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Chevrolet 2008 Avalanche Automobile User Manual

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1. 51 mm Attic Insulation Shield attic 7 l Ceiling Firestop g o 2 in 51 mm min a2 in 51 mm min Ceiling Firestop Offset Return with hanger straps WA X ceiling DD 2 in 51 mm a Le S 2 in 51 mm min Must have 2 in 51 mm minimum clearance to header O in to level of standoffs 1 1 in 25 mm to back of appliance Ors to side of appliance except at nailing flanges where it is 1 2 in 13 mm U in to floor Figure 11 1 Clearances to Combustible Materials Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 11 1 Minimum Clearances to Combustibles WITHIN ENCLOSURE AREA Appliance to backwall 1 in 25 mm Appliance to sidewall 1 in 25 mm Duct boots to framin O in O mm Top standoffs to header O in O mm Door opening to sidewall 22 718 in 581 mm EXPOSED SURFACES Faceplate to sidewall Heat zone air grills to ceilin 16 in 406 mm 12 in 305 mm MANTEL Combustible and non combustible mantel minimum height from base of fireplace to underside of mantel 60 in 1524 mm Maximum mantel depth 12 in 305 mm OPTIONAL FRAMING CONSTRUCTION REDUCED MANTEL HEIGHT Non combustible mantel material minimum height from base of fireplace to underside of mantel 46 in 1168mm when the following enclosure construction materials are used Non combustible framing materials must be used above fire place to height of 84 in 2134mm from base of fireplac
2. in a convenient location This switch will control the Heat Zone fan operation 12 Remove the Junction Box Wire 110 VAC service TO the wall rheostat and FROM the wall rheostat to the fan Junction Box Use wire nuts to secure the 110 VAC service wires to the hot black and neutral white fan wires and screw the 110 VAC ground wire to the Junction Box See Figure 34 4 Wire Nuts Junction Box Removed Figure 34 4 13 Secure the Return Air Grille to the fan housing making sure it is flush The grille must be installed with the louvers pointing down NOTE DO NOT USE ADJUSTABLE REGISTERS 14 Complete the fireplace installations as per the instruc tions found in this Owner s Manual September 1 2008 E Timer Assembly Replacement 1 Shock Risk Disconnect power by turning off circuit breaker BEFORE servicing Mechanical Timer 1 Figure 35 1 Timer Assembly Remove both doors by lifting doors up and off of hinges 2 Remove the black knob and spring handle 3 Remove the outside air knob and then the 4 screws from each corner of fascia and remove the fascia Place on protected surface 4 Remove the 3 center bricks from back of fireplace and all the floor bricks 5 Remove 2 Phillips head screws and pry open access door in the bottom of the fireplace with a flat head screw driver Figure 35 2 F Figure 35 2 6 Remove 2 screws from cover plate amp pull cover plate September 1
3. a a Location Marginal Location Location Not Location NOT Recommended Ai E Windward Multi level Roofs Figure 7 1 Recommended Chimney Locations September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 7 C Typical Fireplace System The Heat amp Glo fireplace system consists of the following e Fireplace e Firebrick e Chimney termination cap e Chimney system e Hearth extension e Outside air Required components include e Chimney Air Kit with SL 300 Series Pipe Optional components include e Firescreen e Lintel Bar s Heat Zone Kit e Top Vent Kit Termination Cap Storm Collar Chimney penetrates roof preferably without affecting roof rafters Offset Return with hanger straps Attic insulation shield not shown must be used here to keep insulation away from chimney if attic is insulated Framing headed off in ceiling joists Chimney system Mantel Combustible framing header on top of V shaped standoffs spacers Factory built fireplace Decorative facing and trim EW N Hearth extension DS Protective metal hearth strip s Figure 8 1 Typical Fireplace System Note Junction box should be installed during initial setup to avoid major reconstruction NOTE Illustrations used throughout these instructions reflect typical installations and are for design purposes only Actual installation may vary slightly d
4. Certified to comply with July 1990 particulate emission standafds 2008 2009 2010 Jan Feb Mar Apr May June July Aug Sept Oct Nov Dec way HEARTHGHOME M E E EE H EEEE HHHH H Manufactured DO NOT REMOVE THIS LABEL Made in U S A 480 Date Page 2 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 TABLE OF CONTENTS Section 1 Listing and Code Approvals A Appliance Certification 4 B Mobile Home Approved 4 C Glass Specifications 4 D BTU 8 Efficiency Specifications 5 Section 2 Getting Started A Design and Installation Considerations 6 B Negative Pressure 6 C Typical Fireplace System 8 D Tools and Supplies Needed 9 E Inspect Fireplace and Components 9 Section 3 Framing and Clearances A Selecting Fireplace Location 10 E Clearances narr H a Baa HIN BANANA ede 11 C Frame the Fireplace 12 D Electrical Access and Wiring Diagram 13 E Construct the Chase 14 Section 4 Installation of Fireplace A Install the Outside Air Kit 15 B Secure the Fireplace 17 Section 5 Chimney Assembly A Chimney Requirements 20 B Chimney Termination Requirements 20 C Using Offsets Returns 21 D Assemble the Chimney Se
5. 3 Place linkage control arm over timer shaft and tighten 4 Rotate linkage control arm into final position and re set screw Figure 37 1 attach to mounting plate Note that the D cut is now facing the linkage timer arm Re attach the linkage timer arm Figure 37 2 Attach to Mounting Plate Tighten set screw x Attach Linkage Timer Arm D cut is not facing the Linkage Arm Figure 37 1 Figure 37 2 Figure 37 3 Exploded View of Entire Assembly for Point of Reference only Screw 8 32 x 1 2 PH PHL TC 6 Attachment Nut amp Set Screw Screw 6 32 x 1 4 PH PHL TC ide Ee Ee S ares Es a ET SL E September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 37 Finishing A Hearth Extension A hearth extension must be installed with all fireplaces to protect the combustible floor in front of the fireplace from both radiant heat and sparks See Figures 38 1 below and Figures 40 1 and 40 2 on page 40 High temperature 300 F min continuous non combustible sealant HX3 or HX4 Hearth Ext or equivalent insulation see Table below Tile stone or other non combustible material Fireplace Protective Metal Hearth Strip Z 2 in 51 mm Floor constructed of wood or required other combustible material Figure 38 1 Hearth Extension Construction Fire Risk e Maintain clearances e Use only non combustible material below standoffs material such as cement board is acceptab
6. 6145502 6170481 6237588 6296474 6374822 6413079 6439226 6484712 6543698 6550687 6601579 6672860 6688302B2 6715724B2 6729551 6736133 6748940 6748942 6769426 6774802 6796302 6840261 6848441 6863064 6866205 6869278 6875012 6880275 6908039 6919884 D320652 D445174 D462436 Canada 1297749 2195264 2225408 2313972 Australia 780250 780403 1418504 or other U S and foreign patents pending HEARTHGHOME technologies Page 72 Heat amp Glo lt NorthStar 480 1081C September 1 2008
7. e the metal surfaces of the fireplace e where the non combustible board is placed over the metal surfaces e the space between the metal face of the fireplace and framing members Refer to page 12 for reduced mantel heights Clearances are from bottom of appliance to lower edge of mantel or trim 60 in 1524mm 48 in 1219mm Figure 43 1 Mantel Specifications September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 43 Q Operating Instructions A Over Firing Your Appliance Fire Risk Do not over fire Over firing may ignite creosote or will damage the stove and chimney To prevent over firing your stove DO NOT Use flammable liquids Overload with wood Burn trash or large amounts of scrap lumber Permit too much air to the fire 1 Symptoms of Over Firing Symptoms of over firing may include one or more of the following e Chimney connector or appliance glowing e Roaring rumbling noises e Loud cracking or banging sounds e Metal warping e Chimney fire 2 What To Do if Your Stove is Over Firing e Immediately close the door and air controls to reduce air supply to the fire e If you suspect a chimney fire call the fire department and evacuate your house e Contact your local chimney professional and have your stove and stove pipe inspected for any damage e Do not use your stove until the chimney professional informs you it is safe to do so Hearth amp Home Technolog
8. gt Minat Storm Collar gt Metal Chase Top gt e Ceiling Firestop False Ceiling Attic Insulation Shield Insulation in the outside walls of the chase Ceiling Firestop Figure 14 1 Chase Assembly Three examples of chase applications are shown in Fig ure 14 2 Fireplace and chimney enclosed in an exterior chase 2 Chimney offset through exterior wall and enclosed in chase Chase constructed on roof All outside walls should be insulated Figure 14 2 Chase Constructions September 1 2008 4 Installation of Fireplace CAUTION Bas Sharp Edges e Wear protective gloves and safety glasses during installation A Install the Outside Air Kit This fireplace will operate correctly only if adequate ventila tion is provided to allow proper draft to the fireplace system See Section 2 Using an outside air kit must be used for combustion to mini mize the effects of negative pressure within the structure We recommend you utilize the shortest duct run to optimize the performance of the outside air kit The outside air kit inlet should be positioned in a manner that will not allow snow leaves etc to block the inlet In some installations the air duct may need to be run vertically In such an installation a 3 ft 914 mm height difference must be maintained from the top of the uppermost chimney section to the outside com bustion air inlet See Figure 16 1 on page 16 See Figure 17 1 o
9. model number and serial number All parts listed in this manual may be ordered from an authorized dealer How to Order To order the entire assembly order the top line part number only To order an individual part from an assembly order the part s listed in the indented portion Stocked at Description Part No Comments Serial Number and Date Taa o TTT RT H C E E TH H TH C LT H H RR EH L T T HH H Pa e Depot Door Handle Right srvago0520 lo oo o Door Handle Let SRv48o o530 lo lo Key Latch Cam 5 8in 30 154 ooo ll SetPin18 x58 oes oo ooo oo 2508880 Ndd e H 3 _ Timer Assemby fasso oo H 480120 Timer Replacement SR80190 pa C SR A80090 po H TNT Cp NN AL Baffle Protection Channel 480 2400 O ll _ Blower Access Panel aszoas0 Bracket Blower too ll Bracket Snap Disc Mounting atoos2t ll Chimney airkit CAR o oo Clamp Connector soto FC o oo Control FrontCover TRR O O ll Face Board Assembly Kit TRR O ll Fan Speed Control TSR YO ieas Shen 4800 Hearthstip 48090 ll JunctionBoxCoverPlate TARE FC oo KnobBlack 1904 LY Latch Magnet J 2osooa PO o LightSwth 80260 ll Light Switch Cover Piate 480 1270 O ll i Manual Bag Assembly Includes Warranty Card SRV480 1140 Blak S CI A ead Switch Cover Plate EPA Label Fan Speed Con SRV480 1950 Nickel trol Touch up Paint Page 68 Heat amp Glo NorthStar EPA Fire
10. using the pallet mount ing brackets located on either side of the fireplace to the vertical subfloor Pallet Mounting Brackets Metal strips 2 in 51mm under edge of Fireplace and Hearth Extension and 2 in 51mm on both side of fireplace opening Nail or screw metal strips in place Figure 18 1 Position the Protective Metal Hearth Strips Top piece must overlap bottom piece 1 in 25 mm min overlap Figure 18 2 Protect the Front of an Elevated Platform Page 18 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 Chimney Assembly Termination Cap Chimney must extend beyond combustible roof structure Additional support for Maintain minimum tall chimneys height of chimney above roof Storm Collar Install roof flashing according to minimum requirements Maintain minimum clearances to combustibles as specified Offsets returns may not exceed Support straps for offsets 30 from vertical ATK returns must be secured to adequate framing Ceiling firestops are required where chimney passes through ceiling or floor Figure 19 1 Typical Chimney System Guidelines for Chimney System Installation NOTE Chimney performance may vary Trees buildings roof lines and wind conditions affect performance Chimney height may need adjustment if smoking or overdraft occurs September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 19 A Chimney Requireme
11. 2008 toward you Figures 35 3 4 35 4 Use a flat head screw driver to pry the corner edge loose Pry toward the fire place and then press down and out Figure 35 5 Figure 35 4 Heat amp Glo NorthStar EPA Fireplace 480 1081C Pry pointed edge toward fireplace and then down and out to remove T Page 35 1 Page 36 Move slider control rod and linkage arm to the right and 9 out of the way Pull rod down and out towards you Lay the control arm down Figures 36 1 and 36 2 The timer assembly is bolted under the face Use a 7 16 socket wrench to remove the 2 bolts Figure 36 3 j Slider Control Rod Linkage Arm Figure 36 2 There is very little room to pull the timer assembly out the front of the fireplace Place your hand through the access door in the floor of the fireplace Let the timer assembly drop down and then rotate it up through the access door Figures 36 3 and 36 4 Figure 36 4 REMOVE amp REPLACE TIMER Loosen set screw on timer remove 2 screws and remove 2 timer See Figure 36 5 Remove Timer Loosen Set Screw Figure 36 5 Heat amp Glo NorthStar EPA Fireplace 480 1081C Install new timer using same 2 screws Itis very impor tant that the D cut side of the timer shaft is facing the opposite side of the linkage timer arm Figure 36 6 D cut side of timer shaft must face away from the Linkage Timer Arm Figure 36 6 September 1 2008
12. 6m 3 10 ft 1 3m Use full 16 in 406mm as supplied Figure 33 2 5 On the Mounting Plate hand bend the tabs downward Slide the tabs over the outside of the starter pipe Secure with 4 sheet metal screws included in fasteners package Figure 33 3 September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Figure 33 3 6 Slide the starter pipe into the fireplace matching the holes in the plate to the holes in the fireplace 7 Place the Adapter on the Mounting Plate lining up holes Using the 4 sheet metal screws included in the kit secure the Adapter and Mounting Plate into fireplace After secur ing to the fireplace tape down the Adapter edges to the top of the fireplace with aluminum tape to prevent leakage 8 Determine the location for the air register and fan housing assembly Cut a 7 5 8 in x 13 5 8 in 143 x 346mm hole between framing members wall studs or floor joists The brackets can be rotated 180 and mounted to the back side of the 2 x 4 if necessary See Figure 34 2 on page 34 NOTE The fan and electrical connections must be accessible for servicing per local code requirements NOTE If the fan housing is installed in a 2 x 4 wall the front of the housing will protrude approximately 1 4 in 6mm from the finished wall See Figure 34 1 on page 34 vr Fire Risk N Comply with all minimum clearances speci lt fied e Aminimum 1 2 in 13mm air clearance must be
13. Eee eee Le sf E ee ee a than 14 1 2in 368 mm is 14 1 2 in 368 mm using a 30 offset return It is then determined from the table that you would need 34 1 8 in 867 mm Dimen sion B between the offset and return The chimney component that best fits your application is one SL324 l i paa 1 1 4 in 32 mm OVERLAP Figure 21 2 Chimney Offset Return September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 21 D Assemble the Chimney Sections Attach either a straight chimney section or an offset to the top of the fireplace depending on your installation require ment Chimney sections are locked together by pushing downward until the top section meets the stop bead on the lower section The inner flue is placed to the inside of the flue section below it The outer casing is placed outside the outer casing of the chimney section below it See Figure 22 1 If you are using a different approved venting system follow the instructions that were supplied with that system Figure 22 1 Assembling Chimney Sections Note Inner flue and outer liner sections cannot be disassembled once locked together Plan ahead to ensure the proper installation height is achieved with the selected chimney components Fire Risk Do NOT install substitute or damaged chimney components e MUST use chimney system described in this manual e NO OTHER chimney components may be used Su
14. Figure 60 2 Brick Pattern 13 1 4 x 4 1 2 x 1 1 4 13 1 2 x 4 1 2 x 1 1 4 wl 1 1 2 chamfer 12 x 4 1 2 x 1 1 4 8 12 19 x 4 1 2 x 1 1 4 Page 60 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 D Care and Cleaning of Plated Surfaces Clean plated surfaces with vinegar or a glass cleaner before lighting your first fire to prevent permanent staining CAUTION Clean all the fingerprints and oils from the surface before fir ing the appliance for the first time e Use a glass cleaner or vinegar and towel to remove the oils Oils can cause permanent markings on plating if not removed After plating is cured oils will not affect the finish CAUTION e Do not use polishes with abrasives It will scratch plated surfaces E Maintenance Task List inspect Maintenance Tasks O S Screens 1 Assess condition of screen and replace as necessary kil 2 Verify maintenance of proper clearance to combustible household objects Glass Doors 1 Inspect glass panels for cracks Replace if this condition is present 2 Confirm there is no damage to glass or glass frame Replace as necessary 3 Inspect door rope Confirm glass does not move around in glass frame 4 Clean glass using a non abrasive cleaner Door Rope 1 Open door place half of dollar bill inside and close door Dollar Bill Test 2 Attempt to pull the bill out 3 If the bill gives good resistance or is no
15. Wiring for fans must be done before framed enclosure is completed If using a Heat Zone kit it also must be installed before enclosure is complete Figure 13 2 Fan Wiring Diagram September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 13 E Construct the Chase A chase is a vertical boxlike structure built to enclose the fire place and or its vent system Vertical chimneys that run on the outside of a building must be installed inside a chase In cold climates it is recommended that the chase insulated using batt type insulation between the joists Construction of the chase may vary with the type of build ing These instructions are not substitutes for the require ments of local building codes Local building codes MUST be checked Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems The chase should not break the outside building envelope in any manner All outer walls need to be insulated Building codes require false ceiling and ceiling firestops at each floor of the chase or every 10 ft 3048 mm of clear space to control spread of fire Walls ceiling base plate and cantilever floor at the first level of the chase should be insulated See Figure 14 1 Vapor and air infiltration barriers should be installed in the chase as per regional codes for the rest of the home Additionally Hearth amp Home Technologies recommends that the inside su
16. approximately 2 in 51 mm from under the fireplace front and 2 in 51 mm on both sides of the fireplace opening See Figure 18 1 on page 18 Seal the crack between the hearth extension and fireplace with a bead of non combustible sealant See Figure 41 1 Apply a non combustible finishing material of your choice to the hearth extension NOTE SEE PAGES 10 12 amp 38 CLEARANCES TO COM BUSTIBLES HEARTH EXTENSIONS FLOOR PROTEC TION FOR CLEARANCES REQUIRED FOR DIFFERENT HEARTH EXTENSION INSTALLATIONS THE CLEAR ANCES MUST BE STRICTLY ADHERED TO Fire Risk e Hearth extensions are to be installed only as illustrated to prevent high temperatures from occurring on concealed combustible materials Hearth sealing strips prevent burning or hot particles from inadvertently falling directly on combustible surfaces in the event the building should settle and disturb the original construction Seal with non combustible sealant Figure 41 1 Position the Hearth Extension September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C D Finishing Material Do not install combustible materials over the metal face of the fireplace This poses a safety hazard and may start a fire You may only use noncombustible material over the metal face of the fireplace NOTE The decorative fascia must be removable for future ser viceability of the Automatic Combustion Control e Combustible Material Materials made of o
17. be attached in the following order bottom top and then the two sides 2 Attach the bottom board to the bottom of the outer fire place can with enclosed screws ensuring the board is centered 3 Center and attach the top board to the outer can and Seal with framing members non combustible sealant 4 Using the Super Calstick run a light bead 1 8 in mini Figure 42 3 mum on the butt edges of the top board See Figure 42 2 5 Ensuring the top of the side pieces and the top board align attach the side pieces to the outer can and framing members 6 Use a wet or dry towel or a soft brush to remove any dust or dirt from facing material Apply a non combustible adhesive to attach tile stone or other non combustible fin ishing materials per manufacturer s instructions 7 The non combustible Super Calstick may be used for sealing between the fireplace and the hearth extension Refer to Figure 42 3 Figure 42 4 Complete installation Page 42 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 F Mantel A combustible mantel may be positioned no lower than 60 in 1524mm from the base of the fireplace The combustible mantel may have a maximum depth of 12 in 305mm Combustible trim pieces that project no more than 3 4 in 19mm from the face of the fireplace can be placed no closer than 6 in 152mm from the side of the decorative front See Figure 43 1 Combustible trim must not cover
18. ignite than softwoods Obviously you will use the type of wood that is most readily available in your area However if at all possible the best arrangement is to have a mix of softwood and hardwood This way you can use the softwood for starting the fire giving off quick heat to bring the appliance up to operating temperature Then add the hardwood for slow even heat and longer burn time Heat amp Glo NorthStar EPA Fireplace 480 1081C Freshly cut wood can be as much water as it is wood having a moisture content of around 50 Imagine a wooden bucket that weighs about 8 pounds Fill it with a gallon of water put it in the firebox and try to burn it This sounds ridiculous but that is exactly what you are doing if you burn unseasoned wood Dead wood lying on the forest floor should be considered wet and requires full seasoning time Standing dead wood can be considered to be about two thirds seasoned if cut at the dry time of the year The problems with burning wet unseasoned wood are two fold First you will receive less heat output from wet wood because it requires energy in the form of heat to evaporate the water trapped inside This is wasted energy that should be used for heating your home Secondly this moisture evaporates in the form of steam which has a cooling effect in your firebox and chimney system When combined with tar and other organic vapors from burn ing wood it will form creosote which condenses in the relat
19. season NOTE The special high temperature paint that your fireplace is finished with will cure as your fireplace heats You will notice an odor and perhaps see some vapor rise from the fireplace surface this is normal We recommend that you open a window until the odor dissipates and paint is cured Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 NOTE Fireplace should be run full open for a minimum of 30 minutes a day during heating season to keep air passages clean Note The first three or four fires should be of moderate size to allow the oils and binders to be burned from the fireplace and the refractory and paint to cure You may notice an industrial odor the first few fires This is considered normal Odors and vapors released during initial operation e Curing of high temperature paint e Open windows for air circulation Odors may be irritating to sensitive individuals Fire Risk Keep combustible materials gasoline and other flammable vapors and liquids clear of fireplace e Do NOT store flammable materials close to the fireplace Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this fireplace Keep all such liquids well away from the fireplace while it is in use Combustible materials may ignite Fire Risk For use with solid wood fuel only Other fuels may overfire and generate poisonous gases i e ca
20. the screws NOTE REMOVE ALL LABELS FROM GLASS BEFORE LIGHTING THE FIRST FIRE IN YOUR APPLIANCE Fire Risk Injury Risk e Use only glass specified in manual e DO NOT REPLACE with any other material Glass breakage will occur September 1 2008 773739 Heat3 Glo NorthStar EPAFireplace 480 1081C 37o Page 59 September 1 2008 Page 59 C Firebrick Replacement The firebox of your fireplace is lined with high quality firebrick which has exceptional insulating properties There is no need to use a grate simply build a fire on the firebox floor Do not operate the fireplace without firebrick IMPORTANT The bricks are very similar in size Be certain you have the proper brick in the correct location Measure the brick size for accuracy After the coals are completely cooled remove all old brick and ash from unit and vacuum out firebox 1 Remove new brick set from box and lay out to diagram as shown in Figure 58 1 Lay bottom bricks in unit Install rear bricks on the top of the bottom bricks Slide top of bricks under clip on back of firebox Figure 60 1 Brick Pattern wall and push bottom of brick back 4 Install side bricks Slide top of brick under clips Use Part SRV7000 306 when ordering individual brick on side of firebox and push the bottom of the Provide brick dimension or copy this page mark the brick until it is flush with the side of the unit desired brick and take it to your authorized dealer
21. 0 15 000 15 000 30 000 Maximum Heat Slide Air Control Slide LEFT to Stop Stop to 1 8 in 1 2 in open Stop to 1 2 in 1 1 2 in open All the way to RIGHT These are approximate settings and will vary with type of wood or chimney draft NOTE If reloading a bright hot coal bed for longer low burn time setting the ACC may not be required NOTE BURN DRY WELL SEASONED WOOD O Page 52 Burn Rates HIGH Maximum Heat Fully open slide air control all the way to the right It is important to do this when reloading the fireplace Failure to do this could result in excessive emissions smoke MEDIUM HIGH BURN RATE 15 000 to 30 000 BTU After a wood load has been burning on high for 5 to 15 minutes close the Slide Air Control to 1 2 in 1 1 2 in 13 mm 38 mm distance open Move the handle to left to stop and then to right for the proper setting MEDIUM 10 000 15 000 BTU After a wood load has been burning on high for 5 to 15 minutes longer for very large pieces or wet wood slide Slide Air Control left to 1 8 in 1 2 in 3 mm 13 mm distance open Move the handle to left to stop and then to right for the proper setting LOW Below 10 000 BTU After a wood load has been burning on high for 5 to 15 minutes longer for very large pieces or wet wood gradually slide the Air Control left to close down the air making sure to maintain flames in the fireplace It is very important to maint
22. 03mm to either side of the fuel opening with a minimum thickness of 1 in 25mm and k value 0 49 See Figure 39 2 and 39 3 and Figures 40 1 and 40 2 on page 40 NONCOMBUSTIBLE DECORATIVE MATERIAL 1 2 in 13mm 2 HX4 MICORE FACTORY BUILT HEARTH EXTENSION Each HX4 1 2 in 13mm thick AA WARNING Fire Risk e Hearth extensions must be installed exactly as specified High temperatures or hot embers may ignite concealed combustibles 203mm from each side of fuel loading door Figure 39 2 Hearth Extension Dimensions 2 Fireplace is installed flush on the floor and Hearth Extension is raised to the bottom of the fascia Raised hearth must be constructed of non combustible materials such as cement block or equivalent material Non combustible flooring on the raised hearth must be 20 in 508 mm in front of and 8 in 203 mm to either side of the fuel opening with a minimum thickness of 1 in 25 mm and k value 0 49 See Figure 40 3 on page 40 GAP SEAL WITH NONCOMBUSTIBLE SEALANT E S UP TO BOTTOM OF FASCIA 6 in 152mm HEARTH METAL STRIPS Figure 39 3 Side View of Factory Built Hearth Extension September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 39 Combustible Floor Minimum 20 in 608mm in front and 8 in 203mm on sides to fuel loading doors Ember Strip Seal gap with High temp noncombustible Minimum 2 1 4 in 57mm Cement Boar
23. 4 e The vent system configuration to be used See Sections 5 and 6 e Electrical wiring See Section 3 e Framing and finishing details See Sections 3 6 and 8 e Whether optional accessories are desired See Section 12 Draft is the pressure difference needed to vent fireplaces successfully Considerations for successful draft include e Preventing negative pressure e Location of fireplace and chimney Asphyxiation Risk Negative pressure can cause spillage of combustion fumes and soot Fire needs to draft properly for safe operation B Negative Pressure Negative pressure results from the imbalance of air avail able for the fireplace to operate properly Causes for this imbalance include e Exhaust fans kitchen bath etc e Range hoods e Combustion air requirements for furnaces water heaters and other combustion appliances e Clothes dryers e Location of return air vents to furnace or air conditioning e Imbalances of the HVAC air handling system Page 6 Heat amp Glo NorthStar EPA Fireplace 480 1081C e Upper level air leaks recessed lighting attic hatch opening duct leaks To minimize the effects of negative air pressure the follow ing must be considered e Install the outside air kit e Ensure adequate outdoor air is supplied for combustion appliances and exhaust equipment e Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the
24. 4 Atleast one spacing washer and the black washer must be left in place OR Replace the gasket material Wear or damage to the gasket material can cause air leakage into the firebox resulting in overfiring and loss of efficiency A replacement gasket is available from your dealer Latch Cam Door Cross Section ew N Handle Teflon Washer Spacing a DO NOT REMOVE Square Key Figure 31 4 Door Handle Assembly Page 31 D Heat Zone Kit This kit is tested and safe when installed in accordance with this installation manual It is your responsibility to read all instructions before starting installation and to follow these instructions carefully during installations Installation of this kit MUST by performed by a qualified ser vice technician The Heat Zone Wood kit is carefully engineered and must be installed only as specified If you modify it or any of its components you will void the warranty and you may possibly cause a fire hazard Installation must be done according to applicable local state provincial and or national codes Plan the location of the fireplace and warm air duct run s CAUTION ALL wiring should be done by a qualified electrician and shall be in compliance with local codes and with the National Electric Code NFPA NEC No 70 current in the United States or with the current CSC22 1 Canadian Electric Code in Canada DUCT RUN REQUIREMENTS MAXIMUM Duct Run 40 ft 12m MINIM
25. By Homeowner Chimney Sweep Task See the following instructions Remove all ash from the firebox and extinguish all hot embers before disposal Allow the appliance to cool completely Disconnect flue pipe or remove baffle and ceramic blanket from appliance before cleaning chimney Otherwise residue can pile up on top of the baffle and ceramic blanket and the appliance will not work properly See Baffle Removal on page 31 Close the door tightly The creosote or soot should be removed with a brush specifically designed for the type of chimney in use Clean out fallen ashes from the firebox A chimney sweep can perform this service It is also recommended that before each heating season the entire system be professionally inspected cleaned and repaired if necessary Inspection Inspect the system at the appliance connection and at the chimney top Cooler surfaces tend to build creosote deposits quicker so it is important to check the chimney from the top as well as from the bottom Formation and Need For Removal When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture to form creosote The creosote vapors condense in the relatively cool chimney flue of a newly started or a slow burning fire As a result creosote residue accumulates on the flue lining When ignited this creosote creates an extremely hot fire which may damage the chimney or even destroy the house The chimney conn
26. H EATG GLO Owner s Manual Installation and Operation No one builds a better fire NORTHSTAR EPA CERTIFIED WOODBURNING FIREPLACE Model pay o7 kaa C US NORTHSTAR BK NORTHSTAR GT NORTHSTAR NT OMNI Test Laboratories Inc DO NOT DISCARD THIS MANUAL Important operating Read understand and Leave this manual with and maintenance follow these instructions party responsible for instructions included for safe installation and use and operation operation Ak warno If the information in these instruc HOT SURFACES tions is not followed exactly a Glass and other surfaces are fire may result Causing property hot during operation AND damage personal injury or death cool down E Hot glass will cause burns Do not store or use gasoline or other flam E o u ot mable vapors and liquids in the vicinity of this NEVER allow children to touch glass or any other appliance e Keep children away CAREFULLY SUPERVISE children in the same room e Do not overfire If heater or chimney connec as appliance tor glows you are overfiring Overfiring will e Alert children and adults to hazards of high void your warranty temperatures High temperatures may ignite clothing or other e Comply with all minimum clearances to com flammable materials bustibles as specified Failure to comply may e Keep clothing furniture draperies and other com
27. HED TO APPLIANCE WITH BEADED CHAIN Model car ato L Norm Sm au ree ine No one builds a better fire EPA CERTIFIED FIREPLACE Report 061 5 50 2 HE A division of Hearth 4 Home Technologies Inc TESTED TO 20802 Kensington Boulevard Lakeville MN 55044 UL 127 ULC S610 M87 www heatnglo com LISTED FIREPLACE SOLID FUEL TYPE ALSO SUITABLE FOR MOBILE Minimum Clearances To Combustigle Material HOME INSTM LATION UM 84 HUD For Use with Solid Wood Fuel Only Serial No l Chimney sections at any level require a Install and use ply in accordance with manufacturer s installation venting and operating instructis minimum air space clearance between the framing and Any area incorpffipating warm or cold air ducts shall be enclosed in accordance with the manufacturiff chimney section installation instrfffiftions Contact Your Mal Building Or Fire Officials Or Authority Having Jurisdiction About Restricti fiig ania Model Name Installation Inspffiftion And Permits Required In Your Area p WARNING Ed Mobile Homes Do not install in a sleeping room An outside combustion air inlet Appliance to sidewall must be provida and unrestricted while unit is in use The structural integrity of the mobile home floor Duct boots to framing ceiling and wall aa he maintained ha firaniace neod N ha nrang NLA nde TO Tne AMA o na G G Test Lab mobile home Components required for installation HTI SLSeries Pipe Termination Cap Hearth Exte
28. IT Uo U Figure 28 3 Installing a TR344 Round Termination Cap e For installations utilizing a round telescoping termination Exterior sheeting 2 cap the uppermost chimney section must be below the top of the chase top but not more than 14 1 2 in 368 mm below the top of the chase top Minimum overlap of Chase top framing gt lt a chimney and termination cap must be 1 1 2 in 38 mm See Figure 29 1 on page 29 Page 28 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 Figure 28 2 e Bn storm conar S Flashing Collar n Top of Pipe 2 in 51 mm min 14 1 2 in 368mm max 1 1 2 in 38 mm min overlap Figure 29 1 Installing a TR342 Round Telescoping Termination Cap NOTE TR342 TR344 For less air restriction to flue gases use top vent kit listed in Section 12 For installations utilizing an ST375 Square Termination Cap the last chimney section must not be more than 4 1 2 in 114 mm below the chase top See Figure 29 2 Flashing Collar Cap angal 2 in 51 mm min 1 1 2 in 38 mm min overlap Figure 29 2 Installing an ST375 Square Termination Cap For installations utilizing a TS345 TS345P Square Termination Cap the uppermost chimney section must not be more than 3 in 76 mm below the chase top See Figure 29 3 Flashing Collar 1 1 2 in 38 mm min overlap Top of Pipe Figure 29 3 Installing a TS345 TS345P Square Termination Cap Se
29. KALA Automatic Combustion Control Handle This fireplace will operate correctly only if adequate ventilation is provided to allow proper draft to the fire place system Hearth amp Home Technologies assumes no responsibility for the improper performance of the fireplace system caused by inadequate draft due to environmental conditions down drafts tight sealing construction of the structure or mechanical exhaust ing devices which create a negative air pressure within the structure where the fireplace is located NOTE OUTSIDE AIR IS REQUIRED An outside air control handle allows you control of the out side air inlet This may be closed only when the fireplace is not in use to prevent cold air infiltration Use of outside air for combustion is required to conserve heated air within the structure and to provide make up air to keep the fireplace venting properly See Figure 45 1 for location and operation Outside air control handle may be warm Adjust before lighting fire Outside Air Control Handle Keep open during use Figure 44 1 General Operating Parts September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 45 D Clear Space Near the Fireplace Combustible materials must not be stored on the hearth ex tension Room furnishings such as drapes curtains chairs or other combustibles must be at least 4 ft 1219mm from the open front of the fireplace E Firescreen A firescreen i
30. OO UCT aa ee tuned gear eee 47 J slang a T Ts pa sagaa kan ie be bees eee 48 K Correct Baffle amp Blanket Placement 50 L Burning Process eee uee 51 M Automatic Combustion Control ACC 51 N Burning Guidelines 52 O BUM RAlES osaera daa bow eu NG LANA AL 52 EC ODA aA NA EK TANA ee a a 52 Qe OVE HNN Te eo iit Ya oS kaw Sule ati Wide Sutin oh whee 53 R Chimney Fire 0 00000 eee eee 53 Section 10 Troubleshooting A Understanding Vent Problems 54 B Draft Problems nananana anaana 54 C Diagnostics and Problem Solving 56 Section 11 Maintenance and Servicing the Fireplace A General Maintenance 58 B Glass Replacement 59 C Firebrick Replacement 60 D Care and Cleaning of Plated Surfaces 61 E Maintenance TaskList 61 Section 12 Reference Materials A Fireplace Dimensions 62 B Chimney Components 63 C Parts DiagramS aana Jae eo AU Se 64 D Service Parts and Accessories 65 E Warranty Policy a 68 F Homeowners Notes naana aaa 70 G Contact Information 0 72 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 3 Listing and Code Approvals A Appliance Certification NorthStar EPA Certified Woodburning Fireplace Laboratory OMNI Test Laborat
31. R DESIGN PURPOSES ONLY lllustrations diagrams are not drawn to scale Actual installation appearance may vary due to individual design preference Hearth amp Home Technologies reserves the right to alter its products of considerable air movement can affect the performance and cause intermittent smoke spillage from the front of the fireplace when no outside air is used Outside air must be used for combustion The NorthStar comes equipped with an outside air inlet to feed combustion air from outside the home along with an outside air termination cap Consider ation should be given to these factors before deciding on a location See Sections 2 and 10 In addition to these framing dimensions also reference the following sections Clearances Section 3 B Mantel Section 8 F Fireplace Dimensions Section 12 A 24 in 610mm In an exterior chase or projecting into a garage Along a wall LAB Ce DEL PAA AN mm 1063 406 2273 1608 570 357 1292 September 1 2008 B Clearances September 1 2008 AAWARNING Fire Risk e Comply with all minimum clearances to combustibles as specified e Framing or finishing material used on the front of or in front of the appliance closer than the minimums listed must be constructed entirely of non combustible materials i e steel studs concrete board etc Failure to comply may cause fire Roof Flashing lt 2 in 51 mm min 2 in min gt
32. UM Duct Run 36 in 914mm DUCTING MATERIAL 6 in 152mm B Vent Only DO NOT DUCT into existing furnace plenum MINIMUM CLEARANCE TO COMBUSTIBLES 1 in 25mm from the B Vent 1 2 in 13mm from top amp bottom of outlet box 0 in Omm from the sides of outlet box 12 in 305mm from wall register to ceiling See Figure 32 1 Possible Air Duct Runs Locations 12 in 305mm minimum clearance from register to ceiling Minimum Clearances to Combustibles Figure 32 1 Page 32 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 INSTALLATION 1 Remove the knockout or cover plate from the top of the fireplace and discard it See Figure 33 1 2 Cut a 3 in 76mm hole in the insulation board as per the dimensions shown in Figure 33 1 3 13 16 in 97mm E 3 1 8 in 79mm Figure 33 1 3 Determine the necessary length of starter pipe from the following table and cut as required See Figure 33 2 4 The starter pipe is shipped flat After cutting to the required length manually roll the pipe together and snap lock into place NOTE Itis important the pipe length be adhered to or it will affect the performance of your fireplace Run Length Cut Pipe 20 40 ft 6 12m 2 in 51mm A minimum of 2 in 61mm pipe must be used to cover the raw insulation to prevent it tfrom blow ing out through the Return Air Grille 8 in 203mm No cut needed 10 20 ft 3
33. act your installing dealer If the installing dealer is unable to provide neces sary parts or components contact the nearest authorized HHT dealer or supplier 4021 645A 09 01 08 September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 71 G Contact Information HEATG GLO No one builds a better fire CONTACT INFORMATION Heat amp Glo a brand of Hearth amp Home Technologies 20802 Kensington Boulevard Lakeville MN 55044 Division of HNI INDUSTRIES Please contact your Heat amp Glo dealer with any questions or concerns For the number of your nearest Heat amp Glo dealer visit our web site at www heatnglo com CAUTION Do NOT discard this manual Important operating and maintenance instructions included Read understand and follow these instruc tions for safe installation and operation Leave this manual with party responsible for use and operation Cs Your Records for Model NorthStar EPA Certified Woodburning Fireplace DEALERSHIP WHERE PURCHASED SERIAL NUMBER DATE PURCHASED DATE INSTALLED DEALER TELEPHONE This product may be covered by one or more of the following patents United States 4593510 4686807 4766876 4793322 4811534 5000162 5016609 5076254 5113843 5191877 5218953 5263471 5328356 5341794 5347983 5429495 5452708 5542407 5601073 5613487 5647340 5688568 5762062 5775408 5890485 5931661 5941237 5947112 5996575 6006743 6019099 6048195 6053165
34. ain flames in your fireplace during the first few hours of a low burn to avoid excessive air pollution Heat amp Glo NorthStar EPA Fireplace 480 1081C P Opacity This is the measure of how cleanly your fireplace is burn ing Opacity is measured in percent 100 opacity is when an object is totally obscured by the smoke column from a chimney and 0 opacity means that no smoke column can be seen As you become familiar with your fireplace you should periodically check the opacity This will allow you to know how to burn your fireplace as nearly smoke free as possible goal of 0 opacity T Fire Risk Keep combustible materials gasoline and other flammable vapors and liquids clear of appliance Do NOT store flammable materials in the appliance s vicinity Do NOT use gasoline lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use Combustible materials may ignite AX WARNING Fire Risk Do NOT store wood e Closer than required clearances to com bustibles to appliance e Within space required for loading or ash removal Do NOT operate appliance e With appliance door open e With ash removal system door open 4k WARNING Fire Risk e Do NOT burn wet or green wood e Store wood in dry location e Stack wood so both ends are exposed to air Wet unseasoned wood
35. allation This dimension is measured from the base of the fireplace assembly to the point where the smoke exits the termination cap Subtract the effective height of the fireplace assembly from the overall height of the fireplace installation measured from the base of the fireplace to the bottom of the termination cap 13 ft 4m Refer to Table 20 1 to determine what components must be selected to complete the fireplace installation Determine the number of ceiling firestops stabilizers roof flashing etc required to complete the fireplace installation Table 20 1 HEIGHT OF CHIMNEY COMPONENTS Chimney Stabilizer Ceiling Firestops a polo me i FS339 polo FS340 polo Offsets Returns SL330 15 1 2 Roof Flashing RF370 PEES REST polo Chimney Sections Dimensions reflect effective height AK WARNING Asphyxiation Risk e Do NOT connect this unit to a chimney flue servicing another appliance e Do NOT connect to any air distribution duct or system May allow flue gases to enter the house September 1 2008 C Using Offsets Returns To bypass any overhead obstructions the chimney may be offset using an offset return An offset and return may be attached together or a chimney section s may be used between an offset and return Perform the following steps to determine the correct chim ney component combination for your particular installation Fire Risk DO NOT combine offsets to
36. aterial it must be designed to prevent material from dropping into the area beneath the mobile home and to prevent rodents from entering from the outside 1 An outside air inlet must be provided for combustion and must remain clear of leaves debris ice and or snow It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire Smoke spillage can also set off smoke alarms Page 4 Heat amp Glo NorthStar EPA Fireplace 480 1081C 2 The fireplace is to be secured to the mobile home structure Use same holes that attached the fireplace to the pallet to secure it to the floor using 1 4 in x 2 in 6 mm x 51 mm lag bolts or equivalent 3 Unit must be grounded with 8 solid copper grounding wire or equivalent and terminated at each end with N E C approved grounding device 4 Refer to Minimum Clearances to Combustibles on pages 11 12 and chimney components on pages 62 5 Floor protections requirements on pages 38 40 must be followed precisely 6 Use silicone to create an effective vapor barrier at the location where the chimney or other component penetrates to the exterior of the structure 7 Follow the chimney and chimney connector manufacturer s instructions when installing the flue system for use in a mobile home 8 If unit burns poorly while an exhaust fan is on in home i e range hood increase combustion air NOTE Top sec
37. aturally clean portion of the burn The coals burn with hot blue flames It is very important to reload your fireplace while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood It is best to open the air control for a short while before reloading This livens up the coalbed Open door slowly so that ash or smoke does not exit fireplace through opening You should also break up any large chunks and distribute the coals so that the new wood is laid evenly on hot coals M Automatic Combustion Control ACC Typically when you build a fire you need to open the controls to give the fire more air so the wood will get going You then have to go back to the unit and shut it down so it doesn t overfire and burn up your wood too quickly With the Automatic Combustion Control system you can set the fireplace to high all the way to the right start your fire and then move the Slide Air Control to their desired burn level The fireplace will automatically go to that level after the fire is fully established This allows for less interaction with the fire by the homeowner and more efficient use of fuel while maintaining the desired heat output IMPORTANT As you move the control rod to the right about three fourths of the way you will feel some resistance You must move past that resistance approximately 3 4 in 19mm to fully engage the Automatic Combustion Control ACC s
38. before framed enclosure is completed If using a Heat Zone kit it also must be installed before enclosure is complete The NorthStar Fireplace will fit a framed opening height of 43 7 8 in 1114 mm tall and width of 42 in 1067 mm The finished cavity depth must be no less than 24 in 610 mm Framing must extend straight up all the way to the ceiling Figure 12 1 shows a typical framing using 2 x 4 lumber of the fireplace assuming combustible materials are used All required clearances to combustibles around the fireplace must be adhered to See Figure 11 1 on page 11 Any fram ing across the top of the fireplace must be above the level of the top standoffs No recess above standoffs Position combustible non combustible mantel 60 in 1524mm from base of the fireplace 42 in 1067mm Figure 12 1 Framing the Fireplace September 1 2008 Suggestions 1 Insulate chase AX WARNING Fire Risk Do not apply combustible finishing materials over any part of the front of this fireplace 3 All dimensions are to finished walls and ceilings e The metal fireplace face may only be covered with noncombustible materials such as ceramic tile brick or stone e Do not cover or block any cooling air slots The decorative fascia must be removable for future serviceability of the Automatic Combustion Control 2 Finish chase walls with dry wall 5 8 in 16mm Type X face tape Fire Risk e Maintain clea
39. bstitute or damaged chimney components may impair safe operation Page 22 Heat amp Glo NorthStar EPA Fireplace 480 1081C E Assembling Chimney Sections for the SL 300 Series NOTE Chimney Air Kit Part CAK4A is REQUIRED when using the SL 300 Pipe Series Detailed instruc tions are supplied with the kit Installing CAK4A and Flex Pipe NOTE FOLLOW DETAILED INSTRUCTIONS THAT COME WITH THE CAK4A Install the chimney pipe first Hand bend the tabs in position before placing on the fireplace 3 Place the box on top of the fireplace around the chimney pipe push both pieces together and secure with screws provided 4 Use the pre punched holes in the tabs as guides and drill holes through the fireplace top 5 Secure the CAK4A in place 6 Seal around the kit at the flue and at the top of the can with caulk RN Attach Flue First NOTES 1 The outside termination cap must be a minimum of 6 ft 1829 mm above the ground and kept free of debris 2 If the CAK4A is installed in a chase the CAK4A side termination cap must be at least 3 ft 914 mm below the chimney top 3 Seal around the cap and flex with caulk to stop air from getting in to the chase See Figure 23 1 on page 23 Fire Risk e The flex hose must never be compressed or deformed September 1 2008 ROOM ABOVE non insulated ceiling Wire Ties Ceilng firestop Wire Ties attached to bottom
40. bustibles away cause house fire USU way Installation and service of this appliance should be A WARNING performed by qualified personnel Hearth amp Home Technologies recommends NFI certified profes Fire Risk sionals or technicians supervised by an NFI certi For use with solid wood fuel only fied professional NG wood Energy Technical Training Other fuels may overfire and generate poisonous gases i e carbon monoxide www heatnglo com Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 Read this manual before installing or operating this appliance Please retain this owner s manual for future reference Congratulations Congratulations on selecting a Heat amp Glo gas appliance an This Owner s Manual should be retained for future reference elegant and clean alternative to wood burning appliances We suggest that you keep it with your other important The Heat amp Glo gas appliance you have selected is designed documents and product manuals to provide the utmost in safety reliability and efficiency l Your new Heat amp Glo gas appliance will give you years of As the owner of a new appliance you ll want to read and durable use and trouble free enjoyment Welcome to the carefully follow all of the instructions contained in this Owner s Manual Pay special attention to all Cautions and Warnings Heat amp Glo family of fireplace products SAMPLE OF SERIAL NUMBER SAFETY LABEL LOCATION ATTAC
41. can cause accumulation of creosote September 1 2008 Q Chimney Fire In the event of a chimney fire e Have the chimney and adjacent structure inspected by qualified professionals Hearth amp Home Technologies recommends that NFI or CSIA certified professionals or technicians under the direction of certified professionals conduct a minimum of an NFPA 211 Level 2 inspection of the chimney e Replace components of the chimney and fireplace as specified by the professionals e Ensure all joints are properly engaged and the chimney is properly secured A chimney fire can permanently damage your chimney sys tem Failure to replace damaged components and make proper repairs creates risk of fire R Fire Safety To provide reasonable fire safety the following should be given serious consideration 1 Install at least one smoke detector on each floor of your home to ensure your safety They should be located away from the heating appliance and close to the sleeping areas Follow the smoke detector manufacturer s placement and installation instructions and be sure to maintain regularly Aconveniently located Class A fire extinguisher to contend with small fires resulting from burning embers A practiced evacuation plan consisting of at least two escape routes A plan to deal with a chimney fire as follows In the event of a chimney fire Notify fire department Prepare occupants for immediate evacuation Clos
42. ced in a metal container with a tight fitting lid The closed container of ashes should be placed on a non combustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have thoroughly cooled WARNING Fire Risk Disposal of Ashes e Ashes should be placed in metal container with tight fitting lid e Do not place metal container on combustible surface e Ashes should be retained in closed container until all cinders have thoroughly cooled 3 Glass Cleaning e Frequency As necessary s By Homeowner e Task See the following instructions Clean glass with a non abrasive glass cleaner Abrasive cleaners may scratch and cause glass to crack If the deposits on the glass are not very heavy normal glass cleaners work well Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner After using an oven cleaner it is advisable to remove any residue with a glass cleaner or soap and water Oven cleaner left on during the next firing can permanently stain the glass and damage the finish on plated metal surfaces A portion of the combustion air entering the firebox is deflected down over the inside of the door glass This air flow washes the glass helping to keep smoke from adhering
43. create an offset greater than 30 from vertical e Draft will be restricted Table 21 1 Measure how far the chimney needs to be shifted to enable it to avoid the overhead obstacle See Figure 21 2 Use dimension A to determine chimney section required to achieve the needed shift After determining the offset dimension refer to Table 21 1 and find the A dimension closest to but not less than the distance of shift needed for your installation The B dimension that coincides with the A dimension represents the required vertical clearance that is needed to complete the offset and return Read across the chart and find the number of chimney sections required and the model number of those particular chimney parts Whenever the chimney penetrates a floor ceiling a ceiling firestop must be installed The effective height of the fireplace assembly is measured from the base of the fireplace Example 15 SL306 SL312 SL318 SL324 SL336 sL348 Your A dimension from Figure 21 2 is CA B ARB 14 1 2 in 368 mm Using Table 21 1 Tas a fore ee _ the dimension closest to but not less CU 85o Taan Ta ar 9 CAE CU 78o E Tag Tang a CT pase 73o CT Tr ae al Pa E CUA ee KAGAT Pa I H KN PEN BE AGA BKA As EN haepapa Se ee ee EN a a E Ca a ee ee E ae ies ee ee ae ee H EH Cake ka T E ee le ee CI pa paa E ESCORT bate ee a a Ce ka KEN Callo ei H
44. ctions 22 E Assembling Chimney Sections for SL 300 Series 22 F Install the Ceiling Firestops 23 G Install the Attic Insulation Shield 24 H Double check the Chimney Assembly 24 l Secure the Chimney nananana nana 24 Section 6 Complete the Enclosure A Chimney Termination 2 10 3 Rule 25 B SL 300 Series Ceiling Roof Thimble 27 C Chase Lee TTT 28 D Install the Termination Cap 28 Section 7 Accessories A Fan Replacement aa 30 B Baffle Removal and Installation 31 C Door and Door Gasket 31 D Heat Zone Kit 0 aa 32 E Timer Assembly Replacement 35 September 1 2008 Section 8 Finishing A Hearth Extension aaa 38 B Calculating Alternate Floor Protection 38 C Position the Hearth Extension 41 D Finishing Maternal anaana aaan 41 E Non Combustible Facing Material Installation 42 re MARIE erudite oO 55 eed Sare GG ang Gite Bad Kage 43 Section 9 Operating Instructions A Over firing Your Appliance 44 B General Information 4 44 C Outside T 45 D Clear Space Near the Fireplace 46 Es Fires omine ener Tana Oh eee yaw ea 46 Fe Glass DOOS saura oo e See he de Glee 46 G Fan Operation 0 0 0 0 eee eee 46 H Heat Zone Operation 46 k W
45. d sealant able to withstand or equivalent or two 1 2 in pieces 300 and k value 0 49 Micore 300 Figure 40 1 Fireplace and Hearth Extension Flush on the Floor Fascia Outer Tile or Marble Can Combustible Flange Floo 203mm on sides to fuel loading doors in 20 in 508mm in front and 8 in E A eee A Dj D KG GG GGG TY GO Yi Minimum 2 1 4 in Ember Strip Seal gap 57mm Cement with high temp Board or equivalent Jay 47 noncombustible sealant ae a able to withstand 3009 O two 1 2 In pieces Yip and k value 0 49 Vy Micore 300 YU Figure 40 2 Fireplace and Hearth Extension Flush on Floor but on Raised Platform Fascia Outer Can Flange pe m n u n e Non combustible framing materials oop ooo O Combustible Floor BA AA AA UH E ko 3 4 in Hd LE GH OL Ve MA UMA EE Yo J Plywood 7 20 in 508mm in front and 8 in 203mm on sides to fuel loading doors Tile or Marble Ember Strip Minimum 2 1 4 in 57mm Seal gap with Cement Board or equivalent noncombustible or two 1 2 in pieces and sealant k value 0 49 Micore 300 Figure 40 3 Raised Hearth Extension to Bottom of Fascia Page 40 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 C Position the Hearth Extension Position and secure the hearth extension over the protective metal strips that have been placed partially under the fireplace front These strips should be protruding
46. der or in front of appliance UT HST Unplug wire g harness before removing fan Fan Cord Location Remove nut The NorthStar Fireplace comes standard equipped with two 209 lift out fan fans installed at the factory with electric access on the right side of fireplace as you face it Figure 30 2 Fan Motor Shock Risk Inspect the gasket and ensure it is in good condition Connect new fan wires to wire harness Disconnect power by turning off circuit breaker 5 Before installing the fan make sure the grommets are BEFORE servicing tightly in place Insert the right fan and place over the 2 locating pins Repeat for other fan Figure 30 3 Fan Replacement Instructions 1 Remove the brick from the bottom of the fireplace and 3 of the back vertical bricks 2 Remove the 2 screws from the access panel in the fire box floor See Figure 30 1 3 Pry up the access panel using the screwdriver slot and completely remove the panel Figure 30 3 Installing Fans 6 Re install bottom panel or firebox access panel in reverse order as described above 7 Replace the brick that was removed 8 Reconnect the power N Screwdriver Slot Figure 30 1 Accessing Fan Motor Page 30 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 B Baffle Removal and Installation 1 Remove all ash from firebox and extinguish all hot embers before disposal into a metal container 2 Remove the baffle prot
47. e Figure 55 1 Factory built Fireplaces Troubleshooting September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 55 C Diagnostics and Problem Solving 1 If can t get a good fire going what am doing wrong Diagnostic Question Possible Causes of Condition Solutions Are the air controls open e No draft Open air controls e No combustion air Is there enough paper Insufficient heat to ignite kindling Is there enough kindling Insufficient heat to ignite fuel Use drier kindling Is the kindling dry Is there enough or too much wood e Insufficient heat to establish draft Use small split wood that is well sea Is it too large e Insufficient air passage soned split covered on top minimum 6 Is it dry enough e Insufficient surface area months preferably a year e Ignition temperature high due to moisture Are there adequate air spaces Insufficient combustion air and Arrange kindling and wood for air move between fuel pieces exposed surface area ment Is the chimney pre warmed Exposed cold chimney downdrafting Use lighted rolled newspaper at flue opening to start upward air movement Is there smoke in the house Obstruction in chimney Have chimney checked if it worked Downdraft from chimney tem previously perature or from negative house Pre warm chimney pressure Shut off exhaust devices Open window slightly Does the kindling wood not ignite Condition amount arrangement of Use mor
48. e drier well spaced kindling ag and fuel and fuel Does the kindling ignite but the fuel Amount of kindling Use more kindling doesn t e Condition of fuel e Use smaller dry wood Does the fuel ignite but not burn well lt Draft problem e Use well seasoned wood and suf e Condition of fuel ficient amount e Turn exhaust fans off e Open window slightly 2 smell smoke in the house after we have had a fire What is the cause what can do Diagnostic Question Possible Causes of Condition Solutions d0 Is the chimney clean No Creosote odor Have chimney cleaned 3 smell smoke in the house during operation What is causing it Diagnostic Question Possible Causes of Condition Solutions Do fires start and burn well Chimney obstruction Check amp clean chimney if needed Not enough kindling and or fuel to Use adequate kindling amp fuel establish draft Open air controls Inadequate combustion air Open window Air controls not open Check for need for balanced air make up Outside Air Yes Check door rope for seal Competition with exhaust devices Yes e Do not use exhaust fans during startup e Check for need for balanced air make up Outside Air Page 56 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 4 don t get enough any heat What can I do about it Diagnostic Question Possible Causes of Condition Solutions sid How much wood is used for fire Insufficient fuel Mak
49. e all openings into the stove a9 5 While awaiting fire department watch for ignition of adjacent combustibles from overheated stove pipe hot embers or sparks from the chimney September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 53 1 Troubleshooting This fireplace will operate correctly only if adequate ventila tion is provided to allow proper draft to the fireplace system Hearth 4 Home Technologies assumes no responsibility for the improper performance of the fireplace system caused by inadequate draft due to environmental conditions down drafts tight sealing construction of the structure or mechan ical exhausting devices which will create a negative air pres sure within the structure where the fireplace is located A Understanding Vent Problems If smoke spillage occurs from a fireplace opening when the door is open and the proper chimney height flue size and configuration requirements for the installation have been met there is either a leakage in the flue a blockage in the flue or some condition is in effect to draw smoke from the fireplace into the house Understanding and differentiating the conditions which can cause each of these kinds of spill age problems is essential to their solution e Flue Leakage Check for improperly connected flue joints or a damaged flue joint in the chimney system Such leakage would reduce draft air would be drawn in through the leaks rather than throu
50. e for all construction materials framing members sheeting and all finish materials Non Combustible Materials Materials which will not ignite and burn Such materials are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Stan dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non combus tible materials Combustible Materials Materials made of or surfaced with wood compressed paper plant fibers plastics or other materials that can ignite and burn whether flame proofed or not or whether plastered or un plastered shall be considered combustible materials Fire Risk Hearth amp Home Technologies is not respon sible for discoloration cracking or other mate rial failures of finishing materials due to heat exposure or smoke e Choose finishing materials carefully Page 12 Heat amp Glo NorthStar EPA Fireplace 480 1081C Fire Risk e Non combustible mantels installed at a d t JW h Es reduced height may GET EXTREMELY HOT during use of the fireplace DO NOT TOUCH or place heat sensitive combustible items on the mantel CHIMNEY SECTIONS Chimney sections at any level require a 2 in 51 mm mini mum air space clearance between the framing and chimney section C Frame the Fireplace NOTE Wiring for fans must be done
51. e larger fires How well seasoned is the wood Condition of fuel Burn seasoned wood split covered on top minimum 6 months preferably a year about 20 moisture Did you install a Fan Snap disc may be faulty Replace snap disc How much heat ouput do you expect Unrealistic expectations Replace appliance with one with greater e Heat output too low for square foot heat output age How are air controls set Operational problems Follow manufacturer s instructions 5 The wood burns too fast What can do Diagnostic Question Possible Causes of Condition What is the condition of the wood Extremely dry wood Mix in less seasoned wood after fire established How are air controls set Operational problems Follow manufacturer s instructions Fireplace won t shut down ACC Timer is not working properly Call qualified Quadra Fire dealer September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 57 1 Asphyxiation Risk Fire Risk Annual inspection by qualified technician recommended Check e Condition of doors surrounds and fronts e Condition of glass and glass assembly e Obstructions of combustion and ventilation air e Obstructions of termination cap Clean e Glass e Air passageways grilles A General Maintenance 1 Page 58 Creosote Chimney Cleaning Frequency As necessary at least annually before lighting stove or once every 2 months during heating season
52. ection channel by turning it down and pulling it out of the firebox See Figure 31 1 Figure 31 1 Removing Baffle Protection Channel 3 Remove ceramic blanket from above the baffle 4 With a 3 16 in Allen wrench remove the front manifold tube retainer bolt on the air channel under the end of the front tube See Figure 31 2 Figure 31 2 Removing Manifold Tube NOTE Soak the bolt with penetrating oil for at least 15 minutes before trying to remove it 5 To remove manifold tube slide the tube to one side until one end is out of its hole Then while lifting that end of the fiber board baffle pull tube up over the air channel and out of hole at the other end It is only necessary to remove the first tube in order to remove the baffle 6 Slide fiber board baffle forward to front of fireplace and straight out through door See Figure 31 3 7 Toinstall the fiber board baffle repeat steps 2 through 4 in reverse Be sure the fiber board baffle and ceramic blanket are pushed back fully and the blanket is down and flat September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Figure 31 3 Removing Baffle shown without ceramic blanket C Door and Door Gasket Periodically check the door gasket for proper seal As the gasket compresses or seats during use it may become necessary to adjust or tighten the door latch To Adjust or Tighten Door Latch Remove spacing washers shown in Figure 31
53. ector and chimney should be inspected once every 2 months during the heating season to determine if a creosote or soot buildup has occurred If creosote or soot has accumulated it should be removed to reduce the risk of a chimney fire Maintenance and Servicing the Fireplace Heat amp Glo NorthStar EPA Fireplace 480 1081C Remove 8 screws 9 for King lift top holes in cap top and cap base are aligned European Copper Series Termination Cap CT3 King shown Remove screws lift top cover Top Cover ao TR344 TR342 Round Termination Cap Remove 4 screws and lift top pan off Slip Section Square Termination Cap 1 Remove the 4 screws 2 Remove the screen 3 Remove the baffle Cap l Chase gt TS345 TS345P Square Termination Caps Remove 2 screws from the front and back and lift the top off Terra Cotta Termination Cap Figure 58 1 Chimney amp Termination Cap Cleaning September 1 2008 4k WARNING Fire Risk Prevent creosote buildup f e Inspect chimney connector and chimney once every two months during heating season e Remove creosote to reduce risk of chimney fire e Ignited creosote is extremely HOT Fire Risk e Do not use chimney cleaners or flame colo rants in your appliance Will corrode pipe 2 Disposal of Ashes e Frequency As necessary e By Homeowner e Task See the following instructions Ashes should be pla
54. ed with this fireplace CAK4A Chimney Air Kit CB876 Chimney Bracket 2 O UD4 SL306 SL312 SL318 SL324 SL336 E G FET S CAK4A UD4 SL306 SL312 SL318 SL324 SL336 SL348 S3 SL348 SL330 SL315 FS338 Firestop Straight SOR 433 L3 FS339 Firestop 15 TMP 433 Metal Face Template FS340 Firestop 30 LINTEL 433 Lintel Bar AS8 Straight Attic Insulation Shield TV TRK Round Termination Top Vent Kit JB877 Chimney Joint Band 9201 Simpson Dura Plus Base Plate INSULATED DUCT UNINSULATED DUCT A in PRA 42 in 10669 mm 10669 mm D4 UD4 8 in O 10 1 2 in 12 in 203 mm 267 mm 305 mn T r lt gt 24 518 in Chimney Sections Ped Zo 028 min No l S aw IN 695 mm 452mm 121 mm Dy NG 368 mm naa A ia SL312 12 in 10 3 4 in 305 mm 273 mm SL318 18 in 16 3 4 in 457 mm 425 mm Firestop Spacer Catalog No A B _FS339 15 18 38 467 mm FS340 16 3 4 425 mm gt 12in 914 mm 883 mm ASS 24 58 in SL348 48 in 46 314 in lt gt TT ez mm A Actual Length B Effective length length of chimney part after it has been snapped to another SL324 24 in 22 3 4 in 610 mm 578 mm RF371 Roof Flashing 6 12 to 12 12 Pitch Page 64 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 20 3 4 in 527 mm Inside Diameter 8 in 203 mm Outside Diameter 10 1 2 in 267mm SL3 Chimney S
55. eely around and through the woodpile b Elevate the woodpile off the ground to allow air cir culation underneath c Thesmaller the pieces the faster the drying process Any piece over 6 in 152 mm in diameter should be split d Wood should be stacked so that both ends of each piece are exposed to air since more drying occurs through the cut ends than the sides This is true even with wood that has been split e Store wood under cover such asin a shed or cov ered with a tarp plastic tar paper sheets of scrap plywood etc as uncovered wood can absorb water from rain or snow delaying the seasoning process Avoid covering the sides and ends completely Doing so may trap moisture from the ground and impede air circulation Fire Risk Do NOT store wood Closer than required clearances to combustibles to fireplace Within space required for loading or ash removal J Starting a Fire Before lighting your first fire in the fireplace make cer tain that the baffle and the ceramic blanket are correctly positioned It should be resting against the rear support Also refer to care and cleaning of plated surfaces on page 58 before lighting your first fire NOTE REMOVE ALL LABELS FROM GLASS BEFORE LIGHTING THE FIRST FIRE IN YOUR APPLIANCE There are many ways to build a fire The basic principle is to light easily ignitable tinder or paper which ignites the fast burning kindling which in turn ignites the slow bu
56. ension to the thimble using the screws provided with the extension THIMBLE EXTENSION 4 Install the thimble assembly and nail it securely to the fram ADJUSTABLE ing members EXTENSION 779 HOLES a Gs 5 Center the flashing over the chimney and nail it to the roof using the Stormguard nails provided Keep gaps between the flashing plate and the roof to a minimum Caulk the flash ing plate and roof junction as well as the vertical seam on the flashing All nail heads must be caulked with a roofing sealant Figure 27 3 Installing Part 12966A Configuration 3 6 Finish assembling the chimney storm collar and termina tion cap following the installation instructions provided with them CHIMNEY FLASHING PLATE Figure 27 1 Installing Part 12966A Configuration 1 September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 27 C Chase Top A metal chase top is required to seal the top of the chase N AAWARNING around the chimney pipe The top should include a turn Fire Risk down and drip edge to prevent water from seeping into the chase Provide a 1 8 in 3 mm gap around the flue pipe and slope the top downward away from the penetration See The higher temperature 0f his sindie wall PISS pipe may radiate sufficient heat to combus s All seams must be caulked to prevent leaks tible chase materials to cause a fire e A chase installation must use a chase top Chase tops are available from your Hea
57. ents or other accessories used in con junction with the installation of this product This warranty is void if the appliance has been over fired or operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation or there is any damage to the appliance or other components due to water or weather damage which is the result of but not limited to improper chimney or venting installation HHT s liability under this warranty is limited to the replacement and repair of defective components or workmanship during the applicable period HHT may fully discharge all of its obligations under such warranties by repairing the defective component s at HHT s discretion Shipping costs are not covered under this warranty Some states do not allow exclusions or limitation of incidental or consequential damages so those limitations may not apply to you This warranty gives you specific rights you may also have other rights which vary from state to state EXCEPT TO THE EXTENT PROVIDED BY LAW HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY SPECIFIED HEREIN THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE WARRANTY SPECIFIED ABOVE This Limited Warranty is effective on all HHT appliances sold after September 01 2008 and supersedes any and all war ranties currently in existence If warranty service is needed you should cont
58. eplace CAUTION e Report to your dealer any parts damaged in shipment e Keep fireplace dry e Mold or rust may cause odors Fire Risk e Do not operate appliance before reading and understanding operating instructions Failure to operate appliance properly may cause a house fire September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 9 Framing and Clearances Fire Risk Provide adequate clearances e Around air openings s To combustibles e For service access Locate fireplace away from traffic areas A Selecting Fireplace Location Several options are available to you when choosing a loca tion for your fireplace This fireplace may be used as a room divider installed along a wall across a corner or used in an exterior chase See Figure 10 1 Locating the fireplace in a basement near frequently opened doors central heat outlets or returns or other locations Aminimum 1 in air clearance must be maintained at the back and to the sides of the fireplace assembly Chimney sections at any level require a 2 in minimum air space clearance between the framing and chimney sections 24 in M 610mm room A divider 48 in 1219mm Asa l H Model NorthStar Dimensions for finished walls Figure 10 1 Fireplace Locations Page 10 Heat amp Glo NorthStar EPA Fireplace 480 1081C Note Illustrations and photos reflect typical installations and are FO
59. fireplace e Avoid installing the fireplace near doors walkways or small isolated spaces e Recessed lighting should be a sealed can design attic hatches weather stripped or sealed attic mounted duct work and air handler joints and seams taped or sealed Location of the fireplace and chimney will affect performance As shown in Figure 7 1 on page 7 the chimney should e Be installed through the warm airspace enclosed by the building envelope This helps to produce more draft especially during lighting and die down of the fire e Penetrate the highest part of the roof This minimizes the effects of wind turbulence e Be located away from trees adjacent structures uneven roof lines and other obstructions Offsets can restrict draft so their use should be minimized Consider the fireplace location relative to floor and ceiling and attic joists The NorthStar Fireplace requires a minimum flue draft of 0 10 inches of water column on High and 0 04 inches of water column on Low as measured with a draft meter Most dealers have draft meters available to measure your flue draft if you suspect a problem If the fire is difficult to start and smoke spills out of the door or you find it hard to establish and maintain a moderately high burn rate then the flue draft is too low and corrective measures must be taken NOTE Cold air infiltration can cause frosting on glass September 1 2008 Recommended Recommended pb
60. gh the fireplace The result might be difficult start up and smoky fires that might spill if other adverse draft conditions accompany this problem e Flue Blockage The damper should be open B Draft Problems This fireplace will operate correctly only if adequate ventilation is provided to allow proper draft to the fire place system Hearth amp Home Technologies assumes no responsibility for the improper performance of the fireplace system caused by inadequate draft due to environmental conditions windy conditions down drafts tight sealing construction of the structure or mechanical exhausting devices which will create a negative air pres sure within the structure where the fireplace is located Flue draft is measured as negative pressure in the chimney The amount of negative pressure determines how strong the draft is The draft is important because it draws the combustion air into the fireplace and pulls the smoke out of the chimney There are three basic criteria essential in establishing and maintaining flue draft e Availability of combustion air e Heat generated from the fire e Diameter and height of the flue system These three factors work together as a system to create the flue draft Increasing or decreasing any one of them will affect the other two and thus change the amount of draft in the entire system Page 54 Heat amp Glo NorthStar EPA Fireplace 480 1081C If the fire is hard to start and smoke s
61. iagram Part number list on following page September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 66 NorthStar FP Beginning Manufacturing Date 2 17 03 D Service Parts and Accessories Ending Manufacturing Date IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Description Part No Comments Serial Number and Date Exploded View Parts List Numerical Order Ea C TH H H H R T H C H H Ca HTH HT H H H BT YA H H RET C H LT H RH C HH H HT Cs frewa lerckao H Uson Isama Ty Cole os Facoroooy RT seora m a a S How to Order To order the entire assembly order the top line part number only To order an individual part from an assembly order the part s listed in the indented portion Stocked at Depot CL H H w0 e H H CL H H e fowom G HH H CL H w e H H CL H H CL H H CL H H w0 e CHA H H mmm ae E f T woo e po H Cesa o loam o H B 4010 T qp LL September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 67 NorthStar FP Beginning Manufacturing Date 2 17 03 D Service Parts and Accessories Ending Manufacturing Date IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide
62. ies WILL NOT warranty stoves that exhibit evidence of over firing Evidence of over firing includes but is not limited to e Warped air tube e Deteriorated refractory brick retainers e Deteriorated baffle and other interior components Page 44 Aawarnine N Fire Risk e Do not operate fireplace before reading and understanding operating instructions Failure to operate fireplace properly may cause fire B General Information Fireplaces as well as other woodburning appliances have been used safely for many years It has been our experience that most problems are caused by improper installation and operation of the fireplace Make certain that installation and operation of the fireplace system is in accordance with these instructions It is extremely important that the fire be supervised when ever the fireplace is in use It is also recommended that an annual inspection be performed on the fireplace system to determine if the flue system needs to be cleaned or as in the case of any appliance if minor repairs are required to maintain the system in top operating condition WARNING HOT DO NOT TOUCH SEVERE BURNS MAY RESULT CLOTHING IGNITION MAY RESULT Glass and other surfaces are hot during operation and cool down Keep children away CAREFULLY SUPERVISE children in same room as appliance Alert children and adults to hazards of high temperatures Do NOT operate with protective barriers open or
63. islodged the chimney section from the fireplace or at any chimney joint Note The ceiling firestop MUST be nailed to the bottom of the ceiling joists EXCEPT when the space above is uninsulated and the attic insulation shield is not being used see Figure 23 2 When the attic insulation shield is used the ceiling firestop may be above or below the joist of an insulated ceiling September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 23 G Install the Attic Insulation Shield An insulation shield must be installed when there is a pos sibility of insulation coming into contact with the factory built chimney system e Bend the tabs at the top of the attic insulation shield inward This will help keep the chimney section centered in the shield e Position the shield over the vertical chimney section where it penetrates a ceiling firestop e Slide the shield down until it rests on the ceiling firestop The ceiling firestop will support the insulation shield See Figures 24 1 and 24 2 Fire Risk e DO NOT pack insulation or other combustibles between ceiling firestops between chimney and attic insulation shield e ALWAYS maintain specified clearances around chimney and ceiling firestop systems e Install ceiling firestops as specified Failure to keep insulation or other material away from chimney pipe may cause fire H Double check the Chimney Assembly Continue assembling the chimney sections up th
64. ively cool firebox and chimney See the maintenance section of this manual for more information regarding creosote formation and need for removal Even dry wood contains at least 15 moisture by weight and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out about one hour To tell if wood is dry enough to burn check the ends of the logs If there are cracks radiating in all directions from the center it is dry If your wood sizzles in the fire even though the surface is dry it may not be fully cured Seasonin Seasoned firewood is nothing more than wood that is cut to size split and air dried to a moisture content of around 20 The time it takes to Season wood varies from around nine months for soft woods to as long as eighteen months for hardwoods The key to seasoning wood is to be sure it has been split exposing the wet interior and increasing the surface area of each piece A tree that was cut down a year ago and not split is likely to have almost as high a moisture content now as it did when it was cut Page 47 Page 48 Fire Risk e Do NOT burn wet or green wood e Store wood in dry location e Stack wood so both ends are exposed to alr Wet unseasoned wood can cause accumulation of creosote Storing Wood Splitting wood before it is stored reduces drying time The following guideline will ensure properly seasoned wood a Stack the wood to allow air to circulate fr
65. k x inches of thickness Converting R to k Divide the inches of thickness by R k inches of thickness R Calculations Example Floor protection requires k value of 0 84 and 3 4 inch thick Alternative material has a k value of 0 6 and is 3 4 inch thick Divide 0 6 by 75 K value of 0 80 This K value is smaller than 0 84 and therefore is acceptable Table 38 1 Hearth Extension Insulation Alternatives Minimum R Value 2 18 thickness R per inch thick required Minimum Armstrong Privacy Guard Plus Marble 14 3 20 0 0 07 0 05 16 5 8 in 23 3 8 in September 1 2008 4h WARNING Fire Risk e Metal hearth strips MUST be installed Sparks or embers may ignite flooring fin 25mm OVERLAP Metal strips 2 in 51mm under edge of Fireplace and Hearth Extension and 2 in 51mm on both side of fireplace opening Nail or screw metal strips in place Figure 39 1 Positioning the Protective Metal Hearth Strips The construction of and materials used for a hearth exten sion are shown in Figures 39 2 and 39 3 A hearth extension of this construction may be covered with any non combustible decorative material and may have a maximum thickness as per Figure 38 1 on page 38 Seal gaps between the hearth exten sion and the front of the fireplace with a bead of non combus tible sealant 1 Fireplace and Hearth Extension are flush on the floor Non combustible flooring 20 in 508mm in front of and 8 in 2
66. l hearth strips MUST be installed clearance at the sides and at back of the fireplace as Sparks or embers may ignite flooring sembly See Section 3 B e Place the Protective Metal Hearth Strips CAUTION Included with your fireplace you will find two metal hearth strips measuring approximately 23 in x 4 in Sharp Edges 584 mm x 102 mm These strips are used to provide e Wear protective gloves added protection where the fireplace and the hearth ex and safety glasses during tension meet installation Slide each metal strip 2 in 51 mm under the front edge of the fireplace The individual pieces must overlap each other by 1 in 25 mm minimum in the middle of the fire place to provide continuous coverage of the floor See Figure 18 1 These metal strips should extend from the Fire Risk front and sides of the fireplace opening by 2 in 51 mm e Prevent contact with sagging loose Screw metal strips in place insulation e Do NOT install against vapor barriers or exposed insulation Note When elevating the fireplace above the hearth extension the front of the elevated platform must be protected with a protective metal hearth strip not included as shown in Figure 18 2 September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 17 e Level the Fireplace Level the fireplace side to side and front to back Shim with noncombustible material such as sheet metal as necessary Secure the fireplace
67. lation 24 in 2 in 51mm Ceiling Firestop Joint Band wat AG Optional Additional Support Figure 24 3 Secure the Chimney September 1 2008 Complete the Enclosure A Chimney Termination 2 10 3 Rule Chimney Termination Requirements See Figures 25 1 and 25 2 e Must have a cap approved and listed for this fireplace system e Must not be located where it will become plugged by snow or other material e Must terminate at least 3 ft 914 mm above the roof and at least 2 ft 610 mm above any portion of the roof within 10 ft 3 05 m e Must be located away from trees or other structures Slanted Roofs Chimney must Chimney must extend 2 ft 610 mm extend 3 ft above any portion of the roof 914 mm within 10 ft 3048 mm of the chimney above the roof Flat Roofs Chimney must extend 2 ft 610 mm above any portion of the roof within 10 ft 3048 mm of the chimney Chimney must extend 3 ft 914 mm above the roof Figure 25 1 Termination Requirements GAS WOOD OR FUEL OIL TERMINATION Gas Wood amp Fuel Oil i Horizontal distance between terminations Distance to perpendicular wall Vertical distance between terminations Figure 25 2 Multiple Chimneys September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 25 NOTE Wiring for fans must be done before framed enclosure is completed If using a Heat Zone kit it also must be installed before enclosure is complete e Mark
68. le Framing or finishing material used on the front of or in front of the appliance closer than the minimums listed must be constructed entirely of noncombustible materials i e steel studs concrete board etc B Calculating Alternate Floor Protection Material Thermal Conductivity k value The k value indicates the amount of heat in BTU s that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree F of temperature difference from one side of the material to the other The LOWER the k factor means less heat is being conducted through the non combustible material to the combustible material beneath it The k value of a mate rial must be equal or smaller then the required k value to be acceptable BTU inch foot hour F Thermal Resistance R value The R value is a measure of a material s resistance to heat transfer R value is convenient when more than one material is used since you can add the R values together Page 38 Heat amp Glo NorthStar EPA Fireplace 480 1081C whereas you can not do this for k value The HIGHER the R factor means less heat is being conducted through the non combustible material to the combustible material beneath it The R value of a material must be equal or larger then the required R value to be acceptable Converting k to R Divide 1 by k and multiply the results times the thickness in inch es of the material R 1
69. maintained at the back and 1 in 25mm to the sides of the fireplace assembly 9 Attach enough 6 in 152mm B Vent as required for your installation to the fan housing A maximum of 4 90 elbows is recommended Securely twist lock the B Vent to the Adapter Also screw the B Vent to the outlet box on the fan housing See Figure 34 2 on page 34 Support duct at intervals of no greater than 4 ft 1 m as required by local code Page 33 1 2 in 13mm clearance to combustibles must be maintained Figure 34 1 Secure B Vent to Fan Housing with sheet metal screws ilaw Can rotate 180 Return Air Grille Securely Twist P Install with Louvers Lock B Vent to E pointed down Adapter RZ Figure 34 2 Page 34 Heat amp Glo NorthStar EPA Fireplace 480 1081C NOTE Secure the duct so that clearance to the fire place outer wrap is maintained Tape all seams with aluminum tape 1 1 4 in 32mm minimum width or as specified by local codes 10 Seal all the way around the inside of the Return Air Grille to prevent hot air being drawn back into the venting system using gasketing supplied with the kit Leave 1 4 in 6mm clearance from all 4 outer edges Trim excess gasketing See Figure 34 3 Seal grille using gasketing supplied with the kit Leave 1 4 6mm clearance from all 4 outer edges Figure 34 3 11 Install the variable speed wall rheostat with setting on OFF
70. n Instructions with Fan Override Switch in manual posi tion 1 Initial cold Startup Leave fan off until your fire place is hot and a good coal bed is established ap proximately 30 minutes after fuel is lit 2 High Burn Setting The fan may be left on throughout the burn 3 Medium or Medium High Burn Setting The fan should be left off until a good burn is established then turned on medium or high rate 4 Low Burn Setting The fan tends to cool off the fire place Leave fan off until the burn is well established then if you wish turn the fan on at a low rate NOTE The fan is equipped with a snap disc that will turn the fan on and off depending on the temperature of the fire place If the fan is not coming on at the desired time flip the override switch to manual and operate the fan as described above The override switch and the fan speed control are hard wired at time of installation and installed in a standard wall mount with junction box on the wall H Heat Zone Operation The Heat Zone accessory kit conveys warm air from the fireplace through air duct s to remote locations in the same room or other rooms of the building You may install 1 or 2 Heat Zone kits on the fireplace Follow the instructions that is supplied with the kit Installation of this kit MUST be performed by a qualified service technician If any parts are missing or damaged contact your local dealer before starting installation DO NOT i
71. n page 17 for proper placement of outside air inlet The outside air kit is installed on the right hand side of the fireplace See Figure 15 1 for handle location operation Open Knob for outside air Figure 15 1 Outside Air Installation September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C 1 Cuta6in 152 mm hole in outside wall to accommodate air piping The outside air is located on top auxiliary convection air intake is located on the bottom See Figure 15 1 2 Use 6in 152 mm metal flex or rigid piping not supplied to directly connect outside air to fireplace intake Insulate the pipe to prevent frost condensation Use the supplied termination caps Seal between the wall and the pipe with silicone to prevent moisture penetration and air leaks 5 Seal between the termination cap and the house with silicone to prevent air infiltration NOTE A control knob allows you control of the outside air inlet Use of outside air for combustion is required to conserve heated air within the structure and to provide make up air to keep the fireplace venting properly IMPORTANT TURN CLOCKWISE TO OPEN POSITION OUTSIDE AIR KNOB MUST BE IN THE OPEN POSI TION TO OPERATE FIREPLACE PROPERLY MAY BE CLOSED WHEN NOT IN USE TO PREVENT COLD AIR INFILTRATION Termination Cap supplied with Gin 152mm rigid 8 replace or flex pipe Page 15 f Fire Risk Asphyxiation Risk D
72. nsion and required accessory Chimney Air Kit Part CAKAA EXPOSED SURFACES amp Report No Do not connect this unit to a chimney serving another appliance Faceplate to sidewall DANGER Risk of electrical shock Disconnect power supply before servicing Remote outlet air grills to ceiling Electrical Rating 115 VAC lt 3 0 AMPS 60 Hz MANTEL Do not use grate or elevate fire Build wood fire directly on firebrick Mantel from base of fireplace 60 1524mm Do not overfire If heater or chimney connector glows you are overfiring Maximum mantel depth 12 305mm Do not use a fireplace insert or other products not specified for use with this product WARNING THIS FIREPLACE HAS NOT BEEN TESTED WITH AN UNVENTED GAS LOG SET OR ANY LOG SET FLOOR PROTECTION TO REDUCE RISK OF FIRE OR INJURY DO NOT INSTALL AN UNVENTED GAS LOG SET OR ANY LOG SET Combustible flooring 20 inches 508mm in front of and 8 inches INTO FIREPLACE 203mm to either side of the fuel opening must be insulated with Must provide a source of air to prevent air starvation from combustion which could result of high levels non combustible floor protection with a minimum thickness of 1 of carbon monoxide inch 25mm and k value 0 43 Replace glass only with 5mm ceramic available from your dealer In Canada The hearth extension must be installed according to Optional Fire Screen Part SCR 433 may be used ONLY in USA the installation instructions U S ENVIRONMENTAL PROTECTION AGENCY
73. nstall a damaged kit The Heat Zone kit is carefully engineered and must be installed only as specified If you modify it or any of its com ponents you will void the warranty and you may possibly cause a fire hazard Installation must be done according to applicable local state provincial and or national codes DUCT RUN REQUIREMENTS MAXIMUM Duct Run 40 ft 12m MINIMUM Duct Run 36 in 914mm DUCTING MATERIAL 6 in 152mm B Vent Only DO NOT DUCT into existing furnace plenum MINIMUM CLEARANCE TO COMBUSTIBLE 1 in 25mm from the B Vent 1 2 in 13mm from top and bottom of outlet box 0 in Omm from the sides of outlet box 12 in 305mm from wall register to ceiling September 1 2008 Moisture content CAUTION ALL wiring should be done by a qualified electrician and Regardless of which species of wood you burn the single most important factor that affects the way your fireplace operates is the amount of moisture in the wood The majority of the problems fireplace owners experience are caused by trying to burn wet unseasoned wood shall be in compliance with local codes and with the National Electric Code NFPA NEC No 70 current in the United States or with the current CSC22 1 Canadian Electric Code in Canada September 1 2008 Wood Fuel Hardwood vs Softwood Your fireplace s performance depends a great deal on the quality of the firewood you use Contrary to popular belief one species of wo
74. nstructions provided with this accessory See page 22 s Completion of the Enclosure Complete the fireplace enclosure allowing space for outside air ducts Electrical wiring should not come in contact with the fireplace A minimum clearance of 1 in 25 mm must be maintained between the fireplace back and 1 in 25 mm minimum clearances to sides and the enclosure Page 26 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 B SL 300 Series Ceiling Roof Thimble NOTE REQUIRED for manufactured homes with vaulted a a CHIMNEY ceilings FLASHING 1 Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney Lay out cut and frame a 14 1 2 in 368 mm square opening measured on the horizontal through the ceiling and roof structure Consult local codes for framing details 2 The thimble must extend completely through the roof struc ture shielding combustible materials Five location holes Figure 27 2 Installing Part 12966A Configuration 2 have been provided to allow for a variety of ceiling roof thicknesses A Thimble Extension is required when the ceiling roof thickness exceeds 12 1 2 in 318 mm The extension should overlap the thimble one inch E CHIMNEY fee T FLASHING FLASHING 3 To attach the extension to the thimble drill 1 8 in 3 mm holes through the outer shield of the thimble using the predrilled holes in the extension as guides Attach the ext
75. nts Vertical distances are measured from the base of the fire place as shown in Figure 20 1 Minimum overall straight height 13 ft Minimum height with single offset 14 5 ft 4 42 m return Double offset return minimum height 20 ft Maximum height 50 ft 15 24m Maximum chimney length between an 20 ft 6 1m offset and return Maximum distance between chimney 35 ft 10 67m stabilizers Maximum unsupported chimney 6 ft 1 83 m length between the offset and return Maximum unsupported chimney 35 ft 10 67m height above the fireplace Maximum unsupported chimney 6 ft 1 83 m above roof Note A maximum of two pairs of offsets and returns may be used Fire Risk e Must maintain 2 in 51 mm air clearance to insulation and other combustible materials 6 ft 1 83 m max mae Unsupported chimney o above roof 6 ft 1 8 m max unsupported run 20 ft 6 10 m max pipe between an offset amp return 35 ft 10 7 m max straight unsupported chimney height Ceiling firestop 14 5 ft 4 42 m min height single offset return 20 ft 6 10 m min height double offset return 50 ft 15 24 m max height standoffs 44 in 1118 mm j to top of B Chimney Termination Requirements To determine the chimney components needed to complete your particular installation follow the steps below Heat amp Glo NorthStar EPA Fireplace 480 1081C Determine the total vertical height of the fireplace inst
76. o not draw outside combustion air from Wall floor or ceiling cavity Enclosed space such as an attic or O KSP garage S SS POO EE G Close proximity to exhaust vents or chimneys Handle Left Closed Fumes or odor may result Handle Right Open CAUTION Risk of Smoke Spillage Figure 16 2 Locating the Outside Air Control Outside air inlet must be located to prevent blockage from e Leaves e Snow ice e Other debris Blockage may cause combustion air starvation Cmm i RK CE Po Oo ae Attic insulation shield IL 2 KIS must be used to keep insulation away from chimney 3 ft 91cm min fro NTO lt gt uppermost chimney Ceiling firestop N cS E section to air inlet on floor of attic pa Figure 16 1 Outside Air Inlet Locations Page 16 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 NG NG NO y N Garagg0r Outlet blocked by Attic Space combdstible aayaw eid Niqyjds storage NO Qutlet plaged higher than 3 ft below the termination capt 5 A Use only duct materials specified by manufacturer Figure 17 1 Outside Combustion Air Placement B Secure the Fireplace e Position the Fireplace This fireplace may be placed on either a combustible or noncombustible continuous flat surface Follow the in structions for framing in Section 3 C Slide the fireplace into position Be sure to provide the minimum 1 in air Fire Risk e Meta
77. od varies very little to the other in terms of energy content All seasoned wood regardless of species contains about 8 000 BTU s per pound The important factor is that hardwoods have a greater density than softwoods Therefore a piece of hardwood will con tain about 60 more BTU s than an equal size piece of softwood Since firewood is commonly sold by the cord 128 cu ft a volume measurement a cord of seasoned oak hardwood would contain about 60 more potential energy than a cord of seasoned pine softwood There are many definitions of hardwood and softwood Although not true in every case one of the most reli able is to classify them as coniferous or deciduous Softwoods are considered coniferous These are trees with needle like leaves that stay green all year and carry their seeds exposed in a cone Examples of softwood trees are Douglas fir pine spruce and cedar Softwoods being more porous require less time to dry burn faster and are easier to ignite than hardwoods Deciduous trees are broadleaf trees that lose their leaves in the fall Their seeds are usually found within a protective pod or enclosure Hardwoods fall into this category Some examples of deciduous trees are oak maple apple and birch However it should be noted that there are some deciduous trees that are definitely not considered hardwoods such as poplar aspen and alder Hardwoods require more time to season burn slower and are usually harder to
78. of framing 2 in 51mm clearance ATTIC ABOVE insulated ceiling F Install the Ceiling Firestops Ceiling firestop When attic insulation e Mark and cut an opening in the ceiling for the ceiling Gb shield not used firestop being used See Figure 23 2 e Frame the opening with the same size lumber used in the ceiling joists 2 in 51mm e Install the firestop spacer clearance These firestop spacers are designed to provide the Note Use same dimensional lumber for framing minimum 2 in 51 mm air space required around the ceiling firestop and joists chimney In all situations the firestop spacers are to be nailed to the ceiling joists from the bottom or fireplace O A BO side EXCEPT when the space above is an insulated Catalog ceiling or attic space In this situation the firestop spacer must be nailed from the top side to prevent loose insula tion from falling into the required 2 in 51 mm air space around the chimney NOTE See Figures 24 1 and 24 2 on page 24 Figure 23 2 Installing the Ceiling Firestop CAUTION e Ceiling firestops must be used at ceiling floor e Chase construction requires ceiling firestops at each floor or every 10 ft 3 05 m of clear space e Use same dimensional lumber as joists Ceiling firestop slows spread of fire and reduces cold air infiltration Note You must provide support for the pipe during construction and check to be sure inadvertent loading has not d
79. omponents baffles firepots doors or firebox area are not covered by this warranty Noise resulting from minor expansion contraction or movement of certain parts is normal and complaints related to this noise are not covered by this warranty 4021 645A 09 01 08 Page 70 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 Hearth amp Home Technologies LIMITED WARRANTY Cont d _HHT s obligation under this warranty does not extend to damages resulting from 1 installation operation or main tenance of the appliance not in accordance with the installation instructions operating instructions and the listing agent identification label furnished with the appliance 2 installation which does not comply with local building codes 3 shipping improper handling improper operation abuse misuse accident or unworkmanlike repairs 4 environ mental conditions inadequate ventilation or drafting caused by tight sealing construction of the structure or handling devices such as exhaust fans or forced air furnaces or other such causes 5 use of fuels other than those specified in the operating instructions 6 installation or use of components not supplied with the appliance or any other compo nents not expressly authorized and approved by HHT and or 7 modification of the appliance not expressly autho rized and approved by HHT in writing This warranty does not apply to non HHT venting components hearth compon
80. ories Inc Report No 061 S 40 2 Wood Fireplace Standard UL127 and ULC S610 M87 and UM 84 HUD Mobile Home Approved This fireplace system has been tested and listed in accordance with UL127 and ULC 5610 M87 standards and has been listed by OMNI Test Laboratories Inc for installation and operation in the United States and Canada as described in this manual This fireplace has been tested and listed for use with the SL 300 Series chimney with the the CAK4A Air Kit and fireplace components listed in Section 12 Check with your local building code agency before you begin your installation to ensure compliance with local codes including the need for permits and follow up inspections Be sure local building codes do not supersede UL specifications and always obtain a building permit so that insurance protec tion benefits cannot be unexpectedly cancelled B Mobile Home Approved This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided The structural integrity of the mobile home floor ceiling and walls must be maintained The fireplace must be properly grounded to the frame of the mobile home and use only listed double wall connector pipe Outside Air must be installed in a mobile home installation An outside air termination cap is supplied with your NorthStar Fireplace for installation in a mobile home If you use an alternative m
81. ot overfire Do not install an unvented gas log set This fireplace has not been tested for use with unvented gas log sets Installation and or use of any component part not approved by Hearth amp Home Technologies Hearth amp Home Technologies disclaims any responsibility for and the warranty and agency listing will be voided by the above actions September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Improper installation adjustment alteration ser vice or maintenance can cause injury or property damage Refer to the owner s information manual provided with this fireplace For assistance or addi tional information consult a qualified installer service agency or your dealer NOTE Hearth amp Home Technologies manufacturer of this appliance reserves the right to alter its products their specifications and or price without notice Page 5 2 Getting Started A Design and Installation Considerations CAUTION Check building codes prior to installation e Installation MUST comply with local regional state and national codes and regulations Consult insurance carrier local building inspector fire officials or authorities having jurisdiction about restrictions installation inspection and permits When planning a fireplace installation it is necessary to de termine the following information before installing e Where the fireplace is to be installed See Sections 3 and
82. page 66 Fire Risk e Maintain clearances e Use only non combustible material below standoffs material such as cement board is acceptable Framing or finishing material used on the front of or in front of the appliance closer than the minimums listed must be constructed entirely of noncombustible materials i e steel studs concrete board etc Page 41 E Non Combustible Facing Material Installation Risk of Fire tin 25mm OVERLAP e Follow these instructions exactly Metal strips 2 in 51mm under edge of e Facing materials must be installed properly Fireplace and Hearth Extension and 2 in to prevent fire 51mm on both side of fireplace opening No materials may be substituted Figure 42 1 Nail or screw metal strips in place without authorization by Hearth amp Home Technologies TOOLS NEEDED Powered drill with 2 Phillips head bit caulking gun Apply bead of gt Super Calstick to edge here L 1 Secure the fireplace to the floor or wall framing studs at a minimum of two attachment points to prevent further movement of the fireplace The same holes and L brack ets that attached the fireplace to the pallet may be used to secure the fireplace to the sub flooring by using a mini mum of two 1 4 in x 2 in lag bolts or equivalent Refer to Figure 42 1 and install the two metal hearth strips at this time 7A m m NOTE All boards are pre drilled for your convenience Boards MUST
83. pills out of the fire place or you find it difficult to establish and maintain a moderately high burn rate then the flue draft is too low and corrective measures must be taken Be sure you have air available for combustion and that your firewood is dry and well seasoned Build your fires properly and according to the instructions given in operat ing instructions Starting a Fire Be sure your flue system is installed correctly and that it is the proper diameter and height Check for the following e All chimney sections are properly installed e The chimney is clean and free of creosote or soot buildup e Make sure overhanging trees and branches are cut back within ten feet of the top of the chimney and is free of debris from animals e Ensure the chimney cap is clean and free of any buildup of soot or creosote if cap is equipped with a spark arrestor screen e Be sure the ceramic blanket above the baffle and the baffle are in their proper positions e The wood being used in dry and well seasoned If you still suspect you have a low draft problem it may be necessary to increase the volume of air in your flue system Since the diameter of your flue system is matched with the size of the flue collar and should not be changed then the height of the system must be increased Add chimney sections a little at a time until the draft improves In some cases regardless of what you do it can still be difficult to establish
84. place 480 1081C September 1 2008 maa on gt NorthStar FP Beginning Manufacturing Date 2 17 03 D Service Parts and Accessories Ending Manufacturing Date IMPORTANT THIS IS DATED INFORMATION When requesting service or replacement parts for your appliance please provide model number and serial number All parts listed in this manual may be ordered from an authorized dealer Description Part No Comments Serial Number and Date TT eos R CH fon H H H R C T E HH O CH OO H H H ETH eos O H C C7 T H H H CU EH T H rerminton Cap ousdear ona ago1180 qp po C mo lood a a HR I a 9 H H Accessories a NA H H a H A H Clan HEE 121 9 CTO o H 1 H CT 1 H OL Fastener Packs E HH H Taan Tann TTT Bak a H H M C HH H H ME C T 1 H H H R ETES C T H H R CTH Go H H R CT E H H H How to Order To order the entire assembly order the top line part number only To order an individual part from an assembly order the part s listed in the indented portion Stocked at Depot September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 69 E Warranty Policy Hearth amp Home Technologies LIMITED WARRANTY Hearth amp Home Technologies HHT and its respective brands extends the following warranty for HHT gas wood pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or Canada Wa
85. ptember 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C For installations utilizing a Terra Cotta Cap the last chimney section must be between 7 in 178 mm below the chase top and 2 in 51 mm above See Figure 29 4 The last section of pipe must stop between the distances given below _ 2 in 51 mm above top of the chase KGYA RRR RRR RRR RRR LALA MAAN III 7 in 178 mm below top of the chase Top of Pipe Figure 29 4 Installing a TCT375 Terra Cotta Cap For chase installations you can use a Round Termination Cap a Round Telescoping Termination Cap a Square Termination Cap or a Terra Cotta Termination Cap For installations utilizing a European Copper Series Termination Cap See Figure 29 5 Install termination caps following instructions provided with them cap inner flue bracket 8 2 6in 51 152 mm 2 in 51 mm typical top metal or masonry SL pipe inner flue Figure 29 5 Installing a European Copper Series Termination Cap CT3 King shown Page 29 Accessories A Fan Replacement Removing the Fan Unplug the wire harness 1 AX CAUTION 2 Lift fan from locating pins and remove Repeat for second Shock Risk Circulating Fireplace Only wf e Do NOT remove grounding prong from fan if necessary See Figure 30 2 plug Plug directly into properly grounded three prong receptacle Route cord away from appliance Do NOT route cord un
86. r surfaced with wood compressed paper plant fibers plastics or other materials that can ignite and burn whether flame proofed or not or whether plastered or un plastered shall be considered combus tible materials e Non Combustible Material Materials which will not ignite and burn Such materi als are those consisting entirely of steel iron brick tile concrete slate glass or plasters or any combination thereof Materials that are reported as passing ASTM E 136 Stan dard Test Method for Behavior of Materials in a Vertical Tube Furnace at 750 C shall be considered non com bustible materials e Non Combustible Sealant Material Sealants which will not ignite and burn Super Calstick After completing the framing and applying the facing material drywall over the framing a bead of non combustible seal ant must be used to close off any gaps at the top and sides between the fireplace and facing to prevent cold air leaks Large gaps can be bridged with fiberglass rope gasket Only non combustible materials may be used to cover the metal fireplace front e Cardboard OR Metal Template Acardboard template of the front is printed on the outside of the shipping box It measures 1 8 in 3 mm bigger all the way around than the actual front Cut out the template along the outside of the line for use in your installation A metal template is also available for more durable continued use remaining accurate over time See
87. rances e Use only non combustible material below standoffs material such as cement board is acceptable Framing or finishing material used on the front 44 WARNING of or in front of the appliance closer than the vf minimums listed must be constructed entirely of Fire Risk N Comply with all minimum clearances speci NT fied e A minimum 1 2 in 13mm air clearance must be maintained at the back and 1 in 25mm to the sides of the fireplace assembly Chimney sections at any level require a 2 in 51mm minimum air space clearance between the framing and chimney section noncombustible materials i e steel studs concrete board etc D Electrical Access and Wiring Diagram NOTE The manual override switch rheostat speed control and cover plate are supplied You Sendadwalmountwiih will need to supply 14 3 wire with ground 14 2 lt Junction Box wire with ground standard wall mount junction box and wire nuts 14 2 w ground 1 Remove junction box cover plate on the bottom right side of the fireplace gr WIRE NUT 2 Thread the 14 3 with ground wire through Wachee Gane WHITE a WHITE the opening with the strain relief on the cover ba pa Nana white to white etc and plate secure with a wire nut 3 Match colors to wire harness red to red white to white etc and secure with wire Power to the Fireplace Incoming Power nuts Snap Disc 110V bypass switch NOTE
88. rbon monoxide September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 49 K Correct Baffle amp Blanket Placement INCORRECT POSITIONS Fire Risk Firebox damage due to improper baffle place ment is not covered by warranty Operate the wood burning appliance with the baffle in the correct position only Not doing so could result in e Reduced efficiency e Overheating the chimney e Overheating the rear of the firebox e Poor performance Ensure correct baffle placement and replace baffle com ponents if damaged or missing Ceramic Blanket and Baffle Board are NOT in contact with the back of the firebox CORRECT POSITION Back of Firebox Ceramic Blanket Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the Baf fle Board in the front Back of Firebox le Baffle Board W4 SUN CX BA ST p f O e Ceramic Blanket and Baffle Board MUST be a a 2 in contact with the back of the firebox and FE even with each other in the front Baffle Board Ceramic Blanket is bunched up at the back of the firebox and NOT even with the Baffle Board in the front Figure 50 1 Figure 50 2 Page 50 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 L Burning Process Fire requires 3 things to burn fuel air and heat If heat is robbed from the fireplace during the drying stage the new load of wood has reduced the chances for a good clean burn For
89. removed Keep clothing furniture draperies and other combustibles away Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 C Outside Air A source of air oxygen is required in order for combustion to take place Whatever air is consumed by the fire must be replaced through cracks around windows under doors etc Most newly constructed houses or existing homes fitted with tightly sealed doors and windows are relatively air tight In this case an outside air source must be made available to feed combustion air from outside the home The NorthStar Fireplace comes equipped with an outside air intake to feed combustion air from outside the home along with an outside air termination cap The 6 in 152 mm solid flex pipe is not supplied Outside air is required to minimize the effects of negative pressure within the structure It is recommended to utilize the shortest duct run to optimize the performance of the Out side Air flex tubing The outside air inlet thimble should be positioned above the ground level and must remain clear of leaves debris ice and or snow If you live in an area that experiences deep snow levels this must be taken into con sideration when determining the height placement above ground level It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire Smoke spillage can also set off smoke alarms KA
90. rfaces be sheet rocked and taped or the use of an equiv alent method for maximum air tightness Holes and other openings should be caulked with high tem perature caulk or stuffed with unfaced fiber glass insulation Fire Risk e DO NOT pack insulation or other combustibles between ceiling firestops between chimney and attic insulation shield e ALWAYS maintain specified clearances around chimney and ceiling firestop systems e Install ceiling firestops as specified Failure to keep insulation or other material away from chimney pipe may cause fire Materials a The chase is constructed using framing materials much the same as the walls in your home A variety of siding materials may be used including brick stone veneer brick or standard siding materials b In constructing the chase several factors must be considered 1 Maintain a 2 in 51 mm air space around the chimney 2 The chase top must be constructed of non com bustible material 3 In cold climates a firestop spacer should be installed in an insulated false ceiling at the 8 ft Page 14 Heat amp Glo NorthStar EPA Fireplace 480 1081C 2438 mm level above the fireplace assembly This reduces heat loss through the chase 4 In cold climates the walls of the chase should be insulated to the level of the false ceiling as shown in Figure 14 1 This will help reduce heat loss from the home around the fireplace Round Termination Cap
91. rning firewood Here is one method that works well 1 Place several wads of crushed paper on the fire box floor Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum Lay small dry sticks of kindling on top of the paper Fully open the Slide Air Control by moving it com pletely to the right 4 Make sure that no matches or other combustibles are in the immediate area of the fireplace Be sure the room is adequately ventilated and the flue unob structed 5 Light the paper in the fireplace NEVER light or rekindle fireplace with kerosene gasoline or charcoal lighter fluid the results can be fatal 6 Once the kindling is burning quickly add several full length logs 3 in 76 mm or 4 in 102 mm in diameter Be careful not to smother the fire Stack the pieces of wood carefully near enough to keep each other hot but far enough away from each other to allow adequate air flow between them 7 When ready to reload the fireplace add more logs Large logs burn slowly holding a fire longer Small logs burn fast and hot giving quick heat 8 Adjust the Slide Air Control the more you close down the Control sliding left the lower and slower the fire will burn The more you open the Air Control sliding right the more heat will be produced and the faster the wood will burn As long as there are hot coals repeating steps 7 and 8 will maintain a continuous fire throughout the
92. rough the ceiling firestops as needed While doing so be aware of the height and unsupported chimney length limitations given un der Section 5 A Chimney Requirements Check each section by pulling up slightly from the top to en sure proper engagement before installing the succeeding sections If they have been connected correctly they will not disengage when tested I Secure the Chimney When offsets and returns are joined to straight pipe sections they must be locked into position with the screws provided outer only using the predrilled holes To prevent gravity from pulling the chimney sections apart the returns and the chimney stabilizers have hanger straps for securing these parts to joists or rafters See Figure 24 3 Use 6 or 8 sheet metal screw or larger no longer than 1 2 in 13mm p Awarning vf Fire Risk e Secure offsets with screws not to exceed 1 2 in 13mm in length e Secure returns with strapping e Straight chimney sections may be secured with screws not to exceed 1 2 in 13 mm in length at the joints Keep chimney sections from separating or twisting Page 24 Heat amp Glo NorthStar EPA Fireplace 480 1081C IS Tabs Th 14 1 2 in 368mm 2 in 51mm Insulation 10min L L Attic a DR 10 1 2 in 267mm Chimney BN Firestop UMANI Figure 24 1 Install Attic Insulation Shield Above the Ceiling 14 1 2 in 368 mm Wee ta Insulation Shield Insu
93. rranty starts with date of purchase by the original owner End User except as noted for replacement parts pans Labor Gas Weed Peret anh Ra venting Components Cover All Parts and Material Except 1 Year as covered by Conditions Exclusion and Limitations isted nents and Gla O X LE Malded Refractory Panels U 3yeas X Firepots eS ES ba years svears MX v X mn L aat X III atime DOX X g xcnange mran R et et ee eee CONDITIONS EXCLUSIONS amp LIMITATION OF LIABILITY This warranty applies to the original owner and is transferable up to two years from date of purchase to the new homeowner provided the purchase was made through an authorized dealer or distributor of HHT and the appliance remains in its original place of installation The maximum amount recoverable under this warranty is limited to the purchase price of the product n no event shall HHT be liable for any incidental or consequential damages caused by defects in the product Adjustments regular maintenance cleaning and temporary repairs or the failure to duplicate the problem in the home is not covered under this warranty This limited warranty does not extend to or include surface finish on the appliance or terminations door gasketing glass gasketing glass discoloration firebrick pellet logs kaowool or other ceramic insulating materials Rust and or corrosion on any of the metal surfaces cast iron c
94. s optional to control sparks It must be in place whenever the fireplace is in use Glass doors or firescreens must not be used to hold burning material inside the fire place Only those glass doors specifically tested and listed for use with the specific fireplace model should be used Use both hands to stabilize the screen Ensure that the screen is fully attached Be careful not to stack wood close to the front or too high that logs could roll out the front Start with a small fire and adjust your heat to desired setting If smoke spillage occurs put on gloves and then remove the screen and close the doors Refer to Troubleshooting Draft Problems on page 52 Fire Risk e Close firescreen when burning fireplace Do not use firescreen or glass doors to hold burning material in fireplace i Firescreen controls sparks aN ihm Glass may break or burning material may roll out e Always wear gloves when installing or removing the screen as the screen may become extremely hot while in use F Glass Doors This fireplace has been tested and listed for use with doors as specified in Section 12 D Please refer to the manual packed with each set of doors for installation instructions Fire Risk Smoke Risk e Doors must be fully opened or fully closed when operating fireplace Partially opened doors may draw flame smoke or heat from fireplace Page 46 Heat amp Glo NorthStar EPA Fireplace 480 1081C G Fan Operatio
95. t amp Glo dealer or may be field constructed D Install the Termination Cap e Attach the chase top to the top of the chase e Never install a single wall slip section or smoke pipe in a chase structure Note To protect against the effect of corrosion on those parts exposed to the weather the termination cap can be painted with a rust resistant paint Termination Cap Log II i HS 2 in 51 mm Collar on Chase Top NT Fire Risk e The minimum overlap of cap to pipe MUST be met or chimney may separate from cap Separation allows sparks heat and embers to escape Storm Collar Slope Downward lt Turn down Drip Edge Chase Chimney e Install the chimney sections up through the chase enclosure When using a round termination cap the uppermost top section of pipe must extend 6 in 152 mm 018 26 ga min above the top of the flashing collar to allow installation of Galvanized the storm collar and termination cap See Figure 28 3 Chase Top Figure 28 1 Chase Top Construction Minimum 1 1 2 in 88 mm overlap of cap over pipe o TC e Chase Top Framing T oe ee Framing to top of chase must be constructed to support I 2 in 51 mm min service persons snow load etc Maintain 2 in 51 mm t ooo ooo T _ S clearance to combustibles Top of framing should be lem 152mm min sheeted with plywood particle board See Figure 28 2 Flashing Collar 7 Ng in 51 mm min collar T U
96. t removable the rope is adjusted correctly If the bill comes out too easily the door rope needs adjustment to create an even thickness all the way around door Circulation Compartment 1 Remove any foreign objects 2 Verify unobstructed air circulation 1 Inspect condition of brick Replace if crumbly deteriorated or if cracks exceed 1 4 in 6 mm Chimney 1 Inspect for blockage or obstruction such as bird nests leaves etc 2 Confirm that termination cap remains clear and unobstructed by plants etc 3 Verify that termination cap clearance to subsequent construction building additions has been maintained 4 Inspect for corrosion or separation 5 Verify weather stripping sealing and flashing remain intact 6 Inspect for creosote and remove as needed See Section 11 September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 61 F Service And Maintenance Log Date of Service Performed By Description of Service Page 62 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 1 Reference Materials A Fireplace Dimensions FRONT VIEW Blower Electrical Access right side of fireplace TOP VIEW om os 040 1024 Hoo aaa AA een Figure 62 1 September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 63 B Chimney Components The following drawings show the SL 300 Series chimney and fireplace components which may be safely us
97. tabilizer Inside Diameter 8 in 203 mm Outside Diameter 10 1 2 in 267 mm SL315 SL330 Offset Return _ a oC Cd 0 lnn I OA R KANA 400 mm UNAT THT TR344 Round Termination Cap m ee TERMINATION CAP 000000 000000 o n ko CHASE TOP 14 1 2 in 368 mm MAX DISTANCE TOP OF UPPERMOST CHIMNEY SECTION TR342 Round Telescoping Termination Cap September 1 2008 Lase in nw 625 mm 10 1 2 in Y L 267 mm SSS 2 in rep I CI 51 mm NG Sear 0 1 2 ng 267 mm JB877 CB876 Joint Band Chimney Bracket 16 5 8 in 29 in 422 mm 737 mm 12966A Mobile Home Thimble TOI 24 in 610 mm AS8 Straight Attic Insulation Shield 16 5 8 in 422 mm 72 in 36 in 1829 mm 914 mm 10 7 8 in MH841 Mobile Home Thimble Extension 20 in 508 mm eee ag 337 mm 16 1 4 in 413 mm 00000000000000000000000 S PO 23 118 in 587 mm lt 18 in 457 mm TS345 TS345P Square Termination Cap lt 23 in gt 584 mm 19 in gt 483 mm 15 5 8 in 397 mm ST375 Square Termination Cap Heat amp Glo NorthStar EPA Fireplace 480 1081C 276 mm 51 mm CT35M Chase Top TR TVK Round Termination Top Vent Kit CAK4A Chimney Air Kit Page 65 C Parts Diagram Ceramic Blanket Figure 64 1 NorthStar Fireplace D
98. the Exit Point of the Roof Locate the point where the chimney will exit the roof by plumbing down to the center of the chimney Drive a nail up through the roof to mark the center See Figure 26 1 e Cut Out the Hole in the Roof Measure to either side of the nail and mark the 14 1 2 in x 14 1 2 in 368 mm x 368 mm opening required This is measured on the horizontal actual length may be larg er depending on the pitch of the roof Cut out and frame the opening See Chapter 25 of the Uniform Building Code for roof framing details Fire Risk e Must maintain 2 in 51 mm air clearance to insulation and other combustible materials s Assemble the Chimney Sections Through the Roof Continue to add chimney sections through the roof open ing maintaining at least a 2 in 51 mm air space to com bustible materials s Install the Roof Flashing Figure 26 1 Ceiling Attic Construction If a roof flashing is to be used install the roof flashing appropriate to the roof pitch and install a termination cap and storm collar following the instructions shipped with the cap For chase installations you can use a round termination cap a round telescoping termination cap or a square termination cap See pages 62 A chase installation must use a chase top Chase tops are available from your dealer See page 14 for building a chase e Install the Chimney Air Kit required in Canada When installing the chimney air kit follow the i
99. the proper flue draft This is especially evident when using an exterior factory built chimney or exterior masonry chimney Try placing several sheets of crumpled paper on top of your kindling as close to the flue outlet of the fireplace as possible Light this paper first then the paper under the kindling The heat gener ated from the rapidly burning paper on top of the kindling should help get the draft established Still other factors can affect how well your flue system performs Neighboring structures high winds tall trees even hillsides can affect air currents around the chimney Well designed chimney caps are available that can help Your fireplace dealer is the local expert in your area He can usually make suggestions or discover problems that can be easily corrected allowing your fireplace to oper ate correctly as it has been designed providing safe and economical heat for your home September 1 2008 Overhanging tree s e ON boa a BY mn Bird s nest chimney ter TH lt lt or leaves in K E termination Z H cap E Structural Another appliance in E1 TU changes in home also exhausting S chimney area air ees fan Unsealed E dryer etc can lights E YN WK LN i N HE Overhead Tan ma ee operating ama gt Air register from furnace near ne E fireplace a Doors opening and closing Window closed Combustion for start up air control EN VN W LIT TT Creosote buildup in flu
100. this reason it is always best to burn dry seasoned firewood We do not advise burning unsea soned wood however if it happens you must open the Slide Air Control and burn the fireplace at a high burn setting for a longer time to start it burning Kindling or 1st stage It helps to know a little about the actual process of burning in order to understand what goes on inside a fireplace The first stage of burning is called the kindling stage In this stage the wood is heated to a temperature high enough to evaporate the moisture which is present in all wood The wood will reach the boiling point of water 212 F and will not get any hotter until the water is evaporated This process takes heat from the coals and tends to cool the fireplace 2nd stage The next stage of burning the secondary stage is the period when the wood gives off flammable gases which burn above the fuel with bright flames During this stage of burning it is very important that the flames be main tained and not allowed to go out This will ensure the cleanest possible fire If you are adjusting your fireplace for a low burn rate you should close down the air to the point where you can still maintain some flame If the flames tend to go out the fireplace is set too low for your burning conditions Final stage The final stage of burning is the charcoal stage This occurs when the flammable gases have been mostly burned and only charcoal remains This is a n
101. tions of chimney must be removable to allow maximum clearance of 13 5 ft 411 cm from ground level for transportation purposes Fire Risk For use with solid wood fuel only Other fuels may overfire and generate poisonous gases i e carbon monoxide CAUTION Maintain structural integrity of mobile home e Floor wall ceiling and or roof Do NOT cut through e Floor joist wall studs or ceiling trusses e Any supporting material that would affect the structural integrity Asphyxiation Risk e Never install in a sleeping room Consumes oxygen in the room September 1 2008 C Glass Specifications This fireplace is equipped with 5mm ceramic glass Replace glass only with 5mm ceramic glass Please contact your dealer for replacement glass NOTE This installation must conform with local codes In the absence of local codes you must comply with the UL1482 UM 84 HUD and NFPA211 in the U S A and the ULC S627 and CAN CSA B365 Installation Codes in Canada D BTU amp Efficiency Specifications EPA Certified Efficiency BTU Output with EPA test fuel 51 400 hr with cord wood 70 000 hr oat Gordon Shipping Weight AA WARNING N Fire Risk Do not install or operate damaged fireplace Do not modify fireplace Installation other than as instructed by Hearth amp Home Technologies Inc is strictly prohibited Do not operate the fireplace without fully assembling all components Do n
102. to its surface When operated at a low burn rate less air will be flowing over the glass and the smoky relatively cool condition of a low fire will cause the glass to become coated Operating the appliance with the Burn Rate Air Control and Start Up Air Control all the way open for 15 20 minutes should remove the built up coating B Glass Replacement 1 Ensure that the fire is out and the appliance is cool to the touch Protect a table or counter top with padding or towels Remove door with broken glass from the appliance by lifting door up and off of the hinges 4 Lay door face down on a table or counter making sure handle and handle attachment knob hang over the edge of the table top so door lays flat on a soft surface 5 Remove screws from the top and bottom glass frames 5 on each door using a 2 Phillips Head screwdriver Set frames aside and retain screws HINT Soak screws in penetrating oil for easy removal Remove the glass and discard Position the new glass with edges evenly overlapping the opening in the front door 8 Replace the glass frames Be careful not to cross thread the screws 9 Start screws to secure glass frames to door keeping them loose for adjusting the glass Then continue to tighten each screw alternately a few turns at a time until the glass panel is tightened snugly DO NOT OVER TIGHTEN SCREWS 10 Replace the door on the appliance 11 After the first burn recheck the tightness of
103. ue to individual design preferences However minimum clearances must be maintained at all times The illustrations and diagrams used throughout these instal lation instructions are not drawn to scale Additional lateral support for chimney above roof or enclosed in chase if needed Non combustible roof flashing maintains minimum clearance around chimney Support straps on rafter supports chimney not shown Enclosed space above and around fireplace Outside combustion air Page 8 Heat amp Glo NorthStar EPA Fireplace 480 1081C September 1 2008 D Tools and Supplies Needed E Inspect Fireplace and Components Before beginning the installation be sure the following tools AK WARNING and building supplies are available f Fire Risk Reciprocating saw Framing material Explosion Risk Pliers High temp caulking material Inspect fireplace and components for Hamer Gloves damage Damaged parts may impair safe R operation Phillips screwdriver Framing square Do NOT install damaged components Flat blade screwdriver Electric drill and bits Do NOT install incomplete components l e Do NOT install substitute components Plumb line Safety glasses Report damaged parts to dealer Level Tape measure 1 2 3 4 in length 6 or 8 self drilling screws e Carefully remove the fireplace and components from the Misc screws and nails packaging e Doors are shipped on the fir
104. ytstem NOTE Close controls when not burning Left Close Low Meet ACC Fully Position Resistance Engaged Figure 50 1 Operating the ACC Controls Slide Air Control Slide LEFT to Stop Stop to 1 8 in 1 2 in open Stop to 1 2 in 1 1 2 in open All the way to RIGHT THE DECORATIVE FASCIA MUST BE REMOVABLE CAUTION Fireplace operation does require air Do not take air from ON YOUR FIREPLACE IN ORDER TO SERVICE THE AUTOMATIC COMBUSTION CONTROL SYSTEM other fuel burning appliances which can result in improper venting smoking or air dilution Always provide adequate makeup air September 1 2008 Heat amp Glo NorthStar EPA Fireplace 480 1081C Page 51 N Burning Guidelines For maximum operating efficiency with the lowest emissions follow these operating procedures 1 Regardless of desired heat output when loading the fireplace burn your fireplace with the Slide Air Control wide open fully to the right for a minimum of 5 to 15 minutes 2 Regulate burn rate heat output by using the Slide Air Control See Figure 51 1 on page 51 3 Heat output settings Follow the burn rate instructions listed below NOTE To establish your settings always begin with the air control all the way to the left to STOP and then move it to the right for your desired setting Burn Rate Low Medium Medium High High BTU Hr Below 10 000 10 00

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