DeWalt DW882 Grinder User Manual
Contents
1. www DEWALT cu DW882 Dansk oversat fra original brugsvejledning 4 Deutsch bersetzt von den Originalanweisungen 13 English original instructions 23 Espanol traducido de las instrucciones originales 31 Francais traduction de la notice d instructions originale 41 Italiano tradotto dalle istruzioni originali 51 Nederlands vertaald vanuit de originele instructies 61 Norsk oversatt fra de originale instruksjonene 71 Portugu s traduzido das instru es originais 80 Suomi k nnetty alkuper isest k ytt ohjeesta 90 Svenska 6versatt fran de ursprungliga instruktionerna 99 T rk e orijinal talimatlardan evrilmistir 108 EAAnvik LETAPPAON ATT TIS TTOWT TUTTES OONYIEC 117 Copyright DEWALT Figure 1 Figure 2 h Figure 3 Figure 4 ENGLISH STRAIGHT GRINDER DW882 Congratulations You have chosen a DEWALT tool Years of experience thorough product development and innovation make DEWALT one of the most reliable partners for professional power tool users Technical Data DW882 Voltage V 230 Type 3 Power input W 1 800 No load speed min 5 700 Wheel diameter mm 152 Spindle 5 8 11 UNC 3B Wheel width mm 25 Bore mm 16 Weight kg 6 7 Lo sound pressure dB A 91 Kp sound pressure uncertainty dB A 3 Lu Sound power dB A 102 Ky sound power uncertainty dB A2. by poorly maintained power tools Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control Use the power tool accessories and tool bits etc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation 5 SERVICE a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained ADDITIONAL SPECIFIC SAFETY RULES Safety Instructions for All Operations a b c d e 9 This power tool is intended to function as a grinder Read all safety warnings instructions illustrations and specifications provided with this power tool Failure to follow all instructions listed below may result in electric shock fire and or serious injury Operations such as sanding wire brushing polishing and cutting off are not recommended to be performed with this power tool Operations for which the power tool was not designed may create a hazard and cause personal injury Do not use accessories which are not specifically designed and recommended by the tool manufacturer Just because the accessory can be attached to your power tool it does not assure safe operation The rated sp
3. of charge or at our discretion replace the unit free of charge provided that e The product has not been misused e The product has been subject to fair wear and tear e Repairs have not been attempted by unauthorised persons e Proof of purchase is produced e The product is returned complete with all original components If you wish to make a claim contact your seller or check the location of your nearest authorised DEWALT repair agent in the DEWALT catalogue or contact your DEWALT office at the address indicated in this manual A list of authorised DEWALT repair agents and full details of our after sales service is available on the Internet at www 2helpU com 30
4. serious personal injury ALWAYS use proper hand position as shown WARNING To reduce the risk of serious personal injury ALWAYS hold securely in anticipation of a sudden reaction Proper hand position requires one hand on the side handle d with the other hand on the body of the tool as shown in figure 7 Switching On and Off fig 1 WARNING Before using the tool check that the handle is tightened securely To run the tool first actuate the switch release button b and then press the on off switch a For continuous operation hold the trigger switch a down To stop the tool release the on off switch WARNING Do not switch the tool on or off when under load Metal Applications When using the tool in metal applications make sure that a residual current device RCD has been inserted to avoid residual risks caused by metal swarf If the power supply is shut off by the RCD take the tool to authorised DEWALT repair agent WARNING In extreme working conditions conductive dust can accumulate inside the machine housing when working with metal This can result in the protective insulation in the machine becoming degraded with a potential risk of an electrical shock To avoid build up of metal swarf inside the machine we recommend to clear the ventilation slots on a daily basis See Maintenance MAINTENANCE Your DEWALT power tool has been designed to operate over a long period of time with a minimu
5. tool could be hazardous To reduce the risk of injury only DEWALT recommended accessories should be used with this product Consult your dealer for further information on the appropriate accessories Spare wheel part no 403216 00 Protecting the Environment Separate collection This product must not be disposed of with normal household waste Should you find one day that your DEWALT product needs replacement or if it is of no further use to you do not dispose of it with household waste Make this product available for separate collection ZA Separate collection of used products and packaging allows materials to be ES recycled and used again Re use of recycled materials helps prevent environmental pollution and reduces the demand for raw materials Local regulations may provide for separate collection of electrical products from the household at municipal waste sites or by the retailer when you purchase a new product DEWALT provides a facility for the collection and recycling of DEWALT products once they have reached the end of their working life To take advantage of this service please return your product to any authorised repair agent who will collect them on our behalf You can check the location of your nearest authorised repair agent by contacting your local DEWALT office at the address indicated in this manual Alternatively a list of authorised DEWALT repair agents and full details of our after sales ser
6. 3 2 Vibration total values triax vector sum determined according to EN 60745 Vibration emission value a surface grinding ah ac m s 18 1 Uncertainty K m s 2 4 The vibration emission level given in this information sheet has been measured in accordance with a standardised test given in EN 60745 and may be used to compare one tool with another It may be used for a preliminary assessment of exposure WARNING The declared vibration A emission level represents the main applications of the tool However if the tool is used for different applications with different accessories or poorly maintained the vibration emission may differ This may significantly increase the exposure level over the total working period An estimation of the level of exposure to vibration should also take into account the times when the tool is switched off or when it is running but not actually doing the job This may significantly reduce the exposure level over the total working period Identify additional safety measures to protect the operator from the effects of vibration such as maintain the tool and the accessories keep the hands warm organisation of work patterns Fuses Europe 230 V tools 10 Amperes mains U K amp Ireland 230 V tools 13 Amperes in plugs Definitions Safety Guidelines The definitions below describe the level of severity for each signal word Please read the manual and pay attention t
7. ay cause electrical hazards o Do not operate the power tool near flammable materials Sparks could ignite these materials p Do not use accessories that require liquid coolants Using water or other liquid coolants may result in electrocution or shock FURTHER SAFETY INSTRUCTIONS FOR ALL OPERATIONS Causes and Operator Prevention of Kickback Kickback is a sudden reaction to a pinched or snagged rotating wheel backing pad brush or any other accessory Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory s rotation at the point of the binding For example if an abrasive wheel is snagged or pinched by the workpiece the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out The wheel may either jump toward or away from the operator depending on direction of the wheel s movement at the point of pinching Abrasive wheels may also break under these conditions Kickback is the result of tool misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces Always use auxiliary handle if provided for maximum control over kickback or torque reaction durin
8. e for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock D If operating a power tool in a damp location is unavoidable use a residual current device RCD protected supply Use of an RCD reduces the risk of electric Shock 3 PERSONAL SAFETY a Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious personal injury b Use personal protective equipment Always wear eye protection Protective equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries c Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking up or carrying the tool Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents 24 ENGLISH d e 9 Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose c
9. eed of the accessory must be at least equal to the maximum speed marked on the power tool Accessories running faster than their rated speed can break and fly apart The outside diameter and the thickness of your accessory must be within the capacity rating of your power tool Incorrectly sized accessories cannon be adequately guarded or controlled The arbour size of wheels flanges backing pads or any other accessory must properly fit the spindle of the power tool Accessories with arbour holes that do not match the mounting hardware of the power tool will run out of balance vibrate excessively and may cause loss of control Do not use a damaged accessory Before each use inspect the accessory such as abrasive wheel for chips and cracks backing pad for cracks tear or excess wear wire brush for loose or cracked wires If power tool or accessory is dropped inspect for damage or install an undamaged accessory 25 ENGLISH After inspecting and installing an accessory position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no load speed for one minute Damaged accessories will normally break apart during this test time h Wear personal protective equipment Depending on application use face shield safety goggles or safety glasses As appropriate wear dust mask hearing protectors gloves and workshop apron capable of stopping small abrasive or workpiece fra
10. g start up The operator can control torque reaction or kickback forces if proper precautions are taken b Never place your hand near the rotating accessory Accessory may kickback over your hand c Do not position your body in the area where power tool will move if kickback occurs Kickback will propel the tool in direction opposite to the wheel s movement at the point of snagging d Use special care when working corners sharp edges etc Avoid bouncing and snagging the accessory Corners sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback e Do not attach a saw chain woodcarving blade or toothed saw blade Such blades create frequent kickback and loss of control 26 ENGLISH Safety Warnings Specific for Grinding Operations a Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe b The guard must be securely attached to the power tool and positioned for maximum safety so the least amount of wheel is exposed towards the operator The guard helps to protect operator from broken wheel fragments and accidental contact with wheel c Wheels must be used only for recommended applications For example do not grind with the side of cut off wheel Abrasive cut off wheels are intended for peripheral g
11. g the Guard fig 3 1 Remove the accessory as described above 2 Loosen the bolts k 3 Slide the guard onto the tool as shown 4 Securely tighten the bolts To remove the guard proceed in reverse order Never operate the tool without the guard except when polishing using a cloth disc Prior to Operation e Install the guard and appropriate disc or wheel Do not use excessively worn discs or wheels e Be sure the inner and outer flange are mounted correctly e Make sure the disc or wheel rotates in the direction of the arrows on the accessory and the tool OPERATION Instructions for Use WARNING Always observe the safety instructions and applicable regulations WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Before reconnecting the tool depress and release the trigger switch to ensure that the tool is off 28 ENGLISH WARNING ALWAYS wear working gloves while operating this tool WARNING The gear case becomes very hot during use WARNING e Ensure all materials to be ground are secured in place e Apply only a gentle pressure to the tool Do not exert side pressure on the disc e Avoid overloading Should the tool become hot let it run a few minutes under no load condition Proper Hand Position fig 1 7 WARNING To reduce the risk of
12. gments The eye protection must be capable of stopping flying debris generated by various operations The dust mask or respirator must be capable of filtrating particles generated by your operation Prolonged exposure to high intensity noise may cause hearing loss i Keep bystanders a safe distance away from work area Anyone entering the work area must wear personal protective equipment Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation j Hold power tool by insulated gripping surfaces only when performing an operation where the cutting accessory may contact hidden wiring or its own cord Cutting accessory contacting a live wire may make exposed metal parts of the power tool live and shock the operator k Position the cord clear of the spinning accessory If you lose control the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory Never lay the power tool down until the accessory has come to a complete stop The spinning accessory may grab the surface and pull the power tool out of your control m Do not run the power tool while carrying it at your side Accidental contact with the spinning accessory could snag your clothing pulling the accessory into your boay n Regularly clean the power tool s air vents The motor s fan will draw the dust inside the housing and excessive accumulation of powdered metal m
13. h terminal Follow the fitting instructions supplied with good quality plugs Recommended fuse 13 A Using an Extension Cable If an extension cable is required use an approved 3 core extension cable suitable for the power input of this tool see technical data The minimum conductor size is 1 5 mm the maximum length is 80 m When using a cable reel always unwind the cable completely ASSEMBLY AND ADJUSTMENTS WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Before reconnecting the tool depress and release the trigger switch to ensure that the tool is off Attaching the Side Handle fig 4 WARNING Before using the tool check that the handle is tightened securely Screw the front handle c tightly into the hole I Instructions for use Mounting an Grinding Disc fig 2 1 Slacken the wing nuts e and swivel the bolts f to release the cover 9 2 Open the cover 3 Hold the spindle by inserting the Allen key into one of the holes in the inner flange 4 Loosen the nut h using the spanner Remove the nut and the outer flange i 5 Mount the accessory j on the spindle 6 Replace the flange and securely tighten the nut 7 Close the cover and lock it by tightening the wingnuts To remove the accessory proceed in reverse order Mounting and Removin
14. lothing or jewellery Keep your hair clothing and gloves away from moving parts Loose clothes jewellery or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of dust collection can reduce dust related hazards 4 POWER TOOL USE AND CARE a b c d e 9 Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed Do not use the power tool if the switch does not turn it on and off Any power tool that cannot be controlled with the switch is dangerous and must be repaired Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused
15. m of maintenance Continuous satisfactory operation depends upon proper tool care and regular cleaning WARNING To reduce the risk of serious personal injury turn tool off and disconnect tool from power source before making any adjustments or removing installing attachments or accessories Before reconnecting the tool depress and release the trigger switch to ensure that the tool is off Pop off Brushes The motor will be automatically shut off indicating hat the carbon brushes are nearly worn out and hat the tool needs servicing The carbon brushes are not user serviceable Take the tool to an authorised DEWALT repair agent Lubrication Your power tool requires no additional lubrication A Cleaning WARNING Blow dirt and dust out of the main housing with dry air as often as dirt is seen collecting in and around the air vents Wear approved eye protection and approved dust mask when performing this procedure WARNING Never use solvents or other harsh chemicals for cleaning the non metallic parts of the tool These chemicals may weaken the materials used in these parts Use a cloth dampened only with water and mild soap Never let any liquid get inside the tool never immerse any part of the tool into a liquid 29 ENGLISH Optional Accessories WARNING Since accessories other than those offered by DEWALT have not been tested with this product use of such accessories with this
16. may have occurred during transport e Take the time to thoroughly read and understand this manual prior to operation Description fig 1 WARNING Never modify the power tool or any part of it Damage or personal injury could result a On off switch b Switch release button c Front handle d Guard INTENDED USE Your DW882 straight grinder has been designed for professional grinding applications DO NOT use grinding wheel other than specified under technical data DO NOT use under wet conditions or in presence of flammable liquids or gases These straight grinders are professional power tools DO NOT let children come into contact with the tool Supervision is required when inexperienced operators use this tool 27 ENGLISH Electrical Safety The electric motor has been designed for one voltage only Always check that the power supply corresponds to the voltage on the rating plate Machine is grounded class in accordance with EN 60745 therefore earth connection is required If the supply cord is damaged it must be replaced by a specially prepared cord available through the DEWALT service organization Mains Plug Replacement U K amp Ireland Only If anew mains plug needs to be fitted e Safely dispose of the old plug e Connect the brown lead to the live terminal in the plug e Connect the blue lead to the neutral terminal WARNING Connect the yellow green lead to the eart
17. o these symbols DANGER Indicates an imminently A hazardous situation which if not avoided will result in death or serious injury WARNING Indicates a potentially hazardous situation which if not avoided could result in death or serious injury CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury NOTICE Indicates a practice not related to personal injury which if not avoided may result in property damage A Denotes risk of electric shock A Denotes risk of fire 23 ENGLISH EC Declaration of Conformity MACHINERY DIRECTIVE CE DW882 DEWALT declares that these products described under technical data are in compliance with 2006 42 EC EN 60745 1 EN 60745 2 3 These products also comply with Directive 2004 108 EC For more information please contact DEWALT at the following address or refer to the back of the manual The undersigned is responsible for compilation of the technical file and makes this declaration on behalf of DEWALT fobia Horst Grossmann Vice President Engineering and Product Development DEWALT Richard Klinger StraBe 11 D 65510 Idstein Germany 01 03 2010 WARNING To reduce the risk of injury read the instruction manual General Power Tool Safety Warnings WARNING Read all safety warnings and all instructions Failure to follow the warnings and instructions may result in electric shock fire and o
18. r serious injury SAVE ALL WARNINGS AND INSTRUCTIONS FOR FUTURE REFERENCE The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 WORK AREA SAFETY a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distractions can cause you to lose control 2 ELECTRICAL SAFETY a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with earthed grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with earthed or grounded surfaces such as pipes radiators ranges and refrigerators There is an increased risk of electric shock if your body is earthed or grounded c Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock a Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock e When operating a power tool outdoors use an extension cord suitabl
19. rinding side forces applied to these wheels may cause them to shatter d Always use undamaged wheel flanges that are of correct size and shape for your selected wheel Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage Flanges for cut off wheels may be different from grinding wheel flanges e Do not use worn down wheels from larger power tools Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst Residual Risks In spite of the application of the relevant safety regulations and the implementation of safety devices certain residual risks cannot be avoided These are Impairment of hearing Risk of personal injury due flying particles Risk of burns due to accessories becoming hot during operation Risk of personal injury due to prolonged use Risk of dust from hazardous substances Markings on Tool The following pictograms are shown on the tool Read instruction manual before use Wear ear protection Wear eye protection DATE CODE POSITION FIG 1 The Date Code g which also includes the year of manufacture is printed into the housing Example 2011 XX XX Year of Manufacture Package Contents The package contains 1 Straight grinder Front Handle 1 Guard 1 Grinding wheel Hex key Spanner Instruction manual Exploded drawing e Check for damage to the tool parts or accessories which
20. vice and contacts are available on the Internet at www 2helpU com GUARANTEE DEWALT is confident of the quality of its products and offers an outstanding guarantee for professional users of the product This guarantee statement is in addition to and in no way prejudices your contractual rights as a professional user or your statutory rights as a private non professional user The guarantee is valid within the territories of the Member States of the European Union and the European Free Trade Area e 30 DAY NO RISK SATISFACTION GUARANTEE e If you are not completely satisfied with the performance of your DEWALT tool simply return it within 30 days complete with all original components as purchased to the point of purchase for a full refund or exchange The product must have been subject to fair wear and tear and proof of purchase must be produced e ONE YEAR FREE SERVICE CONTRACT e If you need maintenance or service for your DEWALT tool in the 12 months following purchase you are entitled to one service free of charge It will be undertaken free of charge at an authorised DEWALT repair agent Proof of purchase must be produced Includes labour Excludes accessories and spare parts unless failed under warranty e ONE YEAR FULL WARRANTY e If your DEWALT product becomes defective due to faulty materials or workmanship within 12 months from the date of purchase DEWALT guarantees to replace all defective parts free
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