Cleveland Range HA-MKDL-150-CC Hot Beverage Maker User Manual
Contents
1. PNEUMATICS i i o I E a Wt 15 18 NOT SHOWN 0 RTV ALL AROUND N _ m i N N NZ av D X9 ITEM NO PART DESCRIPTION QTY 1 FA05166 QUICK CONNECT ree RERO RI eere delibere dene 1 2 KE54280 SEIDE VALVE zat o crate mtb ce natu del Ba wh RAO IMR U a l 3 FA30512 SPACER WASHER ERR ae EE EG der sasha 1 4 FA32500 TOOTH LOCK WASHER 7 8 DIA LL 1 9 52697 NUT 1 2 NPS BRASS pal 6 52931 AIR FITTING 23205 ER ee ahd 1 100178 TEE WA NPY 1 8 FI00351 BUSHING 1 2 MIP X 1 4 EIP ont ot enm epe e eet 1 9 FIO5318 HOSE BARB 90 ELBOW corp RR ew dq ed 3 10 FIOO151 90 STREET ELBOW 1 2 INDT ou ian il punt pU n STER 1 11 FA30090 WASHER 15 16 ID X 1 3 4 OD X 1 8 ee 1 12 7100595 8 NIPPLE 1 2 NPT X 4 1 2 LONG er 1 13 55238 FILTER REGULATOR LUBRICATOR BLOCK 1 14 105220 1 GEAR CIEAMP ses g eu rae 4 15 FA210062. DOOR Mrd JINTERLOCK a SWITCH CONTACTOR black white MANUAL MANUAL A DISCONNECT Y DISCONNECT PROTECTOR PROTECTOR Dx aN xx OVERLOAD si 16 XX WOODS VARIABLE SPEED DRIVE ETS WOODS VARIABLE SPEED DRIVE 3 H P INVERTER TB 2 3 H P INVERTER 4 xb 3 3 i z5 KLKR 15 ET KLKR 15A _ FUSES 8 FUSES 8 z 3 3 H P 3 H P AGITATOR AGITATOR DRIVE DRIVE MOTOR MOTOR Ted CONTACTOR CONTACTOR ON OFF 5A T SOOVA ON OFF 5A Ti 500VA N SLOW BLOW SLOW BLOW bk red FUSE id wh 20 bk red FUSE wh I wh red bk THERMOSTAT 4 CONTROL 21 wh red bk THERMOSTAT malta BLOWOUT FAN ill HEATER BLOWOUT FAN Vie HEATER col e ek M e 5 E 22 xs geen UP LIMIT SW UP LIMIT SW 5 o jed P e whe 18 UP RELAY 23 bl red P 18 DOWN LIMIT SW DOWN LIMIT SW or _ wh 18 DOWN RELAY 24 e whe 18 RY11 RY11_IRY10 UP 58 POWER Y TILT 26 If OPTION 27 br 4 RECTIFIER 28 br RECTIFIER whe 29 n orange TJ orange blue SA blue CN TEMP ADJUST Ea xe TEMP ADJUST j THERMISTOR THERMISTOR temp set mwa 31 temp set temp sensor 2 W 32 temp sensor 2 WW heat indicator 5 Purple GREEN 33 heat indicator 3 Purple GREEN Ny pink ZRED LED
3. 43 DECi Deceleration Time 1 0 10 600 3 s 1 1 44 ACC2 Acceleration Time 2 0 10 600 1 5 2 45 DEC2 Deceleration Time 2 0 10 600 1 5 2 46 DECTL Torq Limit Response Time 0 10 30 1 5 2 47 DCBRK DC Brake Time 0 5 0 2 5 2 48 DCVLT DC Brake voltage 0 15 Note1 96 2 51 VSEL V Hz Characteristic Selector 0 5 0 2 2 52 BOOST Torque Boost 0 25 Note 1 1 8 53 FKNEE V Hz Knee Frequency 26 640 60 Hz 2 75 54 SKBND Skip Fresq Hvsteresis Band 0 20 20 1 Hz 2 55 SK1 Skip Frequency 1 0 00 400 0 Hz 2 56 SK2 Skip Frequency 2 0 00 400 0 Hz 2 57 SK3 Skip Frequency 3 0 00 400 0 Hz 2 58 SK4 Skip Frequency 4 0 00 400 0 Hz 2 59 Rated Motor Voltage 185 480 Note 1 2 61 LTLF Load Limit Forward 5 150 150 2 62 LTLR Load Torq Limit Reverse 5 150 150 2 63 RTLF Regenerative Limit FWD 5 110 80 2 64 RTLR Regenerative Torq Limit REV 5 110 80 96 2 65 SLIP Slip Compensation 0 10 0 96 1 66 STAB Current Stability 0 5 2 2 67 TOL Timed Overload Trip Point 0 100 0 2 100 68 NRST Restart Number 0 8 0 2 69 DRST Restart Delay 0 60 0 5 2 6C TOLC Timed Overload Characteristic 0 7 0 2 71 METER Analog Meter Output 0 7 1 1 72 ST1 Auxiliary Output 1 0 11 6 2 73 ST2 Auxiliary Output 2 0 11 3 2 74 ST3 Auxiliary Output 3 0 11 7 2 75 STR Auxiliary Relay Fault 0 11 2 2 3 81 PRGNO Special Program Number 0 65000 0 2 2 82 START nverter Start Options 0 7 0 2 83 PWM Carri
4. 1 KE50822 96 s il Ba edictis 1 KE51217 1 3 KE50121 2 Hinge Spring Light for KE50597 2 1 KE50121 1 Hinge Spring Heavy for KE50597 1 KE50597 3 KE50597 4 KE50597 5 1 4 KE50823 1 Hinge esee e deg deseo ek e eed ne dene dn 1 5 KE50824 FING SHB SAIN s xu o edere ck 1 6 KE50819 1 Finge End PIECE DRL Reg be Se eed was Tee Age 1 7 KE50820 Insert sau oui TR Rel Ata eds ae dtl 1 8 KE50819 Ringe NENG PIEC Serbie rd ded Sere tesa 1 9 FA11284 Screw Socket Head ae il tenete PI RAE P RE EE eek ged 4 10 FA11507 SCIEN cueste do eb addo et dd kama awd d be qd eds 2 11 SK50418 1 12 KE50151 2 KnOD saisis nm GG ue awe ped pae papa ala 1 13 Cover Handle specify model 1 WATER METER ASSEMBLV ITEM ON ONDA F WN PART NO FI00096 F100629 2 FI00063 F100629 36 KE55228 KE54834 4 KE02290 R00179 FI00365 7 FA21008 54336 KE54336 1 52002 1 DESCRIPTION QTV 3 4 BRASS UNION gadi xe ear beh l 3 3 4 2 142 BRASS NIPPLE si idees
5. Hole cap Retaining knobs Retaining bolt Seal retainer plate Retaining washer Quad ring O zd Ni i foes 1 Retaining ring Retaining ring seat 1 Remove agitator as per cleaning instructions 2 Remove hole cap retaining bolt and retaining washer 3 retaining ring out from seating inside motor 4 Remove retaining knobs 5 Slide seal retainer plate away from kettle 6 Slide shaft away from kettle body to allow clearance for removing quad ring 7 Remove quad ring 8 Slide new quad ring back into original position making sure it does not twist 9 Apply light coat of food safe grease 10 Slide retainer plate back toward kettle replacing retaining knobs tighten with hand pressure only 11 Reassemble NEW SCRAPER BLADE INSTALLATION PROCEDURE Trim corners or center to fit Scraper blade Back stop _ Move to adjust Spring Fig 1 Fig 2 Fig 3 adjust When installing a new scraper blade there mav be some adjustments required to make it lay flat to follow the contour of the kettle If the blade does not fit vou mav have to grind either the two edges of the blades or the center of the blade Note When there is too much or too little pressure on the scraper blade bend the back stop down to decrease the pressure or bend it up to increase the pressure on t
6. CM 1 9 KE52335 Compression Spring 1 10 13 5 00040 Supply Hose Assembly Piston 1 10 KE52341 Hose Barb 1 90 x EE 3 11 KE52340 Supply Hose 8 LL 1 12 KE52342 Hose Barb ii sik SAN ARR kuy e Rx er EGO wer s 1 13 KE52338 Quick Connect Male End 1 14 KE52327 PISTON TOP eisiu A Sete pos a Q ate ote ae a hi hab a 1 15 KE52328 Piston Cvlifder escas ka oe nas eee bas wade AEDS ORES HG 1 16 KE52314 cae akal S hug ua h St Rep Ra Rod BR 1 Rev 2 FLUSH PISTON VALVE amp TEMPERATURE fi S N 12 115 SENSOR ASSEMBLIES 4 113 4 I USED AFTER TO 2003 v d4 E NE AIR VALVE S AN ASSEMBLY Hm 1 1 FPVA 3 esl 5 V
7. KE54420 1 AIR INTAKE WASHER PROPANE taat sese 26 FA05002 18 TOP RING 4 Aid pause e me PEE ER de E d bon ded t eg CONTROL BOX ELECTRICAL For front panel control switches see SIDE BOX TILT MECHANISM amp SWITCHES CONTROL BOX WATER METER amp CHART RECORDER T I D S KOL 9 SAFETY SAFETY SWITCH SWITCH ASSEMBLY ASSEMBLY FRONT SIDE VIEW DOOR GASKET i ra 1 k ra i N Oy OT ra i S N rS Q S E G 34 35 36 37 38 39 40 PART 55287 1 KE55187 2 KE55287 3 KE55287 4 KE55284 1 KE55284 2 KE55286 1 KE55286 2 KE54860 KE55283 KE55288 1 KE55288 2 KE55298 KE50750 4 KE50750 2 KE55297 1 KE55297 2 KE55297 3 KE55285 FA40000 15 FA21007 FA32006 FA11091 FA21004 FA11146 FA40000 14 FA21006 KE55271 KE55292 1 KE55292 4 KE55292 3 KE50753 10 KE52106 KE50377 KE50376 KE50374 SK50055 1
8. FN a 3 7 UI SSS Z S E mm NI N 9 J TEMPERATURE A40 p SENSOR Idus P d PAS ar d M rie Pal Z Eo o gm H mpm f wa INI ITEM ON PARTNO DESCRIPTION QTV Tq KE55210 WELD RING KETTLE BOTTOM OUTLET sss RR 1 2 Fl05144 3 SANI GLAMP 35 2 ea tard debe ed d a SO a eae a 2 3 KE52154 4 GASKET SANI CLAMP 3 2 4 KE02291 COMPLETE ACTUATOR AND DISCHARGE VALVE ASSEMBLY 1 INCLUDES PARTS 5 13 5 KE55248 BUNAN O RING weeds la A ete ale ta 1 6 55249 5 1 7 KE55250 BUNASN OsBIIN 3 au DA A a ate Sera ewe 1 8 KE55251 1 8 NPT S S HYDRAULIC CLOSE Rt t RR 2 9 KE55252 MALE S S QUICK DISCONNECT api Rs 1 10 KE55253 AIR OPERATED GYLINDER Eee nee 1 Jal KE55254 FEMALE S S QUICK DISCONNECT sss s 1 12 FA05002 53 BUINASNUIOSBING Sextet a eee deno d edt akuspa tne FERE 2 13 KE55256 IFFEMALE S S QUICK DISCONNECT u uer s ee es 1 14 KE54924 TEMPERATURE SENSOR ASSEMBLY 1 15 FAO5002 46 O RING FOOD GRADE SIZE A0123 EPDM E 692 75 1 16 52154 3 GASKET SANI CLAMP 1 1 2 WHITE TEFLON 1 GEARMOTOR E
9. HA MKGL 60 HA MKGL 80 HA MKGL 100 HA MKGL 60 CC HA MKGL 80 CC HA MKGL 100 CC Operators Manual Installation Operation amp Service GAS MIXING KETTLES HORIZONTAL AGITATOR HA MKGL 60 T HA MKGL 80 T HA MKGL 100 T HA MKGL 60 CC T HA MKGL 80 CC T HA MKGL 100 CC T Cleveland C eve an 1333 East 179th St Cleveland Ohio U S A 44110 Enodis Phone 216 481 4900 Fax 216 481 3782 Visit our web site at www clevelandrange com SE95022 Rev 5 FOR USER IMPORTANT ENSURE KETTLE IS AT ROOM TEMPERATURE AND PRESSURE GAUGE IS SHOWING ZERO OR LESS PRESSURE PRIOR TO REMOVING ANY FITTINGS FOR YOUR SAFETY WARNING Improper installation adjustment alteration service or DO NOT STORE OR USE GASOLINE maintenance can cause property OR ANY OTHER damage injury or death Read the FLAMMABLE LIQUIDS AND installation and operating VAPOURS IN THE VICINITY instructions thoroughly before OF THIS OR ANY OTHER installing or servicing this IMPORTANT The following points are to insure the safe installation and operation of this equipment e Insure all gas and electrical supplies match rating plate and electrical stickers Observe all clearance requirements Disconnect the electrical power supply to the appliance before cleaning or servicing unit All service must be performed by a qualified Cleveland Range Technician Do not obstruct the flow of combustion and ventilation air The installat
10. SLOPE 1 INCH PER 4 FEET T 6 RECOMMENDED 13 Y FLOOR DRAIN EN 3 DIA BUTTERFLY VALVE pees 5 MIN pog CLEARANCE PIPE DRAIN RECOMMENDED MINIMUM VALVE SIZE PLUS 1 DIMENSIONS MODEL A B D E F G H J L M 8 HA MKGL 60 TCC 29 1 2 48 1 4 61 5 8 46 3 4 93 27 3 4 42 30 5 8 78 10 3 8 53 19 1 4 24 1 2 HA MKGL 80 TCC 33 51 3 4 65 3 8 52 98 303 4 45 11 16 33 5 8 84 117 16 57 203 4 263 16 HA MKGL 100 TCC 35 1 2 54 1 4 68 3 8 55 104 3234 483 16 35 5 8 95 5 8 11 5 8 66 22 27 5 8 NOTES CLEVELAND RANGE EQUIPMENT IS BUILT TO COMPLY WITH APPLICABLE STANDARDS FOR MANUFACTURERS INCLUDED AMONG THOSE APPROVAL AGENCIES ARE UL A G A NSF ASME N BD CSA CGA ETL AND OTHERS INSTALLATIONS OF BACK FLOW PREVENTERS VACUUM BREAKERS AND OTHER SPECIFIC CODE REQUIREMENTS ARE THE RESPONSIBILITY OF THE OWNER AND INSTALLER ALL VERTICAL DIMENSIONS SHOWN ARE MINIMUM FEET ARE ADJUSTABLE TO 1 MAXIMUM MANUFACTURER MUST BE NOTIFIED IF UNIT WILL BE OPERATING ABOVE 2000 ALTITUDE CONSULT FACTORY FOR MANUFACTURED GAS Cleveland Range reserves right of design improvement or modification as warranted SPECIFICATION DRAWING TILTING ELECTRICAL SUPPLV VOLTS 208 240 PHASE 3 AMPS 15 FREQ 60 HZ APPROVALS AGA CGA NSF 3 REF WALL MODELS GAS SUPPLV PIPING 3 4 TYPE or LP BTU PER FT 1000 NAT 2500 LP SU
11. SK50054 1 KE54761 2 SK50054 2 KE54761 KE90425 1 KE90425 2 KE90401 2 KE55232 KE54528 KE53838 2 KE52936 18 KE51139 1 KE50750 2 DESCRIPTION QTY PANEL REMOTE CONTROL DUAL FLOOR 1 PANEL REMOTE CONTROL DUAL WALL 1 PANEL REMOTE CONTROL SINGLE FLOOR 1 PANEL REMOTE CONTROL 5 1 COMPONENT MOUNTING PLATE DUAL 1 COMPONENT MOUNTING PLATE SINGLE PANEL 1 MOUNTING BRACKET INCOMING DUAL PANEL 1 MOUNTING BRACKET INCOMING SINGLE PANEL 1 pope eb 2 VENT EOVERIPLA LE Uus ey P es 4 MOUNTING RAIL DUAL CONTROL 1 MOUNTING RAIL SINGLE CONTROL 1 MOTOR PROTECTOR SWITCH i u beth Ded RE REY LEES 2 1 CONTACTOR 280 VAC 50 AMP uu usa cole ia the quq 1 CONTACTOR 230 VAC 90 AMP ss wa m ee 1 SAFETY INTERLOCK SWIWGP a at cae a aq A 1 TOTALLY FLEXIBLE ACTUATOR 43 dr xp bia bieb 1 GD2 STANDARD ACTUATOR paw 1 MOUNTING BRACKET DOOR INTERLOCK SWITCH 1 WELD STUD 10 92 X 1 2 8 9 bi ee y E
12. passive film of stainless steel has been broken equipment starts to corrode At its end it rusts Enemies of Stainless Steel There are three basic things which can break down stainless steel s passivity layer and allow corrosion to occur 1 Mechanical abrasion 2 Deposits and water 3 Chlorides Mechanical abrasion means those things that will scratch a steel surface Steel pads wire brushes and scrapers are prime examples Water comes out of the faucet in varying degrees of hardness Depending on what part of the country you live in you may have hard or soft water Hard water may leave spots and when heated leave deposits behind that if left to sit will break down the passive layer and rust stainless steel Other deposits from food preparation and service must be properly removed Chlorides are found nearly everywhere They are in water food and table salt One of the worst chloride perpetrators can come from household and industrial cleaners So what does all this mean Don t Despair Here are a few steps that can help prevent stainless steel rust 1 Use the proper tools When cleaning stainless steel products use non abrasive tools Soft cloths and plastic scouring pads will not harm steel s passive layer Stainless steel pads also can be used but the scrubbing motion must be in the direction of the manufacturers polishing marks 2 Clean with the polish lines Some stainless steel comes with visible poli
13. pink RED LED low water ind ja 34 low water ind 4 E B 1 probe 5 PROBE 25 probe 5 F elow PROBE COS relay 6 0777 Xi 46 CONTROL 36 relay 6 elow ae ground 7HE 37 ground 7H 16vdc 8 16vde B brown 16vac 2S 39 16vac 2S 1 toe or bk SOLID STATE CONTROL T2 20VA 41 SOLID STATE CONTROL 2 20VA i bk o wh 42 bk whe ON N OFF y bk or bk wh 45 y N ors y bk or bk wh i D H mi Oo 2 1 1110 9 AUTOMATIC o OIOIO 2 1 1110 9 TB1 TB6 TEMPERATURE B1 TB6 DTCI CONTROL N DTCI CR OR OPTION CR OR 3455678 5456 7 8 4 4 IOIOIOIOIO RID SENSOR RID SENSOR mm ve SENSOR Later SENSOR WITH CHART RECORDER WITHOUT CHART RECORDER WITH CHART RECORDER WITHOUT CHART RECORDER BYPASS SW BYPASS SW or red or bk wh 41 36 44 or red or bk wh BLOWER BLOWER B wh g 45 B wh bk ty JR be 4 wh 46 L bk bk j SAFETY TESTAT l SAFETV TH STAT 20VA T3 20VA 47 24 se 7 7 3 IGNITER 48 NC ki 3 IeNITER ul TH op GAS 49 on p 3 AR SW CONTROL SU 3 Si I AIR_SW wh wh te 2 le 5 sated 53 5 E yellow l l E yellow j E MY black l st 6 MV black l 55 9 was i 9 GAS VALVE 56 cenge GAS VALVE AMBER FLAME ET V AMBER TFD INDICA
14. 1024 S S NUT a ee aoe ee dole etate 2 16 KE532177 PNEUMATIC HOSE 1 41 D X81 L LL 1 17 KE532176 PNEUMATIC HOSE 1 41 D X 12 1 2 L oo eee 1 18 FA30000 FLAT WASHER 10 ZING PLATED aiias icira sasa waka ewig 2 19 KEO2292 AIR SOLENOID ASSEMBLY eee 1 20 50555 3 GROMMET ar Pt papa tace P uere at 2 21 FA21008 1 4 20 NUT ie o a o a ee 2 22 FA30002 FLAT WASHER 1 4 DIA ZINC PLATED 2 SIDE TILT MECHANISM amp SWITCHES ITEM NO 1 6 7 jek 6 59 7 54 u Ns 68 2 lt 96 41 SEE PNEUMATIC 5 DRAWING PART NO KE50579 1 FA00012 KE50580 KE603208 4 KE51730 KE54531 KE54530 KE54529 KE54532 KE01889 DESCRIPTION CIRCUIT BREAKER 48 O RING CIRCUIT BREAKER WATER RESISTANT BOOT TILT SWITCH OPERATOR TILT SHAFT BEARING AGITATOR STOP AGITATOR START POWER ON OFF SWITCH SPEED CONTROL MICRO SWITCH TRIGGER SEGMENT GEAR WELDMENT N s lt A 8 J A 8 T ES M Al A sas as 25 26 27 28 QAL GAS 9 FA10772 SOCKET HD CAP SCREW uu az da rra Paks RY ba ok oka askar asa 10
15. 30 FO1518 1 GAS SHUT OFF VALVE erected dre REC Re RE res 31 KEO2053 COMBINATION GAS VALVE NATURAL GAS 32 FIO5223 1 SPECIALNIPRLE 2 ceste auii a sassa paq 1 33 FIO5222 SWIVEL ELBOW astitit edere e q kula tpe aba aq 34 FIO5231 FLUSH BUSHING SAM TOTE ccc tae edet eg waqu ada 35 FIO5226 11 INIPPEE 1 2 X TO EQ uu ea eia TR AA 36 KE51007 MICRO SWITCH niesie tie sedet edente voti ax Dae ed aes edere 37 FA10139 MACHINE SCREW 26 32 X T LG LL LL 38 50498 MICRO SWITCH INSULATION u RR e 99 FA32004 TOOTH LOCK WASHER HG eden Rt em Wasa 40 KE603208 7 CONTACT SECTION HOLDER LATCH 41 KE603208 9 CONTACT BLOCK aiia e tod pe ate eet Qa Q L 42 KE50581 BRIDGE RECTIFIER e tte een i e at perdes 43 KE54535 EDGE CONNECTOR 11 PIN o rrt ten e e me den ds 44 KE50753 10 DE 45 KE54491 LID FOR GEARBOX emere Rec PE Seed edo der de 46 KE53599 8 GASKE uio Lear C on ede RC Rd ege d dere 4T KE53599 9 GASKET sie en et eee d dede ec e s o dece qos eds 48 FA95062 PAN HD PHIPLIPSSCREW etta rs mere Pd RR E re Env us 49 FA95074 NYLON ANCHOR NUT 2 rei d tips acide bed er ec de eran 50 FA19177 HEX SOCKET
16. FA20048 sere octo mau Pu am ma coe hua ahd de t ae a 11 FA95007 4 RETAINING RING tette nde the bees peti TAT taa ea 12 FA95055 1 SQUARE KEY te ua BA a s pas 13 FA19201 HEX SOCKET SET SGREW 3 8 24 ERR e eg 14 54644 TILT SHAFI MANUAL TIT skarpan KE52836 2 TILT SHAFT POWER TILT eee RR ke 15 KE50315 WORM acio ranira pen e ten a efr rdiet t d 16 FA95005 TENSIONEPIN ie iade ee teme eee er emer Node sedens 17 KE52193 1 THRUST BEARING SPACER ehem 18 KE52192 THRUST WASHERS oes i Raesent ete es E eee Wasa 19 KE52191 ROLLER BEARING xz PSAL E mi Gees Pyne P Ae dede pedea 20 FA30088 WASHER si Pedo ib RR de cx dues OE e A Rm Po aede ad 21 FA95008 JAM NUTS RR SS dE d P ERR EA be Por 22 KE50582 CPLG ONTARIO BELTING G 100 5 8 BORE 23 FA95055 6 SQUARE KEY 3 16 X SAGX 1 EG is aee xau 24 50583 RUBBER INSERT ONTARIO BELTING BUNA N 25 KE52832 1 MOTOR BODINE E Re e Fie Gad aee eher ee auqa a 26 FA10487 HEX HD SCREW 1 4 20 X T LG ic em eR 2T FA31008 SPLIT LOCKWASHER 1 4 DIA isse eR eren 28 FA20026 HEX NUT 1 4920 Ls eec a Dres 29 KE50473 GROUND EUG renes doch papas UP ERES paqu e a
17. Failure Indicator Light Indicates failure of heating system to ignite Used prior to July 2004 Agitator Stop Button Oo Stops agitator in case of emergency Agitator Start Switch A Starts agitator Agitator power control switch must be ON I Agitator Power Switch Allows power to agitator When not use turn control power OFF Agitator Speed Control Switch Turn clockwise until desired speed is reached _ Power tilt control switch I t e Tilts kettle for pouring some kettles have manual hand tilt o _ Reset circuit breaker Protects power tilt system from overload Push to reset NOTE A B Location of switches mav varv dependant on customers specific options Water Meter Digital Counter not shown Location mav varv dependant on customer s specific options Fill Interrupt Switch eo Interrupts water fill cycle 5 _ Potable Fill Water Switch Selects hot or cold water BL Fill Cvcle Switch Start continue cvcle switch e Product Discharge Valve Switch Toggle momentarv switch to desired valve opening Temperature Sensor Senses temperature of product Automatic Dump Valve Empties kettle of either food product or wash water Sight Glass For checking water level of kettle jacket Vacuum Pressure Gauge Indicates steam pressure inside steam jacket in PSI as well as vacuum in inches of mercurv Gas Shut Off Valve Ai
18. SAFETV THERMOSTAT Incorrect 1 Installations Safetv thermostat probe is not completely inserted into N tubing u 4 N 2 Safetv thermostat probe is removed in tube from tubing X X 3 Safetv thermostat N electrical Wiring is properly Probe Probe Thermostat connection is connected removed removed electrically bypassed partially completely bypassed Low Water Level Probe Probe properly Probe bypassed by Probe bypassed by attached running A an B grounding the additional wire connecting wire Operating Air Thermostat Switch Wiring is l properly connected 260 270 MAXIMUM KETTLE TEMPERATURE If maximum temperature is not in this range on empty kettle refer to the Installation CALIBRATING PROCEDURE Incorrect Switch electrically bypassed AIR FILTER REPLACEMENT PROCEDURE 1 Disconnect air supply and bleed system 2 Remove cover on console see SIDE BOX PNEUMATICS 3 Check for filter location 4 Push lever down and rotate bowl guard assembly 1 8 turn 5 Push down on Deflector bowl guard Filter assembly Element and remove Baffle 6 Unscrew baffle and remove filter Lever element inspect Bowl Guard and replace filter W u x Assembly if required 7 Replace filler cap and cover QUAD RING REPLACEMENT PROCEDURE
19. esr br re PRECOR Re 3 3 4 BRASS ELBOW reper ME HA E Ee ree 4 3 4 NPT CLOSE BRASS NIPPLE occas tria ne haya asua qa utentes 8 U BOLT 1 4520 iiis Rr ERE e bes P om aperte kuq 4 SOLENOID VALVE ene e een a P p d PCI EE Gs asi 2 MOUNTING PLATE ASSY HOT COLD WM 1 3 4 BRASS FEMALE 1 3 4 X 1 REDUCING 2 3 4 BRASS COUPLING B waspa aa 1 Si dida de Pup ene bd 8 GALLON METER ea 8 Me eed 1 QUART METER Anitas di ates see ptu de E 1 2 c Rmo ae OR e b s oe eae 1 FLUSH PISTON VALVE USED PRIOR TO 2003 PARTNO DESCRIPTION QTV 140430 Valve Assembly includes parts 1 16 1 T FA05000 Ring Cylinder Head isset 1 2 KE52345 SO n cade diese dese bea eed ala 1 3 KE52346 Ar Seal xx crx apa oed Vee Rd aa pa A GL oes bor 1 4 KE52347 Sahi Clamp Seal 4 1 B KE52344 SanisGlamps be astaw sa duci whe ROE RS 1 6 FA05002 22 OF Ring Cylinder Body x x dene exp Pe eae 2 7 5002 21 Q sIPISION deter 2 8 KE52315 Zuna eae
20. in up A Relay 1 is energized Tilt motor is energized 3 position 4 Kettle tilts until limit switch is Power interrupted to up side of a Relay de energized depressed tilt switch b Motor stops KETTLE SAFETV INSPECTION CHECKLIST Regular inspection and maintenance of units is essential to obtain trouble free and safe operation of equipment Inspections must include testing of the pressure relief valve and checks of the operating svstem to insure that it has not been altered No safetv features designed into the equipment should ever be tampered with Tampering with or bvpassing controls is a verv dangerous practice and unfortunatelv we have seen several cases of this Following is a short list of the most common and the most dangerous alterations performed on kettles SAFETV VALVE This illustrations show the correct configuration of a factorv installed Safetv Valves Anv modifications are unacceptable Incorrect Installations 4 Safetv valve has plug threaded into the discharge opening preventing anv steam from escaping Safetv valve s tube diameter has been reduced To test refer to PRESSURE RELIEF VALVE PERIODIC TESTING Safetv valve is plumbed to a drain or water 3 Safety valve is sticking frozen shut or plugged line creating back pressure and reducing flow _ Tube diameter reduced 7 x Frozen stuck or plugged x Plumbed to J drain or water line
21. sitting in unit when not in use Stagnant Water CLEANING INSTRUCTIONS 1 Turn unit off 2 Remove drain screen if applicable Thoroughly wash and rinse the screen either in a sink or a dishwasher 3 Prepare a warm water and mild detergent solution in the unit 4 Remove food soil using a nylon brush 5 Loosen food which is stuck by allowing it to soak at a low temperature setting 6 Drain unit 7 Rinse interior thoroughly 8 If the unit is equipped with a Tangent Draw Off Valve clean as follows a Disassemble the draw off valve first by turning the valve knob counter clockwise then turning the large hex nut counter clockwise until the valve stem is free of the valve body b Ina sink wash and rinse the inside of the valve body using a nylon brush c Use anylon brush to clean tangent draw off tube d Rinse with fresh water e Reassemble the draw off valve bv reversing the procedure for disassembiv The valve s hex nut should be hand tight only 9 If the unit is equipped with a Butterfly Valve clean as follows Place valve in open position b Wash using a warm water and mild detergent solution c Remove food deposits using a nvlon brush d Rinse with fresh water e Leave valve open when unit is not in use 10 Using mild soapy water and a damp sponge wash the exterior rinse and dry NOTES For more difficult cleaning applications one of the
22. 2 48 1 4 50 36 1 2 83 13 1 8 34 5 8 23 7 8 19 1 8 10 3 32 24 9 3 4 17 7 8 HA MKGL 80 CC 33 51 3 4 58 39 90 14 7 8 35 15 16 24 5 8 20 7 8 14 17 32 26 9 3 4 18 5 8 HA MKGL 100 CC 35 1 2 54 1 4 60 1 2 40 3 4 96 16 1 8 37 1 8 25 1 4 22 1 8 12 3 4 27 1 4 11 19 1 4 NOTES CLEVELAND RANGE EQUIPMENT IS BUILT TO COMPLY WITH APPLICABLE STANDARDS FOR MANUFACTURERS INCLUDED AMONG THOSE APPROVAL AGENCIES ARE UL A G A NSF ASME N BD CSA CGA ETL AND OTHERS INSTALLATIONS OF BACK FLOW PREVENTERS VACUUM BREAKERS AND OTHER SPECIFIC CODE REQUIREMENTS ARE THE RESPONSIBILITY OF THE OWNER AND INSTALLER ALL VERTICAL DIMENSIONS SHOWN ARE MINIMUM FEET ARE ADJUSTABLE TO 1 MAXIMUM MANUFACTURER MUST BE NOTIFIED IF UNIT WILL BE OPERATING ABOVE 2000 ALTITUDE CONSULT FACTORY FOR MANUFACTURED GAS Cleveland Range reserves right of design improvement or modification as warranted OPERATING INSTRUCTIONS Red Low Water Indicator Light When lit in the upright position indicates kettle gas burner has cut out and unit requires more water Occasional pulsing of this light is normal Green Heat Indicator Light When lit indicates gas burner is on cvcles on off with solid state controls Solid State Temperature Control Knob On Off Toggle Switch Controls electrical power to kettle and allows operator to select kettle heat increments from minimum 1 10 A setting of 7 or higher will boil water Amber Ignition
23. 8000 TO 10 000 cse eene eene 9 FA05002 29 O RING S mapas pi mde ci TM 10 KE50568 1 LED GREEN 4 voee debe RR tele e la po 11 KE50567 1 LEDRED rei E LUE e 12 TEMPERATURE CONTROL ASSEMBLY KE50569 1 LI SE00114 POTENTIOMETER WITH ON OFF SWITCH C W SEAL 51005 nodes heed 13 KE50429 2 PRESSURE GAUGE i ER DENE ree e d pe gene tiene seed 14 KE53441 BEOWER 110 V eere d pete terit aee detects 15 KE53441 1 BEOWER 220 V 50 od by d pa eC URP rt eh Pa dde Feed dus 16 KEO1426 1 MIXING CHAMBER 60 GALLON KETTLES 17 53402 1 AIR ORIFICE 190K BTU BURNER RR pem aspas ib 18 FIO5212 PIPE Qs 19 KE95087 1 20 KE50567 2 L E D AMBER USED PRIOR TO JULY 2004 21 KEO2274 CAPACITOR ASSEMBLY posses ara a tid adetine ib 22 KE53618 SIGHT GLASS GASKET tee ea gion aw eb 23 KE53619 SIGH GEASS RETAINER s aat 24 KE53570 GASKET FORJGNIJOR dm dnd rss Vor e saus hagan 25 KE54420 AIR INTAKE WASHER NATURAL GAS
24. A96 regulations These standards have also been adopted by the National Building Code in Canada INSPECTION Before unpacking visuallv inspect the unit for evidence of damage during shipping If damage is noticed do not unpack the unit follow shipping damage instructions SHIPPING DAMAGE INSTRUCTIONS If shipping damage to the unit is discovered or suspected observe the following guidelines in preparing a shipping damage claim 1 Write down a description of the damage or the reason for suspecting damage as soon as it is discovered This will help in filling out the claim forms later 2 As soon as damage is discovered or suspected notifv the carrier that delivered the shipment 3 Arrange for the carrier s representative to examine the damage 4 Fill out all carrier claims forms and have the examining carrier sign and date each form CLEARANCE REQUIREMENTS This unit must be installed in accordance with the clearances shown on the rating label which is adhered to the unit FOR VOUR SAFETV Keep the appliance area free and clear of combustible materials KETTLE 1 When removing the kettle from the platform handle with care to prevent scratching or anv other damage It is imperative that the kettle be level before bolting to the floor This will prevent any twist or out of roundness to the kettle and will stop deflection of the agitator Make sure the kettle is securely bolted to the floor and follow the pro
25. ENA 34 z low water ind 4 a CHER 356 77 probe 5 TS PROBE 7 CONTROL 35 K relay 6 0 Noe RY 46 37 9 ground 7 N 38 E 16vdc 8 tee 39 e 16vac 9 29 40 16vac hoe 16v or bk r AD BC DA li ii l AUTOMATIC OO l 2 4 1110 9 1 TEMPERATURE I B1 186 DTCI CONTROL 4 OR OPTION 34567 8 I l L 1 l 1 ert SENSOR i BIDS SENSOR 1 S WITH CHART RECORDER WITHOUT CHART RECORDER 2 SW CHART RECORDER RECORDER 2 N Z BYPASS SW all or red or bk RY3 wh 41 36 BLOWER 45 B wh 46 Lok o bk 2 br wh SAFETY TH STAT 47 TS 20VA 48 d 24v GAS 49 u T o Mn IGNITER CONTROL 50 2 51 AIR SW 51 L1 wh 52 12 55 jsajed Pd ra 54 E fellow l 6 l 55 black 56 GAS VALVE 4 AMBER LED FLAME INDICATOR
26. H 4 54532 SPEED CONTROL EIE 7 v LB Mm 1 6900 o 9 sex i r Ne p Agitator Shaft QTY PRESSURE RELIEF ASSEMBLV PART 1 FA05049 2 FI00151 3 FI00178 4 KE54941 5 KE54941 31 5 KE54223 SIGHT GLASS PART 1 KE50955 2 KE52871 3 KE51053 1 4 FA05002 30 DESCRIPTION QTY MALE CONNECTOR 1 2 PIPE 1 4 1 STREET ELBOW 1 2 0000 ooo ssi 2 1 2 FPT BRASS pe e E ED S DR 1 SAFETY VALVE 50 PSI 1 2 NORTH AMERICA 1 SAFETY VALVE 50 PSI 1 2 EUROPE 1 BLOW DOWN TUBE 1 DESCRIPTION QTV RETAINING COVER 1 WASHER 1 SIGHT GLASS 1 1 HINGE ASSEMBLV NO PART NO DESCRIPTION QTV Hinge Assembly 1 11 KE50597 1 25 40 Gallon 20 Gallon Full Jacketed 1 KE50597 2 60 80 Gallon 30 40 Gallon Full Jacketed 1 KE50597 3 100 150 Gallon 60 100 Gallon Full Jacketed 1 KE50597 4 KDM 60 KDM 60 T Cook Tank 1 KE50597 5 KDL 200 KDL 250 KDL 150 F 250
27. LECTRICAL ASSEMBLY ITEM NO e gt 4 PART KE53838 2 KE50750 2 KE51139 1 KE52936 18 PR50003 PR50005 KE54528 KE54527 1 KE54527 2 DESCRIPTION TRANSFORMER 200 240V 440 480V CONTACTOR FUSE HOLDE 15A KEKR x iue eet reme po o elmu st TERMINAL BLOCK TERMINAL BLOCK BRACKET AC INVERTER eng kaon akukuy Q pter a akal us a beet GEAR MOTOR 200V 340V ee coe GEAR MOTOR 230V A60V a b KETTLE ELECTRICAL COMPONENTS 1 PART 53838 19 KE53444 KE54833 3 KEO2372 KE53469 4 KE00458 KE50303 KE50753 7 KE55069 6 FIO5050 KEO2400 55453 1 53838 20 DESCRIPTION QTV TRANSFORMER 120 16V ur rint ee eee 1 TRANSFORMER BRACKET aa wl yaqa done d eg s us 1 BUSHING sees eR S ee eeepc tepidis d dc pote Ro 1 IGNITION MODULE PRIOR TO SEPT 2004 1 IGNITION MODULE SEPT 2004 AND AFTER 1 SOLID SIATE CONTROL iui dk d ve qha dete ba 1 SOLID STATE CONTROL BRAGKET s 3 to eek teg 1 RELAY saaa aod wee en alee Gasp 1 SAFETY THERMOSTAT Pete gaa RH ERR 1 BRASS N
28. NG DIAGRAM 3 AIR VALVE OPTION 1 AC INVERTER and dae es e ga 2 1 TRANSFORMER 200 240V 2 1 FUSE 15 AMP pub er ip 6 3 FUSE aa 6 3 CONTACTOR l e a l e y d a 2 1 CONTROL BOX WATER METER amp CHART RECORDER MAIN POWER WATER METER INTERRUPT START START BVPASS ACTIVE e CONTINUE RESET OFF n INDEX Capacitor Contactor Cartridges lt NO INCLUDED WITH ALL SWITCHES ji Q MAN Wo normally normally open green closed red NOTES For units built prior to December 2006 the complete switch assembly must be ordered PARTNO DESCRIPTION QTV 15 KE53257 Digital Counter iii us a l B he 2 SE50354 Pen Tip red DK OF B aan sce e eet do b eto eid 1 9 SE50354 Pen Tip green pkg of 5 eee eee 1 4 209 1 Switch Assembly On Off Maintained 1 5 KE003209 1 Switch Assembly On Off Maintained 2 6 KE003209 6 Momentary Spring Return Switch Assembly 1 7 KE003209 7 Momentary Spring Return Switch Assembly 2 8 KE53136 1 Chart Recorder 6 1 SIDE
29. OGRAM CODE SUMMARV Name Description Data Range Factory Setting Units Access Level Customer Setting 01 MODEL odel Number 0 65000 Note 1 1 02 RVLVL Software Revision 0 640 Note 1 2 03 IRAT Rated Current 2 200 Note 1 A 2 05 SERNO Serial Number 0 65000 2 06 REP Repair Date 0 65000 2 07 FLT3 Last Fault 1 08 FLT2 2nd Fault 2 09 FLT1 1st Fault 2 12 FOUT Output Frequency 0 400 Hz 1 13 VOUT Output Voltage 0 100 14 IOUT Output Current 0 650 A 15 LOAD Drive Load 0 200 16 TORQ Load Torque 0 200 96 17 TEMP nverter Temp 2 105 C 18 TIME1 Total Run Time 0 65000 h 2 19 TIME2 Power On Hours 0 65000 h 2 21 MODE Input Mode 0 36 0 1 4 24 FSEL Reference Select 0 18 0 2 27 TLSEL Torque Limit Select 0 6 0 2 9 Min Frequencv 0 00 400 0 Hz 1 14 32 Max Frequency 20 00 400 60 Hz 1 70 33 F2 Preset Speed 2 Jog 0 00 400 5 Hz 1 34 F3 Preset Speed 3 0 00 400 20 Hz 2 35 F4 Preset Speed 4 0 00 400 40 2 36 F5 Preset Speed 5 0 00 400 60 Hz 2 37 F6 Preset Speed 6 0 00 400 0 Hz 2 38 F7 Preset Speed 7 0 00 400 0 Hz 2 39 FTL in Frequency in Torque Limit 0 00 400 10 Hz 2 41 RSEL Ramp Selector 0 7 0 2 4 ACC1 Acceleration Time 1 0 10 600 3 s 1 9
30. OL 1 KE50753 7 RELAY 1 KE00515 THERMISTOR 1 50753 10 RELAY 120 V COLD WATER BYPASS 1 KEO2274 CAPACITOR ASSEMBLV 3 KE603208 9 CONTACTOR CARTRIDGE NORMALLY OPEN 2 KE603208 8 CONTACTOR CARTRIDGE NORMALLY CLOSED 2 1 50753 10 RELAY AC INVERTER PROGRAMMING INSTRUCTIONS The WFC Series AC Inverters come wired for external use and must be installed for use in a side panel control See WIRING DIAGRAMS Refer to owners manual for complete instructions and explanations Manual used for the following was FORM 1094 After installation is complete the inverter must be reprogrammed to Cleveland s modifications of the factory settings All modifications are achieved in Access Level 2 1 Turn agitator power on The top four LED indicators will illuminate momentarilv wait for the three green LED s to go out before proceeding Press the PROGram and SHIFT keys simultaneously to reach Access Level 2 The display display will now read Use the UP DOWN arrow keys to select the program parameter for change a Press the SHIFT key The program number will blink indicating that that the data value may be changed Use the UP DOWN arrow keys to select the new data code a Press the ENTER key The display will indicate STORED for one second then revert to the normal parameter display s Press the PROGram key to exit the programming mode or the UP DOWN keys to select an new parameter for change O N PR
31. PPLV PRESSURE 4 to 14 W C BTU RATINGS 190 000 per hour A AIR SUPPLY PIPING 1 2 NPT APPROX PRESSURE 90 100 PSI only required for optional 3 dia piston draw off valve HOT amp COLD WATER 1 2 40 60 PSI PRESSURE CLEARANCE RIGHT 3 LEFT 3 REAR 3 ALLOW 12 SPACE MINIMUM ON LEFT SIDE FOR SERVICE SHIPPING WEIGHTS 60 GAL 940 LBS 428 KG 80 GAL 1030 LBS 469 KG 100 GAL 1110 LBS 505 KG gt p E 5 8 k 2HOLES V ON 4 B C D Y 8 8 1 ADJUSTMENT SOLID FOOT DETAIL 12 X 24 RECOMMENDED FLOOR DRAIN SPRING ASSIST COVER FULLY OPEN AT 90 4 a lt A I D gt RIM BAR N 1 E COVER 3HP FULLY ELECTRIC i rs o i o ji B lt pss O A RECOMMENDED FLOOR SLOPE 1 INCH PER 4 FEET A C 6 RECOMMENDED 8 3 i Y Y T 3 DIA BUTTERFLV VALVE n E 3 MIN loy CLEARANCE PIPE DRAIN RECOMMENDED MINIMUM VALVE SIZE PLUS 1 DIMENSIONS MODEL A B c D E F G K L M N P Q HA MKGL 60 CC 29 1
32. SET SCREW 5 16 24 X 1 51 FA20047 JAM NUT 5 16 24 crepa deip beg Ree CP veg dde eurn 52 KE54606 GAS VALVE LOCKWASHER 0 00 00 0000 53 KE003209 9 SWITCH JOG TO OPEN AIR VALVE LL 54 KE003209 6 SWITCH FILL INTERRUPT ses esses edere REC eme il ee uet 55 KE003209 2 SWITCH HOT COLD SELECTION eere P Gea ae 56 KE003209 3 SWITCH TAE OY CEE a e e G SWITCHES MAY BE LOCATED ON REMOTE CONTROL PANEL MAINTENANCE INSPECTION AND MAINTENANCE CHECKLIST Cleveland Range equipment requires little preventative maintenance We do however provide the following chart as a guide line for inspection and maintenance to keep vour unit functioning at 10096 MONTHLY INSPECTION o Inspect all switches for damage Replace rubber boots or switches as required o Check that the automatic dump valve works fully and smoothly and no air leaks are evident o Check that the 3 way regulator shuts off the incoming air and completely vacates the air from the air hose to the metering filling station o Tilt kettle and check for smooth operation in both directions o Inspect gear and worm assembly in gear box for play tighten Allen screws if required n Inspect gasket material on covers for integrity o Check spring assist covers for tightness to handle and insure spring is holding cover up adjust if required Refer to HINGE ADJUSTMENT INSTRUCTIONS o Wh
33. TOR TFD WIRING DIAGRAM SINGLE REMOTE MANUAL DISCONNECT PROTECTOR G L1 L2 L3 LET INTERLOCK SWITCH 9 black white par 39014 KLKR 15A FUSES WOODS VARIABLE SPEED DRIVE 3 H P INVERTER CONTACTOR COVER LIMIT SW OPTION orange white red CONTACTOR 3 M AGITATOR DRIVE MOTOR ON OFF 5A Te Nef SLOW BLOW T1 500VA 20 bk red FUSE red 57 wh CONTROL BLOWOUT FAN L wh red pk THERMOSTAT mera wn HOUSIN HEATER HEATER O bk an 22 ose CIRCUIT UP LIMIT SW BREAKER 23 bl red p RY1 wh 18 DOWN LIMIT SW UP RELAY POWER 24 or 9 why qg TILT RY11 IRY10 BOWNCRELAS 25 OPTION KAN 26 lt DOWN j 27 BRIDGE 28 br RECTIFIER 29 orange a wh ie Ye TEMP ADJUST LG 30 CRS blue THERMISTOR 31 temp set 1 f 32 temp sensor 2 ee 33 heat indicator 3 z GRE
34. UT 7 16 24 i arie skada edea a A g ES e 1 AIR SWITCH PRIOR TO SEPT 2004 1 AIR SWITCH SEPT 2004 1 TRANSFORMER 120 241 ob nuda cba bes ek E qme rer ease 1 KETTLE GAS COMPONENTS et 4 NS lt a 2 e ITEM ON PART DESCRIPTION QTY 1 KE53617 SIGH GLASS xd meas cae Bee Rode Pa ene sa 2 53437 IGNITOR z aaa Pe 3 KE50556 2 WATER LEVEL PROBE y ama ein bebe e ote dehet 4 00515 THERMISTOR 4253 43839 ex m ER RUBER edes e acne eek dus b FIO5213 gr c 6 FA05002 4 uc T KE53422 SPRING ski DLE 8 GAS ORIFICE KE53403 6 NATURAL GAS SEA LEVEL TO 2000 53403 7 PROPANE GAS SEA LEVEL 2000 KE53403 10 NATURAL GAS 2000 TO 4000 53403 11 PROPANE GAS 2000 TO 4000 eee tee bre ee eR beris KE53403 10 NATURAL GAS 4000 6000 KE53403 14 PROPANE GAS 4000 6000 KE53403 17 NATURAL GAS 6000 TO 8000 o epe eerte KE53403 18 PROPANE GAS 6000 TO 8000 KE53403 17 NATURAL GAS 8000 10 000 KE53403 22 PROPANE GAS
35. acuum test for leaks at Water Level Probe Pressure Relief Valve Pressure Gauge and connecting plumbing Boiler Drain Cap Sight Glass LEAK TEST PROCEDURE 1 Heat kettle until unit cycles off Shut off power to the kettle at the fused disconnect switch Spread Bubble Type Leak Detector over suspected areas and watch closely for bubbles Repair areas as required REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS If unit will not hold a vacuum the most likely cause is a leak at one of the fittings Often the easiest way to eliminate a leak is reseal the suspect areas 1 Water Level Probe Remove clean threads apply teflon thread sealant and reinstall Pressure Relief Valve A Inspect for signs of leaks Replace if required B Remove clean threads apply teflon thread sealant and reinstall Pressure Gauge A Inspect face of gauge If it contains moisture on the inside of face replace B Check tightness of plumbing connection to pressure Gauge Sight Glass A Check tightness of sight glass B Replace O ring if required RESERVOIR FILL PROCEDURES WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT The kettle s water level must be maintained at the proper level Under normal operating conditions the sealed water reservoir should never require the addition of water If the red low water light comes on during use while the k
36. alve Ring open to insure vessel is not pressurized Pressure Remove main kettle Console Relief Valve Cover Important Pull ring on Pressure Relief Valve prior 6 Remove 1 4 copper tubing to removal to insure vessel is not pressurized and reducer bushing 7 Add distilled water using a funnel if necessary Fill the unit to the high level mark on the Sight Glass 8 Applva thread sealant i e Teflon tape to the reducer bushing threads and replace 9 Replace main kettle Console Cover and Access Panel 10 Restore power to unit at the fused disconnect switch 11 The kettle must now be vented Refer to the KETTLE VENTING INSTRUCTIONS PRESSURE RELIEF VALVE PERIODIC TESTING Relief Valve Z Access Panel LP LLL Most insurance agencies require periodic testing of pressure relief valves used on pressure vessels This procedure will allow you to safely and quickly test your kettle s pressure relief valve We recommend this test be performed twice a year DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK NOTE The following instruction is intended for use by qualified service personnel WARNING Kettle surface will be hot and steam will be released during testi
37. ble Prolonged contact causes eventual problems To learn more about chloride stress corrosion and how to prevent it contact the equipment manufacturer or cleaning materials supplier Developed by Packer Engineering Naperville IIl an independent testing laboratory PRODUCT VALVE Daily clean product valve as follows Pe ee KETTLE OUTLET CLAMP O RING VALVE TEE O RING 2 CLAMP iw O RING CLOSED POSTITION OPEN POSITION H AIR HOSE AIR CVLINDER AIR HOSE Mi 7 8 9 Open product valve Disconnect air hoses Remove air cvlinder Remove valve tee Remove all O rings Clean air cvlinder do not submerge in water Wipe clean and sanitize Clean and sanitize tee and O rings Grease and reinstall O rings Reinstall tee to kettle outlet 10 Reinstall air cvlinder to bottom of tee 11 Reconnect air hoses 12 Close valve and check for alignment SCRAPER BLADES To remove and clean scraper blades Scraper blade 7 Back stop 8 Spring Fig 1 Fig 3 To Remove Scraper Blade 1 Insert tool that is provided as shown in Fig 2 2 Pull up on spring arm until arm clears gro
38. cedure listed below Raise the flange on the leg under the motor so that it sets freely stationary kettles only Position the kettle in its permanent location check clearances and level the kettle by turning the adjustable feet Lower the flange or flanges under the motor channel Over adjustment whether up or down could cause misalignment and cause damage to the agitator drive shaft and hub stationary kettles only 2 Next you must check the alignment of the drive shaft for a uniform clearance between the hub and the shaft In order to check for clearance you must remove the seal cover plate and pull the seal back you can check the distance for clearance by using a wire feeler gauge 3 If adjustment is required for side direction loosen the motor bolts center the shaft and retighten If vertical alignment is needed loosen the motor bolts and add a shim to raise or remove a shim to lower Retighten bolts When this is complete check to see if the agitator shaft coupling slides freely for easy removal of the agitator 4 Once positioned and leveled permanently secure the kettle s flanged feet to the floor using 1 2 x 2 1 2 inch lag bolts and floor anchors supplied by the installer Two bolts per leg are required to secure each of the flanged feet GAS It is recommended that a sediment trap drip leg be installed in the gas supply line If the gas pressure exceeds 14 water column a pressure regulator m
39. d be between 260 F and 265 F 6 Using a screw driver adjust temperature by turning the potentiometer on the Solid State Temperature Control Box Turn very little Turn clockwise to INCREASES and counter clockwise to DECREASE temperature 7 Allow the unit to cycle twice 8 Check temperature of the inner kettle surface with a digital surface thermometer 9 Repeat steps 4 through 8 until unit is calibrated KETTLE JACKET FILLING amp DRAINING PROCEDURES Under normal circumstances the kettle does not require the draining of all fluid If the red low water light is on follow the RESERVOIR FILL PROCEDURES in this manual If unit must be drained follow the procedures described on the following pages WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT Use oniv a mixture of water and rust inhibitor to refill kettle jacket see instructions below Contact vour local water treatment companv and purchase rust inhibitor with the specifications described below Recommended Corrosion Inhibitors for Closed Svstems DESCRIPTION Recommended for our units is a blend of SODIUM NITRITE and BORAX for corrosion inhibition of ferrous metals and axoles for copper and copper allov corrosion protection Product should be formulated for hot or cold closed recalculating water svstems Source the chemicals stated above from vour local water treatment company Mix only with wate
40. disconnect prior temperature and pressure to servicing gauge is showing zero or less prior to removing anv fittings Do not attempt to operate this appliance during a power failure Keep appliance and area free and clear of combustibles INSTALLATION GENERAL Installation of the kettle must be accomplished bv qualified installation personnel working to all applicable local and national codes Improper installation of product could cause injurv or damage This equipment is built to complv with applicable standards for manufacturers Included among those approval agencies are UL A G A NSF ASME N Bd CSA CGA ETL and others Manv local codes exist and it is the responsibilitv of the owner installer to complv with these codes Observe all clearance requirements to provide proper make up air flow as well as sufficient clearance for servicing Dimensions and clearance specifications are shown on the specification sheet and in the Clearance Requirements section Do not install kick plates or otherwise obstruct the flow of combustion and ventilation air Check rating plate to ensure that kettle has been equipped to operate with the tvpe of gas available at the installation VENTILATION Gas fired kettles are onlv to be installed under a ventilation hood in a room which has provisions for adequate make up air Further information can be obtained by referring to the U S A National Fire Protection Associations NFP
41. einen 4 HEXAINGUT 310 32 S S es ER Ee eee etes dte 4 TOOTH EOCK WASHER 810 5 35 casse eerte eem 6 SCREW 48 32 X 3 8 S S dra Super Rer Ragan Reed ee 16 NUT 48 32 S S ta Leser utc tpe dedo Her CER Ea eee uk 16 SCREW 10 32 1 2 S S cete diego Ee p ES eR op ae s 11 8 WELD STUD 10 24 X 3 4 S S 2 HEX NUT 10 24 S S otrie este utile walle a he tee 2 LABEL REMOTE CONTROL 2 1 LABEL TERMINAL STRIP REMOTE PANEL 1 LABEL TERMINAL 5 1 LABEL TERMINAL STRIP 1 RELAY 120 V HOT COLD WATER BYPASS 6 3 TERMINAL BLOCK xe obo ob g e wi i 4 2 TERMINAL BLOCK 1 ues macer A leo em Bee 4 TERMINAL BLOCK END i seir sista Shed Peder 1 TERMINAL BLOCK MOUNTING BRACKET 2 1 TERMINAL BLOCK e eg emer negem ll 14 7 TERMINAL BLOCK END aspi tte e B 4 2 TERMINAL BLOCK MOUNTING RAIL LL 2 1 TERMINAL BLOCK END cpt ia hole tte dte dedere a bee gee 4 2 TERMINAL BLOCK MOUNTING RAIL Sl 1 WIRING DIAGRAM DUAL REMOTE CONTROL PANEL 1 WIRING DIAGRAM SINGLE REMOTE CONTROL PANEL 1 WIRING DIAGRAM DUAL WATER METER OPTION 1 WIRI
42. en kettle is cold check that pressure gauge needle is in the green zone indicating a vacuum in kettle if venting is required refer to KETTLE VENTING PROCEDURE o Inspect mixer blades for cracks or other damage replace as required Refer to NEW SCRAPER BLADE INSTALLATION PROCEDURE o Check quad ring and replace if required Refer to QUAD RING REPLACEMENT PROCEDURE n Inspect oiler in gear box and fill with oil if required Refer to OILER FILLING PROCEDURE n Inspect air filter cartridge and replace if required Refer to AIR FILTER REPLACEMENT PROCEDURE SIX MAINTENANCE n Grease trunnion housings in gear box and on outboard bearings O Test pressure relief valve Refer to PRESSURE RELIEF VALVE TESTING PROCEDURE OPERATING SEQUENCE HEATING STEP ACTION RESULT 1 RESULT 2 1 Close main circuit breaker 120 volts is supplied by primary contactor to kettle On Off switch and tilt relay contacts Power supplied to tilt assembly 2 On Off switch on kettle 120 16 volt transformer supplies Amber LED is illuminated switched to ON power to control boxes Used prior to July 2004 3 Control box A Requires grounded probe to function pin 5 B More that 6 volts at pin 2 Control Green LED illuminates energizes 12 volt DC relay pin 6 b 12 VDC relay contacts close 4 12 VDC relay contacts A Blower energizes a Air switch contacts close close B 120 25 volt transformer energiz
43. er Frequency Selector 0 1 0 2 1 84 DISP Displav Option Full Setting 0 65000 0 2 85 UNITS Display Units ALPHA RPM_1 2 86 LANG Display Language 0 3 0 2 87 Security Access Code 0 999 0 2 A2 RATIO aster Slave Speed Ratio Note 2 50 2000 100 96 2 B1 OPTNO Option Board Number 0 6 0 2 Cx Event Control 1 9 BINARY 8 0 2 Ex ECNTx Event Counts 1 9 0 65535 2 Bolded areas indicate Cleveland modifications of factory settings 20 21 25 24 25 26 27 28 29 44 45 46 57 WIRING DIAGRAM DUAL REMOTE 43
44. es 25 volts supplied to ignition module 120 volt supplied to ignition module 5 Ignition module Supplies 120 volts to ignition Within 20 seconds ignitor glows red 6 120 volts turned off to ignitor Gas valve is energized a Burner ignites B Ignitor becomes sensor a f temperature drops in chamber gas valve is de energized within five seconds b Ignitor will try twice more to light before locking out 7 Temperature reached A Less than 6 volts at pin 2 a Green LED turns off Control box de energizes 12 volt b 12 VDC relay contacts open DC relay pin 6 c Blower turns off d 25 volt transformer de energizes QUICK CHECKS Potentiometer Range 0 50K Safety Thermostat Normally Closed Thermistor Range 0 100K Water Level Probe Must be submerged in water for burners to work OPERATING SEQUENCE AGITATOR 1 On Off switch closed A Three phase contactor closes to Indicator light is energized supply power to variable speed drive 2 Start button momentarily depressed Power to agitator motor a Motor comes up to speed 3 Speed control turned up A Motor speed increases OPERATING SEQUENCE POWER TILT 1 Turn and hold tilt switch in A Relay 2 is energized Tilt motor is energized down position Kettle tilts until limit switch is Power interrupted to down side a Relay de energized 2 depressed of tilt switch b Motor stops Turn and hold tilt switch
45. ettle is in an upright position the water level has reached a criticallv low level The low water protection control has automaticallv shut off the gas burner The following procedure must be completed before further use DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK NOTE Have a qualified service technician repair the leakage problem and add water to the unit Ensure that the red low water light is on when the kettle is upright On tilting kettles it is normal for the red light to come on when the kettle is in a tilted position CAUTION Only distilled water should be used when adding water to a partially filled water reservoir If unit is completely empty see KETTLE JACKET FILLING amp DRAINING PROCEDURES Local tap water conditions may cause kettle damage which is not covered under warranty Rust inhibitor is purchased locally Read directions and do not exceed manufacturer s recommendation excessive rust inhibitor can also cause solidification 1 Ensure kettle is at room temperature and pressure gauge showing zero or less pressure 2 Shut off power to the kettle at the fused disconnect switch Pressure Relief Valve 3 Remove Access Panel from back of main kettle console Pull Pressure Relief V
46. eve an even distribution in your packaged items 3 Immediately clean kettle as outlined in CLEANING INSTRUCTIONS on page Water Meter 1 Switch POTABLE FILL WATER to HOT or COLD 2 Set required volume by first pushing the B key until the digit you want to change is flashing in the lower display Then use the key to change the value of the selected digit When all digits are set press the ENT key 3 Locate delivery spout over kettle 4 Turn switch to RESET Delivery will start at 0 and Stop at preset volume 5 stop delivery at any time turn FILL INTERRUPT Switch to 6 complete delivery after interrupting turn switch FILL CYCLE to CONTINUE CLEANING INSTRUCTIONS CAUTION SURFACES MAY BE EXTREMELY HOT CARE AND CLEANING Cooking equipment must be cleaned regularly to maintain its fast efficient cooking performance and to ensure its continued safe reliable operation The best time to clean is shortly after each use allow unit to cool to a safe temperature WARNINGS gt Do not use detergents or cleansers that are chloride based or contain quaternary salt Chloride Cleaners c Do not use a metal bristle WY brush or scraper Wire Brush amp Steel wool should never be used for cleaning the stainless steel Steel Pads Unit should never be cleaned with a high pressure spray hose High Pressure Spray Hose gt Do not leave water
47. following can be used alcohol baking soda vinegar or a solution of ammonia in water c Leave the cover off when the kettle is not in use gt For more detailed instructions refer to the Nafem Stainless Steel Equipment Care and Cleaning manual supplied with unit STAINLESS STEEL EQUIPMENT CARE AND CLEANING Suppied courtesv of Nafem For more information visit their web site at www nafem org Contrarv to popular belief stainless steels ARE susceptible to rusting Corrosion on metals is everywhere It is recognized quickly on iron and steel as unsightly yellow orange rust Such metals are called active because they actively corrode in a natural environment when their atoms combine with oxygen to form rust Stainless steels are passive metals because they contain other metals like chromium nickel and manganese that stabilize the atoms 400 series stainless steels are called ferritic contain chromium and are magnetic 300 series stainless steels are called austenitic contain chromium and nickel and 200 series stainless also austenitic contains manganese nitrogen and carbon Austenitic types of stainless are not magnetic and generally provide greater resistance to corrosion than ferritic types With 12 30 percent chromium an invisible passive film covers the steel s surface acting as a shield against corrosion As long as the film is intact and not broken or contaminated the metal is passive and stain less If the
48. he blade when scraping the kettle surface see Fig 1 Note If only one corner of the scraper blade is touching the kettle surface use a cresent wrench and slightiv twist the scraper holder so the entire blade scrapes the kettle wall with even pressure LUBRICATION PROCEDURE Lubricate the following parts everv three months to insure smooth operation and reduce wear TRUNNION s HOUSING l WORM SCREW AND TILT GEAR These parts are accessed through the top cover of the console Applv grease to gear teeth Check for excessive plav and adjust with adjusting screw located on top of cross bar KETTLE TRUNNIONS On the left hand side of l the kettle there two grease nipples on the top back portion of the trunnion housing On the right hand side of the kettle you must remove the console cover to access the two grease nipples PRODUCT VALVE Replacing O Rings KETTLE OUTLET CLAMP ORING VALVE TEE 0 RING CLAMP O RING CLOSED POSTITION OPEN POSITION sm jil dr _ AIR HOSE AIR CYLINDER AIR HOSE ill q gr 1 Open product valve 2 Disconnect air hoses 3 Remove air cylinder 4 Remove valve tee 5 Removeall O r
49. ings grease and reinstall new O rings as required Reinstall tee to kettle outlet Reinstall air cvlinder to bottom of tee Reconnect air hoses ONO Close valve and check for alignment BUSHING REPLACEMENT PROCEDURE 1 Remove agitator as per cleaning instructions 2 Remove bushing by turning 1 4 turn and pulling away from the kettle wall 3 Lubricate metal surfaces with food safe grease 4 Install new bushing by locating retaining pin and sliding bushing on 5 Rotate to lock into position 6 Reassemble agitator OIL FILLING PROCEDURE 1 Disconnect air supply and bleed system Remove cover on Filler console Cap Check for oiler location Inspect oil level in bowl Bowl Remove filler cap Add mineral oil as required Replace filler cap and console cover HINGE ADJUSTMENT INSTRUCTIONS 3 8 Allen wrench 10 Insert 3 8 Allen wrench Turn clockwise to relieve tension on spring While tension is released remove one of the two slotted screws To prevent Allen wrench from springing back abruptly while the second slotted screw is removed insert a pin approximately 1 8 in the hole where the first slotted screw was removed from Remove second slotted screw While holding Allen wrench remove pin Turn Allen wrench clockwise to tighten or counter clockwise to loosen tension to produce desired effect Re insert pin in one of the two holes Tighten
50. ion and connection must comply with current local codes or in the absence of local codes with CAN CGA B149 1 and 2 installation code or with the national fuel gas code ANSI Z223 1 L988 Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier The appliance and its individual shut off valve must be disconnected from the gas supply piping system during any pressure testing of that system at test pressures in excess of 1 2 psig 3 45 kpa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 psig 3 45 kpa RETAIN THIS MANUAL FOR YOUR REFERENCE For vour safetv DANGER Keep clear of pressure Keep hands away from relief discharge moving parts and pinch points IMPORTANT N Do not fill kettle above Inspect unit daily for t recommended level Proper Operation N marked on outside of kettle CAUTION De SO Wear protective equipment extremely hot Use i when discharging hot product protective equipment A 71 AN Stand clear of product Do not lean on or place discharge path when objects on kettle lip e discharging hot product SERVICING Shut off power at main A Ensure kettle is at room fuse
51. itically low and that gas burners have automaticallv shut off Before further use refer to RESERVOIR FILL INSTRUCTIONS for adding distilled water Occasional flashing of the red low water light is ok while kettle is heating Manual Heating 1 Switch POWER to 2 Turn temperature control knob to desired setting 3 Switch CONTROLLER to BVPASS 4 After closing discharge valve place product in kettle Automatic Heating 1 Switch CONTROLLER to ACTIVE 2 Turn temperature control knob to 10 3 Continually push function key until OFF is displayed 4 Push and hold key 4 until desired temperature is set 5 Start push function key until is displayed 6 Pushdownkev 7 Stop push function key until OFF is displayed 8 Push down key 4 9 After closing discharge valve place product in kettle Emptying the Kettle 1 open automatic dump valve Turn PRODUCT DISCHARGE VALVE switch clockwise to JOG TO OPEN Release switch to the HOLD position when desired valve opening is achieved To close valve turn switch counterclockwise to CLOSED position 2 avoid splashing slowly empty kettle contents into an appropriate container by partially opening dump valve NOTE When pumping with a Metering Filling Station the speed of the agitator arm must be sufficient to suspend the heavier items in the mix in order to achi
52. lectrical supply O RING GAS ORIFICE SPRING PLUG Conversion Parts Required KGL 40 Part No Description Quantity KE95549 Conversion Label 1 KE54420 1 Air Intake Washer 1 KE53403 5 Gas Orifice 1 FA05002 29 O Ring 1 KGL 60 to 100 Part No Description Quantity KE95549 Conversion Label 1 KE54420 1 Air Intake Washer 1 KE53403 7 Gas Orifice 1 FA05002 29 O Ring 1 SPARE PARTS LIST The following is a spare parts listing of parts that wear during normal us or are apt to be misplaced during normal operation These parts should be kept on hand to prevent loss time due to a minor problem PART NUMBER DESCRIPTION QUANTITV 54602 SCRAPER BLADE 1 KE54608 SPRING 3 KE01911 RETAINING KNOBS 1 FA05002 8 O RING 3 KE54594 PIN 1 KE54834 4 SOLENOID VALVE 1 KE55248 BUNA N O RING 5 KE55255 BUNA N O RING 5 FA05002 46 O RING FOOD GRADE SIZE A0123 EPDM E 692 75 5 KE52154 3 GASKET SANI CLAMP 1 1 2 WHITE TEFLON 5 KE55297 3 GD2 STANDARD ACTUATOR 1 KE52936 2 FUSE 15 AMP 6 SE50354 PEN TIP RED PKG OF 5 1 SE50354 PEN TIP GREEN PKG OF 5 1 The following is a recommended list of space parts that may be required if the service agency is of some distance away or if down time must be kept to a minimum and spare parts are required for the service agent on site PART NUMBER DESCRIPTION QUANTITY KE54834 4 SOLENOID VALVE 1 KE55253 AIR OPERATED CYLINDER 1 KE53469 4 IGNITION MODULE 1 KE00458 SOLID STATE CONTR
53. ng Take necessary precautions including the use of gloves and eye protection to prevent personal injury With the kettle empty turn unit ON and set temperature control to 10 Allow the kettle to heat until the unit cycles off Switch unit OFF and disconnect main power at fused disconnect switch Remove Access Panel at back of main kettle console Pull Pressure Relief Valve Ring open for a maximum of one second Repeat test three to four times Each time the mechanism should move freely and be accompanied by a rapid escape of steam NOTES If valve appears to be sticking replace pressure relief valve If foreign material is discharged then drain kettle and replace pressure relief valve See service bulletin KETTLE JACKET FILLING AND DRAINING PROCEDURES for full instructions on the correct method for draining and refilling kettle jacket WARNING Improper refilling of kettle jacket will result in irreversible damage to unit 5 Replace Access Panel 6 Reconnect main power at fused disconnect switch CALIBRATING PROCEDURE Solid State Temperature Control Box Adjustment 1 Insure the unit has a vacuum before you begin calibrating procedures If unit requires venting refer to KETTLE VENTING INSTRUCTIONS 2 Turn kettle ON and set temperature control to 10 3 Allow the unit to cycle twice 4 Check temperature of the inner kettle surface with a digital surface thermometer 5 Temperature shoul
54. nting area 3 Lubricate metal surfaces with food safe grease 4 Install bushing by locating retaining pin and sliding bushing on 5 Rotate to lock into position QUAD RING To clean agitator quad ring Quad ring Seal retainer plate Retaining knobs k ANN AN e ae l f Cleaning Quad Ring 1 Remove retaining knobs Slide shaft seal retainer plate and quad ring away from kettle body Clean quad ring shaft and seal retainer plate with clean cloth Rinse with fresh Apply light coat of food safe grease to both sides of the quad ring Slide quad ring back into original position making sure it does not twist Slide retainer plate back toward kettle replacing retaining knobs Tighten with hand pressure oniv SERVICE PARTS SCRAPER BLADES NO PART NO DESCRIPTION 1 KE54602 SCRAPER BLADE 2 54608 SPRING z yoga sewa 3 01976 SPRING REMOVAL TOOL AGITATOR SEAL ASSEMBLV ITEM NO PART NO DESCRIPTION QTY 1 KEO1911 RETAINING KNOBS 2 KE54592 SEAL RETAINER PLATE 3 FAQ5002 8 OM RING asas 4 54594 PIN iecur ertet td 9 KE54583 COUPLING 6 KE54593 IDLER PIN ies ra 54590 BUSHING OPERATING CONTROLS NO PART NO DESCRIPTION 1 54531 AGITATOR STOP 2 KE54530 AGITATOR START 3 54529 POWER ON OFF SWITC
55. one slotted screw in the other hole it may be necessary to turn Allen wrench slightly to align holes Remove pin and repeat step number 9 for other slotted screw KETTLE VENTING INSTRUCTIONS MU ZZ 77700m Access Panel The following venting procedure should be followed when the Vacuum Pressure Gauge needle is in the VENT AIR zone NOTE Check for and eliminate leaks prior to venting See REPAIRING LEAKS IN STEAM JACKETED KETTLE FITTINGS DANGER PRESSURE RELIEF VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK 1 Remove Access Panel from back of main kettle console 2 Turn kettle ON and set temperature control to 10 heat the empty kettle until unit cycles off 3 Vent kettle by pulling Valve Ring eight to fifteen times holding valve open for two seconds each time NOTE If unit cycles ON stop venting and wait for kettle to cycle OFF before continuing 4 Turn kettle OFF Add cold water to kettle until its surface temperature is below 100 F The pressure gauge needle should be in the green zone indicating a vacuum in the kettle s jacket 5 If needle is in the green zone then venting was successful If not repeat procedure VACUUM LEAK TEST PROCEDURE If the kettle will not hold v
56. ove in Pin B 3 Spring is now disengaged gently release spring to remove scraper blade To Install Scraper Blade 1 Slide scraper blade and spring onto Pin A as shown in Fig 1 2 Hook spring arm and pull up 3 Using tool engage spring arm into groove on Pin B Scraper blade is now in place 1 Remove scraper blades using the tool to release the spring from the retaining pin and sliding the blade off the shaft 2 Place parts in a pan of warm water to soak 3 Clean in a sink using a warm water and mild detergent solution 4 Rinse with fresh water 5 Allow to dry thoroughly on a flat clean surface AGITATOR remove and clean agitator two person job Agitator shaft Pin _ Coupling Removing Agitator 1 Remove scraper blades 2 Rotate agitator until pull pin is on top side 3 Turn power OFF 4 Pull pin out 5 Slide coupling toward kettle wall and carefully lift agitator pulling back to lift out 6 Clean ina sink using a warm water and mild detergent solution 7 Rinse with fresh water AGITATOR BUSHING With agitator out remove bushing by 1 Remove bushing by turning 1 4 turn and pulling away from the kettle wall Bushing Slot 5 00 45 Agitator Retaining Shaft pin 2 Clean rinse and sanitize bushing and bushing mou
57. pply line The wire gauge size and electric supplv must match the power requirements specified on the kettle s rating plate The waterproof conduit enclosed permanent copper wiring must be adequate to carry the required current at the rated voltage Refer to the specification sheet or rating label for electrical specifications and location of electrical connections Remove the screws securing the component cover located to the left rear side of kettle and remove the cover A wiring diagram is affixed to the inside of the cover Feed conduit enclosed permanent copper wiring through the cut out in the bottom of the console and fasten to the terminal block Fasten the ground wire to the ground lugs connected to the frame beside the terminal block Replace the console cover and secure it with the screws WATER The sealed jacket of the gas fired kettle is precharged with the correct amount of a water based formula and therefore no water connection is required to the kettle jacket CLEANING After installation the kettle must be thoroughiv cleaned and sanitized prior to cooking WARRANTV Our Companv supports a worldwide network of Maintenance and Repair Centres Contact vour nearest Maintenance and Repair Centre for replacement parts service or information regarding the proper maintenance and repair of your cooking equipment In order to preserve the various agencv safetv certification UL A G A NSF ASME Ntl Bd e
58. r Quick Connect Push yellow tab down to release air pressure before disconnecting air hose Kettle Filler Nozzle 5 6 General WARNING Do not attempt to operate this appliance during a power failure Keep appliance and area free and clear of combustibles Before turning kettle on ensure that following conditions exist e If vou are cooking an egg or milk product do not pre heat kettle e The vacuum pressure gauge needle is in green zone if itis not and is in vent air zone call vour service agent to repair leak e The electrical service to kettle is turned on NOTE The kettle should be sanitized prior to the daily production run see CLEANING INSTRUCTIONS Mixing AGITATOR WARNING Never add product to kettle while agitator is running Do not put hands in kettle Watch for loose clothing near agitator Turn SPEED CONTROL to 0 Switch agitator to Push agitator START to initiate mixing Turn SPEED CONTROL to desired mixing speed To stop mixing action push agitator stop button m gt o PS NOTE Mixing speed depends on the product consistency The faster the mixing speed the more damage may be done to fragile product Heating General Notes e The green light cycles on and off indicating that burners are cvcling to maintain set temperature e The red low water light should not be lit during operation This light indicates that water level is cr
59. r and follow manufactures recommended mixing rate DISPOSAL OF INHIBITOR Do not dispose of chemicals in any system which may discharge into water supplies used for drinking or washing or that could accidentally discharge into such systems or into stream accessible to animals Follow all Federal State and local codes when disposing of product DANGER WORKING ON MACHINES WITH POWER COULD RESULT IN SEVERE ELECTRICAL SHOCK VALVE WILL EXHAUST HIGH TEMPERATURE STEAM CONTACT WITH SKIN COULD RESULT IN SERIOUS BURNS KEEP FACE HANDS AND BODY CLEAR OF DISCHARGE DANGER PRESSURE RELIEF DANGER EXTREMELV HOT SURFACES WORK ON COLD KETTLE Pressure Relief Valve Drain Plug Location 1 Remove Access Panel at back of main kettle console 2 Pull pressure relief valve chain to ensure there is no pressure within the kettle jacket 3 Remove 1 4 copper tubing and reducer bushing 4 Remove drain plug cap located underneath the kettle on the right rear Allow kettle jacket to drain 5 Replace filler plug and add water until it shows on sight glass Remove Drain Plug cap and allow water to drain Repeat until water drains clear Refilling Unit sce RESERVOIR FILL PROCEDURES WARNING IMPROPER REFILLING OF KETTLE JACKET WILL RESULT IN IRREVERSIBLE DAMAGE TO UNIT DANGER EXTREMELV HOT SURFACES WORK ONLY ON COLD KETTLE HA DRIVE SHAFT REPLACEMENT PROCEDURE Note Di
60. sconnect external power supplv and shut off gas to unit prior to servicing 3 Remove shaft retaining bolt shaft facing upwards 1 Remove mixer arm leaving flat surface on drive EC 2 Remove shaft end cap 4 Remove shaft retaining ring 7 Grease seal with food grade grease Insert new shaft 9 Push new shaft past retraining ring groove and install retaining ring 10 Tap shaft back to seat up against retaining ring 11 Complete reassembly by reinstalling bolt and end cap FIELD CONVERSION INSTRUCTIONS Natural Gas to Propane Gas Power Burner Gas Kettles BTU s Gas Water of Hour Type Column Orifices KGL 40 KGL 40 T 140000 NAT 3 5 1 MKGL 40 T 140000 LP 3 5 1 KGL 60 to 100 KGL 60 T to 80 T KGL 40 TSH 190000 3 5 1 KGL 40 F to 60 F 190000 LP 3 5 1 KGL 40 SH to 60 SH HA MKGL 60 to 100 HA MKGL 60 to 100 T TOP COVER I AM WWW 505 2122222022200 WOU NOTE Use thread sealant compatible with propane gas on all threaded piping connections 1 Disconnect electrical connection N Shut off main gas supply and disconnect kettle from supply line 3 Remove TOP COVER 4 Remove PLUG and SPRING 5 Remove GAS ORIFICE and O RING 6 Replace with new GAS ORIFICE and O RING 7 Replace SPRING and PLUG 8 Replace TOP COVER 9 Place gas conversion label next to rating label 1 0 Reconnect e
61. shing lines or grain When visible lines are present always scrub in a motion parallel to the lines When the grain cannot be seen play it safe and use a soft cloth or plastic scouring pad 3 Use alkaline alkaline chlorinated or non chloride containing cleaners While many traditional cleaners are loaded with chlorides the industry is providing an ever increasing choice of non chloride cleaners If you are not sure of chloride content in the cleaner used contact your cleaner supplier If your present cleaner contains chlorides ask your supplier if they have an alternative Avoid cleaners containing quaternary salts it also can attack stainless steel and cause pitting and rusting 4 Treat your water Though this is not always practical softening hard water can do much to reduce deposits There are certain filters that can be installed to remove distasteful and corrosive elements To insure proper water treatment call a treatment specialist 5 Keep your food equipment clean Use alkaline alkaline chlorinated or non chloride cleaners at recommended strength Clean frequently to avoid build up of hard stubborn stains If you boil water in stainless steel equipment remember the single most likely cause of damage is chlorides in the water Heating cleaners that contain chlorides have a similar effect 6 Rinse rinse rinse If chlorinated cleaners are used rinse and wipe equipment and supplies dry immediately The
62. sooner you wipe off standing water especially when it contains cleaning agents the better After wiping equipment down allow it to air dry oxygen helps maintain the stainless steel s passivity film 7 Never use hydrochloric acid muriatic acid on stainless steel 8 Regulariv restore passivate stainless steel Recommended cleaners for specific situations Job Cleaning Agent Comments Routine cleaning Soap ammonia detergent Medallion Apply with cloth or sponge Arcal 20 Lac O Nu Ecoshine Fingerprints amp smears Provides barrier film Stubborn stains amp discoloration Cameo Talc Zud First Impression Rub in direction of polish lines Grease amp fatty acids Easy off De Grease Excellent removal on all finishes blood burnt on foods It Oven Aid Grease amp oil Any good Apply with sponge or cloth commercial detergent Restoration Passivation Benefit Super Sheen Review 1 Stainless steels rust when passivity film shield breaks down as a result of scrapes scratches deposits and chlorides 2 Stainless steel rust starts with pits and cracks 3 Use the proper tools Do not use steel pads wire brushes or scrapers to clean stainless steel 4 Use non chlorinated cleaners at recommended concentrations Use only chloride free cleaners 5 Soften your water Use filters and softeners whenever possible 6 Wipe off cleaning agent s and standing water as soon as possi
63. tc only factory supplied replacement parts should be used The use of other than factory supplied replacement parts will void warranty SPECIFICATION DRAWING STATIONARV MODELS ELECTRICAL SUPPLV VOLTS 208 240 PHASE 3 AMPS 15 FREQ 60HZ APPROVALS AGA CGA NSF GAS SUPPLV PIPING 3 4 TYPE NAT or LP BTU PER CU FT 1000 NAT 2500 LP SUPPLY PRESSURE 4 to 14 W C BTU RATINGS 190 000 per hour A AIR SUPPLY PIPING 1 2 NPT PRESSURE 90 100 PSI only required for optional 3 dia piston draw off valve 1 2 CONNECTION 40 60 PSI PRESSURE HOT 8 COLD WATER CLEARANCE RIGHT 3 LEFT 3 REAR 5 ALLOW 12 SPACE MINIMUM ON LEFT SIDE FOR SERVICE APPROX SHIPPING WEIGHTS 60 GAL 1010185 458 KG 80 GAL 1120 LBS 508 KG 100 GAL 1325 LBS 601 KG G gt H 45102 J 58 2 HOLES ON 1 MAX ADJUSTMENT RECOMMENDED FLOOR DRAIN SOLID FOOT DETAIL Y Y s 28 SPRING ASSIST COVER FULLY AT 90 E C E AID RIM BAR E COVER X FULLY 3HP ELECTRIC OPEN MOTOR B RECOMMENDED FLOOR
64. ust be installed to provide a maximum of 14 water column gas pressure to the gas control valve Connect the gas supply piping to the input side of the gas control valve Location and pressure data are shown on the specification sheet Installation must be in accordance with local codes and or the National Fuel Gas Code ANSI Z223 1 1988 USA or the Installation Codes for Gas Burning Appliances and Equipment CANI B149 1 and B149 2 Canada Use a gas pipe joint compound which is resistant to L P gas Test all pipe joints for leaks with soap and water solution Ensure that the gas pressure regulator is set for the manifold pressure indicated on the gas rating plate The appliance and its individual shut off valve must be disconnected from the gas supplv piping svstem during anv pressure testing of that svstem at test pressures in excess of 1 2 psi 3 45 kPa The appliance must be isolated from the gas supply piping system by closing its individual manual shut off valve during anv pressure testing of the gas supplv piping svstem at test pressures equal to or less than 1 2 psi 3 45 kPa ELECTRICAL Electrical installation must be in accordance with local codes and or the National Electric Code ANSI NFPA 70 1990 USA or the Canadian Electrical Code CSA Standard C22 1 Canada The kettle must be electricallv grounded by the installer A separate fused disconnect switch must be supplied and installed in the high voltage electrical su
Download Pdf Manuals
Related Search