Cadillac 2006 ESV Automobile User Manual
Contents
1. The fireplace may be positioned and then the framing built around it or the framing may be constructed and the fireplace positioned into the opening Usually no special floor support is needed for the fireplace however to be certain 1 Estimate the total weight of the fireplace system including chimney and surround ma terials such as brick stone etc to be in stalled Shipping weights for the fireplace may be found on page 18 2 Measure the square footage of the floor space to be occupied by the system surrounds and hearth extensions 3 Note the floor construction i e 2x6 s 2x8 s or 2 x 10 s single or double joists type and thickness of floor boards 4 Use this information and consult your local building code to determine if you need addi tional support CAUTION DO NOT BLOCK THE HEAT CIRCU LATING AIR INLET AND OUTLET PORTS ON FACE SIDES DOING SO MAY RESULT INA POTENTIAL FIRE HAZARD If you plan to raise the fireplace and hearth extension build the platform assembly then position fireplace and hearth extension on top Secure the platform to the floor to prevent possible shifting INSTALLING THE FIREPLACE Step 1 Slide the fireplace into prepared fram ing or position fireplace in its final position and frame later The fireplace may not be recessed into a com bustible floor Maintain the floor to hearth clearance established by the fireplace lower front face Step 2 Insert the provided2. DAVE LENNOX TM COLLECTION LENNOX HEARTH PRODUCTS RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE We suggest that our woodburning hearth products be installed and serviced by professionals who are certified in the U S by the National Fireplace Institute NFI as NFI Woodburning Specialists or who are certified in Canada by Wood Energy Technical Training WETT www nficertified org Wood Energy Technical Training INSTALLATION INSTRUCTIONS ESTATE SERIES 48 Wood Burning Fireplaces P N 850 006M REV C 04 2004 MODELS EST 48 EST 48 H This installation manual will enable you to obtain a safe efficient and dependable installation of your fireplace system Please read and under stand these instructions before beginning your installation Do not alter or modify the fireplace or its components under any circumstances Any modification or alteration of the fireplace system including but not limited to the fireplace chimney components and accessories may void the warranty listings and approvals of this system and could result in an unsafe and potentially dangerous installation IMPORTANT TO ASSURE PROPER ALIGNMENT OF GLASS DOORS INSTALL THIS FIREPLACE IN A SQUARE AND PLUMB CONDITION USING SHIMS AS NECESSARY AT SIDES AND OR BOTTOM PLEASE RETAIN THIS MANUAL FOR FUTURE REFERENCE ANTERTE WH Report No 629 915173 ic US noc vor TABLE OF CONTENTS Safety Rules coooconcocciciniinonocic
3. Framing Stud 8d Nail a Figure 18 Note The nailing flange and the area directly behind the nailing flange is exempt from the clearances described on the fireplace clearance label Note The nailing tabs and the area directly behind the nailing tabs are exempt from the clearances described on page 5 Maintain at least 1 2 clearance from the firebox wrapper to the framing at the closest point of contact directly adjacent to the flange INSTALLING THE CHIMNEY SYSTEM Step 1 Before continuing check the operation of the damper as described on page 4 refer to Figure 3 Step 2 Using standard construction framing techniques construct opening for chimney route up through the ceiling s and roof orthroughan outside chase Framing must maintain adequate minimum air space clearance at all times CAUTION ALLOW MINIMUM 2 CHIMNEY AIR SPACE TO COMBUSTIBLE FRAMING MEM BERS THROUGHOUT VERTICAL OR OFFSET CHIMNEY INSTALLATION Aminimum 2 air space must be reserved for all combustible materials extending for any continuous length surrounding the chimney Reference Figures 15 and 16 and charts Fram ing Dimensions for Ceiling and Roof which specify minimum ceiling and roof dimensions In new construction to determine chimney cen ter line use plumb line from roof or ceiling above fireplace to center of flue collar on fireplace For remodeling plumb to center of flue collar from ceiling above drive nail
4. DO NOT permanently place furniture or other items such as decorative pillows within 60 of the fireplace front face Black Portion Of Frame Not To Be Covered With Combustible Materials Wall Covering Figure 5 ASSEMBLY STEPS Note The following steps represent the normal sequence of installation Each installation is unique however and might require a different sequence 1 Position firebox prior to framing or into prepared framing 2 Install the chimney system 3 Install optional outside combustion air kit 4 Plumb gas line if a decorative gas appliance will be used Gas connections should only be performed by an experienced licensed certi fied tradesman 5 Complete the installation finish wall mate rial Surround and hearth extension to your individual taste 6 Assemble and attach optional glass door assembly Study the three dimensional illustration Fig ure 1 to get a general idea of each element of your fireplace system PRE INSTALLATION NOTES The fireplace may be installed directly on a combustible floor or raised on a platform of an appropriate height Do not place fireplace on carpeting vinyl or other soft floor coverings It may however be placed on flat wood ply wood particle board or other hard surfaces Be sure fireplace rests on a solid continuous floor or platform with appropriate framing for support and so that no cold air can enter the room from under the fireplace
5. Log Lighters for Wood Burning Fireplaces Draft No 4 dated August 1993 Install in accordance with the National Fuel Gas Code ANSI Z223 1 This complies with the revised U L 127 standard Vent Free Appliances These units have been tested and approved to ANSI IAS AGA Z21 11 2 for use with unvented gas appliances and complies with the stan dard for Factory Built fireplaces UL 127 The unit has been tested for use with any unvented gas log sets having a maximum rating of 40 000 BTU The minimum mantle configurations are outlined in Figure 43 These fireplaces have been marked with a maximum rating of 40 000 BTU to assure that homeowners do not exceed the allowable lim its for all allowed installations of mantles NEVER INSTALL AN UNVENTED GAS LOG SET WITH A BTU GREATER THAN 40 000 CAUTION WHEN USING THE DECORATIVE GAS APPLIANCE THE FIREPLACE DAMPER MUST BE SET IN THE FULLY OPEN POSITION CAUTION PLUMBING CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED LI CENSED PLUMBER MAIN GAS SUPPLY MUST BE OFF WHEN PLUMBING GAS LINE TO FIRE PLACE OR PERFORMING SERVICE If you re installing a gas line connect it before the fireplace is framed and enclosed in the finished wall The gas knockout is determined by the indentation located at the bottom and slightly off center in the side refractories THE KNOCKOUT IS ALWAYS REMOVED FROM IN SIDE THE FIREPLACE DO NOT REMOVE THE KNOCKOUT UNLESS YOU ARE INSTALLING A GAS LINE If
6. Step 1 Determine the offset distance where chimney is to pass through the first ceiling dimension A To find this point on your ceil ing first determine the center point for a verti cal chimney following the instructions for ver tical installation NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE sae aje O NN WOHION H ON 010O0 we O A O NIO H H O 0 O N ON AJO gt O OJO N Oj N O N OJO NOOO NO OW bhNO O H NOO H N O Hilo Y 0 0 NN W W W N N OJIN NO NIN NO NM A 24O H H ao OO O O O OO O Measure height to the ceiling from the top of fireplace dimension B Use the appropriate Offset Elevation Chart to find dimension A Mark point where you will drive your nail to show the center point for your offset ceiling cut Step 2 Proceed by using the Straight Up Instal lation Instructions for cutting and framing ceil ing and roof openings 13 14 Underside Of Chimney d Figure 38 FTF13 E30 Return Elbow Chimney Section S Part of Offset Return Package Model FTF13 ES30 Figure 39 Note See Framing and Dimension Chart for the sizes of the ceiling and roof openings The size of the roof opening varies with the degree of pitch of the roof Offset Elbow Assembly Offset elbows install the same as chimney sections First snap the inner section INTO the preceding inner section of flue Check connec tion by pulling up slightly
7. ceiling penetration with a FTF10 stabilizer if distance of chimney below ceiling is 10 or more Maintain 2 minimum air space to combustibles from chimney sections Attic Space F10FS30 2 Firestop Spacer 2 Min Air Space Mi FTF10 S4 2 Min pe Air Space Stabilizer A T Max 30 Firesto And Attic Above Figure 22 Room Above F10FS30 2 Firestop Spacer rae Y ir Space A Y Figure 23 Stabilizer 10 30 Firestop Max And Room Above Step 4 Note Chimney sections are constructed with a unique locking tab design which en sures an immediate tight assembly between sections Plan your chimney requirements care fully before assembly as chimney is difficult to disassemble after installation If disassembled the tabs might become damaged Be certain tabs are properly formed to ensure locking tabs engage properly The Security Chimneys FTF13 chimney system is a two piece chimney which snap together from the fireplace up Start with the inner flue section with the lanced end up snap lock it in to the matching collar on top of the fireplace Atall subsequent joints the upper flue section fits into the preceding flue section Each piece snaps together by means of locking tabs 9 locking tabs per joint Check each piece by pulling up slightly from the top to ensure proper engagement before installing the next section If the flue has been installed correctly it will not separate when y
8. certified tradesman familiar with com monly accepted fireplace installation and safety techniques as well as prevailing local codes The most important areas of concern dealing with the installation of factory built fireplaces are clearances to combustible materials proper assembly of component parts height of the chimney system the proper use of accesso ries supplied by the manufacturer and the techniques employed in using finishing mate rials applied to the wall surrounding the fire place hearth extensions and wall shields Each of these topics will be covered in thorough detail throughout this manual Please give each your special attention as you progress with your installation INTRODUCTION General Information These fireplaces are conventional radiant heat fireplaces with standard bar grates optional outside combustion air kits and optional deco rative glass doors TYPICAL INSTALLATION Figure 1 Note Illustrations shown reflect typical instal lations with nominal dimensions and are for design and framing reference only Actual instal lations may vary due to individual design prefer ences However always maintain minimum clear ances to combustible materials and do not vio late any specific installation requirements These fireplaces have been tested and listed by Warnock Hersey Report No 629 915173 to U L standard 127 These units are intended for installation in re
9. ir Ki Y T A Rough Framing Face Unfinished Inside Chase Shown Figure 12 Back Wall of Chase Enclosure FOAK Including Finising Materials Combustion if any Air Kit Optional Framing Face Unfinished Shown Outside Chase Figure 13 Framing Dimensions Pistas DAEM o ow iem e er room DEAE Le 100 a Ce e sco Lo eave ras Eara 1867 mm Note All framing dimensions calculated for 1 2 dry wall at the fireplace face If sheathing the chase or finishing with other thickness materials calculations will need to be made False header should be constructed of 2 x material only Framing Dimensions for Ceiling FTF13 Vertical 19 19 483 mm 483 mm Flue Type FTF13 19 29 Offset 30 483 mm 737 mm Framing Dimensions for Roof 0 12 19 19 483 mm 483 mm 6 12 19 483 mm 12 12 19 483 mm Perpendicular to roof ridge NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Back Wall of Chase Enclosure Including Finising Materials if any FOAK Combustion Air Kit Optional Pa q e a E Rough Framing Face Unfinished Shown Corner Installation Figure 14 Ceiling Framing Figure 15 Roof Framing Figure 16 Anchor Tab Figure 17 Step 4 The fireplace should be secured to the side framing members using the nailing flange Use 8d nails Figure 18 Nailing Flange
10. metal safety strips beneath the fireplace asillustrated Figures 6 7 and 8 The safety strips should overlap 14 for continual coverage of the floor Note Safety strips are not required when fire place rests on a noncombustible surface Note Install the hearth extension only as illus trated NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE A Combustible Wall g E Hearth Extension s ee Metal Safety Strip A Floor Figure 6 Zero Clearance to Rear and Side Spacers Floor Plattorm Metal Safety Strip Figure 7 The safety strips should extend from front of the fireplace at least 2 and should extend to be at least flush with the sides In the event a wooden support is used to elevate the fireplace above the floor a Z type safety strip should be fabricated and used to protect the front surface ofthe wood support as well as the floor beneath the hearth extension Figures 8 and 9 The safety strips should be tacked down to prevent possible movement Note The Z type safety strip is not supplied Step 3 Refer to fireplace drawings and specifi cations on pages 6 and 7 for framing dimensions and details Frame appliance enclosure as illus trated in Figures 17 through 14 on page 7 Metal Safety Strips with 1 Overlap lt Figure 8 Platform Special Z Metal Safety Strips with 1 Over
11. nailing along the perimeter into roof using 8d nails If shingled roof slide upper end and sides of roof flashing under shingles trim if necessary seal the top and both sides of the flashing to the roof with roof caulking Cover nail heads with roof caulk ing Figure 29 Figure 29 10 Step 8 The standard Security Chimneys F10 roof flashing assemblies include a storm collar Slide the storm collar over outer chimney rest on flashing spacers and align with top surface of flashing Insert tab in slot pull tight and bend tab back over slot Seal storm collar to outer chimney with roof caulking or mastic around entire circumference of pipe Also add extra roof caulking to the tab slot area to seal com pletely against water penetration Figure 30 Check all joints very carefully to ensure no water intrusion can take place Locking Band Mastic Figure 30 Step 9 Security Chimneys locking bands Model FLB may be required if the chimney extends too high above the roof flashing As a general rule if the chimney extends more than 6 above the roof flashing the use of locking bands is advisable to strengthen the chimney assembly Align the locking band at the chim ney joint Locking bands wrap around pipe joints equally covering the joints of both pipe sections Use the nut provided and TIGHTEN snugly Do not overtighten as this might dam age the chimney section refer to Figure 30 Note If chimney extends more than
12. noncombustible material it is exempt from these requirements as long as it does not interfere with the installation or op eration of glass doors Finished Wall Combustible Mantel and Trim Header Noncombustible Wall Covering Spacer 8 Fireplace Opening Typical Installation Figure 43 15 16 Hearth Extensions and Wall Shields A hearth extension must be installed with all fireplaces Itis to protect the floor in front of the fireplace from both radiant heat and sparks For Model EST 48 the hearth extension must ex tend 12 beyond both sides and must extend 20 beyond the front Use a durable noncom bustible material having an equal or greater insulating value of k 84 BTU IN FT HR F or a thermal resistance that equals or exceed r 1 19 HR F FT BTU IN A minimum 1 thick noncombustible material is all that is required over a noncombustible slab floor Note Any noncombustible material whose 1 k value is less than 84 or whose r value is more than 1 19 is acceptable If the fireplace is installed on a combustible floor the metal safety strips provided must be used on the floor extending half under the fireplace and half under the hearth extension Secure the hearth extension to the floor to prevent possible shifting If the fireplace is installed diagonally across a 90 corner the 24 sidewall clearance can be reduced to 20 and no wall protection is re quired Side Wall canno
13. removal is attempted from the outer wrapper side refractory damage may occur With a medium sized hammer lightly tap the surface of the indentation The refrac tory material is very thin in this area and is easily removed Once a small hole has been made continue tapping until you have reached suffi cient diameter for the gas line to fitthrough The entire knockout does not have to be removed Remove insulation in the gas line channel IMPORTANT REPACK INSULATION MATERIAL IN SQUARE HOLE AROUND GAS LINE INTE RIOR AND EXTERIOR OF FIREPLACE TO SEAL Glass Doors If glass doors are to be installed on these fireplaces refer to specific installation instruc tions packed with the glass doors Use only the doors that are listed for use with these fire places Use of other non listed glass door on these fireplaces may constitute a potential fire hazard and is not recommended CAUTION CERTAIN GLASS DOORS OVER LAP THE BLACK METAL FACING OF THE FIRE PLACE IF THE FIREPLACE HAS BEEN FACED WITH NONCOMBUSTIBLE MATERIALS THERE MIGHT NOT BE SUFFICIENT CLEAR ANCE TO INSTALL THE GLASS DOORS OF YOUR CHOICE ENSURE ADEQUATE CLEAR ANCE IS MAINTAINED AT ALL TIMES SO AS NOT TO INTERFERE WITH THE INSTALLA TION AND OPERATION OF GLASS DOORS COLD CLIMATE INSULATION If you live in a cold climate it is especially important to seal all cracks around the fire place opening with noncombustible material and wherever cold air could enter the
14. space In either case a 4 1 2 diameter hole will be required for installation of the air inlet assembly CAUTION AVOID INSTALLING THE AIR IN LET WHERE THE OPENING COULD BE BLOCKED BY SNOW BUSHES OR OTHER OBSTACLES THE MAXIMUM HEIGHT FOR THE OUTSIDE AIR IS 50 FEET ABOVE THE HEARTH PROVING THE AIR INLET IS TERMI NATED A MINIMUM OF THREE 3 FEET BE LOW THE CHIMNEY CAP LEVEL Note Combustion air inlet ducts must not terminate in attic Space Step 2 Install the air inlet eyebrow FOAK 4 or FOAK 4LD through the wall opening Figure 41 Push a 4 inch diameter NON COMBUSTIBLE Class 0 or Class flexible duct onto the eyebrow NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE AIR INLET EYEBROW ASSEMBLY Figure 41 Step 3 The air inlet for the outside air kit is located on the right hand side of the fireplace Figure 42 Refer to the installation instruc tions packed with each FOAK 4 air kit for specific installation information The outside air kit if used must be installed before the fireplace is totally framed and enclosed within the finished walls OPEN CLOSED Figure 42 After completing the installation of the optional combustion air vent system the actuator arm must be put in service and tested to ensure proper operation before completing any enclo sure around the firebox Failure to do so may result in extensive and costly rework To operate locate the hand operated shut off lever at the low
15. the feo TE installation of this appliance O Outside Combustion Air Kits with duct 81L87 FOAK without duct 81L88 FOAK LD Combination Offset Return Elbow 63L35 FTF13 0R15 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Firestop Spacer 30 63L37 F10FS30 2 Offset Return Package 30 63L24 FTF13 ES30 Chase Termination Square 63L54 FTF13 CT2 Stabilizer 63L27 FTF13 S4 Locking Band 63L60 FLB 17 18 INSTALLATION COMPONENTS Round Termination 63L44 gt Firestop Spacer Flat 63L36 E 63119 63L20 Chimney Section 63L21 FTF13 CTD 63L40 F10F6 Flashing 63L41 F10F12 F10FS 2 Chase Termination Square 63L50 FTF13 CT1 FTF13 12 FTF13 18 FTF13 36 Storm Collar 63L59 FSC NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE 19 Lennox Hearth Products reserves the right to make changes at any time without notice in design materials specifications prices and also to discontinue colors styles and products Consult your local distributor for fireplace code information HEARTH PRODUCTS Printed in U S A 2001 by LENNOX HEARTH PRODUCTS 1110 West Taft Avenue P N 850 006M REV C 04 2004 Orange CA 92865
16. through ceiling from below to mark position then mark and cut to passage from above ceiling around nail Figure 19 Then plumb from ceiling or roof level directly above hole which has just been completed m Plumb Line Figure 19 Step 3 Position appropriate firestop spacer at ceiling and nail temporarily with two 2 8d nails Use flat firestop spacer Model F10FS 2 if chim ney penetrates ceiling vertically If chimney pen etrates ceiling at 30 angle offset chimney use 30 firestop spacer Model F10FS30 2 Use one nail on opposite sides to hold firestop spacer in position Nail permanently using at least two 2 more 8d nails after chimney sections have been assembled through the firestop spacer and after any necessary adjustments have been made Firestop spacer must be secured by at least four 4 8d nails when completely installed Note If there is a room above ceiling level firestop spacer must be installed on the bottom side of the ceiling If an attic is above ceiling level firestop spacer must be installed on top side of ceiling joist Figures 20 and 21 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Room Above Firestop Spacer Figure 21 CHIMNEY 30 OFFSET THROUGH FLOOR OR CEILING It may be necessary to assemble the chimney at 30 when passing through the floor or ceiling area Use the F10FS30 2 firestop spacer as shown in Figures 22 and 23 Support the chimney at floor or
17. to ensure a tight fit Next the outer sections snap lock OVER the preceding outer section of chimney Again check outer section by pulling up slightly to ensure proper connection is made Return Elbow Assembly Return elbows install the same way as round terminations and stabilizers Step 1 Hold return elbow over top of last chimney section Step 2 Center inner slip section into inner flue pipe slip down Step 3 Center outer locking section over outer chimney pipe Push down until locking joint has firmly engaged Step 4 Pull up slightly on return elbow to ensure locking joint has firmly engaged Step 5 Secure support straps to framing members by nailing under tension in sheer Figure 40 Return Elbow Figure 40 Note The return elbow assembly performs the same function as a stabilizer Consider this when determining the need for a stabilizer Note Do not apply excessive pressure to any subsequent chimney section following return elbow assembly when installing Ensure that each subsequent chimney section is securely attached by testing as noted above Combustion Air Kits The installation of an outside combustion air kit is highly recommended Itis very impor tant to ensure good fireplace operation in homes which are tightly weather sealed or have ventilating appliances installed Step 1 Determine the source for outside air which can be installed through an outside wall or into a ventilated crawl
18. 11 9 3 1 1 9 1 ere es O 0 J Y Y O OO ON A 2 0 WMM Y O i a pes ars O O OO O H o 00 00 00 Y Y O 0 O O OOOO BP OW W W YNIN NN OO A OO OO y ars SPIO NH 000 Y 0 0 01 Wl ON 20 An ol nwo Oj MO H 0 NM O H DO ADO HO KH INH OH O H NO H O0 KH NO DH NOH O HKH NOH OH NOHK OH NO H OH NOH OJO H NOH NCO NO Soe OO O on Ss Oe O AO es O A Ss OE ARA AA ea OA ES ANO A E EA NA E A E OoanNo 02N0 0 nN020xNO0 0AN0 0 nNO0nN0 0xNDNO0 0 nNO0 0xNO00NO 0N00 nNO0 0 0nNn oao0r0020 00 000 0200000 0000 000 2000000000 2000000000 5 9 3 9 1 4 7 3 7 1 7 9 7 1 5 1 7 5 y 3 9 5 3 9 2 8 3 2 8 0 6 2 1 6 10 4 0 0 4 8 2 0 8 2 6 0 8 8 0 4 0 6 4 0 3 9 4 3 9 1 T 3 1 7 1 5 1 1 x Figure 36 A Chimne Ye A f Ss Section ra N S gt 4 F Figure 37 FTF13 OFFSET ELEVATION CHART Number of FTF13 A B Chimney Sections Offset Height e ie ae cam tom 0 0 A B Offset Height Inches FTF13 ES30 Offset Return Inches Elbow Set o FTF13 S4 Stabilizer 2224 Al 2 4 A 400 OOOO OO Oo OOG OGO O yn 20 vo yv oO v0 0 X o vo OvO XOo OO O000oO INSTALLING OFFSETS First review the Offset Elevation Chart and see Figure 39 for reference
19. 8 above roof surface guy wires are also recommended Use three 3 guy wires attach to locking band assembly extend and secure to roof in a trian gular pattern Figure 31 Guy wires are not supplied by the manufacturer Roof Ridge Figure 31 Step 10 Using a FTF13 CTD Round Termination 1 Hold the FTF13 CTD over top of last chimney section Figure 32 2 Center inner slip section in inner flue pipe slip down CTD Termination Wa Chimney Figure 32 3 Center outer locking section over outer flue pipe Push down until locking tabs are firmly engaged 4 Pullup slightly on CTD to ensure locking joint has firmly engaged Using a FTF13 CT1 Chase Termination Refer to specific installation instructions in cluded with FTF13 CT1 chase terminations for clearance and installation details Using a FTF13 CT2 Chase Termination Refer to specific installation instructions in cluded with FTF13 CT2 chase terminations for clearance and installation details aS Less Than 10 Note It is recommended that all exterior ex posed metal fireplace components such as terminations flashings storm collars and or flue be painted with a premium quality high temperature rust preventative paint designed for metal This is especially important when installations are made in abnormally adverse or corrosive environments such as near lakes oceans or in areas with consist
20. NG THE CRACK BETWEEN THE FIREPLACE AND THE HEARTH EXTEN SION MUST BE SEALED WITH A NON COMBUSTIBLE MATERIAL WARNING THE FIREPLACE MUST BE RAISED IF THE HEIGHT OF THE HEARTH EXTENSION EXCEEDS 8 1 ABOVE THE BOTTOM OF THE FIREPLACE FIGURE 46 8 Y Max Maximum Thickness of Hearth Extension when EST 48 is on the Floor Figure 46 FINISH TO YOUR TASTE There are a wide variety of finished looks for these fireplaces from formal wall decor with elaborate mantels to rustic wood paneling or warm brick facings Only noncombustible materials like stone tile brick etc may overlap the black front facing Do not extend these materials beyond the black facing and into the firebox area Be sure not to interfere with the installation and operation of glass doors or block the upper or lower grilles Seal all joints between the black facing and wall surrounds to prevent air intrusion Use non combustible caulking material only to seal the black metal facing to the surround material on the finished wall Combustible materials may project beyond the sides of the fireplace opening as long as they are kept within the shaded areas illustrated in Figure 47 Combustible Materials Allowed Fireplace in Shaded Areas Note 43 152 i T 12 Min Distance to Protected Side Wall 18 Min Distance to Unprotected Side Wall Figure 47 INSTALLATION COMPONENTS The following items are available for use in
21. RED WITH GYPSUM BOARD PLYWOOD PARTICLE BOARD OR OTHER MATERIAL TO ASSURE INSULATION AND VAPOR BARRIERS REMAIN IN PLACE WARNING DO NOT PACK OR FILL RE QUIRED AIR SPACES WITH INSULATION OR OTHER MATERIAL NO MATERIAL IS ALLOWED IN THESE AREAS Note Do not insulate the chase cavity with blown or fill type insulation materials Note Local codes may not require firestopping at the ceiling levels for outside chase installa tions However it is recommended for safety and the reduction of heat loss Chimney Height The total height of your completed fireplace system from the surface the fireplace rests on to the chimney top must not exceed 80 and must also meet minimum height requirements Refer to the minimum system height chart Minimum System Height Security s FTF13 Pipe Vertical Installation One Offset Two Offsets Chase Enclosure A chase is a vertical box like structure con structed to surround the fireplace and chimney Refer to Figure 2 for a typical chase configura tion As with all chimney installations avoid overhead obstructions such as trees power lines etc A chase should be constructed and insulated just like any outside wall In a cold climate we recommend the base of the chase should also be insulated between the solid continuous floor beneath the fireplace and the chase bottom Chase insulation in a cold cli mate installation is not required for safety ASSEMBLY OUTLINE Before You Sta
22. ently high hu midity conditions Consult the paint manufac turers instructions for proper preparation and application TEN FOOT RULE SUMMARY The minimum chimney height above the roof and or to adjacent walls and buildings is speci fied by all major building codes If the horizontal distance from the peak of the roof is less then 10 the top of the chimney must be at least 2 above the peak of the roof If the horizontal distance from the chimney edge to the peak of the roof is more than 10 a chimney height reference point is established on the roof surface 10 horizontally from the chimney edge The top of the chimney must be at least 2 above this reference point In all cases the chimney cannot be less then 3 above the roof at the edge of the chimney The 2 in 10 rule is necessary in the interest of safety but does not ensure smoke free opera tion Trees buildings adjoining roof lines ad verse wind conditions etc may require a taller chimney should the fireplace not draft properly see Figure 33 Figure 33 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE MULTIPLE TERMINATIONS If more than one termination is located in the same chase or within the same general proxim ity we suggest they should be separated in distance at least 24 horizontally from flue cen ter to flue center and stacked or staggered vertically at least 18 apart from the termina tion of one smoke exit to the termination of anothe
23. er right side of the fireplace opening behind the screen To open the air damper turn upwards To close turn down Operate the actuator through several cycles Ensuring proper operation and freedom of movement Return the actuator arm to the closed position OPTIONAL EQUIPMENT CONSIDERATIONS Gas Line Connection The EST 48 has been listed to accept a 1 2 gas line for an approved gas appliance Always have the appliance installed in accordance with all local building codes CAUTION ALL GAS CONNECTIONS SHOULD ONLY BE PERFORMED BY A QUALIFIED LI CENSED TRADESMAN THE MAIN GAS SUP PLY MUST BE OFF WHEN PLUMBING THE GAS LINE TO THE FIREPLACE OR WHEN PER FORMING SERVICE WORK Install a Y gas supply line through fireplace wall for connection to a decorative gas appli ance inside the firebox Outside the gas supply line connects to a gas shut off valve recessed flush into the wall or floor The valve should be controlled by a removable valve key for safety Always plumb gas line installation per local codes Check all connections with soap suds leaks will bubble Never test any gas line con nection with a match or open flame This provision is intended for connection to a decorative gas appliance incorporating an au tomatic shut off device and complying with the Standard for Decorative Gas Appliances for installation in vented fireplaces ANSI Z21 60 1991 or American Gas Association draft re quirements for Gas Fired
24. eshen up a fire in this fireplace Keep any flammable liquids at safe distance from the fireplace 8 NEVER leave children unattended when there is a fire burning in the fireplace 9 Always keep flue damper open when heat is present in the fireplace 10 Before servicing allow the fireplace to cool Always shut off any electricity or gas to the fireplace while working on it This will prevent any possible electrical shock or burns 11 This fireplace is not intended to heat an entire home or be used as a primary heat source It is designed to ensure homeowner comfort by providing supplemental heat to the room 12 Always ensure that an adequate supply of replacement combustion air from the outside of the house is accessible to the fire to support normal combustion Fireplaces consume large volumes of air during the normal combustion process Inthe event the home is tightly sealed with modern energy efficient features the op tional combustion air kit may not provide all the air required to support combustion The manufacturer is not responsible for any smoking or related problems that may result from the lack of adequate combustion air It is the responsibility of the builder contractor to ensure that adequate combustion air has been provided for the fireplace 13 DO NOT use a fireplace insert or any other products not specified herein by the manufac turer for use with this fireplace All gas log sets must be operated wi
25. ge 15 Mantels and Trim n se page 15 Hearth Extensions Wall Shields page 16 Finish Requirements page 17 Installation Components page 17 IMPORTANT PLEASE READ AND UNDERSTAND THESE RULES TO FOLLOW FOR SAFETY 1 Before starting your fireplace installation read these installation instructions carefully to be sure you understand them completely and in entirety Failure to follow them could cause a fireplace malfunction resulting in serious injury and or property damage 2 Always check your local building codes The installation must comply with all local regional state and national codes and regulations 3 These fireplaces must be installed with Security Chimneys FTF13 13 inside diam eter Chimney System only These systems are intended for use in any application where a traditional masonry type fireplace would apply The chimney system must always vent to the outside of the building 4 To ensure a safe fireplace system and to prevent the build up of soot and creosote inspect and clean the fireplace and chimney priorto use and periodically during the heating season 5 Use solid fuel only DO NOT use artificial wax based logs chemical chimney cleaners or flame colorants in your fireplace 6 DO NOT use charcoal or coal under any circumstances 7 NEVER use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or fr
26. icore CV230 0 43 2 33 VA U S Gypsum Ceraform 126 0 27 3 70 Y Johns Manville Attimes itis important to know what combina tions of materials are acceptable for use as hearth extension The R values are used to determine acceptable combinations of materi als because R values are additive where r and k values are not R value 1 r x thickness of material k Example Given that the required R value for asuitable hearth extension used with the EST 48 must be equal to or greater than R r x T 1 19x1 1 19 Itis desired to elevate a marble hearth extension to a level of 5 or more off the floor surface What combination of noncom bustible materials can be used to accomplish this If common brick is used so that the 3 Y dimension is the height then R for the com mon brick becomes R TX Ty 0 20 x 3 0 70 Using 1 2 of mortar to set the brick then R for the mortar becomes R r x Ty 0 20 x Y 0 10 A 3 4 marble slab set on 1 4 micore covers the brick then R for the marble and micore becomes R r x T 0 09 x 3 4 0 068 R r x Tu 2 33 x Y4 0 5825 The sum of all R values is 70 10 068 5825 1 4505 This would be an acceptable combination of materials for the hearth extension since the total calculated R value of all material used exceed the required R value of 1 19 WARNI
27. lap a4 Figure 9 IMPORTANT UNDER NO CIRCUMSTANCES CAN THE FIREPLACE TOP SPACERS FIGURE 70 BE REMOVED OR MODIFIED NOR MAY YOU NOTCH THE HEADER TO FIT AROUND OR BE INSTALLED LOWER THAN THE SPACERS THE HEADER MAY BE IN DIRECT CONTACT WITH THE TOP SPACERS BUT MAY NOT BE SUPPORTED BY THEM Note The framed depth 29 3 4 755 mm from a framed wall must always be measured from a finished surface If a wall covering such as drywall is to be attached to the rear wall then the framed depth must be measured from the drywall surface It is important that this dimension be exact If the appliance is to be elevated above floor level a solid continuous platform must be constructed The header may rest on the top metal spacers but must not be notched to fit around them Consult all local codes FIREPLACE SPECIFICATIONS pe 59 al Front 14 Y rt te 53 1 4 53 Ya Gas A decos Combustion 115 Air Access 3 Y 10 11 i VY Y h 30 gt E 30 a Left Side Right Side Top View Figure 10 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE FRAMING SPECIFICATIONS MM E Figure 11 Back Wall of Chase Enclosure FOAK Including Finising Materials if any Combustion
28. not puncture the inner flue Maximum offset of chimney system is 30 Two offsets must not be assembled to form a 60 offset However two sets of offset and return elbows may be used on a single flue system provided the total height of the sys tem exceeds 25 Return elbow support straps must be securely attached under tension in shear to structural framing members above Do not substitute a FTF13 30 offset elbow in place of a FTF13 E30 return elbow OFFSET CALCULATIONS Step 1 Use Offset Chart to determine amount of horizontal offset A and height B for various chimney section assemblies Step 2 Use Height of Chimney Only column in The Vertical Elevation Chart to determine combinations of chimney used above return elbow to achieve desired heights Reference Components Effective Height Chart in vertical elevation chart section Step 3 Use Elevation Chart as job estimator only Add necessary firestop spacers and sta bilizers as required Firestop spacers must be used as shown in Figures 22 and 23 and stabilizers as shown in Figure 27 Return Elbow Figure 35 11 12 FTF13 VERTICAL ELEVATION CHART Height Of Number Of FTF13 Height Of Height Of Number Of FTF13 Height Of Chimney Only Chimney Lengths Chimney Only Chimney Only Chimney Lengths Chimney Only inches Feet inches 12 18 36 mm m Inches Feet inches 12 18 36 mm m 11 0 0 0 13 c 1 5 9 3
29. of chimney sections quantity and length required SPECIAL OFFSET INSTRUCTIONS To clear any overhead obstructions you may offset your chimney system using Security s 30 offset and return elbows Use two elbows an offset elbow to initiate the offset and a return elbow to terminate it A 30 offset elbow an gling in any direction may be the first compo nent used off the top of the fireplace flue collar The offset and return elbows may be attached together or a section or sections of chimney may be used between but do not exceed 20 in total length between elbows If sections of pipe exceed 10 between elbows a chimney stabilizer must be used at the midpoint Figure 35 The stabilizer support straps must be attached under tension in shear to structural framing members above When two sets of elbows are used the maximum combined length of chimney used between elbows can not exceed 20 see Figure 36 Example If C 10 then C cannot exceed 10 If an offset exceeds 6 in length each chimney joint beyond the first 6 of offset to the return elbow must be secured by a No 8 x 1 2 sheet metal screw located at the underside of the joint see Figure 37 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE A 1 diameter hole must be drilled in the chimney joint using a Ve diameter drill Hole should be drilled in center of joint overlap see Figure 38 Be sure to drill only through the outer chimney casting Do
30. ononoss page 2 Tools and Building Supplies page 2 Precautions n se page 3 Introduction coooocicccconocicnonocacaninnnos page 3 Clearances Height Requirements page 3 Chimney System ou scene page 3 Assembly Outline page 4 Location of Fireplace page 4 Assembly Steps oococococococococicococoos page 5 Preinstallation Notes page 5 Clearances ooociccconiononocnoncnrncncnrnnns page 5 Installing the Fireplace page 5 EST 48 Fireplace Specifications page 6 Framing Specifications page 7 Installing the Chimney System page 8 30 Offset through Floor Ceiling page 8 Ten Foot Rule Summary page 10 Multiple Terminations page 11 Chimney Component Calculations page 11 Special Offset Instructions page 11 Offset CalculationS page 11 Vertical Elevation Chart page 12 Offset Elevation Chart page 13 Installing OffSetS ooooococ page 13 Combustion Air Kits page 14 Gas Line Connection page 14 Optional Equipment Considerations page 15 Vent Free Appliances page 15 Glass DOOFS coocononcoccononocococnoncncncnonos page 15 Cold Climate Insulation page 15 Fireplace Finishes n pa
31. ou test it Also the inner flue joint where each section is joined should be tight and flat without gaps Figure 24 Figure 24 Outer pipe section installs in just the opposite way the lanced end goes down and each new section goes OVER the outside of the previous section installed Figure 25 Locking Tabs a Lances Figure 25 Note F10 flashings and firestops are compat ible with FTF13 chimney Note Assemble one component of chimney at a time inner section first then outer section last before proceeding with the next complete section Continue to assemble the chimney up through framed opening Assemble just enough to pen etrate the roof flashing openings Figure 26 Always maintain 2 minimum air space to com bustible materials and always check each chim ney joint inner and outer to ensure proper engagement Check vertical alignment of chim ney so that it projects from the roof in true vertical position 2 Min Air Space To Combustibles Figure 26 Security s chimney sections do not need to be screwed together Additional reinforcement is not necessary except in certain offset condi tions refer to page 12 Figure 36 Step 5 The height of vertical chimney pipe supported only by the fireplace must not ex ceed 30 Chimney heights above 30 must be supported by a Model FTF13 S4 stabilizer in stalled at 30 intervals Note The Model FTF13 S4 adds 3 net effective height to the
32. r smoke exit Figure 34 This suggestion is provided in the interest of better operation If the terminations are located too close to each other smoke may migrate from one flue into the other Figure 34 FTF13 CHIMNEY COMPONENT CALCULATIONS The minimum installed height of the EST 48 fireplaces system is 15 6 higher with offsets The maximum height for the system is 80 To determine the number of chimney sections and chimney components required follow these steps 1 Determine the total vertical height of the fireplace installation This distance is measured from the surface the fireplace rests on to the point where smoke exits the termination 2 Determine the number of chimney compo nents required except chimney sections This would include firestop spacers stabilizers roof flashing etc 3 The effective heights of various components are The Fireplace 52 FTF13 12 101 4 FTF13 18 16 1 4 FTF13 36 341 4 FTF13 CTD termination 4 FTF13 CTDT termination 12 to 18 FTF13 CT1 termination 12 to 18 FTF13 CT2 termination 15 to 23 FTF13 S4 stabilizer 3 Required for every 30 of vertical chimney and or 10 of offset chimney 4 Determine the amount of chimney height required by subtracting the total combined height of all pre selected components fire place and chimney components from the total desired height 5 Reference the Vertical Elevation Chart and determine the number
33. room NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Surrounding materials must be caulked where it meets the black metal facing of the fireplace to avoid cold air intrusion Use noncombus tible caulking material only on fireplace facing to seal Also the outside air inlet duct should be wrapped with noncombustible insulation to minimize the formation of condensation Do not place insulation materials on top of fire place or against chimney sections Note A 2 air space must be preserved for all combustible materials extending for any con tinuous length adjacent to the chimney It is especially important to insulate between the studs of an outside chase cavity and under the floor if the floor is above ground level Do not place insulation directly against the fire place or chimney system FIREPLACE FINISHES Mantels and Trim It is sometimes best to frame your fireplace after it is positioned and the chimney is in stalled Frame enclosure for chimney and fire place with 2 x 4 s or heavier lumber Note The header may rest on the two 2 metal top spacers on top of the unit but the header must not be notched to fit around the spacers These fireplaces may sit directly on a combus tible surface A 2 air space is required be tween combustible framing and the chimney Combustible mantels and trim may be in stalled 12 above the fireplace opening as per NFPA 211 Section 7 2 3 3 and Figure 43 If a mantel is of a
34. rt Check your inventory list to be sure you have all the necessary parts supplied in good usable condition Check also for any concealed damage Check the operation ofthe damper The damper is controlled through the use of a control lever located within the firebox opening at the top center just behind the firebox lintel Figure 3 The control lever snaps into place at the ex treme range of motion up and back in the closed position When pulled forward and down the damper is open NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Damper 4 a Danner pen Closed Combustion Air Actuator Figure 3 LOCATION OF FIREPLACE Carefully select the proper location for heat circulation aesthetics chimney obstructions and clearance to side wall s With proper pre planning a slight adjustment of a few inches can save considerable time and expense later during construction and assembly FW Optional Outside Chase Figure 4 Carefully consider the position of the fireplace Opening with respect to the location of adja cent or nearby stairwells bath or kitchen ex haustfans and or return air registers for forced air furnaces air conditioners that could cause a smoking fireplace condition if the house is tightly insulated When locating the fireplace consideration must be given to combustibles and final finishing See Figure 5 and confine the final location of combustible finish materials to the Safe Zone
35. sidential homes and other buildings of conventional construction includ ing commercial not in mobile homes These fireplace systems are designed for in stallation in accordance with the National Fire Protection Standard for chimneys fireplaces and solid fuel burning appliances NFPA 211 and in accordance with codes such as the BOCA Basic National Codes the Standard Me chanical Code and the Uniform Building Codes WARNING FAILURE TO USE MANUFAC TURE PROVIDED PARTS VARIATIONS IN TECHNIQUES AND CONSTRUCTION MA TERIALS OR PRACTICES OTHER THAN THOSE DESCRIBED IN THIS MANUAL MAY CREATE A FIRE HAZARD AND VOID THE LIMITED WARRANTY Chimney and Termination NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE When complete these fireplace systems con sists of four basic sub systems 1 The Fireplace 2 The Chimney and Termination 3 The Optional Glass Doors 4 The Optional Combustion Air Kits CLEARANCES AND HEIGHT REQUIREMENTS The fireplace may be placed on or near normal construction materials The combustion air kit firestop spacer and roof flashing not chase flashings may be placed directly on or against normal construction materials The chimney and fireplace outer wrapper require a mini mum 2 air space to combustibles A combus tible mantle may be installed 12 above the Opening of the fireplace as per NFPA 211 Section 7 2 3 3 The minimum installed height of the completed fireplace sys
36. t be Closer than 24 under any Circumastances Figure 44 Figure 45 Hearth Extension Dimensions For Figures 44 and 45 Methods of Determining Hearth Extension Equivalents To determine the thickness required for any desired material when either the k or r values are known T thickness of desired material in inches ku K value of desired material r r value of desired material minimum listed thickness i Example Micore CV230 is to be used with the EST 48 fireplace How thick must this material be Using the k formula Desired k value of desired Min Thickness Required material per inch x of listed Thickness k value of listed material material per inch Ta inches ky XT 84 T inches 0 43 x 1 84 Answer using k 0 51 x 1 0 51 1 2 Using the r formula Desired k value of desired Min Thickness Required material per inch x of listed Thickness k value of listed material material per inch T inches 1 19 x T Tu T inches 1 19 x 1 2 33 Answer using r 0 51 x 1 0 51 1 2 value taken from chart minimum thickness per listing NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Alternative Hearth Extension and Wall Shield Materials ca rae foal vats mn Ti Materias a 1 Ty comments 550 020 5 Listed Material Millboard Alternative cementmorer s00 020 6 ewe GO OA M
37. tem is 15 6 The maximum height is 80 0 The fireplace and chimney system must be enclosed when installed in or passing through aliving area where combustibles or people may come in contact with it This is important to prevent possible personal injury or fire hazard For questions please call your distributor or the manufacturer Special restrictions apply to the front and facing of the fireplace and nearby walls See pages 16 and 17 CHIMNEY SYSTEM These fireplaces are designed and code listed for use with Security Chimneys FTF13 chimney System only Always use Security Chimneys FTF13 chimney components with these fire places Do not modify or alter these compo nents as this may cause a potential serious hazard and void the Warranty Construction Materials e framing materials paneling e particle board e flooring e millboard e dry wall e plywood e etc Insulate Joists 19 Same As Ceiling 483mm 483mm 2 AS Draft Stops A F10FS 2 Firestop gt FTF13 CT2 Termination Note Non Combustible Chase Flashing must be Used to Cover Chase Opening Optional Insulation in Outside Walls of Chase Solid Continuous Surface Insulation Thermal Barrier Base Figure 2 WARNING IF INSULATION IS USED THE FIREPLACE MUST NOT BE PLACED DI RECTLY AGAINST IT INSULATION OR VAPOR BARRIERS IF USED MUST FIRST BE COVE
38. th the damper clamped open including unlisted vent free log sets Listed vent free log sets may be operated with the damper closed 14 Smoke free operation is not warranteed nor are we responsible for inadequate system draft caused by mechanical systems general construction conditions inadequate chimney heights adverse wind conditions and or un usual environmental factors or conditions be yond our control 15 Never under any circumstances install a fireplace chimney component or any acces sories that has visible or suspected physical damage as a result of handling or transporta tion These items should be inspected by your distributor or qualified factory representative to ensure safe condition When in doubt con sult your distributor 16 For additional safety considerations and complete operating instructions refer to the Care and Operation Manual provided with the fireplace TOOLS AND BUILDING SUPPLIES NORMALLY REQUIRED Tools should Include Phillips screwdriver Hammer Saw and or sabersaw Level Measuring tape Plumb line Electric drill and bits Pliers Square Building supplies Framing materials Wall finishing materials Caulking materials noncombustible Fireplace surround and hearth extension materials noncombustible PRECAUTIONS Note These fireplace systems are not difficult to install However in the interest of safety it is recommended that the installer be a quali fied or
39. total chimney system Install the Model FTF13 S4 stabilizer by fitting inner section down into respective section of proceeding flue pipe and locking outer stabi lizer section into place over the outer chimney pipe Position for proper clearance through framed opening and nail straps securely under tension in shear into place on framing Use 8d nails Attach successive lengths of chimney pipe directly to stabilizer using same tech niques as described in Step 4 Figure 27 Figure 27 NOTE DIAGRAMS amp ILLUSTRATIONS NOT TO SCALE Note Do not apply excessive pressure to any subsequent chimney sections following the stabilizer when installing Ensure each subse quent chimney section is securely attached by testing as noted in Step 4 Step 6 Select the proper Security Chimneys roof flashing based on pitch of roof Use chart below for selection Roof Pitch Flat to 6 12 6 12 to 12 12 F10F12 Next slide roof flashing over extended chimney section that previously has been installed above the roof opening in Step 4 FTF10 flashings require flashing spacers Slide flashing all the way down until the flashing base rests flat on the roof Figure 28 Again check the vertical position of the chimney and the 2 minimum air space to combustibles FTF13 Chimney Flashing Spacers 4 gt FTF10 Flashing Figure 28 Note Do not caulk or seal the ventilating openings Step 7 Secure flashing by
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