Char-Broil 463460708 Gas Grill User Manual
Contents
1. Description Part Grease Cup 80000270 Left Door 80016592 Right Door 80016593 Tank Exclusion Shelf 80009971 Tank Exclusion Wire 80009972 Sidebumer Grate 80003594 Sidebumer Lid 80016600 Door 80009975 Tank Retainer Screw 80006484 Door Magnet Assembly 80010057 Product Guide English 80016598 Hardware Pack 80016503 1 Wrench 80000283 2 Lid Support Side burner 80000054 2 Insulation Washers 22 1 4 20x1 2 Machine Screws 10 Lock Washers 7mm 10 Flat Washers 7mm 12 Fiber Washers 7mm 12 1 4 20 Flange Nuts 44 8 32x3 8 Machine Screws 14 Flat Washers 5mm 14 Lock Washers 5mm 2 832 Flange Nuts 14 10 24x1 2 Machine Screw 2 4024 Flange Nut to GA Pat And Ase usd Dei gat Cu Dad Zoe Dod Dd Fae D Fath Fu Fit ost Qua G N teu Dp 120 Sat Loa Mame Co Span Quse VPS Peirus Des Serata TAN aret oe eed ona dte WC Bie moy heron apti asa da Tos Conan we aise sn Cony Ott CS nde Chua neg ane i te Cae S a ana Kaspers tana ate ep uti Coning Can and lt Deis rotis Pca Cds Gust Gi ed Desi Sms e Ei Wl I Th ie Tac di Ub GAN sn matte Wy rp i aan Deu s rmi de Tee Comp doa Prices inn ona or mam ho sone US Pier 15980 20 41 944730 AT ALSA BAG ABI ST SOT SATB AST 5 5M 7 S SEIS S S Ser i seat Saas TIS2. SUS EMO gost S EA Rr tI ZZ Sega D Dot ane o6 97 Diss Dot st Sze DST A701 oj Oss DATS BES DATS BE DADR DOS DAOR DON DI D Di Di ik DU tga D SI D 22 D 30 O95388 DI DON DIGA 0 DD 7 0 DU S0 Os DS SH DU AOR DARET Dt DAE Duets DUI es on DAS AS Dit DII 388 and pb Cana TABOE and Pas Pern Mert mcns 20 PARTS DIAGRAM Model No 463460708 AREE 13 ASSEMBLY Model No 463460708 Attach the two locking casters at the rear of the bottom shelf and the two non locking casters at the front Use the provided caster wrench to fully tighten casters Non locking caster Locking caster M 8 Bottom shelf Rear Attach side panels to bottom shelf using three 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers per panel IMPORTANT Panel with large hole must 104 2012 screw Be on left side of bottom shelf 7mm lock washer flat washer Right side panel Make sure side panels are pushed as far to the rear of bottom shelf as possible before fully tightening screws Left side panel with large hole aite El Attach front brace to side panels using two 10 24X1 2 screws 5mm lock washers and 5mm flat washers on each side 5mm flat washers screws 5mm lock washers Insert wire ends on tank exclusi
3. 13 14 22 Troubleshooting 2325 c teet te ct od a 26 Registration x To insure your satisfaction and for follow up service register your grill online at www grillregistration com Stainless Steel Use and Care Stainless steel grils can provide many years of reliable service and an attractive appearance in normal outdoor exposure Consider the following tips to extend the appearance of your stainless steel gril Cooking smoke from normal use of the grill wil eventually coat and discolor the stainless steel surface Periodic cleaning of the cooking grates also helps decrease the risk of a grease fire which can irreversibly darken the stainless steel surface Please note that the integrity of the steel is not affected by the flame only the appearance USE AND CARE pancer NEVER store a spare LP cylinder under or near the appliance or in an enclosed area Never fill a cylinder beyond 80 full An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve If you see smell or hear gas escaping immediately get away from the LP cylinderlappliance and call your fire department This could cause an intense fire with risk of property damage serious injury or death LP Cylinder Removal Transport and Storage Tum OFF all control knobs
4. Do not use water on a grease fire Personal injury may result If a grease fire develops turn knobs and LP cylinder off Do not leave grill unattended while preheating or burning off food residue on HI If grill has not been regularly cleaned a grease fire can occur that may damage the product Main Burner Ignitor Lighting Do not lean over grill while lighting 1 OFF gas burner control valves 2 Turn ON gas source or tank 3 Open lid during lighting 4 To ignite ignition burner knob to HI 5 Push and hold ELECTRONIC IGNITION button 6 Ifignition does NOT occur in 5 seconds tum the controls OFF wait 5 minutes and repeat lighting procedure 7 To ignite remaining burners tum knob to 4b HI Starting with the burners closest to IGNITION BURNERS first If ignitor does not work follow match lighting instructions After Lighting Tum knobs to HI position for warm up 7 AR Turn controls and gas source or tank OFF when not X N CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat the lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidently ignite with risk of injury Match Lighting Do not lean over grill while lighting 1 Open lid Turn on gas at L
5. Excess flow valve tripped Tum off knobs wait 30 seconds and light gril flames are still low um off knobs and LP cylinder valve Disconnect regulator Reconnect regulator and leakctest Tum on LP cylinder valve wait 30 seconds and then light gril lt Vapor lock at coupling cylinder Tum off knobs and LP cylinder valve Disconnect coupling nut from connection cylinder Reconnect and retry Flames blow out High or gusting winds Tum front of gril to face wind or increase flame height Low on LP gas Refil LP cylinder Excess flow valve tripped Refer to Sudden drop in gas flow above Flare up Grease buildup Clean bumers and inside of grl irebox Excessive fat in meat Trim fat from meat before griling Excessive cooking temperature Adjust lower temperature accordingly Persistent grease fie Grease trapped by food buildup around knobs to OFF Tum gas off at LP cylinder Leave lid in position bumer system and let fire burn out After grill cools remove and clean all parts Flashback lt Burer andlor bumer tubes are blocked Tum knobs to OFF Clean bumer and or bumer tubes See burner cleaning section of Use and Care Unable to fll LP Some dealers have older fil nozzles The wom nozzles don t have enough bite to engage the valve Try cylinder with worn threads a second LP dealer One bumer does not Grease buildup or food particles in Clean
6. Tis ied warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage If an original replacement part is not available a comparable replacement part will be sent You will be responsible for all shipping charges of parts replaced under the terms of this limited warranty ITEMS MANUFACTURER WILL NOT PAY FOR 1 Service calls to your home 2 Repairs when your product is used for other than normal single family household or residential use Damage resulting from accident alteration misuse abuse fre food acts of God improper installation installation not in accordance with electrical or plumbing codes or use of products not approved by the manufacturer 4 Any food loss due to product failures 5 Replacement parts or repair labor costs for units operated outside the United States or Canada 6 Pickup and delivery of your product T Repairs to parts or systems resulting from unauthorized modifications made to the product 8 The removal and or reinstallation of your product 9 Shipping cost standard or expedited for warranty and replacement parts DISCLAIMER OF IMPLIED WARRANTIES LIMITATION OF REMEDIES Repair or replacement of defect parts is your exclusive remedy under the terms of this limited warranty Manufacturer will not be responsible for any consequential or incidental damages arising from the breach of ether this limited warranty or any applicable warranty or for failure
7. AN AR 1 Do not store or use gasoline or other flammable liquids or vapors in the vi this or any other appliance 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance ity of Call Grill Service Center for Help and Parts Ifyou need assistance with your product or warranty parts call 1 800 241 7548 Hours of Service Center Operation are 8 00 A M To 6 00 EST Monday Frida To order non warranty replacement parts or accessories please us on the web at www charbroil com or 1 800 241 7548 and one of our friendly and knowledgeable agents will be glad to assist you IMPORTANT Fill out the product record information below Model Number Serial Number See rating label on grill for serial number Date Purchased N CAUTION Installation Safety Precautions Use grill as purchased only with LP propane gas and the regulatorivaive assembly supplied A conversion kit must be purchased for use with natural gas Grill installation must conform with local codes or in their absence of local codes with either the National Fuel Gas Code ANSI 2223 1 54 Natural Gas and Propane Installation Code CSA B149 1 or Propane Storage and Handling Code B149 2 or the Standard for Recreational Vehicles ANSIA 119 2 NFPA 1192 and CSA Z240 RV Series Recreational Vehicle Code as applicable A
8. Sideburer ip of lade should be pointing toward gas port opening on bumer the distance should be 1 8 to 3 16 Adjust if necessary Clean wire andlor electrode with rubbing alcohol and clean swab Reconnect wires or replace electrode wire assembly Replace ignitor wirelelectrode assembly Replace with a new AA size alkaline battery mm Troubleshooting continued Problem Possible Cause ELECTRONIC IGNITION No spark ignition noise Bumer s will not light using ignitor See Electronic Ignition Troubleshooting also No spark some ignition noise Sparks but not at electrode or at full strength PIEZO PUSH BUTTON AND ROTARY Push button sticks at bottom Rotary knob rotates without clicking Sparking between ignitor and electrode Prevention Solution See Section of Electronic Ignition System See Section Il of Electronic Ignition System See Section Il of Electronic Ignition System Replace ignitor Replace knob Inspect wire insulation and proper connection Replace wires if insulation is broken Bumer s will not match light See GAS ISSUES on previous page Match will not reach Improper method of match ighting Use long stem match fireplace match See Mateh Lighting section of Use and Care fre in burner tube s Sudden drop ingas Outof gas Check for gas in LP cylinder flow or low flame
9. This OPD safety feature is identified by a unique triangular hand wheel Use only LP tanks equipped with this type of valve LP tank must be arranged for vapor withdrawal and include collar to protect LP tank valve OPD Hand Wheel LP cylinder in upright position for vapor withdrawal LP Liquefied Petroleum Gas LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor similar to rotten cabbage so that it can be smelled LP gas is highly flammable and may ignite unexpectedly when mixed with air LP Cylinder Filling Use only licensed and experienced dealers LP dealer must purge new cylinder before filing Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder wil vary by temperature A frosty regulator indicates gas overil Immediately close LP cylinder valve and call local LP gas dealer for assistance Do rot release liquid propane LP gas into the atmosphere This is a hazardous practice To remove gas from LP cylinder contact an LP dealer or call a local fre department for assistance Check the telephone directory under Gas Companies for nearest certified LP dealers LP Cylinder Exchange Connecting Regulator to the LP Cylinder Many retailers that sell grils offer you the option of replacing 1 LP cylinder must be properly secured onto grill Refer to your empty LP cylinder through an exchange service
10. i 4 Re One ai N oe umo 2 Burner Cooking Great indirect cooking on low Produces slow even heating Ideal for slow roasting and baking Rotisserie Cooking When using a rotisserie on your grill you should remove the cooking grates and warming rack This will provide adequate clearance for large foods Food Safety Food safety is very important part of enjoying the outdoor cooking experience To keep food safe from harmful bacteria follow these four basic steps Clean Wash hands utensils and surfaces with hot soapy water before and after handling raw meat and poultry Separate Separate raw meats and poultry from ready to eat foods to avoid cross contamination Use a clean platter and utensils when removing cooked foods Cook meat and poultry thoroughly to bacteria Use a thermometer to ensure proper intemal food temperatures Chill Refrigerate prepared foods and leftovers promptly For more information call USDA Meat and Poultry Hotline at 1 800 535 4555 In Washington DC 202 720 3333 10 00 am 4 00 pm EST How To Tell If Meat Is Grilled Thoroughly lt Meat and poultry cooked on a grill often browns very fast on the outside Use a meat thermometer to be sure food has reached a safe intemal temperature and cut into food to check for visual signs of doneness lt Whole poultry should reach 180 F breasts 170 Juices should run clear and flesh sh
11. carry over tube s with wire brush light from other ends of carryover tube s nm Troubleshooting Electronic Ignition Problem Ignition Possible Cause Check Procedure Prevention Solution SECTION sparks appearat Battery notinstaled Check battery orientation Install battery make sure that and any electrodes when properly connectors are oriented correctly with end up ignition button is and end down pushed no noise can be heard from spark Dead battery Has battery been used Replace battery with new AA size alkaline battery module previously lt Button assembly not Check to insure threadsare Unscrew button cap assembly and reinstall making Installed property properly engaged Button sure threads are aligned and engaged fully should travel up and down without binding Faulty spark module If no sparks are generated Replace spark module assembly with new battery and good wire connections module is faulty SECTION I No sparks appear at Output lead Are output connections on Remove and reconnect all output connections at any electrodes when connections not and tight module and electrodes ignition switch is connected pushed noise can be heard from spark module SECTION Ill Sparks are present Output lead Are output connections on _ Remove and reconnect all output connections at but not at all connections not and tig
12. dry location When LP cylinder is connected to grill store outdoors in a well ventilated space and out of reach of children Cover grill if stored outdoors Choose from a variety of grill covers offered by manufacturer Store grill indoors ONLY if LP cylinder is tumed off and disconnected removed from grill and stored outdoors When removing grill from storage follow Cleaning the Bumer Assembly instructions before starting grill Cleaning the Burner Assembly Follow these instructions to clean andor replace parts of bumer assembly or if you have trouble igniting grill 1 Tum gas off at control knobs and LP cylinder 2 Remove cooking grates and flame tamers 3 Remove screws and carryover tubes from rear of burners 4 Remove screw and washers to disengage from bracket on firebox 5 Remove screws to detach electrode from bumer Electrode should remain in firebox 6 Carefully lift each burner up and away from valve openings We suggest three ways to clean the bumer tubes Use the one easiest for you A Bend a stiff wire a light weight coat hanger works well into a small ook Run the hook through each tube several times cc gt B Use a narrow bottle brush with a flexible handle do not use a brass wire brush run the brush through each bummer tube several times Wear eye protection Use an air hose to force air into the burner tube and out the bumer ports Check each port to m
13. risk of a fire The methods below are suggestions for cleaning stainless steel surfaces Choose a cleaning method appropriate for your needs Itis recommended that you use a Char Broil grill cover to help prolong the life and prevent discoloration of your grill Routine Care After each use let your grill cool and then wipe the grill with a soft damp soapy cloth and rinse with clean water Itis important to remove any food particles or marinade from the stainless steel surface of your grill Most marinades are highly acidic and damage stainless steel DO NOT USE STEEL OR WIRE WOOL To clean polish and protect your stainless steel gril on a weekly basis use Char Broil Stainless Steel Grill Cleaner For quick convenient cleaning use Char Broil Stainless Steel Grill Wipes Stubborn Stains and Rust Stubborn stains discoloration and possibly rust and rust pitting can occur from cooking exposure to harsh outdoor conditions or extreme cooking temperatures For stubborn rust stains and grease stains you can restore your gril wth the Char Broil Stainless Steel Restoration Itis available at major retailers retailers or you can buy it online at waw charbroil com or www grillovers com For the latest new products and information for the care and cleaning of your stainless steel grill go to www charbroiL com Always rub or wipe in the direction of the grain or polish lines in the stainless steel surface not across them Do not let stainle
14. JETA Y DEVUELVALA DENTRO DE LOS 10 DIAS DE LA COMPRA SI NO LA DEVUELVE PUEDE VERSE AFECTADA SU COBERTURA DE GARANTIA PARA EL SERVICIO DE GARANTIA ES NECESARIO QUE PRESENTE SU COMPROBANTE DE COMPRA CONSERVE LA FACTURA ESTA GARANTIA ES INTRANSFERIBLE VEUILLEZ COMPLETER CETTE CARTE ET LA RETOURNER DANS LES 10 JOURS SUIVANT L ACHAT LA COUVERTURE DE VOTRE GARANTIE POURRAIT EN ETRE AFFECTEE SI VOUS NE LE FAITES PAS POUR OBTENIR LE SERVICE SOUS GARANTIE UNE PREUVE D ACHAT DOIT ETRE PRESENTEE VEUILLEZ CONSERVER VOTRE FACTURE LA PRESENTE GARANTIE NEST PAS TRANSFERABLE 4 BrstiamolNonbrePrinom Iniallicaliake Last de familie LLLLILILILILLILLEI LI LLILLLLILILILILILILIILI Address number nd n mero y calo Adress num ro ette Apt Number de apart appt TELS EYE TESTES Se p titt Statelstadarovince Zip CodelC digo ziplCodo postal 2 E mail Ad ress Dirocci n de correo electr nicolAdrosse lectronique T you lary price wh your alates you gv us amis bae ur ema adas to you cfr at ny at ja Spas nforma su aes de cor seca oa da emo pars sr a fn ds ene ciertas qu pasdan Mea Seu cher decor unt wes deti cto vos ous ne dear pas fare par irs pcs suscep pnm L Tamale your nama your ast con Glomus koscom Esempi vom econ 3 Phone NumborNimaro ef ncoNum ro de phone Lou Lit LLLLI 4 IMPORTANTIJMPORTANTEIIMPORTA
15. NTI Wie Serial Number and Model Number in spaces below Escriba en los espacios de abajo el n mero de serie y el n mero de modalo Inscrivez le num ro de sri et le num ro de modelo dans les espaces cidesstus 5 Your GenderSexo Sexe 1 CIMaleMascunoMosculn 6 Date of PurchaseFecha do compra Date de lachat Ee bf Y 341 7 Store de s tiendaom du magasin LLILLILILILLIILILLLI 8 Purchase PiculPrecio de compralPrir d achat E 2 CI FemalelFemeninorF minin 9 Which product are your registering Qu producto est registrando Quel produit enregistrez vous 1 C Gas GrilParila gas Gr au gaz 2 2 Eectr GilPanilael ctcalGel lectrique 3 C SmokerihhumadorFumoir 4 Charcoal GilParia carb n Barbecue au charbon 5 EL Charcoal Smoked Ahumador a carb n Fumoirau charbon 6 Outdoor Fireplace Chimenea para exterioresiFoyer ext rieur T EL CookerfFryer Cocnafeidora CuseurFrleuse 8 O OtheriOtrolAutre Mail to Envielo a Consumer Warranty Service P O Box 1240 Columbus GA 31902 1240 Thank you for completing this questionnaire Your answers will help us and other companies reach you with offers that may interest you If you prefer not io receive these offers please check here L1 Gracias por completar este cuestionario Sus respuestas nos ayudar n nosotros y a otras de inter s Si prefiere no recibir estas ofertas por favor marque aqui Merci d avoir bien
16. P cylinder 2 Place li match into match holder hanging from cart side panel light bumer on right or lft side of gril 3 Push in and tum far right or far left bumer knob to HI Be sure burner lights and stays lit 4 Light adjacent bumers in sequence by pushing knobs in and tuming to H Sideburner Ignitor Lighting Do not lean over grill while lighting 1 Top cover must be open when burner is operational 2 To ignite SIDEBURNER open sidebumer cover 3 Tum sidebumer knob to HI push and hold ELECTRONIC IGNITOR button 4 If sideburner does NOT light in 5 seconds tum knob to OFF wait 5 minutes then repeat lighting procedure Sideburner Match Lighting 1 Open sideburner cover 2 Place lit match near bumer 3 Tum sidebumer knob to HI Be sure bumer lights and stays lit Burner Flame Check Remove cooking grates and flame tamers Light bumers rotate knobs from HIGH to LOW You should see a smaller flame in LOW position than seen on HIGH Perform bummer flame check on sidebumer also Always check flame prior to each use If only low flame is seen refer to Sudden drop or low flame in the Troubleshooting Section Turning Grill Off Tum all knobs to OFF position Turn LP cylinder off by turing hand wheel clockwise to a full stop Ignitor Check Turn gas off at LP cylinder Press and hold electronic ignitor button Click should be heard and spark seen each time between collector
17. THIS GRILL IS FOR OUTDOOR USE ONL CAUTION N WARNING Read and follow all safety statements assembly Failure to follow all manufacturer s instructions could instructions and use and care directions before result in serious personal injury and or property attempting to assemble and cook damage INSTALLER ASSEMBLER N CAUTION Leave this manual with consumer Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if CONSUMER menm Keep this manual for future reference If you have questions or need assistance during assembly please call 1 800 241 7548 To insure your satisfaction and for follow up service register your grill online at www grillregistration com AEMGTOS BD1G509 010528 gt AME uN Ar If you smell gas Shut off gas to the appliance Extinguish any open flame Open lid If odor continues keep away from the appliance and immediately call your gas supplier or your fire department eye CALIFORNIA PROPOSITION 65 1 Combustion by products produced when using this product contain chemicals known to the State of California to cause cancer birth defects and other reproductive harm 2 This product contains chemicals including lead and lead compounds known to the State of California to cause cancer birth defects or other reproductive harm Wash your hands after handling this product
18. Use only assembly section those reputable exchange companies that inspect precision fil test and certify their cylinders Exchange your cylinder only 2 control knobs to the OFF position for an OPD safety feature equipped cylinder as described 3 Tum LP cylinder OFF by turning hand wheel clockwise to a in the LP Cylinder section of this manual full stop Always keep new and exchanged LP cylinders in upright 4 Remove the protective cap from LP cylinder valve Always use position during use transit or storage cap and strap supplied with valve Leak test new and exchanged LP cylinders BEFORE connecting to grill LP Cylinder Leak Test For your safety S 71 OPD Hand Wheel Leak test must be repeated each time LP cylinder is exchanged Type 1 outlet with or refilled tread on outside Do not smoke during leak test A Safety Relief Valve Do not use an open flame to check for gas leaks Grill must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired or electrical appliances During leak test keep grill away from open flames or sparks Strap and Cap Use a clean paintbrush and a 50 50 mild soap and water solution Brush soapy solution onto areas indicated by arrows fous telo Do not use a POL transport plug Do not use household cleaning agents Damage to gas plastic part with external threads train components can result It will defeat the safety feature of th
19. ake sure air comes out each hole 7 Wire brush entire outer surface of burner to remove food residue and ditt 8 Clean any blocked ports with a stiff wire such as an open paper dip 9 Checkbumerfor damage due to normal wear and corrosion some holes may become enlarged If any large cracks holes are found replace burner VERY IMPORTANT Burner tubes must reengage valve openings See illustrations at right Correct 10 Attach electrode to bumer tura dean 11 Carefully replace burners engagement N 12 Attach bumers to brackets on firebox 13 Reposition carryover tubes and attach to bumers Replace flame tamers and cooking grates seuer 9 Indirect Cooking Poultry and large cuts of meat cook slowly to perfection on the gril by indirect heat The heat from selected bumers circulates gently throughout the grill cooking meat or poultry without the touch of a direct flame This method greatly reduces flare ups when cooking extra fatty cuts because there is no direct flame to ignite the fats and juices that drip during cooking Indirect Cooking Instructions Always cook with the lid closed Due to weather conditions cooking times may vary During cold and windy conditions the temperature setting may need to be increased to insure sufficient cooking temperatures 1 Burner Cooking Cook with direct or indirect heat Best for smaller meals or foods Consumes less fuel edi amp o
20. aking from LP cylinder valve Gas leaking between LP cylinder and regulator connection Fire coming through control panel Grease fire continuous excessive flames above cooking surface Possible Cause Damaged hose Mechanical failure due to rusting or mishandling Failure of cylinder valve from mishandling or mechanical failure Improper installation connection not tight failure of rubber seal Fire in bumer tube section of bumer due to blockage Too much grease buildup in burner area Prevention Solution Tum of gas at LP cylinder or at source on natural gas systems f anything but burned replace valverhoselregulator If burned discontinue use of product until a plumber has investigated cause and corrections are made Replace LP cylinder off LP cylinder valve Retum LP cylinder to gas supplier Tum off LP cylinder valve Remove regulator from cylinder and visually inspect rubber seal for damage See LP Cylinder Leak Test and Connecting Regulator to LP Cylinder Tum off control knobs and LP cylinder valve Leave lid open to allow flames to die down After fire is out and grill is cold remove bumer and inspect for spider nests or rust See Natural Hazard and Cleaning the Bumer Assembly pages Tum off control knobs and LP cylinder valve Leave lid open to allow flames to die down After cooling clean food particles and excess grease from inside firebox area grea
21. and LP cylinder valve Tum coupling nut counterclockwise by hand only do not use tools to disconnect Loosen cylinder screw beneath bottom shelf then cylinder up and out of cart Install safety cap onto LP cylinder valve Always use cap and strap supplied with valve Failure to use safety cap as directed may result in serious personal injury and or property damage A disconnected LP cylinder in LP Cylinder Valve storage or being transported must have a safety cap installed as shown Do not store an LP cylinder in enclosed spaces i such as a carport garage porch covered patio or other building Never leave an LP cyinder Safty inside a vehicle which may become overheated eas by the sun Retainer Strap Do not store an LP cylinder in an area where children play E n LP Tank The LP tank used with your grill must meet the following requirements Use LP tanks only with these required measurements 12 80 5cm diameter x 18 45 7 cm al with 20 Ib 9 kg capacity maximum LP tanks must be constructed and marked in accordance with specifications for LP tank of the U S Department of Transportation DOT or for Canada CAN CSA B339 cylinders spheres and tubes for transportation of dangerous goods Transport Canada TC See LP tank collar for marking LP tank valve must have Type 1 compatible with regulator or grill Safety relief valve UL listed Overfil Protection Device OPD
22. box or burner and electrode See Troubleshooting if no click or spark Valve Check Important Make sure gas is off at LP cylinder before checking valves Knobs lock in OFF position To check valves frst push in knobs and release knobs should spring back knobs do not spring back replace valve assembly before using grill knobs to LOW position then tum back to OFF position Valves should tum smoothly Hose Check Before each use check to see if hoses are cut or wom Replace damaged hoses before using gril Use only valvelhose regulator specified by manufacturer General Grill Cleaning Do not mistake brown or black accumulation of grease and smoke for paint Apply a strong solution of detergent and water or use a grill cleaner with scrub brush on insides of grill id and bottom Rinse and allow to completely air dry Do not apply a caustic grillloven cleaner to painted surface Plastic parts Wash with warm soapy water and wipe dry Do not use citrisol abrasive cleaners degreasers or a concentrated grill cleaner on plastic parts Damage to and failure of parts can result Porcelain surfaces Because of glass like composition most residue can be wiped away with baking sodalwater solution or specially formulated cleaner Use nonabrasive scouring powder for stubborn stains Painted surfaces Wash with mild detergent or nonabrasive cleaner and warm soapy water Wipe dry with a soft nonabrasive cloth Stainl
23. e valve cylinder valve Hand tighten the coupling nut holding regulator in a straight line with LP cylinder valve so as not to cross thread the connection 5 Hold regulator and insert nipple into LP Nipple has to be centered into the LP cylinder valve 7 AR If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department 5 Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 6 Tum the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance An additional one half to three quarters turn is required to complete the connection Tighten by hand only do not use tools NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator WN Dancer Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Outdoor gas appliance is not intended to be installed in or on a boat Outdoor gas appliance is not intended to be installed in or on an RV Never attempt to attach this gril to the self contained LP ga
24. es you specific legal rights as set for herein You may also have other rights which vary from state to state In the state of California only if refinishing or replacement of the product is not commercially practicable the retailer selling this product or the Manufacturer wil refund the purchase price paid for the product less the amount directly attributable to use by the original consumer purchaser prior to discovery of the nonconformity In addition in the state of California only you may take the product to the retail establishment seling this product in order to obtain performance under this limited warranty It you wish to obtain performance of any obligation under this limited warranty you should write Char Broil Consumer Relations P O Box 1240 Columbus GA 31902 1240 Consumer retums will not be accepted unless a valid Retum Authorization is first acquired by calling 1 800 241 7548 and then clearly marked on the outside of the package and the package is shipped freight postage pre paid to the address above Please register your product online a grillregistration com If you register online you do not need to send in this registration card PLEASE FILL OUT THIS CARD AND RETURN IT WITHIN 10 DAYS OF PURCHASE FAILURE TO RETURN MAY AFFECT YOUR WARRANTY COVERAGE FOR WARRANTY SERVICE PROOF OF PURCHASE WILL BE REQUIRED PLEASE KEEP YOUR SALES RECEIPT THIS WARRANTY IS NOMTRANSFERABLE LLENE ESTA TAR
25. ess steel surfaces To maintain your grills high quality appearance wash with mild detergent and warm soapy water and wipe dry with a soft cloth after each use Baked on grease deposits may require the use of an abrasive plastic cleaning pad Use only in direction of brushed finish to avoid damage Do not use abrasive pad on areas with graphics Cooking surfaces If a bristle brush is used to clean any of the grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to griling Itis not recommended to clean cooking surfaces while gril is hot CAUTION SPIDER ALERT It you notice that your grill is getting hard to light or that the flame isn t as strong as it should be take the time to check and clean the venturi s pe omen In some areas of the country spiders or small insects have been known to create fashback problems The spiders spin webs build nests and lay eggs in the gril s venturi tube s obstructing the flow of gas to the bumer The backed up gas can ignite in the venturi behind the control panel This is known as a flashback and it can damage your grill and even cause injury To prevent flashbacks and ensure good performance the burner and before use whenever the gril has been idle for an extended peri venturi assembly should be removed from the grill and cleaned y Storing Your Grill Clean cooking grates Store in
26. firebox 14 Place cooking grates into grill bottom To assemble Swing Away first insert pivot wie into holes in side of grill lid Second insert leg wires into holes in sides of grill bottom 16 Hang grease cup wire from bottom of firebox and place grease cup into grease cup clip N CAUTION Failure to install grease cup will cause hot grease to drip from bottom of grill with risk of fire or property damage Grease Cup Wire Grease Cup ARMATIS 21 Unscrew ignitor cap and place AA battery into ignitor slot with positive end facing outward Screw ignitor cap onto ignitor LP tank is sold separately Fill and leak check the tank see Use amp Care section before attaching to grill and regulator Once tank has been filed and leak checked place tank into tank hole in bottom shelf as shown Secure tank with tank screw at rear of bottom shelf See Use amp Care section to perform the Burner Flame Check and for important safety instructions before using N CAUTION Failure to install tank correctly may allow gas hose to be damaged in operation resulting in the risk of fire E EMERGENCIES gas leak cannot be stopped or a fire occurs due to gas leakage call the fire department Emergencies Gas leaking from crackedicullbumed hose Gas leaking from LP cylinder Gas le
27. hall be free of charge to you except for shipping costs The original consumer purchaser will be responsible for all shipping charges of parts replaced under the terms of this limited warranty This limited warranty is applicable in the United States and Canada only is only available to the original owner of the product and is not transferable Manufacturer requires reasonable proof of your date of purchase Therefore you should retain your sales slip or invoice and register your new product immediately Defective or missing parts subject to this limited warranty will not be replaced without registration and proof of purchase Register online at hitp Wwww charbroll com or complete and return via mail the Product Registration Card located on the last page of the Use Care manual included with this product and retain your sales receipt for proof of purchase This limited warranty applies to the functionality of the product ONLY and does not cover cosmetic issues such as scratches dents corrosions or discoloring by heat abrasive and chemical cleaners or any tools used in the assembly or installation of the appliance surface rust or the discoloration of stainless steel surfaces The warranty for your grill covers manufacturing defects Surface rust corrosion or powder paint chipping metal parts that does not affect the structural integrity of the product is not considered a defect in workmanship or material and is covered this warranty
28. ht module and electrodes electrodes andlor not connected at full strength Arcing to gril away If possible observe grillin if sparks are observed other than from burner s from dark location Operate wire insulation may be damaged Replace wires ignition system and look for arcing between output wires and gril frame Weak battery Allsparks present but weak Replace battery with a new AA size alkaline battery orat slow rate Electrodes are wet Has moisture accumulated Use paper towel to remove moisture electrode andor in bumer ports Electrodes cracked or Inspect electrodes for Replace cracked or broken electrodes broken sparks at cracks crack sausame 25 LIMITED WARRANTY Manufacturer warrants to the original consumer purchaser only that this product shall be free from defects in workmanship and materials after correct assembly and under normal and reasonable home use for the periods indicated below beginning on the date of purchase The manufacturer reserves the right to require that defective parts be retumed postage and or freight pre paid by the consumer for review and examination One year LIMITED warranty Upon consumer supplying proof of purchase as provided herein Manufacturer will repair or replace the parts listed below which are proven defective during the applicable warranty period Parts required to complete such repair replacement s
29. ll electrical accessories such as rotisserie must be electrically grounded in accordance with local codes or National Electrical Code ANSI 70 or Canadian Electrical Code CSA C22 1 Keep any electrical cords and or fuel supply hoses away from any hot surfaces This gril is safety certified for use in the United States and or Canada only Do not modify for use in any other location Modification will result in a safety hazard Safety Symbols The symbols and boxes shown below explain what each heading means Read and follow all of the messages found throughout the manual MN pancer MN DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WAR N WARNING Indicates an potentially hazardous situation which if not avoided could result in death or serious injury CAUTION For residential use only Do not use for commercial cooking 2 CAUTION Indicates a potentially hazardous situation or unsafe practice which if not avoided may result in minor lor moderate injury TABLE OF CONTENTS For Your Safety Grill Service Center Product Record Information Installation Safety Precautions Safety Symbols Use and Care 12 m
30. n left side shelf Hang sidebumer shelf on tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket A Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and flat washers 8 SHARP EDGES Wear gloves if ne sages Place drip pan onto sidebumer shelf Secure with 10 24 1 2 screws insulation washers Smm flat washers Smm lock washers 10 24 hex nuts 10 24x 1 2 screws 5mm lock washers 5mm flat washers and side burner lid supports 410 24 x 14 Screws Insulation Washers 3024 x 4 Screws Remove two 8 32x3 8 screws from sidebumer valve bracket From behind the fascia place sideburner valve bracket into hole Attach bezel to valve with 8 32x3 8 screws Press sidebumer control knob onto valve stem Control knob Control knob bezel Insert sideburner into sidebumer drip pan A make sure burner tube engages with sidebumer valve Illustration B shows correct bumer to valve engagement Center stud on bottom of sidebumer fits into center hole in sideburner drip pan Secure with one wingnut C Connect sidebumer ignitor wire to sideburner electrode Electrode Sidebumer ignitor wire Sidebumer grate m Place four flame tamers over burners by inserting tabs into slots in front of firebox Opposite ends of flame tamers rest on pins in back of
31. on shelf into bottom shelf A Attach with two 8 32x3 8 screws diagonally Tighten two 8 32x3 8 screws at the back of tank exclusion vire first B Line up the front of tank exclusion wire to holes in top brace and secure with two 8 32x3 8 screws and 8 32 flange nuts 38 32 Flange Nut 8 32x3 8 Screw 2 15 Two 8 32x3 8 machine screws are installed partially in the cart side panel Slide door hinges onto the screws as shown Secure right door with four 8 32x3 8 machine screws Repeat assembly for left door 8 32x3 8 machine screw This step requires two people to lift and position grill head onto cart Carefully lower the grill head onto the cart aligning slots at bottom of grill head with posts on cart side panels Make sure the regulator hose is hanging outside the cart Insert four 1 4 20x1 2 screws through side panels and firebox in all four comers Secure with four fiber washers and 114 20 flange nuts 114 20 flange nut fiber washer Mount fascia onto side shelf using three 10 24x1 2 screws 5mm lock washers and 5mm flat washers A Hang side shelf on tabs mounted on the firebox Secure shelf brackets to cart side panel using two 1 4 20x1 2 screws fiber washers and 1 4 20 flange nuts on each bracket B Secure fascia to firebox using two 1 4 20x1 2 screws 7mm lock washers and 7mm flat washers Repeat on left side shelf Repeat step 7 A o
32. or damage resulting from acts of God improper care and maintenance grease fire accident alteration replacement of parts by anyone other than Manufacturer misuse transportation commercial use abuse hostile environments inclement weather acts of nature animal tampering improper installation installation not in accordance with local codes or printed manufacturer instructions THIS LIMITED WARRANTY IS THE SOLE EXPRESS WARRANTY GIVEN BY THE MANUFACTURER NO PRODUCT PERFORMANCE SPECIFICATION OR DESCRIPTION WHEREVER APPEARING IS WARRANTED BY MANUFACTURER EXCEPT TO THE EXTENT SET FORTH IN THIS LIMITED WARRANTY ANY IMPLIED WARRANTY PROTECTION ARISING UNDER THE LAWS OF ANY STATE INCLUDING IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR USE IS HEREBY LIMITED IN DURATION TO THE DURATION OF THIS LIMITED WARRANTY Neither dealers nor the retail establishment selling this product has any authority to make any additional warranties or to promise remedies in addition to or inconsistent with those stated above Manufacturer s maximum liability in any event shall exceed the documented purchase price of the product paid by the original consumer warranty only applies to units purchased from an authorized retailer and or re seller NOTE Some states do not allow an exclusion or limitation of incidental or consequential damages so some of the above limitations exclusions may not apply to you This limited warranty giv
33. ould not be pink Hamburgers made of any ground meat or poultry should reach 160 and be brown in the middle with no pink juices Beef veal and lamb steaks roasts and chops can be cooked to 145 cuts of pork should reach 160 F NEVER partially grill meat or poultry and finish cooking later Cook food completely to destroy harmful bacteria When reheating takeout foods or fully cooked meats like hot dogs grill to 165 F or until steaming hot CARE AND CLEANING OF YOUR STAINLESS STEEL GRILL Routine cleaning is necessary to preserve the appearance and corrosion resistance of Stainless Steel The perception that many people have is that stainless steel will not rust That is not the case in certain conditions Rust marks are regular steel particles that have become attached to the surface of stainless steel They may also occur if you are using a steel wool or Wire wool scouring pad instead of a nylon scouring pad to clean your grill In coastal areas small rust pits may develop on the surface of your grill that cannot be fully removed by a cleaner Concentrate bleaches and other solutions containing chlorine can also cause rust pits and should not be used Cooking creates smoke that may eventually coat and discolor the stainless steel surface Grease fires will darken the stainless steel surface but will not affect the integrity of the steel Periodic cleaning of the cooking surface and inside of the grill helps decrease the
34. rs A Maximum load for sidebumer and side shelf is 10 ibs The grease tray must be inserted into grill and emptied after each use Do not remove grease tray until gril has completely cooled A Clean grill often preferably after each cookout If a bristle brush is used to clean any ofthe grill cooking surfaces ensure no loose bristles remain on cooking surfaces prior to griling Itis not recommended to clean cooking surfaces while grill is hot A If you notice grease or other hot material dripping from grill onto valve hose or regulator tum off gas supply at once Determine the cause correct it then clean and inspect valve hose and regulator before continuing Perform a leak test A Keep ventilation openings in cylinder enclosure gril free and clear of debris A Do not store objects or materials inside the grill cart enclosure that would block the flow of combustion air to the underside of either the control panel or the firebox bowl The regulator may make a humming or whisting noise during operation This will not affect safety or use of gril A If you have a grill problem see the Troubleshooting Section If the regulator frosts tum off grill and LP cylinder valve immediately This indicates a problem with the cylinder and it should not be used on any product to supplier N CAUTION N Putting out grease fires by closing the lid is not possible Grills are well ventilated for safety reasons
35. s system of a camper trailer or motor home Do not use grill until leak tested Ifa leak is detected at any time STOP and call the fire department Ifyou cannot stop a gas leak immediately close LPcylinder valve and call LP gas supplier or your fire department 6 ausum Leak Testing Valves Hose and Regulator 4 Tum grill control knobs to OFF 2 Be sure regulator is tightly connected to LP cylinder 3 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a major leak at the connection Correct before proceeding 4 Brush soapy solution onto areas where bubbles are shown in picture below A Never remove threaded orifice at end of valve 2 wt 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and retighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by giving the serial model number and and part number of items needed see parts list to the Grill Service Center at 1 800 241 7548 6 Always close LP cylinder valve after performing leak test by tuming hand wheel clockwise AR For Safe Use of Your Grill and to Avoid Serious Injury Do not let children operate or play near grill Keep grill area clear and free from materials that bum Do no
36. se tray and other surfaces Troubleshooting Bumer s will not light using ignitor See Electronic Ignition troubleshooting also Continued on next page Possible Cause GAS ISSUES Trying to light wrong burner Bumer not engaged with control valve Obstruction in burner No gas flow Vapor lock at coupling nut to LP cylinder Coupling nut and LP cylinder valve not fully connected ELECTRICAL ISSUES cracked or broken sparks at Electrode tip nat in proper position Wire and or electrode covered with cooking residue Wires are loose or disconnected Wires are shorting sparking between ignitor and electrode Dead battery Prevention Solution See instructions on control panel and in Use and Care section lt Make sure valves are positioned inside of burner tubes lt Ensure bumer tubes are not obstructed with spider webs or other matter See cleaning section of Use and Care lt Make sure LP cylinder is not empty If LP cylinder is not empty neh Tum off knobs and disconnect coupling nut from LP cylinder Reconnect and retry Tum the coupling nut approximately one half to three quarters addtional tum unt old stap Tighten by hand oniy do use tools Replace electrode s Main Bumers Tip of electrode should be pointing toward gas port opening on bumer The distance should be 1 8 to 1 4 Adjust if necessary
37. ss steel cleaners come in contact with painted or plastic surfaces as damage may occur ROUTINE CARE ROUTINE CARE STUBBORN STAINS AND RUST Char Broil amp Stainless Steel Char Broil amp Stainless Steel gt Char Broil amp Stainless Restoration Kit Grill Cleaner Grill Wipes E ud Stainless Steel Restoration Kit teel Wipes 0 ES PARTS LIST lodel No 463460708 E lt lt gt ae Ne oe ee oe Part 80009946 Description Firebox Tube 80009947 Electrode Main Bumer 80009948 Carryover Tubes 80009949 Lid Assembly 80009950 Lid insert 80009951 Logo Plate 80005765 Temperature Gauge w Bezel 80009952 Handle 80009953 Control 80016500 80009955 80004341 80015817 80003107 80008675 Electronic Ignition Module Electronic Ignition Button Match Holder 80004320 Flame Tamers 80008074 Cooking Grate Set of 3 80008076 Swing Away 80016601 Left Shelf 80016599 80016509 80016504 80016501 80016520 80016502 80016579 80016572 80016573 Sidebumer Drip Pan Sidebumer W Electrode Left Fascia Right Side Shelf Right Fascia Front Brace Right Side Panel Cart Left Side Panel Cart Bottom Shelf 80016574 Non Locking Casters 80004093 Locking Casters 80000268 Grease Cup Clip 80000271
38. t block holes in sides or back of grill Check bumer flames regularly Use grill only in well ventilated space NEVER use in enclosed space such as carport garage porch covered patio or under an overhead structure of any kind Do not use charcoal or ceramic briquets in a gas grill Unless briquets are supplied with your grill Use grill at least 3 ft from any wall or surface Maintain 10 ft clearance to objects that can catch fire or sources of ignition such as pilot lights on water heaters live electrical appliances ete Apartment Dwellers Check with management to learn the requirements and fire codes for using an LP gas grill in your apartment complex If allowed use outside on the ground floor with a three 3 foot clearance from walls or rails Do not use on or under balconies NEVER attempt to light burner with lid closed A buildup of non ignited gas inside a closed grill is hazardous Never operate grill with LP cylinder out of correct position specified in assembly instructions Always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operation position Safety Tips Before opening LP cylinder valve check the coupling nut for tightness When grill is not in use tum off all control knobs and LP cylinder valve Never move grill while in operation or still hot Use long handled barbecue utensils and oven mitts to avoid bums and splatte
39. voulu remplir ce questionnaire Vos r ponses nous aideront et aideront d autres compagnies vous communiquer des offres sp ciales susceptibles de vous int resser Si vous pr f rez ne pas recevoir d informations concemant ces offres sp ciales veuillez cocher ici a legar a usted con ofertas que puedan resultarie 27 Should you encounter a problem with our product CALL US FIRST Do not return this product to the store WE CAN HELP GRILL SERVICE CENTER 1 800 241 7548 HOURS 8AM 6PM EST Mon Fri Please ensure your warranty registration is complete Grilling Safety Checklist Read and understand owners manual Never overfill LP cylinder Overfiled cylinders may cause freeze up of regulator Check tubes for spider webs Ensure valves are correctly installed in burner tubes Always ensure control knobs are in OFF position and regulator is attached to tank BEFORE opening tank valve to avoid low flames Perform leak test regularly Thank You for Your Purchase Grm Char Broil LLC Columbus GA 31902 Printed in China
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