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Craftsman 917.27077 Lawn Mower User Manual

1. Steering Steering Wheel Wheel Insert 1 Large Flat Washer 1 Lock 1 Hex Bolt 1 Hex Bolt per x 1 gt Washer 3 8 5 16 18 1 1 4 1 Locknut 5 16 18 Steering PD Steering Extension Boot Steering Wheel Adapter 1 Washer Kl 1 3 16 12 Unter 1 Slope Sheet Video Cassette Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be tightened securely Use the correct tools as necessary to insure proper tightness Review the video cassette before you begin TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 9 16 wrench 2 1 2 wrench 1 3 4 socket with drive ratchet 1 Tire pressure gauge When right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON Remove all accessible loose parts and parts boxes from shipping carton Cut from top to bottom along lines on all four corners of shipping carton and lay panels flat Remove mower and packing materi als Check for any additional loose parts or boxes and remove BEFORE ROLLING TR
2. TRACTOR MODEL NUMBER 917 271130 CHASSIS AND ENCLOSURES KEY PART NO NO 1 169830 2 169061 3 17060612 5 155272 9 168337 013 10 STD533710 11 155927 12 145660 13 172108 17 144983 558 18 126938 25 19131312 26 510541437 28 156725 558 29 155217 599 30 164918 558 31 139976 37 17490508 38 169834 51 7 52 19091416 53 145201 54 161464 55 145202 57 STD552507 58 150127 60 72140606 64 154798 74 570541437 114 158112 115 17060620 142 165867 143 154966 144 154207 145 156524 206 170165 207 17670508 208 17670608 211 145212 212 165919 t 5479J DESCRIPTION Chassis Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Dash Carriage 3 8 16 x 1 Panel Dash LH Clip Tinnerman Grille P L Panel Dash RH Hood Assembly Bumber Hood Washer 13 32 x 13 16 x 12 Gauge Locknut Hex with Insert 3 8 16 UNC Grille Lens Grille Fender Footrest Bracket Fender Support Screw Thdrol 5 16 18 x 1 2 TYT Pivot Bracket Assembly LH Mower Rear Nut Lock W Insert 1 4 20 UNC Washer 9 32 X 7 8 X 16 Ga Bracket Grille Pickoff LH Screw Hex Wshd 88 18 x 7 8 Bracket Grille Pickoff RH Bolt FinHex 1 4 20 UNC X 75 Air Duct Boit Rdhd Sqnk 3 8 16 UNC x 3 4 DashLower STLT NutCrownlock 3 8 16 UNC Keeper Belt Screw 3 8 16 x 1 1 4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Footrest STLT Rod Pivot Chassis Hood Bolt Shoulder 5 16 18TT Screw Thdro 5 16 18 x 1 2 Scre
3. On rear wheels only align grooves in rear wheel hub and axle Insert square key 23 Replace washers and snap retaining ring securely in axle groove Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Retaining Ring Axle Cover gt Square Key a Rear Wheel TO START ENGINE WITH A WEAK BATTERY ACAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE section of this manual if jumper cables are used for emer gency starting follow this procedure IMPORTANT Your tractor is equipped with a 12 volt negative grounded system The other vehicle must also be a 12 volt negative grounded system Do not use your tractor battery to start other vehicles TO ATTACH JUMPER CABLES Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis Connect one end of the BLACK cable to the NEGATIVE terminal of fully charged battery Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABL
4. TRACTOR MODEL NUMBER 917 271130 KEY PART NO NO DESCRIPTION 1 156439 Decal Fender Danger Sears 2 163207 Deca Fend Auto Sears Gold 3 171698 Decal Hood Rh Craftsman 4 171699 Decal Hood Lh Craftsman 5 168920 Decat Engine H P 6 133644 Decal Maint Customer Sears Dom 7 171764 Decai Replacement Srs 9 163204 Decal Fender Craftsman Gold 11 156368 Decal Fender STLTH Oper Inst E S WHEELS amp TIRES 1 KEY ot 00 o 11 NOTE PART NO 146046 163263 160396 138047 166887 149516 138311 165800X428 165799X428 172212 172213 PART NO 59192 65139 106222X 59904 106732 427 278 9040 106108 427 122082 7152 104757 144334 14 13 DESCRIPTION Decal V belt Dr Sch Tractor Decal Dash Panel Decai Mower Drive Schematic Decal Battery Dishard Sears Decal Deck Mower EZ3 Decal Battery Decal Lift Handle Pad Footrest Lh STLT Pad Footrest Rh STLT Manual Owner s English Manual Owner s Spanish DESCRIPTION Valve Cap Tire Stem Valve Tire Front Tube Front Tire Not Provided Service Item Only Rim Front Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Rear Tire Rear Tube Rear Tire Not Provided Service Item Only Cap Axle Sealant Tire 10 oz Tube All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 LIFT ASSEMBLY TRACTOR MODEL NUMBER 91
5. 1 BLUE Llclc 1 A fy EL 1 CLUTCH D LI p CLUTCH OFF IGNITION SWITCH BLACK o SEAT SWITCH NOT OCCUPIED GAP 2 PLUGS ON TWIN CYL ENGINES CHARGING SYSTEM QUTPUT 15 3600 RPM OPERATOR PRESENCE RELAY 43 wA 4 O NON REMOVABLE REMOVABLE CONNECTIONS CONNECTIONS WIRING INSULATED CLIPS NOTE IF WIRING INSULATED CLIPS WERE REMOVED FOR SERVICING OF UNIT THEY SHOULD BE REPLACED TO PROPERLY SECURE YOUR WIRING OFF M G A1 NONE R NIGHT RUN NOME START B S A1 NONE 31 o p lt lt ef tc TRACTOR MODEL NUMBER 917 271130 ELECTRICAL deeds ER LaL TRACTOR MODEL NUMBER 917 271130 ELECTRICAL KEY z 9 25685655248888 450204509 109748 DESCRIPTION Battery Bolt Hex 1 4 20 x 3 4 Case Battery Switch Interlock Hamess Light Socket w 4152J Light Bulb Cable Battery Cable Battery Fuse Nut Keps Hex 1 4 20 Unc Cable Ground Switch Seat Switch Ignition Key Molded Hamess Ignition Bolt Fin Hex 1 4 20 UNC 1 2 Cover Terminal Solenoid Ammeter Protection Wire Loop Hour Meter Hamess Engine Relay Asm NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 CHASSIS AND ENCLOSURES
6. COLD WEATHER STARTING 50 F and below When engine starts allow engine to run with the throttle control in the choke Position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depending on the temperature The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWING TIPS Tire chains cannot be used when the mower housing is attached to tractor Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribu tion of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished If grass is extremely tall it should be mowed twice to reduce
7. _ lt Oil Filter MUFFLER Inspect and replace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required With engine cool remove filter and plug fuel line sections Place new fuel filter in position in fuel line with arrow pointing towards carburetor Be sure there are no fuel line leaks and clamps are properly positioned immediately wipe up any spilled gasoline CLEANING Clean engine battery seat finish etc of all foreign matter Keep finisned surfaces and wheels free of ali gasoline oil etc SERVICE AND ADJUSTMENTS ACAUTION Before performing any service or adjustments Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition 2 and remove key lades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot Make sure the come in contact w
8. install mower in reverse order of removal instructions Idler 1227 Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust able brake system which is mounted on the right side of the transaxle If tractor requires more than six 6 feet stopping distance at high speed highest gear then brake must be adjusted Depress clutch brake pedal and engage parking brake Measure distance between brake operating arm and nut A on brake rod H distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is neces sary Contact your nearest authorized service center department With Parking Brake Engaged TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a beit installation guide decal on bottom side of left footrest Remove mower See TO REMOVE MOWER in this section of this manual Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove belt upwards from transaxie pulley by deflecting belt keepers Pull belt toward front of tractor and remove downwards from around engine pulley Install new belt by reve
9. 5 Nut Crownlock 1 4 20 Unc Bolt Hex Fin 1 4 20Unc 1 Gr 5 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Keeper Belt Gear Nyliner Snap In Washer Nyliner Carr SH 3 8 16 1 1 2 Gr 5 Screw 5 16 18 x 1 SMGML NOTE All component dimensions given U S inches 1 Inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 STEERING ASSEMBLY TRACTOR MODEL NUMBER 917 271130 STEERING ASSEMBLY 42 ERBIBATSRERLEISRS 136518 145212 156546 57079 160395 165857 165851 154406 126847X 136874 19131416 17060612 STD561210 130465 155099 152927 139769 19133812 STD541537 1007111 145054 428 121749 153720 121232 6855 73800500 74180520 167902 74780616 DESCRIPTION Steering Wheel Front Axle Assembly Spindie Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Gauge Washer 27 32 x 1 1 4 x 16 Gauge Ring Klip Bearing Steering Column Link Drag Washer Lock Spacer Bearing Front Nut Hexflange Lock Shaft Assembly Steering Washer Thrust 515 x 750 x 033 Support Shaft Screw hex Wshhd Torx Pittman Shaft Assembiy Bracket Steering Bushing Link Drag Gear Sector Washer 13 32 x 7 8 x 16 Gauge Screw 3 8 16 x 3 4 Pin Rod Tie Bushing Steering Screw TT 10 32 x 5 x 3 8 Flange Insert Steering Whee Washer 13 32 x 2 3 8 x
10. In order to prevent acciden tal starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and place wire where it cannot contact spark plug ACAUTION Do not coast down a hill in neutral you may lose control of the tractor PRODUCT SPECIFICATIONS ASOLINE 1 25 GALLONS APACITY UNLEADED AND TYPE REGULAR SAE 10W30 ABOVE 32 F API SF SG SH SAE 5W 30 BELOW 32 F OIL CAPACITY W FILTER 4 0 PINTS W OFILTER 3 5 PINTS CHAMPION RC12YC PARK PLUG GAP 030 ROUND SPEEDFORWARD MPH Di 2ND Ro qm PRESSURE FRONT 14PSI REAR 10PSI HARGING 15 5 3600 RPM MIN CCA 240 CASE SIZE U1R BLADE BOLT 27 35 FT LBS ORQUE CONGRATULATIONS on your purchase of a Craftsman Tractor It has been designed engineered and manufactured to give you the best possible depend ability and performance Should you experience any problem you cannot easily remedy please contact your nearest authorized service center 5 ACAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor AWARNING The engine exhaust from this product contains chemicals known t
11. Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off PARKING BRAKE LEVER Locks clutch brake pedal into the brake position THROTTLE CHOKE CONTROL Used for starting and controlling engine speed HEIGHT ADJUSTMENT KNOB Used to adjust the mower cutting height HOW USE YOUR TRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine Depress clutch brake pedal into full BRAKE position and hold Place parking brake lever in EN position and release pres sure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure attachment Clutch Lever Engaged Position Disengaged Position Parking Brake Engaged Position Gearshift Disengaged Height Position Adjustment Knob STOPPING MOWER BLADES To stop mower biades move attach ment clutch lever to DISENGAGED position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move gearshift lever to neutral position ENGINE Move throttle control to slow position NOTE Failure to move throttle control to slow position and allowing engine to id
12. 16 x 3 4 x 16 Guage Bolt Hox Bolt Hex Hd 5 16 18 Unc x 1 2 Nut Keps Hex 1 4 20 Unc NutFlange MB 1 25 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 TRACTOR MODEL NUMBER 917 271130 SEAT ASSEMBLY n D HA A A nn A o 8 5 a CUM d Ee Bp x S N K D e nd C7 297 t a 7 up sei Pa a Las e 222175 amp Te w V KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 140123 Seat 3450 Craftsman 12 121246 Bracket Mounting Switch 2 140551 Bracket Pnt Pivot Seat 13 121248X Bushing Snap Blk Nyl 50 Id 3 71110616 Bolt Fin Hex 3 8 16unc 1 14 72050412 Bolt Rdhd Sht Nk 1 4 20x1 1 2 4 19131610 Washer 13 32 X 3 4 X 10 Ga 15 134300 Spacer Split 28 X 96 Zinc 5 145006 Clip Push In Hinged 16 121250X Spring Cprsn 1 27 Bik Pnt 6 STD541437 Nut Hex Lock w Ins 3 8 16 17 123976 Nut Lock 1 4 Lge Fig Gr 5 Zinc Unc 21 171852 Bolt Shoulder 5 16 18 Unc 2A 7 124181X Spring Seat Cprsn 2 250 BIK ZI 22 STD541431 Nut Hex Lock w Ins 5 16 18 8 17000616 Screw 3 8 16 x 1 5 SMGML 24 19171912 Washer 17 32 1 3 16 12 9 19131614 Washer 13 32 1X 14 Ga 10 155925 Pan Pnt Seat blk 25 127018 Bolt Shoulder 5 16 18 62 11 166369 Knob Seat NOTE All component dimensions given in U S inches 1 inch 25 4 mm 42 DECALS
13. 25 186 01 10 12 599 03 11 0640034 12 12 089 01 13 12 173 01 14 12 755 03 15 12 468 05 16 12 112 13 17 12 086 15 18 426 9 19 12 326 03 20 0645020 21 12 096 07 22 0545010 23 12 018 01 24 12 402 02 DESCRIPTION Lifter valve 2 Kit cylinder head includes 3 17 Rod push 2 Gasket cylinder head Valve intake Std Valve intake 25 Valve exhaust 25 Valve exhaust 25 Plug allen hd pipe 1 8 Cylinder Head Arm rocker 2 Pivot rocker arm 2 Screw hex flange M6xl 0x34 2 Spring valve 2 Cap valve spring 2 Kit retainer 2 Washer plain 13 32 Spacer head bolt exhaust port Screw hex flange M10x1 5x81 5 Clamp hose 2 Hose breather Screw hex flange M6x1 0x20 5 Cover valve w nipple Screw hex flange M5x0 8x10 Retainer breather reed Reed breather CRANKCASE KEY PART NO 1 12 032 03 2 3 12 445 02 4 M 0839025 5 12 380 17 6 12 755 49 7 12 089 31 8 12 422 08 12 422 09 12 422 10 12 422 11 12 422 12 12 422 13 12 422 07 9 12 144 27 10 12 874 07 24 874 11 12 874 08 12 874 09 11 12 018 02 12 12 108 07 12 108 08 12 108 09 13 12 067 05 12 067 06 14 12 380 01 15 12 043 05 16 0631005 17 12 144 02 18 52 139 09 19 12 755 64 21 25 102 22 12 032 01 23 5 0631015 24 12 154 05 51 DESCRIPTION Seal crankshaft Block cylinder Use Short Block 12 52218 Strap lifting Screw hex flange 8 1 25 25 Dowel locating 4 Ki
14. Also experience indicates that alcohol blended fuels 9called gasoho or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Drain the fuel tank Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carburetor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S e Remove spark plug s Pour one ounce of oil through spark plug hole s into cylinder s Turn ignition key to START position for a few seconds to distribute oil Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible st
15. PRE CLEANER Slide foam pre cleaner off cartridge Wash it in liquid detergent and water Squeeze it dry in a clean cloth Allow it to dry Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess TO SERVICE CARTRIDGE Replace a dirty bent or damaged cartridge NOTE Do not wash the paper cartridge or use pressurized air as this will damage the cartridge Reinstall the pre cleaner cleaned and oiled over the paper cartridge Reassemble air cleaner wing nut cover and tighten knob securely ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year 19 Drain oil from engine crankcase See CHANGE ENGINE OIL in this section of this manual through step remove drain plug Remove oil filter and wipe off filter adapter Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter Install replacement oil filter on filter adapter oil filter clockwise until rubber gasket contacts the filter adapter then tighten filter an addi tional 1 2 turn Fill crankcase with new See CHANGE ENGINE OIL in this section of this manual For approximate capacity see PRODUCT SPECIFICA TIONS section of this manual Start the engine and check for oil leaks Correct any leaks before placing engine into full operation
16. blades BLADE REMOVAL Raise mower to highest position to allow access to blades Remove hex bolt lock washer and flat washer securing blade nstall new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assem bly center hole in blade must align with star on mandrel assembly Reassemble hex bolt lock washer and flat washer in exact order as shown Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT Blade bolt is Grade 8 heat treated Trailing Edge Up Mandrel Assembly Flat Washer Lock Washer G Hex Bolt Grade Grade 8 heat treated bolt can be identified by six lines on the bolt head TO SHARPEN BLADE NOTE We do not recommend sharpen ing blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade will cause excessive vibration and eventual damag to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone balancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade on to an unthreaded portion of the steel bolt or pin and hold the bolt or pin parallel with the gr
17. load and possible fire hazard from dried clippings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable clumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired 15 When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used 12 55 n MULCHING MOWING TIPS IMPORTANT For best performance keep mower housing free of built up grass and trash Clean after each use The special mulching blade will recut the grass clippings many times and reduce them in size so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newly cut area will not be exposed to the direct sun For best results ad
18. or drill bit Cable Clamp Screw Speed Control Bracket TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows In general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the adjusting needles out counterclockwise increases the supply of fuel to the engine giving a richer fuel air mixture IMPORTANT Damage to the needles and the seats in carburetor may result if needle is turned in too tight NOTE The carburetor on this engine is low emission It is equipped with an idle fuel adjusting needle with a limiter cap which allows some adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needie Be sure you have a clean air filter and the throttle control cable is adjusted properly see above Start engine and allow to warm for five minutes Make adjustments with engine running and shift motion control lever in neutral N position Idle speed setting With throttle control lever in slow position engine should idle at 1750 RPM If engine idles too slow or fast turn idle speed adjusting screw in
19. shift while on the slope Follow the manufacturer s recommen dations for wheel weights or counter weights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do nottum on siopes unless neces sary and then turn slowly and gradual ly downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do nottry to stabilize the machine by putting your foot on the ground Do not use grass catcher on steep slopes CHILDREN Tragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind Never tamper with safety devices and down for small children Check their proper opera
20. 0545010 Screw hex flange M5x0 8x10 2 18 12 584 08 19 12 452 02 20 12 086 35 21 M 0461013 22 12 584 12 Module ignition eminal Screw hex socket M5x0 8x20 2 Screw pan head 4 2 13 2 Module speed advance 23 25 086 47 Shoulder M6X1 0X16 4 NOT ILLUSTRATED 25 518 29 Lead 25 518 05 Lead 12 176 36 Hamess X 25 5 Washer plain 5 16 12 155 02 Connector 23 517 03 Clip Cable BLOWER HOUSING amp BAFFLES KEY PART NO NO DESCRIPTION 1 M 0545010 oe hex flange M5x0 8x10 8 2 24 468 10 Washer 1 4 3 12 146 07 Plate blower housing 4 24 086 18 Screw phillip hd 4 0 7 8 2 5 24 096 05 Cover pinion 6 220534 Washer plain 5 16 2 7 12 027 54 Housing blower 8 12 063 10 Baffle intake side 9 25 154 02 Clip mounting 3 10 12 086 37 Screw captive washer 5 8 20 3 11 0645016 Screw hex flange M6x1 0x16 2 12 12 063 08 Baffle cylinder head 13 12 063 09 Baffle cylinder NOT ILLUSTRATED X 25 92 WASHER PLAIN 3 16 2 AIR INTAKE FILTRATION KEY PART NO NO DESCRIPTION 1 25 341 03 Knob air cleaner cover 2 12 096 24 Cover air cleaner 3 12 083 12 Precleaner element 4 12 1083 10 Kit alr cleaner element Includes 5 7 5 1230046 Seal 3 4 6 12 100 01 Wing Nut 7 12 032 11 Seal 1 7 16 8 12 094 07 Garg cleaner Includes 10 11 9 12 072 04 Stud mounting plate M6X1 0X75 10 12 086 01 Screw 10 Hi Lo thread forming 2 11 12 041 02 Gasket air cleane
21. 10 Screw Hex Thd Cut 1 4 20 x 5 8 159 570533717 Sqn 3 8 16 Unc x 1 3 4 130794 Assembly includes Key Numbers 8 10 12 15 31 and 32 169583 Mower Deck Complete Std deck order separately mulcher plate components key nos 101 106 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 47 TRACTOR MODEL NUMBER 917 271130 PEERLESS TRANSAXLE MODEL NUMBER 206 545C PEERLESS TRANSAXLE MODEL NUMBER 206 545 TRACTOR MODEL NUMBER 917 271130 DESCRIPTION Transaxle Cover Needle Bearing 5 8 Transaxle Case Countershaft Output Shaft Spur Gear 38 teeth Spur Gear 15 teeth Spur Gear 11 teeth Shift Key Woodruff Key 9 Shift Collar Shift Rod amp Fork Bevel Gear 30 teeth Input Bevel Pinion 13 teeth Bevel Gear 13 teeth Include 14 Bevel Pinion 13 teeth Include 13 Ring Gear 43 teeth Drive Pin Spacer 1 130 X 695 Ball 5 16 dia Set Screw 3 8 16 x 3 8 Spring 310 OD x 625 L Screw 1 4 20 x 1 1 4 Screw 1 4 20 x 1 3 8 Retaining Ring pkg of 2 Retaining Ring Retaining Ring Thrust Washer 627 ID x 031W Thrust Washer 762 ID x 031W Thrust Washer 762 ID x 031W Anti Rotation Washer 632 Cup Washer 1 127 ID x 032W Flat Washer 750 ID x 056W Use As Needed Flat Washer 750 ID x 062W Oil Seal 5 B Bushing 563 Flanged Bushing 5 8 ID Flanged Bushing 751 Brake Disk Brake Pad Brake Pad pk
22. 12 Gauge Lock Nut Center 3 8 24 UNF Adaptor Steering Wheel Boot Steering Dash P L Mtl Bik Washer 25 32 x 1 1 4 x 16 Gauge Extension Steering Non Adjust Cap Spindle Fitting Grease Nut Lock Hx W Ins 5 16 18 UNC Bolt Fin Hex 5 16 18 UNC x 1 1 4 Kit Steering Assembly Service Bolt Fin Hex 3 8 16 unc x 1 Gr 5 Spacer Brace Axle Bearing Arm Pittman Bolt Rdhd Sq 3 8 16 Unc x 2 1 4 Brace Axle Washer 13 32 x 1 1 4 x 12 Ga Bolt Hex Nylon 3 8 16 x 3 4 Bracket Susp Chassis Front Fastener Christmas Tree NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 ENGINE OPTIONAL EQUIPMENT Spark Arrester TRACTOR MODEL NUMBER 917 271130 ENGINE KEY PART NO NO 1 162152 2 17720410 4 159420 3200300 16 570551231 124028 17490412 17000612 19091416 STD551131 19101216 740108025 74760508 73510400 73030800 g2841888 288988988 DESCRIPTION Control Throt 1 Ch Screw Hex Thd Cut 1 4 20x5 8 T Engine See Breakdown Kohler Model No CV16s 43520 Muffler Gasket Nipple Pipe 3 8 NPT x 3 1 2 Elbow Std 90 Degree 3 8 18 Npt Washer Shield BRN DBR Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Tank Vented Clamp Hose Blk Line Fuel Plug Oil Drain See Engine Breakdown Bushing Snap Fuel Line Screw Hex Washer Head Thd Roll 1 4 20 x 3 4 Screw Hexwsh Thdr 3 8 16 x 3 4 Washer 9 32 x 7 8 x 16 Guage Washer Lock Washer 5
23. 16 29 131491 30 157722 31 129963 32 153535 33 137266 34 STD533717 35 133835 36 131494 37 19131316 40 STD541437 44 140088 45 STD624003 46 137729 48 133944 49 155066 50 131340 51 510541410 52 139888 53 131845 54 133943 55 155046 56 165723 59 141043 67 149846 68 144959 90 74760616 91 132274 TRACTOR MODEL NUMBER 917 271130 DESCRIPTION Mower Housing Bolt Bracket Assembly Sway Bar Front Bracket Sway Bar 38 42 Retainer Spring Arm Suspension Rear Bolt Hex 3 8 24 x 1 25 Gr 8 Washer Lock Washer Hardened Blade Mulching Bearing Ball Shaft Assembly Mandrel Vented Incl Key Number 6 Housing Mandrel Vented Bearing Bail Mandrel Stripper Vented Mower Deck Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex Nut Crownlock 5 16 18 UNC Stiffener Bracket Bracket Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Washer 11 32 x 5 8 x 16 Ga Rod Hinge Screw Thdroi Rolling Wsh Hd Washer Spacer Pulley Mandrel Nut Toplock Fianged Bolt Fastner Christmas Tree Pulley Idler Flat Pad 13 32 x 13 16 x 16 a Nut Crownlock 3 8 16 UNC Guard Mandrel L H Retainer Screw Thd Roll 1 4 20 x 5 8 Washer Hardened Roller Assembly Cam Follower Bolt Shoulder 410 24 Grade 5 Locknut Bolt Shoulder 5 16 18 UNC Arm Assembly Pad Brake Washer Hardened Arm Idler Spacer Retainer Guard Tuv Idler
24. 2 lower than the rear when the mower is in its highest position Check adjustment on right side of tractor Measure distance D directly in front and behind the mandrel at bottom edge of mower housing as shown Before making any necessary adjust ments check that both front links are equal in length Both links should be approximately 10 3 8 If links are not equal in length adjust one link to same length as other link To lower front of mower loosen nut E on both front links an equal number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nuts F against trunnion on both front links To raise front of mower loosen nut from trunnion on both front links Tighten nut E on both front links an equa number of turns When distance D is 1 8 to 1 2 lower at front than rear tighten nut F against trunnion on both front links Recheck side to side adjustment Front Links BLADE DRIVE BELT The mower blade drive belt may be replaced without tools Park the tractor on level surface Engage parking brake BELT REMOVAL Remove mower from tractor See REMOVE MOWER in this section of this manual Work belt off both mandrel pulleys and idler pulleys Pull belt away from mower BELT INSTALLATION Install new belt in reverse order of removal Make sure belt is in all pulley grooves and inside all belt guides
25. 7 271130 LIFT ASSEMBLY KEY PART NO NO 1 159460 2 159471 3 105767X 4 12000002 5 19211621 6 120183X 7 125631X 8 122365 11 139865 12 139866 13 STD624008 15 173288 16 73350800 17 130171 18 73800800 19 139868 20 163552 23 110807 24 19131016 25 2876H 26 169484 27 42697 1X 28 73350600 29 138057 30 150233 31 140302 32 73540600 49 145212 50 110452 DESCRIPTION Lift Lever Inner Wire Asm Shaft Asm Lift Pin Groove E Ring Washer 21 32 x 1 21 Ga Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift L H Link Lift R H Retainer Spring Link Front Nut Jam Hex 1 2 13 Unc Trunnion Locknut Hex with Washer Insert 1 2 13 Unc Arm Suspension Rear Retainer Spring Nut Special Washer 13 32 x 5 8 x 16 Ga Spring RetainerClip Rod Adjust Lift Nut Hex Jam 3 8 16 UNC Knob Infinite Height Adjustment Trunnion Inf Height Bearing Pvt Lift Spherical Nut Crownlock 3 8 24 Nut Hex Flange Lock Nut Push Phos amp Oil NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 MOWER DECK MOWER DECK KEY PART NO NO 1 165892 2 STD533107 3 138017 4 165460 5 STD624008 6 130832 8 850857 9 STD551137 10 140296 11 134149 12 129895 13 137645 14 128774 15 110485X 16 140329 18 72140505 19 132827 20 159770 21 510541431 22 134753 23 131267 24 105304 25 123713 26 110452 27 130968 428 28 191110
26. ACTOR OFF SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT Slide extension shaft onto lower steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL Position front wheels of the tractor so they are pointing straight forward Remove steerng wheel adapter from steering wheel and slide adapter onto steering shaft extension 1 Pliers 1 Utility knife Insert 3 8 Hex Bolt 3 8 Lock Washer Large Flat Washer Adapte Extension Shaft 5 16 Locknut ers 5 16 Hex Bolt r ji 2 Su i x Lower y Steering Shaft K Tae Tab TENES E Slots Position steering wheel so cross bars are horizontal left to right and slide inside boot and onto adapter Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely Snap steering wheel insert into center of steering wheel Remove protective materials from tractor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid HOW TO SET UP YOUR TRACTOR CHECK BATTERY Lift seat pan to raised postion and open battery box door If this battery is put into service after month and year indicated on label bel located between terminals charge battery fo
27. Adjust mower to desired cutting height See TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual With mower in desired height of cut position gauge wheels should be assembied so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely Repeat for opposite side installing gauge wheel in same adjustment hole Gauge Wheei Mounting Bracket N 3 8 16 Locknut 3 8 Washer Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine Select desired height of cut Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disen gage attachment clutch control CAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place Attachment Clutch Lever Attachemnt Engaged Lift Lever High Position Position Low m Position Disengaged gt Position Shield TO OPERATE ON HILLS CAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Avoid stopping or changing speed on hills If slowing is necessa
28. BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST Y All assembly instructions have been completed No remaining loose parts in carton Y Battery is properly prepared and charged Minimum 1 hour at 6 amps Y Seat is adjusted comfortably and tightened securely Y All tires are properly inflated For shipping purposes the tires were overinflated at the factory Y Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Y Check mower and drive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that all connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRAATTENTION TO THE FOLLOWING IMPORTANT ITEMS Y Engine is at proper level Y Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine Be sure brake system is in safe operating condition OPERATION These symbols may appear your tractor in literature supplied with the product Learn and understand their meaning P gt CAUTION OR REVERSE FORWARD SLOW WARNING ra ENGINE ENGINE OIL PRESSURE LIGHTS ON OVER TEMP LIGHT FUEL CHOKE MOWER HEIGHT PARKING BRAK
29. Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 15 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL ASSEMBLY Raise hood Unsnap headlight wire connector Stand in front of tractor Grasp hood at sides tilt toward engine and lift off of tractor To replace reverse above procedure Headlight Wire Connector 24 Maintenance repair or replacement of the emission control devices and systems which are being done at the customers expense may be performed by any non road engine repair establish ment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet ENGINE TO ADJUST THROTTLE CONTROL CABLE The throttle control has been preset at the factory and adjustment should not be necessary Check adjustment as described below before loosening cable adjustment is necessary proceed as follows With engine not running move throttle control lever from slow to choke position Slowly move lever from choke to fast position Check to see if hole in throttle lever and hole in speed control bracket are aligned If holes are not aligned loosen cable clamp screw and align the holes by inserting a pencil or a 1 4 drill bit through both holes throttle cable up to remove slack and tighten cable clamp screw Remove alignment pencil
30. Dirty air filter Low oil level dirty oil Faulty spark plug Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refili with fresh gasoline Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter Connect and tighten spark plug wire Clean engine air screen fins Clean replace muffler Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Dirty fuel filter Stale or dirty fuel Water in fuel Spark plug wire loose Dirty engine air screen fins Dirty clogged muffler Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Excessive Worn bent or loose blade vibration Replace blade Tighten blade bolt Replace blade mandrel e Tighten loose part s Replace damaged parts Bent blade mandrel Loose damaged part s Engine continues torun when operator leaves seat with attachment clutch engaged Faulty operator safety presence control system Check wiring switches and connections If not c
31. E UNLOCKED MOWER LIFT LOCKED ATTACHMENT REVERSE NEUTRAL HIGH LOW PARKING BRAKE CLUTCH ENGAGED 880 EP AREA CLEAR SLOPE 05 IGNITION CLUTCH DISENGAGED SEE SAFETY RULES SECTION FREE WHEEL DANGER KEEP HANDS AND FEET AWAY Automatic Models onty 10 KNOW YOUR TRACTOR READ THIS OWNER S MANUAL AND SAF YOUR TRACTOR ETY RULES BEFORE OPERATING Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Attachment Clutch Lever Throttle Choke Control Clutch Brake Pedal LU Height Adjustment Knob Gearshift Lever Ignition Switch Light Switch Lift Lever Plunger Attachment Lift Lever Parking Brake Lever Our tractors conform to the safety standards of the American National Standards Institute AMMETER Indicates charging or discharging of battery ATTACHMENT CLUTCH LEVER Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of tractor IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER
32. ES REVERSE ORDER BLACK cable first from chassis and then from the fully charged battery RED cable last from both batteries Positive Terminal Negative Terminal Positive Terminal Negative Terminal REPLACING BATTERY amp CAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding Lift seat pan to raised position and open battery box door Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor Install new battery with terminals in same position as old battery First connect RED battery cable to positive terminal with hex bolt and nut as shown Tighten securely Connect BLACK grounding cable to negative terminal with remaining hex bolt and nut Tighten securely Close battery box door Positive Red Cable Negative Black Cable TO REPLACE HEADLIGHT BULB Raise hood Pull bulb holder out of the hole in the backside of the grill Replace bulb in holder and push bulb holder securely back into the hole the backside of the grill Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run poorly stop running or prevent it from starting
33. Knob Custom Oval V Belt Bolt Fin Hex 3 8 16 Unc x 1 Bracket Asm Noseroller LH KEY PART NO NO DESCRIPTION 92 STD541437 Locknut Hex W Wsh 3 8 16 UNC 93 19171416 Washer 17 32 x 7 8 x 16 Ga 94 132264 Roller Nose 95 132273 Bracket Asm Noseroller RH 101 136420 Cover Mulching 42 Black 102 71161010 Screw Truss Hd Phil10 24 x5 8 103 19061216 Washer 10 104 STD551110 Washer Lock 105 160793 Latch Asm Bagger 106 2029J Nut Weld 111 155197 Bracket Gauge Wheel LH 112 155198 Bracket Gauge Wheel RH 113 17060512 Screw 5 16 18 x 3 4 114 73510500 Nut Hex Keps 5 16 18 UNC 115 72110504 Bolt Carriage 5 16 UNC x 1 2 116 4898 Bolt Shoulder 117 165746 Wheel Gauge 118 73930600 Nut Crownlock 3 8 16 119 19121414 Washer 13 32 x 7 8 x 14 Ga 121 143723 Bracket 128 153390 Washer Felt 129 19131312 Washer 13 32 x 13 16 x 12 Ga 130 510523710 Bolt Fin Hex 3 8 16 unc x 1 Gr 5 131 570533710 Bolt Rdhd Sqnk 3 8 16 UNC x 1 142 165890 Arm Spring Brake Mower 143 157109 Bracket Arm Idler 42 144 158634 Keeper Beit 42 Clutch Cable 145 165888 Pulley Idler Flat 146 165891 Boit Carraige Idler 147 131335 Spring Extension 148 169022 Spring Retum Idler 149 165898 Retainer Spring Yellow Zinc 150 19091216 Washer 9 32 x 3 4 x 16 Ga 151 169670 Bracket Clutch 152 169676 Cable Clutch 42 153 169674 Washer flat 3 8 Type B 154 169675 Spring Retainer 155 169671 Spring Retention Lever 156 169672 Spacer 157 169669 Rod Clutch 158 177204
34. Owner s Manual CRAFTSMAN 16 5 HP ELECTRIC START 42 MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No 917 271130 Safety Assembly Operation Maintenance Repair Parts CAUTION For answers to your questions Read and follow all Safety about this product Call Rules and Instructions before 1 800 659 5917 operating this equipment Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates Il 60179 Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS Wetter 2 Service and Adjustments 20 Safety Rules 3 e eio cimi rir tice riae 26 Product Specifications 5 Troubleshooting 27 Assembly sense eee eee esse eers eenn Z Repair 2 Operation RTA ad 10 Parts Ordering Back Cover Maintenance Schedule WARRANTY LIMITED TWO YEAR WARRANTY CRAFTSMAN RIDING EQUIPMENT PARTS For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained lubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material or workmanship Warranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center In
35. TO DRIVE TRACTOR OFF SKID See Operation section for location and function of controls AWARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects Be sure all the above assembly steps have been completed Check engine oil level and fill fuel tank with gasoline Sit on seat in operating position depress clutch brake pedal and set the parking brake Place gear shift lever in neutral N position Press lift lever plunger and raise attachment lift lever to its highest position Start the engine After engine has started move throttle control to idie position Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear Slowly release clutch brake pedal and slowly drive tractor off skid Apply brake to stop tractor set parking brake and place gearshift lever in neutral position Tum ignition key to OFF position Continue with the instructions that follow INSTALL MULCHER PLATE If previously removed Raise and hold deflector shield upright position Place front of mulcher plate over front of mower deck opening and slide into place as shown Hook front latch into hole on front of mower deck Hook rear latch into hole on back of mower deck ACAUTION Do not r
36. anual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air fitter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil level Check brake operation Check tire pressure Check operator presence and interlock systems for proper operation Check for loose fasteners 8 Not required equipped with maintenance free battery 7 Tighten trom axle pivot to 35 maximum Do not overtighten LUBRICATION CHART Spindle Q Spindle Zerk Zerk Front Whee Front Wheel Bearing Bearing Zerk Zerk L GEngine anms SAE 30 10w30 MOTOR OIL GENERAL PURPOSE GREASE GREFER TO Maintenance ENGINE SECTION IMPORTANT Do not oil or grease the pivot poma which have special nylon bearings iscous lubricants will attract dust and dirt that will shorten the life of the self lubricat ing bearings If you feel they must be lubricated use only a dry powdered graphite type lubricant sparingly 16 Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires mo
37. ck all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Dirty fuel filter Stale or dirty fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Engine will not Clutctvbrake pedal not Depress clutch brake turn over depressed pedal Attachment clutch is Disengage attachment engaged clutch Weak or dead battery Recharge or replace battery Replace fuse Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact an authorized service center department Blown fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Faulty solenoid or starter Faulty operator presence switch es 28 TROUBLESHOOTING CHART PROBLEM CAUSE 7 Engine clicks but Weak or dead battery will not start Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter CORRECTION Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter Loss of power Cutting too much grass too fast Throttle in CHOKE position Build up of grass leaves and trash under mower
38. ctor Lower lift lever to its lowest position install mower in reverse order of removal instructions Retainer Springs Both Sides TO LEVEL HOUSING Adjust the mower while tractor is parked on level ground or driveway Make sure tires are nech inflated See PROD UCT SPECIFICATIONS section of this manual if tires are over or underinflated you will not properly adjust your mower SIDE TO SIDE ADJUSTMENT Raise mower to its highest position Atthe midpoint of both sides of mower measure height from bottom edge of mower to ground Distance A on both sides of mower should be the same or within 1 4 of each other If adjustment is necessary make adjustment on one side of mower only To raise one side of mower tighten lift link adjustment nut on that side To lower one side of mower loosen lift link adjustment nut on that side NOTE Each full tum of adjustment nut will change mower height about 1 8 Recheck measurements after adjust ing Bottom edge of mower to ground Bottom edge of mower to ground Lift Link Adjustment Nut FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to side If the following front to back adjustment is necessary be sure to adjust both front links equally so mower will stay level side to side To obtain the best cutting results the mower housing should be adjusted so that the front is approximately 1 8 to 1
39. de attachment boits tight and keep equipment in good condition Be sure the area is clear of other Remove obstacles such as rocks tree people before mowing Stop machine if limbs etc anyone enters the area Watch for holes ruts or bumps Uneven Never carry passengers or children terrain could overturn the machine even with the blades off grass can hide obstacles Do not mow in reverse unless abso Use slow speed Choose a low gear so lutely necessary Always look down and that you will not have to stop or shift behind before and while backing while on the slope Never carry children They may fall off Avoid starting or stopping on a slope If and be seriously injured or interfere tires lose traction disengage the blades with safe machine operation and proceed slowly straight down the Keep children out of the mowing area slope and under the watchful care of another If machine stops while going uphill responsible adult disengage blades shift into reverse Be alert and turn machine off if children and back down slowly enter the area Do notturn on slopes unless neces Before and when backing look behind and then turn slowly and gradual and down for small children ly downhill if possible Mow up and down slopes 15 Max not across SAFETY RULES for this symbol to point out important safety precautions It means CAUTION BECOME AWARE YOUR SAFETY IS INVOLVED ACAUTION
40. emove deflector shield from mower Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in opera tion Mulcher Deflector Shietd TO CONVERT TO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory NOTE is not necessary to change blades The mulcher blades are de signed for discharging and bagging also CHECK TIRE PRESSURE The tires on your tractor were overin flated at the factory for shipping pur poses Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual 9 CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you leam how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE
41. flange M8x1 25x45 Assembly Pan oil Incl 11 15 18 ENGINE CONTROLS KEY PART NO NO 12 079 07 12 237 01 M 0664020 24 086 43 12 536 10 0443025 0443020 12 089 11 12 089 23 12 089 24 12 755 83 12 100 07 52 211 04 12 090 28 25 158 08 12 079 01 25 158 11 00 N O Cb WH o0 ao sch ech cA cA zl OD 01 M DESCRIPTION Linkage choke Clamp cable Screw lobed socket M6x1 0x20 2 Screw hex flange Control speed assembly Includes 6 8 9 Screw pan head M4x0 7x25 Screw pan head M4x0 7x20 Spring choke 2 Spring choke retum Spring governor Kit lever Includes Nut hex flange 1 4 20 Bolt 1 4 20 X 1 Lever governor Bushing throttle linkage Linkage throttle Bushing throttle linkage TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER 165 TYPE NUMBER PS 43520 FUEL SYSTEM FUEL SYSTEM KEY PART NO NO M 0641060 X 22 11 M 0629116 12 853 95 12 041 02 12 053 95 NO 12 041 01 12 265 04 47 154 01 X 426 09 25 353 10 25 050 02 k k LD CO LOM OH TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER CV16S TYPE NUMBER PS 43520 DESCRIPTION Nut hex flange M6x1 0 2 Washer star 1 4 Stud M6x1 0x116 2 Kit carburetor w gasket Includes 6 7 8 1 12 454 01 25452 20 Gasket air cleaner Carburetor assembly For information only not available separately Gasket carburetor 2 Deflecto
42. g of 2 Dowel Pin Flat Washer 312 ID x 059W REF SIEB RBdds23228898828988989 58798 884 DESCRIPTION Brake Lever Screw 1 4 20 x 1 1 4 Screw 1 4 20 x 2 1 4 Locknut 5 16 24 Brake Pad Holder Spacer 2625 x 1 0 Brake Lever Bracket Axle 11 15 16 Long Axle 16 1 2 long Spur Gear 29 teeth Spur Gear 27 teeth Spur Gear 23 teeth Spur Gear 19 teeth Spur Gear 16 teeth Spur Gear 15 teeth Spur Gear 11 teeth Spur Gear 13 teeth Spur Gear 17 teeth Spur Gear 21 teeth Spur Gear 24 teeth Spur Gear 25 teeth Flat Washer 563 10 x 062W Input Shaft Shifter amp Brake Shaft Retaining Ring Spacer 890 Square Cut Ring O Ring Flat Washer 1 128 ID x 058W Inverted Retaining Ring Spring 430 OD x 5000 L Bevel amp Spur Gear 30 amp 13 teeth Spur Gear 27 teeth Oil Fill Plug Cil Seal 9 16 Liquid Gasket RTV Silicone Oil Seal 3 4 Gear Oil 80W90 Replacement MST 206 545C Transaxie NOTE All component dimensions given U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER CV16S TYPE NUMBER PS 43520 LINDER HEAD VALVE AND BREATHER TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER CV16S TYPE NUMBER PS 43520 CYLINDER HEAD VALVE BREATHER KEY PART NO NO 1 25 351 01 2 12 755 81 3 12 411 01 4 12 041 10 5 12 017 01 12 017 02 6 12 016 01 12 016 02 7 75 23 8 12 318 19 9
43. haff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with API service classification SF SG or SH Select the oil s SAE viscosity grade according to your expected operating temperature SAE VISCOSITY GRADES AAA 104 30 mem E F 20 0 30 37 40 eo 100 Sr C Ar 20 BE o w 20 x e TEMPERATURE RANGE ANTICIPATED BEFORE NEXT CHANGE Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before Starting the engine and after each eight 8 hours of operation Tighten oil fill cap dipstick securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All must meet API service classification SF SG or SH Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container Remove oil fill cap dipstick Be careful not to allow dirt to enter the engine when changing oil Remove drain plug After has drained completely replace oil drain plug and tighten securely Refill engine with oil through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual Use gauge on oil fill cap dipstick for checking level Insert dipstick int
44. home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States This Warranty does not cover Expendable items which become worn during normal use such as blades spark plugs air cleaners belts and oil filters Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or the failure to maintain the equipment according to the instructions contained in the owner s manual Engine fuel system cleaning or repairs caused by fuel determined to be contami nated oxidized stale general fuel should be used within thirty 30 days of its purchase date Riding equipment used for commercial or rental purposes LIMITED 90 DAY WARRANTY ON BATTERY For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery wi
45. ine or carburetor cleaner products in the fuel tank or permanent damage may occur CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to the engine Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to DISEN position Move throttle control to choke position NOTE Before starting read the warm and cold starting procedures below Insert key into ignition and turn key clockwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above
46. ing Clutch Return Bolt Fin Hex 3 8 16 x 1 1 4 V Belt Ground Drive Keeper Belt Canter Span Screw 3 8 16 x 3 4 Cover Pedal Pulley Engine Bolt Hex 7 16 20 x 4 Grade 5 KEY PART NO NO 65 STD551143 66 154778 70 134683 72 19132012 74 137057 75 121749 76 STD581075 77 123583 78 121748 79 STD580025 80 145090 81 165592 82 165711 83 19171216 84 166231 85 150360 89 158391 428 90 124346 96 STD624003 112 19091210 113 127285X 116 72110610 145 74490540 150 165850 151 19133210 156 166002 158 165589 159 165494 161 72140406 162 73680400 163 74780416 164 19091019 165 165623 166 166880 168 165492 169 165580 170 165849 197 169613 198 169593 202 72110612 204 17060516 DESCRIPTION Washer Keeper Balt Engine Fool Proof Guide Mower Drive Belt Washer 13 32 x 1 1 4 x 12 Ga Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga E Ring Key Square 2 0 x 1845 1865 Washer 25 32 x 1 5 8 x 16 Ga Key Woodruff Shift Shaft Asm Cross Tapered 650 20 Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle Nut Nylock Console Shift STLT Nut Self Thding Wsh Hd 1 4 Retainer Spring 1 Washer 9 32 x 3 4 x 10 Ga Strap Torque 90 Degrees Bolt Rdhd Sqneck 3 8 16 1 25 Bolt Hex Fighd 5 16 18 5 Bushing Bellcrank Grd Drive Washer 13 32 x 2 x 10 Ga Washer Srried 5 1610 x 1 125 Bracket Shift Mount Hub Tapered Flange Shift Lt Sqnk 1 4 20 x 3 4
47. ith plug TRACTOR TO REMOVE MOWER Mower will be easier to remove from the right side of tractor Place attachment clutch in DISEN position Move attachment lift lever forward to lower mower to its lowest position Roll belt off engine pulley Remove small retainer spring and lift clutch spring off pulley bolt Remove large retainer spring slide collar off and push housing guide out of bracket Disconnect anti swaybar from chassis bracket by removing retainer spring Disconnect suspension arms from rear deck brackets by removing retainer springs Disconnect front links from deck by removing retainer springs Small Retainer Spring Retainer Spring Anti Sway Bar Collar Housing Guide Large Retainer Spring Protect painted surfaces with automo tive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a short ened engine life Raise lift lever to raise suspension arms Slide mower out from under tractor IMPORTANT If an attachment other than the mower deck is to be mounted on the tractor remove the front links and hook the clutch spring onto square hole in frame TO INSTALL MOWER Raise attachment lift lever to its highest position Slide mower under tractor with discharge guard to right side of tra
48. just the mower cutting height so that the mower cuts off only the top one third of the grass blades For extremely heavy mulching reduce your width of cut on each pass and mow slowly Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpen dicular to the first cut path Change your cutting from week to week Mow north to south one week then change to east to west the next week This will help prevent matting and graining of the lawn MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE Check Brake Operation Check Tire Pressure Interlock Systems T R A T 0 Check Battery Level Clean Battery and Terminals NN HH RH Ar EE v Change more often when operating under a heavy load or in high ambient temperatures 5 equipped with adjustable system 1 2 Service more often when operating In dirty or dusty conditions 3 H equipped with filter change every 50 hours 4 Replace blades more often when mowing in sandy soil GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this m
49. le before stopping may cause engine to BACKING Tum ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses IMPORTANT Leaving the ignition switch in any position other than OFF will cause the battery to be discharged dead NOTE Under certain conditions when tractor is standing idle with the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas CAUTION Always stop tractor completely as described above before leaving the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL Always operate engine at full throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower performance TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position Move gearshif
50. ll not hold a charge Sears will replace the battery at no charge War ranty service is available free of charge by taking your Craftsman riding equipment to your nearest Sears Service Center In home warranty service is available but a trip charge will apply This warranty applies onty while this product is in the United States To locate the nearest sears service center or to schedule in home warranty service simply contact sears at 1 800 4 my home This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Sears Roebuck and Co D 817 WA Hoffman Estates IL 60179 SAFETY RULES IMPORTANT This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the blade Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolute ly necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not p
51. nces your own home no matter who made it no matter who sold it 1 800 4 MY HOME SM Anytime day or night 1 800 469 4663 www sears com PHP IN SE To bring in products such as vacuums lawn equipment and electronics for repair call for the location of your nearest Sears Parts amp Repair Center 1 800 488 1 222 Anytime day or night WWW sears com KE Denge i Aa For the replacement parts accessories and owner s manuals that you need to do it yourself call Sears PartsDirect 1 800 366 PART 11 pm 1 800 366 7278 7 days week www sears com partsdirect To purchase or inquire about a Sears Service Agreement 1 800 827 6655 7 a m 5 p m CST Mon Sat A IA PI SAA CRN VAN I MAHI SRE ARENA 000 Para pedir servicio de reparaci n a domicilio Au Canada pour service en frangais y para ordenar piezas con entrega a domicilio 1 877 LE FOYER 1 888 SU HOGAR 1 877 533 6937 1 888 784 6427 SEARS HomeCentral Registered Trademark Trademark of Sears Roebuck and Co Sears Roebuck and Co Marca Registrada M Marca de F brica de Sears Roebuck and Co 172212 01 27 00 RH Printed in U S A
52. o the State of California to cause cancer birth defects or other reproductive harm We have competent well trained technicians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES REPAIR AGREEMENT A Sears Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor Follow the instructions under Mainte nance and Storage sections of this owner s manual WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the opera tor In the state of California the above is required by law Section 4442 of the Califomia Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest authorized service center department See REPAIR PARTS section of this manual UNASSEMBLED PARTS
53. o the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished Cover Knob Air Cleaner Cover Foam Pre Cleaner Oil Fil Cap 3 Dipstick CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the blower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper car tridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions Remove knob and cover Remove wing nut and air cleaner from base TO SERVICE
54. oint it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always turn off blades set parking brake stop engine and remove keys before dismounting Tum off blades when not mowing Stop engine before removing grass catcher or unclogging chute Mow only in daylight or good artificial light Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unloading the machine into a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related injuries These operators should evaluate their ability to operate the riding mower safely enough to protect themselves and others from serious injury SLOPE OPERATION Slopes are a major factor related to loss of contro and tipover accidents which can result in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or
55. om tractor for winter Storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area Clean entire tractor See CLEANING in the Maintenance section of this manual Inspect and replace belts if necessary See belt replacement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Mainte nance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of storage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMINALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT It is important to prevent um deposits from forming in essential uel system parts such as carburetor fuel filter fuel hose or tank during storage
56. or out until correct idle is attained N ing With throttle control lever in slow position turn idle fuel adjustment needle in clockwise until engine begins to die and then turn out counterclockwise until engine runs rough Turn needle to a point midway between those two positions Recheck idle speed Readjust if necessary ACCELERATION TEST Move throttle control lever from slow to fast position if engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If you think the engine governed high speed needs adjusting contact your nearest autho rized service center department which has proper equipment and experience to make any necessary adjustments Idle Speed Adjusting Screw Idie Fuel Adjusting Needle immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more CAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower fr
57. ore your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engine and exhaust areas are still warm TROUBLESHOOTING CHART PROBLEM CAUSE Will not start Out of fuel Engine not CHOKED properly Engine flooded CORRECTION Fill fuel tank See TO START ENGINE in Operation section Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filter Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter Check all wiring See To Adjust Carburetor in Service Adjustments section Contact an authorized service center department Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment Engine valves out of adjustment Hard to start Dirty air filter Bad spark plug Weak or dead battery Clean replace air filter Replace spark plug Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Che
58. orrected contact an autho rized service center department 2a TROUBLESHOOTING CHART PROBLEM Poor cut uneven Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Mower blades will not rotate Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Poor grass Engine speed too slow discharge Travel speed too fast Wet grass Mower deck not level Buildup of grass leaves and trash under mower Mower drive belt worn Improper blades used leaves and trash around mandrels Switch is OFF Bulb s burned out Faulty light switch Loose or damaged wiring Blown fuse Headlight s not working if so equipped Battery will not Bad battery charge Poor cable connections Faulty regulator if so equipped Faulty alternator Engine backfires whenturning engine OFF Engine throttle control not set at SLOW position for 30 seconds before Stopping engine Worn bent or loose blade Low uneven tire air pressure Worn bent or loose blade Blades improperly installed Clogged mower deck vent holes from buildup of gra
59. ound If blade is balanced it should remain in a horizontal position If either end of the blade moves downward sharpen the heavy end until the blade i is balanced Your tractor has a battery charging system which is sufficient for normal use However periodic charging of the battery with an automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power Open battery box door Disconnect BLACK battery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and c
60. r NOT ILLUSTRATED 12 113 53 Decal air cleaner TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER 165 TYPE NUMBER PS 43520 STARTING SYSTEM ENGINE CONTROLS TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER CV16S TYPE NUMBER PS 43520 STARTING SYSTEM KEY PART NO NO 1 M 0839070 25 098 05 12 755 54 12 227 06 12 170 05 12 221 01 12 227 13 12 211 01 DESCRIPTION Screw hex flange M8x1 25x70 2 rica assembly Includes 3 Kit drive end Cap drive end Armature Kit brush A spring Cap commutator end Bolt hex flange 1 4 20x4 5 8 2 OIL PAN LUBRICATION KEY PART NO NO 1 12 038 01 2 25 755 13 3 12 153 03 4 12 153 02 5 12 123 04 6 SM 0545020 7 12 153 01 8 25 162 07 9 12 096 03 10 0545016 11 25 462 09 13 52 050 02 14 75 10 15 12 393 01 16 12 153 06 17 12 096 34 18 0545016 19 12 032 03 20 24 086 16 21 24 086 17 22 12 199 53 DESCRIPTION assembly Includes Kit fill cap Includes 3 O Ring oil fill cap O Ring upper oil fill tube Tube oil fill Screw hex flange M5x0 8x20 O Ring lower oil fill tube Screen oil pickup Cover pickup screen Screw hex flange M5x0 8x16 Valve oil pressure relief Filter Plug sq hd solid 3 8 Pump assembly O Ring oil pump cover Cover oil pump Screw hex flange M5x0 8x16 8 Seal oil end Screw hex fla M8x1 25x45 ai Screw hex
61. r heat Clip cable Clamp hose 2 Line fuel 9 Filter fuel NOT ILLUSTRATED 12 757 02 12 757 03 12 041 01 12 041 02 12 041 05 12 041 06 12 032 06 12 757 33 12 041 06 12 454 01 25 452 20 12 454 03 M 0561010 M 0645020 Kit float Kit carburetor repair Gasket carburetor Gasket air cleaner Gasket bowl Gasket bowl screw Seal solenoid Kit solenoid repair Gasket bow screw Tie wire Terminal Tie cable Screw thread forming 5 0 8 10 Screw hex flange M6X1 0X20 2 CRANKSHAFT KEY PART NO NO 1 12 014 37 2 12 139 01 EXHAUST KEY PART NO NO 1 25 072 04 2 12 041 03 4 12 126 11 5 12 445 06 6 0645025 12 522 18 12 755 82 DESCRIPTION Crankshaft Includes 2 Plug cup DESCRIPTION Stud 2 Gasket exhaust manifold Bracket muffler Strap lifting Screw hex flange 0 25 2 Short Block Gasket Set SUGGESTED GUIDE FOR SIGHTING SLOPES FOR SAFE OPERATION T ONLY RIDE UP AND DOWN HILL NOT ACROSS HILL SIGHTING GUIDE d P M d 2 3 y 241114444 22144 2 D 44441144414 41141214 ey gt yyy SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE T Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent tipping or loss of control Exercise extreme caution when changing direction on slopes For repair of major brand applia
62. r minimum of one hour at 6 10 amps See BATTERY NANCE section of this manual for charging structions INSTALL SEAT Adjust seat before tightening adjustment knob Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor Pivot seat upward and remove from the cardboard packing Remove the cardboard packing and discard Place seat on seat pan and assemble shoulder bolt Tighten shoulder bolt securely Assemble adjustment knob and flat washer loosely Do not tighten Lower seat into operating position and sit on seat Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down Get off seat without moving its adjusted position Raise seat and tighten adjustment knob securely Seat Shoulder Seat Pen _ Flat Washer Adjustment Knob NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLL TRACTOR OFF SKID See Operation section for location and function of controls Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position Roll tractor forward off skid Remove banding holding discharge guard up against tractor
63. re than six 6 feet stopping distance at high speed in highest gear then brake must be adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly If your tractor does not function as described repair the problem immediately The engine should not start unless the clutch brake pedal is fully depressed and attachement clutch control is in the disengaged position When the engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch should never operate unless the operator is in the seat BLADE CARE For best mower blades must be kept sharp Replace bent or damaged
64. rsing above procedure Stationary Idler Transaxle TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed as follows Make sure transaxle is in neutral NOTE When the tractor rear wheels move freely the transaxle is in neutral Loosen adjustment bolt in front of the right rear wheel Position the gear shift lever the neutral N position Tighten adjustment bolt securely NOTE If additional clearance is needed to get to adjustment bolt move mower deck height to the lowest position Neutral Lock Gate Gearshift Lever Adjustment Bolt TO ADJUST STEERING WHEEL ALIGNMENT If steering wheel crossbars are not horizontal left to right when wheels are positioned straight forward remove steering wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact your nearest authorized service center department TO REMOVE WHEEL FOR REPAIRS Block up axle securely Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose Repair tire and reassemble
65. ry move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement To restart movement slowly release parking brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil Check engine oil with tractor on level ground Unthread and remove oil fili cap dipstick wipe oil off Reinsert the dip
66. ss CORRECTION Replace blade Tighten blade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes Remove obstruction Replace mower drive belt Replace idler pulley Replace blade mandrel Place throttle control in FAST position Shift to slower speed Allow grass to dry before mowing Level mower deck e Check tires for proper air pressure Replace sharpen blade Tighten blade bolt Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down Replace with blades listed in this manual Clean around mandrels to open vent holes Turn switch ON Replace bulb s Check replace light switch Check wiring and connections Replace fuse Replace battery Check clean all connections Replace regulator Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER 917 271130 SCHEMATIC REO BLACK BATTERY SOLENOID REO RED 1 AMO NO O STARTER OPTIONAL wart 7 ar BLACK WHITE CLUTCH BRAKE 14 2 RED PEDAL UP 4 t WHITE i C C O 4 1 1 LR 1 O
67. stick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfill For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Customer Responsibilities section of this manual To change engine oil see the Maintenance section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel fresh ness IMPORTANT When operating in temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer 14 Drain the gas tank start the engine and let it run until the fuel lines and carbure tor are empty Use fresh fuel next season See Storage Instructions for additional information Never use eng
68. t camshaft includes 7 8 Spring actuatin Shim camshaft AR blue Shim camshatt A R red Shim camshaft A R ellow him camshaft A R reen him camshaft AR gray Shim camshaft A R black Shim camshaft A R white Shaft balance Piston w Ring Set Std Includes 11 12 Piston w Ring Set 08 Piston w Ring Set 25 Piston w Ring Set 50 Retainer piston pin 2 Ring Set Std Ring Set 25 Ring Set 50 Connecting Rod Std Connecting Rod 25 Pin governor regulating Gear governor assembly Washer plain 6mm Shaft governor gear Plug cup Kit gov cross shaft w clip Includes 24 washer plain 1 4 Seal governor cross shaft Washer plain 6mm Clip hitch pin TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER CV16S TYPE NUMBER PS 43520 IGNITION ELECTRICAL BLOWER HOUSING AND BAFFLES TRACTOR MODEL NUMBER 917 271130 KOHLER ENGINE MODEL NUMBER 165 TYPE NUMBER PS 43520 IGNITION ELECTRICAL KEY PART NO NO DESCRIPTION 1 12 086 14 Screw hex flange MIOx1 5x46 2 12 468 03 Washer plain 3 8 3 24 162 03 Screen grass 4 M 0639016 Screw hex flange M6x1 0x16 6 6 12 157 03 Fan 7 41 403 09 Regulator rectifier 8 X 22 11 Washer lock 2 9 236602 Connector 10 X 42 15 Key 11 12 025 35 Ftywheel 12 41 155 02 Connector 4 contact 13 M 0548025 Screw hex cap M5x0 8x25 2 14 12 085 01 Stator assembly 15 amp 15 12 132 02 Spark Plug 16 X 728 1 cable 17 M
69. t lever to desired position Slowly release clutch brake pedal to start movement IMPORTANT Bring tractor to a complete stop before shifting or changing gears Failure to do so will shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT The cutting height is controlled by tuming the height adjustment knob in desired direction Tum knob clockwise X to raise cutting height Tum knob counterclockwise to lower cutting height The cutting height range is approxi mately 1 1 2 to 4 1 2 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn should be cut to approximately 2 1 2 inches during the cool season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are elightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions Adjust gauge wheels with tractor on a flat level surface
70. tion regularly Never carry children They may fall off Keep machine free of grass leaves or and be seriously injured or interfere other debris build up Clean oil or fuel with safe machine operation spillage Allow machine to cool before Never allow children to operate the Storing machine Stop and inspect the equipment if you Use extra care when approaching blind Strike an object Repair if necessary corners shrubs trees or other objects before restarting E that may obscure vision Never make adjustments or repairs with SERVICE the engine running Use extra care in handling gasoline Grass catcher components are subject and other fuels They are flammable to wear damage and deterioration and vapors are explosive which could expose moving parts or Use only an approved container allow objects to be thrown Frequently Never remove gas cap or add fuel check components and replace with with the engine running Allow manufacturer s recommended parts engine to cool before refueling Do when necessary not smoke Mower blades are sharp and can cut Never refuel the machine indoors Wrap the blade s or wear gloves and Never store the machine or fuel use extra caution when servicing them container inside where there is an Check brake operation frequently open flame such as a water heater Adjust and service as required Never run a machine inside a closed area Keep nuts and bolts especially bla
71. w Thdrol 3 8 16 x 1 2 Nut Flange Hex Insert Lens Plug Button NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 271130 GROUND DRIVE GROUND DRIVE KEY 20020488062 82636268 68 88 8 STD541431 STD523710 STD541437 106933X 130804 STD541237 106888X 5 0551037 STD561210 145204 71673 169592 STD523107 155071 120183X STD551062 STD571810 131494 STD533727 4470J 165838 19131312 127783 154407 123205X STD523715 STD541437 STD541431 105710X 105709X STD523712 130801 169691 17060612 8883R 140186 71170764 TRACTOR MODEL NUMBER 917 271130 DESCRIPTION Transaxle See Breakdown Peerless 206 545C Spring Retum Brake Pulley Transaxle Ring Retainer Strap Torque Screw 5 16 18 x 3 4 Rod Shifter Fender STLT Pin Cotter Washer Shift Plate Bolt 1 4 28 UNF W Patch Gr 8 Washer Lock Hvy Helical Nut Lock Hx W Ins 5 16 18 Gr 5 Boit Fin Hex 3 8 16UNC x 1 Gr 5 Nut Knob Rod Brake Nut Spring Brake Rod Washer Pin Rod Parking Brake Cap Parking Brake Bracket Transaxle Bolt Shaft Assembly Foot Pedal Bearing Nylon Washer Roll Pin Pulley idler Flat Bolt Spacer Split 395 x 59 Keeper Belt Idler Washer 13 32 x 13 16 x12 Ga Pultey Idler V Groove Plastic Bellcrank Clutch Drv Sti Retainer Belt Bolt Nut Crown Lock 3 8 16 UNC Nut Crown Lock 5 16 18 UNC Link Clutch Spr

Craftsman 917.27077 Lawn Mower User Manual

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