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Craftsman 272 Lawn Mower User Manual

1. Follow the instructions under Mainte nance and Storage sections of this owners manual 44 WARNING This tractor is equipped with an internal combustion engine and should not be used on or near any unimproved forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it should be maintained in effective working order by the operator In the state of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar laws Federal laws apply on federal lands A spark arrester for the muffler is available through your nearest Sears service center See REPAIR PARTS section of this manual UNASSEMBLED PARTS Steerin Steering Wheel Wheel insert 1 Large Flat Washer 1 Lock 1 Hex Bolt 1 Hex Bolt 38 16 x 1 washer we 5 16 18 x 1 1 4 1 Locknut 5 16 18 Steering Extension Boot Shaft Steering 1 Washer 15 16 x 12 Gauge 1 Knob 0 1 Oil Drain Tube For Future Use A Keys 4 Slope Sheet 2 K Video Cassette eys ASSEMBLY Your new tractor has been assembled at the factory with exception of those parts left unassembled for shipping purposes To ensure safe and proper operation of your tractor all parts and hardware you assemble must be
2. cause excessive vibration and eventual damage to mower and engine The blade can be sharpened with a file or on a grinding wheel Do not attempt to sharpen while on the mower To check blade balance you will need a 5 8 diameter steel bolt pin or a cone balancer When using a cone bal ancer follow the instructions supplied with balancer NOTE Do not use a nail for balancing blade The lobes of the center hole may appear to be centered but are not Slide blade on to an unthreaded portion of the steel bolt or pin and hold the boit or pin paralle with the ground If blade is balanced it should remain in a horizontal position 1f either end of the blade moves downward sharpen the heavy end the blade is balanced 5 8 Bolt or Pin Center Hole BATTERY Your tractor has a battery charging system which is sufficient for normal use How ever periodic charging of the battery with gan automotive charger will extend its life Keep battery and terminals clean Keep battery bolts tight Keep small vent holes open Recharge at 6 10 amperes for 1 hour NOTE The original equipment battery on your tractor is maintenance free Do not attempt to open or remove caps or covers Adding or checking level of electrolyte is not necessary TO CLEAN BATTERY AND TERMINALS Corrosion and dirt on the battery and terminals can cause the battery to leak power 1 Open battery box door 2 Disconnect BLACK ba
3. 16 138047 20 149516 138311 165800 428 185799X428 179410 179411 KEY PART NO NO 1 59192 2 65139 3 106222X 4 59904 5 106732X427 6 278H 7 9040H 8 106108X427 9 122082X 10 7152 11 104757X428 144334 8 20 12 DESCRIPTION Decal Strng Whi Domed Prem Srs Decai V Belt Drive Schematic Decal Lower Dash Decal V Belt Schematic Decal Deck Decal Battery Diehard Decal Battery Ongr Psn Eng Decal Lift Handle Pad Footrest LH STLT Pad Footrest RH STLT Owner s Manual English Owner s Manual Spanish DESCRIPTION Valve Cap Tire Stem Valve Tire Front Tube Front Tire Not Provided Service Item Only Rim Front Fitting Grease Front Wheel Only Bearing Flange Front Wheel Only Rim Rear Tire Rear Tube Rear Tire Not Provided Service Item Only Cap Axle Sealant Tire 10 oz NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 LIFT ASSEMBLY TRACTOR MODEL NUMBER 917 272410 LIFT ASSEMBLY KEY PART NO NO 159460 159471 105767X 12000002 19211621 120183X 125631X 122365X 139865 139866 STD624008 19112410 155098 28898893 gt DESCRIPTION Lift Lever Inner Wire Assembly Shaft Assembly Lift Pin Groove E Ring Washer 21 32 x 1 21 Gauge Bearing Nylon Grip Handle Fluted Button Plunger Red Link Lift L H Link Lift
4. Allow grass to dry before mowing Mower deck not level Level mower deck Low uneven tire air Check tires for proper air pressure pressure Worn bent or loose blade Replace sharpen blade Tighten blade boit Clean underside of mower housing Replace mower drive belt Reinstall blades sharp edge down 10 Replace with blades listed in this manual 11 Clean around mandrels to open vent holes Buildup of grass leaves and trash under mower Mower drive belt worn Blades improperly installed on N 9 mb N NA 10 Improper blades used 11 Clogged mower deck vent holes from buildup of grass leaves and trash around mandrels Switch is OFF Bulb s or lamp s bumed out Faulty light switch Loose or damaged wiring Headlight s not working if so equipped 1 Turn switch ON 2 Replace bulb s or lamp s 3 Check replace light switch 4 5 Check wiring and connec tions Replace fuse a RON Blown fuse Battery will not Bad battery cell s charge Replace battery Poor cable connections Check clean all connec tions Replace regulator Faulty regulator if so equipped Faulty alternator No Replace alternator Engine backfires whenturning engine OFF 1 Engine throttle control not set at SLOW position for 30 seconds before
5. Case Battery Mech Hinge Switch Interlock Harness Light Socket Includes 4152J Bulb Light Cable Battery 6 Gauge Red 11 Cable Battery 6 Gauge Red W 16 Wire Fuse 20 Amp Nut Keps Hex1 4 20 Unc Cable Ground 6 Gauge Black 12 Switch Plunger Normal Op Olive Switch Ignition Key Ignition Hamess Ignition Bolt Hex Head Fin 1 4 20 x 1 2 Cover Terminal Red Solenoid Ammeter Rectangular Switch PTO Ring Retainer PTO Protection Wire Loop Harness Clutch Evx Relay Asm NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 CHASSIS AND ENCLOSURES TRACTOR MODEL NUMBER 917 272410 CHASSIS AND ENCLOSURES KEY PART NO NO 1 174619 2 176554 3 17060612 5 155272 9 168343X012 10 STD533710 11 155927 13 172107 010 14 17490608 17 174330 612 18 126938 25 19131312 26 STD541437 28 177403 29 174332 599 30 175692 612 31 139976 37 17490508 38 175710 39 174714 58 150127 60 72140606 64 154798 74 173680600 114 158112 115 17060620 142 175702 143 154966 144 175582 145 156524 159 155123X428 166 164863 206 170165 207 17670508 208 17670608 212 175143 211 145212 547 DESCRIPTION Chassis Stamping Drawbar Screw 3 8 16 x 3 4 Bumper Hood Dash Dash Bolt Carriage 3 8 16 x 1 Panel Dash L H Panel Dash R H Screw Thdroi 3 8 16 1 2 Hood Assembly BumperHood Washer 13 32 x 13 16 x 12 Gauge Nu
6. For ninety 90 days from date of purchase if any battery included with this riding equipment proves defective in material or workmanship and our testing determines the battery will not hold a charge Sears will replace the battery at no charge War ranty service is available free of charge by retuming your Craftsman riding equipment to your nearest Sears Service Center In home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States TO LOCATE THE NEAREST SEARS SERVICE CENTER OH TO SCHEDULE IN HOME WARRANTY SERVICE SIMPLY CONTACT SEARS AT 1 800 4 MY HOME This Warranty gives you specific legal rights and you may also have other rights which may vary from state to state Sears Roebuck and Co D 817 WA Hoffman Estates IL 60179 SAFETY RULES IMPORTANT This cutting machine is De et of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death GENERAL OPERATION Read understand and follow all instructions in the manual and on the 1 SLOPE OPERATION Slopes are a major factor related to loss of control and tipover accidents which can re machine before starting Only allow responsible adults who are familiar with the instructions to operate the machine Clear the area of objects such as rocks toys wire etc which could be picked up and thrown by the bla
7. stopping engine 1 Move throttle control to SLOW position and allow to idle for 30 seconds before stopping engine TRACTOR MODEL NUMBER 917 272410 SCHEMATIC AED olli e BATTERY SOLENOID d Sg ee OO AG e c STARTER WHITE DM 0 Vati 02 53 e Ais eeh WEE E CLUTCH BRAKE ELECTRIC CLUTCH PEDAL UP d PO a BL 1 8 RED L IGNITION SWITCH i EAT 5 E NOT OCCUPIED 1 15 AMP DC 3600 APM WIRING INSULATED CLIPS BOTE Wining INSULATED 5 PLACED TO PROPERLY SECURE YOUR WIRING PTO SWITCH POSITION om on AyD 0 NON REMOVABLE CONNECTIONS REMOVABLE CONNECTIONS 31 OPERATOR PRESENCE RELAY i1 FUEL UNE IGNITION RUE H 1 1 SR NM FUEL SHUT OFF SOLENOID CHARGING SYSTEM OUTPUT e O REGULATOR HO 1 ALTERNATOR SPARK O PLUGS GAP 2 PLUGS ON TWIN CYL ENGINES 28 VOLTS 3806 RPM REGULATOR DISCONNECTED REPAIR PARTS TRACTOR MODEL NUMBER 917 272410 ELECTRICAL TRACTOR MODEL NUMBER 917 272410 ELECTRICAL KEY PART NO NO 163465 74760412 156417 153664 175688 4152 4799 146147 175158 73510400 4207 160784 BYLSRSRLSSBBBVBRRBRGCP i 81 109748X DESCRIPTION Battery 12 Volt 28 Amp Bolt Hex Head 1 4 20 unc x 3 4
8. 2 temperatures below 32 F 0 C use fresh clean winter grade gasoline to help insure good cold weather starting 15 A WARNING Experience indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of an engine while in storage To avoid engine problems the fuel system should be emptied before storage of 30 days or longer Drain the gas tank start the engine and let it run until the fuel lines and carburetor are empty Use fresh fuel next season See Storage Instructions for additional information Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur A CAUTION Fill to bottom of gas tank filler neck Do not overfill Wipe off any spilled oil or fuel Do not store spill or use gasoline near an open flame TO START ENGINE When starting the engine for the first time or if the engine has run out of fuel it will take extra cranking time to move fuel from the tank to m engine Sit on seat in operating position depress clutch brake pedal and set parking brake Place gear shift lever in neutral N position Move attachment clutch to DISEN GAGED position 4 Move throttle contro to choke position NOTE Before starting read the warm and cold starting procedures below 5 Insert key into ignition and turn key clo
9. Nut A Jam Nut TO REPLACE MOTION DRIVE BELT Park the tractor on level surface Engage parking brake For assistance there is a belt installation guide decal on bottom side of left footrest 1 Remove mower See TO REMOVE MOWER in this section of this manual Disconnect clutch wire harness Remove clutch locator Remove belt from stationary idler and clutching idler Pull belt slack toward rear of tractor Remove beit upwards from transaxle pulley by deflecting belt keepers 6 Pull belt toward front of tractor and remove downwards from around electric clutch 7 install new belt by reversing above procedure RON Pulley Harness TRANSAXLE GEAR SHIFT LEVER NEUTRAL ADJUSTMENT The transaxle should be in neutral when the gear shift lever is in neutral N lock gate position The adjustment is preset at the factory however if adjustment is needed proceed as follows 1 Make sure transaxle is in neutral N NOTE When the tractor rear wheels move freely the transaxle is in neutral 2 Loosen adjustment bolt in front of the right rear wheel 3 Position the gear shift lever in the neutral N position 4 Tighten adjustment bolt securely NOTE f additional clearance is needed to get to adjustment bolt move mower deck height to the lowest position Gearshift Lever eutral Lock Gate Adjustment Bolt TO ADJUST STEERING WHEEL ALIGN MENT If steering wheel crossbars
10. before operating or storing the machine Allow machine to cool before storage sult in severe injury or death All slopes require extra caution If you cannot back up the slope or if you feel uneasy on it do not mow it DO Mow up and down slopes not across Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overtum the machine Tail grass can hide obstacles Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Follow the manufacturers recommenda tions for wheel weights or counter weights to improve stability Use extra care with grass catchers or other attachments These can change the stability of the machine Keep all movement on the slopes siow and gradual Do not make sudden changes in speed or direction Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope DO NOT Do not tum on slopes unless necessary and then tum slowly and gradually downhill if possible Do not mow near drop offs ditches or embankments The mower could suddenly turn over if a wheel is over the edge of a cliff or ditch or if an edge caves in Do not mow on wet grass Reduced traction could cause sliding Do not try to stabilize the machine by putting your foot on the ground Do notuse grass catcher on steep slopes CHILDREN T
11. fill tube 12 123 04 S Tube oil fil M 645025 S Screw hex flange M6x1 0x25 12 153 01 S O Ring lower oil fill tube 25 162 07 S Screen oll pickup 12 096 03 S Cover oil pickup screen M 545016 S Screw hex flange M5x0 8x16 25 462 09 S Valve oil pressure rellef 52 050 02 S Filter oil 25 139 57 S Plug sq hd solid 3 8 12 393 01 S Pump oil 12 153 06 S O Ring oil pump cover 12 096 34 S Cover oil pump M 545016 S Screw hex flange M5x0 8x16 8 12 032 03 S Seal end 24 086 16 S Screw hex flange 8 1 25 45 11 24 086 17 S Screw hex flange 8 1 25 45 12 199 56 5 1 oil Incl 11 14 17 Q Ooo c N Quo DU POND D N mk ch ad mk mk 00 ENGINE CONTROLS KEY PART NO NO 12 079 11 S 12 237 01 S 24 086 43 S M 664020 S 12 536 10 S M 443025 S M 443020 S 12 089 11 S 12 089 23 S 12 089 24 S 12 755 83 S 12 100 07 S 52 211 04 S 12 090 28 S 25 158 08 S 12 079 10 S 25 158 11 S 5 JD 0O BON ch zl 2 0 DESCRIPTION Linkage choke Clamp cable Screw hex flange Screw lobed socket M xl 0x20 2 Control speed assembly Includes 6 9 crew pan head 4 0 7 25 Screw pan head M4x0 7x20 Spring choke 2 Spring choke return Spring governor Kit govemor lever Includes 12 14 Nut hex flange 1 4 20 Boit 1 4 20 1 Lever governor Bushing throttle linkag
12. lifting Screw hex flange M8x1 25x25 Dowel locatin e Kit camshaft Ko udes 7 8 Spring actuatin Shim camshaft A R blue Shim camshaft A R red Shim camshaft A R yellow Shim camshaft A R green Shim camshaft A R gray Shim camshaft A R black Shim camshaft A R white Shaft balance Piston w Ring Set Std Includes 11 12 iston w Ring Set 08 25 50 Piston w Ring Set Retainer E pin 2 Piston w Ring Set Ring Set Std Ring Set 25 Ring Set 50 Connecting Rod Std Connecting Rod 25 Pin governor regulating Gear governor Washer plain 6 mm Shaft governor gear Plug cup Kit gov cross shaft w clip Includes 23 Washer plain 1 4 Seal governor cross shaft Washer pla n 6 mm Clip hitch pin NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm 51 TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 IGNITION ELECTRICAL ALLUMAGE BLOWER HOUSING AND BAFFLES LECTRIQUE 1 HABITATION DE SOUFFLEUR ET D CALENT AIR INTAKE A RE DE LA ARRIV E TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 IGNITION ELECTRICAL KEY PART NO NO DESCRIPTION 1 12 086 14 S Screw hex flange M10x1 5x46 2 12 468 03 S Washer plain 3 8 3 24 162 03 5 Screen grass 4 25 086 47 S Bolt shoulder M6x1 0x16 4 5 12 157 06 8 Fan 6 X 42 15 S Key 7 12 025 15 S Flywheel B 12 155 0
13. sections 2 Place new fuel filter in position in fuel line with arrow pointing towards carburetor 3 Be sure there are no fuel line leaks Keep finished surfaces and wheels free and clamps are properly positioned of all gasoline oil etc 4 Immediately wipe up any spilled Protect painted surfaces with automo gasoline tive type wax We do not recommend using a garden hose to clean your tractor unless the electrical system muffler air filter and carburetor are covered to keep water out Water in engine can result in a shortened CLEANING engine life Clean engine battery seat finish etc of all foreign matter SERVICE AND ADJUSTMENTS CAUTION BEFORE PERFORMING ANY SERVICE OR ADJUSTMENTS 1 Depress clutch brake pedal fully and set parking brake Place gearshift lever in neutral N position Place attachment clutch in DISENGAGED position Turn ignition key DFF and remove key Make sure the blades and all moving parts have completely stopped Disconnect spark plug wire from spark plug and place wire where it cannot come in contact with plug TRACTOR 7 Raise lift lever to raise suspension TO REMOVE MOWER arms Slide mower out from under tractor ys adipe easier to remove from IMPORTANT If an attachment other than 1 Place attachment clutch switch in the mower deck is to be mounted on the DISENGAGED position tractor remove the front links 2 Move attachment lift lever for
14. tightened securely Use the correct tools as necessary to insure proper tightness Review the video cassette before you begin TOOLS REQUIRED FOR ASSEMBLY A socket wrench set will make assembly easier Standard wrench sizes you need are listed below 1 9 16 wrench 1 Pliers 2 1 2 wrench 1 Utility Knife 1 Tire pressure gauge When right or left hand is mentioned in this manual it means from your point of view when you are in the operating position seated behind the steering wheel TO REMOVE TRACTOR FROM CARTON UNPACK CARTON 1 Remove all accessible loose parts and parts cartons from carton 2 Cut from top to bottom along lines on all four corners of carton and lay panels flat 3 Check for any additional loose parts or cartons and remove BEFORE REMOVING TRACTOR FROM SKID ATTACH STEERING WHEEL ASSEMBLE EXTENSION SHAFT AND BOOT 1 Slide extension shaft onto lower Steering shaft Align mounting holes in extension and lower shafts and install 5 16 hex bolt and locknut Tighten securely IMPORTANT Tighten bolt and nut securely to 18 22 ft Ibs torque 2 Place tabs of steering boot over tab slots in dash and push down to secure INSTALL STEERING WHEEL 3 Position front wheels of the tractor so they are pointing straight forward 4 Remove steering wheel adapter from Steering wheel and slide adapter onto steering shaft extension 5 Position steering wheel so cross bars are horizontal
15. your nearest Sears Service Center in home warranty service is available but a trip charge will apply This warranty applies only while this product is in the United States This Warranty does not cover Expendable items which become worn during normal use such as blades spark plugs air cleaners belts and oil filters Tire replacement or repair caused by punctures from outside objects such as nails thorns stumps or glass Repairs necessary because of operator abuse including but not limited to damage caused by towing objects beyond the capability of the riding equipment impacting objects that bend the frame or crankshaft or over speeding the engine Repairs necessary because of operator negligence including but not limited to electrical and mechanical damage caused by improper storage failure to use the proper grade and amount of engine oil failure to keep the deck clear of flammable debris or the failure to maintain the equipment according to the instructions contained in the owners manual Engine fuel system cleaning or repairs caused by fuel determined to be contami nated or oxidized stale In general fuel should be used within thirty 30 days of its purchase date Riding equipment used for commercial or rental purposes A product is used for commercial purpose if is used for any purpose other than single family household dwellings or in usage where profit is made LIMITED 90 DAY WARRANTY ON BATTERY
16. 15 S 25 237 14 S 12 326 03 S M 645020 S 12 096 07 S M 545010 S 12 018 01 S DESCRIPTION Lifter valve 2 Kit cylinder head Includes 3 17 Gaskets 12 041 01 S oy 2 12 041 02 S amp 12 1 03 5 Rod push 2 Gasket cylinder head Valve intake Std Valve intake 25 Valve exhaust Std Valve exhaust 25 Plug allen hd pipe 1 8 Cylinder Head Arm rocker 2 Pivot rocker arm 2 Screw hex flange M6x 0x34 2 Spring valve 2 Cap valve spring 2 Kit retainer 2 Washer plain 13 32 Spacer head bolt exhaust port Screw hex flange M10x1 5x81 8 Clamp hose 2 Hose breather Screw hex flange M6x1 0x20 5 Cover valve w nipple Screw hex flange M5x0 8x10 Retainer breather reed 2412 402 02 SReed breather CRANKCASE KEY PART NO NO 1 2 3 4 5 6 7 8 Na ak ech ab sch CONAN 21 22 23 12 032 03 S 12 445 02 M 839025 S 24 380 13 S 12 755 49 S 12 089 31 S 12 422 08 S 12 422 09 S 12 422 10 S 12 422 11 S 12 422 12 S 12 422 13 S 12 422 07 S 12 144 28 S 12 874 07 S 12 874 11 S 12 874 08 S 12 874 09 S 12 018 02 5 12 108 07 S 12 108 08 S 12 108 09 S 12 067 11 S 12 067 06 S 12 380 01 S 12 043 05 S M 631005 S 12 144 02 S 52 139 09 S 12 755 64 S X 25 102 S 12 032 01 S M 631015 S 12 154 05 S DESCRIPTION Seal crankshaft Block cylinder Short Block 12 522 49 trap
17. 4 UNF Adaptor Steering Wheel Boot Steering Shaft Washer 25 32 x 1 1 4 x 16 Gauge Extension Shaft Steering LR LT Cap Spindle Nut Lock Hex w Ins 5 16 18 UNC Bolt Fin Hex 5 16 18 UNC x 1 1 4 Bolt Fin Hex 3 8 16 UNC x 1 Gr 5 Spacer Brace Axle Bolt RDHD SQ 3 8 16 Unc x 2 1 4 Axle Brace Steering Asm Bracket Susp Chassis Front Washer Flat 781 x 1 1 2 x 14 Bolt Shoulder 7 16 20 Clip Steering NOTE All component dimensions given in U S inches 1 inch 25 4 mm ENGINE TRACTOR MODEL NUMBER 917 272410 lt w DE Vt DUE TRACTOR MODEL NUMBER 917 272410 ENGINE KEY PART NO NO 1 170548 2 17720410 4 4 159420 13 12 04103 14 148456 16 STD551237 23 166637 29 137180 31 109202 32 158990 33 123487 37 137040 38 148315 40 124028X 44 17670412 45 17000612 46 19091416 77 19101216 80 174760508 81 173510400 101 73030800 105 17120616 DESCRIPTION Control Throttle Screw Hex Head Thread Cutting 1 4 20 x 5 8 Engine See Breakdown Kohler Mode No CV492 27506 Muffler Gasket Kohler Tube Drain Oil Easy Washer Shield Brn Dbr Guard Arrestor Spark Tank Fuel Cap Assembly Fuel Sears Vented Clamp Hose Line Fuel Plug Drain Oil Easy Bushing Screw Hex Washer Head Thd Roll 1 4 20 x 3 4 Screw Hex Wsh Thdr 3 8 16 x 3 4 Washer 9 32 x 7 8 x 16 Gauge Washer 5 16 x 3 4 x 16 Ga Bolt Hex Hd 5 16 18 Unc x 1 2 Nut Keps Hex 1 4 20Unc Nut Flan ge M8 1 25 N
18. 9 S Connector 9 M 548025 S Screw hex cap M5x0 8x25 2 237878 S 8 stator M 545020 S Screw hex flange M5x0 8x20 2 12 154 06 S Clip cable 2 41 403 09 S Regulator rectifier 15 amp 22 11 5 Washer lock 1 4 M 639016 S Screw hex flange 6 1 0 16 2 236602 S Connector 12 132 02 S Spark Plug X 728 1 S cable 2 M 545010 S Screw hex flange M5x0 8x10 2 20 12 584 04 5 Module ignition NOT ILLUSTRATED 12 176 44 S Harness wirin 24 518 12 S Lead black 6 12 gauge insulated grip barrel eyelet terminals AO OOND AGN 12 518 35 5 Lead white 36 18 gauge fully insulated push on tab and uninsulated socket terminals Washer plain 5 16 attach ground lead and this washer to lift strap screw X 25 5 S BLOWER HOUSING amp BAFFLES KEY PART NO NO DESCRIPTION 1 M 545010 S SE hex flange M5x0 8x10 24 468 10 S Washer plain 1 4 12 146 07 S Plate blower housing M 550010 S Screw hex flange M5x0 8x10 24 096 05 S Cover pinion 12 027 76 S Housing blower 12 063 18 S Baffle intake side 25 154 02 S Clip mounting 3 12 086 37 S Screw captive washer M5x0 8x20 3 Q 12 063 20 S Baffle cylinder head 1 M 645016 S Screw hex flange M6x1 0x16 12 2 12 063 19 S Baffle cylinder NOT ILLUSTRATED M 541050 S Nut hex flange M5x0 8 AIR INTAKE FILTRATION AO UI PL DESCRIPTION 12 281 01 S
19. CATION CHART Spindle Spindle Zerk Zerk Front Wheel Bearing Zerk 2 Pivots D SAE 30 or 10w30 MOTOR OIL GENERAL PURPOSE GREASE REFER TO Maintenance ENGINE SECTION IMPORTANT Do not oil or grease the pivot points which have special nylon bearings Viscous lubricants will attract dust and dirt that will shorten the life of the self lubricating bearings If you feel they mustbe lubricated use only a dry powdered graphite type lubricant sparingly TRACTOR Always observe safety rules when performing any maintenance BRAKE OPERATION If tractor requires more than six 6 feet stopping distance at high speed in highest gear then brake must be ad justed See TO ADJUST BRAKE in the Service and Adjustments section of this manual TIRES Maintain proper air pressure in all tires See PRODUCT SPECIFICATIONS section of this manual Keep tires free of gasoline oil or insect control chemicals which can harm rubber Avoid stumps stones deep ruts sharp objects and other hazards that may cause tire damage NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your loca parts dealer Tire sealant also prevents tire dry rot and corrosion OPERATOR PRESENCE SYSTEM Be sure operator presence and interlock systems are working properly If your tractor does not function as described repair the problem immediately The engine sho
20. D position and release pressure from clutch brake pedal Pedal should remain in BRAKE position Make sure parking brake will hold tractor secure Push In to Disengaged Attachment Clutch Throttie Switch Pull Out To E Parking Brake Clutch Brake Disengaged Engaged Pedal Drive position Position Position STOPPING MOWER BLADES To stop mower blades move attach ment clutch switch to DISENGAGED position GROUND DRIVE To stop ground drive depress clutch brake pedal into full BRAKE position Move gearshift lever to neutral N position ENGINE Move throttle control to slow position NOTE Failure to move throttle control to Slow position and allowing engine to idle before stopping may cause engine to backfire Tum ignition key to OFF position and remove key Always remove key when leaving tractor to prevent unauthorized use Never use choke to stop engine The operation of any tractor can result in foreign objects thrown into the eyes which can result in severe eye damage Always wear safety glasses or eye shields while operating your tractor or performing any adjustments or repairs We recommend a wide vision safety mask over spectacles or standard safety glasses IMPORTANT Leaving the ignition switch in any position other than OFF will cause the battery to be discharged dead NOTE Under certain conditions when tractor is standing idle with
21. Duct air 25 341 03 S Knob air cleaner cover 12 096 24 S Cover air cleaner 12 083 12 S Precleaner element 12 100 08 S Wing Nut 12 083 10 S Kit air cleaner element Includes 5 7 8 12 743 12 S Filter element Includes 5 8 12 032 11 S Seal 1 7 16 12 094 07 S Dase air cleaner Includes 11 OON 0 12 072 04 5 Stud m mounting plate x1 11 12 086 01 S Screw Ei Hi Lo thread forming 2 13 12 041 02 S Gasket air cleaner NOT ILLUSTRATED 12 113 53 S Decal air cleaner NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 STARTING SYSTEM N ENGINE CONTROLS MOTEUR CONTR LE 1 D k ng 9 OIL PAN LUBRICATION DE LA HUILE PAN DE LA LUBRIFICATION 2 19 TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 STARTING SYSTEM KEY PART NO NO DESCRIPTION 1 M 839070 S Screw hex flange M8x1 25x70 2 25 098 07 5 Starter assembly Includes 3 8 12 755 54 S N drive end 12 227 18 Cap drive end 12 170 05 S Armature 12 221 01 S Kit brush amp spring 12 227 13 S commutator end 12 211 01 S 81 3 hex flange 1 4 20x4 5 OIL PAN LUBRICATION KEY PART NO NO DESCRIPTION 12 038 01 S assembly Includes 25 755 13 S Kit oil fill includes 3 12 153 03 S O Ring fill cap 12 153 02 S O Ring upper oil
22. Owner s Manual CRRFTSMRN 18 0 HP ELECTRIC START 42 MOWER 6 SPEED TRANSAXLE LAWN TRACTOR Model No 917 272410 Safety Assembly Operation Maintenance Repair Parts CAUTION For answers to your questions Read and follow all Safety about this product Call Rules and Instructions before 1 800 659 5917 operating this equipment Sears Craftsman Help Line 5 am 5 pm Mon Sat Sears Roebuck and Co Hoffman Estates 60179 Visit our Craftsman website www sears com craftsman TABLE OF CONTENTS ACUC Maintenance 17 Safety Rules 22 Service and Adjustments 21 Product Specifications Storage 27 Assembly Troubleshooting ses 28 Operation Repair 32 Maintenance Schedule Parts Ordering Back Cover WARRANTY LIMITED TWO YEAR WARRANTY ON CRAFTSMAN RIDING EQUIPMENT PARTS For two 2 years from the date of purchase if this Craftsman Riding Equipment is maintained tubricated and tuned up according to the instructions in the owner s manual Sears will repair or replace free of charge any parts found to be defective in material or workmanship Warranty service is available free of charge by retuming your Craftsman riding equipment to
23. R H Retainer Spring Link Front Nut Hex Jam 1 2 13 UNC Trunnion Locknut Hex with Washer Insert 1 2 13 UNC Arm Suspension Rear Retainer Spring Bearing Pvt Lift Nut Crownlock 3 8 24 Pointer Height Indicator Plug Hole Screw 5 16 18 x 1 Washer 11 32 x 1 1 2 Indicator Height NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 MOWER DECK 46 TRACTOR MODEL NUMBER 917 272410 MOWER DECK KEY PART NO NO DESCRIPTION 165892 STD533107 138017 159770 STD541431 134753 131267 105304X 123713X 110452X 130968X428 19111016 131491 157722 T5h5RBSESBSESSUBSNBNREDBN Mower Deck Assembly 42 Bolt Bracket Assembly Sway Bar Front Bracket Sway Bar 38 42 eck Retainer Spring Arm Suspension Rear Bolt Hex 3 8 24 x 1 25 Gr 8 Washer Lock Washer Hardened Blade Mulching Shaft Assembly Mandre Vented Housing Mandrel Vented Bearing Ball Mandrel Stripper Mower Deck Bolt Carriage 5 16 18 x 5 8 Bolt Shoulder Baffle Vortex NutCrownlock5 16 18UNC Stiffener Bracket Bracket Deflector Cap Sleeve Spring Torsion Deflector Nut Push Shield Deflector Washer 11 32 x 5 8 x 16 Ga Rod Hinge Screw Thdroi Washer Head Washer Spacer Pulley Mandret Nut Toplock Flanged Bolt Pulley Idler Flat Washer 13 32 x 13 16 x 16 Ga Nut Crownlock 3 8 16 UNC Guard Mandrel L H Retainer Screw Thd Roll 1 4 20 x 5 8 Was
24. Retainer Washer 13 32 x 2 x 10 Ga Washer Srrted 5 1610 x 1 125 Bracket Shift Mount Hub Tapered Flange Shift Lt Bolt Rdhd Sqnk 1 4 20 x 3 4 Gr 5 Nut Crownlock 1 4 20 Unc Bolt Hex Fin 1 4 20Unc x 1 Gr 5 Washer 5 8 x 281 x 10 Ga Bracket Pivot Lever Screw 5 16 18 x 5 8 Bolt Shoulder 5 16 18 x 561 Plate Fastening Lt Keeper Belt Transaxle Gear Nyliner Snap In 5 8 ID Washer Nyliner 7 8 ID x 105 Hd Bolt Carr SH 3 8 16 x 1 1 2 Gr 5 NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 STEERING ASSEMBLY TRACTOR MODEL NUMBER 917 272410 STEERING ASSEMBLY KEY PART NO NO 159944X428 172393 169840 169839 6266H 121748X 12000029 175121 STD551137 136518 145212 177876 17060612 171888 19111216 159945 145054x428 121749X 153720 121232 STD541431 74780520 570523710 160367 72140618 169827 175146 169635 173966 175118 175553 LSERRIZBAQATRBLRUSLRSRASBEUTHRBRBE ITS 0090 9 8 DESCRIPTION Steering Wheel Axle Assembly Cast Iron Spindle Assembly L H Spindle Assembly R H Bearing Race Thrust Hardened Washer 25 32 x 1 5 8 x 16 Gauge Ring Klip Draglink Washer Lock Spacer Brg Axle Front Nut Hexflange Lock Shaft Assembly Steering Screw 38 16 x 3 4 Rod Washer 11 32 x 3 4 x 16 Washer Lock 5 16 Crownlock Nut 5 16 24 Bushing Steering Screw Insert Steering Wheel Washer 13 32 x 1 1 20 x 11 Nut Lock Center 3 8 2
25. Transaxle Case Countershaft Output Shaft Spur Gear 38 teeth Spur Gear 15 teeth Spur Gear 11 teeth Shift Key Woodruff Key 9 Shift Collar Shift Rod amp Fork Bevel Gear 30 teeth Input Bevel Pinion 13 teeth Bevel Gear 13 teeth Include 14 Bevel Pinion 13 teeth Include 1 3 Ring Gear 43 teeth Drive Pin Spacer 1 130 X 695 Ball 5 16 dia Set Screw 3 8 16 x 3 8 Spring 310 OD x 625L Screw 1 4 20 x 1 1 4 Screw 1 4 20 x 1 3 8 Retaining Ring pkg of 2 Retaining Ring Retaining Ring Thrust Washer 627 ID x 031W Thrust Washer 762 ID x 031W Thrust Washer 762 ID x 031W Anti Rotation Washer 632 Cup Washer 1 127 ID x 032W Flat Washer 750 ID x 056W Use As Needed Fiat Washer 750 ID x 062W Oil Seal 5 8 Bushing 563 Flanged Bushing 5 8 ID Flanged Bushing 751 Brake Disk Brake Pad Plate Brake Pad pkg of 2 DowelPin Flat Washer 312 ID x 059W KEY PART NO NO DESCRIPTION 41A 790079 Brake Lever 42 792073 Screw 1 4 20 x 1 1 4 49A 792085A Screw 1 4 20 x 2 1 4 43 792075 Locknut 5 16 24 44 790025 Brake Pad Holder 45 786066 Spacer 2625 x 1 0 46 786086 Brake Lever Bracket 47 774690 Axle 11 15 16 Long 48 774691 Axle 16 1 2 long 49 778356 Spur Gear 29 teeth 50 776338 Spur Gear 27 teeth 51 778354 Spur Gear 23 teeth 52 778352 Spur Gear 19 teeth 53 778350 Spur Gear 16 teeth 54 778346 Spur Gear 15 teeth 56 778355 Spur Gear 11 t
26. Use slow speed Choose a low gear so that you will not have to stop or shift while on the slope Avoid starting or stopping on a slope If tires lose traction disengage the blades and proceed slowly straight down the slope f machine stops while going uphill disengage blades shift into reverse and back down slowly Do not turn on slopes unless neces sary and then tum slowly and gradu ally downhill if possible och for this symbol to point out important safety precautions It means CAUTION BECOME ALERT YOUR SAFETY IS INVOLVED A CAUTION In order to prevent accidental starting when setting up transporting adjusting or making repairs always disconnect spark plug wire and Pee wire where it cannot contact spark plug A CAUTION Do not coast down a hill in neutral you may lose control of the tractor A CAUTION Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Operate only at the lowest possible speed when on a slope Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose control of your tractor AAWARNING Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and birth defects or other repro ductive harm Awarnina Battery posts terminals and rela
27. Washer Shift Plate Bolt 1 4 28 UNF W Patch Gr 8 Washer Lock Hvy Helical Nut Lock Hx WAns 5 16 18 x Gr 5 Bolt Fin Hex 3 8 16UNC x 1 Gr 5 Nut Knob Rod Brake Nut Spring Brake Rod Washer Pin Rod Parking Brake Cap Parking Brake Bracket Transaxle Bolt Boit RDHD SQNK 5 16 18 Uncx3 4 Shaft Assembly Foot Pedal Bearing Nylon Washer Roll Pin Pulley tdier Flat Bolt Spacer Split Keeper Belt Idler Washer 13 32 x 13 16 x 12Ga Pulley idler V Groove Plastic Bellcrank Clutch Gmd Drv St Retainer Beit Bolt Nut Crown Lock 3 8 16 UNC Nut Crown Lock 5 16 18 UNC Link Clutch Spring Clutch Return Screw 3 8 16 x 1 0 V Belt Ground Drive Keeper Belt Center Span 165711 19171216 166231 150360 158391X428 124346X STD624003 19111016 19091210 127285X 169593 72110612 DESCRIPTION Screw 3 8 16 x 3 4 Cover Pedal Pulley Engine Bolt Hex 7 16 20 x 4 1 4 Gr 5 Washer Keeper Belt Engine Fool Proof Bracket Asm Anit Rotation EVX Spacer Axle Washer 25 32 x 1 1 4 x 16 Ga E Ring Key Square 2 0 x 1845 1865 Washer 25 32 x 1 5 8 x 16 Ga Key Woodruff Arm Shift Shaft Asm Cross Tapered 650 20 Spring Torsion Washer 17 32 x 3 4 x 16 Ga Link Transaxle Nut Nylock Console Shift STLT Nut Self Thding Wsh Hd 1 4 Retainer Spring 1 Washer 11 32 x 5 8 x 16 Ga Washer 9 32 x 3 4 x 10 Ga Strap Torque 90 Degrees Nut Lock Flg 3 8 16 Unc Bolt Hex Fighd 5 16 18 Gr 5 Spacer
28. are not horizontal left to right when wheels are positioned straight forward remove Steering wheel and reassemble per instructions in the Assembly section of this manual FRONT WHEEL TOE IN CAMBER The front wheel toe in and camber are not adjustable on your tractor If damage has occurred to affect the front wheel toe in or camber contact a Sears or other qualified service center TO REMOVE WHEEL FOR REPAIRS 1 Block up axle securely 2 Remove axle cover retaining ring and washers to allow wheel removal rear wheel contains a square key Do not lose 3 Repair tire and reassemble NOTE On rear wheels only align grooves in rear wheel hub and axle Insert square key 4 Replace washers and snap retaining ring securely in axle groove 5 Replace axle cover NOTE To seal tire punctures and prevent flat tires due to slow leaks tire sealant may be purchased from your local parts dealer Tire sealant also prevents tire dry rot and corrosion Washers Retaining as Ring Cover ly 9 Square Key Rear Wheel Only TO START ENGINE WITH A WEAK BATTERY ACAUTION Lead acid batteries generate explosive gases Keep sparks flame and smoking materials away from batteries Always wear eye protection when around batteries If your battery is too weak to start the engine it should be recharged See BATTERY in the MAINTENANCE section of this manual lf jumper cables are used for emergency startin
29. at washer loosely Do not tighten 6 Lower seat into operating position and sit in seat 7 Slide seat until a comfortable position is reached which allows you to press clutch brake pedal all the way down 8 Get off seat without moving its adjusted position 9 Raise seat and tighten adjustment knob securely NOTE You may now roll or drive your tractor off the skid Follow the appropriate instruction below to remove the tractor from the skid TO ROLLTRACTOR OFF SKID See Operation section for location and function of controls 1 Press lift lever plunger and raise attachment lift lever to its highest position Release parking brake by depressing clutch brake pedal Place gearshift lever in neutral N position Roll tractor forward off skid Remove banding holding deflector shield up against tractor TO DRIVETRACTOR OFF SKID See Operation section for location and function of controls Ay WARNING Before starting read understand and follow all instructions in the Operation section of this manual Be sure tractor is in a well ventilated area Be sure the area in front of tractor is clear of other people and objects 1 Be sure all the above assembly steps have been completed 2 Check engine oil level and fill fuel tank with gasoline 3 Sit on seat in operating position depress clutch brake pedal and set the parking brake 4 Place gear shift lever in neutral N position 5 Press lift lever plun
30. been preset at the factory and adjustment should not be necessary Check adjustment as de scribed below before loosening cable If adjustment is necessary proceed as follows 1 With engine not running move throttle control lever from slow to choke position Slowly move lever from choke to fast position 2 Check to see if hole in throttle lever and hole in speed control bracket are aligned 3 If holes are not aligned loosen cable clamp screw and align the holes by inserting a pencil or a 1 4 drill bit through both holes 4 Pull throttle cable up to remove slack and tighten cable clamp screw Remove alignment pencil or drill bit Throttle Lever TO ADJUST CARBURETOR The carburetor has been preset at the factory and adjustment should not be necessary However minor adjustment may be required to compensate for differences in fuel temperature altitude or load If the carburetor does need adjustment proceed as follows in general turning the adjusting needles in clockwise decreases the supply of fuel to the engine giving a leaner fuel air mixture Turning the adjusting needles out counterclockwise increases the of fuel to the engine giving a richer fue air mixture IMPORTANT Damage to the needles and seats in carburetor may result if turned in too tight NOTE The carburetor on this engine is low emission It is equipped with an idle fuel adjusting needle with a limiter cap which allows s
31. ckwise to START position and release key as soon as engine starts Do not run starter continuously for more than fifteen seconds per minute If the engine does not start after several attempts move throttle control to fast position wait a few minutes and try again If engine still does not start move the throttle control back to the choke position and retry WARM WEATHER STARTING 50 F and above 6 When engine starts move the throttle control to the fast position The attachments and ground drive can now be used If the engine does not accept the load restart the engine and allow it to warm up for one minute using the choke as described above 2 3 COLD WEATHER STARTING 50 F and below 6 When engine starts allow engine to run with the throttle control in the choke position until the engine runs roughly then move throttle control to fast position This may require an engine warm up period from several seconds to several minutes depend ing on the temperature The attachments can also be used during the engine warm up period NOTE If at a high altitude above 3000 feet or in cold temperatures below 32 F the carburetor fuel mixture may need to be adjusted for best engine performance See TO ADJUST CARBURETOR in the Service and Adjustments section of this manual MOWINGTIPS Mower should be properly leveled for best mowing performance See TO LEVEL MOWER HOUSING in the Service a
32. de Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers Do not mow in reverse unless absolutely necessary Always look down and behind before and while backing Be aware of the mower discharge direction and do not point it at anyone Do not operate the mower without either the entire grass catcher or the guard in place Slow down before turning Never leave a running machine unattended Always tum off blades set parking brake stop engine and remove keys before dismounting Tum off blades when not mowing Stop engine before removing grass catcher or unclogging chute only in daylight good artificial ight Do not operate the machine while under the influence of alcohol or drugs Watch for traffic when operating near or crossing roadways Use extra care when loading or unload ing the machine into a trailer or truck Data indicates that operators age 60 years and above are involved in a large percentage of riding mower related Injuries These operators should evaluate their ability to operate the riding mower safely enough to protect them Selves and others from serious injury Keep machine free of grass leaves or other debris build up which can touch hot exhaust engine parts and bum Do not allow the mower deck to plow leaves or other debris which can cause build up to occur Clean any oil or fuel spillage
33. e Linkage throttle Bushing throttle linkage NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 CRANKSHAFT VILEBREQUIN CHAPPEMENT FUEL DE LE SYST ME TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 FUEL SYSTEM KEY PART NO NO DESCRIPTION 1 M 641060 S Nut hex flange M6x1 0 2 2 M 629116 S Stud M6x1 0x116 2 3 12 853 118 5 Kit carburetor w gasket Includes 4 5 6 qty 1 Tle cable 12 454 03 S Terminal 25 452 20 S 4 12 041 02 S Gasket air cleaner 5 12 053 118 Carburetor assembly For information not rae separately Includes Kit foot 12 76 02 S Kit carburetor repair 12 757 03 S Kit solenoid repair 12 757 33 S 6 12 041 01 S Gasket carburetor 2 7 12 265 06 S Deflector heat 8 25 237 14 8 Clamp hose 2 9 52 353 22 S Line fuel 12 1 4 10 25 050 03 S Filter fuel In line 11 47 154 01 5 Clip cable NOT ILLUSTRATED M 561010 S Screw thread forming M5x0 8x10 22 11 5 Washer lock 1 4 12 757 02 S Kit float 12 757 03 S Kit carburetor repair 12 041 01 S Gasket carburetor 12 041 02 S Gasket air cleaner 12 041 05 S Gasket bowl 12 041 06 S Gasket bowl screw 12 032 06 S Seal solenoid 12 757 33 S Kit solenoid repair 12 041 06 S Gasket bowl screw 12 454 03 S Tie cable 25 452 20 S Terminal 12 518 37 S Lead red 37 20 gau
34. e so that as they fall onto the lawn they will disperse into the grass and not be noticed Also the mulched grass will biodegrade quickly to provide nutrients for the lawn Always mulch with your highest engine blade speed as this will provide the best recutting action of the blades Avoid cutting your lawn when it is wet Wet grass tends to form clumps and interferes with the mulching action The best time to mow your lawn is the early afternoon At this time the grass has dried and the newiy cut area will not be exposed to the direct sun For best results adjust the mower cutting height so that the mower cuts off only the top one third of the grass blades For extremely heavy mulching reduce your width of cut on each pass and mow slowly Certain types of grass and grass conditions may require that an area be mulched a second time to completely hide the clippings When doing a second cut mow across or perpendicu lar to the first cut path Change your cutting pattern from week to week Mow north to south one week then change to east to west the next week This wili help prevent matting and graining of the lawn MAINTENANCE MAINTENANCE SCHEDULE FILL IN DATES AS YOU COMPLETE REGULAR SERVICE 3088 888 85 8 EE ES Check Operator Presence and BE H Intertock Systems Check for Loose Fasteners for Loose Fasteners N 1 1 EE EE 2 Es Inspect Mutfior Spark Arrester LG Replace Fil
35. eeth 57 778337 Spur Gear 13 teeth 58 776353 Spur Gear 17 teeth 59 778351 Spur Gear 21 teeth 60 778349 Spur Gear 24 teeth 61 778345 Spur Gear 25 teeth 65 780189 Flat Washer 563 ID x 062W 66 776422 Input Shaft 67 776396 Shifter amp Brake Shaft 69 792170 Retaining Ring 70 1786187 Spacer 890 71 1788069 Square Cut Ring 7 B 788092 O Ring 76 1780090 Flat Washer 1 128 ID x 058W 77 788078 Inverted Retaining Ring 79 792144 Spring 430 OD x 5000 L 82 778333 Bevel amp Spur Gear 30 amp 13 teeth 83 778338 Spur Gear 27 teeth 85 792154 Oil Fill Plug 87 788089 Oil Seal 9 16 150 788093A Liquid Gasket RTY Silicone 157 788088A Oil Seal 3 4 180 730229A Gear Oil 80W90 900 794712 Replacement MST 206 545C Transaxle NOTE AN component dimensions given in U S inches 1 inch 25 4 mm 49 TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 CYLINDER HEAD VALVE AND BREATHER CYLINDRE DIRIGE SOUPAPE ET RENIFLARD TRACTOR MODEL NUMBER 917 272410 KOHLER ENGINE MODEL NUMBER CV492 TYPE NUMBER 27506 CYLINDER HEAD VALVE BREATHER KEY PART NO NO 1 2 KH HOON CO MR Y gt 25 351 01 12 755 94 12 411 03 S 12 041 10 S 12 017 01 S 12 017 02 S 12 016 01 S 12 016 02 S 25 139 60 S 12 318 36 S 25 186 01 S 12 599 03 S M 640034 S 12 089 01 S 12 173 01 S 12 755 03 S 12 468 05 S 12 112 13 S 12 086
36. eplace corroded muffler and spark arrester if equipped as it could create a fire hazard and or damage SPARK PLUGS Replace spark plugs at the beginning of each mowing season or after every 100 hours of operation whichever occurs first Spark plug type and gap setting are shown in PRODUCT SPECIFICATIONS section of this manual ENGINE OIL FILTER Replace the engine oil filter every season or every other oil change if the tractor is used more than 100 hours in one year 1 Drain oil from engine crankcase See TO CHANGE ENGINE OIL in this section of this manual through step remove drain plug 2 Remove oil filter and wipe off filter adapter 3 Apply a thin coating of new engine oil to the rubber gasket on replacement oil filter 4 Install replacement oil filter on filter adapter Turn oil filter clockwise until rubber gasket contacts the filter adapter then tighten filter an addi tional 1 2 turn 5 Fill crankcase with new oil See TO CHANGE ENGINE OIL in this section of this manual For approximate capacity see PRODUCT SPECIFICA TIONS section of this manual 6 Start the engine and check for oil leaks Correct any leaks before placing engine into full operation Oil Filter IN LINE FUEL FILTER The fuel filter should be replaced once each season If fuel filter becomes clogged obstructing fuel flow to carbure tor replacement is required 1 With engine cool remove filter and plug fuel line
37. er Drain fuel tank and carburetor refill tank with fresh gasoline and replace fuel filter 8 Check all wiring 9 See To Adjust Carburetor in Service Adjustments Section 10 Contact a Sears or other qualified service center JONA ND Mz Dirty air filter Clearvreplace air filter Bad spark plug Replace spark plug Weak or dead battery Recharge or replace battery Replace fuel filter Drain fuel tank and refill with fresh gasoline Check all wiring See To Adjust Carburetor in Service Adjustments section Contact a Sears or other qualified service center Dirty fuel filter Stale or dirty fuel DEE Loose or damaged wiring Carburetor out of adjustment NO 8 Engine valves out of adjustment Clutch brake pedal not Depress clutch brake turn over depressed pedal Attachment clutch is Disengage attachment engaged clutch Weak or dead battery Recharge or replace battery Blown fuse Replace fuse Corroded battery terminals Loose or damaged wiring Faulty ignition switch Clean battery terminals Check all wiring Check replace ignition switch Check replace solenoid or starter Contact a Sears or other qualified service center Faulty solenoid or starter P Faulty
38. g follow this procedure IMPORTANT Your tractor is equipped with a 12 volt negative grounded system The other vehical must also be a 12 volt negative grounded system Do not use your tractor battery to start other vehicles TO ATTACH JUMPER CABLES 1 Connect each end of the RED cable to the POSITIVE terminal of each battery taking care not to short against chassis 2 Connect one end of the BLACK cable to the NEGATIVE terminal of fully charged battery 3 Connect the other end of the BLACK cable to good CHASSIS GROUND away from fuel tank and battery TO REMOVE CABLES REVERSE ORDER 1 BLACK cable first from chassis and then from the fully charged battery 2 RED cable last from both batteries Positive Terminal Negative Terminal Positive Terminal Negative Terminal REPLACING BATTERY A CAUTION Do not short battery terminals by allowing a wrench or any other object to contact both terminals at the same time Before connecting battery remove metal bracelets wristwatch bands rings etc Positive terminal must be connected first to prevent sparking from accidental grounding 1 Lift seat pan to raised position and open battery box door 2 Disconnect BLACK battery cable first then RED battery cable and carefully remove battery from tractor 3 Install new battery with terminals in same position as old battery 4 First connect RED battery cable to positive terminal with hex bolt and
39. ge insulated socket and uninsulated socket terminals attaches carburetor ground lead to carb baffle CRANKSHAFT KEY PAR NO NO DESCRIPTION 1 12 014 57 S Crankshaft Includes 2 2 25 139 27 5 Plug cup EXHAUST KEY PART NO NO DESCRIPTION Q1 25 072 04 5 Stud M8x1 25x33 2 2 12 041 03 5 Gasket exhaust manifold 3 12 126 11 5 Bracket muffler 4 12 445 06 S Strap lifting 5 645025 5 Screw hex flange M6xl 0x25 2 12 522 49 Fon Block 12 755 93 S Gasket Set NOTE All component dimensions given in U S inches 1 Inch 25 4 mm SERVICE NOTES SUGGESTED GUIDE FOH SIGHTING SLOPES FOR SAFE OPEHATION ONLY RIDE UP AND DOWN HILL SIGHTING NOT ACROSS HILL GUIDE SIGHT AND HOLD THIS LEVEL WITH SKY LINE OR TREE Operate your Tractor up and down the face of slopes not greater than 15 never across the face Make turns gradu ally to prevent t pping or loss of control Exercise extreme caution when changing direction on slopes For repair of major brand appliances in your own home no matter who made it no matter who sold it 1 800 4 MY HOME Anytime day or night 1 800 469 4663 U S A and Canada www sears com WWW Sear3 ca For repair of cany in products like vacuums lawn equipment and electronics call for the nearest Sears Parts and Repair Center 1 800 488 1222 Anytime day or right U S A only www sears com For the replace
40. ger and raise attachment lift lever to its highest position 6 Start the engine After engine has started move throttle control to idie position 7 Depress clutch brake pedal into full BRAKE position and hold Move gearshift lever to 1st gear 8 Slowly release clutch brake pedal and slowly drive tractor off skid 9 Apply brake to stop tractor set parking brake and place gearshift lever in neutral position 10 Turn ignition key to OFF position Continue with the instructions that follow na INSTALL MULCHER PLATE If previously removed 1 Raise and hold deflector shield in upright position 2 Place front of mulcher plate over front of mower deck opening and slide into place as shown 3 Hook front latch into hole on front of mower deck 4 Hook rear latch into hole on back of mower deck ACAUTION Do not remove deflector shield from mower Raise and hold shield when attaching mulcher plate and allow it to rest on plate while in operation Mulcher Plate Deflector Shield d A Latch Hooks TO CONVERTTO BAGGING OR DISCHARGING Simply remove mulcher plate and store in a safe place Your mower is now ready for discharging or installation of optional grass catcher accessory NOTE It is not necessary to change blades The mulcher blades are de signed for discharging and bagging also CHECKTIRE PRESSURE The tires on your tractor were overinflated at the factory for shipping purpo
41. hen the mower is in BELT REMOVAL buds 1 Remove mower from tractor See TO its highest position ent distance D directly in front and Aap de rd in this section of ehind the mandrel at bottom edge of 2 Work belt off both mandrel pulleys and mower housing as shown idler pulleys 3 Pull belt away from mower 22 BELT INSTALLATION 4 Install new belt in reverse order of removal 5 Make sure belt is in all pulley grooves and inside all belt guides 6 Install mower in reverse order of removal instructions Idler 22227 Mandre Pulley TO ADJUST BRAKE Your tractor is equipped with an adjust able brake system which is mounted on the right side of the transaxie Wf tractor requires more than six 6 feet stopping distance at high speed in highest gear on a level dry concrete or paved surface then brake must be adjusted 1 Depress clutch brake pedal and engage parking brake 2 Measure distance between brake operating arm and nut A on brake rod 3 distance is other than 1 1 2 loosen jam nut and turn nut A until distance becomes 1 1 2 Retighten jam nut against nut A 4 Road test tractor for proper stopping distance as stated above Readjust if necessary If stopping distance is still greater than six 6 feet in highest gear further maintenance is neces sary Contact a Sears or other qualified service center With Parking Brake Engaged
42. her Hardened 47 KEY PART NO NO 155046 165723 141043 174882 174883 73800600 136420 71081010 19061216 STD551110 17060508 570541431 72110504 4898H 165746 73930600 STD551037 19131312 STD523710 STD533710 157109 165898 19091216 72140614 130794 177410 DESCRIPTION Arm Idler Spacer Retainer Guard TUV Idler Spring Ext Elect Clutch V Belt Nut Lock Hex w Ins 3 8 16 Mulcher Cover Screw Pan Hd Phillips 10 24 x 5 8 Washer 10 Washer Lock Latch Assembly Bagger Nut Weld Bracket Gauge Wheel L H Bracket Gauge Wheel R H Screw Taping 5 16 18 x 1 2 Nut Hex Keps 5 16 18 Unc Bolt Carriage 5 16 Unc x 1 2 Bolt Shoulder Wheel Gauge Nut Centerlock 3 8 16 Washer 3 8 x 7 8 x 14 Gauge Washer 13 32 x 13 16 x12 Ga Bolt Fin Hex 3 8 16 Unc x1 Gr 5 Bolt Rdhd Sqnk 3 8 16UNCx 1 Bracket Arm Idier 42 Keeper Belt 42 Clutch Cable Pulley Idler Fiat Bolt Carriage Idler Spring Return Idier Retainer Spring Yellow Zinc Washer 9 32 x 3 4 x 16 Ga Bolt Rdhd Sqn 3 8 16 UNC x 1 3 4 Mandrel Assembly Includes Key Numbers 8 10 13 15 31 and 32 Replacement Mower Complete NOTE All component dimensions given in U S inches 1 inch 25 4 mm TRACTOR MODEL NUMBER 917 272410 PEERLESS TRANSAXLE MODEL NUMBER 206 545C z o 56889 858 TRACTOR MODEL NUMBER 917 272410 PEERLESS TRANSAXLE MODEL NUMBER 206 545C DESCRIPTION Transaxle Cover Needle Bearing 5 8
43. housing Clean replace air filter Check oil level change oil Clean and regap or change spark plug Replace fuel filter Drain fuel tank and refill with fresh gasoline Drain fuel tank and carbure tor refill tank with fresh gasoline and replace fuel filter 10 Connect and tighten spark plug wire 11 Clean engine air screen fins 12 Clean replace muffler 13 Check all wiring 14 See To Adjust Carburetor in Service Adjustments section 15 Contact a Sears or other qualified service center an N Replace blade Tighten blade bolt Replace blade mandrel Tighten loose part s Replace damaged parts Check wiring switches and connections if not contact a Sears or other qualified service center Replace blade Tighten biade bolt Level mower deck Clean underside of mower housing Replace blade mandrel Clean around mandrels to open vent holes TROUBLESHOOTING CHART PROBLEM Mower blades will not rotate CORRECTION Remove obstruction Obstruction in clutch mechanism Worn damaged mower drive belt Frozen idler pulley Frozen blade mandrel Replace mower drive belt Replace idier pulley Replace blade mandrel N Poor grass Engine speed too slow Place throttle control in discharge FAST position Travel speed too fast Shift to slower speed Wet grass
44. keps nut as shown Tighten securely 24 5 Connect BLACK grounding cable to negative terminal with remaining hex bolt and keps nut Tighten securely 6 Close battery box door Negative Black Positive Red Cabl ositive Red Cable Cable TO REPLACE HEADLIGHT BULB 1 Raise hood 2 Pull bulb holder out of the hole in the backside of the grill 3 Replace bulb in holder and push bulb holder securely back into the hole in the backside of the grill 4 Close hood INTERLOCKS AND RELAYS Loose or damaged wiring may cause your tractor to run pooriy stop running or prevent it from starting Check wiring See electrical wiring diagram in the Repair Parts section TO REPLACE FUSE Replace with 20 amp automotive type plug in fuse The fuse holder is located behind the dash TO REMOVE HOOD AND GRILL AS SEMBLY 1 Raise hood 2 Unsnap headlight wire connector 3 Standin front of tractor Grasp hood at sides tilt toward engine and lift off of tractor 4 To replace reverse above procedure Hood Headlight Wire Connector ENGINE Maintenance repair or replacement of the emission control devices and sys tems which are being done at the customers expense may be performed by any non road engine repair establish ment or individual Warranty repairs must be performed by an authorized engine manufacturer s service outlet TO ADJUST THROTTLE CONTROL CABLE The throttle control has
45. ld be cut to approximately 2 1 2 inches during the coo season and to over 3 inches during hot months For healthier and better looking lawns mow often and after moderate growth For best cutting performance grass over 6 inches in height should be mowed twice Make the first cut relatively high the second to desired height TO ADJUST GAUGE WHEELS Gauge wheels are properly adjusted when they are slightly off the ground when mower is at the desired cutting height in operating position Gauge wheels then keep the deck in proper position to help prevent scalping in most terrain conditions NOTE Adjust gauge wheels with tractor on a flat level surface 1 Adjust mower to desired cutting height See TO ADJUST MOWER CUTTING HEIGHT in the Operation section of this manual 2 With mower in desired height of cut position gauge wheels should be assembled so they are slightly off the ground Install gauge wheel in appropriate hole with shoulder bolt 3 8 washer and 3 8 16 locknut and tighten securely 3 Repeat for opposite side installing gauge wheel in same adjustment ole Gauge ES SN N Wheel BOE N Mounting 227 Pos 3 8 16 Locknut 3 8 waste LO 227 iria Gauge Wheel TO OPERATE MOWER Your tractor is equipped with an operator presence sensing switch Any attempt by the operator to leave the seat with the engine running and the attachment clutch engaged will shut off the engine 1 Selec
46. left to right and slide inside boot and onto adapter Lox Insert 3 8 Hex Bolt 3 8 Lock Washer O Large Flat Washer Steering Wheei Steering Boot t Adaptor Extension haft 5 16 Locknut 5 5 16 Hex Bolt 6 Assemble large flat washer 3 8 lock washer 3 8 hex bolt and tighten securely 7 Snap steering wheel insert into center of steering wheel 8 Remove protective materials from tractor hood and grill IMPORTANT Check for and remove any staples in skid that may puncture tires where tractor is to roll off skid HOWTO SET UPYOURTRACTOR CHECK BATTERY 1 Lift seat pan to raised position and open battery box door NOTE f this battery is put into service after month and year indicated on label label located between terminals charge battery for minimum of one hour at 6 10 amps See BATTERY in Maintenance section of this manual for charging instructions INSTALL SEAT ES seat before tightening adjustment knob 1 Remove adjustment knob and flat washer securing seat to cardboard packing and set aside for assembly of seat to tractor 2 Pivot seat upward and remove from the cardboard packing Hemove the cardboard packing and discard 3 Place seat on seat pan so head of shoulder bolt is positioned over large slotted hole in pan 4 Push down on seat to engage Shoulder boit in siot and pull seat towards rear of tractor 5 Pivot seat and pan forward and assemble adjustment knob and fl
47. ment parts accessories and owner s manuals that you need to do it yourself call Sears PartsDirect 1 800 366 P ART 6am 11 p m 7 days a week 1 800 356 7278 USA only www sears convpartsdirect To purchase or inquire about a Sears Service Agreement or Sears Maintenance Agreement 1 800 827 6655 USA 1 800 361 6665 Canada 7 am 5 pm CST Mon Sat 9a m 8 p m EST M F 4 p m Sat Para pedir servicio de reparaci n a domicilio y para ordenar piezas 1 888 SU HOGAR 1 888 784 6427 Sears Roebuck and Co Registered Trademark Trademark Service Mark of Sears Roebuck and Co Marca Registrada Marca de F brica Marca de Servicio de Sears Roebuck and Co Marque de commerce Marque d pos e de Sears Roebuck and Co 179410 4 25 01TR Printed in U S A
48. mmeter Throttle Choke Control Clutch Brake Pedal Ignition Switch Gearshift Lever Light Switch Lift Lever Plunger Attachment Lift Lever Height Adjustment Indicator Our tractors conform to the safety standards of the American National Standards Institute AMMETER Indicates charging or discharging of battery ATTACHMENT CLUTCH SWITCH Used to engage the mower blades or other attachments mounted to your tractor ATTACHMENT LIFT LEVER Used to raise lower and adjust the mower deck or other attachments mounted to your tractor CLUTCH BRAKE PEDAL Used for declutching and braking the tractor and starting the engine GEARSHIFT LEVER Selects the speed and direction of tractor IGNITION SWITCH Used for starting and stopping the engine LIFT LEVER PLUNGER Used to release attachment lift lever when changing its position LIGHT SWITCH Turns the headlights on and off PARKING BRAKE LEVER Locks clutch brake pedal into the brake position THROTTLE CHOKE CONTROL Used for starting and controlling engine speed HOWTO USEYOURTRACTOR TO SET PARKING BRAKE Your tractor is equipped with an operator presence sensing switch When engine is running any attempt by the operator to leave the seat without first setting the parking brake will shut off the engine 1 Depress clutch brake pedal into full BRAKE position and hold 2 Place parking brake lever in EN GAGE
49. nd Adjustments section of this manual The left hand side of mower should be used for trimming Drive so that clippings are discharged onto the area that has been cut Have the cut area to the right of the tractor This will result in a more even distribu tion of clippings and more uniform cutting When mowing large areas start by turning to the right so that clippings will discharge away from shrubs fences driveways etc After one or two rounds mow in the opposite direction making left hand turns until finished grass is extremely tall it should be mowed twice to reduce load and possible fire hazard from dried clip pings Make first cut relatively high the second to the desired height Do not mow grass when it is wet Wet grass will plug mower and leave undesirable ciumps Allow grass to dry before mowing Always operate engine at full throttle when mowing to assure better mowing performance and proper discharge of material Regulate ground speed by selecting a low enough gear to give the mower cutting performance as well as the quality of cut desired When operating attachments select a ground speed that will suit the terrain and give best performance of the attachment being used 16 MULCHING MOWINGTIPS IMPORTANT For best performance keep mower housing free of built up grass and trash Ciean after each use The special mulching blade will recut the grass clippings many times and reduce them in siz
50. o cool before storing Stop and inspect the equipment if you strike an object Repair if necessary before restarting Never make adjustments or repairs with the engine running e Grass catcher components are subject to wear damage and deterioration which could expose moving parts or allow objects to be thrown Frequently check components and replace with manufacturer s recommended parts when necessary Mower blades are sharp and can cut Wrap the blade s or wear gloves and use extra caution when servicing them Check brake operation frequently Adjust and service as required Be sure the area is clear of other people before mowing Stop machine if anyone enters the area Never carry passengers or children even with the blades off Do not mow in reverse unless abso lutely necessary Always look down and behind before and while backing Never carry children They may fall off and be seriously injured or interfere with safe machine operation Keep children out of the mowing area and under the watchfu care of another responsible adult 4 Be alert and tum machine off if children enter the area e Before and when backing look behind and down for small children Mow up and down slopes 15 Max not across e Remove obstacles such as rocks tree limbs etc Watch for holes ruts or bumps Uneven terrain could overturn the machine Tall grass can hide obstacles SAFETY RULES
51. ome adjustment within the limits allowed by the cap Do not attempt to remove the limiter cap The limiter cap cannot be removed without breaking the adjusting needle 1 Be sure you have a clean air filter and the throttle control cable is adjusted properly see above 2 Start engine and allow to warm for five minutes Make adjustments with engine running and shift motion control lever in neutral N position 3 Idi ing With throttle control lever in slow position engine should idle at 1750 RPM If engine idles too slow or fast turn idle speed adjusting screw in or out until correct idle is attained 4 Idle fuel needle setting With throttle control lever in slow position turn idle fuel adjustment needle in clockwise until engine begins to die and then turn out counterclockwise until engine runs rough Turn needle to a point midway between those two positions 5 Recheck idle speed Readjust if necessary ACCELERATION TEST 6 Move throttle control lever from slow to fast position If engine hesitates or dies turn idle fuel adjusting needle out counterclockwise 1 8 turn Repeat test and continue to adjust if necessary until engine accelerates smoothly High speed stop is factory adjusted Do not adjust damage may result IMPORTANT Never tamper with the engine governor which is factory set for proper engine speed Overspeeding the engine above the factory high speed setting can be dangerous If y
52. on Lk Zinc Screw 3 8 16 x 1 NOTE All component dimensions given in U S inches 1 inch 25 4 mm 41 TRACTOR MODEL NUMBER 917 272410 SEAT ASSEMBLY KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 1 140123 Seet 13 121248 Bushing Snap 2 140551 Bracket Pivot Seat 14 72050412 Bolt Carriage 1 4 20 x 1 1 2 3 71110616 Bolt 15 134300 Spacer Split 28 x 88 4 19131610 Washer 13 32 x 1 x 10 Gauge 16 121250X Spring 5 145006 Clip Push In Hinged 17 123976 Locknut Flange 1 4 Grade 5 6 570541437 Nut 18 124238 Spring Seat 7 124181X Spring Seat 21 171852 Bolt Shoulder 5 16 18 UNC 8 17000616 Screw 3 8 16 x 1 1 2 22 STO541431 Nut 9 19131614 Washer 13 32 x 1 x 14 Gauge 24 19171912 Washer 17 32 x 1 3 16 x 12 Ga 10 174894 Pan Seat 25 127018 Bolt Shoulder 5 16 18 x 62 11 166269 Knob Seat 12 121246 Bracket Switch Mounting NOTE All component dimensions given in U S inches 1 inch z 25 4 mm 42 TRACTOR MODEL NUMBER 917 272410 DECALS 11 KEY PART NO NO DESCRIPTION 1 156368 Decal Oper Instr 2 177374 Decal HP Engine 3 177356 Decal Hood R H 4 177357 Decal Hood L H 5 179405 Decal Hood Replacement 6 133644 Decal Customer Maintenance 7 177355 Decal Hood Side 8 172331 Decal Deck 9 163204 Decal Fender Craftsman 10 156439 Decal Fender Danger WHEELS amp TIRES 1 2 y 5 8 A KEY PART NO NO 11 164065 12 146046 13 177350 14 160396 15 179128
53. operator presence Switch es Engine clicks but Weak or dead battery wil not start Corroded battery terminals Loose or damaged wiring Faulty solenoid or starter Recharge or replace battery Clean battery terminals Check all wiring Check replace solenoid or starter RON TROUBLESHOOTING CHART PROBLEM Loss of power Excessive vibration Engine continues to run when operator leaves seat with with attachment clutch engaged Poor cut uneven too much grass too Throttle in CHOKE position Build up of grass leaves and trash under mower Dirty air filter Low oit level dirty oil Faulty spark plug Dirty fuel filter Stale or dirty fuel ON DNA Water in fuel 10 Spark plug wire loose 11 Dirty engine air screen fins 12 Dirty clogged muffler 13 Loose or damaged wiring 14 Carburetor out of adjustment 15 Engine valves out of adjustment Worn bent or loose blade Bent blade mandrel Loose damaged part s Faulty operator safety presence control system Worn bent or loose blade Mower deck not level Buildup of grass leaves and trash under mower Bent blade mandrel Clogged mower deck vent holes from buitdup of grass leaves and trash around mandrels some Set in Higher Cut position reduce speed Adjust throttle control Clean underside of mower
54. ou think the engine governed high speed needs adjusting contact a Sears or other qualified service center which has proper equipment and experience to make any necessary adjustments die Speed Adjusting Screw idie Fuet Adjusting Needle STORAGE Immediately prepare your tractor for storage at the end of the season or if the tractor will not be used for 30 days or more ACAUTION Never store the tractor with gasoline in the tank inside a building where fumes may reach an open flame or spark Allow the engine to cool before storing in any enclosure TRACTOR Remove mower from tractor for winter storage When mower is to be stored for a period of time clean it thoroughly remove all dirt grease leaves etc Store in a clean dry area 1 Clean entire tractor See CLEANING in the Maintenance section of this manual Inspect and replace belts if necessary See belt replacement instructions in the Service and Adjustments section of this manual Lubricate as shown in the Mainte nance section of this manual Be sure that all nuts bolts and screws are securely fastened Inspect moving parts for damage breakage and wear Replace if necessary Touch up all rusted or chipped paint surfaces sand lightly before painting BATTERY Fully charge the battery for storage After a period of time in storage battery may require recharging To help prevent corrosion and power leakage during long periods of sto
55. ower housing and other cooling shrouds Clean the cooling fins and external surfaces as necessary Make sure the cooling shrouds are reinstalled NOTE Operating the engine with a blocked grass screen dirty or plugged cooling fins and or cooling shrouds removed will cause engine damage due to overheating AIR FILTER Your engine will not run properly using a dirty air filter Clean the foam pre cleaner after every 25 hours of operation or every season Service paper cartridge every 100 hours of operation or every season whichever occurs first Service air cleaner more often under dusty conditions 1 Remove knob and cover 2 Remove wing nut and air cleaner from base TO SERVICE PRE CLEANER 3 Slide foam pre cleaner off cartridge 4 Wash it in liquid detergent and water 5 Squeeze it dry in a clean cloth Allow it to dry 6 Saturate it in engine oil Wrap it in clean absorbent cloth and squeeze to remove excess TO SERVICE CARTRIDGE Replace a dirty bent or damaged cartridge NOTE Do not wash the paper cartridge or use pressurized air as this will damage the cartridge 7 Reinstall the pre cleaner cleaned and oiled over the paper cartridge 8 Reassemble air cleaner wing nut cover and tighten knob securely Cover Knob Wing Nut Rubber Grommet Air Cleaner Cover Foam Air Cleaner Paper Cartridge Air Cleaner Base Oil Fil Cap Dipstick MUFFLER Inspect and r
56. rage battery cables should be disconnected and battery cleaned thoroughly see TO CLEAN BATTERY AND TERMI NALS in the Maintenance section of this manual After cleaning leave cables discon nected and place cables where they cannot come in contact with battery terminals If battery is removed from tractor for storage do not store battery directly on concrete or damp surfaces ENGINE FUEL SYSTEM IMPORTANT It is important to prevent gum deposites from forming in essential fuel system parts such as carburetor fuel hose or tank during storage Also 5 27 experiance indicates that alcohol blended fuels called gasohol or using ethanol or methanol can attract moisture which leads to separation and formation of acids during storage Acidic gas can damage the fuel system of and engine while in storage 1 Drain the fuel tank 2 Start the engine and let it run until the fuel lines and carburetor are empty Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur Use fresh fuel next season NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow the mix ratio found on stabilizer container Run engine at least 10 minutes after adding stabilizer to allow the stabilizer to reach the carburetor Do not drain the gas tank and carb
57. ragic accidents can occur if the operator is not alert to the presence of children Children are often attracted to the machine and the mowing activity Never assume that children will remain where you last saw them Keep children out of the mowing area and under the watchful care of another responsible adult Be alert and turn machine off if children enter the area Before and when backing look behind and down for small children Never carry children They may fall off and be seriously injured or interfere with safe machine operation Never allow children to operate the machine Use extra care when approaching blind corners shrubs trees or other objects that may obscure vision IV SERVICE Use extra care in handling gasoline and other fuels They are flammable and vapors are explosive Use only an approved container Never remove gas cap or add fuel with the engine running Allow engine to cool before refueling Do not smoke Never refuel the machine indoors Never store the machine or fuel container inside where there is an open flame such as a water heater Never run a machine inside a closed area Keep nuts and bolts especially blade attachment bolts tight and keep equipment in good condition Never tamper with safety devices Check their proper operation regularly Keep machine free of grass leaves or other debris build up Clean oil or fuel spillage Allow machine t
58. rive belts Be sure they are routed properly around pulleys and inside all belt keepers Y Check wiring See that alt connections are still secure and wires are properly clamped WHILE LEARNING HOW TO USE YOUR TRACTOR PAY EXTRA ATTENTION TO THE FOLLOWING IMPORTANT ITEMS Y Engine oil is at proper level Fuel tank is filled with fresh clean regular unleaded gasoline Y Become familiar with all controls their location and function Operate them before you start the engine Y Be sure brake system is in safe operating condition 10 OPERATION These symbols may appear on your tractor or in literature supplied with the product Learn and understand their meaning A y BATTERY CAUTION OR REVERSE FORWARD FAST SLOW WARNING 2 ENGINE ON c ENGINE OFF OIL PRESSURE LIGHTS ON OVER TEMP LIGHT CHOKE MOWER HEIGHT PARKING BRAKE UNLOCKED LOCKED MOWER LIFT ATTACHMENT REVERSE NEUTRAL HIGH CLUTCH ENGAGED KEEP AREA CLEA ATFACHMENT ENT IGNITION CLUTCH DISENGAGED SLOPE HAZARDS SEE SAFETY RULES SECTION DANGER KEEP HANDS AND FEET AWAY FREE WHEEL Automatic Models only 11 KNOWYOURTRACTOR READ THIS OWNER S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR TRACTOR Compare the illustrations with your tractor to familiarize yourself with the locations of various controls and adjustments Save this manual for future reference Attachment Clutch switch A
59. ses Correct tire pressure is important for best cutting performance Reduce tire pressure to PSI shown in PRODUCT SPECIFICATIONS section of this manual CHECK DECK LEVELNESS For best cutting results mower housing should be properly leveled See TO LEVEL MOWER HOUSING in the Service and Adjustments section of this manual CHECK FOR PROPER POSITION OF ALL BELTS See the figures that are shown for replacing motion and mower blade drive belts in the Service and Adjustments section of this manual Verify that the belts are routed correctly CHECK BRAKE SYSTEM After you learn how to operate your tractor check to see that the brake is properly adjusted See TO ADJUST BRAKE in the Service and Adjustments section of this manual Y CHECKLIST BEFORE YOU OPERATE AND ENJOY YOUR NEW TRACTOR WE WISH TO ASSURE THAT YOU RECEIVE THE BEST PERFORMANCE AND SATISFACTION FROM THIS QUALITY PRODUCT PLEASE REVIEW THE FOLLOWING CHECKLIST All assembly instructions have been completed No remaining loose parts in carton Battery is properly prepared and charged Minimum 1 hour at 6 amps Seat is adjusted comfortably and tightened securely Y All tires are properly inflated For shipping purposes the tires were overinflated at the factory Y Be sure mower deck is properly leveled side to side front to rear for best cutting results Tires must be properly inflated for leveling Y Check mower and d
60. t Grille Lens Asm Lens Grille Fend Ftrest Pnt STLT Bracket Fender Support Screw Thdrol 5 16 18 x 1 2 Tyt Bracket Asm Pivot Mower Rear Bracket Pivot Duct Air Engine P L LT Bolt Rdhd Sqnk 3 8 16 UNC x 3 4 DashLower Nut Crownlock 3 8 16 UNC Keeper Belt Rear LH Screw 3 8 16 x 1 1 4 Plate Reinforcement STLT Bracket Swaybar Chassis Bracket Pnt Footrest STLT Jod Pivot Chassis Hood Cupholder Screw Hwhd Hi Lo 13 16 x 3 4 Bolt Shoulder 5 16 18 TT Screw Thdrol 5 16 18 x 1 2 TYTT Screw Thdrol 3 8 16 x 1 2 Insert Lens Reflective Nut Hexflange Lock Plug Button NOTE All component dimensions given in U S inches 1 inch 2 25 4 mm TRACTOR MODEL NUMBER 917 272410 GROUND DRIVE TRACTOR MODEL NUMBER 917 272410 GROUND DRIVE KEY PART NO NO 1 BUSRTRUSBEIRZEBEIHEHLRRREBENEN 146682 123666X 12000028 121520X 17060512 165866 145028 STD561210 105701X 74550412 10040400 STD541431 STD523710 STD541437 106933X 130804 STD541237 106888X STD551037 570561210 175765 71673 169592 570523107 72140506 175578 120183X STD551062 STD571810 165936 74760648 175461 175556 19131312 127783 154407 123205X 570523715 570541437 570541431 105710X 105709X 17060616 130801 169691 DESCRIPTION Transaxle See Breakdown Peeriess 206 545C Spring Return Brake Pulley Transaxle Ring Retainer Strap Torque Screw 5 16 18 x 3 4 RodShifter Fender STLT Clutch Electric Pin Cotter
61. t desired height of cut 2 Start mower blades by engaging attachment clutch control TO STOP MOWER BLADES disengage attachment clutch control ACAUTION Do not operate the mower without either the entire grass catcher on mowers so equipped or the deflector shield in place Attachment Clutch Attachment Lift Lever High Position Engage Low Position Deflector Push In To SUNG Disengage TO OPERATE ON HILLS ACAUTION Do not drive up or down hills with slopes greater than 15 and do not drive across any slope Choose the slowest speed before starting up or down hills Stopping or changing speed on hills If slowing is necessary move throttle control lever to slower position If stopping is absolutely necessary push clutch brake pedal quickly to brake position and engage parking brake Move gearshift lever to 1st gear Be sure you have allowed room for tractor to roll slightly as you restart movement To restart movement slowly release parking brake and clutch brake pedal Make all turns slowly TO TRANSPORT Raise attachment lift to highest position with attachment lift control When pushing or towing your tractor be sure gearshift lever is in neutral N position e Do not push or tow tractor at more than five 5 MPH NOTE To protect hood from damage when transporting your tractor on a truck or a trailer be sure hood is closed and secured to
62. t to allow dirt to enter the engine when changing oil 2 Remove cap from end of drain valve and install the drain tube onto the fitting 3 Unlock drain valve by pushing inward slightly and turning counterclockwise 4 To open pull out on the drain valve 5 After has drained completely close and lock the drain valve by pushing inward and turning clockwise until the pin is in the locked position as shown 6 Remove the drain tube and replace the cap onto to the end of the drain valve 7 Refill engine with oi through oil fill dipstick tube Pour slowly Do not overfill For approximate capacity see PRODUCT SPECIFICATIONS section of this manual 8 Use gauge on oil fill cap dipstick for checking level Insert dipstick into the tube and rest the oil fill cap on the tube Do not thread the cap onto the tube when taking reading Keep oil at FULL line on dipstick Tighten cap onto the tube securely when finished Oil Drain Valve Drain Tube Cap CLEAN AIR SCREEN Air screen must be kept free of dirt and chaff to prevent engine damage from overheating Clean with a wire brush or compressed air to remove dirt and stubborn dried gum fibers CLEAN AIR INTAKE COOLING AREAS To insure proper cooling make sure the grass screen cooling fins and other external surfaces of the engine are kept clean at all times Every 100 hours of operation more often under extremely dusty dirty conditions remove the bl
63. ted accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling PRODUCT SPECIFICATIONS GASOLINE CAPACITY AND TYPE OILTYPE API SF SJ 1 25 GALLONS UNLEADED REGULAR SAE 10W30 2 SAE 5W 30 BELOW 32 F OIL CAPACITY WIFILTER 4 5 PINTS W OFILTER 4 0 PINTS SPARK PLUG CHAMPION RC12YC FORWARD TIRE PRESSURE FRONT 14 PSI REAR 10PSI CHARGING SYSTEM 15 AMPS 3600 RPM BATTERY AMP HR 30 MIN CCA 240 CASE SIZE U1R BLADE BOLT 27 35 FT LBS TORQUE CONGRATULATIONS on your purchase of a new tractor t has been designed engineered and manufactured to give you the best possible dependability and performance Should you experience any problem you cannot easily remedy please contact a Sears or other qualifyed service center We have competent well trained techni cians and the proper tools to service or repair this tractor Please read and retain this manual The instructions will enable you to assemble and maintain your tractor properly Always observe the SAFETY RULES REPAIR AGREEMENT A Repair Agreement is available on this product Contact your nearest Sears store for details CUSTOMER RESPONSIBILITIES Read and observe the safety rules Follow a regular schedule in maintain ing caring for and using your tractor
64. ter equipped E EE Clean Engine Cooling Fins v 1 1 1 EE TOA EE EEE 1 Change mors offen when operating under a heavy load or in high ambient temperatures 5 equipped with adjustable system 2 Service mora offen whan operating in dirty or dusty conditions 3 equipped with filter change every 50 hours 4 Replace blades more often when mowing in sandy soll GENERAL RECOMMENDATIONS The warranty on this tractor does not cover items that have been subjected to operator abuse or negligence To receive full value from the warranty operator must maintain tractor as instructed in this manual Some adjustments will need to be made periodically to properly maintain your tractor All adjustments in the Service and Adjustments section of this manual should be checked at least once each season Once a year you should replace the spark plug clean or replace air filter and check blades and belts for wear A new spark plug and clean air filter assure proper air fuel mixture and help your engine run better and last longer BEFORE EACH USE Check engine oil tevel Check brake operation Check tire pressure Check operator presence and interlock systems for proper operation Check for loose fasteners H rer 6 Not required if equipped wih mainienance Iree battery 7 Tighter front axie pivot 35 58 maximum Do not overtighien LUBRI
65. the engine running hot engine exhaust gases may cause browning of grass To eliminate this possibility always stop engine when stopping tractor on grass areas A CAUTION Always stop tractor completely as described above before leaving the operator s position to empty grass catcher etc TO USE THROTTLE CONTROL Always operate engine at fuil throttle Operating engine at less than full throttle reduces the battery charging rate Full throttle offers the best bagging and mower performance TO MOVE FORWARD AND BACKWARD The direction and speed of movement is controlled by the gearshift lever 1 Start tractor with clutch brake pedal depressed and gearshift lever in neutral N position 2 Move gearshift lever to desired position 3 Slowly release clutch brake pedal to start movement IMPORTANT Bring tractor to a complete stop before shifting or changing gears Failure to do so will shorten the useful life of your transaxle TO ADJUST MOWER CUTTING HEIGHT The position of the attachment lift lever determines the cutting height Grasp lift lever Press plunger with thumb and move lever to desired position The cutting height range is approxi mately 1 1 2 to 4 The heights are measured from the ground to the blade tip with the engine not running These heights are approximate and may vary depending upon soil conditions height of grass and types of grass being mowed The average lawn shou
66. tractor Use an appropriate means of tying hood to tractor rope cord etc TOWING CARTS AND OTHER ATTACHMENTS Tow only the attachments that are recommended by and comply with specifications of the manufacturer of your tractor Use common sense when towing Too heavy of a load while on a slope is dangerous Tires can lose traction with the ground and cause you to lose contro of your tractor BEFORE STARTING THE ENGINE CHECK ENGINE OIL LEVEL The engine in your tractor has been shipped from the factory already filled with summer weight oil 1 Check engine oil with tractor on level ground Unthread and remove oil fill cap dipstick wipe oil off Reinsert the dipstick into the tube and rest oil fill cap on the tube Do not thread the cap onto the tube Remove and read oil level If necessary add oil until FULL mark on dipstick is reached Do not overfilt For cold weather operation you should change oil for easier starting See OIL VISCOSITY CHART in the Mainte nance section of this manual To change engine oil see the Mainte nance section in this manual ADD GASOLINE Fill fuel tank Use fresh clean regular unleaded gasoline with a minimum of 87 octane Use of leaded gasoline will increase carbon and lead oxide deposits and reduce valve life Do not mix oil with gasoline Purchase fuel in quantities that can be used within 30 days to assure fuel freshness IMPORTANT When operating in
67. ttery cable first then RED battery cable and remove battery from tractor Rinse the battery with plain water and dry Clean terminals and battery cable ends with wire brush until bright Coat terminals with grease or petro leum jelly Reinstall battery See REPLACING BATTERY in the SERVICE AND ADJUSTMENTS section of this manual V BELTS Check V belts for deterioration and wear after 100 hours of operation and replace if necessary The belts are not adjustable Replace belts if they begin to slip from wear TRANSAXLE COOLING Keep transaxle free from build up of dirt and chaff which can restrict cooling ENGINE LUBRICATION Only use high quality detergent oil rated with service classification SF SJ Select the oil s SAE viscosity grade according to your expected operating emperature m gt A Change the oil after every 50 hours of operation or at least once a year if the tractor is not used for 50 hours in one year Check the crankcase oil level before starting the engine and after each eight 8 hours of operation Tighten oil fill cap securely each time you check the oil level TO CHANGE ENGINE OIL Determine temperature range expected before oil change All oil must meet API service classification SF SJ Be sure tractor is on level surface Oil will drain more freely when warm Catch oil in a suitable container 1 Remove oil fill cap dipstick Be careful no
68. uld not start unless the brake pedal is fully depressed and attachment clutch control is in the disengaged position When the engine is running any attempt by the operator to leave the seat without first setting the parking brake should shut off the engine When the engine is running and the attachment clutch is engaged any attempt by the operator to leave the seat should shut off the engine The attachment clutch shouid never operate unless the operator is in the seat BLADE CARE For best results mower blades must be kept sharp Replace bent or damaged blades BLADE REMOVAL 1 Raise mower to highest position to allow access to blades 2 Remove hex bolt lock washer and flat washer securing blade 3 Install new or resharpened blade with trailing edge up towards deck as shown IMPORTANT To ensure proper assembly center hole in blade must align with star on mandre assembly 4 Reassemble hex bolt lock washer and flat washer in exact order as shown 5 Tighten bolt securely 27 35 Ft Lbs torque IMPORTANT Blade bolt is grade 8 heat treated Trailing Edge Up andrel Assembly Blade Center JAG P af X Hex Bolt E N A Grade 8 heat treated bolt can be identified by six lines on the bolt head TO SHARPEN BLADE NOTE We do not recommend sharpen ing blade but if you do be sure the blade is balanced Care should be taken to keep the blade balanced An unbalanced blade wili
69. uretor if using fuel stabilizer ENGINE OIL Drain oil with engine warm and replace with clean engine oil See ENGINE in the Maintenance section of this manual CYLINDER S 1 Remove spark plug s 2 Pour one ounce of oil through spark plug hole s into cylinder s 3 Turn ignition key to START position for a few seconds to distribute oil 4 Replace with new spark plug s OTHER Do not store gasoline from one season to another Replace your gasoline can if your can starts to rust Rust and or dirt in your gasoline will cause problems If possible store your tractor indoors and cover it to give protection from dust and dirt Cover your tractor with a suitable protective cover that does not retain moisture Do not use plastic Plastic cannot breathe which allows conden sation to form and will cause your tractor to rust IMPORTANT Never cover tractor while engine and exhaust areas are still warm TROUBLESHOOTING CHART PROBLEM CAUSE 0 CORRECTION Out of fuel Fill fuel tank Engine not CHOKED See TO START ENGINE properly Engine flooded Bad spark plug Dirty air filter Dirty fuel filter Water in fuel Loose or damaged wiring Carburetor out of adjustment 10 Engine valves out of adjustment in Operation section Engine wil not Wait several minutes before attempting to start Replace spark plug Clean replace air filter Replace fuel filt
70. ward to TO INSTALL MOWER e lower mower to its lowest position Raise attachment lift lever to its 3 Roll belt off electric clutch pulley highest position 4 Disconnect anti sway bar from chassis 2 Slide mower under tractor with bracket by removing retainer spring deflector shield to right side of tractor 5 Disconnect suspension arms from 3 Lower lift lever to its lowest position rear deck brackets by removing 4 Install mower In reverse order of retainer springs removal instructions 6 Disconnect front links from deck by removing retainer springs Electric Small Retainer Spring Retainer Spring au ore Nie Springs Both Sides Retainer Spring TO LEVEL MOWER HOUSING Before making any necessary adjust Adjust the mower while tractor is parked ments check that both front links are on level ground or driveway Make sure equal in length tires are properly inflated See PROD If links are not equal in length adjust UCT SPECIFICATIONS section of this one link to same length as other link manual tires are over or To lower front of mower loosen nut E underinflated you will not properly adjust on both front links an equal number of your mower turns When distance D is 1 8 to 1 2 lower SIDE TO SIDE ADJUSTMENT at front than rear tighten nuts F Raise mower to its highest position against trunnion on both front links e At the midpoint of both sides of mower To raise front of mo
71. wer loosen nut measure height from bottom edge of from trunnion on both front links mower to ground Distance A on Tighten nut E on both front links an both sides of mower should be the equal number of turns same or within 1 4 of each other When distance D is 1 8 to 1 2 lower e if adjustment is necessary make at front than rear tighten nut F against adjustment on one side of mower only trunnion on both front links To raise one side of mower tighten lift e Recheck side to side adjustment link adjustment nut on that side To lower one side of mower loosen lift 2 oof Mandrel link adjustment nut on that side 3 NOTE Each full turn of adjustment nut will change mower height about 1 8 Recheck measurements after adjust ing Bottom Edge of Bottom Edge of BOTH FRONT LINKS MUST BE EQUAL Mower to Ground Mower to Ground IN LENGTH Lift Link Adjustment Nut FRONT TO BACK ADJUSTMENT IMPORTANT Deck must be level side to ront Trunnion Side H the following front to back adjust ment is necessary be sure to adjust both TO REPLACE MOWER BLADE DRIVE front links equally so mower will stay BELT level side to side The mower blade drive belt may be To obtain the best cutting results the replaced without tools Park the tractor on mower housing should be adjusted so level surface Engage parking brake that the front is approximately 1 8 to 1 2 lower than the rear w

Craftsman 272 Lawn Mower User Manual

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