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Bradley Smoker 232-007 Plumbing Product User Manual

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Contents

1. eo 4 l l Screw A a E AE a EIJ DIN Connector l l w Stilt Washer E a Shank Washer Solenoid Solenoid lt gt re Assembly eo Locking Nut Supplies Required for Installation e Teflon Tape e Plumber s Putty for securing faucet to deck ONLY e 1 2 NPT water inlet supply e Pipe fittings 2 9 23 04 Bradley Corporation 215 1559 Rev A EN 04 216A Installation Instructions Aerada 1000 Series Gooseneck Faucet Installation Instructions Single Hole and Cover Plate Attach the outlet assembly 1 and aerator gasket 2 to the spout The outlet assembly is equipped from the factory with a 0 5 GPM cartridge white screen To configure the outlet with the 2 2 GPM cartridge yellow screen refer to step 8 A IMPORTANT If 0 5 GPM spout is to i be used skip Step 8 and proceed directly to Installation Solenoid and Optional Valves page 4 Remove the locknut 1 washer Install faucet assembly 1 2 stilt washer 3 from the 2 into deck hole spout shank 4 Remove shank Use plumbers putty from cover plate if supplied to seal faucet to deck Be careful not to nick or cut the sensor cable during installation Install stilt washer 1 all Install the shank washer 1 3 the way up onto shank 4 and locknut 2 onto faucet crown side up Pos
2. Installation Instructions Aerada 1000 Series Gooseneck Faucet 53 306 DC Gooseneck with Centershank 53 307 DC Gooseneck with 4 Trimplate 53 308 AC Gooseneck with Centershank 53 309 AC Gooseneck with 4 Trimplate 232 007 Plug In Transformer for AC Gooseneck A WARNING faucet to the deck batteries site at www bradleycorp com responsibility of the installer Read this entire installation manual to ensure proper installation then file these instructions with the owner or maintenance department Flush all the water supply lines before making connections then make sure the water supply is turned off before beginning installation Do not use pipe dope on faucet and supply connections Possible solenoid contamination could occur and will void any warranty Teflon tape is the recommended sealant Use plumber s putty only to seal the The installation site should have access to an electrical box with 120 volt AC 60 Hz cycle for input to a transformer When installing the transformer the electrical box should be located within six feet of the sink The DC faucets are powered by four AA factory installed alkaline Product warranties may be found under Product Information on our web Compliance and conformity to local codes and ordinances is the 215 1559 Rev A EN 04 216A P O Box 309 Menomonee Falls WI 53052 0309 2004 Bradley Corporation Phone 1 800 BRADLEY FAX 262 251
3. 3 Remove the strain relief cover and screw 1 7 using hex key provided 2 Remove both foam gaskets 3 Separate the foam gaskets at the perforation A CAUTION Do not attempt to operate multiple i faucets using a single transformer Insert smaller foam gasket 3 into strain relief Install solenoid cable plug 1 into the smaller telephone style jack in the electronic box Install faucet sensor cable plug 2 into the larger RJ 45 jack V ef i A a ear 3 with screw 3 using hex key provided 4 Insert larger foam gasket 1 Attach strain relief cover 2 7 Re attach the electronic box to the baseplate location using screw 1 and hex key provided 2 NOTE To ensure the electronic box is level with or above the solenoid valve the cables should create a drip loop The electronic box is designed with the wire connectors facing downward to ensure ________ proper drip loops Connect the 1 4 spade terminal to the positive terminal and connect the 3 16 spade terminal to the negative terminal Terminals are two different sizes and match corresponding terminal clips from transformer NOTE The faucet will automatically calibrate when sensor cable is connected and power is supplied Refer to step 8 Feed the wires from the transformer through the baseplate A CAUTION Faucet will automatically calibrate when sensor o cable is connected a
4. Proceed directly to Installation Solenoid and Optional Valves page 4 IMPORTANT Flow rates exceeding the 0 5 GPM maximum limit for public lavatories set by ASME A112 18 1 negate the UPC certification of this faucet for public use applications Bradley Corporation 215 1559 Rev A EN 04 216A 9 23 04 Aerada 1000 Series Gooseneck Faucet Installation Instructions Installation Instructions Solenoid Valves and Electronic Box AC Models S53 308 and 53 309 Thread the union nut 1 of the solenoid assembly to the 1 faucet shank 2 Use Teflon tape on the threads to ensure a leak free joint Make sure the solenoid is positioned for easy access Tighten the union nut A caution 00 Do not use pipe a dope on threads The solenoid could become contaminated and will void any warranty When installing the transformer make sure the electrical box 2 is located within 6 of the sink Install the baseplate and mount the electronic box to the desired wall location The baseplate must be mounted either level with or above the solenoid valve and within 12 of the solenoid valve Make sure the transformer wires 1 are positioned in the baseplate channel 2 before mounting the unit NOTE When i positioning baseplate 2 make sure there is D enough room for drip a loops in final 7 1 installation See Note in step 7
5. 5817 Page 1 of 8 9 23 04 http www bradleycorp com Aerada 1000 Series Gooseneck Faucet Installation Instructions Table of Contents Faucet Components 2 425 c6eedesicheebieiedeesseaeeseeagccaes 2 Supplies Required for Installation 0 0 0 0 0c ee eee 2 Installation Information Installing Single Hole and Cover Plate 0 3 Installing Solenoid Valves and Electronic Box AC 4 Installing Electronic Battery Box DC ssssssnueasrnaanrnnna 5 Maintenance Information Changing Faucet Operation 0 0 e eee eee eee eee ee 6 Faucet Troubleshooting 2 0 24 50 eee sds aden eee endeehaaendees 7 8 Components for Aerada 1000 Series Faucet Carefully separate all parts from packaging and check each part with the illustrations below Make sure all parts are accounted for before discarding any packaging material If any parts are missing do not attempt to install your Bradley Faucet until you obtain the missing parts 1000 Series Faucet shown w cover plate Electronic Box and Solenoid 269 1809 AC shown 269 1810 DC w Batteries Spout Vandal Resistant Aerator i m 269 1817 ef fa a Spout Nut Screw N w Partition Assembly Electronics Cover a FH pe Gaver Baseplate Spout Shank 269 1 81 3 Collar amp f Foam Gasket Gasket Outer Strain 4 Cover Plate l Relief Bracket optional l Sensor Collar DoS Collar Gasket
6. will blink and an audible indicator chirps twice per second whenever hand presence is detected 1 Beep Indicates low battery After 8 minutes the LED and buzzer function stops eee 2 Beeps Calibration out of range environment too If an error occurs the LED will blink and the buzzer will reflective sound every 30 seconds to assist in diagnosing the problem When corrective action is taken the LED and buzzer will stop 3 Beeps Room infrared level out of range too much sunlight heat lamp present etc 4 Beeps Solenoid short circuit 5 Beeps Solenoid unplugged or loose broken solenoid connection Refer to Troubleshooting Chart below and on page 8 for further troubleshooting information Problem Check Possible Solution Water runs continuously Debris in solenoid no beeps Disassemble solenoid and inspect clean parts Water pressure too high no beeps Reduce pressure to under 80 PSI Faucet turns on by itself Incorrect range setting for spout type and Change range setting using DIPswitch page 6 ghosting sink used 2 beeps No water flow Water not turned on no beeps Turn on water supply Solenoid cable not connected to Check connection electronics cover 5 beeps Solenoid short circuit 4 beeps Replace electronics cover Sensor cable not connected to electronics Check connection cover no beeps Inoperative sensor no beeps Inspect collar wiring for signs of damage or corrosio
7. ition shank Tighten locknut sensor cable 2 through securely to prevent collar and one of the rounded slots spout from rotating If in the stilt washer 1 necessary support spout base from above to prevent twisting If faucet was installed with Install spout nut 1 onto the cover plate secure cover plate 6 spout with basin washers 1 flat washers 2 and locknuts 3 For swivel mount only install two plastic split washers 2 For rigid mount only install 1 8 thick plastic washer 3 Mount the spout completely into the base and securely tighten the spout nut 1 A CAUTION Flush water lines A IMPORTANT Flow rates exceeding the 7a before beginning this step 7b 0 5 GPM maximum limit for public lavatories set by ASME A112 18 1 negate the UPC certification of this faucet for public use applications For applications requiring laminar flow without an aerator refer to the instructions below Attach the plain spray ring 1 to the spout Insert the laminar flow control insert 2 into the spout A IMPORTANT If laminar flow is to be used skip Step 8 and proceed directly to Solenoid and Optional Valves page 4 269 1815 D a a To convert outlet assembly to 2 2 GPM 1 Disassemble outlet assembly using key 1 2 Remove the 0 5 GPM cartridge white screen and replace it with the 2 2 GPM cartridge 2 3 Install the rubber washer 3 adapter 4 and aerator gasket 5 A IMPORTANT
8. n Replace if necessary Inoperative electronics cover assembly Replace cover assembly no beeps Water pressure too high no beeps Reduce pressure to under 80 PSI Low battery voltage DC only 1 beep Replace batteries DC only 6VDC transformer not properly connected Use correctly sized terminal clips page 4 to partition assembly no beeps Wiring of multiple unit 6VDC transformer Faucets must be wired in parallel from transformer no beeps transformer to each individual unit not connected in a series Range too short or too long Interference during automatic calibration Remove interference reset electronics using reset no beeps button page 6 Allow 30 seconds for faucet to automatically re calibrate Incorrect range setting for type of spout Change range setting using DIPswitch page 6 and sink used Lighting environment affecting sensor Change range setting using DIPswitch page 6 3 beeps Bradley Corporation 215 1559 Rev A EN 04 216A 9 23 04 7 Aerada 1000 Series Gooseneck Faucet Installation Instructions Troubleshooting continued Problem Check Possible Solution Faucet works in reverse Solenoid wiring on DIN connector no beeps Replace solenoid Faucet turns off too soon Faucet operating mode no beeps or faucet range setting Change mode or range setting using DIPswitch page 6 Faucet stays o
9. n longer than normal Dirty solenoid valve no beeps Clean internal parts or replace solenoid valve Clogged spout outlet Faucet in wrong mode no beeps Clean outlet Change mode setting using DIPswitch page 6 Faucet stopped working Mounting of electronics cover no beeps Electronics cover must be mounted to allow for drip loops for the sensor and solenoid cables pages 4 amp 5 Sensor cable connector Clean connector No clicking sound from solenoid during hand presence no beeps Solenoid valve strainer Reset electronics using reset button page 6 Clogged strainer Clean if necessary Check if faucet outlet is clogged no beeps Clean faucet outlet Battery voltage battery operated only Replace batteries if below 4 2 volts Incorrect range setting for spout type and sink used no beeps Change range setting using DIPswitch page 6 9 23 04 Bradley Corporation 215 1559 Rev A EN 04 216A
10. nd power is supplied DO NOT place objects in front of collar sensor for first 30 seconds after power up 8 A CAUTION DO NOT turn on water supply until all electrical connections are made Plug the transformer into the applicable electrical receptacle Wait at least 30 seconds then turn on the water supply NOTE When power is initially supplied the LED on the electronic box will blink and an audible indicator chirps twice per second whenever hand presence is detected This will continue for 8 minutes and then stop Proceed to Faucet Operation page 6 4 9 23 04 Bradley Corporation 215 1559 Rev A EN 04 216A Installation Instructions Aerada 1000 Series Gooseneck Faucet Models S53 306 and S53 307 1 Install the baseplate and mount the electronic box to the desired wall location The baseplate must be mounted either level with or above solenoid valve and within 12 of the solenoid valve NOTE When positioning the baseplate make sure i there is enough room for drip loops in the final installation Refer to Note in step 6 i Installation Instructions Electronic Battery Box DC 2 Remove the strain relief cover and screw 1 using hex key provided 2 Remove foam gasket 3 Separate the foam gasket at the perforation 3 Insert smaller foam gasket 3 into the strain relief Install solenoid cable plug 1 into the smaller telephone style jack in the transformer Ins
11. over 7 Place the electronics cover onto the baseplate and secure with the hex screw NOTE Resetting the faucet electronics causes loss of virtual settings and time in use and will also start the 8 minute timer where the LED on the electronics box will blink and an audible indicator chirps twice per second whenever hand presence is detected e Water Saver Mode water flows for a maximum of 5 seconds starting from first hand detection and immediately turns off when hands are removed Additional Operating Features e 12 second no motion turn off in normal mode e Low battery indication e Battery life up to one year depending on frequency of use MANUAL RESET BUTTON Electronics Cover Assembly amp DIPswitch Range Short Normal Far Maximum Switch 1 off on on off Switch 2 off off on on Table 1 Faucet Range Normal Scrub Meter Water Saver Modes Mode Mode Mode Mode Switch 3 off on off off Switch 4 off off on off Switch 5 off off off on Table 2 Faucet Mode 6 9 23 04 Bradley Corporation 215 1559 Rev A EN 04 216A Installation Instructions Aerada 1000 Series Gooseneck Faucet Troubleshooting Whenever new batteries are installed AC power is applied The following chart provides details concerning the number or a manual reset button is pressed the LED on the of beeps and possible errors associated with them electronics cover
12. s 45 seconds factory default setting e Scrub Mode water continues to flow for 60 seconds default after deactivating the sensor removing hands e Metered Mode water flows for 10 seconds default from first hand detection Changing Faucet Operation In order to change any faucet option the DIPswitch must be used located inside the electronics cover assembly see illustration this page Checking Changing DIPswitch Settings 1 Remove the electronics cover 1 from the baseplate 2 2 Lift the partition 3 out to expose the circuit board and DIPswitch 3 To change a DiPswitch setting use a small pointed object to move the appropriate DIPswitch to ON or OFF Faucet range and mode settings along with their corresponding DIPswitch settings are outlined in Table 1 and Table 2 Resetting Faucet Electronics In order to reset the faucet electronics a reset button located inside the electronics cover assembly must be pushed in see illustration this page To reset faucet electronics 1 Remove hex screw holding the electronics cover to the baseplate and remove cover 2 Lift the partition out to expose the circuit board and reset button 3 Make sure there are no objects in front of the collar sensor then push the button to reset 4 Wait 30 seconds for faucet to automatically calibrate to the environment 5 Activate water flow by placing your hand in front of the sensor 6 Place partition into the electronics c
13. tall faucet sensor cable plug 2 into the larger RJ 45 jack A CAUTION Faucet will automatically calibrate when sensor cable is connected DO NOT place objects in front of collar sensor for first 30 seconds after power up 4 Insert larger foam gasket 1 Attach strain relief cover 2 and screw 3 using hex key provided 4 2 Oa ae Bn me 5 3 8 a te 4 Mount the electronic box to the wall location using screw 1 and hex key provided 2 NOTE To ensure the electronic box is level with or above the solenoid valve the cables should create a drip loop The electronic box is designed with the wire connectors facing downward to ensure proper drip loops 6 A CAUTION DO NOT turn on water supply until all electrical connections are made Turn on the water supply NOTE When power is initially supplied the LED on the electronic box will blink and an audible indicator chirps twice per second whenever hand presence is detected This will continue for 8 minutes and then stop Proceed to Faucet Operation page 6 Bradley Corporation 215 1559 Rev A EN 04 216A 9 23 04 5 Aerada 1000 Series Gooseneck Faucet Installation Instructions Faucet Operation Operating Modes e Normal Motion Detecting Mode water flows within 1 4 second after activating sensor i e putting hands in front of collar and continues to stay on as long as motion is detected Maximum time i

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