Desa 104504-02 Electric Heater User Manual
Contents
1. DESA INTERNATIONAL INSTALLATION INSTRUCTIONS FOR PC BDV37N 02267 CONVERSION KIT NATURAL GAS TO PROPANE LP GAS For Use When Converting Models BDV37N Series REMOVING GLASS DOOR 1 Remove the upper louver panel by lift This conversion kit must be installed by a qualified service agency Read these instructions completely before installing this conversion kit ing upward and out see Figure 1 Before proceeding make sure the gas control valve is in the OFF position all electrical 2 Using a 3 8 socket or slotted screw power to the appliance is OFF and the fireplace is cool to the touch driver remove the screws from the three tabs at the top of the glass door see CAUTION The gas supply shall be shut off prior to disconnecting the Figure 2 page 2 Hold glass door se electrical power before proceeding with the conversion curely to keep it from falling forward 3 Grasp door by both sides and ease it Parts included with this kit upward off the lower bracket see Fig Part No Description Quantity ure 2 page 2 Instruction Sheet 1 106040 02 Pilot Orifice 1 Top Louver Panel 104504 02 Burner Propane LP 1 104506 02 Main Burner Orifice 1 32mm 1 105838 02 Gas Valve Regulator 1 105801 09 Conversion Label English 1 106038 09 Conversion Label French 1 106080 01 Conversion Information Label 1 Tools Required e 10mm Open End Wrench e Torx T20 or Slotted Screwdriver e 12mm Open End Wrenc2. fice counterclockwise to remove from burner The orifice is threaded into the burner inlet The elbow may have a slight resistance since the orifice has been sealed with RTV silicone Use a 7 8 open end wrench or channel lock pliers for elbow and orifice removal 4 Remove existing main burner orifice from brass elbow and replace with main burner orifice supplied with conversion kit Note The new main burner orifice will have the number 132 stamped on it for identification purposes Apply a small amount of thread sealant to the orifice before tightening see Figure 4 Sealant must be resistant to Propane LP gas 5 Remove the burner by loosening the two 5 16 hex mounting screws see Figure 3 Lift burner up and out 6 Convert the pilot burner by changing out the pilot orifice Remove the compres sion nut and compression sleeve from the pilot Remove the pilot orifice from inside the pilot barrel see Figure 5 Re place with the pilot orifice supplied with this kit Note The new pilot orifice has the number 30 stamped on it for identi fication purposes 7 Place open end of pilot orifice on top of compression sleeve and carefully slide up inside pilot burner Tighten compression nut see Figure 5 IMPORTANT Be careful not to bend or kink aluminum tubing during conver sion Make sure the compression sleeve and pilot orifice are properly mated and aligned before retightening the compres sion nut Main Burner
3. Orifice 18mm Hex Apply Thread Sealant Here Only GZS Brass Elbow Figure 4 Removing Replacing Main Burner Orifice 8 Replace original burner with burner supplied with kit Attach with the two 5 16 hex mounting screws removed in step 5 9 Attach main burner orifice and brass elbow assembly to burner Place main burner orifice into threaded end of burner and turn clockwise to tighten see Figure 3 Align the brass elbow with the flare fitting on the aluminum tubing 10 Reconnect the aluminum tube flare fit ting onto the brass elbow see Figure 3 11 Reapply RTV silicone to seal area where orifice passes through the bottom com bustion chamber see Figure 3 Thermopile Pilot Burner Piezo Ignitor Thermocouple asam Pilot Orifice 6 b Compression Nut Compression Sleeve 10mm Hex Figure 5 Removing Replacing Pilot Orifice 105822 GAS CONTROL VALVE CONVERSION Convert the gas control valve by swapping out the valve regulator portion of the gas valve 1 Using a TORX T20 or slotted screw driver remove and discard the three mounting screws pressure regulator tower and diaphragm spring compo nents see Figure 6 2 Insure that the rubber gasket is prop erly positioned on the new pressure regulator assembly Install the new pressure regulator assembly to the valve using the new mounting screws sup plied with the kit Tighten screws se curely approximately 25in l
4. result causing property damage personal injury or loss of life The qualified ser vice agency is responsible for the proper installation of this kit The installation is not proper and complete until the operation of the converted appliance is checked as specified in the manufacturer s instructions sup plied with the kit 55877 DESA INTERNATIONAL 2701 Industrial Drive Bowling Green KY 42101 www desatech com 105822 01 NOT A UPC 105822 01 REV B 09 99
5. bs see Figure 7 3 Install the identification label enclosed with the gas valve regulator to the valve body where it can easily be seen see Figure 7 Mounting Screws Pressure Regulator Tower Diaphragm Spring Components Figure 6 Removing Mounting Screws Pressure Regulator Tower and Diaphragm Spring Components 105822 INSTALLATION INSTRUCTIONS CONVERSION LABELING AND PLACEMENT 1 Apply the English and French conver sion labels over the top of the existing certification labels see Figure 8 Ex isting certification labels are located on the lighting instruction plate inside the gas valve compartment area With per manent ink print the previous model number on the label in the space pro vided see Figure 9 2 After filling in the data required on the conversion information label affix it to the floor of the appliance where it is easily seen when the bottom louver panel is opened see Figure 10 Figure 7 Installing Pressure Regulator Assembly French This English This Side Side J Lighting Instruction Plate Figure 8 Applying English and French Conversion Labels over Existing Certification Labels on Lighting Instruction Plate DIRECT VENT DECORATIVE FIREPLACE Conversion Kit Model Type of Gas SES RI lt gt Fh ZN S CIAS aa A aPPRoveD Se J Previous Model Figure 9 P
6. h e 3 8 Socket or Nut Driver or e 5 16 Socket or Nut Driver Slotted Screwdriver e 18mm Open End Wrench or e 2 Phillips Screwdriver Adjustable Wrench e High Temperature Silicone Sealant e 3 4 Open End Wrench or GE RTV 106 Loctite RTV 81585 Figure 1 Removing Top Louver Panel Adjustable Wrench e Thread Sealant Resistant to Propane LP e 7 8 Open End Wrench or Channel Lock Pliers If any of these pieces are missing or damaged contact the dealer where you purchased this kit or DESA International at 1 800 972 7879 for referral information PC BDV37N 02267 Conversion Kit Glass Door Assembly Lower Bracket for Glass Door Assembly Figure 2 Removing Replacing Glass Door LOG REMOVAL Carefully remove the log set and ember material from around the burner and place them outside the fireplace BURNER MAIN BURNER ORIFICE AND PILOT ORIFICE CONVERSION 1 Open lower louver panel This allows access below firebox to gas line con nections and gas control valve 2 Disconnect flare fitting connected to the brass elbow inside the bottom control compartment area Use a 3 4 open end wrench on the flare fitting see Figure 3 SY 5 16 hex lt Mounting Screw Fireplace Floor N Burner RTV Silicone Main Burner Orifice Brass Elbow x Flare Fitting Aluminum Tubing Figure 3 Removing Replacing Main Burner Orifice Brass Elbow and Aluminum Tubing 3 Turn brass elbow and main burner ori
7. rint Previous Model Number on Conversion Labels CONVERSION INFORMATION LABEL This appliance was converted on to gas Day Month Year with Kit No by name and address of organization making this conversion which accepts the responsibility that this conversion has been properly made 56060 106080 01 Figure 10 Conversion Information Label FINAL PREPARATION 1 Replace logs and embers back into the correct positions as instructed in your appliance Owner s Manual Reinstall glass door and upper louver panel on fireplace To do so reverse the instructions under Removing Glass Door on page 1 The conversion is now complete Refer to the section on Checking Gas Con nections and Operating Fireplace in your appliance Owner s Manual A WARNING Test all gas pip ing and connections for leaks after installing or servicing Cor rect leaks at once WARNING Never use an open flame to check for a leak Apply commercial leak test solution to all gas joints Bubbles forming show a leak Correct all leaks at once AX WARNING This conversion kit shall be installed by a quali fied service agency in accordance with the manufacturer s instruc tions and all applicable codes and requirements of the author ity having jurisdiction If the in formation in these instruction is not followed exactly a fire ex plosion or production of carbon monoxide may
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