 021 34 38 05700 031 37 86 05315 002 15 39 05700 000 66 40 04730 011 60 21 Conserver XL
8. Arm Cantilever Conserver AXL Arm Cantilever Conserver XL2 Spring Pin 1 4 Dia x 1 1 8 Long Yoke Assembly Cotter Pin Yoke Clevis Pin 5 16 x 1 3 8 Nylon Washer Bushing Locknut 3 8 16 S S Hex Center Rod Spring Conserver XL Prior to S N 04D10286 Rod Spring Conserver XL Starting with S N 04D10286 Rod Spring Conserver XL2 Spring Conserver XL Spring Conserver XL2 Bolt Hanger Eye 3 8 16 Washer Impeller 3 8 I D x 7 8 Nut 3 8 16 S S Hex Cantilever Arm Connector Screw 1 4 20 x 1 1 2 Long S S Washer 1 4 ID S S Locknut 1 4 20 S S Hex with Nylon Insert Low Profile Sleeve Cantilever Arm Plug Cantilever Arm Magnet Reed Switch Locknut 8 32 S S Hex with Nylon Insert Right Door Weldment Assembly Conserver XL Starting with S N 04D10286 Right Door Weldment with Studs Conserver XL Starting with S N 04D10286 Right Door Assembly Conserver XL2 Right Door Only Conserver XL2 Door Guides Screw 1 4 20 x 1 2 Long S S Spacer PB Bolt Locknut 1 4 20 S S Hex with Nylon Insert Door Connector Bracket Conserver XL Only Door Stop Conserver XL2 Only Front Door Assembly Conserver XL Starting with S N 04D10286 Front Door Only Conserver XL Starting with S N 04D10286 Front Door Weldment Assembly Conserver XL2 Front Door Weldment with Studs Conserver XL2 Left Side Door Assembly Conserver XL Starting with S N 04D10286 Left Side Door Only Conserver XL Starting with S N 04D10286 Left Side Door
9. Dishmachine will not run no voltage at wash relay terminals L1 and T1 1 Service disconnect switch off or faulty Turn disconnect on 2 Branch circuit breaker tripped fuse blown Reset or replace 3 Loose or broken connection to dishmachine Tighten or replace connections Problem Machine will not run in ON position unless cam timer is moved off the home position 1 Door switch shorted out With the door open check for voltage between ORANGE WHITE door switch and neutral If 120V replace the door switch 2 Faulty control relay With the door open check for voltage between connections 9 amp 3 on control relay If 120 replace control relay 3 Faulty cycle reset microswitch in cam timer Replace microswitch Problem Machine will not cycle in ON position works in Delime mode 1 Faulty cycle reset cam microswitch With the switch in the Normal position rotate the cams manually off the home position Check the voltage between the ORANGE and BLACK WHITE wires on the cycle reset switch If it is 120V then the switch is open and should be replaced 2 Faulty cam timer motor If cam timer is not rotating check the voltage to the motor If voltage is present when the door is closed replace the motor 3 Faulty control relay Check the voltage across contacts 9 and 6 If 120V when the door is closed replace the relay 4 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHI
10. FAX 412 787 5005 K amp D PARTS AND SERVICE 1833 41 N CAMERON STREET HARRISBURG 17103 717 236 9039 800 932 0503 FAX 717 238 4367 kdparts service paonline com CLARK SERVICE amp PARTS 306 AIRPORT DRIVE BOX 10 SMOKETOWN PA 17576 717 392 5590 717 392 5735 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A RHODE ISLAND GCS SERVICE INC EAST PROVIDENCE RI 401 434 6803 800 462 6012 FAX 401 438 9400 SUPERIOR KITCHEN SER VICE INC 669 ELMWOOD AVENUE PROVIDENCE RI 02907 888 590 1899 401 781 1996 FAX SOUTH CAROLINA AUTHORIZED APPLIANCE SERVICECENTER 1811 TAYLOR ST COLUMBIA SC 29202 803 254 8414 FAX 803 254 5146 AUTHORIZED APPLIANCE SERVICECENTER 2249 AUGUSTA RD GREENVILLE SC 29605 864 235 9616 FAX 864 235 9623 WHALEY FOODSERVICE REPAIRS 26 amp US1 P O BOX 4023 WEST COLUMBIA SC 29170 803 791 4420 800 877 2662 FAX 803 794 4630 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 748 CONGAREE ROAD GREENVILLE SC 29607 864 234 7011 800 494 2539 FAX 864 234 6662 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 1406 C COMMERCE PL MYRTLE BEACH SC 29577 843 626 1866 FAX 843 626 2632 info whaleyfoodservice com RHODE ISLAND TO WISCONSIN WHALEY FOODSERVICE REPAIRS 4740 A FRANCHISE STREET N CHARLESTON SC 29418 843 760 2110 FAX 843 760 2255 info whaley
11. N Pai N 20 7 15 6 4 7 l i 14 15 12 8 9 gt ITEM QTY DESCRIPTION Mfg No 1 1 Hex Nut 1 4 20 with Nylon Insert S S 05310 374 01 00 2 1 Wear Strip UHMW 05700 011 34 50 3 1 Sleeve 05700 000 01 53 4 1 Bolt 1 4 20 x 1 3 4 S S 05305 274 10 00 5 1 Link Spring to Cantilever Arm 05700 021 34 49 6 1 Cantilever Spring 05340 111 35 22 7 1 Cantilever Eye Bolt 05700 011 45 99 8 1 Washer Impeller 05311 176 02 00 9 2 Nut 3 8 16 Hex S S 05310 276 01 00 10 1 Cantilever Arm 05700 031 45 38 11 2 Hex Head Bolt 1 4 20 x 1 1 2 S S 05305 274 23 00 12 4 Washer Flat 1 4 S S 05311 174 01 00 13 2 Cantilever Arm Sleeve 05700 000 85 69 14 2 Hex Head Bolt 1 4 20 x 1 2 S S 05305 274 02 00 15 2 Endcap Cantilever Arm 05340 011 35 00 16 2 Bolt Spacer 05700 000 29 40 17 2 Cantilever Arm Lever 05700 011 90 99 18 2 U Bracket Assembly 05700 011 43 72 19 2 Bolt Hex Head 1 4 20 x 3 4 05305 274 04 00 5 1 Hex Nut 1 4 20 with Nylon Insert Low Profile Bracket Inner Half U Bracket Outer Half U amp Bearing Assembly 22 1 Bracket Outer Half U 23 1 Sleeve Bearing 24 2 Retaining Ring 05310 374 02 00 05700 021 43 00 05700 011 43 54 05700 021 43 04 03120 011 43 53 05340 011 33 62 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 49 ITEM QTY 1 1 1 1 2 1 3 1 3 1 4 2 5 1 6 1 7 1 8 4 9 1 10 1 11 1 12 1 13 4 58 SECTION 5 PARTS SECT
12. if wash relay doesn t release replace contactor 3 Faulty control relay With power off remove WHITE RED amp BLACK YELLOW wires from control relay terminals 9 amp 6 If there is continuity replace relay Problem Low pumped water pressure Water level is too low Increase fill time on cam timer or decrease drain timer or increase incoming water pressure Sump strainer clogged Clean strainer Wash arms clogged Clean arms and jets Obstruction in pump housing or wash manifold Disassemble and clear Pump impeller worn or broken Replace the pump impeller Problem Sanitizer pump doesn t run during the cycle or through the use of the prime switch 1 Loose motor terminal wire Tighten connections 2 Faulty sanitizer pump motor If you read 120V at the sanitizer motor terminals during the sanitizer feed cycle replace the motor Problem Machine keeps tripping the service breaker 1 Power supply shorted to ground Check for loose wires or burned connections 2 Faulty door switch or detergent safety switch Check for loose or wet connections at switch and at wire connectors Bypass Switch to verify that switch is problem replace if required 3 Pump impeller jammed Clear impeller 4 Wash pump motor faulty Check motor voltage and amp load If amp load is over 12 amps replace the motor 5 Circuit breaker is too small Replace with properly sized breaker Refer to the data plate Problem Machine will not
13. 002 08 63 05700 002 08 61 05700 111 33 59 05930 111 51 68 05310 272 02 00 05700 021 44 94 05700 002 07 33 05700 021 84 70 05700 000 75 77 05700 000 75 78 05315 700 01 00 05311 369 03 00 03120 100 03 00 05315 207 01 00 05310 256 04 00 05700 002 08 14 05700 011 45 36 05975 002 47 54 N A 05700 001 28 18 05340 109 02 00 05306 956 05 00 05311 176 02 00 05310 276 01 00 05700 002 08 64 05700 002 07 65 05310 373 01 00 05305 173 18 00 05700 002 07 44 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 62 E 7 b A 12 18 y lt 14 1 10 gt 2 m 7 4 5 YOKE ASSEMBLY B lt SECTION 5 PARTS SECTION CMR ASSEMBLY OPTIONS ZA Conserver KL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 63 2 QTY Ny Ny AY Sy PMH Ny ap aa 00 4 SECTION 5 PARTS SECTION CMR ASSEMBLY OPTIONS CONTINUED DESCRIPTION Hood Weldment Conserver XL2 CMR Shown Hood Weldment Conserver AXL2 CMR with Centered Control Box Not Shown Cantilever Arm Assembly Cantilever Arm Weldment Plug Spring Pin 1 4 Dia x 1 1 8 Long Yoke Assembly Tub Weldment Inner Door Guide Front Door Assembly Front Door Door Glide UHMW Hinge Slotted Front Door Bracket Frame Weldment Left Rear Door Guide Yoke Assembly Yoke Pin Clevis
14. 05305 274 21 00 27 Locknut 1 4 20 S S Hex with Nylon Insert 05310 374 01 00 10 Screw 1 4 20 x 1 2 Long S S 05305 274 02 00 1 Shield Air Gap 05700 002 13 35 1 Bracket Manifold Positioning Tube 05700 011 34 63 2 Bracket Cantilever Support 09515 003 15 64 6 Wear Button 05700 011 88 01 1 Bracket Plumbing Support 05700 021 34 02 1 Reed Switch 05930 002 36 80 1 Gasket Air Gap 05330 002 14 48 1 Weldment Air Gap 05700 002 81 70 1 Hood Support Weldment 05700 003 22 54 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 45 ws SECTION 5 PARTS SECTION CONSERVER XL2 HOOD ASSEMBLY 11 d 1 5 4 9 6 OLD STYLE If your unit uses items 5 and 6 it is the old style hood weldment Items 3 thru 6 are used only with the old style Hood Weldment The hood will have the proper mounting holes in the rear door guides and in the hood itself NEW STYLE If your unit does not use items 5 and 6 then it is the new style hood weldment Items 12 thru 15 are used only with the new style Hood Weldment The hood will have two places on the back of the hood to attach the cantilever support bracket assembly shown above to the right ITEM QTY DESCRIPTION Mfg No 1 1 Hood Weldment Conserver XL2 Old Style 05700 002 21 67 1 1 Hood Weldment Conserver XL2 New Style 05700 002 60 76 1 1 Hood Weldment Conserver AXL2 05700 003 25 05 2 4 Door Guide 05700 021 44 94 3 1 Door Guide Left Rear 05700 021 33 16 4 1 Door Guide
15. 112 1 24mm 4 al S 1 1 602 1536mm fll EX 5 125mm ee 752 1925mm l LI 34 B63mm M 2 S C Y Y 13 3228mm i SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL2 CMR 113 296mm 4 101mm 207 526mm 444 1130mm 485 1232mm 4 101 101 261mm gd o 174 444mm 563 1437mm nU Legare S 34 863mm 66 1677mm 134 344mm Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 11 SECTION 1 SPECIFICATION INFORMATION XLS BOWL OPTION Legend A Electrical Connection B Water Connection 14 21 545mm Jo 9 18 459mm L Bowl Option Right Side View Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 12 SECTION 1 SPECIFICATION INFORMATION TABLE DIMENSIONS NE NED 4 102mm Z z La Z wa 2 94 Z Z 22 z 22 P 22 A Wf 4 FS 2 7 Z 2 ty L YA TABLE DIMENSIONS ZA CORNER INSTALLATION 2 20 1 2 521mm 21 2 E lt OPENING 4 102mm 25 1 4 MINIMUM 7 641mm 5 3 4 ML 155 uu 1 1 2 881mm ROLL 20 1 2 521mm TAB
16. 5 16 x 1 3 8 Washer Nylon Bushing Cotter Pin 3 32 x 3 4 Nut 3 8 16 SS Center Locknut Chemical Feed Tube Weldment Gasket Chemical Feeding Tube Bushing 3 4 Hole Snap Control Box Assembly Spring Rod Spring Bolt Hanger Eye Washer Impeller Nut Hex 3 8 16 SS Left Door Assembly Left Door Weldment Door Glide UHMW Magnet Reed Switch Locknut 8 32 Hex with Nylon Insert Front Door Guide Bracket Side Door Connecting Rack Rail Assembly Rack Rail Weldment Locknut 10 24 with Nylon Insert Screw 10 24 x 1 2 Long SS Guard Front Track Represents an item not shown Mfg No 05700 002 54 36 05700 003 38 90 05700 002 07 70 05700 002 09 13 05340 011 35 00 05315 407 06 00 05700 000 75 77 05700 002 54 34 05700 002 07 21 05700 003 01 62 05700 003 01 61 05700 111 33 59 05700 002 07 39 05700 002 07 37 05700 002 61 22 05700 021 84 71 05700 000 75 77 05700 000 75 78 05315 700 01 00 05311 369 03 00 03120 100 03 00 05315 207 01 00 05310 256 04 00 05700 002 08 14 05700 011 45 36 05975 002 47 54 N A 05700 001 28 18 05340 109 02 00 05306 956 05 00 05311 176 02 00 05310 276 01 00 05700 002 08 84 05700 002 08 60 05700 111 33 59 05930 111 51 68 05310 272 02 00 05700 021 44 94 05700 002 07 33 05700 002 08 85 05700 002 07 64 05310 373 01 00 05305 173 18 00 05700 002 07 44 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 64 ws SECTION 5 PARTS SECTION CO
17. CLEARANCE BETWEEN MACHINE AND WALL WITH DISHTABLE IS 4 105mm EDGE OF WATER INLET TO SIDE OF MACHINE 13 40mm ALL DIMENSIONS ARE 1 2 A FROM FLOOR DUE TO ADJUSTABLE BULLET FEET ZA 1 25mm 1 4p G OF WATER INLET BACK OF CONTROL BOX TO BACK OF MACHINE TO BACK OF MACHINE SIDE OF MACHINE TO Q OF ELEC CON 134 a A 5 127mm mai OF MACHINE TO Q OF ELEC CON 5 781 1994mm N gt W DOOR OPEN 17 432mm gt je 614 1561mm FLOOR TO Q OF WATER INLET 66 1677mm S4 B64Amm TABLE HEIGHT i 4 M C F i 9 226mm f al La 11 37mm 35 86mm BACK OF MACHINE TO Q OF DRAIN Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 8 SPECIFICATION INFORMATION SECTION 1 DIMENSIONS CONSERVER XL2 998 ye uugee et 1 wwigsz 01 HH I EG 1333 131108 318V1S nr dV OL ANG HOO 1H NOtid 4o E SNOISN3NNIG Sdl Z NOILOANNOO Sdl LIINI H31VM 8 NOLLO3NNOO VOIHIO3 13 V QN3931 uttugrS 11 19 99 92 WOWINIA wwe i y ww Log eH luere e m uuzevi 98 6 91 99 uui iL rr
18. Right Rear 05700 021 33 15 5 2 Arm Support Weldment 05700 011 43 52 6 2 Arm Support Weldment Gasket 05700 111 36 01 7 1 Front Door Stop Not Shown 05700 021 60 27 8 1 Stiffener Hood Support Not Shown 05700 002 47 39 9 2 Manifold L Bracket 05700 011 34 63 10 1 Door Catch 05700 011 46 50 11 1 Hood Stiffener 05700 002 08 24 12 2 Bracket Cantilever Support 09515 003 15 64 13 6 Wear Button 05700 011 88 01 14 1 Door Guide Left Rear New Style 05700 021 84 71 15 1 Door Guide Right Rear New Style 05700 021 84 70 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 46 SECTION 5 PARTS SECTION CANTILEVER ARM DOUBLE BRACKET MOUNT amp 2 3 10 11 12 13 P 1 I I WI Y 24 18 m E 23 18 N v N eL p d 6 pP 9 9 Y A a 15 16 7 S Ww 17 18 M i k 24 25 20 P 19 11 12 eT 22 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 47 77 E ITEM QTY 1 1 23a 24 24a 25 26 RP U A SECTION 5 PARTS SECTION CANTILEVER ARM DOUBLE BRACKET MOUNT CONTINUED DESCRIPTION Arm Cantilever Conserver XL Prior to S N 04D10286 Arm Cantilever Conserver XL Starting with S N 04D10286
19. XL Low temperature chemical sanitizing single rack dishmachine Conserver XL2 Low temperature chemical sanitizing dual rack dishmachine Conserver XL2 CML Low temperature chemical sanitizing dual rack dishmachine with left hand feed through Conserver XL2 CMR Low temperature chemical sanitizing dual rack dishmachine with right hand feed through Conserver AXL Low temperature chemical sanitizing universal timer single rack dishmachine Conserver AXL2 Low temperature chemical sanitizing universal timer dual rack dishmachine Conserver AXL2 CML Low temperature chemical sanitizing universal timer dual rack dishmachine with left hand feed through Conserver AXL2 CMR Low temperature chemical sanitizing universal timer dual rack dishmachine with right hand feed through Conserver XLS Solid Dispenser Option Model Jackson MSC LLC provides technical support for all of the dishmachines detailed in this manual We Serial No strongly recommend that you refer to this manual before making a call to our technical support staff Installation Date Please have this manual with you when you call so that our staff can refer you if necessary to the prop Service Rep Name er page Technical support is available from 8 00 a m to 5 00 p m EST Monday through Friday Phone No Technical support is not available on holidays Contact technical support toll free at 1 888 800 5672 Please remember that technical support is available
20. are no other leaks on the unit before proceeding any further The wash tub must be completely filled before operating the wash pump to prevent damage to the component Once the wash tub is filled the unit is ready for operation The water level was set at the factory If the water level is not at the level noted above it will require adjustment Check to ensure that the recommended water pressure is being supplied to the machine 20 5 PSI If the water pressure is correct then the fill valve will need adjustment Use the following steps to adjust the cam Turn power off at the machine circuit break er Open the control box cover Locate the timer fill valve cam Cam 4 from the timer motor Locate the spanner wrench taped to the electrical panel The spanner wrench is used to adjust the cam To increase the water level open the notch of the adjustable cam To decrease the water level close the notch Care must be taken that the set point does not extend into the home position of the timer Do not move the side of the cam that starts the fill this will change the sequence of cycle operation With the door closed turn the power circuit breaker on Open and close the door to run a cycle then check the water level Adjust as necessary then close the control box cover The machine runs a complete cycle to drain and fill If tne machine is not allowed to drain the water will build up inside the tub After the initial fill the rinse water for the curren
21. drain Loose wire connection Tighten wires to timer drain microswitch Drain hole strainer obstructed Clear obstructions Not enough time to drain Adjust fill cam on timer and or the drain cam Drain linkage binding Repair drain parts Faulty drain microswitch on timer With power off and the drain cam on the timer in the home position remove the WHITE YELLOW wire from the microswitch 6 Faulty drain microswitch on timer Measure the continuity between the ORANGE wire on the microswitch and the tab that the WHITE YELLOW wire is attached onto If there is no continuity replace the microswitch 7 Drain solenoid defective Check for voltage at solenoid valve during the drain cycle Replace if voltage is present Problem Sanitizer pump runs continuously 1 Shorted sanitizer microswitch on cam timer If there is not 120V between the ORANGE and GREY wires on the sanitiza tion pump motor microswitch when switch is out of the home position replace the switch 2 Shorted prime switch If there is not 120 volts between GREY and WHITE RED wires to prime switch replace the switch Sanitizer pump does not run during the cycle but runs when primed 3 Loose or broken wire Tighten connections to microswitch 4 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 120V replace switch Conserver XL Series Technical Manual 7610 00
22. for loose wires or burned connections 2 Faulty door switch or detergent safety switch Check for loose or wet connections at switch and at wire connectors Bypass Switch to verify that switch is problem replace if required 3 Pump impeller jammed Clear impeller 4 Wash pump motor faulty Check motor voltage and amp load If amp load is over 12 amps replace the motor 5 Circuit breaker is too small Replace with properly sized breaker Refer to the data plate Problem Machine will not drain Loose wire connection Tighten wires to timer drain microswitch Drain hole strainer obstructed Clear obstructions Not enough time to drain Adjust fill cam on timer and or the drain cam Drain linkage binding Repair drain parts Faulty drain microswitch on timer With power off and the drain cam on the timer in the home position remove the WHITE YELLOW wire from the microswitch 6 Faulty drain microswitch on timer Measure the continuity between the ORANGE wire on the microswitch and the tab that the WHITE YELLOW wire is attached onto If there is no continuity replace the microswitch 7 Drain solenoid defective Check for voltage at solenoid valve during the drain cycle Replace if voltage is present Qr e Ni Problem Machine will not hold water 1 Faulty drain ball Replace drain ball 2 Obstructed drain hole Clear obstruction 3 Drain linkage is binding Repair drain mechanism parts Problem Sanitizer pump runs continuou
23. for service personnel only Sa TABLE OF CONTENTS w SECTION DESCRIPTION PAGE l GENERAL Specifications for the Conserver XL 2 Specifications for the Conserver XL2 Series 3 Dimensions Conserver AXL Universal Timer 4 Dimensions Conserver AXL2 Universal Timer 5 Dimensions Conserver AXL2 CML Universal Timer 6 Dimensions Conserver AXL2 CMR Universal Timer 7 Dimensions Conserver XL Starting with S N 04D10286 8 Dimensions Conserver XL2 9 Dimensions Conserver XL2 CML 10 Dimensions Conserver XL2 CMR 11 Conserver AXLS Option 12 Table Dimensions 13 I INSTRUCTIONS amp OPERATION INSTRUCTIONS Installation Instructions 15 Electrical Installation Instructions 16 Chemical Dispensing Equipment 17 Operation Instructions 18 Mechanical Cam Timer Operation 20 Mechanical Timing Sequence Conserver XL 22 Universal Timer Programming Instructions 23 111 PREVENTATIVE MAINTENANCE 25 IV TROUBLESHOOTING SECTION 27 V PARTS SECTION Control Box Assembly Universal Timer 37 Control Box Assembly Mechanicla Timer 39 XLS Bowl Option 41 Mechanical 8 Cam Timer 43 Chemical Feeder Pump Assembly 44 Hood Assembly Starting with S N 04010286 45 Hood Assembly Conserver XL2 46 Cantilever Arm Assembly Double Bracket Mount 47 Cantilever Arm Assembly Conserver XL2 Single Bracket Mount 49 Conserver XL Wash Tub amp Frame Assembly Starting with S N 04D10286 50 Wash Tub Assembly Left Front View Conserver XL2 51 Wash Tub Assembly Right Front View C
24. has filled to the correct level Lift the doors and the cycle light will illuminate When the light goes out close the doors the unit will start run through the cycle and shut off automatically Repeat this two more times The unit should now be ready to proceed with the washing of ware Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 18 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS CONTINUED WASHING A RACK OF WARE To wash a rack open the doors completely being careful for hot water that may drip from the doors and slide the rack into the unit Close the doors and the unit will start automatically Once the cycle is completed open the door again watching for the dripping hot water and remove the rack of clean ware Replace with a rack of soiled ware and close the doors The process will then repeat itself OPERATIONAL INSPECTION Based upon usage the pan strainer may become clogged with soil and debris as the workday progresses Operators should regularly inspect the pan strainer to ensure it has not become clogged If the strainer does it will reduce the washing capability of the machine Instruct operators to clean out the pan strainer at regular intervals or as required by work load SHUTDOWN AND CLEANING At the end of the workday close the doors When the unit completes the cycle turn the power switch to the OFF position and open the doors Manually remove th
25. 0 432 2795 386 736 7695 FAX GCS SERVICE INC TAMPA FL 813 626 6044 800 282 3008 FAX 813 621 1174 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 service jones mcleod com NASS PARTS AND SERVICE INC 1108 SOUTH WOODS AVENUE ORLANDO FL 32805 407 425 2681 800 432 2795 407 425 3463 FAX NASS PARTS AND SERVICE INC 1376 HEIDE AVENUE PALM BAY FL 32907 321 952 2012 800 432 2795 321 953 0266 FAX GEORGIA GCS SERVICE INC ATLANTA GA 770 452 7322 800 334 3599 FAX 770 452 7473 HERITAGE FOODSERVICE GROUP OF ATLANTA 2100 NORCROSS PKWY SUITE 130 NORCROSS GA 30071 770 368 1465 866 388 9837 FAX 866 388 9838 WHALEY FOODSERVICE REPAIRS 109 A OWENS INDUSTRIAL DRIVE SAVANNAH GA 31405 912 447 0827 888 765 0036 FAX 912 447 0826 PIERCE PARTS amp SERVICE 2422 ALLEN ROAD MACON GA 31216 478 781 6003 800 368 2512 FAX 478 781 7186 FLORIDA TO MARYLAND HAWAII FOOD EQMT PARTS 8 SERVICE CO 300 PUUHALE RD HONOLULU HI 96819 808 847 4871 FAX 808 842 1560 fepsco hula net IDAHO RESTAURANT APPLIANCE Svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com RON S SERVICE 703 E 44TH STREET STE 10 GARDEN CITY ID 83714 2
26. 011 38 29 DESCRIPTION 1 3 4 NPT Solenoid Valve 120 Volt 1 3 4 NPT Solenoid Valve 240 Volt Conserver XL Export Only 1 3 4 x 4 Copper Tube Conserver XL Prior to S N 04D10286 1 3 4 x 6 Copper Tube Conserver XL Starting with S N 04D10286 1 3 4 x 6 Copper Tube Conserver XL2 1 3 4 NPT Close Brass Nipple Conserver XL Prior to S N 04D10286 1 3 4 x 3 Nipple Conserver XL Starting with S N 04D10286 1 3 4 NPT x 3 Nipple Conserver XL2 Series 1 2 NPT Solenoid Valve 120 Volt 2 04810 100 12 18 1 2 NPT Y Strainer _ 04730 217 01 10 Mfg No 04810 100 53 00 04810 100 03 18 05700 001 07 38 05700 011 37 55 05700 011 37 55 04730 207 34 00 04730 011 38 29 04730 011 38 29 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 54 SECTION 5 PARTS SECTION 3 4 SOLENOID VALVE amp 3 4 NPT VACUUM BREAKER REPAIR PARTS KITS lt Screw Data Plate gt lt Coil 8 Housing Valve Bonnet gt Spring i 06401 003 07 40 Plunger 06401 003 07 40 x i O Ring Diaphragm 0 ERU Retainer S Z 06401 003 07 42 lt Diaphragm I 06401 003 07 42 Screen Retainer lt Mesh Screen Valve Body gt Complete 110 Volt Solenoid Valve Assembly 04810 100 53 00 Coil amp Housing only 04810 200 01 18 Complete 240 Volt Solenoid Valve Assembly 04810 100 03 18 Coil amp Housing only 04810 200 02 18 Possible Problems 1 Pilo
27. 08 375 4073 FAX 208 375 4402 ILLINOIS CONES REPAIR SVC 2408 40TH AVE MOLINE IL 61265 309 797 5323 800 716 7070 FAX 309 797 3631 jackb cones com EICHENAUER SERVICES INC 130 S OAKLAND ST DECATUR IL 62522 217 429 4229 800 252 5892 FAX 217 429 0226 esi esiquality com GCS SERVICE INC ELMHURST IL 630 941 7800 800 942 9689 FAX 630 941 6048 GCS SERVICE INC ST LOUIS MO 314 683 7444 800 284 4427 FAX 314 638 0135 GENERAL PARTS INC 248 JAMES STREET BENSONVILLE IL 60106 630 595 3300 800 880 3604 FAX 630 595 0006 INDIANA GCS SERVICE INC INDIANAPOLIS IN 317 545 9655 800 727 8710 FAX 317 549 6286 B622 LA PAS TRAIL INDIANAPOLIS IN 46268 317 290 8060 800 410 9794 317 290 8085 FAX IOWA GOODWIN TUCKER GROUP 2900 DELAWARE AVENUE DES MOINES IA 50317 515 262 9308 800 372 6066 FAX 515 262 2936 parts goodwintucker com CONES REPAIR SVC 1056 27TH AVENUE SW CEDAR RAPIDS IA 52404 319 365 3325 800 747 3326 FAX 319 365 0885 KANSAS GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GENERAL PARTS INC 1101 E 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX KENTUCKY CERTIFIED SERVICE CENTER 127 DISHMAN LANE BOWLING GREEN KY 42101 270 783 0012 877 907 0012 FAX 270 783 0058 CERTIFIED SERVICE CENTER RAMCO BUSINESS PARK 4283 PRODUCE ROAD L
28. 08 N Y N N N 4 Y Motor 14 RPM 115V Rinse Aid Feeder Pump 04320 111 35 13 Motor 14 RPM 240V Rinse Aid Feeder Pump 04320 111 47 46 Squeeze Tube Detergent Sanitizer Use with the red roller Roller Red Detergent Sanitizer 05700 111 35 29 04320 111 36 70 Roller White Rinse Aid 04320 002 82 28 Clear Squeeze Tube Rinse Aid Use with the white roller If using Tygroprene Tubing Motor 36 RPM 115V 05700 011 76 41 Detergent Sanitizer Feeder Pump 04320 111 35 14 Tube 3 16 x 8 Clear Tygoprene Roller White 04320 002 82 28 Motor 36 RPM 240V 05700 003 22 89 Detergent Sanitizer Feeder Pump 04320 111 47 47 Roller Black 04320 111 65 27 ss as tn On sm a sTEsFss AA Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 44 SECTION 5 PARTS SECTION HOOD ASSEMBLY Conserver AXL Hood Weldment 45 Conserver XL Hood Weldment Z M 12 6 y pod Y 2 2 8 gt 10 11 6 9 6 As gt 4 16 4 7 4 6 8 CN 6 pa l x e 3 4 5 i 6 7 ry Air Gap Mounting Components QTY DESCRIPTION Mfg No 1 Hood Weldment Conserver AXL 05700 003 22 05 1 Hood Weldment Conserver XL Starting with S N 04d10286 05700 002 91 38 1 Hood Support 05700 002 78 99 4 Block Spacer 05700 002 81 02 16 Washer 1 4 ID S S 05311 174 01 00 4 Screw 1 4 20 x 1 1 8 Long S S
29. 102 01 00 09905 003 30 85 09905 003 30 86 09515 003 24 70 09515 003 24 71 05930 011 49 54 05700 003 30 91 05940 002 78 97 05700 003 31 00 05930 301 49 00 05930 111 38 79 09905 011 34 96 09905 011 47 35 05975 200 40 00 05975 011 45 23 09905 100 75 93 05930 002 36 80 05315 207 01 00 05305 173 12 00 05310 373 02 00 05305 011 39 36 05310 373 01 00 05310 373 03 00 05305 002 32 38 05975 011 49 03 04730 002 41 88 05975 210 05 00 05700 003 31 20 04810 002 74 72 04730 011 48 56 04730 011 39 01 N A 04730 011 60 21 05975 011 47 81 09905 002 82 46 05945 003 33 09 05305 002 19 42 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 42 ws SECTION 5 PARTS SECTION MECHANICAL 8 CAM TIMER A ARH p Microswitch E A Qty 8 47 05930 01 65 81 A EN Timer Motor CYCLE N N SPARE 05945 306 14 00 RESET N N CAM N WASH RINSE DRAIN FILL SANITIZER DETERGENT Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 43 SECTION 5 PARTS SECTION CHEMICAL FEEDER PUMP ASSEMBLY Screw 8 32 x 1 2 Phillips Flat Head Screw 8 32 x 3 8 Phillips Pan Head 2 per 2 per 05305 011 37 06 05305 011 37 07 1 N N N Rear Housing N 04320 111 37 09 N N N Screw 6 32 x 3 4 Phillips Pan Head N 4 per N y 05305 011 37 05 X N gt Front Housing N 1 04320 111 37
30. 2 NPT and shall not be reduced There must also be an air gap between the machine drain line and the floor sink or drain If a grease trap is required by code it should have a flow capacity of 5 gallons per minute WATER SUPPLY CONNECTION Ensure that you have read the section entitled PLUMBING THE DISHMACHINE above before proceeding Install the water supply line 3 4 pipe size minimum to the dishmachine line strainer using copper pipe It is recommended that a water shut off valve be installed in the water line between the main supply and the machine to allow access for service The water supply line is to be capable of 20 5 PSI flow pressure at the recommended temperature indi cated on the data plate In areas where the water pressure fluctuates or is greater than the recommended pressure it is suggested that a water pres sure regulator be installed Do not confuse static pressure with flow pressure Static pressure is the line pressure in a no flow condition all valves and services are closed Flow pressure is the pressure in the fill line when the fill valve is opened during the cycle It is also recommended that a shock absorber not supplied with the Conserver XL XL2 series models be installed in the incom ing water line This prevents line hammer hydraulic shock induced by the solenoid valve as it operates from causing dam age to the equipment PLUMBING CHECK Slowly turn on the water supply to the machine after the inco
31. 2 10 23 Issued 11 28 2007 Revised N A 30 waw SECTION 4 TROUBLESHOOTING COMMON PROBLEMS DOMESTIC UNITS Problem Prime switch does not activate sanitizer pump 1 Faulty prime switch With the prime switch in the prime position check for voltage between the GREY and WHITE RED wires to switch If 120V replace the switch 2 Faulty delime switch With the delime switch in the DELIME position check for voltage between the WHITE BLACK and WHITE RED wires to the delime switch If 120V replace the delime switch Problem Detergent not feeding rinse aid feeds okay 1 Misadjusted cam Adjust detergent cam on cam timer 2 Faulty detergent microswitch on cam timer When the detergent cam is in the home position measure voltage between ORANGE and GREY WHITE wires If 120V replace the microswitch Problem Rinse aid not feeding detergent feeds okay 1 Misadjusted cam Adjust rinse aid cam on cam timer 2 Faulty rinse aid microswitch on cam timer When the rinse aid cam is in the home position measure the voltage between the ORANGE and ORANGE YELLOW wires If 120V replace the microswitch Problem Sanitizer pump does not run during the cycle but runs when primed 1 Loose or broken wire Tighten connections to microswitch 2 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 120V replace switch Conserver XL Series Te
32. 331 NEW JERSEY JAY HILL REPAIRS 90 CLINTON RD FAIRFIELD NJ 07004 973 575 9145 800 836 0643 FAX 973 575 5890 jhrepair aol com GCS SERVICE INC EAST RUTHERFORD NJ 973 614 0003 800 399 8294 FAX 973 614 0230 GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICES 201 W WASHINGTON AVE PLEASANTVILLE NJ 08232 609 641 0317 800 378 1641 FAX 609 641 8703 elmer2 erols com NEW YORK APPLIANCE INSTALLATION AND SERVICE CORP 1336 MAIN STREET BUFFALO NY 14209 716 884 7425 800 722 1252 FAX 716 884 0410 ais worldnet att net Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A B E S T INC 3003 GENESEE STREET BUFFALO NY 14225 716 893 6464 800 338 5011 FAX 716 893 6466 bestserv aol com DUFFY S EQUIPMENT SVC 3138 ONEIDA STREET SAUQUOIT NY 13456 315 737 9401 800 443 8339 FAX 315 737 7132 duffyequip aol com NORTHERN PARTS amp SVC 21 NORTHERN AVENUE PLATTSBURGH NY 12903 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC BROOKLYN NY 718 486 5220 800 969 4271 FAX 718 486 6772 ALL SERVICE KITCHEN EQUIPMENT REPAIR 10 CHARLES ST NEW HYDE PARK NY 11040 516 378 1176 FAX 516 378 1735 ALL ISLAND REPAIRS 40 9 BURT DRIVE DEER PARK NY 11729 631 242 5588 FAX 631 242 6102 NORTH CAROLINA AUTHORIZED APPLIANCE SE
33. 36 94 m Conserver XL2 Series A Bolt 3 8 16 x 2 1 4 Long B o 05306 011 95 12 Conserver XL 6 Bolt 3 8 16 x 1 1 4 Long 05305 276 10 00 N Conserver XL2 Series T N Bolt 3 8 16 x 1 3 4 Long x 05306 011 36 94 Conserver XL Weldment Lower Wash Manifold 05700 002 05 87 Conserver XL2 Series Weldment Lower Wash Manifold 05700 031 46 00 Wash Arm Assembly Conserver XL2 Series 4 per unit 05700 002 57 98 Wash Arm Weldment Conserver XL2 Series 4 per unit 05700 021 50 96 Wash Arm End Cap 2 per Wash Arm 05700 011 35 92 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 58 ITEM QTY 1 1 1 1 2 1 3 2 4 4 5 2 6 1 6 1 6 1 6 1 7 1 8 2 9 1 9 1 10 2 11 1 SECTION 5 PARTS SECTION DRAIN SOLENOID ASSEMBLY 9 sd 7 8 8 10 2 N p 5 T x gt 4 74 5 3 7 ni 5 7 1 d i 5 EN lt 10 DESCRIPTION Solenoid Bracket Weldment Conserver XL Prior to S N 04D10286 Solenoid Housing Weldment Conserver XL Starting with S N 04D10286 Elbow 3 8 Tube x 3 8 18 NPT Locknut Brass 3 8 18 NPT Locknut 10 24 S S Hex with Nylon Insert Cotter Pin 3 32 x 3 4 Long Drain Solenoid 115 V Kit Drain Solenoid 115 V Drain Solenoid 240 V Kit Drain Solenoid 240 V Cover Solenoid Weldment Screw 10 24 x 3 8 Phillips Head Solenoid Conduit Conserver XL Prior to S N 04D10286 Solenoid Conduit Con
34. 7 Revised N A 76 waw wwx SECTION 6 ELECTRICAL SCHEMATICS CONSERVER XL2 SERIES MECHANICAL TIMER 220 VOLT 50 HERTZ SINGLE PHASE lt P 3 K C i 8 mm 54 CR WHT RED K YI N O _ 9 II 6 J WHT RED BLK W 3 CR S N C 3R S NO e ll 2 ad ON 35 s ar TE 4 Y NC Ms N O 2 5 R 2 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 77 waw SECTION 6 ELECTRICAL SCHEMATICS CONSERVER XL2 MECHANICAL TIMER 115 VOLT 60 HERTZ SINGLE PHASE M RA tony oooc 2 223 55 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 78 SECTION 6 ELECTRICAL SCHEMATICS CONSERVER XL2 CM MECHANICAL TIMER 115
35. 730 002 81 89 05700 002 81 87 Bracket 50HZ Gasket 50HZ 05700 002 06 22 Impeller Assembly 60HZ 05330 002 41 48 05700 002 81 86 Shaft Adapter 50HZ 05700 011 95 49 Impeller Assembly 50HZ 05700 002 41 49 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 57 SECTION 5 PARTS SECTION WASH MANIFOLD ASSEMBLY Complete Manifold Assembly 1 for Conserver XL and 2 for Conserver XL2 Series Casting Upper Wash Manifold 05700 031 34 82 O Ring 2 per assembly 05330 111 35 15 Manifold Tube Conserver XL Prior to S N 04D10286 05700 002 00 19 Manifold Tube Conserver XL2 Series gt Conserver XL Starting with S N 04D10286 05700 031 34 59 Manifold Positioning Tube Bracket 05700 011 34 63 Gasket Wash Manifold 2 per assembly 05700 111 35 03 Casting Manifold Wedge 09515 011 46 61 Washer 3 8 Bevel Square 2 per assembly 05311 011 35 36 Wash Arm Assembly Conserver XL 2 per unit 05700 021 87 76 Wash Arm Weldment Conserver XL 2 per unit 05700 021 63 42 Wash Arm Bearing 1 per Wash Arm 05700 021 35 97 Wash Arm O Ring 1 per Wash Arm 05330 002 60 69 Bolt 3 8 16 x 7 8 Hex Head S S 2 per assembly lt lt 05306 011 36 95 NN 3 8 Lockwasher 94 4 per assembly gt 05311 276 01 00 3 8 Hex Nut 5 5 4 per assembly 2 05310 276 01 00 Conserver XL Bolt 3 8 16 x 1 3 4 Long 05306 011
36. C INLET TEMPERATURE RECOMMENDED 140 INLET TEMPERATURE RECOMMENDED 60 GALLONS PER HOUR 55 5 LIITERS PER HOUR 210 WATER LINE SIZE NPT Minimum 3 4 DRAIN LINE SIZE NPT Minimum 2 FLOW PRESSURE PSI 2045 MINIMUM CHLORINE REQUIRED PPM 50 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A SECTION 1 SPECIFICATION INFORMATION CONSERVER XL2 SERIES SPECIFICATIONS PERFORMANCE CAPABILITIES OPERATING CAPACITY RACKS HOUR RACKS PER HOUR 74 RACKS PER HOUR OPTION 96 DISHES PER HOUR 1850 GLASSES PER HOUR 1850 OPERATING CYCLE SECONDS WASH TIME 42 RINSE TIME 25 DWELL TIME 25 TOTAL CYCLE TIME 90 TOTAL CYCLE TIME OPTION 72 TANK CAPACITY MINIMUM WASH TANK GALLONS 3 1 WASH TANK LITERS 11 7 WASH PUMP CAPACITY GALLONS PER MINUTE 61 LITERS PER MINUTE 231 TEMPERATURES WASH F MINIMUM 120 WASH C MINIMUM 48 9 WASH F RECOMMENDED 140 WASH C RECOMMENDED 60 RINSE F MINIMUM 120 RINSE C MINIMUM 48 9 RINSE F RECOMMENDED 140 RINSE C RECOMMENDED 60 ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HORSEPOWER 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as
37. CIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com CONNECTICUT GCS SERVICE INC HARTFORD CT 860 549 5575 800 423 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 22 THOMPSON ROAD WINDSOR CT 06088 888 590 1899 888 590 1996 FAX DELAWARE FOOD SERVICE EQMT 2101 PARKWAY SOUTH BROOMALL PA 19008 610 356 6900 FAX 610 356 2038 dancerule aol com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 ELMER SCHULTZ SERVICE 36 BELMONT AVE WILLMINGTON DE 19804 302 655 8900 800 225 0599 FAX 302 656 3673 elmer2 erols com EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 FAX 410 548 4038 FLORIDA COMMERCIAL APPLIANCE SERVICE 8416 LAUREL FAIR CIRCLE BLDG 6 SUITE 114 TAMPA FL 33610 813 663 0313 800 282 4718 FAX 813 663 0212 commercialappliance world net att net GCS SERVICE INC MIAMI FL 305 621 6666 800 766 8966 FAX 305 621 6656 GCS SERVICE INC ORLANDO FL 407 841 2551 800 338 7322 FAX 407 423 8425 NASS PARTS AND SERVICE INC 1144 BELVILLE ROAD UNIT 359 DAYTONA BEACH FL 32114 386 226 2642 80
38. ECTION XLS BOWL OPTION DESCRIPTION Thermometer Cycle Light Green Power Light Red Cycle Counter 115 Volt Cycle Counter 240 Volt Terminal Block Terminal Block Spacer Decal Power Connections Ground Wire Lug Terminal Board Switch Delime Contactor 115 Volt Stand Control Box Cover Control Box Lock Kit Decal Control Box Decal Sanitizer and Rinse Aid Dispenser Solid Rinse Dispenser Solid Detergent Switch Prime Bracket Control Board Terminal Board Weldment Control Box Switch DPD Switch Decal Delime Normal Decal Copper Conductors Bushing Split Fitting Decal Warning Disconnect Power Switch Reed Cotter aPin 3 32 x 3 4 Screw 10 32 x 3 8 Long Locknut 10 32 Hex with Nylon Insert Screw 10 32 x 1 2 Phillips Truss Head Locknut 10 24 Hex with Nylon Insert Locknut 6 32 Hex with Nylon Insert Screw 4 40 x 1 4 Long Fitting LiquidTite 231x 394 Clamp 1 Nylon Loop Bushing Snap 1 2 Stand Control Box Front Bacuum Breaker 1 4 Bottom Outlet Fitting 1 4 x 1 4 Comp Straight Brass Clamp 5 8 Nylon See Peri Pump Assembly Page Plug 3 4 Plug Decal Wash Rinse 120F Universal Timer Screw 10 32 x01 Phillips Pan Head Mfg No 06685 111 68 49 05945 504 08 18 05945 504 07 18 05990 111 35 38 05990 111 47 42 05940 500 09 61 05700 011 40 05 09905 011 47 64 05940 200 76 00 05940 021 94 85 05930 301 21 18 05945 109 05 69 05700 003 30 29 05700 003 30 88 05340
39. H 43213 614 751 3769 866 862 1252 FAX 614 751 5792 jadkins certifiedsc com CERTIFIED SERVICE CENTER 6025 N DIXIE DRIVE DAYTON OH 45414 937 898 4040 800 257 2611 FAX 937 898 4177 dharvey certifiedsc com COMMERCIAL PARTS amp SVC OF COLUMBUS 5033 TRANSAMERICA DRIVE COLUMBUS OH 43228 614 221 0057 800 837 8327 FAX 614 221 3622 GCS SERVICE INC COLUMBUS OH 614 476 3225 800 282 5406 FAX 614 476 1196 ELECTRICAL APPLIANCE REPAIR SVC 5805 VALLEY BELT ROAD CLEVELAND OH 44131 216 459 8700 800 621 8259 FAX 216 459 8707 tomr electapplrep com OKLAHOMA HAGAR RESTAURANT 1229 W MAIN STREET OKLAHOMA CITY OK 73106 405 235 2184 800 445 1791 FAX 405 236 5592 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS s OREGON RON S SERVICE 16364 SW 72ND AVE PORTLAND OR 97224 503 624 0890 800 851 4118 FAX 503 684 6107 lrobinson ronsservice com PENNSYLVANIA A I S COMMERCIAL PARTS 8 SERVICE 1816 WEST 26TH STREET ERIE PA 16508 814 456 3732 800 332 3732 FAX 814 452 4843 aiserie aol com ELMER SCHULTZ SVC 540 NORTH 3RD STREET PHILADELPHIA PA 19123 215 627 5400 FAX 215 627 5408 elmer2 erols com GCS SERVICE INC PHILADELPHIA PA 215 925 6217 800 441 9115 FAX 215 925 6208 GCS SERVICE INC HARRISBURG PA 717 564 3282 800 367 3225 FAX 717 564 9286 GCS SERVICE INC PITTSBURGH PA 412 787 1970 800 738 1221
40. HECK Ensure that the power switch is in the OFF position and apply power to the dishmachine Check the incom ing power at the terminal block and ensure it corresponds to the voltage listed on the data plate If not contact a qualified ser vice agency to examine the problem Do not run the dishmachine if the voltage is too high or too low Shut off the service break er and mark it as being for the dishmachine Advise all proper personnel of any problems and of the location of the service breaker Replace the control box cover and tighten down the screws water or other aggressive fluids will result in corrosion and failure of materials and components Use of This equipment is not recommend for use with deionized water or other aggressive fluids Use of deionized deionized water or other aggressive fluids will void the manufacturer s warranty Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 16 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CHEMICAL DISPENSING EQUIPMENT TO PREPARE PUMPS FOR OPERATION The Conserver XL dishmachine is supplied with detergent rinse additive and sanitizer dispensing chemical feeder pumps Locate the open ends of the chemical tubes with the tube stiffeners and place each one in the appropriate container A Red Tubing Detergent B Blue Tubing Rinse Aid C White Tubing Sanitizer PRIMING CHEMICAL FEEDER PUMPS Chemical feeder pumps need priming when the mach
41. ION CONSERVER XL WASH TUB amp FRAME ASSEMBLY Starting with S N 04D10286 False Panel Weldment er 05700 002 51 66 Er ra 10 1 S j 3 12 13 DESCRIPTION Tub Weldment Conserver XL Prior to S N 04D10286 Tub Weldment Conserver XL Starting with S N 04D10286 Fitting Chemical Drip Spillway Weldment Cover Drain Chute Drain Seat Gasket Sump Strainer Drain Seat Insert Bulkhead to 1 2 Hosebarb Fitting Locknut 10 24 with Nylon Insert Accumulator Weldment Strainer Accumulator Weldment Frame Weldment Leg Tub Support Bullet Feet Mfg No 05700 002 04 38 05700 002 78 30 05700 002 05 62 05700 002 04 41 05700 002 35 53 05700 002 04 42 05700 002 06 25 05700 021 34 38 04730 011 45 21 05310 373 01 00 05700 002 19 05 05700 031 33 13 05700 002 29 15 05700 002 89 32 05340 108 01 03 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 50 1 gt 3 5 SECTION 5 PARTS SECTION CONSERVER XL2 TUB ASSEMBLY LEFT FRONT VIEW A N i SAG 1 7 8 9 10 11 ITEM QTY DESCRIPTION Mfg No 1 2 Lower Wash Manifold Weldment 05700 031 46 00 2 2 Casting Manifold Wedge 09515 011 46 61 3 4 Manifold Gasket 05700 111 35 03 4 1 Wash Tub Weldment 05700 002 21 50 5 2 Wash Motor Support Assembly 05700 021 66 48 1 Bracket Pump Support Weldment 05700 021 66 47 1 Bracket Lower Pump Support 05700 021 66 46 1 Nut
42. ISSOURI GCS SERVICE INC KANSAS CITY MO 816 920 5999 800 229 6477 FAX 816 920 7387 GCS SERVICE INC ST LOUIS MO 314 638 7444 800 284 4427 FAX 314 638 0135 KAEMMERLIN PARTS amp SVC 2728 LOCUST STREET ST LOUIS MO 63103 314 535 2222 FAX 314 535 6205 petek kps stl com GENERAL PARTS INC 1101 EAST 13TH STREET KANSAS CITY MO 64106 816 421 5400 800 279 9967 816 421 1270 FAX MONTANA RESTAURANT APPLIANCE svc 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com NEBRASKA GOODWIN TUCKER GROUP 7535 D STREET OMAHA NE 68124 402 397 2880 800 228 0342 FAX 402 397 2881 askme goodwintucker com NEVADA HI TECH COMMERCIAL SER VICE 1840 STELLA LAKE STREET NORTH LAS VEGAS NV 89106 702 649 4616 877 924 4832 FAX 702 649 4607 larry hitechnv com 5454 LOUIE LANE RENO NV 89511 775 852 9696 FAX 775 852 5104 GCS SERVICE INC LAS VEGAS NV 702 450 3495 800 500 9060 FAX 702 450 3491 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS NEW HAMPSHIRE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5
43. LE DIMENSIONS SN CONNECTION TO DISHMACHINE 4 00mm MINIMUM amp E Z Z ZZ ZZ Z ZZ ZZ lt 7 Y 2 Da 2 N Y Y TABLE DIMENSIONS 25 1 4 641mm 44 1117mm STRAIGHT THROUGH INSTALLATION XL SERIES XL2 SERIES Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 13 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS SECTION 2 INSTALLATION OPERATION INSTRUCTIONS INSTALLATION INSTRUCTIONS VISUAL INSPECTION Before installing the unit check the container and machine for damage A damaged container is an indi cator that there may be some damage to the machine If there is damage to both the container and machine do not throw away the container The dishmachine has been inspected and packed at the factory and is expected to arrive to you in new undam aged condition However rough handling by carriers or others may result in there being damage to the unit while in transit If Such a situation occurs do not return the unit to Jackson instead contact the carrier and ask them to send a representative to the site to inspect the damage to the unit and to complete an inspection report You must contact the carrier within 48 hours of receiving the machine Also contact the dealer through which you purchased the unit UNPACKING THE DISHMACHINE Once the machine has been removed from the container ensure that there are no miss ing parts from t
44. NAL GENERAL PARTS INC W223 N735 SARATOGA DRIVE WAUKESHA WI 53186 262 650 6666 800 279 9946 262 650 6660 FAX WYOMING HAWKINS COMMERCIAL APPLIANCE SERVICE 3000 S WYANDOT ST ENGLEWOOD CO 80110 303 781 5548 800 624 2117 FAX 303 761 5561 johns hawkinscommercial com METRO APPLIANCE SERVICE 1640 S BROADWAY DENVER CO 80210 303 778 1126 800 525 3532 FAX 303 778 0268 metroappls aol com INTERNATIONAL GLOBAL PARTS AND SUPPLY 7758 NW 72ND ST MIAMI FL 33166 305 885 6353 H D SHELDON AND CO 19 UNION SQUARE WEST NEW YORK NY 10003 212 627 1759 212 924 6920 CANADA THE GARLAND GROUP 1177 KAMATO ROAD MISSISSAUGA ONTARIO LAW 1X4 905 206 8380 SALES 905 624 1419 FAX 905 624 1851 SERVICE 800 427 6668 FAX 800 361 7745 March 13 2007 Ju X X x Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 86
45. NSERVER XL HOOD ASSEMBLY Prior to S N 04D10286 21 27 Jm i i 2 2 3D 9 3i 4 4 x 8 4 5 2 5 D YA 107 1 0 77 076 8 9 ITEM DESCRIPTION Mfg No 1 1 Hood Weldment 05700 002 04 44 2 1 Support Left Hood 05700 002 00 18 3 1 Support Right Hood 05700 002 00 17 4 1 Right Door Guide 05700 002 05 74 5 1 Left Door Guide 05700 002 05 75 6 4 Door Guide 05700 002 05 73 7 26 Locknut 1 4 20 with Nylon Insert S S 05310 374 01 00 8 26 Washer 1 4 20 05311 174 01 00 9 22 Bolt 1 4 20 x 1 2 Long 05305 274 02 00 10 2 Bolt 1 4 20 x 3 4 Long 05305 274 04 00 11 2 Support Bracket 09515 003 15 64 11 6 Wear Buttons 05700 011 88 01 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 65 SECTION 5 PARTS SECTION CONSERVER XL DOOR amp WRAP ASSEMBLIES Prior to S N 04D10286 Door Wrap Nylon Washer 700 001 99 05 00 00179939 6 per assembly Washer Flat 1 4 S S 05311 369 03 00 6 per assembly uc 05311 174 01 00 5 eo Screw Phillips Flathead 1 4 20 x 1 1 2 6 per assembly 05305 011 44 50 Nylon Door Bushing 6 per assembly 05700 000 86 66 Nut Acorn 1 4 20 6 per assembly Washer Lock Split 1 4 S S e 05310 174 01 00 6 per assembly gt A 05311 274 01 00 Door Guides Locknut 8 32 S S 05330 600 02 00 Hex with Nylon Insert 05310 272 02 00 Magnet
46. O CYCLE Wash pump is de energized End of cycle Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 22 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS UNIVERSAL TIMER PROGRAMMING INSTRUCTIONS INSTRUCTIONS FOR CHEMICAL FEEDER PUMPS FOR INSTALLATION TECHNICIAN ONLY To access the programming mode the machine must be ON and idle between cycles On the timer board press both the MOVE and ENTER buttons on the timer board simultaneously The PROGRAM light will illuminate and the A light will blink Once in the programming mode the MOVE button is used to scroll between the programming categories and the ENTER but ton is used to select the category Press the MOVE button to move the blinking light between FILL RINSE AID DETERGENT or SANITIZER Press the ENTER button for the chosen category The PROGRAM light will illuminate along with the lights corresponding to the time values for the chosen category The ACCEPT light will blink To change the value of a parameter use the MOVE button to move the blinking light to the time option time is in seconds In the time categories each second in use will light up To deselect the option press ENTER and the light will go off press ENTER again and it will illuminate Once you have set your time category press the MOVE button until the ACCEPT light is blinking and press ENTER This will save the changed parameters Once you press the ENTER button
47. OUISVILLE KY 40218 502 964 7007 800 637 6350 FAX 502 964 7202 cwalker certifiedsc com droenigk certifiedsc com SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS CERTIFIED SERVICE CENTER 1051 GOODWIN DRIVE LEXINGTON KY 40505 606 254 8854 800 432 9269 FAX 606 231 7781 jatkins certifiedsc com GCS SERVICE INC LOUISVILLE KY 502 367 1788 800 752 6160 FAX 502 367 0400 GCS SERVICE INC LEXINGTON KY 606 255 0746 800 432 9260 FAX 606 255 0748 LOUISIANA HERITAGE SERVICE GROUP 1532 RIVER OAKS WEST NEW ORLEANS LA 70123 504 734 8864 800 499 2351 504 733 2559 FAX MAINE GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 686 5331 PINE TREE FOOD EQUIP MENT 175 LEWISTON ROAD GRAY ME 04039 207 657 6400 800 540 5427 207 657 5464 FAX MARYLAND EMR SERVICE DIVISION 700 EAST 25TH STREET BALTIMORE MD 21218 410 467 8080 800 879 4994 FAX 410 467 4191 baltparts emrco com Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A EMR SERVICE DIVISION 106 WILLIAMSPORT CIRCLE SALISBURY MD 21804 410 543 8197 888 687 8080 FAX 410 548 4038 baltparts emrco com EMR SERVICE DIVISION 5316 Sunnyside Ave Beltsville MD 20715 301 931 7000 800 348 2365 FAX 301 931 3060 ba
48. PABILITIES SECTION 1 SPECIFICATION INFORMATION CONSERVER XL SPECIFICATIONS OPERATING CAPACITY RACKS HOUR RACKS PER HOUR DISHES PER HOUR GLASSES PER HOUR OPERATING CYCLE SECONDS WASH TIME RINSE TIME DWELL TIME TOTAL CYCLE TIME TANK CAPACITY MINIMUM WASH TANK GALLONS WASH TANK LITERS WASH PUMP CAPACITY GALLONS PER MINUTE LITERS PER MINUTE TEMPERATURES WASH F MINIMUM WASH C MINIMUM WASH F RECOMMENDED WASH C RECOMMENDED RINSE F MINIMUM RINSE C MINIMUM RINSE F RECOMMENDED RINSE C RECOMMENDED 37 925 925 42 25 23 90 1 49 5 6 61 231 120 48 9 140 60 120 48 9 140 60 ELECTRICAL REQUIREMENTS WASH PUMP MOTOR HORSEPOWER 3 4 NOTE Typical Electrical Circuit is based upon 1 125 of the full amperage load of the machine and 2 typical fixed trip circuit breaker sizes as listed in the NEC 2002 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 115 1 60 N A 12 15 AMP 220 1 50 N A 8 15 AMP WATER REQUIREMENTS INLET TEMPERATURE MINIMUM 120 INLET TEMPERATURE MINIMUM 48 9
49. RS INC 7645 DYNATECH COURT SPINGFIELD VA 22153 703 866 3600 800 554 7788 FAX 703 866 4071 daubers aol com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0388 BALT 800 638 7278 FAX 301 495 4410 GCS SERVICE INC RICHMOND VA 804 672 1700 800 899 5949 FAX 804 672 2888 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS GCS SERVICE INC VIRGINIA BEACH VA 757 464 3500 800 476 4278 FAX 757 464 4106 WASHINGTON GCS SERVICE INC SEATTLE WA 206 763 0353 800 211 4274 FAX 206 763 5943 RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com WEST VIRGINIA STATEWIDE SERVICE INC 603 MAIN AVE NITRO WV 25143 304 755 1811 800 441 9739 FAX 304 755 4001 sws3182 aol com WISCONSIN APPLIANCE SERVICE CEN TER INC 2439 ATWOOD AVE MADISON WI 53704 608 246 3160 800 236 7440 FAX 608 246 2721 ascmad execpc com APPLIANCE SERVICE CENTER INC 6843 W BELOIT RD WEST ALLIS WI 53219 414 543 6460 800 236 6460 FAX 414 543 6480 ascmil execpc com APPLIANCE SERVICE CENTER 786 MORRIS AVE GREEN BAY WI 54304 920 496 9993 800 236 0871 FAX 920 496 9927 ascfox execpc com Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS WISCONSIN TO WYOMING INTERNATIO
50. RVICECENTER 1020 TUCKASEEGEE RD CHARLOTTE NC 28208 704 377 4501 800 532 6127 FAX 704 377 4504 AUTHORIZED APPLIANCE SERVICECENTER 800 N PERSON ST RALEIGH NC 27604 919 834 3476 FAX 919 834 3477 NEW YORK TO PENNSYLVANIA AUTHORIZED APPLIANCE SERVICECENTER 904 S MARSHALL ST WINSTON SALEM NC 27403 336 725 5396 FAX 336 721 1289 AUTHORIZED APPLIANCE SERVICECENTER 104 HINTON AVE WILMINGTON NC 28403 910 313 1250 FAX 910 313 6130 WHALEY FOODSERVICE 8334 K ARROWRIDGE BLVD CHARLOTTE NC 28273 704 529 6242 FAX 704 529 1558 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 203 D CREEK RIDGE RD GREENSBORO NC 27406 336 333 2333 FAX 336 333 2533 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 335 105 SHERWEE DRIVE RALEIGH NC 27603 919 779 2266 FAX 919 779 2224 info whaleyfoodservice com WHALEY FOODSERVICE REPAIRS 6418 101 AMSTERDAM WAY WILMINGTON NC 28405 910 791 0000 FAX 910 791 6662 info whaleyfoodservice com NORTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX OHIO CERTIFIED SERVICE CENTER 890 REDNA TERRACE CINCINNATI OH 45215 513 772 6600 800 543 2060 FAX 513 612 6600 sbarasch certifiedsc com CERTIFIED SERVICE CENTER 171J K NORTH HAMILTON RD COLUMBUS O
51. Revised N A 67 ws SECTION 5 PARTS SECTION FALSE PANEL INSTALLATION False Panel Weldment Re b Rack rail removed amp reposi EM 2 tioned for a corner operation False Panel Kit A 05700 003 12 93 False panel positioned in unit Loosen the rack assembly from the unit False panel will mount to the rack inside the dishmachine Position panel in unit on side to be closed Hold panel against side of dishmachine and push up Panel will clip inside the unit under the edge of the hood Holes in false panel willl ine up with rack assembly holes Re install screws for rack assembly which will secure false panel to unit 8 Re assemble the rack track in an L shape for a corner opera tion Insert this side first gt Bottom of side panel Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 68 SECTION 6 ELECTRICAL SCHEMATICS SECTION 6 ELECTRICAL SCHEMATICS CONSERVER AXL 115 VOLT 60 HERTZ SINGLE PHASE p 2 Z Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 70 MY SECTION 6 ELECTRICAL SCHEMATICS CONSERVER AXL2 115 VOLT 60 HERTZ SINGLE PHASE 4 e eX A aa 3 A 2 e T T T T P a e e 7 Conserver XL Series Techn
52. Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 52 SECTION 5 PARTS SECTION ERR CONSERVER XL2 SERIES FRAME WELDMENT amp ACCUMULATOR Frame Weldment Single Bracket 05700 031 45 16 Accumulator Strainer 05700 021 47 17 Bullet Foot 05340 108 01 03 Frame Weldment Double Bracket 05700 002 61 22 Accumulator Weldment 05700 031 66 24 Accumulator Stop Clip 05700 011 49 11 Locknut 10 24 S S with Nylon Insert 05310 373 01 00 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 53 Nipple 3 4 Close Brass ITEM Q N N N SECTION 5 PARTS SECTION INCOMING PLUMBING ASSEMBLIES 3 4 Vacuum Breaker 04820 002 53 77 3 4 NPT x 90 Elbow 04730 406 42 01 Male Slip Adapter x 3 4 a Y Male NPT 04730 401 10 01 2 gt Slip Adapter 3 4 NPT x 90 Elbow 3 4 Male NPT x Female 04730 406 42 01 04730 401 11 01 lt 3 4 14 NPS Locknut Water Arrestor 1 2 Assembly 04730 208 04 00 05700 002 61 29 Water Arrestor 1 2 06685 100 05 00 Diverter End Cap 05700 021 45 32 3 4 NPT Y Strainer 04730 717 02 06 Bracket Support Incoming Plumbing 05700 021 34 02 Conserver AXL Incoming Plumbing Assembly Elbow 90 Deg 1 2 Street 04730 206 08 00 Tee 3 4 x 3 4 x 1 2 04730 211 06 00 N N N N 04730 207 34 00 1 2 NPT x 2 Nipple 2 Per 04730
53. TE RED wires to switch If 120V replace the switch Problem Machine will not run Wash pump motor will run if wash relay is depressed manually nothing else works 1 Open door switch With door closed measure voltage between BLUE and WHITE BLACK wires on terminals 6 amp 9 of the relay If 120V replace the relay 2 Faulty control relay Measure between the BLACK wires on terminals 6 amp 9 of the relay If 120V replace the relay Measure between the WHITE BLACK wire on terminal 4 and the ORANGE WHITE wire on terminal 7 of the relay If 120V replace relay Problem Machine will not run in ON position or in Delime mode 1 Faulty door switch With door closed check for voltage between WHITE BLACK and ORANGE WHITE wires to the door Switch If 120V replace open switch 2 Faulty OFF ON FILL switch With switch ON check voltage between BLACK and WHITE BLACK wires on switch Replace the switch if 120V 3 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 120V replace the switch Problem Machine cycles continuously 1 Cycle reset switch loose Reposition switch assembly bend metal lever if necessary 2 Faulty cycle reset switch Measure between BLACK YELLOW 8 ORANGE wires on cycle reset switch while timer is rotat ing As the switch lever drops into home position you should measure 120V If not adjust or replace the switch Problem Machine fi
54. VOLT 60 HERTZ SINGLE PHASE en 115 VOLTS 60 SINGI P HAS uu BLK 3LK WHT Abe RI ORG P eke WHT Q H G sie Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 79 SECTION 7 JACKSON MAINTENANCE amp REPAIR CENTERS ALABAMA JONES McLEOD APPLIANCE svc 1616 7TH AVE NORTH BIRMINGHAM AL 35203 205 251 0159 800 821 1150 FAX 205 322 1440 service jones mcleod com JONES McLEOD APPLIANCE svc 854 LAKESIDE DRIVE MOBILE AL 36693 251 666 7278 800 237 9859 FAX 251 661 0223 ALASKA RESTAURANT APPLIANCE SERVICE 7219 ROOSEVELT WAY NE SEATTLE WA 98115 206 524 8200 800 433 9390 FAX 206 525 2890 info restappl com ARIZONA AUTHORIZED COMMERCIAL FOOD EQMT SVC 4832 SOUTH 35TH STREET PHOENIX AZ 85040 602 234 2443 800 824 8875 FAX 602 232 5862 acsboss aol com GCS SERVICE INC PHOENIX AZ 602 474 4510 800 510 3497 FAX 602 470 4511 ARKANSAS BROMLEY PARTS amp SVC 10TH AND RINGO P O BOX 1688 LITTLE ROCK AR 72202 501 374 0281 800 482 9269 FAX 501 374 8352 service bromleypar
55. Weldment Assembly Conserver XL2 Left Side Door WeldmentOnly Conserver XL2 Bracket Cantilever Arm Support Wear Button 1 2 Dia UHMW Represents an item not shown Mfg No 05700 002 00 20 05700 031 50 67 05700 003 52 91 05700 002 60 65 05315 407 06 00 05700 000 75 77 05315 207 01 00 05700 000 75 78 05315 700 01 00 05311 369 03 00 03120 100 03 00 05310 256 04 00 05700 000 69 45 05700 002 10 52 05700 002 29 38 05340 109 02 00 05340 109 02 00 05306 956 05 00 05311 176 02 00 05310 276 01 00 05700 011 90 99 05305 274 23 00 05311 174 01 00 05310 374 02 00 05700 000 85 69 05340 011 35 00 05930 111 51 68 05310 272 02 00 05700 002 30 88 05700 002 29 85 05700 003 02 97 05700 003 02 71 05700 111 33 59 05305 274 02 00 05700 000 29 40 05310 374 01 00 05700 021 33 39 05700 011 46 30 05700 002 30 89 05700 002 29 83 05700 003 02 96 05700 003 03 41 05700 002 30 87 05700 002 29 86 05700 003 02 99 05700 003 02 98 09515 003 15 64 05700 011 88 01 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 48 SECTION 5 PARTS SECTION CONSERVER XL2 CANTILEVER ARM ASSEMBLY SINGLE BRACKET MOUNT 18 U Bracket Assembly S OLD STYLE CANTILEVER ARM ASSEMBLY Note Items 1thru 5 and items 18 thru 24 are used only i with the old style single mount bracket Cantilever Arm 21 Assembly 23 1 2 3 gt dies 20 gt 2 10 17 kas TN AF MW P dh P
56. ace switch 6 Faulty OFF ON FILL switch Depress switch measure between BLACK and WHITE GREEN wire If 220V replace switch Problem Machine fills continuously only when the power is on 1 Faulty fill microswitch Repair replace switch 2 Cam timer stalled in fill position If cam timer is not rotating check the voltage to the timer motor If 220V when door is closed replace the timer motor 3 Shorted OFF ON FILL switch Check voltage between BLACK and WHITE GREEN connections of the switch in the ON position If you do not read 220V replace switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Loose wire connection to microswitch relay or contactor Tighten wires 2 Faulty wash cam microswitch During wash cycle check voltage between ORANGE and BLACK ORANGE wires on the microswitch If 220V replace the switch 3 Faulty delime switch During wash cycle check the voltage between the two BLACK ORANGE wires not jumpers If 220V replace the delime switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Faulty control relay Check the voltage across relay contacts 7 amp 4 If 220V during the wash cycle replace the relay 2 Faulty wash relay Check voltage at relay coil between ORANGE BLACK and WHITE wires If you read 220V coil is faulty Replace the relay Problem Was
57. bly 60 HZ 05700 002 79 51 1 Motor Assembly 60 HZ 06105 002 79 61 2 1 Pump Support Assembly 05700 002 05 88 3 1 Nipple Pump Outlet 05700 021 33 50 4 2 Clamp 1 5 16 to 2 1 4 04730 719 01 37 5 1 Fitting Brass Elbow 04730 002 18 96 6 2 Clamp 7 16 to 25 32 04730 011 36 05 7 1 Hose 3 8 ID x 12 Long 115 Volt Machine 05700 002 69 73 7 1 Hose 3 8 ID x 14 Long 240 Volt Machine 05700 002 04 40 8 1 Hose 1 1 2 ID x 7 3 4 Long 05700 111 33 52 9 1 Connector Liquidtite 90 05975 111 01 00 10 1 Clamp 5 5 8 to 6 04730 011 34 90 11 2 Locknut 1 4 20 with Nylon Insert S S 05310 374 01 00 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 56 ws SECTION 5 PARTS SECTION MOTOR amp PUMP ASSEMBLY Complete Pump amp Motor Assembly 60HZ Complete Pump amp Motor Assembly 50HZ 06105 002 69 78 06105 002 19 87 Motor Only 60HZ 06105 002 79 61 Pump Only Assembly 60HZ Pump Only Assembly 50HZ Area indicated within box Casing is included Area indicated within box Casing is included Motor Only 50HZ 05700 002 79 51 05700 002 85 38 06105 002 85 36 Pump Casing Not shown 60HZ Pump Casing Not shown 50HZ 05700 002 85 01 05700 002 41 50 pem Shim Kit 60HZ 05330 002 41 28 Case Capscrew 60HZ 05305 002 81 88 ro 2 Mechanical Seal 60HZ 05330 002 34 22 Seal 50HZ 05330 002 06 21 Case O Ring 60HZ Other parts not shown 05330 002 81 83 Drain Plug 60HZ Seal Plate GOHZ 04
58. ch DPD 05930 301 49 00 8a 1 Fitting Brass 04730 206 23 00 8b 2 Nut Lock 05700 000 66 01 9a 1 Switch Reed 05930 002 36 80 9b 1 Grommet 05325 011 46 73 10 1 Switch On Off DPST 05930 111 38 79 11 1 Cycle Counter 115 Volt 05990 111 35 38 11 1 Cycle Counter 240 Volt 05990 111 47 42 12 4 Screw 4 40 x 1 4 Long 05305 002 32 38 13 1 Power Light Red 05945 504 07 18 14 1 Cycle Light Green 05945 504 08 18 15 1 Universal Timer 05945 003 33 09 16 1 Timer Mounting Bracket 05700 003 53 04 17 4 Screw 10 32 x 3 8 Long 05305 173 12 00 18 2 Switch Pressure 06685 003 36 13 19 2 Bracket Switch Pressure 05700 003 53 03 20 1 Decal Copper Conductors 09905 011 47 35 21 1 Motor Only 14 RPM 115 V 04320 111 35 13 21 1 Motor Only 14 RPM 240 V 04320 111 47 46 22 2 Motor Only 36 RPM 115 V 04320 111 35 14 22 2 Motor Only 36 RPM 240 V 04320 111 47 47 23 1 Chemical Feeder Pump Kit Assembly 14 RPM w Motor 05700 003 25 03 24 2 Chemical Feeder Pump Kit Assembly 36 RPM w Motor 05700 003 25 02 3 Stiffener 17 3 8 05700 002 66 49 FT Tubing Blue 04720 601 11 00 FT Tubing Red 04720 601 12 00 FT Tubing White 04720 601 13 00 25 1 Terminal Block 05940 500 09 61 26 1 Terminal Block Spacer 05700 011 40 05 27 1 Locknut 6 32 Hex with Nylon Insert 05310 373 03 00 28 1 Decal Power Connections 09905 011 47 64 29 1 Ground Wire Lug 05940 200 76 00 30 2 Buzzer 115V 05990 003 36 12 31 1 Terminal Board 05940 021 94 85 32 1 Contactor 115 Volt 05945 109 05 69 32 1 C
59. ch Legend Locknut 6 32 Hex with Nylon Insert Locknut 10 24 Hex with Nylon Insert Mfg No 06685 111 68 49 05930 111 38 79 05945 504 08 18 05945 504 07 18 05990 111 35 38 05990 111 47 42 05700 001 37 10 05700 002 83 90 05700 002 66 49 04720 601 11 00 04720 601 12 00 04720 601 13 00 05700 001 82 56 05700 011 35 04 05700 021 82 55 05305 173 12 00 05930 011 35 27 09905 011 34 95 05930 111 38 21 09905 011 34 98 05930 301 21 18 09905 011 34 96 05700 021 82 26 05945 111 35 32 05945 111 47 48 09905 011 37 21 05945 109 05 69 05945 002 74 20 05940 500 09 61 05700 011 40 05 09905 011 47 64 09905 011 47 35 05940 200 76 00 05975 200 40 00 05945 111 35 19 05945 111 47 51 05975 011 45 23 05975 011 45 13 05975 212 02 02 04320 111 35 13 04320 111 47 46 04320 111 35 14 04320 111 47 47 05325 011 46 73 04730 206 23 00 05700 000 66 01 05305 002 32 38 05940 021 94 85 05930 002 36 80 05930 011 48 21 05945 011 35 07 05310 373 03 00 05310 373 01 00 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 40 58 59 SECTION 5 PARTS SECTION XLS BOWL OPTION Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 41 e 57 15 18 19 Sus 4 an pH seen sn nna pons nnn niin i iin A SECTION 5 PARTS S
60. chnical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 31 SECTION 4 TROUBLESHOOTING sss as COMMON PROBLEMS EXPORT UNITS sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per Problem Dishmachine will not run no voltage at wash relay terminals L1 and T1 1 Service disconnect switch off or faulty Turn disconnect on 2 Branch circuit breaker tripped fuse blown Reset or replace 3 Loose or broken connection to dishmachine Tighten or replace connections Problem Machine will not run in ON position unless cam timer is moved off the home position 1 Door switch shorted out With the door open check for voltage between ORANGE WHITE door switch and neutral If 220V replace the door switch 2 Faulty control relay With the door open check for voltage between connections 9 amp 3 on control relay If 220V replace control relay 3 Faulty cycle reset microswitch in cam timer Replace microswitch Problem Machine will not cycle in ON position works in Delime mode 1 Faulty cycle reset cam microswitch With
61. ctions work motor runs only when the wash relay is manually pushed down 1 Loose wire connection to microswitch relay or contactor Tighten wires 2 Faulty wash cam microswitch During wash cycle check voltage between ORANGE and BLACK ORANGE wires on the microswitch If 120V replace the switch 3 Faulty delime switch During wash cycle check the voltage between the two BLACK ORANGE wires not jumpers If 120V replace the delime switch Problem Wash motor does not run other functions work motor runs only when the wash relay is manually pushed down 1 Faulty control relay Check the voltage across relay contacts 7 amp 4 If 120V during the wash cycle replace the relay 2 Faulty wash relay Check voltage at relay coil between ORANGE BLACK and WHITE wires If you read 120V coil is faulty Replace the relay Problem Wash motor does not run even when the wash relay is manually depressed other functions work 1 Loose wire connections to motor delime switch or from contactors Tighten wires 2 Mechanical binding in pump If motor has correct incoming voltage and its overload is tripping repair or replace the pump 3 Mechanical binding in pump On end of motor opposite pump remove endcap With large slot type screwdriver fit into slot in end of shaft Turn to dislodge Run motor as normal If it still does not run replace motor 4 Faulty wash motor If the motor has the correct incoming voltage and the pump is okay re
62. d should be made with the left side of cam 4 To increase the water level open the notch of the cam and for decreasing the level of the notch should be closed CAM 5 Cam 5 is an adjustable cam and controls the sanitizer pump FUNCTION The sanitizer pump cam works off the normally closed contacts of cam 5 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the sanitizer pump will remain ener gized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 5 must be set to allow the switch arm to drop in past the starting point of the fill cam and after the drain solenoid has closed The adjustment for sanitizer volume must be made with the right side of the cam To increase the volume the notch should be increased or to decrease the amount of sanitizer the notch should be closed slightly in incre ments until the correct level is reached Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 20 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CAM TIMER OPERATION CONTINUED CAM 6 Cam 6 is an adjustable can and controls the detergent pump FUNCTION The detergent pump cam works off the normally closed contacts of cam 6 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the detergent pump will remain ener g
63. dimensions are 1 2 from floor due to adjustable bullet feet B 113 295mm 4 102mm g rw Pe 131 337mm A u 25 635mm E 13 330mm 44 1118mm 48 1 2 1232MM 1 154 387mm A il 6 3 4 171 mm L 1 68 1 2 1740 mm 174 438mm MAXIMUM DISH CLEARANCE m B 2 f YA 34 864mm 8 11 1 4 283 mm Conserver XL Series Installation amp Operation Manual 7610 002 04 66 Issued 11 07 2006 Revised 10 22 2007 6 LEGEND A Electrical connection Water inlet 1 2 1 P S C Drain connection 2 P S All vertical dimensions are 1 2 from floor due to adjustable bullet feet 131 337mm 635mm 44 1118mm 114 295mm 4 102mm 48 1 2 1232mm 154 387mm SECTION 1 SPECIFICATION INFORMATION RDIMENSIONS CONSERVER AXL2 CMR 78 1981mm 65 1658mm Ll 13 330mm 6 3 4 174m 17 438mm MAXIMUM DISH CLEARANCE 34 864mm 68 1 2 1 11 1 4 740mm Conserver XL Series Installation amp Operation Manual 7610 002 04 66 Issued 11 07 2006 Revised 10 22 2007 7 TS SECTION 1 SPECIFICATION INFORMATION DIMENSIONS CONSERVER XL Starting with S N 04D10286 LEGEND 4 y A ELECTRICAL CONNECTION D B WATER INLET 3 4 IPS C DRAIN CONNECTION 2 IPS D STANDARD
64. e drain stopper from the tub and allow the tub to drain NOTE the wash tank water will be hot so caution is advised Once the wash tub is drained remove the pan strainer and the pump suction strainer Remove soil and debris from the strainer and set to the side Unscrew the wash and rinse arms from their manifolds Remove the endcaps and flush the arms with water Use a brush to clean out the inside of the arms If the noz zles appear to be clogged use a toothpick to remove the obstruction Wipe the inside of the unit out removing all soil and scraps Reassemble the wash and rinse arms and replace them in the unit The arms only need to be hand tight do not use tools to tighten them down Reinstall the strainers and close the doors Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 19 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS CAM TIMER OPERATION The Conserver XL Series cam timer is a 1 minute 30 second 8 cam timer cam 8 is a spare that controls the operation of the dishmachine The following is a description of the set points for each cam and the function of each switch CAM 1 Cam 1 is a cut cam with a single notch and serves as the cycle reset control FUNCTION When the machine is in the operation mode the notch is the home position The machine will remain idle until the door is opened then cam 1 moves to the start position and holds until the door is closed The closing of the door will
65. e right side of cam 3 must be set to pick up the switch arm just before the wash rinse cycle cam switch drops It will hold the drain solenoid open to drain all the water in the tank from the unit during the dwell period Any adjustment made to the drain should be made to the left side of cam 3 The cam must be moved back into the wash time until all of the water is drained from the machine CAM 4 Cam 4 is an adjustable cam and controls the fill valve and therefore the amount of water used FUNCTION The fill valve cam works off the normally closed contacts of cam 4 This requires the switch to be held open by the cam and allowed to drop into the notch to operate the fill valve This energizes the fill solenoid which opens to start filling the machine with fresh water After a 10 second delay the cam reverses the microswitch de energizing the fill solenoid The fill cam may require adjustment due to varying water pressure The fill solenoid must remain open a sufficient length of time to fill the machine to the correct level SETTINGS The right side of cam 4 must be set to allow the switch arm to drop 2 seconds before the drain solenoid is de ener gized which flushes the detergent residue from the unit It will hold the fill solenoid open until the cam switch arm is raised At that time the fill solenoid is de energized shutting off the incoming water The tub will be filled to the correct level Any adjust ment made to the timing of the fill solenoi
66. eeds this or any fees such as those for air or boat travel without prior authorization WARRANTY REGISTRATION CARD The warranty registration card supplied with the machine must be returned to Jackson MSC within 30 days to validate the warranty REPLACEMENT PARTS WARRANTY Jackson replacement parts are warranted for a period of 90 days from the date of installation or 180 days from the date of shipment from the factory which ever occurs first PRODUCT CHANGES AND UPDATES Jackson MSC reserves the right to make changes in design and specification of any equipment as engineering or necessity requires THIS IS THE ENTIRE AND ONLY WARRANTY OF JACKSON MSC JACKSON S LIABILITY ON ANY CLAIM OF ANY KIND INCLUDING NEGLIGENCE WITH RESPECT TO THE GOODS OR SERVICES COVERED HEREUNDER SHALL IN NO CASE EXCEED THE PRICE OF THE GOODS OR SERVICES OR PART THEREOF WHICH GIVES RISE TO THE CLAIM THERE ARE NO WARRANTIES EXPRESSED OR IMPLIED INCLUDING FOR FITNESS OR MERCHANTABILITY THAT ARE NOT SET FORTH HEREIN OR THAT EXTEND BEYOND THE DURATION HEREOF UNDER NO CIRCUMSTANCES WILL JACKSON MSC BE LIABLE FOR ANY LOSS OR DAMAGE DIRECT OR CONSEQUENTIAL OR FOR THE DAMAGES IN THE NATURE OF PENALTIES ARISING OUT OF THE USE OR INABILITY TO USE ANY OF ITS PRODUCTS ITEMS NOT COVERED This warranty does not cover cleaning or deliming of the unit or any component such as but not limited to wash arms rinse arms or strain ers at anytime Nor does it cover adjustments s
67. foodservice com SOUTH DAKOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 10 SOUTH 18TH STREET FARGO ND 58103 701 235 4161 800 279 9987 701 235 0539 FAX TENNESSEE GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 GCS SERVICE INC NASHVILLE TN 615 244 8050 800 831 7174 FAX 615 244 8885 TEXAS ARMSTRONG REPAIR CEN TER 5110 GLENMOUNT DRIVE HOUSTON TX 77081 713 666 7100 800 392 5325 FAX 713 661 0520 gm armstrongrepair com COMMERCIAL KITCHEN REPAIR CO 1377 N BRAZOS P O BOX 831128 SAN ANTONIO TX 78207 210 735 2811 800 292 2120 FAX 210 735 7421 brock commercialkitchen com GCS SERVICE INC DALLAS TX 972 484 2954 800 442 5026 FAX 972 484 2531 GCS SERVICE INC HOUSTON TX 713 785 9187 800 868 6957 FAX 713 785 3979 GCS STOVE PARTS 2120 SOLANA STREET FORT WORTH TX 76117 817 831 0381 800 433 1804 FAX 817 834 7754 bud stoveparts com UTAH LA MONICA S RESTAURANT SVC 6182 SOUTH STRATLER AVENUE MURRAY UT 84107 801 263 3221 800 527 2561 FAX 801 263 3229 lamonica81 aol com VERMONT NORTHERN PARTS amp SVC 4874 S CATHERINE STREET PLATTSBURGH NY 12901 518 563 3200 800 634 5005 FAX 800 782 5424 info northernparts com GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 VIRGINIA DAUBE
68. h motor does not run even when the wash relay is manually depressed other functions work 1 Loose wire connections to motor delime switch or from contactors Tighten wires 2 Mechanical binding in pump If motor has correct incoming voltage and its overload is tripping repair or replace the pump 3 Mechanical binding in pump On end of motor opposite pump remove endcap With large slot type screwdriver fit into slot in end of shaft Turn to dislodge Run motor as normal If it still does not run replace motor 4 Faulty wash motor If the motor has the correct incoming voltage and the pump is okay replace the motor 5 Faulty wash relay With the wash relay pushed in check the voltage between T1 and L1 of the relay If 220V replace the relays 6 High or low voltage problem Check voltage at motor and at power terminal block Compare to electrical specifications Problem Wash motor runs continuously 1 The NORMAL DELIME switch is in the Delime position Place the switch in the Normal position 2 Wash relay contacts are welded closed Turn machine off If wash relay doesn t release replace contactor 3 Cam timer stalled in wash or rinse cycle If cam timer is not rotating check the voltage to the timer motor If no voltage when the door is closed check wires and or replace motor 4 Wash motor microswitch faulty Tighten connections make sure switch makes contact replace if necessary Problem Sanitizer pump doesn t run duri
69. he machine This may not be obvious at first If it is discovered that an item is missing contact Jackson imme diately to have the missing item shipped to you LEVEL THE DISHMACHINE The dishmachine is designed to operate while being level This is important to prevent any dam age to the machine during operation and to ensure the best results when washing ware The unit comes with adjustable bullet feet which can be turned using a pair of channel locks or by hand if the unit can be raised safely Ensure that the unit is level from side to side and from front to back before making any connections PLUMBING THE DISHMACHINE All plumbing connections must comply with all applicable local state and national plumb ing codes The plumber is responsible for ensuring that the incoming water line is thoroughly flushed prior to connecting it to any component of the dishmachine It is necessary to remove all foreign debris from the water line that may potentially get trapped in the valves or cause an obstruction Any valves that are fouled as a result of foreign matter left in the water line and any expenses resulting from this fouling are not the responsibility of the manufacturer CONNECTING THE DRAIN LINE The drain for the Conserver XL XL2 series is a gravity discharge drain All piping from the 2 MNPT connection on the waste accumulator must be pitched 1 4 per foot to the floor or sink drain All piping from the machine to the drain must be a minimum
70. ical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 71 A SECTION 6 ELECTRICAL SCHEMATICS CONSERVER AXL2 CML CMR 115 VOLT 60 HERTZ SINGLE PHASE GND GND A Il N oll e e y e UN m JTP 1 e oat ITTE 5 T 055 TO S 54 gt S5 S S s S 5 d a g ERI o ny TX Y WA e Ah T e IF H HK 22 F IF Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 72 SECTION 6 ELECTRICAL SCHEMATICS CONSERVER AXL2 CML CMR 208 230 VOLT 60 HERTZ SINGLE PHASE dE E Il 5 e Ke A T e 70 T 5 T m 1 T i e 7 e Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 73 SECTION 6 ELECTRICAL SCHEMATICS CONSERVER AXLS 115 VOLT 60 HERTZ SINGLE PHASE II AF ots 4 5 m s PE 4 aee 5 1 N GND TERM Z BOARD 4 E1 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 74 MY SECTION 6 ELECTRICAL SCHEMATICS CONSERVER AXLS2 115 VOLT 60 HERTZ SINGLE PHASE m p 5 1 2 GND 4 M
71. ine is first installed or if for some reason the chemical lines have been removed and air is allowed to enter CAUTION Water must be in the sump and wash tank prior to the dispensing of chemicals Sanitizer in con centration is caustic and may cause damage without dilution 1 Verify that the proper chemical tube stiffener inlet is in the proper container 2 Use the toggle switches on the right side of control box to prime each pump There are two 2 switches mounted by the peristaltic pumps One will prime the sanitizer pump only and the second will prime either the detergent or rinse aid pump depending upon which way it is depressed 3 To prime the pumps hold the switch in the momentary position until chemical can be observed entering the sump 4 Detergent is dispensed as required during the wash cycle by the cam timer The amount of detergent may need to be increased or decreased depending on water quality and type of detergent It is adjusted by changing Cam 6 on the cam timer 5 Rinse additive is dispensed as required into the final rinse The amount of rinse aid may need to be adjusted depending on water hardness and results It can be changed by changing Cam 7 on the cam timer 6 Chlorine based sanitizer is dispensed into the final rinse The amount of sanitizer may need to be adjusted depending on the concentration and type of sanitizer used It is adjusted by changing Cam 5 on the cam timer WARNING Some of the chemicals
72. istributor or service agency Use of generic replacement parts may create a hazard and void war ranty certification The labor to repair or replace such failed part will be paid by Jackson MSC within the continental United States Hawaii and Canada during the warranty period provided a Jackson MSC authorized service agency or those having prior authorization from the factory performs the service Any repair work by persons other than a Jackson MSC authorized service agency is the sole responsibility of the customer Labor coverage is limited to regular hourly rates overtime premiums and emergency service charges will not be paid by Jackson MSC Accessory components not installed by the factory carry a 1 one year parts warranty only Accessory components such as table limit switch es pressure regulators pre rinse units etc that are shipped with the unit and installed at the site are included Labor to repair or replace these components is not covered by Jackson MSC This warranty is void if failure is a direct result from shipping handling fire water accident misuse acts of god attempted repair by unau thorized persons improper installation if serial number has been removed or altered or if unit is used for purpose other than it was origi nally intended TRAVEL LIMITATIONS Jackson MSC limits warranty travel time to 2 two hours and mileage to 100 one hundred miles Jackson MSC will not pay for travel time and mileage that exc
73. ized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 6 must be set to drop in past the starting point of the wash pump cam The adjustment for detergent volume must be made with the right side of the cam To increase the volume the notch should be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is reached CAM 7 Cam 7 is an adjustable cam and controls the rinse aid pump FUNCTION The rinse aid pump cam works off the normally closed contacts of cam 7 This requires the switch arm to be held open by the cam and allowed to drop into the notch to operate the pump The time that the rinse aid pump will remain ener gized must be determined in the field to suit the chemical used and water conditions SETTINGS The left side of cam 7 must be set to drop in past the starting point of the fill cam and after the drain solenoid has closed The adjustment for rinse aid volume must be made with the right side of the cam To increase the volume the notch should be increased or to decrease the amount of detergent the notch should be closed slightly in increments until the correct level is reached Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 21 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS MECHANICAL TIMER TIMING SEQUENCE 2 SECONDS INTO CYCLE Wash pump starts runs for 40
74. listed in the NEC 2002 Edition Local codes may require more stringent protec tion than what is displayed here Always verify with your electrical service contractor that your circuit protection is adequate and meets all applicable national and local codes These numbers are provided in this manual sim ply for reference and may change without notice at any given time RINSE TYPICAL HEATER TOTAL ELECTRICAL VOLTS PH HZ RATINGS AMPS CIRCUIT 115 1 60 N A 23 30 AMP WATER REQUIREMENTS INLET TEMPERATURE MINIMUM 120 TEMPERATURE MINIMUM 48 9 INLET TEMPERATURE RECOMMENDED 140 INLET TEMPERATURE RECOMMENDED 60 GALLONS PER HOUR 111 GALLONS PER HOUR OPTION 192 WATER LINE SIZE NPT MINIMUM 3 4 DRAIN LINE SIZE NPT MINIMUM 2 FLOW PRESSURE PSI 20 5 MINIMUM CHLORINE REQUIRED PPM 50 NOTE Always refer to the machine data plate for specific electrical and water requirements The material provided on this page is for reference only and may be subject to change without notice Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 3 LEGEND A Electrical DIMENSIONS CONSERVER AXL connection Water inlet 1 2 1 P S C Drain connection 2 I P S All vertical dimensions are 1 2 from floor due to adjustable bullet feet 32 813mm 68 1 2 1740mm 1 62 174mm 1 i 171 438mm Maximum Dish Clearance 4 34 864mm
75. lls continuously even with no power applied to machine 1 Solenoid valve dirty or faulty Clean valve replace plunger and or diaphragm Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 28 SECTION 4 TROUBLESHOOTING ww COMMON PROBLEMS DOMESTIC UNITS Problem Machine will not fill other functions work 1 Y strainer plugged Clean strainer 2 Water valve s turned off Turn on water valves 3 Faulty solenoid valve diaphragm Replace diaphragm clean foreign material out of valve body and orifices 4 Faulty solenoid coil If coil has voltage but no continuity replace coil continuity is measured across coil connectors with wires removed 5 Faulty fill microswitch Will not fill during cycle only During fill measure between the ORANGE and WHITE GREEN wires If 120V adjust or replace switch 6 Faulty OFF ON FILL switch Depress switch measure between BLACK and WHITE GREEN wire If 120V replace switch Problem Machine fills continuously only when the power is on 1 Faulty fill microswitch Repair replace switch 2 Cam timer stalled in fill position If cam timer is not rotating check the voltage to the timer motor If 120V when door is closed replace the timer motor 3 Shorted OFF ON FILL switch Check voltage between BLACK and WHITE GREEN connections of the switch in the ON position If you do not read 120V replace switch Problem Wash motor does not run other fun
76. lodge any obstructions from the perforations Always ensure that strainers are placed back in the machine before operation and that they lay flat in the tub You may wish to learn more about how your water hardness will effect the performance of your machine Hard water makes dishmachines work harder and decreases efficiency Again it is important to remind operators that trying to perform corrective maintenance on the dishmachine could lead to larg er problems or even cause harm to the operator If a problem is discovered secure the dishmachine using proper shut down procedures as listed in this manual and contact a QUALIFIED SERVICE AGENCY Some problems however may having nothing to do with the machine itself and no amount of preventative maintanence is going to help A common problem has to do with temperatures being too low Verify that the water temperatures coming to your dishmachine match the requirements listed on the machine data plate There can be a variety of reasons why your water tem perature could be too low and you should discuss it with a QUALIFIED SERVICE AGENCY to determine what can be done By following the operating and cleaning instructions in this manual you should get the most efficient results from your machine As a reminder here are some steps to take to ensure that you are using the dishmachine the way it was designed to work Ensure that the water temperatures match those listed on the machine data plate Ensu
77. ltparts emrco com GCS SERVICE INC SILVER SPRING MD 301 585 7550 DC 410 792 0338 BALT 800 638 7278 FAX 301 495 4410 MASSACHUSETTS ACE SERVICE CO 95 HAMPTON AVE NEEDHAM MA 02494 781 449 4220 800 225 4510 MA amp NH FAX 781 444 4789 taceservice aol com MASSACHUSETTS RESTAU RANT SUPPLY 34 SOUTH STREET SOMERVILLE MA 02143 617 868 1930 800 338 6737 FAX 617 868 5331 GCS SERVICE INC CHELSEA MA 617 889 9393 800 225 1155 FAX 617 889 1222 GCS SERVICE INC HARTFORD CT 860 549 5575 800 723 1562 FAX 860 527 6355 SUPERIOR KITCHEN SER VICE INC 399 FERRY STREET EVERETT MA 02149 617 389 1899 888 590 1899 617 389 1996 FAX MARYLAND TO NEW YORK MICHIGAN GCS SERVICE INC LIVONIA MI 248 426 9500 800 772 2936 FAX 248 426 7555 JACKSON SERVICE COMPA NY 3980 BENSTEIN RD COMMERCE TWSHP MI 48382 248 363 4159 800 332 4053 FAX 248 363 5448 GCS SERVICE INC GRAND RAPIDS MI 616 241 0200 800 823 4866 FAX 616 241 0541 MINNESOTA GCS SERVICE INC MINNEAPOLIS MN 612 546 4221 800 345 4221 FAX 612 546 4286 GENERAL PARTS INC 11311 HAMPSHIRE AVENUE SOUTH BLOOMINGTON 55438 2456 952 944 5800 800 279 9980 800 279 9980 FAX MISSISSIPPI GCS SERVICE INC JACKSON MS 601 956 7800 800 274 5954 FAX 601 956 1200 GCS SERVICE INC MEMPHIS TN 901 366 4587 800 262 9155 FAX 901 366 4588 M
78. ming fill line and the drain line have been installed Check for any leaks and repair as required All leaks must be repaired prior to placing the machine in operation Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 15 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS ELECTRICAL INSTRUCTIONS ELECTRICAL POWER CONNECTION Electrical and grounding connections must comply with the applicable portions of the National Electrical Code ANSI NFPA 70 latest edition and or other electrical codes Disconnect electrical power supply and place a tag at the disconnect switch to indicate that you are working on the circuit The dishmachine data plate is located on the right side and to the front of the machine Refer to the data plate for machine operating requirements machine voltage total amperage load and serial number To install the incoming power lines open the control box This will require taking a phillips head screwdriver and removing the one 1 screw on the front cover of the control box Install 3 4 conduit into the pre punched holes in the back of the control box Route power wires and connect to power block and grounding lug Install the service wires L1 amp N to the appropriate termi nals as they are marked on the terminal block Install the grounding wire into the lug provided It is recommended that DE OX or another similar anti oxidation agent be used on all power connections VOLTAGE C
79. ng the cycle or through the use of the prime switch 1 Loose motor terminal wire Tighten connections 2 Faulty sanitizer pump motor If you read 220V at the sanitizer motor terminals during the sanitizer feed cycle replace the motor 8 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 33 SECTION 4 TROUBLESHOOTING COMMON PROBLEMS EXPORT UNITS Problem Machine runs with door open 1 Door switch shorted With machine off open doors and with both wires to door switch unplugged measure continuity between wires on switch If there is continuity replace the switch 2 Faulty wash relay wash relay contacts welded closed Turn machine off if wash relay doesn t release replace contactor 3 Faulty control relay With power off remove WHITE RED amp BLACK YELLOW wires from control relay terminals 9 amp 6 If there is continuity replace relay Problem Low pumped water pressure Water level is too low Increase fill time on cam timer or decrease drain timer or increase incoming water pressure Sump strainer clogged Clean strainer Wash arms clogged Clean arms and jets Obstruction in pump housing or wash manifold Disassemble and clear Pump impeller worn or broken Replace the pump impeller Problem Machine keeps tripping the service breaker 1 Power supply shorted to ground Check
80. nimum of interaction with the operator However this does not mean that some items will not wear out in time Jackson highly recommends that any maintenance and repairs not specifically discussed in this manual should be performed by QUALIFIED SERVICE PERSONNEL ONLY Performing main tenance on your dishmachine may void your warranty if it is still in effect so if you have a question or concern do not hesitate to contact one of the QUALIFIED SERVICE AGENCIES listed in the back of this manual There are many things that operators can do to prevent catastrophic damage to the dishmachine One of the major causes of component failure has to do with prescrapping procedures A dishmachine is not a garbage disposal any large pieces of mate rial that are put into the machine shall remain in the machine until they are either broken up after spreading out on your ware or physically removed Strainers are installed to help catch debris but they do no good of they are clogged Have operators regularly inspect the pan strainers to ensure 1 that they are free of soil and debris and 2 they are laying flat in the tub When cleaning out strainers do NOT beat them on waste cans The strainers are made of metal and can be forgiving but once severe damage is done it is next to impossible for the strainer to work in the way it was designed to Wipe out strainers with a rag and rinse under a faucet if necessary For stubborn debris a toothpick should be able to dis
81. onserver XL2 52 Frame Weldment amp Accumulator Conserver XL2 Series 53 Incoming Plumbing Assemblies 54 1 2 Water Arrestor Assembly 54 Solenoid Valve Repair Kits 3 4 55 Vacuum Breaker Repair Kit 3 4 NPT 55 Wash Motor Assembly Conserver XL 56 Pump amp Motor Assembly 57 Wash Arm Wash Manifold Assembly 58 Drain Solenoid Assembly 59 Miscellaneous Parts 60 Conserver XL2 CML Assembly Options 61 Conserver XL2 CML Assembly Options 63 Hood Assembly Conserver XL Prior to S N 04D10286 65 Conserver XL Door amp Wrap Assemblies Prior to S N 04D10286 66 Frame Assembly amp False Panel Conserver XL Prior to S N 04D10286 67 False Panel Installation 68 VI VII a TABLE OF CONTENTS ELECTRICAL DIAGRAMS Conserver AXL 115 Volt 60 Hz Single Phase Conserver AXL2 115 Volt 60 Hz Single Phase Conserver AXL2 CML CMR 115 Volt 60 Hz Single Phase Conserver AXL2 CML CMR 208 230 Volt 60 Hz Single Phase Conserver AXLS 115 Volt 60 Hz Single Phase Conserver AXLS2 CML CMR 115 Volt 60 Hz Single Phase Conserver XL 115 Volt 60 Hz Single Phase Conserver XL 220 Volt 50 Hz Single Phase Conserver XL2 115 Volt 60 Hz Single Phase Conserver XL2 CML CMR 115 Volt 60 Hz Single Phase SERVICE REPAIR CENTERS Alabama to Florida Florida to Maryland Maryland to New York New York to Pennsylvania Rhode Island to Wisconsin Wisconsin to Wyoming International SECTION 1 SPECIFICATION INFORMATION PERFORMANCE CA
82. ontactor 240 Volt 05945 002 74 20 33 1 Switch Delime 05930 301 21 18 34 1 Decal Delime Normal 09905 011 34 96 35 2 Wye 1 4 Barbed PVDT 04730 003 36 14 36 6 Tubing 5 16 ID 05700 003 53 26 37 1 Lock Kit 05340 102 01 00 Locknut 6 32 Hex with Nylon Insert Locknut 10 24 Hex with Nylon Insert 05310 373 03 00 05310 373 01 00 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 38 20 21 22 23 si y Y 19 1 24 18 a Odo Y lt 25 lt 17 gt 25 1 lt je ese gf gm 86 31 gt 14 Bc T 29 7 lt 15 gt A 3 4 5 6 pz Y Y 2 Y Y 2 gt gt ITEM DESCRIPTION 1 1 Control Box Weldment Conserver XL 1 1 Control Box Weldment Conserver XL2 Series Cover Control Box Decal Warning Disconnect Power Cotter Pin 3 32 x 3 4 2 1 Decal Control Box Front Conserver XL 2 1 Decal Control Box Front Conserver XL2 Series SECTION 5 PARTS SECTION CONTROL BOX ASSEMBLIES MECHANICAL TIMER Conserver XL Control Box Assembly Conserver XL2 Series Control Box Assembly 21 Y RI E 30 sila 10 13 12 11 7 29 oY A Y Y Y N Y NU A N I N 27 28 8 8 9 Mfg No 05700 002 04 57 05700 002 21 56 05700 002 04 62 09905 100 75 93 05315 207 01 00 09905 002 04 61 09905 002 20 46 Conserver XL Serie
83. place the motor 5 Faulty wash relay With the wash relay pushed in check the voltage between T1 and L1 of the relay If 120V replace the relays 6 High or low voltage problem Check voltage at motor and at power terminal block Compare to electrical specifications Problem Wash motor runs continuously 1 The NORMAL DELIME switch is in the Delime position Place the switch in the Normal position 2 Wash relay contacts are welded closed Turn machine off If wash relay doesn t release replace contactor 3 Cam timer stalled in wash or rinse cycle If cam timer is not rotating check the voltage to the timer motor If no voltage when the door is closed check wires and or replace motor 4 Wash motor microswitch faulty Tighten connections make sure switch makes contact replace if necessary Problem Machine will not hold water 1 Faulty drain ball Replace drain ball 2 Obstructed drain hole Clear obstruction 3 Drain linkage is binding Repair drain mechanism parts Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 29 waw SECTION 4 TROUBLESHOOTING COMMON PROBLEMS DOMESTIC UNITS Problem Machine runs with door open 1 Door switch shorted With machine off open doors and with both wires to door switch unplugged measure continuity between wires on switch If there is continuity replace the switch 2 Faulty wash relay wash relay contacts welded closed Turn machine off
84. re that all strainers are in place before operating the machine Ensure that all wash and or rinse arms are secure in the machine before operating Ensure that drains are closed sealed before operating Remove as much soil from dishes by hand as possible before loading into racks Do not overfill racks Ensure that glasses are placed upside down in the rack Ensure that all chemicals being injected to machine have been verified as being at the correct concentrations Clean out the machine at the end of every workday as per the instructions in the manual 10 Always contact a QUALIFIED SERVICE AGENCY whenever a serious problem arises 11 Follow all safety procedures whether listed in this manual or put forth by local state or national codes regulations OONDARWD Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 26 SECTION 4 TROUBLESHOOTING SECTION SECTION 4 TROUBLESHOOTING sss as COMMON PROBLEMS DOMESTIC UNITS sonnel Certain procedures in this section require electrical tests or measurements while power is applied to the machine Exercise extreme caution at all times If test points are not easily accessible disconnect power attach test equipment and reapply power to test When replacing electrical parts disconnect power at source circuit breaker WARNING Inspection testing and repair of electrical equipment should be performed only by qualified service per Problem
85. s Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 39 ITEM QTY O AC p 422422844 anal Ny x Ny Ny SECTION 5 PARTS SECTION CONTROL BOX ASSEMBLY WITH MECHANICAL TIMER CONTINUED DESCRIPTION Thermometer Switch On Off DPST Cycle Light Power Light Cycle Counter 115 Volt Cycle Counter 240 Volt Chemical Feeder Pump Kit Assembly Chemical Feeder Pump Kit Assembly Stiffener 17 3 8 Tubing Blue Tubing Red Tubing White Drip Shield Hose Drip Through Drain Peri Pump Mounting Plate Screw 10 32 x 3 8 Long Switch Detergent Rinse Aid Toggle Decal Det Rinse Prime Switch On Off SPST Decal Sanitizer Prime Switch Delime Decal Delime Normal Timer Mounting Bracket 8 Cam Timer 115 Volt 8 Cam Timer 240 Volt Decal Timer Cam Operation Contactor 115 Volt Contactor 240 Volt Terminal Block Terminal Block Spacer Decal Power Connections Decal Copper Conductors Ground Wire Lug Grommet Split 7 8 Control Relay 115 Volt Qty of 3 for Conserver XL2 Control Relay 240 Volt Conduit Fitting 1 2 45 Plastic Conduit Fitting 1 2 90 Plastic Plug 3 4 Metal Motor Chemical Feeder Pump 14 RPM 115 V Motor Chemical Feeder Pump 14 RPM 240 V Motor Chemical Feeder Pump 36 RPM 115 V Motor Chemical Feeder Pump 36 RPM 240 V Grommet Fitting Brass Nut Lock Screw 4 40 x 1 4 Long Terminal Board Switch Reed Switch 20 AMP Plate Swit
86. seconds then shuts down Controlled by C2 cam 4 SECONDS INTO CYCLE Detergent feed pump is energized The length of time will be field determined Time will depend on the detergent used and water conditions Controlled by C6 cam 10 SECONDS INTO CYCLE Detergent feed pump shuts down Controlled by C6 cam 42 SECONDS INTO CYCLE Wash pump shuts down Controlled by C2 cam Drain solenoid is energized opens Wash water drains from the unit Controlled by C3 cam 51 SECONDS INTO CYCLE Fill solenoid valve is energized opened starting to fill unit Controlled by C4 cam 53 SECONDS INTO CYCLE Drain solenoid valve is de energized closed Controlled by C3 cam 54 SECONDS INTO CYCLE Sanitizer pump is energized injecting sanitizer into wash tank Controlled by C5 cam Rinse aid pump is energized injecting rinse aid into wash tank Controlled by C7 cam 58 SECONDS INTO CYCLE Sanitizer pump is de energized The length of time that the sanitizer pump is activated will be determined in the field Timing will depend on the chemical used and water conditions Controlled by C5 cam 60 SECONDS INTO CYCLE Rinse aid pump is de energized The length of time that the rinse aid pump is activated will be determined in the field Timing will depend on the chemical used and water conditions Controlled by C7 cam 62 SECONDS INTO CYCLE Wash pump is energized for the rinse cycle Fill solenoid valve is de energized 87 SECONDS INT
87. server XL Starting with S N 04010286 Hose Eye Hose Plunger Link Mfg No 05700 002 05 91 05700 002 79 29 04730 206 23 00 05700 000 66 01 05310 373 01 00 05315 207 01 00 04810 200 11 00 06401 003 08 58 04810 111 87 74 06401 003 08 59 05700 002 05 90 05305 173 03 00 05700 002 04 55 05700 002 92 47 05700 002 05 61 05700 002 05 70 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 59 ws SECTION 5 PARTS SECTION MISCELLANEOUS PARTS Conserver XL2 Rack Guide Weldment 05700 031 45 92 Conserver XL2 Intake Pump Strainer Weldment 05700 031 45 26 Conserver XL2 Injection Tube Weldment 05700 002 21 52 Conserver XL2 Stand Pipe Assembly Injection Tube Gasket 05700 031 35 55 05700 011 45 36 Conserver XL2 Injection Tube Bushing 05975 002 47 54 P D Z Conserver XL Rack Guide Assembly 05700 031 36 76 Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 60 SECTION 5 PARTS SECTION CML ASSEMBLY OPTIONS 1 y 7 N N j ji AN N 7 10 Y a eT d TT C J 4 lt g A 145 16 13 gt i 19 77 20218 YOKE ASSEMBLY B 4 Pe xl Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 61 21 22
88. sly 1 Shorted sanitizer microswitch on cam timer If there is not 120V between the ORANGE and GREY wires on the sanitiza tion pump motor microswitch when switch is out of the home position replace the switch 2 Shorted prime switch If there is not 220 volts between GREY and WHITE RED wires to prime switch replace the switch Sanitizer pump does not run during the cycle but runs when primed 3 Loose or broken wire Tighten connections to microswitch 4 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 220V replace switch Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 34 SECTION 4 TROUBLESHOOTING COMMON PROBLEMS EXPORT UNITS Problem Prime switch does not activate sanitizer pump 1 Faulty prime switch With the prime switch in the prime position check for voltage between the GREY and WHITE RED wires to switch If 220V replace the switch 2 Faulty delime switch With the delime switch in the DELIME position check for voltage between the WHITE BLACK and WHITE RED wires to the delime switch If 220V replace the delime switch Problem Detergent not feeding rinse aid feeds okay 1 Misadjusted cam Adjust detergent cam on cam timer 2 Faulty detergent microswitch on cam timer When the detergent cam is in the home position measure voltage between ORANGE and GREY WHITE
89. start the next cycle The cam will rotate a complete cycle and return to the home position and hold CAM 2 Cam 2 is a cut cam and provides the wash cycle timing FUNCTION The wash cam works off the normally open contacts of Cam 2 This requires the microswitch be held closed by the cam It will close and energize the wash pump 2 seconds after the cycle switch is activated The pump will operate through the wash cycle 40 seconds then shut down for the dwell period 20 seconds As the cam rotates it energizes the pump for the rinse cycle 25 seconds When cam 1 reaches it s home position it will de energize cam 2 shutting down the wash pump NOTE The last 6 cams are adjustable The following instructions will require that the timer position have the cams to the front and the motor to the left CAM 3 Cam 3 is an adjustable cam and controls the drain valve FUNCTION The drain solenoid works off the normally closed contacts of cam 3 When the cycle is initiated the microswitch will be held open until it is allowed to drop into the notch of the cam This energizes the drain solenoid which drains the machine After a 12 second delay the cam reverses the microswitch de energizing the drain solenoid This cam may require adjusting due to varying water pressure The drain solenoid must remain open long enough to remove whatever water the fill valve solenoid allows in the machine This could vary due to the water supply line pressure SETTINGS Th
90. t cycle will become the wash water for the next cycle WARE PREPARATION Proper preparation of ware will help ensure good results and less re washes If not done properly ware may not come out clean and the efficiency of the dishmachine will be reduced It is important to remember that a dishmachine is not a garbage disposal and that simply throwing unscraped dishes into the machine simply defeats the purpose altogether of washing the ware Scraps should be removed from ware prior to being loaded into a rack Pre rinsing and pre soaking are good ideas especially for silverware and casserole dishes Place cups and glasses upside down in racks so that they do not hold water during the cycle The dishmachine is meant not only to clean but to sanitize as well to destroy all of the bacteria that could be harmful to human beings In order to do this ware must be properly prepared prior to being placed in the machine DAILY MACHINE PREPARATION Refer to the section entitled PREPARATION at the top of this page and follow the instruc tions there Afterwards check that all of the chemical levels are correct and or that there is plenty of detergent available for the expected workload WARM UP CYCLES For a typical daily start up it is recommended to run the machine through 3 cycles to ensure that all of the cold water is out of the system and to verify that the unit is operating correctly To cycle the machine ensure that the power is on and that the tub
91. t port extension 1 clogged Clean hole 2 Hole 2 Clogged Pass heated straight pin through hole lt Cap Screw Data Plate lt Cap Retainer lt O Ring amp Plunger Components of Repair Kit 06401 003 06 24 Body Complete Vacuum Breaker Assembly 04820 002 53 77 TO TAKE THE SOLENOID VALVE APART DISASSEMBLY These valves may be taken apart by unscrewing the bonnet and the enclosing tube assembly from the valve body assembly After unscrewing carefully lift off the bonnet and enclosing tube assembly Don t drop the plunger The o ring seal and diaphragm cartridge can now be lifted out Be careful not to damage the machined faces while the valve is apart TO REASSEMBLE Place the diaphragm cartridge in the body with the pilot port extension UP Hold the plunger with the synthetic seat against the pilot port Make sure the o ring is in place then lower the bonnet and enclosing tube assembly over the plunger Screw the bonnet assembly snugly down on the body assembly Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A r SECTION 5 PARTS SECTION CONSERVER XL WASH MOTOR ASSEMBLY 4 ITEM QTY DESCRIPTION Mfg No 1 1 Pump amp Motor Assembly 50 HZ 06105 002 19 87 1 Pump Assembly 50 HZ 05700 002 85 38 1 Motor Assembly 50 HZ 06105 002 85 36 1 1 Pump amp Motor Assembly 60 HZ 06105 002 69 78 1 Pump Assem
92. the switch in the Normal position rotate the cams manually off the home position Check the voltage between the ORANGE and BLACK WHITE wires on the cycle reset switch If it is 220V then the switch is open and should be replaced 2 Faulty cam timer motor If cam timer is not rotating check the voltage to the motor If voltage is present when the door is closed replace the motor 3 Faulty control relay Check the voltage across contacts 9 and 6 If 220V when the door is closed replace the relay 4 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 220V replace the switch Problem Machine will not run Wash pump motor will run if wash relay is depressed manually nothing else works 1 Open door switch With door closed measure voltage between BLUE and WHITE BLACK wires on terminals 6 amp 9 of the relay If 120V replace the relay 2 Faulty control relay Measure between the BLACK wires on terminals 6 amp 9 of the relay If 220V replace the relay Measure between the WHITE BLACK wire on terminal 4 and the ORANGE WHITE wire on terminal 7 of the relay If 220V replace relay Problem Machine will not run in ON position or in Delime mode 1 Faulty door switch With door closed check for voltage between WHITE BLACK and ORANGE WHITE wires to the door Switch If 220V replace open switch 2 Faulty OFF ON FILL switch With switch ON check voltage be
93. ts com parts bromleyparts com GCS SERVICE INC 3717 CHERRY ROAD MEMPHIS TN 38118 901 366 4587 800 262 9155 FAX 901 366 4588 ALABAMA TO FLORIDA CALIFORNIA BARKERS FOOD MACHINERY SERVICES 5367 SECOND STREET IRWINDALE CA 91706 626 960 9390 800 258 6999 FAX 626 337 4541 service barkers com GCS SERVICE INC LOS ANGELES CA 213 683 2090 800 327 1433 FAX 213 683 2099 GCS SERVICE INC SANTA ANA CA 714 542 1798 800 540 0719 FAX 714 542 4787 GCS SERVICE INC S SAN FRANCISCO CA 650 635 0720 800 969 4427 FAX 650 871 4019 COMMERCIAL APPLIANCE SERVICE INC 6507 PACIFIC AVENUE SUITE 102 STOCKTON CA 95207 916 567 0203 800 464 2222 916 567 0266 FAX GCS SERVICE INC SAN DIEGO CA 858 549 8411 800 422 7278 FAX 858 549 2323 INDUSTRIAL ELECTRIC SVC 5662 ENGINEER DRIVE HUNTINGTON BEACH CA 92649 714 379 7100 800 457 3783 FAX 714 379 7109 P amp D APPLIANCE SVC 100 SOUTH LINDEN AVE S SAN FRANCISCO CA 94080 650 635 1900 800 424 1414 FAX 650 635 1919 pndappl 2aol com P amp D APPLIANCE 4220 C ROSEVILLE ROAD NORTH HIGHLANDS CA 95660 916 974 2772 800 824 7219 FAX 916 974 2774 COMMERCIAL APPLIANCE SERVICE INC 281 LATHROP WAY 100 SACRAMENTO CA 95815 916 567 0203 800 464 2222 916 567 0324 FAX COLORADO GCS SERVICE INC SHERIDAN CO 303 371 9054 800 972 5314 FAX 303 371 4754 HAWKINS COMMER
94. tween BLACK and WHITE BLACK wires on switch Replace the switch if 220V 3 Faulty NORMAL DELIME switch In the NORMAL position check the voltage between WHITE BLACK amp WHITE RED wires to switch If 220V replace the switch Problem Machine cycles continuously 1 Cycle reset switch loose Reposition switch assembly bend metal lever if necessary 2 Faulty cycle reset switch Measure between BLACK YELLOW 8 ORANGE wires on cycle reset switch while timer is rotat ing As the switch lever drops into home position you should measure 220V If not adjust or replace the switch Problem Machine fills continuously even with no power applied to machine 1 Solenoid valve dirty or faulty Clean valve replace plunger and or diaphragm Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 32 SECTION 4 TROUBLESHOOTING COMMON PROBLEMS EXPORT UNITS Problem Machine will not fill other functions work 1 Y strainer plugged Clean strainer 2 Water valve s turned off Turn on water valves 3 Faulty solenoid valve diaphragm Replace diaphragm clean foreign material out of valve body and orifices 4 Faulty solenoid coil If coil has voltage but no continuity replace coil continuity is measured across coil connectors with wires removed 5 Faulty fill microswitch Will not fill during cycle only During fill measure between the ORANGE and WHITE GREEN wires If 220V adjust or repl
95. uch as but not limited to timer cams thermostats or doors beyond 30 days from the date of installation In addition the warranty will only cover the replacement of wear items such as curtains drain balls door guides or gaskets during the first 30 days after installation Also not covered are conditions caused by the use of incorrect non Commercial grade detergents incorrect water temperature or pressure or hard water conditions STOP PARE ARRET CALL 1 888 800 5672 TO REGISTER THIS PRODUCT FAILURE TO DO SO WILL VOID THE WARRANTY LLAME AL 1 888 800 5672 PARA REGISTRAR ESTE PRODUCTO AL NO HACERLO LA GARANTIA SERA ANULADA S V P APPELER 1 888 800 5672 POUR ENREGISTRER CE PRODUIT LA GARANTIE SERA ANNULEE POUR TOUT PRODUIT NON ENREGISTREE REVISION MADE APPLICABLE 05 07 04 MAW 7040 Added 2nd Enodis Logo Changed to new layout Added new parts for the redesigned Conserver XL unit 11 08 06 MAW N A Added instructions and schematics for use with universal timers 11 28 07 MAW 7107 7257 Converted to centered layout with bottom date stamp for revi 7478 7293 sions Combined installation and technical manuals Added bowl 7553 7122 option and new style control box for universal timers Combined 7447 7559 installation amp service manuals into one obsolete I O manual 7258 7518 7610 002 04 66 NOMENCLATURE FOR THE MODELS COVERED IN THIS MANUAL Jackson CONSERVER XL2 CMR Conserver
96. used in dishwashing may cause chemical burns if they come in contact with your skin Wear protective gear when handling these chemicals If you do come in contact with these chemicals immediately flush the affected area with fresh water Always refer to the chemical agent packaging for safe handling and first aid instructions Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 17 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS OPERATION INSTRUCTIONS PREPARATION Before proceeding with the start up of the unit verify the following 1 The sump strainer is in place and is clean 2 The drain stopper is installed 3 That the wash and rinse arms are screwed securely into place and that their endcaps are tight The wash and rinse arms should rotate freely POWER UP To energize the unit turn on the power at the service breaker The voltage should have been previously verified as being correct If not the voltage will have to be verified FILLING THE WASH TUB For the initial fill close doors and depress and hold the OFF ON FILL rocker switch in the FILL position for approximately 8 10 seconds Open the doors and verify that the water level is correct Hereafter the water level is controlled by the timer that has been preset at the factory Verify that the drain stopper is preventing the wash tub water from pouring out excessively There may be some slight leakage from the drain hole Verify that there
97. when the ACCEPT light is blinking you will exit the programming mode To change any other values you will have to return to the programming mode To revert back to a previous setting you must return to that option and change the parameter back to the previous setting Once in the programming mode if there have been no keypad inputs for approximately 2 minutes the system will automati cally exit out of the programming mode Any changes to parameters will be saved when the programming mode is automati cally exited All time adjustments are in seconds Refer to the chart below for the adjustable outputs Please note that options A B and D are not adjustable outputs Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 23 SECTION 2 INSTALLATION OPERATION INSTRUCTIONS UNIVERSAL TIMER PROGRAMMING INSTRUCTIONS CONTINUED Please note that options A B and D are not adjustable outputs Timer Programming Board PGM Time in seconds A 8 0 B 4 0 DRAIN C 2 0 D 1 0 FILL E 0 8 SANITIZER F 0 4 DETERGENT G 0 2 RINSE AID H 0 1 ACCEPT MOVE ENTER Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 24 SECTION 3 PREVENTATIVE MAINTENANCE waww SECTION 3 PREVENTATIVE MAINTENANCE PREVENTATIVE MAINTENANCE The dishmachines covered in this manual are designed to operate with a mi
98. wires If 220V replace the microswitch Problem Rinse aid not feeding detergent feeds okay 1 Misadjusted cam Adjust rinse aid cam on cam timer 2 Faulty rinse aid microswitch on cam timer When the rinse aid cam is in the home position measure the voltage between the ORANGE and ORANGE YELLOW wires If 220V replace the microswitch Problem Sanitizer pump does not run during the cycle but runs when primed 1 Loose or broken wire Tighten connections to microswitch 2 Faulty sanitizer microswitch on cam timer When sanitizer cam is in home position measure voltage between ORANGE and GREY wires on the microswitch If 220V replace switch Conserver XL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised N A 35 SECTION 5 PARTS SECTION SECTION 5 PARTS SECTION _ CONTROL BOX ASSEMBLIES UNIVERSAL TIMER 29 cine 7 yi Conserver KL Series Technical Manual 7610 002 10 23 Issued 11 28 2007 Revised 37 SECTION 5 PARTS SECTION CONTROL BOX ASSEMBLIES UNIVERSAL TIMER CONTINUED ITEM QTY DESCRIPTION Mfg No 1 1 Control Box Assembly 05700 003 16 83 2 1 Decal Warning Disconnect Power 09905 100 75 93 3 1 Decal Control Box Upper 09905 003 21 89 4 1 Decal Control Box Lower 09905 003 20 07 5 3 Switch Prime 05930 011 49 54 6 1 Thermometer 06685 111 68 49 Decal Wash Rinse 120F 09905 002 82 46 7 1 Swit

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