Craftsman 944.528398 Snow Blower User Manual
Contents
1. 8 Motor Lead Number MOISTURE AND TEMPERATURE SENSORS Green Ground Green Control Cable Lead Number Black 1 Black P1 Temperature Sensor White 2 White P2 Temperature Sensor Red 3 Red W1 Moisture Sensor 4 amp 7 Together Orange W2 Moisture Sensor 5 amp 8 Together Green Ground 6 amp 9 Together WARRANTY NOTE Both the temperature sensor and moisture detection system must be connected to the motor circuitry such that the motor will be de energized or sound alarm N if excessive motor temperatures are reached and or if water is detected in the seal chamber and or motor chamber Failure to have the above mentioned systems installed and operative nullifies warranty C 4 4 Overload Protection The normally closed N C thermal sensor is embedded in the motor windings and will detect excessive heat in the event an overload condition occurs which will then trip and stop the pump The thermal sensor leads marked P1 and P2 MUST be connected in series with the stop button of the pilot circuit of the magnetic motor controller located in the control panel so that the thermostat will open the circuit before dangerous temperatures are reached A manual momentary start switch is required to prevent the automatic restarting of the motor when the thermostat resets For a typical wiring diagram refer to Fig 2 In the event of an overload the source of this condition should be determined and rectified b2. NEMA B Three Phase Torque Curve Air Filled Squirrel Cage Induction UL Listed for Class Groups C amp D Division 1 Explosion Proof Insulation Class F SINGLE PHASE Capacitor Start Induction Run Start Capacitors included with pump assembly Controls require external overload protection THREE PHASE Dual Voltage 230 460 Requires Overload Protection to be Included in control panel MOISTURE SENSOR Normally Open N O Requires Relay in Control Panel TEMP SENSOR Normally Closed N C Requires Relay in Control Panel OPTIONAL EQUIPMENT Seal Material Impeller Trims Additional Cord inches mm 16 50 419 8XSE40046HA 49 06 1246 54 50 1384 54 50 1384 54 50 1384 54 50 1384 54 50 1384 54 50 1384 1 MOISTURE AND TEMPERATURE SENSORS MUST BE CONNECTED TO VALIDATE THE UL LISTING 2 ANON SPARKING BREAK AWAY FITTING MUST BE USED TO VALIDATE THE UL LISTING 3 ASPECIAL MOISTURE SENSOR RELAY IS REQUIRED IN THE CONTROL PANEL FOR PROPER OPERATION OF THE MOISTURE SENSORS CONTACT BARNES PUMPS FOR INFORMATION CONCERNING MOISTURE SENSING RELAYS FOR CUSTOMER SUPPLIED CONTROL PANELS 4 THESE PUMPS ARE UL LISTED FOR PUMPING WATER AND WASTEWATER DO NOT USE TO PUMP FLAMMABLE LIQUIDS 5 INSTALLATIONS SUCH AS DECORATIVE FOUNTAINS OR WATER FEATURES PROVIDED FOR VISUAL ENJOYM
3. ttt ttt 17 WARRANTY tenenda tutus 18 aie cI Uae lel e i C 21 22 WARRANTY REGISTRATION SPECIAL TOOLS AND EQUIPMENT INSULATION TESTER MEGGER Other brand and product names are trademarks or registered trademarks of their respective holders WARRICK Controls is a registered trademark of Charles F WARRICK Co Reliance is a registered trademark of Rockwell Automation Barnes is a registered trademark of Crane Pumps amp Systems Inc 1996 1997 1998 2002 01 04 3 06 9 06 Alteration Rights Reserved SAFETY Please Read This Before Installing Or Operating Pump This information is provided for SAFETY and to PREVENT EQUIPMENT PROBLEMS To help recognize this information observe the following symbols IMPORTANT Warns about hazards that can result in personal injury or Indicates factors concerned with assembly installation operation or maintenance which could result in damage to the machine or equipment if ignored CAUTION Warns about hazards that can or will cause minor personal injury or property damage if ignored Used with symbols below WARNING Warns about hazards that can or will cause serious personal injury death or major property damage if ignored Used with symbols below M AR Only qualified personnel should install operate and repair pump Any wiring of pumps should be performed by a qualified electrician WARNING Operation again
4. 320 FLANGE MOTOR SNAP RING S WITH MOTOR ITEM 1A 1B 1C 1D 1E 1G 1H NO 12 13 14 15 o o Ll lll 5Ft TY PART NO 084851 079698 005810 014256 079380 079190 079369 078994 079587 See Table 1 079379 079379 038519 038519 15 21 1 15 21 1 079381 083723 083723 083723 083723 083723TD 083723TE 083723TF 083723TG 083723TH 083723TJ 083723TK 083723TL 083723TM 083723TN 083723TP 083723TQ 083723TR 083723TS 083723TT 083723TU 083723TV 083723TW 083723TX 083723TY 083723TZ 083723UA 083723UB 083723UC 083723UD 083723UE 083723UF 083723UG 083723UH 079377 079588 079376 1 111 1 Supplied with Motor 052699 Not Used 079191 085980 084259 085981 085982 625 01583 625 00826 124823 PARTS LIST DESCRIPTION Volute Assembly Volute Nipple Nipple Cap Soc Hd Screw 5 8 11 x 1 Lg Stainless Suction Cover Wear Ring Bronze Dowel Pin Gasket Motor See Note 1 Stud 5 8 x 3 Lg Stainless 20HP 60HP Stud 5 8 x 3 Lg Stainless 75HP 150HP Lockwasher 5 8 Stainless 20HP 60HP Lockwasher 5 8 Stainless 75HP 150HP Hex Nut 5 8 11 Stainless 20HP 60HP Hex Nut 5 8 11 Stainless 75HP 150HP Key 1 2 Sq x 3 Lg Stainless Impeller Cast Iron 14 50 Dia 75HP 1150 14 38 Dia 14 25 Dia 14 12 Dia 14 00 Dia 60HP 1150 13 88 Dia 13 75 Dia 13 62 Dia 13 5
5. MOMENTARY WHITE THERMO SENSOR NC CONTACT PUMP amp MOTOR THREE PHASE PEU THREE PHASE WIRING BY WARRICK THERMO SENSOR 115 VAC 1 PH STAKE STOP START MOMENTARY START SWITCHES PUMP amp MOTOR SINGLE PHASE SINGLE PHASE WIRING BY OTHERS CONTROL ENCLOSURE 777 CONTACT LOAD CONTACT SENSOR PR CONTINUITY TEST PUSHBUTTON AND INDICATOR LIGHT wo mee Jo rom TO MOTOR STARTER D CONTROL CONTACT CONFIGUATION ENCLOSURE TYPE 1 NEMA 1 OR 4 NEMA 4 CONTACT CONFIGURATION C D E F G H OR J FROM DIAGRAMS AT TOP SUPPLY LINE VOLTAGE 1 115 VAC 2 230 VAC 4 460 VAC 5 575 VAC D 3 2 Insulation Test Before the pump is put into service an insulation megger test should be performed on the motor The resistance values ohms as well as the voltage volts and current amps should be recorded on the start up report D 3 3 Pump Down Test After the pump has been properly wired and lowered into the basin sump or lift station it is advisable to check the system by filling with liquid and allowing the pump to operate through it s pumping cycle The time needed to empty the system or pump down time along with the volume of water should be recorded on the start up report SECTION E PREVENTATIVE MAINTENANCE As the motor is Air filled no lubrication or other maintenance is required and generally Barnes Pump
6. approved explosion proof controls are used C 4 1 Power Cable The cord assembly mounted to the pump must not be modified in any way except for shortening to a specific application Any splice between the pump and the control panel must be made in accordance with all applicable electric codes It is recommended that a junction box if used with seal fittings be mounted outside the sump or be of at least Nema 7 EEMAC 7 explosion proof construction if located within the wet well A UL listed seal fitting MUST be used in conduit leaving the hazardous location DO NOT USE THE POWER CABLE TO LIFT PUMP C 4 2 Control Cable The cord assembly mounted to the pump must not be modified in any way except for shortening to a specific application Any splice between the pump and the control panel must be made in accordance with all applicable electric codes It is recommended that a junction box if used with Seal fittings be mounted outside the sump or be of at least Nema 7 EEMAC 7 explosion proof construction if located within the wet well A UL listed seal fitting MUST be used in conduit leaving the hazardous location DO NOT USE THE CONTROL CABLE TO LIFT PUMP C 4 3 Wire Size If additional cable is required consult a qualified electrician for proper wire size See table for further electrical information MOTOR LEADS THREE PHASE 200 230 VOLT AC Power Cable Motor Lead Number Green Ground Green White
7. at Start Up Dry Wet Muddy Was Equipment Stored Length of Storage Describe station layout Liquid being pumped Debris in bottom of station Was debris removed in your presence Are guide rails exactly vertical Is BAF stationary installed level Liquid level controls Model Are level controls installed away from turbulence Operation Check Tip lowest float Stop Float All pumps should remain off Tip second float and Stop Float one pump comes On Tip third float and Stop Float both pumps on alarm on simplex Tip fourth float and Stop Float high level alarm on omit on simplex If not CP amp S level controls describe type of controls Does liquid level ever drop below volute top 21 CP amp S control panel part no and brand Number of pumps operated by control panel NOTE At no time should holes be made in top of control panel unless proper sealing devices are utilized Control panel manufactured by others Company name Model number Short circuit protection Type Number and size of short circuit device s Amp rating Overload type 1 Amprating Do protection devices comply with pump and motor Amp rating Are all connections tight Is the interior of the panel dry ELECTRICAL READINGS Single Phase Voltage supply at panel line connection Pump Off L1 L2 Voltage supply at panel line connection Pump On L1 L2 Ampe
8. rotation is incorrect for a three phase installation interchange any two power cable leads at the control box DO NOT change leads in the cable housing in the motor Recheck the kickback rotation again by momentarily applying power D 2 3 Test Procedure For Moisture Sensor Control With a Warrick moisture detection control type 2800 a normally closed push button and neon indicating lamp is provided as a means of checking the moisture sensing components When the push button is depressed the indicating lamp will be illuminated to indicate A power is supplied to the control B the control is operative and C wiring to the moisture sensing probes in the motor is intact This procedure should be performed periodically to confirm integrity of the circuit D 3 Start Up Report Included at the end of this manual are two start up report sheets these sheets are to be completed as applicable Return one copy to Barnes Pumps Inc and store the second in the control panel or with the pump manual if no control panel is used It is important to record this data at initial start up since it will be useful to refer to should servicing the pump be required in the future D 3 1 Identification Plate Record the numbers from the pump s identification plate on both START UP REPORTS provided at the end of the manual for future reference TYPICAL THERMAL PROTECTION WIRING DIAGRAM 115 VAC 1 PH CONTROL PANEL STOP START
9. 0 C Never install the pump in a trench ditch or hole with a dirt bottom the legs will sink into the dirt and the suction will become plugged C 1 1 Submergence It is recommended that the pump be operated in the submerged condition and the sump liquid level should never be less than dimension A in Figure 1 The time required to draw the well down from top of motor to the minimum submergence level should not be greater than 15 minutes NOTE Outer shaft seal must be in liquid when motor is operated whether motor is submerged or in air Minimum Submergence Level Bottom of Feet C 2 Discharge Discharge piping should be as short as possible Both a check valve and a shut off valve are recommended for each pump being used The check valve is used to prevent backflow into the sump Excessive backflow can cause flooding and or damage to the pump The shut off valve is used to stop system flow during pump or check valve servicing WARNING These pumps are suitable for application in CLASS I GROUPS C amp D HAZARDOUS LOCATIONS and require non sparking break away fitting Failure to use the non sparking BAF voids warranty Barnes Pumps Inc supplies a Non Sparking break away fitting discharge system designed to allow the submersible wastewater pump to be installed or removed without requiring personnel to enter the wet well Place the Break Away Fitting BAF in position Temporarily secure the guide rails in
10. 0 Dia 50HP 1150 13 38 Dia 13 25 Dia 13 12 Dia 13 00 Dia 12 88 Dia 12 75 Dia 150HP 1750 12 62 Dia 12 50 Dia 870 40HP 1150 125HP 1750 12 38 Dia 12 25 Dia 12 12 Dia 12 00 Dia 11 88 Dia 11 75 Dia 11 62 Dia 11 50 Dia 25HP 870 30HP 1150 11 38 Dia 11 25 Dia 11 12 Dia 11 00 Dia 100HP 1750 10 88 Dia 10 75 Dia 10 62 Dia 10 50 Dia 20HP 870 Impeller Ring Bronze Impeller Washer 20 to 60 HP Stainless 75 10 135 HP Stainless Hd Cap Screw 20 to 60HP 3 4 10 x 2 Lg Stainless Nut 75 to 135 1 1 2 12 Stainless Lock Spring Washer 20 to 3 4 Steel 75 to 135HP Back Plate Outer Seal See Note 2 Carbon Ceramic Buna N STD 20HP 60HP Outer Seal See Note 2 Carbon Ceramic Buna N STD 75HP 150HP OPTIONAL Pump End Tungsten Carbide Buna N 20HP 60HP OPTIONAL Pump End Tungsten Carbide Buna N 75HP 150HP Chain 375 Steel Cold Shut 437 Adapter Used with 360 Frame 320 Flange Motor 15 TABLE 1 MOTOR WITH VARIOUS CORD LENGTHS PUMP MODEL NOTE 1 Standard motor includes 25 foot power and control cables moisture amp temperature sensors and carbon ceramic buna n Inner amp Outer shaft seals NOTE 2 When ordering motor item 2 Outer seal is supplied Item 13 is for Outer seal replacement ONLY When ordering outer seal furnish Reliance motor serial number 16 100FT 079688XL 095171XL 079689XL 095172XL 079690XL 095173XL 083725XL 092836
11. 13B from shaft See Fig 4 Examine all seal parts and especially contact faces Inspect seal for signs of wear such as uneven wear pattern on stationary members chips and scratches on either seal face DO NOT interchange seal components replace the entire shaft seal 13 If replacing seal remove stationary 18A from mounting plate by prying out with flat screw driver F 2 2 Reassembly Lightly oil DO NOT use grease outer surface of stationary member 13 Press stationary member 13 firmly into mounting plate using a seal pusher nothing but the seal pusher is to come in contact with seal face see Fig 5 IMPORTANT DO NOT hammer on the seal pusher it will damage the seal face Stationary Member 13A Polished Face Out Motor Mounting Plate Seal Pusher Make sure the stationary member is in straight and that the rubber ring is not out of it s groove Lightly oil DO NOT use grease shaft and inner surface of bellows on rotating member 13B see Fig 6 With lapped surface of rotating member 13B facing inward toward stationary member 13 slide rotating member 138 onto shaft using a seal pusher until lapped faces of 13A and 13B are together see Fig 4 WOON Rotating Member 13B 7 d Seal Pusher IMPORTANT It is extremely important to keep seal faces clean during assembly Dirt particles lodged between these faces will cause the seal to leak Place spring 130 ov
12. 2 amp 8 Red 3 amp 9 Black 1 amp 7 4 5 amp 6 Together CORD CORD O D WINDING TYPE RESISTANCE MODEL NO VOLT Hz RPM NEMA FULL LOCKED CORD Ph Nom START LOAD ROTOR SIZE AMPS 8XSE20048HA 49 06 460 3 60 870 278 141 0 8XSE20058HA 49 06 575 3 60 870 220 109 0 8XSE25048HA 49 06 460 3 60 870 365 1740 8XSE25058HA 49 06 575 3 60 870 28 8 1392 87 87 O O NS a NENEN EN EN 0104010 i 15 15 15 Sr Er 8XSE3O048HA 49 06 30 4603 60 870 430 1990 5 0058 49 06 30 575 3 60 870 344 159 0 8 5 30046 49 06 30 460 3 60 1150 40 0 210 0 8 49 06 30 575 3 60 1150 320 1680 8 5 40046 4 49 06 40 460 3 60 1150 520 2820 8 4 49 06 40 575 3 60 1150 426 2260 8 5 50046 49 06 50 4603 60 1150 670 3220 8 49 06 50 575 3 60 1150 536 2580 8 5 60046 4 49 06 60 460 3 60 1150 769 4090 8XSEG0056HA 49 06 60 575 3 60 1150 614 3150 8 5 75046 54 50 75 460 3 60 1150 920 5340 8 5 75056 54 50 75 575 3 60 1150 736 4270 8 5 100044 54 50 100 460 3 60 1750 1230 7030 8 5 1000
13. 64 54 50 100 575 3 60 1750 98 4 5620 8 5 125044 54 50 125 460 3 60 1750 153 0 8640 8 5 125054 54 50 125 575 3 60 1750 1220 6910 8 5 150044 54 50 150 460 3 60 1750 1820 1080 0 SOW 8 5 150054 54 50 150 575 3 60 1750 E 1450 8640 sow Moisture and Temperature sensor cord for all models is 18 5 SOW 0 485 12 3mm 02 51mm Winding Resistance 5 Winding resistance measured in OHMS 25 C Between Lines Pump rated for operation at 10 voltage at motor bes 92 AR NIN Se Qo z eo A 4 to a NIN eg e 67 z Aa tala a QN SEES A I co a w lt 5 gt gt M omm 5 sls 1 1 o ol me wve o o a a C olo oo BIS Ola B CONTROL Small Cable Temperature Moisture Sensor Sensor Leads Leads A A 11112 13 11 521 W1 W2 G 2 5 9 4 lt 2 a E S ac 0 PURPLE g z vvv Resistor MOTOR LEADS im m THREE PHASE 460 VOLT AC
14. BARNES INSTALLATION and OPERATION MANUAL Submersible Non Clog Pump Explosion Proof Class Groups C amp D Division 1 IMPORTANT A Crane Co Company Series 8XSE HA 20 30HP 870RPM 60Hz 30 75HP 1150RPM 60Hz 100 150HP 1750RPM 60Hz Read all instructions in this manual before operating pump As a result of Crane Pumps amp Systems Inc constant product improvement program product changes may occur As such Crane Pumps amp Systems reserves the right to change product without prior written notification PUMPS amp SYSTEMS S Pump Association 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2J6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 WWW cranepumps com Form No 084841 Rev H 5 SAFETY LEE 3 A JPUMPSPECIBICATIONS ee ee ete 4 B 5 1 5 8 A E 7 D START UP OPERATION ttt ttt ttt ttti 8 10 E PREVENTATIVE MAINTENANCE ettet 10 SERVICE and 10 11 G REPLACEMENT amp ue ctc e atti p 11 ThOUBIS SHOOT G DI 12 CROSS SECTION TRIGO ed 13 EXPLODED VIEW Fig 8 14 PARTS DIST cu s E ME LLL s 15 16 RETURNED GOODS POLICY
15. CCURRED SCHEDULE MAINTENANCE AS SOON AS POSSIBLE C 4 6 Control Panel and Electrical System The control panel and the electrical system MUST be properly designed and wired to include at least but not limited to the following a Proper grounding per NEC b Atemperature sensing circuit see Fig 2A amp B c A moisture detection circuit with continuity test circuit see Fig 3 d An intrinsically safe level control system e Amain power manual disconnect and lock out f A motor starter and overload system g Single phase only requires a capacitor power pack see Fig 2B Control panels for single phase pumps MUST be purchased from the factory and it is advisable that all three phase control panels are also purchased from the factory SECTION D START UP OPERATION D 1 Check Voltage and Phase Before operating pump compare the voltage and phase information stamped on the pump s identification plate to the available power D 2 Check Pump Rotation Before putting pump into service for the first time the motor rotation must be checked Improper motor rotation can result in poor pump performance and can damage the motor and or pump To check the rotation suspend the pump freely momentarily apply power and observe the kickback Kickback should always be in a counter clockwise direction as viewed from the top of the pump motor housing D 2 1 Incorrect Rotation for Three Phase Pumps In the event that the
16. ENT MUST BE INSTALLED IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE ANSI NFPA 70 AND OR THE AUTHORITY HAVING JURISDICTION THIS PUMP IS NOT INTENDED FOR USE IN SWIMMING POOLS RECREATIONAL WATER PARKS OR INSTALLATIONS IN WHICH HUMAN CONTACT WITH PUMPED MEDIA IS A COMMON OCCURRENCE SECTION B GENERAL INFORMATION B 1 To the Purchaser Congratulations You are the owner of one of the finest pumps on the market today CP amp S pumps are products engineered and manufactured of high quality components Over one hundred years of pump building experience along with a continuing quality assurance program combine to produce a pump which will stand up to the toughest applications This manual will provide helpful information concerning installation maintenance and proper service guidelines B 2 Receiving Upon receiving the pump it should be inspected for damage or shortages If damage has occurred file a claim immediately with the company that delivered the pump If the manual is removed from the packaging do not lose or misplace B 3 Storage Short Term CP amp S Pumps are manufactured for efficient performance following short inoperative periods in storage For best results pumps can be retained in storage as factory assembled in a dry atmosphere with constant temperatures for up to six 6 months Long Term Any length of time exceeding six 6 months but not more than twenty four 24 months The unit should be stored in a te
17. XL 079691XL 092835XL 079692XL 092834XL 079591XL 093644XL 079693XL 092833XL 079378XL 092831XL 079694XL 092832XL 079874XL 092830XL IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps amp Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane Pumps amp Systems Inc Distributor RETURNED GOODS RETURN OF MERCHANDISE REQUIRES A RETURNED GOODS AUTHORIZATION CONTACT YOUR LOCAL CRANE PUMPS amp SYSTEMS INC DISTRIBUTOR Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply BARNES Limited Warranty We warrant to our immediate customer and to the ultimate consumer that products of our manufacture will be free of defects in material and workmanship under normal use and service for the following time periods when installed and maintained in accordance with our instructions Pump Products One 1 year from date of installation or 24 twenty four months from date of shipment whichever occurs first Cleaning Products Twelve 12 months from date of installation or eighteen 18 months from date of shipment whichever occurs first As used herein the ultimate consumer is defined as
18. ad screws 1D yand tighten into volute 1 To install impeller 7 first apply retaining compound to groove at bottom of impeller and press impeller ring 8 on impeller 7 then apply a thin film of oil to motor shaft and slide impeller straight onto shaft keeping keyways lined up Drive key 6 into keyway Locate spacer 9 and Lock spring washer 11 on shaft apply thread locking compound to cap screw 10 threads thread cap screw 10 into shaft and torque to 35 ft Ibs Rotate impeller to check for binding Install impeller and motor assembly over studs and onto volute 1 Apply thread locking compound to threads of each stud 3 Position lockwasher 5 on studs 3 and thread nut 4 onto stud 3 and torque to 24 ft 105 Check for free rotation of motor and impeller F 2 Outer Shaft Seal Service AN CAUTION Handle seal parts with extreme care DO NOT scraich or mar lapped surfaces MOTOR END Inboard End Mounting Plate Motor Stationary 13A Seal Assembly 13 Rotating Member 13B Spring 13C Retaining Ring 13D nee PUMP END Outbaord End 10 2 1 Disassembly and Inspection To expose outer shaft seal 13 for examination remove Impeller and Volute per Section F 1 1 Set motor assembly 2 in the up position to prevent loss of oil Remove snap ring from motor shaft then retaining ring 130 spring 130 and rotating member
19. ally Balanced ISO G6 3 Material Cast Iron ASTM A 48 Class 30 SHAFT 416 Stainless Steel SQUARE RINGS Buna N HARDWARE 900 Series Stainless Steel LIFTING CHAIN Yoke Galvanized PAINT Air Dry Enamel SEAL Design Tandem Mechanical Oil Filled Reservoir Material Rotating Faces Carbone Stationary Faces Ceramic Elastomer Buna N Hardware 300 Series Stainless CORD ENTRY 25 ft 7 6 m Std Cord Epoxy Sealed Housing with Secondary Pressure Grommet for Sealing and Strain Relief 8XSE20048HA 49 06 1246 8XSE20058HA 49 06 1246 8XSE25048HA 49 06 1246 8XSE25058HA 49 06 1246 8XSE30048HA 49 06 1246 8XSE30058HA 49 06 1246 8XSE30046HA 49 06 1246 8XSE30056HA 49 06 1246 8XSE40056HA 49 06 1246 8 5 50046 49 06 1246 8 5 50056 49 06 1246 8XSE60046HA 49 06 1246 8XSE60056HA 49 06 1246 8XSE75046HA 54 50 1384 8XSE75056HA 54 50 1384 8XSE100044HA 8XSE100054HA 8XSE125044HA 8XSE125054HA 8XSE150044HA 8XSE150054HA IMPORTANT SPEED eee 870 1150 1750 RPM Nominal UPPER BEARING Design Single Row Ball Grease Lubricated eines Radial LOWER BEARING Design Double Row Ball Grease Lubricated Load eiie Radial amp Thrust MOTOR Design
20. cord without a ground fault circuit interrupter CAUTION Pumps build up heat and pressure during operation allow time for pumps to cool before handling or servicing FIRST AN NE WARNING DO NOT wear loose clothing that may become entangled in the impeller or other moving parts Do not block or restrict discharge hose as discharge hose may whip under pressure WARNING Keep clear of suction and discharge openings DO NOT insert fingers in pump with power connected Always wear eye protection when working on pumps Make sure lifting handles are securely fastened each time before lifting DO NOT operate pump without safety devices in place Always replace safety devices that have been removed during service or repair Secure the pump in its operating position so it can not tip over fall or slide DO NOT exceed manufacturers recommendation for maximum performance as this could cause the motor to overheat DO NOT remove cord and strain relief Do not connect conduit to pump WARNING Cable should be protected at all times to avoid punctures cut bruises and abrasions inspect frequently Never handle connected power cords with wet hands contact with the pumped fluid is common WARNING To reduce risk of electrical shock all wiring and junction connections should be made per the NEC or CEC and applicable state or province and local codes Requirements may vary depend
21. e of performance specifications furnished in addition to the foregoing material and workmanship warranties on a product manufactured by us if any are subject to laboratory tests corrected for field performance Any additional guarantees in the nature of performance specifications must be in writing and such writing must be signed by our authorized representative Due to inaccuracies in field testing if a conflict arises between the results of field testing conducted by or for user and laboratory tests corrected for field performance the latter shall control Components or accessories supplied by us but manufactured by others are warranted only to the extent of and by the terms and conditions of the original manufacturer s warranty RECOMMENDATIONS FOR SPECIAL APPLICATIONS OR THOSE RESULTING FROM SYSTEMS ANALYSES AND EVALUATIONS WE CONDUCT WILL BE BASED ON OUR BEST AVAILABLE EXPERIENCE AND PUBLISHED INDUSTRY INFORMATION SUCH RECOMMENDATIONS DO NOT CONSTITUTE A WARRANTY OF SATISFACTORY PERFORMANCE AND NO SUCH WARRANTY IS GIVEN This warranty shall not apply when damage is caused by a improper installation b improper voltage c lightning d sand or other abrasive material e scale or corrosion build up due to excessive chemical content Any modification of the original equipment will also void the warranty We will not be responsible for loss damage or labor cost due to interruption of service caused by defective parts Neither will we accept charge
22. ean out or replace impeller 7 or replace wear ring 1F and impeller ring 8 disconnect power remove hex nuts 5 and vertically lift motor assembly from the pump body 1 and then lift out back plate 12 Clean out the pump bogy if necessary examine wear ring 1F and replace if worn If the wear ring 1F requires replacing split the wear ring 1F and remove be careful not to damage the suction cover 1E Clean and examine impeller 7 for pitting or wear also check impeller ring 8 for scaring or excessive wear replace if required NOTE If impeller 7 is replaced also replace impeller ring 8 If only the impeller ring 8 requires replacing split the ring and remove be careful not to damage impeller To remove Impeller 7 removing cap screw 10 or nut and washer 9 and spring washer 11 if so equipped The impeller is keyed onto the shaft with a square key 6 and to remove pull impeller straight off the shaft using a wheel puller if required Inspect gasket 1H if suction cover 1E has been removed and replace if cut or damaged Before reinstallation check the motor shaft and impeller bore for damage F 1 2 Reassembly To install wear ring 1F first apply retaining compound to the bore of suction cover 1E and then press wear ring 1F into bore of suction cover 1E until seated Position gasket 1H on volute and locate suction cover 1E on volute 1 apply thread locking compound to socket he
23. echeck If still defective replace per service instructions 3 Make sure liquid level is at least equal to suggested turn on point 4 Recheck all sizing calculations to determine proper pump size 5 Check discharge line for restrictions including ice if line passes through or into cold areas 6 Remove and examine check valve for proper installation and freedom of operation 7 Open valve 8 Check impeller for freedom of operation security and condition Clean impeller and inlet of any obstruction 9 Loosen union slightly to allow trapped air to escape Verify that turn off level of switch is set so that the suction is always flooded Clean vent hole 10 Check rotation If power supply is three phase reverse any two of three power supply leads to ensure proper impeller rotation 11 Repair fixtures as required to eliminate leakage 12 Check pump temperature limits amp fluid temperature 13 Replace portion of discharge pipe with flexible connector 14 Turn to automatic position 15 Check for leaks around basin inlet and outlets 125 TO 200 HP PUMPS 2 i I OF j j 2 AL did SS A Ext lt JA 1224 p 2 OY FIGURE 7 13 UPPLIED pees om ZY eS ff 3 E s 315 aaes 0 MAS VJ gt 5 USE WITH 360 FRAME
24. efore the pump is put back into normal operation DO NOT LET THE PUMP CYCLE OR RUN IF AN OVERLOAD CONDITION OCCURS If current through the temperature sensor exceeds the values listed an intermediate control circuit relay must be used to reduce the current or the sensor will not work properly TEMPERATURE SENSOR ELECTRICAL RATING VOLTS CONTINUOUS INRUSH AMPERES AMPERES 440 480 C 4 5 Moisture Sensors A normally open N O detector is installed in the pump seal chamber which will detect any moisture present and a continuity test resistor built into the motor The test resistor is rated 1 watt at 330K ohms The moisture sensors MUST be connected to moisture detector control which includes a continuity test circuit see Fig 3 for typical wiring diagram The normally closed N C contact of the moisture detector MUST be connected in series with the stop button of the pilot circuit of the magnetic motor controller A Warrick moisture detection control Type 2800 is an acceptable control if properly installed and maintained Wiring must be provided from the moisture detector sensor probe leads of the motor designated W1 and W2 to terminals 9 and 10 of the 2800 XXX control Terminal pair 1 2 must be continuously energized from an A C supply line of electrical characteristics shown on the data table In the event of moisture detection the pump should be pulled and the source of the failure located and repaired IF MOISTURE DETECTION HAS O
25. er shaft and in place on rotating member 13B making sure it is seated on retainer and not cocked or resting on bellows tail Slide retaining ring 13B over shaft and let rest on spring 13C Assemble impeller and volute as outlined in paragraph F 1 2 F 3 Motor amp Inner Shaft Seal Service The XSE Submersible Pump motor is manufactured by Reliance Electric Co and must be serviced and repaired by Reliance approved service centers only For lead reconnection information contact Reliance Electric Co giving motor serial number WARNING These motors are U L Listed for application in CLASS I GROUPS C amp D EXPLOSION PROOF Environments repairs other than lead reconnects and outer seal replacement shall be performed by an authorized reliance service facility Any other repairs performed by the customer or NON RELIANCE SERVICE Facilities negates the U L Listing and motor warranty SECTION G REPLACEMENT PARTS G 1 ORDERING REPLACEMENT PARTS When ordering replacement parts ALWAYS furnish the following information Pump serial number and date code Paragraph G 4 Pump model number Paragraph G 3 Pump part number Paragraph G 2 Part description Item part number Quantity required Shipping instructions Billing Instructions HP Volts Code Ph RPM FLA Port No 3 Impeller Dio Model No 2 Serial No 1 In
26. following chart may be of assistance in identifying and correcting them MATCH CAUSE NUMBER WITH CORRELATING CORRECTION NUMBER NOTE Not all problems and corrections will apply to each pump model PROBLEM CAUSE CORRECTION Pump will not run Pump will not turn off Pump hums but does not run Pump delivers insufficient capacity Pump cycles too frequently or runs periodically when fixtures are not in use Pump shuts off and turns on indepen dent of switch trips thermal overload protector CAUTION Pump may start unexpectedly Disconnect power supply Pump operates noisily or vibrates excessively 1 Poor electrical connection blown fuse tripped breaker or other interruption of power improper power supply 2 Motor or switch inoperative to isolate cause go to manual operation of pump 2a Float movement restricted 2b Switch will not activate pump or is defective 2c Defective motor 3 Insufficient liquid level 2a Float movement restricted 2b Switch will not activate pump or is defective 4 Excessive inflow or pump not properly sized for application 9 Pump may be airlocked 14 H O A switch on panel is in HAND position 1 Incorrect voltage 8 Impeller jammed or loose on shaft worn or damaged impeller cavity or inlet plugged 1 Incorrect voltage 4 Excessive inflow or pump not properly sized for application 5 Discharge restricted 6 Check valve stuck closed or installed backward
27. ing on usage and location WARNING Submersible Pumps are not approved for use in swimming pools recreational water installations decorative fountains or any installation where human WARNING Products Returned Must Be Cleaned Sanitized Or Decontaminated As Necessary Prior To Shipment To Insure That Employees Will Not Be Exposed To Health Hazards In Handling Said Material All Applicable Laws And Regulations Shall Apply Bronze brass and bronze brass fitted pumps may contain lead levels higher than considered safe for potable water systems Lead is known to cause cancer and birth defects or other reproductive harm Various government agencies have determined that leaded copper alloys should not be used in potable water applications For non leaded copper alloy materials of construction please contact factory IMPORTANT Crane Pumps amp Systems Inc is not responsible for losses injury or death resulting from a failure to observe these safety precautions misuse or abuse of pumps or equipment SECTION PUMP SPECIFICATIONS DISCHARGE 8 NPT 125 Ib Flange Horizontal LIQUID TEMPERATURE 104 F 40 C Continuous VOLUTE niinenenns Cast Iron ASTM A 48 Class 30 with Cast Iron Wear Ring MOTOR HOUSING Cast Iron ASTM A 48 Class 30 SEAL PLATE Cast Iron ASTM A 48 Class 30 IMPELLER Design 3 Vane Enclosed with Bronze wear ring and pump out vanes on back side Dynamic
28. l in it s swing and that the entire pump is still submerged when the level control is in the Off mode A Warrick Control intrinsically safe relay Series 27 is an acceptable panel mounted relay providing the relay is properly installed and maintained The primary A C supply line circuit is not intrinsically safe therefore the relay must be located in a SAFE location a place that is not classified as a hazardous location The secondary circuit is intrinsically safe however any splice must be made in a SAFE location and any control cord that is cut or damaged must be replaced immediately C 3 1 Level Control Float System It is recommended to use a two float on and off level control System An additional float incorporated with an alternator switching system will be required for a duplex system A high level alarm may be required to alert maintenance personnel A low level cut off may be required to provide system shutdown if the main level control system malfunctions The off or low level float should be positioned so that the liquid level never drops below the minimum submergence level C 4 Electrical Connections WARNING All model pumps and control panels must be properly grounded per the National Electric Code or Canadian Electric Code state province and local codes Improper grounding voids warranty electrical controls and motor starting equipment must be installed outside the hazardous area unless
29. mperature controlled area a roofed over walled enclosure that provides protection from the elements rain snow wind blown dust etc and whose temperature can be maintained between 40 deg F and 120 deg F 4 4 49 C Pump should be stored in its original shipping container On initial start up rotate impeller by hand to assure seal and impeller rotate freely If it is required that the pump be installed and tested before the long term storage begins such installation will be allowed provided 1 The pump is not installed under water for more than one 1 month 2 Immediately upon satisfactory completion of the test the pump is removed thoroughly dried repacked in the original shipping container and placed in a temperature controlled storage area B 4 Service Centers For the location of the nearest Barnes Service Center check your Barnes representative or Crane Pumps amp Systems Inc Service Department in Piqua Ohio telephone 937 778 8947 or Crane Pumps amp Systems Canada in Brampton Ontario 905 457 6223 SECTION C INSTALLATION C 1 Location These self contained pumping units are Listed for Class Groups C amp D Division 1 locations and are recommended for use in a sump lift station or basin This pump is designed for submerged continuous duty 15 minutes duty in air at nameplate horsepower pumping sewage effluent wastewater or other nonexplosive or noncorrosive liquids not above 1049 4
30. ovide assurance that customer service and a quality product are the number one priority with Crane Pumps amp Systems Inc CP amp S Please fill out the following questions as completely and accurate as possible When complete mail this form to In U S A Send To In Canada Send To Crane Pumps amp Systems Inc Crane Pumps amp Systems Inc Attn Warranty Service Group Attn Service Manager 420 Third Street 83 West Drive Brampton Piqua Ohio 45356 Ontario Canada L6T 2J6 REPORTS THAT ARE NOT RETURNED CAN DELAY OR VOID WARRANTY Pump Owner s Name Address Location of Installation Person in Charge Phone Purchased From Crane Pumps amp Systems Representative Distributor Pump Model Serial No Part Number Voltage Phase Hertz Horespower Rotation Direction of impeller rotation Use C W for clockwise CC W for counter clockwise Method used to check rotation viewed from bottom Does impeller turn freely by hand Yes No Condition of equipment Good Fair Poor Condition of cable jacket Good Fair Poor Resistance of cable jacket Good Fair Poor Resistance of cable and pump motor measured at pump control Red Black Ohms Red White Ohms White Black Ohms Resistance of Ground Circuit between Control Panel and outside of pump Ohms MEG Ohms check of insulation Red to Ground White to Ground__ Back to Ground Condition of equipment
31. rage Load connection Pump On L1 L2 Three Phase Voltage supply at panel line connection Pump L1 L2 12 13 L3 L1 Voltage supply at panel line connection Pump L1 L12 L12 L3 L3 L1 Amperage Load connection Pump On L1 L2 L3 FINAL CHECK Is pump seated on discharge properly Check for leaks Does check valve s operate properly Flow Does station appear to operate at proper rate Pump down time Noise level High Medium Low Comments Equipment difficulties during start up MANUALS Has operator received pump instructions and parts manual Has operator received electrical control panel diagram Has operator been briefed on Warranty Address of local CP amp S Representative Distributor have received the above information Name of Operator Name of Company Date Certify this report to be accurate Name of Start Up person Employed By Date Date and time of Start Up Present at Start Up Engineer 7 Operator Contactor Other To be filled out by factory Start Up form checked by Date warranty registration mailed 22 IMPORTANT WARRANTY REGISTRATION Your product is covered by the enclosed Warranty Complete the Warranty Registration Form and return to Crane Pumps amp Systems Inc Warranty Service Group If you have a claim under the provision of the warranty contact your local Crane P
32. s 7 Shut off valve closed 8 Impeller jammed or loose on shaft worn or damaged impeller cavity or inlet plugged 9 Pump may be airlocked 10 Pump running backwards 6 Check valve stuck closed or installed backwards 11 Fixtures are leaking 15 Ground water entering basin 1 Incorrect voltage 4 Excessive inflow or pump not properly sized for application 8 Impeller jammed loose on shaft worn or damaged impeller cavity or inlet plugged 12 Excessive water temperature internal protection only 2c Worn bearings motor shaft bent 5 Debris in impeller cavity or broken impeller 10 Pump running backwards 13 Piping attachments to buiding structure too rigid or too loose 12 1 Check all electrical connections for security Have electrician measure current in motor leads if current is within 20 of locked rotor Amps impeller is probably locked If current is 0 overload may be tripped Remove power allow pump to cool then recheck current 2a Reposition pump or clean basin as required to provide adequate clearance for float 2b Disconnect level control Set ohmmeter for a low range such as 100 ohms full scale and connect to level control leads Actuate level control manually and check to see that ohmmeter shows zero ohms for closed switch and full scale for open switch Float Switch 2c Check winding insulation Megger Test and winding resistance If check is outside of range dry and r
33. s Class Max Lig Temp WARNING Risk oF ELECTRICAL SHOCK DISCONNECT THE PUMP FROM THE POWER SOURCE BEFORE HANDLING OR SERVICING SEE INSTRUCTION MANUAL FOR PROPER INSTALLATION SEE WARNING PLATE FOR Q ADDITIONAL CAUTIONS SdNHV8 o G 2 PART NUMBER The part number consists of a six 6 digit number which appears in the catalog A one or two letter suffix may follow this number to designate the design configuration This number is used for ordering and obtaining information G 3 MODEL NUMBER This designation consists of numbers and letters which represent the discharge size series horsepower motor phase and voltage speed and pump design This number is used for ordering and obtaining information G 4 SERIAL NUMBER The serial number block will consist of a six digit number which is specific to each pump and may be preceded by a alpha character which indicates the plant location This number will also be suffixed with a four digit number which indicates the date the unit was built Date Code EXAMPLE A012345 0490 Reference the six digit portion Serial Number of this number when referring to the product TROUBLE SHOOTING CAUTION Always disconnect the pump from the electrical power source before handling If the system fails to operate properly carefully read instructions and perform maintenance recommendations If operating problems persist the
34. s incurred by others without our prior written approval This warranty is void if our inspection reveals the product was used in a manner inconsistent with normal industry practice and or our specific recommendations The purchaser is responsible for communication of all necessary information regarding the application and use of the product UNDER NO CIRCUMSTANCES WILL WE BE RESPONSIBLE FOR ANY OTHER DIRECT OR CONSEQUENTIAL DAMAGES INCLUDING BUT NOT LIMITED TO LOST PROFITS LOST INCOME LABOR CHARGES DELAYS IN PRODUCTION IDLE PRODUCTION WHICH DAMAGES ARE CAUSED BY ANY DEFECTS IN MATERIAL AND OR WORKMANSHIP AND OR DAMAGE OR DELAYS IN SHIPMENT THIS WARRANTY IS EXPRESSLY IN LIEU OF ANY OTHER EXPRESS OR IMPLIED WARRANTY INCLUDING ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE No rights extended under this warranty shall be assigned to any other person whether by operation of law or otherwise without our prior written approval CRANE PUMPS amp SYSTEMS A Crane Co Company 420 Third Street 83 West Drive Bramton Piqua Ohio 45356 Ontario Canada L6T 2 6 Phone 937 778 8947 Phone 905 457 6223 Fax 937 773 7157 Fax 905 457 2650 www cranepumps com 18 Notes Notes 20 START UP REPORT FOR SUBMERSIBLE PUMPS This form is designed to pr
35. s will give very reliable service and can be expected to operate for years of normal sewage pumping without failing However as with any mechanical piece of equipment a preventive maintenance program is recommended and suggested to include the following checks 1 Test moisture detector control Test Switch for continuity of circuit Water in the seal chamber will energize a seal leak warning light at the control panel This is a warning light only and does not stop the motor It indicates the seal has leaked and must be repaired This should be done within 2 or 3 weeks to prevent further damage See section D 2 3 2 Inspect impeller and body for excessive build up or clogging and repair as required per section F 1 3 Inspect outer shaft sealyand replace as required per section F 2 4 Check motor for ground leakage and proper amp draw Motor and inner seal repair per section F 3 SECTION F SERVICE AND REPAIR NOTE item numbers in refer to Figures 7 amp 8 WARNING Electrical power to the pump motors must be disconnected and locked out to prevent any dangerous electrical hazards or personnel danger before any service work is done to the pump heat and pressure allow time for pump to cool to room temperature before handling or servicing CAUTION Operating pump builds up F 1 Impeller and Volute Service F 1 1 Disassembly and Inspection To clean out the pump body 1 or cl
36. st a closed discharge valve will cause premature bearing and seal failure any pump and on end suction and self priming pump the heat build may cause the generation of steam with resulting dangerous pressures It is recommended that a high case temperature Switch or pressure relief valve be installed on the pump EO WARNING DO NOT pump hazardous materials flammable caustic etc unless the pump is specifically designed and designated to handle them Hazardous fluids can cause fire or explo sions burnes or death could result Extremely hot Severe burnes can occur on contact Hazardous fluids can Hazard i2 ous pressure eruptions or ex plosions could cause personal injury or property damage Biohazard can cause serious personal injury Rotating machinery Amputation or severe laceration can result Hazardous voltage can shock burn or cause death WARNING To reduce risk of electrical shock pumps and control panels must be properly grounded in accordance with the National Electric Code NEC or the Canadian Electrical Code CEC and all applicable state province local codes and ordinances WARNING To reduce risk of electrical shock always disconnect the pump from the power source before handling or servicing Lock out power and tag CAUTION Never operate a pump with a plug in type power
37. the purchaser who first uses the product after its initial installation or in the case of product designed for non permanent installation the first owner who used the product It is the purchaser s or any sub vendee s obligation to make known to the ultimate consumer the terms and conditions of this warranty This warranty gives you specific legal rights and there may also be other rights which vary from state to state In the event the product is covered by the Federal Consumer Product Warranties Law 1 the duration of any implied warranties associated with the product by virtue of said law is limited to the same duration as stated herein 2 this warranty is a LIMITED WARRANTY and 3 no claims of any nature whatsoever shall be made against us until the ultimate consumer his successor or assigns notifies us in writing of the defect and delivers the product and or defective part s freight prepaid to our factory or nearest authorized service station Some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply THE SOLE AND EXCLUSIVE REMEDY FOR BREACH OF ANY AND ALL WARRANTIES WITH RESPECT TO ANY PRODUCT SHALL BE TO REPLACE OR REPAIR AT OUR ELECTION F O B POINT OF MANUFACTURE OR AUTHORIZED REPAIR STATION SUCH PRODUCTS AND OR PARTS AS PROVEN DEFECTIVE THERE SHALL BE NO FURTHER LIABILITY WHETHER BASED ON WARRANTY NEGLIGENCE OR OTHERWISE Unless expressly stated otherwise guarantees in the natur
38. the upper mounting brackets and locate the base elbow on the bottom of the wet well Level the base elbow with grout and or shims Install the intermediate support brackets if required Make sure the rails are in a true vertical position so the pump will clear the access opening and will slide freely down the rails into place on the discharge base elbow once the rails are in proper alignment bolt the base elbow into the floor of the station and connect the discharge pipe to the elbow Connect the movable portion and other supplied fittings of the BAF onto the pump and lower into wet well See the Break Away Fitting manual for more information If a rigid conduit is used to install the pump it must meet Class Division 1 requirements of the National Electrical Code Conduit must be stainless steel or coated metal resistant to sewage water C 3 Liquid Level Controls Intrinsically Safe WARNING Level control floats used within the A hazardous location must be in an intrinsically safe control circuit suitable for use in CLASS I GROUPS C amp D HAZARDOUS LOCATIONS The level controls are to be supported by a mounting bracket that is attached to the sump wall cover or junction box Cord grips are used to hold the cords in place on the mounting bracket The control level can be changed by loosening the grip and adjusting the cord length as per the plans and specifications Be certain that the level controls cannot hang up or fou
39. umps amp Systems Inc Distributor FOLD HERE AND TAPE DO NOT STAPLE IMPORTANT WARRANTY REGISTRATION CUSTOMER S NAME DATE INSTALLED ADDRESS CITY STATE 1 1 L 1 Z ZIP PHONE FAX ff DEALER S NAME CITY IP MODEL __________________ SERIAL PART NO BRAND FOLD HERE DO NOT STAPLE PLACE STAMP HERE CRANE PUMPS amp SYSTEMS INC WARRANTY SERVICE GROUP 420 THIRD STREET PIQUA OHIO 45356 U S A
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