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Cub Cadet 600 Snow Blower User Manual

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15. He install auger belt on the engine pulley e Re attach frame cover and put the equipment back to operating position Re attach belt cover with two self tapping screws removed earlier 1 V heel Rubber Check the rubber on the friction wheel after 25 hours of operation and periodically thereafter Replace the rubber if any signs of vvear or cracking are found Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap e Move shift lever to the R2 position Tip the snow thrower so that it rests on the housing e Remove two self tapping screws from frame cover underneath the snow thrower and move the frame cover away See Figure 24 Remove the right hand wheel by removing the screw and bell washer which secure it to the axle e Locate the hex shaft and snap ring on the right side of the snow thrower frame about two inches from the wheel axle Using a suitable tool carefully remove the outer E ring which secures the hex shaft to the snow thrower frame and lightly tap the shaft s end to dislodge the ball bearing from the right side of the frame e Slide the hex shaft downward and to the left while carefully un meshing the lower gears on the hex shaft from the upper gears on the wheel axle See Figure 28 Set the hex shaft s gears aside e Carefully remove the inner E ring from the hex shaft and slide the friction wheel assembly off the hex shaft NOTE f you re replacing th
16. Set the skid shoes 1 4 below the scraper bar for normal usage The skid shoes may be adjusted upward for hard packed snow WARNING The temperature of muffler and surrounding areas may exceed 150 F Avoid these areas NOTE t is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and thrown by the auger causing an injury or damage to the snow thrower f for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between ground and shave plate e Clean the snow thrower thoroughly after each use Chute Clean Out Tool The chute clean out tool is conveniently fastened to the rear of the auger housing with a mounting clip Should snow and ice become lodged in the chute assembly during operation proceed as follows to safely clean the chute assembly and chute opening Release both the Auger Control and the Drive Control Stop the engine by removing the ignition key Remove the clean out tool from the clip which secures it to the rear of the auger housing Use the shovel shaped end of the clean out tool to dislodge and scoop any snow and ice which has formed in and near the chute assembiy VVARNING Never use your hands to clean A snow and ice from the chute assembly or auger housing e Refasten the clean out tool to the mounting clip on the rear of the auger housing reinsert the ignition k
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18. To Engage Drive With the throttle control in the Fast rabbit position move shift lever into one of the six forward F positions or two reverse R positions Select a speed appropriate for the snow conditions and a pace you re comfortable with IMPORTANT Use the slower speeds until you are comfortable and familiar with the operation of the snow thrower e Squeeze the auger control against the handle and the augers will turn Release it and the e Squeeze the drive control against the AG handle the snow thrower will move Release it and drive motion will stop speeds or direction of travel without first releasing the drive control and bringing the snow thrower to a complete stop Doing so will result in premature wear to augers will stop IMPORTANT NEVER reposition the shift lever change the snow throvver s drive system To Engage Augers 1 To engage augers and start snow throwing squeeze the left hand auger clutch grip against the left handle Release to stop augers For models with optional interlock mechanism only 2 While the auger control is engaged squeeze the drive control to move release to stop Do not shift speeds while the drive is engaged NOTE This same lever also locks auger control so you can turn the chute crank without interrupting the snow throwing process 3 Release the auger control the interlock mechanism should keep the auger control engaged until the drive control is released 4 R
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22. 16 X 6 5 Snow Hog 26 734 1525 634 0069 2 Way Chute Control Commande de la goulotte 2 fonctions 4 Way Chute Control Commande de la goulotte 4 fonctions REF PART NO NO N DE N DE REF PIECE DESCRIPTION DESCRIPTION 1 731 04912 Lower Chute 2 Way Goulotte inf rieur 2 fonctions 2 731 04861 Lower Chute 4 Way Goulotte inf rieur 4 fonctions 3 684 04117 2 Way Chute Control Assembly Ens commande de la goulotte a 2 fonctions 4 684 04116 4 Way Chute Control Assembly Ens commande de la goulotte a 4 fonctions 5 710 0262 Carriage Bolt 5 16 18 x 1 50 Gr 2 Boulon ordinaire 5 16 18 x 1 50 Qual 2 6 710 04071 Carriage Screw 5 16 18 x 1 0 Vis ordinaire 5 16 18 x 1 0 7 710 04187 Hi Lo Screw 1 4 15 x 50 Vis 1 4 15 x 0 50 8 710 0451 Carriage Bolt 5 16 18 x 75 Boulon ordinaire 5 16 18 x 0 75 9 710 0726 Wash HD AB Tap Scr 5 16 x 75 Vis taraud e 5 16 x 0 75 10 710 0895 Tapp Scr 1 4 x 75 Lg Vis taraud e a t te hex de 1 4 x 0 75 po de lg 11 710 0909A Wash TT Tap Scr 5 16 18 x 1 75 Lg Vis taraudee 5 16 18 x 1 75 po de lg 12 711 0415 Clevis Pin 3 8 Dia Axe de chape 3 8 Dia 13 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre crou a embase 5 16 18 Qual F nylon 14 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 15 731 04425A Upper Chute VV Exp Label Remote Goulotte sup tiquette d exp comm distance 16 731 1313C
23. 600 series Snowthrowers IMPORTANT Read safety rules and instructions carefully before operating equipment CUB CADET 60 OTTAWA STREET SOUTH KITCHENER ONTARIO N2G 357 Printed in U S A FORM NO 772C0719 7 2004 TABLE F CONTENTS Content Page Content Page Customer Support 2 Maintenance amp Service 15 Important Safe Operation Practices 3 Off Season Storage 19 Setting Up Your Snowthrower 5 Trouble Shooting 20 Knowing Your Snowthrower 8 Warranty 21 Operation 10 llustrated Parts List 22 Adjustments 13 FINDING MODEL NUMBER This Operator s Manual is an important part of your new snow thrower It will help you to assemble prepare and maintain the unit for best performance Please read and understand what it says Before you start assembling your new snow thrower please locate the model plate on the equipment and copy the information from it in the space provided below The information on the model plate is very important if you need help from an authorized dealer You can locate the model number by standing behind the unit in the operating position and looking down at the dash panel A sample model plate is explained below For future reference please copy the model number and the serial number of the equipment in the space below Model Number Serial Number Num ro de mod le Num ro de s rie Copy the model number here XXX XXXXXX XXXXXXXXXXX 2 Cadet r Copy the serial number here 5 KIT
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26. 170 po 19 738 04124 Shear Pin 25 x 1 5 Gr 2 Boulon de cisaillement 0 25 x 1 5 Qual 2 20 741 0245 Hex Flange Brg 751 I D Roulement 0 75 DI 21 741 0309 Self aligning bearing Roulement auto aligneur 22 756 0981A Flat Idler Pulley 2 75 OD Poulie tendeur 2 75 DE 23 790 00075 Bearing Housing 1 85 ID Carter de la roulement 1 85 DI 24 790 00080 Auger Idler Brake Bracket Support 25 See chart on previous page Voir la tableau sur la page precedante 26 See chart on previous page Voir la tableau sur la page precedante 27 684 04107 Spiral Ass y LH Tari re CG 28 684 04108 Spiral Ass y RH Tari re CD 29 714 0507 Cotter Pin 3 32 X 75 Goupille fendue 3 32 X 75 30 See chart below Voir la tableau plus bas 31 736 0188 Flat Washer 760 ID X 1 49 OD Rondelle plate 760 DI X 1 49 DE 33 741 0493A Flange Bushing Collet bride 34 790 00087 Bushing Housing Carter de la collet 35 See chart below Voir la tableau plus bas 36 710 04071 Carriage Bolt 5 16 18 x 1 0 Boulon ordinaire 5 16 18 x 1 0 37 720 0284 Handle Knob Assembly Bouton 38 731 04354A Upper Chute Goulotte sup rieur 39 731 04869 Chute Flange Keeper Garde bride de la goulotte 40 731 04912 Lovver Chute Goulotte inferieur 41 736 0159 Flat VVasher 349 ID x 879 OD x 063 Rondelle plate 0 349 D x 0 879 DE x 0 063 42 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 43 784 5647 Chute Crank Brkt Support du bras de goulotte d ejection 44 784 5580 Slide Shoe Sobat coulissant 45
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29. button As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to FULL and then slowly into the OFF position again When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower Recoil Starter e Rotate choke control to FULL choke position cold engine start NOTE f the engine is already warm place choke control in the OFF position instead of FULL e Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a vvarm engine after a short shutdovvn NOTE Additional priming may be necessary if the temperature is below 15 F 9 C e Grasp the recoil starter handle and slowly pull the rope out At the point where it becomes slightly harder to pull the rope slowly allow the rope to recoil e Pull the starter handle with a firm rapid stroke IMPORTANT Do not release the handle and allow it to snap back Keep a firm hold on the starter handle and allow it to slowly recoil As the engine warms slowly rotate the choke control to the OFF position If the engine falters quickly rotate the choke control back to the FULL position and then slowly into the OFF position again Stopping The Engine Run engine for a few minutes before stopping
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33. 1233 Oval C Sunk Hd Screw 10 24 x 1 375 Vis 10 24 x 1 375 11 711 04287 Pivot Rod Tige de pivot 12 711 0677 Adiustment Ferrule Virole de reglage 13 712 0693 Nut crou six pans 14 712 04064 L Flanged Nut 1 4 20 Gr F Nylon Contre crou embase 1 4 20 Qual F nylon 15 712 04081A Hex Shoulder Nut 1 4 20 crou 1 4 20 16 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 17 716 0398 Lock Ring Toggle Svvitch Bague commutateur a culbuteur 18 720 0274 Grip Poignee 19 720 04039 Shift Knob Bouton 19 720 04045 Shift Knob Yellow Bouton jaune 20 725 04213 Lamp 1295 Ampoulle no 1295 21 725 04214 Wire Harness Faisceau de fil 22 725 04216A Heated Grip Wire Harness Faisceau de fil poign e chauff e 23 725 1649 Socket Douille 24 725 1756 Toggle Switch Single Throw Commutateur a culbuteur 25 725 1757 Heated Grip Poign e chauff e 26 726 0470 Cable Tie 19 x 8 39 Attache cable 19 x 8 39 po 27 731 04894 Lock Plate Palastre de serrure 28 731 04896 Clutch Lock Cam Came 29 732 0193 Compression Spring 38 ID x 88 Lg Ressort de compression 0 38 DI x 0 88 po de lg 30 732 04219 Spring Clutch Lock Ressort Verrou d embrayage 31 732 04238 Torsion Spring 8156 x 3038 Ressort de torsion 0 8156 x 0 3038 32 735 0199A 1 Rubber Bumper Pare chocs en caoutchouc 33 736 0226 Flat Washer 469 ID x 88 OD x 063 Rondelle plate 0 469 DI x 0 88 DE x 0 063 34 736 0262 Flat Washer 38 ID x 87 OD x 09
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36. 719 0319 RH Reduced Auger Housing Carter de l engrenage CD 46 719 0320 LH Reduced Auger Housing Carter de l engrenage CG 47 721 0179 Oil Seal 3 4 ID Joint d etancheite d huile 3 4 DI 48 741 0662 Flange Bearing 75 ID x 1 00 OD x 50 Roulement 0 75 DI x 1 00 DE x 0 50 49 710 0642 Thd Forming Scr 1 4 20 X 75 Vis taraudee 1 4 20 X 75 50 See chart on previous page Voir la tableau a page precedante 51 714 0161 Hi Pro Key 3 16 x 5 8 Cle 3 16 x 5 8 52 715 04021 Dovvel Pin 25 ODx1 2 Goupille 0 25 x 1 2 53 717 04126 VVorm Shaft 75 OD Arbre 0 75 DE 54 717 0528A VVorm Gear 20T Arbre 20 dents 55 718 04071 Thrust Collar Collet 56 721 0325 Plug 1 4 x 437 Bouchon 1 4 x 0 437 57 721 0327 Oil Seal 75 x 1 x 131 Joint d huile 0 75 DI x 1 x 0 131 58 736 0351 Flat Washer 76 ID X 1 5 OD X 03 Rondelle plate 76 DI X 1 5 DE X 03 59 736 3084 Fl Washer 510 x 1 120 x 060 Rondelle frein 510 x 1 120 x 060 60 741 0663 Flange Bearing 75 ID x 1 0 OD x 925 Roulement 0 75 DI x 1 0 DE x 0 925 61 746 0897 Auger Clutch Cable vv Z fitting Cable de tariere avec extremite en Z 62 741 0661A Flange Bearing 75 ID x 1 0 OD x 975 Roulement 0 75 DI x 1 0 DE x 0 975 64 737 3000 Grease Fitting Raccord de graissage 65 790 00091 Reversible Slide Shoe Patin r versible 66 05139A Drift Cutter Optional Virole de reglage en option 31a 6002 6 29 04 23 NOP 1 SA S gt gt SS OO A ere 92 2 24 R F PI
37. 731 04871 3 N A Not available 6 Plain Ordianire Serrated Dentelee N D Non disponible 22 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 731 2643 Clean Out Tool Outil de d gagement de la goulotte 2 684 04057 Impeller Ass y 12 po Ventilateur 3 710 0347 Hex Screw 3 8 16 X 1 75 Vis a tete hex 3 8 16 x 1 75 4 710 0451 Carriage Bolt 5 16 18 x 75 Gr 1 Boulon ordinaire 5 16 18 x 0 75 Qual 1 5 710 0703 Carriage Screw 1 4 20 x 75 Gr 5 Boulon ordinaire 1 4 20 x 0 75 Qual 5 6 710 0726 Hex Wash HD AB Tap Scr 5 16 X 75 Vis taraudee 5 16 x 0 75 7 712 04063 Flange Locknut 5 16 18 Gr F Nylon Contre ecrou a embase 5 16 18 Qual F nylon 8 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre ecrou a embase 1 4 20 Qual F nylon 9 712 04065 Hex L Flanged Nut 3 8 16 Gr F Nylon Contre ecrou a embase 3 8 16 Qual F nylon 10 714 0149B Internal Cotter Pin Goupille fendue interne 12 726 04012 Push on Nut 25 dia Ecrou pousser 0 25 diam 13 731 04705 Chute Adapter Adaptateur de goulotte d jection 14 732 0611 Extension Spring Ressort d extension 15 736 0174 Wave Washer 660 ID X 88 OD X 010 Rondelle ondulee 660 DI X 88 DE X 010 16 731 02625 Cleanout Tool Mount Montage de la outil de d gagement de la goulotte 17 738 0143 Shld Scr 500 Dia X 335 Lg Vis a epaulement dia 500 po X 335 po de lg 18 738 0281 Shoulder Scr 625 Dia X 170 Vis a epaulement dia 625 X
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39. Cable Guide Guide de la c ble 17 731 04869 Chute Flange Keeper Garde bride de la goulotte 18 738 04135 Shoulder Screw 25 x 50 10 24 Vis paulement 0 25 x 0 50 10 24 19 741 0475 Plastic Bushing 380 ID Manchon en plastique de 0 38 po de D I 20 749 04155 Chute Support Tube Tuyau de support de la goulotte 21 784 5594 Cable Bracket Chute Tilt Support de cable 22 784 5599 Handle Tab Taquet du guidon 23 784 5647 Chute Crank Brkt Support du bras de goulotte d jection 24 790 00131 Bracket Chute Control Support Commande de la goulotte 27 35A 06004 06 17 04 Styles H K amp L 28 REF PART NO NO N DE N DE R F PI CE DESCRIPTION DESCRIPTION 1 631 04124 Handle Panel Assy Yellow Panneau jaune 631 04125 Handle Panel Ass y Black Panneau noir 631 04128 Panel Ass y Black w Chute Control Panneau noir avec commande de la goulotte 2 631 04133 LH Clutch Lock Handle Ass y Poign e d embrayage CG 3 631 04134 RH Clutch Lock Handle Ass y Poign e d embrayage CD 4 684 04105 Engagement Handle Assembly LH Poign e d entra nement CG 5 684 04106 Engagement Handle Assembly RH Poign e d entra nement CD 6 710 04326 Screw 8 16 x 50 Vis no 8 16 x 0 50 7 710 04354 Screw 1 4 20 x 375 Vis 1 4 20 x 0 375 8 710 0837 Oval HD C Sunk Scr 10 x 5 8 Vis a t te goutte de suif no 10 x 5 8 9 710 1026 Hex TT Tap Scr 1 4 20 x 1 75 Vis taraud e 1 4 20 x 1 75 10 710
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41. appliance cables and all moving parts e Clean snow thrower thoroughly SECTION 8 TROUBLE SHOOTING Problem Cause Remedy Engine fails to start 1 Fuel tank empty or stale fuel 1 Fill tank with fresh gasoline 2 Blocked fuel line 2 Clean the fuel line 3 Choke not in ON position 3 Move switch to ON position 4 Fauliy spark plug 4 Clean adjust gap or replace 5 Safety key not in ignition switch on engine 5 Insert the key fully into the switch 6 Spark plug vvire disconnected 6 Connect spark plug vvire 7 Primer button not being used properly 7 Contact service center Engine runs erratic 1 Unit running on CHOKE 1 Move choke lever to OFF position 2 Blocked fuel line or stale fuel 2 Clean fuel line and fill tank with clean fresh gasoline 3 Water or dirt in fuel system 3 Drain fuel tank and carburetor Refill with fresh fuel 4 Carburetor out of adjustment 4 Contact service center Loss of power 1 Spark plug wire loose 1 Connect and tighten spark plug wire 2 Gas cap vent hole plugged 2 Remove ice and snow from gas cap Be certain vent hole is clear 3 Exhaust port plugged 3 Contact service center Engine overheats 1 Carburetor not adjusted properly 1 Contact service center Excessive vibration 1 Loose parts or damaged auger 1 Stop engine immediately and disconnect spark plug wire Tighten all bolts and nuts If vibration continues have unit service
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43. etc to protect the environment Prior to storing run machine a few minutes to clear snow from machine and prevent freeze up of auger impeller Never store the machine or fuel container inside where there is an open flame spark or pilot light such as a water heater furnace clothes dryer etc Always refer to the operator s manual for proper instructions on off season storage Your Responsibility Restrict the use of this power machine to persons who read understand and follow the warnings and instructions in this manual and on the machine SECTION 2 SETTING UP YOUR SNOW THROWER NOTE The snow thrower is shipped with oil and WITHOUT GASOLINE After assembly refer to separate engine manual for proper fuel and engine oil recommendations Unpacking e Cut along corners of the carton and lay it down flat Remove packing material Remove any loose parts included with unit i e operator s manual etc e Roll unit out of carton Check carton thoroughly for any remaining loose part Loose Parts Your snow thrower has been assembled at the factory except the parts shipped loose in the carton These are listed below a Electric Start Cord optional b Shear Pins and Cotter Pins Before Assembly Disconnect spark plug wire and ground it against the engine to prevent unintended starting NOTE Al references in this manual to the left or right side of the snow thrower is from the operating position only
44. into the alternator lead wire under the fuel tank See Figure 9 inset Alternator Lead NOTE VVheels are omitted from illustration for clarity Figure 9 Chute Clean out Tool 1 The chute clean out tool is fastened with a cable tie to the rear of the auger housing for shipping purposes Cut the cable tie and remove the extension cord if equipped before operating the snow thrower Final Adjustments After setting up your snow thrower check the adjustments as instructed below and make any final adjustments necessary before operating the unit CAUTION Failure to comply with these adjustment instructions may cause damage to the unit CAUTION Prior to operating your snow thrower refer to Auger Control Test on page 12 Read and follow all instructions carefully and perform all adjustments to verify your snow thrower is operating safely and properly Tire Pressure e Before operating check tire pressure and reduce pressure in both tires to between 15 psi and 20 psi NOTE f the tire pressure is not equal in both tires the unit may not travel in a straight path and the shave plate may wear unevenly Skid Shoe Locate the shave plate and the skid shoes in Figure 10 The space between this shave plate and the ground can be adjusted refer to the Adjustment section of this manual IMPORTANT It is not recommended that you operate this snow thrower on gravel as loose gravel can be easily picked up and th
45. to help dry off any moisture on the engine To help prevent possible starter freeze up proceed as follows Electric Starter on models so equipped 1 Connect extension cord to the electric starter outlet on the engine then to 120 volt AC outlet 2 With the engine running push the starter button and allow the starter for spin for several seconds The noise made by the starter is normal The engine s starter is not being harmed 3 When disconnecting the extension cord always unplug the end at the three prong wall outlet before unplugging the opposite end from the snow thrower 4 Move throttle control to STOP position Remove the ignition key 6 Wipe all snow and moisture from the carburetor cover in the area of the drive control and auger control Also engage and release the controls several times on NOTE Keep the key in a safe place The engine cannot start without the ignition key Recoil Starter 1 With engine running pull starter rope with a rapid continuous full arm stroke three or four times Pulling the starter rope will produce a loud clattering sound which is not harmful to engine 2 Move throttle control to STOP position 3 Remove the ignition key NOTE Keep the key in a safe place The engine cannot start without the ignition key 4 Wipe all snow and moisture from the carburetor cover in the area of the drive control and auger control Also engage and release the controls several times
46. wire grounded system Ask a licensed electrician if you are not certain A CAUTION If your home s wiring system is not a three wire grounded system do not use this electric starter under any conditions WARNING The optional electric starter is equipped with a grounded three wire power cord and plug and is designed to operate on 120 volt AC household current It must be used with a properly grounded three prong receptacle at all times to avoid the possibility of electric shock Follow all instructions carefully prior to operating the electric starter WARNING If your home electrical system is grounded but a three hole receptacle is not available do not use your snow thrower s electric starter A A If you have a grounded three prong receptacle proceed as follows e Plug the extension cord into the outlet located on the engine s surface Plug the other end of extension cord into a three prong 120 volt grounded AC outlet in a well ventilated area e Rotate choke control to FULL choke position cold engine start NOTE f the engine is already warm place choke control in the OFF position instead of FULL e Push the primer two or three times for cold engine start making sure to cover vent hole in the center of the primer when pushing NOTE DO NOT use primer to restart a warm engine after a short shutdown e Push starter button to start engine e Once the engine starts immediately release starter
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49. 4 Way Chute Control Box 1 Pull the hairpin clip out of the clevis pin on the chute support tube Save this hardvvare D o 4 VVay Hairpin C Chute lies 2 Control 22 Clevis Pin ET a Chute Support KIY Figure 5 Figure 6 2 Position the chute assembly so the chute opening is facing the front of the unit 3 Place the chute control box on the short tube of the chute assembly and the chute support tube of the chute assembly as shown in Figure 6 cables should be towards the operator 4 Insert the clevis pin earlier removed through the holes on the chute control box and chute support tube Secure with the hairpin clip See Figure 5 For Models with 2Way Chute Control 1 Slip the cables running from the chute to the handle panel into the cable guide located on top of the engine See Figure 7 Cable Guide Figure 7 Models with a Chute Directional Control 1 Remove the flat washer and hairpin clip from the end of the chute directional control Insert the end of the chute directional control into the lower bracket and secure with the flat washer and hairpin clip just removed See Figure 8 NOTE f necessary the lower bracket can be adjusted Refer to Chute Bracket Adjustment in the Adjustment Section Figure 8 Lamp Wire optional 1 Make sure the lamp wire is wrapped down the right handle as shown in Figure 9 2 Make sure the lamp wire is plugged
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51. 4124 replacement shear pins Any damage to the auger gearbox or other components as a result of failing to do so will NOT be covered by your snow thrower s warranty Gear Case The auger gear case has been filled with grease at the factory If disassembled for any reason lubricate with two ounces of grease Part Number 737 0168 IMPORTANT Do not overfill the gear case Damage to T WARNING Before servicing repairing or to a complete stop the snow thrower are subject to wear They should the seals could result Be sure the vent plug is free of grease in order to relieve pressure inspecting disengage all controls and stop engine Wait until all moving parts have come Shave Plate and Skid Shoes The shave plate and skid shoes on the bottom of be checked periodically and replaced when necessary To remove skid shoes remove the four carriage bolts and hex flange nuts which secure them to the snow thrower Reassemble new skid shoes with the four carriage bolts two on each side and hex flange nuts Refer to Figures 19 and 21 To remove shave plate remove the carriage bolts cupped washers and hex nuts which attach it to the snow thrower housing Reassemble new shave plate making sure heads of carriage bolts are to the inside of housing Tighten securely Replacing Belts Check the condition of both auger belt and drive belt every 25 hours of snow thrower operation Replace if either shows signs of wear and tear Aug
52. CE DESCRIPTION DESCRIPTION 1 656 0012A Friction Wheel Disc Assembly Disque de roue du friction 2 684 04066 Friction Wheel Ass y Bearing 4 9 OD Roue du friction roulement 4 9 DE 3 684 04045 Friction Wheel Support Brkt Ass y Support de la roue du friction 4 710 0627 Hex L Bolt 5 16 24 x 75 Gr 5 Boulon hex 5 16 24 x 0 75 Qual 5 5 710 1652 Hex Wash Hd TT Scr 1 4 20 x 625 Vis taraud e 1 4 20 x 0 625 6 710 0788 Hex Bolt 1 4 20 x 1 00 Vis a tete hex 1 4 20 x 1 00 7 711 04246A Hex Drive Shaft 75 Arbre d entrainement 0 75 8 712 0711 Hex Nut 3 8 24 Ecrou hexagonal 3 8 24 9 714 0161 VVoodruff Key 3 16 x 5 8 HT Clavette VVoodruff 3 16 x 5 8 10 716 0231 E Ring Bague en E 11 716 0136 E Ring 875 dia Bague en E 0 875 diam 12 617 04025 Complete Gear 16 44T Engrenage 16 44 13 717 04129A Pinion 16T Pignon 16 dents 14 717 04137A Gear 44T Engrenage 44 dents 15 617 04026 Complete Gear 16 44T Engrenage 16 44 16 726 0221 Cap Speed Nut 1 4 Rod Chapeau a enfoncer 17 732 0264 Extension Spring 3 8 OD x 2 5 Ressort d extension 3 8 DE x 2 5 18 736 0287 Flat VVasher 79 ID x 1 25 OD x 06 Rondelle frein 0 79 DI x 1 25 DE x 0 06 19 736 04157 Wave Washer 1 56 x 1 875 x 018 Rondelle ondulee 1 56 x 1 875 x 0 018 20 736 0242 Bell VVasher 345 ID x 88 OD x 06 Rondelle Bell 0 345 DI x 0 88 DE x 0 060 21 736 04161 Flat VVasher 75 x 1 0 x 06 Rondelle plate 0 75 x 1 0 x 0 06 22 736 0300 Flat Washer 385 ID x 87 OD x 06 Rondelle plate 0 385 DI x 0 87
53. CHENER ON N2G 4J1 ENGINE INFORMATION The engine manufacturer is responsible for all engine related issues with regards to performance power rating specifications warranty and service Please refer to the engine manufacturer s Owner s Operator s Manual packed separately with your unit for more information CALLING CUSTOMER SUPPORT gt If you have difficulty assembling this product or have any questions regarding the controls operation or v 2 maintenance of this unit please call an authorized dealer Please have your units model number and serial number ready when you call See previous section to locate this information SECTION 1 IMPORTANT SAFE OPERATION PRACTICES A A see this symbol heed its warning instructions could result in serious injury or death Training 1 7 Read understand and follow all instructions on the machine and in the manual s before attempting to assemble and operate Keep this manual in a safe place for future and regular reference and for ordering replacement parts Be familiar with all controls and their proper operation Know how to stop the machine and disengage them quickly Never allow children under 14 years old to operate this machine Children 14 years old and over should read and understand the operation instructions and safety rules in this manual and should be trained and supervised by a parent Never allow adults to operate this machine without proper in
54. DE x 0 06 23 790 00010 Friction Plate 12 Pt 4 6 Dia Plaque du friction 12 x 4 6 diam 24 790 0001 1 Friction plate exteriors 12 x 4 6 dia Plaque du friction ext 12 x 4 6 diam 25 738 0924 Hex Shld Scr 1 4 28 x 375 Vis a paulement 1 4 28 x 375 26 684 04139 Shift Rod Tige de changement de la vitesses 27 741 0563 Ball Bearing w snap ring Roulement a billes avec bague 30 746 0897 Auger Clutch Cable vv Z fitting Cable de tari re avec extremite en Z 31 746 04086 Drive Clutch Cable 41 75 Lg Cable d entrainement 41 75 po de lg 32 748 0190 Spacer 513 ID x 1 0 Entretoise 0 513 DI x 1 0 33 756 0625 Cable Guide Roller Guide du cable 34 784 5687A Auger Clutch Cable Guide Bracket Support 35 790 00072 Frame Bati 36 790 00096 Guide Bracket Auger Cable Support 37 790 00054 Frame Cover Couvercle 38 790 00055 Roller Bracket Drive Cable Support 39 710 0191 Hex Screw 3 8 24 x 1 25 Vis t te hexagonale 3 8 24 x 1 25 40 710 0597 Hex Screw 1 4 20 x 1 00 Vis t te hexagonale 1 4 20 x 1 00 41 710 0654A Hex Wash HD Tap Scr 3 8 16 x 88 Vis autotaraudee 3 8 16 x 0 88 42 710 1245B Hex Lock Scr 5 16 24 x 875 Vis a tete hex 5 16 24 x 0 875 43 712 04064 Hex L Flanged Nut 1 4 20 Gr F Nylon Contre crou a embase 1 4 20 Qual F nylon 44 731 04792 Belt Cover Couvercle de la courroie 45 732 0710 Extension Spring 38 OD x 2 68 Lg Ressort d extension 0 38 DE x 2 68 po de lg 46 736 0247 Flat Washer 40 ID x 1 25 OD x 160 Rondelle plate 0 40 DI x 1 25 DE
55. Exceptions if any will be specified NOTE This Operator s Manual covers several models handle panels lights and chute cranks are some features that may vary by model Not all features referenced in this manual are applicable to all snowthrower models Setting up the Snow Thrower Handle 1 Observe the lower rear area of the snow thrower to be sure both cables are aligned with roller guides before pivoting the handle upward until it clicks into the place See Figure 1 2 Slide the shift rod connector down over the end of the lower shift rod Tap the connector until it locks over the lower shift rod See Figure 2 3 Tighten two handle knobs firmly to secure the upper handle to the lower handles See Figure 1 NOTE f the connector is not properly assembled the shift rod will pivot and changing speed or direction of the snow thrower will not be possible Panel varies by model Figure 1 o 77 Connector Shift Rod Handle Knob Figure 2 Chute Assembly all models 1 Apply a light lubricant i e 3 in 1 oil to the base of the chute assembly 2 Place the chute assembly on the lip of the chute adapter See Figure 3 3 One end of each chute keeper is already attached to the chute flange Pivot the free end of the chute keeper to align it with the chute flange and push it till it snaps into position See Figure 4 Repeat with remaining chute keepers Figure 4 For Models with
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58. If situations occur which are not covered in this manual use care and good judgment Call customer assistance for the name of your nearest servicing dealer Maintenance And Storage 1 2 10 11 Never tamper with safety devices Check their proper operation regularly Disengage the control handle and stop engine Wait until the auger impeller come to a complete stop Disconnect the spark plug wire and ground against the engine to prevent unintended starting before cleaning repairing or inspecting Check bolts and screws for proper tightness at frequent intervals to keep the machine in safe working condition Also visually inspect machine for any damage Do not change the engine governor setting or over speed the engine The governor controls the maximum safe operating speed of the engine Snow thrower shave plates and skid shoes are subject to wear and damage For your safety protection frequently check all components and replace with original equipment manufacturer s O E M parts only Use of parts which do not meet the original equipment specifications may lead to improper performance and compromise safety Check controls periodically to verify they engage and disengage properly and adjust if necessary Refer to the adjustment section in this operator s manual for instructions Maintain or replace safety and instruction labels as necessary Observe proper disposal laws and regulations for gas oil
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60. Rondelle plate 0 38 DI x 0 87 DE x 0 09 35 738 04122 Shoulder Screw 1 4 20 x 1 345 Vis paulement 1 4 20 x 1 345 36 738 04125 Shoulder Screw 374 Dia x 1 05 Lg Vis paulement 0 374 dia x 1 05 po de Ig 37 746 0778 Z Fitting Extr mit en Z 38 747 04284 Shift Rod Tige de commande sup rieur 39 750 04314 Shift Rod Connector Raccord Tige de commande 40 790 00130 Shift Lever Levier de changement de la vitesse 41 790 00140 Panel Support Support de panneau de bord 42 747 04257 Shift Rod Tige de changement de la vitesse 44 747 04263 1Chute Crank Eye Bolt Special Boulon oeil sp cial 45 720 0201A Knob 1 0 x 3 2 Bouton 1 0 x 3 20 46 726 0100 Push Nut 3 8 Rod crou pour tige de 3 8 po 47 735 0234 Grommet Grummet 48 684 04104 Chute Crank Assembly Manivelle de la goulotte 49 736 0185 Flat Washer 406 I D x 75 O D Rondelle plate 0 406 DI x 0 75 DE 50 714 0104 Int Cotter Pin 072 x 1 13 Lg Goupille fendue int 0 072 x 1 13 po de lg 51 749 04142 Upper Handle LH Goulotte sup rieur CG 52 749 04141 Upper Handle RH Guidon sup rieur CD 53 720 0284 Handle Knob Assembly Bouton 54 736 0451 Saddle Wash 320 ID x 937 OD Rondelle selle 0 320 DI x 0 937 DE 55 710 0726 Hex Wash HD AB Tap Scr 5 16 x 75 Vis taraud e 5 16 x 0 75 56 749 04138 Handle Guidon inf rieur 29 31a 6006 07 30 04 ee INYOlEV NG 77145 300 AY LNV ANOYVI ANN G AONVHOSAY 30 3 14 INNA NOILVTIVLSNI T 4Vd Z V N NO
61. UISHED FROM COMMERCIAL USAGE COMMERCIAL USE ALL APPLICATIONS OTHER THAN PERSONAL USE AS OUTLINED ABOVE ARE CONSIDERED COMMERCIAL USAGE New products purchased for commercial usage are warranted in the same manner and to the same extend EXCEPT the term of warranty will be 60 DAYS from date of purchase 90 days if your unit is equipped with an OHV engine WARRANTY SERVICE CAN ONLY BE PERFORMED BY AN AUTHORIZED SERVICE DEALER ANY NON ORIGINAL EQUIPMENT REPLACEMENT PART USED ON OR IN A PRODUCT UNDER WARRANTY WILL BE EXCLUDED FROM THAT WARRANTY COVERAGE AS WILL BE ANY RELATED DAMAGED COMPONENTS RESULTING FROM THE INSTALLATION OF A REPLACEMENT PART FROM ANOTHER SOURCE OTHER THAN THE MANUFACTURER 21 AUGER HOUSING COMPONENTS COMPOSANTS DU LOGEMENT DES TARI RES SIZE AUGER AUGER AXLE SHAVE PLATE GEARBOX ASS Y TAILLE HOUSING ESSIEU DES LAME ENSEMBLE DE LA SPACERS LOGEMENT DES TARIERES PLATE VIS SANS FIN ENTRETOISE TARIERES 22 684 04067 7711 04286 790 00117 618 04170 N A 24 684 04069 7711 04285 790 00120 618 04171 731 04870 1 26 684 04071 7711 04284 790 001 21 618 04172 731 04870 2 26 684 04072 711 04284 790 00121 618 04172 731 04870 2 28 684 04073 711 04283 790 00118 618 04173 731 04870 3 28 684 04074 711 04283 790 00118 618 04173 731 04870 3 30 684 04063 711 04282 790 00119 618 04165 731 04871 3 30 684 04075 711 04282 790 00119 618 04165
62. ame cover by removing the two screws which secure it Apply a light coating of an all weather multi purpose grease to the hex shaft See Figure 20 Lol TT 4 IMPORTANT Keep lubricant off the friction wheel and drive plate Wheels Oil or spray lubricant into bearings at wheels at least once a season Remove wheels clean and coat axles with a multi purpose automotive grease Chute Directional Control e Once a season the spiral end on the chute directional control should be greased with multipurpose automotive grease Auger Shaft At least once a season remove the shear pins on auger shaft Spray lubricant inside shaft around Figure 20 the spacers Also lubricate the flange bearings found at either end of the shaft See Figure 21 Spacers Bearing Bearing Shear Pins Shear Pins Figure 21 30 Auger Shown Augers The augers are secured to the spiral shaft with shear pins and cotter pins See Figure 21 If you hit a foreign object or ice jam the snowthrower is designed so that the shear pins will shear If the augers will not turn check to see if the shear pins have sheared Replacements have been provided with the snowthrower When replacing pins spray an oil lubricant into shaft before ireassembling IMPORTANT NEVER replace the auger shear pins with anything other than OEM Part No 738 0
63. authorized persons The limited warranty does not extend to the replacement of parts which are not defective but where regular usage has exhausted the life of the part ENGINES ELECTRIC START KITS PEERLESS TRANSMISSIONS AND PEERLESS TRANSAXLES ARE VVARRANTED BY THEIR RESPECTIVE MANUFACTURER ALL CLAIMS AGAINST THESE COMPONENTS MUST BE HANDLED THROUGH THE RESPECTIVE 5 SERVICE DEALERS Belts light bulbs clutch parts friction wheels grass bags tires seats rider deck wheels and cutting blades are covered by a 60 day limited warranty Batteries are covered by a 90 day limited warranty Fuses shear bolts and blade adapters are considered consumable items and as such are not warranted NOTE Regular maintenance replacement parts and related inspections and adjustments are excluded from coverage when made as part of normal maintenance service TRACTOR ATTACHMENT WARRANTY Mower decks included with your product or sold separately as an attachment for your garden tractors will be warranted according to the above terms of the manufacturer three 3 year limited consumer warranty ALL OTHER ATTACHMENTS will be sold under the same condition as above except the warranty will be ONE YEAR FROM DATE OF ORIGINAL PURCHASE PERSONAL USE THE FOREGOING PARAGRAPHS CONSTITUTE THE MANUFACTURER S ENTIRE WARRANTY WITH RESPECT TO ANY PRODUCT PURCHASED AND USED FOR PERSONAL FAMILY HOUSEHOLD RESIDENTIAL PURPOSES AS DISTING
64. ch if not followed could endanger the personal safety and or property of yourself and others Read and follow all instructions in this manual before attempting to operate this machine Failure to comply with these instructions may result in personal injury When you WARNING Engine Exhaust some of its constituents and certain vehicle components contain or emit chemicals known to State of California to cause cancer and birth defects or other reproductive harm DANGER This machine was built to be operated according to the rules for safe operation in this manual As with any type of power equipment carelessness or error on the part of the operator can result in serious injury This machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety Let engine and machine adjust to outdoor temperature before starting to clear snow To avoid personal injury or property damage use extreme care in handling gasoline Gasoline is extremely flammable and the vapors are explosive Serious personal injury can occur when gasoline is spilled on yourself or your clothes which can ignite Wash your skin and change clothes immediately a Use only an approved gasoline container b Extinguish all cigarettes cigars pipes and other sources of ignition Never fuel machine indoors d Never remove gas cap or add fuel while the engine is hot or running e Allow engine to cool at least two minutes before refue
65. cord packed with the snow thrower and a 120V power source wall outlet Augers When engaged the augers rotate and draw snow into the housing Chute Assembly Snow drawn into the auger housing is discharged out the chute assembly SECTION 4 OPERATING YOUR SNOW THROWER Before Starting WARNING Read understand and follow all instructions and warnings on the machine and in this manual before operating Gas amp Oil Fill Up Service the engine with gasoline and oil as instructed in the separate engine manual packed with your snow thrower Read instructions carefully WARNING Use extreme care when handling gasoline Gasoline is extremely flammable and the vapors are explosive Never fuel the machine indoors or while the engine is hot or running Extinguish cigarettes cigars pipes and other sources of ignition Starting The Engine Attach spark plug wire to spark plug Make certain the metal loop on the end of the spark plug wire inside the boot is fastened securely over the metal tip on the spark plug Make certain both the auger control and drive control are in the disengaged released position e Move throttle control up to FAST position Insert ignition key into slot Make sure it snaps into place Do not attempt to turn the key NOTE The engine cannot start unless the key is inserted into ignition switch Electric Starter on models so quipped Determine that your home s wiring is a three
66. d by an authorized service center Unit fails 1 Drive control cable in need of adjustment 1 Adjust drivecontrol cable Refer to to propel itself 2 Drive belt loose or damaged Adjustments 2 Replace drive belt Unit fails 1 Discharge chute clogged 1 Stop engine immediately and to discharge snow disconnect spark plug wire Clean discharge chute and inside of auger housing 2 Foreign object lodged in auger 2 Stop engine immediately and disconnect spark plug wire Remove object from auger 3 Auger control cable in need of adjustment 3 Refer to Final Adjustments on page 7 4 Auger belt loose or damaged 4 Refer to page 16 5 Shear bolt s sheared 5 Replace with new shear bolt s NOTE For repairs beyond the minor adjustments above contact your local authorized service dealer 20 SECTION 9 THREE 3 YEAR LIMITED WARRANTY For three 3 years from the date of original purchase of our products we will either repair or replace at its option free of charge F O B Factory or authorized service firm any part found to be DEFECTIVE IN MATER AL and WORKMANSHIP for the original purchaser all transportation charges on parts submitted for replacement under this warranty must be paid by the purchaser unless return is requested by the manufacturer This warranty DOES NOT apply to any part which has become inoperative through misuse excessive use accident neglect improper maintenance or alterations by un
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68. e cable without turning the cable counterclockwise to provide more slack e Retfighten the hex jam nut See Figure 11 e Repeat Auger Control Test to verify proper adjustment has been achieved To Throw Snow CAUTION Check the area to be cleared for foreign objects Remove if any Start the engine follovving starting instructions 2 Rotate the discharge chute to the desired position away from bystanders and or buildings by moving the chute control 3 Select the speed according to snow condition CAUTION Never move the shift lever without first releasing the drive clutch 4 Engage the auger control and drive control levers as previously stated Figure 11 5 The interlock feature will allow you to remove your left hand from the auger control lever 6 When clearing the first pass through the snow control speed of snow thrower according to the depth and condition of snow 7 On each succeeding pass readjust the chute to the desired positon and slightly overlap previous path 8 After the area is cleared stop the snovv throvver follovving instructions given belovv Operating Tips NOTE Allow the engine to warm up for a few minutes as the engine will not develop full power until it reaches operating temperature A For most efficient snow removal remove snow immediately after it falls e Discharge snow downwind whenever possible Slightly overlap each previous swath
69. e friction wheel assembly as a whole discard the worn part and slide the new part onto the hex shaft Follow the steps above in reverse order to reassemble components If youre disassembling the friction wheel and replacing only the rubber ring proceed as follows Remove the four screws from the friction wheel assembly and remove the bonded friction wheel Reassemble new bonded friction wheel rubber to the friction wheel assembly turn each screw approximately 2 turns in order shown in Figure 29 until screws are tight It is important for the rubber to be assembled symmetrically e Slide the friction wheel assembly back onto the hex shaft and follow the steps above in revers order to reassemble components Friction _ Wheel Rubber a Figure 29 Figure 28 If unit is to be stored over 30 days prepare for storage e Lubricate as instructed in the Maintaining Your as instructed in the separate engine manual packed Snow Thrower section of this manual with your unit e Store the snow thrower in a clean dry area Refer to the engine manual for correct engine WARNING Never store snow thrower with storage instructions Tuatini 7 7 or in poorly 7 NOTE When storing any type of power equipment in a Areas WISTS UE UMES may poorly ventilated or metal storage shed care should be Name sparer pilat ight As an 7 taken to rustproof the equipment especially springs heater clothes dryer or gas
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72. elease the drive control to stop both the augers and the wheel drive To stop the auger both levers must be released Auger Control Test IMPORTANT Perform the following test before operating your snow thrower for the first time and at the start of each winter season Check the adjustment of the auger control as follows e When the auger control is released and in the disengaged up position the cable should have very little slack It should NOT be tight n a vvell ventilated area start the snow thrower engine as instructed earlier in this section under the heading Starting the Engine Make sure the throttle is set in the FAST position e While standing in the operator s position behind the snow thrower engage the auger Allow the auger to remain engaged for approximately ten 10 seconds before releasing the auger control Repeat this several times e With the throttle control in the FAST rabbit position and the auger control in the disengaged up position walk to the front of the machine Confirm that the auger has completely stopped rotating and shows NO signs of motion IMPORTANT If the auger shows ANY signs of rotating immediately return to the operator s position and shut off the engine Wait for ALL moving parts to stop before re adjusting the auger control To readjust the control cable loosen the hex jam nut on the auger control cable Z fitting Rotate the coupling end of th
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74. er Belt Remove belt cover by removing the two self tapping screws that secure it to the snow thrower housing See Figure 22 e Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap Self tapping Screws Figure 22 Take auger belt off the pulley as shown in Figure 23 Figure 23 Tip the snow thrower up and forward so that it rests on the housing Remove two self tapping screws from the frame cover underneath the snow thrower and move the frame cover away See Figure 24 7 Figure 24 e Half turn shoulder screw and slide it out of the mounting bracket See Figure 25 Unhook spring to release tension on the auger belt Remove old belt and replace with new belt installing it on the groove See Figure 25 Wrap auger belt around the auger pulley See Figure 25 e Re insert shoulder screw into the mounting bracket and tighten to secure Wrap auger belt behind the idler Reattach the spring to the bolt where it was earlier secured e He install frame cover and flip the snow thrower back to the operating position Wrap auger belt around the engine pulley Re install belt cover with self tapping screws removed before a ol O S i o Auger Pulley Should oulder Screw NZ gt NC 12 Mounting Spring Figure 25 Drive Belt Remove belt cover by removing the two
75. es and the ground can be adjusted See Figure 19 For close snow removal place skid shoe in the low position Use middle or high position when area to be cleared is uneven NOTE Some models are equipped with reversible skid shoes and may be turned over to increase their lifespan See Figure 19 CAUTION Loose gravel can be picked up A and thrown by the auger causing injury to the operator and bystanders and or damage to the snow thrower and surrounding property e Adjust skid shoes by loosening the four hex nuts two on each side and carriage bolts Move skid shoes to desired position certain the entire bottom surface of skid shoe is against the ground to avoid uneven wear on the skid shoes Retighten nuts and bolts securely e Retighten the hex jam nut and repeat all three tests to verify proper adjustment has been achieved Standard Reversible Figure 19 Skid Shoes SECTION 6 MAINTAINING AND SERVICING YOUR SNOW THROWER WARNING Before lubricating repairing or inspecting disengage all controls and stop engine Wait until all moving parts have come to acomplete stop A Engine Refer to the separate engine manual packed with your unit for all engine maintenance Lubrication Engine Refer to the separate engine manual packed with your unit Gear Shaft The gear hex shaft should be lubricated at least once a season or after every 25 hours of operation e Remove the lower fr
76. ey and start the snow throvver s engine e While standing in the operator s position behind the snow thrower engage the auger control for a few seconds to clear any remaining snow and ice from the chute assembly Drift Cutters on models so equipped Drift cutters should be used when operating the snow thrower in heavy drift conditions On models so equipped drift cutters are assembled to the auger housing inverted Remove the carriage bolts by unthreading the hex nuts which secure them and reinstall the drift cutters in their proper position before operating the snow thrower See Figure 12 f your unit is not equipped with drift cutters contact Customer Support as instructed on page 2 for information regarding price and avallability Snow Thrower Model Drift Cutter Kit All models OEM 390 679 Carriage Screws Hex Nuts Figure 12 Tire Chains on models so equipped Tire chains should be used whenever extra traction is needed If your unit is not equipped with tire chains contact Customer Support for information regarding price and availability Operating Tips NOTE Allow the engine to warm up for a few minutes The engine will not develop full power until it reaches operating temperature WARNING The temperature of the muffler and the surrounding areas may exceed 150 F 65 C Avoid these areas e f possible remove snow immediately after it falls e Discharge snow downwind whenever pos
77. hen operating on or crossing gravel surfaces Stay alert for hidden hazards or traffic Exercise caution when changing direction and while operating on slopes Plan your snow throwing pattern to avoid discharge towards windows walls cars etc To avoid property damage or personal injury caused by a ricochet Never direct discharge at children bystanders and pets or allow anyone in front of the machine Do not overload machine capacity by attempting to clear snow at too fast of a rate Never operate this machine without good visibility or light Always be sure of your footing and keep a firm hold on the handles Walk never run Disengage power to the auger impeller when transporting or not in use Never operate machine at high transport speeds on slippery surfaces Look down and behind and use care when in reverse If the machine should start to vibrate abnormally stop the engine disconnect the spark plug and ground it against the engine Inspect thoroughly for damage Repair any damage before starting and operating Disengage the control handle and stop engine before you leave the operating position behind the handles Wait until the auger comes to a complete stop before unclogging the discharge chute making any adjustments or inspections Never put your hand in the discharge or collector openings Always use a Clearing tool to unclog the discharge opening Use only attachments and accessories approved by the manufacturer
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79. ive 6 is the fastest a Reverse Oil Fill There are two reverse R speeds One 1 is the slower Engine oil level can be checked and and two 2 is the faster oil added through the oil fill Choke Control Ignition Key The ignition key is a safety devise It must be fully S inserted in order for the engine will start Remove the ignition key when the snow thrower is not in use IMPORTANT Do not attempt to turn the key The choke control is found on the rear of the engine and is activated by rotating the knob clockwise Activating Auger Control The auger control is located on the left handle Squeeze the auger control against the handle to engage the augers and start snow throwing action Release to stop Drive Control The drive control is located on the right handle Squeeze the drive control against the handle to engage the vvheel drive Release to stop 4 Way Chute Control optional This four way control lever is meant to control the direction and distance of snow discharge from the chute Press the button on the knob and pivot it left or right to rotate the chute to the direction that snow will be thrown Tilt the lever forward or rearward to adjust the distance snow will be thrown 22 Chute 2 Control Lever RAS 2 Way Chute Control optional This two way control lever is meant to control the distance of snow discharge from the chute Tiltthe lever forward or rearward to adjus
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83. le e Jape inod snajow Knap s p np ineqeanqueo suep JUBWLEOOUP El 1uBl LH Zy aue 50 xn p e sn linos e7 juesnqueo l 8910 II uolnoq np JUSWESPUOUE 7 apides snid ej 9 uonisod e 19 ajue snid el is uonisod 87 4 JUeAe SeU9JEU XIS e sn jynos ET ANIDVOWY juene 302451 JUBWBIE AEp El 19 SS A El assieqe 189 puenb 1nejow JISIOYD R LS 1 PJOG ne lqe Np nai ne ano as Nd OW np l S SS NA 1914971 121681 Yas 8 INS is puewwo e7 naow np s l l 1 SsJuoweufiesuei snd oae Inod 4nayein go ap spuewwo sn lHnos 9812 np uonesin p e9jou El z linsuoo ANOYVINAY naow np eBewewsp l 2111198 18 unayeunqued a ins nbeid ej eue JUBWSUUO OUO l JUBAE Hed p np uo noq a1uou eun p s llin re 89 5 L ins s ubisuoo s p SU S l SUBP UOlnOQ JUBUINO Ud 1S SUO JONAJSU s s lno z Ains 19 INBJOW Np 21811 INS ANO 1s Wedap 97 z u ldulo 8817 IN4IN4SS LH3AV OL nd an reiniqo l p pupululo2
84. ling f Never over fill fuel tank Fill tank to no more than Y inch below bottom of filler neck to provide space for fuel expansion g Replace gasoline cap and tighten securely h If gasoline is spilled wipe it off the engine and equipment Move machine to another area Wait 5 minutes before starting the engine i Never store the machine or fuel container inside where there is an open flame spark or pilot light e g furnace water heater space heater clothes dryer etc j Allovv machine to cool at least 5 minutes before storing Operation 1 Do not put hands or feet near rotating parts in the auger housing or discharge chute Contact vvith the rotating parts can amputate hands and feet The auger control handle is a safety device Never bypass its operation Doing so makes the machine unsafe and may cause personal iniury The control handle must operate easily in both directions and automatically return to the disengaged position when released Never operate vvith a missing or damaged discharge chute Keep all safety devices in place and vvorking Never run an engine indoors or in a poorly ventilated area Engine exhaust contains carbon monoxide an odorless and deadly gas Do not operate machine vvhile under the influence of alcohol or drugs 10 11 12 13 14 15 16 17 18 19 20 Muffler and engine become hot and can cause a burn Do not touch Exercise extreme caution w
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86. ne seu seve NANASSILHAIAY JUBWIAI U C SUOIONASUI S99 uli z llin A sn llinos g ubedwov inb 1nejowu np uohesilmn p onou gj suep s lulno SUOIONJISUI s ZBAINS ulos q ne u ss p 19 lin p NESAIU l Z HH AN 19 aduassa p S l ld JUWOUUONOUO l JUBAP 891Jou SUBP 18 E ins SeuBISUO9 s l 19 suononusul s s ino Z AINS Zauesdwod z sr INSINSASSILHSAV l ULAY 14 3 11 T ue uo seo 9nb11198 9 in sicul p np 3914 SIOA OZ JUBINOD asd un g 159 puenb inajowu np nbin l 1ne11EW8p l 1eyouejoue anod nbin l n uew p uolnoq ins zaAnddy ue uo seo l nbi l in cup u01n0g 1 naow l Ud m li anod siln is 1 g np 27 anasue g AN3112LU9p ap aaubiog insn in JNOd 05 l DBA 8 92 U09 ud 159 suned s p vLuns lno nb z l A 159 5 gj anbs1io 1 no 8401115800 s 2991 1 sseq 4011500 e g suned se z eid eBieu ej ju wa jdwo9 1n04 sued s jueysnfe ud ajsnfe n 1 os a je ejejd eue g eds 1 sued I
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88. rown by the auger causing personal injury or damage to the snow thrower If for some reason you have to operate the snow thrower on gravel keep the skid shoe in the highest position for maximum clearance between the ground and the shave plate SECTION 3 KNOWING YOUR SNOW THROWER Shift Lever Auger Control Drive Control Electric Starter Button R Engine Controls Gas Cap Recoil Starter Oil Fill v Handle Electric Starter Outlet Chute Assembiy Primer Clean out Ignition Key Choke Conirol Throttle Shave Plate Control Augers Figure 10 all instructions and warnings on the machine carburetor and aids in starting the engine WARNING Read understand and follow the choke control closes the choke plate on the and in this manual before operating Throttle Control The throttle control is located on the engine t regulates the speed of the engine and will shut off the engine NOTE For detailed starting instructions and more information on all engine controls refer to the separate engine manual packed with your unit Shift Lever when pushed down completely The shift lever is located in the center of the handle panel and is used to determine gorund speed and Primer Depressing the primer forces fuel Forward directly into the engine s carburetor to gt There are six forward F speeds Position one 1 is the aid in cold weather starting slowest and position f
89. self tapping screvvs that secure it to the snovv throvver frame See Figure 22 Drain the gasoline from the snow thrower or place a piece of plastic under the gas cap Take auger belt off the pulley as shown in Figure 23 Push idler away from the chute and insert a Philips head screwdriver in the hole on the idler as shown in Figure 26 This will release tension on drive belt Auger Belt Engine Drive Belt Figure 26 e Pull drive belt out and away from the engine pulley to remove See Figure 26 Tip the snow thrower up and forward so that it rests on the housing Remove two self tapping screws from frame cover underneath the snow thrower and move the frame cover away Refer to Figure 24 Back out the stop bolt to create sufficient gap between the friction wheel disc and the drive pulley Pull the drive belt from around the drive pulley and clear it off the friction wheel disc See Figure 27 iv ot M o o Drive Pulley Figure 27 HNovv moving to the other side of the snow thrower slide the belt off the crankshaft Replace with new belt first sliding it through the crank shaft then working it around the groove of the drive pulley and finally wrapping it around the engine pulley from where the old belt was removed Once the belt is firmly placed on the pulleys make sure to remove the screwdriver from the idler
90. sible e Slightly overlap each previous path Set the skid shoes 1 4 below the shave plate for normal usage Adjust it upward for hard packed snow and downward when using on gravel or crushed rock e Avoid possible starter freeze up Clean the snow thrower thoroughly after each use SECTION 5 MAKING ADJUSTMENTS WARNING Never attempt to make any adjustments while the engine is running except where specified in operators manual Shift Rod Adiustment f the full range of speeds forward and reverse cannot be achieved refer to the figures to the right and adiust the shift rod as follows Place the shift lever in the fastest forward 4 speed position Remove the hairpin clip which secures the ferrule to the shift lever Figure 13 Rotate the shift arm clockvvise as far as it will go Figure 14 Thread the ferrule up or down the shift rod until it aligns with the hole in the shift lever behind the handle panel Resecure the ferrule with the hairpin clip removed earlier Chute Assembly The distance snow is thrown can be adjusted by changing the angle of the chute assembly To do so stop the engine by removing the ignition key and loosen the plastic wing knob found on the left side of the chute assembly Pivot the chute upward or downward before re tightening the wing knob See Figure 16 Figure 15 Figure 16 Chute Bracket Adjustment If
91. struction Thrown objects can cause serious personal injury Plan your snow throwing pattern to avoid discharge of material toward roads bystanders and the like Keep bystanders helpers pets and children at least 75 feet from the machine while it is in operation Stop machine if anyone enters the area Exercise caution to avoid slipping or falling especially when operating in reverse Preparation 1 Sp Thoroughly inspect the area where the equipment is to be used Remove all door mats newspapers sleds boards wires and other foreign objects which could be tripped over or thrown by the auger impeller Always wear safety glasses or eye shields during operation and while performing an adjustment or repair to protect your eyes Thrown objects which ricochet can cause serious injury to the eyes Do not operate without wearing adequate winter outer garments Do not wear jewelry long scarves or other loose clothing which could become entangled in moving parts Wear footwear which will improve footing on slippery surfaces Use a grounded extension cord and receptacle for all units with electric start engines Adiust collector housing height to clear gravel or crushed rock surfaces Disengage the control handle before starting the engine Never attempt to make any adjustments while engine is running except where specifically recommended in the operators manual WARNING This symbol points out important safety instructions whi
92. t the distance snow will be thrown Chute Directional Control optional CHUTE DIRECTIONAL CONTROL COMMANDE D ORIENTATION DE LA GOULOTTE The chute directional control is located on left side of the snow thrower To change the direction in which snow is thrown turn chute directional control as follows e Crank clockwise to discharge to the left e Crank counterclockwise to discharge to the right Clean Out Tool 1 WARNING Never use your hands to clear a clogged chute assembly Shut off engine and remain behind handles until all moving The tool is designed to clear a clogged chute assembly Refer to Operating Your Snow Thrower section for more detailed information regarding the chute clean out tool Skid Shoes The space between the shave plate and the ground can be adjusted by moving the skid shoes For close snow removal and hard packed snow place skid shoes in the lowest position Use middle or high position when area to be cleared is uneven or gravel surface Make certain the entire bottom surface of the skid shoe is against the ground to avoid uneven wear on the slide shoes Recoil Starter Handle The recoil starter handle is used to manually start the engine Electric Starter Button if so equipped Pressing the electric starter button engages the engine s electric starter when plugged into a 120V power source Electric Starter Outlet ur so equippea Requires use of a three prong outdoor extension
93. the spiral at the bottom of the chute directional control is not fully engaging with the chute assembly the chute bracket can be adjusted To do so loosen the two nuts which secure the chute bracket and reposition it slightly before retightening the nuts See Figure 17 Figure 17 Drive Control When the drive control is released and in the disengaged up position the cable should have very little slack It should NOT be tight Check the adjustment of the drive control as follows 1 With the drive control disengaged push the snow thrower gently forward The unit should roll freely 2 Engage the drive control and gently attempt to push the snow thrower forward The wheels should not turn The unit should not roll freely 3 With the drive control disengaged move the shift lever back and forth between the R2 position and the F6 position several times There should be no resistance in the shift lever If any of the above tests failed the drive cable is in need of adjustment refer to Figure 18 and proceed as follows Loosen the hex jam nut on the auger control cable Z fitting and rotate the coupling end without turning the cable of the cable downward to provide more slack or upward to take up slack See Figure 18 Disengaged Auger Control Refer to Auger Control Test on Page 12 to adjust the auger control Figure 18 Skid Shoes NOTE The space between the skid sho
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96. upille 65 741 0600 Ball Bearing 17 x 40 x 12 Roulement a billes 17 x 40 x 12 66 618 04169 Friction Wheel Bearing Ass y Roulement 67 718 04070 Friction Wheel Hub Moyeu du roue du friction 68 735 0243B Friction Wheel Rubber Roue du friction en caoutchouc 69 736 0105 Cupped Washer 400 ID x 88 OD x 06 Rondelle creuse 0 400 DI x 0 88 DE x 0 06 70 741 0245 Hex Flange Bearing 751 I D Roulement 0 75 DI 71 710 0896 Hex B Tap Scr 1 4 28 x 25 Lg Vis taraud e a t te hexagonale 1 4 28 x 0 25 For models with 22 auger housings Model Mod le Wheel Assembly Ensemble de roue Description Description 31A 6003 7 6 04 Rim Jante Tire Roue 31AE5GLF 31AE5GLG 31AH5KLG 31AESKLH 31AE6GLN 31AE6LHG 31AE6LHH 31AE6MKH 31AE6MKP 634 04145 634 04146 16 x 4 8 x 8 LH XTrac 16 x 4 8 x 8 RH X Trac 734 2038 734 2038 634 04140 634 04140 31AE5HQ 31AESLLH 31AH5MLH 31AE5MLP 31AE5NQ 31AE5SQ5 31AH6MLH 31AE6MLO 634 04136 634 04137 16 x 6 5 x 8 LH X Tra 16 x 6 5 x 8 RH X Trac c 734 2031 734 2031 634 0069 634 0069 31A 6AED 634 04144 13 x 4 Snow Hog 734 1732 634 04151 31A 6LEF 31AE6GKF 31AE6GKO 31AE6LKG 634 04141 16 x 4 8 Snow Hog 734 1530 634 04140 31AAGAKE 31AE6FEE 634 04142 15 X 5 Snow Hog 734 1859 634 04151 31 AEGFHF 31AE6FKF 31AS6LCG 634 04141 16 x 4 8 Snow Hog 734 1530 634 04140 31AH6KLG 634 04135
97. x 0 160 47 736 0505 Flat Washer 34 ID x 1 50 OD x 150 Rondelle plate 0 34 DI x 1 5 DE x 0 150 48 741 0919 Ball Bearing 787 ID x 1 85 OD x 56 Roulement a billes 0 787 DI x 1 85 DE x 0 56 49 748 0234 Shoulder Spacer 25 THK Entretoise paul e 50 748 04053 Adapter Pulley 75 diam Poulie 0 75 diam 51 750 04230 Fig Spacer 777 OD x 260 ID x 550 Entretoise 0 777 DE x 0 260 DI x 0 550 52 750 04303 Spacer 875 ID x 1 185 Entretoise 0 875 DI x 1 185 DE 53 754 04050 V Belt 1 2 Courroie trapezoidale 1 2 54 754 0456 V belt 3 8 Courroie trapezoidale 3 8 55 756 04109 Pulley Auger 8 1 x 5 Poulie tari re 8 1 x 0 5 56 756 04113 Pulley Half 2 6 OD Poulie demi 2 6 DE 57 756 04114 Pulley Half 2 2 OD Poulie demi 2 2 DE 58 790 00062 Bearing Washer 2 12 OD x 255 ID Rondelle de roulement 2 12 DE x 0 255 DI 59 790 00082 Drive Idler Bracket Support 60 See chart below Voir tableau de la page prochaine 25 Continued on next page Suite a la page prochaine NO NO N DE N DE REF PIECE REF PIECE DESCRIPTION DESCRIPTION 61 731 04873 Spacer 75 ID x 1 25 OD x 3 0 Entretoise 0 75 DI x 1 25 DE x 3 0 731 04877 Spacer 75 ID x 1 25 OD x 1 50 22 only Entretoise 0 75 DI x 1 25 DE x 1 5 22 po seulement 62 738 04095A Axle 75 x 22 Essieu 0 75 x 22 0 738 04109 Axle 75 x 19 22 only Essieu 0 75 x 19 0 22 po seulement 63 756 0648A Friction Wheel Disc 375 x 6 0 Disque 0 375 x 6 0 64 738 0865 Friction Disque Bearing Pin Go

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