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Chamberlain 6200-2 Garage Door Opener User Manual

Contents

1. 3 ee e Open your door to the highest A point of travel as shown Draw dd an intersecting horizontal line on the header wall 2 above Header the high point This height will E a provide travel clearance for the er a top edge of the door A H Highest Point LI of Travel Sectional door One piece door with curved track with horizontal track Proceed to Step 2 page 14 12 ONE PIECE Door Without Track Read the Safety Instructions on page 12 They also apply to doors without tracks Header Wall e Close the door and mark the inside vertical centerline of your garage door Extend the line onto the header wall above door If headroom clearance is minimal you can install the header bracket on the ceiling See page 14 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown Header Wall Highest Point of Travel Distance One piece door without track jamb hardware e Open your door to the highest point of travel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example e Close the door and draw an intersecting horizontal line on the h
2. apart as possible to increase door arm rigidity Fasten curved section to the door bracket in the same way using the 5 16 x1 1 4 clevis pin Inner Trolley Clevis Pin 5 16 x1 Ring o Fastener o o o o o Release o N Handle o O Straight Bracket o Door Arm A amp Screws D o 5 16 18x7 8 Clevis Pin l Curved Door Bracket 5716 x1 1 4 SRO ANN Figure 1 Figure 2 Hole Alignment Alternative Figure 3 e If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reconnect to trolley with cut end down as shown e Bring arm sections together e Find two pairs of holes that line up and join with screws lock washers and nuts 5 16 18 Hardware Shown Actual Size O 5 16 18x7 8 Cut This End Nut 5 16 18 Lock Washer 5 16 Ring Fastener Figure 3 eo Clevis Pin levis Pin Hex Screw 5 16 x 1 Trolley 5 16 x 1 1 4 Door Bracket 5 16 18 x 7 8 Proceed to Adjustment Step 1 page 28 Trolley will re engage automatically when the opener is operated 26 All ONE PIECE Doors Assemble the Door Arm e Fasten the straight and curved door arm sections D r Ring together to the longest possible length with a 2 or Bracket em Fastener 3 hole overlap E e With the door closed connect the straight door arm Nuts Lock 5 16 18 Washers 5 16 section to the door bracket with the 5 16
3. The Door Control Hold push bar down until the door starts to move The Outside Keylock or Keyless Entry See Accessories When the opener is activated with the safety reversing sensor installed and correcily aligned 1 If open the door will close If closed it will open 2 If closing the door will reverse 3 If opening the door will stop allowing space for entry and exit of pets and for fresh air 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse If obstructed while opening the door will stop 7 The garage door will reverse in the closing cycle and the opener lights will blink for 5 seconds when the invisible beam is broken If fully open the door will not close when the beam is broken The sensor has no effect in the opening cycle If the sensor is not installed or is not aligned correctly the door won t close from any remote transmitter You can close the door with the Door Control the Outside Keylock or Keyless Entry however if you activate them until down travel is complete If you release them too soon the door will reverse The Opener Lights will turn on under the following conditions When the opener is initially plugged in when the power is interrupted when the opener is activated It will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature on the Multi Function Door C
4. by touching both terminals at the same time with a piece of wire If the opener runs check for a faulty wire connection at the door control a short under the staples or a broken wire Are the wiring connections correct Review Step 6 page 18 If the Lock button is on turn it off Is the door push button flashing Your opener needs to re learn a remote control code Refer to instructions on the opener panel Does the battery test light glow when the remote control push button is pressed If not replace the battery Program the receiver to match the remote control code Repeat the receiver programming procedure with all remote controls Check the battery test light If the light is dim change the battery Change the location of the remote control in your car Check to be sure the antenna on the side or back panel of opener extends fully downward Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding Opener noise is disturbing in living quarters of home The garage door opens and closes by itself The door doesn t open completely The door stops but doesn t close completely If q operational noise is a problem because of proximity of the opener to the living uarters the Vibration Isolator Kit 41A3263 can be installed This kit was designed to minimize vibration to the house and is easy to install 2 3 Be sure that all r
5. injured or killed by a closing garage door Read and follow all instructions To protect small children install the safety reversing sensor so that the beam will be no higher than 4 6 above the garage floor Disconnect power to the garage door opener before installing the safety reversing sensor The brackets must be securely fastened to a solid surface such as the studs on either side of the door or add a piece of wood at each location if installing in masonry construction The invisible light beam path must be unobstructed No part of the garage door or door tracks springs hinges rollers or other hardware can interrupt the beam while the door is closing If it does use a piece of wood to build out each sensor mounting location to the minimum depth required for light beam clearance a o A A A A E VV V VU V N A AN AN E VW V V V N AN AN AN E V VY VY VY Sensor Beam 4 6 max Sensor Beam above floor 4 6 max above floor Invisible Light Beam Protection Area Figure 1 Facing the door from inside the garage 21 Installation Step 10 Install the Safety Reversing Sensor Figures 2 and 3 show assembly of brackets and C wrap based on the recommended installation of the sensors on each side of the garage door as shown on p
6. or nail to hold locks in the open unlocked position Operation at other than 120V 60 Hz will cause opener malfunction and damage Before you begin complete the following test to make sure your door is balanced and is not sticking or binding e Lift the door about halfway as shown Release the door It should stay in place supported entirely by its springs e Raise and lower the door to see if there is any binding or sticking ONE PIECE DOOR SECTIONAL Door Installation Before you begin survey your garage area to see whether any of the conditions below apply to your installation J FINISHED CEILING Support bracket amp fastening hardware i f Sy is required Horizontal and vertical reinforcement Nil See page 17 is needed for lightweight garage doors Slack in Chain Tension fiberglass steel aluminum door with glass panels etc is Normal When See page 24 for details Garage Door is Closed z cd 2 tetris a eee a Z T DD N f Extension Spring OR Torsion Spring oO o AA Access Door O Safety Reversing Sensor z Floor must be level Safety R nae across width of door i S ORN SS T Closed Position Header Cable Pulley Bracket Bracket Based on your particular requirements there are Trolley Chain se
7. password can be limited to a programmable number of hours or entries To Add the Keyless Entry We recommend that you program your password before you install the Keyless Entry You will not need assistance and you can test the reception at the mounting location before installation If you have a Multi Function door control 1 With the door closed press the four digit password desired then press and hold Enter 2 Press and hold the light button on the door control 3 Press and hold the door control push bar 4 After the opener lights flash release all buttons If you do not have a Multi Function door control 1 Choose a 4 digit password using numbers from 0 to 9 a number can be used more than once for example 4 0 4 1 Press the four buttons for the password then press and hold the Enter button The indicator light on the door opener panel will blink Press and release the Smart learn button on the opener panel After the opener lights flash release the Enter button Test by pressing the password then press Enter The door should begin to move Setting a Temporary Password In addition to your personal entry password which works at all times a 4 digit temporary password can be added for the convenience of visitors or service persons This allows authorized persons a way to gain temporary access After a 38 SECURITY Multi Function Remote Control Includes visor clip SECURITY Multi F
8. to clear the paoe spring uille racket e Position the cable pulley bracket against the header bracket Align the bracket holes and join with a clevis pin as shown e Insert a ring fastener to secure Ring Fastener Header Bracket Clevis Pin 5 16 x2 3 4 Cable Temporary Support Hardware Shown Actual Size Clevis Pin 5 16 x 2 3 4 Ring Fastener 15 Installation Step 4 A CAUTION Position the Opener To prevent damage to steel aluminum Follow eee sn which apply to your door fiberglass or glass panel doors do not rest the ype as IMusirated opener on the door without using a 2x4 SECTIONAL Door amp ONE PIECE Door with Track A 2x4 laid flat is convenient for setting an ideal door to T rail distance e Raise the opener onto a stepladder You will need help at this point if the ladder is a aa 2 not tall enough 5 E d i e Open the door all the way and place a 2x4 laid flat Ga A on the top section beneath the T rail Door If the top panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect inner and outer sections The trolley can remain disconnected until Step 12 is Stepladder completed Trolley Release Arm pe Trolley ONE PIECE Door without Track e With the door fully open and parallel to the fl
9. x1 1 4 Clevis Pin Straight Ye i clevis pin 5 16 x1 1 4 Arm Secure with a ring fastener te E lt 5 16 18x7 8 urved Door Arm On one piece doors before connecting the door arm to the trolley the travel limits must be adjusted Limit adjustment screws are located on the left side panel as shown on page 28 Follow adjustment procedures below Fully Closed Trolley Fully Open Trolley I I Door Arm Door Arm won 4 Connector Hole ee rete CI Door Arm Connector Hole Open Door Door with Door Arm Backward Slant Adjustment Procedures for One Piece Doors Open Door Adjustment Closed Door Adjustment Decrease UP limit Decrease DOWN limit e Turn the UP limit adjustment screw counter e Turn the DOWN limit adjustment screw clockwise clockwise 5 1 2 turns 5 complete turns e Press the Door Control push bar The trolley will e Press the Door Control push bar The trolley will travel to the fully open position travel to the fully closed position Manually raise the door to the open position e Manually close the door and lift the door arm to the parallel to the floor and lift the door arm to the trolley The arm should touch the trolley just ahead trolley The arm should touch the trolley just in of the door arm connector hole Refer to the fully back of the door arm connector hole Refer to the closed trolley door arm positions in the illustration If fully open trolley door arm positions in
10. A EA H Lockout position Operation of the Multi Function Door Control See additional programming features next page Door Control Push Bar Press the white square to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening Light Feature Press the Light button If the opener light is off it will turn on If the opener light is on even in the 4 1 2 minute automatic cycle it will turn off But if you use the Light button to turn the lights on and then activate the opener the lights will turn off after 4 1 2 minutes The 4 1 2 minutes interval can be changed to 1 1 2 2 1 2 or 3 1 2 minutes as follows Press and hold the Lock button until the light blinks about 10 seconds A single blink indicates that the timer is reset to 1 1 2 minutes Repeat the procedure and the light will blink twice resetting the timer to 2 1 2 minutes Repeat again for a 3 1 2 minute interval etc up to a maximum of four blinks and 4 1 2 minutes The Light button will not control the opener lights when the door is in motion Lock Feature The Lock feature is designed to prevent operation of the door from remote controls However the door will open and close from the Door Control push bar the Outside Keylock and the Keyless Entry Accessories To Activate Press and hold the Lock button for 2 seconds The push bar light will flash as long as the Lock feature is on To turn off Pre
11. ES Nut Carriage ae 5 16 18 x 1 2 2 5 16 18 5 1 4 20 x 1 2 mounted in chassis o AO Th Trolley Shafi 1 Lock Washer Lock Nut 5 16 4 1 4 20 x 7 16 12 Installation Hardware O E Nut 5 16 18 6 Ring A000000000D a A Lag Screw 5 16 9 x 1 5 8 4 Lock Washer 5 16 6 Hex one Insulated 2 5 16 18 x 7 8 Staples 10 LAA Carriage ord te 5 16 18 x 2 1 2 6AB x 1 0 Wall Anchors 2 ES Clevis Pin Clevis ae Clevis Pin 5 16 x 2 3 4 5 16 x 1 1 4 5 16 x 1 1 Safety Reversing Sensor Installation Hardware al 00000000000 JD Lag Screw 1 4 x 1 1 2 4 Carriage Bolts Lock Nut Wing Nut 2 1 4 20 x 1 2 4 1 4 20 4 Hex Screw Screw Lock Nut Insulated 1 4 20 x 1 1 2 2 10 32 x 3 8 4 10 x 32 4 Staples 20 Assembly Section Pages 8 11 To avoid installation difficulties do not run the garage door opener until instructed to do so Assembly Step 1 Assemble the T rail T RAIL BACK amp Attach the Cable Pulley Bracket TO OPENER e Align the 4 T rail sections on a flat surface exactly as shown Center sections are interchangeable Square Carriage 3 i Bolt Hole Front and back sections are also interchangeable for ease of assembly e Insert the carriage bolts so the square bolt necks seat in the square holes in the T rail sections and pass through the round holes in the rail braces Assemble lock nuts ensure alignment a
12. I For a door with ro i Cartage Bot expa eed tamig or Por AA MZ the optional iretalla om Ed lag seen rot Supp bo haten door Gra chet e Center the bracket on the top of the door in line with the header bracket as shown Mark holes Hardware Shown Actual Size e Drill 5 16 pilot holes and fasten the door bracket with hardware supplied If the door has no exposed framing drill 3 16 pilot holes and fasten the bracket with 5 16 x1 1 2 lag screws not supplied to the top of the door eee The door bracket may be installed on the top edge of the door if required for your installation Refer to the dotted line optional placement drawing Drill 3 16 pilot holes and substitute Carriage Bolt 5 16 x1 1 2 lag screws not supplied to fasten 5 16 18 x 2 1 2 the bracket to the door Lockwasher 5 16 Installation Step 12 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on page 27 SECTIONAL Doors Only Make sure garage door is fully closed Pull the manual release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 as shown in Figures 1 2 and 3 Figure 1 Figure 2 e Fasten straight door arm section to outer trolley e Bring arm sections together Find two pairs of holes with the 5 16 x1 clevis pin Secure the connection that line up and join sections Select holes as far with a ring fastener
13. NSTALLATION INSTRUCTIONS Install only on a properly balanced and lubricated garage door An improperly balanced door may not reverse and could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional service person before installing opener Disable all locks and remove all ropes connected to the garage door before installing the opener Ropes connected to a garage door can cause entanglement and death If possible install door opener 7 feet or more above floor with the manual release handle mounted 6 feet above the floor 5 Do not connect the opener to power source until instructed to do so 6 Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door Install the User Safety Instruction Label on the wall adjacent to the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door Upon completion of the installation the door must reverse when it comes in contact with a one inch high object or a 2x4 laid flat on the floor Do not wear watches rings or loose clothing while installing or servicing an opener Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener 11 Installation Section Pages 12 27 Installation Step 1 A WARNING Determine Header Bracket Location Inst
14. Release Door Rope amp Handle Bracket Straight Door Arm You may find it helpful to refer back to this page as you proceed with the installation of your opener Carton Inventory Your garage door opener is packaged in one carton which contains all parts illustrated below If anything is missing carefully check the packing material Parts may be stuck in the foam Hardware for assembly and installation is shown on page 7 Model 6200 1 Model 6200 2K Model 6200 2 2 Model 6200 2K 2 ce 2 Conductor Bell Wire White amp White Red SECURITY Multi Function SECURITY Remote Control Transmitter Keyless Entry Z Rail Brace 3 Multi Function Door Control Panel Door Bracket Cable Pulley Bracket T Rail i End Section 2 T Rail Center Section 2 Meader Bracket Light Lens 2 Chain and Cable in Sprocket Cover Dispensing Carton Safety Reversing Sensor Mounting Bracket With Square Holes 2 Hanging Brackets E 2 Straight Door Arm Section Safety Reversing Sensor Mounting Bracket With Slot 2 eee ee cen Safety Labels and Literature 2 Safety Reversing Sensors 1 Sending Eye and 1 Receiving Eye with 2 Conductor White amp White Black Bell Wire attached Hardware Separate all hardware from the packages in the rail carton and the opener carton as shown below for the assembly and installation procedures Assembly Hardware JD Washered Screw EN
15. T rail center sections each 183B113 T rail end sections each 41A3473 Chain and cable in dispensing carton 41B2616 Cable pulley bracket assembly 83A4 Rail Grease NOT SHOWN 41A2848 Rail assembly hardware kit includes hardware illustrated on page 7 ONoahrWNDN KEY PART NO NO DESCRIPTION 41A5273 2 Multi function door control panel 41A5056 9 Remote control housing only no circuit board 10A20 3V2032 Lithium battery 29B137 Transmitter visor clip 41A2828 Manual release rope amp handle assy 217A238 2 conductor bell wire white amp white red 41A4353 Header bracket w clevis pin amp fastener 41A5047 Door bracket w clevis pin amp fastener 178B35 Curved door arm section 178B34 Straight door arm section 12B350 Hanging brackets 12B483 C wrap bracket 12B424 Square hole mounting bracket 12B485 Slotted hole mounting bracket 41A4373A Safety sensor kit receiving and sending eyes with 3 2 conductor bell wire attached NOT SHOWN 41A3475 5 Installation hardware bag includes hardware illustrated on page 7 41A4116 Safety sensor hardware 11442103 Owner s manual So Ss L2R IOono K nu o e Repair Parts Opener Assembly Parts AT 18 5 N D Down LIMIT SWITCH ASSY Contact Brown Wire Drive Gear Center Limit Up Yellow Contact Contact Wire KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 31D380 Sprocket c
16. The Chamberlain Group Inc A DUCHOSSOIS ENTERPRISE 845 Larch Avenue Elmhurst Illinois 60126 1196 Complies with UL 324 Regulations effective January 1 Garage Door Opener Owner s Manual For Residential Use Only CHAMBERLAIN SECURITY Model 6200 6200 2 6200 2K 1 2HP m Please read this manual and the enclosed safety materials carefully m Fasten the manual near the garage door after installation m The door WILL NOT CLOSE unless the Protector System is connected and properly aligned m Periodic checks of the opener are required to ensure safe operation m The model number label is located on the front end panel of your opener Contents Contents A review of safety alert symbols Install the lights and lenses You ll need tools Attach manual release rope and handle Safety information regarding garage door locks Electrical requirements and ropes The Protector System safety reversing Testing your garage door for sticking binding sensor information and balance Install the safety reversing sensor Illustration of sectional door installation Fasten door bracket sectional door Illustration of one piece door installation Fasten door bracket one piece door Carton inventory Connect door arm to trolley sectional door Hardware inventory Connect door arm to trolley one piece door Assembly section pages 8 11 Adjustment section pages 28 30 Assemble T rail Travel limit adjustments Attach cable pulley
17. a e a a aA aaa aaa aaa aa Ea 4 24 Removing oral topos imita di adi AEEA EE 3 11 P ssible door AAA id le da a aaa Aaa aa 16 24 Travel Limits Adjustment Procedures circa ea ee ee tem dt RR 28 Problems that might require Limit adjustMentS oonnccccnnnninicicononoccccnnnnnnncnnnnnnnann cnn nn nnnn nn rra rra 34 35 Safety Warnings tia diia bes E ia aces al bse 28 31 Manual Release Rope amp Handle LOCKOUT Rea tate el S EAA beet et le AU tee ee AL ls ie A eee os cate ay 32 Manual DISCONNE Ch arse sesccasts crs td aio psa 32 Safety Warns ciar ada dd a da dd stuns 11 19 31 32 Opener Terminals Door Control COMEN ii A a a id 18 Safety Reversing Sensor Connections oooocccincccnnnoccnnnncccnnnnnnn nan cc cnn naar rana 23 Outside Keylock Accessory CONNECTIONS ooooonccccnnoccnnnocccononcnononccnnnrnnn nn nn nn nr 18 Operational Noise SPOCKSTIMOIS Sara dto 11 Vibration noise isolator Kit aer a ET E a A a e aE E R EE 34 Protector System erone rin E an Ea E EE A E E ER E EEE E A NA 21 30 Receiver and Remote Controls Programming the reCeiver essnee en a E EE EEE ERE E a 33 Erasmo all codas n E TERE E E S N 33 Activating other openers and or light products oooooccccnonoccccnonnnacacanononccn cnn nn nnnn cnn nn onnrn cnn rn nn 33 Sale Warninde air tidad raters er errr 33 Problems with remote Control operation ooonocccccnnnnoccccccnnccnccnnnnannnnnnnnn nono nc nano cnn nr nano nn rr rn 34 Safety Reverse Test ProCedure oocoocoococonicccn
18. a structural ceiling support with the hardware provided Wall 2 Mounting Holes Vertical Lag Screws 5 16 x9x1 5 8 Structural Support The nail hole is for positioning only You must use lag screws to mount the header bracket Optional Wall Mounting Holes __ Garage __ 1 Door Highest Point of Travel Vertical of Garage Door Center Line Lag Screw 5 16 9 x 1 5 8 Fasten the Header Bracket to the Ceiling e Extend the vertical guideline onto the ceiling as shown e Center the bracket on the vertical mark no more A Finished than 6 from the wall Make sure the arrow is ee _ Ceiling pointing toward the wall The bracket can be E E mounted flush against the ceiling when clearance ee ee ee Vertical is minimal aa gee Wo ae Center Line 2 gt e Mark holes designated for ceiling mount only Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes CEILG MOUNKONLY The nail hole is for positioning only You must use lag screws to mount the header bracket 14 Installation Step 3 Attach the T rail to the Header Bracket e Position the opener on the garage floor below the header bracket Use packing material as a protective base If the door spring is in the way you ll need help Header Wall Header Bracket Have someone hold the opener securely on a temporary support to allow the T rail
19. age 21 However Figures 4 and 5 are variations which may fit your installation requirements better Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door e Fasten the C wraps to the mounting brackets having square holes using the hardware shown in Figure 2 e Connect each assembly to a slotted bracket using the hardware shown in Figure 3 Note the alignment of the brackets for left and right sides of the door e Finger tighten the lock nuts Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on both sides of the garage door 4 6 above the floor but not exceeding 6 See warning on page 21 e Attach bracket assemblies with 1 4 x1 1 2 lag screws as shown in Figure 3 e Adjust right and left side bracket assemblies to the same distance out from the mounting surface Make sure all door hardware obstructions are cleared Tighten the nuts securely Figure 2 Mounting Bracket With Square Holes 10 32 Lock Nuts 10 32x3 8 Screws Figure 3 1 4 x 1 1 2 1 4 20 x 1 2 Carriage Bolts Lag Screws with square shoulder Inside Garage Wall 0 0 Cy Mounting Bracket with Slot V Mounting Bracket 1 4 20 with Square Holes Lock Nuts Hardware Shown Actual Size y y e N b 10 x 32 Lock Nut 10 32 x 3 8 Screw Lag Screw Figure 4 Alternate Wall Mount Insi
20. al garage door service and opener light s 2 Clear any ice or snow from the garage floor area where the door closes don t blink E 3 Review the force adjustment procedures on page 29 Repeat the safety reverse test after the adjustment is complete 4 lf door reverses in the fully closed position decrease the travel limits page 28 Repeat safety reverse test after the adjustment is complete The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel The door reverses for Check the safety reversing sensor Remove any obstruction or align the receiving eye no apparent reason See page 23 and opener light s blink for 5 seconds after reversing The opener lights don t turn on 1 Replace the light bulbs 75 watts maximum Use a standard neck garage door opener bulb if regular bulb burns out don t turn off Is the Light Feature on Turn it off The opener strains or The door may be out of balance or the springs are broken Close the door and use the maximum force is manual release handle to disconnect the trolley Open and close the door manually A needed to operate properly balanced door will stay in any point of travel while being supported entirely by its door springs If it does not disconnect the opener and call for professional garage door service Do not increase the force to operate the opener The opener motor 1 The ga
21. allation procedures vary according to If the header bracket is not rigidly fastened to garage door types Follow the instructions a structural support on the header wall or which apply to your door ceiling the safety reverse system may not work properly see page 30 The door might not reverse when required and could cause serious injury or death SECTIONAL Door and The garage door springs cables pulleys ONE PIECE Door With Track brackets and their hardware are under extreme tension Do not attempt to loosen move or adjust them yourself Serious personal injury or death could result Call for professional garage door service i __ Finished __ Vertical Ceiling Guideline __ Header __ Wall e Close the door and mark the inside vertical centerline of the garage door Extend the line onto the header wall above the door Remember you can fasten the header bracket within 2 feet to the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling refer to page 14 when clearance is minimal It may be mounted on the wall upside down if necessary to gain approximately J 1 2 S5 If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown here and on page 13 Structural Supports Vertical Guideline
22. ator light on the panel will begin to blink and the opener lights will flash once 3 Release the remote push button Test by pressing the remote push button To Erase All Remote Control Codes Press and hold the Smart button on the opener panel until the indicator light turns off about 6 seconds All transmitter codes are now erased Then follow the steps above to re program each remote control To Control the Opener Lights With SECURITY transmitters a remote push button can be programmed to operate the opener lights without opening the door 1 With the door closed press and hold the remote button that you want to control the light 2 Press and hold the Light button on the door control 3 Press and hold the Lock button on the door control 4 After the opener lights flash release all buttons Test by pressing the remote push button The opener lights should turn on or off but the door should not move Model 940CB SECURITY Keyless Entry Follow instructions on page 38 Accessories To comply with FCC rules adjustment or modification of this receiver and or transmitter is prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Do not allow children to operate the door control or remote control tran
23. behind the white translucent cover will indicate proper connection If not lit the Lock and Light features will not function reverse wires to correct e Before mounting remove the white cover by gently pushing both thumbs against the upper corners of the cover on the back side of the door control see illustration e For standard wall mount mark the wall about 1 1 4 up the centerline from the bottom of the door control Install a 6ABx1 1 4 self tapping screw at this point allowing about 1 8 to protrude from the wall Slip the lower part of the door control over the screw head and adjust for snug fit Drill and install the top screw with care to avoid cracking the plastic housing Do not overtighten Run the bell wire up the wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple creating a short For pre wired installations partially install a 6 32x1 machine screw into the bottom of the gang box allowing about 1 8 to protrude Slip the lower part of the door control over the screw head and adjust for snug fit Install top screw with care to avoid cracking plastic housing Do not overtighten Connect the bell wire to the opener terminal screws as follows white to 2 and white red to 1 Replace the cover by inserting bottom tabs and snapping into place To remove the cover after mounting gently pry at the top with a paper cl
24. bracket Force adjustments Install trolley Test the Protector System Fasten T rail to opener Test the safety reversing sensor Install chain cable Operation safety instructions Attach sprocket cover Care of your opener Tighten the chain and cable Maintenance schedule Installation section pages 11 27 Operation of your opener Installation safety instructions Receiver and remote control programming Determine header bracket location Having a problem Sectional door Repair parts rail assembly One piece door Repair parts installation Install the header bracket Repair parts opener assembly Attach the T rail to header bracket Accessories Position the opener Hang the opener How to order repair parts Install the door control Warranty Start by reviewing these important safety alert symbols When you see these Safety Symbols on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions The hazard may come from something mechanical or from electric shock Read the instructions carefully Mechanical Electrical When you see this Safety Symbol on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the corresponding instructions Read the instructions carefully This garage door opener is designed and tested to offer safe service provided it is installed op
25. cket area If your door has extension springs the opener must be installed in the center of the door See pages 12 and 24 e Do you have an access door in addition to the garage door If not Model 7702CB Outside Quick Release is required See page 38 You may find it helpful to refer back to this page as you proceed with the installation of your opener ONE PIECE Door Installation Before you begin survey your garage area to see whether any of the conditions below apply to your installation Slack in chain tension is normal when garage door is closed Access Door Safety Reversing Sensor a ss between floor and bottom of door must not exceed 1 4 Safety Reversing Sensor Based on your particular requirements there are several installation steps which might call for materials and or hardware not included in the carton e Step 1 page 13 Look at the wall or ceiling above the garage door The header bracket must be securely fastened to structural supports Step 5 page 17 Do you have a finished ceiling in your garage If so a support bracket and additional fastening hardware not supplied may be required e Safety reversing sensor page 21 Depending on garage construction wood blocks may need to be securely fastened to mounting locations before sensors are installed e Step 10 page 22 Alternate floor mounting of the safety reversing sensor will
26. d e Loosen the sending eye wing nut and re adjust aiming directly at the receiving eye Lock in place e Loosen the receiving eye wing nut and adjust sensor vertically and or horizontally until it receives the sender s beam When the green indicator light glows steadily tighten the wing nut Hardware Shown Actual Size 1 4 20 x 1 1 2 iim E p Finished __ Ceiling Bell Wire S 1 i I Y Ss Sol mee Invisible Light Beam Protection Area e ae A i y lt a gt Lo oles N e pH i Oea i Y i __ AA PIS et Sensor Sensor Bell Wire Figure 6 Indicator Light ee 1 4 20 x 1 1 2 Hex Bolt Trouble Shooting 1 If the sending eye indicator light does not glow steadily after installation check for e Electric power to the opener A short in the white or white black wires These can occur under staples or at screw terminal connections e Incorrect wiring between sensors and opener e An open wire wire break 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t e Check alignment e Check for an open wire to the receiving eye 3 If the receiving eye indicator light is dim realign either sensor NOTE When the invisible beam path is obstructed or misaligned while the door is closing the doo
27. de _ Garage _ Wall Mounting Bracket with Slot Mounting Bracket with Square Holes alonnnnnnnn00p 1 4 x 1 1 2 22 1 4 20 x 1 2 Carriage Bolts 1 4 20 Staples Lock Nut Figure 5 Alternate Floor Mount Inside _Garage_ Sensor with wire Wall i Indicator Light Mounting Bracket with Square Holes Mounting Bracket with Slot C Wrap Attach with concrete anchors not provided Garage Floor iiaa e e Center each sensor unit in a C wrap with lenses pointing toward each other across the door see Figure 6 e Secure sensors with the hardware shown in Figure 7 Finger tighten the wing nut on the receiving eye to allow for final adjustment Securely tighten the sending eye wing nut Run the wires from both sensors to the opener Use insulated staples to secure wire to wall and ceiling e Strip 1 4 of insulation from each set of wires Separate white and white black wires sufficiently to connect to the opener terminal screws white to 2 and white black to 3 Aligning the Safety Sensors e Plug in the opener Green indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The sending eye indicator light will glow regardless of alignment or obstruction If the indicator light is off dim or flickering in the receiving eye and the invisible light beam path is not obstructed alignment is require
28. e Insert the back tab in the opener slot Squeeze the cover slightly and insert the front tab in the slot on the mounting plate Front Tab Slot Mounting Plate 10 Assembly Step 5 Tighten the Chain amp Cable e Spin the inner nut and lock washer down the threaded shaft away from the trolley e To tighten the chain turn outer nut in the direction shown As you turn the nut keep the chain from twisting e When the chain is approximately 1 2 above the base of the T rail at its midpoint re tighten the inner nut to secure the adjustment Sprocket noise can result if chain is either too loose or too tight When installation is complete you may notice some chain droop with the door closed This is normal If the chain returns to the position shown when the 1 door is open do not re adjust the chain i Lock N Outer Nut Washer mner wut To Tighten Outer Nut To Tighten Inner Nut Trolley 1 2 Inch NOTE During future maintenance ALWAYS Y pull the manual release handle to disconnect trolley before adjusting chain Base of T rail You have now finished assembling your garage door opener Please read the following warnings before proceeding to the installation section IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons READ AND FOLLOW ALL I
29. eader wall at the determined height If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 14 for ceiling installation Proceed to Step 2 page 14 Vertical Centerline Unfinished Ceiling Structural Supports Vertical Centerline of Garage Door OPTIONAL CEILING MOUNT FOR HEADER BRACKET Header Highest Point of Travel INALRAARAAA AAA Distance One piece door without track pivot hardware EXAMPLE Distance from top of door at highest point of travel to floor 92 Actual height Of door ooccooococccccncccccaccnancnnanncnnnnnnoos 88 A sate adio eaa ianitor iiaa wea AN AGS etiolated ee eh Gale ner ae 8 Bracket height on header wall 12 Measure UP from top of CLOSED door F You can attach the header bracket either to the Installation Step 2 wall above the garage door or to the ceiling f A Install the Header Bracket Follow the instructions which will work best for your particular requirements Fasten the Header Bracket to the Wall e Center the bracket on the vertical guideline with e Mark either set of bracket holes do not use the the bottom edge of the bracket on the horizontal holes designated for ceiling mount Drill 3 16 pilot line as shown with the arrow pointing toward the holes and fasten the bracket securely to
30. emote control push buttons and battery indicator lights are off Remove the bell wire from the door control terminals and operate from the remote control only If this solves the problem the door control is faulty replace or there is an intermittent short on the wire between the door control and the opener If the door has been working properly but now doesn t open all the way increase the up force See page 29 Is something obstructing the door Remove the obstruction or repair the door If door opens at least 5 feet the travel limits may need to be increased One turn equals 2 inches of travel See page 28 Repeat the safety reverse test after the adjustment is complete Review the travel limits adjustment procedures on page 28 Repeat the safety reverse test after any adjustment of door arm length close force or down limit 34 Having a Problem continued Situation Probable Cause amp Solution The door opens but 1 If the opener lights blink check the safety reversing sensor See page 23 won t close 2 If the opener lights do not blink and it is a new installation check the down force See Adjustment Step 2 page 29 For an existing installation see below Repeat the safety reverse test after the adjustment is complete The door reverses for 1 s something obstructing the door Pull the manual release handle Operate the door no apparent reason manually If it is unbalanced or binding call for profession
31. er for a list of dealers in your area ADDRESS ORDERS TO THE CHAMBERLAIN GROUP INC Parts and Service Department 2301 N Forbes Boulevard Suite 104 Tucson Arizona 85745 SERVICE INFORMATION TOLL FREE NUMBER 1 800 528 9131 coca e CHAMBERLAIN GARAGE DOOR OPENER ONE YEAR LIMITED WARRANTY The Chamberlain Group Inc Seller warrants to the first retail purchaser of this product that it is free from defect in materials and or workmanship for a period of one year from the date of purchase The proper operation of this product is dependent on your compliance with the Owner s Manual instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this warranty in its entirety Please note that the safety reverse system in order to operate properly with your garage door must be adjusted and periodically tested in accordance with the Owner s Manual If during the limited warranty period it appears as though this product contains a defect which is covered by this limited warranty call our toll free service number before dismantling this product at 1 800 528 9131 Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for
32. erated maintained and tested in strict accordance with the safety instructions contained in this manual You ll Need Tools During assembly installation and adjustment of the opener instructions will call for hand tools shown below UL ACA Hack i SS Wire Cutters SS gt 3 16 5 16 and ae 5 32 Drill Bits Pliers CAY Tape Measure Claw Hammer a gt C gt AU 1 2 and 7 16 Sockets and Wrench Stepladder Screwdriver Adjustable End Wrench An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed If your garage door binds sticks or is out of balance call for professional garage door service Garage doors door springs cables pulleys brackets and their hardware are under extreme tension and can cause serious injury or death Do not try to loosen move or adjust them yourself Ropes left on a garage door could cause someone to become entangled and killed Remove all ropes connected to the door before installing and operating the opener Identify the type and height of your door and any special conditions that exist and any additional materials that may be required by referring to the lists on page 4 or page 5 SECTIONAL DOOR To avoid damage to the garage door and opener disable locks before installing and operating the opener Use a wood screw
33. ere the trolley slides with rail grease Hardware Shown Actual Size DODDOROOOD Lag Screw 5 16 9 x 1 5 8 TD O Hex Screw 5 16 18 x 7 8 Nut 5 16 Lockwasher 5 16 The opener could fall and injure someone if it is not properly secured Fasten the opener securely to structural supports of the garage Figure 1 Structural Supports Lag Screws 5 16 9x1 5 8 Measure Distance 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut Figure 2 Hidden meee 7 Support cect eee es A S ERAR FINISHED CEILING Lag Screws 5 16 9x1 5 8 7 Not Supplied 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut 17 Installation Step 6 Install the Multi Function Door Control Panel Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door and door hardware The multi function door control is typically attached directly to the wall For pre wired installations as in new home construction it can be mounted to a standard single gang box See illustrations e Strip 1 4 of insulation from one end of the bell wire Connect the wire to the two screw terminals on the back of the door control as follows white wire to 2 and white red wire to 1 NOTE After installation a green indicator light
34. event slipping e Thread the other end of the rope through the hole in the release arm of the outer trolley e Adjust rope length so the handle is 6 feet above the floor Secure with an overhand knot If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling Knot 19 Installation Step 9 ZN WARNING Electrical Requirements To prevent electrocution or fire installation and wiring must be in compliance with local To reduce the risk of electric shock your garage electrical and building codes door opener has a grounding type plug with a third Do NOT use an extension cord 2 wire adapter grounding pin This plug will only fit into a grounding or change the plug in any way to make it fit type outlet your outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper outlet To avoid installation difficulties do not run the opener at this time If permanent wiring is required by your local code refer to the following procedure To prevent electrocution remove power from the garage door opener and from the circuit you plan to use for the permanent connection connection Permanent wiring To make a permanent connection through the 7 8 diameter hole in the top of the opener according to local code Remove the opener cover screws and set the cover aside Remove the attached 3 prong cord Ground Tab Connect the b
35. he lights will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the lights will turn OFF e If the bulbs burn out prematurely due to vibration replace with Garage Door Opener bulbs Install the lenses The Force Adjustment Control and Smart Button are located on the back panel For convenience you may wish to install the lens Slot after installation and adjustment procedures are 75 Watt Maximum completed Light Bulb Slide each lens into guides Snap bottom tabs into lens slots e Reverse the procedure to remove the lenses Installation Step 8 Attach the Manual Release Rope and Handle Do not use the red handle to pull the door open or closed The rope knot could become untied and you could fall Use the manual release only to disengage the trolley and if possible only when the door is closed Garage doors are heavy If the door is open when the handle is pulled the door could close inadvertently if it is not properly balanced Serious injury may result to persons Overhand under the door Make sure the doorway is clear Knot of persons and obstructions before pulling handle when door is open Trolley negase Arm e Thread one end of the rope through the hole in the top of the red handle so NOTICE reads right side Manual up as shown Secure with an overhand knot did The knot should be at least 1 from the end of the rope to pr
36. including binding or unbalanced doors If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is 260 degrees about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver Adjustment Label Too much force on the door will interfere with the proper operation of the safety reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Do not increase the force beyond the minimum amount required to close the door Do not use the force adjustments to compensate for a binding or sticking garage door Test the safety reverse system following all adjustments to force levels See page 30 Force Adjustment Controls Back Panel of Opener How and When to Adjust the Forces Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a one inch obstruction See page 30 l the door is hard to hold or doesn t reverse decrease the DOWN close force by turning the control counterclockwise Make 10 degree turn adju
37. ip or small flat head screwdriver Multi Function Door Control Panel Terminal Screws Door Control Push Bar 2 Conductor Bell Wire Lock LOCK i Button ui Q Light Button 18 DO NOT CONNECT TO LIVE ELECTRICAL WIRING CONNECT ONLY TO 24 VOLT LOW VOLTAGE WIRES CONNECTION TO LIVE WIRES OR HIGHER VOLTAGE MAY CAUSE SERIOUS INJURY FROM SHOCK BURN OR ELECTROCUTION Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Do not allow children to operate the push button s or the remote control transmitter s A moving garage door could injure someone under it Activate the opener only when the door is properly adjusted you can see it clearly and there are no obstructions to door travel Outside Keylock Accessory Connections To opener terminal screws white to 2 white red to 1 REMOVE COVER STANDARD WALL MOUNT 24 Volt Insert Bottom Tabs First 2 Conductor Bell Wire Hardware Shown TITS Actual Size gt Insulated Staples Dry Wall Anchors 6ABx1 1 4 Screw Screw 6 32x1 Multi Function Door Control Opener Terminal Screws OMA 1 3 a J mot ANA P DS Back Panel Antenna of Opener Installation Step 7 Install the Light and the Lenses Install the lights e Install a 75 watt maximum light bulb in each socket T
38. l or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITED WARRANTY ON MOTOR MODEL 6200 6200 2 amp 6200 2K The motor is fully warranted for the lifetime of the product to the first time purchaser i pele etel e el eel el el eee aaa 1999 The Chamberlain Group Inc 114A2103E All Rights Reserved Printed in Mexico
39. lack line wire to the screw on the brass terminal the white neutral wire to the Green Ground screw on the silver terminal and the ground wire men to the green ground screw The opener must be grounded Ground Wire Reinstall the cover To avoid installation difficulties do not run the opener at this time White Wire 20 The Protector System Information you ll need before you begin the installation of the safety reversing sensor The safety reversing sensor must be connected and aligned correctly before the garage door opener will move in the down direction This is a required safety device and cannot be disabled Installation procedures are the same for sectional and one piece doors Be sure power to the opener is disconnected The sending eye transmits an invisible light beam to the receiving eye The units can be installed on either side of the garage door as long as the sun never shines directly into the receiving eye lens Look at the label on the connector end of each case to identify the sensors The brackets must be connected and fastened so that the sending and receiving eyes face each other as shown in Figure 1 If an obstruction breaks the light beam while the garage door is closing the door will stop and reverse to full open position and the opener lights will flash for 5 seconds 4h WARNING Without a properly working safety reversing sensor persons particularly children could be
40. lowing all adjustments to the travel limits See page 30 ES PTE TELE ramo o o o oN Lage Cover Protection Bolt Left Side Panel Limit Adjustment Screws INCREASE TRAVEL DOWN UP Adjustment Label How and When to Adjust the Limits If you have adjusted the door arm to the maximum length and the door still will not close completely lower the header bracket See Installation Step 1 pages 12 and 13 If the opener reverses in fully closed position Decrease down travel Turn the DOWN limit adjustment screw clockwise One turn equals 2 of travel If the door reverses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensors are either not installed misaligned or obstructed See Troubleshooting page 23 Test the door for binding Pull the manual release handle Manually open and close the door If the door is binding call for garage door service If the door is not binding or unbalanced adjust the DOWN close force See Adjustment Step 2 Adjustment Step 2 Adjust the Force Force adjustment controls are located on the back panel of the opener Force adjustment settings regulate the amount of power required to open and close the door The door will stop in the up direction if anything interferes with its travel The door will reverse in the down direction if anything interferes with its travel
41. nd tighten T rail End Section If T rail is not assembled exactly as shown trolley will not travel smoothly along length of rail or it will hit against the nuts Carriage Bolt 1 4 20x1 2 Make sure bolt necks are seated in the square holes and rails are aligned before you tighten lock nuts See right and wrong views S Improper _ a 6 assembly can 2 cause jerky trolley operation noise and or nuisance Cable pulley bracket door reversals attaches to FRONT END of T rail End Section TO DOOR poon Lock Nut Carriage Bolts 1 4 20 1 4 20x1 2 mm Hex Screw Lock Washer e Position the cable pulley bracket on the front end of the T rail as shown Fasten securely with the hardware shown Hex Screws 5 16 18x7 8 Nut 5 16 18x7 8 5 16 18 5 16 oe Pulley When tightening acket ee h wo the screws be ee sure to keep bracket parallel to the rail Otherwise the rail may bow when the opener is operated 5 16 PERE Hardware Shown Actual Size Assembly Step 2 Install the Trolley on the T rail Attach the threaded shaft to the trolley with the lock washer and nuts as shown mar E Trolley sp SZ Sy 16 VS Inner Nut Outer Nut Trolley Threaded Trolley Temporary Stop Screwdriver As a temporary stop insert a screwdriver into the hole in the front end of the T rail e Slide the trolley a
42. nel The transmitter battery Weather conditions may cause some minor The yellow test light will glow and the opener will changes in door operation requiring some re operate when the remote control is activated as long adjustments particularly during the first year of as there is adequate battery power operation If the test light is dim or off replace the battery Also Pages 28 and 29 refer to the limit and force check the test light if transmission range decreases adjustments Only a screwdriver is required Follow The 12V battery should produce power for at least the instructions carefully a year Repeat the safety reverse test page 30 after any Dispose of your old battery properly adjustment of limits or force Maintenance Schedule Once a Month Twice a Year Manually operate door If it is unbalanced or Check chain tension Disconnect trolley first binding call for professional garage door service Adjust if necessary See page 11 Check to be sure door opens amp closes fully Once a Year Adjust limits and or force if necessary See Oil door rollers bearings and hinges pages 28 amp 29 Repeat the safety reverse test Make any Do not grease the door tracks necessary adjustments See page 30 The opener does not require additional lubrication 31 Operation of Your Opener Activate the opener with any of the following e The Remote Control Hold the large push button down until the door starts to move
43. noccconnocococcccnononnnnnncc crac c crac nn c ran r aa anna caca 30 WESTUNG TEQUILA Raras coa 11 30 34 35 Safety Reverse System Problems Securing header bracket to Wall ooocconcninnnnndinnconnnnnnnnncccnnnnnnnnacn nn crac rr 12 Adjusting travel MIES ocio dd E la le eeu dde 28 Applying excessive force on the COOP ccccconooccccconconcnnccnnonnnncnnnnnnnnncnnnnn cnn rr ran cnn nr enn rr r rre rra 29 Buckling ot Uneven OO aci A a aa aiaiai aa e eiaa 4 5 Safety WarningS cccceceeeeeeeeeeeeeeeeeeteaeeeteeees 2 3 9 11 12 16 18 19 20 21 24 28 29 30 31 32 33 User Instruction Label for garage wall ooooonnnnccnnnnnnnccccnnnnocccccnnncarccnnnnnrrc cnn nn 11 18 CHAMBERLAIN SERVICE IS ON CALL OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION IS AS NEAR AS YOUR TELEPHONE SIX DAYS A WEEK HOW TO ORDER REPAIR PARTS Selling prices will be furnished on request or parts will be shipped at prevailing prices and you will be billed accordingly WHEN ORDERING REPAIR PARTS ALWAYS GIVE THE FOLLOWING INFORMATION PART NUMBER SIMPLY DIAL OUR TOLL FREE NUMBER PART NAME e MODEL NUMBER 1 800 528 9131 HOURS Mountain Std Time 6 00 A M TO 6 00 P M Monday through Friday 7 00 A M TO 3 00 P M Saturday Closed Sunday For professional installation parts and service contact your local CHAMBERLAIN dealer Look for him in the Yellow Pages or call our Service numb
44. nstall the Chain Cable amp Attach the Sprocket Cover Serious injury can result if fingers become entangled in moving opener sprocket Attach sprocket cover securely Never operate opener Dispensing Carton while your hand is near the opener sprocket Leave Chain and Cable Inside Dispensing Carton to Prevent Kinking Keep Chain and Cable Taut When Dispensing Opener Sprocket e Detach the cable loop from the carton and fasten it to the trolley with a master link from the hardware bag See master link procedure Figure 1 e With the trolley against the screwdriver dispense Figure 3 the cable around the pulley Gin On aid e Proceed back around the opener sprocket lt a Figure 2 Be sure sprocket teeth engage the chain eee rt Continue forward to the trolley threaded shaft Pisco itd Master Link a 2 Figure 3 Clip On Spring Use the second master link to connect the chain to the flat end of the shaft Check to eee l ie E ink Cap Chain make sure the chain is not twisted Remove the screwdriver T rail Trolley S Master Link Bar Figure 1 Master Link Procedure Install Chain and Cable Push pins of master link bar through In This Direction cable loop and hole in front end of trolley Push cap over pins and past notches Slide clip on spring over cap and into notches until both pins are Sprocket Cover securely locked Back Tab Slot Top of Opener To attach the sprocket cover
45. ompletely e Does the door stay closed and not reverse unintentionally when fully closed If your door passes both of these tests no limit adjustments are necessary unless the reversing test fails see page 30 Adjustment procedures are outlined below Run the opener through a complete travel cycle after each adjustment Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 minutes and try again Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments If the door does not open completely but opens at least five feet Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 of travel NOTE To prevent the trolley from hitting the cover protection bolt keep a minimum distance of 2 4 between the trolley and the bolt If door does not open at least 5 feet Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the DOWN limit adjustment screw counterclockwise One turn equals 2 of travel If the door still won t close completely and the trolley bumps into the pulley bracket see page 4 or 5 try lengthening the door arm see page 26 reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Test the safety reverse system fol
46. ontrol is activated Bulb size is 75 watts maximum Lights will also turn on when someone walks through the open garage door With a Multi Function Door o Control this feature may be turned off as follows With the opener lights off press and hold the light button for 10 seconds until the light goes on and off again To restore this feature start with the opener lights on then press and hold the light button for 10 seconds Weak or broken springs could allow an open door to fall either rapidly or unexpectedly resulting in serious injury death or property damage If possible use the manual release rope and handle only when door is fully closed To open the door manually The door should be fully closed if possible Pull down on the manual y f release handle and lift the Manual gt Release Handle _ door manually To Pull Down Oy reconnect the door to the opener press the Door Manual disconnect position Trolley Control push bar The lockout feature prevents the trolley from Trolle reconnecting automatically y a Release Arm Pull the manual release Trolley handle down and back Manual toward the opener The Release 2 Y door can then be raised Pull D amp Back X ee E and lowered manually as often as necessary To disengage the Lockout Feature pull the manual release handle straight down The trolley will reconnect on the next UP or DOWN operation B Iii
47. oor Header measure the distance from the floor to the top of H Bracket the door A Top of Opener e Using a stepladder as a support raise the opener a ee ee l to the same distance as the door from the floor it a fete Ae ee will be at a slight angle as shown e The top of the door should be level with the top of the opener Do not position the opener more than 2 above this point Stepladder 16 Installation Step 5 Hang the Opener Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installing the opener The bracket and fastening hardware are not supplied e Measure the distance from each side of the opener to the structural support Cut both pieces of the hanging bracket to required lengths e Drill 3 16 pilot holes in the structural supports Attach one end of each bracket to a support with 5 16 9x1 5 8 lag screws e Fasten the opener to the hanging brackets with 5 16 18x7 8 hex screws lock washers and nuts e Check to make sure the T rail is centered over the door or in line with the header bracket if the bracket is not centered above the door e Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket Grease the top and underside of the rail surface wh
48. over 11 41D3058 Universal replacement motor amp 41C4220A Gear and sprocket assembly bracket assembly Complete with Complete with motor worm bracket bearing Spring washer assembly RPM sensor Thrust washer 41A3666 5 Cover Retaining ring 41A2818 Helical gear amp retainer w grease Bearing plate 41D3452 Limit switch assembly Roll pins 2 41C4398A RPM sensor assembly Drive gear and worm gear 41C4246 Wire harness assembly w plug Helical gear w retainer and grease 41A2826 Shaft bearing kit 41A2817 Drive worm gear kit w grease 41A2822A Interrupter cup assy Roll pins 2 41A5021 C Receiver logic board assy 41B4245 Line cord Complete with 143D152 End panel Logic board 175B88 Light socket End panel w all labels 108D34 Lens 41A3673 1 End panel w all labels 30B363 Capacitor NOT SHOWN 12A373 Capacitor bracket 41A2825 Opener assembly hardware kit 41A3150 Terminal block w screws includes screws not designated by a number in illustration 37 Accessories Available for your Opener Outside Quick Release Required for a garage with NO access door 7702CB 7704CB 8 foot Rail Extension Kit To allow an 8 foot door to open fully 10 foot Rail Extension Kit To allow a 10 foot door to open fully 8710CB SECURITY Keyless Entry Enables homeowner to operate garage door opener from outside by entering a password ona specially designed keyboard Also can add a temporary password for visitors or service persons This temporary
49. r will reverse If the door is already open it will not close The opener lights will flash 10 times If bulbs are not installed 10 clicks are audible See page 21 ES o No Connect Wire to y Opener Terminals Y Figure 7 Door Control pee Connections onnections dotted line gt A y 3 8 5 O OPENER TERMINAL SCREWS Installation Step 11 A CAUTION Fasten Door Bracket Follow instructions which apply to your door To prevent damage to steel aluminum type as illustrated below or on page 25 fiberglass or glass panel doors always reinforce the inside of the door both vertically and horizontally with an angle iron A horizontal brace should be long enough to be secured to 2 vertical supports A vertical brace should cover the height of the top panel The illustration shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your garage door manufacturer for an opener installation door reinforcement kit SECTIONAL Door Installation Procedure Header Bracket Horizontal and vertical reinforcement l is needed for lightweight garage doors fiberglass aluminum steel E JA SE doors with glass panel etc Figure 1 y J peed eae Y Vertical SSS D p
50. rage door springs are broken See above Halll 2r then 2 If the problem occurs on the first operation of the opener door may be locked Disable the door lock If the chain was removed and re installed the motor may be out of phase Remove the chain cycle the motor to the down position Observe the drive sprocket When it turns in a clockwise direction and stops in the down position reinstall the chain Repeat the safety reverse test after the adjustment is complete The opener won t 1 Use the manual release rope and handle to disconnect the trolley The door can be operate due to opened and closed manually When power is restored press the Door Control push power failure bar and trolley will automatically reconnect unless trolley is in lockout position See page 32 2 The Outside Quick Release accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure The chain droops It is normal for the chain to droop slightly in the closed door position Use the manual or sags release rope and handle to disconnect the trolley If the chain returns to the normal height when the trolley is disengaged and the door reverses on a one inch board or a 2x4 laid flat no adjustments are needed See page 11 Repair Parts Rail Assembly Parts A COS KEY PART NO NO DESCRIPTION 1A995 Master link kit 41A3489 Complete trolley assembly 183B112 Rail braces each 183B111
51. require hardware that is not provided e Step 11 page 25 Generally a one piece door does not require reinforcement If your door is lightweight you can refer to the information relating to sectional doors on page 24 e Step 11 page 25 Depending on your door s construction you might need additional mounting hardware for the door bracket e Do you have an access door in addition to the garage door If not Model 7702CB Outside Quick Release is required See page 38 The gap between the bottom of the garage door and the floor cannot exceed 1 4 Otherwise the safety reverse system may not work properly See page 30 The floor or the door should be repaired FINISHED CEILING hardware is required One Piece Door Without Track Cas Support bracket amp fastening See page 17 Closed Position Cable Pulley Bracket Gable Trolley Header Bracket Door Bracket Manual Release Rope amp Handle Straight Curved Door Door Arm Arm E Header Wall Garage Door One Piece Door With Track Slack in Chain Tension is Normal When Garage Door is Closed Access Door O Safety Reversing Sensor Safety Reversing Sensor Floor must be level across width of door Closed Position Cable Pulley Bracket Cable Trolley Curved Door Arm 00000000000 Header Bracket T Rail Manual
52. rofessional service is required if the opener closes the door when the safety reversing sensor is obstructed The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed The garage door can be closed by pressing and holding the Door Control push bar until down travel is completed Adjustment Step 4 Test the Safety Reverse System Test e Place a one inch board or a 2x4 laid flat on the floor centered under the garage door e Operate the door in the down direction The door must reverse on striking the obstruction Adjustment If the door stops on the obstruction it is not traveling far enough in the down direction e Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn e Repeat the test On a sectional door make sure limit adjustments do not force the door arm beyond a straight up and down position See the illustration on page 26 e When the door reverses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment If the door will not reverse after repeated adjustment attempts call for professional garage door service 30 Without a properly working safety reversing sensor persons particularly children could be seriously injured or killed if trapped by a closing garage door Repea
53. sa Reinforcement 4 Vertical ES Guideline to Door F E Bracket tr A SS Location ii Gl el Carriage Bolt 5 16 18x2 1 2 0 4 Vertical Dooi Guideline Bracket 5 16 18 Figure 2 gt Inside Edge A 5 of Door or S5 a No oe e Center the door bracket on the previously marked vertical guideline used for the header bracket installation Note the correct UP placement as Door Bracket stamped inside the bracket e Position the bracket on the face of the door within the following limits A The top edge of the bracket 2 4 below the top Hardware Shown Actual Size edge of the door B The top edge of the bracket directly below any structural support across the top of the door e Mark and drill 5 16 left and right fastening holes Secure the bracket as shown in Figure 1 if there is vertical reinforcement If your installation doesn t require vertical reinforce ment but does need top and bottom fastening holes Nut 5 16 18 Lockwasher 5 16 A Carriage Bolt for the door bracket fasten as shown in Figure 2 5 A6 18 x 2 1 2 24 All ONE PIECE Door Installation Procedure Please read and comply with the warnings and reinforcement instructions on page 24 They apply to one piece doors also Rrisheed Coiling ee _ A Horitontal ard vertical renforcamert ia raded far lghbeight garage dors Wiberqase ahmin shed door with glass pares atc I
54. smitter A moving garage door could injure or kill someone under it Activate the opener only when you can see the door clearly it is free of obstructions and is properly adjusted Figure 1 SECURITY Figure 2 Remote Control SECURITY Garage Door Opener Select a Push Button Smart learn Button Indicator Light BACK PANEL Code programming instructions are also located on the opener panel Situation The opener doesn t operate from either the door control or the remote control Opener operates from the remote control but not from the door control The door operates from the door control but not from the remote control The remote control has short range Having a Problem Probable Cause amp Solution Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some outlets are controlled by a wall switch Have you disabled all door locks Review installation instruction warnings on Page 11 Is there a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction The garage door spring may be broken Have it replaced Repeated operation may have tripped the overload protector in the motor Wait 15 minutes Try again Is the door control push bar lit If not Remove the bell wire from the opener terminal screws Short the red and white terminals
55. ss and hold the Lock button again for 2 seconds The push bar light will stop flashing Normal operation will resume The Lock feature will also turn off whenever the Smart button on the opener panel is activated Receiver and Remote Control Programming SECURITY F Your garage door opener receiver and remote control transmitter have been set at the factory to a matching code The door will open when you press the LARGE remote control push button The code between the remote control and the receiver changes with each use randomly accessing over 100 billion new codes Your SECURITY opener will operate with e several SECURITY remote controls utilizing up to 8 functions e one Keyless Entry System with SECURITY logo Follow the instructions below to program your opener to match any additional remotes you may purchase See Accessories on page 38 To Add A Remote Conirol If you have a Multi Function door control 1 With the door closed press and hold a remote control push button See Figure 1 2 Press and hold the Light button on the door control 3 Press and hold the door control push bar 4 After the opener lights flash release all buttons Test by pressing the remote push button If you do not have a Multi Function door control 1 Press and hold the selected remote control push button See Figure 1 2 Then press and release the Smart learn button on the back panel of the opener Figure 2 The indic
56. ssembly along the rail to the screwdriver stop If trolley hits against any nuts on the T rail the bolts and nuts were attached from the wrong side and must be repositioned Review Step 1 Assembly Step 3 Fasten the T rail to the Opener Use only those screws mounted in the top of the opener Any other screws will cause serious e Place the opener on packing material to protect the damage to the opener cover For convenience put a support under the cable pulley bracket e Remove the 2 5 16 18x1 2 washered screws mounted in the top of the opener ES Eta 10X e Align the holes in the back section of the T rail with USE ONLY THIS the holes in the opener Hex Screw TYPE AND SIZE Paes 5 16 18x7 8 SCREW e Fasten the rail with the 2 washered screws Cover previously removed Tighten securely Protection Bolt Hole Remember to use only these screws Any other screws will cause serious damage to the opener Ball 2 Back Section e Insert a 5 16 18x7 8 hex screw into the cover protection bolt hole in the T rail as shown Tighten securely with a 5 16 lock washer and nut Gi NOTE This screw prevents trolley over travel 5 16 18 Keep a 2 minimum between the trolley and this screw when adjusting travel limits see page 28 Lock Washer 5 16 Hardware Shown Actual Size RND Hex Screw Nut Lock washer 5 16 18 x 7 8 5 16 18 5 16 Assembly Step 4 A WARNING I
57. stments until the door reverses normally After each adjustment run the opener through a complete cycle Test the UP open force Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop decrease UP open force by turning the control counterclockwise Make 10 degree turn adjustments until the door stops easily After each adjustment run the opener through a complete travel cycle 29 If the door doesn t open at least 5 feet Increase UP Open force by turning the control clockwise Make 10 degree turn adjustments until door opens completely Re adjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle If the door reverses during the down close cycle and the opener lights aren t flashing Increase DOWN close force by turning the control clockwise Make 10 degree turn adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required to close the door Adjustment Step 3 Test The Protector System e Press the remote control push button to open the door e Place the opener carton in the path of the door e Press the remote control push button to close the door The door will not move more than an inch and the opener lights will flash for 5 seconds P
58. t placed on the floor If an adjustment is made to one of the controls either force or limits of travel the other control may need to be adjusted also and the safety reversal system must be checked Failure to properly adjust the opener may result in severe injury or death If possible use the manual release only when the door is in a closed position Caution should be taken whenever the disconnect cord is actuated with the door open Weak or broken springs may cause the door to fall rapidly causing injury or death to persons KEEP GARAGE DOORS PROPERLY BALANCED See page 3 An improperly balanced door may not reverse when required and could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional garage door person Disconnect the electric power to the garage door opener before making any repairs or removing the covers SAVE THESE INSTRUCTIONS Care of Your Opener Limit and force adjustment controls The remote control transmitter The opener must learn the code of any new remote control Page 33 explains how to program your receiver and how to erase all codes if required Self INCREASE TRAVEL service of your receiver and remote control is not DOWN UP recommended If service is needed call the toll free number listed on the back page Limit Controls Force Controls Adjustment Label Adjustment Label Located on the left side panel Located on the back pa
59. t this test once a month A O Y v Y A A A V 3 a Safety Reversing Sensor Failure to test and adjust the safety reverse system may result in serious injury or death to persons trapped by a closing garage door Repeat this test once a month and adjust as needed One inch board or a 2x4 laid flat Important safety check Repeat Adjustment Steps 1 2 and 4 after e Each adjustment of door arm length force controls or limit controls Any repair to or adjustment of the garage door including springs and hardware Any repair to or buckling of the garage floor e Any repair to or adjustment of the opener IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death to persons READ AND FOLLOW ALL INSTRUCTIONS Do not permit children either to operate or to play with the opener Keep remote control in a location inaccessible to children Operate opener only when the door is in full view and free from any obstruction Keep the door in sight until it is completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR Check safety reversal system monthly See page 30 The garage door MUST reverse on contact with a one inch object or a 2x4 board laid fla
60. the the arm is behind the connector hole adjust the illustration If the arm does not extend far enough limit further One full turn equals 2 of trolley travel adjust the limit further One full turn equals 2 of trolley travel Connect the Door Arm to the Trolley e Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin It may be necessary to lift the door slightly to make the connection e Secure with a ring fastener e Run the opener through a complete travel cycle If the door has a slight backward slant in full open position as shown in the illustration decrease the UP limit until the door is parallel to the floor 27 Adjustment Section Pages 28 30 Improper adjustment of the travel limits will interfere with the proper operation of the safety Adjustment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the safety reversing sensors are completely installed Limit adjustment settings regulate the points at which the door will stop when moving up or down The door will stop in the up direction if anything interferes with door travel The door will reverse in the down direction if anything interferes with the door travel including binding or unbalanced doors To operate the opener press the Door Control push bar Run the opener through a complete travel cycle e Does the door open and close c
61. unction Mini Remote Control With key ring and Velcro fastening strip Multi Function Door Control Panel Provides a Lock Feature which prevents operation of garage door opener from portable remotes and a Light Feature for constant light Motion Detecting Control Panel Multi function door control with motion sensor that automatically turns opener lights on for 5 minutes when it detects a person entering the garage Sensor can be easily deactivated when desired programmed number of hours or number of accesses this temporary password expires and will no longer open the door The temporary password can be used to close the door even after it has expired To set a temporary password 1 Press the four buttons for your personal entry password not the last temporary password then press and hold the button The opener light will blink three times Release the button Press the temporary 4 digit password you have chosen then press Enter The opener light will blink four times 3 To set the number of hours this temporary password will work press the number of hours up to 255 then press 3 OR 3 To set the number of times this temporary password will work press the number of times up to 255 then press The opener light will blink once when the temporary password has been learned Test by pressing the four buttons for the temporary password then press Enter The door should move If the temporar
62. veral installation steps which might call for materials i Cabl and or hardware not included in the carton o a e Step 1 page 12 Look at the wall or ceiling above So E Garage the garage door The header bracket must be Ox securely fastened to structural supports Spring Manual idi ie o Release Step 5 page 17 Do you have a finished ceiling in Straight Rope amp Handle your garage If so a support bracket and lo Ppor additional fastening hardware may be required Ne gt dll e Safety reversing sensor page 21 Depending ANY i Curved upon garage construction wood blocks may need Header D pon to be fastened to mounting locations before Wall Door Bracket sensors are installed Garage z oor e Step 10 page 22 Alternate floor mounting of the safety reversing sensor will require hardware not provided e Step 11 page 24 Do you have a steel aluminum fiberglass or glass panel door If so horizontal and vertical reinforcement is required Look at the garage door where it meets the floor It must close on the floor all the way across Otherwise the safety reverse system may not work properly See page 30 Floor or door should be repaired e If your door is more than 7 feet high see longer rails available on page 38 e The opener can be installed within 2 feet of the left or right of the door center if there is a torsion spring or center bearing plate in the way of the header bracket or door bra
63. warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER S PART THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT OR REPLACEMENT BATTERIES UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH THE USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidenta
64. y password was set to a certain number of openings remember that the test has used up one opening To clear the temporary password repeat steps 1 3 setting the number of hours or times to 0 in step 3 Index Access Door Outside Quick Release ACCesSOWY oooooccooooccccccoooocccnonononoccnononononononnn ocn cnnnnnn cnn rn nnnnn nn rnnnnannnnnnn 4 5 Chal Tension o e ALO 4 5 11 Electrical Safety Warnings ici a ia did a tddi 2 20 31 Garage Door Testing for balance binding and StiCking cccccecceeeeeeeeeeeeeeeeeeaeaeeeeeeeeeeeseescaaeaaeaeseeeeeeeeeseeeenseenieaeeees 3 28 31 Determining high point of travel Sectional DO a tis Ri e a eaten ee A a eae et ee ie ee ee 12 One Piece DOOn arenan a A Le A EA eh et en ew ee 13 Disabling existing lOCKS 2 0 s 2ciisindl ti alt 3 11 Force Controls Adjustment Procedures nanie a iatea eaaa Na aina TEA a AEEA eE NE T EAN EAA PA ENTARA 29 Problems that might require Force adjustments ceceeeeeeeeeeeeee eee nora nn eee eeeeaaeeeeeeeaaaeeeseeeaaeeeeesenaaeeeeeeeaaes 34 35 Safety WarningSiiccnsh acted anaes A a alan eed Janie tel 29 31 DOO AUKO NI re ainsi decease EEE A cas wean na yada dea wa A 3 9 11 12 18 31 32 Maintenance Instruction Label ccccsssccccecesseseeeeecessseseeceeseeseceecceaeeeseeeeeceauseseeeseaueaseceeeesauaeseeeeeeseaeeeees 11 28 Reinforcement requirement c cccccccececeeeeeeeeeeeeeaaeaeeeeceee anaana aaea naaa aa raaa a Taen

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