Broilmaster DC2CART-1 Gas Grill User Manual
Contents
1. Attach base to surface deck concrete etc with four appropriate bolts not supplied Figure 9 FIGURE 9 Attach drip pan bracket 5 to the rear brace of the base body assembly with two 1 4 20 x 3 4 phillips head screws and two 1 4 20 Wing Nuts Figure 10 Base body removed for clarity Figure 10 B100999 1 0906 FIXED BASE INSTALLATION INSTRUCTIONS Install 1 4 20 x 3 4 phillips head screw into the fac Install one 1 4 20 x 1 2 hex head BOS into drip pan tory installed nut on the Left Side of cart Figure 11 drawer assembly 2 and tighten knob 1 Figure 13 Fasten the Cylinder Retainer 3 to the screw with a wing nut Adjust height to accommodate your LP cyl CR inder Figure 11 i FicuRE 13 Slide the mounting tabs on the control housing 7 be hind the opening on cart Allow the control housing to rest at bottom of opening on cart Figure 14 Align the holes in the front of the cart with the nuts on the control housing with the mounting tabs positioned Ficure 11 inside the cart and attach with two 10 24x3 8 phillips a head screws Figure 14 Using four 1 4 20 x 3 4 screws fasten the grill to the cart Figure 12 Note To ease assembly you may wish to install the igniter as shown in your Broilmaster grill manual before attaching the grill to the cart Figure 14 Fic2. QO pem B100116 1 4 20 X HEX HEAD BOS Wm B100137 SCREW 10 24 X 3 8 PH TRUSS HEAD BOS B100999 1 0906 B062998 KNOB 36 B072181 1 4 20 WING NUT BOS Page 5 CART EXPLODED VIEW 2 3 m d p REMOVE PROTECTIVE COATING AND VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED BEFORE BEGINNING ASSEMBLY CAUTION UsE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY REquIREp PHILLIPS HEAD Screw Driver AN ELECTRIC SCREW DRIVER OR DRILL IS RECOMMENDED TO EASE INSTALLATION Page 6 B100999 1 0906 CART PARTS LisT All repair part orders should be placed through your local Broilmaster dealer To locate a dealer in your area contact Broilmaster Customer Service at 800 851 3153 www broilmaster com To ensure prompt and accurate service please provide the following information when placing a repair part order Model Number Part Name Part Number and Quantity of parts needed BRACE REAR CART B072201 B072203 DRIP PAN BRACKET B072215 B072215 NS B100999 1 0906 Page 7 CART ASSEMBLY ex Attention Peel protective film from all parts before assembly Caution Be careful when handling parts as they may contain sharp edges Work gloves are recom mended to prevent injury In each illustration parts are identified with Key num bers Key numbers appear in parenthesis after a
3. part name is mentioned for the first time in the instructions and are labeled on the illustrations You can reference each part by its key number on the Parts List if you need help in identifying a part Attention For fixed base installation instruc tions turn to page 10 Attach base body assembly 6 to base shelf assembly 8 with six 1 4 20 x 3 4 phillips head screws Insert screws into the factory installed threaded inserts on the base shelf assembly Tighten screws completely See Figure 1 FicunE 1 Page 8 Attach drip pan bracket 5 to the rear brace ofthe base body assembly with two 1 4 20 x 3 4 phillips head screws and two 1 4 20 Wing Nuts Figure 2 Base body removed for clarity FIGURE 2 Install one 1 4 20 x 3 4 phillips head screw into the factory installed nut on the Left Side of cart Figure 3 Fasten the Cylinder Retainer 3 to the screw with a wing nut Adjust height to accommodate your LP cylinder Figure 3 FIGURE 3 B100999 1 0906 CART ASSEMBLY ESI Using four 1 4 20 3 4 screws fasten the grill to th Slide the mounting tabs on the control 7 housing be cart Figure 4 hind the opening on the cart Allow the control housing to rest at bottom of opening on cart Figure 6 Note To ease assembly you may wish to install the ig niter as shown in your Broilmaster grill manual before attaching the grill to
4. the cart FIGURE 6 FIGURE 4 Install one 1 4 20 x 1 2 hex head BOS into drip pan Align the holes in the front of cart with the nuts on the drawer assembly 2 and tighten knob 1 Figure 5 control housing with the mounting tabs positioned inside cart and attach with the two 10 24 x 3 8 phillips head screws Figure 6 Place the drip pan in the drip pan drawer and slide onto drip pan bracket Figure 7 FIGURE 5 FicunE 7 B100999 1 0906 Page 9 FixED BASE INSTALLATION INSTRUCTIONS Attention Peel protective film from all parts before assembly Caution Be careful when handling parts as they may contain sharp edges Work gloves are recom mended to prevent injury In each illustration parts are identified with Key num bers Key numbers appear in parenthesis after a part name is mentioned for the first time in the instructions and are labeled on the illustrations You can reference each part by its key number on the Parts List if you need help in identifying a part Remove four casters 9 10 wheels from base shelf assembly 8 Attach base body assembly 6 to base shelf assembly 8 with six 1 4 20x3 4 phillips head screws Insert screws into the factory installed threaded inserts on the base shelf assembly Tighten screws completely Figure 8 Position base at the installation location Ficure 8 10
5. BROILMASTER PREMIUM GAS GRILLS PC2CART 1 DC2CART 1 INSTALLATION INSTRUCTIONS VERIFY THAT ALL PARTS LISTED ON THE EXPLODED VIEW OF THIS MANUAL HAVE BEEN INCLUDED IN THIS CART BEFORE BEGINNING INSTALLATION CAUTION USE CAUTION WHEN HANDLING PARTS AS THEY MAY CONTAIN SHARP EDGES WORK GLOVES ARE RECOMMENDED TO PREVENT INJURY Keep Tuis OwNER s MANUAL For FuTuRE REFERENCE Systems Inc 918 FREEBURG Ave BELLEVILLE IL 62220 B100999 1 0906 B100999 1 0906 Page 1 TABLE OF CONTENTS CONGRATULATIONS You have chosen the finest grill for your outdoor cooking pleasure Please take time to read this entire manual before assembling your premium Broilmaster accessory Important InformatiOLi u un u E eror tc Creta t 3 PC Hardware Package edt uui acce ege noe ugue Ee ede d cages aig 4 Hardware Package rete E anA A EE A Ea A E a PERPE ERR 5 Exploded VieWu u u E 6 Cart Parts MA 7 Can ASsembyly DP 8 Fixed Base Assembly uu 10 THIS GAS ACCESSORY IS DESIGNED FOR OUTDOOR USE ONLY THIS MANUAL SHOULD BE READ THOROUGHLY BY THE PERSON INSTALLING THE GRILL CART AND ALL PERSONS WHO WILL USE AND MAINTAIN THE GRILL MOUNTING THE INSTALLER SHOULD BE SURE THE MANUAL IS LEF
6. T IN THE POSSESSION OF THE USER THE USER SHOULD RETAIN THIS MANUAL FOR FUTURE REFERENCE WHEN USING OR CLEANING THE GRILL CART AND TO PROPERLY IDENTIFY ANY REPAIR PARTS THAT MAY BE REQUIRED REFERENCE THIS MANUAL FOR PROPER INSTALLATION AND MAINTENANCE INSTRUCTIONS IMPROPER INSTALLATION ADJUSTMENT ALTERATION SERVICE OR MAINTENANCE CAN CAUSE PERSONAL INJURY OR PROPERTY DAMAGE FOR ASSISTANCE OR ADDITIONAL INFORMATION CONSULT A QUALIFIED INSTALLER SERVICE AGENCY OR THE GAS SUPPLIER THE GRILL AND ITS INDIVIDUAL SHUTOFF VALVE MUST BE DISCONNECTED FROM THE GAS SUPPLY PIPING SYSTEM DURING ANY PRESSURE TESTING OF THAT SYSTEM AT TEST PRESSURES IN EXCESS 1 2 PSIG THE GRILL MUST BE ISOLATED FROM THE GAS SUPPLY PIPING SYSTEM BY CLOSING ITS INDIVIDUAL MANUAL SHUTOFF VALVE DURING ANY PRES SURE TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES EQUAL TO OR LESS THAN 1 2 PSIG PARTS MAY HAVE SHARP EDGES WEAR LEATHER WORK GLOVES AND HANDLE PARTS CAREFULLY DURING THE UNPACKING ASSEMBLY AND THE INSTALLATION WARNING Do Nor suPPLY LP GAS TO A GRILL DESIGNED FOR NATURAL GAS NOR NATURAL GAS TO A GRILL DESIGNED FOR LP GAS NOTICE ASSEMBLE GRILL CART BEFORE ASSEMBLING GRILL Page 2 B100999 1 0906 IMPORTANT INFORMATION Grill Location Broilmaster Premium Gas Grills are designed for outdoor use ONLY This cart is are designed for use with Broilmaster gas grills and must not be used with any othe
7. or liquid propane gas The type of gas required for your grill is defined on its product identification label Questions regarding different types of gases should be directed to your gas supplier Cleaning The exterior of your cart may be cleaned with hot water and mild detergent as needed Touch up paint is available through your Broilmaster dealer Stainless steel surfaces may be cleaned with a spray on stainless steel cleaner available at most hardware stores Important Do not use harsh or abrasive cleaners Your cart has a highly polished surface and may be easily scratched Periodic Inspection and Maintenance Periodic inspections and maintenance are essential All Broilmaster Gas Grill products or mechanical devices eventually begin to wear due to environment contami nants corrosion or aging Inspect all components at least twice per year and replace any that show wear If any parts are damaged or missing you may order parts from your local Broilmaster dealer Please refer to the Parts Diagram and Parts List section of this manual for more detailed information Page 3 PC HARDWARE PACKAGE B072217 SCREW 1 4 20 X 3 4 PH TRUSS HEAD SS Q m B100116 1 4 20 X 1 2 HEX HEAD BOS gt mm B062998 KNOB B100130 SCREW 10 24 X 3 8 PH TRUSS HEAD SS B063097 1 4 20 WING NUT STAINLESS Page 4 B100999 1 0906 DC HARDWARE PACKAGE B072220 SCREW 1 4 20 X 3 4 PH TRUSS HEAD BOS
8. r grill or for any other purpose Never install or operate your grill in any building garage or other enclosed area For your safety the grill should not be installed or oper ated under any combustible materials such as carports covered porches awnings or overhangs Never install or use your grill in or on any recreational vehicle or boat CAUTION THE INSTALLATION AND OPERATION OF THIS GRILL AT CLEARANCES LESS THAN SPECIFIED BELOW MAY LEAD TO THE POSSIBILITY OF FIRE PROPERTY DAMAGE OR PERSONAL INJURY A minimum clearance of sixteen 16 inches is required from all sides of the grill to any combustible material A minimum clearance of eighteen 18 inches is re quired from the back of the grill to any combustible material Examples of combustible materials are patio furniture fences or the wall of your home The area surrounding the grill should be clear to ensure proper ventilation Do not obstruct the flow of com bustion and ventilation air in any way The ventilation openings on the propane cylinder enclosure must also remain free and clear of debris WARNING Do NOT INSTALL OR OPERATE A GAS GRILL WHERE GASOLINE OR OTHER FLAMMABLE MATERIALS ARE USED OR STORED FAILURE TO COMPLY WITH THIS WARNING COULD RESULT IN EXPLOSION OR FIRE CAUSING PROPERTY DAMAGE OR PERSONAL INJURY B100999 1 0906 Gas Types Never use liquid propane gas with a grill designed for natural gas or natural gas with a grill designed f
9. unE 12 B100999 1 0906 Page 11 FixED BASE INSTALLATION INSTRUCTIONS Place the drip pan in the drip pan drawer and slide onto drip pan bracket Figure 15 U FicunE 15 PREMIUM GAS GRILLS BROILMASTER A Division of Empire Comfort Systems Inc 918 Freeburg Ave Belleville Illinois 62220 Phone 1 800 851 3153 FAX 1 800 443 8648 OUR WEB SITE AT www broilmaster com RETAIN OWNER S MANUAL FOR FUTURE REFERENCE Form No B100999 0 0906 Page 12 B100999 1 0906
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