Central Hydraulics 97548 Automobile Parts User Manual
Contents
1. ihe end or dis manual b Wipe Filler Plug area with a clean and lint free rag Remove the Filler Plug OPERATING INSTRUCTIONS 15 and fil the Reservoir 14 with hydraulic oil not included Read the ENTIRE IMPORTANT See Assy Diagram A SAFETY INFORMATION section c Insert the Handle 41 41b into the at the beginning of this manual Handle Bracket 38 Then rapidly including all text under pump the Handle several times to subheadings therein before set purge air from the system up or use of this product See Assy Diagram d Insert the Lower Handle 41 onto the Release Valve Screw 4 Then turn the Release Valve Screw clockwise until snug See Assy Diagram e Top off the Reservoir 14 with hydraulic oil Then replace the Filler SKU 97548 For technical questions please call 1 800 444 3353 Page 5 SKU 97548 Plug 15 and wipe the jack s exterior See Assy Diagram IMPORTANT After bleeding the Bottle Jack make sure to fest the unit to ensure it operates properly NOTE To prevent damage to the Bottle Jack check for excessive air and or low hydraulic oil regularly Note There are threaded holes on sides of Jack base which are pre drilled for the mounting of an optional wheel and handle kit not included Contact Harbor Freight Tools for details on this optional kit See below photo OPERATING INSTRUCTIONS 1 Make sure the vehicle is parked on a flat level solid ground s2. EICENTRAL HYDRAULICS 50 TON AIR HYDRAULIC BOTTLE JACK LITT 31 97 548 SET UP AND OPERATING INSTRUCTIONS Diagrams within this manual may not be drawn proportionally Due to continuing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury SAVE THIS MANUAL Copyright 2008 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor Freight Tools For technical questions or replacement parts please call 1 800 444 3353 SAVE THIS MANUAL Keep this manual for the safety warnings and precautions assembly operating inspection maintenance and cleaning procedures Write the product s serial number in the back of the manual near the assembly diagram or month and year of purchase if product has no number Keep this manual and the receipt in a safe and dry place for future reference IMPORTANT SAFETY INFORMATION In this manual on the labeling and all other information provided with this product This is the safety alert symbol It is used to alert you to potential personal injury hazards Obey all safety messages that fol
3. KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT IN FACT THE MANUFACTURER AND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO TROUBLESHOOTING Bottle Jack will not raise the Bottle Jack ram 1 Usethe slotted end of the Handle to tighten when pumping the Handle manually clockwise the Release Valve Screw on the Bottle Jack 2 Bleed the Air Bottle Jack of excess air Bottle Jack will not raise the Bottle Jack ram 1 Usethe slotted end of the Handle to tighten when using the pneumatic function clockwise the Release Valve Screw on the Bottle Jack 2 Check to make sure the regulator of the air compressor is set at 110 120 PSI 3 Check for loose air connections and damaged air hoses 4 Bleed the Bottle Jack of excess air Bottle Jack ram does not lower 1 Use the slotted end of the Handle to loosen counterclockwise the Release Valve Screw on the Bottle Jack SKU 97548 For technical questions please call 1 800 444 3353 Page 9 ASSEMBLY DIAGRAM ENTIRE UNIT PAL SKU 97548 For technical questions pl
4. may occur It must be understood by the operator that common sense and caution are factors which cannot be built into this product but must be supplied by the operator SAVE THESE INSTRUCTIONS Page 4 SPECIFICATIONS WARNING TOPREVENT y Maximum FROM ACCIDENTAL Lifting 50 Tons 100 000 pounds 2 Capacity OPE RATION Pressure from its compressed air supply Air Inlet Fitting source and release any Minimum LEE compressed air from the tool Height before performing any set up 12 19 and operating procedures D 6 Maximum Height Air Hose Length 1 IMPORTANT Prior to use make sure Jack Handle to check for presence of air and proper hydraulic oil level in the Bottle Jack Then thoroughly test the Jack for UNPACKING proper operation prior to its actual use If the Jack appears not to be working When unpacking check to make sure properly it may be necessary to purge that the item is intact and undamaged If its hydraulic system of excessive air any parts are missing or broken please call To do so Harbor Freight Tools at the number shown a Insert the Lower Handle 41 onto the on the cover of this manual as soon as Release Valve Screw 4 first turn 58 handle clockwise until snug Then Note For additional information regarding turn the Release Valve Screw 1 1 2 the parts listed in the following pages turns counterclockwise refer to the Assembly Diagram near See Assy Diagram
5. 47 A48 Lock Nut 47 Quick Coupler male 48 Coupler Seat SKU 97548 For technical questions please call 1 800 444 3353 Page 13 LIMITED 90 DAY WARRANTY Harbor Freight Tools Co makes every effort to assure that its products meet high quality and durability standards and warrants to the original purchaser that this product is free from defects in materials and workmanship for the period of 90 days from the date of purchase This warranty does not apply to damage due directly or indirectly to misuse abuse negligence or accidents repairs or alterations outside our facilities criminal activity improper installation normal wear and tear or to lack of maintenance We shall in no event be liable for death injuries to persons or property or for incidental contingent special or consequential damages arising from the use of our product Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation of exclusion may not apply to you THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS To take advantage of this warranty the product or part must be returned to us with transportation charges prepaid Proof of purchase date and an explanation of the complaint must accompany the merchandise If our inspection verifies the defect we will either repair or replace the product at our election or we
6. Lock Lever of the Air Valve 32 assembly is in its unlocked position Then connect an air hose not included to the Air Valve assembly See Assy Diagrams Turn on your air compressor and set its regulator to 110 120 PSI Do not exceed 120 PSI Depress the Lever of the Air Valve assembly until the top of the Bottle Jack has nearly reached the vehicle lifting point The Jack should be positioned at 90 to the vehicle s lifting point to ensure the Bottle Jack s Ram and vehicle lifting point are in alignment If not remove and reposition the Bottle Jack before Page 6 lifting b Slowly turn the Handle 41 41b See Assy Diagrams assembly counterclockwise never more than two full turns to lower the vehicle onto the ground See Assy Diagram d To lift the vehicle continue to depress the Lever on the Air Valve assembly 32 Once the vehicle is lifted make sure to place the Lock Lever in its locked position See Assy To lower the vehicle using Diagrams compressed air 5 Once the vehicle is raised slide a a Make sure the Handle 41 41b jack stand not included to the proper lifting point referred to in the vehicle manufacturer s manual If using two jack stands make sure they are on the same point on each side of the vehicle And if using two jack stands make sure they are at the same height assembly is turned completely clockwise closing the Release Valve Screw 4 Release
7. ct the air hose from the tool and release any remaining air pressure before making any adjustments changing accessories or storing the tool Such preventive safety measures reduce the risk of starting the tool accidentally Store idle tools out of the reach of children and do not allow people 97548 5 For technical questions please call 1 800 444 3353 unfamiliar with the tool or these instructions to operate this tool Tools are dangerous in the hands of untrained users Maintain this tool Check for misalignment or binding of moving parts breakage of parts and any other condition that may affect the tool s operation If damaged have the tool repaired before use Many accidents are caused by poorly maintained tools Use the tool and its accessories in accordance with these instructions and in the manner intended for this particular type of tool taking into account the working conditions and the work to be performed Use of this tool for operations different from those intended could result in a hazardous situation Service a Have the tool serviced by a qualified repair person using only identical replacement parts This will ensure the safety of the tool is maintained Specific Safety Rules Maintain labels and nameplates on the Bottle Jack These carry important safety information If unreadable or missing contact Harbor Freight Tools for a replacement Use clean dry regulated com
8. ease call 1 800 444 3353 Page 10 PARTS LIST ENTIRE UNIT ay 1 Bs Release Valve Cylinder Cup Seal 15 Filler Plug 16 17 18 OiFe Bd 2 Bacup SKU 97548 For technical questions please call 1 800 444 3353 ay PartNo 23 24 o2 26 O 28 Air Motor 32 33 HE E 35 36 38 39 NL EN Air Valve Pump Cylinder Handle Bracket Lower Handle Upper Handle Page 11 SKU 97548 A30 A30 A29 A28 DIAGRAM AIR MOTOR A47 A46 A45 A44 For technical questions please call 1 800 444 3353 A27 h AM us j AI3 A23 Al2 10 22 11 A10 A09 AOS A07 A06 A05 A04 A03 A02 AQI Page 12 PARTS LIST AIR MOTOR aot Air Pump Cylinder Am Nut Aus Sealing Ring AM Nylon Ring Ans Copper Ring Air Cylinder Seat An i O Ring A2 ArCyinde Ais sow A14 LockWasher A16 Fme Silencing Pad A18 SmalPiston orn Am Am Bot Nylon Ring Au O Ring A01 A02 A03 A04 A05 A06 A07 A08 A09 A10 A11 A12 A14 19 20 21 22 23 24 ay ORng 1 Air Cylinder Cap 1 Coupler Seat 1 Retaining Ring 1 Air Hose Lock Lever Lever Nt A Ax ORng A Packing Spin A
9. g this tool Do not use this tool while you are tired or under the influence of drugs alcohol or medication A moment of inattention while operating this tool may result in serious personal injury b Use safety equipment Always wear ANSI approved safety impact Page 2 a SKU goggles Safety equipment such as non skid safety shoes hard hat or hearing protection used for appropriate conditions will reduce personal injuries Avoid accidental starting Ensure the Air Valve 32 is in the off position before connecting to an air supply Connecting this tool with the Air Valve on invites accidents Remove any adjusting key or wrench before turning the tool on A wrench or a key left attached to a moving part of the tool may result in personal injury Do not overreach Keep proper footing and balance at all times This enables better control of the tool in unexpected situations Dress properly Do not wear loose clothing or jewelry Keep your hair clothing and gloves away from moving parts Loose clothes jewelry or long hair can be caught in moving parts Tool use and care Do not force the tool Use the correct tool for your application The correct tool will do the job better and safer at the rate for which it was designed Do not use the tool if the Air Valve does not turn it on and off Any tool that cannot be controlled with its Air Valve is dangerous and must be repaired Disconne
10. low this symbol to avoid possible injury or death ADANGER a hazardous situation which if not avoided will result in death or serious injury AWARNING WARNING indicates a hazardous situation which if not avoided could result in death or serious injury A CAUTION CAUTION used with the safety alert symbol indicates a hazardous situation which if not avoided could result in minor or moderate injury DANGER indicates SKU 97548 For technical questions please call 1 800 444 3353 NOTICE is used to address practices NOTICE not related to personal injury CAUTION CAUTION without the safety alert symbol is used to address practices not related to personal injury General Safety Rules WARNING Read all instructions Failure to follow all instructions listed below may result in serious injury The term tool in all of the warnings listed below refers to your Bottle Jack SAVE THESE INSTRUCTIONS 1 Work area safety a Keep work area clean and well lit Cluttered or dark areas invite accidents b Do not operate tools in explosive atmospheres such as in the presence of flammable liquids gases or dust Air and hydraulic tools create sparks which may ignite the dust or fumes c Keep children and bystanders away while operating this tool Distractions can cause you to lose control 3 Personal safety a Stay alert watch what you are doing and use common sense when operatin
11. may elect to refund the purchase price if we cannot readily and quickly provide you with a replacement We will return repaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warranty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd Box 6009 Camarillo CA 93011 800 444 3353 Record Product s Serial Number Here Note If product has no serial number record month and year of purchase instead Note Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts SKU 97548 For technical questions please call 1 800 444 3353 Page 14
12. nder the vehicle For technical questions please call 1 800 444 3353 more than two full turns to lower the vehicle onto the ground See Assy Diagram Lower the Bottle Jack completely Be aware that it will take a good amount of effort to lower the ram back down level with the reservoir Store the Jack in a clean dry safe location out of reach of children and other unauthorized people Page 7 SKU 97548 MAINTENANCE AND SERVICING Procedures not specifically explained in this manual must be performed only by a qualified technician TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION Disconnect the Bottle Jack from its compressed air supply source and use the Handle 41 41b assembly to loosen the Release Valve Screw counterclockwise before performing any inspection maintenance or cleaning procedures BEFORE EACH USE inspect the general condition of the Bottle Jack Check for loose screws misalignment or binding of moving parts cracked or broken parts damaged Air Hose and any other condition that may affect its safe operation A AFTER USE clean external surfaces of the Bottle Jack with a clean moist cloth and a mild detergent Do not use solvents BLEEDING INSTRUCTIONS Before each use or when the Bottle Jack lacks in performance make sure to check for excessive air and proper hydraulic oil level in the Bottle Jack If the Jack appears not to be working properly it may be necessary
13. pressed air at 110 120 PSI Do not exceed the recommended Do not use oxygen carbon dioxide combustible gases or any other bottled gas as a power source for this tool Do not exceed the 50 ton 100 000 pound capacity of the Bottle Jack Doing so may cause damage to the tool and or serious personal injury Page 3 10 11 12 13 14 SKU 97548 Bleed the hydraulic system of the Bottle Jack before its initial use Always place the Bottle Jack on a dry oil grease free solid level floor surface capable of supporting the weight of the Jack and all other additional tools and accessories Apply the vehicle s parking brake and chock the tires before lifting the vehicle Lift the vehicle only by the manufacturer recommended lifting points Stay out from under the load while it is being lifted or supported Avoid rapid load descent Turn the Release Screw slowly Do not use for aircraft purposes Do not leave the tool unattended when itis connected to a compressed air supply Release the tool s load and disconnect it from its compressed air supply before leaving This product is not a toy Keep it out of reach of children When lifting only one wheel make sure to support the load immediately with one jack stand not included placed under the side of the vehicle being lifted Align the saddle of the jack stand directly under the vehicle s seam or recommended lifting point When lifting the enti
14. re front end or rear end of a vehicle make sure to support the load immediately with two jack stands Align the saddles of the jack stands directly under the vehicle s frame or recommended lifting points Also make sure the jack stands are adjusted at the same height 15 16 17 18 19 20 21 A For technical questions please call 1 800 444 3353 Use the Bottle Jack only on vehicles whose frames have lifting points on its seam or frame capable of aligning with the Bottle Jack Do not use the Bottle Jack with the vehicle s engine running When running the vehicle s engine produces carbon monoxide a colorless odorless toxic fume that when inhaled can cause serious personal injury or death Always keep hands fingers and feet away from all moving parts of the Bottle Jack when applying or releasing a load Remain clear of the vehicle being raised or lowered People and animals should be kept at a safe distance when using the Bottle Jack Do not allow anyone in the vehicle when using the Bottle Jack Keep all bystanders a safe distance away from the vehicle Never support both ends of the vehicle at the same time Before lowering the Bottle Jack make sure tool trays jack stands and all other tools and equipment are removed from under the vehicle The warnings precautions and instructions discussed in this instruction manual cannot cover all possible conditions and situations that
15. the Lock Lever on the Air Valve 32 assembly Depress the Lever on the Air Valve assembly 32 to raise the vehicle slightly above the saddle s of the jack stand s Place the Lock Lever in 6 Slightly lower the Jack to ease the its locked position Then remove the vehicle the jack stands jack stand s from under the vehicle 7 While standing safely aside gently See Assy Diagrams rock the vehicle to determine if it is Turn off the air compressor and stable on the jack stand s If it is disconnect the air hose from the Air not raise the vehicle and reposition Valve 32 assembly of the Jack the jack stand s WARNING When See Assy Diagram performing this procedure be prepared Release the Lock Lever on the Air to stand clear of the vehicle as the Valve 32 assembly Then insert the jack atanda Handle 41 41b assembly onto the causing personal injury and or property Release Valve 4 of the Jack damage Slowly turn the Handle 41 41b 8 When the repair work to the vehicle is assembly counterclockwise never SKU 97548 completed make sure to remove all tools old vehicle parts etc from under the vehicle To lower the vehicle manually a Make sure the Handle 41 41b assembly is turned completely clockwise to close the Release Valve Screw 4 Pump the Handle assembly to raise the vehicle slightly above the saddle s of the jack stand s Then remove the jack stand s from u
16. to purge a For technical questions please call 1 800 444 3353 its hydraulic system of excessive air To do so Insert the Lower Handle 41 onto the Release Valve Screw 4 Then turn the Release Valve Screw 1 1 2 turns counterclockwise releasing pressure See Assy Diagram Remove the Filler Plug 15 and fill the Reservoir 14 with hydraulic oil not included See Assy Diagram Insert the Handle 41 41b into the Handle Bracket 38 Then rapidly pump the Handle several times to purge air from the system See Assy Diagram Insert the Lower Handle 41 onto the Release Valve Screw 4 Then turn the Release Valve Screw clockwise until snug to hold pressure See Assy Diagram Top off the Reservoir 14 with hydraulic oil Then replace the Filler Plug 15 See Assy Diagram IMPORTANT After bleeding the Bottle Jack test the Jack for proper operation prior to its actual use NOTE To prevent damage to the Bottle Jack check for excessive air and or low hydraulic oil regularly WHEN STORING always store the Bottle Jack and its accessories in a clean dry safe location out of reach of children and other unauthorized people Page 8 PLEASE READ THE FOLLOWING CAREFULLY THE MANUFACTURER AND OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY
17. urface Turn off the vehicle s engine Place the vehicle s transmission in PARK if automatic or in it lowest gear if manual Set the emergency brake Then chock the wheels that are not being lifted Check to make sure the Bottle Jack is fully lowered If not assemble the Handle 41 assembly Insert the lower portion of the Handle assembly onto the Release Valve Screw 4 and turn the Screw counterclockwise to lower the Jack Once the Jack s ram is fully lowered turn the Screw clockwise to close the Release Valve 4 See Assy Diagram For technical questions please call 1 800 444 3353 Carefully position the ram 9 of the Bottle Jack under the vehicle manufacturer s recommended lifting point See vehicle manufacturer s manual for location of seam lifting point when lifting only one wheel and frame lifting points when lifting the entire front or rear end of the vehicle See Assy Diagram To raise the vehicle manually a Pump the Handle 41 assembly until the top of the Bottle Jack s ram 9 has nearly reached the vehicle lifting point The Jack should be positioned at 90 to the vehicle s lifting point to ensure the Bottle Jack s Ram and vehicle lifting point are in alignment If not remove and reposition the Jack before lifting To lift the vehicle pump the Handle assembly using smooth full strokes See Assy Diagram To raise the vehicle using compressed a Check to make sure the
Download Pdf Manuals
Related Search