Craftsman 137.24885 Saw User Manual
Contents
1. Hold the fence bracket 4 firmly against the front of the saw table Move the fence until it is parallel with the miter gauge groove Push the handle down and tighten both screws 5 If fence is loose when the handle is in the locked downward position do the following Move the handle 2 upward and turn the adjusting nut 5 clockwise until the rear clamp is snug e Over tightening the adjusting screw will cause the fence to come out of alignment A WARNING Failure to properly align fence can cause kickback and serious injury RIP FENCE INDICATOR ADJUSTMENT FIG N 1 The rip fence indicator 6 points to the measurement scale The scale shows the distance from the side of the fence to nearest side of the blade 2 Measure the actual distance with a rule If there is a difference between the measurement and the indicator adjust the indicator 6 3 Loosen the screw 7 and slide the indicator to the correct measurement on the scale Tighten the screw and remeasure with the rule Ay WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet ADJUSTING THE 90 0 AND 45 POSITIVE STOPS FIG O P Q Your saw has positive stops that will quickly position the saw blade at 90 0 to the table Make adjustments only if necessary 90 0 Stop 1 Disconnect the saw from the powe2. FIG A 2 NOTE Attach shelf before assembling the floor plate 1 2 3 Turn the stand upside down Rest the shelf board against the 4 shelf support fins located on the side of the cabinet Drill 4 apporpiately sized holes two on each side through the cabinet into the shelf endgrain Secure the shelf with four wood screws not included Tighten the four wood screws Fig A 2 ASSEMBLE TABLE SAW TO STAND FIG B 4 2 3 4 Tighten all four hex bolts 7 Place the saw 6 on the stand 5 Line up the four holes in saw base and stand 5 Fasten saw to stand using four hex bolts 7 NOTE DO NOT OVER TIGHTEN THIS MAY DAMAGE THE SAW BASE A WARNING IF THE STAND WILL NOT BE USED DO NOT OPERATE THE TABLE SAW ON THE FLOOR THIS IS A VERY DANGEROUS POSITION Fig B MOUNT SAW ON WORK SURFACE 1 If the stand will not be used the saw must be properly secured to a sturdy workbench using the four mounting holes at the base of the saw 2 Square the saw on the mounting surface and mark the location of the four 3 8 in mounting holes 3 Drill the four 3 8 in holes into the mounting surface 4 Place the saw on the work surface and align the mounting holes of the saw with those drilled through the surface 5 Fasten the saw to the work surface Using hardware such as 1 2 in lug bolts with washer Ay WARNING Do not operate this machine on the floor T
3. 2 Snap two long location seats 2 over the two rear table extension tubes 1 Make sure the locating pin in the location seat fits into the matching hole 3 in the extension tube 3 Insert rear table extension tubes 1 into the two holes in the rear of the saw table and into extension tube brackets under the table Position rear table support so instruction labels are facing up 4 Snap one short location seat 4 over the end of the left rear table extension tubes 1 Make sure the locating pin in the location seat fits into the matching hole in the extension tube Fig M ADJUSTING REAR TABLE EXTENSION 1 Rear table extension should be positioned as close as possible to the rear of the table when ripping short work pieces 2 Rear table extension should be pulled out fully until the location seat prevents it from moving outward when ripping long work pieces that require extra support as you are completing the cut RIP FENCE ADJUSTMENT FIG N 1 The fence 1 is moved by lifting up on the handle 2 and sliding the fence to the desired location Pushing down on the handle locks the fence in position 2 Position the fence on the right side of the table and along the edge miter gauge groove 3 Lock the fence handle The fence should be parallel with the miter gauge groove 4 If adjustment is needed to make the fence parallel to the groove do the following Loosen the two screws 3 and lift up on the handle 2
4. insert the screws through the front and rear holes and tighten remembering the rubber adjusting spacer 4 Fig E under the rear of the insert and leveling the rear of the insert to the table Fig G A WARNING To avoid injury from a thrown workpiece blade parts or blade contact never operate saw without the proper insert in place Use the original installed insert for all through sawing operations except dado cuts A special dado insert plate must be installed when using a dado blade pee GUARD ASSEMBLY FIG H J Setthe blade to maximum height and the tilt to zero degrees on the bevel scale with the hand wheels Lock the blade bevel lock knob Place the spring washer 2 flat washer 3 external tooth lock washer 4 onto the blade guard mounting bolt 1 Fig H 3 Insert bolt and washer assembly through splitter bracket 5 m Fig H Blade guard and splitter ass y 12 4 Install the blade guard and splitter assembly 6 into the rear of the saw table Thread the bolt 1 Fig H into the internally threaded pivot rod 7 until snug Fig 5 Lift blade guard arm 8 up and using a straight edge align the blade guard and splitter ass y 9 with the saw blade 10 Fig J 6 Shift the splitter bracket assembly to right or left until parallel alignment to the blade is achieved 7 When the splitter is properly aligned with the saw blade tighten the bolt secur
5. left side groove 1 Set the miter gauge 3 to the desired angle 2 Place the miter gauge in the right side groove of the table 3 Set the blade 1 bevel to the desired bevel angle and tighten the blade bevel lock knob 4 Hold workpiece firmly against the face of the miter gauge throughout the cutting operation Fig EE MITERING 0 45 MITER ANGLE FIG FF This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90 1 Set the blade 1 to 0 bevel angle and tighten the blade bevel lock knob 2 Set the miter gauge 3 at the desired miter angle and lock in position by tightening the miter gauge locking handle 3 Hold the workpiece 2 firmly against the face of the miter gauge throughout the cutting operation Fig FF A WARNING ABRASIVE AND METAL CUTTING BLADES MUST NOT BE USED WITH THIS SAW This saw was not made to cut metals or masonry materials Doing so may result in injury It will also void the warranty USING WOOD FACING ON THE RIP FENCE FIG GG When performing some special cutting operations you can add a wood facing 1 to either side of the rip fence 2 NOTE Before using wood facing on the rip fence make sure the auxiliary fences are lowered flush to the table top 1 Use a smooth straight 3 4 in thick wood board 1 that is as long as the rip fence 2 Attach the wood facing t
6. 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 1 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 WWW sears ca Sears Registered Trademark Trademark Service Mark of Sears Brands LLC Marca Registrada Marca de F brica M Marca de Servicio de Sears Brands LLC Marque de commerce Marque d pos e de Sears Brands LLC Sears Brands LLC
7. Blade wrench T Medium screwdriver CEC 2 Phillips screwdriver Blade wrench Straight edge V 3 mm Hex key NETTO Adjustable wrench TTUTTTTTTTTTTTTTTT i i Combination square CARTON CONTENTS Separate all parts from packing materials Check each part with the illustration on the next page and the Table of Loose Parts to make certain all items are accounted for before discarding any packing material A WARNING If any part is missing or damaged do not attempt to assemble the table saw plug in the power cord or turn the switch ON until the missing or damaged part is obtained and is installed correctly To avoid electric shock use only identical replacement parts when servicing double insulated tools Call 1 800 4 MY HOME for replacement parts TABLE OF LOOSE PARTS ITEM DESCRIPTION QUANTITY Table saw assembly 1 Rear table extension Rear table extension tube Hardware bag assembly Blade guard and splitter assembly Hardware bag assembly Handwheel Dome nut Rip fence Hex key Blade Blade wrench Right extension wing table Miter gauge Hardware bag assembly Left table extension Upper tube Dust bag I 2 TJ O U O Z A T G TE TW U O gt Ny Se a A EIN GO DC Ny k STAND Floor plate 1 Stand door 1 Stand base 1 C40 NOTE To make assembly easier keep contents of box together Apply a coat of automobile w
8. DANGER Look for this symbol that identifies important safety precautions It means CAUTION Become alert your safety is involved if you do not follow the safety instructions NEVER OPERATE THIS MACHINE WITHOUT THE SAFETY GUARD IN PLACE FOR ALL THROUGHSAWING OPERATIONS DO NOT USE IN A DANGEROUS ENVIRONMENT such as damp or wet locations or exposure to rain Keep work area well lighted DO NOT use power tools in the presence of flammable liquids or gases KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents KEEP CHILDREN AWAY All visitors should be kept at a safe distance from the work area DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed USE THE RIGHT TOOL Do not force the tool or attachment to do a job for which it is not designed WEAR PROPER APPAREL DO NOT wear loose clothing gloves neckties rings bracelets or other jewelry that may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair WEAR A FACE MASK OR DUST MASK Sawing cutting and sanding operations produce dust DISCONNECT TOOLS before servicing and when changing accessories such as blades cutters etc REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure the switch is in the OFF position before plugging into the power supply USE ONLY RECOMMENDED ACCESSORIES Consult the Operator s Manual for recomm
9. WASHER 3 16 3 4 1 16 4 2ESU EXTENTION WING AW 1 0J amp U FLAT WASHER 3 16 1 2 3 64 1 2ESV TABLE AW 1 0J v FLAT WASHER 3 16 3 8 0 022 8 2ESW COVER 1 0J70 FLAT WASHER 1 4 8 4 7 64 2 2ESX NEEDLE POINTER 1 0576 FLAT WASHER 1 4 3 4 1 16 2 2ESZ SPECIAL BOLT 2 0J78 FLAT WASHER 1 4 1 2 3 32 1 2ET2 EXTENTION WING AW 1 0J8D FLAT WASHER 3 8 3 4 5 64 2 2ET4 UPPER TUBE 1 0J95 SPRING WASHER p 1 2ET5 UPPER TUBE 1 OJAA WASHER Q8 1 2ET6 BODY SHELL 1 OJAE EXTERNAL TOOTH LOCK WASHER p4 2 2ET9 ANGLE ROD 1 OJAF EXTERNAL TOOTH LOCK WASHER 95 1 2ETB ROLLING WHEEL 2 OJED C RING 1 2ETE PLASTIC GUARD 1 0JP9 HEX HD BOLT M5 0 8 12 2 2ETG UPPER TUBE 1 0JXL HEX SOC SET SCREW MI10 1 5 12 1 2ETJ UPPER TUBE 1 OKOZ HEX HD SCREW AND WASHER MB 1 25 16 4 2ETK UPPER TUBE 2 0K15 HEX HD SCREW AND WASHER M 6 1 0 20 3 2ETL DUST BAG 1 oKl6 HEX HD SCREW AND WASHER M8B 1 25 16 1 2ETU SCALE 1 OK25 HEX SOCKET HD CAP SCREW M5 0 8 20 1 2EIV SCALE 1 OK3G CR RE PAN HD SCREW amp WASHER M5 0 8 12 1 2ETW SCALE 1 0K57 CR RE COUNT HD SCREW M5 0 8 16 1 2ETX SCALE 1 OK7F CR RE ROUND WASHER HD SCREW M5 0 8 8 2 2EIY SCALE 1 OK7H CR RE ROUND WASHER HD SCREW M5 0 8 25 8 2ETZ LABEL 1 OK7K CR RE ROUND WASHER HD SCREW M 1 0 12 2 2EVG RIP FENCE ASS Y 1 OKBC CR RE COUNT HD TAPPING SCREW M4 18 10 2EVJ MITER GAUGE ASS Y 1 OK9T HEX HD TAPPING SCREW MS5 16 16 2EVL SLIDING BASE ASS Y 2 0K9U HEX HD TAPPING SCREW M5 16 25 4 2EW3 BLADE GUARD ASS Y 1 OKA4 CR RE PAN HD TA
10. box CAUTION In all cases make certain the receptacle is properly grounded If you are not sure have a qualified electrician check the receptacle CAUTION This tool is for indoor use only Do not expose to rain or use in damp locations Fig 1 at Three Pronged Plug rt lt a DUI Be e 1 1 Grounding Prong ye Properly Grounded ae Three Pronged Receptacle Fig 2 Grounding Lug S Make sure this is connected to a known ground d E 2 Two Pronged me Adapter Receptacle CAUTION This tool must be grounded while in use to protect the operator from electric shock OH O ORD When using 120 volts only Ampere Rating Total length of Cord More Than Not More Than 25ft 50ft 100ft 150ft 0 6 18 16 16 14 6 10 18 16 14 12 10 12 16 16 14 12 ACCESSORIES AND ATTACHMENTS RECOMMENDED ACCESSORIES Ay WARNING Visit your Sears Hardware Department or see the Craftsman Power and Hand Tools Catalog to purchase recommended accessories for this power tool Ay WARNING To avoid the risk of personal injury e Do not use adjustable wobble type dadoes or carbide tipped dado blades Only use stackable dadoes Maximum dado width is 1 2 Do not use a dado with a diameter larger than 6 Do not use molding head set with this saw Do not modify this power tool or use accessories not recommended by Sears TOOLS NEEDED FOR ASSEMBLY NOT SUPPLIED SUPPLIED
11. or medication that could impair your ability to use the tool safely USE A DUST COLLECTION SYSTEM wherever possible Dust generated from certain materials can be hazardous to your health and in some cases a fire hazard Always operate the power tool in a well ventilated area with adequate dust removal ALWAYS WEAR EYE PROTECTION Any power tool can throw foreign objects into your eyes which could cause permanent eye damage ALWAYS wear safety goggles not glasses that comply with ANSI safety standard Z87 1 Everyday glasses have only impact resistant lenses They ARE NOT safety glasses NOTE Glasses or goggles not in compliance with ANSI Z87 1 could cause serious injury when they break DIRECTION OF FEED Feed work into a blade or cutter against the direction of rotation of the blade or cutter only DO NOT AUTHORZE ADDITIONAL USERS to operate this power tool without the accompanying operators manual for which the user must read and understand TABLE SAW SAFETY 1 ALWAYS USE SAW BLADE GUARD splitter and anti kickback pawls for every through sawing operation Through sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting Always be sure blade guard is tightened securely 2 ALWAYS HOLD WORK FIRMLY against the miter gauge or rip fence 3 ALWAYS USE a push stick especially when ripping narrow stock Refer to ripping instructions in this Operator s Manual wher
12. properly 5 Safety glasses are being worn 6 Keep your thumbs off the table top When your hand reaches the front edge of the table 2 finish the cut The failure to adhere to these common safety rules with a push stick 3 Fig BB You can make a push and other printed within this manual can stick using the pattern on page 28 greatly increase the likelihood of injury 7 The push stick 3 should always be used for any ripping operations Fig BB BE DE nA 8 Continue pushing the workpiece with the push A WARNING stick 3 until it passes the blade guard and clears the To prevent serious injury rear of the table Never use the miter gauge when ripping e Never use more than one rip fence during a single cut e Keep both hands away from the blade and path of the blade The workpiece must have a straight edge against T Ay WARNING Never attempt to pull the workpiece backwards during a cutting operation This will cause kickback and serious injury to the user can occur When the blade completely stops raise the anti kickback pawis 4 on each side of the splitter and slide the workpiece out Fig BB BEVEL RIPPING This cut is the same as a rip cut except the blade bevel angle is set to an angle other than 0 A WARNING Cut only with the workpiece and the fence on the right side of the blade RIPPING SMALL PIECES Ay WARNING Avoid injury from the blade contact Ne
13. table and tighten the blade bevel lock knob 5 Adjust the collar 5 so it contacts the bracket 3 when the blade is 45 to the table Tighten the two Set screws BLADE TILTING POINTER 1 When the blade is positioned at 90 0 adjust the blade tilt pointer to read 0 on the scale 2 Loosen the mounting screw position pointer over 0 and tighten the screw NOTE Make a trial cut on scrap wood before making critical cuts Measure for exactness Fig Q 4 TT ny 45 BLADE PARALLEL TO THE MITER GAUGE GROOVE FIG R S Ay WARNING This adjustment was made at the factory but it should be rechecked and adjusted if necessary Ay WARNING To prevent personal injury Always disconnect plug from the power source when making any adjustments This adjustment must be correct or accurate cuts can not be made Also inaccurate adjustment can result in kickback and serious personal injury Remove the safety switch key and unplug the saw Remove the blade guard for this procedure but reinstall and realign after adjustment Raise the blade to the highest position and set at the 0 angle 90 straight up Select and mark with a felt tip maker a blade tooth having a right set and rotate the blade so the marked tooth is in above the table Place the combination square base 1 into the right Side miter gauge groove 2 Fig R Adjust the rule so it touches the front marked tooth
14. the blade feed 5 Remove blade and clean table with turpentine and steel wool Material kicked back from 1 Rip fence out of adjustment 1 Align rip fence with miter gauge blade 2 Splitter not aligned with blade groove 3 Feeding stock without rip fence 2 Align splitter with blade 4 Splitter not in place 3 Install and use rip fence 5 Dull blade 4 Install and use splitter with guard 6 The operator letting go of material 5 Replace blade before it is past saw blade 6 Push material all the way past saw 7 Miter angle lock knob is not tight blade before releasing work 7 Tighten knob Blade does not raise or tilt 1 Sawdust and dirt in elevation tilting 1 Brush or blow out loose dust and dirt freely mechanisms Blade does not come up to 1 Extension cord too light or too long 1 Replace with adequate size cord speed Reset trips too easily 2 Low house voltage 2 Contact your electric company Machine vibrates excessively 1 Saw not mounted securely to 1 Tighten all mounting hardware workbench 2 Reposition on flat level surface 2 Bench on uneven floor 3 Replace blade 3 Damaged saw blade Does not make accurate 45 and 90 crosscuts Miter gauge out of adjustment 23 Adjust miter gauge PARTS LIST 10 in TABLE SAW MODEL NO 137 248850 Ay WARNING When servicing use only CRAFTSMAN replacement parts Use of any other parts many create a
15. workmanship within one year from the date of purchase CALL 1 800 4 MY HOME TO ARRANGE FOR FREE REPAIR or replacement if repair proves impossible If this tool is used for commercial or rental purposes this warranty will apply for only ninety days from the date of purchase This warranty applies only while this tool is in the United States This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Hoffman Estates IL 60179 A WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles PRODUCT SPECIFICATIONS MOTOR SAW TyBD et ban ette en ttv REN Moet aug Universal Rip Capacity With Extension 30 in Right amp 18 in Left PX 15 Blade Size 10 in Volta ie ere neto eterne rt x eterne 120 Blade Arbor Siz
16. H STRAIN RELIEF OQEC ARBOR SHAFT ASS Y OQM2 BRUSH HOLDER ASS Y 2 OQQT BRUSH ASS Y 2 OQRO BRUSH COVER 2 ORIQ MOTOR HOUSING ORIS BEARING BUSHING ORIY ARMATURE ASS Y OR20 BAFFLE 28TR RETAINING CLIP 2DY4 BRACKET 2EQS MOTOR NAMEPLATE 2FLP FIELD ASS Y 10 in TABLE SAW MODEL NO 137 248850 PARTS LIST AND SCHEMATIC FOR STAND LD Description SIZE QTY 0568 FLAT WASHER 5 10 1 3 OK82 CR RE COUNT HD TAPPING SCREW M5 12 16 3 OKB3 CR RE PAN HD TAPPING SCREW M4 18 8 2 OKBA CR RE PAN HD TAPPING SCREW MS5 16 12 3 OKMS HEX NUT M6 1 0 T 5 OKMY HEX NUT M8 1 25 T 6 5 OKRL U TYPE NUT 3 OVJX HEX HD SCREW AND WASHER M8 1 25 30 4 HOC CR RE PAN HD TAPPING SCREW M5 16 6 2 2ETN BOTTOM BRACKET DOOR 2ETP FLOOR PLATE 2ETQ PLUNGER HOUSING 2ETR BOTTOM BRACKET 2ETS CUSHION 3 DET SET PLATE 2EU3 LEVELING PAD 2EUA LEVELING WASHER 2EWO HARDWARE BAG ASS Y 2FS2 CR RE TRUSS HD TAPPING SCREW M5 12 12 13 2FYJ PLUNGER 2FYK HINGE 2FYL PIN 2FYN PLATE CLAMP PUSH STICK CONSTRUCTION This is a full size drawing actual size Use good quality plywood or solid wood Use 1 2 in or 3 4 in material Push stick MUST be thinner than the width of material being cut Drill Hole For Hanging Notch
17. HAZARD or cause product damage Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears Service Center PARTS LIST FOR TABLE SAW SCHEMATIC LD Description Size QTY LD Description Size QTY 08VH CORD CLAMP 1 OKMS HEX NUT 10 1 09JK WRENCH 1 OKMY HEX NUT 1 25 1 0823 SADDLE 1 OKQJ CROWN NUT 1 2 0B24 SPRING 1 OKRX HEXAGON NUT AND FLAT WASHER M 1 0 3 0827 POINTER BRACKET 1 OKSW STRAIN RELIEF 1 0B28 NEEDLE POINTER 1 OLSL CIRCUIT BREAKER SWITCH 1 OB2E SWITCH BOX 1 OSzY SLIDING BASE ASS Y 1 OB3H INSERT 23 1 OSZZ SLIDING BASE ASS Y 1 OB3R WRENCH 1 OWEV KNOB 1 OBBA WARNING STICK LABEL 1 118N CR RE PAN HD SCREW M6 1 0 55 1 0899 SPACER 1 20NQ HEX HD BOLT M 1 0 50 1 OB9C PLUNGER HOUSING 1 2149 KNOB 1 OB9P CLAMP 2 23PP BLADE 1 OBA4 SPACER 1 275F LOCATION SEAT 2 0BA9 SPACER 2 275R LOCATION SEAT 1 OBAA CLAMP 1 275U SPACER 1 OBAB SHIM 1 27A ROCKER SWITCH 1 OBAC SET NUT 1 27A2 SWITCH KEY 1 OBAE ARBOR COLLAR 1 28CY HAND WHEEL ASS Y 1 OBAU SUPPORTING PLATE 1 28CI HAND WHEEL ASS Y 1 0BC2 LOCATION SEAT 2 29PD WARNING LABEL 1 OBPA LOCK KNOB 1 29R2 WARNING LABEL 1 0J3U HEX WRENCH 1 2BYT HEX NUT 2 OJ4F FLAT WASHER 8 16 2 5 1 2BYZ BRACKET 1 0J4H FLAT WASHER p10 30 0 2 2 2EPP MOTOR 1 0J4M FLAT WASHER 912 21 1 2 2ERP HEIGHT REGULATING BOLT ASS Y 1 0J5L FLAT WASHER 5 10 0 3 10 2EST EXTENTION WING 1 0J T FLAT
18. Operator s Manual Model No 137 248850 CRAFTSMAN 10 in TABLE SAW WITH STAND CAUTION Before using this Table Saw read this manual and follow all its Safety Rules and Operating Instructions Customer Help Line For Technical Support 1 800 843 1682 Safety Instructions Installation Operation Maintenance Parts List Sears Parts amp Repair Center 1 800 488 1222 Sears Roebuck and Co Hoffman Estates IL 60179 USA Visit our Craftsman website www sears com craftsman Part No 137248850001 TABLE OF CONTENTS SECTION PAGE SECTION PAGE WatTanly s ua nte taste ete et eso qaq 2 Know Your Table Saw 8 Product Specifications 2 Glossary of Terms ssessssssssss 9 Power Tool Safety a aT 3 Assembly and Adjustments 10 Table Saw Safety 4 Operation crecer ree poene 17 Electrical Requirements and Safety 5 Mairitenance eder ipee ceris 22 Accessories and Attachments ee 6 Troubleshooting Guide 23 Tools Needed For Assembly 6 Parts List eterne 24 Carton Conte MS iacet he eres 6 Push Stick Plats uii etus 28 WARRANTY ONE YEAR FULL WARRANTY ON CRAFTSMAN TOOL If this Craftsman tool fails due to a defect in material or
19. PPING SCREW M4 16 16 2 2F6F RETAINING CLIP 1 OKAP CR RE PAN HD TAPPING SCREW M5 0 8 10 1 2F6U COLLAR 2 0KC8 CR RE TRUSS HD TAPPING SCREW M4 16 16 2 2F9E INSTRUCTIONS MANUAL 1 OKCA CR RE TRUSS HD TAPPING SCREW M5 12 12 2 2RK LEAD WIRE ASS Y 1 OKCH CR RE PAN HEAD TAPPING amp WASHER SCREW M5 0 8 12 2 2FST POWER CABLE ASS Y 1 OKCX CR RE PAN HD PLAIN WASHER TAPPING SCREW M5 0 8 10 2GBJ CR RE PAN HD SCREW M5 0 8 12 2 OKCY CR RE PAN HD PLAIN WASHER TAPPING SCREW M5 0 8 12 8 2GHL RETAINING CLIP 1 OKDR CR RE PAN HD SCREW M5 0 8 10 1 269 SPACER 1 OKF6 CR RE PAN HD SCREW M4 0 7 8 2 2GKE BRACKET GROUP ASS Y 1 OKHZ CAP HD SQ NECK BOLT M6 1 0 12 2 2GRU BEVEL ANGLE ADJUSTMENT ASS Y 1 0KJ2 CAP HD SQ NECK BOLT M6 1 0 25 1 2GYV SLIDING BASE ASS Y 2 OKJA CAP HD SQ NECK BOLT M6 1 0 35 1 2H4C PULLEY ASS Y 1 OKJ5 CAP HD SQ NECK BOLT M6 1 0 80 1 2H4D MOVABLE COVER ASS Y 1 OKMR HEX NUT M5 0 8 1 4 1 2H4E FRONT COVER ASS Y 1 10 in TABLE SAW MODEL NO 137 248850 SCHEMATIC 10 in TABLE SAW MODEL NO 137 248850 PARTS LIST AND SCHEMATIC FOR MOTOR LD Descirption Size QTY OHV8 BALL BEARING 6201ZLU 1 OHVU BALL BEARING 620022 1 OHX9 NEEDLE BEARING HK 1010 1 OJAL EXT TOOTH LOCK WASHER Q4 4 0JX3 HEX SOC SET SCREW M5 0 8 8 2 OK3A CR RE PAN HD SCREW amp WASHER M5 0 8 30 4 OK5V CR RE COUND HD SCREW M4 0 7 8 4 OKCP CR RE PAN HEAD TAPPING amp WASHER SCREW M5 12 60 2 OKT
20. To Prevent Hand From Slipping Push 1 2 in Cut Here To a Wood d Cut Here To Push 3 4 in NOTES Your Home For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada www sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call or go on line for the location of your nearest Sears Parts amp Repair Center 1 800 488 1222 Call anytime day or night U S A only www sears com To purchase a protection agreement U S A or maintenance agreement Canada on a product serviced by Sears 1 800 827 6655 U S A 1 800
21. ade raising mechanism and tilting mechanism should be checked for looseness binding or other abnormalities With the saw disconnected from the power source turn the saw upside down and alternately pull upward and downward on the motor unit Observe any movement of the motor mounting mechanism Adjusted looseness or play in the blade raising screw 1 Fig FF As follows 1 Using a 14 mm wrench loosen the check nut 2 2 Adjust nut 3 until it is finger tight against the bracket 4 and then back off the nut 3 1 6 turn 3 Tighten nut 2 with a second 14 mm wrench while holding nut 3 with the first wrench in place Maximum allowable play of screw rod 1 is 0 16 in 4 mm Fig FF You can place a small amount of dry lubricant on bevel angle adjustment rod also This rod 1 must be kept clean and free of sawdust gum pitch and other contaminants for smooth operation If excessive looseness is observed in any parts of the blade raising mechanism or tilting mechanism take the complete unit to a Sears Service Center LUBRICATION All motor bearings are permanently lubricated at the factory and require no additional lubrication On all mechanical parts of your table saw where a pivot or threaded rod are present lubricate using graphite or silicone These dry lubricants will not hold sawdust as would oil or grease TROUBLESHOOTING GUIDE Ay WARNING To avoid injury from an accidental star
22. and lock ruler so it holds its position in the square assembly o N D oi o 7 8 9 Rotate the blade bringing the marked tooth to the rear and about in above the blade Carefully slide the combination square to the rear until the ruler touches the marked tooth If the ruler touches the marked tooth at the front and rear position no adjustment is needed at this time If not or the base of the rule is no longer parallel with the edge of the miter gauge groove perform adjustment procedure described in next section Fig R ADDITIONAL BLADE ADJUSTMENTS FIG S NOTE The adjusting lock nuts are 8 mm The adjusting mechanism is located above the blade height adjusting hand wheel under the tabletop If the front and rear measurements are not the same If the blade is partial to right side 1 Loosen the two lock nuts 1 and turn the left adjustment screw 2 counterclockwise then adjust the right side adjustment screw 3 clockwise Remeasure as described in steps 4 to 9 in the prior section When alignment is achieved turn the left adjustment screw 2 until it touches the pivot rod 4 then tighten both lock nuts 1 If the blade is partial to left side 1 Loosen the two lock nuts 1 and turn the right adjustment screw 3 counterclockwise then adjust the left side adjustment screw 2 clockwise Remeasure as described in s
23. ax to the table Wipe all parts thoroughly with a clean dry cloth This will reduce friction when pushing the workpeice To avoid injury the styrofoam block should be removed between the motor and table UNPACKING YOUR TABLE SAW KNOW YOUR TABLE SAW Blade guard Table insert Miter gauge Rip fence N e Side table extension wing law d B gt P Wh cS Ecm a Extension wing locking lever Blade tilt scal N C ME NM Bevel tilting handwheel Blade tilt pointer k Overload reset switch Blade bevel lock knob ON OFF switch with safety key Blade elevation handwheel Rip fence and miter gauge storage Tools storage Rear table extension wing Dust port Cord wrap GLOSSARY OF TERMS ANTI KICKBACK PAWLS Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade ARBOR The shaft on which the blade or dado is mounted BEVEL CUT An angle cut made through the face of the workpiece BLADE BEVEL SCALE Measures the angle the blade is tilted when set for a bevel cut BLADE ELEVATION HANDWHEEL Raises and lowers the blade BLADE GUARD Clear plastic cover that positions itself over the blade while cutting COMPOUND CUT A simultaneous bevel and miter cut CROSSCUT A cut made across the width of the workpiece DADO Special cutti
24. e 5 8 in Hz tees ee ae ni eL E 60 Maximum Cut Depth Q 90 3 in RPM no load a u uu uuu 5000 Maximum Cut Depth 45 2 1 2 in Maximum Diameter Dado 6 in Stackable only Maximum Dado Cut Width 1 2 in A WARNING To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection This tool is wired at the factory for 110 120 Volt operation It must be connected to a 110 120 Volt 15 Ampere time delay fuse or circuit breaker To avoid shock or fire replace power cord immediately if it is worn cut or damaged in any way Before using your tool it is critical that you read and understand these safety rules Failure to follow these rules could result in serious injury to you or damage to the tool POWER TOOL SAFETY GENERAL SAFETY INSTRUCTIONS Read and understand all the instructions below before using the power tool These safety instructions are not meant to cover every possible condition that could occur As with any power tool common sense vigilance and due care must be used 1 10 11 16 READ and become familiar with the entire Operator s Manual LEARN the tool s application limitations and possible hazards A WARNING Look for this symbol that identifies important safety precautions It means CAUTION Become alert your safety is involved if you do notfollow the safety instructions A
25. e Then slowly push the workpiece through the blade 6 Do not try to pull the workpiece back with the blade turning Turn the switch OFF and carefully slide the workpiece out when the blade is completely stopped A WARNING Always position the larger surface of the workpiece on the table when crosscutting and or bevel crosscutting to avoid instability Fig CC BEVEL CROSSCUTTING FIG DD 0 45 BLADE BEVEL amp 90 MITER ANGLE This cutting operation is the same as crosscutting except the blade is at a bevel angle other than 0 A WARNING Always work to the right side of the blade during this type of cut The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove 1 Adjust the blade 1 to the desired angle and tighten the blade bevel lock knob 2 Tighten miter lock handle 2 at 90 3 Hold workpiece firmly against the face of the miter gauge throughout the cutting operation Fig DD COMPOUND MITER CROSSCUTTING FIG EE 0 45 BLADE BEVEL amp 0 45 MITER ANGLE This sawing operation is combining a miter angle with a bevel angle A WARNING Always work to the right side of the blade during this type of cut The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the
26. e the push stick is covered in detail A pattern for making your own push stick is included on page 28 4 NEVER PERFORM ANY OPERATION FREEHAND which means using only your hands to support or guide the workpiece Always use either the fence or the miter gauge to position and guide the work A DANGER FREEHAND CUTTING IS THE MAJOR CAUSE OF KICKBACK AND FINGER HAND AMPUTATIONS NEVER USE THE MITER GAUGE AND FENCE SIMULTANEOUSLY 5 NEVER STAND or have any part of your body in line with the path of the saw blade Keep your hands out of the saw blade path 6 NEVER REACH behind or over the cutting tool for any reason 7 REMOVE the rip fence when crosscutting 8 DO NOT USE a molding head with this saw 9 FEED WORK INTO THE BLADE against the direction of rotation only 10 NEVER use the rip fence as a cut off gauge when crosscutting 11 NEVER ATTEMPT TO FREE A STALLED SAW BLADE without first turning the saw OFF Turn power switch OFF immediately to prevent motor damage 12 13 14 15 16 17 18 19 20 PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces AVOID KICKBACKS work thrown back towards you by keeping the blade sharp the rip fence parallel to the saw blade and by keeping the splitter anti kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do
27. ely NOTE The splitter bracket must always be correctly aligned so the cut workpiece will pass on either side without binding or twisting Ay WARNING See Fig l 1 flat washer 11 must be under knob 12 NOTE Be sure to tighten knob very tight and periodically check tightness Pap we AVOID KICKBACKS FIG J Work thrown back towards you by keeping the blade sharp the rip fence parallel to the saw blade and by keeping the splitter anti kickback pawls and guards in place aligned and functioning Do not release work before passing it completely beyond the saw blade Do not rip work that is twisted warped or does not have a straight edge to guide it along the fence Do not attempt to reverse out of a cut with the blade running Ay WARNING Improper splitter alignment can cause kickback and serious injury Fig I 1 Fig J Anti kickback Pawl 8 10 INSTALLING RIGHTSIDE TABLE EXTENSION WING FIG K 1 insert the two extension mounting tubes 3 into the side table extension wing 2 NOTE Make sure the front mounting tube has the measuring scale visible from the front of the saw 2 Insert the screws 1 through the mounting tubes 3 into the side table extension wing 2 3 Tighten the screws 1 i 2 Fig K a XS Pd FA INSTALLING TABLE SIDE EXTENSIONS FIG L L 1 1 DA Y 8 identify the right hand table extension NOTE For illustration p
28. ended accessories The use of improper accessories may cause injury to you or damage to the tool adjusting wrenches are removed from the tool before turning ON REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON 17 18 19 20 21 22 23 24 25 26 2f NEVER LEAVE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not leave the tool before it comes to a complete stop NEVER STAND ON TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for most efficient and safest performance Follow instructions for lubricating and changing accessories CHECK FOR DAMAGED OR LOOSE PARTS Before further use of the tool a guard or other part that is damaged should be carefully checked to ensure it will operate properly and perform its intended function Check for alignment of moving parts binding of moving parts loose mounting and any other conditions that may affect its safe operation A guard or other part that is loose or damaged should be properly adjusted repaired or replaced MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys DO NOT operate the tool if you are under the influence of any drugs alcohol
29. er The further apart the tips are the greater the set SPLITTER Keeps the workpiece split apart after being cut to prevent binding on the blade and workpiece TABLE INSERT Insert that is removed from the table to install remove blades It is also removed for dado cutting When dado cutting a dado insert plate must be used THROUGH SAWING Making a cut completely through the length or width of a workpiece WORKPIECE Material to be cut Leading edge Saw blade path Kerf Surface Trailing edge Workpiece V4 2 ASSEMBLY AND ADJUSTMENTS ASSEMBLING STAND FIG A Unpack all parts and group by type and size Refer to the parts list for correct quantities Attach the stand door 3 to the front of the stand base 5 using three screws M5 12 12 4 Attach the floor plate 1 to the stand 5 using ten screws M5 12 12 2 See PARTS LIST AND SCHEMATIC FOR STAND SECTION NOTE A shelf not included can be added to the stand base see next section prior to installing the floor plate 1 Tighten hardware Place the stand on a level surface and adjust the rear left adjustable foot so the stand is contacting the floor Fig A SHELF CONSTRUCTION FIG A 1 Use good quality plywood or solid wood The shelf must be installed before the floor plate 1 Fig A Fig A 1 22 1 2 in fee ee 10 in AT 3 4 i TN per INSTALLING A SHELF NOT INCLUDED
30. es the risk of electric shock This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances DO NOT MODIFY THE PLUG PROVIDED If it will not fit the receptacle have the proper receptacle installed by a qualified electrician IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock The conductor with the green insulation with or without yellow stripes is the equipment grounding conductor If repair or replacement of the electrical cord or plug is necessary do not connect the equipment grounding conductor to a live terminal CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions or if you are not certain the tool is properly grounded USE only three wire extension cords that have three pronged grounding plugs with three pole receptacles that accept the tool s plug Repair or replace damaged or worn cords immediately GUIDELINES FOR EXTENSION CORDS USE THE PROPER EXTENSION CORD Make sure your extension cord is in good condition Use an extension cord heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power overheating and burning out of the motor The table
31. he the hose in place unless the vacuum is turned on top of the workpiece 3 Place the workpiece flat on the table and against the fence so the larger portion of the workpiece is between the blade and the fence Keep the workpiece about 1 in away from the blade 4 Turn the saw ON and wait for the blade to come up to speed 5 Slowly feed the workpiece into the blade To feed workpiece into blade only push against the back of the workpiece on the part 1 that will pass between the blade and the fence Use a push stick at all times CUTTING OPERATIONS Ay WARNING Fig Y There are two basic types of cuts ripping and AVOID KICKBACK To avoid kickback only push crosscutting Ripping is cutting along the length and the against the back of the workpiece on the part 1 grain of the workpiece Crosscutting is cutting either that will pass between the blade and fence Use a across the width or across the grain of the workpiece push stick at all times Neither ripping nor crosscutting may be done safely freehand Ripping requires the use of the rip fence and Fig AA crosscutting requires the miter gauge NEVER USE THE TWO AT THE SAME TIME Ay WARNING Before using the saw each and every time check the following 1 Blade is tight on the arbor 2 Bevel angle lock knob is tight 3 If ripping fence knob is tight and fence is parallel to the miter gauge grooves 4 Blade guard is in place and working
32. his is very dangerous and may cause serious injury Ay WARNING Always keep your work area clean uncluttered and well lit BLADE RAISING HANDWHEEL FIG C 1 Attach the up down handwheel 1 to the elevation rod 2 at the front of the saw Make sure the slots 3 in the hub of the handwheel 1 engage with the pins 4 2 Attach and tighten the dome nut 5 Fig C 1 Fig C a BLADE TILTING HANDWHEEL FIG C 1 1 Attach the bevel 0 45 handwheel 6 to the blade tilting rod on the right side of the saw in the same manner as above 2 Attach and tighten the handwheel dome nut 5 RIP FENCE FIG D 1 Lift upward on the rip fence handle 1 so the rear holding clamp 2 is fully extended 2 Place the rip fence on the saw table and attach the set plate 3 under the fence handle 1 to the rail first 3 Push down on the fence handle 1 to lock Fig D 2 INSTALLING AND CHANGING THE BLADE FIG E F G A WARNING To avoid injury from an accidental start make sure the switch is in the OFF position and the plug is not connected to the power source outlet To avoid serious injury the rear of the table insert must be level with the table To adjust rear of table insert adjust the screw 3 in or out until the rear of the insert is level to or slightly above the table To raise the insert turn the screw counterclockwise to lower the insert turn the screw clockwise NOTE A r
33. lock knob 2 and turn the tilting handwheel 3 2 Tighten the bevel lock knob 2 to secure ON OFF SWITCH FIG V The ON OFF switch has a removable safety key With the key removed from the switch unauthorized and hazardous use by children and others is minimized and the saw will not turn on 1 To turn the saw ON insert key 1 into the slot in the switch 2 Move the switch upward to the ON position 2 To turn the saw OFF move the switch downward 3 To lock the switch in the OFF position grasp the sides or yellow part of the switch toggle 1 and pull it out 4 With the switch key removed the switch will not operate 5 If the switch key is removed while the saw is running it can be turned OFF but cannot be restarted without re inserting the switch key 1 Fig V OVERLOAD PROTECTION FIG V This saw has an overload relay button 3 that resets the motor after it shuts off due to overloading or low voltage If the motor stops during operation turn the ON OFF switch to the OFF position and unplug the saw Wait about five minutes for the motor to cool Plug in the saw push in the reset button 3 and turn the switch to the ON position Ay WARNING To avoid injury the ON OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place to prevent accidental starting when the reset button is pushed Overheating may be caused by misaligned parts o
34. ng blades that are used to cut grooves in a workpiece FREEHAND Performing a cut without using a rip fence miter gauge hold down or other proper device to prevent the workpiece from twisting during the cutting operation GUM A sticky sap from wood products HEEL Misalignment of the blade JAMB NUT Nut used to lock another nut in place on a threaded rod or bolt KERF The amount of material removed by the blade cut MITER CUT An angle cut made across the width of the workpiece MITER GAUGE A guide used for crosscutting operations that slides in the table top channels grooves located on either side of the blade It helps make accurate straight or angle crosscuts OVERLOAD RESET SWITCH Resets the thermocouple and provides a way to restart the saw motor if it overloads or overheats PUSH STICK Used to push workpieces when performing ripping operations RESIN A sticky sap that has hardened REVOLUTIONS PER MINUTE RPM The number of turns completed by a spinning object in one minute RIP FENCE A guide used for rip cutting which allows the workpiece to cut straight RIPPING Cutting with the grain of the wood or along the length of the workpiece SAW BLADE PATH The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut SET The distance between two saw blade tips bent outward in opposite directions to each oth
35. not rip work that is twisted warped or does not have a straight edge to guide it along the fence Do not attempt to reverse out of a cut with the blade running AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade NEVER USE SOLVENTS to clean plastic parts Solvents could possibly dissolve or otherwise damage the material Only a soft damp cloth should be used to clean plastic parts MOUNT your table saw on a bench or stand before performing any cutting operations Refer to ASSEMBLY on page 10 NEVER CUT METALS or materials that may make hazardous dust ALWAYS USE IN A WELL VENTILATED AREA Remove sawdust frequently Clean out sawdust from the interior of the saw to prevent a potential fire hazard NEVER LEAVE THE SAW RUNNING UNATTENDED Do not leave the saw until the blade comes to a complete stop FOR PROPER OPERATION follow the instructions in this Operators Manual entitled OPERATION Page 17 NOTE On machines with no stand or if stand is not being used a hole approximately 11 in square must be cut under saw to allow sawdust to fall through Failure to cut this hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage ELECTRICAL REQUIREMENTS AND SAFETY GROUNDING INSTRUCTIONS IN THE EVENT OF A MALFUNCTION OR BREAKDOWN grounding provides a path of least resistance for electric currents and reduc
36. o the fence with wood screws 3 through the hole in the fence A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table Fig GG 20 DADO CUTS FIG HH e Only Stackable dado blades can be used on this saw DO NOT use Adjustable or Wobble type dadoes Maximum dado cut width is in 1 A dado table insert must be purchased separately for this saw to accept a dado blade Hemove saw blade and blade guard for dado cuts ONLY Reinstall and realign blade guard for all through sawing operations Install a dado not exceeding 6 in in diameter and Ye in in width 2 Install the dado table insert making sure the rear of the insert is flush with the table A rubber adjusting spacer is provided under the rear of the insert for this purpose 3 Instruction for operating the dado is packed with the separately purchased dado set 4 The arbor 1 on this saw restricts the maximum width of the cut to in 5 It is not necessary to install the outside flange 2 before threading on the arbor nut 3 for maximum Ye in dado cuts Make sure that the arbor nut 3 is tight and that at least one thread of the arbor sticks out past the nut 6 Use only the correct number of round outside blades and inside chippers as shown in the dado set s instruction manual Blade chippers must not exceed Ye in total in
37. on the right shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Make sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified technician before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your tool This circuit must not be less than 12 wire with a 20 A time lag fuse or a 14 wire with a 15 A time lag fuse NOTE When using an extension cord on a circuit with a 414 wire the extension cord must not exceed 25 feet in length Before connecting the motor to the power line make sure the Switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate Running at a lower voltage will damage the motor This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig 1 Fig 1 shows a three pronged electrical plug and receptacle that has a grounding conductor If a properly grounded receptacle is not available an adapter Fig 2 can be used to temporarily connect this plug to a two contact grounded receptacle The adapter Fig 2 has a rigid lug extending from it that MUST be connected to a permanent earth ground such as a properly grounded receptacle
38. r a dull blade or undersized extensing cord Inspect your saw for proper setup before using it again USING THE TABLE EXTENSION FIG W X If the table extension is not parallel with the table remove the bolts 1 and position the extension leveling spacers 2 between the table extension and tube until it is parallel with the table then tighten the bolts NOTE See page 6 for table of loose parts ITEM D Fig W 1 Release the extension cam locking levers 2 Slide the extension out until the correct measurement is displayed on the tube scale The user sights the scale off the edge of the table 3 Tighten all extension lock handles Fig X EF ROT ER Right side scale of tabie extension 14 Left side scale of table extension e TTT USING THE DUST CHUTE FIG Y the fence and must not be warped twisted or bowed A WARNING Do not allow familiarity or frequent use of your To prevent fire hazard clean and remove sawdust table saw to cause careless mistakes Remember from under the saw frequently that even a careless fraction of a second is enough to cause a severe injury To prevent sawdust buildup inside the saw housing 1 Remove the miter gauge Secure the rip fence to the attach a vacuum hose 1 to the dust chute 2 at the table at the desired rip measurement rear of the table saw Do not operate the saw with 2 Raise the blade so it is about 1 8 in higher than t
39. r source 2 Turn the blade elevation handwheel and raise the blade to the maximum elevation 3 Loosen the blade bevel lock knob 1 and move the blade to the maximum vertical position then tighten the lock knob 1 4 Place a combination square on the table and against the blade 2 to determine if the blade is 90 0 to the table Fig P 5 If the blade is not 90 0 to the table loosen the two set screws 4 located on the collar 5 underneath the table saw Fig Q with the hex key Carton Contents J and back off the collar 6 Loosen the bevel lock knob turn the blade tilting handwheel to move the blade until it is 90 0 to the table and tighten the bevel lock knob 7 Adjust the collar 5 so it contacts the bracket 3 when the blade is 90 0 to the table Tighten the two set screws 4 Fig Q Fig O Fig P 90 0 45 j 1 5 me 2 45 Stop 1 With the blade in the upright 90 0 position loosen the bevel lock knob and move the blade to the maximum bevel angle 2 Place the combination square on the table as shown in Fig P to check if the blade is 45 to the table 3 If the blade is not 45 to the table loosen the two set screws 4 located on the collar 5 underneath the table saw Fig Q with the hex key Carton Contents J and back off the collar 4 Loosen the blade bevel lock knob turn the blade tilting handwheel to move the blade until it is 45 to the
40. t turn the switch OFF remove the switch key and always remove the plug from the power source before making any adjustments e If for any reason the motor will not run contact Sears Service Center at 1 800 4 MY HOME SYMPTOM POSSIBLE CAUSES CORRECTIVE ACTION Saw will not start 1 Saw not plugged in 1 Plugin saw 2 Fuse blown or circuit breaker tripped 2 Replace fuse or reset circuit breaker 3 Cord damaged 3 Replace power cord 4 Debris in on off switch 4 Unplug and remove switch from saw Separate switch in half and clean any debris within Does not make accurate 45 1 Positive stop not adjusted correctly 1 Check blade with square and adjust and 90 rip cuts positive stop 2 Tilt angle pointer not set accurately 2 Check blade with square and adjust to zero Material pinched blade when 11 Rip fence not aligned with blade 1 Check and align rip fence and blade tipping 2 Warped wood edge against fence is to miter gauge groove not straight 2 Select another piece of wood Material binds on splitter 1 Splitter not aligned correctly with blade 1 Check and align splitter with blade Saw makes unsatisfactory 1 Dull blade 1 Replace blade cuts 2 Blade mounted backwards 2 Turn the blade around 3 Gum or pitch on blade 3 Remove blade and clean with 4 Incorrect blade for work being done turpentine and coarse steel wool 5 Gum or pitch on blade causing erratic 4 Change
41. teps 4 to 9 in the prior section When alignment is achieved turn the right adjustment screw 3 until it touches the pivot rod 4 then tighten both lock nuts 1 Fig S BLADE TILTING INDICATOR FIG T 1 When the blade is positioned at 90 adjust the blade tilt pointer to read 0 on the scale 2 Remove the magnifier position the pointer over 0 and replace the magnifier Fig T MITER GAUGE ADJUSTMENT FIG T 1 1 Loosen the lock handle 1 to allow miter body 2 to rotate freely Fig T 1 Position the miter body at 90 so the positive detent secures its position Tighten the lock handle to hold the miter body in position If the pointer 3 requires adjustment loosen the screw under the pointer with a hex key Adjust the pointer to 90 on the scale then firmly tighten the adjustment screw To change angles on miter gauge loosen the lock handle 1 and rotate the miter body to desired angle as indicated by the scale Secure in position by tightening the lock handle Fig T 1 OPERATION BASIC SAW OPERATIONS RAISE THE BLADE FIG U To raise or lower the blade turn the blade elevation handwheel 1 to the desired blade height and then tighten lock handle 2 to maintain the desired blade angle Fig U TILTING THE BLADE FIG U 1 To tilt the saw blade for bevel cutting loosen the bevel
42. ubber adjusting spacer 4 is provided under rear of insert for this purpose 1 Remove the table insert 1 by removing the two screws 2 3 Be careful not to lose the rubber adjusting spacer 4 that is on the back screw 3 beneath the table insert Fig E Fig E 2 Raise the blade arbor 4 Fig F to the maximum height by turning the blade raising handwheel counterclockwise 3 Place the open end wrench 8 jaws on the flats of the saw arbor to keep the arbor from turning Fig G and place the box end wrench 9 on the arbor nut 5 and turn counterclockwise 4 Remove the arbor nut 5 and outer flange 6 Fig F 5 Install the saw blade onto the arbor with the BLADE TEETH POINTING TOWARD THE FRONT OF THE SAW 6 Install the flange 6 against the blade and thread the arbor nut 5 as far as possible by hand Ensure that the blade is flush against the inner side of the blade flange A WARNING To avoid possible injury and damage to the workpiece be sure to INSTALL THE BLADE WITH THE TEETH POINTING TOWARD THE FRONT OF TABLE in the direction of the rotation arrow on the blade guard Fig F 7 To tighten the arbor nut 5 place the open end wrench 8 on the flats of the saw arbor to keep the arbor from turning Fig G 8 Place the box end wrench 9 on the arbor nut 5 and turn clockwise to the rear of the saw table 9 Replace the blade insert in the table recess
43. urposes the view in Fig L looks through the saw table to the under side of the table The right hand table extension is the one with the measuring scale visible from the front of the saw when it is installed to the right hand side of the saw table Unlock both front and rear cam locking levers 4 on the right hand side of the saw base by flipping the lever over Insert the table extension mounting tubes 2 into the two matching holes in the cam lever assemblies NOTE Make sure the front mounting tube has the measuring scale visible from the front of the saw Slide the table extension toward the table until it rests against the saw table Lock both cam locking levers by pushing them in toward the cam locking lever assemblies If the extension is not level to the table adjust by inserting the spacers Carton Contents D between the extension and the tube it mounts onto See page 17 Make sure the screw 1 into the matching hole 2 of the extension mounting tube 3 Install the left hand table extension the same manner NOTE Make sure the screw 1 into the matching hole 2 of the extension mounting tube 3 Fig L 1 For illustration purposes the view in Fig L looks through the saw table to the under side of the table INSTALLING REAR TABLE EXTENSION FIG M 1 Place the rear table extension onto the two rear table extension tubes 1
44. ver make through saw cuts narrower than 3 4 in wide 1 Itis unsafe to rip small pieces Instead rip a larger piece to obtain the size of the desired piece 2 When a small width is to be ripped your hand cannot be safely put between the blade and the rip fence therefore use one or more push sticks to pass the workpiece completely through and past the blade CROSSCUTTING 90 MITER ANGLE FIG CC Ay WARNING To prevent serious injury e Do not allow familiarity or frequent use of your table saw to cause careless mistakes Remember that even a careless fraction of a second is enough to cause a severe injury e Keep both hands away from the blade and the path of the blade e Never attempt to pull the workpiece backwards during a cutting operation This will cause kickback and serious injury to the user can occur 1 Remove the rip fence and place the miter gauge a miter gauge groove on the table 2 Adjust the blade height so it is 1 8 in higher than the top of the workpiece 3 Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location Move the workpiece to one inch distance from the blade 4 Start the saw and wait for the blade 1 to come up to full speed Never stand directly in line of the saw blade path but always stand to the side of the blade that you are cutting on 5 Keep the workpiece 2 against the face of the miter gauge 3 and flat against the tabl
45. width 7 Check saw to ensure that the dado will not strike the housing insert or motor when in operation Ay WARNING For your own safety always replace the blade blade guard assembly and doda insert when you are finished with the dado operation You must also realign the blade guard assembly Fig HH 2 MAINTENANCE MAINTAINING YOUR TABLE SAW GENERAL MAINTENANCE Ay WARNING Before maintaining or lubricating the saw turn switch off remove the switch key and unplug the saw 1 Clean out all sawdust that has accumulated inside the saw cabinet and the motor 2 Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece 3 Clean cutting blades with pitch and gum remover 4 Immediately replace a worn cut or damaged power cord A WARNING All electrical or mechanical repairs should be attempted only by a trained repair technician Contact the nearest Sears Service Center for service Use only identical replacement parts Any other parts may create a hazard 5 Use liquid dish washing detergent and water to clean all plastic parts NOTE Certain cleaning chemicals can damage plastic parts 6 Avoid use of the following cleaning chemicals or solvents ammonia and household detergents containing ammonia BLADE RAISING AND TILTING MECHANISM FIG FF After each five full hours of operation the bl
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