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DeWalt 550 Cordless Drill User Manual

1. Parts List Model 550 20 Tube Cutter P N 01 1070 Item Part No No 02 2067 1 19 0361 2 32 0019 3 32 0114 4 5 32 0248 6 38 0069 7 39 0394 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0076 13 63 0088 14 19 0337 15 24 0576 16 32 0206 17 32 0170 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0397 23 39 0384 24 39 0393 25 43 0264 26 45 0113 92 0116 Rev 060810 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 10 24 X 1 SCREW CAP 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N a a 1d 1A M M BHR M M A amp M M Aa Aa a 33 TRI TOOL INC Parts List Model 550 24 Tube Cutter P N 01 1071 Item Part No No 02 2068 1 19 0360 2 32 0019 3 32 0114 4 5 32 0248 6 38 0070 7 39 0395 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0077 13 63 0088 14 19 0338 15 24 0577 16 32 0175 17 32 0148 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0398 23 39 039
2. TABLE OF CONTENTS CUSTOMER MESSAGE SAFETY PRECAUTIONS GENERAL DESCRIPTION SPECIFICATIONS MAINTENANCE OPERATION REPAIRS AND REPLACEMENT AIR DRIVE ASSEMBLY TROUBLE SHOOTING ACCESSORIES ILLUSTRATED PARTS BREAKDOWN DEWALT SAFETY INSTRUCTIONS TOOL BIT RESHARPENING POLICY WARRANTY INFORMATION Inside Front Cover 3 6 7 9 10 13 15 16 18 19 43 Inside Back Cover Inside Back Cover 92 0116 Rev 060810 Model 550 Tube Severing Tool Copyright 2006 Proprietary property of TRI TOOL Inc No reproduction use or duplication of the information shown hereon is permitted without the express written consent of TRI TOOL Inc Model 550 Tube Severing Tool SAFETY PRECAUTIONS IN GENERAL When using rotating head cutting equipment basic safety precautions should always be followed to reduce the risk of personal injury Operate this tool only in accordance with specific operating instructions Do not override the deadman switch on the power unit Locking down ob AU EA structing or in any way defeating the deadman switch on the power drive unit may result in serious injury DRESS CONSIDERATIONS Use standard safety equipment Hard hats safety shoes safety harnesses protec tive clothes and other safety devices should always be used when appropriate Use safety glasses Do not operate cutting tools without eye protection Dress properly Do not wear loose clothing or jewelry They can be caught in rotat
3. 095 2 4 mm 125 100 2 5 mm 100 2 5 mm I wm 3 2 mm A a ma 550 12 3 4 19 1 mm 095 550 14 7 8 22 2 mm 125 3 2 mm 550 16 1 25 4 mm 095 2 4 mm 550 18 1 1 8 28 6 mm 125 3 2 mm Na Be sure the Cutter Wheel of the Tube Severing Tool you have selected is sharp rotates freely and is not damaged in any way 2 4 mm EE EE EE E A damaged or non rotating Cutter Wheel can affect the performance of the tool Be sure Bearing Plugs are clean and not damaged Damaged Bearing Plugs affect the performance of the tool and should be changed 10 92 0116 Rev 060810 Model 550 Tube Severing Tool Select the proper Tri Tool Inc Drive Unit that best suits the operation needed to be performed Drive Input Location Drive Input A non Tri Tool Inc Drive Unit will void the warranty egg MM If input is counterclockwise sever damage will occur during cutting CONNECTING AND DISCONNECTING THE DRIVE SYSTEM TO THE MODEL 550 The entire series of Model 550 Tube Cutters are equipped with a quick disconnect drive mounting system The drive units which are equipped with a mating quick disconnect are universal they will operate with any Model 550 size that is selected WARNING Disconnect the Drive Unit from its power source when installing or removing it from the Model 550 Tub Cutter otherwise serious i
4. ing and moving parts Avoid slippery floors or wear nonskid footwear If you have long hair wear protective hair covering to contain it WORK AREA Keep the work area clean Cluttered work areas and benches invite injuries Consider the work area environment Keep the area well lit Keep electrical cords cables rags rigging straps and etc clear of rotating equipment Do not use power cutting tools in the presence of flammable liquids and gasses Keep visitors away Do not let visitors or untrained personnel at or near operating tools Enforce eye protection requirements for all observers Do not over reach Keep proper footing at all times Stay alert Watch what you are doing Use common sense Do not operate tools when you are tired 92 0116 Rev 060810 3 TRI TOOL INC TOOL CARE Maintain tools with care Keep tools in good operating condition Sharp tool bits perform better and safer than dull tool bits Well maintained tools function properly when needed Check for damaged parts If a tool has malfunctioned been dropped or hit it must be checked for damage Run no load tests and feed function checks Do a com plete visual inspection Electric motors Use only with proper AC voltage power sources and observe all normal electric shock hazard procedures Do not abuse power and control cords Pulling or running over cords and cables can result in electrical shock hazards and malfunctions Keep control and power cords
5. 1 2 1 3 32 0179 PIN DOWEL 3 16 DIA X 5 8 1 4 32 0226 PIN DOWEL 3 16 DIA X 1 LONG 2 5 32 0251 PIN CUTTER 1 6 38 0065 SPROCKET ASSEMBLY FEED 1 7 39 0381 GEAR CARRIAGE 12DP 29T 1 21PD 1 8 40 0139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0438 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 36 32 X 1 3 20 33 0024 SCREW CAP 48 32 X 1 3 21 33 0927 SCREW SET 1 4 20 X 1 2 HDOG 1 22 39 0289 GEAR PINION 2 23 39 0295 GEAR ASSEMBLY WORM 1 24 39 0335 GEAR DRIVE 24DP 30T 96PD 1 25 43 0274 COVER MAIN HOUSING 1 26 45 0112 BUSHING BRONZE FL 3 16 X 5 16 X 1 4 1 92 0116 Rev 060810 21 TRI TOOL INC Parts List Model 550 05 Tube Cutter P N 01 1064 Item Part No No Description Qty 02 2059 CARRIAGE ASSEMBLY CUTTER 1 1 19 0356 HOUSING CARRIAGE TUBE CUTTER 1 2 32 0003 PIN ROLL 1 16 DIA X 1 2 1 3 32 0179 PIN DOWEL 3 16 DIA X 5 8 1 4 32 0226 PIN DOWEL 3 16 DIA X 1 LONG 2 5 32 0251 PIN CUTTER 1 6 38 0065 SPROCKET ASSEMBLY FEED 1 T 39 0380 GEAR CARRIAGE 12DP 297 1 21PD 1 8 40 0139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTE
6. 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N a A a ada 1 c MM M 5A M M A M M A A 92 0116 Rev 060810 Model 550 Tube Severing Tool MODEL 550 18 20 24 AND 28 TUBE SEVERING TOOL ASSEMBLY 92 0116 Rev 060810 31 TRI TOOL INC Parts List Model 550 18 Tube Cutter P N 01 1069 Item Part No No 02 2066 1 19 0359 2 32 0019 3 32 0114 4 5 32 0248 6 38 0068 7 39 0387 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0075 13 63 0084 14 19 0336 15 24 0575 16 32 0206 17 32 0170 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0396 23 39 0384 24 39 0386 25 43 0263 26 45 0098 32 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 10 24 X 1 SCREW CAP 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N a A a ada 1 c MM M 5A M M A M M A A 92 0116 Rev 060810 Model 550 Tube Severing Tool
7. 38 0067 7 39 0371 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0079 13 63 0086 14 19 0308 15 24 0529 16 32 0206 17 32 0170 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0273 23 39 0307 24 39 0388 25 43 0249 26 45 0098 28 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 10 24 X 1 SCREW CAP 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N A ada 1 M M 5A M M M M 1 A A 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Model 550 14 Tube Cutter P N 01 1075 Item Part No No 02 2064 1 19 0357 2 32 0019 3 32 0114 4 5 32 0248 6 38 0067 7 39 0390 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0079 13 63 0086 14 19 0341 15 24 0574 16 32 0206 17 32 0170 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0273 23 39 0306 24 39 0389 25 43 0268 26 45 0098 92 0116 Rev 060810 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL
8. Qty a 2 M M 5A M M M M 1 c l 25 TRI TOOL INC MODEL 550 10 12 14 AND 16 TUBE SEVERING TOOL ASSEMBLY P N 01 10XX 92 0116 Rev 060810 26 Model 550 Tube Severing Tool Parts List Model 550 10 Tube Cutter P N 01 1066 Item Part No No 02 2062 1 19 0347 2 32 0019 3 32 0114 4 5 32 0248 6 38 0067 7 39 0372 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0070 13 63 0085 14 19 0307 15 24 0528 16 32 0206 17 32 0170 18 32 0188 19 33 0032 20 33 0033 21s 33 0927 22 39 0273 23 39 0307 24 39 0388 25 43 0250 26 45 0098 92 0116 Rev 060810 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW 10 24 X 1 SCREW 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N A o 1d 41A M M BHR M M 4A 4A M M a Aa a 27 TRI TOOL INC Parts List Model 550 12 Tube Cutter P N 01 1067 Item Part No No 02 2063 1 19 0346 2 32 0019 3 32 0114 4 5 32 0248 6
9. out of all cutting fluids and water Hydraulic drives Observe proper procedures for electrically driven power sources Avoid damage to hydraulic lines Keep quick disconnects clean Grit contamination causes malfunctions Air tools Check the exhaust muffler Broken or damaged mufflers can restrict air flow or cause excessive noise Use air motors only with a filtered lubricated and regulated air supply Dirty air low pressure air or over pressure air will cause mal functions including delayed starting AREA EQUIPMENT Secure work Whenever possible use clamps vises chains and straps to secure pipe Make sure the tool is secured it is safer to have both hands free to operate the tool TOOL USE Use the right tool and tool bit for the job Do not use a tool which is incorrect for the job you are doing Keep the tool bits fully engaged in the tool bit holders Loose bits are a safety haz ard 4 92 0116 Rev 060810 Model 550 Tube Severing Tool Disconnect power supply during setup and maintenance Use all Stop or Shut off features available when changing or adjusting tool bits maintaining the tool or when the tool is not in use Remove adjusting keys and wrenches before applying power to the equipment Develop a habit of checking the tool before turning it on to make sure that all keys and wrenches have been removed Do not force tools Tools and tool bits function better and safer when used at the feed and speed ra
10. 05 AND 06 TUBE SEVERING TOOL ASSEMBLY P N 01 92 0116 Rev 060810 19 TRI TOOL INC Parts List Model 550 03 Tube Cutter P N 01 1062 Item Part No No Description Qty 02 2057 CARRIAGE ASSEMBLY CUTTER 1 1 19 0353 HOUSING CARRIAGE TUBE CUTTER 1 2 32 0003 PIN ROLL 1 16 DIA X 1 2 1 3 32 0179 PIN DOWEL 3 16 DIA X 5 8 1 4 32 0226 PIN DOWEL 3 16 DIA X 1 LONG 2 5 32 0251 PIN CUTTER 1 6 38 0065 SPROCKET ASSEMBLY FEED 1 T 39 0382 GEAR CARRIAGE 12DP 297 1 21PD 1 8 40 0139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0355 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 6 32 X 1 3 20 33 0024 SCREW CAP 8 32 X 1 3 21 33 0927 SCREW SET 1 4 20 X 1 2 HDOG 1 22 39 0289 GEAR PINION 2 23 39 0295 GEAR ASSEMBLY WORM 1 24 39 0335 GEAR DRIVE 24DP 30T 96PD 1 25 43 0274 COVER MAIN HOUSING 1 26 45 0112 BUSHING BRONZE FL 3 16 X 5 16 X 1 4 1 20 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Model 550 04 Tube Cutter P N 01 1063 Item Part No No Description Qty 02 2058 CARRIAGE ASSEMBLY CUTTER 1 1 19 0354 HOUSING CARRIAGE TUBE CUTTER 1 2 32 0003 PIN ROLL 1 16 DIA X
11. 1 24 39 0392 25 43 0265 26 45 0113 34 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING FEED PLATE RETAINING PIN DOWEL 3 8 DIA X 5 8 PIN DOWEL 3 8 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 10 24 X 1 SCREW CAP 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N a A a ada 1 c MM M 5A M M A M M A A 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Model 550 28 Tube Cutter P N 01 1072 Item Part No No 02 2069 1 19 0362 2 32 0019 3 32 0114 4 5 32 0248 6 38 0070 e 39 0414 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0078 13 63 0089 14 19 0339 15 24 0578 16 32 0175 17 32 0148 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0399 23 39 0409 24 39 0412 25 43 0266 26 45 0113 92 0116 Rev 060810 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUT
12. 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 10 24 X 1 SCREW CAP 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N A gt 1d 2 M M BHR M M SAS M M Aa A a 29 TRI TOOL INC Parts List Model 550 16 Tube Cutter P N 01 1068 Item Part No No 02 2065 1 19 0366 2 32 0019 3 32 0114 4 5 32 0248 6 38 0067 7 39 0416 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0058 13 63 0084 14 19 0305 15 24 0525 16 32 0206 17 32 0170 18 32 0188 19 33 0032 20 33 0033 21 33 0927 22 39 0273 23 39 0306 24 39 0362 25 43 0247 26 45 0098 30 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 10 24 X 1 SCREW CAP 10
13. ARTS KIT 1 11 14 0036 SHAFT ASSEMBLY 18 FLEXIBLE 1 12 36 0128 PLIERS NEEDLE NOSE 1 13 36 0130 SCREW DRIVER 1 14 86 0064 CASE 1 92 0116 Rev 060810 41 TRI TOOL INC Parts List B1 Tool Kit NOT SHOWN Item No SEM uen cT S por c A a Coe sup oen ear deo ooo IO 42 Part No 01 1062 01 1063 01 1064 01 1009 01 1065 01 1066 01 1067 01 1075 01 1068 01 1069 01 1070 01 1071 01 1072 01 1073 04 0084 09 0015 14 0036 36 0128 36 0130 86 0065 Description MODEL 550 03 TUBE CUTTER MODEL 550 04 TUBE CUTTER MODEL 550 05 TUBE CUTTER MODEL 550 06 TUBE CUTTER MODEL 550 08 TUBE CUTTER MODEL 550 10 TUBE CUTTER MODEL 550 12 TUBE CUTTER MODEL 550 14 TUBE CUTTER MODEL 550 16 TUBE CUTTER MODEL 550 18 TUBE CUTTER MODEL 550 20 TUBE CUTTER MODEL 550 24 TUBE CUTTER MODEL 550 28 TUBE CUTTER MODEL 550 32 TUBE CUTTER DRIVE ASSEMBLY TUBE CUTTER SPARE PARTS KIT SHAFT ASSEMBLY 18 FLEXIBLE PLIERS NEEDLE NOSE SCREW DRIVER CASE Qty Q gt lI cl lI lI lI lI lI I cl 92 0116 Rev 060810 Model 550 Tube Severing Tool DEWALT SAFETY INSTRUCTIONS The DeWALT Cordless Drill Driver comes with an Instruction Manual and should be referenced for all safety and operating procedures 92 0116 Rev 060810 43
14. CREW CAP 48 32 X 1 3 21 33 0927 SCREW SET 1 4 20 X 1 2 HDOG 1 22 39 0289 GEAR PINION 2 23 39 0295 GEAR ASSEMBLY WORM 1 24 39 0335 GEAR DRIVE 24DP 30T 96PD 1 25 43 0271 COVER MAIN HOUSING 1 26 45 0112 BUSHING BRONZE FL 3 16 X 5 16 X 1 4 1 92 0116 Rev 060810 23 TRI TOOL INC MODEL 550 08 TUBE SEVERING TOOL ASSEMBLY P N 01 1065 24 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Model 550 08 Tube Cutter P N 01 1065 Item Part No No 02 2061 e 19 0348 2 32 0019 3 32 0114 4 32 0140 5 32 0248 6 38 0067 7 39 0374 8 40 0141 9 54 0270 10 54 0271 11 61 0009 12 62 0069 13 63 0085 14 19 0306 15 24 0527 16 32 0206 17 32 0170 18 32 0188 19 33 0024 20 33 0025 21 33 0927 22 39 0273 23 39 0307 24 39 0388 25 43 0248 26 45 0098 92 0116 Rev 060810 Description CARRIAGE ASSEMBLY CUTTER HOUSING TUBE CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN DOWEL 1 4 DIA X 3 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING MAIN PLATE RETAINING PIN DOWEL 1 4 DIA X 5 8 PIN DOWEL 1 4 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW CAP 8 32 X 1 SCREW CAP 428 32 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE
15. Cutter Wheel Replacement Cutter Wheel Cutter Wheel Securing Pin Take a small screwdriver and a pair of needle nose pliers to remove the Wheel Securing Pin Insert a pair of needle nose pliers and take hold of the edge of the Cutter Wheel and remove it from the Model 550 Tube Cutter Take the new Cutter Wheel and install it by reversing the removal procedure REPLACEMENT OF THE BEARING PLUGS Rotate the Cutter Carriage Assy until the Bearing Plug that is to be replaced can be seen Press out the worn Bearing Plug 92 0116 Rev 060810 13 TRI TOOL INC Press in the new Bearing Plug Refer to the Illustrated Parts Breakdown for the correct Bearing Plug Bearing Plug Replacement Bearing Plug 14 92 0116 Rev 060810 Model 550 Tube Severing Tool AIR DRIVE ASSEMBLY REMOVAL OF A SHEARED ROLL PIN FROM THE DRIVE ASSY Push the Air Drive Assy into the Model 550 Tube Cutter and rotate it clockwise and pull it out Unscrew the Bayonet Mounting Tube from the Motor Housing by rotating the Bayonet Mounting Tube counterclockwise Take a punch and gently remove the remaining parts of the Roll Pin from the Drive Shaft and the Motor Shaft ASSEMBLY OF THE DRIVE ASSY Press Roll Pin partly into one side of hole in Drive Shaft being careful not to protrude into inside diameter Position Drive Shaft onto the Motor Shaft and press Roll Pin into the Shafts Recess the Roll Pin slightly below the surface of th
16. EAR DRIVE COVER HOUSING BUSHING BRONZE Qty N A o 1d 41A M M BHR M M 4A 4A M M a Aa a 37 TRI TOOL INC TUBE CUTTER DRIVE ASSEMBLY P N 04 0084 38 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Drive Assembly Tube Cutter P N 04 0084 Item Part No No Description Qty 1 20 0281 SHAFT DRIVE 1 2 22 0073 TUBE BAYONET MOUNTING 1 3 32 0024 PIN ROLL 1 8 DIA X 1 2 1 4 40 0143 SPRING COMPRESSION 1 5 54 0127 COUPLING MALE QD TO 1 4 EPIPE 1 6 57 0123 MOTOR AIR PISTOL 800RPM 1 92 0116 Rev 060810 39 TRI TOOL INC MOTOR ASSEMBLY CORDLESS 14 4V 550 P N 58 0213 Parts List Motor Assembly Cordless 14 4V 550 P N 58 0213 Item Part No No Description Qty 1 20 0806 SHAFT DRIVE 1 2 27 0785 ADAPTER BAYONET 1 3 30 2350 BATTERY 14 4V 1 4 33 0041 SCREW CAP 1 4 20 X 7 8 1 b 40 0143 SPRING COMPRESSION 1 6 58 0161 MOTOR CORDLESS 14 4V 1 40 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List A10 Tool Kit NOT SHOWN Item Part No No Description Qty 1 01 1062 MODEL 550 03 TUBE CUTTER 1 2 01 1063 MODEL 550 04 TUBE CUTTER 1 3 01 1064 MODEL 550 05 TUBE CUTTER 1 4 01 1009 MODEL 550 06 TUBE CUTTER 1 5 01 1065 MODEL 550 08 TUBE CUTTER 1 6 01 1066 MODEL 550 10 TUBE CUTTER 1 7 01 1067 MODEL 550 12 TUBE CUTTER 1 8 01 1068 MODEL 550 16 TUBE CUTTER 1 9 04 0084 DRIVE ASSY TUBE CUTTER 1 10 09 0014 SPARE P
17. R 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 ARM CUTTER 1 14 19 0439 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 6 32 X 1 3 20 33 0024 SCREW CAP 8 32 X 1 3 21 33 0927 SCREW SET 1 4 20 X 1 2 HDOG 1 22 39 0289 GEAR PINION 2 23 39 0295 GEAR ASSEMBLY WORM 1 24 39 0335 GEAR DRIVE 24DP 30T 96PD 1 25 43 0271 COVER MAIN HOUSING 1 26 45 0112 BUSHING BRONZE FL 3 16 X 5 16 X 1 4 1 22 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Model 550 06 Tube Cutter P N 01 1009 Item Part No No Description Qty 02 2060 CARRIAGE ASSEMBLY CUTTER 1 1 19 0352 HOUSING CARRIAGE TUBE CUTTER 1 2 32 0003 PIN ROLL 1 16 DIA X 1 2 1 3 32 0179 PIN DOWEL 3 16 DIA X 5 8 1 4 32 0226 PIN DOWEL 3 16 DIA X 1 LONG 2 5 32 0251 PIN CUTTER 1 6 38 0065 SPROCKET ASSEMBLY FEED 1 7 39 0378 GEAR CARRIAGE 12DP 29T 1 21PD 1 8 40 0139 SPRING TORSION 1 9 54 0270 PLUG SHORT BEARING 2 10 54 0271 PLUG LONG BEARING 2 11 61 0017 WHEEL CUTTER 1 2 1 12 62 0066 CAM ASSEMBLY AUTOFEED 1 13 63 0081 1 14 19 0351 HOUSING MAIN 1 15 24 0518 PLATE RETAINING 1 16 32 0172 PIN TRIPPER 3 32 2 17 32 0179 PIN DOWEL 3 16 DIA X 5 8 2 18 32 0272 PIN DOWEL 3 16 X 1 1 4 1 19 33 0017 SCREW CAP 46 32 X 1 3 20 33 0024 S
18. TER HOUSING FEED PLATE RETAINING PIN DOWEL 3 8 DIA X 5 8 PIN DOWEL 3 8 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW 10 24 X 1 SCREW CAP 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION GEAR DRIVE COVER HOUSING BUSHING BRONZE Qty N A gt 1d 2 M M BHR M M SAS M M Aa A a 35 TRI TOOL INC MODEL 550 32 TUBE SEVERING TOOL P N 01 1073 36 92 0116 Rev 060810 Model 550 Tube Severing Tool Parts List Model 550 32 Tube Cutter P N 01 1073 Item Part No No 02 2070 1 19 0363 2 32 0019 3 32 0114 4 5 32 0248 6 38 0070 7 39 0415 8 40 0141 9 54 0272 10 54 0273 11 61 0009 12 62 0078 13 63 0089 14 19 0340 15 24 0579 16 32 0175 17 32 0148 18 32 0188 19 33 0032 20 33 0033 21s 33 0927 22 39 0400 23 39 0409 24 39 0413 25 43 0267 26 45 0113 92 0116 Rev 060810 Description CARRIAGE ASSEMBLY CUTTER HOUSING CUTTER PIN ROLL 3 32 DIA X 7 8 PIN DOWEL 1 4 DIA X 1 1 4 PIN WHEEL SECURING SPROCKET ASSEMBLY FEED GEAR CARRIAGE SPRING TORSION PLUG SHORT BEARING PLUG LONG BEARING WHEEL CUTTER 3 4 CAM ASSEMBLY FEED ARM CUTTER HOUSING FEED PLATE RETAINING PIN DOWEL 3 8 DIA X 5 8 PIN DOWEL 3 8 DIA X 1 1 2 PIN TRIPPER 1 8 SCREW 10 24 X 1 SCREW 10 24 X 1 1 4 SCREW SET 1 4 20 X 1 2 HDOG GEAR ASSEMBLY WORM GEAR PINION G
19. e outside diameter of the Drive Shaft using a punch Pin Placement Threads Pin Roll P N 32 0024 Motor Shaft Drive Shaft Bayonet Mounting Tube Slide the Bayonet Mounting Tube over the Drive Shaft and screw the Bayonet Mounting Tube onto the Motor Housing by rotating clockwise 92 0116 Rev 060810 15 TRI TOOL INC TROUBLE SHOOTING Problem Problem Problem 16 The Tool Bit Chatters Probable causes The tool bit is loose or overextended The tool bit is damaged The tool holder is too loose in the slides The cutting speed is too fast The clamping pads are loose on the pipe or tube Cutting fluid is required The main bearing pre load is loose There is excessive Tool Bit wear Probable causes The pipe or tube material is too hard or abrasive The cutting speed is too fast Cutting fluid is required A dull Tool Bit is causing surface hardening conditions Stainless pipe or tubing There is scale or other foreign matter on the pipe or tube which is dulling the tool bit at the start of the cut The tool bit is incorrect for the material being cut The surface finish is rough Probable causes The tool bit is dull chipped etc Metal build up on the cutting edge of the tool bit is creating a false cutting edge Cutting fluid is required 92 0116 Rev 060810 Model 550 Tube Severing Tool Problem The tool holder is not feeding Probable causes The feed pin is broke
20. n or out of position The feed sprocket shear pin is broken The feed screw is stripped The feed nut is stripped The slide rails are too tight Problem There is a loss of air power Probable causes The air supply pressure is too low The air filter is plugged The air line size is insufficient The air line is too long Problem There is a loss of hydraulic power Probable causes The hydraulic supply pressure is too low The hydraulic filter is plugged The hydraulic line size is insufficient The hydraulic line is too long Problem The tool bit will not reach the work Probable causes Incorrect tool blocks are installed for the size of the pipe or tube being worked tool bit is installed Problem The hydraulic motor will not start Probable causes The hydraulic power supply is shut off The hydraulic motor is damaged and will not run free 92 0116 Rev 060810 17 TRI TOOL INC ACCESSORIES The following accessories are recommended for use with the Model 550 Tube Cut ters and are available from TRI TOOL INC 1 Portable Air Filter P N 75 0115 2 Drive Assembly Air P N 04 0084 3 Shaft Assembly 18 Flexible P N 14 0036 4 Motor Assembly Cordless 14 4V P N 58 0213 A Filter Regulator Lubricator FRL is required to protect the warranty on all TRI TOOL INC air driven tools 18 92 0116 Rev 060810 Model 550 Tube Severing Tool ILLUSTRATED PARTS BREAKDOWN MODEL 550 03 04
21. njury may occur To connect an air or electric drive unit simply align the slots of the drive system to the pin located inside the Model 550 coupling push the drive system inward and rotate counterclockwise and release The drive unit is equipped with a spring to allow it to lock securely The drive unit should now be locked in place Align the slot The rotation direction of the input must be clockwise 92 0116 Rev 060810 11 TRI TOOL INC Rotate drive shaft in a clockwise direction to align the slot If you miss alignment simply realign the slot Load the Model 550 around the tube to be cut Apply a light force to insure that the Model 550 is over the tube The Model 550 must be held perpendicular to the surface of the tube to be cut Turn on the power for the Model 550 and begin the tube sever After the tube has severed continue rotation observing the cutting wheels until they have returned to the home position Turn the power off Remove the Model 550 from the tube 12 92 0116 Rev 060810 Model 550 Tube Severing Tool REPAIRS AND REPLACEMENT Disconnect the Drive Unit from the Model 550 Tube Cutter prior to any repairs or replacements WARNING Rotate the drive shaft manually clockwise to rotate the cutter carriage to the desired position REPLACEMENT OF THE CUTTER WHEEL Rotate the Cutter Carriage Assy until you see the Cutting Wheel and the cutter Wheel Securing Pin access hole
22. oned to every 120 when needed 1 31 33 3 mm Air Drive Width 92 0116 Rev 060810 7 TRI TOOL INC Envelope Model 550 00 Tube Severing Tool E WE PA A 19mm 03 2 mm 38 8 mm 31 8mm 159mm 148 1 mm 60 5 mm 38 9 mm ae Mem 222 mr 124 0 mm 66 8 mm 389 mm pe s 600 mm 98 8 mm 28 6 mm 149 4 mm 19 5 mm 38 9 mm cum to 38 1 mm 180 3 mm 101 5 mm 36 6 mm NEL 288 mo 8 92 0116 Rev 060810 Model 550 Tube Severing Tool MAINTENANCE All components should be periodically cleaned and coated with a light film of oil Use a clean non detergent oil preferably SAE 10 90 SSU or lighter The Cutting Wheel should be replaced if worn or damaged The Cutting Wheel life depends upon the tube material wall thickness and operator s experience Short and long bearing plugs should be replaced when worn damaged or scratches occur on the tube being cut 92 0116 Rev 060810 9 TRI TOOL INC OPERATION Read the operating instructions carefully before attempting to operate the Model 550 Tube Severing Tool Be sure to use eye protection at all times when operating the Model 550 Select the proper Model 550 for the size of tubing to be severed Maximum Tube Wall Thickness Model Tube Stainless TT 3 16 4 8 mm 065 1 6 mm 065 1 6 mm 065 1 6 mm 1 4 6 4 mm 5 16 7 9 mm 3 8 9 5 mm 1 2 12 7 mm 5 8 15 9 mm 550 03 550 04 550 05 550 06 550 08 550 10
23. te for which they were designed Do not reach into rotating equipment Do not reach into the rotating head stock to clear chips to make adjustments or to check surface finish A machine designed to cut steel will not stop for a hand or an arm Handle chips with care Chips have very sharp edges and are hot Do not try to pull chips apart with are hands they are very tough Avoid unintentional starts Do not carry or handle tools with your hand on the oper ating switches or levers Do not lay the tool down in a manner that will start the drive Do not allow the tool to flip around or move when adjusting or changing tool bits Store idle tools properly Disconnect tools from the power source and store in a safe place Remove tool bits for safe handling of the tool 92 0116 Rev 060810 5 TRI TOOL INC GENERAL DESCRIPTION The Model 550 Tube Severing Tool series of tube cutters is designed to cut tubing in areas where access to and around the tube is limited The Model 550 uses a cutter wheel to sever the tube Normal operation will not produce chips The Model 550 is powered by Tri Tool Inc pneumatic electrical or manual Drive Units The Model 550 features an automatic feed which permits an even pressure on the cutting wheel during operation 6 92 0116 Rev 060810 Model 550 Tube Severing Tool SPECIFICATIONS Envelope Model 550 00 Tube Severing Tool Center of the cut A a Head can be positi

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