Brinkmann 4655 Gas Grill User Manual
Contents
1. BRIN lt IVIANN Proven es Outdoor Grill OWNER S MANUAL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING NOTICE TO INSTALLER HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND WITH THE GRILL OWNER FOR INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING FUTURE REFERENCE DEATH OR PROPERTY DAMAGE EA LON LEN ie GAA E IMPORTANT SAFETY WARNINGS WE WANT YOU TO ASSEMBLE AND USE YOUR GRILL AS SAFELY AS POSSIBLE THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDS AS YOU ASSEMBLE AND USE YOUR GRILL WHEN YOU SEE THE SAFETY ALERT SYMBOL 4 PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING AND OPERATING YOUR GRILL 4 DANGER FOR YOUR SAFETY IF YOU SMELL GAS Shut off gas to the appliance at the LP cylinder and burners Extinguish any open flame Open the Lid If odor continues leave the area and immediately call your gas supplier or your fire department 4 WARNING FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other applianc2. position The burner should light within 5 seconds 5 f the burner does not light turn the control knob to OFF and Matchlighter wait 5 minutes for gas to dissipate and repeat lighting procedure 6 Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position 7 fthe burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual 10 LIGHTING THE SIDE BURNER 1 Open lid before lighting side burner 2 Make sure control knob is in the OFF position 3 Push and turn side burner control knob to the HIGH position 4 Press the electronic igniter on the main control panel and hold for 3 5 seconds to light burner 28 SIDE BUR M LIGHTING INSTRUCTIONS 5 If Ignition does NOT occur in 5 seconds turn control low all warnings and instructions 6 Haud aspirin JUNE anual before lighting turn knob to OFF wait 5 minutes to allow gas to dissipate side burner OF walt minutes 1 and repeat lighting procedure ontrol knob is in OFF position lighting procedure i knob 7 To turn off turn control 6 To turn off turn each control knob clockwise until it locks e emm clockwise until it locks
3. DO NOT smoke or permit ignition sources in the area while conducting a leak test Perform test OUTDOORS only in a well ventilated area Never perform a leak test with a match or open flame Never perform a leak test while the grill is in use or while grill is still hot AWARNING WHEN TO PERFORM A LEAK TEST After assembling your grill and before lighting for the first time even if purchased fully assembled Every time the LP gas cylinder is refilled or if any of the gas components are replaced Any time your grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS 1 Create a mixture of 50 water and 50 liquid dishwashing soap Open the lid 2 O 3 Ensure all control knobs are set to the OFF position 4 Turn on the fuel supply at the cylinder valve Turn the cylinder valve knob one turn counter clockwise 5 Apply the soap water mixture to the following Watch For Bubbles 1 F A Supply tank cylinder weld G Connection nut to tank valve a Back side of connection nut to brass Q x Amn nipple 0 0 Brass nipple connection into regulator E Regulator connections to gas supply hoses F Gas supply hose connection to side E burner valve assembly 8 Side burner valve stem cap cm A M Side burner connection to hose DALES D Hose connection to gas manifold 7 The full length of gas su
4. carefully follow all of the messages A CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury GENERAL WARNINGS 4 WARNING Never use natural gas in a unit designed for liquid propane gas Never use charcoal briquets or lighter fluid in a gas grill Leak test all connections before first use even if grill was purchased fully assembled and after each tank refill Never check for leaks using a match or open flame A CAUTION Strong odors colds sinus congestion etc may prevent the detection of propane Use caution and common sense when testing for leaks Always keep your gas grill free and clear of gasoline paint thinner or other flammable vapors and liquids or combustible materials Always check the grill prior to each use as indicated in the Pre Start Check List section of this manual DO NOT obstruct the flow of combustion or ventilation air Never place more than 15 pounds on the side burner DO NOT lean on the side burner shelf Keep children and pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease from drain hole to fall on hose or valve regulator assembly Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products R
5. gas tank from being overfilled Tanks without an OPD valve cannot be refilled Question Sometimes hear a humming sound coming from my gas regulator Should be concerned Answer The humming sound is gas flowing through the regulator A low volume of noise is normal and will not interfere with the operation of your grill If the humming noise is loud and excessive you need to purge air from the gas line or reset the regulator flow limiting device following the Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill This procedure should be done every time a new LP gas tank is connected to your grill For help refer to your owner s manual or call Brinkmann Customer Service at 800 527 0717 19 PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST and PARTS BAG CONTENTS before you begin the installation process PARTS BAG CONTAINS Qty Screwdriver Hex nut wrench M6 X 12mm bolts 6 X 12mm round head bolts 6 X 60mm bolts AA 1 5V Alkaline battery go O A Screwdriver Hex nut wrench AA 1 5V Alkaline M6 X 12mm bolts battery I pipi M6 X 12mm round head bolts M6 X 60mm bolts 20 21 ASSEMBLY INSTRUCTIONS READ ALL SAFETY WARNINGS amp ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING YOUR GRILL WE RECOMMEND TWO PEOPLE WORK TOGETHER WHEN ASSEMBLING THIS UNIT Flathead Screwdriver included Hex Nut Wrench inclu
6. in the OFF position actronic igniter and hold for OPE potion to light burner NOTE If burner does not light or flame is too low you may MAXIMUM SIDE BURNER LOAD 1 have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE SIDE BURNER 1 Open the lid to the side burner before lighting Turn the burner control knob to OFF otrike and carefully place a match approximately 1 2 1 to 2 cm from the burner Turn the side burner control knob to the HIGH position The burner should light immediately If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure qe 6 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and cylinder DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual NOTE Observe flame height when lit Flame should be a Blue Yellow color between 1 2 when burner is on HIGH TURNING OFF THE GRILL E 1 Turn off the cylinder valve 2 Turn all burner control knobs to the OFF position NOTE Turn off LP cylinder first to prevent gas from bein
7. prevents excessive gas flow to your grill NOTE This procedure should be done every time a new LP gas tank is connected to your grill RESETTING THE REGULATOR FLOW LIMITING DEVICE Turn control knob to the OFF position Turn off the LP gas tank at the cylinder valve Disconnect regulator from LP gas tank Let tank stand for two minutes Reconnect regulator to the LP gas tank Open grill lid or side burner lid Turn the cylinder valve on slowly until 1 4 or 1 2 open Light the grill by following the instructions on your control panel or in this owner s manual Question How and when do clean the interior cooking components of my grill Answer Use a fiber or brass cleaning brush to clean the interior or the grill cooking grills heat distribution plates and grease containers Never use a wire brush or metal scraper on porcelain finished parts as they can scratch or chip the porcelain finish and promote rusting 18 FREQUENTLY ASKED QUESTIONS Cleaning Stainless Steel Cooking Grills Wash grills with a mild detergent and rinse with hot water before initial use and as needed DO NOT use a commercial oven cleaner For stubborn food residue use a degreaser and fiber or brass cleaning brush Cleaning Porcelain Finished Cast Iron Cooking Grills Wash grills with a mild detergent and rinse with hot water before initial use and as needed For stubborn food residue use a degreaser and fiber or brass cleaning brush Dry immediately using a
8. PLIED WARRANTY IS EXCLUDED CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE 140 4400 0 Owner s Manual for Model 10 04 4 05 810 4400 0
9. Visually check burner flames for proper operation see pictorial in Burner Assembly Maintenance under Proper Care and Maintenance Spiders or other insects can nest in the burner causing gas blockage For safe grilling and peak performance of your grill perform these checks at least twice per year or after extended periods of storage Be sure to tighten up all hardware nuts bolts screws etc at least twice per year CAUTION Some parts may contain sharp edges Wear protective gloves if necessary Remove the cooking grills heat distribution plates and burners from inside your grill Use a brush with hot water and detergent to remove excess residue NEVER use a commercial oven cleaner Rinse completely with water Towel dry and replace all components as described in the assembly instructions BURNER ASSEMBLY MAINTENANCE gt w I 10 11 15 Although your burners are constructed of cast iron they may rust as a result of the extreme heat acids from cooking foods Regularly inspect the burners for cracks abnormal holes and other signs of corrosion damage If found replace the burner DO NOT obstruct the flow of combustion and ventilation air Burner tubes can become blocked by spiders and other insects building their nests Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill To clean the Burner Assembly follow these instructions to clean and or repla
10. YLINDER Ensure the tank valve is CLOSED prior to connecting the LP gas cylinder to your grill Turn the valve knob clockwise to properly close the valve Read and follow all instructions and warnings on the supply hose safety tags Read and follow all warnings in this manual concerning the safe use of LP gas cylinders and the hose and regulator before connecting cylinder to grill Read and follow all warnings on the LP cylinder CONNECTING HOSE AND REGULATOR 1 Check that the cylinder valve is closed by turning the knob clockwise 2 Check that the grill s burner control knobs are in the OFF positions 3 Remove the protective plastic cap from the cylinder valve and the connection device 4 Hold regulator and insert the nipple of connection device into the LP cylinder valve outlet Ensure that the device is centered properly 5 Turn the large coupling nut clockwise by hand and tighten to a full stop Take care not to cross thread the coupling nut onto the cylinder valve Do not over tighten the knob onto the valve Do not use tools to tighten connection NOTE If you are unable to make the connection repeat Steps 4 and 5 6 Check that the hose does not contain kinks does not contact sharp edges and does not contact surfaces that may become hot during use 7 Leak check all fittings before lighting your grill See section on Leak Testing in this manual DANGER LEAK TESTING To prevent fire or explosion hazard
11. a very dangerous situation 13 GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat uncooked poultry or seafood When using a platter to carry raw meat uncooked poultry or seafood to the grill make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods Never use the same utensils when handling raw meat uncooked poultry or seafood unless you wash the utensils thoroughly with soap and hot water Never re use marinade from raw meat or uncooked poultry on foods that have been cooked and are ready to be served GRILLING TO PROPER TEMPERATURE Use a meat thermometer to be sure food has reached a safe internal temperature You may order a Commercial quality thermometer from Brinkmann For more information on this product and other Brinkmann accessories please refer to the accessory pages at the end of this manual The US Department of Agriculture recommends the minimum temperature be reached for the following food items CHOPS 2 2 f4 ex ELA stes 145 degrees F Ground Meat 160 degrees F etuer e i uS 160 degrees F POUMIY esses 180 degrees F HOasiS ERR DEFECT 145 degrees F 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook
12. ble bottom cart shelf and right side cart panel assembly by using four M6 X 60mm bolts hand tighten only at this point Step 2 Assemble bottom cart shelf and left side cart panel assembly by using four M6 X 60mm bolts Tighten all eight M6 X 60mm bolts at this time 23 NOTE With the help of a friend turn the cart over Try to minimize the stress to the side panels Locking Caster Step 3 Attach locking casters to the bottom of the cart Tighten caster bolts securely using hex nut wrench provided in parts pack Hex Nut Wrench NOTE With the help of a friend turn the cart to its upright m position Step 4 Attach back cart panel by using six M6 X 60mm bolts NOTE Leave bolts hand tight until Step 9 24 Step 5 Install door bracket using the four 6 X 60mm bolts Make sure door stop is set toward back of cart NOTE Leave bolts hand tight until Step 9 Spring Pin Step 6 IN 0 Insert right side door pivot into the 4 hole in bottom cart shelf Then align yA door with cart frame depress spring pin located on top edge of door and slide door toward side panel until spring pin locks into hole in door bracket Repeat for other door Door Pivot 0 SS 25 Step 7 Attach the grease cup bracket onto the back cart panel by inserting the three tab
13. ce parts of burner assembly or if you have trouble igniting the grill Turn gas off at control knobs and LP cylinder tank valve Remove cooking grills and heat distribution plates Remove cotter pins from beneath each burner foot using a screwdriver or needle nose pliers Carefully lift each burner up and away from valve openings Use a narrow bottle brush or a stiff wire EE 0 bent into a small hook to run through each burner tube and flame port several times ev EREN 2 Y LN im Debris NOTE Wear eye protection when performing procedure 6 Use compressed air to blow into burner tube and out the flame ports Check each port to make sure air comes out each hole Wire brush entire outer surface of burner to remove food residue and dirt Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle Carefully replace burners Valve Nozzle Replace cotter pin beneath each burner and follow the Gas Leak Testing section of this manual Relight burners to verify proper operation Replace heat distribution plates and cooking grills PROPER BURNER OPERATION COOKING GRILLS Clean with mild soap detergent and water A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel surfaces Do not use steel wire brist
14. cooking all types of meat Get perfectly smoked roasts briskets and turkeys without cutting into the meat Commercial quality thermostat features an easy to read 2 3 4 wide dial with a 5 1 4 stem Features Fahrenheit and Centigrade readings and National Livestock and Meat Board recommended temperatures Also features the newly recommended 170 F internal tem perature for fresh pork Stainless steel construction and dishwasher safe 812 4100 0 BEEF RARE COOKED STAINLESS STEEL WOOD CHIP SMOKING BOX Rugged stainless steel smoking box allows wood chips to burn longer for richer smoke flavor and provides easy cleanup of ashes Ideal for charcoal electric gas smokers and grills 812 3311 0 LOOK FOR THESE AND OTHER BRINKMANN ACCESSORIES AT YOUR LOCAL RETAILER WHERE SMOKERS ARE SOLD OR ORDER DIRECT BY CALLING 800 468 5252 32 2004 The Brinkmann Corporation Dallas Texas 75244 U S A www brinkmanncorp com WARRANTY The Brinkmann Corporation warrants to the original purchaser that the Brinkmann ProSeries 4400 is free from defects due to workmanship or materials for Die cast parts Lifetime Electronic ignition and burners 1 Year Remaining parts 1 Year The Brinkmann Corporation s obligations under this warranty are limited to the following guidelines This warranty does not cover grills that have been altered or damaged due to normal wear rust abuse improper maintenance imprope
15. ded PARTS LIST Hood Hood Handle Warming Rack Cooking Grills Heat Distribution Plates Grill Burners Grease Tray Grill Body Assembly Grease Cup Grease Cup Bracket Side Burner Grate Control Knobs Temperature Gauge Brass Burner Ring 9 C2 9 9 9 amp 8 amp 9 The following provided tools are required to assemble this Brinkmann Pro Series 4400 Grill Side Table Door Bracket Electronic Igniter Button Electronic Igniter Spring Side Burner Assembly Side Burner Knob Left Side Cart Panel Right Side Cart Panel Rear Cart Panel Locking Casters Bottom Cart Shelf Doors cS V SSS SSS CY FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged 22 Choose a good cleared assembly area and get a friend to help you put your grill together Lay cardboard down to protect grill finish and assembly area AXCAUTION Some parts may contain sharp edges Wear protective gloves if necessary Step 1 Assem
16. e under Proper Care and Maintenance Burner is improperly seated on control valve Gas connections may be loose Leak Check and tighten all connections Fire at control knob Burner is obstructed See section on Yellow Flames at burner Burner Assembly Maintenance under Proper Care and Maintenance Burner holes may be obstructed See section on Burner Assembly Maintenance under Proper Care Flame blows out on LOW and Maintenance Grill is not sufficiently preheated Burner is improperly seated on control valve Flow control device has been activated in regulator Burner does not get hot enough See Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill Excess grease build up causing grease fires Grill is Too Hot Damaged or faulty regulator Replace with factory authorized parts Cook on a lower temperature setting 17 FREQUENTLY ASKED QUESTIONS Your grill s serial number and model number and the contact information for Brinkmann Customer Service are listed on a silver label found on the back of the grill or on the grill body side under the side shelf These questions and answers are for your general knowledge and may not be applicable to your model grill Question Why does my grill not light properly Answer Always follow lighting instructions as listed on the control panel or in this manual Also check these Causes Check LP gas supply Check to ensure all gas co
17. e local codes or in the absence of local codes either National Fuel Gas Code ANSI 2223 1 NFPA 54 Natural Gas and Propane Installation Code CAN CGA B149 1 Natural Gas Installation Code CAN CGA B149 1 Canada Propane Installation Code CAN CGA B149 2 Canada To check your local codes see your local LP gas dealer or natural gas company This grill was not intended to be connected to a natural gas supply line If an external electrical source is utilized it must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA 22 1 AWARNING LP GAS CYLINDER NOT SUPPLIED WITH THIS GRILL The LP cylinder is available for purchase at the same location the grill was purchased The LP Liquid Propane gas cylinder specifically designed to be used with this grill must have a 20 Ib 9 1 kg capacity incorporating a Type 1 cylinder valve and an over filling protection device OPD DO NOT connect this grill to an existing 510 POL cylinder valve with Left Hand threads The Type 1 valve can be identified with the large external threads on the valve outlet DO NOT connect to a propane cylinder exceeding this capacity DO NOT connect to a cylinder that uses any other type of valve connection device CYLINDER SPECIFICATIONS When purchasing or exchanging a cylinder for your gas grill it must be constructed and marked in accorda
18. e to avoid the possibility of explosion 4 DANGER DO NOT store a spare LP gas cylinder under or near this appliance Never fill the cylinder beyond 80 full A fire causing death or serious injury may occur if the above is not followed exactly TABLE OF CONTENTS General WarmiiGS viuere geste foe e ose ed oe eee 3 Installation and LP Cylinder Specifications and Safe Use 4 6 Connecting LP Cylinder and Hose Regulator to Grill 6 7 LEAK IS SEMIN reada a C TT RIT ew hae ae 8 9 Prestan Geo EISEa uq uud do soU ne id oes eee ame ed dete ae kas Se 9 10 11 Operating Grill and Helpful 12 14 Proper Care and Maintenance 14 16 Transboning Storage sx cordero td aed et bo Seed 16 ele od we acne sce Da scared boris ds Bana eee ed 17 Frequently Asked 5 5 18 19 Parts List and Assembly Instructions 20 31 arllingAccessSOlleS cs au meo natare deed oe Rees qr 32 Warranty Information we oU CR tede E Raa a EORR Back Cover AX DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury AX WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and
19. ear your grill This could cause excess pressure to be expelled through the vapor relief valve resulting in fire explosion or severe personal injury including death NOTE PROPANE GAS IS HEAVIER THAN AIR AND WILL COLLECT IN LOW AREAS PROPER VENTILATION IS EXTREMELY IMPORTANT Keep the ventilation opening s of the LP gas cylinder enclosure free and clear from obstructions and debris DO NOT insert any foreign objects into the valve outlet Damage to the back check could result A damaged back check can cause a leak possibly resulting in explosion fire severe bodily harm or death AWARNING FILLING THE LP GAS CYLINDER Allow only qualified LP gas dealers to properly fill or repair your LP gas cylinder New tanks should be purged prior to filling inform LP gas dealer if you are using a new tank DO NOT allow the cylinder to be filled beyond 80 capacity Over filled tanks can create a dangerous condition Over filled tanks can build up pressure and cause the relief valve to expel propane gas vapors The vapor is combustible and if it comes in contact with a spark source or flame an explosion causing severe burns bodily harm or death could occur Always use a protective cylinder cap when grill is not connected to cylinder If you exchange a cylinder with a qualified exchange program be sure the cylinder has a Type 1 valve and an over filling prevention device OPD INSTALLING THE LP GAS CYLINDER ONTO THE GRILL 1 Chec
20. efer to your local authority to determine proper size and type For household use only DO NOT use this grill for anything other than its intended purpose DO NOT use while under the influence of drugs or alcohol Grill is hot when in use To avoid burns DO NOT attempt to move the grill Lock the wheels so the unit does not accidentally move Wear protective gloves or oven mitts DO NOT touch any hot grill surfaces DO NOT wear loose clothing or allow hair to come in contact with grill USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PROPERTY DAMAGE SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING FOR OUTDOOR USE ONLY DO NOT operate indoors or in an enclosed area such as a garage shed or breezeway Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors We recommend your grill be situated at least 10 feet 3 1 m from buildings Maintain a minimum clearance of 24 inches 61 cm between all sides of grill and walls or other combustible material DO NOT use grill under overhead unprotected combustible construction DO NOT use or install this grill in or on a recreational vehicle and or boat INSTALLATION INFORMATION The installation of this appliance must be in accordance with All applicabl
21. g left in the system under pressure CAUTION The cylinder valve should always be in the off or closed position when the grill is not in use To turn off the cylinder valve turn knob clockwise until it stops 11 OPERATING THE GRILL Never use Charcoal or Lighter Fluid inside your Gas Grill Read and follow all warnings and instructions contained in the preceding sections of this manual BREAKING IN YOUR GRILL In manufacturing and preserving the components of your grill oil residue may be present on the burner and cooking surfaces of your grill Before cooking on your grill for the first time you should preheat it for 15 minutes on HIGH to burn off these residual oils PREHEATING THE GRILL Prior to use it is recommended that you preheat your grill This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking After lighting your grill set the main burner control knobs to the HIGH position for 10 to 15 minutes Close the cover during the preheat period CONTROLLING FLARE UPS Flare ups are a part of cooking meats on a gas grill This adds to the unique flavor of cooking ona gas grill Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your grill If this should occur DO NOT pour water onto the flames This can cause the
22. grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may occur DO NOT leave your grill unattended while in use DO NOT move grill when in use Lock wheels in place to stabilize grill DO NOT use water to extinguish flare ups Have fire extinguisher readily accessible suitable for use with gas appliances TO MINIMIZE FLARE UPS Trim excess fat from meats prior to cooking Cook meats with high fat contents chicken or pork on Low settings or indirectly Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into grease cup INDIRECT COOKING Indirect cooking is the process of cooking your food without the heat source being directly under your food You can sear meats over a high flame on one side of the grill while slow cooking a roast on the other unlit side of the grill 12 ROTISSERIE COOKING Your grill was pre drilled from factory to include mounting holes for a rotisserie Sold separately Do not use a rotisserie not specifically manufactured for this grill Read and follow all instructions provided with the rotisserie Save instructions for future reference Do not use the side burner when using a rotisserie AWARNING When using an AC current rotisserie it mu
23. k 812 3322 0 MEATLOAF BASKET The unique basket weave prevents meatloaf from falling through the grill while allowing smoke steam and heat to flow into the food Also provides a convenient method for lifting your meatloaf in and out of the smoker 812 0073 0 CHICKEN AND TURKEY RACKS These chromed steel racks hold chicken cornish hen duck or turkey upright and are ideal for smoking grilling or oven roasting poultry The rack allows the meat to cook from the inside as well as from the outside This speeds up cooking time seals in flavor ful juices and promotes even browning of skin It s a low fat way to cook poultry because excess fat drips off the meat When oven roasting place poultry on rack in a shallow pan of water to steam baste to tender perfection When grilling or smoking simply place poultry on rack atop the grill Makes carving easier too CHICKEN RACKS SET OF TWO 885 9015 0 TURKEY RACK 885 9025 0 PROFESSIONAL SHISH KABOB SKEWERS These heavy duty 18 shish kabob skewers are extra long for fabulous restaurant style kabobs Made of rust resistant stainless steel to last for years SET OF 12 812 2904 0 SMOKER BASKET The unique basket weave prevents food from falling through the grill while allowing smoke steam and heat to flow into the food Great for fish shrimp vegetables and hors d oeuvres 812 3333 0 COMMERCIAL QUALITY MEAT THERMOMETER An essential tool when
24. k that the cylinder valve is closed by turning the knob clockwise 2 Place the cylinder into the tank holder in the bottom of cabinet 3 Orient the cylinder such that the valve opening faces the side burner and so that the hose is not kinked or damaged 4 Fully tighten the cylinder clamp underneath tank holder to secure tank Tank Holder 5 Attach or detach regulator to the LP gas cylinder only when cylinder is at rest in tank holder HOSE AND REGULATOR Your grill is equipped with a Type 1 connection device with the following features 1 The system will not allow gas flow from the cylinder until a positive connection to the valve has been made NOTE The cylinder valve must be turned off before any connection is made or removed 2 Athermal device that will shut off the gas flow if the device is subject to temperatures above 240 F to 300 F 115 C to 150 C If this should happen remove the entire regulator assembly and dispose of properly A replacement regulator assembly can be purchased by contacting customer service at 800 527 0717 The cause of the excessive heat should be determined and corrected before using your grill again 3 Aregulator flow limiting device when activated restricts the flow of gas to 10 cubic feet per hour If the flow limiting device is activated pe
25. les to clean the cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner HEAT DISTRIBUTION PLATES Periodically it may be necessary to inspect and clean the heat distribution plate to prevent excess grease build up When the grill is cold remove the cooking grill Inspect the heat distribution plates and replace if broken or damaged Do not allow heat distribution plates to become damaged to the extent that they may fall through onto the burners Replace the heat distribution plates and cooking grills and light the burners Operate the grill on HIGH for 10 minutes to remove the excess grease AWARNING TRANSPORTING AND STORAGE Never move a grill when it is hot or when objects are on the cooking surfaces Make sure that cylinder valve is shut off After moving the grill check that all gas connections are free of leaks Refer to instructions for Leak Testing DO NOT store a spare LP gas cylinder filled or empty under or near the grill Never store flammable liquids or spray canisters under or near the grill DO NOT extinguish grease fires using water If the outdoor cooking gas appliance is not in use the gas must be turned off at the supply cylinder Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance Cylinders must be stored outdoors out of reach of children and must not be stored in a b
26. meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat amp Poultry Hotline at 800 535 4555 PROPER CARE amp MAINTENANCE To protect your grill from excessive rust the unit must be kept clean and covered at all times when not in use A grill cover may be ordered directly from Brinkmann by calling 800 468 5252 or 800 527 0717 Wash cooking grills and heat distribution plates with hot soapy water rinse well and dry Lightly coat cooking grill with vegetable oil or vegetable oil spray Clean inside and outside of grill by wiping off with a damp cloth Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting If rust appears on the exterior surface of your grill clean and buff the affected area with steel wool or fine grit emery cloth Touch up with a good quality high temperature resistant paint Never apply paint to the interior surface Rust spots on the interior surface can be buffed cleaned then lightly coated with vegetable oil or vegetable oil spray to minimize rusting 14 CL A EANING AND MAINTENANCE Keep the appliance free and clear of combustible materials gasoline and other flammable vapors and liquids Keep the ventilation openings of the cylinder enclosure free and clear of debris
27. nce with the specifications for LP gas cylinders of the U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for Transportation of Dangerous Goods and Commission as applicable and provided with a listed over filling prevention device OPD and provided with a cylinder connection device compatible with the connection for outdoor cooking appliances The cylinder must also be equipped with A shut off valve terminating in a Type 1 gas cylinder valve outlet A Type 1 valve that prevents gas flow until a positive seal is obtained An arrangement for vapor withdrawal A collar to protect the cylinder shut off valve A safety relief device having direct communication with the vapor space of the cylinder A listed over filling prevention device OPD AWARNING Turn off the cylinder valve when your grill is not in use Handle the tank with care Always secure the cylinder in an upright position Never connect an unregulated LP gas cylinder to your grill DO NOT expose LP gas cylinders to excessive heat or ignition sources DO NOT store a spare LP gas cylinder under or near your grill Allow only qualified LP gas dealers to fill or repair your LP gas cylinder DO NOT allow the cylinder to be filled beyond 80 capacity Read and follow all warnings and instructions that are on the cylinder and that accompany this product A DANGER Never store a spare LP gas cylinder under or n
28. ner table base then firmly seat the valve nozzle into the burner venturi Hold in place while you perform Step 14 A Warning Never use your grill without leak testing all gas connections and hoses See the section m on Leak Testing in this manual for proper procedures Step 14 Place the bezel over the valve stem and position over holes in side burner base and side burner valve assembly Attach with two M4 X 10mm bolts with spring washers which come with valve Then install the side burner control knob onto valve stem Step 15 Attach side burner igniter lead to the electrode as illustrated 4 za DO QO Side Burner Igniter per Electrode 28 Side burner grate uc SIDE BURNER LIGHTING INSTRUCTIONS 1 Read and follow all warnings and instructions in owner s manual before lighting 2 Open lid before lighting side burner 3 Make sure control knob is in OFF position 4 Push and turn side burner control knob to HIGH 5 Press the electronic igniter and hold for 3 5 seconds to light burner MAXIMUM SIDE BURNER LOAD 15 Ibs SIDE BURNER Grease Tray Grease Cup 29 Step 16 Place side burner grate over side burner Step 17 Insert grease tray into opening on backside of grill Make sure to slide tray onto tracks as illustrated Step 18 Slide grease cu
29. nfused with rust and is not a product defect Machine oils used in the manufacturing process of stainless steel as well as cooking oils and a dirty grill lid can also encourage discoloration if the lid is not cleaned prior to grill use After your grill is assembled remove the protective PVC film from your grill lid and use a stainless steel cleaner and soft cloth to remove residual adhesive and oils from the inside and outside of your grill lid Never use abrasive cleaners or scrubbers In addition to the initial cleaning routine cleaning to remove dirt grease and oils will help discourage lid discoloration Question Can convert my grill from propane gas to natural gas Answer No your gas grill is manufactured to exact specifications and is certified for either propane gas or natural gas use only For your safety conversion kits are not available Any attempt to convert your grill will void your warranty Question Why does the hose regulator assembly supplied with my grill not fit the older LP gas tank l ve used for years Answer U S Government regulates gas appliances and LP gas tanks When regulations were changed the LP gas tank fittings were updated to ensure compliance If your LP gas tank does not fit the hose regulator supplied with your new grill the tank is outdated and must be replaced NOTE Effective April 1 2002 all LP gas tanks sold must include an OPD overflow protection device This internal device prevents the LP
30. ng burner 2 Make sure all control knobs are in the OFF position 3 Select the burner to be lit Push and turn the control knob of that burner to the HIGH position Press the electronic igniter and hold for 3 5 seconds to light burner If ignition does NOT occur in 5 seconds turn control knob to OFF wait 5 minutes to allow gas to dissipate and repeat lighting procedure 6 Repeat steps 3 5 for lighting each burner Always use electronic igniter for lighting each burner If burner does not ignite using the push button igniter wait 5 minutes see Match Lighting the Main Burners section 7 To turn off turn each control knob clockwise until it locks in the OFF position This does not turn off the gas flow from the cylinder NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner or the flow limiting device has been activated See Burner Assembly Maintenance under Proper Care and Maintenance or Regulator Resetting Procedure under Connecting LP Cylinder and Hose Regulator to Grill MATCH LIGHTING THE MAIN BURNERS 1 Open lid before lighting Lighting Hole 2 Turn the burner control knobs to OFF 3 Place a paper match in the end of the matchlighter Strike the match and place through lighting hole in the left hand side of the grill to approximately 1 2 1 to 2 cm from the burner 4 Turn on the FAR LEFT burner control knob to the HIGH
31. nnections are secure The igniter AA battery may need replacing Ignition wires may be loose Remove the battery inspect the igniter junction box found behind the control panel and connect any loose wires Spark electrode tips may need repositioning With the gas supply closed and control knob set to the OFF position press the igniter button and have another person watch for the presence of a spark at the electrode tips The gap between the spark electrode tip and spark receiver should be about 3 16 If the electrode tip needs to be adjusted bend it to the appropriate gap distance Check that the end of each burner venturi tube is properly located over its gas valve orifice fitting There may be an obstruction in the gas line To correct this remove LP gas hose regulator or natural gas fuel line from your grill Open gas supply for one second to test for obstruction If no obstruction is present reconnect fuel line If the fuel line is blocked replace with a new hose regulator assembly If an obstruction is suspected in the hose regulator assembly orifice or gas valves call Brinkmann Customer Service at 800 527 0717 Question Why does my LP gas grill have a low flame or a flame with orange yellow color Answer You need to purge air from the gas line or reset the regulator s flow limiting device Opening the cylinder valve all the way or too quickly triggers the regulator s flow limiting device to shut down the gas flow which
32. p into grease cup bracket located under grill bottom on backside of grill Step 19 Place the heat distribution plates on lower level of grill body assembly directly above burners Step 20 Place cooking grills on support ribs directly above heat distribution plates Step 21 Place warming rack in slots above cooking grills Step 22 Remove igniter cap and insert battery with positive end of battery toward igniter cap Ensure spring is in place inside igniter cap Replace igniter cap and make sure the igniter is working properly Step 23 Slide baskets into slots located on inside of left door o v Warming Rack A M MIHI RSS NN Cooking Grills Igniter Cap Battery eat Distribution Plates 30 Pro Series 4400 Assembled MANY GRILL LIGHTING INSTRUCTIONS BRINK FOR OUTDOOR SIDE BURNER 1 Read and follow all warnings and 6 If ignition does NOT occur in 5 seconds turn 7 Repeat Steps 4 6 for lighting each burner 8 Refer to owner s manual for match USE ONLY SIDE BURNER LIGHTING INSTRUCTIONS Pros e r S instructions in owner s manual control knob to OFF wait 5 minutes to allow Always use electronic igniter for lighting lighting procedure before lighting gas to dissipate and repeat lighting procedure each burner 9 To turn off turn each control knob 1 Read and follow all warnings and instructions 6 If igni
33. pply hose K Tank valve to cylinder 6 Check each place listed A K for growing bubbles which indicates a leak 7 Turn off gas supply at cylinder valve 8 Turn on control knobs to release gas pressure in hose 9 Turn control knobs to OFF position 10 Tighten any leaking connections 11 Repeat soapy water test until no leaks are detected 12 Turn off gas supply at cylinder valve until you are ready to use your grill 13 Wash off soapy residue with cold water and towel dry 14 Wait 5 minutes to allow all gas to evacuate the area before lighting grill CAUTION DO NOT use the grill if leaks cannot be stopped Contact a qualified gas appliance repair service NOTE The leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing DO NOT use a flashlight to check for bubbles AWARNING PRE START CHECK LIST Property damage bodily harm severe burns and death could result from failure to follow these safety steps These steps should be performed after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior
34. r use disassembly of parts and or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation This warranty does not cover surface scratches rust or heat damage discoloration to the finish which is considered normal wear The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers The Brinkmann Corporation requires reasonable proof of purchase Therefore we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Brinkmann ProSeries 4400 under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purchase will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANT Y THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ANY LIABILITY FOR INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE BRINKMANN PROSERIES 4400 TO COMPLY WITH THIS WARRANTY OR ANY IM
35. rform Regulator Resetting Procedure REGULATOR RESETTING PROCEDURE 1 Turn burner control knobs to OFF turn off the cylinder valve and disconnect regulator from LP gas tank Wait approximately two minutes 2 Reattach regulator and slowly turn cylinder valve back on The flow limiting device will now be reset AWARNING Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures The pressure regulator and hose assembly supplied with your gas grill must be used DO NOT attempt to connect it to any other fuel supply source such as a natural gas line DO NOT use any other pressure regulator hose assembly other than the one supplied with your grill Replacement pressure regulator hose assembly must be part No 155 2600 0 which can be obtained by contacting customer service at 800 527 0717 DO NOT attempt to adjust or repair the regulator The regulator is designed to operate at a maximum output pressure of 11 inches of water column 2 74 kPa During assembly and or replacement of the gas cylinder keep the gas supply hose free of kinks and or damage Visually inspect the hose assembly prior to each use for evidence of damage excess wear or deterioration If found replace the assembly before using your grill Only the manufacturer s supplied replacement should be used AWARNING CONNECTING HOSE AND REGULATOR TO AN LP GAS C
36. s into the slots on the back cart panel NOTE When performing Step 8 Lift grill body from front and rear panels to avoid injury to hands and fingers Step 8 With the help of a friend place grill body assembly on grill cart Grill body will rest between upper side sections of cart Align front edge of grill body assembly with front edges of cart frame legs Secure using four M6 X 12mm bolts At this point fully tighten six bolts holding back panel from Step 4 and four bolts holding door bracket BRINKMANN ProSeries 26 Step 9 Attach side table to left side of cart frame assembly Insert four 6 X 12mm round head bolts halfway into cart frame assembly m m Step 10 Place table keyholes over bolts and slide down then tighten securely m a amp e Step 11 Attach side burner to right side of cart frame assembly Insert four M6 X 12mm round head bolts halfway into cart frame assembly Step 12 Place side burner keyholes over bolts and slide down then tighten securely Fasten side burner front panel to grill body with one M6 X 12mm round head bolt Step 13 Remove two M4 X 10mm bolts and Burner Venturi spring washers from the side burner valve Insert the side burner valve stem through the hole in the side bur
37. soft cloth or paper towels Cleaning Heat Distribution Plate Heat distribution plates should be cleaned whenever food or grease drippings accumulate to reduce the chance of flare ups Wash heat distribution plates with a mild detergent and rinse with hot water Use a degreaser and fiber or brass cleaning brush to remove stubborn food residue Do not use a wire brush or metal scraper on porcelain finished heat distribution plates as they can scratch or chip the porcelain finish and promote rusting Cleaning the Grease Tray and or Grease Cup The grease tray and or grease cup some models should be inspected before each grill use to reduce the chance of fire Remove grease a plastic spatula works well and wash all parts with a mild soap or degreaser and warm water solution Question What causes grill parts to rust and what affect does it have on the grill materials Answer Rusting is a natural oxidation process and may appear on cast iron and steel parts Rust will not affect the short term performance of your grill Stainless steel grill parts will not rust However weathering and extreme heat can cause a stainless steel lid to turn a bronze color This is discoloration not rust and is not considered a manufacturing defect Question What causes my stainless steel grill lid to discolor and how do I clean my grill lid Answer Smoke weathering and high heat can cause a stainless steel grill lid to turn bronze in color This is not to be co
38. st be electrically grounded in accordance with local codes or in the absence of local codes In the US The National Electrical Code ANSI NFPA No 70 Latest Edition In Canada the Canadian Electrical Code CSA C22 1 The Rotisserie is equipped with a three pronged plug for your protection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands AWARNING Read instructions on lighting your grill to light the side burner Never close the side burner cover when the burner is lit Use a 10 diameter pot or smaller that does NOT have an extended handle when cooking on the side burner Center pot over burner Never place more than 15 pounds on the side burner The side burner is not constructed to hold weight exceeding 15 pounds Use caution to avoid bumping grill side burner or pot to prevent pot from spilling contents possibly leading to severe burns DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting creating
39. the grill being used Replace with hose and regulator Model No 155 2600 0 which can be obtained by contacting customer service at 800 527 0717 Leak check all gas connections and hose See section on Leak Testing Ensure that all electrical supply cords are properly grounded Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Hose should be at least 3 inches from hot surfaces Position your grill on level ground in a well ventilated location a safe distance from combustible materials buildings and overhangs Properly place the empty grease tray under the grease drain hole in the bottom of the grill to catch grease during use DO NOT obstruct the flow of combustion and ventilation air AWARNING Read understand and follow all warnings and instructions contained in this manual DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual AWARNING LIGHTING INSTRUCTIONS Follow the instructions exactly OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill An explosion could occur if grill lid is down Check that all burner control knobs and the cylinder valve are turned to the OFF position Turn on the fuel supply by rotating the cylinder valve knob counter clockwise to full open DO NOT stand with head body or arms over the grill when lighting LIGHTING THE MAIN BURNERS 1 Open lid before lighti
40. tion does not occur in 5 4400 Open lid before lighting burner clockwise until it locks in OFF position in owner s manual before lighting seconds turn control knob to Make sure all control knobs are in ELECTRONIG NOTE Turn off LP supply at cylinder Open lid before lighting side burner OFF wait 5 minutes to allow ii Sea ti gas to dissipate and repeat the OFF position when appliance is not in use Make sure control knob is in OFF position fighting procedure Select the burner to be lit Push aud urn dfe anal inh a bud Push and turn side burner control knob To turn off turn control knob to HIGH clockwise until it locks in hurner to HIGH iasa FOR ASSISTANCE OFF position Press the electronic igniter and CALL 800 527 0717 Press the electronic igniter and hold for hold for 3 5 seconds to light burner 3 5 seconds to light burner MAXIMUM SIDE BURNER LOAD 15 Ibs ACCESSORIES RIB RACK Chrome plated rack can greatly increase the cooking capacity of your grill Holds ribs chicken halves potatoes and corn vertically to triple cooking capacity Allows smoke steam and heat to penetrate food evenly 812 3310 0 _ QA Y 7 0 H U 7 w M IN SMOKE N SPICE SEASONING These custom blended spices are a delicious marinade seasoning for smoke cooking and grilling Contains no MSG Available in red and white meat varieties in a money saving 2 pac
41. uilding garage or any other enclosed area When removing the grill from storage spider webs or other debris may be blocking the burner See Burner Assembly Maintenance under Proper Care and Maintenance BEFORE STORING YOUR GRILL Ensure that the cylinder valve is fully closed Clean all surfaces Lightly coat the burners with cooking oil to prevent excess rusting If storing the grill indoors disconnect the LP tank and leave the LP tank OUTDOORS Place a protective cap cover on the LP tank and store the tank outdoors in a well ventilated area out of direct sunlight Clean burner prior to use after storing at the beginning of grilling season or after a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nests can cause fires in burner tubes or under grill If storing the grill outdoors cover the grill with a grill cover for protection from the weather A grill cover may be ordered directly from Brinkmann by calling 800 468 5252 or 800 527 0717 16 TROUBLE SHOOTING Check LP cylinder fuel level Bad electrode spark Check to see if the grill will match light Burner will not light Electrode or collector may need adjustment Burner may not be properly seated Burner may be obstructed The cylinder valve may be closed Regulator is not properly seated on cylinder valve Burner holes may be obstructed See section on Burner Assembly Maintenanc
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