Brinkmann 4425 Gas Grill User Manual
Contents
1. Step 10 Loosen nut and detach gas line from rotisserie burner valve NOTE Bending the hose could damage the supply line Step 11 Carefully pull the gas manifold out from the burner tubes to allow access to the thermal couple nut Remove thermal couple nut from the back of the rotisserie burner valve Remove the existing LP gas manifold Step 12 Remove two screws on the access panel located on the back of the rotisserie burner Remove panel NOTE Leave panel off until the end of conversion and all gas leak testing has been done 10 Step 12 Remove the brass orifice on rotisserie gas line and replace with a natural gas orifice NOTE Leave the back panel off until the end of conversion and all gas leak testing has been done Step 13 Insert the natural gas manifold into the front of the grill but do not secure with screws until Step 14 Attach thermal couple nut to the back of the rotisserie burner valve Step 14 Align the mounting brackets with screw holes Secure with four screws removed in Step 9 Orifice Thermal Couple Nut Natural Gas Manifold Natural Gas Manifold 11 Screw Step 15 Attach gas line to rotisserie burner valve NOTE Bending the hose could damage the supply line Step 16 Tighten the gas line nuts attached to the side burner valves NOTE Bending the hose could d2. Step 4 Remove two screws from bottom corners of the control panel Remove ignitor cap spring and battery Pull control panel free of valve stems and remove ignitor lock nut and allow ignitor to hang freely Control Panel Screw ignitor Cap NOTE It is helpful to keep the screws with the components as they are removed for ease of reassembly Grand E 7 4905 Ignitor Lock Nut Nylon Ties Access Panel Gas Line Nuts Step 5 Cut nylon ties holding the ignitor wires to the main burner manifold NOTE Be careful not to damage ignitor wires Step 6 Remove six screws on the access panel located on the left side of grill Remove panel this will allow access to the side burner gas lines NOTE Leave panel off until the end of conversion and all gas leak testing has been done Step 7 Loosen the gas line nuts attached to the side burner valves NOTE Bending the hose could damage the supply line Step 8 Remove the brass orifices on each side burner base and replace them with a natural gas orifices Orifice Step 9 To remove the manifold remove the three screws on the front of the grill and the one screw located inside the propane tank compartment Screws Rotisserie Burner Valve Thermal Couple Nut Natural Gas Manifold Access Panel Screws
3. THE LIMITATIONS CONTAINED IN THE WARRANTY SET OUT ABOVE SOME STATES DO NOT ALLOW THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES SO THE ABOVE LIMITATION OR EXCLUSION MAY NOT APPLY TO YOU THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH VARY FROM STATE TO STATE 140 4905 N Owner s Manual for Model 4 05 812 4905 N
4. between 1 2 when burner is on HIGH TURNING OFF THE GRILL 1 Turn off the gas at the source 2 Turn all burner control knobs to the OFF position CAUTION natural gas source should always be in the off or closed position when the grill is not in use 21 OPERATING THE GRILL Never use Charcoal or Lighter Fluid inside your natural gas grill Read and follow all warnings and instructions contained in the preceding sections of this manual BREAKING IN YOUR GRILL n manufacturing and preserving the components of your grill oil residue may be present on the burner and cooking surfaces of your grill Before cooking on your grill for the first time you should preheat it for 15 minutes on HIGH to burn off these residual oils PREHEATING THE GRILL Prior to use it is recommended that you preheat your grill This ensures that the grilling surfaces are at the desired temperatures to sear the food sugars when cooking After lighting your grill set the main burner control knobs to the HIGH position for 10 to 15 minutes Close the cover during the preheat period CONTROLLING FLARE UPS Flare ups are part of cooking meats on a gas grill This adds to the unique flavor of cooking on a gas grill Excessive flare ups can over cook your food and cause a dangerous situation for you and your grill Excessive flare ups result from the build up of grease in the bottom of your g
5. is lit Use a 10 diameter pot or smaller that does NOT have an extended handle when cooking on the side burner Center pot over burner Never place more than 15 pounds on the side burner The side burner is not constructed to hold weight exceeding 15 pounds Use caution to avoid bumping grill side burner or pot to prevent pot from spilling contents possibly leading to severe burns DO NOT use side burner to deep fry food in oil to avoid dangers associated with oil igniting creating a very dangerous situation GRILL COOKING TIPS CLEANLINESS Always wash hands thoroughly with soap and hot water prior to handling food and after handling raw meat uncooked poultry or seafood When using a platter to carry raw meat uncooked poultry or seafood to the grill make sure to wash the platter thoroughly with soap and hot water before placing cooked foods back on the platter or use different platters for raw and cooked foods Never use the same utensils when handling raw meat uncooked poultry or seafood unless you wash the utensils thoroughly with soap and hot water Never re use marinade from raw meat or uncooked poultry on foods that have been cooked and are ready to be served GRILLING TO PROPER TEMPERATURE Use a meat thermometer to be sure food has reached a safe internal temperature You may order a Commercial quality thermometer from Brinkmann For more information on this product and other Brinkmann accessories please refer to
6. paint thinner or other flammable vapors and liquids or combustible materials Always check the grill prior to each use as indicated in the Pre Start Check List section of this manual DO NOT use back rotisserie burner when main burners are in use DO NOT obstruct the flow of combustion or ventilation air Do Not attempt to lift grill using side shelves DO NOT lean on the side shelves Keep children and pets away from hot grill DO NOT allow children to use or play near this grill DO NOT leave the grill unattended while in use DO NOT allow the gas hose to come in contact with hot surfaces DO NOT allow grease to fall on hose Keep any electrical supply cords away from water or heated surfaces Keep a fire extinguisher on hand acceptable for use with gas products Refer to your local authority to determine proper size and type For household use only DO NOT use this grill for anything other than its intended purpose DO NOT use while under the influence of drugs or alcohol Grill is hot when in use To avoid burns DO NOT attempt to move the grill Lock the wheels so the unit does not accidentally move Wear protective gloves or oven mitts DO NOT touch any hot grill surfaces DO NOT wear loose clothing or allow hair to come in contact with grill USE CAUTION AND COMMON SENSE WHEN OPERATING YOUR GAS GRILL FAILURE TO ADHERE TO THE SAFETY WARNINGS AND GUIDELINES IN THIS MANUAL COULD RESULT IN SEVERE BODILY INJURY OR PRO
7. BRINKIVIANN lite Series Natural Gas 4905 Conversion Kit PROFESSIONAL INSTALLATION MANUAL THIS NATURAL GAS CONVERSION KIT CAN BE USED ONLY WITH MODEL 810 4905 0 PRO SERIES GRILL ASSEMBLY AND OPERATING INSTRUCTIONS SAVE THIS MANUAL FOR FUTURE REFERENCE NOTICE TO WARNING PROFESSIONAL INSTALLER HAZARDOUS EXPLOSION MAY RESULT IF THESE WARNINGS AND LEAVE THESE INSTRUCTIONS WITH INSTRUCTIONS ARE IGNORED READ AND FOLLOW ALL WARNINGS AND THE GRILL OWNER FOR FUTURE INSTRUCTIONS IN THIS MANUAL TO AVOID PERSONAL INJURY INCLUDING REFERENCE DEATH OR PROPERTY DAMAGE LEI EI PES DIS E OI OE CIBO UE LO MSS ES ETA E EEA NOSSA EA SS E a ANSE ENSA ABEL EE E ES EG ES E WES US UES USED UES USA USA SA RSA AER ia eee KEELES DIED LED LESS GARA ALIS GIAN CUBIS CIENKA SEEN ION IMPORTANT SAFETY WARNINGS WE WANT YOU TO USE YOUR CONVERSION KIT FOR YOUR GRILL AS SAFELY AS POSSIBLE THE PURPOSE OF THIS SAFETY ALERT SYMBOL IS TO ATTRACT THE ATTENTION TO POSSIBLE HAZARDS AS THE GRILL IS CONVERTED AND USED AS A NATURAL GAS GRILL WHEN YOU SEE THE SAFETY ALERT SYMBOL amp PAY CLOSE ATTENTION TO THE INFORMATION WHICH FOLLOWS READ ALL SAFETY WARNINGS AND INSTRUCTIONS CAREFULLY BEFORE CONVERTING AND OPERATING YOUR GRILL 4 DANGER FOR YOUR SAFETY IF YOU SMELL GAS 1 Shut off gas to the appliance 2 Extinguish any op
8. ER 1 Remove lid before lighting side burner 2 Make sure control knob is in the OFF position 3 Push and turn side burner control knob to the HIGH position 4 Press the electronic igniter on the main control panel and hold for 3 5 seconds to light burner 5 If ignition does NOT occur in 5 seconds turn control knob to OFF wait 5 minutes to allow gas to dissipate and repeat lighting procedure 6 To turn off turn each control knob clockwise until it locks in the OFF position NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner See Burner Assembly Maintenance under Proper Care and Maintenance 20 MATCH LIGHTING THE SIDE BURNER 1 Open the lid to the side burner before lighting Make sure control knob is in the OFF position Strike and carefully place a match approximately 1 2 1 to 2 cm from the burner Turn the side burner control knob to the HIGH position The burner should light immediately on If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 6 If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner control knob DO NOT attempt to operate the grill until the problem is found and corrected NOTE Observe flame height when lit Flame should be a Blue Yellow color
9. PERTY DAMAGE SAVE THIS MANUAL FOR FUTURE REFERENCE AWARNING FOR OUTDOOR USE ONLY DO NOT operate indoors or in an enclosed area such as a garage shed or breezeway Use your grill OUTDOORS in a well ventilated space away from dwellings or other buildings to prevent dangers associated with gas accumulation and toxic vapors We recommend your grill be situated at least 10 feet 3 1 m from buildings Maintain a minimum clearance of 24 inches 61 cm between all sides of grill and walls or other combustible material DO NOT use grill under overhead unprotected combustible construction DO NOT use or install this grill in or on a recreational vehicle and or boat INSTALLATION INFORMATION The installation of this appliance must be in accordance with All applicable local codes or in the absence of local codes either National Fuel Gas Code ANSI 2223 1 NFPA 54 Natural Gas and Propane Installation Code CAN CGA B149 1 e Natural Gas Installation Code CAN CGA B149 1 Canada This kit converts your grill for natural gas use at 7 inch water column supply pressure To check your pressure contact your local natural gas company If the supply pressure is different than 7 inch contact a certified plumber for assistance Not for use with LP gas DANGER Connection should be made by certified plumber Supply the plumber with a of these instructions Incorrect connection can result in a gas leak with possibility of
10. amage the supply line Gas Line Nuts Step 17 Fasten the ignitor wires to the main burner manifold with nylon ties provided in kit Nylon Ties 12 Step 18 Hold control panel in position over valve manifold and insert ignitor through control panel Secure ignitor with ignitor lock nut Replace ignitor cap spring and battery Place control panel over valve stems and secure with two screws on bottom corners of the control panel Control Panel Screw Step 19 Replace grease trays and smoker box tray Smoker Box Tray 13 ignitor Cap ignitor Lock Nut Control Panel Screws han e Series OLOR Oe 9 9 9 9 9 P ite Seriei P 4905 ENS D ff 4905 7 Grease Trays Step 20 Replace control knobs on main control panel Control Knobs NOTE A natural gas hose must be purchased separately Brinkmann Part Number 155 4905 N Connection to hard piping is not recommended for portable grills or grills that can be moved 14 CONNECTING YOUR GRILL TO THE NATURAL GAS SOURCE 1 Coat pipe nipple with gas resistant teflon tape or pipe dope Tighten quick disconnect coupling onto pipe nipple that leads to natural gas supply Figure A 2 After grill is completely assembled make sure natural gas supply valve is OFF and then connect natural gas h
11. ce burner is lit continue to push and hold control knob for 30 seconds 5 If ignition does NOT occur 5 seconds turn control knob to OFF wait 5 minutes to allow gas to dissipate and repeat lighting procedure 6 To turn off turn each control knob clockwise until it locks in the OFF position IMPORTANT DO NOT use back rotisserie burner when main burners are in use NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner See Burner Assembly Maintenance under Proper Care and Maintenance MATCH LIGHTING THE ROTISSERIE BURNER 1 Open grill hood before lighting rotisserie burner 2 Make sure control knob is in the OFF position 3 Strike and carefully place a match approximately 1 2 1 to 2 cm from the lower edge of burner 4 Push and turn the control knob of that burner to the HIGH position Continue to push control knob until burner is lit Once burner is lit continue to push and hold control knob for 30 seconds 6 If the burner does not light in five seconds turn the control knob to OFF and wait 5 minutes for gas to dissipate and repeat lighting procedure 7 lf the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner and at the source DO NOT attempt to operate the grill until the problem is found and corrected LIGHTING THE SIDE BURN
12. combustion and ventilation air 18 AWARNING Read understand and follow all warnings and instructions contained in this manual DO NOT skip any of the warnings and instructions contained in the preceding sections of this manual LIGHTING INSTRUCTIONS Follow the instructions exactly OPEN THE GRILL LID before attempting to light a burner so that fumes do not accumulate inside the grill An explosion could occur if grill lid is down Check that all burner control knobs are turned to the OFF position DO NOT stand with head body or arms over the grill when lighting LIGHTING THE MAIN BURNERS 1 2 3 Open lid before lighting burner Make sure all control knobs are in the OFF position Select the burner to be lit Push and turn the control knob of that burner to d the HIGH position Press the electronic igniter and hold for 3 5 seconds to light burner O 00 If ignition does NOT occur in 5 seconds turn control knob to OFF wait 5 minutes to allow gas to dissipate and repeat lighting procedure Repeat Steps 3 5 for lighting each burner Always use the electronic igniter for lighting each burner If burner does not ignite using push button igniter wait 5 minutes see Match Lighting the Main Burners section To turn off turn each control knob clockwise until it locks in the OFF position This do
13. e OA 3 Installation Information and Safe 4 AsSelnbly Inistucllonss xix iet Rara BLESS bMS 5 14 Connecting to Natural Gas 15 PP 15 18 Pre stam Check List s ctt debe dtes er x Le bel eee Rte E 18 LAG RUNG dns uctlons ssi Spree b ER eed ET ECCE ELSE 19 21 Operating Grill and Helpful 22 26 Warranty Information eee eae aeta de Rc tate alates a T Back Cover DANGER Indicates an imminently hazardous situation which if not avoided will result in death or serious injury WARNING Be alert to the possibility of serious bodily injury if the instructions are not followed Be sure to read and carefully follow all of the messages CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury GENERAL WARNINGS 4 WARNING Never use liquid propane gas in a unit designed for natural gas Never use charcoal briquets or lighter fluid in a gas grill Leak test all connections before first use even if grill was purchased fully assembled Never check for leaks using a match or open flame CAUTION Strong odors colds sinus congestion etc may prevent the detection of natural gas Use caution and common sense when testing for leaks Always keep your gas grill free and clear of gasoline
14. en flame 3 Open the Lid 4 If odor continues leave the area and immediately call your gas supplier or your fire department 4 WARNING FOR YOUR SAFETY 1 DO NOT store or use gasoline or other liquids with flammable vapors in the vicinity of this or any other appliance An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance to avoid the possibility of explosion Failure to follow the instructions as written or installation by other than a trained professional will void all manufacturer warranties Installer Company or Service Name Technician Name Installation Date 4 WARNING This conversion kit shall be installed by a professional service technician in accordance with the manufacturer s instructions as specified by the codes and requirements of the authority having jurisdiction The information in these instructions must be followed to minimize the risk of fire or explosion or to prevent property damage personal injury or death The qualified service agency performing this conversion assumes responsibility for the proper conversion of this grill IMPORTANT Fill out product record information below A replacement Rating Label is provided with this kit and needs to be applied when the conversion is completed Model Number Serial Number Date Purchased TABLE OF CONTENTS General Warnings i cech Gina pee we e
15. es not turn off the gas flow from the source NOTE If burner does not light or flame is too low you may have spider or other insect blockage in burner See Burner Assembly Maintenance under Proper Care and Maintenance MATCH LIGHTING THE MAIN BURNERS 1 2 3 19 Open lid before lighting Turn the burner control knobs to OFF Strike the match and place approximately 1 2 1 to 2 cm above lighting hole in the right hand side of the grill Turn on the FAR RIGHT burner control knob to the HIGH position The burner should light within 5 seconds If the burner does not light turn the control knob to OFF and wait 5 minutes for gas to evacuate the grill Repeat Steps 1 through 5 until the burner ignites Lighting Hole Once lit light adjacent burners in sequence by pressing in and rotating the control knob to the HIGH position If the burner does not light within the first few attempts of match lighting there is a problem with the gas supply Turn off the gas at the burner control knob DO NOT attempt to operate the grill until the problem is found and corrected See Trouble Shooting section of this manual LIGHTING THE ROTISSERIE BURNER 1 Open grill hood before lighting rotisserie burner 2 Make sure control knob is in the OFF position 3 Push and turn the control knob of that burner to the HIGH position Continue to push in control knob while pressing electronic igniter for 3 5 seconds 4 On
16. facturer Using hard metal piping or convoluted metal tubing is an unsafe practice Movement of the grill can cause breakage of metal pipe AWARNING For safe use of your grill and to avoid serious injury DO NOT let children operate or play around grill Keep grill area clean and clear of combustible materials DO NOT block holes in bottom or back of grill Check burner flames regularly Use grill only in well ventilated area Never use in enclosed space such as a carport garage porch covered patio or and overhanging structure NEVER attempt to light grill with lid closed A build up of gas may cause explosion ADANGER LEAK TESTING To prevent fire or explosion hazard DO NOT smoke or permit ignition sources in the area while conducting a leak test Perform test OUTDOORS only in a well ventilated area Never perform a leak test with a match or open flame Never perform a leak test while the grill is in use or while grill is still hot 16 AWARNING WHEN TO PERFORM A LEAK TEST After assembling or converting your natural gas grill and before lighting for the first time even if purchased fully assembled Any time the gas components are replaced Any time your grill has been moved At least once per year or if your grill has not been used for more than 60 days CHECKING FOR LEAKS NOTE Rotisserie gas supply line can be gas leak tested by removing the grease tray 17 9 gu Create a mixture of 5096 wate
17. fire ASSEMBLY INSTRUCTIONS YOU MUST BE A LICENSED PLUMBER TO CONVERT THIS GRILL READ ALL SAFETY WARNINGS amp ASSEMBLY INSTRUCTIONS CAREFULLY BEFORE ASSEMBLING OR OPERATING THE CONVERTED GRILL The following tools are required to assemble the Grand Elite Series 4905 Conversion Kit Phillips Head Screwdriver Adjustable Wrench PARTS BAG CONTENTS Make sure you have all items listed under PARTS LIST before you begin the installation process D Natural Gas Manifold Your parts will include 2 Natural Gas Side Burner and Rotisserie Burner Orifices FOR MISSING PARTS PLEASE CALL CUSTOMER SERVICE AT 800 527 0717 Proof of purchase will be required Inspect contents of the box to ensure all parts are included and undamaged ose Regulator Nut Control Knobs A CAUTION Some parts may contain sharp edges Wear protective gloves if necessary NOTE Make sure all control knobs are in the off position LP tank valve is closed and tank is disconnected from regulator and removed from grill Step 1 Remove hose regulator from main burners manifold by unscrewing hose regulator nut Step 2 Remove control knobs from main control panel Set aside for later use Step 3 Remove grease trays and smoker box tray from grill and set aside for later use 4 4905 BRINKMANN LLL SX 1 Smoker Box Tray 7 Grease Trays
18. ing the grill from storage spider webs or other debris may be blocking the burner See Burner Assembly Maintenance under Proper Care and Maintenance BEFORE STORING YOUR GRILL Clean all surfaces Lightly coat the burners with cooking oil to prevent excess rusting Clean burner prior to use after storing at the beginning of grilling season or after a period of one month not being used Spiders and insects like to build nests in burner tubes especially during colder months These nests can cause fires in burner tubes or under grill If storing the grill outdoors cover the grill with a grill cover for protection from the weather A grill cover may be ordered directly from Brinkmann by calling 800 468 5252 or 800 527 0717 26 2005 The Brinkmann Corporation Dallas Texas 75244 U S A www brinkmanncorp com WARRANTY The Brinkmann Corporation warrants to the original purchaser that the Natural Gas Conversion Kit for the Grand Elite Series 4905 is free from defects due to workmanship or materials for 1 Year when installed by a licensed plumber The Brinkmann Corporation s obligations under this warranty are limited to the following guidelines This warranty does not cover conversion kits that have been altered or damaged due to normal wear rust abuse improper maintenance improper use disassembly of parts and or attempted repair by anyone other than an authorized employee of The Brinkmann Corporation Th
19. is warranty does not cover surface scratches rust or heat damage discoloration to the finish which is considered normal wear The Brinkmann Corporation may elect to repair or replace damaged units covered by the terms of this warranty This warranty extends to the original purchaser only and is not transferable or assignable to subsequent purchasers The Brinkmann Corporation requires reasonable proof of purchase Therefore we strongly recommend that you retain your sales receipt or invoice To obtain replacement parts for your Grand Elite Series 4905 Conversion Kit under the terms of this warranty please call Customer Service Department at 800 527 0717 A receipt or proof of purchase will be required The Brinkmann Corporation will not be responsible for any grills forwarded to us without prior authorization EXCEPT AS ABOVE STATED THE BRINKMANN CORPORATION MAKES NO OTHER EXPRESS WARRANT Y THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE ARE LIMITED IN DURATION TO THOSE LISTED ABOVE FROM THE DATE OF PURCHASE SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS SO THE ABOVE LIMITATION MAY NOT APPLY TO YOU ANY LIABILITY FOR INDIRECT INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE FAILURE OF THE CONVERSION KIT FOR THE GRAND ELITE SERIES 4905 TO COMPLY WITH THIS WARRANTY OR ANY IMPLIED WARRANTY IS EXCLUDED CUSTOMER ACKNOWLEDGES THAT THE PURCHASE PRICE CHARGED IS BASED UPON
20. ner tubes can become blocked by spiders and other insects building their nests Blocked burner tubes can prevent gas flow to the burners and could result in a burner tube fire or fire beneath the grill To clean the Burner Assembly follow these instructions to clean and or replace parts of burner assembly or if you have trouble igniting the grill 1 Turn gas off at control knobs Remove cooking grills ceramic tiles and tile frames Carefully lift each burner up and away from valve openings Boom Use a narrow bottle brush or a stiff wire bent into a small hook to run through each burner tube and flame port several times NOTE Wear eye protection when performing procedure 5 5 Use compressed air to blow into burner tube and out the flame ports Check each port to make sure air comes out each hole Wire brush entire outer surface of burner to remove food residue and dirt 7 Check burner for damage if any large cracks or holes are found replace burner IMPORTANT Burner opening must slide over valve nozzle 8 Carefully replace burners Valve Nozzle 9 Replace each burner and follow the Gas Leak Testing section of this manual Relight burners to verify proper operation 10 Replace tile frames ceramic tiles and cooking grills PROPER BURNER OPERATION 25 COOKING GRILLS Clean with mild soap detergent and water A brass bristled brush or a nylon cleaning pad can be used to remove residue from the stainless steel
21. ore lighting grill CAUTION NOT use the grill if leaks cannot be stopped NOTE The leak test must be performed in an area that has adequate lighting in order to see if bubbles are developing DO NOT use a flashlight to check for bubbles AWARNING PRE START CHECK LIST Property damage bodily harm severe burns and death could result from failure to follow these safety steps These steps should be performed after the grill has been assembled and prior to each use DO NOT operate this grill until you have read and understand ALL of the warnings and instructions in this manual PRE START CHECK LIST Ensure that the grill is properly assembled Inspect the gas supply hose for burns chaffing kinks and proper routing before each use If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior the grill being used Leak check all gas connections and hose See section on Leak Testing Ensure that all electrical supply cords are properly grounded Keep any electrical supply cord and the fuel supply hose away from any heated surfaces Hose should be at least 3 inches from hot surfaces Position your grill on level ground in a well ventilated location a safe distance from combustible materials buildings and overhangs Properly place the empty grease trays under the grease drain hole in the bottom of the grill to catch grease during use DO NOT obstruct the flow of
22. ose to socket Push sleeve back on socket Figure B and insert plug until sleeve snaps forward locking plug into socket Be sure to leak test these connections prior to use Insert cover when hose is disconnected Figure A i Quick disconnect Natural gas supply coupling Plug Hose Pipe nipple Supply valve Sleeve Figure B Push sleeve back to attach Natural gas supply Supply valve Socket DISCONNECTING YOUR GRILL FROM THE NATURAL GAS SOURCE 1 Turn natural gas supply valve OFF 2 To disconnect push sleeve back and pull plug out of sleeve AWARNING Never use your grill without leak testing all gas connections and hoses See the section on Leak Testing in this manual for proper procedures Visually inspect the hose assembly prior to each use for evidence of damage excess wear or deterioration If found replace the assembly before using your grill Only the Brinkmann supplied replacement should be used During assembly or conversion to natural gas keep the supply hoses free of kinks and or damage Visually inspect the hose assembly prior to each use for evidence of damage excess wear or deterioration If found replace the assembly before using your grill Only the manufacturer s supplied replacement should be used AWARNING AVOID HARD METAL PIPING DO NOT use hard metal piping of any kind to connect this converted natural gas grill Use only natural gas hose specified by the manu
23. r and 5096 liquid dishwashing soap Watch For Bubbles Open the lid Ensure all control knobs are set to the OFF position Ensure gas hose is tightly connected to gas source Turn on the fuel supply on at the source Apply the soap water mixture to the following Hose connection to gas manifold The full length of gas supply hose CAUTION Before first use check gas supply line connection to rotisserie burner valve under control panel and gas supply line connection to the orifice back of grill body Rotisserie orifice connection Rotisserie supply line connection to rotisserie valve assembly and applying soap water mixture from under the control panel E Quick disconnect coupler 6 Check each place listed A E for growing bubbles which indicates a leak Check points C and D must to be done with the roteserie burner valve turned to HIGH and pushed in Side burner gas connection gas orifice must also be checked and must be done with the side burner valves turned to high 7 Turn off gas supply at source 8 Turn on control knobs to release gas pressure in hose 9 Turn control knobs to OFF position 10 Tighten any leaking connections 11 Repeat soapy water test until no leaks are detected 12 Turn off gas supply at source until you are ready to use your grill 13 Wash off soapy residue with cold water and towel dry 14 Wait 5 minutes to allow all gas to evacuate the area bef
24. rill If this should occur DO NOT pour water onto the flames This can cause the grease to splatter and could result in serious burns or bodily harm If grease fire occurs close the lid and turn off the main burners until the grease burns out Use caution when opening the lid as sudden flare ups may occur AWARNING Ensure that grease is allowed to evacuate the grill through the drain hole in the bottom and into grease cup DO NOT allow grease to drip onto ground for risk of fire or injury Only remove grease cup for cleaning when grill is cool DO NOT leave your grill unattended while in use DO NOT move grill when in use Lock wheels in place to stabilize grill DO NOT use water to extinguish flare ups Have fire extinguisher readily accessible suitable for use with gas appliances TO MINIMIZE FLARE UPS Trim excess fat from meats prior to cooking Cook meats with high fat contents chicken or pork on Low settings or indirectly Ensure that your grill is on level ground and the grease is allowed to evacuate the grill through the drain hole in the bottom and into grease cup INDIRECT COOKING Indirect cooking is the process of cooking your food without the heat source being directly under your food You can sear meats over a high flame on one side of the grill while slow cooking a roast on the other unlit side of the grill 22 23 ROTISSERIE COOKING This grill has been designed with a mounting bracket for a roti
25. sserie rotisserie may or may not be included with your grill depending on the model purchased Do not use a rotisserie not specifically manufactured for this grill Read and follow all warnings and instructions in the owner s manual provided with the rotisserie Save instructions for future reference Do not use the side burner when using a rotisserie DO NOT use back rotisserie burner when main burners are in use When using an current rotisserie it must be electrically grounded accordance with local codes or in the absence of local codes In the US The National Electrical Code ANSI NFPA No 70 Latest Edition In Canada the Canadian Electrical Code CSA C22 1 The Rotisserie is equipped with a three pronged plug for your protection against electrical shock This plug should be plugged directly into a properly grounded 3 prong receptacle Never cut or remove the grounding plug Any extension cord must also have a 3 prong receptacle All electrical supply cords should be kept away from water and any hot surfaces of the grill USING OTHER FEATURES OF THE GRILL THE SIDE BURNER The side burner can be used to prepare side dishes such as beans potatoes corn or to warm sauces The burner valve can be adjusted from high to low depending upon your cooking demands AWARNING Read instructions on lighting your grill to light the side burner Never close the side burner cover when the burner
26. surfaces Do not use steel wire bristles to clean the cooking grills Steel can cause the finish to chip or crack DO NOT use a commercial oven cleaner CERAMIC TILES e Periodically it may be necessary to inspect and clean the ceramic tiles to prevent excess grease build up When the grill is cold remove the cooking grills Inspect the ceramic tiles and replace if broken or damaged Do not allow ceramic tiles to become damaged to the extent that they may fall through onto the burners Replace the ceramic tiles and cooking grills and light the burners Operate the grill on HIGH for 10 minutes to remove the excess grease AWARNING TRANSPORTING AND STORAGE Never move a grill when it is hot or when objects are on the cooking surfaces Make sure that gas source is shut off After moving the grill check that all gas connections are free of leaks Refer to instructions for Leak Testing DO NOT store anything flammable near the grill Never store flammable liquids or spray canisters under or inside the grill DO NOT extinguish grease fires using water If the outdoor cooking gas appliance is not in use the gas must be turned off at the source Storage of an outdoor cooking gas appliance indoors is permissible only if the cylinder is disconnected and removed from the outdoor cooking gas appliance Cylinders must be stored outdoors out of reach of children and must not be stored in a building garage or any other enclosed area When remov
27. ted with vegetable oil or vegetable oil spray to minimize rusting 24 CLEANING AND MAINTENANCE Keep the appliance free and clear of combustible materials gasoline and other flammable vapors and liquids Keep the ventilation openings of the grill free and clear of debris Visually check burner flames for proper operation see pictorial in Burner Assembly Maintenance under Proper Care and Maintenance Spiders or other insects can nest in the burner causing gas blockage For safe grilling and peak performance of your grill perform these checks at least twice per year or after extended periods of storage Be sure to tighten up all hardware nuts bolts screws etc at least twice per year A CAUTION Some parts may contain sharp edges Wear protective gloves if necessary Remove the cooking grills heat distribution plates and burners from inside your grill Use a brush with hot water and detergent to remove excess residue NEVER use a commercial oven cleaner Rinse completely with water Towel dry and replace all components as described in the assembly instructions BURNER ASSEMBLY MAINTENANCE Although your burners are constructed of stainless steel they may corrode as a result of the extreme heat and acids from cooking foods Regularly inspect the burners for cracks abnormal holes and other signs of corrosion damage If found replace the burner DO NOT obstruct the flow of combustion and ventilation air Bur
28. the accessory pages at the end of this manual The US Department of Agriculture recommends the minimum temperature be reached for the following food items ChOpS 2 308 145 degrees Ground Meat 160 degrees F 2 Dates 160 degrees 180 degrees Roasis aa 145 degrees F Seafood 140 degrees F Vegetables 145 degrees F HELPFUL HINTS If you pre cook meat or poultry do so immediately before grilling Never defrost meat at room temperature or on a countertop Refrigerate leftovers within 2 hours of taking food off the grill For additional information please phone the USDA s toll free Meat amp Poultry Hotline at 800 535 4555 PROPER CARE amp MAINTENANCE To protect your grill from excessive rust the unit must be kept clean and covered at all times when not in use A grill cover may be ordered directly from Brinkmann by calling 800 468 5252 or 800 527 0717 Wash cooking grills and heat distribution plates with hot soapy water rinse well and dry Lightly coat cooking grill with vegetable oil or vegetable oil spray Clean inside and outside of grill by wiping off with a damp cloth Apply a light coat of vegetable oil or vegetable oil spray to the interior surface to prevent rusting Never apply paint to the interior surface Rust spots on the interior surface can be buffed cleaned then lightly coa
Download Pdf Manuals
Related Search