Chamberlain 1000SD Garage Door Opener User Manual
Contents
1. LIMIT CONTROLS FORCE CONTROLS Weather conditions may cause some minor changes in door operation requiring some re adjustments particularly during the first year of operation Pages 24 and 25 refer to the limit and force adjustments Only a screwdriver is required Follow the instructions carefully Repeat the safety reverse test page 26 after any adjustment of limits or force The Remote Control Transmitter The opener must learn the code of any new remote control Page 29 explains how to program your receiver and how to erase all codes if required Self service of your receiver and remote controls is not recommended If service is needed call the toll free number listed on the back page The Transmitter Battery The green test light will glow and the opener will operate when the remote control is activated as long as there is adequate battery power If the power indicator light is dim or off replace the battery Also check the test light if transmission range decreases The 12 volt battery should produce power for at least a year Dispose of your old battery properly Maintenance Schedule Once a Month Manually operate door If it is unbalanced or binding call for professional garage door service Check to be sure door opens amp closes fully Adjust limits and or force if necessary See pages 24 amp 25 Repeat the safety reverse test Make any necessary adjustments See page2. sceseeseeseceeecnscsseesseesecesecececsecsacesaecsecesecscesseesseesuecseceaecseceseesaecseseaesneenseesneeegs 17 Operational Noise Vibration dis ASolator leit 30 Protector System ici aan dead dr dorada 12 26 Receiver amp Remote Controls Programming the teclear 29 Erasing all CO dE ista A 29 Safety Warmin es ita A 29 Problems with remote control transmitter OPeratiOn eee eeseeseesecececneceeesseesseeseceeecseesseesaecseseeesseceseesaecseseaesneeeseeeneesgs 30 Safety Reverse Test Procede ION ete 26 LESA E A a 7 26 30 31 Safety reverse system problems Securing header bracket t Wallis a 8 AQUA MIS A a 24 Applying excessive force on the Di A si 25 Biickling Or uneven ld A a ana 5 Safety Warmings iii 2 3 7 8 12 15 16 17 18 19 20 24 25 26 27 28 29 User Instruction Label for Garage Wall ccccceccescesceseescesseeceecesceneseessessessesseesessecsessessessecseeseeseeseesceseeseeeeeseeeees 7 17 35 LIFT MASTER SERVICE IS HOW TO ORDER ON CALL REPAIR PARTS Selling prices will be furnished on request or parts will OUR LARGE SERVICE ORGANIZATION be shipped at prevailing prices and you will be billed SPANS AMERICA accordingly INSTALLATION AND SERVICE INFORMATION IS AS WHEN ORDERING REPAIR PARTS ALWAYS GIVE NEAR AS YOUR TELEPHONE SIX DAYS A WEEK THE FOLLOWING INFORMATION SIMPLY DIAL OUR TOLL FREE NUMBER PART NUMBER PART NAME 1 800 528 2817 MODEL NUMBER HOURS
3. The Chamberlain Group Inc H as er A DUCHOSSOIS ENTERPRISE ar ch iret ri 845 Larch Avenue The Professional Line Elmhurst Illinois 60126 1196 Complies with UL 325 regulations effective January 1 1993 Garage Door Opener Owner s Manual Model 1000SD Model 2000SD 1 3 HP 1 2 HP For Residential Use Only Please read this manual and the enclosed safety materials carefully Fasten the manual near the garage door after installation The door WILL NOT CLOSE unless the Protector System is connected and properly aligned Periodic checks of the opener are required to ensure safe operation The model number label is located on the back of your opener Contents Safety alert symbol review Install the lights and lens Safety information and precautions Attach the manual release rope and handle Testing your garage door for binding amp balance Fasten the door bracket sectional door Hardware supplied Fasten the door bracket one piece door Carton inventory Connect door arm to trolley sectional door Illustration of sectional door installation Connect door arm to trolley one piece door Illustration of one piece door installation Adjustment section pages 24 26 Assembly section pages 6 7 Travel limit adjustments Fasten rail to power unit Force adjustments Install the trolley Test the Protector System Attach the rail brackets Test the safety reverse system Installation safety instructions Operation safety ins
4. _ Finished Ceiling ye AN Vertical _ Center Line Hardware Shown Actual Size 10 MOOD Lag Screw 5 16 9 x 1 5 8 Installation Step 3 Attach the Rail to the Header Bracket e Position the opener on the garage floor below the header bracket Use packing material as a protective base If the door spring is in the way you ll need help Have someone hold the opener securely on a temporary support to allow the rail to clear the spring e Position the rail bracket against the header bracket e Align the bracket holes and join with a clevis pin as shown Insert a ring fastener to secure Header Wall Header Bracket Rail Bracket Ring Fastener Header Bracket Clevis Pin E 5 16 x2 3 4 po Rail Bracket Foam Packaging Opener Carton or Temporary Support Hardware Shown Actual Size Clevis Pin 5 16 x 2 3 4 Ring Fastener The Protector System Information you ll need before you begin the installation of the safety reversing sensor The safety reversing sensor must be connected and aligned correctly before the garage door opener will A W ARNING move in the down direction This is a required safety device and cannot be disabled Without a properly working safety reversing sensor persons particularly children could be injured or killed Installation procedures are the same for sectional and by a closing garage door Read and follow all one piece doors
5. 18 x 1 7 8 Nut 5 16 18 Hex Screw 5 16 18 x 7 8 Lockwasher 5 16 16 The opener could fall and injure someone if it is not properly secured Fasten the opener securely to structural supports of the garage Structural Supports Lag Screws 5 16 18x1 7 8 Measure Distance 5 16 18x7 8 Hex Screws 16 Lock Washers 5 16 18 Nuts Preferred Range of Bracket Placement Figure 2 FINISHED CEILING Bracket ee AON Not Supplied _ thee eee Hidden see E ee ae Support aw eo Lag Screws 7 i 5 16 18x1 7 8 _ o o o qe NS Sl Not Supplied 5 16 18x7 8 Screw 5 16 Lock Washer 5 16 18 Nut 6 18x7 8 Screw 16 Lock Washer 5 16 18 Nut Preferred Range of Bracket Placement Installation Step 7 Install the Door Control and Connect all Wiring Install Door Control Locate the door control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door and door hardware 1 Strip 1 4 of insulation from one end of the bell wire and connect it to the two screw terminals on the back of the door control by color white to 2 and white red to see Figure 1 2 Fasten the Lighted Door Control Button securely with 6ABx1 1 2 screws The Multi Function Door Control uses 6ABxl screws If installing into drywall drill 5 32 holes and use the anchors provided 3 Run the bell wire up t
6. Mountain Standard Time 6 00 A M TO 6 00 P M Monday through Friday ADDRESS ORDERS TO FOAME eee es THE CHAMBERLAIN GROUP INC osed sungay Pars and Service Department 2301 N Forbes Boulevard Suite 104 R Tucson Arizona 85745 For professional installation parts and service contact your local LIFT MASTER CHAMBERLAIN dealer Look for him in the Yellow Pages or call our SERVICE INFORMATION TOLL FREE NUMBER service number for a list of dealers in your area 1 800 528 2817 El aaa aaa LIFT MASTER GARAGE DOOR OPENER ONE YEAR LIMITED WARRANTY Chamberlain Lift Master Seller warrants to the first retail purchaser of this product that it is free from defect in materials and or workmanship for a period of one year from the date of purchase The proper operation of this product is dependent on your compliance with the Owner s Manual instructions regarding installation operation maintenance and testing Failure to comply strictly with those instructions will void this warranty in its entirety Please note that the safety reverse system in order to operate properly with your garage door must be adjusted and periodically tested in accordance with the Owner s Manual If during the limited warranty period it appears as though this product contains a defect which is covered by this limited warranty CALL OUR TOLL FREE SERVICE NUMBER BEFORE DISMANTLING THIS PRODUCT AT 1 800 528 2817 Then send this product pre paid and in
7. twist here to help contain wires in channels on top of rail 2 Run wires along channels Bell Wire 2177777 to power unit and pull taut Y E 2 aS 3 Thread wires through tabs on top of Drive Shaft Cover 4 With screwdriver blade tuck wires snugly into channels Foam Sensor Invisible Light Beam Protection Area 14 Installation Step 5 A CAUTION Position the Opener Follow instructions which apply to your door To prevent damage to steel aluminum fiberglass or type as illustrated glass panel doors do not rest the opener on the door without using a 2x4 SECTIONAL Door or ONE PIECE Door with Track A 2x4 laid flat is convenient for setting an ideal door to rail distance Rail 2x4 e Raise the opener onto a stepladder You will need help at this point if the ladder is not tall gar 57 la enough yl A OK Foam Pa as e Open the door all the way and place a 2x4 laid flat on Door Packaging the top section beneath the rail If the top panel hits the trolley when you raise the door pull down on the trolley release arm to disconnect the inner and outer sections The trolley can remain disconnected until Step 12 is completed Trolley Trolley Release Arm ONE PIECE Door without Track With the door fully open and parallel to the floo
8. x 1 1 4 1 Clevis Pin 5 16 x 1 1 Nut 5 16 18 6 Lock Washer 5 16 6 Screw 6AB x 1 2 Insulated Staples 10 Ring Fastener 3 Handle Dry Wall Anchors 2 Rope e Lift the door about halfway as shown Release the door It should stay in place supported entirely by its springs e Raise and lower the door to see if there is any binding or sticking Sectional Door Safety Reversing Sensor Installation Lag Screw 1 4 x 1 1 2 4 Hex Screw 1 4 20 x 1 1 2 2 Carriage Bolts 1 4 20 x 1 2 4 Screw 10 32 x 3 8 4 Lock Nut 1 4 20 4 Lock Nut 10 x 32 4 Wing Nut 2 Insulated Staples 20 One Piece Door Carton Inventory Your garage door opener is packaged in two cartons which contain the power unit and all parts illustrated below If anything is missing carefully check the packing material Parts may be stuck in the foam KEEP THE FOAM INTACT see page 6 Hardware is listed on page 3 Model 2000SD Model 1000SD Remote Control Remote Control Transmitter Visor Clip Transmitter 1 Multi Function with 12V battery Door Control Panel Lighted Door Control Button Light Lens 2 Conductor Bell Wire Trolley White amp White Red A A Rail Brackets N Rail Assembly Sprocket Coupling Door Bracket Header Bracket esses 8 n Xeoe02 ae Straight Door Arm Section Safety Reversing Senso
9. 26 Once a Year Oil door rollers bearings and hinges The opener does not require additional lubrication Do not grease the door tracks Operation of Your Opener Weak or broken springs could allow an open door to fall Activate the opener with any of the following The Remote Control Transmitter Hold push button down until the door starts to move The Door Control Hold push bar or button down until the door starts to move The Outside Keylock or Keyless Entry See Accessories When the opener is activated with the safety reversing sensor installed and correctly aligned 1 If open the door will close If closed the door will open 2 If closing the door will reverse 3 If opening the door will stop allowing space for entry and exit of pets and for fresh air 4 If the door has been stopped in a partially open position it will close 5 If obstructed while closing the door will reverse 6 If obstructed while opening the door will stop 7 The garage door will reverse in the closing cycle when the invisible beam is broken If fully open the door will not close when the beam is broken The sensor has no effect in the opening cycle If the sensor is not installed or is not aligned correctly the door won t close from any remote transmitter You can close the door with the Door Control the Outside Keylock or Keyless Entry however if you activate them until down travel is complete If y
10. Bolt eee 5 16 18 x 2 1 2 bracket fasten as shown in Figure 2 20 All ONE PIECE Door Installation Procedure Please read and comply with the warnings and reinforcement instructions on page 20 They apply to one piece doors also Header Wal pr 2x4 Support Finished Ceiling Es EAS Pp AR pa ae Horizontal and vertical Header OSS reinforcement is needed for Bracket lightweight garage doors Bracket fiberglass aluminum steel Optional door with glass panel etc Placement i of Door Bracket i Vertical Centerline of Nut Lock Washer f Garage Door 5 16 18 5 16 1 1 Top of Door Doar LS Inside Garage Bracket Top Edge of Door Es Optional 7 Placement G i m e 1 1 the optional installation use 5 16 x1 1 2 lag screws not supplied to fasten door bracket RR i Carriage Bolt For a door with no paeas see exposed ftarin or for 5 16 18x2 1 2 LU gem e Center the bracket on the top of the door in line with the header bracket as shown Mark holes e Drill 5 16 pilot holes and fasten the door bracket with hardware supplied If the door has no exposed framing drill 3 16 pilot holes O and fasten the bracket with 5 16 x1 1 2 lag screws not supplied to the top of the door Hardware Shown Actual Size Nut 5 16 18 Lockwasher 5 16 The door bracket may be installed on the top ed
11. Sensor You may find it helpful to refer back to this page as you proceed with the installation of your opener 5 Assembly Section Pages 6 7 ASSEMBLY STEP 1 Fasten the Rail To the Power Unit NOTE To aid in assembly and installation replace the foam packing around the power unit Remove it after Installation Step 5 e Working on a level surface align the rail assembly with the power unit as shown Rail Power Unit Power Unit e Slip the coupling over the rail sprocket Bracket Sprocket Lock Nuts e Slide the rail through the power unit bracket until the coupling fits securely over the power unit sprocket e Align the two screw holes in the rail with those in the power unit bracket Insert two 1 4 20x5 8 hex screws Opener and lock nuts Tighten securely with a 7 16 socket Chassis wrench Rail Coupling Sprocket DES Hex Screws 1 4 20x5 8 Foam Packaging Hardware Shown Actual Size 1 4 20 1 4 20 x 5 8 Lock Nut Hex Screw Trolley ASSEMBLY STEP 2 Install the Trolley As illustrated above slide the trolley onto and along the bottom of the rail until it snaps firmly in place Be certain to install it facing correctly the trolley release arm must be horizontal lock position with its arrow pointed away from the power unit ASSEMBLY STEP 3 Attach the Rail Brackets i 1 4 20 e Align rail brackets to end of ra
12. bracket within 2 feet of the left or right of the door center only if a torsion spring or center bearing plate is in the way or you can attach it to the ceiling air refer to page 10 when clearance is i minimal It may be mounted on the wall upside down if necessary to gain approximately 1 2 a If you need to install the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown here and on page 9 5 NS N A e Open your door to the highest point Ceiling of travel as shown Draw an inter secting horizontal line on the header Header wall 3 above the high point This height will provide travel clearance for the top edge of the door Highest Point of Travel Highest Point of Travel Sectional door One piece door with curved track with horizontal track Proceed to Step 2 page 10 ONE PIECE Door Without Track Read the Safety Instructions on page 8 They also apply to doors without tracks e Close the door and mark the inside vertical centerline of your garage door Extend the line onto the header wall above door AT If headroom clearance is minimal you can install the header bracket on the ceiling See page 10 If you need to ins
13. instructions To protect small children install the safety reversing Be sure power to the opener is disconnected sensor so that the beam will be no higher than 4 6 The sending eye transmits an invisible light beam to the anew the garage floor receiving eye The units can be installed on either side of Disconnect power to the garage door opener before the garage door as long as the sun never shines directly installing the safety reversing sensor into the receiving eye lens Look at the label on the connector end of each case to identify the sensors The brackets must be connected and fastened so that the sending and receiving eyes face each other as shown If an obstruction breaks the light beam while the garage door is closing the door will stop and reverse to full open position and the opener lights will flash for 5 seconds The brackets must be securely fastened to a solid surface such as the studs on either side of the door or add a piece of wood at each location if installing in masonry construction The invisible light beam path must be unobstructed No part of the garage door or door tracks springs hinges rollers or other hardware can interrupt the beam while the door is closing If it does use a piece of wood to build out each sensor mounting location to the minimum depth required for light beam clearance Sensor Beam 4 6 max above floor Sensor
14. not properly balanced Serious injury may result to persons under the door Make sure the doorway is clear of persons and obstructions before pulling handle when D Ovefhand door is open Knot Trolley Release Arm Thread one end of the rope through the hole in the top Manual of the red handle so NOTICE reads right side up as Overhand pales pande shown Secure with an overhand knot Knot ji The knot should be at least 1 from the end of the rope to prevent slipping e Thread the other end of the rope through the hole in the release arm of the outer trolley e Adjust rope length so the handle is 6 feet above the floor Secure with an overhand knot If it is necessary to cut the rope heat seal the cut end with a match or lighter to prevent unraveling 19 Fasien Door Bracket mon Fasten Door F A CAUTION Follow instructions which apply to your door type To prevent damage to steel aluminum fiberglass or as illustrated below or on page 21 glass panel doors always reinforce the inside of the door both vertically and horizontally with an angle iron A horizontal brace should be long enough to be secured to 2 vertical supports A vertical brace should cover the height of the top panel The illustration shows one piece of angle iron as the horizontal brace For the vertical brace 2 pieces of angle iron are used to create a U shaped support The best solution is to check with your
15. reconnect Trolley Operation of the Door Controls both are not included with all models Lighted Door Control Button Lighted Push Bar Door Control Panel Press to open or close the door Press again to reverse the door during the closing cycle or to stop the door while it s opening Light Feature Door Control Panel Press the Light button If the opener light is off it will turn on If the opener light is on even in the 4 1 2 minute automatic cycle it will turn off But if you use the Light button to turn the light s on and then activate the opener the light s will turn off after 4 1 2 minutes The Light button will not control the opener lights when the door is in motion Lock Feature Door Control Panel The Lock feature is designed to prevent operation of the door from remote controls However the door will open and close from the Door Control push bar the Outside Keylock and the Keyless Entry Accessories To Activate Press and hold the Lock button for 2 seconds The push bar light will flash as long as the Lock feature is on To turn off Press and hold the Lock button again for 2 seconds The push bar light will stop flashing The Lock feature will also turn off whenever the Smart button on the opener panel is activated Receiver amp Remote Control Programming NOTICE To comply with FCC rules adjustment or modification of this receiver and or
16. the Header Bracket to the Wall e Center the bracket on the vertical guideline with the bottom edge of the bracket on the horizontal line as shown with the arrow pointing toward the ceiling e Mark either set of bracket holes do not use the holes designated for ceiling mount Drill 3 16 pilot holes and fasten the bracket securely to a structural support with the hardware provided Wall Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket Wall Mounting Holes Lag Screws 5 16 x9x1 5 8 2x4 Structural Support Y Highest Vertical Point of Travel Center of Garage Door Line You can attach the header bracket either to the wall above the garage door or to the ceiling Follow the instructions which will work best for your particular requirements Fastening the Header Bracket to the Ceiling e Extend the vertical guideline onto the ceiling as shown e Center the bracket on the vertical mark no more than 6 from the wall Make sure the arrow is pointing toward the wall The bracket can be mounted flush against the ceiling when clearance is minimal e Mark holes designated for ceiling mount only Drill 3 16 pilot holes and fasten bracket securely to a structural support with the hardware provided Ceiling Mounting Holes The nail hole is for positioning only You must use lag screws to mount the header bracket
17. the control button and the Maintenance Instruction Label in a prominent location on the inside of the garage door Upon completion of the installation the door must reverse when it comes in contact with a one inch high object or a 2x4 laid flat on the floor Do not wear watches rings or loose clothing while installing or servicing an opener Jewelry or loose clothing can be caught in the mechanism of the garage door or the opener Installation Section Pages 8 23 Installation Step 1 A WARNING Determine Header Bracket Location Installation procedures vary according to garage If the header bracket is not rigidly fastened to a door types Follow the instructions which apply to structural support on the header wall or ceiling the your door safety reverse system may not work properly see page 26 The door might not reverse when required and could cause serious injury or death The garage door springs cables pulleys brackets and SECTIONAL Door or their hardware are under extreme tension Do not attempt ONE PIECE Door with Track to loosen move or adjust them yourself Serious personal injury or death could result Call for professional garage door service Vertical __ Finished __ Guideline Ceiling Wall e Close the door and mark the inside Structural vertical centerline of the garage door Supports Extend the line onto the header wall above the door Remember you can fasten the header
18. transmitter are prohibited except for changing the code setting or replacing the transmitter battery THERE ARE NO OTHER WARNING USER SERVICEABLE PARTS Children operating or playing with a garage door opener Your garage door opener receiver and remote control can injure themselves or others The garage door could transmitter have been set at the factory to a matching close and cause serious injury or death Do not allow code The door will activate when the remote control children to operate the door control s or remote control push button is pressed transmitter s Your Smart garage door opener will operate with A moving garage door could injure or kill someone under it Activate the opener only when you can see the door Clearly it is free of obstructions and is properly adjusted e up to four Smart remote control transmitters with green indicator lights e a Keyless Entry System and e code switch remote controls with red indicator lights Figure 1 Below are instructions for programming your opener to Smart match any additional remotes you may purchase See Single Function Remote Control available accessories on page 34 To add a single function remote control 1 Press and hold the remote push button see Figure 1 2 Then press and release the Smart learn button on the right side panel of the opener Figure 2 The opener lights will flash once 3 Release the remote push button Figure 2 Now the o
19. unit in a C wrap with lenses pointing toward each other across the door see Figure 6 8 Secure sensors with the hardware shown Finger Indicator tighten the wing nut on the receiving eye to allow for Light a final adjustment Securely tighten the sending eye ee SE i 1 4 20 x 1 1 2 wne nut Hex Bolt Recommended Wire Routing Figure 6 1 Using insulated staples run the wires from both sensors to the rail at the door header see Figure 7 2 Cross and twist the two wires where they meet the rail Hardware Shown Actual Size see inset A Run the wires inside the channels at the 1 4 20 x 1 1 2 ees oy rail wae Sia side to o ao and Hex Bolt Wing Nut taut t B t t t He P see inset B Do not use the lower trolley SODO OOD MND ee NOTE If your access door is near the garage door you may choose to install the door control at this time and run the door control wire along the rail with the sensor wires Use one rail channel for the wall control wire and the other channel for both sensor wires If you choose this option follow instructions 1 3 on page 17 now 3 Thread the wires through the tabs on top of the drive shaft cover 4 With your screwdriver tip tuck the wires snugly into the rail channels You will complete the wiring in Installation Step 7 Sensor Wire Sensor Wire Header Bracket Figure 7 1 Run wires from sensors to end of rail at the door header Cross amp
20. 1 1 2 Screw Insulated Dry Wall Lighted Door Control Button Staples Anchors Children operating or playing with a garage door opener can injure themselves or others The garage door could close and cause serious injury or death Install the door control or any additional push buttons out of the reach of children and away from all moving parts of the door and door hardware but where the garage door is visible Do not allow children to operate the push button s or the remote control transmitter s A moving garage door could injure someone under it Activate the opener only when the door is properly adjusted you can see it clearly and there are no obstructions to door travel Do NOT connect the power and operate the opener at this time The trolley will travel to the full open position but will not return to the close position until the sensor beam is connected and properly aligned See Step 9 on page 18 Multi Function Door Control Panel Terminal Screws 2 Conductor Bell Wire Lighted Door Control Terminal Screws Figure 1 To Sensors Insert wires through opening in Drive Shaft Cover Push wiring through hole in chassis above Control Center and connect to opener terminal screws Control Center Figure 2 wirin TO CONTROL CENTER Door Control Sensor Connections Connections dotted line S S EN 2 HEM OPENER TERMINAL SCREWS In Cont
21. 8 Cut this end Figure 2 e Bring arm sections together Find two pairs of holes that line up and join sections Select holes as far apart as possible to increase door arm rigidity Figure 2 Manual Release Handle Screws 5 16 18x7 8 Door Bracket Hardware Shown Actual Size OO Nut 5 16 18 Lock Washer 5 16 Ring Fastener Clevis Pin Clevis Pin Hex Screw 5 16 x1 Trolley 5 16 x1 1 4 Door Bracket 5 16 18x7 8 Proceed to Adjustment Step 1 page 24 Trolley will re engage automatically when the opener is operated All ONE PIECE Doors Ring Q Fastener Assemble the Door Arm e Fasten the straight and curved door arm sections together to the longest possible length with a 2 or 3 hole overlap Clevis Pin Straight e With the door closed connect the straight door arm 5 16 x1 1 4 Arm J section to the door bracket with the 5 16 x1 1 4 Screws ya y clevis pin 5 16 18x7 8 lt gt Curved Door Arm e Secure with a ring fastener Adjustment Procedures for One Piece Doors On one piece doors before connecting the door arm to the trolley the travel limits must be adjusted Limit adjustment screws are located on the right side panel as shown on page 24 Follow adjustment procedures below Fully Closed 2 ee ales Fully Open o Trolley ree ee i Door Open Door Door with Door Arm Backward Slant Open Door Adjustment Closed Door Adjustment Decrea
22. Beam e 4 6 max above floor Invisible Light Beam Protection Area Facing the door from inside the garage Installation Step 4 Install the Safety Reversing Sensor Receiving and Sending Eyes Figures 1 2 and 3 show recommended assembly of bracket s and C wrap based on the wall installation of the sensors on each side of the garage door as shown on page 12 or on the garage door tracks themselves Figures 4 and 5 are variations which may fit your installation requirements better Make sure the wraps and brackets are aligned so the sensors will face each other across the garage door Garage Wall or Door Track Installation Procedure 1 Fasten the C wraps to the mounting brackets having square holes using the hardware shown in Figure 1 Garage Wall Installation Procedure 2 Connect each assembly to a slotted bracket using the hardware shown in Figure 2 Note alignment of brackets for left and right sides of the door Finger tighten the lock nuts 4 Use bracket mounting holes as a template to locate and drill 2 3 16 diameter pilot holes on both sides of the garage door 4 6 above the floor but not exceeding 6 see warning on page 12 5 Attach bracket assemblies with 1 4 x1 1 2 lag screws as shown in Figure 2 6 Adjust right and left side bracket assemblies to the same distance out from mounting surface Make sure all door hardware obstructions are cleared Tighten the nuts sec
23. E OR STRICT LIABILITY EXCEED THE COST OF THE PRODUCT COVERED HEREBY NO PERSON IS AUTHORIZED TO ASSUME FOR US ANY OTHER LIABILITY IN CONNECTION WITH THE SALE OF THIS PRODUCT Some states do not allow the exclusion or limitation of consequential incidental or special damages so the above limitation or exclusion may not apply to you This limited warranty gives you specific legal rights and you may also have other rights which vary from state to state LIMITED WARRANTY ON MOTOR Model 2000SD The motor is fully warranted for the lifetime of the product to the first time purchaser Models 1000SD The motor is warranted to be free from any defect in materials and or workmanship for a period of 36 full months 3years from the date of purchase e El opa pa ape O 1996 The Chamberlain Group Inc 114A1794E All Rights Reserved Printed in Mexico
24. ONS Do not permit children either to operate or to play with the opener Keep remote control in a location inaccessible to children Operate opener only when the door is in full view and free from any obstruction Keep the door in sight until it is completely closed NO ONE SHOULD CROSS THE PATH OF THE MOVING DOOR Check safety reversal system monthly See page 26 The garage door MUST reverse on contact with a one inch object or a 2x4 board laid flat placed on the floor If an adjustment is made to one of the controls either force or limits of travel the other control may need to be adjusted also and the safety reversal system must be checked Failure to properly adjust the opener may result in severe injury or death If possible use the manual release only when the door is in a closed position Caution should be taken whenever the disconnect cord is actuated with the door open Weak or broken springs may cause the door to fall rapidly causing injury or death to persons KEEP GARAGE DOORS PROPERLY BALANCED See page 3 An improperly balanced door may not reverse when required and could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional garage door person Disconnect the electric power to the garage door opener before making any repairs or removing the covers SAVE THESE INSTRUCTIONS Care of Your Opener Force and Limit Adjustment Controls
25. Release the Enter button Now the opener has learned the selected keypad code To ensure that your portable remote control codes were not disturbed while you were programming the Keyless Entry test your remotes and reprogram them if necessary To change the code at any time repeat steps 1 3 29 Situation The opener doesn t operate from either the door control or the remote control Having a Problem Probable Cause amp Solution Does the opener have electric power Plug a lamp into the outlet If it doesn t light check the fuse box or the circuit breaker Some outlets are controlled by a wall switch 2 Have you disabled all door locks Review installation instruction warnings on Page 7 Is there a build up of ice or snow under the door The door may be frozen to the ground Remove any restriction 4 The garage door spring may be broken Have it replaced Repeated operation may have tripped the overload protector in the motor Wait 15 minutes Try again Opener operates from the remote control but not from the door control The door operates from the door control but not from the remote control The remote control has short range Opener noise is disturbing in living quarters of home The garage door opens and closes by itself The door doesn t open completely The door stops but doesn t close completely 1 1 2 Is the door control push bar lit If not Remov
26. adjustments to force levels See page 26 Right Side Panel Force Adjustment Controls How and When to Adjust the Forces Test the DOWN close force Grasp the door bottom when the door is about halfway through DOWN close travel The door should reverse Reversal halfway through down travel does not guarantee reversal on a one inch obstruction See page 26 If the door is hard to hold or doesn t reverse decrease the DOWN close force by turning the control counterclockwise Make small adjustments until the door reverses normally After each adjustment run the opener through a complete cycle Test the UP open force Grasp the door bottom when the door is about halfway through UP open travel The door should stop If the door is hard to hold or doesn t stop decrease UP open force by turning the control counterclockwise Make small adjustments until the door stops easily After each adjustment run the opener through a complete travel cycle 25 If the door doesn t open at least 5 feet Increase UP Open force by turning the control clockwise Make small adjustments until door opens completely Readjust the UP limit if necessary After each adjustment run the opener through a complete travel cycle If the door reverses during the down close cycle and the opener lights aren t flashing Increase DOWN close force by turning the control clockwise Make s
27. anual Safety Information and Precautions An unbalanced garage door might not reverse when required and someone under the door could be seriously injured or killed If your garage door binds sticks or is out of balance call for professional garage door service Garage doors door springs cables pulleys brackets and their hardware are To avoid damage to the garage door and opener disable locks before installing and operating the opener Use a wood screw or nail to hold locks in the open unlocked position Operation at other than 120V 60 Hz will cause opener malfunction and damage under extreme tension and can cause serious injury or death Do not try to loosen move or adjust them yourself Ropes left on a garage door could cause someone to become entangled and killed Remove all ropes connected to the door before installing and operating the opener Hardware Supplied Rail Assembly Identify the type and height of your door any special conditions that exist and any additional materials that may be required Coupling Sleeve 1 Hex Screw 1 4 20 x 5 8 4 Test Your Door for Balance Bundy 200 Before you begin complete the following test to make sure your door is balanced and is not sticking or binding Opener Installation Hex Screw 5 16 18 x 7 8 4 Lag Screw 5 16 9 x 1 5 8 2 Lag Screw 5 16 18 x 1 7 8 2 Carriage Bolt 5 16 18 x 2 1 2 2 Clevis Pin 5 16 x 2 3 4 1 Clevis Pin 5 16
28. e control is not handy 8 foot Complete Rail To allow an 8 foot door to open fully Keyless Entry Enables homeowner to operate garage door opener from outside by entering code on specially designed keyboard Multi Function Door Control Panel Provides a Lock Feature which prevents operation of garage door opener from portable remotes and a Light Feature for constant light Plug In Light Control Controls interior lights Plugs into a wall receptacle Wire In Light Control Controls interior or exterior lights Wires into the electrical box like a dimmer switch 34 Model 81LM Smart Remote Control Includes visor clip 2 Channel Smart Remote Control Includes visor clip 3 Channel Smart Remote Control Includes visor clip 4 Channel Smart Remote Control Includes visor clip Single Function Standard Size Remote Control Includes visor clip Multi Function Mini Remote Control With key ring amp Velcro fastening strip Remote Security Transmitter Enables homeowner to operate garage door opener by entering 2 3 4 or 5 digit code from backlit keyboard Includes visor clip Access Door Outside Quick Release Accessory 0 0 0 0 cccsccsscssessenseecssestenecescncsecncnceecercecsecereeseeaeeaeeseeseeseeaeeaeeaeeaes 31 34 Electrical Safety Warnings 0 0 ccccsesccsecsscnsesecseceececsecsecsecsecseceeceecescsrcssessesaesaessesseaesseeseeaeeaseaeeaseateaeeasea
29. e the bell wire from the opener terminal screws Short the red and white terminals by touching both terminals at the same time with a piece of wire If the opener runs check for a faulty wire connection at the door control a short under the staples or a broken wire Are the wiring connections correct Review Installation Step 7 page 17 If your model has the Lock feature turn it off Is the wall push button flashing Your opener needs to re learn a remote control code Refer to instructions on the opener panel Does the battery test light glow when the remote control push button is pressed If not replace the battery 4 Program the receiver to match the remote control code 5 Repeat the receiver programming procedure with all remote controls BR WN Check the battery test light If the light is dim replace the battery Change the location of the remote control in your car Check to be sure the antenna on the right side panel of opener extends fully Some installations may have shorter range due to a metal door foil backed insulation or metal garage siding If operational noise is a problem because of proximity of the opener to the living quarters the Vibration Isolator Kit 41A3263 can be installed This kit was designed to minimize vibration to the house and is easy to install 1 Be sure that all remote control push buttons and battery indicator lights are off Remove the bell wire from the door co
30. e the door arm beyond a straight up and down position See the illustration on page 22 e When the door reverses on the one inch board remove the obstruction and run the opener through 3 or 4 complete travel cycles to test adjustment If the door will not reverse after repeated adjustment attempts call for professional garage door service Important Safety Check Repeat Adjustment Steps 1 4 after e Each adjustment of door arm length force controls or limit controls e Any repair to or adjustment of the garage door including springs and hardware e Any repair to or buckling of the garage floor e Any repair to or adjustment of the opener 26 Without a properly working safety reversing sensor persons particularly children could be seriously injured or killed if trapped by a closing garage door Repeat this test once a month Ip Ip ap ap dp ap ap Safety Reversing Sensor Failure to test and adjust the safety reverse system may result in serious injury or death to persons trapped by a closing garage door Repeat this test once a month and adjust as needed a E re One Inch board or a 2x4 laid flat IMPORTANT SAFETY INSTRUCTIONS To reduce the risk of severe injury or death to persons READ AND FOLLOW ALL INSTRUCTI
31. eeaneats 7 18 27 Garage Door Testing for balance binding and Sticking ee eeesesseceeeeeecnsceseesceseceeeeeceesseesaececcseseaecseeeseesaecseeeeesseesseeeaeeneees 3 24 27 Determining high point of travel SechOnal dOOL ras AE E LLL denen 8 One piece doon annsna eee iii io ret Sat oe Ses sa beh Het a Sch aed Sead esate tea a a eden 9 Disablints EXISTO LOCKS a a tas EA an 3 7 Force controls ACjUStMENE PLOCECUIes PERENE hosed tbs sadie tt 25 Problems that might require force adjustments cece ceeeeeecseceseesseeseceeecsceescesaecsaeeseceeecseesaeesaeceseeeseeeeesaeeeeeeeens 30 31 A RN 25 27 DOCENA IAE RERE E EO EE E EN 3 7 8 17 27 28 MAA dde odio cashes 7 24 27 Reinforcement A O NO 5 20 21 Removing xls O tdt 3 7 PossidDlE door damage A AA tt 4 15 20 Travel limits ACjustiment Procedures sss s ssss hesetsnsse nane saana aaea essed EE Eaa SAARE DEESA ATETEA TREAT AEE EESE ETEEN PERIE IE Ea Ensin SEa EEES 23 24 Problems that might require limit adjustments 0 0 0 0 eee ee eeeecseeeseesseesecececseeeseesaeesaecseceeecseesseesaecseseeesseesseeeaeceeeeeeons 30 31 Safety A ON 24 27 Manual Release Rope amp Handle Lockout TC ACUTE ios E E E Santee IRA ein tes desdes Iaido aia add 28 Manual disconnects iii illo 28 31 SAPS LY MANI i sei sahtes seitvlesdendatententaatenteat A E T 7 19 27 28 Opener Terminals Door Control COMES A E 17 Safety reversing sensor COMES A TN Ade te aA 17 Outside Keylock accessory CONNECTIONS
32. garage door manufacturer for an opener installation door reinforcement kit SECTIONAL Door Installation Procedure Header Bracket Horizontal and vertical reinforcement JI is needed for lightweight garage doors ee fiberglass aluminum steel A Q TS 9 Lt doors with glass panel etc Figure 1 o Vertical SSS Reinforcement 5 HR fi Vertical sy Guideline 0 Door ff ESAS Location 4 Vertical Guideline o o yo ap Inside Edge of Door or Eo Board 0 0 yee A LA AA Y Y a e Center the door bracket on the previously marked vertical guideline used for the header bracket installation Note the correct UP placement as stamped inside the bracket Door Bracket e Position the bracket on the face of the door within the following limits A The top edge of the bracket 2 4 below the top edge of the door B The top edge of the bracket directly below any O structural support across the top of the door e Mark and drill 5 16 left and right fastening holes Nut 5 16 18 Lockwasher 5 16 Secure the bracket as shown in Figure 1 if there is vertical reinforcement Hardware Shown Actual Size If your installation doesn t require vertical reinforcement but does need top and bottom fastening holes for the door Carriage
33. ge of cna the door if required for your installation Refer to the dotted line optional placement drawing Drill 3 16 pilot holes and substitute 5 16 x1 1 2 lag screws not Carriage Bolt supplied to fasten the bracket to the door 5 16 18 x 2 1 2 21 Installation Step 13 Connect Door Arm to Trolley Follow instructions which apply to your door type as illustrated below and on page 23 SECTIONAL Doors Only Make sure garage door is fully closed Pull the emergency release handle to disconnect the outer trolley from the inner trolley Slide the outer trolley back away from the door about 2 as shown in Figures 1 2 and 3 Figure 1 e Fasten straight door arm section to outer trolley with the 5 16 x1 clevis pin Secure the connection with a ring fastener e Fasten curved section to the door bracket in the same way using the 5 16 x1 1 4 clevis pin Inner Outer Trolley Trolley Figure 1 Ring Fastener Clevis Pin 5 16 x1 Straight Door Arm 0000000000 Bracket Clevis Pin 5 16 x1 1 4 Door Arm Hole Alignment Alternative Figure 3 If holes in curved arm are above holes in straight arm disconnect straight arm Cut about 6 from the solid end Reconnect to trolley with cut end down as shown Bring arm sections together Find two pairs of holes that line up and join with screws lock washers and nuts Figure 3 Screws 5 16 18x7
34. he door is parallel to the floor 23 Adjustment Section Pages 24 26 Improper adjustment of the travel limits will interfere with the proper operation of the safety reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Test the safety reverse system monthly and following all adjustments to the travel limits See page 26 Adjustment Step 1 Adjust the UP and DOWN Limits Do not make any limit adjustments until the safety reversing sensors are completely installed Limit adjustment settings regulate the points at which the door will stop when moving up or down The door will stop in the up direction if anything interferes with door travel The door will reverse in the down direction if anything interferes with the door travel including binding or unbalanced doors To operate the opener press the Door Control push bar or button Run the opener through a complete travel cycle e Does the door open and close completely e Does the door stay closed and not reverse unintentionally when fully closed If your door passes both of these tests no limit adjustments are necessary unless the reversing test fails see page 26 Adjustment procedures are outlined below Run the opener through a complete travel cycle after each adjustment Repeated operation of the opener during adjustment procedures may cause the motor to overheat and shut off Simply wait 15 mi
35. he manual release handle Manually open and close the door If the door is binding call for garage door service If the door is not binding or unbalanced adjust the DOWN close force See Adjustment Step 2 Adjustment Step 2 Adjust the Force Force adjustment controls are located on the right panel of the opener Force adjustment settings regulate the amount of power required to open and close the door The door will stop in the up direction if anything interferes with its travel The door will reverse in the down direction if anything interferes with its travel including binding or unbalanced doors If the forces are set too light door travel may be interrupted by nuisance reversals in the down direction and stops in the up direction Weather conditions can affect the door movement so occasional adjustment may be needed The maximum force adjustment range is about 3 4 of a complete turn Do not force controls beyond that point Turn force adjustment controls with a screwdriver Force Adjustment Label Too much force on the door will interfere with the proper operation of the safety reverse system The door might not reverse properly when required and could seriously injure or kill someone under it Do not increase the force beyond the minimum amount required to close the door Do not use the force adjustments to compensate for a binding or sticking garage door Test the safety reverse system monthly and following all
36. he wall and across the ceiling to the opener Use insulated staples to secure the wire in several places Be careful not to pierce the wire with a staple creating a short Jf your access door is near the garage door you may run this wire with the Safety Reversing Sensor wires along the top of the rail See page 14 4 Remove the Control Center door on the right panel of the opener to access the terminal screws Connect Door Control and Sensor Wiring 5 Thread all wires through the opening at the base of the drive shaft cover see Figure 2 6 Insert the remaining wire through the hole in the power unit and strip 1 4 of insulation from each set of wires 7 Connect the door control wire to the opener terminal screws white to 2 and white red to 1 See Figure 3 8 Separate the sensor white and white black wires sufficiently to connect to the opener terminal screws white to 2 and white black to 3 9 Attach the User Safety Instruction label to the wall near the door control and the Maintenance Instruction label in a prominent location on the inside of the garage door Page 28 explains how to operate the opener using the door controls and the Lock amp Light features available on the Multi Function Door Control Panel Outside Keylock Connections see Accessories To opener terminal screws white to 2 white red to 1 Hardware Shown Actual Size IDO 6AB x 1 Screw Multi Function Door Control tele reee lero 6ABx
37. il assembly as shown Rail Lock Nuts Brackets ee e Insert two 1 4 20 x 5 8 hex screws and lock nuts Tighten securely with a 7 16 socket Hardware Shown Actual Size j NN 1 4 20 1 4 20x5 8 1 4 20 x 5 8 Lock Nut Hex Rail Hex Screw ELA Screws wa y 9 mm D Q a JO You have now finished assembling your garage door opener Please read the following warnings before proceeding to the installation section IMPORTANT INSTALLATION INSTRUCTIONS To reduce the risk of severe injury or death to persons 1 READ AND FOLLOW ALL INSTALLATION INSTRUCTIONS Install only on a properly balanced and lubricated garage door An improperly balanced door may not reverse and could result in severe injury or death Repairs to cables spring assemblies and other hardware must be made by a professional service person before installing opener Disable all locks and remove all ropes connected to the garage door before installing the opener Ropes connected to a garage door can cause entanglement and death If possible install door opener 7 feet or more above floor with the manual release handle mounted 6 feet above the floor 5 Do not connect the opener to power source until instructed to do so 6 Locate the Door Control within sight of the door at a minimum height of 5 feet where small children cannot reach and away from all moving parts of the door Install the User Safety Instruction Label on the wall adjacent to
38. mall adjustments until the door completes a close cycle After each adjustment run the opener through a complete travel cycle Do not increase the force beyond the minimum amount required to close the door Adjustment Step 3 Test The Protector System e Press the remote control push button to open the door e Place the opener carton in the path of the door e Press the remote control push button to close the door The door will not move more than an inch and the opener light will flash for 5 seconds Professional service is required if the opener closes the door when the safety reversing sensor is obstructed The garage door opener will not close from a remote if the indicator light in either sensor is off alerting you to the fact that the sensor is misaligned or obstructed The garage door can be closed by pressing and holding the Door Control push bar or button until down travel is completed Adjustment Step 4 Test the Safety Reverse System Test e Place a one inch board or a 2x4 laid flat on the floor centered under the garage door e Operate the door in the down direction The door must reverse on striking the obstruction Adjustment If the door stops on the obstruction it is not traveling far enough in the down direction e Increase the DOWN limit by turning the DOWN limit adjustment screw counterclockwise 1 4 turn e Repeat the test On a sectional door make sure limit adjustments do not forc
39. ntrol terminals and operate from the remote control only If this solves the problem the door control is faulty replace or there is an intermittent short on the wire between the door control and the opener If the door has been working properly but now doesn t open all the way increase the up force See page 25 2 Is something obstructing the door Remove the obstruction or repair the door If door opens at least 5 feet the travel limits may need to be increased One turn equals 2 inches of travel See page 24 Repeat the safety reverse test after the adjustment is complete Review the travel limits adjustment procedures on page 24 Repeat the safety reverse test after any adjustment of door arm length close force or down limit 30 Having a Problem continued Situation Probable Cause amp Solution The door opens but 1 If the opener lights blink check the safety reversing sensor See page 18 won t close 2 If the opener lights do not blink and it is a new installation check the down force See Adjustment Step 2 page 25 For an existing installation see below Repeat the safety reverse test after the adjustment is complete The door reverses forno 1 Is something obstructing the door Pull the manual release handle Operate the door apparent reason and manually If it is unbalanced or binding call for professional garage door service Pa lights don t 2 Clear any ice or snow from the garage floor area
40. nutes and try again Read the procedures carefully before proceeding to Adjustment Step 2 Use a screwdriver to make limit adjustments Travel Limit Adjustment Right Side Panel Screws Adjust UP Travel LIMIT ADJUSTMENT LABEL Adjust DOWN Travel How and When to Adjust the Limits If the door does not open completely but opens at least five feet Increase up travel Turn the UP limit adjustment screw clockwise One turn equals 2 of travel If door does not open at least 5 feet Adjust the UP open force as explained in Adjustment Step 2 If the door does not close completely Increase down travel Turn the DOWN limit adjustment screw counterclockwise One turn equals 2 of travel If door still won t close completely try lengthening the door arm Page 22 If you have adjusted the door arm to the maximum length and the door still will not close completely lower the header bracket See Installation Step 1 pages 8 9 24 If the opener reverses in fully closed position Decrease down travel Turn the DOWN limit adjustment screw clockwise One turn equals 2 of travel If the door reverses when closing and there is no visible interference to travel cycle If the opener lights are flashing the Safety Reversing Sensors are either not installed misaligned or obstructed See Troubleshooting page 18 Test the door for binding Pull t
41. ou release them too soon the door will reverse The opener lights will blink for 5 seconds when the safety reversing sensor causes the door to reverse Opener Lights will turn on under the following conditions When the opener is initially plugged in when the power is interrupted when the opener is activated They will turn off automatically after 4 1 2 minutes or provide constant light when the Light feature is activated Bulb size is 100 watts maximum either rapidly or unexpectedly resulting in serious injury death or property damage If possible use the manual release rope and handle only when the door is fully closed To open the door manually The door should be fully closed if possible Pull down Trolley ReleaseArm ON the manual release in Manual handle so that the trolley Disconnect y Position release arm snaps into a ES vertical position and lift the RO door manually The lockout feature prevents the trolley from reconnecting auto matically and the door can be raised and lowered manually as often as necessary fous Lockout position Manual disconnect To reengage the trolley Pull the manual release handle toward the opener at a 45 degree angle so that the trolley release arm is horizontal The trolley will Manual AN reconnect on the next UP or Release gt DOWN operation either Pull ea manually or by pressing the Door Control push bar To
42. pener will operate when the remote control push button is pressed Garage Door Opener With Smart Button If you release the remote control push button before the opener lights flash the opener will not accept the code To change the selected push button on the same remote If you decide to use a different remote control button than originally programmed into the opener you need to erase all the learned codes and reprogram each remote used to Smar earn dia operate the garage door opener To Add the Keyless Entry We recommend that you program your code before you install the Keyless Entry You will not need assistance and you can test the reception at the mounting location before installation e To reprogram repeat Steps 3 for each remote 1 control in use To erase all remote control codes e Press and hold the Smart button on the opener panel until the indicator light turns off about 6 seconds All the codes the opener has learned will be erased Choose a 4 digit code using numbers from 0 to 9 You can use a number more than once for example 4 0 4 1 Press the selected code digits on the keypad Code programming instructions are also located on 2 Press and hold the Enter button while you press the the opener panel SRT learn button on the opener panel The indicator light will blink and the door will begin to move 3
43. r measure the distance from the floor to the top of the door Header Bracket Top of Opener Using a stepladder as a support raise the opener to the ia same distance as the door from the floor it will be at a slight angle as shown Packaging Top of Door The top of the door should be level with the top of the opener Do not position the opener more than 3 above this point 15 Installation Step 6 Hang the Opener Two representative installations are shown Yours may be different Hanging brackets should be angled Figure 1 to provide rigid support On finished ceilings Figure 2 attach a sturdy metal bracket to structural supports before installing the opener The bracket and fastening hardware are not supplied e Measure the distance from each side of the opener to the structural support Cut both pieces of the hanging bracket to required lengths e Drill 3 16 pilot holes in the structural supports e Attach one end of each bracket to a support with 5 16 18x1 7 8 lag screws e Fasten the opener to the hanging brackets with 5 16 18x7 8 screws lock washers and nuts e Check to make sure the rail is centered over the door or in line with the header bracket if the bracket is not centered above the door e Remove the 2x4 Operate the door manually If the door hits the rail raise the header bracket Hardware Shown Actual Size Lag Screw 5 16
44. r Curved Door Mounting Bracket Arm Section With Square Holes 2 and 1 Sending Eye and 1 Receiving Eye Literature A nd gt 2 Conductor White amp White Black Bell Wire Safety Reversing Sensor attached Mounting Bracket With Slot 2 2 Safety Reversing Sensors Safety Labels Before you begin survey your garage area to see whether any of the conditions below apply to your installation SECTIONAL Door or ONE PIECE Door with Track Installation FINISHED CEILING Support bracket amp A fastening hardware Sy is required Horizontal and vertical reinforcement Ni See page 13 is needed for lightweight garage doors fiberglass steel aluminum door with glass panels etc See page 20 for details Header Wall TL E Le LIS y SS i 4 Extension Spring s OR OR Torsion Spring One Piece Door Extension Spring Header N Wall EN A A Door Center PN o0 Es N Access Door O A 6 er Safety H Reversing iy Sensor e la Mn Sa FAY Floor must be level i across width of door Safety Reversing Sensor FINISHED CEILING ONE PIECE Door Without Track Installation atacan hardware is required See page 13 Access Door Safety Reversing Sensor L gt A E Gap between floor and bottom of TE door must not exceed 1 4 Safety Reversing
45. r light is off dim or flickering in the receiving eye and the invisible light beam path is not obstructed alignment is required e Loosen the sending eye wing nut and re adjust aiming directly at the receiving eye Lock in place e Loosen the receiving eye wing nut and adjust sensor vertically and or horizontally until it receives the sender s beam When the green indicator light glows steadily tighten the wing nut To prevent electrocution or fire installation and wiring must be in compliance with local electrical and building codes Do NOT use an extension cord 2 wire adapter or change the plug in any way to make it fit your outlet Permanent Wiring Connection Ground Tab Green Ground Screw Ground Wire White Wire BlackWire Trouble Shooting 1 If the sending eye indicator light does not glow steadily after installation check for e Electric power to the opener e A short in the white or white black wires These can occur under staples or at screw terminal connections e Incorrect wiring between sensors and opener e An open wire wire break 2 If the sending eye indicator light glows steadily but the receiving eye indicator light doesn t e Check alignment e Check for an open wire to the receiving eye 3 If the receiving eye indicator light is dim realign either sensor NOTE When the invisible beam path is obstructed or misaligned while the door is closing the door will
46. r lock Repeat the safety reverse test after the adjustment is complete The opener won t 1 Use the manual release handle to disconnect the trolley The door can be opened and closed operate due to power manually When power is restored press the Door Control push bar and trolley will failure automatically reconnect unless trolley is in lockout position See page 28 2 The Outside Quick Release accessory for use on garages with no service door disconnects the trolley from outside the garage in case of power failure 31 Repair Parts Rail Assembly Parts 41A4795 Hardware bag Includes sprocket coupling 12B569 1 Left rail bracket 12B569 2 Right rail bracket 81C168 Rack 41C4677 Complete trolley assembly 1D4828 1 One piece Trail 41A4836 Drive sprocket kit 25A18 Sprocket coupling KEY PART NO NO DESCRIPTION 41A4202A Multi function door control panel 41A4166 Lighted door control button 10A14 12V battery 29C128 Transmitter visor clip 41A3984 7 Remote control case cover amp screw only no circuit board 41A2828 Manual release rope amp handle assy 217A238 2 Conductor bell wire white amp white red 41A5047 Door bracket w clevis pin amp fastener 41A4353 Header bracket w clevis pin amp fastener 41A4373A Safety sensor kit receiving and sending eyes with 3 2 conductor bell wire attached 178B35 Curved door arm section 178B34 Straight door arm section 12B483 C wrap bracket 12B484 Square hole b
47. racket 12B485 Slotted bracket NOT SHOWN 41A4116 Safety sensor hardware 41A4675 4 Opener installation hardware bag includes hardware listed on page 3 114A1794 Owner s manual es ge 0g gee8 Repair Parts Power Unit Parts Down Brown orn LIMIT SWITCH ASSY Wire Drive Gear Center Limit Up Contact Contact KEY PART KEY PART NO NO DESCRIPTION NO NO DESCRIPTION 31D426 Drive shaft cover 41A4843 Interrupter cup 41B4245 Line cord 41A4837 Worm gear and retainer 30B363 Capacitor 1 2 HP 41C4669 Wire harness assembly 30B387 Capacitor 1 3 HP 41C4672 RPM sensor assembly 12A373 Capacitor bracket 41D4674 1D Receiver logic board assembly 41A3150 Terminal block w screws 41D4839 1 Cover LM 1 2 HP 41D4671 Limit switch assembly 41D4839 4 Cover LM 1 3 HP 12D554 Limit switch bracket 1C4840 1 Control Center access door 41D4759 Complete Motor Drive Assy with 175C123 Light socket 144B41 22T Pulley 108D47 Light lens 144B42 28T Pulley 20C14 Drive Belt 158A69 Retainer Ring 33 Model 1702LM Model 88SD Model 66LM Model 722LM Accessories Available For Your Opener Outside Quick Release Required for a garage with NO access door Enables homeowner to open garage door manually from outside by disengaging trolley Outside Keylock Operates the garage door automatically from outside when remot
48. reverse If the door is already open it will not close The opener lights will flash 10 times If bulbs are not installed 10 clicks are audible See page 12 Installation Step 10 Install the Lights and Lens 100 Watt Max Light Bulb Install a 100 watt maximum light bulb in each socket The lights will turn ON and remain lit for approximately 4 1 2 minutes when power is connected Then the lights will turn OFF Insert bottom lens tabs into slots on chassis and tilt towards chassis to engage top tabs then drop down gently into place See illustration To remove lift lens up and gently tilt slightly outward and down then pull out to clear bulbs Use care to avoid snapping off bottom lens tabs If the bulbs burn out prematurely replace with standard neck Garage Door Opener bulbs Fluorescent bulbs are not recommended because of possible interference with receiver transmitter signals 00000 00000 CONTROL CENTER Lens Chassis Insert Bottom Lens Tabs First Installation Step 11 4h WARNING Attach the Manual Release Rope and Handle Do not use the red handle to pull the door open or closed The rope knot could become untied and you could fall Use the manual release only to disengage the trolley and if possible only when the door is closed Trolley Garage doors are heavy If the door is open when the handle is pulled the door could close inadvertently if it is
49. rol Center Figure 3 Installation Step 8 Electrical Requirements To reduce the risk of electric shock your garage door opener has a grounding type plug with a third grounding pin This plug will only fit into a grounding type outlet If the plug doesn t fit into the outlet you have contact a qualified electrician to install the proper outlet To avoid installation difficulties do not run the opener until Step 9 below elf permanent wiring is required by your local code refer to the following procedure To prevent electrocution remove power from the garage door opener and from the circuit you plan to use for the permanent connection To make a permanent connection through the 7 8 diam hole in the top of the opener according to local code e Remove the opener cover screws and set the cover aside e Remove the attached 3 prong cord e Connect the black line wire to the screw on the brass terminal the white neutral wire to the screw on the silver terminal and the ground wire to the green ground screw The opener must be grounded e Reinstall the cover Installation Step 9 Complete Safety Reversing Sensor Installation Aligning the Safety Sensors e Plug in the opener Green indicator lights in both the sending and receiving eyes will glow steadily if wiring connections and alignment are correct The sending eye indicator light will glow regardless of alignment or obstruction If the indicato
50. se UP Travel Limit Decrease DOWN Travel Limit e Turn the UP limit adjustment screw counter clockwise Turn the DOWN limit adjustment screw clockwise 5 1 2 turns 5 complete turns e Press the Door Control push bar The trolley will e Press the Door Control push bar The trolley will travel travel to the fully open position to the fully closed position e Manually raise the door to the open position parallel e Manually close the door and lift the door arm to the to the floor and lift the door arm to the trolley The trolley The arm should touch the trolley just ahead of arm should touch the trolley just in back of the door the door arm connector hole Refer to the fully closed arm connector hole Refer to the fully open trolley door arm positions in the illustration If the arm trolley door arm positions in the illustration If the arm is behind the connector hole adjust the limit further does not extend far enough adjust the limit further One full turn equals 2 of trolley travel One full turn equals 2 of trolley travel Connect the Door Arm to the Trolley e Close the door and join the curved arm to the connector hole in the trolley with the remaining clevis pin It may be necessary to lift the door slightly to make the connection e Secure with a ring fastener e Run the opener through a complete travel cycle If the door has a slight backward slant in full open position as shown in the illustration decrease the UP limit until t
51. sured to our service center for warranty repair You will be advised of shipping instructions when you call the toll free service number Please include a brief description of the problem and a dated proof of purchase receipt with any product that is returned for warranty repair Products returned to Seller for warranty repair which upon receipt by Seller are confirmed to be defective and covered by this limited warranty will be repaired or replaced at Seller s sole option at no cost to you and returned pre paid Defective parts will be repaired or replaced with new or factory rebuilt parts at Seller s sole option THIS LIMITED WARRANTY IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE OR OTHERWISE AND OF ANY OTHER OBLIGATIONS OR LIABILITY ON SELLER S PART THIS LIMITED WARRANTY DOES NOT COVER NON DEFECT DAMAGE DAMAGE CAUSED BY IMPROPER INSTALLATION OPERATION OR CARE INCLUDING BUT NOT LIMITED TO ABUSE MISUSE FAILURE TO PROVIDE REASONABLE AND NECESSARY MAINTENANCE OR ANY ALTERATIONS TO THIS PRODUCT LABOR CHARGES FOR DISMANTLING OR REINSTALLING A REPAIRED OR REPLACED UNIT OR REPLACEMENT BATTERIES UNDER NO CIRCUMSTANCES SHALL SELLER BE LIABLE FOR CONSEQUENTIAL INCIDENTAL OR SPECIAL DAMAGES ARISING IN CONNECTION WITH THE USE OR INABILITY TO USE THIS PRODUCT IN NO EVENT SHALL SELLER S LIABILITY FOR BREACH OF WARRANTY BREACH OF CONTRACT NEGLIGENC
52. tall the header bracket on a 2x4 on wall or ceiling use lag screws not supplied to securely fasten the 2x4 to structural supports as shown Header Wall Highest Point of Travel Distance _ gt NS Hardware One piece door without track jamb hardware e Open your door to the highest point of travel as shown Measure the distance from the top of the door to the floor Subtract the actual height of the door Add 8 to the remainder See Example e Close the door and draw an intersecting horizontal line on the header wall at the determined height If the total number of inches exceeds the height available in your garage use the maximum height possible or refer to page 10 for ceiling installation Proceed to Step 2 page 10 Header Wall Vertical Centerline Ceiling H Vertical Centerline of Garage Door Structural Supports x4 Header Support OPTIONAL CEILING MOUNT FOR HEADER BRACKET Header Highest Point Wall of Travel ANAAAAARARRRARARRRRRRRRRNT Distance One piece door without track pivot hardware EXAMPLE Distance from top of door at highest point of travel to floor Actual height of d0or eceeeeeesseeeseeeeeees Remainder AAA aA E Bracket height on header wall Measure UP from top of CLOSED door Installation Step 2 Install the Header Bracket Fastening
53. tructions Installation section pages 8 23 Care of your opener Determine the header bracket location Maintenance schedule Sectional door Operation of your opener One piece door Receiver amp remote control programming Install the header bracket Having a problem anita 30 Attach the rail to the header bracket Repair parts rail assembly The Protector System Repair parts installation Install the safety reversing sensor Repair parts power unit Position the opener Accessories Hang the opener Install the door control and connect all wires How to order repair parts Electrical requirements Warranty Complete the safety reversing sensor installation Start by reviewing these important safety alert symbols When you see these Safety Symbols on the following pages they will alert you to the possibility of serious injury or death if you do not comply with the corresponding instructions The hazard may come from something mechanical or from electric shock Read the instructions carefully Mechanical Electrical When you see this Safety Symbol on the following pages it will alert you to the possibility of damage to your garage door and or the garage door opener if you do not comply with the corresponding instructions Read the instructions carefully This garage door opener is designed and tested to offer safe service provided it is installed operated maintained and tested in strict accordance with the safety instructions contained in this m
54. urely uo Garage Door Track Installation Procedure Discard slotted bracket Drill 3 8 holes in each track and fasten securely with hardware as shown in Figure 3 Figure 1 Garage WALL or DOOR TRACK Installation Mounting Bracket OQ With Square Holes C Wrap 10 32x3 8 10 32 Screws Lock Nuts Figure 2 Garage WALL Installation 1 4 x 1 1 2 Lag Screws 1 4 20 x 1 2 Carriage Bolts with square shoulder Mounting Bracket with Slot Mounting Bracket with Square Holes 1 4 20 Lock Nuts Figure 3 Garage DOOR Track Installation 1 4 Lock Nuts Insi Garage ane am Mounting Bracket Door Track Wall with Square Holes Drill 3 8 48g Holes Z Do C Shaped 1 4 20 x 1 2 Carriage Bolts Hardware Shown Actual Size DA 2 Hmmm 10 x 32 1 4 x 1 1 2 Lock Nut Lag Screw 1 4 20 x 1 2 Carriage Bolts 1 4 20 Lock Nut 10 32 x 3 8 Screw Staples Figure 4 Alternate Wall Mount Figure 5 Alternate Floor Mount msde Inside ne Garage Sensor with wire Ral Wall Mounting Bracket Indicator Light with Slot Mounting Bracket Mounting Bracket with Square Holes with Square Holes F Mounting Bracket C Wrap with Slot Sensor Attach with with wire concrete anchors not provided ndicator Light y 13 Installation Step 4 Continued Install the Safety Reversing Sensor 7 Center each sensor
55. where the door closes ink 3 Review the force adjustment procedures on page 25 4 If door reverses in the fully closed position decrease the travel limits page 24 Repeat the safety reverse test after adjustments to force or travel limits The need for occasional adjustment of the force and limit settings is normal Weather conditions in particular can affect door travel The door reverses forno Check the safety reversing sensor Remove any obstruction or align the receiving eye See apparent reason and page 18 opener lights blink for 5 seconds after reversing The opener lights don t turn on Replace the light bulb s 100 watts maximum Use a standard neck garage door opener bulb if regular bulb burns out don t turn off Is the Light feature on Turn it off The opener strains or The door may be out of balance or the springs are broken Close the door and use the manual maximum force is release handle to disconnect the trolley Open and close the door manually A properly needed to operate door balanced door will stay in any point of travel while being supported entirely by its springs If it does not disconnect the opener and call for professional garage door service Do not increase the force to operate the opener The opener motor 1 The garage door springs are broken See above hums briefly then 2 If the problem occurs on the first operation of the opener door may be locked Disable the won t work doo
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