Chicago Electric 95004 Cordless Saw User Manual
Contents
1. 3 Raise the Saw body up from the Base 4 and set the depth of cut using the Depth Bracket 46 provided 4 Then lower the Depth Lock to its locked position NOTE Add 1 8 to your depth of cut so the Saw Blade 20 can cut through the material and clear out sawdust from the cut To Adjust The Angle Of Cut 1 The angle of cut may be adjusted from 90 degrees to 45 degrees SKU 95004 For technical questions please call 1 800 444 3353 NUT 10 FIGURE H 2 To adjust the angle of cut loosen the Nut 10 Rotate the Base 4 to set the angle using the Scale provided Then retighten the Nut to lock the Base in position To Adjust The Guide Ruler BASE 4 GUIDE RULER 1 SCREW 3 FIGURE I 1 The Guide Ruler 1 is used for making cut parallel to a workpiece edge at a chosen distance To use the Guide Ruler 1 loosen the Screw 3 Slide the arm of the Guide Ruler through the openings on each side of the Base 4 and achieve the desired cutting distance using the Scale Then retighten the Screw to lock the Guide Ruler in position NOTE The Guide Ruler can be used from either side of the Base Page 12 Work Piece and Work Area Set Up Work piece selection a Work piece must be free of foreign objects and loose knots b Do not use to cut logs tree limbs or uneven lumber c Wet lumber green unseasoned lumber and pressure treated lumber all have an increased pote2. can be controlled by the operator if proper precautions are taken b When blade is binding or when interrupting a cut for any reason release the trigger and hold the saw motionless in the material until the blade comes to a complete stop Never attempt to remove the saw from the work or pull the saw backward while the blade is in motion or kickback may occur Investigate and take corrective actions to eliminate the cause of blade binding c When restarting a saw in the workpiece center the saw blade in SKU 95004 the kerf and check that saw teeth are not engaged into the material f saw blade is binding it may walk up or kickback from the workpiece as the saw is restarted Support large panels to minimize the risk of blade pinching and kickback Large panels tend to sag under their own weight Supports must be placed under the panel on both sides near the line of cut and near the edge of the panel Do not use dull or damaged blades Unsharpened or improperly set blades produce narrow kerf causing excessive friction blade binding and kickback Blade depth and bevel adjusting locking levers must be tight and secure before making cut f blade adjustment shifts while cutting it may cause binding and kickback Use extra caution when making a plunge cut into existing walls or other blind areas The protruding blade may cut objects that can cause kickback 10 Check lower guard for proper clo
3. of the d When installing the Carbon Brushes Circular Saw use only a clean cloth and 60 make sure the carbon portion of mild detergent to clean the body of the the Carbon Brushes contact the motor s Saw Do not immerse any electrical Stator 56 and that the springs face part of the tool in any liquids away from the Stator Also make sure 6 AWARNING If the supply cord of the springs operate freely this power tool is damaged it must be e After replacement or cleaning replace replaced only by a qualified service the two Carbon Brush Covers 61 technician NOTE New Carbon Brushes 60 tend to arc or spark when first used until they wear and conform to the motor s Stator 56 Troubleshooting Possible Causes Likely Solutions Tool will not start 1 Cord not connected 1 Check that cord is plugged in 2 No power at outlet 2 Check power at outlet If outlet is unpowered turn off tool and check circuit breaker If breaker is tripped make sure circuit is right capacity for tool and circuit has no other loads 3 Tool s thermal reset breaker Turn off tool and allow to cool Press reset button tripped if equipped on tool 4 Internal damage or wear 4 Have technician service tool Carbon brushes or switch for example Tool operates slowly Power being reduced by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length
4. ATION unscrew and remove the Screw 48 Turn the Trigger of the tool off 3 Remove the Outer Plate 18 and unplug the tool from its oe electrical outlet before adjusting HOUSING 11 tool or installing accessories To Install A Saw Blade CAUTION To avoid accidental cuts to hands and fingers always wear heavy duty work gloves when installing Saw Blades 20 COVER 26 4 Raise up on the Safety Cover 26 Then install the Saw Blade 20 on the Spindle of the tool IMPORTANT When installing a Saw Blade 20 make sure the teeth of the Saw SPINDLE i LOCK 39 Blade point upward and that the direction of the arrow shown on the Saw Blade 1 Depress the Spindle Lock 39 to hold matches the direction of the arrow the Spindle stationary shown on the Blade Housing 11 5 Release the Safety Cover 18 and allow it to return to its original position 6 Re install the Outer Plate 18 While depressing the Spindle Lock 39 use the accessory Hex Wrench 69 to firmly re tighten the Screw 48 back into the SKU 95004 For technical questions please call 1 800 444 3353 Page 11 Spindle to secure the Saw Blade 20 in place To Adjust The Depth Of Cut DEPTH BRACKET 46 DEPTH LOCK 44 FIGURE G 1 The depth of cut may be adjusted to a maximum of 2 1 2 at 90 degrees and 1 3 4 at 45 degrees 2 To adjust the depth of cut raise the Depth Lock 44 to its unlocked position
5. CHICAGOG ELECTRIC OWER TOOLS 7 1 4 CIRCULAR SAW WITH LASER ET 95004 SET UP AND OPERATING INSTRUCTIONS Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2006 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Tools required for assembly and service may not be included For technical questions or replacement parts please call 1 800 444 3353 Revised Manual 10g SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages tha
6. MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYERASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO PARTS LIST Description Qty J i 6 8 Scew Mex10 1 9 jWaser 1 1 1 SKU 95004 For technical questions please call 1 800 444 3353 Part Description Qty 60 Carbon Brush 66 CordSleeve Cd 68 PowerCord Plug Cd 69 HexWrench Cd Page 16 ASSEMBLY DIAGRAM 6 5 6 3 d i t 9 8 7 5 5 4 3 1 35 38 T 36 35 M 33 3X6 31 30 29 28 25 23 Bp 9 1 SX WILL Need Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 95004 For technical questions please call 1 800 444 3353 Page 17 LIMITED 1 YEAR 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purc
7. TEY LASER SWITCH 74 UNPACKING When unpacking make sure the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible INSTRUCTIONS FOR PUTTING INTO USE 1 Safety Button The Circular Saw is equipped with a Safety Button To turn the Saw on first depress the Safety SAFETY INFORMATION Button and then pull on the Trigger section at the beginning of this manual including all text under 2 Laser Switch 74 The Circular Saw subheadings therein before set up is equipped with a Laser Guide that or use of this product is designed to aid alignment of the Saw Blade with the cutting line on the TO PREVENT AWARNING SERIOUS INJURY workpiece To operate push the Laser FROM ACCIDENTAL Switch to its ON or OFF positions OPERATION Turn the Trigger of the tool off and unplug the tool from its electrical outlet before assembling or making any adjustments to the tool Read the ENTIRE IMPORTANT REV 10g SKU 95004 For technical questions please call 1 800 444 3353 Page 10 _ OPERATING INSTRUCTIONS _ OUTER PLATE Read the ENTIRE IMPORTANT A SAFETY INFORMATION section at the beginning of this manual including all text under subheadings therein before set up or use of this product Tool Set Up TO PREVENT SAW BLADE AWARNING 20 SERIOUS INJURY FROM ACCIDENTAL 2 Use the accessory Hex Wrench 69 to OPER
8. ake sure it is marked with the suffix W A W in Canada to indicate it is acceptable for outdoor use For technical questions please call 1 800 444 3353 Page 8 7 Make sure the extension cord is properly wired and in good electrical condition Always replace a damaged extension cord or have it repaired by a qualified electrician before using it 8 Protect the extension cords from sharp objects excessive heat and damp or wet areas RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS 120 240 VOLT EXTENSION CORD NAMEPLATE LENGTH AMPERES at full load Based on limiting the line volt TABLE A age drop to five volts at 150 of the rated amperes Volts Alternating Current xxxx min a Revolutions per Minute SKU 95004 For technical questions please call 1 800 444 3353 Page 9 SPECIFICATIONS Minimum 5 000 RPM Rating 5 8 We _ Base Plate Dimensions 10 5 8 L x 5 5 16 W x 3 8 Fence Guide Dimensions 6 1 4 L x 10 3 16 W x 1 1 16 TO PREVENT SERIOUS INJURY FROM FLYING FRAGMENTS Do not use blades made from high speed steel abrasive blades or metal or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Note For additional information regarding the parts listed in the following pages refer to the Assembly Diagram near the end of this manual Functions TRIGGER 67 SAF
9. and load See Extension Cords in GROUNDING section Performance 1 Blade dull or damaged 1 Keep blade sharp Replace as needed decreases over time 2 Carbon brushes worn or 2 Have qualified technician replace brushes damaged Excessive noise or Internal damage or wear Carbon Have technician service tool rattling brushes or bearings for example Overheating Forcing tool to work too fast 1 Allow tool to work at its own rate Blade misaligned 2 Check and correct blade to fence alignment Blade dull or damaged 3 Keep blade sharp Replace as needed Blocked motor housing vents 4 Wear ANSI approved safety goggles and NIOSH approved dust mask respirator while blowing dust out of motor using compressed air Motor being strained by long or Eliminate use of extension cord If an extension small diameter extension cord cord is needed use one with the proper diameter for its length and load See Extension Cords in GROUNDING section Follow all safety precautions whenever diagnosing or servicing the tool Disconnect power supply before service SKU 95004 For technical questions please call 1 800 444 3353 Page 15 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
10. efect we will either repair or replace the product at our election or we may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Page 18
11. er Wet lumber green unseasoned lumber and pressure treated lumber all have an increased potential for kickback and should only be cut with a blade for cutting that lumber type Wear a NIOSH approved respirator and have appropriate ventilation whenever cutting pressure treated lumber Do not use blades made from high speed steel abrasive blades metal cutting blades or masonry cutting blades The guards of this saw are not designed to protect against the failure of such blades Place the larger portion of the saw base on the larger supported part of SKU 95004 20 21 22 29 24 25 26 27 28 29 For technical questions please call 1 800 444 3353 the workpiece This will help maintain balance and control while the cut is completed Blades must be rated to at least the maximum speed marked on the tool Maintain labels and nameplates on the tool These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Avoid unintentional starting Prepare to begin work before turning on the tool Do not lay the tool down until it has come to acomplete stop Moving parts can grab the surface and pull the tool out of your control When using a handheld power tool maintain a firm grip on the tool with both hands to resist starting torque Do not leave the tool unattended when it is plugged into an electrical outlet Turn off the too
12. haser that for a period of ninety days from date of purchase that the engine motor the belts if so equipped and the blades if so equipped are free of defects in materials and workmanship Harbor Freight Tools also warrants to the original purchaser for a period of one year from date of purchase that all other parts and components of the product are free from defects in materials and workmanship 90 days if used by a professional contractor or if used as rental equipment This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS SKU 95004 For technical questions please call 1 800 444 3353 To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the d
13. l and unplug it from its electrical outlet before leaving Use clamps not included or other practical ways to secure and support the workpiece to a stable platform Holding the work by hand or against your body is unstable and may lead to loss of control This product is not a toy Keep it out of reach of children Verify that there are no utility lines or hardware in or near the workpiece This is especially critical for plunge cuts Do not depress the spindle lock when starting or during operation People with pacemakers should consult their physician s before use Electromagnetic fields in close proximity to heart pacemaker could cause Page 6 30 31 32 SKU 95004 pacemaker interference or pacemaker failure In addition people with pacemakers should e Avoid operating alone e Properly maintain and inspect to avoid electrical shock e Any power cord must be properly grounded Ground Fault Circuit Interrupter GFCI should also be implemented it prevents sustained electrical shock WARNING Some dust created by power sanding sawing grinding drilling and other construction activities contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Some examples of these chemicals are Lead from lead based paints Crystalline silica from bricks and cement or other masonry products Arsenic and chromium from chemically treated lumber Y
14. nal injury Use safety equipment Always wear eye protection Safety equipment such as dust mask non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Prevent unintentional starting Ensure the switch is in the off position before connecting to power source and or battery pack picking a up or carrying the tool Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents Remove any adjusting key or wrench before turning the power tool on A wrench or a key left attached to a rotating part of the power tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the power tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts If devices are provided for the connection of dust extraction and collection facilities ensure these are connected and properly used Use of these devices can reduce dust related hazards Only use safety equipment that has been approved by an appropriate standards agency Unapproved safety equipment may not provide adequate protection Eye protection must be ANSI approved and breathing protection mu
15. nsulated Tools Tools with Two Prong Plugs Outlets for 2 Prong Plug Tools marked Double Insulated do not require grounding They have a special double insulation system which satisfies OSHA requirements and complies with SKU 95004 the applicable standards of Underwriters Laboratories Inc the Canadian Standard Association and the National Electrical Code Double insulated tools may be used in either of the 120 volt outlets shown in the preceding illustration See Outlets for 2 Prong Plug Extension Cords Grounded tools require a three wire extension cord Double Insulated tools can use either a two or three wire extension cord As the distance from the supply outlet increases you must use a heavier gauge extension cord Using extension cords with inadequately sized wire causes a serious drop in voltage resulting in loss of power and possible tool damage See Table A The smaller the gauge number of the wire the greater the capacity of the cord For example a 14 gauge cord can carry a higher current than a 16 gauge cord See Table A When using more than one extension cord to make up the total length make sure each cord contains at least the minimum wire size required See Table A If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Table A If you are using an extension cord outdoors m
16. ntial for kickback and should only be cut with a blade designed for cutting that lumber Wear a NIOSH approved respirator and have appropriate ventilation whenever cutting pressure treated lumber Designate a work area that is clean and well lit The work area must not allow access by children or pets to prevent distraction and injury Route the power cord along a safe route to reach the work area without creating a tripping hazard or exposing the power cord to possible damage The power cord must reach the work area with enough extra length to allow free movement while working Secure loose workpieces using a vise or clamps not included to prevent movement while working Verify that there are no utility lines or hardware in or near the workpiece This is especially critical for plunge cuts General Operating Instructions Make sure that all guards are in place and in proper working order and that all adjustment knobs are tight before operation Once all adjustments are made plug the Power Cord Plug 68 into the nearest 120 volt grounded electrical outlet SKU 95004 For technical questions please call 1 800 444 3353 Position the Saw Blade 20 about 1 2 from the beginning cut line on the workpiece Do not allow the Saw Blade to come in contact with the workpiece Turn the Laser Switch 74 to its ON position and align the laser beam with the cut line on the workpiece Note Kerf will be centered
17. on laser beam Depress the Safety Button and then squeeze the Trigger 67 to turn on the Circular Saw Allow the Saw Blade 20 to rotate at full speed before slowly feeding it into the workpiece Make sure to hold the Circular Saw firmly with both hands to avoid kickback Then finish making the cut When finished release the Trigger 67 to stop the Circular Saw Wait until the Saw Blade 20 stops completely Turn the Laser Switch 74 to its OFF position Then remove the Circular Saw from the workpiece To prevent accidents turn off the tool and disconnect its power supply after use Clean then store the tool indoors out of children s reach REV 10g Page 13 MAINTENANCE AND SERVICING Procedures not specifically A explained in this manual must be performed only by a qualified technician TO PREVENT AWARNING SERIOUS INJURY FROM ACCIDENTAL OPERATION Turn the Power Switch of the tool off and unplug the tool from its electrical outlet before performing any inspection maintenance or cleaning procedures TO PREVENT SERIOUS INJURY FROM TOOL FAILURE Do not use damaged equipment If abnormal noise or vibration occurs have the problem corrected before further use Cleaning Maintenance and Lubrication 1 BEFORE EACH USE inspect the general condition of the tool Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged electrical wiring and any o
18. ons can cause you to lose control Electrical safety a Power tool plugs must match the outlet Never modify the plug in any way Do not use any adapter plugs with grounded power tools Unmodified plugs and matching outlets will reduce risk of electric shock b Avoid body contact with grounded surfaces such as pipes radiators Page 2 a SKU 95004 ranges and refrigerators There is an increased risk of electric shock if your body is grounded Do not expose power tools to rain or wet conditions Water entering a power tool will increase the risk of electric shock Do not abuse the cord Never use the cord for carrying pulling or unplugging the power tool Keep cord away from heat oil sharp edges or moving parts Damaged or entangled cords increase the risk of electric shock When operating a power tool outdoors use an extension cord suitable for outdoor use Use of a cord suitable for outdoor use reduces the risk of electric shock If operating a power tool in a damp location is unavoidable use a Ground Fault Circuit Interrupter protected supply Use of a GFCI reduces the risk of electric shock Personal safety Stay alert watch what you are doing and use common sense when operating a power tool Do not use a power tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating power tools may result in serious perso
19. our risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as those dust masks that are specially designed to filter out microscopic particles California Health amp Safety Code 25249 5 et seq WARNING Handling the cord on this product will expose you to lead a chemical known to the State of California to cause cancer and birth defects or other reproductive harm Wash hands after handling California Health amp Safety Code S 25249 5 et seq The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator Vibration Safety This tool vibrates during use Repeated or long term exposure to vibration may cause temporary or permanent physical injury particularly to the hands arms and shoulders To reduce the risk of vibration related injury 1 For technical questions please call 1 800 444 3353 Anyone using vibrating tools regularly or for an extended period should first be examined by a doctor and then have regular medical check ups to ensure medical problems are not being caused or worsened from use Pregnant women or
20. people who have impaired blood circulation to the hand past hand injuries nervous system disorders diabetes or Raynaud s Disease should not use this tool If you feel any medical or physical symptoms related to vibration such as tingling numbness and white or blue fingers seek medical advice as soon as possible Do not smoke during use Nicotine reduces the blood supply to the hands and fingers increasing the risk of vibration related injury Wear suitable gloves to reduce the vibration effects on the user Use tools with the lowest vibration when there is a choice Include vibration free periods each day of work Grip tool as lightly as possible while still keeping safe control of it Let the tool do the work To reduce vibration maintain the tool as explained in this manual If any REV 10g Page 7 abnormal vibration occurs stop use immediately SAVE THESE INSTRUCTIONS GROUNDING TO PREVENT AWARNING ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded Do not modify the power cord plug provided with the tool Never remove the grounding prong from the plug Do not use the tool if the power cord or plug is damaged If damaged have it repaired by a service facility before use If the plug will not fit the outlet have a proper outlet installed by a qualified electrician Double I
21. sing For technical questions please call 1 800 444 3353 before each use Do not operate the saw if lower guard does not move freely and close instantly Never clamp or tie the lower guard into the open position f saw is accidentally dropped lower guard may be bent Raise the lower guard with the retracting handle and make sure it moves freely and does not touch the blade or any other part in all angles and depths of cut Check the operation of the lower guard spring If the guard and the spring are not operating properly they must be serviced before use Lower guard may operate sluggishly due Page 5 to damaged parts gummy deposits or a build up of debris Lower guard should be retracted manually only for special cuts such as plunge cuts and compound cuts Raise lower guard by retracting handle and as soon as blade enters the material the lower guard must be released For all other sawing the lower guard should operate automatically Always observe that the lower guard is covering the blade before placing saw down on bench or floor An unprotected coasting blade will cause the saw to walk backwards cutting whatever is in its path Be aware of the time it takes for the blade to stop after switch is released DO NOT USE THIS SAW WITH THE SAW HELD UPSIDE DOWN IN A VISE The saw is not designed for such use and cannot be used safely in that position Do not use to cut logs tree limbs or uneven lumb
22. st be NIOSH approved for the specific hazards in the work area Power tool use and care Do not force the power tool Use the correct power tool for your application The correct power tool will do the job better and safer at the rate for which it was designed b Do not use the power tool if the For technical questions please call 1 800 444 3353 switch does not turn it on and off Any power tool that cannot be controlled Page 3 with the switch is dangerous and must be repaired c Disconnect the plug from the power source and or the battery pack from the power tool before making any adjustments changing accessories or storing power tools Such preventive safety measures reduce the risk of starting the power tool accidentally d Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool Power tools are dangerous in the hands of untrained users e Maintain power tools Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the power tool s operation If damaged have the power tool repaired before use Many accidents are caused by poorly maintained power tools f Keep cutting tools sharp and clean Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control g Use the power tool accessories and blades e
23. t follow this symbol to avoid possible injury or death DANGER indicates a A DANGER hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury CAUTION used with ACAUTION the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury SKU 95004 NOTICE For technical questions please call 1 800 444 3353 NOTICE is used to address practices not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Power Tool Safety Warnings WARNING Read all safety warnings and instructions Failure to follow the warnings and instructions may result in electric shock fire and or serious injury Save all warnings and instructions for future reference The term power tool in the warnings refers to your mains operated corded power tool or battery operated cordless power tool 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate power tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Power tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating a power tool Distracti
24. tc in accordance with these instructions taking into account the working conditions and the work to be performed Use of the power tool for operations different from those intended could result in a hazardous situation Service a Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SKU 95004 Circular Saw Safety Warnings AXDANGER Keep hands away from cutting area and the blade Keep your second hand on auxiliary handle or motor housing f both hands are holding the saw they cannot be cut by the blade Do not reach underneath the workpiece 7he guard cannot protect you from the blade below the workpiece Adjust the cutting depth to the thickness of the workpiece Less than a full tooth of the blade teeth should be visible below the workpiece Never hold piece being cut in your hands or across your leg Secure the workpiece to a stable platform t is important to support the work properly to minimize body exposure blade binding or loss of control Hold power tool by insulated gripping surfaces when performing an operation where the cutting tool may contact hidden wiring or its own cord Contact with a live wire will also make exposed metal parts of the power tool live and shock the operator When ripping always use a rip fence or straight edge guide This improves the accuracy of cut and red
25. ther condition that may affect its safe operation 2 Before each use inspect the Saw Blade 20 Using a dull Saw Blade will cause excessive wear on the Motor of the Circular Saw and will not produce a satisfactory cut Replace with a new Saw Blade when needed AAA BATTERIES QTY 2 t FIGURES To replace the Batteries for the Laser The Laser Guide requires the use of two AAA Batteries To replace the Batteries Open the Laser Plate Cover 17 to expose the Batteries Remove the old Batteries Then install two fully charged AAA Batteries making sure to match the poles and as shown in the Battery Compartment Then close the Laser Plate Cover 17 To clean or replace the Carbon Brushes 60 Clean or replace the two Carbon Brushes when the Motor performance decreases or stops working completely The Carbon Brushes are located on each side of the Housing 57 Unscrew and remove the two Carbon Brush Covers 61 located on each side of the Housing 57 Remove the two Carbon Brushes 60 from the two Brush Holders 59 If the Carbon Brushes 60 are worn down more than 1 2 replace both Carbon Brushes If however the Carbon Brushes are just dirty they may be cleaned by rubbing them with a pencil eraser SKU 95004 For technical questions please call 1 800 444 3353 Page 14 Note Reinstall in the same orientation 5 clean the exterior parts
26. uces the chance of blade binding Always use blades with correct size and shape diamond versus round of arbor holes Blades that do not match the mounting hardware of the saw will run eccentrically causing loss of control Never use damaged or incorrect blade washers or bolt The blade washers and bolt were specially designed for your saw for optimum performance and safety of operation For technical questions please call 1 800 444 3353 Page 4 Causes and Operator Prevention of Kickback Kickback is a sudden reaction to a pinched bound or misaligned saw blade causing an uncontrolled saw to lift up and out of the workpiece toward the operator e When the blade is pinched or bound tightly by the kerf closing down the blade stalls and the motor reaction drives the unit rapidly back toward the operator e Ifthe blade becomes twisted or misaligned in the cut the teeth at the back edge of the blade can dig into the top surface of the wood causing the blade to climb out of the kerf and jump back toward the operator Kickback is the result of saw misuse and or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below a Maintain a firm grip with both hands on the saw and position your arms to resist kickback forces Position your body to either side of the blade but not in line with the blade Kickback could cause the saw to jump backwards but kickback forces
Download Pdf Manuals
Related Search