Bradley Smoker SS-2/AST/JUV Plumbing Product User Manual
Contents
1. Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Express Lavatory System SS Series Standard and Juvenile Height Express Lavatory Systems are ADA compliant pot p vo IMPORTANT Read this entire installation manual to ensure proper installation then file these instructions with the owner or maintenance department Flush all the water supply lines before making connections Wall anchors used must have a minimum pull out rating of 1 000 Ibs Product warranties may be found under Product Information on our web site at www bradleycorp com 215 1244 Rev C EN 03 813 2004 Bradley Corporation Page 1of19 5 11 04 PUAN Table of Contents Pre Installation Information 2 DIMENSIONS se iaaa ana a 3 4 Installation Instructions 5 11 Cleaning and Maintenance 12 Soap Dispenser Maintenance 13 14 Check Valve Troubleshooting 14 Assembly of Components 15 16 Metering Air Valve Maintenance 17 Metering Air Valve Troubleshooting 17 18 Vernatherm Mixing Valve 19 Bradley lt P O Box 309 Menomonee Falls WI 53052 0309 TEL 1 800 BRADLEY FAX 262 251 5817 http www bradleycorp com Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Pre Installation Inform2. SCUFF PANEL 185 030 GRAY 185 030A PUTTY 185 030B COAL Vernatherm Thermostatic Mixing Valve Optional Stop Strainer Check Valve Assembly S67 571 VERNATHERM es Fe yal VALVE E S01 116B BE Kees Poy iota Be Rey poe RS SS FILTER SWIVEL END WASHER 269 653 269 1188 STOP CHECK STOP STRAINER CHECK VALVE VALVE S60 003 27 102 Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 15 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Assembly of Components continued Pushbutton assembly SCREW 160 396 ACTUATOR Installation Instructions For Service Only BODY A 118 279 1 8 TUBE CONNECTOR U CUP 169 890 125 099 PUSHBUTTON A 1 4 TUBE CONNECTOR ASSEMBLY y 145 090 08 324 SPRING AERATOR PISTON 135 065 HOUSING antic 1192220 ess O RING 125 001CK DIFFUSER gt 269 508 STREAMFORMER L 115 125 SCREW 160 289 Other Replacement Parts DRAIN ASSEMBLY STRAINER gt P16 075 DRAIN PLUG BOWL MOUNTING DEANT L HARDWARE D i eoo 125 001DP CC yy 3 1 4 20 3 1 4 20 x 3 8 WASHER REC PAN HEAD 142 002DB P TRAP SCREW 269 1697 160 392 polypropylene S29 094 chrome plated brass 16 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Metering Air Valve
3. WALL 11 3 8 ANCHORS WITH 289 MINIMUM PULLOUT RATING OF 1 000 LBS 15 1 4 FINISHED 387 FLOOR Figure 1a CENTERLINE Installation Instructions continue Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 5 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only SS 2 AST JUV Express Lavatory System Dimensions Juvenile Height Mounting 23 1 2 23 1 2 1 1 2 NPT DRAIN STUB OUT 2 50 FROM WALL 1 2 NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY STUB OUT 2 50 FROM WALL 28 6 3 8 WALL 11 3 8 ANCHORS WITH 289 MINIMUM PULLOUT RATING OF 1 000 LBS 15 1 4 FINISHED 387 FLOOR CENTERLINE Figure 1b Installation Instructions continue 6 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Installation Instructions continued Step 2 Mounting frame to wall 1 Remove the eight Torx head screws securing the panel to the frame and remove the panel see Figure 3 Note Scuff panel does not need to be removed 1 1 2 NPT DRAIN STUB OUT 2 Position the frame against the wall ensuring that it is level If necessary insert shims under the frame until level Note When mounted the Standard and Juvenile Height frames shou
4. Maintenance Metering Air Valve Repair Kits and Parts List RUBBER DIAPHRAGM VALVE SEAT 269 665 117 036 PLASTIC DISK 269 664 PARTS INCLUDED LOWER IN KIT S65 110 VALVE BODY 118 183 STAINLESS STEEL DISK 179 082 SPRING 135 053 LOCKWASHER 142 002CR REPAIR KIT S73 054A Note This repair kit also includes kit S65 110 CENTER HOLE O aT Sg SCREW 160 313 Metering Air Valve Troubleshooting Problem Water is dripping from the streamformers Cause Debris on valve seat or orifices Solution Clean and inspect the valve seat 1 Remove screws and disassemble metering valve 2 Clean the valve seat and inspect for deep gouges or scratches Replace if necessary 3 Remove all debris that may be clogging center hole of plastic diaphragm assembly 4 Remove any debris clogging the off center hole in the rubber diaphragm Metering Air Valve Troubleshooting continued Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 17 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Metering Air Valve Troubleshooting Problem Valve will not shut off Cause Timing mechanism is clogged Solution Clean timing mechanism 1 If compressed air is available blow water and debris from perforated metal sleeve of timing mechanism 2 Turn the adjusting screw in all the way but do not force screw 3 Turn adjusting screw out to desired cycle t
5. Reassemble the power element and valve body O Ring Apply grease to the main valve slide and gently 125 001CH Cover ease into position rotating so that grease is a 107 2618 applied to the flip ring Do not force the slide as Screw this may push the flip ring from its position To 160 175 test rotate the slide a slight drag should be felt when correctly installed 4 Reassemble the valve Service Suggestions When servicing the valve make sure it is installed in the correct position The most common error occurs when the valve is installed in the reversed position that is the hot line is connected to the cold line and the cold is connected to the hot NOTE A red marking indicates the hot side of the valve The table below lists conditions that occur when the valve is installed correctly and when it is in the reversed position THEN O Hot Supply Cold Supply DE Delivers Correct Cold Mixed 107 Correct No Water Valve shuts off or drips Correct Cold Valve shuts off or drips Correct Reversed Hot Cold below 107 Hot above 107 Reversed Hot Hot Reversed No Water Reversed Hot Reversed Cold Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 19
6. N 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Soap Dispenser Maintenance Step 1 Fill soap dispensers The two soap valves will dispense vegetable coconut oil liquid soaps synthetic detergents vis cous lotion soaps and antiseptic solutions A 10 15 concentration is recommended for vege table or coconut oil liquid soaps Synthetic detergents lotion soaps and antiseptic soaps require no dilution 1 Using two screwdrivers or similar tool push up on the release tabs located beneath each soap dispenser and pull out the soap tanks from the sprayhead see Figure 10a 2 To remove packing dust rinse out each soap tank with hot water Shake water out thoroughly and allow to dry 3 Pour the soap into each soap tank s filler hole see Figure 10b 4 After each soap tank is filled position the soap tanks into the sprayhead openings and push into place Figure 10a SOAP uel 133 107 GRAY 133 131 PUTTY i 133 131A COAL SOAP DISPENSER VALVE Figure 10b S09 007 Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 13 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Soap Dispenser Maintenance continued Step 2 Change soap type 1 Pour out all of the soap from the dispenser 2 Rinse the soap dispenser with hot water several times until all of the residue is remov
7. and air valve manifold see Figure 6b 2 Install the drain plug in the hole in the bottom of the bowl see Figure 7 3 Beneath the bowl install the 1 4 rubber washer onto the drain plug and thread the tailpiece to the drain plug 4 Assemble the P trap by connecting the 1 1 2 tubular pipe to the tailpiece and to the 1 1 2 drain pipe stubbed out of the wall 5 Install the strainer on the drain plug opening inside the bowl and push the strainer firmly into place Secure the strainer to the drain with the screw provideed Figure 6a FLEXIBLE SUPPLY HOSE CONNECT TO 1 2 NPT HOT WATER SUPPLY VERNATHERM THERMOSTATIC MIXING VALVE FLEXIBLE SUPPLY HOSE CONNECT TO 1 2 NPT COLD WATER SUPPLY FLEXIBLE SUPPLY HOSE CONNECT TO TEMPERED WATER SUPPLY Figure 6b Bradley Corporation 215 1244 Rev C EN 03 813 PLACE DRAIN PLUG IN HOLE STRAINER BOWL 1 4 RUBBER WASHER DRAIN PLUG TAILPIECE Figure 7 5 11 04 9 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Installation Instructions continued Step 5 Connecting plastic tubing NOTE Refer to Figure 8a for hot and cold supplies and refer to Figure Sb for tempered supply 1 Connect the plastic tubing for the water supplies from the sprayhead assembly to the quick connect fittings on the air valve as follows e insert the tubing w
8. ation Barrier free and ADA compliant standard height mounting The SS 2 AST STD Express Lavatory System is compliant with Americans with Disabilities Act ADA When mounted at 34 rim height the Express meets ADA ANSI and UFAS require ments for barrier free clearances reaches and controls Always check local codes and ordinances for compliance Barrier free and ADA compliant juvenile height mounting The SS 2 AST JUV Express Lavatory System is compliant with Americans with Disabilities Act ADA Accessibility Guidelines for Buildings and Facilities Building Elements Designed for Children s Use Final Rule Pushbutton and air valve Each sprayhead is controlled by a pushbutton air valve enabling each user to activate a single flow of water Air valves use 0 5 gpm for a ten second duration meeting the ANSI ASHRAE IES 90A 1980 Standard Supplies required for installation e 6 3 8 wall anchors bolts and washers to mount frame and bowl to wall minimum pull out rating of 1 000 Ibs e 1 2 NPT hot and cold supply piping e 1 1 2 NPT drain piping 2 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV SS 2 AST STD Express Lavatory System Dimensions Standard Height Mounting 38 1 4 gs 22 559 et 34 864 50 f 2 or 1270 _ 10 254 Radius 8 203 Radius Dimensions continu
9. e Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 3 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Dimensions continued Standard Height SS 2 AST STD Juvenile Height SS 2 AST JUV 4 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Installation Instructions Step 1 Rough in Note See Figure la below for Standard Height and Figure 1b on page 6 for Juvenile Height when roughing in the Express IMPORTANT Flush the supply lines before making connections Debris in supply lines can cause the valves to malfunction IMPORTANT Dimensions shown in Figure 1a are for Standard Height and in Figure 1a for Juvenile Height 1 Rough in 1 2 NPT hot and cold supply lines through wall at dimensions shown 2 Rough in 1 1 2 NPT drain waste connection through wall at dimensions shown 3 Install 6 3 8 wall anchors with a minimum pull out rating of 1 000 lbs supplied by installer at the locations shown in Figures la and 1b SS 2 AST STD Express Lavatory System Dimensions Standard Height Mounting 23 1 2 597 23 1 2 1 1 2 NPT DRAIN STUB OUT 2 50 FROM WALL 1 2 NPT HOT AND COLD SUPPLIES OR TEMPERED SUPPLY STUB OUT 2 50 FROM WALL 32 6 3 8
10. ed and pump the valve until clean water appears 3 Rinse the dispenser with ethyl alcohol and allow to air dry 4 After the dispenser is dry pour the new soap into the soap dispenser Step 3 Cleaning Instructions Regular cleaning of the soap dispenser is recommended to ensure optimum performance and maximum service life Cleaning the soap dispenser monthly to remove soap residue dirt and other accumulations should become a regular part of your washroom cleaning routine and general maintenance program IMPORTANT Do not use abrasive cleansers to clean the soap tank Abrasive cleaners can mar the surface Clean exterior Use warm water and soap to clean the exterior of the soap dispenser Dry with a soft cloth Clean interior Inspect the interior of the soap tank for residue or coagulation of soap If necessary clean the soap tank according to the following procedure 1 Pour out any remaining soap in the tank 2 Fill the tank half full of hot water and shake the tank to dislodge the soap residue 3 Empty the water from the container and repeat steps 1 and 2 until the soap container is clean NOTE If rinsing alone does not remove the soap residue place a small chain 24 inches long into the soap tank with hot water and shake the container until the chain dislodges the residue Then remove the chain and rinse out the soap tank Clean internal components To clean the internal components of the soap dispenser pump hot water throug
11. h the soap dispenser until a clean flow of water comes out of the valve Check Valve Troubleshooting If water just dribbles or does not flow from sprayhead 1 Close the stops and check the valves that supply water to the lavatory system 2 Inspect the stop check valves for proper installation 3 Remove the flexible hoses from the stop check valves and clean the strainers if necessary If water sprayhead delivers all hot or cold water 1 Close the stops and check the valves that supply water to the lavatory system 2 Inspect the stop check valves for proper installation 3 Remove the flexible hoses from the stop check valves and clean the strainers if necessary 4 Inspect mixing valve for proper installation see Vernatherm valve on page 19 e A red marking indicates the hot inlet 14 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Assembly of Components Paneling SPRAYHEAD COVER SHELF part number varies with color of unit contact your local Bradley representative for assistance 10 TORX HEAD PANEL SCREW 160 378 GRAY 160 378A PUTTY 160 378B COAL FRAME Standard 17 238 Juvenile 17 239 ACCESS PANEL J Standard 186 1153 GRAY Standard 186 1153A PUTTY Standard 186 1153B COAL Juvenile 186 1160 GRAY Juvenile 186 1160A PUTTY Juvenile 186 1160B COAL
12. ime Problem Valve will not turn on Cause Water is not being supplied to the unit Solution Open all stops on the mixing valve Problem Timing can not be adjusted for more than 5 seconds Cause There is an air leak Solution Check assembly 1 Check all tubing and fittings for proper assembly 2 Tighten all screws which hold valve together Problem Pushbutton does not work properly Cause Air volume may not be sufficient to operate valve Solution Check for leaks and lubricate U cup 1 Check all fittings for air leaks 2 Disassemble pushbutton and lubricate U cup seal see pushbutton assembly diagram on page 15 1 4 TUBE CONNECTOR WITH FLOW CONTROL METERING AIR VALVE 18 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Vernatherm Mixing Valve Maintenance and Service Repair kit S45 049 is pre packaged and includes O Ring Flip Ring Power Element and Spring Maintenance Instructions Body 1 Disassemble the Vernatherm Valve as shown B a cae being careful not to damage the power element S73 028 U _ Power Element Replace the element if necessary S27 019 or Flip Ring 2 If necessary remove the old flip ring and replace sme with a new ring Valve Slide PE ag gt S01 039 NOTE An old or worn flip ring may cause temperature Spring 135 008 fluctuation and or water chatter 3
13. ith the red marking to the left valve e insert the tubing with the green marking to the right valve IMPORTANT The plastic tubing for the water supplies and pushbuttons are pre cut to the correct lengths If the tubing is cut too short kinking can occur and cause leaks at the fitting locations 2 Connect the plastic tubing for the pushbuttons from the sprayhead assembly to the quick connect fittings on the air valve as follows e insert the tubing with the red marking to the left valve e insert the tubing with the green marking to the right valve 3 Assemble the P trap supplied and make drain connections AIR TUBING GREEN AIR TUBING RED WATER WATER SUPPLY fail H al SUPPLY GREEN FLEXIBLE AIR VALVE ETT Vy SUPPLY HOSE VERNATHERM J Figure 8a E MIXING VALVE AIR TUBING GREEN WATER SUPPLY AIR TUBING i GREEN RED FLEXIBLE WATER SUPPLY SUPPLY HOSE RED AIR VALVE Figure 8b 10 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Express Lavatory System SS Series Installation Instructions For Service Only SS 2 AST STD SS 2 AST JUV Installation Instructions continued Step 5 Completing installation 1 Turn on the water supply to the Express and check for leaks 2 Install the panel to the frame Fasten panel with the eight Torx head screws provided see Figure 9 below FRAME 8 TORX HEAD SCREW Figure 9 Bradley Corporati
14. ld rest on the floor IMPORTANT Anchoring the frame ditt NPT HOT AND 4 to a wall that is not flat may TEMPERED SUPPLY cause the frame to bend If nec STUB OUTS essary install shims to compen sate for any wall distortion Figure 2 3 Ensure that the back of the frame is flat against the wall If wall is not flat insert shims behind the frame to ensure that it will not bend when anchored 4 Once you have positioned the frame such that it is level and resting on the floor and flat against the wall or shimmed use the 3 8 bolts and washers to mount the frame to the wall see Figure 4 FRAME 4 3 8 BOLT FRAME AND WASHER a STIL SS TORK HEAD ae TSS al G w o ISB PA Sy 2 xi N SE j SS o SCUFF PANEL ST do not remove i SCUFF PANEL Figure 3 do not remove Figure 4 Installation Instructions continue Bradley Corporation 215 1244 Rev C EN 03 813 5 11 04 7 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Installation Instructions continued Step 3 Installing bowl assembly IMPORTANT Moving and positioning the bowl will require more than one person Note Refer to Figure 5 below when installing the bowl assembly 1 With someone t
15. o assist you place the bowl assembly squarely onto the frame 2 Attach the front of the bowl assembly to the frame using the two 1 4 20 x 3 8 pan head screws and washers Do not tighten screws at this time IMPORTANT When bolting the bowl assembly to the frame and wall do not overtight en bolts Overtightening bolts can damage the Terreon material 3 After the bowl assembly is attached to the frame use two 3 8 bolts and washers supplied by the installer to bolt the bowl to the wall anchors 4 Tighten the screws installed in procedure 2 above to secure the bowl assembly to the frame Do not overtighten BACK VIEW BOWL ASSEMBLY AND WASHER 3 8 BOLT AND WASHER 1 4 20 X 3 8 PAN HEAD SCREWS AND Figure 5 WASHERS Installation Instructions continue 8 5 11 04 Bradley Corporation 215 1244 Rev C EN 03 813 Installation Instructions For Service Only Installation Instructions continued Step 4 Connecting supply and drain Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV 1 FOR HOT AND COLD SUPPLY Connect the flexible hoses installed to the Vernatherm Mixing Valve to the hot and cold water supply piping from the wall see Figure 6a Note The red marking on Vernatherm Mixing Valve indicates hot water supply inlet FOR SINGLE TEMPERED SUPPLY Attach the stop strainer check valve to the 1 2 tempered supply line Connect the flexible hose to the stop strainer check valve
16. on 215 1244 Rev C EN 03 813 5 11 04 11 Express Lavatory System SS Series SS 2 AST STD SS 2 AST JUV Installation Instructions For Service Only Cleaning and Maintenance Instructions IMPORTANT Strong alkaline or acid based chemicals and cleansers should not be used to clean Terreon If these chemicals come in contact with the Terreon surface wipe off the surface immediately and flush with soapy water Terreon and panel maintenance The bowl and sprayhead cover are constructed of Terreon a densified solid surface material composed of an acrylic modified polyester resin Terreon is resistant to chemicals stains burns and impact Surface damage can be easily repaired with everyday cleaners or fine grit abrasives The panel and sprayhead body are made of an acrylic ABS laminate and will not chip peel or flake With regular cleaning your Terreon fixture will provide years of dependable service Cleaning e Daily Cleaning Wipe the surface with a damp cloth and wipe dry e Weekly Cleaning Wipe the surface with a damp cloth and a household liquid detergent Stubborn stains can be removed as follows 1 Using a 7448 Scotch Brite pad scrub with an abrasive cleanser such as Ajax Comet or Soft Scrub and water 2 Clean thoroughly with soapy water and allow to dry e Scorch Marks Although Terreon will not burn a lit cigarette in contact with Terreon could leave a scorch mark Scorch marks can be removed by b
17. uffing with a 7448 Scotch Brite pad or with an abrasive cleaner e Repair kit In the unlikely event your Terreon surface becomes damaged it can easily and inexpensively be repaired Contact your Bradley representative to order a repair kit and be sure to specify color when ordering Panel cleaning IMPORTANT Do not use abrasive cleansers to clean the panel or sprayhead body Abrasive cleaners can mar the surface e Graffiti Vandalism If vandals create markings on the panel Bradley recommends using Motsenbocker s LIFT OFF to remove ink and spray paint Remover 3 is for ink and markers and Remover 4 is for spray paint Motsenbocker s LIFT OFF can be ordered through Sanitary Maintenance Service Inc call 1 800 451 5523 x 425 or visit www santitarymaintenance com product htm for ordering information After cleaning with LIFT OFF give the panel a final thorough cleaning with a liquid tub and tile cleaner to remove soil and maintain the glossy finish NOTE Use of brand names is intended only to indicate a type of cleaner This does not constitute an endorsement nor does the omission of any brand name cleaner imply its inadequacy Many products named are regional in distribution and can be found in local supermarkets department and hardware stores or through your cleaning service It is emphasized that all products should be used in strict accordance with package instructions 12 5 11 04 Bradley Corporation 215 1244 Rev C E
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