Craftsman 580.76804 Pressure Washer User Manual
Contents
1. be 7 ya Turn fuel shut off valve to ON position OFF e Grasp starter handle and pull slowly until you feel some resistance Then pull cord rapidly to overcome compression prevent kickback and start the engine Let rope retum to starter slowly Note If after 3 pulls the engine fails to start disengage the spray gun safety latch squeeze the trigger to relive water pressure re engage the spray gun safety latch move the choke contro to the Run position and pull the recoil starter handle rapidly three pulis maximum Note The Pressure Command may be placed in any position during starting or operation e When the engine starts gradually move the choke control from one position to the next until it is in the Run position e Disengage the spray gun safety latch HOW TO STOP YOUR CLEANING SYSTEM e Move the engine control switch to the OFF position e Turn fuel shut off valve to OFF position Simply shutting off the engine will not release pressure in the system Squeeze trigger on the spray gun to relieve pressure in the hose Note A small amount of water will squirt out when you release the pressure e Rotate the Dial A Cleaner selector knob to the OFF position to prevent chemical leakage SIPHONING DO NOT siphon standing water for your water supply Contaminated brackish or dirty water can damage the pump Connect only to household wate2. This warranty does not cover Expendable items such as spark plugs or air filters which become wom during normal use Repairs necessary because of operator abuse or negligence including damage resulting from no water being supplied to pump or failure to maintain the equipment according to the instructions contained in the owners manual WARRANTY SERVICE IS AVAILABLE BY RETURNING THE HIGH CLEANING SYSTEM TO THE NEAREST SEARS service center or dealer IN THE UNITED STATES This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Dept 817WA Hoffman Estates IL 60179 m WARNING IN The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm A CAUTION Before using this product read this manual and follow all Safety Rules and Operating Instructions DANGER When transporting setting up adjusting or making repairs to your cleaning system always disconnect the spark plug wire and place it where it cannot contact the spark plug to prevent accidental starting Engine exhaust gases contain DEADLY carbon monoxide gas This dangerous gas if breathed in sufficient concentrations can cause unconsciousness or even death Operate this equipment only in the open air where adequate ventilation is available SAFETY INSTRUCTIONS Gasoline is
3. e Clean area around oil fill plug and remove the oil fill plug Fill engine crankcase with recommended oil until oil level is up to but not past the point of overflowing POUR SLOWLY e When engine crankcase is filled to proper level install and tighten oil fill plug Service Dual Element Air Cleaner Your engine will not run properly and may be damaged if you run it with a dirty dua element air cleaner Replace the pre cleaner and or cartridge if very dirty or damaged Replacements are available at your local Sears Authorized Service Center To service the air cleaner follow these steps e Loosen screw and tilt cover down Remove the pre cleaner and cartridge assembly e Wash pre cieaner in liquid detergent and water Squeeze dry in a clean cloth and allow to dry thoroughly DO NOT oil pre cleaner e Gently tap cartridge on a flat service to clean DO NOT oil cartridge e Clean inside of filter case e Place pre cleaner over cartridge pleats pre cieaner lip will be at bottom of pleats e Install pre cleaner and cartridge assembly in cover Insert tabs on cover into slots in bottom of base e Tilt cover up and tighten cover securely Clean Replace Spark Plug Clean or replace the spark plug yearly or every 100 hours of operation CAUTION Disconnect spark plug wire from A spark plug and keep wire away from spark plug e Clean area around spark plug e Remove and inspect spark plug e R
4. To Start you are too close to the cleaning surface high the Cleaning System on page 8 pressure could force you off a climbing e Push adjustable nozzle forward to get low pressure apparatus mode e Start at lower portion of area to be washed and Rotate the Dial A Cleaner selector knob to the work upward using long even overlapping strokes letter corresponding to the System Rinse tank As f a clean rinse water is drawn through the system Allow detergent to soak in between 3 5 minutes continue the flow until no detergent foam is before washing and rinsing Reapply as needed to observed prevent surface from drying e Rotate the Dial A Cleaner selector knob to the Wash and Rinse Surface OFF position This Craftsman Cleaning System permits regulation of output water pressure by varying the engine speed The Pressure Command found on the front panel may be set as follows Pressure Low to High Light Medium Heavy Application Auto Concrete Paint removal Boat Driveway Degreasing Furniture Deck BEFORE STARTING THE CLEANING SYSTEM To operate the engine you will need to do the following Add Engine Oil Only use high quality detergent oil rated with API service classification SF SG or SH Select the oil s SAE viscosity grade according to your expected operating temperature colder m 40 F omo Warmer 5W30 SAE 30 Although multi viscosity oils 5W30 10W30 etc improve starting in co
5. Description Crankcase Plug O Ring Protector Oil Seal Plug Washer Screw O Ring Valve Seat Valve Plate Spring Valve Cage O Ring Valve Cap Valve Assy Head Ring Packing Packing Retainer O Ring O Rin Sight Gauge Needle Bearing Oil Dip Stick Nut Washer Plunger O Ring Back Up Ring Flinger Washer Conn Rod Pin Crankcase Cover Screw Cover O Ring Connecting Rod Plunger Rod Screw Part 500 92294P 500 92293P 192 B3169 506 92294P 503 92293P 195 B3169 505 92293P EEE TE DEE UHR item Part Description 55 129 92293P O Ring 56 130 92293P Oil Seal 57 131 92293P Snap Ring 58 132 92293P Bearing 59 146 B3169 Crankshaft 60 134 92293P Knob 61 148 B3169 Bolt 62 149 B3169 Nut 63 137 92293P O Ring 64 138 92293P Pressure Regulator 65 152 B3169 Seal 66 140 92293P Spring 67 154 B3169 Bushing 68 108 92293P O Ring 69 156 B3169 Stopper 70 157 B3169 Spring 71 158 B3169 O Ring 72 159 B3169 Ball 73 160 B3169 Back Up Ring 74 161 B3169 O Ring 75 162 B3169 Piston 76 163 B3169 Back Up Ring 77 164 B3169 Valve Guide 78 165 B3169 O Ring 79 166 B3169 Back Up Ring 80 167 B3169 Valve 81 168 B3169 Screw 82 169 B3169 Valve Seal 83 170 B3169 O Ring 84 141 92293P Nipple 86 172 B3169 Ul Manifold 87 173 B3169 Cap 88 104 92293P Cap 89 161 B3169 O Ring 90 142 92293P Nozzle 91 177 B3169 O Ring 92 178 B3169 Spring 93 179 B3169 Ball 94 114 92293P O Ring 95 197 B3169 Hose barb
6. antifreeze without alcohol into the hose Pull the recoil handle twice LONG TERM STORAGE If you do not plan to use the cleaning system for more than 30 days you must prepare the engine for long term storage It is Important to prevent gum deposits from forming in essential fuel system parts such as the carburetor fuel filter fuel hose or tank during storage Also experience indicates that alcohol blended fuels called gasohol ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage Protect Fuel System DANGER Drain fuel into approved container outdoors away from open flame Be sure engine is cool Do not smoke e Remove all gasoline from the fuel tank to prevent gum deposits from forming on these parts and causing possible maifunction of engine e Run engine until engine stops from lack of fuel Make sure you have water supply to pump inlet connected and turned ON Change Oil While engine is stiH warm drain oil from crankcase Refill with recommended grade See Changing Oil Oil Cylinder Bore e Remove spark plug Squirt about 1 ounce 30 mi of engine oil into the cylinder Cover spark plug hole with rag Crank engine slowly to distribute oil CAUTION Avoid spray from spark plug hole A when cranking engine Install spark plug Do not connect spark plug wire OTHER Do not store ga
7. 0 76mm GASOLINE CAPACITY 3 U S quarts OIL SAE 30 weight SOLID STATE 0 0125 inch IGNITION AIR GAP 10 In the State of California a spark arrestor is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands Note If you equip the engine of your cleaning system with a spark arrestor muffler the spark arrestor must be maintained in effective working order by the owner operator GENERAL RECOMMENDATIONS The warranty of the cleaning system does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain cleaning system as instructed in this manual Some adjustments will need to be made periodically to properly maintain your cleaning system All adjustments in the Service and Adjustments section of this manual should be made at least once each season Once a year you should clean or replace the spark plug and replace the air filter and check the gun and wand assembly for wear A clean spark plug and new air filter assure proper fuel air mixture and help your engine run better and last longer BEFORE EACH USE Check water inlet screen for damage e Check high pressure hose for leaks e Check chemical tanks and filters for damage Check gun and wand assembly for leaks e Purge pump of air and contaminants Check engine oil level CLEANING SYSTEM
8. 499506 693408 263131 221535 692577 Description Insert Grip Grip Starter Rope Screw Rewind Starter Screw Rewind Starter Screw Throttle Valve Shaft Throttle Kit Idle Speed Kit Idle Speed Pin Float Hinge Valve Choke Shaft Choke Washer Sold in Kit Only Spring Detent Jet Main Carburetor Kit Spacer Carburetor Carburetor Plug Welch Sold in Kit Only Valve Throttle Float Carburetor Valve Needle Gasket Float Bowl Sold in Kit Only Key Timing Plate Cylinder Head Base Air Cleaner Gasket Air Cleaner Connector Hose Line Fuel Cut to Required Length Line Fuel Molded Screw Control Bracket Ball Rocker Arm Screw Fuel Tank Screw Fuel Tank Spring Governor Spring Governor Gear Governor Washer Thrust Bracket Control Lever Governor Spring Link Cap Valve Clamp Casing Screw Casing Clamp Briggs amp Stratton 6 5HP Model 121412 0148 E1 item Kit 276 Os 281 285 300 304 305 306 307 332 333 562 597 608 613 615 616 619 621 637 642 o Part 693407 692595 693593 693621 692608 693610 94515 94877 692605 94731 491055 692599 692602 692603 690031 19069 692568 94908 19374 693463 225457 281503 281505 231082 692553 692583 491588 495659 94852 94943 95162 693394 94706 93555 692547 94744 692310 805529 692584 Description Washer Seal Sold in Kit Only Panel Control Strap Muffler Muffier Exhaust Housing Blower Screw Blo
9. 74401 71 75115 71 75116 71 75187 71 75197 71 75199 71 76430 71 76431 25 House Wash Concentrate Deck Wash Concentrate Vehicle Wash Concentrate Degreaser Concentrate Heavy Duty Turbo Nozzie 25 3 8 Replacement Extension Hose 25 1 4 Replacement Hose O Ring Repair Kit Garden Hose Quick Connect Accessory Quick Connect Kit Rotating Brush Floor Siding Brush Utility Brush EMISSIONS CONTROL WARRANTY STATEMENT BRIGGS amp STRATTON CORPORATION B amp S THE CALIFORNIA AIR RESOURCES BOARD CARB AND THE UNITED STATES ENVIRONMENTAL PROTECTION AGENCY U S EPA EMISSION CONTROL SYSTEM _ WARRANTY STATEMENT OWNER S DEFECT WARRANTY RIGHTS AND OBLIGATIONS In the interest of the environment Briggs amp Stratton engines that meet strict emission requirements are labeled This engine conforms to 1995 1998 California Emission Control Regulations for ULGE engines and U S EPA Phase 1 regulations for small non road engines EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE ONLY TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THEREAFTER WHICH ARE USED IN CALIFORNIA AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND USED ELSEWHERE IN THE UNITED STATES California and United States Emission Control Defects Warranty Statement CARB U S EPA and B amp S are pleased to explain the Emission Control System Warranty Statement on your 1996 and later utility or lawn and garden equipment UL
10. Air filter dirty Dirty air filter 15 CORRECTION Pull nozzle backward for high pressure mode Clear inlet Provide adequate water flow at least 3 gpm Straighten inlet hose patch leak Replace clean water inlet screen Provide cooler water supply Clear blocks in outlet hose Replace outlet hose if leaking Replace O ring or gun if necessary Clear nozzle Contact Sears Service Department Repair or replace detergent line Replace tank Push nozzle forward for low pressure mode Rotate knob for desired chemical Contact Sears Service Department pon n Clean or replace air cleaner Fill fuel tank Drain gas tank fill with fresh fuel Connect wire to spark plug Replace spark plug Drain gas tank fill with fresh fuel Set engine throttle control lever to fast position choke in run position Contact Sears Service Department Contact Sears Service Department Contact Sears Service Department Fill fuel tank Replace Air filter Replace air filter 16 PARTS Briggs amp Stratton 6 5HP Model 121412 0148 E1 K REQUIRES SPECIAL TOOLS TO INSTALL SEE REPAIR INSTRUCTION MANUAL 1019 LABEL KIT 17 Briggs amp Stratton 6 5HP Model 121412 0148 E1 977 CARBURETOR GASKET SET 18 Briggs amp Stratton 6 5HP Model 121412 0148 E1 1033 VALVE OVERHAUL KIT 19 Briggs amp Stratton 6 5HP Model 121412 0148 E1 a 3 AGon Part 69
11. amp S Engine Warranty Policy B amp S is not liable to cover failures of Warranted Parts caused by the use of add on non original or modified parts Maintenance Any Warranted Part which is not scheduled for replacement as required by maintenance or which is scheduled only for regular inspection to the effect of repair or replace as necessary shall be warranted as to defects for the warranty period Any Warranted part which is scheduled for replacement as required by maintenance shall be warranted as to defects only for the period of time up to the first scheduled replacement for that part Any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs The owner is responsible for the performance of all required maintenance as defined in the B amp S Operator Owner Manual Consequential Coverage Coverage here under shail extend to the failure of any engine components caused by the failure of any Warranted Part still under warranty For in home major brand repair service Call 24 hours a day 7 days a week 1 800 4 MY HOME 1 800 469 4663 Para pedir servicio de reparaci n a domicilio 1 800 676 5811 In Canada for all your service and parts needs call Scat _ 1 800 Au Canada pour tout le service ou les pi ces 800 665 4455 For the repair or replacement parts you need Call 7 am 7 pm 7 days a week 1 800 366 PART 1 800 366 7278 Para or
12. 0045 399269 299819 693643 273489 693647 692549 95049 94916 693887 498185 693605 692550 281658 692551 692987 222698 499627 692788 692789 692790 499631 692785 692786 692787 263190 499423 690124 225279 94699 499642 499641 263149 93312 262679 693404 692555 497442 693389 Description Cylinder Assembly Bushing Seal Kit Seal Oil Head Cylinder Gasket Cylinder Head Tube Breather Gasket Crankcase Screw Cylinder Head Piug Oil Drain Crankshaft Bearing Ball Cover Crankcase Seal Oil Cap Oil Fill Screw Crankcase Cover Flywheel Key Flywheel Piston Assembly Standard Note Piston Assembly 010 O S Piston Assembly 020 O S Piston Assembly 030 O S Ring Set Standard Note Ring Set 010 O S Ring Set 020 O S Ring Set 030 O S Lock Piston Pin Pin Piston Rod Connecting Dipper Connecting Rod Screw Connecting Rod Valve Exhaust Valve Intake Spring Valve Retainer Valve Tappet Valve Camshaft Gasket Intake 2 Required Housing Rewind Starter Rope Starter 187A 190A 209A 219 220 222 227 232 265 267 20 Kit o Aoo Part 805857 715257 692608 94904 94098 693412 398185 493280 231371 223471 690023 262715 690048 690032 693749 690046 223470 398187 398188 94388 225430 692579 272948 493496 298049 692601 94644 263108 692127 94644 263255 261306 693578 221551 693405
13. 9 HOSE Chemical B 13 HOSE Chemical C 13 HOSE Chemical D 9 HOSE Chemical Pump 12 5 CLAMP Hose 3 16 HANDLE Powder Green NUT 1 4 20 Flange Locking CAPLUG Tubing BOLT 1 4 20 x 1 3 4 Carriage COVER Hinge END CAP Tube CAP Vinyl Black HOOK Square Neck Gun AXLE ROD 1 2 x 24 65 ASSY Wheel amp Tire 10 PUSHNUT 1 2 NUT M8 1 25 Locking MOUNT Vibration Donut Type FLAT WASHER M8 Item Part Qty Description 4 42909 2 HHCS M8 x 1 25 x 30 43 B4231 1 DECAL Start Instruction 44 23139B 1 KEY 3 16 X 1 50 Sq 45 22145 1 FLAT WASHER M8 46 92479 A LOCK WASHER M8 47 22147 4 HHCS 5 16 24 x 3 4 48 48031C 1 CLAMP Hose 1 2 49 B3735 1 NUT Water Inlet 50 21424 1 CONNECTOR Garden Hose 51 97098 1 CAP Garden Hose Inlet 52 B3698 1 HOSE Water Inlet 53 B3169 1 ASSY Pump 54 B2727 1 THERMAL RELIEF 3 8 NPT 55 67989 8 NUT Hex M8 1 25 56 21217 4 MOUNT Rubber Shock 57 ABSO61B 1 OIL BOTTLE 59 B3635 1 HOSE 3 8 x 25 60 97566 1 TAG Nozzle Instructions 61 B3264C 1 WAND Nozzle Hi Lo 62 B3263 1 GUN High Pressure 63 B3708 1 KIT Cleaning Nozzle 64 B2730 1 KIT Maintenance 65 B3454 1 KiT Chemical Tags 66 B3589 1 KIT 3 Pak Concentrate 67 B3610 1 MANUAL 68 92661 1 NOZZLE Replacement 900 NSP 1 ENGINE B amp S Intek 6 5HP Model 121412 0148 E1 Optional Accessories Not illustrated 71 74300 71 74301 71 74302 71 74303 71 74400 71
14. 96 112 92293P O Ring 97 199 B3169 Injector Housing Items included Assys in k 10 11 12 13 14 17 5 20 21 22 83 89 91 92 93 94 95 96 18 19 20 21 22 18 19 21 22 67 68 69 70 71 72 73 74 75 76 tom own _ 77 78 79 80 81 82 23 EE E Craftsman 2500 PSI Cleaning System 580 768040 Main Unit Craftsman 2500 PSI Cleaning System 580 768040 Main Unit Item Part 2 B3608B 3 B3605 4 B3376B 5 B3222A 6 B3222B 7 B3222C 8 B3222D 9 B3599 10 B3695 11 EB3440 12 96307 13 86292 14 B3311 15 B3721 16 B3377 17 EB3114 18 91526 19 49226 20 51716 21 B3306 22 B3839A 23 B38398 24 B3839C 25 B3839D 26 B3601A 27 48031G 28 EB3620 29 B2071 30 46476 31 31669 32 B1779 33 B2347 34 Bi460 35 B2759 36 83742 37 Bi760 38 75402 39 52858 40 27007 41 50190 Qty 1 1 edo wh a sch b sch sch sch A Y NN sch Y A sch sch 00 gt aN N N MINNA ADD Description LINK Throttle Control DECAL Control Panel 2500 TAG System Flush Water CAP Chem Container A CAP Chem Container B CAP Chem Container C CAP Chem Container Water ASSY Chemical Tank 1 Gal BOLT 1 4 20 with Washer CRADLE Powder Ct Green DECAL 1 800 Number SELF DRILL 10 16 x 3 4 SCREW Plastite 10 9 HANDLE 4 Way Valve SCREW Plastite 8 x 3 4 PANEL Cntrol Powder Green PPHMS M5 0 8 x 12 LOCK WASHER M5 NUT Hex MS 0 8 ASSY Sub 4 Way Valve HOSE Chemical A
15. GE engine In California new ULGE engines produced on or after August 1 1995 must be designed built and equipped to meet the State s stringent anti smog standards Elsewhere in the United States new non road spark ignition engines certified for model year 1997 and alter must meet similar standards set forth by the U S EPA B amp S must warrant the emission control system on your engine for the periods of time listed below provided there has been no abuse neglect or improper maintenance of your ULGE engine Your emission control system includes parts such as the carburetor air cleaner ignition system muffler and catalytic converter Also included may be connectors and other emission related assemblies Where a warrantable condition exists B amp S will repair your ULGE engine at no cost to you including diagnosis parts and labor Briggs and Stratton Emission Control Defects Warranty Coverage ULGE engines are warranted relative to emission control parts defects for a period of two years subject to the provisions set forth below lf any covered part on your engine is defective the part will repaired and replaced by B amp S Owner s Warranty Responsibilities As the ULGE engine owner you are responsible for the performance of the required maintenance listed in your Operator Owner Manual B amp S recommends that you retain all of your receipts covering maintenance on your ULGE engine but B amp S cannot deny warranty solel
16. MAINTENANCE Check and Clean Inlet Screen Examine garden hose inlet screen Clean if it is clogged or replace if it is tom Check High Pressure Hose High pressure hose can develop leaks from wear kinking or abuse Inspect hose each time before using it Check for cuts leaks abrasions bulging of cover or damage or movement of couplings If any of these conditions exist replace hose immediately DANGER Never repair a high pressure hose Replace with hose that meets the minimum pressure rating of your cleaning system Check Chemical Reservoirs Tank covers should snap cleanly onto tank Ensure chemical labels correctly identify tank contents Ensure that the System Rinse tank is filled with clean water Ensure that Dial A Cleaner selector knob rotates freely between each position Examine the tanks and replace if the filter is clogged Check Gun and Wand Examine hose connection to gun and make sure it is secure Test trigger by pressing it and making sure it springs back into place when you release it Put safety latch in UP position and test trigger You should not be able to press trigger Replace gun immediately if it fails any of these tests Check In Line Filter Refer to the illustration below and service the in line filter if it becomes clogged as follows in line Filter O ring 1 Detach gun and lance from high pressure hose Detach lance from gun and remove o ring and screen from lance Flush the
17. Operators Manual CRAFTSMAN 6 5 Horsepower 2500 PSI 2 5 GPM HIGH PRESSURE WASHER CLEANING SYSTEM Model No 580 768040 Pressure Washer Customer Helpline 1 800 222 3136 HOURS Mon Fri 8 a m to 5 p m CT CAUTION e Safety Before using this product read this e Assembly manual and follow all its Safety Rules e Operation and Operating Instructions Maintenance e Parts Sears Roebuck and Co Hoffman Estates IL 60179 Visit our Craftsman website www sears com craftsman Part No B3610 Draft 2 4 5 99 Printed in the U S A TABLE OF CONTENTS Wale EE 2 SafetyJastruetlions r LL 2 3 AS li li 4 Operation eerie ee aii 5 9 Maintenance 3a 10 13 St ra ge a N 14 Troubleshooting 15 Replacements parts 17 25 Emissions Warranty 26 27 How to order parts and request Service oo oooooo mo Back page WARRANTY LIMITED ONE YEAR WARRANTY ON CRAFTSMAN CLEANING SYSTEM For one year from the date of purchase when this Craftsman Cleaning System is maintained and operated according to the instructions in the owner s manual Sears will repair free of charge any defect in material and workmanship If this washer is used for commercial purposes this warranty applies for only 90 days from the date of purchase If this Cleaning System is used for rental purposes this warranty applies for only 30 days after date of purchase
18. able Nozzle and Applying Chemical IMPORTANT Use soaps designed specifically for pressure washer cleaning systems Household detergents could damage the pump WARNING You must attach all hoses before you start the engine Starting the engine without all the hoses connected and without the water turned ON will damage the pump Up to three 3 different solutions can be carried on the cleaning system at one time To apply detergent follow these steps Dilution is necessary when using the supplied chemical packets Simply snip one corner of the plastic pouch pour the chemical into the tank then fill the tank with clean water Label tanks with the provided tank labels Pour chemical into one of the tanks labeled A B C e If using another chemical designed for use with pressure washers prepare the chemical solution as required by the chemical manufacturer Fili chemical reservoir s with the prepared solution as needed Rotate the Dial A Cleaner selector knob to the letter corresponding to the desired reservoir e Push the adjustable nozzle forward to low pressure mode Detergent cannot be applied with nozzle in high pressure position Review the use of the adjustable nozzie e Connect garden hose to water inlet see TO After you have applied detergent scour the surface START CLEANING SYSTEM on page 8 check with the high pressure water stream and then rinse it that high pressure hose is connected to spray gun c
19. ance Kit containing replacement o rings a rubber washer and a garden hose inlet screen Parts in the O Ring Kit Include 1 O ring red p n 82726 for the end of the spray gun connection between gun and high low spray wand 12 e 2 O rings yellow p n B2264 for the ends of the high pressure hose Note The above two o rings are close in size Please match carefully to assure proper o ring usage 1 rubber washer p n B2385 for the inside of the garden hose connector e 1 water inlet screen p n B2384 for the garden hose connector To remove a worn or damaged O Ring Use a small flathead screwdriver to get underneath the o ring and pry it off ENGINE MAINTENANCE Maintenance replacement or repair of the emission control devices and systems may be performed by any non road engine repair establishment or individual Checking Oil Level Oil level should be checked prior to each use or at least every 8 hours of operation Keep oil level maintained Changing Oil Change engine oil after the first 5 hours and every 50 hours thereafter If you are using your cleaning system under extremely dirty or dusty conditions or in extremely hot weather change oil more often Change oil while engine is still warm from running as follows e Place a suitable container for draining oil beneath the engine e Clean area around oil drain plug remove plug and drain oil completely When crankcase is empty
20. art your cleaning system engine for the first time is to follow these instructions step by Step This starting information also applies whenever you start the engine after you have let the cleaning system sit idle for at least a day Place the cleaning system in an area close enough to an outside water source that can flow at a rate of at least 3 0 gallons per minute Connect a garden hose to the water spout e Check that the high pressure hose is tightly connected to the spray gun and to the pump See ASSEMBLY section on page 4 Check inlet screen on the water inlet If the screen is dirty clean before attaching a garden hose If the screen is damaged do not connect to the garden hose Replace with screen provided in maintenance kit or call 1 800 366 PART to order a replacement inlet screen Attach the the garden hose to the water inlet e Turn on the water CAUTION Do not run pump without the water supply connected and turned on You must follow this caution or the pump will be damaged Remove the adjustable nozzle extension from the Spray gun Pull the trigger on the spray gun and hold until a steady stream of water flows from the gun Safety Latch e Engage the safety latch on the spray gun Attach adjustable nozzle extension onto spray gun e Move choke lever to CHOKE position Note If restarting a warm engine after a short shutdown move choke lever to RUN e Move engine control to ON
21. cover or damage or movement of couplings H any of these conditions exist replace hose immediately Never repair high pressure hose Replace it with another hose that meets minimum pressure rating of your cleaning system LOOK FOR THIS SYMBOL TO POINT OUT IMPORTANT SAFETY PRECAUTIONS IT MEANS ATTENTION BECOME ALERT YOUR SAFETY IS INVOLVED CARTON CONTENTS The following parts are shipped loose with your cleaning system e Main Unit Cleaning system with wheels chemical tanks guide handle e High Pressure Hose already connected to pump Parts Box which includes items listed below e Spray Gun Wand Extension with Hi Lo Adjustable Nozzle Engine Oil s Three pack of chemical concentrates Manual Bag which includes the items listed below e Owners Manual e Nozzle Cleaner Kit e O Ring Kit e Tank Labels Become familiar with each piece before assembling the cleaning system Check all contents against the illustration on Page 5 If any parts are missing or damaged call the Pressure Washer Helpline at 1 800 222 3136 TO REMOVE CLEANING SYSTEM FROM CARTON Remove ioose parts and parts box included with your cleaning system e Slice two comers at guide handle end of carton from top to bottom so the panel can be folded down flat e Raise guide handle secure in place Lift the handie to upright position and slide the locking caps into place Roll the cleaning system out the open end of t
22. denar piez s con entrega a domicilio 1 800 659 7084 For the location of a Sears Parts and Repair Center in your area Call 24 hours a day 7 days a week 1 800 488 1222 For information on purchasing a Sears Maintenance Agreement or to inquire about an existing Agreement Call 9 am 5 pm Monday Saturday 1 800 827 6655 SEARS HomeCentral The Service Side of Sears
23. eplace spark plug if the electrodes are pitted burned or porcelain is cracked For replacement use P N 491055 e Check electrode gap with wire feeler gauge and set gap at 030 inches if necessary e Install spark plug tighten securely Carburetor H you think your carburetor needs adjusting see your nearest Sears Service Center Engine performance may be affected at altitudes above 4000 feet For operation at higher elevations contact your nearest Sears Service Center AFTER EACH USE Water should not remain in the unit for long periods of time Sediments of minerals can deposit on pump parts and freeze pump action Follow these procedures after every use Flush the chemical system by selecting the System Rinse tank and run the cleaning system with nozzle in low pressure mode Flush for one minute or until the chemical is cleared from the system Shut off the engine and let it cool then remove all hoses CAUTION Be sure the engine control switch is A in the Off position before you continue e Empty the pump of all pumped liquids by pulling recoil handle about 6 times with the engine control switch in the Off position This should remove most of the liquid in the pump e Rotate the Dial A Cleaner selector knob to the OFF position SEN Coil the high pressure hose and inspect it for damage Cuts in the hose or fraying could result in leaks and loss of pressure Should any damage be found
24. he carton s Check carton tor additional loose parts HOW TO SET UP YOUR CLEANING SYSTEM For the most part your Craftsman High Pressure Cleaning System has been assembled at the factory You must however assemble the spray gun and attach it to the high pressure hose e Cut the tie wraps on the high pressure hose and connect high pressure hose to gun Tighten by hand e Attach nozzle extension to spray gun Place assembled spray gun on holder OPERATION KNOW YOUR HIGH CLEANING SYSTEM Read this owner s manual and safety rules before operating your cleaning system Compare the illustrations with your cleaning system to familiarize yourself with the locations of various controls and adjustments Spray Gun Detergent and Chemical Reservoir Tanks with Filter and Baffle Adjustable Nozzle High Pressure Hose Water Inlet Dia l A Cieaner Selector Knob Pressure Command Adjustable Nozzle Adjust for high or low pressure narrow or fan spray Air Filter Dry type filter element limits the amount of dirt and dust that gets in the engine Detergent and Chemica Reservoir Tanks with Filter and Baffle Used to provide detergent or other chemicals to the low pressure water stream Dial A Cleaner Selector Knob Selects any one of three chemicals or selects the clean water system rinse High Pressure Hose Connect one end to the spray gun The other should already be connected to
25. highly FLAMMABLE and its vapors are EXPLOSIVE Do not permit smoking open flames sparks or heat in the vicinity while handling gasoline Avoid spilling gasoline on a hot engine Allow unit to cool for 2 minutes before refueling Comply with all laws regulating storage and handling of gasoline e Locate this cleaning system in areas away from combustible materials combustible fumes or dust e The high pressure equipment is designed to be used with Sears authorized parts only If you use this equipment with parts that do not comply with minimum specifications the user assumes all risks and liabilities Some chemicals or detergents may be harmful if inhaled or ingested causing severe nausea fainting or poisoning The harmful elements may cause property damage or severe injury Do not allow CHILDREN to operate the cleaning system at any time Operate engine only at governed speed Running the engine at excessive speeds increases the hazard of personal injury Do not tamper with parts which may increase or decrease the governed speed Do not wear loose clothing jewelry or anything that may be caught in the starter or other rotating parts Before starting the cleaning system in cold weather check all parts of the equipment and be sure ice has not formed there Units with broken or missing parts or without protective housing or covers should NEVER be operated The muffier and dual element air cleaner must be i
26. ith the mask so you are certain the mask will provide the necessary protection against inhaling harmful vapors High pressure spray may damage fragile items including glass Do not point spray gun at glass when in the jet spray mode Keep the hose connected to machine or the spray gun while the system is pressurized Disconnecting the hose while the unit is pressurized is dangerous Hold the spray gun firmly in your hand before you start the unit Failure to do so could result in an injury from a whipping spray gun Do not leave the spray gun unattended while the machine is running The cleaning area should have adequate slopes and drainage to reduce the possibility of a fall due to slippery surfaces Keep water spray away from electric wiring or fatal electric shock may result Do not secure trigger gun in the pull back open position Do not by pass any safety device on this machine The muffler and engine heat up during operation and remain hot immediately after shutting it down Avoid contact with a hot muffler or engine or you could be severely burned Operate and store this unit on a stable surface Always store cleaning system with the Dialt a Cleaner knob in the OFF position High pressure hose can develop leaks from wear kinking abuse etc Water spraying from a leak is capable of injecting material into skin Inspect hose each time before using it Check all hoses for cuts leaks abrasions or bulging of
27. ld weather these multi viscosity oils will result in increased oil consumption when used above 40 F Check your engine oil level more frequentiy to avoid possible damage from running low on oil e Place cleaning system on a level surface Clean area around oil fill and remove oil fill cap e Pour oil from enclosed bottle into the oil fill opening until oil reaches the point of overflowing Do not overfill e Install oil fill cap hand tighten securely Add Gasoline Use regular unleaded gasoline with the cleaning system engine Fuel tank capacity is 3 U S quarts DANGER Never fill fuel tank indoors Never fill fuel tank when engine is running or hot Do not smoke when filling fuel tank DANGER Do not operate or refuel engine with spark plug access hole cover removed Allow engine to cool 2 minutes before refueling WARNING Do not overfill the fuel tank Always leave room for expansion CAUTION Experience indicates that alcoho blended fuels called gasoho or using ethanol or methanol can attract moisture which leads to separation and formation of acids during Storage Acidic gas can damage the fuel system of an engine while in storage To add fuel to engine Clean area around fuel cap remove cap e Add regular unleaded gasoline slowly to the fuel tank Important Never mix oil with gasoline e Install fuel cap and wipe up any spilled gasoline TO START THE CLEANING SYSTEM The best way to st
28. lean as follows and pump see ASSEMBLY on page 4 and start Pull adjustable nozzle backward until it snaps to get engine high pr ssure mode Chemical will not flow when in the high pressure mode Adjust Pressure Command control to obtain desired water pressure e Expand the spray pattern for a more gentle rinsing action Start at top of area to be rinsed working down with same action as for cleaning Connect Garden Hose Here CAUTION Test a small area of the surface to be cleaned Make sure there is no damage caused by the high pressure spray RINSE SYSTEM AFTER EVERY USE It is imperative that the chemical selector system be System make sure you have read and followed i x A a the instructions in the sections Before Starting rinsed after each use to prevent clogging or leaks the Cleaning System on page 8 and To Start e Fill the System Rinse reservoir with clean water CAUTION Before starting your Cleaning the Cleaning System on page 8 Before disconnecting the water supply start your i cleaning system WARNING Be extremely careful if you must f use the cleaning system from a ladder CAUTION Before starting your Cleaning scaffolding or any other relatively unstable System make sure you have read and followed location When you press the trigger the recoil the instructions in the sections Before Starting from the initial spray could force you to fall or if the Cleaning System on page 8 and
29. nstalled and in good condition before operating the cleaning system These components act as spark arrestors if the engine backfires Check the fuel system for leaks or signs of deterioration such as chafed or spongy hose loose or missing clamps or damaged tank or cap Correct all defects before operating the cleaning _System Do not spray flammable liquids Never allow any part of the body to come in contact with the fluid stream DO NOT come in contact with a fluid stream created by a leak in the high pressure hose High pressure streams of fluid this equipment produces can pierce skin and its underlying tissues leading to serious injury and possible amputation Never aim the gun at people animals or plants High pressure spray can cause paint chips or other particles to become airborne and fly at high speeds Always wear eye protection when you use this equipment or when you are in the vicinity where the equipment is in use Operate the pressure at no more than the PS fluid pressure rated for your cleaning system Never move the machine by pulling on the high pressure hose Use the handle provided on the top of the unit l Always be certain the spray gun nozzles and accessories are correctly attached Never use a spray gun which does not have a trigger lock or trigger guard in place and in working order Use a respirator or mask whenever there is a chance that vapors may be inhaled Read all instructions w
30. r Air Pre Filter Screw Air Cleaner Base Tank Fuel Bowl Float Gasket Set Carburetor Gasket Plate Fan Flywheel Label Kit Gasket Rocker Cover Cover Rocker Rod Push Arm Rocker Kit Vaive Overhaul Guide Push Rod Label Kit Emissions Nut Rocker Arm Nut Control Bracket Included in Gasket Set Ref Number 358 Included in Carburetor Kit Ref Number 121 Included in Carburetor Gasket Set Ref Number 977 Included in Value Overhaul Kit Ref Number 1033 Craftsman 2500 PSI Cleaning System 580 768040 Pump 16 23 24 25 26 27 28 29 30 31 32 35 33 34 15 14 13 12 H a D PE lt 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 104 105 106 22 Craftsman 2500 PSI Cleaning System 580 768040 Pump item Part 1 100 92293P 2 101 92293P 3 102 92293P 4 103 92293P 5 104 B3169 6 104 92293P 8 106 92293P 9 107 92293P 10 108 B3169 11 109 B3169 12 110 B3169 13 111 B3169 14 112 B3169 15 108 92293P 16 114 B3169 17 115 B3169 18 116 B3169 19 117 B3169 20 118 B3169 21 119 B3169 22 120 B3169 23 110 92293P 24 111 92293P 25 94504 26 112 92293P 27 113 92293P 28 150 92293P 29 114 92293P 30 115 92293P 31 116 92293P 32 117 92293P 33 118 92293P 34 126 92293P 35 120 92293P 36 134 B3169 37 122 92293P 49 136 B3169 50 137 B3169 51 138 B3169 52 126 92293P 53 106 92293P 54 128 92293P Repair Kits Description Valve Kit Oil Seal O Ring O Ring O Ring O Ring O Ring
31. r supply TIPS Never use the garden hose inlet to siphon detergent or wax if you hold the spray nozzle too far away from the object being cleaned washing will not be as effective Always store the cleaning system with the Dial A Cleaner selector knob to the OFF position Maintenance Schedule Follow the hourly or calendar intervals whichever occurs first More frequent service is required when operating in adverse conditions noted below Maintenance Operation Check Clean water inlet screen Check high pressure hose Check spray gun and assembly for leaks Purge pump of air and contaminants Check oil level Service air cleaner pre cleaner Change oilt Service air cleaner cartridge fi Replace spark plugs i Clean if dirty Replace if tom or perforated high temperatures Before Each 25 Hours or Use Every Season 50 Hours or 100 Hours or Change oil after first 8 hours of operation then after every 50 hours or every season Change oil every 25 hours when operating under heavy load or in Clean more often under dirty or dusty conditions Replace Cleaner parts if very dirty PRODUCT SPECIFICATIONS Cleaning System Specifications CHEMICAL MIX Use as directed WATER SUPPLY TEMPERATURE Not to Exceed 140 F Engine Specifications ENGINE MODEL Briggs and Stratton RATED HORSEPOWER 6 5 SPARK PLUG Type P N 491055 Set Gap to 0 030 inch
32. replace the hose DO NOT attempt to repair a damaged hose Replace the hose with the genuine Craftsman part e Drain water from hose and properly hang it on the wire support provided on the guide handle Store system in a clean dry area DANGER Never store the engine with fuel in the gas tank indoors or in enclosed poorly ventilated areas where fumes may reach an open flame a spark or pilot light WINTER STORAGE CAUTION You must protect your unit from freezing temperatures Failure to do so will permanently damage your pump and render your unit inoperable To protect the unit from freezing temperatures e Empty ali chemical reservoirs as follows a Disconnect hose connected to chemical inject fitting on the pump Place end of hose into Suitable container b Move the selector knob to Tank A and open that tank s cover Gravity should shortly empty the tank contents into the container c When the tank is empty repeat step b for tanks B and C d Reconnect the hose to the chemical inject fitting on the pump Add 0 5 liter of clean fresh water to each tank and close tank s cover e Flush the chemical system by selecting a tank and run the cleaning system with nozzle in low pressure mode Fiush until each tank is empty then switch the selector knob to the next tank The fast tank to be emptied must be the System Rinse tank e Connect a 3 foot section of garden hose to the inlet adapter Pour RV Antifreeze
33. screen gun and lance with clean water to clear debris 2 If the screen is damaged the o ring kit contains a replacement in line filter screen and an o ring If undamaged reuse screen 3 Place the in line filter screen into the threaded end of the lance Direction does not matter Push the screen in with the eraser end of a pencil until it rests flat at the bottom of the opening Take care to not bend the screen 4 Place the o ring into the recess Push the o ring snugly against the in line filter screen 5 Assemble the lance to the spray gun as described earlier in this manual Purge Pump of Air and Contaminants To remove the air from the pump follow these steps Set up the cleaning system as described in the ASSEMBLY section and connect the water supply Remove the wand extension from the gun Pull the trigger on the gun and hold until a steady stream of water appears To remove the contaminants from the pump follow these steps e Set up the cleaning system as described in the ASSEMBLY section and connect the water supply e Remove the nozzie attachment from the gun e Start the engine according to instructions in OPERATION section e Pull the trigger on the gun and hold e When the water supply is steady and constant engage the safety latch and refasten the nozzle attachment Nozzle Maintenance If the nozzle becomes restricted or clogged with foreign materials such as dirt excessive p
34. soline from one season to another if possible store your unit indoors and cover it to give protection from dust and dirt BE SURE TO EMPTY THE FUEL TANK IMPORTANT NEVER cover your cleaning system while engine and exhaust area are warm 14 TROUBLESHOOTING PROBLEM Pump has following problems failure to produce pressure or erratic pressure chattering loss of pressure low water volume Detergent fails to mix Engine runs good when not spraying but dies when you begin to spray Engine will not start or starts and runs rough Engine shuts down during operation Engine lacks power CAUSE Nozzle in low pressure mode Water inlet is blocked Inadequate water supply Inlet hose is kinked or leaking Clogged water inlet screen Water supply is over 140 F Outlet hose is blocked Outlet hose leaks Gun leaks Nozzle is obstructed Pump is faulty Detergent line is collapsed or kinked Chemical tank filter is clogged Nozzle is in high pressure mode Dial a Cleaner knob is in off position Engine speed is too slow 1 Dirty air cleaner 2 Out of gasoline 3 Stale gasoline 4 Spark plug wire not connected to spark plug 5 Bad spark plug 6 Water in gasoline 7 Overchoking or flooded 8 Excessively rich fuel mixture 9 Intake valve stuck open or closed 10 Engine has lost compression 1 Out of gasoline 2
35. stem Air cleaner e Intake manifold c Ignition system e Spark Plugs e Magneto ignition system d Catalyst System e Catalyst converter e Exhaust manifoid Air injection system or pulse valve e Miscellaneous items Used in Above Systems e Vacuum temperature position time sensitive valves and switches e Connectors and Assemblies 2 Length of Coverage B amp S warrants to the initial owner and each subsequent purchaser that the Warranted Parts shall be free from defects in materials and workmanship which caused the failure of the Warranted Parts for a period of two years from the date the engine is delivered to a retail purchaser 3 No Charge Repair or replacement of any Warranted Part will be performed at no charge to the owner including diagnostic labor which leads to the determination that a Warranted Part is defective if the diagnostic work is performed at an Authorized B amp S Service Dealer for emissions warranty service contact your nearest Authorized B amp S Dealer as listed in the Yellow Pages under Engines Gasoline Gasoline Engines Lawn Mowers or similar category Claims and Coverage Exclusions Warranty claims should be filed in accordance with the provisions of the B amp S Engine Warranty Policy Warranty coverage shail be excluded for failures of Warranted Parts which are not original B amp S parts or because of abuse neglect or improper maintenance as set forth in the B
36. the high pressure outlet Air Filter Oil Fill Cap Pump Oil Fill Cap Fill engine with oil here See page 8 for oil recommendations Pressure Command Sets engine speed to control output water pressure Pump Develops high pressure water Spray Gun Controls the application of water onto cleaning surface with trigger device Includes safety latch Water Inlet Connection for garden hose HOW TO USE YOUR CLEANING SYSTEM Read these instructions and learn how to use your cieaning system before you attempt to start your cleaning system If you have any problems operating your cleaning system please call the pressure washer helpline at 1 800 222 3136 How To Use the Adjustable Nozzle WARNING Never adjust spray pattem when spraying Never put hands in front of the nozzle when adjusting the spray Push the nozzle forward for low pressure Pull the nozzle backward until it snaps into place to achieve high pressure Pull nozzle Push nozzle forward backward for high for low pressure pressure e Twisting the nozzle adjusts the spray pattern from a narrow to a fan pattem Twist nozzle clockwise for narrow spray Twist nozzle counterclockwise for fan pattern For most effective cleaning keep spray nozzle between 8 to 24 inches away from cleaning surface Damage to the surface may occur if you get spray nozzle too close to it Cleaning With The Adjust
37. ump pressure may develop A partially clogged nozzle can cause a pulsing condition during use This generally is not a pump related problem but rather a clogged or partially restricted nozzle If the nozzle becomes clogged or partially restricted immediately clean the nozzle with the kit included with your cleaning system by following these instructions Shut off the engine and turn off the water supply e Separate the wand from the gun e Rotate to stream setting e Remove nozzle from the end of the wand using a 2mm or 5 64 allen wrench Use the wire included in the kit or a small paper clip to free the foreign materials clogging or restricting the nozzle Insert wire into nozzle and turn back and forth to clear obstruction e Remove additional debris by back flushing water supply through wand Back flush between 30 to 60 seconds Turn wand to stream spray and move nozzle from low to high pressure while flushing e Reinstall nozzle into wand DO NOT overtighten Reconnect wand extension to spray gun Reconnect the water supply tum ON the water and start the engine Test the cleaning system by operating With nozzl in the high and the low pressure positions O Ring Maintenance Through the norma operation of your cleaning system the o rings keep the connections of the hoses and gun tight and leak free They may become wom or damaged with use Provided with your cleaning system is an O Ring Mainten
38. wer Housing Shield Cylinder Screw Cylinder Shield Nut Flywheel Armature Magneto Screw Magneto Armature Plug Spark Switch Rocker Wire Stop Wire Stop Gasket Set Flywheel Puller Screw Carburetor Nut Rewind Starter Wrench Spark Plug Cap Oil Fill Cup Flywhee Retainer Spring Pawl Ratchet Nut Governor Lever Grommet Screw Air Cleaner Cover Filter Air Washer Set Control Bracket Bolt Governor Lever Screw Spring Retainer Clamp Hose Starter Rewind Screw Muffler Mounting Ring Retainer Crank Governor Screw Cylinder Head Plate Switch Stop Boot Spark Plug Washer Sold in Kit Only Cover Air Cleaner Rem 663 689 736 741 742 743 798 819 832 843 851 863 836A 868 883 914 914A 21 Kit Part 692577 263073 95230 692565 692564 692566 692559 692598 693583 281748 493850 692596 693624 498592 272309 94786 An 692557 692590 493988 692586 273356 94727 692587 493640 690033 273346 692592 690035 273241 499924 693517 225246 690034 281621 693203 95137 692575 AN AN Description Screw Control Panel Spring Friction Clip Nut Gear Timing Ring Retaining Gear Idier Screw Rocker Arm Screw Muffler Bracket Guard Muffier Sleeve Lever Terminal Cable Bracket Muffler Screw Mounting Seal Valve Gasket Exhaust Screw Rocker Cover 7 16 Long Screw Rocker Cover 3 8 Long Screw Fan Retainer Cap Fue Tank Valve Shutoff Filte
39. y for the lack of receipts or for your failure to ensure the performance of all scheduled maintenance As the ULGE engine owner you should however be aware that B amp S may deny you warranty coverage if your ULGE engine or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your ULGE engine to an Authorized B amp S Service Dealer as soon as a problem exists The undisputed warranty repairs should be completed in a reasonable amount of time not to exceed 30 days If you have any questions regarding your warranty rights and responsibilities you should contact a B amp S Service Represer tative at 1 414 259 5262 The emission warranty is a defects warranty Defects are judged on normal engine performance The warranty is not related to an in use emission test 26 BRIGGS AND STRATTON EMISSION CONTROL DEFECTS WARRANTY PROVISIONS The following are specific provisions relative to your Emissions Control Defects Warranty Coverage It is in addition to the B amp S engine warranty for non regulated engines found in the Operator Owner s Manual 1 Warranted Parts Coverage under this warranty extends only to the parts listed below the emission contro systems parts to the extent these parts were present on the engine purchased a Fuel Metering System Cold start enrichment system soft choke Carburetor and intemal parts Fuel Pump b Air Induction Sy
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