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Chamberlain 3800C Garage Door Opener User Manual
Contents
1. Coaxial Connector 7 JExoH 3 N B C 5 Screws fie ed Control Board O ra 4 gt U ffes 98 9e I P APA Reset Button Aus EB Connections Screws 8 eic TUN AS 9 T OH N OHO gt 0 A Screws lt Knock Outs Knock Outs SLOT 19 Knock Outs Knock Outs Den o Sk Knock Outs Installation Mount the Control Box Secure the control box to mounting surface post wall column etc using appropriate hardware not provided Square Gate Post Wall e Concrete Anchor Install the Control Board Attach antenna Reinstall batteries control board alarm and reset button Reconnect coaxial connector NOTE Make sure battery leads are on the left side of the control box and not pinched Coaxial Connector Exon OON Screws e Screws Pe d Control Board D al IE eme ej 99 AP Reset Button E v Connections Screws HOM a Aor 7 J HG I Screws Installation 22
2. o o o o o o 13 View Gate Post J polt Hinge Point Gate Post J Bolt Hinge Point Gate Post Butt Hinge Point Gate Post Butt Hinge Point Gate Post Barrel Hinge Point Installation 2 Measuring and Marking for the Gate Bracket Before proceeding begin with the gate in the fully closed position There are two methods described to determine proper location of the post brackets Paper template to be cut out located on the back page of this manual Tape measure Either method will work depending on preference NOTE Be sure gate is in closed position before proceeding Template Method Place the template provided on the back page under the gate hinge point Use a screwdriver or dowel rod to temporarily mark the location in front of the gate post Left Side Bracket Mounting Right Side Bracket Mounting Gate Post Gate Post Gate Hinge Point Gate Hinge Point T j VIEW TOP VIEW zz Gate Post i Gate Post Use a screwdriver or dowel rod to i Use a screwdriver or dowel rod to temporarily mark measurement temporarily mark measurement Tape Measure Method Place the measuring tape under the gate hinge point and measure 5 3 4 Use a screwdriver or dowel rod to temporarily mark the
3. OY MM XA DOUQUOUGUCX YY VVvv PRR 03 00 900060 PEX3 0 0039000 9900 RRR RRR X XX VVVV MM RRR RRR RT 055560065506 00900 096690005660 RRR X AAY YX YI OOOO OAOA OOOO W CX X XC XC XO XC XC CON X XC NC XC XQ XC 1 ws Typical Chain Link Gate Typical Farm Ranch Gate ene Typical Tubular Metal Gate b 12 INSTALLATION Attach Operator to Gate Identify Hinge Type The illustrations below show common gate hinges There are many styles of hinges available J Bolt Hinge C NARRA 88R ORES RBS BQO OO OY CAA XXX XXX RR NKR AXX XY KAA AXXO nes DAO OO DO KCN X 555656600001 55500066 00 a POW YA AAA V
4. 35 da me O v d Automatic Gate Lock nr e a optional i 9 EDGE F RED amp 5118 e 5 CC VAccessom 9 8 LT xs QIO sor nnn g 916GA SAFETY SENSORS 0 9 mmm SL el
5. to Close Party Mode Controls Force Adjustment The operator is equipped a with an obstruction sensing feature If the gate encounters an obstruction the operator will automatically reverse direction and stop Based on the length and weight of the gate it may be necessary to make force adjustments The force adjustment should be high enough that small objects such as branches or wind will not cause nuisance interruptions but low enough to prevent serious injury to a person or a vehicle To adjust the force Using the 3 button remote or the Single Button Control SBC button on the control board open and then close the gate If the gate stops and or reverses before reaching the fully open or closed position increase the force by turning the force control slightly Run operator through a complete cycle NOTE Weather conditions can affect the gate movement so seasonal adjustment may be required The force control is factory set to the mid position Il E as n Minimum Force Maximum Force Timer to Close TTC The TIMER TO CLOSE feature can be set to automatically close the gate after a specified time period If the TTC is set to the OFF position then the gate will remain open until the operator receives another command from a remote control or SBC To set the TIMER TO CLOSE Rotate the TIMER TO CLOSE dial to the desired setting The range is 0 to 180 seconds 0 seconds
6. 0 0 0 0 0 0 0 0 0 eo 4 4 o 94 lt gt ZII KOCK KKK IR KRY 009 0000 5 14 To AVOID damaging gas power or other underground utility lines contact underground utility locating companies BEFORE digging 15 SAVE INSTRUCTIONS WARNING To prevent SERIOUS INJURY or DEATH from a moving gate Install warning signs on the front and back of the gate in PLAIN VIEW Permanently secure each warning sign in a suitable manner using fastening holes Moving Gate Can Cause Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area This entrance is for vehicles only Introduction Carton Inventory This operator comes with the hardware to install on a gate that pulls to open If your application requires the gate to be pushed open accessory kit 919GA is required lt OO o9 O Extension Bracket Gate Bracket doc Model GA400D 1 Model 4000 1 Model GA420D 2 Model GA420D 2 Model GA420D 2 an wmm Cable Ties 4 Moving Gate Can Cause Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let children operate the gate or play in the gate area 5 U R Pata tts Buren Remote senior ti Control Box 1 with Warning Signs 2 1 Batt
7. c U Bolt Not Provided Antenna WIRING WARNING To reduce the risk of SEVERE INJURY or DEATH e ANY maintenance to the operator or in the area near the operator MUST not be performed until disconnecting the electrical power and locking out the power via the operator power switch Upon completion of maintenance the area MUST be cleared and secured at that time the unit may be returned to service Disconnect power at the fuse box BEFORE proceeding Operator MUST be properly grounded and connected in accordance with local electrical codes NOTE The operator should be on a separate fused line with a 15 amp circuit breaker ALL electrical connections MUST be made by a qualified individual Connect Gate Operator Gate 1 to Control Box 1 eff Watertight Connector Nut p Insert operator cable through watertight connector nut Watertight Connector Nut Cable Insert Operator Cable Operator C IOLOL p wam L T Watertight Connector Watertight Connector Operator Cable Watertight Connector Nut ZZ DO NOT install ANY wiring or attempt to run the operator without consulting the wiring diagram We recommend that you install an optional reversing edge BEFORE proceeding with the control station installation ALL power wiring should be on a dedicated circuit
8. Gate 1 has encountered an obstruction or the arm is disconnected e Make sure the path of the gate is clear and the gate moves freely RPM Reversal Gate 1 e Incorrect or poor connection to Gate 1 arm Check the green and white wires on the or Arm Disconnected motor arm to make sure connections are correct and secure e Bad arm or control board Press the LEARN LIMITS button and press the GATE 1 buttons to move the arm If the arm does not move continuously disconnect arm from Gate 1 and connect the arm to the Gate 2 connector and repeat the attempt to move the arm If the arm does not move continuously on either Gate 1 or 2 replace the arm Force Reversal Gate 1 7 FLASHES RE RPM Reversal Gate 2 or Arm Disconnected Gate 1 has encountered an obstruction Make sure the path of the gate is clear and the gate moves freely e f there is no obstruction the force adjustment is set too low Increase the force setting and verify that the gate moves without reversing and will reverse if an obstruction is encountered Gate 2 has encountered an obstruction or the arm is disconnected Make sure the path of the gate is clear and the gate moves freely Incorrect or poor connection to Gate 2 arm Check the green and white wires on the motor arm to make sure connections are correct and secure Bad arm or control board Press the LEARN LIMITS button and press the GATE 2 buttons to move the arm If the arm does not move continuously
9. disconnect arm from Gate 2 and connect the arm to the Gate 1 connector and repeat the attempt to move the arm If the arm does not move continuously on either Gate 1 or 2 replace the arm Force Reversal Gate 2 Potential chip failure Gate 2 has encountered an obstruction Make sure the path of the gate is clear and the gate moves freely e f there is no obstruction the force adjustment is set too low Increase the force setting and verify that the gate moves without reversing and will reverse if an obstruction is encountered Potential RAM Flash or EEPROM failure Turn power off and on If problem does not resolve itself by turning power off and on replace the control board 39 Operation and Maintenance Troubleshooting SYMPTOM POSSIBLE SOLUTION Operator does not run Diagnostic LED not on Power not connected Make sure the AC Solar input is connected and that at least one battery is connected with the corresponding fuse intact Low or defective battery Check the battery to make sure that the red wire goes to the positive terminal of the battery and the black wire goes to the negative terminal of the battery Replace the battery if the open circuit voltage is below 11 5Vdc Bad control board Call technical support for more options Operator powers up but does not run Relays click when remote control or single button control SBC command is given but the operator does not move
10. AC Cable 250 up to 1000 100mA NOTE Increased accessory power drawn from the operator will shorten the battery life 30 Watts max during battery charging 14 5Vac nominal 30 VA max 18 ft at 350 Ibs 850 Ibs at 6 ft 20 seconds typical 20 C to 50 C 4 F to 122 F Contact Technical Support for applications below 20 C ATC 20A ATC 20A 3 Introduction Safety Installation Information 1 READ and FOLLOW all instructions 2 The gate operator is intended for use with Class vehicular swing gates Class denotes a vehicular gate operator or system intended for use in a home of one to four single family dwellings or a garage or parking area associated therewith Install the gate operator only when the operator is appropriate for the construction and the usage class of the gate 3 Gate operating system designers installers and users must take into account the possible hazards associated with each individual application Improperly designed installed or maintained systems can create risks for the user as well as the bystander Gate system design and installation must reduce public exposure to potential hazards All exposed pinch points must be eliminated or guarded 4 A gate operator can create high levels of force during normal operation Therefore safety features must be incorporated into every installation Specific safety features include safety sensors 5 The gate must be properly installe
11. Junction Box Screws 4 Junction Box Cover not provided Within 5 20279 2 f Extension Cable VELLA LIP PALL B Z Gate Operator Gate 2 p 7272727722 X 2 2 saan 2772 n pt 2 Control Within 5 PVC conduit not provided to protect the power cable and low voltage wire from lawn mowers and string trimmers 27 Wiring Connect Watertight Connectors Route operator cable and extension cable through watertight connector nut and watertight connector Insert cables and watertight connectors into the holes in the bottom of the junction box not provided Feed extension cable through PVC conduit and secure with connector nut amp Www l Junction Box not provided e P Watertight Connector Operator Cable Watertight Connector Nut Connect Wires in Junction Box Remove terminals from operator cable Strip wires and twist like colored wires together with wire nuts PVC Conduit Wire Nut 9 gt 9 gt e e Operator Cable Extension Cable Whitel White Yellow Yellow o Ye X 2 gt VAS N gt Secure Junction Box L 0 Put wires inside of junction box Secure operator and extension cables with watertight nut Reinstall cover Junction Box not provided 0 0
12. approved for burial Low Voltage Wire 250 Low voltage wire is required to connect the transformer to the control box Also can be used to connect optional safety sensors to the control box UL approved for burial Wireless Gate Doorbell Allows guests to ring a doorbell in the house from the keypad Homeowner can open gate from inside the home using the included remote control button No wiring required Keypad can be programmed to allow access to selected guests using a 4 digit code 45 940D SECURITY Keyless Entry Enables homeowner to operate gate operator from outside by entering a four digit code on a specially designed keyboard 3 Button Mini Remote Control with SECURITY With key ring and fastening strip Gate Arm Pin Lock The pin lock kit is designed to prevent disconnection of the gate operator and the gate while providing a means to open the gate in case of power failure Vehicle Exit Sensor One piece outdoor buried vehicle motion detector with sensing probe is housed in a small relay type housing so it is easy to integrate with gate providing for free exit only Push To Open Bracket Used to allow the gate operator to push the gate open Gate Access System Battery The Gate Access System Battery is designed to add a battery for solar applications or as a replacement battery includes cable harness Operation and Maintenance WARRANTY POLICY CHAMBE
13. is OFF NOTE Any radio command SBC or CLOSE command on the control board prior to the TTC expiring will close the gate The TTC is reset by any signals from the loops close edges and close safety sensors IR s EB TIMER TO CLOSE OFF 34 WARNING Without a properly installed safety reversal system persons particularly small children could be SERIOUSLY INJURED or KILLED by a closing gate Too much force on gate will interfere with proper operation of safety reversal system NEVER increase force beyond minimum amount required to close gate NEVER use force adjustments to compensate for a binding or sticking gate If one control force or travel limits is adjusted the other control may also need adjustment After ANY adjustments are made the safety reversal system MUST be tested Gate MUST reverse on contact with a rigid object Party Mode TTC can be temporarily disabled by pressing RESET button located on the outside side of the control box when the gate is fully open This will allow the gate to remain open until another command is received Following this command TTC is re enabled at the previously set time period TIMER TO CLOSE Programming Add or Reprogram a Remote Control not provided 1 Press LEARN XMITTER button and
14. release LED will light up 2 Press remote button the LED will flash alarm output will activate twice 3 Repeat steps 1 and 2 until all remote controls are programmed 9 remote controls maximum NOTE For highest level of security we recommend the Security line of products Refer to Accessories 2 To Add a Wireless Keyless Entry not provided 1 Press LEARN XMITTER button and release LED will light up 2 Enter a four digit personal identification number PIN of your choice on the keypad 3 Then press ENTER the LED will flash alarm output will activate twice To Erase All Codes To deactivate any unwanted remote controls or keyless entries first erase all codes Press and hold the LEARN XMITTER button on control board until the learn indicator light goes out approximately 6 seconds All previous codes are now erased Reprogram each remote control or keyless entry you wish to use WARNING To prevent possible SERIOUS INJURY or DEATH from a moving gate or garage door ALWAYS keep remote controls out of reach of children NEVER permit children to operate or play with remote control transmitters e Activate gate or door ONLY when it can be seen clearly is properly adjusted and there are no obstructions to door travel ALWAYS keep gate or garage door in sight until completely closed NEVER permit anyone to cross path of moving gate or door NOTICE T
15. starting within the ramp down distance from the Open or Close Limit Gate will run slow to limits if motion is started within the ramp down distance from the limit Gate 2 closes before Gate 1 Lock Bipart Delay not set Slide the Lock Bipart Delay switch to ON Verify that Gate 1 starts moving first on open and last on close Gate is excessively heavy or hinges are bad Verify that the gate is within the ratings for this product Disconnect the arms and verify that both gates swing easily Lubricate or replace hinges as necessary Gate is unbalanced Disconnect the arms and verify that both gates swing easily in both directions If the gates are harder to move in one direction verses the other the gate is not properly balanced and the hinges must be adjusted Bad motor connection Check the motor wires and connections for possible loose or corroded terminals Alarm beeps when running Low battery Measure the voltage across the battery Voltage should be above 11 5Vdc Replace battery if required Gate does not open close at windy areas an automatic gate lock for close and a hard stop for open is the same place each time recommended to ensure the gate stops in the same place each time Periodic limit adjustments may be necessary Operation and Maintenance 42 Repair Parts Control Box ITEM PART DESCRIPTION K1A6426 Control Board with Mounting Bracket K23 19380 Reset Switch K74 34392
16. 0 Junction Box Operator Cable Screws 4 Extension Cable Watertight Connector Nut Watertight Connector Nut 7 Wiring 28 Connect Indoor Transformer to Low Voltage CAUTION Wire and Battery CAUTION To AVOID damaging gas power or other underground utility lines Before digging contact local underground utility contact underground utility locating companies BEFORE digging locating companies Trench and run low voltage 16 AWG wire for transformer from control box to an outlet inside the home or building Run wires through PVC conduit to protect the power wires from lawn mowers string trimmers etc NOTE Calculated using NEC guidelines Local codes and conditions must be reviewed for suitability of wire installation 2 27 22 72 2 2 A 2 anim Indoor Outlet Z XZ ZZ Insert transformer wires power wires through watertight connector nut Watertight Connector Nut Power Wires SOO SONY 5550 2 E SS SS S 55565606 20 SOS SO Om 222 lt SERED SSN MANN S XX d Indoor Outlet RY 4 1 29 Wiring Connect indoor Transformer to Control Board Insert wires from the indoor transformer through the bottom of the control box Connect wires from the indoor transformer to AC PWR SOLAR terminal located on the control board as shown Plug indoor t
17. 5 W Vvxxx BK 55050 50500500 XXX XXX XN XXX AN RN Q4 9 XY KX RO XY 900800600006 06000004 OOOO 558538585 AAAA AAAA AA OOOO NNNM 5 M 46 55555 AAAA 0 990009000006 XXX XC CX XC XC VIVO Ve eyed 55 9t OO q XXX RUM AA HRA XS SS x OO XY YY YY YY Typical Farm Ranch Gate Typical Wood Gate E EIE 144 8 Typical Tubular Metal Gate Preparation and Overview Right Hand Hinge Mounted XARA NNN ARORA 006000660006 88833 ONINO OOOO OO KY rH OOO OY OOO OOO KOO OO AY OO XXX Xu HRA RR A YO BRERA
18. 64 cm from collar and draw a mark Always stay within these two marks to prevent the piston from bottoming 3 out which could damage the transmission Installation 16 Attach post bracket to gate operator using hex head shoulder bolt and lock nut with nylon insert Attach gate bracket to operator using release pin and hairpin clip 5 Attach Brackets to Gate Operator A Hex Head Shoulder Bolt Release Pin Post Bracket Gate Bracket Hairpin Clip Lock Nut with Nylon Insert Position Gate Bracket Hold the gate operator against the gate The gate operator arm must be level Clamp bracket to gate Some installations require a reinforcement be installed on the gate After adjustments have been made make sure the piston is still within marked range Piston Range 17 Installation Check Piston Travel Visually check the clearance Holding the gate firmly slowly walk the gate to the fully open position Check for pinch points at the post mount area Allow a minimum of 1 4 between the post bracket and operator Adjust gate bracket if the piston marks are not visible in both the open and close direction Tighten both bolts after final adjustments are made Bolts should be fully seated into the brackets NOTE If gate does not open and close completely adjust the position of the gate bracket Installation 18 Secure Gate Bracket to Gate Remove the operator from the brac
19. A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THE ONE YEAR LIMITED WARRANTY PERIOD SET FORTH ABOVE AND NO IMPLIED WARRANTIES WILL EXIST OR APPLY AFTER SUCH PERIOD Some States do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE UNAUTHORIZED REPAIRS OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR REINSTALLING A REPAIRED OR REPLACED UNIT OR REPLACEMENT OF BATTERIES THIS LIMITED WARRANTY DOES NOT COVER ANY PROBLEMS WITH OR RELATING TO THE GATE OR GATE HARDWARE INCLUDING BUT NOT LIMITED TO THE GATE SPRINGS GATE ROLLERS GATE ALIGNMENT OR HINGES THIS LIMITED WARRANTY ALSO DOES NOT COVER ANY PROBLEMS CAUSED BY INTERFERENCE ANY SERVICE CALL THAT DETERMINES THE PROBLEM HAS BEEN CAUSED BY ANY OF THESE ITEMS COULD RESULT IN A FEE TO YOU UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENCE OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not al
20. ARN LIMITS button RESET BUTTON Press the GATE 1 left button to move gate to the desired OPEN position When gate is in the desired position press the LEARN LIMITS button again Control board will beep 2 DIAGNOSTIC Program Close When the SET CLOSE LIMIT LED blinks press the GATE 1 right button When gate is in the desired closed position press the LEARN LIMITS button DIAGNOSTIC OP gt GATE 1 ee 2 The control board beeps and the SET OPEN LIMIT SET CLOSE LIMIT LEDs stop blinking programming is now complete Test the limits by pressing the SBC to open and close the gate NOTE If the SET OPEN LIMIT LED is still blinking the limits were not programmed successfully Repeat the programming making sure the gate is fully opened and closed for each respective limit If the problem persists refer to the Troubleshooting section Programming NOTES If one gate is overlapping the other the gate that is overlapping must be connected to GATE 1 so it will start moving before the other gate gate 2 may need to be closed first if there is overlap or a gate lock is being used The programming can be exited at any time by pressing the RESET button Programming times out automatically after 60 seconds of inactivity Dual Gate Right Side Primary Operator Program Open With the gate in the CLOSED position press the LEARN LIMITS button SET OPEN LIMIT LED
21. Antenna 922GA Battery with Harness K204B0195 Indoor Transformer K29 20095 Alarm Not Shown K74 33975 Complete Control Box without battery K1A5747 Receiver Module 315MHz K1A5747 2 Receiver Module 390MHz optional NOTE The fuse is a standard 20 Amp fuse that is available from your local automotive store 43 Operation and Maintenance Repair Parts Gate Operator Arm PART K 41ADBL 0004 K LA 6 K DBL 0095SA 01 33859 01 33859SP K 41ADBL 1011SA Operation and Maintenance DESCRIPTION Arm Cover Complete Arm Assembly Includes Arm Motor and Plastic Cover Not Shown Hardware Kit Includes One Extension Bracket One Gate Bracket One Post Bracket and One Hardware Bag Owner s Manual Owner s Manual Spanish Screws for housing pack of 4 44 Accessories 953D 3 Button SECURITY Remote Control Includes visor clip Protector System Safety Sensors The Safety Sensors are intended for installation with the operators covered in this manual To order call 1 866 826 4943 or visit our website www chamberlain diy com Automatic Gate Lock Solenoid driven lock that automatically unlocks when gate is open and locks when gate is closed Can be mounted onto gate or post Can be released in case of emergency Low Voltage Wire 100 Low voltage wire is required to connect the transformer to the control box Also can be used to connect optional safety sensors to the control box UL
22. Operation and Maintenance Low or defective battery At least one charged battery must be connected for the unit to operate Verify the battery fuse is intact Check battery connections and battery voltage to be above 11 5V Replace batteries if necessary STOP button connection loose or disconnected Press the RESET button and verify that the STOP LED lights up and then turns off after 10 seconds Verify the wire connects between the STOP and CTRL PWR terminals Obstruction blocking safety sensors Press the RESET button and verify that all the safety LEDs OPEN EDGE PHOTO OPEN PHOTO CLOSE PHOTO are OFF If any are ON clear any obstructions and verify the LED turns off NOTE The RESET button may need to be hit multiple times since the LEDs turn off after 10 seconds when the unit goes to sleep Optional Accessory Safety edge is damaged or on an obstruction Press the RESET button and verify that the Safety LEDs OPEN EDGE and CLOSE EDGE PHOTO are OFF If either is ON clear any obstructions and verify the LED turns off NOTE The RESET button may need to be hit multiple times since the LEDs turn off after 10 seconds when the unit goes to sleep Optional Accessory Interrupt loop or Shadow loop is obstructed Press the RESET button and verify that the INTERRUPT and SHADOW LEDs are OFF If either is on check the loop detector and its wiring to insure that it is not incorrectly being triggered Bad control board Call technical s
23. RLAIN ONE YEAR LIMITED WARRANTY The Chamberlain Group Inc warrants to the first retail purchaser of this product for the structure in which this product is originally installed that it is free from defect in materials and or workmanship for a period of ONE year from the date of purchase The proper operation of this product is dependent on your compliance with the instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this limited warranty in its entirety If during the limited warranty period this product appears to contain a defect covered by this limited warranty call 1 866 826 4943 toll free before dismantling this product Then send this product pre paid and insured to our service center for warranty repair You will be advised of shipping instructions when you call Please include a brief description of the problem and a dated proof of purchase receipt with any product returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option ALL IMPLIED WARRANTIES FOR THE PRODUCT INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR
24. TO GATE label MUST face the gate Arm 25 Attach Operator to Gate and Bracket Make sure THIS SIDE TO GATE label faces the gate when reattaching operator to gate Tighten all bracket connections For Model GA420D Only Repeat Steps 1 12 for second operator Warning Sign Placement A WARNING Warning placards MUST be installed on both sides of the gate and in plain view Fasten to To prevent SERIOUS INJURY or DEATH from a moving gate gate with cable ties e Install warning signs on the front and back of the gate in PLAIN VIEW Permanently secure each warning sign in a suitable manner using fastening holes Gate Post Moving Gate Can Cause Injury or Death KEEP CLEAR Gate may move at any time without prior warning Do not let i operata the gate or play in the gate GATE TRAVEL ae PATH 4 di Inside Property Installation 20 Mount the Control Box The control box MUST be mounted within 5 of the gate operator Mount the control box as high as possible for best radio reception 1 2 Open the Control Box Remove screws and open the control box Remove the Control Board Disconnect reset button alarm and coaxial connector Loosen screws and remove control board and mounting bracket Remove batteries and set aside Select Mounting Holes Select holes to be used for mounting and knock out using a screwdriver and hammer Alarm 21
25. afety loop and Shadow loop are connected properly The gate may trigger the Shadow loop as it moves so it must be connected to the correct input Low or defective battery At least one charged battery must be connected for the units to operate Verify battery fuse is intact Check battery connections and battery voltage to be above 11 5V Replace batteries if necessary 41 Operation and Maintenance SYMPTOM POSSIBLE SOLUTION Gate opens but does not An open input is continuously activated Check the open loop or vehicle probe to close make sure they are clear of objects Verify connections and operation for these devices Low battery Measure the voltage across the battery Voltage should be above 11 5Vdc Replace battery if required Optional Accessory Entry system output is connected to the OPEN input and is stuck opening Verify entry system connections and operations Obstruction blocking close photo eyes shadow loop or safety loop Check eyes for alignment and verify all connections and operation for safety devices Optional Accessory Close safety edge is damaged or on an obstruction Verify operation and connection of close edge Gate does not close Verify that the Timer to Close is ON and adjusted to desired delay automatically with Timer to Gate opened by a force obstruction reversal Check the Diagnostic LED and clear Close enabled gate path of any obstructions The Interrupt loop or Shadow l
26. and well protected The location of the power disconnect should be visible and clearly labeled ALL power and control wiring MUST be run in separate conduit BEFORE installing power wiring or control stations be sure to follow ALL specifications and warnings described below Failure to do so may result in SEVERE INJURY to persons and or damage to operator Insert watertight connector into the bottom of the control box and tighten with nut Insert operator cable through watertight connector mounted in the bottom of the control box Wiring Connect Operator to Control Board Extend operator cable and wires to GATE 1 connector and connect as shown Tighten watertight connector nut amp Terminal blocks can be removed to simplify wiring n rei White Yellow Blue Red CONTROL BOX ACCESSORY POWER Operator Cable Watertight Connector Nut Operator Cable If installing one operator proceed to page 29 If installing two operators continue to the next page Wiring 24 Connect Gate Operator Gate 2 to Control Model 644200 Only Occasionally in dual gate installations one gate would need to open first and close second This would happen if there was an ornamental overhang on one gate or if using a solenoid lock for example This gate is call
27. as hax The Chamberlain Group Inc CHAMBERLAIN B48 Karch Avenue Elmhurst Illinois 60126 1196 www chamberlain com RESIDENTIAL GATE OPERATOR O Models GA400D and GA420D For Residential Use Only Owner s Manual Please read this manual and the enclosed safety materials carefully Periodic checks of the operator are required to ensure safe operation The model number label is located inside the control box of your operator Serial Installation Date _ c UL us TABLE OF CONTENTS Y A INTRODUCTION Safety Symbol and Signal Word Review Operator Specifications Safety Installation Information Carton Inventory Hardware Inventory Additional Items for Purchase Tools Needed gt r PREPARATION AND OVERVIEW Single Gate Overview Dual Gate Overview 10 Check Your Gate 11 Gate Travel 12 Mounting Options INSTALLATION Attach Operator to Gate Mount the Control Box WIRING Connect Gate Operator Gate 1 to Control Box Connect Gate Operator Gate 2 to Control Box Model GA420D Only Connect Indoor Transformer to Low Voltage Wire and Battery INTRODUCTION Safety Symbol and Signal Word Review 32 35 PROGRAMMING 32 33 Program Limits 34 Force Timer To Close Party Mode Controls 35 To Add or Reprogram a Remote Control 35 To Add a Wireless Keyless Entry 35 To Erase All Codes 36 44 OPERATION AND MAINTENANCE 36 Important Safety Information 36 Using Your Gate Operator 37 Manua
28. conduit not provided to protect the power cable and low voltage wire from lawn mowers string trimmers 22 Lio Malan o 57950 722 ZZ 27 2 VIAL Ly 2 4722 XZ LETT EE ost Bracket 22 Ul LEAT YB 2472 LO LOK LLL ig 27 22 22 Mi LL 0 2 ZZ ate Bracket 2 wee 742522 2 2 2 27 27 Z 2 LOE LEELA LENDS Lo 22 4 222042 K pe M 2 Control Box gt 2 4 with Battories 4 7 24 222 PVC conduit not provided to protect the power cable and low voltage wire from lawn mowers and string trimmers 9 Preparation and Overview Check Your Gate Gate MUST be level SRR ORR SRR KI SKK KKK ROKK RIII W8 525552505050505050500506000506050505050505050505050 050500 0 KKK 559555550 KEKE KKK KKK Z22222 be plumb Gate and gate post MUST 555250 SRR RONG BKC IOI IKK KKK Remove ANY ALL wheels from the bottom of gate Gate MUST NOT hit or drag across ground 5555 555555 x 25 lt lt B88 ppm C j E POI 57 7 G S E d p d uu wl gt Wy Gate MUST swing freely and be supported entirel
29. d and work freely in both directions prior to the installation of the gate operator 6 The gate must be installed in a location so that enough clearance is provided between the gate and adjacent structures when opening and closing to reduce the risk of entrapment Swinging gates shall not open into public access areas 7 The operator is intended for use only on gates used for vehicles Pedestrians must be supplied with a separate access opening The pedestrian access opening shall be designed to promote pedestrian usage The pedestrian access shall be located such that persons will not come in contact with the moving vehicular gate 8 Pedestrians should never cross the pathway of a moving gate The gate operator is not acceptable for use on any pedestrian gate Pedestrians must be supplied with a separate pedestrian access Introduction 9 For an installation utilizing non contact sensors safety sensors see product manual on the placement of non contact sensors safety sensors for each type of application a Care shall be exercised to reduce the risk of nuisance tripping such as when a vehicle trips the safety sensor while the gate is still moving b One or more non contact sensors safety sensors shall be located where the risk of entrapment or obstruction e
30. e s EDGE OR 19 is Ot ele LOCK 9 BM oFF fh 2n 5 LOCK 8 a eD BIPART DELAY 9 80 X 916GA SAFETY SENSORS GATE 1 Rt TC BRN 010 SO er 5 ole GRN an WHT CLOSE Gate 1 Master FE DO wH 9 oro 916GA SAFETY SENSORS f ala v a 2 oma amp BLU eil _ lt D amp Oy o o SET SET Sr OPEN cose LEARN eX o LIMIT Q LIMIT LIMITS 212 2 0 CCESSO GATE 2 CTRL PWR A Some d lt gt RUNNING SINGLE BUTTON OVLD 5s TIMER TO Q 12 R90 laoools CLOSE OPEN EXI T LOOP BRN e Ras ITO SINGLE BUTTON SINGLE BUTTON SBC GRN GR RESET RESET WHT Gate 2 Second w P 5 z YEL 69 YL Ip CTRL PWR BLU A CTRL PWR RED a GATE 2 g Q22 z SHADO BS 2 1 SHADOW LOOP z Rios C 5e INTERRUPT LOOP CHGR gt CTRL PWR 69 amp F 0 PWR Q 1 uU 4 UJ V NOTE Batteries MUST 8 be connected to operate OPTIONAL GROUND ROD RED NOTE Forall installations use the 14 5V output on transformer Operation and Maintenance 38 Diagnostic Chart Your gate operator is programmed with self diagnostic capabilities The diagnostic LED will flash a number of times then pause s
31. ed in the line of sight of the gate or easily accessible controls shall have a security feature to prevent unauthorized use Never allow anyone to hang on or ride the gate during the entire travel of the gate Each gate operator is provided with two safety warning placards The placards are to be installed on the front and back of the gate where they are plainly visible The placards may be mounted using cable ties through the four holes provided on each placard All warning signs and placards must be installed where visible in the area of the gate 13 5 25 25 2 255 5252 52 5 25 25 25 25 55 5 5 2555 SKK Q B88 SRR KR KKK KERRI KK ROKR KR KN 4 p gt lt 2 4 00 90 95 4 4 d 4 5 5 559 200552525050505050504 SRR KR 419194 0590050000000 0 555555555555 00000000040 4 606060 0606060606040 4 4 22212 25252552559 gt 606 660 252555252524 555555560 4 0 0 0 0 0 0 0 XXX XXXXXXX A z 5 CX 8 22 55 QL 55 oS 2S 599 x eS 55 555 XX 25004 25251 0 05000 05050500 00 0 0 05050 00 0 66050505050 Pa t SSSR RRR 0606 0 40606060609 SRR RRR RRR RRR 509460505054 ma E 25525050505000 0 05050050 0 0 0 00090 0 0505006 SRR SRR RR RRR OO 5 25050 050 0 0 050 0 0 0 0 0 05050 00 0050505 05050504 5 0 25050 050 050 05050 050 0 0 05056 0 60 0505 05050604 0 0 2525 5
32. ed the Primary gate and needs to be connected to Gate 1 connections on the control board Thus it is preferred that the control box be installed on the same side as this gate If there is no appropriate location on that side for the control box then mount the control box on the opposite side but connect the operator closest to the control box to the Gate 2 connector and the operator on the opposite side to the Gate 1 connector Set the Lock Bipart Delay The LOCK BIPART DELAY switch on the control board needs to be set to the ON position The following illustration shows a dual gate configuration with a decorative overlapping piece on the outside of the gate Outside Property Primary Gate Connect to Gate 1 Connector on Control Board Primary Gate Outside Property 0 lt N If a solenoid lock is being used on a gate the gate with the lock attached to it would be the primary gate 25 lola ON m OFF LOCK BIPART DELAY 70 71 LOL ia HA Bog Wir omen m Wiring Connect second Operator to Control Board Model Ga420D Only Wiring Before digging contact local underground utility locating companies Trench across driveway to bury the extension cable CAUTION To AVOID damaging gas power o
33. erator alarm will sound under the following condition If gate encounters two consecutive obstructions the operator will stop the alarm will sound up to 5 minutes and the control board will require resetting Reset the control board by pressing the Reset Button located on the outside of the control box No commands at this time will operate gate After the operator is reset normal functions will be available Operation and Maintenance 36 5 Use the emergency release ONLY when the gate is not moving 6 KEEP GATES PROPERLY MAINTAINED Read the owner s manual Have a qualified service person make repairs to gate hardware 7 The entrance is for vehicles ONLY Pedestrians MUST use separate entrance 8 Disconnect ALL power BEFORE performing ANY maintenance 9 SAVE THESE INSTRUCTIONS Automatic Timer To Close Feature TIMER TO The Timer To Close TTC Feature comes CLOSE from the factory in the OFF setting The TIMER RUNNING LED will flash once for every second of adjusted time The gate s must fully open for the timer feature to be active and close the gate s Any radio command or pressing the single button on the control board prior to the TCC time expiring will close the gate The TTC is reset by any signals from the loops close edges and close safety sensors IR s OFF MAX Party mode If the Timer to Close feature is enabled and you would like the gate to remain open simply push the reset but
34. ery GA400D 2 Batteries GA420D Wire Nuts 6 Model GA420D ONLY Arm End Cap Model GA400D 1 Model GA420D 2 Gate Operator Model GA400D 1 T Extension Cable Model GA420D 2 ERE Model GA420D ONLY Watertight Connector Model GA420D ONLY Installation DVD Hardware Inventory NOTE Hardware quantities shown below are for GA400D Quantities are doubled for GA420D Release Pin 1 Flange Nut 5 16 18 1 Flange Nut 3 8 16 1 Ribbed Neck Bolt 3 8 16x1 1 2 1 Lock Washer 3 8 2 Hex Nut 3 8 16 2 Ribbed Neck Bolt 5 16 18x1 1 2 1 Head Shoulder Bolt 1 Lock Nut With Flat Washer 3 8 2 Nylon Insert 1 Hairpin Clip 1 Carriage Bolt 3 8 16x6 2 Introduction 6 Additional Items For Purchase The following items are REQUIRED to complete the installation All Models SAFETY SENSORS The Safety Sensors model 916GA are intended for installation with the operators covered in this manual To order call 1 866 826 4943 or visit www chamberlain diy com HARDWARE 5 16 mounting hardware for gate bracket The following hardware is needed to mount the control box depending on the mounting surface Wood Four 8 1 1 4 zinc plated wood screws Metal Four 10 32x6 zinc plated machine screws with nut and lock washers Concrete Brick etc Four 1 4 x 1 3 4 masonry screws LOW VOLTAGE WIRE The low voltage wire is needed to connect
35. he installation process The programmed limit process uses a combination of buttons on the control board The specific buttons used for programming depends on which side of the gates the control box is mounted on and how many operators the installation includes Refer to pages 11 12 to determine if the gate is Left or Right handed and for explanation of PULL TO OPEN and PUSH TO OPEN If a mistake is made during the programming process press the RESET button on the outside of the control box to start over Single Arm Left Hand Side Single Arm Right Hand Side NOTE The Learn Limits mode can be exited at any time by pressing the RESET button The mode will time out automatically after 60 seconds of inactivity Program Open With the gate in the closed position press the LEARN LIMITS button SET OPEN LIMIT LED will blink LEARN LIMITS button RESET BUTTON Press the GATE 1 right button to move gate to the desired OPEN position When gate is in the desired position press the LEARN LIMITS button again Control board will beep C DIAGNOSTIC 1 oe Program Close Press the GATE 1 left button to move gate to the desired CLOSED position When gate is in the desired closed position press the LEARN LIMITS button again DIAGNOSTIC Program Open With the gate in the closed position press the LEARN LIMITS button SET OPEN LIMIT LED will blink LE
36. ignifying it has found a potential issue Consult Diagnostic Chart below TED 90 Power ON 2FLASHES T Stop is not connected e Press the RESET button and make sure the STOP LED turns on STOP not connected e Check to make sure the jumper wire is connected between the and STOP input on the control board Stop is a normally closed input 3 FLASHES Battery voltage is below the recommended operating level e Battery may not be properly charged Disconnect all batteries and make sure AC Low Battery Voltage power or solar power is connected Verify AC power outlet Verify that the battery fuses are intact and not blown Replace blown fuses with same type and rating Batteries are no longer capable of holding a charge due to age or excessive depleting of the battery Replace the batteries see accessories page Dispose of old batteries properly 4 FLASHES Battery voltage is below the recommended operating level e Battery may not be properly charged Disconnect all batteries and make sure AC Low Battery power or solar power is connected Verify AC power outlet Capacity Verify that the battery fuses are intact and not blown Replace blown fuses with same type and rating e Batteries are no longer capable of holding a charge due to age or excessive depleting of the battery Replace the batteries see accessories page Dispose of old batteries properly 5 FLASHES
37. kets Mark and drill holes in gate or reinforcement if necessary according to gate bracket mounting hardware Secure the gate bracket to gate using hardware not provided XX XY S Q S NE Q NOTE The gate bracket can be secured to the gate using a welder optional OX 58 8 p SESE 1 Nw a 95 55555555 555 X JOOS a 2 VV v S 5 5 16 18 U Bolt rad qe lt Lock Down Bolt 1 4 20 Lock Washer Flat Washer Gate NOTE For mounting on flat Bracket surfaces use 5 16 18 Hex Bolts 4 through slots instead of U Bolts 1 0 Secure Post Bracket to Gate Post VX Mark holes for the post bracket Remove the clamp and operator Drill clearance holes for 3 8 16 bolt in gate post NOTE The post bracket can be secured to the gate post using a welder optional Secure the post bracket to gate post using hardware The gate operator arm must be level Flat Washers Lock Washers Carriage Bolts 19 Installation Reattach Motor Assembly NOTE Motor housing screws must Slide motor assembly onto arm and secure Screws be fully tightened with screw heads with screws 4 NOTE Turn operator over i i recessed below housing surface to re install screws Attach arm cover If installing a second gate operator repeat Ara Cover steps 1 12 qas NOTE The arm brackets must be reversed or mirrored on the second operator THIS SIDE
38. l Release 37 Maintenance 38 Wiring Diagram 39 Diagnostic Chart 40 42 Troubleshooting 43 44 Repair Parts 45 ACCESSORIES 46 WARRANTY 46 REPAIR PARTS AND SERVICE BACK TEMPLATE FOR POST BRACKET MOUNTING This gate operator has been designed and tested to offer safe service provided it is installed operated maintained and tested in strict accordance with the instructions and warnings contained in this manual WARNING Mechanical A WARNING Electrical CAUTION Introduction When you see these Safety Symbols and Signal Words on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the warnings that accompany them The hazard may come from something mechanical or from electric shock Read the warnings carefully When you see this Signal Word on the following pages it will alert you to the possibility of damage to your gate and or the gate operator if you do not comply with the cautionary statements that accompany it Read them carefully Operator Specifications Main Supply Motor Accessory Power Power Consumption Battery Charger Supply Maximum Gate Length Maximum Gate Weight Travel Time Temperature Protection Fuse Battery 1 Protection Fuse Battery 2 12Vdc Battery run Operational between 11 5Vdc and 14 5Vdc 12V nominal Class battery voltage source is limited to Solar or AC Cable up to 50 500 mA AC Cable 50 up to 250 250mA
39. location of the first measurement Left Side Bracket Mounting Right Side Bracket Mounting Gate Post Gate Post Gate Hinge Point Gate Hinge Point Gate Post Gate Post Measure 5 3 4 from the previous mark Gate Post Gate Hinge Point Gate Post Gate Hinge Point Use the screwdriver or dowel rod to mark the location of the second measurement Gate Post Gate Post gt Gate Hinge Point Gate Hinge ai 9 First Marking First Marking X Installation 14 Position the Extension Bracket to Post Bracket Assemble post bracket by placing the extension bracket on top of post bracket Insert bolt through brackets and fasten with flange nut DO NOT TIGHTEN AT THIS TIME Left Hand Gate Right Hand Gate Extension Bracket Post Bracket EP Flange Nut Flange Nut Hold post bracket in desired position Align extension bracket to a position as CLOSE AS POSSIBLE above the marker 15 Installation Remove Motor Assembly Remove screws 4 and remove motor assembly Set motor aside and place in clean dry location NOTE Turn operator over to remove screws i T Screws To ensure proper operation it is essential to keep the piston from extending and retracting completely 5 Determine Maximum Piston Travel Manually extend piston out as far as possible push back 1 4 64 cm and then mark Piston Slowly extend the piston 1 4
40. low the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state HOW TO ORDER REPAIR PARTS OUR LARGE SERVICE ORGANIZATION SPANS AMERICA INSTALLATION AND SERVICE INFORMATION CALL OUR TOLL FREE NUMBER 1 866 826 4943 www chamberlain com WHEN ORDERING REPAIR PARTS PLEASE SUPPLY THE FOLLOWING INFORMATION PART NUMBER DESCRIPTION MODEL NUMBER ADDRESS ORDER TO THE CHAMBERLAIN GROUP INC Technical Support Group 6050 S Country Club Road Tucson AZ 85706 Warranty 46 47 Notes TEMPLATE FOR POST BRACKET MOUNTING suum 1 LO 1 1 Li LI a a LI 1 LI E LI a LI LI LI LI LI a LI LI LI LI se LI LI 41 LI LI LI LI LI LI LI LI 53 4 a T O a LI 2009 The Chamberlain Group Inc 01 33859D Rights Reserved
41. mage NOTES 1 Disconnect power before servicing 5 It is suggested that while at the site voltage readings be 2 Severe or high cycle usage will require more frequent taken at the operator Using a Digital Voltmeter verify maintenance checks that the incoming voltage to the operator it is within ten 3 Inspection and service should always be performed percent of he erator 2 eg anytime a malfunction is observed or suspected 6 See page 34 for instructions on how to check gate force sensitivity adjustments 4 When servicing please do some house cleaning of the y aoj operator and the area around the operator Pick up any debris in the area Clean the operator as needed 37 Operation and Maintenance Wiring Diagram WARNING To protect against fire and electrocution 1 Antenna Input 9 Gate 2 17 Learn Xmitter t 2 2 Close Edge 10 Accessory Power 18 Primary Gate Jog DISCONNECT power and battery BEFORE installing or MOT rr M t Open Photo Lock Solenoid Maglocl utput Secondary Gate Jog 56 rvicing operator 5 Close Photo 13 Alarm Output 21 Force i 1 iras 6 Control Inputs 14 Battery 1 Connector 22 Timer To Close For continued protection against fire 7 Loop Inputs 15 Battery 2 Connector 23 Receiver Module 8 AC PWR SOLAR 16 Lock BiPart Delay 24 Fuses 20 Amp Replace ONLY with fuse of same type and rating Class 2 circuit 15 V maximum output Fault Alarm
42. n contact with a rigid object or stop when an object activates the non contact sensors After adjusting the force or the limit of travel retest the gate operator Failure to adjust and retest the gate operator properly can increase the risk of INJURY or DEATH Using Your Gate Operator Your operator will operate with up to nine Security remote controls and one Security Keyless Entry System If you purchase a new remote or if you wish to deactivate any remote follow the instructions in the Programming section Activate your operator with any of the following Hand Held Remote Control See Accessories Hold push button down until the gate begins to move While gate is moving the next command sent from the remote will stop the gate Next command will reverse the gate direction Keyless Entry See Accessories If provided with your gate operator it must be programmed before use See Programming Vehicle Exit Sensor See accessory page Entrapment Features When the operator is activated with the safety sensors correctly installed and aligned and the safety sensors encounter an obstruction the following will occur Opening Cycle Gate will stop reverse direction for approximately 2 seconds and then stop The next command will continue the gate in the close direction Closing Cycle Gate will stop reverse direction for approximately 2 seconds and then stop The next command will open the gate Alarm Sounds The op
43. nch 1 2 5 8 7 16 9 16 1 2 3 16 5 16 1 4 5 32 Gm ul Welder Optional s ce O A Pencil Carpenter s Level Adjustable End Wrench Tape Measure N w T Screwdriver Hammer Phillips Head Screwdriver Wire Strippers Optional Wire Cutters Optional Introduction PREPARATION AND OVERVIEW Single Gate Overview To prevent SERIOUS INJURY or DEATH one or more non contact sensors shall be located where the risk of entrapment or obstruction exists WARNING Left Hand Gate Control Box A with Batteries 241K N S SS PVC conduit not provided to protect the power cable and low voltage wire from lawn mowers and string trimmers NOTE One or more non contact sensors are located where the risk of entrapment or obstruction exists at either the opening or closing direction Exercise care to reduce the risk of nuisance tripping such as when a vehicle trips the sensor while the gate is still moving Right Hand Gate Antenna Gate Operator G p Sp Control Box SSS s py EE gt 2 aii Te lt f gt 222 lt conduit not provided to protect the power cable and low voltage wire from lawn mowers and string trimmers Preparation and Overview 8 Dual Gate Overview 2 Zr t 22222 Hg gs Warning Sign 22 PVC
44. o comply with FCC and or Industry Canada IC rules adjustment or modifications of this receiver and or transmitter are prohibited except for changing the code setting or replacing the battery THERE ARE NO OTHER USER SERVICEABLE PARTS Tested to Comply with FCC Standards FOR HOME OR OFFICE USE Operation is subject to the following two conditions 1 this device may not cause harmful interference and 2 this device must accept any interference received including interference that may cause undesired Operation Remote Control LEARN XMITTER Button 16 iles h je joo LEARN EPA E 3 XMITTE Seol 2 Make sure the rubber seal around the cover is intact close the cover Secure the control box cover with screws 4 Installation is complete 35 Programming OPERATION AND MAINTENANCE IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of SEVERE INJURY or DEATH 1 READ AND FOLLOW ALL INSTRUCTIONS 2 NEVER let children operate or play with gate controls Keep the remote control away from children 3 ALWAYS keep people and objects away from the gate NO ONE SHOULD CROSS THE PATH OF THE MOVING GATE 4 Test the gate operator monthly The gate MUST reverse o
45. oop is obstructed optional accessories Obstructed close safety sensor or safety edge optional accessory Check connections and operations of safety devices Low battery Measure the voltage across the battery Voltage should be above 11 5Vdc Replace battery is required An open input is continuously activated Check the open loop or vehicle probe to make sure they are clear of objects Verify connections and operation for these devices Optional Accessory Entry system output is connected to the OPEN input and is stuck opening Verify entry system connections and operation Operator in Party mode after RESET button pressed while at the OPEN limit Use a remote or the SBC to close the gate and reopen it Verify that the TIMER RUNNING LED is flashing Alarm constantly sounds Double entrapment occurred Two successive obstructions were encountered while for 5 minutes Sounds moving the gate Press the RESET button and ensure that the gate path is clear of whenever a command is all obstructions Check the FORCE setting to make sure it is properly set issued Alarm is beeping 3 times on Low battery Measure the voltage across the battery Voltage should be above a command 11 5Vdc Replace battery if required Gate runs too slow Open and Close Limits are set too close together If the Open and Close Limits are set within the ramp down distance of each other the gate will run at slow speed all the time The gate is
46. operator will respond Bad control board Call technical support for help with replacement parts Unit does not respond to Battery not connected At least one charged battery must be connected for the unit remote control command to operate Verify battery fuse is intact Check battery connections and battery voltage to be above 11 5V Replace batteries if necessary STOP button connection loose or disconnected Press the RESET button and verify that the STOP LED lights up and then turns off after 10 seconds Verify the wire connects between the STOP and CTRL PWR terminals Radio module not plugged in Verify the green Radio module located next to the coaxial connector is properly mated with both 4 pin connectors Antenna not connected Verify the antenna and coaxial cable are properly connected to the control board Transmitter not learned Refer to Programming Remote Control section for steps to program the transmitter Bad control board Call technical support for help with replacement parts Gate stops and reverses Obstruction sensed Check safety devices and gate for obstructions immediately after it starts A fault has occurred Check Diagnostic LED for possible error codes moving Force set too low Adjust FORCE setting until gate completes a full open close cycle without reversing The force setting may need to be adjusted in cold weather as the gate will not move freely Loops are reversed Make sure that the S
47. r other underground utility digging Use PVC conduit to prevent damage to cables Insert extension cable through watertight connector nut and through an available watertight connector mounted in the control box Extend cable and wires to GATE 2 connector and connect as shown Secure extension cable to control box using watertight connector nut Brown reen White Yellow u ACCESSORY 2 eee ee Faz 5 le 2 Om pis RIS z er e C Control Box 10 32V Operator Cable w Extension Cable PVC Conduit 22227 ate Operator PVC conduit not provided to protect the power cable and low voltage wire from lawn mowers and string trimmers 26 Terminal blocks can be removed to simplify wiring Ju Gate 1 lines contact underground utility locating companies BEFORE nction Box Extension Cable PVC conduit at least 18 below ground level grade Junction Box The following items are required to complete the junction box not provided installation 4 x 4 Junction Box with 3 4 NPT threaded port holes Screws Conduit Open the junction box by removing screws 4 and set aside Mount the junction box within 5 of second operator
48. ransformer into a dedicated outlet The DIAGNOSTIC LED will blink once every 10 seconds and the STOP LED will light up for 10 seconds NOTE As an alternative to the supplied transformer a UL listed 12 Volt up to 30 Watt solar panel with Class 2 output may be used DIAGNOSTIC AC PWR EXT X SOLAR V ItOHOB Indoor Transformer Indoor Outlet Control Box Wiring To reduce the risk of FIRE or INJURY to persons use ONLY Chamberlain part 922GA for replacement batteries Connect Batteries The batteries are charged in circuit by using the transformer provided Locate the two white battery plugs on the left hand side of the control box Connect the plug from the battery to connector on the control board NOTES Batteries will degrade over time depending on temperature and usage For best performance the batteries should be changed every 3 years Batteries do not perform well in extremely cold temperatures For locations where the temperatures are below 20 C 4 F contact technical support Battery Connectors Control Board Battery Connection GA400D Only Battery Connectors Battery Connection GA420D Only 31 Wiring PROGRAMMING Program Limits The limits are internal settings that indicate when the gates are in the fully open position and the fully closed position For proper functionality the limits must be learned during t
49. the transformer to the control box The specific length required depends on the distance from the indoor outlet to the control box Measure carefully it is not recommended to splice low voltage wire UL approved Class 1 or Class 3 direct burial underground sunlight UV resistant 16 gauge 2 conductor stranded low voltage lighting wire The following products are available at most home center hardware stores and meet these specifications Chamberlain Models 917GA or 918GA AUTOMATIC GATE LOCK AND HARD STOPS OPTIONAL In windy areas to ensure the gate stops at the same place each time we recommended the purchase of an automatic gate lock for the closed position and hard stop s for the open position Tools Needed GA420D Only JUNCTION BOX The Junction Box is needed to connect the second arm to the extension cable GA420D Installation Only UL Listed outdoor all weather junction box with a minimum of two 3 4 NPT threaded port and appropriate all weather cover Conduit fitting to connect 3 4 PVC Schedule 40 conduit to junction box CONDUIT The conduit is needed to hold the interconnecting cable between the Junction and Control Box GA420D Installation Only 3 4 diameter UL Listed outdoor electrical conduit During assembly installation and adjustment of the operator instructions will call for tools as illustrated below ge I Deep Well Sockets p Drill Bits and Wre
50. ton located on the outside of the control box The next command given to the operator will close the gate and return the operator to normal operation Sleep mode battery conservation Sleep Mode Battery Conservation The operator enters sleep mode 10 seconds after the last command is given The diagnostic LED will blink in this mode The safety sensors photo eyes indicator LEDs will not be on The next operation command will return the operator to normal operation Manual Release In case of a power failure the operator can be disengaged from the gate Follow the directions below to disconnect and reconnect the operator to the gate Release 1 Remove the hairpin clip and release pin that secures the gate bracket to the gate 2 Move operator away from gate and out of the way of gate travel If a gate lock automatic or manual is used disengage the lock Engage 1 Align the hole in the arm with the hole in the gate bracket 2 Insert release pin and secure with hairpin clip Cl N Hairpin Clip Maintenance CHECK AT LEAST ONCE EVERY Description 1 Month 3 Months 6 Months 12 Months Years Entrapment Check for proper operation e Protection Systems Manual Release Check and operate Gate Inspect for wear or damage Accessories Check all for proper operation Electrical Inspect all wire connections Mounting Hardware Check for tightness Batteries Replace Total Unit Inspect for wear or da
51. tor housing and arm assembly Make sure all 4 screws are tightened Gate does not fully open or Over extending or contracting arm Disconnect the motor housing from the arm and close when trying to learn make sure that the arm moves freely throughout the full length of travel Adjust arm limits mounting and positioning if necessary Arm is interfering with the gate mount bracket Examine the hinge point where the arm mounts to the gate post Make sure that the arm housing does not hit or interfere with the gate post or mounting bracket throughout the full length of travel Adjust the arm mounting and positioning if necessary Gate is excessively heavy or hinges are bad Verify that the gate is within the ratings for this product Disconnect the arms and verify that both gates swing easily Lubricate or replace hinges as necessary Unit does not respond to Battery not connected At least one charged battery must be connected for the unit single button control SBC to operate Verify the battery fuse is intact Check battery connections and battery command voltage to be above 11 5V Replace batteries if necessary STOP button connection loose or disconnected Press the RESET button and verify that the STOP LED lights up and then turns off after 10 seconds Verify the wire connects between STOP and CTRL PWR terminals Single Button Control SBC button connection loose Check wiring for SBC button Use the on board single button to verify
52. upport for help with replacement parts Battery not connected At least one charged battery must be connected for the unit to operate Verify battery fuse is intact Check battery connections and battery voltage to be above 11 5V Replace batteries if necessary Arm cable loose or disconnected Verify that all of the wires especially the red and blue wires going to the arm are secure and that the connector is properly mated to the header Arm is jammed or incorrectly installed Disconnect the motor housing from the arm and verify that the arm moves freely With the motor housing still disconnected enter the Learn Limits mode and verify that the motor spins Reconnect the motor housing to the arm and make sure that all 4 screws are securely tightened and that the motor seats correctly against the worm drive Relearn limits for the operator Bad control board Call technical support for help with replacement parts 40 SYMPTOM POSSIBLE SOLUTION The arm moves but cannot Arm does not extend or contract enough during travel The arm piston must extend exit Learn Limits mode and contract close to its full length to Learn Limits Adjust the arm mounting so that Cannot learn limits this can be achieved Motor cable wire not connected Make sure that all the motor wires are connected properly Motor housing is not properly seated Make sure that the motor housing for the arm s is properly seated so there are no gaps between the mo
53. will blink Press the GATE 1 right button to open the left side operator 7 DIAGNOSTIC Press the GATE 2 right button to move the right side operator into the OPEN position p gt GATE2 eo Press the LEARN LIMITS button Control board will beep Program Close When the SET CLOSE LIMITS LED blinks press the GATE 2 left button to close the right operator Press the LEARN LIMITS button Dual Gate Right Side Primary Operator Program Open With the gate in the CLOSED position press the LEARN LIMITS button SET OPEN LIMIT LED will blink Press the GATE 1 left button to open the right side operator 5 DIAGNOSTIC g Press the GATE 2 left button to move the left side operator into the OPEN position Press the LEARN LIMITS button Control board will beep Program Close When the SET CLOSE LIMITS LED blinks press the GATE 2 right button to close the left operator DIAGNOSTIC Press the LEARN LIMITS button The control board beeps and the SET OPEN LIMIT and SET CLOSE LIMIT LEDs stop blinking programming is now complete Test the limits by pressing the SBC to open and close the gate NOTE If the SET OPEN LIMIT LED is still blinking the limits were not programmed successfully Repeat the programming making sure the gate is fully opened and closed for each respective limit If the problem persists refer to the Troubleshooting section Programming
54. xists such as the perimeter reachable by a moving gate or barrier 10 For a gate operator utilizing a contact sensor such as an edge sensor a A hard wired contact sensor shall be located and its wiring arranged so the communication between the sensor and the gate operator is not subject to mechanical damage b One or more contact sensors shall be located on the inside and outside leading edge of a swing gate Additionally if the bottom edge of a swing gate is greater than 6 152 mm above the ground at any point in its arc of travel one or more contact sensors shall be located on the bottom edge 11 Never mount any device that operates the gate operator where the user can reach over under around or through the gate to operate the controls Controls are to be placed at least 6 1 8 m from any part of the moving gate hard wired control device shall be located and its wiring arranged so that communication between the control device and the gate operator is not subject to mechanical damage 12 Controls intended to be used to reset an operator after 2 sequential activations of the entrapment protection device or devices must be locat
55. y by its hinges Preparation and Overview 10 Gate Travel Determine how your gate is to be opened Pull to Open Gate opens into the property Bracket for Pull To Open installation is provided 2 Z 2222 LALA LEA TLD 171 22222 272276 AA IAD VAAL AL g 2022200 Z AD lt 2 SASS 522 A RNS Sy 27 LAL SERS X ZZ RES ERR IE B8 5 SEEN SERS SER SESS NES S 5555555 SSA SEAS Push to Open Gate opens away from the property and will require the Push to Open kit 919GA Refer to the Push To Open kit for instructions lt SSRN NN W SASS NN RSV 11 Preparation and Overview Mounting Options Mounting locations vary depending on type and style of your gate NOTES The top of operator must be mounted at least 10 up from ground Environmental conditions should be considered at this time In windy areas to ensure the gate stops at the same place each time we recommended the purchase of an automatic gate lock for the closed position and hard stop s for the open position Not recommended for plastic or vinyl gates Refer to gate manufacturer for recommendation and options Recommended m Gate post bracket mounting locations Gate bracket mount locations Left Hand Hinge Mounted POO OOOO LT 883
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