Crimestopper Security Products CS-2000 Automobile Alarm User Manual
Contents
1. Charging Battery ALWAYS follow information provided on battery by battery manufacturer 1 Stop engine and remove key 2 Remove battery cover 3 Disconnect negative cable from battery first then positive cable 4 Loosen strap and remove battery 5 Place battery on bench in well ventilated area where electrolyte spill will not cause damage 6 Initial Battery Setup Remove caps and fill each cell to level indicated with electrolyte at 1 265 05 specific gravity and 80 F 27 C Let battery stand for thirty minutes Check electrolyte level and add more if necessary 7 Connect positive lead of charger to positive terminal and negative lead to negative terminal 8 Charge the battery at two and a half amps for ten hours or until all cells are gassing freely and the specific gravity is constant over three 30 minute intervals 9 Immediately after charging check electrolyte level If low add distilled water to bring cell up to required level 10 Replace and tighten caps wash off and dry battery 11 Reinstall battery into unit and connect positive cable to battery first then negative cable 12 Replace battery cover CHANGING HYDRAULIC OIL WARNING HYDRAULIC FLUID UNDER A PRESSURE can penetrate skin and cause severe burns that can result in death or serious injury ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure A2. Keep battery and its terminals clean Inspect every 25 operating hours or monthly for best performance 1 Remove battery cover GB 11 2 Disconnect cables from battery negative then positive 3 Clean terminals and battery cable ends with wire brush 4 Coat terminals with grease or petroleum jelly 5 Reconnect cables to battery positive then negative 6 Replace battery cover Electrolyte Level Every 25 hours of operation or each week check electrolyte level of each cell by removing caps one ata time The electrolyte level should be at level indicator Use distilled water to fill each cell if needed CLEAN HYDRAULIC PUMP Clean hydraulic pump before each use and before storage Keep pump surface free from buildup of dirt and debris LUBRICATE UNIT Every 25 hours and before storage Grease steering caster spindle and handlebars CHECK HYDRAULIC OIL LEVEL Check hydraulic oil level before each use IMPORTANT Hydraulic tank MUST be filled before starting engine 1 Stop engine 2 Place deck lift lever in FLOAT position 3 Remove any dirt that may be around the cap on the tank 4 Remove cap and dipstick 5 Check hydraulic oil level mark on dipstick 6 Add hydraulic oil through the dipstick tube as needed Do not overfill IMPORTANT Fluid should be changed only if it is contaminated REPLACING HYDRAULIC OIL FILTER Replace hydraulic oil filter after the first 50 hours o
3. Keep children and people away Keep children out of work area and under watchful care of a responsible adult Keep area of operation clear of all toys pets and debris Thrown objects can cause injury Check for weak spots on dock ramps or floors Avoid uneven work areas and rough terrain Stay alert for hidden hazards Avoid uneven and rough terrain DO NOT operate near drop offs ditches or embankments Unit can suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Personal Safety Data indicates that operators age 60 and above are involved in a larger percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Only trained adults may operate unit Training includes actual operation NEVER allow children to operate or play on or near unit Be alert and shut off unit if children enter area NEVER operate unit after or during the use of medication drugs or alcohol Safe operation requires your complete and unimpaired attention at all times DO NOT wear loose clothing or jewelry and tie back hair that may get caught in rotating parts Wear adequate outer garments NEVER wear open sandals or canvas shoes during operation Wear adequate safety gear protective gloves and footwear Wear proper footwear to improve footing on slippery surfaces Always wear safety goggl
4. artificial light Avoid slippery surfaces Always be sure of your footing DO NOT mow on wet grass Reduced traction could cause sliding Watch for traffic when operating near or crossing roadways Never carry passengers DO NOT try to stabilize the machine by putting your foot on the ground Never direct discharge towards persons or property that may be injured or damaged by thrown objects Use extreme caution on gravel surfaces Stay alert for hidden hazards or traffic Always stand clear of the discharge area ALWAYS disengage PTO stop unit and engine remove key engage parking brake and allow moving parts to stop before leaving operators position Never engage PTO while raising attachment or when attachment is in raised position DO NOT operate at too fast a rate DO NOT change engine governor settings or over speed engine Slow down before turning DO NOT operate in reverse unless absolutely necessary ALWAYS look down and behind before and while backing If equipment vibrates abnormally stop engine at once wait for moving parts to stop and remove wire from spark plug Repair any damage before restarting unit Take all possible precautions when leaving unit unattended Shut off engine Remove wire from spark plug and secure it away from spark plug ALWAYS remove key to prevent unauthorized use Know the weight of loads Limit loads to those you can safely control and the unit can safely handle Disengage PTO w
5. engaged 2 position to activate parking brake Push lever forward in disengaged 1 position to deactivate parking brake PTO Switch The power take off switch is used to engage and disengage the attachment Lift switch to engage 1 attachment Push switch down to disengage 2 attachment OE0261 Hourmeter Records total time key is in RUN position Seat Adjustment Lever Pull lever out and slide seat to desired position Release lever to lock seat in position Seat Suspension Adjustment Knob To make seat more firm turn knob clockwise To make seat less firm turn knob counterclockwise Transmission Bypass Valve The transmission bypass valve disengages the transmission to allow manual movement of unit See Moving Unit Manually FILLING FUEL TANK understand Fuel Safety Rules before proceeding WARNING AVOID INJURY Read and To add fuel to fuel tank 1 Place unit in an open or well ventilated area 2 Stop engine and allow to cool 3 Clean fuel cap and surrounding area to prevent dirt from entering fuel tank 4 Remove fuel cap IMPORTANT See engine manual for correct type and grade of fuel GB 9 5 Fill fuel tank to within 1 2 1 3 cm below bottom of MOVING UNIT MANUALLY filler neck IMPORTANT Never tow unit NOTE Fuel tank capacity is 7 5 gal 28 4L 1 Stop engine 6 Replace fuel cap and tighten 2 Turn transmission bypass valve counterclockwise 7 Clean up any spille
6. to time change the design of its products Nothing contained in this warranty shall be construed as obligating Ariens Company to incorporate such design changes into previously manufactured products nor shall such changes be construed as an admission that previous designs were defective LIMITATION OF REMEDY AND DAMAGES DISCLAIMER OF FURTHER WARRANTY Ariens Company s liability under this express warranty and under Ariens Company makes no warranty other than any implied warranty that may exist is limited to repair or replacement hati de in thi tv If the of any defective part In no event shall Ariens Company be liable wnat Is expressly ma ein Is warran y e law for incidental special or consequential damages including lost Of your state provides that an implied warranty of profits This warranty gives you specific legal rights You may also merchantability or an implied warranty of fitness have other rights which vary from state to state Some states do for a particular purpose applies to Ariens Company matore on how long an raped warany em so he agave any such implied warranty is limited to the duration 4 of this express warranty limitations and exclusions may not apply to you Form GLW2 112701 GB 18 i GRAVELY GS RAVE LY A Division of Ariens Company 655 West Ryan Street P O Box 157 Brillion WI 54110 0157 920 756 2141 Fax 920 756 2407 www gravely com
7. Customer Note If you have purchased this product without complete assembly and instruction by your retailer it is your responsibility to 1 Read and understand all assembly instructions in this manual If you do not understand or have difficulty following the instructions contact your nearest Gravely Dealer for assistance Make sure all assembly has been properly completed and safety interlock system works properly NOTE To locate your nearest Gravely Dealer call 1 800 472 8359 or go to www gravely com on the internet WARNING Improper assembly or adjustments can cause serious injury 2 Understand all Safety Precautions provided in the manuals 3 Review control functions and operation of the unit Do not operate unit unless all controls function as described in this manual 4 Review recommended lubrication maintenance and adjustments 5 Fill out Original Purchaser Registration Card and return the card to Gravely Company Copyright 2002 Ariens Company SAFETY SAFETY ALERTS Look for these symbols to point out important safety precautions They mean Attention Personal Safety Is Involved Become Alert Obey The Message The safety alert symbols above and signal words below are used on decals and in this manual Read and understand all safety messages DANGER IMMINENTLY HAZARDOUS SITUATION If not avoided WILL RESULT in death or serious injury WARNING POTENTIALLY HAZARDOU
8. F 1 position GB 8 Throttle Lever Move lever to FAST 1 position to increase engine speed Move lever to SLOW 2 position to decrease engine speed OE0340 Choke Pull choke control out to start a cold engine Push control in as engine warms up OE0590 Handlebar Turn handlebar clockwise to steer right Turn handlebar counterclockwise to steer left NOTE Unit spins in a zero turn radius when handlebar is turned to maximum position in either direction Speed and Direction Control Pedal Press pedal forward 1 to move tractor forward Press pedal backward 2 to move the tractor backward Remove foot from pedal to return unit Pull lever backwards to LIFT 3 position to lift mower Place lever in HOLD 2 position to hold mower in current position Push lever forward to FLOAT 1 position for mowing IMPORTANT Disengage PTO before pulling lever back to LIFT Cut Height Lever To raise attachment move lever backward To lower attachment move lever forward To hold attachment in place release lever Oil Pressure Warning Light If light turns on during operation 1 Stop unit and engine 2 Wait five minutes oso 3 Check engine oil level and fill if necessary 4 Check for external damage to engine To test oil pressure warning light turn ignition key to the run position Light should turn on Parking Brake Lever Pull lever backward to
9. GRAVELY Promaster 310 Owner Operator Manual Models 990018 25 HP Kohler 990020 23 HP Kawasaki ENGLISH L E FRAN AIS E gt ESPA OL 08495100A 1 02 upercedes 08495100 Printed in USA CONTROLS AND FEATURES ENGLISH 1 Parking Brake Lever 2 Throttle Lever 3 Choke Control 4 Oil Pressure Warning Light 5 Deck Lift Lever 6 Cut Height Lever 7 Ignition Switch 8 PTO Switch 9 Handlebar 10 Hydraulic Oil Cooler 11 Muffler 12 Hydraulic Pump 13 Transmission Bypass Valve 14 Hydraulic Reservoir Fill 15 Battery 16 Direction Control Pedal 17 Fuel Tank Cap 18 Seat Suspension Adjustment Knob 19 Seat Adjustment Lever Hourmeter Q FRANCAIS 1 Levier de frein de stationnement 2 Manette des gaz 3 Starter 4 Voyant de pression d huile 5 Levier de relevage du carter de coupe 6 Levier de hauteur de coupe 7 Contacteur d allumage 8 Commande de la PdF 9 Guidon 10 Refroidisseur d huile hydraulique 11 Silencieux 12 Pompe hydraulique 13 Distributeur de d rivation de la transmission 14 Remplissage du r servoir d huile hydraulique 15 Batterie 16 P dale de commande de direction 17 Bouchon du r servoir de carburant 18 Molette de r glage de la suspension du si ge 19 Levier de r glage du si ge Compteur horaire 4 WARNING amp A The engine exhaust from this product contains chemicals known to the State of California to cause
10. LWAYS use paper or cardboard and not hands to search leaks Know that all hydraulic fluid connections are tight and all hydraulic hoses and lines are in good condition BEFORE applying pressure to the system Foreign fluid injected into the skin must be surgically removed within a few hours by a doctor familiar with this form of injury or gangrene may result Capacity 5 qt 4 73 L 1 Park unit on a flat level surface ensure the engine is shut OFF and the parking brake is set Place a suitable container under inlet hose Remove dipstick Remove inlet hose from filter housing Allow hydraulic oil to completely drain Install inlet hose on filter housing Add 15W 50 synthetic oil as needed to hydraulic reservoir Do not overfill IMPORTANT Ensure hydraulic oil is at proper level before starting engine 8 Check hydraulic oil level NOTE Dispose of used oil at a certified recycling center NOOB W I GB 15 STORAGE ACCESSORIES WARNING AVOID INJURY Read and A understand Storage Safety Rules in Safety section before proceeding See your authorized Gravely Dealer to add these optional accessories SHORT TERM IMPORTANT NEVER spray unit with water or store unit outdoors Inspect unit for visible signs of wear breakage or damage Keep all nuts bolts and screws properly tightened and know unit is in safe working condition Store unit in a cool dry protected area LONG TE
11. RM Clean unit thoroughly and lubricate see Maintenance Touch up all scratched painted surfaces Remove weight from wheels by putting blocks under frame or axle When storing unit for extended periods of time remove all fuel from tank and carburetor run dry Refer to engine manual Clean and charge the battery Charge battery every three to four weeks when storing unit Part No Description 78900300 Steering Wheel Kit 79200300 Mulching Kit 60 Mower 79200400 60 Mower Discharge Cover Kit 79200500 Mulching Kit 50 Mower 79200600 50 Mower Discharge Cover Kit 79200900 Mulching Kit 72 Mower 79201000 72 Mower Discharge Cover Kit 79201800 50 Bahia Baffle Kit 79207600 72 amp 60 Bahia Baffle Kit ATTACHMENTS See your authorized Gravely Dealer to add these optional attachments Part No Description 890012 50 Fabricated Mower Deck 890013 60 Fabricated Mower Deck 890014 72 Fabricated Mower Deck TROUBLESHOOTING PROBLEM PROBABLE CAUSE CORRECTION No sound when 1 PTO engaged 1 Disengage PTO ignition key placed 2 Directional control pedal depressed 2 Place direction control pedal in neutral in start position 3 Loose battery cables 3 Check connections Tighten battery cable clamps 4 Discharged battery 4 Recharge battery 5 Blown fuse 5 Replace fuse 6 Neutral switch adjusted improperly 6 Adjust neutral switch per Service and Adjustme
12. S SITUATION If not avoided COULD RESULT in death or serious injury CAUTION POTENTIALLY HAZARDOUS SITUATION If not avoided MAY RESULT in minor or moderate injury It may also be used to alert against unsafe practices NOTATIONS NOTE General reference information for proper operation and maintenance practices IMPORTANT Specific procedures or information required to prevent damage to unit or attachment PRACTICES AND LAWS Practice usual and customary safe working precautions for the benefit of yourself and others Understand and follow all safety messages Be alert to unsafe conditions and the possibility of minor moderate or serious injury or death Learn applicable rules and laws in your area Always follow the practices set forth in this manual REQUIRED OPERATOR TRAINING Original purchaser of this unit was instructed by the seller on safe and proper operation by the seller If unit is to be used by someone other than original purchaser loaned rented or sold ALWAYS provide this manual and any needed safety training before operation SAFETY DECALS AND LOCATIONS ALWAYS replace missing or damaged Safety Decals Refer to figure below for Safety Decal locations GB 4 1 amp 2 DANGER Read the operator s manual e Keep children and others away from unit while operating 3 Never direct discharge toward other people Thrown objects can cause injury Look down and behind before a
13. STING DIRECTION CONTROL PEDAL 1 Remove jam nut from stop bolt and remove stop bolt from frame 4 Jam Nut 5 Rod End 1 Control Pedal 2 Stop Bolt 3 Adjustment Nut Figure 8 OF3360 2 Remove bolt and nut connecting rod end to direction control pedal 3 Turn rod end farther onto rod to angle pedal back Turn rod end farther off of rod to angle pedal forward 4 Check that pedal is in a comfortable position Adjust again if necessary 5 Replace bolt and nut removed in step 2 6 Reinstall stop bolt and turn adjustment nut until pedal hits bolt when fully depressed forward 7 Reinstall jam nut on stop bolt and tighten ADJUSTING PARKING BRAKE To test parking brake 1 Engage parking brake shut off engine and remove key 2 Disengage transmission See Moving Unit Manually in Operation 3 Push unit If unit can be moved adjust parking brake To adjust parking brake 1 Loosen jam nuts 2 Tighten adjustment nuts to eliminate slack in cables 3 Tighten jam nuts against cable bracket 7 Fig ure 9 OF3341 GB 14 STEERING BELT ADJUSTMENT 1 Loosen idler nut 2 Tighten adjustment screw Torque to 23 27 in lbs 2 6 3 Nm 3 Tighten idler nut UN Adjustment Screw Figure 10 OF3401 BATTERY WARNING AVOID INJURY Read and A understand Battery Safety Rules in Safety section before proceeding
14. Service and Adjustments Install Deck See deck Owner Operator Manual Check Safety Interlock System See Maintenance WARNING Failure of safety interlock and A improper operation could result in death or serious injury Check Function of All Controls Ensure unit runs and performs properly Refer to Operation WARNING Failure of controls could result in death or serious injury OPERATION WARNING AVOID INJURY Read and A understand Operational Fuel and Battery Safety Rules before proceeding CONTROLS AND FEATURES See Figure on page 2 for all Controls and Features locations Safety Interlock System PTO must not engage unless operator is sitting in seat Engine must not start unless PTO is disengaged and direction control pedal is in neutral position CAUTION Safety interlock system failure and A improper operation of unit can result in death or serious injury Test this system each time the unit is operated If this system does not function as described do not operate until repairs are made Parking Brake Interlock System Moving direction control pedal with parking brake engaged will shut off engine Ignition Switch The ignition switch is operated by a removable key To start 1 Insert the key 2 Turn the switch clockwise from the OFF 1 position to the START 3 position The key will spring back to the RUN 2 position To stop the engine turn key to the OF
15. aki Qty 2 Steering Yoke 07237800 PTO Engine to Deck Belt 72 Turning Radius 0 07235100 PTO Engine to Deck Belt 60 Tire Size Front 23x 10 5 12 4ply 07234600 PTO Engine to Deck Belt 50 Rear 16 6 50 8 07237700 Mower Drive Belt 72 Engine Kohler Kawasaki 07235000 Mower Drive Belt 60 Menace 07234900 Mower Drive Belt 50 Cycle s 07224300 Hydraulic Belt Engine Power HP 25 18 6 23 17 2 21416700 Element Precleaner Kohler Starting System electric 21536000 Element Precleaner Kawasaki Idle RPM 1800 09246700 Blade 50 Governed RPM 3600 08899200 Mulching Blade 50 Fuel Tank Capacity 7 5 gal 28 4L DRE SOOO 01608 90 7 08899100 Mulching Blade 60 Fuel See engine manual 09097100 Blade 72 Crankcase See engine manual Capacity 09254700 Mulching Blade 72 Engine Oil Type See engine manual Air Cleaner See engine manual Spark Plug Gap See engine manual Transmission Hydrostatic Drive Speed Forward 9 5 mph 15 2 kph Reverse 5 mph 8 kph Hydraulic System Mobil 15W 50 Synthetic Lube Drive Clutch Hydrostatic Tire Pressure Front 12 15 PSI 82 8 103 4 kPa Rear 20 25 PSI 137 9 172 4 kPa Lift System Hydraulic PTO Electric Clutch Brake GB 17 GRAVELY 2Year Limited Warranty Ariens Company hereby warrants to the original consumer purchaser that all Gravely Two Wheel Professional G Pro and ProMaster products Gravely Division of Ariens Company will be fre
16. ation covered by this warranty The Gravely dealer must fill out and return the warranty Service completed by someone other than an authorized registration card to validate the warranty Gravely dealer is not covered by this warranty Any attachment not approved by Gravely nor any parts that Service Parts and Accessories are not genuine Gravely service parts are not covered by this Service parts and accessories not purchased with the product warranty covered by this warranty are warranted to be free of defects e Engines and engine accessories are covered only by the for a period of ninety 90 days following the date of purchase warranty made by the engine manufacturer and are not covered and will be replaced free of charge except for labor by this warranty Sarvicn If the product is equipped with a Hydro Gear transmission and or Hydro Gear drive components the Hydro Gear Warranty service must be done by an authorized Gravely dealer transmission and or drive components are covered only by the To find a Gravely dealer near you contact Ariens Company warranty made by Hydro Gear and are not covered by this warranty This warranty applies only to products purchased in the United States including Puerto Rico and Canada In all other countries contact place of purchase Battery Warranty Prorated One to three months Free replacement Four to twelve months Prorated over 12 months Ariens Company may from time
17. before storing in closed area or covering unit For extended storage clean unit thoroughly See engine manual for proper storage Lower cutting deck unless a positive mechanical lock is used ACCESSORY AND ATTACHMENT SAFETY RULES Use only attachments or accessories designed for your unit Check attachment components frequently If worn or damaged replace with manufacturer s recommended parts GB 7 ASSEMBLY WARNING AVOID INJURY Read and A understand Assembly Fuel and Battery Safety Rules before proceeding Tools required socket wrench 15 16 tire gauge Unpack Unit Remove unit and all other components from the shipping container Install Handlebar 1 Remove nut securing handlebar to shaft 2 Remove handlebar from shaft 3 Place handlebar on shaft so handle grips are up and angled toward front of unit 4 Replace nut securing handlebar to shaft Prepare Seat Remove and discard hair pin and clevis pin from back of seat Check Tire Pressure Check tire pressure and adjust Adjust front tires to 12 15 PSI 82 8 103 4 kPa Adjust rear tires to 20 25 PSI 137 9 172 4 kPa Fill Engine Crankcase The unit is shipped without oil in engine crankcase Refer to engine manual for proper oil type and crankcase capacity Check Hydraulic Oil See Maintenance Fill Engine Fuel Tank See Filling Fuel Tank in Operation Charge Battery See instructions for battery removal and charging in
18. cancer birth defects or other reproductive harm ESPANOL 1 Palanca del freno de estacionamiento 2 Palanca del acelerador 3 Control del estrangulador 4 Luz de advertencia de la presi n del aceite 5 Palanca de elevaci n de la plataforma 6 Palanca de la altura de corte 7 Interruptor de encendido 8 Interruptor de la TDF 9 Manillar 10 Refrigerador del aceite hidr ulico 11 Escape 12 Bomba hidr ulica 13 V lvula de desviaci n de la transmisi n 14 Llenado del dep sito hidr ulico 15 Bater a 16 Pedal de control de la direcci n 17 Tap n del dep sito del combustible 18 Perilla de ajuste de la suspensi n del asiento 19 Palanca de ajuste del asiento 20 Hor metro TABLE OF CONTENTS Controls and Features 2 Introduction s c ee le ae eds 3 A a 4 Assembly 00 02 4 a een 8 Operation cl a ee ee eee 8 Maintenance 1 see keer ad 11 Service and Adjustments 13 AO C0 2 0 me a ida 16 Accessories 2 eee eee 16 Attachments ec eee tae eee eee ee 16 Troubleshooting 20 eee eee eee eee 16 Specifications 00 0 c eee eee eee 17 Service Parts 2 02020 eee cee ee eee 17 Warranty 22 18 INTRODUCTION THE MANUAL Before operation of unit carefully and completely read your manuals The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance All ref
19. d fuel 1 4 turn TO STOP IN AN EMERGENCY Turn ignition key to OFF STARTING THE ENGINE 1 Check each item in Before Each Use in the 3 Disengage parking brake 4 Push unit to desired location 5 Engage parking brake 6 Turn transmission bypass valve clockwise 1 4 turn Maintenance Schedule To allow 2 Disengage PTO manual 3 Engage parking brake movement 4 Apply choke to a cold engine 5 Place throttle lever to FAST when starting a warm engine Place throttle lever in a middle position when starting a cold engine 6 Turn key to START position To engage IMPORTANT DO NOT operate starter motor more than tansmissign 15 seconds per minute as overheating and damage can occur If engine will not start refer to Troubleshooting or Engine Manual 7 When engine starts release to RUN position 8 Disengage parking brake OPERATING UNIT To mow 1 Take foot off direction control pedal to place unit in neutral Place throttle lever in middle position Engage PTO Set throttle to FAST Depress direction control pedal for desired mowing speed 6 Disengage PTO when finished mowing STOPPING 1 Take foot off direction control pedal to place unit in neutral 2 Move throttle lever to SLOW 3 Turn ignition key to OFF PARKING 1 Stop as instructed above 2 Engage parking brake 3 Remove ignition key Figure 4 OF3370 aK ODN GB 10 MAINTENANCE Gravely Dealers will pro
20. e from defects in material and workmanship for a period of 655 West Ryan Street two 2 years from the date of purchase or 1000 hours whichever P O Box 157 comes first Brillion WI 54110 0157 920 756 2141 Protection Plan Fax 920 756 2407 Ariens Company will repair or replace any part found upon examination by the Ariens Company to be defective Such repair or replacement will be free of charge to the purchaser labor and parts except as noted below This warranty is subject to the following exceptions conditions and limitations Usage Requirement The duration of this warranty shall be ninety days or 1000 hours whichever comes first if the product is rented or leased Purchaser s Responsibilities Exclusions No Warranty The purchaser must perform maintenance amp minor adjustments Normal maintenance services and normal replacement items per the operator s manual such as spark plugs oil oil filters air filters mufflers belts The purchaser must notify Ariens Company or an authorized tires shoes runners scraper blades shear bolts mower blades Gravely service representative of the need for warranty service mower vanes headlights light bulbs knives etc are not covered The purchaser must transport the product to and from the place by this warranty of warranty repair Any equipment which has been altered misused misassembled improperly adjusted neglected or damaged by accident is not Product Registr
21. engine manual for detailed instructions SERVICE PRECLEANER Service precleaner every 25 hours Service more often when operating in dirty or dusty conditions See engine manual for detailed instructions oc OI GB 12 CHECK ENGINE OIL COOLER Check engine oil cooler every 25 hours Check more often when operating in dirty or dusty conditions See engine manual for detailed instructions CLEAN HYDRAULIC OIL COOLER Blow out hydraulic oil cooler with compressed air every 25 hours of operation to remove dust and debris INSPECT MUFFLER SPARK ARRESTOR Inspect muffler and spark arrestor every 50 hours Replace muffler if corroded REPLACE AIR CLEANER Replace air cleaner every 100 hours Replace more often when operating in dirty or dusty conditions See engine manual for detailed instructions CHANGE OIL Change engine oil every 100 hours See engine manual for detailed instructions CLEAN COOLING AREAS Remove shrouds and clean cooling areas every 100 hours Clean more often in dirty or dusty conditions See engine manual for detailed instructions CHANGE ENGINE OIL FILTER Change oil filter every 200 hours See engine manual for detailed instructions CHECK SPARK PLUGS Check condition of spark plugs and spark plug gap every 200 hours See engine manual for detailed instructions SERVICE AND ADJUSTMENTS REPLACING THE DRIVE BELT 1 Stop engine and remove key 2 Disengage PTO 3 Remove remove mower belt from e
22. erence to left right front or rear are given from operator sitting in operation position and facing the direction of forward travel MODEL AND SERIAL NUMBERS When ordering replacement parts or making service inquiries know the Model and Serial numbers of your unit and engine Numbers are located on the product registration form in the unit literature package They are printed on a serial number label located on the frame of your unit Transfer model amp serial number label from product registration OF3380 e Record Unit Model and Serial numbers here Record Engine Model and Serial numbers here UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts The replacement of any part on this vehicle with anything other than an Gravely authorized replacement part may adversely GB 3 affect the performance durability or safety of this unit Gravely disclaims liability for any claims or damages whether warranty property damage personal injury or death arising out of the use of unauthorized replacement parts DISCLAIMER Gravely reserves the right to discontinue make changes to and add improvements upon its products at any time without public notice or obligation The descriptions and specifications contained in this manual were in effect at printing Equipment described within this manual may be optional Some illustrations may not be applicable to your unit DELIVERY
23. es or safety glasses with side shields when operating mower Moving parts can cut or amputate fingers or a hand Wrap blade s or wear gloves to service IMPORTANT On multi blade mowers rotation of one blade will cause all blades to rotate GB 5 NEVER place your hands or any part of your body or clothing inside or near any moving part while unit is running ALWAYS keep hands and feet away from all rotating parts during operation Rotating parts can cut off body parts ALWAYS keep body and hands away from pin holes or nozzles which eject hydraulic fluid under pressure DO NOT touch parts which are hot Allow parts to cool ALWAYS keep hands and feet away from all pinch points Fumes from the engine exhaust can cause death or serious injury DO NOT run engine in an enclosed area Always provide good ventilation Operation Understand How to operate all controls The functions of all controls How to STOP in an Emergency Braking and steering characteristics Turning radius and clearances Keep safety devices or guards in place and functioning properly NEVER modify or remove safety devices Ensure Safety Interlock System is functioning properly DO NOT operate unit if safety interlock is damaged or disabled Before starting engine disengage PTO place direction control pedal in neutral lower attachment and set parking brake Dust smoke fog etc can reduce vision and cause an accident Mow only in daylight or good
24. f operation and every 200 hours thereafter 1 Clean around dipstick cap and dipstick Remove dipstick Place container under oil filter to catch dripping oil Remove oil filter Install new oil filter Check hydraulic oil level and add if necessary 6 Clean up any oil spills IMPORTANT See Service and Adjustments for changing hydraulic oil CHECK BELTS Check belts every 100 hours and every season Replace worn or deteriorated belts Replace belts to accommodate belt stretch and wear in the traction drive or mower drive Refer to Service and Adjustments for procedures CLEAN UNIT Clean unit before each use and before storage Clean engine battery seat deck etc of all dirt and debris with a brush or cloth Do not use solvents harsh cleaners or abrasives Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automotive type wax Lightly coat unpainted surfaces with spray lubricant and wipe off excess with soft cloth CHECK ENGINE OIL LEVEL Check engine oil level before each use 1 Remove oil fill cap dipstick 2 Check level on oil dipstick 3 Add more oil if needed 4 Tighten fill cap securely See engine manual for detailed instructions IMPORTANT Maintain proper oil level to prevent engine damage CHECK AIR CLEANER Check air cleaner before each use See engine manual for detailed instructions CHECK AIR INTAKE Check air intake before each use See
25. hen attachment is not in use ALWAYS turn off power to attachment when travelling crossing driveways etc GB 6 Replace fuel cap securely and clean up spilled fuel Never fill containers inside a vehicle or on a truck or trailer bed with a plastic liner Always place containers on the ground away from your vehicle before filling When practical remove gas powered equipment from the truck or trailer and refuel it on the ground If this is not possible then refuel such equipment on a trailer with a portable container rather than from a gasoline dispenser nozzle Keep the nozzle in contact with the rim of the fuel tank or container opening at all times until fueling is complete Do not use a nozzle lock open device If fuel is spilled on clothing change clothing immediately BATTERY Avoid Electric Shock Objects contacting both battery terminals at the same time may result in injury and unit damage DO NOT reverse battery connections Explosive Gases from battery can cause death or serious injury Poisonous battery fluid contains sulfuric acid and its contact with skin eyes or clothing can cause severe chemical burns No flames No sparks No smoking near battery ALWAYS wear safety glasses and protective gear near battery DO NOT TIP battery beyond a 45 angle in any direction ALWAYS keep batteries out of reach of children Battery posts terminals and related accessories contain lead and lead compounds chemicals know
26. lectric clutch see mower owner s manual 4 Remove idler spring and drive belt 5 Place the new belt on the pump sheave idler pulley and engine sheave 6 Reinstall idler spring 7 Reinstall mower belt Adjust mower belt tension per mower Owner Operator Manual 1 Electric Clutch 2 Idler Spring 3 Drive Belt 4 Pump Sheave 5 Idler Pulley 6 Engine Sheave Figure 6 OF3330 ADJUSTING NEUTRAL Adjust neutral on hydraulic pump if tractor creeps when direction control pedal is not depressed WARNING The following adjustment requires engine running and guards removed Use extreme caution when performing this adjustment Shut off engine and remove key Jack or hoist one of the drive wheels off the ground Start the engine Do not engage parking brake Loosen adjusting bolt To correct forward creep turn neutral bracket clockwise aR WD To correct backward creep turn neutral bracket counterclockwise 6 Retighten the adjusting bolt 7 Ensure neutral switch sits in notch on plate If it does not loosen plate bolt and rotate plate until neutral switch sits in notch NOTE This adjustment will affect the direction control pedal angle See Adjusting Direction Control Pedal to adjust angle GB 13 Adjusting Bolt Plate Bolt Notch Neutral Switch Neutral Bracket Figure 7 OF3350 ADJU
27. ly do not operate the unit until repairs are made CAUTION Safety interlock system failure and A improper operation of unit can result in death or serious injury Test this system each time the unit is operated If this system does not function as described do not operate until repairs are made The PTO must not engage unless operator is sitting on seat To test 1 Start engine 2 Stand up off of seat 3 Lift PTO switch PTO must not engage Engine must not start unless PTO is disengaged and the speed control pedal is in neutral To test 1 With engine off engage PTO 2 Turn ignition switch to Start Engine must not crank 3 Disengage PTO 4 Press speed control pedal forward 5 Turn ignition switch to Start Engine must not crank CHECK FASTENERS Be certain that all hardware is tightened to the proper torque Pay special attention to mower blades guards and safety shields CHECK PARKING BRAKE INTERLOCK Ensure unit shuts off when direction control pedal is depressed with the parking brake engaged CHECK PARKING BRAKE With parking brake engaged push unit If unit rolls adjust parking brake See Service and Adjustments CHECK TIRES Adjust front tires to 12 15 PSI 82 8 103 4 kPa Adjust rear tires to 20 25 PSI 137 9 172 4 kPa CHECK AND CLEAN BATTERY WARNING AVOID INJURY Read and A understand Battery Safety Rules in Safety section before proceeding Clean Battery
28. n to the State of California to cause cancer and reproductive harm Wash hands after handling Battery Electrolyte First Aid Follow First Aid directions for contact with battery fluid External Contact Flush with water Eyes Flush with water for at least 15 minutes and get medical attention immediately Internal Contact Drink large quantities of water Follow with Milk of Magnesia beaten egg or vegetable oil Get medical attention immediately In case of internal contact DO NOT induce vomiting MAINTENANCE AND SERVICE SAFETY RULES ALWAYS block wheels and know all jack stands are strong and secure and will hold weight of unit during maintenance Keep nuts and bolts tight especially blade attachment bolts and keep equipment in good condition NEVER attempt to make any adjustments to unit while engine is running Stop engine remove spark plug wire and wait for all moving parts to stop before servicing except where specifically recommended Check parking brake operation frequently Adjust and service as required ALWAYS maintain unit in safe operating condition Damaged or worn out muffler can cause fire or explosion NO smoking NO sparks NO flames ALWAYS allow engine to cool before servicing Maintain or replace safety and instructions labels as necessary STORAGE SAFETY RULES NEVER store unit with fuel in fuel tank inside a building where any ignition sources are present Allow engine to cool completely
29. nd while backing OL4780 Keep children out of work area and under A watchful care of a responsible adult A we OL4790 Never carry children 2 BS OZ OL4800 Go up and down slopes not across Disengage PTO before tilting deck upward OL4820 Never allow operation by untrained persons f machine stops going uphill stop blade and back down slowly e Avoid sudden turns Keep safety devices guards shields switches etc in place and working Check interlock system per manual before use Understand location and function of all controls 3 HOT SURFACES DO NOT touch parts which are hot from Sey operation ALWAYS allow parts to cool lll OD0061 4 DANGER PINCH POINT 1 P OL4830 ASSEMBLY SAFETY RULES Read understand and follow all safety practices in Owner Operator Manual before beginning assembly Failure to follow instructions could result in personal injury and or damage to unit ALWAYS remove key and or wire from spark plug before assembly Unintentional engine start up can cause death or serious injury OPERATIONAL SAFETY RULES Walk Around Inspection Complete a walk around inspection of unit and work area to understand e Work area Your unit All safety decals Work Area ALWAYS check overhead and side clearances carefully before operation ALWAYS be aware of traffic when operating along streets or curbs
30. nts Starter clicks but engine does not start Discharged battery Battery cable corroded Starter damaged On On Charge battery Clean battery connections See your dealer Engine cranks but does not start Fuel tank empty Bad spark plug Engine problem On On Fill fuel tank See engine manual See engine manual Engine continues to run when ignition key in off position a Ignition ground wire disconnected Ignition switch failure N po Connect ground wire to clean metal surface Replace ignition switch see Dealer Mower won t engage i Attachment blocked 2 Bad PTO switch _ Stop unit remove key and clear attachment 2 Replace switch see Dealer GB 16 SPECIFICATIONS SERVICE PARTS Description Name PM 310 PM 310 03621100 Battery 25 HP 23 HP 21416800 Air Filter Kohler Length 70 177 8 cm 21535900 Air Filter Kawasaki Height 50 8 129 cm 21410800 Fuel Filter Width 50 3 127 8 cm 21397200 Engine Oil Filter Kohler f 21535800 Engine Oil Filter Kawasaki Weight Ibs kg 929 422 913 415 09246900 Hydraulic Filter Battery 12 Volt 21525900 Spark Plug Kohler Qty 2 Brakes Dynamic Dise Farking 21536100 Spark Plug Kawas
31. vide any service or adjustments which may be required to keep your unit operating at peak efficiency Should engine service be required contact an Gravely dealer or an authorized engine manufacturer s service center WARNING AVOID INJURY Read and A understand Maintenance and Service and Battery Safety Rules in Safety section before attempting any maintenance MAINTENANCE SCHEDULE Intervals Service Performed Before each use Check Safety Interlock System Check Fasteners Check Parking Brake Interlock Check Parking Brake Check Tires Check Hydraulic Oil Level Clean Unit Check Engine Oil Level Check Air Cleaner Check Air Intake Every 25 hours Check and Clean Battery Clean Hydraulic Pump Lubricate Unit Service Precleaner Check Engine Oil Cooler Clean Hydraulic Oil Cooler After first 50 hours Every 50 hours Replace Hydraulic Oil Filter Inspect Spark Arrestor Check Fasteners Check Belts Replace Air Cleaner Change Oil Clean Cooling Areas Every 100 hours 1 Every 200 hours Replace Hydraulic Oil Filter Change Engine Oil Filter Check Spark Plugs Check Belts Check Fasteners Every season Before storage Check and Clean Battery Clean Hydraulic Pump Lubricate Unit Clean Unit i Change more often in dirty dusty conditions CHECKING SAFETY INTERLOCK SYSTEM Test the safety interlock system before each use If the system does not function proper
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