Dodge 2007 Ram 3500 Automobile User Manual
Contents
1. Within 42 months from date of shipment from Roberts Gordon replacement parts will be provided free of charge for any part of the product which fails due to a manufacturing or material defect Roberts Gordon will require the part in question to be returned to the factory Roberts Gordon will at its sole discretion repair or replace after determining the nature of the defect and disposition of part in question ROBERTS GORDON Replacement Parts are warranted for a period of 18 months from date of shipment from Roberts Gordon or the remaining ROBERTS GORDON CARIBE warranty ROBERTS GORDON WILL NOT PAY FOR Service trips service calls and labor charges Shipment of replacement parts Claims where the total price of the goods have not been paid Damage due to Improper installation operation or maintenance e Misuse abuse neglect or modification of the ROBERTS GORDON CARIBE in any way e Use of the ROBERTS GORDON CARIBE for other than its intended purpose e Incorrect gas or electrical supply accident fire floods acts of God war terrorism or other casualty e Improper service use of replacement parts or accessories not specified by Roberts Gordon e Failure to install or maintain the ROBERTS GOR DON CARIBE as directed in the Installation Oper ation and Service manual e Relocation of the ROBERTS GORDON CARIBE after initial installation e The use of the ROBERTS GORDON CARIBE in a corrosi2. The screen must be securely attached If the screen is loose or off contract a licensed contractor for repair See Page 16 Figure 9 for location of bird screen 6 4 Basic Heater Care Make sure the heater is off and cool Dust the A WARNING burner reflector and control compartment off with a dry cloth Increase cleaning frequency if the heater is in an area where excessive dirt dust or lint mate rial etc can build up e Do not use the heater in an area containing corro sive chemicals e Do not install or use the heater outdoors Do not use the heater if any part has been under water Immediately call a licensed contractor to inspect the heater and to replace any part of the control system which has been under water e Do not paint any part of the heater 6 5 Replacement Parts Use only genuine ROBERTS GORDON replace ment parts Use of parts not specified by Roberts Gordon voids the warranty Burn Hazard Do not touch any part of the heater when running Heater is very hot Heater must be off and cool before cleaning Failure to follow these instructions can result in injury A WARNING Cut Hazard Do not touch edges of heater Edges are sharp Failure to follow these instructions can result in injury 19 CGTH USE AND CARE MANUAL 20 SECTION 7 THE ROBERTS GORDON CARIBE LIMITED WARRANTY SECTION 7 THE ROBERTS GORDON CARIBE LIMITED WARRANTY ROBERTS GORDON WILL PAY FOR
3. licensed contractor or gas fitter Wall Termination Plate Placed on the outside wall over the venting Venting Installer must properly exhaust the heater outside The 5 outer duct carries fresh air to the burner The 3 inner duct carries the products of com bustion to the outside Thermostat 24 Volt Thermostat mounted with Safety Tag Protective Grille Included with select models See Page 13 Section 5 2 for details Vent Collar Accommodates a 5 125 mm diame ter combustion air inlet duct that delivers fresh air to the burner The fresh air enters the burner through the twelve equally spaced holes shown above The 3 80 mm diameter hole in the center of the flue col lar accommodates the venting duct that carries the products of combustion to be vented outdoors Nipple 3 8 10 mm NPT Point at which the gas supply is connected to the heater SECTION 3 INTRODUCTION Thermostat Connection Two terminals to which the thermostat wires will be connected Power Cord Includes a three prong plug that must be connected to a dedicated and properly grounded three prong ceiling outlet 3 5 Where Can the Heater Be Installed The CGTH Series heater is intended for installation in the following areas e Residential applications such as garages hobby greenhouses workshops e Light industrial commercial applications such as entranceways lobby areas lunch rooms aircraft hangar
4. 21 SS RG RS ROBERTS GORDON Sot Infrared Heating OWNER WARRANTY REGISTRATION CARD Mail or Fax to Roberts Gordon LLC 1250 William Street P O Box 44 e Buffalo NY 14240 0044 e Phone 716 852 4400 Fax 716 852 0854 Toll Free 800 828 7450 e www rg inc com About the Owner Name Address City State Zip Code Phone Fax E mail About the Installer Name Address ity State Zip Code Phone Fax E mail Purchased From if different than installer Name Address City State Zip Code Phone Fax E mail About your Heater Model Serial Fuel Installation Date Type of Installation check one o Automotive o Manufacturing o Warehouse o Recreational o Aircraft o Public Building o Office o Retail o Agricultural o Other Installation Code and Annual Inspections All installations and service of ROBERTS GORDON products must be performed by a contractor qualified in the installation and service of products sold and supplied by Roberts Gordon and conform to all requirements set forth in the ROBERTS GORDON manuals and all applicable governmental authorities pertaining to the installation service and operation of the equipment To help facilitate optimum performance and safety Roberts Gordon recommends that a qualified contractor annually inspect your ROBERTS GORDON products and perform service where necessary using only replacement parts sold and supplied by Roberts G
5. Vent 6 15 2 Ri Extension min 5 12 5 cm Air Supply Pipe Terminal 16 3 7 6 cm Flue Pipe FIGURE 10 Horizontal Venting With An Elbow Top View Optional Vent Extension Be gt Y 2 7 Y Terminal 4 6 15 2 cm pipe is slid through end of terminal lt gt Heater gt FIGURE 11 Roof Venting VERTICAL Roof Terminal f 90506008 30 76 2 cm minimum E above roof y Storm Collar 90506003 90506004 90506005 J 90506001 90506012 gt lt Use Table 2 to select lengths for A amp B SECTION 5 USING THE HEATER 17 CGTH USE AND CARE MANUAL SECTION 6 CARING FOR THE HEATER To ensure your safety and years of trouble free operation of the heater inspections by both the contractor and owner are essential 6 1 Annual Inspection Before every heating season a licensed contractor must perform a thorough inspection of the heater s electrical and thermostat connections as well as the venting and suspensions are some of the areas requiring inspection 6 2 Monthly Inspection The owner must visually inspect the heater each month using the checklist on Page 18 Section 6 3 Check only the itemson this list and follow the instructions given 6 3 Maintenance Checklist AWARNING Turn off gas and electrical supplies
6. a832 Mod le AJB C D CGTH 30 72 CGTH 40 11 77 CGTH 50 CGTH USE AND CARE MANUAL Your heater may be installed in one of three ways horizontal 45 tilt left or 45 tilt right Since the distances for the tilt installation are the same the chart only shows one the 45 tilt left To determine the minimum required safe distances for your heater you must know the mounting type and model number of your heater FIGURE 4 Horizontal Installation Ne Min 60 cm FIGURE 5 45 Tilted Installation 24 Min 60 cm Required Safe Distances from Combustibles Inches Metric cm Model A B Cc D E F A B Cc D E F CGTH 30 4 16 36 28 34 6 11 41 92 72 87 16 CGTH 40 4 18 48 30 34 6 11 46 122 77 87 16 CGTH 50 4 20 48 32 36 6 11 51 122 82 92 16 All dimensions are from the reflector NOTE All dimensions indicate the required safe distances from combustibles dimension C and E DO NOT indicate the required mounting height The minimum mounting height is 7 2 1 m except for aircraft hangars and public garages See Page 7 Sections 4 5 1 and 4 5 2 Flue clearances from combustibles are zero It is not necessary to provide additional clearance on penetrations through the wall or roof Know your model number Model number is found on the rating tag 10 FIGURE 6 Vent Terminal Clearances SIDE CORNER DETAIL 5J NSSSSS V Vent Ter
7. garages must be in accor dance with the following codes United States Standard for Parking Structures NFPA 88A latest revision or the Code for Motor Fuel Dispensing Facilities and Repair Garages NFPA 30A latest revision Canada Refer to CSA B149 1 Natural Gas ans Propane Installation Code e Heaters must be installed a minimum of 8 2 4 m above the floor Required safe distances to combus 7 CGTH USE AND CARE MANUAL tibles must be maintained from vehicles parked below the heater e When installed over hoists the required safe dis tances from combustibles must be maintained from the uppermost point of the combustible materials placed on the hoist 4 5 3 Hazardous Locations Where there is the possibility of exposure to combus tible airborne material or vapor consult the local Fire Marshal the Fire Insurance Carrier or other authori ties for approval of the proposed installation 4 6 Heater Location It is the Installer s Responsibility to choose a suitable mounting location for the heater The Installer must follow the guidelines below as stated in the Installa tion Manual Before using your heater check the location If the location does not follow these guide lines do not use the heater Immediately contact your installer e The heater must meet the minimum mounting height requirement of 7 2 1 m above the floor For aircraft hangars and public garages the heater must meet the minimum mounting height requ
8. FOR YOUR SAFETY gt RG ROBERTS GORDON If you smell gas Open windows DO NOT try to light any appliance DO NOT use electrical switches DO NOT use any telephone in your building Leave the building Immediately call your local gas Follow the gas suppliers 7 Gas Fired Low Intensity instructions If you cannot reach your gas Infrared Heaters for supplier call the Fire Department A WARNING Residential Garages and Light Industrial Commercial Applications CGTH 30 Fire Hazard CGTH 40 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance CGTH 90 Some objects will catch fire or explode when placed close to heater Failure to follow these instructions can result in death injury or property damage A WARNING Installer gt Please take the time to read and understand Improper installation adjustment alteration service a q or maintenance can result in death injury or property these IS UEUONS pror to any installation damage Read the Installation Operation and Service Installer must give a copy of this manual to the owner Manual thoroughly before installing or servicing Owner this equipment Keep this manual in a safe place in order to provide Installation must be done by a contractor qualified your serviceman with necessary information in the installation and service of gas fired heating equipment or your
9. Gordon LLC 1250 William Street P O Box 44 Buffalo New York 14240 0044 Telephone 716 852 4400 Fax 716 852 0854 Toll Free 800 828 7450 CGTH USE AND CARE MANUAL SECTION 2 HEATER SAFETY Your Safety is Important to Us This symbol is used throughout the manual to notify you of possi ble fire electrical or burn hazards Please pay special attention when reading and following the warn ings in these sections Installation Service and Annual Inspection of heater must be done by a contractor qualified in the installa tion and service of gas fired heating equipment A WARNING Read this manual carefully before using the heater Plug the heater into a grounded three prong ceiling outlet Do not install or service any part of the heater Installation must be done by a contractor qualified in the installation and service of gas fired heating equipment or your gas supplier Installer must exhaust heater outside Keep all persons especially children away from the heater Keep the heater out of the weather The heater is for indoor areas such as residential garages workshops hobby greenhouses small warehouses service centers or lobbies Do not use the heater in living or sleeping areas such as a bedroom or basement 4 CAUTION Do not use heater in an area containing corrosive chemicals Avoid the use of corrosive chemicals to ensure a longer life of the burner tubing and other parts Failure to f
10. HEATER FIGURE 2 Balanced Flue Outside Air Exterior Wall gt m t Exhaust lt O gt F Outside Air Exhaust lt 4 5 Non Residential Installations 4 5 1 Aircraft Hangars The CGTH Series heater may be used in certain areas of aircraft hangars Installation in aircraft hangars must be in accordance with the following codes United States Refer to Standard for Aircraft Hangars ANSI NFPA 409 latest revision Canada Refer to Standard CSA B149 1 Natural Gas ans Propane Installation Code e Heaters in aircraft storage or service areas must be installed a minimum of 10 3 m above the upper surface of wings or engine enclosures of the highest aircraft which may be housed in the hangar This should be measured from the bottom of the heater to the top of the wing or engine enclosure which ever is highest from the floor e In other sections of aircraft hangars such as shops or offices heaters must be installed a minimum of 8 2 4 m above the floor e Heaters installed in aircraft hangars shall be located so as not to be subject to damage by aircraft cranes movable scaffolding or other objects e When installed over hoists the required safe dis tances from combustibles must be maintained from the uppermost point of the combustible materials placed on the hoist 4 5 2 Public Garages The CGTH Series heater may be used in public garages Installation in public
11. al Venting Through The Wall 7 Reset is accomplished by removing power from the heater for at least five seconds 8 With a three try module when the flame is established and then lost on the first or second trial the gas valve will automatically turn off A purge and trial for ignition will then occur 5 7 Venting As mentioned on Page 5 Section 3 7 it is the Installer s Responsibility to properly vent exhaust the heater outside Please make sure your heater is vented If it is not vented do not use the heater Immediately call your installer Your heater may be vented in one of three ways horizontal through the wall horizontal with an elbow through the wall or vertical through the roof You should know the way your heater is vented Refer to the following drawings to determine the type of vent ing you have If you are not sure please contact your installer AWARNING Carbon Monoxide Hazard Heater must be exhausted outside Use materials supplied This heater needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air Failure to follow these instructions can result in death or injury Side View 3 7 6 cm pipe is slid through end of terminal 10 3 m max 2 6 76 2 cm min Slope down 1 4 6 cm per foot towards vent terminal aganaaaaaga Vent Heater Bird 7 Screen Optional
12. as appearing on the nameplate must be the type of gas used Installation must comply with local codes and recommendations of the local gas company United States Refer to National Fuel Gas Code ANSI Z223 1 latest revision same as NFPA 54 Canada Refer to CSA B149 1 Natural Gas ans Propane Installa tion Code 4 2 2 Gas Supply Lines The size of the gas supply lines must comply with local codes and recommendations of the local gas company United States Refer to National Fuel Gas Code ANSI Z223 1 latest revision same as NFPA 54 Canada Refer to CSA B149 1 Natural Gas ans Propane Installa tion Code A 1 8 NPT plugged tap must be installed in the gas line connection immediately upstream of the burner that is farthest from the gas supply meter The tap is required 6 for checking system gas pressure 4 2 3 Meter and Service Meter and service must be large enough to handle all the heaters being installed plus any other connected load The gas line which feeds the system must be large enough to supply the required gas with a maximum pressure drop of 1 2 wc When gas piping is not included in the layout drawing the local gas supplier will usually help in planning the gas piping 4 3 Electrical Service Requirements 44 WARNING Electrical Shock Hazard Plug heater into grounded three prong ceiling receptacle Do not cut or remove the grounding prong from this plug Do not use with an extension cord Failure to f
13. ay from the heater e Use of protective grille included with select models is recommended A protective grille is included with select models of the CGTH Series heater This grille is supplied in sections and must be installed on the underside of the reflector prior to operation The Model CGTH 30 heater is 8 2 5 m long and requires installation of two protective grille sections and one grille endcap while the Models CGTH 40 and CGTH 50 are 11 6 3 5 m long and require three pro tective grille sections and one grille endcap One grille has a formed end panel and is installed at the end of the reflector that is furthest from the burner box The other grille has an open end and is installed closest to the burner box To purchase the protective grille for your heater please contact your installer y Reflector Final Grille Section 13 CGTH USE AND CARE MANUAL 5 3 Rear Movable Hanger Limits Figure 8 shows a typical installation of the CGTH Series heater The drawing specifies the allowable range of distance between the front fixed hanger and the rear movable hanger The rear hangar should only be moved if the distance between both hangers is not within the allowable range FIGURE 8 Typical Installation 1 3 cm Maximum Minimum Recommended for Servicing 24 61 cm Vent Terminal aaa gt 6 15 cm Minimum lt _ gt Suspen
14. before performing service or maintenance Failure to follow these instructions can result in death injury or property damage Installation Code and Annual Inspections All installations and service of ROBERTS GORDON products must be performed by a contractor qualified in the installation and service of products sold and supplied by Roberts Gordon and conform to all requirements set forth in the ROBERTS GORDON manuals and all applicable governmental authorities pertaining to the installation service and operation of the equipment To help facilitate optimum performance and safety Roberts Gordon recommends that a qualified contractor annually inspect your ROBERTS GORDON products and perform service where necessary using only replacement parts sold and supplied by Roberts Gordon LLC The Vicinity of the Heater Do not store or use flammable objects liquids or vapors near the heater Immediately remove these items if they are present Keep the heater clear of clothing furniture draperies or other combustible materials Children and adults should be alerted to the hazards of high sur face temperatures and should stay away to avoid burns and clothing ignition Young children should be carefully supervised when they are in the same room as the heater Vehicles and Other Maintain the clearances to combustibles Objects Do not hang anything from or place anything on the heater g anything Make sure nothing
15. dance with the current CSA B149 1 Natural Gas and Propane Installation Code In accordance with the current ANSI Z223 1 NFPA 54 National Fuel Gas Code A vent shall not terminate directly above a sidewalk or paved driveway that is located between two single family dwellings and serves both dwellings Permitted only if veranda porch deck or balcony is fully open on a minimum of two sides beneath the floor For clearances not specified in ANSI Z223 1 NFPA 54 or CSA B149 1 one of the following shall be indicated a A minimum clearance value determined by testing in accordance with section 4 7 3 6 5 5 8 5 5 or b A reference to the following footnote Clearance in accordance with local installation codes and the requirements of the gas supplier 5 2 Protective Grille A WARNING Fire Hazard Burn Hazard Some objects will catch fire or explode when placed close to heater Keep all persons especially children away from heater Keep all flammable objects liquids and vapors the minimum required clearances to combustibles away from heater Do not touch any part of the heater Heater is very hot Failure to follow these instructions can result in Failure to follow these Severe Injury instructions can result in death injury or property damage FIGURE 7 Reflector and Grille Front Fixed Hanger SECTION 5 USING THE HEATER e Do not touch the heater e Keep all persons especially children aw
16. dentified with signs or appropriate mark ings See Page 10 Figure 4 and Figure 5 for the required safe distances from combustibles SECTION 5 USING THE HEATER A WARNING Fire Hazard Burn Hazard Some objects will catch fire or explode when placed close to heater Keep all persons especially children away from heater Keep all flammable objects liquids and vapors the required safe distances to combustibles away from heater Do not touch any part of the heater Heater is very hot Failure to follow these instructions can result in death injury or property damage Failure to follow these instructions can result in death injury or property damage The warnings on this page appear on the heater and are also on the thermostat tag to serve as a constant reminder to maintain the required safe distances from combustibles at all times If you do not have either the label on your heater or the thermostat tag imme diately call your installer or Roberts Gordon for replacement FIGURE 3 Thermostat Tag CoTh Series SNL lt lt ROBERTS GORDON This thermostat controls your overhead tube heater Keep burner control compartment and reflector clean Read your CGTH Series Use and Care Manual P N 180101NA or GH80101NA and follow all Safety Requirements which include checking your heater monthly Installation Service and Annual Inspection must be done b qualified in the installation and service of gas fired hea
17. form to the follow ing length requirements Maximum Length 10 3 m Minimum Length 2 6 76 m Maximum Elbows Two with natural gas units one with propane gas units 4 4 1 Venting Codes AWARNING Carbon Monoxide Hazard Heater must be exhausted outside Use materials supplied This heater needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air Failure to follow these instructions can result in death or injury The location size installation and termination of vents as well as the required safe distances from combustibles when penetrating combustible walls must comply with local codes and recommendations of the local gas company United States Refer to National Fuel Gas Code ANSI Z223 1 latest revi sion same as NFPA 54 Canada Refer to CSA B 149 1 Natural Gas ans Propane Installation Code 4 4 2 Balanced Flue Construction The balanced flue consists of a 3 8 cm diameter flue which is concentrically positioned inside a 5 12 5 cm diameter vent pipe See Figure 2 The 5 12 5 cm diameter vent supplies outside air for com bustion while the 3 8 cm diameter flue carries the products of combustion from the heater The balanced flue is applicable for both horizontal and vertical venting arrangements Vertical venting will require the optional roof venting kit available from Roberts Gordon SECTION 4 BEFORE USING THE
18. gas supplier Roberts Gordon LLC 1250 William Street P O Box 44 Buffalo New York 14240 0044 Telephone 716 852 4400 Fax 716 852 0854 Toll Free 800 828 7450 Quality in Any Language www rg inc com Copyright 2007 Roberts Gordon P N 180101NA Rev B 1 07 TABLE OF CONTENTS SECTION 1 Before You Begin 1 1 Read This Manual urrsssnersnenernnnnnnnnnnenennnnnnnnnenennen 1 2 Questions Comments or Suggestions 1 SECTION 2 Heater Safety unsuunnannnennnannnnnnnnennnnnnnnennnnnnnnnnn 2 SECTION 3 Introduction uursusnennnennnnennnnnnnnnnnnannnnnnnnennnnn 3 3 1 About Roberts Gordon 2 2224220enneennnnnnnnennnnnnnnnn nen 3 3 2 About the Heater nn4snmnsnnnnnnennne nam nennen 3 3 3 Unpacking the Heater uuss24msrr nenn rennen nenne nennen 3 3 4 Components Identification urs4ns nennen 4 3 5 Where Can the Heater Be Installed 5 3 6 Where Can t the Heater Be Installed 5 3 7 Installer s Responsibility oooonnccnnnnnonnnninnonconnnrnnnnno 5 SECTION 4 Before Using The Heater ococcconccnnncccnnnnnennnanos 6 4 1 System RequirementS ooocccocccnccccnccconnconnnnnnnonananancnancnns 6 4 2 Gas Service Requirements unesseerneensenennennnnnn nen 6 4 3 Electrical Service Requirements 6 4 4 Venting Requirements uuesnunsssnenensnnner nennen ennnnennnnnnn en 7 4 5 Non Residential In
19. he products of combustion also to the outdoors through a shared opening This is accomplished through two concen tric tubes Radiant refers to the energy radiated by the CGTH Series heater Because the energy is in the form of infrared rays it does not directly heat the air Instead the rays heat objects such as the floor cars machines and people The warm objects in turn heat the air These combined features are the key to the excep tional comfort and fuel efficiency provided by the CGTH Series heater 3 3 Unpacking the Heater 3 3 1 Manpower Requirements To prevent personal injury and damage to the heater two persons will be required to remove the heater from the carton Both ends of the heater should be SECTION 3 INTRODUCTION lifted from the carton at the same time The burner should be lifted by gripping the bottom The reflector of the heater should be lifted using the hanger 3 3 2 Safety A WARNING Cut Hazard Wear protective gloves when handling aluminum reflectors Edges are sharp Failure to follow these instructions can result in injury Thin sheet metal parts such as the reflector portion of the heater and the various venting components have sharp edges To prevent injury the use of work gloves is recommended The use of gloves will also prevent the transfer of body oils from the hands to the surface of the reflector CGTH USE AND CARE MANUAL 3 4 Components Identification FIGURE 1 Co
20. irement of 8 2 4 m above the floor e The proposed mounting location allows for the required safe distances from combustibles such as vehicles wood gasoline and flammable objects liq uids and vapors e The proposed location of the heater will not restrict motion of passageway doors or windows e The proposed location will not interfere with opera tion of the overhead garage door or allow the door to enter the required safe distances from combusti bles e The proposed location will provide the best cover age of the total area to be heated e Consideration be given to the types of vehicles that will be parked in the garage cars vans boats RV s etc e The proposed location will allow for the required safe distances from combustibles with respect to the vehicles parked in the garage e The proposed location will allow the required utilities i e gas and electric and venting to be installed maximum vent length is 10 3 m e Sufficient clearances will exist to allow for easy access to the service door e Overhead structural members rafters beams etc are accessible for attaching the heater SECTION 5 USING THE HEATER 5 1 Required Safe Distances from Combustibles Once your heater is installed by a licensed contrac tor you must remember to maintain the required safe distances from combustibles at all times Combusti bles are materials which may catch fire and include many common items such as you
21. is lodged underneath the reflector in between the tubes or in the decorative or protective grilles included with select models Immediately remove objects in violation of the clearances to combustibles Power Cord There should be no exposed wire on the cord or damage on the plug Inside Venting Venting must be intact Using a flashlight look for obstructions cracks on the pipe gaps in the sealed areas or corrosion The area must be free of dirt and dust Remove any carbon deposits or scale using a wire brush Outside Air Inlet Inlet must be intact Look for obstructions cracks on the pipe gaps in the sealed areas or corrosion The area must be free of dirt and dust Clean and reinstall as required Tubes Make sure there are no cracks Contact a licensed contractor for repair Gas Line Contact a licensed contractor for repair 18 SECTION 6 MCARING FOR THE HEATER Thermostat There should be no exposed wire or damage to the thermostat Safety wall tag must be mounted over thermostat Contact a licensed contractor for repair Suspension Points Make sure the heater is hanging securely Look for signs of wear on the chain or ceiling Contact a licensed contractor for repair Protective Grille included in select models The grille must be securely attached Contact a licensed contractor for repair Bird Screen Make sure nothing is lodged in the screen Immediatly remove objects
22. l next to the floor because some gas is heavier than air and will settle on the floor Use only your hand to push in or turn the gas control knob Never use tools If the knob will not push in or turn by hand don t try to repair it call a qualified service technician Force or attempted repair may result in a fire or explo sion DO NOT use this appliance if any part has been under water Immediately call a qualified service technician to inspect the appliance and replace any part of the control system and any gas con trol which has been under water SECTION 5 USING THE HEATER 5 4 Operating Instructions AWARNING Electrical Shock Hazard Plug heater into grounded three prong ceiling receptacle Do not cut or remove the grounding prong from this plug Do not use with an extension cord Failure to follow these instructions can result in death or electrical shock A WARNING 3 Electrical Shock Hazard Disconnect electrical power before service or maintenance Failure to follow these instructions can result in death or electrical shock STOP Read the safety information above 1 00 Set the thermostat to the lowest setting 2 Turn off all electric power to the heater 3 4 Turn off the manual gas valve in the heater Do not try to light the burner by hand supply line Wait five 5 minutes to clear out any gas If you then smell gas STOP If you do not smell gas go to the
23. materials that are not furnished as standard equip ment Itis also the installer s responsibility to see that the materials and installation methods used result in a job that is workmanlike in appearance and is in compliance with the requirements of this manual The installer must give this manual and the Installa tion Operation and Service Manual to the owner CGTH USE AND CARE MANUAL SECTION 4 BEFORE USING THE HEATER The following information is included in the Installa tion Manual and applies to the installer at the time of installation The warnings are included on the prod uct Because your safety is important to us we include these warnings for your information If you find your heater is not installed according to these warnings and codes immediately contact the installer 4 1 System Requirements This section provides the following information e Defines the gas electric and venting requirements for the CGTH Series heater e Specifies the national standards and applicable codes that apply to the gas electric and venting requirements e Specifies the national standards and applicable codes that apply to non residential installations 4 2 Gas Service Requirements Inlet Connection 3 8 Male NPT Inlet Pressure Natural Gas Minimum 5 0 wc Maximum 14 0 wc LP Gas Propane Minmum 11 0 wc Maximum 14 0 wc Manifold Pressure Natural Gas 3 5 wc LP Gas Propane 10 5 wc 4 2 1 Gas Type The type of g
24. ment parts during the term of this warranty Some jurisdictions do not allow limitations on how long an implied warranty lasts so this limitation may not apply to you There are no rights warranties or conditions expressed or implied statutory or otherwise other than those contained in this warranty Roberts Gordon shall in no event be responsible for incidental or consequential damages or incur liability for damages in excess of the amount paid by you for the ROBERTS GORDON CARIBE Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so this limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from jurisdiction to jurisdiction Roberts Gordon shall not be responsible for failure to perform under the terms of this warranty if caused by circumstances out of its control including but not limited to war fire flood strike government or court orders acts of God terrorism unavailability of supplies parts or power No person is authorized to assume for Roberts Gordon any other warranty obligation or liability LIMITATIONS ON AUTHORITY OF REPRESENTATIVES No representative of Roberts Gordon other than an Executive Officer has authority to change or extend these provisions Changes or extensions shall be binding only if confirmed in writing by Roberts Gordon s duly authorized Executive Officer
25. minal Air Supply Inlet SECTION 5 USING THE HEATER Area Where Terminal Is Not Permitted Canadian Installations US Installations Clearance above A grade veranda porch deck or balcony 12 30 cm 12 30 cm Clearance to B window or door that 12 may be open 9 Clearance to C permanently closed 12 window 12 Vertical clearance to ventilated soffit located above the D terminal within a horizontal distance of 2 61 cm from the center line of the terminal 12 12 E Clearance to Unventilated soffit u 12 F Clearance to x Outside Corner G Clearance to inside corner 18 18 11 CGTH USE AND CARE MANUAL Clearance to each side of center line extended above meter regulator assembly 3 91 cm within a height 15 4 5 m above the meter regulator assembly Clearance to service regulator vent outlet 3 91 cm Clearance to non mechanical air supply inletto building or the combustion air inlet to any other appliance 12 30 cm 9 23 cm Clearance to mechanical air sup ply inlet 6 1 83 m 3 91 cm above if within 10 3 m horizontally Clearance above paved sidewalks or paved driveway located on private property 7 2 13 m 7 2 13 m Clearance under veranda porch deck or balcony 12 30 cm 12 30 cm Kk 12 In accor
26. mponents Identification Wall Termination Plate Venting Manual Gas Shut off Valve Service Burner Contains the electrical components i e blower motor power transformer etc and gas distri bution components i e gas valve etc that make the heater work There are no owner serviceable items contained in this box Front Fixed Hanger Provides rigid support and mounting surface for the reflector Holes are provided in the upper corners of the bulkhead to accommo date suspension hardware required for installation of the heater Reflector The reflector is made from formed alumi num and reflects the radiant energy downward bath ing people and objects below Heat Exchanger A U shaped tube through which the heated products of combustion pass Rear Movable Hanger Provides support for the tube and reflector at the end that is furthest from the burner The support may be moved within limits to accom modate hanging of the unit Service Door To be removed only by a contractor qualified in the installation and service of gas fired heating equipment or your gas supplier Removal of this service door provides access to the electrical 4 Nipple 3 8 NPT Vent Collar Thermostat gt Connection Heat Exchanger Rear Movable and gas distribution components Gas Line Must only be installed and serviced by a
27. next step Open the manual gas valve in the heater supply line gt Turn on electric power to the heater Set the thermostat to the desired setting If the heater will not operate See Section 5 5 and call your service technician or gas supplier 5 5 To Turn Off Gas To Heater 1 Set the thermostat to the lowest setting 15 CGTH USE AND CARE MANUAL 2 Turn off all electric power to the heater if service is to be performed 3 Turn off the manual gas valve in the heater supply line x 5 6 Sequence of Operation 1 When the thermostat calls for heat the blower motor will energize 2 When the motor approaches nominal running speed the pressure switch closes and activates the ignition module which in turn initiates the purge 3 The ignition module then energizes the spark igniter 4 When sparking begins the gas valve is ener gized 5 If a flame is detected the gas valve remains open When the call for heat is satisfied the sys tem control mechanism de energizes and the gas valve is turned off 6 If no flame is detected the gas valve is closed and a purge period begins After the purge period the ignition module energizes the spark igniter and the gas valve If a flame is still not established a third and final purge ignition sequence is begun After three failed attempts the system control mechanism will lock out for a period of one hour or until the unit is reset FIGURE 9 Horizont
28. ollow these instructions can result in death or electrical shock The CGTH Series heater requires a grounded three prong electrical outlet to be installed within 18 of the rear surface of the heater s burner box It is recom mended that the outlet for the heater be ceiling mounted and should be on a dedicated circuit DO NOT use an electrical extension cord to operate the heater Heater Rating 120 VAC 60 Hz 1 9 1 A 4 3 1 Grounding The heater must be electrically grounded in accordance with the following codes United States Refer to National Electrical Code ANSI NFPA 70 latest revision Wiring must conform to the most current National Electrical Code and local ordinances Canada Refer to Canadian Electrical Code CSA C22 1 Part 1 latest revision 4 3 2 Thermostat It is important to note that the CGTH Series heater is controlled by a low voltage 24V AC thermostat sup plied with the heater The control transformer located inside the burner supplies the necessary electrical power to operate the thermostat No other electrical power to the thermostat is required 4 4 Venting Requirements The CGTH Series heater must be installed with the venting system supplied or with the optional venting kit available from Roberts Gordon DO NOT connect this heater to a separate chimney and do not com mon vent with any other fuel burning appliance The CGTH Series heater employs a balanced flue air venting duct system and must con
29. ollow these instructions can result in property damage SECTION 3 INTRODUCTION 3 1 About Roberts Gordon Roberts Gordon pioneered low intensity infrared heating systems in 1962 with the introduction of its revolutionary custom engineered CORAYVAC sys tem After more than 40 years of infrared expertise in commercial and industrial applications Roberts Gor don now offers the CGTH Series heater for use in residential garages and light industrial commercial applications 3 2 About the Heater The CGTH Series is a factory assembled gas fired low intensity heating system that incorporates a bal anced flue The system has been designed for easy installation and will provide years of economical operation and trouble free service Not only is infra red heat efficient it also provides the most comfort able conditions in open areas such as garages Gas Fired means it uses clean burning natural or LP gas Low Intensity means that the radiant surface of the tube does not glow red Instead it operates at a lower temperature less than 1000 F and radiates energy at a lower intensity per square foot of radiat ing surface The lower temperature and intensity lev els are within a range that is most effective in establishing and maintaining personal comfort levels An aluminum reflector directs the radiant energy downward to the occupied area Balanced Flue means that the burner draws com bustion air from outdoors and exhausts t
30. ordon This product is intended to assist licensed professionals in the exercise of their professional judgement 2007 Roberts Gordon LLC All rights reserved No part of this work covered by the copyrights herein my be reproduced or copied in any form or by any means graphic electronic or mechanical including photcopying recording taping or information storage and retrieval systems without written permission of Roberts Gordon LLC Printed in the U S A
31. r vehicle wood and wood shavings paper rubber fabrics etc Don t for get these materials could be in the form of liquids and vapors or may be airborne Combustible materials such as those noted and any other combustible materials must not be placed closer to any base or side of the CGTH Series heater than the distances noted in the diagrams on the fol lowing page If you have any questions about the required safe distances from combustibles or the associated diagrams please contact your installer ROBERTS GORDON independent distributor or Roberts Gordon at 716 852 4400 or 1 800 828 7450 during normal business hours which are Monday through Friday 8 15 a m to 4 45 p m Eastern Time For owner safety a thermostat tag is supplied with the CGTH Series as a permanent reminder of the importance of maintaining the required safe dis tances from combustibles Instructions for installing the tag are located in the Installation Operation and Service manual Immediately contact your ROBERTS GORDON independent distributor or Roberts Gor don if the tag is missing It is important to keep the required safe distances from combustibles at all times Clearances from vehi cles parked beneath heaters must be maintained The thermostat tag included with the heater must be posted to identify any possible violation of the clearance distances from the heater in vehicle areas Maximum allowable stacking height in storage areas should be i
32. rts Gordon LLC Printed in the U S A TABLE OF FIGURES Figure 1 Components Identification 244 4444 gt 4 Figure 2 Balanced Flue unsuneerssnnnesnnnnenennn nennen ernennen ennnen 7 Figure 3 Thermostat Tag ssceesseeesseeeeeneeeesneeeeseeeeeneeeesaes 9 Figure 4 Horizontal Installation 10 Figure 5 45 Tilted Installation 10 Figure 6 Vent Terminal Clearances r200 ernennen 11 Figure 7 Reflector and Grille 2044044n0n ernennen 13 Figure 8 Typical Installation 14 Figure 9 Horizontal Venting Through The Wall 16 Figure 10 Horizontal Venting With An ElboW 17 Figure 11 Roof Venting uuersnessrssnnnnsnnnnennnnnnnnnn nennen nn 17 SECTION 1 BEFORE YOU BEGIN Thank you for purchasing a ROBERTS GORDON heating product We are pleased you have chosen the CGTH Series overhead tube heater In addition to the quality you receive from our company you also receive over 30 years of infrared heating experience For years of trouble free operation from your heater carefully read this Use 8 Care Manual This Manual contains valuable information to help you use the heater safely and properly To obtain warranty service please complete and mail the Owner Warranty Registration Card found on the last page of this manual In addition to activating your warranty registering your heater enables us to con tact
33. s See Page 7 Section 4 5 1 for restrictions public garages See Page 7 Section 4 5 2 for restrictions 3 6 Where Can t the Heater Be Installed The CGTH Series heater is not intended for instal lation in the following areas e Residential living or sleeping areas e Basements Due to high temperatures ensure that the heater area is kept clear of furniture draperies clothing or other combustible materials Children and adults should be alerted to the hazard of high surface temperatures and should stay away to avoid burns and clothing ignition Young children should be carefully supervised when they are in the same room as the heater 3 7 Installer s Responsibility The CGTH Series heater the gas and electrical sup plies as well as the venting must be installed in accordance with applicable specifications and codes Only firms or individuals well qualified in this type of work should install the system Consult local Building Inspectors Fire Marshals or your local ROBERTS GORDON independent distributor for guidance Use the information given in this manual together with the cited codes and regulations to perform the installation The heater must be installed in accor dance with the Minimum Required Safe Distance from Combustibles and must bevented outside If any aspects of the installation are unclear consult your ROBERTS GORDON independent distributor for clarification The installer must furnish all needed
34. sion A Points Ms Exterior Wall Burner Box L Reflector Minimum Mounting Height 7 2 1 m X Dimension Model Minimum Maximum CGTH 30 60 1 5 m 72 1 8 m CGTH 40 102 2 5 m 114 2 9 m For minimum mounting height in aircraft hangars and public garages See Page 7 CGTH 50 102 2 5 m 114 2 9 m Sections 4 5 1 and 4 5 2 14 FOR YOUR SAFETY READ BEFORE OPERATING FOR YOUR SAFETY If you smell gas Open windows DO NOT try to light any appliance DO NOT use electrical switches DO NOT use any telephone in your building Leave the building Immediately call your local gas supplier after leaving the building Follow the gas supplier s instructions If you cannot reach your gas supplier call the Fire Department A WARNING Fire Hazard Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Some objects will catch fire or explode when placed close to heater Failure to follow these instructions can result in death injury or property damage This appliance does not have a pilot It is equipped with an ignition device which automat ically lights the burner DO NOT try to light the burner by hand BEFORE OPRERATING smell all around the appliance area for gas Be sure to smel
35. stallations 24444 4444 Here 7 4 6 Heater Location uuusssnenesennnnnnnnnnnnnnnen nennen ennnnennnnnnn en 8 SECTION 5 Using The Heater uunsusssansnannnennnnnnnnennnnnnnnenn 9 5 1 Required Safe Distances from Combustibles 9 5 2 Protective Grillen ee 13 5 3 Rear Movable Hanger Limits uusrrser nenn ne 14 5 4 Operating Instructions rssuersernnnsneennnnnnnnn nenn 15 5 5 To Turn Off Gas To Heater n 15 5 6 Sequence of Operation erneensneensnennnnennnnennnennnnnn nenn 16 5 7 VONN PP pe ne n onga 16 SECTION 6 Caring For The Heater usnnnsanssannnennnnnnnnnenn 18 6 1 Annual Inspection uussssnenneennnennnnnnnnnnnn nennen ern nn 18 6 2 Monthly Inspection uurssssersnnnnenennnn nenne nennen nme 18 6 3 Maintenance Checklist ursennennennnnnnennnnn 18 6 4 Basic Heater Care ursenssennneennnennnnnnnnnnnnnnnen nen 19 6 5 Replacement Parts uuussnennssnnnennnnnnnnnnnennennnnnnnenn 19 SECTION 7 The ROBERTS GORDON CARIBE LIMITED Warranty nuesssnnsensnnennnnnnnnnnnnnnnnnnnnnnnnennnnnnnnnnnnnnnnn 21 2007 Roberts Gordon LLC All rights reserved No part of this work covered by the copyrights herein may be reproduced or copied in any form or by any means graphic electronic or mechanical including photocopying recording taping or information storage and retrieval systems without the written permission of Robe
36. ting equipment Please call 716 852 4400 945 5403 Canada if you need a manual or have questions a contractor ISA or 905 Ce thermostat commande votre radiateur Gardez le module de contr le et le refl cteur propres Lisez le manuel d utilisation et d entretien CGTH Series PIN 180101NA ou GH80101NA et respectez tous les conseils de s curit contr le mensuel du radiateur L installation l entretien et l inspection annuelle doivent tre effectu s Par un agent agree Veuillez nous contactez au 716 852 4400 USA ou au 905 945 5403 Canada pour toutes questions ou demandes de manuel MOUNT THERMOSTAT HERE Fire Hazard Risque d incendie Some objects will catch fire or Certains objets plac s pr s du explode when placed close to radiateur pouvant s enflammer ott heater explos liquids and vapors the required MONTER LE THERMOSTAT ICI safe distances away from heater Tenir tous les objets iquices et vapeurs inflammables distance de s curit requise du radiateur Keep children clothing and furniture away from the heater Surveiffer les enfants Gardes les v tements les meubles loin de Failure to follow these l appareil instructions will result in death injury or property damage Le non respect de ces consignes peut causer dommage au mat riel Horizontal Mount Montage Horizontal 45 Mount CGTH 30 a 16 36 28 Montage 45 caTH 40 4 18 48 30 CGTH 50 4 20
37. ve atmosphere containing contaminants e The use of the ROBERTS GORDON CARIBE in the vicinity of a combustible or explosive material e Any defect in the ROBERTS GORDON CARIBE arising from a drawing design or specification sup plied by or on behalf of the consumer e Damage incurred during shipment Claim must be filed with carrier WARRANTY IS VOID IF The ROBERTS GORDON CARIBE is not installed by an electrician qualified in the installation and service of control systems for heating equipment You cannot prove original purchase date and required annual maintenance history The data plate and or serial number are removed defaced modified or altered in any way The ownership of the ROBERTS GORDON CARIBE is moved or transferred This warranty is nontransferable Roberts Gordon is not permitted to inspect the damaged controller and or component parts READ YOUR INSTALLATION OPERATION AND SERVICE MANUAL If you have questions about your controller contact your installing professional Should you need Replacement au or have additional questions call or write Roberts ordon U S A 1250 William Street P O Box 44 Buffalo New York 14240 0044 716 852 4400 On the web at www rg inc com Roberts Gordon s liability and your exclusive remedy under this warranty or any implied warranty including the implied warranties of merchantability and fitness for a particular purpose is limited to providing replace
38. you with safety and product updates SECTION 1 BEFORE YOU BEGIN Keep this manual in a safe place in case you have any questions or require service in the future Also since proof of purchase is required to obtain warranty coverage keep the original sales receipt in a safe place Remember to record the model and serial numbers of your heater below Model and serial num bers are found on the rating tag affixed to the heater See Page 10 for rating tag location Model Number Serial Number Fuel Installation Date Installed By Purchased From if different from installer Company Company Name Name Address Address Phine Phone Fax Fax E mail E mail 1 1 Read This Manual Read this manual carefully before installing or servic ing this equipment Improper installation servicing or maintenance can result in death injury or property damage Check the required safe distances from combustibles given on the outside of each burner to make sure that the product is suitable for your appli cation The required safe distances from combusti bles are also found on Pages 9 and 10 of this manual Installer must be a contractor qualified in the installation and service of gas fired heating equip ment After the installation is complete check product operation as provided in these instructions 1 2 Questions Comments or Suggestions Please direct any questions comments or sugges tions to Roberts
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