Carrier 50TJ016-028 Air Compressor User Manual
Contents
1. ACCESSORIES Product No Model No Serial No Product No Model No Serial No Product No Model No Serial No FURNACE COMPONENTS iis oe A Ra 12 INX CAE SO LEER LESS LK RRS x 1 Variable Speed blower circulates air across the 8 Supply air plenum heat exchanger to transfer heat into the home 9 Fully insulated internal walls minimize heat loss 2 Access door to air filters and blower 10 High limit control prevents overtemperature 3 Air filters 11 Adjustable electronic fan control inside with 4 Unique silencer system eliminates combustion low voltage electrical terminal strip for easy con noise nection of thermostat cooling control electronic air cleaner and humidifier 5 Return air plenum ri 12 Aesthetic removable cabinet hides and protects 6 Stainless steel combustion chamber burner and controls 7 Heat exchanger designed and shaped to effi ciently transfer heat from furnace into the home 13 High performance oil burner IMPORTANT FACTS Your furnace must have adequate airflow for efficient combustion and safe ventilation Do not enclose it in an airtight room or seal it behind solid doors To minimize the possibility of serious personal injury fire furnace damage or improper operation carefully follow these2. FURNACE CASING DEPTH FILTER TYPE IN 53 3 4 2 12X20X1 Disposable 60 5 32 2 16X20X1 Disposable If you have replaced the factory provided disposable filters with permanent washable filters they may be cleaned if they are dirty Wash filters in a sink bathtub or outside with a garden hose Always use cold tap water A mild liquid detergent may be used if neces sary Spray water through filter in the opposite direc tion of airflow Allow filter to dry 6 Reinstall clean air filters by reversing procedure in item 3 above 7 Replace blower access door See Fig 16 8 Turn on electrical supply to furnace 16 A CHECK UP CHECKLIST Your furnace represents an important investment in your family s comfort and your home s value To keep it performing properly and as a preventative to future problems have a trained service specialist give your furnace a professional check up annually The fol lowing checklist can be used as a guideline to proper service e Check flue and secondary tube passage ways including chimney clean if necessary e Change oil filter e Change nozzle e Check and adjust combustion and draft e Inspect all vent piping inside structure for deterioration and vent terminations outside the structure for blockage e Check oil pipes leading to and inside of your furnace for leaks e Inspect and clean the blower motor and wheel e Inspect and change or clea
3. VALVE TURNED OFF IF BURNER IS SHUT DOWN FOR AN EXTENDED PERIOD OF TIME PERFORMING ROUTINE MAINTENANCE With proper maintenance and care your furnace will operate economically and dependably Instructions for basic maintenance follow However before beginning maintenance follow these safety precautions 11 12 A WARNING ELECTRICAL SHOCK HAZARD Failure to follow this warning could result in personal injury or death Turn off all electrical power to furnace before performing any maintenance or service on unit A CAUTION CUTS HAZARD Failure to follow this caution may result in minor personal injury Although special care has been taken to mini mize sharp edges be extremely careful when handling parts or reaching into the furnace FILTERING OUT TROUBLE Dirty air filters will cause a loss of airflow in your duct system When excessive loss of airflow occurs the fur nace may cycle on its safety controls If this condition is left unattended the furnace will eventually lock out It is recommended that the furnace air filters be checked every 3 or 4 weeks and cleaned or replaced as necessary A CAUTION UNIT OVERHEAT HAZARD Failure to follow this caution may result in damage to the furnace blower motor over heat the heat exchanger and reduce the effi ciency Never operate your furnace without the air filters in place The air filters are located in the blower compartment installed in a
4. harm For use with grade 2 Fuel Oil maximum Do not use Gasoline Crankcase Oil or any Oil containing Gasoline A CAUTION FIRE AND UNIT OVERHEAT HAZARD Failure to follow this caution may result in unit and property damage Never burn garbage or paper in the heating system and never leave rags paper or any flammable items around the unit STARTING YOUR FURNACE This appliance is equipped with an ignition device which automatically lights the burner each time the thermostat starts your furnace Follow these important safeguards A WARNING FIRE AND EXPLOSION HAZARD Failure to follow this warning could result in property damage or personal injury or death This furnace is equipped with a constant type primary ignition system DO NOT ATTEMPT TO LIGHT WITH A MATCH A DANGER ELECTRICAL SHOCK HAZARD HIGH VOLT AGE AT IGNITER Severe electrical shock personal injury or death will result e Ifa suspected malfunction occurs with your oil control system such as the burner not lighting when it should refer to the Shutting Down Your Furnace section and call your dealer as soon as possible CHECK AIR FILTERS Before attempting to start your furnace be sure the furnace air filters are clean and in place See Performing Routine Maintenance section in this manual Then proceed as follows STEPS FOR STARTING YOUR FURNACE 1 Open all warm air registers and make sure that all return air gr
5. 58VLR HEATING amp COOLING WARNING If the information in this manual is not followed exactly a fire or explosion could result causing property damage personal injury or loss of life Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL OIL Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building e Immediately call your fuel supplier from a neighbor s phone Follow the fuel supplier s instructions If you cannot reach your fuel supplier call the fire department Installation and service must be performed by a qualified installer service agency or the fuel supplier Do not use this furnace if any part has been under water Immediately call a qualified service techni cian to inspect the furnace and to replace any part of the control system and any oil control which has been under water A WARNING CARBON MONOXIDE POISONING HAZARD Failure to follow this warning could result in personal injury or death Carbon Monoxide is invisible odorless and toxic Carrier recommends a carbon monoxide alarm in your home even if you do not own a gas appliance Locate the carbon monoxide alarm in the living area of your home and away from gas appliances and doorways to attached garages Follow the alarm manufacturer s instruction included with
6. g difference in your fuel consumption on extremely cold days The few degrees at the top of your thermostat comfort level are the most costly degrees to obtain When room temperature drops below the tempera ture selected on the thermostat the furnace will be switched on automatically When room temperature reaches the degree selected on the thermostat the furnace will be switched off automatically Some thermostats have a FAN mode with 2 selec tions AUTO and ON When thermostat is set to AUTO the furnace blower cycles on and off con trolled by the thermostat In ON mode the furnace blower runs continuously This keeps the tempera ture level in your home more evenly balanced It also continuously filters the indoor air SHUTTING DOWN YOUR FURNACE Should you need to shut down your furnace for service or maintenance you will need to turn the furnace off The following procedures must be followed 1 Set the thermostat to the lowest setting See Fig 8 2 Turn off all electrical power to the appliance See Fig 9 3 Close the oil supply valve See Fig 10 ON OFF 9 aN If applicable turn off water supply to humidifier Nn If furnace blower will be necessary for cooling sys tem remember to turn electric power back on when needed for air conditioning 6 If the furnace is being shut down because of a mal function call your dealer as soon as possible ALWAYS KEEP MAIN OIL
7. ills are unobstructed 2 If a humidifier is installed with your system open the water supply valve 3 Make sure blower access door is secured in place 5 4 Set your room thermostat to the lowest temperature setting See Fig 5 5 5 Turn on electric power to the furnace See Fig 6 6 Open the oil supply valve See Fig 7 Check all connections to ensure there are no leaks Set room thermostat to a temperature slightly above room temperature This will automatically signal the furnace to start When the thermostat calls for heat power from the transformer energizes the fan control board The fan control energizes the ignition control The ignition control will automatically light the burner The electronic fan control automatically turns on the blower The air moved over the heat exchanger by the blower is warmed and passes through the ducts to the room registers This unit is equipped with a continuous ignition control If the main burner does not ignite within 30 sec from the call for heat the control will lock out The red button on top of the control must be depressed for 3 sec in order to reset the control The control CANNOT be reset from the room thermostat 10 Set your thermostat to the temperature that satisfies your comfort requirements SUGGESTION Set ting the thermostat back a few degrees and compen sating for the difference with warmer clothing can make a bi
8. n air filters if necessary e Inspect all supply and return air ducts for obstruc tions air leaks and insulation Remedy any problem when necessary e Inspect the return air duct connections at the furnace to ensure it is physically sound sealed to the furnace casing and terminates outside the space containing the furnace e Inspect electrical wiring connections and compo nents for loose connections e Examine the physical support of the furnace Support should be sound with no cracks sagging gaps etc around the base e Check furnace for any obvious signs of deterioration BEFORE YOU REQUEST A SERVICE CALL If your furnace is not operating or not performing properly you may save the expense of a service call by checking a few things yourself before calling for service FOR INSUFFICIENT AIRFLOW e Check for dirty air filters e Check for blocked return air or supply air grilles throughout your home Ensure they are open and unobstructed If problem still exists call your dealer for service IF FURNACE FAILS TO OPERATE Follow this checklist step by step advancing to the next step only if furnace fails to start e Check thermostat for proper temperature Is thermo stat set above room temperature e Is thermostat set on HEAT e Check fuses and circuit breakers Is electrical supply on e Is valve in oil supply pipe in open position e Is the ignition control on the burner not in lockout The red but
9. n internal filter rack which is provided as standard equipment with furnace See Fig 2 To inspect clean and or replace air filters follow these steps 1 Turn off electrical supply to furnace See Fig 11 2 Remove blower access door in rear of furnace See Fig 13 Lift door up then out using handle on blower access door e Ty ket I Je e Lo o 4 Ta yo Pd ol U A04125 13 3 Remove air filters from furnace a Remove filter resting in filter rack at an angle in front of blower first Slide filter back to clear filter rack ends then lift up and out of filter rack and blower compartment See Fig 14 b Remove second filter lying above blower Slide filter toward rear of furnace and out of blower compartment See Fig 15 4 Inspect the filter If torn replace it NOTE If filter that was shipped with furnace has been replaced with an electronic air cleaner EAC refer to the EAC Owner s Manual for maintenance information 5 The filters shipped with the furnace are disposable If they are dirty they must be replaced If your fur nace air filters need to be replaced be sure to use the same size and type of filter that was originally sup plied Use the furnace filter table and compare your furnace size with the proper filter size FURNACE AIR FILTER TABLE FILTER QUANTITY AND SIZE IN
10. revent problems associated with no heat such as frozen water pipes etc SAFETY CONSIDERATIONS Installing and servicing of heating equipment can be hazardous due to oil and electrical components Only trained and qualified personnel should install repair or service heating equipment Untrained personnel can perform basic maintenance functions such as cleaning and replacing air filters All other operations must be performed by trained service personnel Observe safety precautions in this manual on tags and on labels attached to the furnace and other safety precautions that may apply Recognize safety information This is the safety alert symbol A When you see this symbol on the furnace and in instructions or manuals be alert to the potential for personal injury Understand the signal words DANGER WARN ING and CAUTION These words are used with the safety alert symbol DANGER identifies the most seri ous hazards which will result in severe personal injury or death WARNING signifies hazards which could result in personal injury or death CAUTION is used to identify unsafe practices which may result in minor per sonal injury or product and property damage NOTE is used to highlight suggestions which will result in enhanced installation reliability or operation A WARNING FIRE EXPLOSION CARBON MONOXIDE POI SONING HAZARD Failure to follow this warning could lead to sooting fire explosion and or severe bodily
11. safety rules FOR YOUR SAFETY Do not store or use gasoline or other flam mable vapors and liquids in the vicinity of this or any other appliance 3 e Do not cover the furnace store trash or debris near it or in any way block the flow of fresh air to the unit e Combustion air must be clean and not contaminated with chlorine or fluorine These compounds are present in many products around the home such as water soft ener salts laundry bleaches detergents adhesives paints varnishes paint strippers waxes and plastics Make sure the combustion air for your furnace does not contain any of these compounds During remodel ing be sure the combustion air is fresh and uncontam inated If air with vapors of these compounds is burned in your furnace the heat exchangers and metal vent system may deteriorate NOTE Do not use this furnace if any part has been under water Immediately call a qualified service tech nician to inspect the furnace and to replace any part of the control system electrical components and any oil control which has been under water NOTE The qualified installer or agency must use only factory authorized replacement parts kits and acces sories when servicing this product The furnace burner control has a safety device which must be manually reset If the furnace is left unattended for an extended period of time have it checked period ically for proper operation This precaution will p
12. the alarm NOTE TO INSTALLER THIS MANUAL MUST BE LEFT WITH THE EQUIPMENT USER WELCOME TO A NEW GENERATION OF COMFORT Congratulations In light of rising energy costs the 58VLR Variable Speed Low Boy Oil Furnace is among the soundest investments today s homeowner can make Your new furnace is truly a triumph of technology in home heating A unique silencer within the heat exchanger insulated cabinet and rubber blower mounts make it among the quietest units on the mar ket Variable speed technology creates more comfort able heating and cooling cycles allows you to economically run a constant fan and eliminates tem perature difference throughout the house The combus tion chamber is stainless steel for long life and it heats up quickly resulting in higher energy efficiency With only minimal care your new furnace will deliver many years of money saving home comfort and enjoy ment Spend just a few minutes with this manual to learn the operation of your new furnace and the small amount of maintenance it takes to help keep it operat ing at peak efficiency year after year INSTALLATION DATA Date Installed Dealer Name Address City State Zip Telephone FURNACE Product No Model No Serial No SPLIT SYSTEM OUTDOOR UNIT Product No Model No Serial No INDOOR COIL Product No Model No Serial No MODEL 58VLR LOW BOY FURNACE
13. ton on top of the control must be depressed for 3 sec in order to reset the control Check for obstructions around the vent termination If the furnace still fails to operate call your service rep resentative For your convenience record the furnace product and serial numbers on page 2 Should you ever require service you will have ready access to the infor mation needed by your service representative Carrier A United Technologies Company TO OBTAIN INFORMATION ON PARTS Consult your installing dealer or the classified section of your local telephone directory under the Heating Equipment or Air Conditioning Contractors amp Systems heading for dealer listing by brand name Have available the Model No Series Letter amp Serial No of your equipment to ensure correct replacement part Carrier Corporation Indianapolis IN 46231 Manufacturer reserves the right to discontinue or change at any time specifications or designs without notice and without incurring obligations Copyright 2004 Carrier Corporation Form OM58 116 Replaces New Printed in the U S A 12 04 PC 101 Catalog No 535 80151
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