Broilmaster P4BL-1 Gas Grill User Manual
Contents
1. Note Broilmaster a Division of Empire Comfort Systems Inc has a policy of constantly improving quality and perfor mance of its appliances therefore materials and specifications are subject to change without notice B101362 2 0610 Page 23 BROILMASTER PREMIUM GAS GRILLS THE Most DURABLE GRILL KNOWN To MAN BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 VISIT OUR WEB SITE AT www broilmaster com if you have a general question about our products please e mail us at info empirecomfort com If you have a service or repair question please contact your dealer Page 24 B101362 2 06102. pressure regulators and hose assemblies require Propane cylinders with a Type 1 connection device as illustrated See Figure 10 Figure 10 Page 15 PROPANE GAS GRILLS Pressure Regulator and Hose Assembly The pressure regulator has an outlet pressure of not more than eleven 11 inches water column It must be connected to the Propane gas cylinder s female valve outlet before the grill can be operated Caution Operation of a Propane gas grill without the pressure regulator and hose assembly will cause gas leaks which could lead to fire or explosion resulting in property damage or personal injury The pressure regulator s fitting must remain clean and free of nicks and scratches A dirty nicked or scratched fitting can cause a gas leak resulting in an explosion or fire Use only genuine Broilmaster replacement parts unless otherwise specified by the manufacturer Connecting to Propane Gas Cylinder Retention Means ATTENTION Propane gas cylinders that are acceptable for use with this grill must comply with Cylinder Requirements Page 14 and Connection Requirements Page 15 Position the cylinder in the opening in the bottom of the cart and secure with the cylinder retaining bracket See Figure 11 Cylinder Retaining Figure 11 Attach the pressure regulator to the Propane gas cylinder s valve using the plastic handwheel Tighten in a clockwise motion to achieve a gas tight
3. 800 851 3153 B101362 2 0610 Page 3 Page 4 TABLE OF CONTENTS Congratulations You have chosen the finest grill for your outdoor cooking pleasure Please take time to read this entire manual before assembling your Premium Broilmaster gas grill Hardware ACA ercierorri ieena iaaa ian aa N aa ARENE a ENAN aa ANNER aA ENEAN EEE 5 Pa DaT e a EEA EEEE E EE EE E EEEE E A EE 6 Pare E E aee E E E E E E E EE S EE E 7 amp 8 OTIS SOY EEE AI TEEN EAEE OE A E E cedaeen nee 9 13 Fone G S ae EE E EEE EEE EE E N E 14 16 E EO AE E E EN EEE O A ENTE EE A A ETE ANNS 17 TN a hs CNS E AEN A N A E E EEE OE E E 18 Operation Propane amp Natural Grills tastes ye sos sien caesar oe sono oe ene nee 19 amp 20 Dy Pea TC TC ag ocd gessersas E EE E E E E E E S E EET EE 21 TUES SCO irc eh cesta etn aces nes ecto oh name ects acts vcore up ceases eee 22 NYT EE E E E E E S E E E E E E EE E E EE ess 23 Your Broilmaster Premium Gas Grill is identified by model number serial number and gas type This information is provided on a product identification label located on the grill s control panel For your convenience complete this section for future reference when contacting your dealer Model No gt gt Dealer Serial No Dealer Phone No Gas Type Propane Natural Date of Purchase B101362 2 0610 HARDWARE PACKAGE Coo BO73978 SCREW 10 24 X 1 PHILLIPS TRUSS STAINLESS o mmm B100128 SCREW 1
4. B100460 Pins amp Knob B101362 2 0610 Page 7 PREMIUM P SERIES PARTS LIST cont Part Number Part Description P4BL P4HG P4GY P4FBL P4FGY P4BLW P4FBLW P4BLN P4HGN P4GYN P4FBLN P4FGYN P4BLWN P4FBLWN rae a with heat indicator hinge and 357356 3076830 B073282 B073286 B073282 B073286 B073286 Grill Body Top casting only B076621 Heat Indicator stainless B076625 B076625 Lid Handle stainless B070486 Retract A Rack stainless B072696 Cooking Grid 3 piece Porcelain B100497 N A Cooking Grid 2 piece Stainless Steel Rod B101321 Briquette Bag B058122 B058122 Radiation Shield Heat amp Wind Deflector DPP6SS Hinge Pin B057804 B057804 Orifice LPG 55 drill B056649 Orifice NAT 48 drill B056647 Manifold Mounting Plate B100517 B100517 Manifold LPG includes orifice B069002 B069002 Manifold NAT includes orifice B069003 Shelf Pin B073963 B073963 Control Panel Assembly with label B100752 B100752 Control Panel Label not shown B072197 B072197 a and Bridge B073287 B076829 B073283 B073287 B073283 B073287 B073287 Grill Body Bottom casting only B076622 B100150 B100148 B076622 B100148 B076622 B076622 Index Number ON C 10 11 2 13 4 14 5 6 6 7 8 OO 19 20 0 2i N 22 3 24 5 26 27 28 29 NO NO Uo 31 232 3 34 34 N A N A N A U Control Panel Shield B100
5. Insert the burner assembly 9 into the grill bottom 22 with the venturi tubes facing the front of the grill See Figure 4 The gas jets from the control valve will be inside the ends of the venturi tubes when properly installed Attach venturi to manifold mounting bracket 15 with two stainless steel hex washer screws Do NOT use power tools See Figure 5 Figure 5 Figure 4 SHUTTER B101362 2 0610 Page 11 GRILL ASSEMBLY Handle Figure 6 For your added comfort a foam grip 4 has been provided See Figure 7 Tip For ease of installation slightly lubricate the front handle with liquid soap before pushing the foam grip into place Fasten the front handle 3 to the grill lid 1 with two 10 24 x 1 screws See Figure 6 Install side shelves or side burner to side of grill at this time Figure 8 Lid Stop Attach the lid stop assembly to the grill bottom as shown See Figure 8 13 CO lt pmm Page 12 B101362 2 0610 GRILL ASSEMBLY Installing Racks Place the briquet rack 8 or flavor screen rack 28 on the burner 6B assembly Position the flavor screen 29 on to flavor screen rack 28 or the ceramic briquets 7 evenly on the briquette rack without overlap ping Figure 9a For Smoker Shutter installation see DPA100 manual included with your P3S grill Set the multilevel cooking grids See Figure 9 Installing Char Master Briquets Individ
6. Leaks Check for gas leaks every time you connect your Broilmaster propane gas grill to a Propane gas cylinder when a connected cylinder has not been used recently or when either a natural or propane grill is being used for the first time Caution Do not use an open flame when checking for leaks Checking for leaks with an open flame may lead to a fire or explosion resulting in property damage or personal injury To check for gas leaks 1 Use dish washing liquid and a little water to make a soapy solution 2 Turn OFF the knob on the control panel Turn ON the gas at the supply or cylinder A hissing sound indicates a leak Turn OFF the gas and repair the leak Apply the soapy water solution to all gas connections Look for bubbles Bubbles indicate a leak If there are bubbles turn OFF the gas and repair the leak Turn the gas back ON and repeat the above procedures until all leaks are repaired U ao SS Air Shutter Adjustment The venturi air shutter s are preset at the factory so that after five minutes the burner flames are blue with well defined cones If after five minutes the flame is yellow or there is a gap between the burner and the flame adjust the venturi air shutter as follows Turn gas OFF and let the burner cool Loosen shutter set screw Close the air shutter to the minimum opening See Figure 5 Light the burner wait five minutes and then carefully open the air shutter until the flame is blue
7. 0 24 X 3 4 PHILLIPS TRUSS HEAD BLACK o mmm BO76522 SCREW 10 24 X 3 4 PHILLIPS TRUSS HEAD STAINLESS BS B101022 SCREW 8 X 3 4 Stainless Steel HEX HEAD O C B100098 KNOB B101362 2 0610 BO76332 9 32 ID X 5 8 OD FLAT WASHER SS A Pa i s NAO BO73967 10 24 KEPS NUT STAINLESS L B662325 HANDLE SPACER 3 B100125 10 24 WING NUT BOS Page 5 PARTS DIAGRAM All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Serial Number Part Name Part Number and Quantity of parts needed Page 6 B101362 2 0610 PREMIUM P SERIES PARTS LIST Part Number Part Description P3BL amp P3HG amp P3GY amp P3FBL amp P3FGY amp P3S amp P3BLW amp P3FBLW amp P3BLN P3HGN P3GYN P3FBLN P3FGYN P3SN P3BLWN P3FBLWN 1 Grill Body Top with heat indicator hinge B100453 B100455 B100454 B100453 B100454 B100453 B100453 B100453 and bridge pins 6C Cooking Grid 2 piece Stainless Steel N A N A N A N A N A B101282 Rod wa NA gt N N ie 4 A B101282 N A N A N A Grill Body Bottom with Hinge and Bridge B100460 B100462 B100461 B100460 B100461 B100460 B100460
8. 731 Ignitor Grounding Lug B069747 B069747 Collector Box Spacer B069743 Collector Box B100446 B100446 ad Shutter includes Actuator Arm amp Actuator Arm Smoker Shutter Hose amp LPS Regulator B069756 B069756 Hardware Package LPG not shown B101235 B101235 Hardware Package NAT not shown B100853 Page 8 B101362 2 0610 GRILL ASSEMBLY Before You Begin All Broilmaster grills require some assembly and installation Follow all instructions unless noted to apply only to other specific models If you purchased an accessory with your Broilmaster follow the instructions provided with the accessory for assembly and installation If an instruction refers to a step that is not required for your grill model please continue to the next step Each step of the installation is illustrated In each illustration parts are identified with Key numbers Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations You can reference each part by its key number on the Parts List if you need help in identifying a part Compare the parts found in the shipping container to the parts list provided If any parts are missing contact your Broilmaster dealer before beginning assembly CAUTION FOR YOUR SAFETY Parts may have sharp edges Wear leather work gloves and handle parts carefully during the unpacking assembly and installation Recommended Tools
9. These items are recommended for the assembly of your grill Do NOT use power tools e Phillips screwdriver e Adjustable wrench set e Socket set e Soapy water solution to test for leaks e Liquid soap for foam grip Grill Mountings Assemble your base option before assembling your Broilmaster grill head Refer to the Broilmaster Cart Base and Post instructions pro vided with each accessory for assembly installation and mounting procedures B101362 2 0610 Page 9 GRILL ASSEMBLY Ignitor Assembly Figure 1 Slide the collector box spacer 26 and nut provided on assembly 27 onto the collector box shaft and tighten See Figure 1 Note Peel protective film from control panel label before installing ignitor 26 Nut OZA l Sy 25 cee an 24 Installing the Ignitor Caution Do not cut or damage ignitor wire Carefully thread the end of the ignitor wire through the center hole in the grill bottom Slide the ground lug 25 over the ignitor wire and fasten with nut provided Attach one end of the ground wire 24 to the terminal on the rear of the electronic ignitor Attach the remaining end to the ground lug See Figures 1 and 2 Attach ignitor wire to the spark terminal on the rear of the elec tronic ignitor O Page 10 B101362 2 0610 GRILL ASSEMBLY Fi e e e ee Radiation Shield Place the radiation shield 10 in the grill bottom 22 See Figure 3 22 Installing the Burner
10. al gas or Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas company Connection Requirements Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Contact your local gas company for code regulations recommended procedures and the installation of your grill s gas supply line Broilmaster grills are not equipped with pressure regulators Your gas grill operates at a manifold pressure of seven 7 inches water column Connect cart mounted Natural gas grills to a pre installed gas supply line using the twelve 12 foot flexible hose and quick disconnect kit which can be purchased from your local dealer Caution The grill and its individual shutoff valve must be dis connected from the gas supply piping system during any system pressure testing at test pressures in excess of 1 2 PSIG Caution The grill must be isolated from the gas supply piping system by closing its individual manual shutoff valve during any pressure testing of the gas supply piping system at test pressures equal to or less than 1 2 PSIG Page 18 B101362 2 0610 OPERATION PROPANE amp NATURAL GAS GRILLS Checking for Gas
11. and well defined 5 Retighten the set screw ae a B101362 2 0610 Operating Instructions Using the Ignitor Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again 1 Turn knob on the grill CLOCKWISE to the OFF position Turn ON gas at the source 3 With the grill lid open push and turn the burner control knob COUNTERCLOCKWISE to Hi 4 Push and hold the ignitor button until the burner lights ap proximately 5 seconds 5 Ifa burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual Operating Instructions Using Matches Caution If a burner fails to light after 5 seconds turn the burner OFF for 5 minutes to allow the gas to clear then try again Turn knob on the grill CLOCKWISE to the OFF position Turn ON gas at the source Open the grill lid Insert a burning long wooden match through the lighter hole on either side of the grill 5 Turn the burner control knob COUNTERCLOCKWISE to HI 6 Ifa burner does not light turn OFF all gas and refer to the Troubleshooting section of this manual See Figure 16 a ak ae ee eet ed fo 0 fo fe ie Nat VU Figure 16 oe Page 19 OPERATION Before Cooking Before cooking on a grill for the first time it should be broken in to burn off any oil residue from the manufacturing process Raise the grill lid Li
12. ator from the valve Replace the components inside of your grill Remove the knobs from the valve assembly and locate the adjust ment screws on the inside of the valve stem Using a small screw driver turn the screws clockwise until screw bottoms then turn the screws four 4 FULL turns counterclockwise Do not back the screws out more than 4 1 2 turns or a leak may result See Figure 15 Connect the grill to the natural gas supply Important Before lighting your grill check the gas connec tions and the adjustment screws for leaks using a soapy water solution Caution Never use this or any gas appliance which may be leaking gas Replace the knobs Figure 15 CONTROL PANEL VALVE STEM ADJUSTMENT SCREW Place the completed conversion label adjacent to the product iden tification label located on the control panel 26 NOTE When converting your grill to Natural gas and your incom ing gas pressure is below 7 water column a DPA 105 regulator kit can be purchased B101362 2 0610 Page 17 NATURAL GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Premium Gas Grill remember this grill is designed for outdoor use ONLY You should never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated un der any combustible materials such as carports covered porches awnings or overhan
13. ce 2 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance CAUTION Parts may have sharp edges Wear leather work gloves and handle parts carefully during the unpacking assembly and installation WARNING Broilmaster Gas Grills must ONLY use propane cylinders equipped with an Overfill Protection Device OPD Use only a reputable propane dealer when exchanging or filling cylinders An overfilled or improperly filled propane cylinder can be dangerous Page 2 B101362 2 0610 Congratulations Welcome to the beauty durability and prestige of a Premium Gas Grill by Broilmaster With award winning excellence built into every feature and durability that surpasses other Premium gas grills Broilmaster has manufactured the ultimate gas grill for discriminating outdoor chefs for over 30 years At Broilmaster we continually strive to enhance the performance and quality of our products for your grilling enjoyment Every effort will be made to ensure that Broilmaster continues to be your choice as the Premium grill of the future Whether you are at the lake or in the privacy of your own backyard the Broilmaster Premium Gas Grill performs far beyond the ordinary and is designed to provide your family with years of outdoor cooking pleasure Thank You Broilmaster is a registered trademark of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Telephone
14. dons JROTC PREMIUM GAS GRILLS Premium P Gas Grill Owner s Manual MODELS P3S 1 P3SN 1 P3BL 2 P3BLW 2 P3BLN 2 P3BLWN 2 P3FBL 2 P3FBLN 2 P3FBLW 2 P3FBLWN 2 P4BL 1 P4BLN 1 P4BLW 2 PABLWN 2 P4FBL 1 P4FBLN 1 P4FBLW 2 P4FBLWN 2 SF x _ X TA P4 Series Grill Shown With Optional Accessories GAS FIRED LISTED Page 1 IMPORTANT This manual should be read thoroughly by the person installing the grill and all persons who will use and maintain the grill The installer should be sure the manual is left in the possession of the user The user should retain this manual for future reference when using or cleaning the grill and to properly identify any repair parts that may be required WARNING Reference this manual for proper installation and maintenance instructions Improper installa tion adjustment alteration service or maintenance can cause personal injury or property dam age For assistance or additional information consult a qualified installer service agency or the gas supplier CAUTION FOR YOUR SAFETY IF YOU SMELL GAS Shut off gas to the appliance Extinguish any open flame Open the grill lid If odor continues immediately call your gas supplier or fire depart ment Do not touch electrical switches CAUTION FOR YOUR SAFETY 1 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other applian
15. ected cylinders must have a threaded valve plug tightly installed and must not be stored in any building garage or other enclosed area Flammable materials gasoline grill covers etc must not be stored in the cylinder enclosure Always store Propane cylinders in a secured upright position out of the reach of children B101362 2 0610 Connection Requirements Caution Never use Liquid Propane LP gas in a grill designed for Natural gas or Natural gas in a grill designed for Liquid Propane gas Questions regarding different types of gases should be directed to your local gas supplier Installation must conform to local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 In Canada installation shall be in accordance with CAN CGA B149 2 Propane Installation Code or CAN CGA B149 1 Natural Gas Installation Code and local codes where applicable Consult your local gas supplier or propane gas dealer for code regulations and recom mended procedures Warning Broilmaster Premium Gas Grills require Liquid Propane LP cylinders equipped with an Overfill Protection Device OPD An overfilled or improperly filled Propane cylinder can be dangerous Always use the pressure regulator and hose assembly supplied with your Propane gas grill Note Not all valve and cylinder combinations are compatible Check warning tag on valve and cylinder as well as external fit ting threads All Broilmaster
16. er Parts e Painted Steel Unless specified above e Paint on Aluminum Grill Head WHAT IS COVERED AND FOR HOW LONG e From the date this Broilmaster Premium Grill is first purchased we will make available at our factory a free replacement for any defective parts covered by this warranty on the following basis Proof of purchase required Warranty applies to original owner and is not transferable WHAT IS NOT COVERED e Removal and reinstallation cost e Labor for replacement or repairs e The costs of a service call to diagnose a problem e Transportation and shipping cost e Grills and finishes damaged by abrasive cleaning improper installation improper storage accident misuse abuse alteration commercial use and unusually harsh environmental conditions Harsh conditions could include but are not limited to continual seawater spray direct contact with pool chemicals or lawn chemi cals direct contact with corrosive materials e Inoperable due to improper or lack of cleaning e Damage from accident misuse alteration abuse improper installation or storage This warranty does not imply or assume any responsibility for consequential damages that might result from misuse or improper installation of this cooking appliance This warranty does not cover claims which do not involve defective workmanship or materials A bill of sale cancelled check or payment record should be kept to verify purchase date and establish warranty period
17. ght grill burner Burn on HI for ten minutes Close the lid and burn on HI for an additional ten minutes Turn OFF gas The grill is now ready for use Cae i Preheating Before cooking on a gas grill allow the grill to preheat on HI for 5 minutes with the lid closed This uses very little fuel and provides better flavor Cooking Broilmaster is happy to provide a cookbook with each of its grills The cookbook contains helpful cooking tips and instructions as well as great tasting recipes for preparing many delicious foods on your grill Page 20 Electrical Accessories If an electrical accessory e g rotisserie is used on your grill the accessory must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electric Code ANSI NFPA 70 In Canada the electrical accessory must be electrically grounded in accordance with the applicable section of the current Canadian Electrical Code CSA C22 1 Any electrical accessory should be equipped with a three prong grounding plug and plugged into a properly grounded three prong receptacle or wall outlet Do not cut or remove the grounding prong from the plug If an extension cord is required use only a three prong cord and plug into a properly grounded receptacle as described above Do not expose an electrical accessory to water Avoid using any electrical accessory in wet weather as it may present a shock hazard Keep an
18. gs Never install or operate your grill in or on any recreational vehicle or boat CAUTION The installation and operation of this grill at clearances less than specified below may lead to the possibility of fire property damage or personal injury A minimum clearance of sixteen inches 16 is required from the sides of the grill to any combustible material A minimum clearance of eighteen inches 18 is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do not install or operate this grill where gaso line or other flammable materials are used or stored Failure to comply with this warning could result in explosion or fire causing property damage or personal injury Gas Type The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your local gas supplier Caution Never use Liquid Propane LP gas in a grill designed for Natur
19. hould never install or operate your grill in any building garage or other enclosed area For your safety this grill should not be installed or operated un der any combustible materials such as carports covered porches awnings or overhangs Never install or operate your grill in or on any recreational vehicle or boat CAUTION The installation and operation of this grill at clearances less than specified below may lead to the possibility of fire property damage or personal injury A minimum clearance of sixteen inches 16 is required from the sides of the grill to any combustible material A minimum clearance of eighteen inches 18 is required from the back of the grill to any combustible material Some examples of combustible materials are a wall a fence patio furniture or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of combustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris Portable grills should be level and positioned away from direct wind prior to each use WARNING Do not install or operate this grill where gaso line or other flammable materials are used or stored Failure to comply with this warning could result in explosion or fire causing property damage or personal injury Page 14 Gas Type Never use Liquid Propane LP gas with a gr
20. ill remove the burners and clean with a brass brush Wash with water and a mild detergent Grease Tray Empty periodically Replacement tray liners can be purchased at most supermarkets where disposable aluminum baking pans are displayed B101362 2 0610 Venturi Tubes The venturi tubes allow air and gas to mix prior to burning thus ensuring an efficient flame Spiders or other small insects may build webs or nests inside the tubes obstructing air flow Fire or flashback can occur in and or around obstructed venturi tubes and can cause damage to components beneath the grill or an unsafe condition To reduce risk inspections and cleaning should be performed at least twice monthly when spiders are active If the grill has been unused for an extended period of time inspect the tubes before using the grill Clean venturi tubes as follows 1 Remove the cooking grids and briquette rack 2 Remove the burner from the grill Lay the burner face down and remove the four retaining screws from the venturi tube plate and the burner See Figure 17 4 Use a small flexible brush to remove any debris for the tube s 5 Flush with water 6 Allow the tube s to dry before reinstalling 7 Reinstall the venturi tubes and burner Figure 17 Exterior Clean regularly with a solution of mild detergent and hot water Touch up paint is available from your dealer Broilmaster pro tective covers are recommended Stainless steel compone
21. ill designed for Natural gas or Natural gas with a grill designed for Liquid Propane gas The type gas required for your grill can be determined from the product identification label located on the grill s control panel Questions regarding different types of gases should be directed to your gas supplier Cylinder Requirements Your Broilmaster Premium Gas Grill requires a standard twenty 20 pound propane gas cylinder The maximum height allowable for a replacement cylinder is ap proximately twelve 12 inches 30 5 centimeters The propane gas cylinder used must be 1 Constructed and marked in accordance with the specifications for LP gas cylinder of the U S Department of Transportation D O T or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable 2 Provided with a listed overfilling protection device OPD 3 Provided with a listed safety device having direct access with the vapor space of the cylinder and the cylinder supply system must be arranged for vapor removal 4 Provided with a shutoff valve terminating in a valve outlet as specified in the Standard for Compressed Gas Cylinder Outlet and Inlet Connections ANSICGA V 1 5 Provided with a plug to effectively seal off the cylinder outlet when the cylinder is being stored or transported 6 Provided with a collar to protect the cylinder valve Caution Do not use a p
22. ntenance Section Position electrode properly Clean col lector box Refill LP gas cylinder If natural model turn on gas at source Replace with AA Alkaline battery Adjust air shutter Realign engage gas injector with the venturi tube Contact gas supplier for assistance Refer to gas conversion instructions in this manual Preheat grill at least 5 minutes on HI with the grill lid closed Realign engage gas injector with the burner tube Adjust air shutter Turn or shield grill Open air shutter Clean venturi tubes See Maintenance Section Clean by washing burner with mild detergent Allow burner to operate on HI for 10 15 minutes B101362 2 0610 BROILMASTER WARRANTY TERMS PREMIUM GAS GRILLS The Most Durable Grill Known To Man Lifetime Aluminum Grill Housing except paint e Cast Stainless Steel Cooking Grids e Porcelain Coated Cast Iron Cooking Grids e Stainless Steel Cart Mounting Bowtie Burner T3 Burner e Side Burner DPSBSS Side Burner Housing and Warming Rack e Stainless Steel Built In Components Built In Kit for Broilmaster P3 T3 e Grill Head Door Kit Tilt Out LP Tank Door and Vent Register Kit 10 Year Built In Kit BSA with Side Burner DPASBC 5 Year e Painted Electro Galvanized Parts e Stainless Steel Smoker Shutter 2 Year Porcelain Coated Steel Briquet Racks e Stainless Steel Flavor Screen and Heat Shield e Chrome Plated Warming Rack 1 Year e All Oth
23. nts can be easily cleaned with a spray on stainless steel cleaner found in most hardware stores Briquettes If the briquettes did not come clean during burn off after cooling turn them over The residue will burn off during warm up for the next use Page 21 TROUBLESHOOTING Although the manufacturer has attempted to ensure that your grill will operate properly and satisfactorily some times problems do arise The following troubleshooting guide lists several possible problems and their probable cause and solution Problem Burner will not light Inadequate grill tempera ture Flames blow out Yellow flames Page 22 Cause Gas injector not inserted in venturi tube Clogged gas injector Obstruction in gas line Spider webs in venturi tubes Misalignment of collector box and burner Out of gas Dead battery Poor combustion Misalignment of venturi tube and gas injector Inadequate gas pressure Incorrect orifice valve setting Cold grill Misalignment of burner tube and gas injector Poor combustion Extreme wind Air shutter improperly set Spider webs in venturi tubes Seasoning salts on burner Oil film on burner Solution Realign engage gas injector with the venturi tube Remove gas injector from gas control assembly and clean For propane models ensure gas valve on cylinder is OFF Remove flexible hose and blow out any debris Clean venturi tubes See Mai
24. ropane gas cylinder which has a ca pacity greater than twenty 20 pounds with this grill and side burner B101362 2 0610 PROPANE GAS GRILLS Propane Cylinder Safety Liquid Propane LP gas has a long history of safe use when the safety precautions provided in this manual are followed Failure to follow these safety precautions could result in a fire or explosion causing property damage or personal injury Propane gas cylinders should always be handled stored and trans ported with extreme caution in a secured upright position Never attempt to use or repair a propane gas cylinder that has been damaged Never attempt to use or repair a cylinder with a faulty or damaged valve outlet A cylinder that has been dropped dented or otherwise damaged must be replaced A propane gas cylinder should never be transported in the passenger area of a vehicle Keep cylinders out of direct sunlight and never apply any other source of direct heat to them When refilling your cylinder always insist on a reputable quali fied gas dealer Your propane gas cylinder is filled by weight and should never exceed eighty percent 80 of its weight limit If the cylinder is not completely empty the gas dealer must make necessary adjustments to ensure it is not overfilled Never use an overfilled Propane gas cylinder Cylinder Storage Your grill must be stored outdoors in a well ventilated area if the cylinder is attached to it Disconn
25. seal See Figure 12 Caution Do not use a wrench or any other tool to tighten Use of a wrench or other tool will damage the plastic handwheel To disconnect the Propane gas cylinder turn OFF the cylinder s valve and the grill s control valve Remove the regulator by turning the plastic handwheel counterclockwise Caution Assure hose does not touch the casting or mounting components Clockwise Figure 12 Page 16 B101362 2 0610 GAS CONVERSION Gas Conversion Propane grills include a conversion kit for natural gas If you have a natural grill and wish to convert it to propane you will need to purchase the optional conversion kit BCK 1003 Begin by removing all the components from the inside of your grill Locate and remove the orifice hoods mounted on the underside of the grill body using 2 wrenches as shown See Figure 13 Figure 13 O P HOSE AND REGULATOR ORIFICE HOOD SUPPLY TUBE Before installing the natural hoods inspect them for damage and note the number stamped on the side The correct hood will be marked 48 The hoods are self sealing requiring no additional pipe sealant If you wish to use sealant take care to add it to the threads only to avoid blocking the orifice Thread the hoods onto the supply tubes leaving about a 1 8 gap between the hood and the locking nut See Figure 14 Figure 14 NUT SUPPLY TUBE ORIFICE HOOD WRENCH Remove the hose and regul
26. ually place the Char Master briquets in a single layer evenly on your grill s briquet rack DO NOT dump them onto the briquet rack A single layer of Char Master briquets is all that s needed DO NOT overlap or stack the briquets See Figure 9 After properly placing the Char Master briquets on your grill s briquet rack there may be some briquets left over Save them for future use Before cooking always preheat the grill as directed by the grill s operating instructions Hot briquets cause better quicker cooking and better flavor Cleaning Routine preheating and routine burn off also called postheating of a grill will clean the Char Master briquets Periodically turn the briquets over while they are cool SD D N RX NN XY Y gt Wy X x y W N O XX M K YY XY 0 D a x WX AY XX A C x x N x 4 V aS Sev XY SERS Figure 9b xX A A j y w Y Y Y A A A AN AN KKK AX RY V NNS NN VVN Wi WN YY XY BN XX XX x WY X AA 4 NY X nara AX YY No x ng X v oe a6 B101362 2 0610 Page 13 PROPANE GAS GRILLS Grill Location When choosing the ideal location for your Broilmaster Premium Gas Grill remember this grill is designed for outdoor use ONLY You s
27. y electrical cord and fuel supply hose away from all heated surfaces B101362 2 0610 MAINTENANCE Cleaning the Grill Caution To prevent injury use care when cleaning a hot grill Note Do not use a commercial cleaner on the cooking grid Do not brush grids while they are hot Do not scrape grids For baked on residue use a brass NOT STEEL brush on the cooking grid and other components Burn Off This process is much like that used in self cleaning ovens and is most efficient when completed after each use of the grill Caution Do not open the grill during the burn off process Opening the grill during the burn off process may cause a sudden grease fire flare up that could burn your face and arms Wait until the grill has cooled before opening 1 Turn gas knob to HI Close lid and allow the grill to burn for ten minutes or until no smoke is present Do not allow the grill to burn for more than 30 minutes 2 Turn gas knob and supply to OFF and allow the grill to cool 3 Wipe COOL grill with a damp cloth to remove soot Grill Bottom Periodically remove cooking grids and flare guard to clean the interior of the grill Scrape off baked on residue with a putty knife or brass brush and rinse with water Clean the bottom air holes with a small knife Burner Maintenance Stainless steel burners often turn reddish brown after use This does not effect the performance of the grill When cleaning the interior of the gr
Download Pdf Manuals
Related Search