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Craftsman 917.27223 Lawn Mower User Manual

Contents

1. Spring rm MOWER in this section of this manual TO ADJUST BRAKE Your tractor is equipped with an adjustable brake system which is mounted on the side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed in highest gear on a level dry concrete or paved surface then brake must be adjusted Depress clutch brake pedal and engage parking brake Measure distance between brake eae ann and nut A on brake rod If distance is other than 1 1 2 loosen jam nut and tum nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary stopping distance is still greater than six 6 feet in highest gear further maintenance is necessary Contact a Sears or other qualified service center WITH PARKING BRAKE ENGAGED Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest 1 Remove mower See TO REMOVE MOWER in this section of this manual Disconnect clutch wire harness Remove clutch locator Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxle pulley by defiecting belt keepers Pull belt toward front of tractor and remove downwards from around electr
2. Battery will not Bad battery cell s charge Replace battery Poor cable connections Checkyclean all connections Replace regulator Faulty regulator if so equipped Faulty alternator A co N 3 ua Replace alternator Engine backfires when turning engine OFF Engine throttle control not set at SLOW position for 30 seconds before stopping engine Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine 32 TRACTOR MODEL NUMBER 917 272230 SCHEMATIC CLUTCH 8 PEDAL UP BLACK SEAT SWITCH NOT OCCUPIED FUEL SHUT OFF SOLENOID CHARGING SYSTEM OUTPUT 15 AMP DC 3600 RPM WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING IGNITION SWITCH OFF M Geat NONE RUNALIGHT Beat AZ L RUN Bras NONE START B S A1 NONE NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS 33 REPAIR PARTS TRACTOR MODEL NUMBER 917 272230 ELECTRICAL 34 TRACTOR MODEL NUMBER 917 272230 ELECTRICAL KEY PART NO NO 1 163465 2 74760412 8 7603 10 145211 11 150109 12 145769 16 153664 18 71110408 21 175449 24 8860R 25 146148 26 175158 27 73510400 28 145491 29 160784 30 175442 33 175447 40 178
3. Bolt_ N A Bracket at Y INSTALL MOWER AND DRIVE BELT Be sure tractor is on level surface and mower suspension arms are raised with attachment lift control Engage parking brake 1 Cut and remove ties securing anti sway bar and belts Swing anti sway bar to left side of mower deck 2 Slide mower under tractor with deflector shield to right side of tractor IMPORTANT Check belt for proper routing in all mower pulley grooves 3 If equipped tum height adjustment knob counterclockwise until it stops Lower mower linkage with attachment lift control Be sure belt tension rod is in disen gaged position Install belt into electric clutch pulley groove 7 Place the suspension arms on outward pointing deck pins Retain with double loop retainer spring with loops up as shown 8 Install front plate assembly to tractor suspension brackets and retain with single loop retainer springs as shown 9 Position front plate assembly between front mower brackets Raise deck and plate assembly to align holes and insert flanged pins Secure pins with double loop retainer springs between the plate assembly and mower brackets NOTE To assist in locating hole in flanged pin the hole in pin is inline with notch on head of pin IMPORTANT Check beit for proper routing in all mower pulley grooves 10 Engage belt tension rod by pushing rod into locking bracket A CAUTION Belt tension rod is spring load
4. Jj AAA c dul d d T Interlock Systems R lt jw 2 _ T w W 0 jji R lvl Check Transaxle Cooling o ZI Adjust Blade Belt s Tension w E Y vt Change Engine Ol wis Y Clean Air Filter Y 2 Clean Air Screen v 2 inspect Muffler Spark Arrester Y _ j iv with adjustable ysiem 6 Not required if aquipped with maintenance free batiery 7 Tighten froni ade pivot bol io 35 4 456 maximum Do not overtighten LUBRICATION CHART SAE 30 or 10w30 Motor Oil Q General Purpose Grease Refer to Maintenance ENGINE Section IMPORTANT Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be ad justed See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT S
5. Clean battery terminals Check all wiring Checkreplace ignition switch Check replace solenoid or starter Contact a Sears or other qualified service center Faulty solenoid or starter o m N c NOOR w N Faulty operator presence swithch es Engine clicks but Weak or dead battery will not start Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter A YN PONa 30 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Loss of power Cutting too much grass too Set in Higher Cut position fast reduce speed pen 2 Throttle in CHOKE 2 Adiust throttle control position 3 Build up of grass leaves 3 Clean underside of mower and trash under mower housing 4 Dirty air filter 4 Clean replace air filter 5 Low oil level dirty oil 5 Check oil level change oil 6 Faulty spark plug 6 Clean and regap or change spark plug 7 Dirty fuel filter 7 Replace fuel filter 8 Stale or dirty fuel 8 Drain fuel tank and refill wit fresh gasoline 9 Water in fuel 9 Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air screen fins 12 Clean replace muffler 13 C
6. 16 24 5 776409 Output Shaft 44 790025 Brake Pad Holder 6 778364 Spur Gear 38 teeth 45 786066 Spacer 2625 x 1 0 778369 Spur Gear 15 teeth 46 786086 Brake Lever Bracket 7 778330 Spur Gear 11 teeth 47 774690 Axle 11 15 16 Long 8 792180 Shift Key 48 774691 Axle 16 1 2 long BA 792047 Woodruff Key 9 49 778356 Spur Gear 29 teeth 9 784352 Shift Collar 50 778338 Spur Gear 27 teeth 10 784378 Shift Rod amp Fork 51 778354 Spur Gear 23 teeth 11 718334 Bevel Gear 30 teeth 52 778352 Spur Gear 19 teeth 12 778309 Input Bevel Pinion 13 teeth 53 778350 Spur Gear 16 teeth 13 778368 Bevel Gear 13 teeth 54 778346 Spur Gear 15 teeth Include 14 56 778355 Spur Gear 11 teeth 14 778368 Bevel Pinlon 13 teeth 57 778337 Spur Gear 13 teeth Include 13 58 778353 Spur Gear 17 teeth 15 778370 Ring Gear 43 teeth 59 778351 Spur Gear 21 teeth 17 786188 Drive Pin 60 778349 Spur Gear 24 teeth 18 786102 Spacer 1 130 X 695 61 778345 Spur Gear 25 teeth 20 792077A Bai 5 16 dia 65 780189 Fiat Washer 563 ID x 062W 21 792078 Set Screw 3 8 16 x 3 8 66 776422 Input Shaft 22 792079 Spring 310 OD x 625 L 67 776396 Shifter amp Brake Shaft 25 792073A Screw 1 4 20 x 1 1 4 69 792170 Retaining Ring 25A 792177 Screw 1 4 20 x 1 3 8 70 786187 Spacer 890 26 792125 Retaining Ring pkg of 2 71 788069 Square Cut Ring 27 792035 Retaining Ring 71B 788092 O Ring 28 788040 Retaining Ring 76 780090 Flat W
7. 62 ES SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION ONLY RIDE UP AND DOWN HILL SIGHTING Curo NOT ACROSS HILL GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE 7 7 riri LEE 15 231444 4 YYrYTYYTYTTT PITTTITYYITYYTT PTYIITTITrYYTYITTTTITYIYTIYTITIITYIYITYITYYTTYITII TrYITYYEYTYY1T1 FITITTYIFIFYFI ry Yai 4 Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme For repair of major brand appliances in your own home no matter who made it no matter who sold it 1 800 4 MY HOME Anytime day or night 1 800 469 4663 U S A and Canaria WWW Ssears com WWW Sears ca tm Ter te SSSA SNE EERE A ZD PAT For repair of carry in products like vacuums lawn equipment and electronics call for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or night U S A WWW Sears com YA ELEECUUUUUL Nm ee For the replacement parts accessories and owner s manuals that you need to do it yourself call Sears PartsDirect 1 800 366 PART 6 am 11p m 7 days a week 1 800 366 7278 U S A only www sears com partsdirect AA O U To purchase or inquire about a Sears Service Agr
8. 19121414 174371 174606 174372 17060616 17490612 175312 174356 DESCRIPTION Bolt Fin Hex 3 8 16 x 1 Bolt 3 8 16 x 1 Bar Pnt Adj Pin Head Rivet Washer 13 32 x 13 16 x 12 Bracket Asm Noseroller LH Nut Lock Hex 3 8 16 Noseroller Bracket Asm Noseroller RH Washer Hardened Spring Primary Drive Pulley Idier v Sqnk 3 8 16 UNC x 2 Baffle Vac Edge Mower Bolt Carr Nut Crownlock 1 4 20 Arm Spring Secondary Link Tension Relief Lever Bolt Carr 5 16 18 x 1 Tension Asm Relief Lever Arm Spring Tension Relief Bolt Shoulder Gauge Wheel Nut Centerlock 3 8 16 UNC Washer 3 8 x 7 8 x 14 Ga Spring Secondary Drive Bushing Pivot Tension Relief Arm idler Primary Deck Screw 3 8 16 x 1 0 Screw Thdrol 3 8 16 x 3 4 Deck Complete Std Deck Order separately mulcher plate and gauge whee components Key Nos 101 406 and 116 118 Mandrel Asm Service Includes Key Nos 13 15 NOTE All component dimensions given U S inches 1 inch 25 4 mm 49 TRACTOR MODEL NUMBER 917 272230 PEERLESS TRANSAXLE MODEL NUMBER 206 545C 50 TRACTOR MODEL NUMBER 917 272230 PEERLESS TRANSAXLE MODEL NUMBER 206 545C KEY PART KEY PART NO NO DESCRIPTION NO DESCRIPTION 1 772147 Transaxle Cover 41A 790079 Brake Lever 2 780086A Needle Bearing 5 8 42 792073A Screw 1 4 20 x 1 1 4 3 770128 Transaxle Case 42 792085A Screw 1 4 20 x 2 1 4 4 776395 Countershaft 43 792075 Locknut 5
9. Ill CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and tum machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never carry children They may fall off and be
10. Shaft governor cross NOTE All component dimensions given in U S Inches 1 inch 25 4 mm 53 TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER 65570 IGNITION ELECTRICAL BLOWER HOUSING AND BAFFLES AIR INTAKE 54 TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER 65570 IGNITION CHARGING KEY PART NO NO DESCRIPTION 1 54 755 15 5 M 403025 S X 25 92 S 24 112 04 S 25 086 47 S 24 157 03 S 12 086 14 S 12 468 03 5 X 42 15 S 24 025 04 S 25 403 03 S X 25 92 S 24 086 18 S 236602 S 54 755 09 S 12 132 06 S 548025 5 235173 5 48 154 02 5 X 25 63 S 24 584 01 S M 545020 S NOT ILLUSTRATED 24 126 71 S X 22 11 S 24 176 79 5 m NA an Bono O Oe No NM 24 518 12 S 24 113 18 5 25 454 03 5 Kit grass screen includes 2 4 and 24 113 18 Screw hex cap M4x0 7x25 4 Washer plain 5 16 4 Spacer grass screen H Bolt shoulder M6 X1 0 X16 S 4 Fan Screw hex flange M10x1 5x46 Washer plaln 3 8 Key Flywheel Rectifier regulator Washer plain 3 16 2 EIN phillips hd 11 16x7 Connector 3 contact Kit 15 amp stator Includes 24 126 71 Spark Plug 2 Screw hex cap M5x0 8x25 2 Clip cable Clip cable Washer plain 1 4 Module ignition 2 Screw hex flange M5x0 8x20 4 Bracket stator wire Washer lock 1 4 Harness wiring Lead black r
11. below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWINGTIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribu tion of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished 18 If grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower the best cutting performance as well as the quality of cut desired When operating attachments select a gr
12. mowers so equipped or the deflector Shield in place Attachment Clutch Switch Pull Out To Engage Attachment Lift Lever High Position Low Position Deflector y N AN Shield Push In To l Disengage ES TO OPERATE ON HILLS ACAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement To restart movement slowly release parking brake and clutch brake pedal Make all turns slowly TOTRANSPORT Raise attachment lift to highest position with attachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc gt TOWING CARTS AND OTHER ATTACH MENTS Tow only the attachments that are recommended by and comply
13. 017 01 5 24 017 02 S 21 24 032 05 5 22 235011 5 23 24 089 02 5 24 12 173 01 5 25 12 755 03 5 26 24 318 11 5 27 24 755 76 S 28 25 313 02 S 29 24 755 57 5 30 545016 5 31 24 445 02 S 32 24 126 44 5 33 24 112 12 S 34 24 294 06 S 35 24 326 13 5 36 24 326 14 5 37 426 9 5 TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER 65570 HEAD VALVE BREATHER DESCRIPTION Kit breather cover w gasket Includes 2 3 Gasket breather Cover breather Screw hex fiange M6x1 0x20 4 Plug allen hd 1 8 Lifter valve 4 Kit valve train Includes 8 11 12 Rod push 4 Gasket cylinder head 2 Head assembly 2 cylinder Arm rocker 4 Pivot rocker arm 4 Screw hex flange M6x1 0x34 4 Screw hex flange M10x1 5x90 8 Kit valve cover plain Includes 16 17 O Ring Screw shoulder 4 Strap lifting Valve exhaust Std 2 Valve exhaust 25 2 Valve Intake Std Ms Valve intake 25 2 Seal valve stem 2 Retalner spring 4 Spring valve 4 Cap valve spring 4 Kit retainer 4 Head assembly 1 cylinder Kit valve cover breather Incl 16 17 28 Grommet rubber Kit breather separator Includes 28 30 33 Screw hex flange MSx0 8x16 2 Strap breather Bracket breather separator Spacer Fitting Hose breather Hose breather Clamp hose 2 CRANKCASE KEY PART NO NO 1 24 032 01 S 2 3 24 294 13 S 4 12 380 17 5 5 24 06
14. 0x25 Lever governor Nut hex flange M6x1 0 Spring linkage Bushing linkage retalning Linkage throttle Bushing throttle linkage Nut hex lock M5x0 8 Spring choke return Bracket control Screw hex flange MSx1 0x16 4 Clamp cable 2 Screw hex flange M5x0 8x16 1 Lever throttle actuator Washer plain 5 5 mm 3 Spring governor Nut hex M4x0 7 Lever throttle control Screw hex flange M5x0 8x20 Spring throttle limiter Lever choke Washer spring 1 4 Screw hex cap M4x0 7x25 Linkage choke OIL PAN LUBRICATION KEY PART NO NO M 645025 S M 631005 S 24 199 07 S 24 393 08 S 24 123 05 S 24 162 26 5 24 043 12 5 12 380 01 5 52 448 02 5 12 144 02 S 24 153 08 5 75 32 5 24 136 01 S 52 050 02 S 52 032 08 S 24 086 17 S 24 086 16 S X 75 10 S DESCRIPTION Screw hex flange M6x1 0x25 2 Washer plain 6 mm 2 Pan oil assembly Includes 1 2 amp 4 10 Oil pump assembly Includes 5 Tube oil pickup Screen oil Kit governor gear w pin Includes 8 in governor regulating Tab locking Shaft governor gear O Ring Plug hex ctsk 3 8 Nipple oil filter Filter Seal oll PTO end Screw hex flange M8x1 25x45 Screw hex flange M8x1 25x45 9 Plug sq hd solid 3 8 N P TL F ee Co NO WR NOTE All component dimensions given in U S inches 1 inch 25 4 mm 57 TRACTOR MODEL NUMB
15. Bushing Snap Washer 13 32 x 13 16 x 12 Gauge Locknut Hex with Insert 3 8 16 UNC Grille MS 558 Lens Grille Fender Footrest Bracket Fender Support Screw 5 16 18 x 1 2 TYT Bracket Asm Pivot Mower Rear Lens LH LensRH Duct Hood Bolt Rdhd Sqnk 3 8 16 UNC x 3 4 DashLower STYT Nut Crownlock 3 8 16 UNC Keeper Belt Rear Lh STL Scew 3 8 16 x 1 1 4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis Hood Bracket Dash Rh Bracket Dash Lh Striker Plate Magnet YTGT Parking Brake Bkrt Cupholder 1 Pinch Welt Hood HWHDH Lo 13 16 x 3 4 Bolt Shoulder 5 16 18 Screw Thdrol 5 16 18 1 2 Screw Hexwsh Thdr 3 8 16 x 3 4 Nut Hexflange Lock Bumper NOTE Ail component dimensions given in U S inches 1 Inch 25 4 mm 37 TRACTOR MODEL NUMBER 917 272230 GROUND DRIVE 38 GROUND DRIVE KEY SSSBRISRERSBSNSRESLRISS SASABRLSSEER 17060512 165866 174367 570561210 105701X 74550412 10040400 570541431 570523710 570541437 150280 106933X 130804 178289 STD541237 106888X STD551037 STDS61210 175798 175799X505 169592 STD523107 175578 120183X 570551062 570571810 165936 74760648 175461 175556 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X 17060616 130801 169691 TRACTOR MODEL NUMBER 917 272230 DESCRIPTION Transaxle See Breakdown Peerless 206 545C Spring Return Brake Pulley
16. Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts push choke control in wait a few minutes and try again If engine still does not start pull the choke control out and retry WARM WEATHER STARTING 50 F and above 7 When engine starts slowly push choke control in until the engine begins to run smoothly If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above COLD WEATHER STARTING 50 F and below 7T When engine starts slowly push choke control in until the engine begins to run smoothly Continue to push the choke control in small steps allowing the engine to accept small changes in speed and load until the choke control is fully in If the engine starts to run roughly pull the choke control out slightly for a few seconds and then continue to push the control in slowly This may require an engine warm up period from several seconds to several minutes depending on the temperature c w N The attachments can be used during the engine warm up period and may require the choke control be pulled out slightly NOT a high altitude 3000 feet or in cold t res
17. JONA N gt Dirty air filter Clean replace air filter Dirty fuel filter Replace fuel filter Water in fuel Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section 10 Contact a Sears or other qualified service center Hard to start Engine will not Loose or damaged wiring Carburetor out of adjustment D D 10 Engine valves out of adjustment Dirty air filter Bad spark plug Weak or dead battery Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section 8 Contact a Sears or other qualified service center Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment nm Oe we Nh 8 Engine valves out of adjustment Clutch brake pedal not Depress clutch brake turn over depressed pedal Attachment clutch is Disengage attachment engaged clutch Weak or dead battery Recharge or replace battery Blown fuse Replace fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch
18. Remove obstruction mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Replace mower drive belt N Replace idler pulley Replace blade mandrel Engine speed too slow Place throttle control in FAST position Travel speed too fast Shift to slower speed Wet grass Allow grass to dry before mowing Mower deck not level Low uneven tire air pressure Worm bent or loose blade Level mower deck Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down 10 Replace with blades listed n this manual 11 Clean around mandrels to open vent holes Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed Cn N WP ON N 9h GN 10 lmproper blades used 11 Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Headlight s not working if so equipped Switch is OFF Bulb s or lamp s burned out Faulty light switch Loose or damaged wiring Turn switch ON Replace bulb s or lamp s Check replace light switch Check wiring and connections Replace fuse A ap m N gt Blown fuse
19. Transaxle Ring Retainer Strap Torque Screw 5 16 18 x 3 4 Rod Shifter Fender STLT Clutch Elect EVX Pin Cotter Washer Shift Plate Bolt 1 4 28 UNF W Patch Gr 8 Washer Lock Hvy Helical Nut Lock Hx W Ins 5 16 18unc Bolt Fin Hex 3 8 16UNC x 1 Gr5 Nut Bolt Hex 7 16 20 x 4 1 4 Knob Rod Brake Bracket Asm Anti Rotate EVX Nut Spring Brake Rod Washer Pin Rod Parking Brake Cap Parking Brake Bracket Transaxle Bott Shaft Assembly Foot Pedal Bearing Nylon Washer Roll Pin Pulley idler Flat Bolt Fin Hex 3 8 16 x 3 Spacer Split 395 x 59 Keeper Belt Idler Washer 13 32 x 13 16 x 12 Ga Pulley Idler V Groove Plastic Bellcrank Clutch Gmd Drv St Retainer Belt Bolt Nut Crown Lock 3 8 16 UNC Nut Crown Lock 5 16 18 UNC Link Clutch Spring Ciutch Return Screw 3 8 16 x 1 V Belt Ground Drive Keeper Belt Center Span KEY PART NO NO 61 17060612 62 123533X 63 175417 65 126197X 66 154778 74 137057 75 121749X 76 STD581075 77 123583X 78 121748X 79 STD580025 80 145090 81 165592 82 165711 83 19171216 84 166231 85 150360 83 158391X418 90 124346X 96 STD624003 112 19091210 113 127285X 116 72140608 120 73900600 145 74490540 150 175456 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091010 165 165623 166 166880 168 165492 169 165580 170 173898 197 169613 198 169593 202 72110612 204 17060512 212 145212 DESCRIPTION Sc
20. cartridge 3 Wash it in liquid detergent and water 4 Squeeze it dry in a clean cloth Allow it to dry 5 Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess oil TO SERVICE CARTRIDGE Replace a dirty bent or damaged cartridge NOTE Do not wash the paper cartridge or use pressurized air as this will damage the cartridge 6 Remove nut and cartridge plate 7 Reinstall the pre cleaner cleaned and oiled over the paper cartridge 8 Check rubber seal for damage and proper position around stud Replace if necessary 9 Reassemble air cleaner cartridge plate and nut 10 Reinstall air cleaner cover and secure by tightening knob ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required 1 With engine cool remove filter and plug fuel line sections 2 Pla
21. low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope If machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless neces sary and then tum slowly and gradu ally downhill if possible for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED ACAUTION In order to prevent acci dental starting when setting up trans porting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug ACAUTION Do not coast down a hill in neutral you may lose control of the tractor ACAUTION only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous lires can lose traction with the ground and cause you to lose control of your tractor AWARNING Engine exhaust some of its constituents and certain vehicle compo nents contain or emit chemicals known to the State of Califomia to cause cancer and birth defects or other reproductive harm AWARNING Battery posts terminals and related accessories con
22. pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure Push In to Attachment Clutch arking Brake Clutch Brake Engaged Position Pedal Drive Disengaged Position Position STOPPING MOWER BLADES To stop mower blades move attach ment clutch switch to DISENGAGED position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move gearshift lever to neutral N position ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to idle before stopping may cause engine to backfire Turn ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine IMPORTANT Leaving the ignition switch in any position other than OFF will cause the battery to be discharged dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas ACAUTION Always stop tractor com pletely as described above before leaving the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL Always operate engine at full throttle Operating engine at less than full throttle reduces the ba
23. seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchful care of another responsible adult Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine to cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Be alert and tum machine off if children enter the area Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overtum the machine Tall grass can hide obstacles SAFETY RULES Use slow speed Choose a
24. square key Do not lose 3 Repair tire and reassemble NOTE On rear wheels only align grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Retaining Ring Axle Cover Square Key Rear Wheel On TO START ENGINEWITH AWEAK BATTERY AACAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE section of this manual If jumper cables are used for emergency starting follow this procedure IMPORTANT Your tractor is equipped with a 12 volt negative grounded system The other vehical must also be a 12 volt negative grounded system Do not use your tractor battery to start other vehicles TO ATTACH JUMPER CABLES 1 Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal of fully charged battery 3 Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel ta
25. 19 132827 20 174378 21 73680500 24 105304X 25 178102 26 110452X 27 174346X428 28 19111016 29 131491 30 157722 31 129963 32 177865 33 178342 36 19131316 37 173437 39 174375 42 165723 43 174373 45 174343 46 137729 47 174369 48 174368 49 73680600 50 72110612 52 175820 TRACTOR MODEL NUMBER 917 272230 DESCRIPTION Deck Weldment Mower 48 Bracket Asm Sway Bar Retainer Spring Arm Suspenslon Rear Sway Bolt 7 16 Asm Blade Blade Shaft Asm w Lower Bearing Housing Mandrel Bearing Ball Mandrel Stripper Mandrel Deck Bolt RDHD Sq Neck 3 8 16x1 25 Bolt Carriage 5 16 18 x 5 8 Bolt Hex Hd Shoulder 5 16 18 Baffie Vortex Mower Nut Crownlock 5 16 18 UNC Cap Sleeve Spring Torsion Nut Push Deflector Shield Washer 11 32 x 5 8 x 16 Ga Rod Hinge Screw Thdroll Washer Head Washer Spacer Mower Vented Pulley Mandre Nut Flg Top Lock Cntr 9 16 Washer 13 32 x13 16 x 16 Ga Pulley idler Flat Pulley Idler Driven Spacer Retainer Arm Idler Secondary Cover Mandrel Deck Screw Thdroll 1 4 20 x 5 8 V Belt Mower Secondary V Belt Mower Primary Nut Crownlock 3 8 16 UNC Bolt Carr 3 8 16 x 1 1 2 Gr 5 Pulley Idler OR RL IBEX PART NO 74780616 72140608 155986X431 156941 19131312 175996 73680600 176066 175384 133943 174370 175080 72110616 175294 72110404 73680400 175016 174387 72110508 174384 174609 137644 174873 73930600
26. 21749X 121232X 160367 72140618 169827 175146 19182411 169835 173966 175118 175553 DESCRIPTION Steering Wheel Axle Assembly Cast Iron Spindle Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Gauge Ring Klip Dragiink Nut Hex Jam Toplock 1 2 20 Unf Spacer Brg Axle Front Nut Hexflange Lock Shaft Assembly Steering Screw 3 8 16 x 3 4 Rod Tie Washer 11 32 x 3 4 x 16 Ga Washer Lock Hvy Spr 5 16 Locknut 5 16 24 Unf Bushing Steering Screw Insert Steering Wheel Gripco Nut Adaptor Steering Wheel Boot Steering Shaft Washer 25 32 x 1 1 4 x 16 Gauge Cap Spindle Spacer Brace Axle Bolt Rdhd Sq 3 8 16 UNC x 2 1 4 Axle Brace Steering Asm Washer 9 16 Id x 1 1 20d 11 G Zin Bracket Susp Chassis Front Washer Flat 781 x 1 1 2x 14 Bolt Shoulder 7 16 20 Clip Steering NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 TRACTOR MODEL NUMBER 917 272230 ENGINE 14 OPTIONAL EQUIPMENT o o E x lt 42 TRACTOR MODEL NUMBER 917 272230 ENGINE 37 45 81 101 102 111 149723 146699 146700 171877 146629 24 041 02 148456 11050600 17490624 169837 175441 73920600 137180 157103 161696 123487X 106082X 8543R 148315 109227X 17000612 73510400 M73030800 164863 10010500 DESCRIPTION Control Throttle Engine See Break
27. 451 42 131563 43 175141 45 175548 46 175549 50 178461 55 17490508 79 175448 81 109748X DESCRIPTION Battery Bolt Hex 1 4 20 x 3 4 Tray Battery Bolt Btr Front 1 4 20 x 7 1 2 Holddown Battery Front Mount Nut Push Nylon Battery Front 1 4 Switch Interlock Push In Bolt Blk Fin Hex 1 4 20 UNC x 1 2 Harness Light Cable Battery Cable Battery Fuse Nut Keps Hex 1 4 20 UNC Cable Ground Switch Seat Switch Ignition Key Molded Craftsman Hamess ignition Cover Terminal Solenoid Ammeter 15 Amp Hourmeter Snap in Switch Pto 3 Pdt Red Delta Screw Thdrol 5 16 18 x 1 2 Lamp Assembly Relay Asm NOTE All component dimensions given in U S inches 1 inch 25 4 mm 35 TRACTOR MODEL NUMBER 917 272230 CHASSIS AND ENCLOSURES 36 TRACTOR MODEL NUMBER 917 272230 CHASSIS AND ENCLOSURES KEY 215 PART NO 174619 176554 17060612 172542X418 STD533710 174996 175256 17490608 174989 156437 124028X 19131312 STD541437 174945X418 174944 418 164919X615 139976 17490508 175709 172545X599 172544X599 174993 STD533707 174997 STD541437 158112 17060620 175702 154966 175582 156524 174679 174680 163805 163806 162037 155123X418 126938X 164863 170165 17670508 17000612 145212 172543X615 DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Dash Bolt Carriage 3 8 16 x 1 Panel Dash LH Panel Dash RH Screw Thdrot 3 8 16 x 1 2 Hood Assembly Plate Battery STYT
28. 7 13 5 24 067 14 S 6 24 874 01 S 24 874 02 S 24 874 03 S 24 874 14 S 24 108 01 5 24 108 02 S 24 108 03 S 8 24 018 01 S 9 12 422 09 S 12 422 13 12 422 07 S 12 422 08 S 12 422 10 S 12 422 11 S 12 422 12 S 10 24 010 06 5 11 24 089 35 5 12 24 089 34 S 13 52 139 09 S 14 M 545010 S 15 24 018 04 S 16 24 402 05 17 12 153 01 18 24 126 19 5 19 12 123 04 S 20 M 545016 S 21 12 153 02 5 22 24 038 04 S 23 24 755 46 5 24 12 153 03 5 25 12 380 04 5 26 631005 5 27 12 032 01 5 28 X 25 102 S 29 24 144 01 DESCRIPTION Seal oil front Crankcase Miniblock 24 782 05 in Pin locating 6 Connecting Rod Std 2 Connecting Rod 25 2 Piston w Ring Set Std 2 Includes 7 8 Piston w Ring Set 25 2 Piston w Ring Set 50 2 Piston w ring set 08 Ring Set 2 Ring Set Ring Set 50 Retainer piston pin 4 Shim camshaft A R Shim camshaft A R Shim camshaft A R Shim camshaft A R Shim camshaft Shim camshaft A R Shim camshaft A R Camshaft Includes 11 12 Spring acr finn Spring acr light Plug cup Screw hex flange M5x0 8x10 2 Retainer reed 2 Reed breather 2 O Ring lower oil fill tube Bracket oil fili tube Tube oll fiti Screw hex flange M5x0 8x16 O Ring upper oll fill tube assembly Includes 2 Kit oil fill cap Includes 23 O Ring dipstick Pin hitch Washer plain 6 mm Seal governor cross shaft Washer plain 1 4
29. ER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER 65570 CRANKSHAFT EXHAUST 58 TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER 65570 CRANKSHAFT FUEL SYSTEM KEY PAR KEY PART NO NO DESCRIPTION NO NO 1 24 014 42 S Crankshaft Includes 2 1 24 853 25 S 2 52 139 09 S Piug cup 2 24 041 15 S 3 24 053 25 EXHAUST KEY PAR NO NO DESCRIPTION 4 24 041 14 S 5 M 629095 S 1 24 041 02 S Gasket exhaust 2 6 M 641060 S 2 25 072 04 S Stud M8x1 25x33 4 7 47 154 01 S 8 24 353 03 S NOT ILLUSTRATED 9 X 426 9 S 24 522 62 Short Block 10 24 086 12 5 24 782 05 Miniblock 24 755 03 S Gasket Set 11 24 393 16 5 12 24 100 01 S 13 15 353 04 5 14 24 050 02 5 NOT ILLUSTRATED 24 757 18 S 24 757 49 S 24 757 20 S 24 757 22 5 DESCRIPTION Kit carburetor w gaskets Includes 2 4 Gasket carburetor Carburetor assembly For information onty not avallable separately includes 24 757 18 4 757 19 24 757 20 24 757 22 Gasket air cleaner base Stud M6x1 0x95 2 Nut hex flange M6x1 0 2 Clip cable Line fuel 10 5 8 2 Clamp hose 8 oe hex cap M6x1 7x18 Pump fuel pulse Nut plastic 2 Line fuel 11 1 2 Filter fuel Kit overhaul w gaskets Kit choke repair w gaskets Kit gasket Kit solenoid replacement wigaskets NOTE All component dimensions given In U S inches 1 inch 25 4 mm 59 60 61
30. Owner s Manual RAFTSMAN 0 HP ELECTRIC START 8 MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No 917 272230 e Safety Assembly Operation e Maintenance Repair Parts 2 CAUTION For answers to your questions Read and follow all about this product Call Safety Rules and Instructions 800 659 5917 Sears Craftsman Help Line before operating this equip 5 am 5 pm Mon Sat ment ears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS Wanani 2 Maintenance 19 Safety Rules 3 Service and Adjustments 23 Product Specifications 6 S IO EG A aaa 29 Assembly Lu seines 8 Troubleshooting 30 Opergl on u T 13 Repair Parts 34 Maintenance Schedule 19 Parts Ordering Back Cover WARRANTY LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material or workmanship Warranty service
31. PECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure that operator presence and interlock systems are working properly If your tractor does not function as de scribed below repair the problem immediately The engine should not start unless the clutch brake pedal is fully depressed and attachment clutch control is in the disengaged position When the engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 2 3 Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade Install new or resharpened blade with trailing edge up towards deck as shown 20 IMPORTANT To
32. SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide ob stacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturer s recommen dations for wheel weights or counter weights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not turn on slopes unless neces sary and then tum slowly and gradu ally downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes
33. ar Tube Rear Tire Not Provided Service Item Only Cap Axle Sealant Tire 10 oz NOTE All component dimensions given in U S inches 1 inch 25 4 mm 45 TRACTOR MODEL NUMBER 917 272230 LIFT ASSEMBLY 46 TRACTOR MODEL NUMBER 917 272230 LIFT ASSEMBLY 8 GBS NO 176263 159476 138284 12000002 19211621 120183X 175830 175370 175371 4939M 175562 73350800 175689 73800800 163552 176205 175994 155097 123935X 17060516 19112410 155088 145212 19171416 175802 175378 175560 DESCRIPTION Plunger Assembly Shaft Assembly Lift Pin Groove E Ring Washer 21 32 x 1x 21 Gauge Bearing Nylon Grip Handle Fluted Link Lift L H Link Lift R H Retainer Spring Link Front Nut Hex Jam 1 2 13 UNC Trunnion Nut Lock w wsh 1 2 13 UNC Retainer Spring Bearing Pvt Lift Spherical Nut Lift Link 7 16 20 Pointer Height Indicator Plug Hole Screw 5 16 18 x 1 Washer 11 32 x 1 1 2 x 10 Ga Indicator Height Stit Nut Hex Larg Lock Washer Suspension Arm RH Suspension Arm LH Pin Flange OTE All component dimensions given in U S inches 1 inch 25 4 mm 47 TRACTOR MODEL NUMBER 917 272230 MOWER DECK 48 MOWER DECK KEY PART NO NO 1 174348 3 138017 5 4939M 6 130832 Bar 8 174365 11 173920 13 174360 14 174358 15 110485X 16 174493 17 72110610 18 72140505
34. asher 1 128 ID x 058W 29 780072 Thrust Washer 627 IDx 031W 77 788078A Inverted Retaining Ring 29A 780160 Thrust Washer 762 IDx 031W 79 792144 Spring 430 OD x 5000 L 298 780051 Thrust Washer 762 10 x 031W 82 778333 Bevel amp Spur Gear 30 amp 13 29C 780199 Anti Rotation Washer 632 teeth 30 780108 Cup Washer 1 127 ID x 032W 83 778338 Spur Gear 27 teeth 31 780001 Flat Washer 750 ID x 056W 85 792154 Oii Fill Plug Use As Needed 87 788089A Oil Seal 9 16 31A 780195 Flat Washer 750 ID x 062W 150 788093A Liquid Gasket RTV Silicone 32 788083 Oil Seal 5 8 157 788088A Oil Seal 3 4 3 780194 Bushing 563 180 730229A Gear Oil 80W90 35 780193 Fianged Bushing 5 8 ID 900 794712 ReplacementMST 206 545C 35A 780197 Flanged Bushing 751 Transaxle 36 790075 Brake Disk 37 790007 Brake Pad Plate 38 799021 Brake Pad pkg of 2 NOTE All component dimensions given in U S inches 39 786026 Dowel P 1 inch 25 4 mm 40 792076A in Flat Washer 312 10 x 059W 51 TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER 65570 CYLINDER HEAD VALVE AND BREATHER 52 KEY PART NO NO 24 033 03 S 2 24 041 23 S 3 24 096 59 4 645020 5 75 23 5 6 25 351 01 7 24 755 66 S 8 24 411 05 S 9 24 041 08 S 10 24 318 12 5 11 25 186 01 5 12 24 599 01 5 13 M640034 S 14 12 086 16 5 15 24 755 74 S 16 24 153 16 S 17 24 086 32 S 18 24 445 01 5 19 24 016 01 S 24 016 02 S 20 24
35. ce new fuel filter in position in fuel line with arrow pointing towards carburetor 3 Be sure there are no fuel line leaks and clamps are properly positioned 4 Immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreign matter Keep finished surfaces and wheels free of all gasoline oil etc Protect painted surfaces with automo tive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened Sngine life SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Make sure the blades and all moving parts have completely stopped 1 2 3 4 Turn ignition key OFF and remove key 5 6 Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR TO REMOVE MOWER 1 Place attachment clutch in DISEN GAGED position 2 equipped tum height adjustment knob to lowest setting 3 Lower mower to its lowest position 4 Disengage belt tension rod from lock bracket CAUTION Rod is spring loaded Have a tight grip on rod and release slowly 5 Remove reta
36. down Kohler Model Number CV20S 65570 Muffler Pipe Exhaust LH Pipe Exhaust RH Bolt 5 16 18 UNC x 3 4 w Sems Shield Heat Muffler Muffler Gasket See Engine Breakdown Tube Drain Oil Easy Washer Lock External Tooth 3 8 Screw Thdrol 3 8 16 x 1 1 2 Shield Browning Debris Guard Choke Control Nut Keps 3 8 24 UNF Kit Spark Arrestor Tank Fuel Cap Asm Fuel Clamp Hose Pad Spacer Line Fuel Plug Drain Easy Pad Idler Screw Hexwsh Thdr 3 8 16 x 3 4 Nut Keps Hex 1 4 20 UNC NutFlange MB 1 25 Screw Hwhd H Lo 13016 x 3 4 Washer Split NOTE Ali component dimensions given in U S inches 1 inch 25 4 mm 43 TRACTOR MODEL NUMBER 917 272230 SEAT ASSEMBLY KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 175134 Seat 14 72050412 Bolt Carriage 1 4 20 x 1 1 2 2 140551 Bracket Pivot Seat 15 121249X Spacer Split 3 71110616 Bolt 16 123740X Spring 4 19131610 Washer 13 32 x 1x 10 Gauge 17 123976X Locknut Flange 1 4 Grade 5 5 145006 Clip Push In Hinged 18 124238X Cap Spring Seat 6 STD541437 Nu 21 171852 Bolt Shoulder 5 16 18 UNC 7 124181X Spring Seat 22 STD541431 Nut 8 17000616 Screw 3 8 16 x 1 1 2 24 19171912 Washer 17 32 x 1 3 16 x 12 9 19131614 Washer 13 32 x 1 x 14 Gauge Gauge 10 174894 Pan Seat Emboss QCK Conn 25 127018X Bolt Shoulder 5 16 18 x 62 11 177957 Knob Seat 12 121246X Bracket Switch Mounting NOTE Ali component dimensions given in U S Inches 13 121248X Bushing Snap 1
37. e nance and Storage sections of this owner s manual AWARNING This tractor is equipped with an intemal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears service center See REPAIR PARTS section of this manual UNASSEMBLED PARTS Steenng Wheel Insert Seat DISS N N 1 Knob Es 4 Shoulder Bolt 0 4 Retainer Springs FEE 2 Keys Video Cassette 1 Washer 47 32 x 1 3 16 x 12 Gauge Steering Wheel Mower 5 Retainer Springs double loop 2 2 Flanged amp Pins 2 Retainer Springs single loop 4 Adjusting Bar 4 Clevis Pins Washers 4 3 8 3S A Ga 5 4 Locknut 3 86 16 4 Wheels gt Nose Roller 2 Washers 17 32 x 7 8 x 16 Ga 0 Nose Roller Brackets Slope Sheet O l Drain Tube 1 For Future Use ASSEMBLY Your new tractor has been assembled at the factory with
38. e flat washer previously removed Tighten securely 6 Snap steering wheel insert into center of steering wheel 7 Remove protective materials from tractor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid Steenng Wheel cS Insert Lock Nut Large Flat Washer Steenng Shaft Steering Sleeve HOWTO SET UPYOURTRACTOR CHECK BATTERY 1 Lift hood to raised position NOTE If this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in MAINTE NANCE section of this manual for charging instructions INSTALL SEAT Adjust seat before tightening adjustment knob 1 Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor 2 Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard 3 Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan 4 Push down on seat to engage shoulder bolt in slot and pull seat towards rear of tractor 5 Pivot seat and pan forward and assemble adjustment knob and flat washer loosely Do not tighten 6 Lower seat into operating position and sit in seat 7 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal al
39. e may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine governed high speed needs adjusting contact a Sears or other qualified service center which has proper equip ment and experience to make any necessary adjustments STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more A CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire tractor See CLEANING in the Maintenance section of this manual 2 Inspect and replace belts if necessary See belt replacement instructions in the Service and Adjustments section of this manual 3 Lubricate as shown in the Mainte nance section of this manual 4 Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary 5 Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for stora
40. ect reg 5 12 gauge insulated grip barre eyelets Decal grass screen Tie wire 3 BLOWER HOUSING amp BAFFLES KEY PART NO NO 24 027 20 S 24 100 01 S 25 139 16 S 24 100 02 S M 545020 S M 545016 S M 551016 S M 645016 S 24 146 16 S 24 146 20 S 24 063 20 S 24 063 14 S 24 063 30 S 24 063 23 S M 545010 S ani NAON gt lt WAS NOT ILLUSTRATED o 24 096 66 S 24 086 06 S DESCRIPTION Housing blower Incl 2 4 Nut plastic 3 Plug button 9 16 Nut plastic 2 Screw hex flange M5x0 8x20 4 Screw hex flange M5x0 8x16 3 Screw hex flange M5x0 8x16 Screw hex flange M6x1 0x16 6 Plate backing 2 side Plate backing 1 side Baffle cylinder barrel 2 side Baffle valley 2 side cylinder barret amp 1 side Baffle valley 1 side Screw hex flange 5 0 8 10 2 Cover con Screw philips hd 11 16x3 4 2 AIR INTAKE FILTRATION KEY PART NO NO 24 164 06 S M 651055 S 24 041 01 S 24 041 14 S 24 094 18 S 24 041 13 S 24 109 09 S 24 083 05 S 24 083 03 S 231032 S 24 096 01 S 12 100 01 S 24 096 73 54 755 01 S 24 153 15 S 25 341 03 S 24 063 51 S mh h 4 O0 tn HUNK DESCRIPTION Manifold intake Screw hex flange M6x1 0x55 4 Gasket intake manifold 2 Gasket air cleaner base Base air cleaner Gask
41. ed Have a tight grip on rod and engage slowly 11 Connect anti sway bar to chassis bracket under left footrest and retain with double loop retainer spring 12 f equipped turn height adjustment knob clockwise to remove slack from mower suspension 13 Raise deck to highest position 14 Adjust gauge wheels before operating mower as shown in the Operation section of this manual Belt Tension Rod Disengaged Position gt Lock Bracket Chassis le Bracket 29 Gauge AM Wheel gt Ns Double Loop Retainer Spring USE PLIERS FOR RETAINER SPRINGS Double Loop Retainer Spring Loop Up deck pins Suspension Arms Outward pointing CHECK TIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purposes Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK MOWER LEVELNESS For best cutting results mower should be operly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replac ing motion mower drive and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properl
42. ed gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur ACAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine 1 Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to DISEN position Move throttle control to fast position Pull choke control out for a cold engine start attempt For a warm engine start attempt the choke control may not be needed NOTE Before starting read the warm and cold starting procedures below 6 Insert key into ignition and tum key clockwise to START position and release key as soon as engine starts
43. eement or Sears Maintenance Agreement 1 800 827 6655 USA 1 800 361 6665 Canada 7 am 5 p m CST Mon Sat 9 am 8 p m EST 4 p m Sat Para pedir servicio de reparaci n a Au Canada pour service en francais domicilio y para ordenar piezas 1 800 LE FOYERY O Sears Roebuck and Co Registered Trademark Trademark Service Mark of Sears Roebuck and Co amp Marca Registrada Marca de F brica SM Marca de Servicio de Sears Roebuck and MC Marque de commerce MD Marque d pos e de Sears Roebuck and Co 177852 2 9 01 RD Printed in U S A
44. ensure proper assembly center hole in blade must align with star on mandrel assembly 4 Reassemble hex bolt lock washer and flat washer in exact order as shown 5 Tighten bolt securely 45 55 Ft Lbs torque IMPORTANT Blade bolt is Grade 8 heat treated Trailing Edge Up Flat Washer Lock OX Washer Hex Bolt Grade 8 Mandrel Assembly Center Hole Blade A Grade 8 heat treated bolt can be identified by six lines on the bolt head TO SHARPEN BLADE NOTE We do not recommend sharpen ing blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while it is on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone bal ancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade onto an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the ground If blade is balanced it should remain in a horizontal position if either end of the blade moves downward sharpen the heavy end until the blade is balanced Center Hole BATTERY Your tracto
45. et fuel spitback cup Cup fuel spKback Precleaner element Element air cleaner Seal breather Cover inner air cleaner Wing Nut Cover air cleaner Kit knob with seal includes 15 amp 16 ng Knob cover Baffle fuel splt back NOTE All component dimensions given in U S inches 1 Inch 25 4 mm 55 TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER PS 65570 STARTING SYSTEM ENGINE CONTROLS 56 STARTING SYSTEM KEY NO gt 2 00 mob CON a0 ENGINE CONTROLS KEY NO 1 D CO Ch Ch e CONS O oda Wh O PAR NO M 839070 S 24 096 05 S M 839080 S 12 468 01 S 25 098 07 S 12 221 01 S 12 227 13 5 12 211 01 5 12 755 54 5 12 227 18 5 12 170 05 5 NO TRACTOR MODEL NUMBER 917 272230 KOHLER ENGINE MODEL NUMBER CV20S TYPE NUMBER PS 65570 DESCRIPTION Screw hex flange M8x1 25x70 Cover po Screw hex flange M8x1 25x80 Washer plain 11 32 3 Starter Includes 6 11 Kit brush Cap Bolt thru 2 Kit drive Cap drive end Armature DESCRIPTION SM 642025 S Screw hex flange 24 090 14 S M 64 1060 5 24 089 01 S 25 158 08 5 24 079 04 S 25 158 11 S M 547050 S 24 089 03 S 24 126 56 S M 645016 S 12 237 01 S M 545016 S 24 090 07 S 24 468 01 S 24 089 18 S M 446030 S 24 090 13 S 545020 5 24 089 51 5 24 090 05 5 41 468 03 S M 403025 S 24 079 05 S M6x1
46. exception of those parts left unassembied for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness Review the video cassette before you begin TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 9 16 Wrench 1 3 4 Socket w 1 1 2 wrench drive ratchet 1 Utility knife 1 Pliers 1 Tire pressure gauge When right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel TO REMOVETRACTOR FROM CARTON UNPACK CARTON 1 Remove all accessible loose parts and parts boxes from shipping carton 2 Cut from top to bottom along lines on all four corners of shipping carton and lay panels flat 3 Remove mower and package maten als 4 Check for any additional loose parts or boxes and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL 1 Remove lock nut and large flat washer from steenng shaft 2 Position front wheels of the tractor so they are pointing straight forward 3 Slide the steering sleeve over the steering shaft 4 Position steering wheel so cross bars are honzontal left to nght and slide onto steering wheel adapter 5 Secure steering wheel to steering shaft with lock nut and larg
47. ge After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMI NALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also experiance indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of and engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable altemative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stab
48. he grill 4 Insert new lamp assembly and rotate clockwise to lock 5 Reconnect harness to lamp assembly 6 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor 4 To replace reverse above procedure Hood Headlight Wire Connector ENGINE Maintenance repair or replacement of the emission control devices and systems which are being done at the customers expense may be performed by any non road engine repair establishment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as de scribed below before loosening cable adjustment is necessary proceed as follows 1 With engine not running move throttle control lever to fast position 2 Check that speed control lever is against stop screw If it is not loosen casing clamp screw and pull throttle cab
49. heck all wiring 14 See To Adjust Carburetor in Service Adjustments section 15 Contact a Sears or other qualified service center 10 Spark plug wire loose 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment Excessive vibratlon Worn bent or loose blade 1 Replace blade Tighten blade bolt 2 Replace blade mandrel 3 Tighten loose part s Replace damaged parts 2 Bent blade mandrel Loose damaged part s Engine continues torun when operator leaves seat with attachment clutch engaged Faulty operator safety presence control system Check wiring switches and connections If not corrected contact a Sears or other qualified service center Poor cut uneven 1 Worn bent or loose blade Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels wm o gt C 31 TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Obstruction in clutch
50. ic clutch install new belt by reversing above procedure Clutching Idler Transaxle Pulley Clutch Wire TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral N lock qa position The adjustment is preset at the factory however if adjustment is needed proceed as follows 1 Make sure transaxle is in neutral N NOTE When the tractor rear wheels move freely the transaxle is in neutral 2 Loosen adjustment bolt in front of the right rear wheel 3 Position the gear shift lever in the neutral N position 4 Tighten adjustment bolt securely NOTE If additional clearance is needed to get to adjustment bolt move mower deck height to the lowest position Gearshift Lever Neutral Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steering wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest Sears or other qualified service center TO REMOVEWHEEL FOR REPAIRS 1 Block up axle securely 2 Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a
51. ighten nut E on both front links an equal number of turns When distance is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment 24 BOTH FRONT LINKS MUST BE EQUAL IN LENGTH TO REPLACE MOWER DRIVE BELT MOWER DRIVE BELT REMOVAL 1 Park tractor on a level surface Engage parking brake 2 Lower mower to its lowest position 3 Disengage belt tension rod from lock bracket CAUTION Rod is spring loaded Have a firm grip on rod an release slowly 4 Remove screws from R H mandrel cover and remove cover Remove any dirt or grass clippings which may have accumulated around mandrels and entire upper deck surface Disconnect R H suspension arm from rear deck bracket by removing retainer spring Carefully roll belt over the top of R H mandrel pulley Remove belt from electric clutch pulley 9 Remove belt from idler pulleys 10 Check primary idler arm and two idlers to see that they rotate freely 11 Be sure spring is securely hooked to primary idler arm and spring arm MOWER DRIVE BELT INSTALLATION 12 Install belt in both idlers 13 Instail new belt onto electric clutch pulley 14 Carefully roll belt into upper groove of R H mandrel pulley 15 check belt routing making sure belt is in the grooves correctly 16 Reconnect R H suspension arm to rear deck bracket with retainer spri
52. ilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S 1 Remove spark plug s 2 Pour one ounce of oil through spark plug hole s into cylinder s 3 Turn ignition key to START position for a few seconds to distribute oil 4 Replace with new spark plug s THER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engine and exhaust areas are still warm TROUBLESHOOTING CHART PROBLEM CAUSE CORRECTION Will not start Out of fuel Fill fuel tank Engine not CHOKED See START ENGINE properly in Operation section Engine flooded Wait several minutes before attempting to start Replace spark plug Bad spark plug NOOD w Na
53. in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Be sure tractor is on a flat level surface 1 Lower mower and adjust mower to desired cutting height 2 Remove retainer spring and clevis pin which secure each gauge wheel bar 3 Lower gauge wheels to ground Raise gauge wheels slightly to align holes in bracket and gauge wheel bar and insert clevis pin Gauge wheels should be slightly off the ground 4 Replace retainer spring into clevis pin 5 Besure all gauge wheels are in the same setting IMPORTANT 8e sure to readjust gauge wheels if you change the cutting height of the mower deck Retainer 3 2 Hc Clevis M Se Pin TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine 1 Select desired height of cut 2 Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control AA CAUTION Do not operate the mower without either the entire grass catcher on
54. inch 25 4 mm 44 DECALS TRACTOR MODEL NUMBER 917 272230 KEY PART NO NO DESCRIPTION 1 177888 Decal Hood Seat Name Ple 2 177249 Decal Replacement Parts 3 177909 Decal Hood R H 4 177910 Decal Hood L H 5 156368 Decal Fender STLT Opr Inst 6 133644 Decal Customer Maintenance 7 177967 Decal Dash Pnl 8 177918 Decal ENCN KP 20 Sears LTX RH 8 177917 Decal ENCN KP 20 Sears LTX LH 10 156438 Decal Fender Danger 11 172331 Decal Deck Heavy Duty 12 146046 Decal V Belt Drive Schematic 13 177890 Decal Strg Wheel WHEELS amp TIRES 11 KEY PART NO NO 14 175291 15 177889 16 138047 17 164757 18 177913 19 177918 20 149516 21 174969 22 174970 138311 174998 418 174999X418 177852 177853 KEY PART NO NO 1 59192 2 65139 3 177750 4 59904 5 106732X417 6 278H 7 9040H 8 106108X417 g 177751 10 7152J 11 104757 X417 144334 DESCRIPTION Decal V Belt Schematic Decal Replc Decal Battery Diehard Decal Hp Engine Decal Panel Side Decal Blower Housing Decal Battery Dngr Psn Eng Reflector Reflector Decal Lift Handle Pad Footrest LH STLT PadFootrest RH STLT Owner s Manual English Owner s Manual Spanish DESCRIPTION Valve Cap Tire Stem Valve Tire Front Tube Front Tire Not Provided Service Item Only Rim Front Fitting Grease Front Whee Only Bearing Flange Front Wheel Only Rim Rear Tire Re
55. iner spring holding anti swaybar to chassis bracket and disengage anti swaybar from bracket 6 Remove four retainer springs from front plate assembly and remove plate 7 Remove retainer springs from suspension arms at deck and disen gage arms from deck 8 Raise attachment lift to its highest position 9 Slide mower forward and remove belt from electric clutch pulley 10 Slide mower out from under right side of tractor Bracket Suspension Belt Tension Arms Rod Disengaged 2 Position 7 Chassis a Retainer gt Spring Anti Swa Bar Front Mower Bracket TOINSTALL MOWER Follow procedure described in INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual TO LEVEL MOWER HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are properly inflated See PROD UCT SPECIFICATIONS section of this manual If tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position t the midpoint of both sides of mower measure height from bottom edge of mower to ground Distance on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift
56. is available free of charge by returning your Craftsman riding equipment to your nearest Sears Service Center In home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States ls Warranty does not cover Expendable items which become worn during normal use such as blades spark plugs air cleaners belts and oil filters Tire replacement or repair caused by punctures from outside objects such as nails thoms stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or the failure to maintain the equipment according to the instructions con tained in the owner s manual Engine fuel system cleaning or repairs caused by fuel determined to be contami nated or oxidized stale In general fuel should be used within thirty 30 days of its purchase date Riding equipment used for commercial or rental purposes A product is used for commercial purpose if is used for any purpose other than single family household dwellings or in
57. l Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished Oil Drain Valve Closed and Locked Position Cap Drain Tube CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubbom dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Loosen knob and remove cover TO SERVICE PRE CLEANER 2 Slide foam pre cleaner off
58. l the way down 8 Get off seat without moving its adjusted position 9 Raise seat and tighten adjustment knob securely Seat Adjustment Knob amp NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLLTRACTOR OFF SKID See Operation section for location and function of controls 1 Press lift lever plunger and raise attachment lift lever to its highest position 2 Release parking brake by depressing clutch brake pedal 3 Place gearshift lever in neutral N position Roll tractor forward off skid TO DRIVETRACTOR OFF SKID See Operation section for location and function of controls A WARNING Before starting read understand and follow all instructions In the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects 1 Be sure all the above assembly steps have been completed 2 Check engine oil level and fill fuel tank with gasoline 3 Sit on seat in operating position depress clutch brake pedal and set the parking brake 4 Place gear shift lever in neutral N position 5 Press lift lever plunger and raise attachment lift lever to its highest position 6 Start the engine After engine has started move throttle control to idle position 7 Depress clutch brake pedal into full BRAKE position and hold Mo
59. le until lever is against screw Tighten clamp screw securely 27 Idle Fuel oe Needle lt idle Speed Stop Sow a Screw TO ADJUST CHOKE CONTROL The choke control has been preset at the factory and adjustment should not be necessary check adjustment as de scribed below before loosening cable If adjustment is necessary proceed as follows 1 With engine not running move choke control located on dash panel to full choke position 2 Remove air cleaner cover filter and cartridge plate to expose carburetor choke See AIR FILTER in the Maintenance section of this manual 3 Choke should be closed If it is not loosen casing clamp screw and move choke cable until choke is completely closed Tighten casing clamp screw securely 4 Reassemble air cleaner Closed For Full Choke TO ADJUST CARBURET OR The carburetor has been present at the factory and adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Tuming the adjusting needles out counterclockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT Damage to the needles and the seats in carburetor may result if
60. lights on and off THROTTLE CONTROL Used to control engine speed CHOKE CONTROL Used when starting a cold engine CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position IGNITION SWITCH Used for starting and stopping the engine AMMETER Indicates battery charging or discharging PARKING BRAKE Locks clutch brake into the brake position HOURMETER Indicates hours of operation The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress clutch brake pedal into full BRAKE position and hold 2 Place parking brake lever in EN position and release pressure from clutch brake
61. link adjustment nut on that side Electric Clutch Pulley Front Assembly 5 AM EE Retainer Springs Both Sides Front Mower Bracket Bottom Edge of Bottom Edge of Mower to Ground A to Ground A as Suspension A Lift Link Adjustment Nut NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjust ing FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side If the following front to back adjust ment is necessary be sure to adjust both front links equally so mower will stay level side to side To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links raise front of mower loosen nut F from trunnion on both front links T
62. ng 17 Reassemble R H mandrel cover 18 Engage belt tension rod by pushing rod into locking bracket 5 8 Belt Tension Rod 1 Disengaged RH gt i Position Mandrel pine NS Cover i E gt t Electric Clutch OS Sox Primary Idler Arm 7 TO REPLACE MOWER BLADE DRIVE BELT Park the tractor on level surface Engage parking brake 1 Remove mower drive belt See TO REPLACE MOWER DRIVE BELT in this section of this manual Remove mower See TO REMOVE 2 3 Remove screws from L H mandrel cover and remove cover 4 Carefully roll belt off L H mandrel pulley 5 Remove belt from center mandrel pulley idler pulley and R H mandrel pulley Remove any dirt or grass which may have accumulated around mandrels and entire upper deck surface Check secondary idler arm and idler pulley to see that they rotate freely Be sure spring is hooked in secondary idler arm and secondary spring arm Install new belt in lower groove of R H mandrel pulley idler pulley and center mandrel pulley as shown 10 Carefully belt over L H mandrel pulley Make sure belt is in all grooves properly 11 Reinstall L H mandrel cover 12 Reinstall mower to tractor See INSTALL MOWER AND DRIVE BELT in the Assembly section of this manual 13 Reassemble mower drive belt See TO REPLACE MOWER DRIVE BELT in this section of this manual Secondary Idler Arm y
63. ngers Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the in place low down before turning Never leave a running machine unattended Always tum off blades set arking brake stop engine and remove eys before dismounting Turn off blades when not mowing Stop engine before removing grass catcher or unclogging chute only in daylight or good artificial ight Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or untoading the machine into a trailer or truck Data indicates that operators age 60 ears and above are involved in a arge percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and bum Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage before operating or storing the machine Allow machine to cool before storage ble of amputating hands and feet and owing safety instructions could result in
64. nk and battery TO REMOVE CABLES REVERSE ORDER 1 BLACK cable first from chassis and then from the fully charged battery 2 RED cable last from both batteries REPLACING BATTERY CAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental aon E Lift hood to raised position 2 Remove terminal guard 3 Disconnect BLACK battery cable then RED battery cable and carefully remove battery from tractor 4 Install new battery with terminals in same position as old battery 5 Reinstall terminal guard 6 First connect RED battery cable to positive battery terminal with hex bolt and keps nut as shown Tighten securely 7 Connect BLACK grounding cable to negative battery terminal with remaining hex bolt and keps nut Tighten securely 8 Close terminal access doors 9 Close hood Hex en Bolt Terminal Wa Access Door Positive Red Terminal Cable Guard Negative Me 1 Black Cable TO REPLACE HEADLIGHT LAMP CAUTION When lit the halogen lamps get extremely hot Hold lamp assembly by e holder and do not touch the bulb Raise hood 2 Disconnect hamess from lamp assembly 3 Rotate counterclockwise and pull lamp assembly out of the hole in the backside of t
65. ound speed that will suit the terrain and give best performance of the attachment being used MAINTENANCE MAINTENANCE SCHEDULE Change more often when operating under a heavy load or in high ambient femperaiures 5 Ir equipped Service more oflen when operating in dirty or dusty conditions 4 2 3 aquippad with od Ger change avery 50 hours 4 Raplace blades more oflen when mowing in sandy sol GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE c BONA Check engine oil level Check brake operation Check tire pressure Check operator presence and interlock systems for proper operation Check for loose fasteners FILL IN DATES Ao OA E lt AS YOU COMPLETE EAS AA A REGULAR SERVICE lt lt lt wi wwe
66. r has a battery charging system which is sufficient for normal use However periodic charging of the battery id an automotive charger will extend its ife gt Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 2 o o Remove terminal guard Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SJ Select the oil s SAE viscosit
67. rew 3 B 16 x 3 4 Cover Pedal Pulley Clutch Washer Keeper Belt Engine Fool Proof Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga E Ring Key Square 2 0 x 1845 1865 Washer 25 32 x 1 5 8 x 16 Ga Key Woodruff Arm Shift 0 Asm Cross Tapered 650 Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle Nut Nylock Console Shift STLT Nut Self Thding Wsh Hd 1 4 Retainer Spring 1 Washer 9 32 x 3 4 x 10 Gauge Strap Torque 90 Degrees Bolt RDHD 3 8 16 x 1 Nut Lock 3 8 16 Bolt Hex Fighd 5 16 18 Gr 5 Spacer Retainer Washer 13 32 x 2 x 10 Ga Washer Srrted 5 1610 x 1 125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock 1 4 20 Unc Bolt Hex Fin 1 4 20Unc x 1 Gr 5 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap In Washer Nyliner Bolt Carr SH 3 8 16 x 1 1 2 Gr 5 Screw 5 16 18 x 3 4 SMGML Nut Hex Flange Lock NOTE All component dimensions given in U S inches 1 inch 25 4 mm 39 TRACTOR MODEL NUMBER 917 272230 STEERING ASSEMBLY 40 TRACTOR MODEL NUMBER 917 272230 STEERING ASSEMBLY SERRNIBARBSERTERSSEHESRB PART NO 175139X418 172393 169840 169839 6266H 121748X 12000029 175121 73940800 136518 145212 177883 17060612 170162 19111216 STD551131 73540500 155105 152927 175140X418 STD541537 159945 174530X418 1
68. screw is turned in too tight PRELIMINARY SETTING 1 Be sure you have a clean air filter and the throttle control cable is adjusted properly see TO ADJUST THROTTLE CONTROL CABLE in the Service and Adjustments section of this manual 2 With engine off tum idle fuel adjusting needle in clockwise closing it finger tight and then turn out counterclock wise 1 turn FINAL SETTING 1 Start engine and allow to warm for five minutes Make final adjustments with engine running and shift motion control lever in neutral N position NOTE The high idle is set at the factory and cannot be adjusted 2 speed setting With throttle control lever in slow position engine should idle at 1200 RPM If engine idles too slow or fast turn idle speed adjusting screw in or out until correct idle is attained 3 Idle fuel needle setting With throttle control lever in slow position turn idle fuel adjusting needle in clockwise until engine speed decreases and then turn out counterclockwise approximately 3 4 turn to obtain the best low speed performance 4 Recheck idle speed Readjust if necessary ACCELERATION TEST 5 Move throttle control lever from slow to fast position If engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damag
69. tain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS GASOLINE 3 5 GALLONS UNLEADED REGULAR SAE 10W30 above 32 F PI SF SJ SAE 5W 30 below 32 F OIL CAPACITY W FILTER 4 5 PINTS W OFILTER 4 0 PINTS SPARK PLUG CHAMPION RC12YC GAP 030 1st 1 2 2nd 1 5 3rd 2 4 4th 3 5 5th 4 8 6th 5 3 REVERSE 1 5 TIRE PRESSURE FRONT 14 PSI REAR 10 PSI CHARGING SYSTEM 15 AMPS 3600 RPM MIN CCA 240 CASE SIZE U1R 45 55 FT LBS BLADE BOLT TORQUE CONGRATULATIONS on your purchase of a new tractor It has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact your nearest Sears or other qualified service center We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES REPAIR AGREEMENT A Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor Follow the instructions under Maint
70. tart the engine Y Be sure brake system is in safe operating condition 12 OPERATION Leam and understand their meaning These symbols may appear on your tractor or in literature supplied with the product A k i m BATTERY CAUTION OR REVERSE WARNING FORWARD FAST SLOW Oz ol Eros tr Us ENGINE ON ENGINE OFF Y OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED MOWER LIFT LOCKED ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED IGNITION KEEP AREA CLEAR CLUTCH DISENGAGED SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only 13 KNOWYOURTRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Ammeter Choke Control Throttle Control Clutch Brake Control Ignition Switch Parking Brake Light Switch Position Attachment Clutch Switch So Y Lift Lever Plunger I Attachment Lift Lever Gear Shift Lever Our tractors conform to the safety standards of the American National Standards Institute ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor LIGHT SWITCH Tums the head
71. ttery charging rate Full throttle offers the best bagging and mower performance TO USE CHOKE CONTROL Use choke control whenever you are starting a cold engine Do not use to start a warm engine To engage choke control pull knob out Slowly push knob in to disengage TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever 1 Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position 2 Move gearshift lever to desired position 3 Slowly release clutch brake pedal to start movement IMPORTANT Bring tractor to a complete stop before shifting or changing gears Failure to do so will shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height Grasp lift lever Press plunger with thumb and move lever to desired position The cutting height range IS approxi mately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches
72. usage where profit is made LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge Warranty service is available free of charge by retuming your Craftsman riding equipment to your nearest Sears Service Center In home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States TO LOCATE THE NEAREST SEARS SERVICE CENTER OR TO SCHEDULE IN HOME WARRANTY SERVICE SIMPLY CONTACT SEARS AT 1 800 4 MY HOME This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Sears Roebuck and Co D 817 WA Hoffman Estates IL 60179 SAFETY RULES IMPORTANT This cutting machine is O throwing objects Failure to observe the serious injury or death GENERAL OPERATION Read understand and follow al instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passe
73. ve gearshift lever to 1st gear 8 Slowly release clutch brake pedal and slowly drive tractor off skid 9 Apply brake to stop tractor set parking brake and place gearshift lever in neutral position 10 Turn ignition key to OFF position Continue with the instructions that follow ASSEMBLE GAUGEWHEELSTO MOWER DECK The gauge wheels are designed to keep the mower deck in proper position when operating mower Be sure they are properly adjusted to ensure optimum mower performance 1 Slide gauge wheel bar down into bracket channel Be sure that gauge wheel bar aligning holes are on top Assemble gauge wheels as shown using shoulder bolts 3 8 washers and 3 8 16 center locknuts and tighten securely 2 For ease of mower to tractor assem bly raise gauge wheels to highest position and retain with clevis pins and spnng retainers NOTE Adjust gauge wheels before operating mower See TO ADJUST GAUGE WHEELS in the Operation section of this manual Retainer Spring P n Shoulder Adjusting 3 8 16 Center 3 8 Washer Locknut TO ATTACH NOSE ROLLER 1 Position brackets 17 32 x 7 8 x 16 gauge washers and nose roller between deck mounting brackets as shown Be sure to position brackets on correct side as shown 2 install hex bolts and lock nuts as shown Tighten hardware securely NOTE Be sure bracket tabs are posi tioned in tab holes in deck brackets Nose Roller Lock Bracket
74. with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filed with summer weight oil 1 Check engine oil with tractor on level ground 2 Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See 01 VISCOSITY CHART in the Mainte nance section of this manual To change engine oil see the Mainte nance section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT When operating in tem peratures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting A WARNING Experience indicates that alcohol blended fuels call
75. y adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual Electric Clutch Pulley Front Suspention Front Brackets Plate Front Assembly Mower o Loop Retainer Springs A lt Single Loop Flanged Retainer N Springs Deflector Sheild v CHECKLIST Before you operate and enjoy your new tractor we wish to assure that you receive the best performance and satisfaction from this quality product Please review the following checklist All assembly instructions have been completed Y No remaining loose parts in carton Y Battery is properly prepared and charged Minimum 1 hour at 6 amps X Seat is adjusted comfortably and tightened securely Y All tires are properly inflated For shipping purposes the tires were overinflated at the factory 4 Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped While learning how to use your tractor pay extra attention to the following important items Y Engine oil is at proper level Y Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you s
76. y grade according to your expected operating temperature TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OL CHANGE _ Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor s on level surface Oil will drain more freely when warm Catch oil in a suitable container 1 Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil 2 Remove cap from end of drain valve and install the drain tube onto the fitting 3 Unlock drain valve by pushing inward slightly and turning counterclockwise 4 To open pull out on the drain valve 5 After oil has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown 6 Remove the drain tube and replace the cap onto to the end of the drain valve 7 Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual 8 Use gauge on oil fill cap dipstick for checking leve

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