Crown Audio 5000i Stereo Amplifier User Manual
Contents
1. This battery contains Sulfuric Acid which causes severe burns Do not get in eyes on skin or clothing In case of contact flush immediately and thoroughly with water Get medical attention if your eyes are affected EACH WARNING LABEL ON YOUR TRUCK IS IMPORTANT Read and obey all of them to protect yourself and others All rights reserved under International and Pan American copyright conventions Copyright 1996 Crown Equipment Corp Warning Labels 302. Here are some guides to using this manual QUICK LOCATORS In addition to the Contents page you can use page headings to find topics Some pages also have a picture of the truck in the corner showing features or functions covered on that page KNOW THE HAZARDS Watch for and read these special blocks You will find information about possible safety hazards and how to avoid them HOW TO DRAWINGS On many pages you will find pictures as well as text to help you understand how to use your truck safely and productively What s in it for You 6 Your Walkie Pallet Truck HD oo 0 Recommended Walking Area WALKIE PALLET TRUCKS Your walkie pallet truck is designed to move loads over short distances and operate in areas with limited space YOUR PALLET TRUCK IS NOT AN AUTOMOBILE With a load it may weigh more than 3 automobiles e You don t steer the same e You don t brake the same e You don t accelerate the same HOW TO OPERATE YOUR TRUCK Forks First When traveling forks first use both hands to operate the control handle Watch your feet if you change direction of travel Power Unit First When traveling power unit first stay to one side of the truck and slightly ahead of the power unit Use the hand closest to the truck to operate the control handle Watch your feet Stay out of the path of the truck BUILT TO STANDARDS Th
3. all Pw Capacity with EquallyjDistributed Load Vi Evemere el data be shown first in Metric units and D eee hen USA units Truck Weight with Max Battery Hour Rate S000 PAA 6 SERIES Bitterness ee Max AMP Hr 615 1358 600 Battery Weight D C Voltage min370 815 max 635 1400 24 Truck Data Number Battery Type 1234567890 23456 Model Number Load Tire Tread Width PW3000XX 330 12 9 Serial Number Truck Type A1234567 This truck as released cofforms to the mandatory requirements of ASME B56 1 Crown Equipment Corporstion New Bremen Ohio 45869 USA 267 E 11 Capacity Plate Ay Know the Hazards KNOW YOUR LOAD Do not exceed the capacity shown on your truck s capacity plate Be careful when handling long high or wide loads Do not handle unstable loads TRUCK TYPE Some truck types are not permitted in areas where there are fire hazards Watch for marked areas For example You must not operate a type E or ES truck in an area restricted to EE or EX trucks TRUCK WEIGHT Dockboards elevators and some floors have limited capacity Check your capacity plate for the weight of your truck Remember to add the weight of the load you have on the forks Make certain you use the correct units of measure Capacity Plate 12 Power On amp Off Braking BRAKING Move the control handle all the way down or all the way LF fo Brake Off up to apply the brake KEY SWITCH Turn the truck on by turning
4. hands on the control Be careful when changing direction Keep your feet clear of the truck Travel in the direction that gives you the best view Look where you are going and slow down in congested areas Slow down for wet or slippery floors Don t run over things Watch out for rough floors Look where you are going before you change direction of travel See that you have room to drive and turn Watch out for power unit swing Slow down when making turns Avoid sudden movement of controls Learn to use them smoothly at a moderate even rate Be extra careful if you must use your truck in an area where there is a risk of falling objects Never ride on your truck Continued next page Be a Safe Operator 24 WATCH OUT FOR OTHER PEOPLE e Slow down Yield or stop for pedestrians Use your horn when you come to a crosswalk or intersection e Be careful that you don t pin or crush someone For example Never drive your truck toward anyone standing in front of a fixed object e Never allow anyone to ride on your truck e Keep others away from your truck while you re working e Don t let anyone use your truck unless they are trained and certified e Watch out for power unit swing when turning WHEN LEAVING YOUR TRUCK e Lower the forks Turn the truck off or disconnect the battery e Avoid parking on inclines But if you must block the wheels of your truck 25 Bea Safe Operator contin
5. traveling forks first keep both hands on the control gt Moving parts can e Never ride on the truck or allow anyone else to ride on handle and be careful when changing direction of travel ae the truck There is no safe place to sit or stand Keep your feet clear of the truck R Before you leave your truck e Keep your truck under control at all times Operate at e Lower the forks to the floor a speed that allows you to stop safely Be even more e Shut the truck off with the key or disconnect the battery careful on slippery or uneven surfaces Do not run over objects on the floor e Perform all truck movements smoothly and at a speed that will give you time to react in an emergency Recommended Walking Path 3 Protect Yourself Protect Yourself 4 Contents Warning You Must be Trained Protect Yourself Contents What s in it for You Your Walkie Pallet Truck Lift Truck Parts Capacity Plate Power On amp Off Braking Raising amp Lowering Steering amp Travel Traveling Additional Options Daily Safety Check Be a Safe Operator Battery Maintenance Warning Labels 5 Contents O N OO CO ODO ND wo N DY ND w O N QO O NOAA Q Traveling 17 Traveling What s in it for You Know the Hazards iy AN WHAT S IN IT FOR YOU The better you understand your truck and how to use it the better and safer operator you can be
6. ECK YOUR TRUCK BEFORE STARTING WORK You must make sure your truck is safe to use 1 Walk around your truck and check it over Check to make sure the battery is charged water level is OK and vent caps are in place Don t use an open flame to check the battery Make certain the battery retainers on both sides of the truck are properly installed See that all wheels are in good condition Clean the twist grips Check that both forks are straight and not cracked or badly worn See that the load backrest is in place and fastened if your truck has that option Look under the truck for signs of hydraulic leaks Try the horn Make sure the power disconnect works Check that all controls work smoothly 21 Daily Safety Check 2 Test drive your truck in an uncongested area e Try all the hydraulic functions e Check the steering e Operate the truck slowly in both directions e Operate through the full speed range in both forward and reverse e Check braking distance in forward and reverse Load size and floor conditions can affect these distances e Know the distance it takes to stop before you start working If the braking distance is too long to stop safely don t use the truck If anything doesn t look work or feel right don t use the truck Report the problem to your supervisor You can get checklist forms from your Crown dealer part no OF 3772 Used properly this checklist can alert service peo
7. PW SERIES CROWN UMMM A Operator Manual This operator manual has information for all models of series PW 3000 plus some options and accessories Some of the illustrations and information may not apply to your truck New Bremen Ohio 45869 USA 1996 PF12445 WEB Rev 6 06 Printed in U S A PW 5 000 The most important component is you cnown You Must be Trained IT S THE LAW YOU MUST BE TRAINED AND CERTIFIED Federal law states that only properly trained operators are permitted to operate a powered industrial truck and that your employer must train you and certify that you are qualified to operate this powered industrial truck OSHA 1910 178 Rev 1999 It s the law you must be trained and certified to operate this truck OSHA 1910 178 Rev 1999 Do not operate this truck in your work place until you have been trained and certified by your employer You or others around you can be seriously injured or even killed if you don t use this truck correctly Read and obey all warnings and instructions in this Manual and on the truck A dockboard can move or drop while you are on it Or you could drive off a dock Falls from docks or dockboards can cause serious injury or even death Make sure you are safe You could be killed or seriously injured if you are not adequately trained for lift truck operation Inspect your truck before starting work make sure it is in good working o
8. button and rotate the twist grip to the maximum travel speed position REVERSING BUTTON If you accidentally hit the reversing button while working in close quarters the truck will move in the direction of the forks until the button is released Be careful The reversing button cannot prevent all injuries 17 Traveling Traveling 18 Additional Options RS SKID ADAPTOR OPTION Lift the skid adaptor until you can move it forward and lower it to the forks LOAD BACKREST OPTION A load backrest can be helpful if you must handle loads that are unstable or not secured Make certain the skid adaptor is secure when you return it to the upright position Don t place your hands or arms over the backrest They could be pinned or crushed by the load There are two styles of backrest REMOVABLE STYLE You can remove or install this backrest as required PIVOTING STYLE Lift up on the handle and move the backrest forward if you need to service the battery When you return the backrest to the upright position make sure the handle is all the way down and the backrest can t tilt forward BATTERY CHARGE METER OPTION The lighted bar shows how much charge is left in your battery A flashing light will warn you that the battery is getting low Two flashing lights mean you must have the battery changed or recharged 19 Additional Options Additional Options 20 Daily Safety Check CH
9. is truck was designed and built to current industry and government standards and guidelines For more information see the following American National Standards Institute ASME B56 1 Occupational Safety and Health Act OSHA 1910 178 Rev 1999 Underwriters Laboratory UL 583 National Fire Prevention Association NFPA 505 Hand on the control Walk to the side Feet clear of the truck Your Walkie Pallet Truck 8 Lift Truck Parts 9 Lift Truck Parts Twist Grip High Travel Speed Button Lower Button Raise Button Horn Button Reversing Button Control Handle Control Arm Power Disconnect Key Switch Battery Load Wheel Fork Power Unit Battery Retainer Lift Truck Parts 10 Capacity Plate CAPACITY PLATE INFORMATION The capacity plate is on the top of the power unit cover It contains e Capacity information e Truck type a fire safety rating e Truck weight does not include load e Grade rating e Battery information e Truck information WHAT IS YOUR TRUCK CAPACITY Capacity is the maximum load that can be lifted or transported with your truck See the capacity plate on your truck Make certain you use the correct units of measure SAMPLE CAPACITY PLATE The information shown on this sample plate does not apply to your truck PT HT Note ANSI B56 1 requires that
10. ple to needed repairs Daily Safety Check 22 Be a Safe Operator The most important component is you MAKE SURE YOU ARE READY e Do not use this truck unless you are trained and certified e Be certain you understand how your truck works and the hazards that go with it Don t use the truck if you have any doubts e Know the capacity of your truck Make certain you use the correct units of measure e Some trucks are not allowed in areas where there are fire hazards Be certain your truck is the correct fire safety type for the area e Make sure your hands and shoes are clean and dry and your clothing is proper for the job MAKE SURE YOUR TRUCK IS READY e Inspect your truck before using it see pages 21 and 22 If it s not working right or something is broken report the problem to your supervisor Don t use the truck e In an open area test the braking Check at a slow travel speed first then a faster one Know the distance it takes to stop before you start work 23 Bea Safe Operator Recommended Walking Path USE CAUTION BE ALERT Watch where you re driving Don t let any part of your body get pinned or crushed between the truck and a fixed object Stay to the side of the truck when traveling power unit first Make sure the truck won t hit your leg or run over your foot When traveling forks first keep both
11. rder Additional copies of this Operator Manual and all Truck Labels can be obtained from Crown Equipment Corporation New Bremen Ohio 45869 U S A s e All rights reserved under International and Pan American copyright conventions Copyright 1996 Crown Equipment Corp 1 Warning You Must be Trained 2 Protect Yourself Know the Hazards Know the Hazards LOOK WHERE YOU RE GOING Always be alert to the area around you and watch where you are driving Be careful that you don t get pinned or crushed between the truck and a fixed object such as a wall or post AVOID FALLS Falls are very serious accidents you can be crushed or even killed The best way to prevent injury is to know where you are at all times and follow the rules of safe truck operation e Be extremely careful when working around docks dockboards and trailers USE YOUR TRUCK CAREFULLY e Stay away from the edge of docks and ramps e Watch your hands and your feet A foot or hand caught e Make sure dockboards are secure between the truck and a fixed object will be crushed or o Giek teree ehka diodai even cut off e Keep to the side of the truck while traveling power unit USE YOUR TRUCK SAFELY first Make certain the truck won t hit the back of your e Keep your hands and feet away from all moving parts leg or foot Don t let the truck run over your foot stay cee or all such as forks or wheels g y RD moving parts e If
12. tery compartment or a stand Make sure you adjust the spreader bar hooks to fit the battery amp Th USING A ROLLER STAND If you use a roller stand to install or remove a battery make sure the roller stand is the same height as the rollers in the truck s battery compartment Also make sure the roller stand is at least as long as your battery DANGER Batteries produce explosive gas Do not smoke use open flame or AFTER INSTALLING YOUR BATTERY OAE ANA OF eD neart e Replace the battery retainers Make certain the retainers ae ae on both sides of the truck are in place Batteries contain Sulfuric Acid which causes severe burns Do not get in e Connect the battery Turn the truck ON and check aves on skin ok clothing In case of i contact flush immediately Get medical truck operation attention if your eyes are affected 107 27 Battery Maintenance Battery Maintenance 28 Battery Maintenance continued A Know the Hazards Minimum battery size allowed XXX mm XX XX in wide XXX mm XX XX in long Undersize battery can affect truck handling and stability You could have an accident Use ULL classified Type E battery BEFORE CHARGING YOUR TRUCK BATTERY e Charge the battery only in areas designated for that use e See that the battery cells are filled to the proper level Never use an open flame to check the battery e Make certain the charger is the same
13. the key to ON green dot Turn the truck off by turning the key to OFF red dot Always turn the key off when leaving the truck When you let go of the control handle it will automatically go to the upper braking position Check the braking before you start working md POWER DISCONNECT Pull up on the battery connector or handle to disconnect the battery and cut all power Always disconnect the battery any time the truck isn t working right The key switch does not cut all power to the truck Don t use the truck if it s not working right Report the problem to your supervisor 13 Power On amp Off Braking 14 Raising amp Lowering Steering amp Travel RS RAISE STEERING Push the RAISE button until the forks are at the You control steering by moving the control handle from side to side desired height For example This picture shows the directions the truck can turn when the control handle is moved to the approximate position shown LOWER Push the LOWER button until the forks are at the desired height 15 Raising amp Lowering Steering amp Travel 16 Traveling RS lo TRAVEL Rotate the top of the twist grip in the B direction you want to travel The farther you rotate the grip from the neutral position the faster the truck will travel HIGH TRAVEL SPEED For high travel speed push the high travel speed
14. ued AVOID FALLS e Stay away from the edge of docks and ramps e Check that bridgeplates and dockboards are secure Be certain that either the trailer wheels are chocked or the trailer is locked to the dock Check capacities Be sure your truck with load isn t too heavy for where you are driving e Make sure the load you are moving is stable Center the load Be even more careful with long high or wide loads They can be less stable e Don t take your truck onto an elevator unless you are authorized Check the capacity or load limit and make sure there are no people present Enter load first and set the brake BE CAREFUL TRAVELING ON RAMPS AND GRADES e Stay out of the path of the truck e With or without a load travel with the forks pointed downgrade e If a load requires that you travel with the forks upgrade be even more careful Operate the controls from the side of the truck e Slow down and don t turn on ramps or grades Be a Safe Operator continued 26 e Turn the truck OFF Check that all controls are in neutral e Make certain you use the correct size and weight battery Never operate a truck that has an underweight or undersized battery installed e Never let anything metal touch the top of the cells You could cause sparks or do damage to the battery Use an insulator such as plywood when necessary e Use an approved spreader bar to place a battery in or remove it from the bat
15. voltage and amperage as your battery e Read the battery charger instructions e Be sure the charger is turned OFF before connecting the battery to the charger Otherwise you might create a spark which could cause the battery to explode e Make sure the truck key switch is turned off and all controls are in the off or neutral position BATTERY SIZE IS IMPORTANT Make certain you use the correct size weight and type of battery Never operate a truck that has an underweight or undersized battery installed 29 Battery Maintenance continued Warning Labels Stay clear of all moving parts Moving parts can i cut or crush hand Connect ch It s the law you must be trained and certified to operate this truck OSHA 1910 178 Rev 1999 don t use this truck correctly Obey all warnings and instructions on the t and in the operator manual Riding on this Inspect your truck before starting work makd sure itis in good working order truck could i y cause serious injury No Riding A DANGER Batteries can produce explosive gas Do not smoke use open flame or create an arc or sparks near this battery Ventilate well when in an enclosed area and when charging Minimum battery size allowed XXX mm XX XX in wide XXX mm XX XX in long Undersize battery can affect truck handling and stability You could han an accident Use ULL classified Type E battery
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