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Craftsman 137.21194 Saw User Manual

1. REMOVING AND INSTALLING THE TABLE INSERT FIG H A WARNING To avoid injury e Always unplug the saw to avoid accidental starting Remove all small pieces of material from the table cavity before performing any cuts The table insert may be removed for this purpose but always reattach the table insert prior to performing a cutting operation e Do not start the sliding compound miter saw without checking for interference between the blade and table insert Damage could result to the blade table insert or turntable if blade strike occurs during the cutting operation 1 To remove loosen and remove the six screws 1 on the table inserts 2 with a Phillips screwdriver and remove the insert 2 To install reposition the table inserts install the six screws and tighten 3 Check for blade clearance by moving the slide carriage through the full motion of the blade in the table slot Fig H MOUNTING THE MITER SAW FIG J A WARNING To avoid injury form unexpected saw movement Disconnect the power cord from the outlet and lock the cutting head in the lower position using the stop latch Lock the slide carriage in place by tightening the slide carriage lock knob To avoid back injury lift the saw by using the designated carrying handles located on the top of the machine When lifting bend at your knees not from your back Never carry the miter saw by the power cord or by the switch handl
2. may be in the workpiece to prevent sparking that could cause a fire Remove dust bag when cutting non ferrous metals DRESS FOR SAFETY Any power tool can throw o foreign objects into the eyes This can result in permanent eye damage Everyday eyeglasses have only impact resistant lenses and are not safety glasses Glasses or goggles not in compliance with ANSI Z87 1 could seriously injure you when they break e Do not wear loose clothing gloves neckties or jewelry rings watches They can get caught and draw you into moving parts Wear non slip footwear Tie back long hair Roll long sleeves above the elbow Noise levels vary widely To avoid possible hearing damage wear ear plugs when using any miter saw e For dusty operations wear a dust mask along with safety goggles INSPECT YOUR WORKPIECE Make sure there are no nails or foreign objects in the part of the workpiece being cut Plan your work to avoid small pieces that may bind or that are too small to clamp and get a solid grasp on Plan the way you will grasp the workpiece from start to finish Avoid awkward operations and hand positions A sudden slip could cause your fingers or hand to move into the blade DO NOT OVER REACH Keep good footing and balance Keep your face and body to one side out of the line of a possible kickback NEVER stand in the line of the blade Never cut freehand e Brace your workpiece firmly against the fence and table stop s
3. 2 in the trigger switch locking the tool s switch preventing children and other unauthorized users from turning the machine on SLIDING CARRIAGE SYSTEM FIG W A WARNING To reduce the risk of injury return carriage to the full rear position after each crosscut operation 1 Fora chop cutting operations on small workpieces slide the cutting head assembly completely toward the rear of the unit and tighten the carriage lock knob 1 2 To cut wide boards up to 8 in the carriage lock knob should be loosened to allow the cutting head to slide freely Fig W BEFORE LEAVING THE SAW e Never leave tool running unattended Turn power OFF Wait for all moving parts to stop e Make workshop childproof Lock the shop Disconnect master switches Store tool away from children and other unqualified users A WARNING To avoid injury from materials being thrown always unplug the saw to avoid accidental starting and remove small pieces of material from the table cavity MITER CUT FIG X 1 4 SBY When a miter cut is required unlock the miter table by turning the miter handle 1 counterclockwise While holding the miter handle lift up on the positive stop locking lever 2 Rotate the miter table to the right or left with the miter handle When the table is in the desired position as shown on the miter scale 3 release the positive stop locking lever and tighten the miter ha
4. 6 Left 1 Position bottom of molding against fence 2 Miter table set at LEFT 31 6 3 LEFT side is finished piece Outside corner Left side OL 33 9 31 6 Left 1 Position bottom of molding against fence 2 Miter table set at LEFT 31 6 3 RIGHT side is finished piece Outside corner Right side 33 9 31 6 Right 1 Position top of molding against fence 2 Miter table set at RIGHT 31 6 3 RIGHT side is finished piece 35 CROWN MOLDING CHART Compound Miter saw Miter and bevel Angle settings Wall to Crown Molding Angle 52 388 Crown Molding 45 45 Crown Molding 52 38 Crown Molding 45 45 Crown Molding 36 Angle Miter Bevel Miter Bevel Angle Miter Bevel Miter Bevel Pewen Setting Setting Setting Setting Between Setting Setting Setting Setting Walls Walls 67 42 93 41 08 46 89 36 13 124 18 13 21 71 20 61 19 39 68 42 39 40 79 46 35 35 89 125 17 77 21 34 20 21 19 06 69 41 85 40 50 45 81 35 64 126 17 42 20 96 19 81 18 72 70 41 32 40 20 45 28 35 40 127 17 06 20 59 19 42 18 39 71 40 79 39 90 44 75 35 15 128 16 71 20 21 19 03 18 06 72 40 28 39 61 44 22 34 89 129
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6. WAVE WASHER 2E0J BALL BEARING 2S3B GEAR BOX 2S6R FIELD ASS Y 2S6T ARMATURE ASS Y 43 MODEL NO 137 211940 Size Qty M5 0 8 6 2 M5 12 60 2 M 6 1 0 T 5 2 2 2 2 Get it fixed at your home or ours Your Home For expert troubleshooting and home solutions advice manage ffl home www managemyhome com For repair in your home of all major brand appliances lawn and garden equipment or heating and cooling systems no matter who made it no matter who sold it For the replacement parts accessories and owner s manuals that you need to do it yourself For Sears professional installation of home appliances and items like garage door openers and water heaters 1 800 4 MY HOME 1 800 469 4663 Call anytime day or night U S A and Canada WWW Sears com www sears ca Our Home For repair of carry in items like vacuums lawn equipment and electronics call anytime for the location of your nearest Sears Parts amp Repair Service Center 1 800 488 1222 USA 1 800 469 4663 Canada www sears com www sears ca To purchase a protection agreement on a product serviced by Sears 1 800 827 6655 U S A 1 800 361 6665 Canada Para pedir servicio de reparaci n Au Canada pour service en fran ais a domicilio y para ordenar piezas 1 800 LE FOYER 1 888 SU HOGAR 1 800 533 6937 1 888 784 6427 WWW sears ca Sears Calls Registered Trademark Trademark Service Mark of Sears Brands
7. and 0 to 45 to the right The miter saw table has nine of the most common angle setttings with positive stops at 0 15 22 5 31 6 and 45 These positive stops position the blade at the desired angle quickly and accurately Follow the process below for quickest and most accurate adjustments 1 Unlock the miter table by turning the miter handle 1 counterclockwise 2 Move the turntable while lifting up on the positive stop locking lever 2 to align the indicator 3 to the desired degree measurement 3 Ifthe desired angle is one of the nine positive stops release the positive stop locking lever making sure the lever snaps into position and then secure by tightening the miter handle 4 fthe miter angle desired is not one of the nine positive stops simply lock the miter table into desired angle position by turning the miter handle in the clockwise direction Fig R MITER SCALE INDICATOR ADJUSTMENT FIG R 1 Move the table to the 0 positive stop 2 Loosen the screw 4 that holds the indicator with a Phillips screwdriver 3 Adjust the indicator 3 to the 0 mark and retighten screw ADJUSTING FENCE SQUARENESS FIG S 1 Lower the cutting arm and lock in position 2 Using a square 3 lay the heel of the square against the blade and the ruler against the fence 2 as shown 3 Loosen the two fence locking bolts 1 with a 6mm hex wrench 4 Adjust the fence 90 to the blade an
8. blade to bite A WARNING To avoid injury follow all applicable safety instructions when cutting non ferrous metals e Use only saw blades specifically recommended for non ferrous metal cutting Do not cut metal workpieces that must be hand held Clamp workpieces securely Cut non ferrous metals only if you are under the supervision of an experienced person and the dust bag has been removed from the Saw WHEN SAW IS RUNNING A WARNING Do not allow familiarity from frequent use of your miter saw to result in a careless mistake A careless fraction of a second is enough to cause a severe injury Before cutting if the saw makes an unfamiliar noise or vibrates stop immediately Turn the saw OFF Unplug the saw Do not restart until finding and correcting the problem 28 BODY AND HAND POSITION FIG U A WARNING Never place hands near e the cutting area Proper positioning of your body and hands when operating the miter saw will make cutting easier and safer Keep children away Keep all visitors at a safe distance from the miter saw Make sure bystanders are clear of the saw and workpiece Do not force the saw It will do the job better and safer at its designed rate Starting a cut e Place hands at least 6 3 4 in away on both sides of the blade path no hands zone Fig U Hold workpiece firmly against the fence to prevent movement toward the blade With the power switch OFF bring the sa
9. lt 1mW OIODE LASER 630 670nm Complies with 21 CFR 1040 10 and 1040 11 CLASS Il LASER PRODUCT NOTE All the adjustments for the operation of this machine have been completed at the factory Due to normal wear and use some occasional readjustments may be necessary CAUTION Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure CAUTION The use of optical instruments with this product will increase eye hazard Do not attempt to repair or disassemble the laser If unqualified persons attempt to repair this laser product serious injury may result Any repair required on this laser product should be performed by authorized service center personnel BEVEL STOP ADJUSTMENTS FIG O P Q A WARNING To avoid injury from unexpected starting or electrical shock make sure the trigger is released and remove the power cord from the power source 90 0 Bevel adjustment Fig O T Loosen bevel lock handle 1 and tilt the cutting arm completely to the right Tighten the bevel lock handle Place a combination square 2 on the miter table with the ruler against the table and the heel of the square against the saw blade If the blade is not 90 0 square with the miter table 5 loosen the bevel lock handle 1 tilt the cutting head to the left loosen the locknut 4 on the bevel angle adjustment bolt 3 and use a 10 mm wren
10. may get caught in moving parts Nonslip footwear is recommended Wear protective hair covering to contain long hair 12 ALWAYS WEAR EYE PROTECTION Any power tool can throw foreign objects into the eyes and could cause permanent eye damage ALWAYS wear Safety Goggles not glasses that comply with ANSI Safety standard Z87 1 Everyday eyeglasses have only impact resistant lenses They ARE NOT safety glasses Safety Goggles are available at sears 13 14 15 16 17 18 19 NOTE Glasses or goggles not in compliance with ANSI Z87 1 could seriously injure you when they break WEAR A FACE MASK OR DUST MASK Sawing operation produces dust SECURE WORK Use clamps or a vise to hold work when practical It is safer than using your hand and it frees both hands to operate the tool DISCONNECT TOOLS FROM POWER SOURCE before servicing and when changing accessories Such as blades bits and cutters REDUCE THE RISK OF UNINTENTIONAL STARTING Make sure switch is in the OFF position before plugging the tool in USE RECOMMENDED ACCESSORIES Consult this Operator s Manual for recommended accessories The use of improper accessories may cause risk of injury to yourself or others NEVER STAND ON THE TOOL Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted CHECK FOR DAMAGED PARTS Before further use of the tool a guard or other part that is damaged shou
11. may see SAFETY ALERT Precautions that involve your safety PROHIBITION WEAR EYE PROTECTION Always wear safety goggles or safety glasses with side shields READ AND UNDERSTAND OPERATOR S MANUAL To reduce the risk of injury user and all bystanders must read and understand operator s manual before using this product KEEP HANDS AWAY FROM BLADE Failure to keep your hands away from the blade will result in serious personal injury SUPPORT AND CLAMP WORK 9 O OF DANGER indicates an imminently hazardous situation which if not avoided will result in death or serious injury A DANGER WARNING indicates a potentially hazardous situation A WARNING which if not avoided could result in death or serious injury CAUTION indicates a potentially hazardous situation A CAUTION which if not avoided may result in minor or moderate injury CAUTION used without the safety alert symbol indicates CAUTION a potentially hazardous situation which if not avoided may result in property damage 4 POWER TOOL SAFETY GENERAL SAFETY INSTRUCTIONS BEFORE USING THIS POWER TOOL Safety is a combination of common sense staying alert and knowing how to use your power tool CAUTION To avoid mistakes that could cause serious injury do not plug the tool in until you have read and understood the following 1 READ and become familiar with the entire Operators e Manual LEARN the tool s application limitations and possi
12. 1 0 8 4 OHXV LINEAR MOTION BEARING 2 2CHF PLUNGER HOUSING ASS Y 1 OJ4E FLAT WASHER p6 13 1 1 2CS9 CLAMP HANDLE 1 OJ4F FLAT WASHER 8 16 2 5 1 2DAT SCALE 1 OJAJ FLAT WASHER p10 20 2 2 2E63 ROCKER SWITCH 1 OJAL FLAT WASHER p12 21 2 5 1 2K8Q WARNING LABEL 1 0J7K FLAT WASHER 3 8 29 32 5 64 1 2K96 WARNING LABEL 1 OJBO WAVE WASHER 2 2NQ6 RIVET 2 OJBB WAVE WASHER 1 2QBG CLAMP BOLT 1 0JE6 C RING 1 2RSB ARM RAW 1 OJET E RING 1 2RSC BASE AW 1 0JMM O RING 1 2RSD TABLE AW 1 OJNR O RING ROD 2 2RSF ARM MITER SAW 1 OJPE HEX HD BOLT M6 1 0 20 1 2RSG PLUNGER HANDLE 1 OJPF HEX HD BOLT M6 1 0 25 1 2RSH LOCKING HANDLE ASS Y 1 0JQ3 HEX HD BOLT M10 1 5 65 1 2RSJ PC GUARD 1 0JQ4 HEX HD BOLT M10 1 5 25 2 2RSL CUTTER SHAFT GUARD 1 0JX7 HEX SOC SET SCREW M6 1 0 6 3 2RSM TABLE INSERT RIGHT 1 OJZN ARBOR BOLT M8 1 25 20 1 2RSN TABLE INSERT LEFT 1 OK41 CR RE PAN HD SCREW amp WASHER M6 1 0 80 3 2RSP BRACING PLATE 1 OK5D CR RE COUNT HD SCREW M6 1 0 20 1 2RSQ MOTOR HANDLE TOP OK7X CR RE TRUSS HD ROUND NECK SCREW M6 1 0 10 2 2RSR MOTOR HANDLE DOWN 1 OKA9 CR RE PAN HD TAPPING SCREW M3 24 10 1 2RSS CLEVIS PIN 1 OKB7 CR RE PAN HD TAPPING SCREW M4 18 16 2 2RST CENTER SHAFT 1 OKBA CR RE PAN HD TAPPING SCREW MS5 16 12 1 2RSU COVER 1 OKBC CR RE PAN HD TAPPING SCREW MS5 16 25 1 2RWY VISE ASS Y 1 OKBD CR RE PAN HD TAPPING SCREW M4 18 25 6 2RXI LEVER 1 OKDS CR RE PAN HD SCREW M4 0 7 6 6 2RX3 LASER PLUNGER HOUSING 1 OKD6
13. 16 37 19 83 18 64 17 72 73 39 76 39 30 43 70 34 64 130 16 02 19 45 18 25 17 39 74 39 25 39 00 43 18 35 38 131 15 67 19 07 17 86 17 05 75 38 74 38 69 42 66 34 12 132 15 33 18 69 17 48 16 71 76 38 24 38 39 42 15 33 86 133 14 99 18 31 17 09 16 38 77 37 74 38 08 41 64 33 60 134 14 66 17 93 16 71 16 04 78 37 24 37 76 41 13 33 33 135 14 30 17 55 16 32 15 70 79 36 75 37 45 40 62 33 07 136 13 97 17 17 15 94 15 36 80 36 27 37 13 40 12 32 80 137 13 63 16 79 15 56 15 02 81 35 79 36 81 39 62 32 53 138 13 30 16 40 15 19 14 62 82 35 31 36 49 39 13 32 25 139 12 96 16 02 14 81 14 34 83 34 83 36 17 38 63 31 98 140 12 63 15 64 14 43 14 00 84 34 36 35 85 38 14 31 70 141 12 30 15 25 14 06 13 65 85 33 90 35 52 37 66 31 42 142 11 97 14 87 13 68 13 31 86 33 43 35 19 37 17 31 34 143 11 64 14 48 13 31 12 97 87 32 97 34 86 36 69 30 86 144 11 31 14 09 12 94 12 62 88 32 52 34 53 36 21 30 57 145 10 99 13 71 12 57 12 29 89 32 07 34 20 35 74 30 29 146 10 66 13 32 12 20 11 93 90 31 62 33 86 35 26 30 00 147 10 34 12 93 11 83 11 59 91 31 17 33 53 34 79 29 71 148 10 01 12 54 11 46 11 24 92 30 73 33 19 34 33 29 42 149 9 69 12 16 11 09 10 89 93 30 30 32 86 33 86 29 13 150 9 37 11 77 10 73 10 55 94 29 86 32 51 33 40 28 83 151 9 05 11 38 10 36 10 20 95 29 43 32 17 32 94 28 54 152 8 73 10 99 10 00 9 85 96 29 00 31 82 32 48 28 24 153 8 41 10 60 9 63 9 50 97 28 58 31 48 32 02 27 94 154 8 09 10 21 9 27 9 15 98 28 16 31 13 31 58 27 64 155 7 77 9 82 8 91 8 80 99 27 74 30 78 31 13 27 34 156 7 4
14. 6 9 43 8 55 8 45 100 27 32 30 43 30 68 27 03 157 7 14 9 04 8 19 8 10 101 26 91 30 08 30 24 26 73 158 6 82 8 65 7 83 7 75 102 26 50 29 73 29 80 26 42 159 6 51 8 26 7 47 7 40 103 26 09 29 38 29 36 26 12 160 6 20 7 86 7 11 7 05 104 25 69 29 02 28 92 25 81 161 5 88 7 47 6 75 6 70 105 25 29 28 67 28 48 25 50 162 5 57 7 08 6 39 6 35 106 24 89 28 31 28 05 25 19 163 5 26 6 69 6 03 6 00 107 24 49 27 96 27 62 24 87 164 4 95 6 30 5 68 5 65 108 24 10 27 59 27 19 24 56 165 4 63 5 90 5 32 5 30 109 23 71 27 23 26 77 24 24 166 4 32 5 51 4 96 4 94 110 23 32 26 87 26 34 23 93 167 4 01 5 12 4 61 4 59 111 22 93 26 51 25 92 23 61 168 3 70 4 72 4 25 4 24 112 22 55 26 15 25 50 23 29 169 3 39 4 33 3 90 3 89 113 2247 25 78 25 08 22 97 170 3 08 3 94 3 54 3 53 114 21 79 25 42 24 66 22 66 171 277 3 54 3 19 3 10 115 21 42 25 05 24 25 22 33 172 2 47 3 15 2 83 2 83 116 21 04 24 68 23 84 22 01 173 2 15 2 75 2 48 2 47 117 20 67 24 31 23 43 21 68 174 1 85 2 36 2 12 2 12 118 20 30 23 94 23 02 21 36 175 1 54 1 97 1 77 1 77 119 19 93 23 57 22 61 21 03 176 1 23 1 58 1 41 1 41 120 19 57 23 20 22 21 20 70 177 0 92 1 18 1 06 1 06 121 19 20 22 83 21 80 20 38 178 0 62 0 79 0 71 0 71 122 18 84 22 46 21 40 20 05 179 0 31 0 39 0 35 0 35 123 18 48 22 09 21 00 19 72 MAINTENANCE MAINTENANCE A DANGER To avoid injury never put lubricants on the blade while it is spinning A WARNING e To avoid fire or toxic reaction never use gasoline naphtha acetone lacquer thinner or simil
15. After completing the cut release the trigger and wait for the blade to stop before returning the saw to the raised position MAKE SURE the blade has come to a complete stop before removing or securing the workpiece changing the workpiece angle or changing the angle of the blade NEVER cut metals or masonry products with this tool This miter saw is designed for use on wood and wood like products 21 22 23 24 25 26 2T 28 NEVER cut small pieces If the workpiece being cut would cause your hand or fingers to be within 6 3 4 in of the saw blade the workpiece is too small PROVIDE adequate support to the sides of the saw table for long work pieces NEVER use the miter saw in an area with flammable liquids or gases NEVER use solvents to clean plastic parts Solvents could possibly dissolve or otherwise damage the material SHUT OFF the power before servicing or adjusting the tool DISCONNECT the saw from the power source and clean the machine when finished using MAKE SURE the work area is clean before leaving the machine SHOULD any part of your miter saw be missing damaged or fail in any way or any electrical component fail to perform properly lock the switch and remove the plug from the power supply outlet Replace missing damaged or failed parts before resuming operation ELECTRICAL REQUIREMENTS AND SAFETY POWER SUPPLY AND MOTOR SPECIFICATIONS The AC motor used in th
16. CR RE PAN HD SCREW M4 0 7 8 3 2RX4 COVER 1 OKD7 CR RE PAN HD SCREW M4 0 7 10 2 2RX5 TILT POINTER 1 OKDH CR RE PAN HD SCREW M5 0 8 8 2 2S1E BLADE 1 OKDJ CR RE PAN HD SCREW MS5 0 8 12 2 2S4L BEARING COVER 1 OKDQ CR RE PAN HD SCREW M5 0 8 35 1 2852 MOTOR ASS Y 1 OKDT CR RE PAN HD SCREW M6 1 0 8 4 28562 MITER BAR ASS V 1 OKDW CR RE PAN HD SCREW M6 1 0 20 2 28565 POWER CABLE 1 OKKK CR RE PAN HD ROUND NECK SCREW M6 1 0 12 1 2567 LEAD WIRE ASS Y 1 OKMS HEX NUT M6 1 0 T 5 4 2T6A CONTROLLER ASS Y 1 OKQW LOCKNUT M5 0 8 T 5 1 2782 SHAFT SLEEVE 1 OKQY LOCK NUT M8 1 25 T 8 1 27183 TORSION SPRING 1 OKRO NUT MI2 1 75 T 12 1 2T9K OPERATOR S MANUAL 1 OKTQ CABLE CLAMP 1 2T9N LABEL 1 OKTS CABLE CLAMP 1 2T9P CAUTION LABEL 1 OKUW TERMINAL 2 2T9Q TRADE MARK LABEL 1 OLU2 LIMIT SWITCH 1 2T9R WARNING LABEL 1 OS1S COLLAR 1 2719S TRADE MARK LABEL 1 23NX GUARD CORD 1 2791 TILTING SCALE 1 262V ANCHOR PLATE 1 2T9U BRACKET TILT 1 26LU WARNING LABEL 1 219V CAUTION LABEL 1 27KY CLAMP BOLT 1 2TDV SUPPORT BRACKET 1 1 7 1 4 in COMPOUND MITER SAW MODEL NO 137 211940 SCHEMATIC 7 1 4 in COMPOUND MITER SAW PARTS LIST FOR MOTOR I D Description OHX7 NEEDLE ROLLER BEARING 0JX2 HEX SOC SET SCREW OKCP CR RE PAN HEAD TAPPING amp WASHER SCREW OKNE HEX NUT OQBE BRUSH HOLDER ASS Y OQBG CARBON BRUSH ASS Y OQBK BRUSH COVER 2BMS CUTTER SHAFT 2BMT SPACER 2BMU HELIX GEAR 2BMX FLOW GUIDE 2BN1 MOTOR COVER 2DW9
17. OCKING THE SLIDE CARRIAGE FIG F After removing the saw from the carton loosen the slide carriage lock knob 1 When transporting or storing the miter saw the slide carriage should always be locked in position The slide carriage lock knob 1 is located on the right side of the slide carriage RELEASING CUTTING HEAD FIG G A WARNING To avoid injury and damage to the saw transport or store the miter saw with the cutting head locked in the down position Never use the hold down latch to hold the cutting head in a down position for cutting operations Unlocking 1 Push down slightly on the switch handle 1 2 Pull out the hold down latch 2 3 Allow the cutting head to rise to the up position Locking When transporting or storing the miter saw the cutting head should always be locked in the down position 1 Push the cutting head down to its lowest position 2 Push the hold down latch 2 into the locking hole IMPORTANT To avoid damage never carry the miter saw by the switch handle the cutting arm or the miter handle Only lift machine by the base hand holds A WARNING To avoid injury disconnect the plug from the power source before performing any adjustments or repair NOTE Your miter saw was adjusted at the factory However during shipment slight misalignment may have occurred Check the following settings and adjust if necessary prior to using this miter Saw
18. Operator s Manual CRRFTSMRN 7 1 4 in SLIDING COMPOUND A MITER SAW WITH LASER TRAC Model No 137 211940 C US CAUTION Safety Instructions Before using this Miter Saw e Installation read this manual and follow Operation all its Safety Rules and Maintenance Operating Instructions Parts List Customer Help Line Sears Parts amp For Technical Support Repair Center 1 800 843 1682 1 800 488 1222 Sears Roebuck and Co Hoffman Estates IL 60179 USA Visit our Craftsman website www sears com craftsman Part No 137211940001 Printed in China TABLE OF CONTENTS SECTION larg PAGE 2 3 4 Power Tool Safely 5 icd Dateien le tni rada 5 Compound Miter Saw Safety sss 7 Electrical Requirements and Safety 9 Accessories and Attachments 11 Tools Needed for Assembly 1 uu 12 Carton Contents iaceret aot a A 13 Know Your Sliding Compound Miter Saw 14 Glossary Of TEMS A tiret erae ette ret uertit ex ee e Rd ed 15 Assembly and Adjustments sse 17 Gericom 26 MET 3f Troubleshooting Guide cetero ee eee eec ate 39 PANTS bi ux t 41 WARRANTY CRAFTSMAN ONE YEAR FULL WARRANTY If this Craftsman tool fails due to a defect in material or workmanship within one yea
19. ake sure the lower guard is working properly Clean the lower guard of any dust or buildup with a damp cloth A WARNING When cleaning the lower guard unplug the saw from the power source receptacle to avoid unexpected startup Do not use solvents on the guard They could make the plastic cloudy and brittle SAWDUST Fig JJ Periodically sawdust will accumulate under the work table and base This could cause difficulty in the movement of the worktable when setting up a miter cut Frequently blow out or vacuum up the sawdust amp A WARNING j Central pivot of plastic guard Wear proper eye protection to keep Chop pivot debris from entering eyes when removing sawdust from unit Fig KK LUBRICATION FIG JJ KK All the motor bearings in this tool are lubricated with a sufficient amount of high grade lubricant for the life of the unit under normal operating conditions therefore no further lubrication is required Lubricate the Following as necessary Chop pivot Apply light machine oil to points indicated in illustration Central pivot of plastic guard Use light household oil sewing machine oil on metal to metal or metal to plastic guard contact areas as required for smooth quiet operation Avoid excessive oil to which sawdust will cling Link actuates lower guard movement If down chop motion is hard to start oil link at two screws 1 38 TROUBLESHOOTING GUIDE To a
20. and check for clearance Tilt the power head to a 45 bevel and repeat the test e Make sure the blade and arbor collars are clean e Make sure all clamps and locks are tight and there is no excessive play in any parts KEEP YOUR WORK AREA CLEAN Cluttered areas and benches invite accidents A WARNING To avoid burns or other fire damage never use the miter saw near flammable liquids vapors or gases e Plan ahead to protect your eyes hands face and ears e Know your miter saw Read and understand the Operator s Manual and labels affixed to the tool Learn its application and limitations as well as the specific potential hazards peculiar to this tool To avoid injury from accidental contact with moving parts do not do layout assembly or setup work on the miter saw while any parts are moving e Avoid accidental starting make sure the trigger switch is disengaged before plugging the miter saw into a power outlet PLAN YOUR WORK e Use the right tool Do not force a tool or attachment to do a job it was not designed to do Use a different tool for any workpiece that can t be held in a solidly braced fixed position CAUTION This machine is not designed for cutting masonry masonry products ferrous metals steel iron and iron based metals Use this miter saw to cut only wood wood like products or non ferrous metals Other material may shatter bind the blade or create other dangers Remove all nails that
21. ar highly volatile solvents to clean the miter saw To avoid injury from unexpected starting or electrical shock unplug the power cord before working on the saw For your safety this saw is double insulated To avoid electrical shock fire or injury use only parts identical to those identified in the parts list Reassemble exactly as the original assembly to avoid electrical shock REPLACING CARBON BRUSHES FIG II Replace both carbon brushes when either has less than 1 4 in length of carbon remaining or if the spring or wire is damaged or burned To inspect or replace brushes first unplug the saw Then remove the black plastic cap 1 on the side of the motor 2 Remove the cap cautiously because itis springloaded Then pull out the brush and replace Replace for the other side To reassemble reverse the procedure The ears on the metal end of the assembly go in the same hole the carbon part fits into Tighten the cap snugly but do not overtighten 37 NOTE To reinstall the same brushes first make sure the brushes go back in the way they came out This will avoid a break in period that reduces motor performance and increases wear Fig Il LOWER BLADE GUARD Do not use the saw without the lower blade guard The lower blade guard is attached to the saw for your protection Should the lower guard become damaged do not use the saw until the damaged guard has been replaced Develop a regular check to m
22. atoliel plug the power cord into a source of power during unpacking and A WARNING assembly This cord must remain e If any part is missing or unplugged whenever you are damaged do not attempt to working on the saw assemble the miter saw or 1 Remove the miter saw from the plug in the power cord until carton the missing or damaged part IMPORTANT Do not lift miter saw E M E by the trigger switch handle It damaged parts g may cause misalignment Only lift To avoid electric shock Tie machine by the base hand holds 2 Place the saw on a secure only identical replacement parts i i when servicing double insulated M ISA tools Call 1 800 4 MV HOME for replacement parts uU Support bracket assembly Hold down clamp Dust bag Blade wrench 13 KNOW YOUR SLIDING COMPOUND MITER SAW Upper blade guard Switch handle ON OFF trigger S switch Bevel lock handle S 8 Motor vi oB Table insert Sal Miter handle Support bracket Mounting hole Turntable PP Laser ON OFF switch Lower blade guard Hold down latch Slide carriage Slide carriage lock knob Bevel scale Saw blade Hand hold for transportation Positive stop locking lever Positive miter detent Base 14 GLOSSARY OF TERMS AMPERAGE AMPS A measure of the flow of electric current Higher ratings generally means the tool is suited for heavier use ARBOR LOCK Allows t
23. ble hazards 2 KEEP GUARDS IN PLACE and in working order 3 REMOVE ADJUSTING KEYS AND WRENCHES Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON 4 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 5 DO NOT USE IN DANGEROUS ENVIRONMENTS Do not use power tools in damp locations or expose them to rain or snow Keep work area well lit 6 KEEP CHILDREN AWAY All visitors and bystanders should be kept a safe distance from work area 7 MAKE WORKSHOP CHILD PROOF with padlocks master switches or by removing starter keys 8 DO NOT FORCE THE TOOL It will do the job better and safer at the rate for which it was designed 9 USE THE RIGHT TOOL Do not force the tool or an attachment to do a job for which it was not designed 10 USE PROPER EXTENSION CORDS Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat The table on page 10 shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord 11 WEAR PROPER APPAREL Do not wear loose clothing gloves neckties rings bracelets or other jewelry which
24. ch to adjust the stop bolt 3 depth in or out to increase or decrease the bevel angle Tilt the cutting arm to back to the right at 90 0 bevel and recheck for alignment Repeat steps 1 through 4 if further adjustment is needed Tighten bevel lock handle 1 and locknut 4 when alignment is achieved Fig O 1 90 Bevel Pointer Adjustment Fig P 1 When the blade is exactly 90 0 to the table loosen the bevel indicator screw 6 using a 2 Phillips screwdriver 2 Adjust bevel indicator 7 to the 0 mark on the bevel scale and retighten the screw Fig P 45 Bevel Adjustment Fig Q 1 Loosen the bevel lock handle 8 and tilt the cutting head completely to the left Using a combination square check to see if the blade angle is 45 to the table If the blade is not at 45 to the miter table tilt the cutting arm to the right loosen the locknut 9 on the bevel angle adjustment bolt 10 and use a 10 mm wrench to adjust the stop bolt 10 depth in or out to increase or decrease the bevel angle 4 Tilt the cutting arm to the left to 45 bevel and recheck for alignment 5 Repeat steps 1 through 4 until the blade is at 45 to the miter table 6 Tighten bevel lock handle 8 and locknut 9 when alignment is achieved MITER ANGLE ADJUSTMENT FIG R The sliding compound miter saw scale can be easily read showing miter angles from 0 to 45 to the left
25. d tighten the four fence locking bolts CAUTION If the saw has not been used recently recheck blade squareness to the fence and readjust if needed 5 After fence has been aligned using a scrap piece of wood make a cut at 905 then check squareness on the piece Readjust if necessary Fig S Le SETTING CUTTING DEPTH FIG T The depth of cut can be preset for even and repetitive shallow cuts 1 Adjust the cutting head down See CUTTING HEAD section until the teeth of the blade are at the desired depth 2 While holding the upper arm in that position turn the stop knob 1 until it touches the stop plate 2 3 Recheck the blade depth bv moving the cutting head front to back through the full motion of a tvpical cut along the control arm ADJUSTING CUTTING DEPTH FIG T The maximum depth travel of the cutting head was set at the factorv Check to see that the blade does not extend more than 1 4 in below the table insert and does not touch the control arm throat or anv part of the base or table If the maximum depth needs readjusting 1 Loosen the stop knob 1 while moving the cutting head down until the blade extends just 1 4 in below the table insert 2 Adjust the stop knob 1 to touch the stop plate 2 3 Recheck the blade depth bv moving the cutting head front to back through the full motion of a cut along the control arm If the blade touches the inside of the co
26. e Carrying the tool by the power cord could cause damage to the insulation or the wire connections resulting in electric shock or fire To avoid injury from flying debris do not allow visitors to stand near the saw during any cutting operation Support the saw on a level work surface Always bolt or clamp the saw to its support Mounting instructions 1 Miter saw base Hex head bolt Flat washer cO Co l O Q gt G N Jam nut 7 For stationary use place the saw in the desired location directly on a workbench where there is room for handling and proper support of the workpiece The base of the saw has four mounting holes Bolt the base of the miter saw 1 to the work surface 5 using the fastening method as shown in Fig l Fig Rubber washer AOI Workbench Flat washer Lockwasher 8 Hex nut NOTE Mounting hardware is not included with this tool Bolts nuts washers amp screws must be purchased separately 2 For portable use place the saw on a 3 4 in thick piece of plywood Bolt the base of the miter saw securely to the plywood using the mounting holes on the base Use C clamps to clamp this mounting board to a stable work surface at the worksite Fig J Fig J 3 4 Inch plywood 20 REMOVING OR INSTALLING THE BLADE Removing Blade Fig K L M A WARNING To avoid injury from an accidental start make s
27. en nnne nennen nennt nares 5 8 in ROTATING TABLE Diameter a a 9 1 32 in Miter Detent Stops 0 15 22 5 31 6 45 R amp L Bevel Positive Stops 0 45 L CUTTING CAPACITY CGrOSSCUL m au nn M 2in x8in Miter 45 FR amp Eiche etus tasti un ana d Sak kie kai 2in x6in Bevel St E en 1 1 2 in x 8 in 45 Miter and 45 Bevel 1 1 2 in x 6 in A WARNING To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection This tool is wired at the factory for 110 120 Volt operation It must be connected to a 110 120 Volt 15 Ampere time delay fuse or circuit breaker To avoid shock or fire replace power cord immediately if it is worn cut or damaged in any way Before using your tool it is critical that you read and understand these safety rules Failure to follow these rules could result in serious injury to you or damage to the tool SYMBOLS WARNING ICONS Your power tool and its Operator s Manual may contain WARNING ICONS a picture symbol intended to alert you to and or instruct you how to avoid a potentially hazardous condition Understanding and heeding these symbols will help you operate your tool better and safer Shown below are some of the symbols you
28. f the saw Tighten the arbor bolt Tighten the cover plate screw 26 then let it rise until it stops The lower guard should fully close Follow instructions in TROUBLESHOOTING GUIDE for adjustment if necessary e Other conditions that may affect the way the miter saw works e Keep all guards in place in working order and proper adjustment If any part of this miter saw is missing bent damaged or broken in any way or any electrical parts do not work turn the saw off and unplug it e Replace bent damaged missing or defective parts before using the saw again e Maintain tools with care Keep the miter saw clean for best and safest performance Follow instructions for lubricating Do not put lubricants on the blade while it is spinning e Remove adjusting wrench from the tool before turning it on e To avoid injury from jams slips or thrown pieces use only recommended accessories RECOMMENDED ACCESSORIES e Consult the ACCESSORIES and ATTACHMENTS section of this Operators Manual for recommended accessories Follow the instructions that come with the accessory The use of improper accessories may cause risk of injury to persons e Choose the correct 7 1 4 in diameter blade for the material and the type of cutting you plan to do Do not use thin kerf blades e Make sure the blade is sharp undamaged and properly aligned With the saw unplugged push the cutting arm all the way down Manually spin the blade
29. he user to keep the blade from rotating while tightening or loosening the arbor bolt during blade replacement or removal BASE Supports the table holds accessories and allows for workbench or leg set mounting BEVEL LOCKING HANDLE Locks the miter saw at a desired bevel angle BEVEL SCALE To measure the bevel angle of the saw blade 0 to 45 left CARBIDE TIPPED Extremely hard steel pieces with sharp cutting edges fastened to cutting tools such as saw blades COVER PLATE SCREW Loosen this screw and rotate the plate for access to the blade arbor bolt DOUBLE INSULATED A form of electrical protection featuring two separate insulation systems to help protect against electrical shock EXTENSION CORD An electric cord used between power tools and outlets to extend the range of the tools The more amerage your tool uses the longer the distance the larger the size of the wire needed in your extension cord EYE PROTECTION Goggles or spectacles intended to protect your eyes Eye protection should meet the requirements of ANSI Z 87 1 USA or CSA Z94 3 M88 Canada FACE SHIELD An impact resistant shield that helps to protect your face from chips sparks small debris Should only be used in conjunction with additional eye protection FENCE Helps to keep the workpiece from moving when sawing Scaled to assist with accurate cutting GUARD Protective devise that forms a barrier between a hazard
30. id injury do not connect this miter saw to the power source until it is completely assembled and adjusted and you have read and understood this Operator s Manual INSTALLING THE SUPPORT BRACKET FIG A 1 Place the support bracket 1 in front of the miter saw as shown 2 Tighten the two screws 2 using a Phillips screwdriver into the pre drilled holes located in the front of the table Fig A INSTALLING THE MITER HANDLE FIG B 1 Thread the miter handle 1 into the hole located at the front of the miter table Fig B INSTALLING THE DUST BAG FIG C 1 Squeeze the metal collar wings of the dust bag 1 2 Place the dust bag neck opening around the exhaust port 2 and release the metal collar wings Fig C To empty the dust bag squeeze the metal collar and remove from exhaust port Open zipper on underside of bag and empty into waste container NOTE Check frequently and empty bag before it gets full INSTALLING THE SAFETY HOLD DOWN CLAMP FIG D 1 Loosen the hex screw 3 using a Phillips screwdriver from the rear side of the saw base 2 Place the hold down clamp assembly 1 in one of the mounting holes 2 3 Tighten the hex screw 3 SAW BLADE WRENCH FIG E For convenient storage and prevention of loss there is a slot 1 in the right side of the switch handle 2 for storing the blade wrench 3 when not in use UNL
31. ing at a lower voltage will damage the motor MINIMUM GAUGE FOR EXTENSION CORDS AWG When using 120 volts only Ampere Rating Total length of Cord More Than Not More Than 25ft 50ft 100ft 150ft 10 2 es fe 6 6 4 sw m 8 2 CAUTION In all cases make certain the receptacle in question is properly grounded If you are not sure have a certified electrician check the receptacle ACCESSORIES AND ATTACHMENTS RECOMMENDED ACCESSORIES A WARNING Use only accessories recommended for this miter saw Follow instructions that accompany accessories Use of improper accessories may cause hazards The use of any cutting tool except 7 1 4 in saw blades which meet the requirements under recommended accessories is prohibited Do not use accessories such as shaper cutters or dado sets Ferrous metal cutting and the use of abrasive wheels is prohibited Do not attempt to modify this tool or create accessories not recommended for use with this tool Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious injury ACCESSORIES should be taken while mounting using and storing carbide tipped blades to prevent accidental damage Slight shocks such as striking the tip while handling can seriously damage the blade Foreign objects in the workpiece such as wire or nails can also cause tips to crack or break off Before using always visually examine the blade a
32. is saw is a universal nonreversible type See MOTOR in the PRODUCT SPECIFICATIONS section on page 3 A WARNING To avoid electrical hazards fire hazards or damage to the tool use proper circuit protection Your saw is wired at the factory for 120 V operation Connect to a 120 V 9A circuit and use a 9 A time delay fuse or circuit breaker To avoid shock or fire if power cord is worn or cut or damaged in any way have it replaced immediately DOUBLE INSULATED E The power tool is double insulated to provide a double thickness of insulation between you and tool s electrical system All exposed metal parts are isolated from the internal metal motor components with protecting insulation Replacement parts When servicing use only identical replacement parts Polarized plugs This saw has a plug that looks like the one shown below e Q Tee To reduce the risk of electrical shock this saw has a polarized plug one blade is wider than the other This plug will fit in a polarized outlet only one TP way If the plug does not fit fully in the outlet reverse the plug If it still does not fit contact a qualified electrician to install the proper outlet Do not change the plug in any way A WARNING Double insulation does not take the place of normal safety precautions when operating this tool To avoid electrocution 1 Use only identical replacement parts when servicing a tool with doub
33. ld be carefully checked to determine that it will operate properly and perform its intended function check for alignment of moving parts binding of moving parts breakage of parts mounting 20 21 22 23 and any other conditions that may affect its operation A guard or other part that is damaged should be properly repaired or replaced NEVER LEAVE THE TOOL RUNNING UNATTENDED TURN THE POWER OFF Do not walk away from a running tool until the blade comes to a complete stop and the tool is unplugged from the power source DO NOT OVERREACH Keep proper footing and balance at all times MAINTAIN TOOLS WITH CARE Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories WARNING Dust generated from certain materials can be hazardous to your health Always operate saw in well ventilated area and provide for proper dust removal 24 LA DANGER People with electronic devices such as pacemakers should consult their physician s before using this product Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker COMPOUND MITER SAW SAFETY SPECIFIC SAFETY INSTRUCTIONS FOR THIS COMPOUND MITER SAW 1 DO NOT operate the miter saw until it is completely assembled and installed according to these instructions IF YOU ARE NOT thoroughly familiar with the operatio
34. le insulation Servicing should be performed by a qualified technician 2 Do not use power tools in wet or damp locations or expose them to rain or snow MOTOR SAFETY PROTECTION IMPORTANT To avoid motor damage the motor should be blown out or vacuumed frequently to keep sawdust from interfering with the motor ventilation 1 Connect this saw to a 120 V circuit This circuit must not be less than a 18 wire with a 9 A time lag fuse NOTE When using an extension cord on a circuit with a 18 wire the extension cord must not exceed 25 feet in length 2 If the motor will not start release the trigger switch immediately UNPLUG THE SAW Check the saw blade to make sure it turns freely If the blade is free try to start the saw again If the motor still does not start refer to the TROUBLESHOOTING GUIDE 3 If the tool suddenly stalls while cutting wood release the trigger switch unplug the tool and free the blade from the wood The saw may now be started and the cut finished FUSES may blow or circuit breakers may trip frequently if a MOTOR is overloaded overloading can occur if you feed too rapidly or make too many start stops in a short time LINE VOLTAGE is more than 10 above or below the nameplate voltage rating For heavy loads the voltage at motor terminals must equal the voltage specified on the nameplate IMPROPER or dull saw blades are used Most motor troubles may be traced to loo
35. ll depth cut to make a blade slot Check for interference between the wood fence and the lower Use a chisel to cut blade guard Adjust if necessary out the middle Fig EE WORKPIECE SUPPORT FIG DD Long pieces need extra support The support should be placed under the workpiece Keep your hand holding the workpiece positioned 6 3 4 inches or more away from the blade The support must let the workpiece lay flat on the work table during the cutting operation NOTE When mounted on a flat surface the saw table is 3 1 4 inches high Auxiliary fence 33 CUTTING BASE MOLDING FIG FF Base moldings and many other moldings can be cut on a compound miter saw The setup of the saw depends on molding characteristics and application as shown Perform practice cuts on scrap material to achieve best results 1 Always make sure moldings rest firmly against fence and table Use hold down crown molding vise or C clamps whenever possible and place tape on the area being clamped to avoid marks 2 Reduce splintering by taping the cut area prior to making the cut Mark the cut line directly on the tape 3 Splintering typically happens due to an incorrect blade application and thinness of the material Fig FF Miter saw table miter at 0 bevel at 45 NOTE Always perform a dry run cut so you can determine if the operation being attempted is possible before power is applied to the saw miter at 459 be
36. mon use is with crown molding CROSS CUT A cut which runs across the board perpendicular to the grain FREEHAND Performing a cut without using a fence guide hold down or other proper device to prevent the workpiece from twisting during the cutting operation HEEL Misalignment of the blade KERF The width of a saw cut determined by the thickness and set of the blade KICKBACK Sudden and unintended movement of the tool or workpiece It is typically caused by binding or pinching of the workpiece MITER CUT A miter is a type of joint where the two parts to be joined are cut at an angle and typically the finished joint forms a 90 degree angle Also commonly spelled mitre REVOLUTIONS PER MINUTE RPM The number of turns completed by a spinning object in one minute SAW BLADE PATH The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece which will be cut SET The distance between two saw blade tips bent outward in opposite directions to each other The further apart the tips are the greater the set THIN KERF BLADE Thinner than normal blades remove less material smaller kerfs between 065 and 070 Blade thinness also may increase the heat generated while cutting WORKPIECE The wood being cut The surfaces of a workpiece are commonly referred to as faces ends and edges ASSEMBLY AND ADJUSTMENTS A WARNING To avo
37. n of miter Saws seek guidance from your supervisor instructor or other qualified person ALWAYS hold the work firmly against the fence and table DO NOT perform any operation free hand use clamp wherever possible KEEP HANDS out of the path of the saw blade If the workpiece you are cutting would cause your hands to be within 6 3 4 in of the saw blade the workpiece should be clamped in place before making the cut BE SURE the blade is sharp runs freely and is free of vibration ALLOW the motor to come up to full speed before starting a cut KEEP THE MOTOR AIR SLOTS CLEAN and free of chips or dust ALWAYS MAKE SURE all handles are tight before cutting even if the table is positioned in one of the positive stops BE SURE both the blade and the collar are clean and the arbor bolt is tightened securely 10 11 12 13 14 15 16 17 18 19 20 USE only blade collars specified for your saw NEVER use blades larger in diameter than 7 1 4 inches NEVER apply lubricants to the blade when it is running ALWAYS check the blade for cracks or damage before operation Replace a cracked or damaged blade immediately NEVER use blades recommended for operation at less than 5000 RPM ALWAYS keep the blade guards in place and use at all times NEVER reach around the saw blade MAKE SURE the blade is not contacting the workpiece before the switch is turned ON IMPORTANT
38. nd tips for bent blade cracks breakage missing or loose tips or other damage Do not use if damage is suspected Failure to heed safety instructions and warnings can result in serious bodily injury Visit your Sears Hardware Department or see the Sears Power and Hand Tool Catalog to purchase recommended accessories for this power tool A WARNING e To avoid the risk of personal injury do not modify this power tool or use accessories not recommended by Sears e Read warnings and conditions on your CARBIDE TIPPED SAW BLADE Do not operate the saw without the proper saw blade guard in place Carbide is a very hard but brittle material Care TOOLS NEEDED FOR ASSEMBLY Supplied Not supplied OE Blade Wrench Adjustable Wrench Phillips Screwdriver 6mm Hex Wrench Slotted Screwdriver l ta Combination Square COMBINATION SQUARE MUST BE TRUE Should not gap or overlap when square is flipped over see dotted figure Draw light line on Straight edge or a 3 4 in board this board along this edge edge must be perfectly straight Should not gap or overlap when square flipped over see dotted figure CARTON CONTENTS UNPACKING YOUR MITER SAW 3 Separate all parts from the packing material Check each one with A WARNING the illustration to make certain all To avoid injury from unexpected items are accounted for before starting or electrical shock do not dicato aay packing m
39. ndle The table is now locked at the desired angle Positive stops are provided at 0 15 22 5 31 6 and 45 IMPORTANT Always tighten the miter table lock handle before performing every cutting operation Fig X S eke q tA DR BEVEL CUT FIG Y 1 When a bevel cut is required loosen the bevel lock handle 1 by turning it clockwise Tilt the cutting head to the desired angle as shown on the bevel scale 2 The blade can be positioned at any angle from a 90 straight cut 0 on the scale to a 45 left bevel Tighten the bevel lock handle 1 to lock the cutting head in position Positive stops are provided at 0 and 45 COMPOUND CUT FIG Z A compound cut is the combination of a miter and a bevel cut simultaneously 1 Loosen the bevel lock handle 1 and position the cutting head at the desired bevel position Lock the bevel lock handle Loosen the miter handle 2 Lift up the positive stop locking lever and position the table at the desired angle Release the positive stop locking lever and lock the miter handle 31 SLIDE CUTTING WIDE BOARDS UP TO 8 in WIDE FIG AA A WARNING To avoid injury e Never pull the cutting head assembly and spinning blade toward you during the cut The blade may try to climb up on the top of the workpiece causing the cutting assembly and spinning blade to kick back forcefully The cu
40. ntrol arm readjust the setting OPERATION SAFETY INSTRUCTIONS FOR BASIC e Check for damaged parts Check SAW OPERATION for BEFORE USING THE MITER SAW e Alignment of moving parts Damaged electric cords A WARNING Binding of moving parts m Mounting holes To avoid mistakes that could cause serious permanent injury do not Punter OF anni fetum spring plug the tool in until the following and lower guard Push the cutting arm all the way down steps are completed Completely assemble and adjust the saw following the instructions ASSEMBLY AND ADJUSTMENTS Learn the use and function of the ON OFF switch upper and lower blade guards hold down latch bevel lock handle and cover plate screws Review and understand all safety instructions and operating procedures in this Operator s Manual SAFETY amp OPERATIONS Review the MAINTENANCE and TROUBLESHOOTING GUIDE for your miter saw To avoid injury or possible death from electrical shock Make sure your fingers do not touch the plug s metal prongs when plugging or unplugging your miter saw ELECTRICAL REQUIREMENTS AND SAFETY BEFORE EACH USE INSPECT YOUR SAW Disconnect the miter saw To avoid injury from accidental starting unplug the saw before any adjustments including set up and blade changes Compare the direction of rotation arrow on the guard to the direction arrow on the blade The blade teeth should always point downward at the front o
41. o it will not rock or twist during the cut Make sure there is no debris between the workpiece and the table or fence Make sure there are no gaps between the workpiece fence and table that will let the workpiece shift after it is cut Keep the cut off piece free to move sideways after it is cut off Otherwise it could get wedged against the blade and thrown violently Only the workpiece should be on the saws table Secure work Use clamps or a vise to help hold the work when it is practical USE EXTRA CAUTION WITH LARGE OR ODD SHAPED WORKPIECES e Use extra supports tables sawhorses blocks etc for workpieces large enough to tip Never use another person as a substitute for a table extension or as an additional support for a workpiece that is longer or wider than the basic miter saw table or to help feed support or pull the workpiece Do not use this saw to cut small pieces If the workpiece being cut would cause your hand or fingers to be within 6 3 4 inches of the saw blade the workpiece is too small Keep hands and fingers out of the no hands zone area marked on the saws table When cutting odd shaped workpieces plan your work so it will not bind in the blade and cause possible injury Molding for example must lie flat or be held by a fixture or jig that will not let it move when cut Properly support round material such as dowel rods or tubing which have a tendency to roll when cut causing the
42. ot fully raise or properly after service 2 Clean and lubricate moving Sawdust build up parts Improper operation 1 See BASIC SAW OPERATION Dull or warped blade section Improper blade size 2 Replace or sharpen blade Wood is moving during 3 Replace with 7 1 4 in diameter cut blade 4 Use hold down clamp to secure workpiece to table Saw vibrates or 1 Saw blade not round 1 Replace blade shakes damaged loose 2 Tighten arbor bolt 2 Arbor bolt loose 40 7 1 4 in COMPOUND MITER SAW WARNING PARTS LIST MODEL NO 137 211940 When servicing use only CRAFTSMAN replacement parts Use of any other parts many create a HAZARD or cause product damage Any attempt to repair or replace electrical parts on this Miter Saw may create a HAZARD unless repair is done by a qualified service technician Repair service is available at your nearest Sears Service Center PARTS LIST FOR SAW SCHEMATIC I D Description Size Qty ID Description Size Qiv 083S TRIGGER 1 27PF COMPRESSION SPRING 1 0837 CORD CLAMP 1 290M CAUTION LABEL 1 091S COMPRESSION SPRING 1 2866 FENCE RAW 1 OBSN COMPRESSION SPRING 1 2BGV NEEDLE POINTER 1 OCES COMPRESSION SPRING 1 2BGW SLIDE PLATE 3 OCF5 SHAFT PIVOT 1 2BLG SHAFT PIVOT 1 OCV5 DUST BAG ASS Y 1 2BLL LOCATOR PIN 1 ODHT SPRING GUARD 1 2CA8 CR RE TRUSS HD ROUND NECK SCREW M6 1 0 12 2 ODHY ARBOR COLLAR 2 2CD2 COMPRESSION SPRING 1 ODVJ BLADE WRENCH 1 2CGT SLOTTED SET SCREW M6
43. ous object such as a blade wheel or cutter and the operator HOLD DOWN LATCH Locks the miter saw in the lowered position for compact storage and transportation INSTRUCTION OR OPERATOR S MANUAL Booklet accompanying your power tool that describes the hazards and safe operation procedures outlines basic tool operation care and maintenance MITER HANDLE Used to rotate the table and to rotate the saw to a right or left cutting position MITER SCALE Measures the miter angle 0 to 45 left and right MOUNTING HOLES To mount the miter saw to a stable surface ON OFF TRIGGER SWITCH To start the tool squeeze the trigger Release the trigger to turn off the miter saw POSITIVE STOP LOCKING LEVER Locks the miter saw at a preset positive stop for the desired miter angle SWITCH HANDLE The switch handle contains the trigger switch and the laser on off switch The blade is lowered into the workpiece by pushing down on the handle The saw will return to its upright position when the handle is released WARNING LABELS Read and understand for your own safety Make sure all labels are present on machine and legible WRENCH STORAGE Convenient storage to prevent misplacing the blade wrench WOODWORKING TERMS ARBOR The shaft on which a blade is mounted BEVEL CUT An angle cut made through the face of the workpiece COMPOUND CUT An angled cut to both the edge and face of a board most com
44. r from the date of purchase call 1 800 4 MY HOME to arrange for free repair or replacement if repair proves impossible This warranty applies for only 90 days from the date of purchase if this product is ever used for commercial or rental purposes This warranty does not include expendable parts such as lamps batteries bits or blades This warranty gives you specific legal rights and you may also have other rights which vary from state to state Sears Roebuck and Co Hoffman Estates IL 60179 A WARNING Some dust created by using power tools contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm Some examples of these chemicals are e Lead from lead based paints e Crystalline silica from bricks cement and other masonry products e Arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as dust masks that are specially designed to filter out microscopic particles 2 2008 05 PRODUCT SPECIFICATIONS MOTOR Power SOUI CO cerner a En ere a Fri d i ya has 9Amp 120V AC 60Hz Speed M tad 5000 RPM No load ell i si sa UIN Nm M Electric Double Ins l ted c e ph ej S e i pu ein ev Yes BLADE SIZE Diarmmeler A RN DELI EDI 7 1 4 in Arbor size esses nenn
45. se or incorrect connections overload low voltage or inadequate power supply wiring Always check the connections the load and supply circuit if the motor doesn t run well Check minimum gauge for the length of cord you are using on the chart below C GUIDELINES FOR EXTENSION CORDS Use a proper extension cord Make sure your extension cord is in good condition When using an extension cord be sure to use one heavy enough to carry the current your product will draw An undersized cord will cause a drop in line voltage resulting in loss of power and overheating The table below shows the correct size to use depending on cord length and nameplate ampere rating If in doubt use the next heavier gauge The smaller the gauge number the heavier the cord Be sure your extension cord is properly wired and in good condition Always replace a damaged extension cord or have it repaired by a qualified person before using it Protect your extension cords from sharp objects excessive heat and damp or wet areas Use a separate electrical circuit for your tools This circuit must not be less than a 18 wire with a 9 A time lag fuse NOTE When using an extension cord on a circuit with a 418 wire the extension cord must not exceed 25 feet in length Before connecting the tool to the power line make sure the switch is in the OFF position and the electric current is rated the same as the current stamped on the motor nameplate runn
46. tall a 7 1 4 in blade with a 5 8 in arbor making sure the rotation arrow on the blade matches the clockwise rotation arrow on the upper guard and the blade teeth are pointing downward 2 Place the arbor collar 6 against the blade and on the arbor Thread the arbor bolt 4 on the arbor in a counterclockwise direction Fig M IMPORTANT Make sure the flats of the blade collars are engaged with the flats on the arbor shaft Also the flat side of the arbor collar must be placed against the blade 3 Place the blade wrench on the arbor bolt 4 Press the arbor lock 5 holding it in firmly while turning the blade counterclockwise When it engages continue to press the arbor lock in while tightening the arbor bolt securely Fig L 5 Rotate the cover plate 3 back to its original position until the slot in the cover plate engages with the cover plate screw 2 While holding the lower blade guard tighten the screw with a Phillips screwdriver Fig K NOTE The lower blade guard must be raised to the upright position to access the cover plate Screw 6 Lower the blade guard 1 and verify the operation of the guard does not bind or stick Fig K 7 Be sure the arbor lock 5 is released so the blade turns freely by spinning the blade until the arbor lock disengages A WARNING e Toavoid injury never use the saw without the cover plate secure in place It keeps the arbor bolt from falling out if it accidentall
47. tting head assembly should be drawn back completely then pushed forward when sawing Let the blade reach full speed before cutting This will help reduce the risk of a thrown workpiece To Slide Cut Wide Boards Fig AA 1 Unlock the carriage lock handle 1 and allow the cutting head assembly to move freely 2 Set both the desired bevel angle and or the miter angle and lock into position 3 Use a hold down clamp to secure the workpiece 4 Grasp and pull forward the switch handle 2 until the center of the saw blade is over the front of the workpiece 3 5 Engage the trigger to turn the saw on 6 When the saw reaches full speed push the switch handle down slowly cutting through the leading edge of the workpiece 7 Slowly move the switch handle toward the fence completing the cut 8 Release the trigger and allow the blade to stop spinning before allowing the cutting head to raise Fig AA CUTTING BOWED MATERIAL FIG BB A WARNING To avoid injury from materials being thrown always unplug the saw to avoid accidental starting and remove small pieces of material from the table cavity The table insert may be removed for this purpose but always reattach table insert prior to performing a cutting operation A bowed workpiece must be positioned against the fence and secured with a clamping device as shown before cutting Do not position workpiece incorrectly or try to cut the workpiece witho
48. ure the switch is in the OFF position and plug is not connected to the power source outlet Only use a 7 1 4 inch diameter blade NEVER cut metals or masonry products with this tool This miter saw is designed for use on wood and wood like products only Unplug the saw from the outlet Raise the miter saw to the upright position Raise the lower blade guard 1 to the uppermost position Fig K While holding the lower blade guard loosen the cover plate screw 2 with a Phillips screwdriver Rotate the cover plate 3 to expose the arbor bolt Place the blade end wrench over the arbor bolt 7 Locate the arbor lock 5 below motor lower cover Fig L 8 Press the arbor lock holding it in firmly while turning the blade clockwise The arbor lock will then engage and lock the arbor Continue to hold the arbor lock while turning the wrench clockwise to loosen the arbor bolt Fig L 9 Remove the arbor bolt 4 the arbor collar 6 and the blade 7 Do not remove the inner blade collar Fig M 10 Raise the lower clear plastic blade guard 1 to the upright position Fig K to remove the blade NOTE Pay attention to the pieces removed noting their position and direction they face Wipe the blade collars clean of any sawdust before installing a new blade Fig M 21 INSTALLING BLADE FIG K L M A WARNING Un plug the miter saw before changing installing the blade 1 Ins
49. ut the support of the fence This will cause the blade to bind and could result in personal injury Fig BB gr ROUGH CUTTING A DADO FIG CC DO NOT USE A DADO BLADE use only the standard saw blade for this operation 1 Mark lines identifying the width and depth of the desired cut on the workpiece and position on the table so the inside tip of the blade is positioned on the line Use a hold down clamp to secure the workpiece 2 Lower the cutting head so the tip of the blade touches the top surface workpiece at the marked line 3 While holding the upper arm in position turn the stop knob 2 until it touches the stop plate 1 4 Cuttwo parallel grooves as shown below AUXILIARY WOOD FENCE FIG EE When making multiple or repetitive cuts Fig CC 2 that result in cut off pieces of one inch or less it is possible for the saw blade to catch the cut off piece and throw it out of the saw or into the blade guard CLE and housing possibly causing damage or injury To minimize this an auxiliary 9 SN SN 2 0 0494 3 wood fence can be mounted to vour SE 1 saw Holes are provided in the saw Ca fence to attach an auxiliary wood fence T this provides additional depth of cut T This fence should be constructed of straight auxiliary wood approximately Cut these grooves 3 4 in thick by 1 1 2 in high by 16 in wiih Saw long Attach the wood fence securely and make a fu
50. vel at 0 CUTTING CROWN MOLDING FIG GG HH A WARNING Your compound miter saw is suited for the difficult task of cutting crown molding To fit properly crown molding must be compound mitered with extreme accuracy The two surfaces on a piece of crown molding that fit flat against the ceiling and wall are at angles that when added together equal exactly 90 Most crown molding has a top rear angle the section that fits flat against the ceiling of 52 and a bottom rear angle the section that fits flat against the wall of 38 In order to accurately cut crown molding for a 90 inside or outside corner lay the molding with its broad back surface flat on the saw table When setting the bevel and miter angles for compound miters remember that the settings are interdependent changing one changes the other as well Fig GG Miter saw table Bevel Miter Settings Fig HH Settings for standard crown molding lying flat on compound miter saw table Inside VA OR IL V N Outside corner Compound cut crown moldings NOTE The chart below references a compound cut for crown molding ONLY WHEN THE ANGLE BETWEEN THE WALLS EQUALS 90 Bevel Miter Settings KEY BEVEL TYPE OF CUT SETTING SETTING Inside corner Left side IL 33 9 31 6 Right 1 Position top of molding against fence 2 Miter table set at RIGHT 31 6 3 LEFT side is finished piece Inside corner Right side 33 9 31
51. void injury from accidental starting always turn switch OFF and unplug the tool before moving replacing the blade or making adjustments TROUBLESHOOTING GUIDE MOTOR SUGGESTED CORRECTIVE PROBLEM PROBLEM CAUSE ACTION Motor does not start Brush spark when switch 12 released Motor brushes not sealed 11 or lightly sticking Motor brake overheated from use of defective or wrong size blade or rapid ON OFF cycling Arbor bolt loose Brushes cracked damaged etc Other Limit switch failure Brush worn Fuse blown or circuit breaker tripped on home panel Brush worn Other 39 Inspect clean replace brushes See MAINTENANCE section Use a recommended blade Let cool down See REMOVING OR INSTALLING THE BLADE section Retighten See REMOVING OR INSTALLING THE BLADE section Replace brushes Contact Sears Service Center Replace limit switch 2 Replace brushes See MAINTENANCE section Verify there is electrical power at the outlet Replace Brushes See MAINTENANCE section Contact Sears Service Center TROUBLESHOOTING GUIDE SAW OPERATION SUGGESTED CORRECTIVE PROBLEM PROBLEM CAUSE ACTION 1 Misalignment 1 See ADJUSTMENT Setting Cutting Depth section 1 Miter table unlocked 1 See OPERATION Miter Angle 2 Sawdust under table Adjustment section 2 Vacuum or blow out dust WEAR EYE PROTECTION Cutting arm will n
52. w blade down to the workpiece to see the cutting path of the blade Squeeze trigger switch to start saw Lower blade into workpiece with a firm downward motion Finishing a cut e Hold the cutting arm in the down position Release trigger switch and wait for all moving parts to stop before moving your hands and raising the cutting arm If the blade does not stop within 10 seconds unplug the saw and follow the instructions in TROUBLESHOOTING GUIDE section Before freeing jammed material e Release trigger switch e Wait for all moving parts to stop e Unplug the miter saw 29 Fa No Hand Zone f 13 1 2 in BASIC SAW OPERATIONS A WARNING For your convenience your saw has a blade brake The brake is not a safety device Never rely on it to replace the proper use of the guard on your saw If the blade does not stop within approximately 10 seconds wait for the blade to stop unplug the saw and check the Troubleshooting Guide on page 39 Contact customer service at 1 800 843 1682 for additional technical information is needed TO TURN THE SAW ON FIG V Depress the trigger switch 1 to turn on the miter saw started The miter saw is equipped with an automatic blade brake When the trigger switch is released the electric blade brake will stop the blade within approximately 10 seconds NOTE Make the ON OFF switch childproof Insert a padlock or chain with padlock through the hole
53. y loosens and helps prevent the spinning blade from coming off the saw Make sure the collars are clean and properly arranged Lower the blade into the table and check for any contact with the metal base or the turn table THE LASER GUIDE FIG N 1 To turn laser on press on off rocker Switch 1 to ON position 2 To turn off laser press on off rocker switch to OFF position Fig N 1 THE LASER BEAM A WARNING For your own safety never connect the plug to power source outlet until all the adjustment steps are complete and you have read and understood the safety and operational instructions Your tool is equipped with the Laser Trac cutting guide using Class II laser beam The laser beam will enable you to preview the saw blade path on the Stock to be cut before starting the miter saw This laser guide is powered by the transformed alternating current supply directly through the power lead The 22 saw must be connected to the power source and the laser on off switch must be turned on for the laser line to show A WARNING AVOID DIRECT EYE CONTACT e Laseris radiated when laser guide is turned on Avoid direct eye contact Always un plug the miter saw from power source before making any adjustments Laser Warning Label max output 1mW DIODE LASER 630 670nm Complies with 21CFR 1040 10 and 1040 11 Class Il laser product CAUTION LASER RADIATION 00 NOT STARE INTO BEAM MAX OUTPUT

Craftsman 137.21194 Saw User Manual

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