Clarke CAV 26 Vacuum Cleaner User Manual
Contents
1. 8 17006 Seal Container Ref Filler Ref Spring Ref Pin 3 x 16 924004 Nut M5 58413A Screw M5 x 20 58411A Screw M5 x 25 58414A Screw M5 x 30 Ref Push Button 80312A Nut M8 Block 424033 Washer 8 x 32 964058 Screw M8 x 16 80214A Screw M6 x 12 8 40881 Reducer M6 x 8 8 40187 Ring Nut 830331CS Debris Canister Asm Includes 23 33 8 40771 Handle 8 17021 Bumper 8 40001 Wheel 964058 Screw M8 x 16 229102 Washer 8 920936 Nut M12 87101A Washer 12 980648 Washer 12 8 31221 Grid 33 34 35 722001 Inlet Fitting 38 7 22064 Inlet Splitter Ref Items 1 24 Part No 8 31687CS Complete Container Qty 1 Ref Items 11 12 13 18 Part No 8 32178 Complete Inlet Asm Qty 1 adn MEME Clarke American Sanders Operator s Manual CAV 26 Page 13 Clarke American Sanders C M Suction Unit Assembly Parts List 2 06 Page 14 Clarke American Sanders Operator s Manual CAV 26 Clarke American Sanders C FECI Suction Unit Assembly Parts List 6 06 Part No Description 1 6 8 17324 Soundproofing Kit 8 14270 Spacer 8 12168 Valve 8 13162 Valve Seat 8 17325 Seal 8 54006 Vacuum Motor 839067 115 Carbon Brush for ref 12 2 read 8 16179 Motor Locator Seal Housing Vacuum Motor 816381CFM Cover 8 40401 Hosebarb Ref Tube 8 38036 Rivet M6 8 40404 T Fitting 8 14271 Spacer 8 35049 Motor Platform 980646 Washer 6 Screw M6 x 10 Screw M6 x 10 Screw 4 8 x2. registration card is provided with your Clarke American Sanders product Return the card to assist Clarke American Sanders in providing the performance you expect from your new floor machine Clarke 2100 Highway 265 Springdale Arkansas 72764 Clarke American Sanders reserves the right to make changes or improvements to its machine without notice Always use genuine Clarke American Sanders Parts for repair Clarke American Sanders 2100 Highway 265 Springdale Arkansas 72764
3. canister to lift until it fits against the filtering chamber Figure 8 Clarke American Sanders Operator s Manual CAV 26 Page 7 TROUBLESHOOTING The vacuum fails to start 1 No power 1 Check whether power is reaching the socket Check whether the plug and cable are in good condition Ask for assistance from an authorized service technician The rpm rate of the vacuum 1 Clogged primary filter 1 Shake the filter Replace it if this is not sufficient increases 2 Suction hose clogged 2 Check the suction hose wand and clean it Dust leaks from the machine 4 The filter is torn 1 Replace it with another with identical character istics 2 Inadequate filter 2 Replace it with another with suitable characteristics Noisy vacuum motors 1 Worn or broken carbon brushes 1 Remove and replace the carbon brushes Electrostatic current on the 1 Nonexistent or ineffective grounding 1 Check all ground connections Especially check vacuum the suction inlet fitting Lastly the hose must be strictly antistatic Page 8 Clarke American Sanders Operator s Manual CAV 26 Clarke American Sanders CMR Section ll Parts and Service 71114A Clarke American Sanders Operator s Manual CAV 26 Clarke American Sanders LEA Frame Assembly Drawing 2 06 Page 10 Clarke American Sanders Operator s Manual CAV 26 Clarke American Sanders C MEG Frame Assembl
4. 19 Screw M6 x 10 Label Label Nut M10 8 14052 8 39594 Cable Gland 80065A Screw M4 x 8 Nut M4 Spacer Rivet M6 Screw M6 x 12 Washer 6 x 18 Washer 18 8 16257 8 14052 8 40583 229102 Washer 8 Nut M8 Block 8 33254 Cage 8 38048 Ring 80313A Dowel M6 x 10 D p 3 NOTE indicates a change has been made since the last publication of this manual Clarke American Sanders Operator s Manual CAV 26 Page 15 Clarke American Sanders CINGA Filter Group Assembly Drawing amp Parts List 3 06 Seal Tie Ring Tie Filter Filter Liner Polyester Ref Items 1 5 Part No 8 33151 Complete Filter Qty 1 Page 16 Clarke American Sanders Operator s Manual CAV 26 8 39531 Ref Ref 80065A Ref 8 39526 8 40400 8 39525 8 39529 Ref 80058A 80058A 920934 924004 980982 980982 924004 Ref Ref 31 8 391160 American Sanders Control Panel Assembly Drawing amp Parts List 6 06 Switch Cover Connection Block Label Screw 4 x 10 Cables Kit Suppressor Pressure Switch Panel Seal Decal Voltage Indicator Manometer Switch Cable Locking Device Screw 3 9 x 9 5 Washer 4 Washer 4 Nut M4 Nut M5 Washer 5 Washer 5 Nut M5 Screw M5 x 25 Clarke CMR Ref items 1 29 Part No 8 41098 Complete Panel Asm Qty 1 Clarke American Sanders Operator s Manual CAV 26 Clarke American Sanders C HER Electrical Schem
5. 764 479 750 1000 Technical Service 1 800 356 7274 European Locations PRODUCTION FACILITIES ALTO Danmark A S Aalborg Blytaekkervej 2 DK 9000 Aalborg 45 72 18 21 00 ALTO Danmark A S Hadsund Industrikvarteret DK 9560 Hadsund 45 72 18 21 00 SALES SUBSIDIARIES ALTO US Canada Ontario Canada 4080 B Sladeview Crescent Unit 1 Mississauga Ontario L5L 5Y5 905 569 0266 ALTO Overseas Inc Sydney Australia 1B 8 Resolution Drive Caringbah NSW 2229 61 2 9524 6122 ALTO Cleaning Systems Asia Pte Ltd Singapore No 17 Link Road Singapore 619034 65 268 1006 ALTO Deutschland GmbH Bellenberg Germany Guido Oberdorfer Strae 2 8 89287 Bellenberg 49 0180 5 37 37 37 ALTO Cleaning Systems UK Ltd Penrith Gilwilly Industrial Estate Penrith Cumbria CA11 9BN 44 1768 868 995 ALTO France S A Strasbourg B P 44 4 Place d Ostwald F 67036 Strasbourg Cedex 2 33 3 8828 8400 ALTO Nederland B V Postbus 65 3370 AB Hardinxveld Giessendam The Netherlands 31 184 677 200 ALTO Sverige AB Molndal Sweden Aminogatan 18 Box 4029 S 431 04 Molndal 46 31 706 73 00 ALTO Norge A S Oslo Norway Bjornerudveien 24 N 1266 47 2275 1770 Clarke American Sanders U S Warranty This Clarke American Sanders Industrial Commercial Product is warranted to be free from defects in materials and workmanship under normal use and service for a period of two years from the date of pur chase when operated and maint
6. Clarke American Sanders CMR Vacuum 26 Gallon BREE ata M A X UM AY AN om ALAR VAA Y LE e RAAT ANY FYYXZEMXT 4 zi ES JAN Operator s Manual READ THIS BOOK This book has important information for the use and safe operation of this machine Failure to read this book prior to operating or attempting any service or maintenance procedure to your Clarke American Sanders machine could result in injury to you or to other personnel damage to the machine or to other property could occur as well You must have training in the operation of this machine before using it If your operator s cannot read this manual have it explained fully before attempting to operate this machine All directions given in this book are as seen from the operator s position at the rear of the machine For new books write to Clarke 2100 Highway 265 Springdale Arkansas 72764 Form No 71114A 6 06 _ Clarke gt Printed in the U S A American Sanders Table of Contents Important Safety Instructions ooooccccocnnnconnnnnccnnnnnnnnncnoncnnonorononanononencnonnnnncnnnos 3 Specifications ccoocccccconnncconnnononcnnnoncnononcnnonnrnnonnrnnnnnnnnnnnnnnnnnnrnnnnnrnnnnnrnnnnnnnnnnaninennns 4 Introduction and INStrUCtiONS cccocccccccncoccnconcncnnnnnnnnnnononononononarononcnonnnnnnnnnnnnnninnnnos 4 Operating Instructions ccccocccnccccn
7. ained in accordance with Clarke American Sanders s Maintenance and Operations instructions This warranty is extended only to the original purchaser for use of the product It does not cover normal wear parts such as electrical cable rubber parts hoses and motor brushes If difficulty develops with the product you should a Contact the nearest authorized Clarke American Sanders repair location or contact the Clarke American Sanders Service Operations Department 2100 Highway 265 springdale Arkansas for the nearest autho rized Clarke American Sanders repair location Only these locations are authorized to make repairs to the product under this warranty b Return the product to the nearest Clarke American Sanders repair location Transportation charges to and from the repair location must be prepaid by the purchaser c Clarke American Sanders will repair the product and or replace any defective parts without charge within a reasonable time after receipt of the product Clarke American Sanders s liability under this warranty is limited to repair of the product and or replace ment of parts and is given to purchaser in lieu of all other remedies including INCIDENTAL AND CONSE QUENTIAL DAMAGES THERE ARE NO EXPRESS WARRANTIES OTHER THAN THOSE SPECIFIED HEREIN THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION OF THE FACE HEREOF NO WARRANTIES INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY SHALL BE IMPLIED A warranty
8. and moving parts Do not use to pick up flammable or combustible liquids such as gasoline or solvents Do not use where they may be present Donotuse to pick up hot smoldering or burning substances Donotuse where explosive vapors such as gas solvents alcohol fuels or combustible materials such as grain wood dust are present in the air Keep the work area well ventilated Dust produced from sanding wood or varnish could self ignite causing injury or damage If this material has been picked up empty it immediately after use in a metal container Do not use to pick up health endangering dust Do not use unless machine is fully assembled Do not modify the machine Read all instructional labels on the machine Replace damaged labels Do not allow to be used as a toy Close attention is necessary when used around children Use extra care when cleaning on stairs Connect to properly grounded outlet See grounding Instructions Donotuse unless all filtering elements are present Clean filtering elements frequently SAVE THESE INSTRUCTIONS Clarke American Sanders Operator s Manual CAV 26 Page 3 SPECIFICATIONS Moda Voltage Frequency Power Ambient Temp 23 to 86 F Volume Flow CFM 290 max Static Lift inches H20 Sound Level dB A Cord Length ft Tank Volume Width in Depth in Height in Weight Ibs INTRODUCTIONANDINSTRUCTIONS ANDINSTRUCTIONS The CAV 26 comes
9. atic 6 06 i i 1 rr 7 i gt poten 1 i Kasa er ee ES RR eee GT T don e 1 a i Ww TV 2 H i ii m b A i i er 7 CI DE i EX an l t i i ag 1 i wn I 1 i i i H MEE EE EEE ee Ua ee NE ES 1 i eo E 1 i 3 i i Os S j J m C4 zZ E E ee ee ee eee eee ME mm Am ler ee ME GR bt ee 3 L3 M Li Af N ut Optional an ie we Bee eee EE EE ee eee ee ee gcc eee eee eee Optional Clarke American Sanders Operator s Manual CAV 26 18 Page CLARKE PRODUCT SUPPORT BRANCHES U S A Locations PRODUCTION FACILITIES Clarke Springdale Arkansas 2100 Highway 265 Springdale Arkansas 72764 479 750 1000 Customer Service 1 800 253 0367 Technical Service 1 800 356 7274 American Lincoln Bowling Green Ohio 43402 1100 Haskins Road SERVICE FACILITIES Clarke Elk Grove Illinois 60007 2280 Elmhurst Road 847 956 7900 Clarke Denver Colorado 80204 1955 West 13th Ave 303 623 4367 Clarke Houston Texas 77040 7215 North Gessner Road 713 937 7717 SERVICE AND SALES FACILITY American Lincoln Clarke Madison Heights Michigan 48071 0158 29815 John R 810 544 6300 American Lincoln Clarke Marietta Georgia 30066 1455 Canton Road 770 973 5225 Clarke Clarke American Sanders A L Cook Customer Service Headquarters and Factory 2100 Highway 265 Springdale Arkansas 72
10. fully assembled It is specifically designed for dry pick up of fine dust made from grindings of wood or gypsum It is mounted on tough rubber wheels two of which swivel in order to make the machine easy to handle It also has brakes to safely stop the machine in place NOTE When performance has declined noticeably empty tank and clean the filters accordingly Figure 1 Figure 2 Figure 3 Page 4 Clarke American Sanders Operator s Manual CAV 26 INTRODUCTION AND INSTRUCTIONS cont ANDINSTRUCTIONS cont Features Figure 1 1 Control Panel For explanation of controls see Controls section this page Figure 1 2 Inlet This inlet is for installation of vacuum hose and accessories Figure 1 3 and Figure 2 1 Debris Canister The debris canister should be emptied when the canister is full To empty canister lift debris canister lever figure 3 2 Debris canister will lower until it rests with it s wheels on the floor Grip the handle and remove the canister then empty it s contents To fit the canister back in place set it under the vacuum making sure the full sight level gauge figure 3 1 remains visible from the outside Then push lever figure 3 2 downwards allowing the canister to lift until it fits against filtering chamber Figure 1 4 Filter Cleaning Lever This lever is to used to clean the filter When manometer figure 4 1 reads that the filter is clogged turn the filter cleaning lever severa
11. ivate one of the three vacuums To activate a vacuum motor push one of the three vacuum motor switches see figure 6 To deactivate the vacuum motor push the vacuum switch a second time For Heavy Duty Applications or Multiple Simultaneous Users Activate two of the vacuum motors if you are connected to a 15A wall outlet You may activate all three vacuum motors if you are connected to a 20A wall outlet A WARNING Do not activate all three vacuum motors if you are connected to a 15A wall outlet or you will overload the circuit An overloaded circuit will overheat and potentially cause a fire Always deactivate the vacuum motor s before disconnecting the power cord Page 6 Clarke American Sanders Operator s Manual CAV 26 OPERATING INSTRUCTIONS 4 Install a poly liner fig 7 1 in the debris canister fig 7 2 To release the debris canister raise the lever fig 7 3 as shown The poly liner provides quick convenient disposal F L 5 When the debris canister becomes full the manometer fig 8 1 reads in the red deactivating all vacuum motors zd IT d E TTN ak gt i FTN E HL Wut 6 Allow time for the dust to settle then operate the filter cleaning lever fig 9 1 several times 7 Remove the poly liner and replace with a new liner 8 Replace the debris canister To fit the canister back in place set it under the vacuum and push the lever downwards This allows the
12. l times with force in order to shake the dust from the filter Do not operate lever with vacuum running Wait a few minutes for the dust to settle at the bottom of the container then empty Figure 3 1 Full Sight Level Gauge This gauge indicates the debris level in the debris canister figure 1 3 The debris canister should be emptied when it is full Before emptying debris canister switch off the machine by pressing the vacuum motor switches figure 4 2 and remove plug from the power supply Figure 3 2 Debris Canister Lever Lift this lever so that debris canister can be removed and emp tied Make sure to lower the lever when you replace the debris canister Figure 3 3 Balancing Hose Balances vacuum around polytank liner fig 2 2 so it s not sucked into the filter Controls Figure 4 1 Manometer to display filter loading The vacuum in the filter increases proportionally as the filter clogs Then the manometer needle will move from green filter good to the red filter clogged section Figure 4 2 Vacuum Motor Switches This model is fitted with 3 motors so it has three vacuum motor switches on the control panel Press the switches to start the vacuum motors The warning lights green lights will come on Press the switches again to stop the motors The warning light will go out Figure 4 3 Electrical Label Figure 4 4 Illuminated Mains Voltage Indicator When on this indicates that the vacuum is co
13. ncoconnnononncononnnononnnonnnnnononnnonnnnnnnnnnnnnnnnanonancnnnnos 6 Troubleshooting EE 8 Section II Parts and Service Manual Frame Assembly Drawing ccsscccsecceececeeecesceceeeceueecaeecsucenseesneceueeseueeneeeseeesaaees 10 Frame Assembly Parts List esses nnns 11 Container Unit Assembly Drawing cccoccccccccnnccccnncnonnncnoncnononcnonnncononanononanononanencnnns 12 Container Unit Assembly Parts List cococccncccnnnccccnnccnnnnnonannnonaconononononanononaninonons 13 Suction Unit Assembly Drawing ooccccccnccccccncccoconononcnonnnnnnnnncnnnnncnnnnanononannnnnanenonnns 14 Suction Unit Assembly Parts List oooccccconccccccnncccnnnnccnnnnnoncnononnnnononononanonononcncnnns 15 Filter Group Assembly Drawing and Parts LiSt ccccseeeeceeeeeeseeeeeseeeesaeeeesaaeess 16 Control Panel Assembly Drawing and Parts List ccoooccccccncocccnconnnonacinnononononoss 17 Electrical Schematic cccoooncccccccnccconnnoconcncnoncnononnnnonncnnnnnnnnononcnnnnnnnononnnnnnnnnnonanennnonens 18 Page 2 Clarke American Sanders Operator s Manual CAV 26 IMPORTANT SAFETY INSTRUCTIONS A DANGER Failure to read and observe all DANGER statements could result in severe bodily injury or death Read and observe all DANGER statements found in your Operator s Manual and on your machine A WARNING Failure to read and observe all WARNING statements could result in injury to you or
14. nnected to the electrical supply Figure 4 Clarke American Sanders Operator s Manual CAV 26 Page 5 OPERATING INSTRUCTIONS To operate this machine follow these procedures 1 Position the CAV 26 in a convenient location near a wall outlet and within reach of the working area If the surface is not level set the brakes on the casters CAUTION Do not use an extension cord with the CAV 26 or you will experience a loss in performance Should an extension cord be necessary use one sized 12 AWG and no longer than 50 in length An extension cord sized smaller than 12 AWG or greater than 50 in length will overheat and potentially cause a fire Figure 5 2 Connect the CAV 26 to a wall outlet matching one of the two shown in figure 5 No adaptor should be used with this appliance A WARNING This appliance must be grounded Should an electrical malfunction occur the grounding conductors provide a path to harmful current Do not connect this appliance to any other wall outlet than one of those shown in figure 5 Consult an electrician if there is reason to doubt that the wall outlet is not wired correctly Do not remove the grounding pin on the power cord Do not use this appliance with a damaged power cord or plug 3 The CAV 26 uses three individually activated vacuum motors that allow tailoring the delivery for the available electrical supply and application Figure 6 For Light Duty Applications Act
15. to other personnel property damage could occur as well Read and observe all WARNING statements found in your Operator s Manual and on your machine A CAUTION Failure to read and observe all CAUTION statements could result in damage to the machine or to other property Read and observe all CAUTION statements found in your Operator s Manual and on your machine READ ALL INSTRUCTIONS BEFORE USE A WARNING To reduce the risk of fire electric shock or injury Use only as described in this manual Use only manufacturers recommended attachments For indoor dry pick up only Do not expose to rain or weather f machine is not working as it should has been dropped damaged left outdoors or dropped in water return it to a service center Turnoffall controls before unplugging Donot handle plug or machine with wet hands Do not use with damaged plug or cord Do not unplug by pulling on cord To unplug grasp the plug not the cord Do not pull or carry by cord use cord as a handle close a door on the cord or pull cord around sharp edges or corners Do not run machine over cord Keep cord away from heated surfaces Donotleave machine when plugged in Unplug from outlet when not in use or before servicing Do not put any objects into openings Do not use with any openings blocked Keep free of dust lint hair and anything that may reduce airflow Keep hair loose clothing fingers and body parts away from openings
16. y Parts List 5 06 8 14087 8 14084 8 14262 8 38033 8 38034 CO CO 00 00 CO CO CO CO 8 40035 8 40581 229102 98456A 229102 80163A 80314A 229102 80163A 920936 980648 80315A 229044 80162A 8 38038 8 16380 8 40396 8 40407 9 16177 80163A 229102 964058 80163A 980205 1803337 229102 Washer Spring Lever Pin Bushing Lever Handgrip Pillar Collar Basket Caster Cart Cart Plug Wheel Cart Washer 8 Nut M8 Block Washer 8 Nut M8 Block Screw M8 x 65 Soc Rivet 6 4 x 15 Screw M8 x 50 Washer 8 Nut M8 Screw M8 x 65 Washer 8 Nut M8 Nut M12 Washer 12 Screw M10 x 65 Washer 10 Nut M10 Rivet Side Piece Plug Push Rod Cable Support Nut M8 Washer Y 8 Screw M8 x 16 Nut M8 Washer 8 x 24 Screw M8 x 25 Washer 8 Clarke American Sanders Operator s Manual CAV 26 2 2 2 2 2 2 2 2 2 2 1 2 2 1 1 2 1 2 2 2 2 2 2 2 9 4 4 4 4 4 4 2 2 2 2 2 6 2 2 2 1 4 6 6 4 2 2 4 Page 11 Clarke American Sanders CMS Container Unit Assembly Drawing 2 06 Clarke American Sanders 6 IVES Page 12 Clarke American Sanders Operator s Manual CAV 26 Clarke American Sanders CMR Container Unit Assembly Parts List 3 06 Ref Container Ref Bracket Ref Plaque 8 36028 Latch 5 60133 Hose Balancing Ref Label Ref Label 8 17007 Seal Inlet 8 12013 Deflector
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