Bosch Appliances JGP640 Cooktop User Manual
Contents
1. 4 CONVERT THE PRESSURE REGULATOR WARNING Do not remove the pressure regulator from the cooktop 1 Locate the pressure regulator under the rear of the cooktop 2 Use an adjustable wrench to remove the nut from the pressure regulator Se Gas Flow t gt A into Range CO Me LZ LP Adapter PA p n NAT 3 Insert the LP Adapter into the nut af Lp oN Z Is ED Nut J 4 Reinsert the assembly into the regulator and attach the tie on label to the regulator using the string provided continued next page 19 5 CHECK FOR LEAKS When all connections have been made make sure all cooktop controls are in the OFF position and turn on the main gas supply valve Use a liquid leak detector at all joints and connections to check for leaks in the system CAUTION DO NOT USE A FLAME TO CHECK FOR GAS LEAKS When using test pressures greater than 1 2 psig to pressure test the gas supply system of the residence disconnect the cooktop and individual shut off valve from the gas supply piping When using test pressures of 1 2 psig or less to test the gas supply system simply isolate the cooktop from the gas supply system by closing the individual shut off valve 20 6 CHECK QUALITY OF FLAMES The combustion quality of burner flames needs to be determined visually A Yellow flames ARARANARR Call for service B Yellow tips on outer cones Normal for LP gas C Soft blue flames Normal2. Model Number Serial Number Use these numbers in any correspondence or service calls concerning your cooktop If you received a damaged cooktop Immediately contact the dealer or builder that sold you the cooktop Save time and money Before you request service Check the Problem Solver in the back of this guide It lists causes of minor operating problems that you can correct yourself ats HELP US HELP YOU WARNING If the information in this guide is not followed exactly a fire or explosion may result causing property damage personal injury or death Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance WHAT TO DO IF YOU SMELL GAS Do not try to light any appliance Do not touch any electrical switch do not use any phone in your building e Immediately call your gas supplier from a neighbor s phone Follow the gas supplier s instructions e If you cannot reach your gas supplier call the fire department Installation and service must be performed by a qualified installer service agency or the gas supplier IF YOU NEED SERVICE To obtain service see the Consumer Services page in the back of this guide We re proud of our service and want you to be pleased If for some reason you are not happy with the service you receive here are three steps to follow for further help FIRST contact the people who ser
3. FN Safety Instructions 3 5 Operating Instructions Tips Control Siiri iaiia 6 Cooktop COMPANLiSON cccceseeeesseesseecseeees 6 COOKWaM 6 wikis said 7 Electric Ignition sssessessssiresrirerrsserresrrrrrrerrssss 6 Features sosanna aaa anu 5 6 il i Using Your Cooktop eceeecceeeeeee 7 8 HAM Vent System oo sees seesssstesssseeseteesseees 8 9 os Care and Cleaning 9 10 GE Appliances Problem Solver 0 0 00 21 More questions call GE Answer Center 800 626 2000 WS Installation Instructions 11 20 Converting to LP Gas essen 18 20 Be OE 14 a4 Consumer Services 23 PE Appliance Registration 2 mportant Phone Number s 0eee 23 Model and Serial Numbers s csceeeren 2 DEUC E Back Cover Models JGP640 JGP641 O Read this guide carefully It is intended to help you operate and maintain your new cooktop properly Keep it handy for answers to your questions Ifyou don t understand something or need more help call GE Answer Center 800 626 2000 24 hours a day 7 days a week Write down the model and serial numbers Yov ll find the model and serial numbers on a label located on the underside of the cooktop These numbers are also on the Consumer Product Ownership Registration Card that came with your cooktop Before sending in this card please write these numbers here
4. 45 elbow 3 x 10 90 flat elbow 18 ft 6 round to 3 x 10 transition 3 x 10 to 6 round transition 6 round to 3 x 10 transition 90 elbow 20 ft 3 x 10 to 6 round transition 90 elbow 12 ft 6 round wall cap damper 21 ft 3 x 10 wall cap with damped 27 ft 6 round roof cap 20 ft 6 round roof vent 24 ft Total duct Should not exceed 75 ft run Equivalent lengths of duct pieces are based on actual tests conducted by GE Evaluation Engineering and reflect requirements for good venting performance with any downdraft cooktop STEP 10 ELECTRICAL CONNECTION Electrical requirements 120 volt 60 Hertz individual properly grounded branch circuit protected by a 15 amp circuit breaker or time delay fuse GROUNDING IMPORTANT Please read carefully FOR PERSONAL SAFETY THIS APPLIANCE MUST BE PROPERLY GROUNDED The power cord of this appliance is equipped with a three prong grounding plug which mates with a standard three prong grounding wall receptacle to minimize the possibility of electric shock hazard from this appliance The customer should have the wall receptacle and circuit checked by a qualified electrician to make sure the receptacle is properly grounded and has correct polarity Where a standard two prong wall receptacle is encountered it is the personal responsibility and obligation of the customer to have it rep
5. Surface burners in use when an electrical power failure occurs will continue to operate normally e The two rear burners are best for smaller pans and cooking operations requiring carefully controlled simmering conditions The two front burners are the high power burners for larger pans and fast boiling operations e Do not operate a burner for an extended period of time without cookware on the grate The finish on the grate may chip without cookware to absorb the heat e Check to be sure the burner you turned on is the one you want to use e Be sure the burners and grates are cool before you place your hand a pot holder cleaning cloths or other materials on them FOR SAFE HANDLING OF COOKWARE NEVER LET THE FLAME EXTEND UP THE SIDES OF THE COOKWARE Any flame larger than the bottom of the cookware is wasted heat and only serves to heat the handle Heatproof Glass Ceramic Can be used for either surface or oven cooking It conducts heat very slowly and cools very slowly Check cookware manufacturer s directions to be sure it can be used on gas cooktops Stainless Steel This metal alone has poor heating properties and is usually combined with copper aluminum or other metals for improved heat distribution Combination metal skillets generally work satisfactorily if they are used at medium heat as the manufacturer recommends continued next page 7 do y00 ANOX JO a injedy o A ge OQ uosre
6. a m to 2 00 p m Saturdays A Our factory trained technicians know your appliance inside and out so most repairs can be handled in just one visit DR For Customers With Special Needs e 800 626 2000 A Upon request GE will provide Consumers with impaired hearing or speech who have p Braille controls for a variety of GE access to a TDD or a conventional teletypewriter may lt appliances and a brochure to call 800 TDD GEAC 800 833 4322 to request O assist in planning a barrier free information or service p kitchen for persons with limited mobility To obtain these items free of charge call 800 626 2000 Service Contracts 800 626 2224 You can have the secure feeling that GE Consumer Service will still be there after your warranty expires Purchase a GE contract while your warranty is still in effect and you ll receive a substantial discount With a multiple year contract you re assured of future service at today s prices Parts and Accessories 800 626 2002 Individuals qualified to service their own appliances User maintenance instructions contained in this guide can have parts or accessories sent directly to their home cover procedures intended to be performed by any user The GE parts system provides access to over 47 000 Other servicing generally should be referred to qualified parts and all GE Genuine Renewal Parts are fully service personnel Caution must be exercised since warranted VISA MasterCard
7. and Discover cards improper servicing may cause unsafe operation are accepted YOUR GE COOKTOP WARRANTY WHAT IS COVERED WHAT IS NOT COVERED FULL ONE YEAR WARRANTY For one year from date of original purchase we will provide free of charge parts and service labor in your home to repair or replace any part of the cooktop that fails because of a manufacturing defect e Service trips to your home to teach you how to use the product Read your Use and Care material If you then have any questions about operating the product please contact your dealer or our Consumer Affairs office at the address below or call toll free GE Answer Center 800 626 2000 consumer information service Improper installation If you have an installation problem contact your dealer or installer You are responsible for providing adequate electrical gas exhausting and other connecting facilities as described in the Installation Instructions provided with the product Staple sales slip or cancelled check here Proof of original purchase date is needed to obtain service under warranty This warranty is extended to the original purchaser and any succeeding owner for products purchased for ordinary home use in the 48 mainland states Hawaii and Washington D C In Alaska the warranty is the same except that it is LIMITED because you must pay to ship the product to the service shop or for the service technician s travel
8. for natural gas If burner flames look like A call for service Normal burner flames should look like B or C depending on the type of gas you use With LP gas some yellow tipping on outer cones is normal 7 FINAL STEPS Fill in the date plus the name and address of the service organization performing the conversion in the spaces provided on the conversion label Remove the backing from the label and stick it in a convenient place on the underside of the cooktop near the Rating Plate Make sure the area is clean and dry before applying the label The conversion is now complete QUESTIONS P If burner flame looks like A call for service Normal burner flames should look like B or C depending on the type of gas BURNER FLAMES VERY e If cooktop is connected to LP gas check all steps in USE THIS PROBLEM SOLVER z PROBLEM POSSIBLE CAUSE BURNERS DO NOT Make sure electrical plug is plugged into a live power outlet LIGHT Slot in burner base may be clogged Remove the obstruction A Burner parts not replaced correctly S Hole in burner cap behind igniter may be clogged lt BURNERS HAVE e YELLOW OR YELLOW TIPPED AAAAAAAAA AAAAAAAAA j Ta FLAMES AAARAANAA TO aa A Yellow flames B Yellow tips on outer C Soft blue flames m Call for service cones Normal for Normal for rg LP gas natural gas A D a LARGE OR YELLOW the Installation Instructions BURNER CONTROL
9. hand side ofthe cooktop bottom to the sides of the cabinet using angle brackets CAUTION DO NOT USE A FLAME TO not supplied Remove one screw at the bottom CHECK FOR GAS LEAKS of the cooktop body on each side then replace IMPORTANT Disconnect the cooktop and to hold the bracket to the cooktop Then secure the individual shut off valve from the gas supply the brackets to the cabinet sides with the screws piping system during any pressure testing of that provided system at test pressures greater than 1 2 psig Connect the 9 pin plastic plug from the downdraft Isolate the cooktop from the gas supply piping unit to the 9 pin plastic socket situated adjacent system by closing the individual manual shut off to the power cord on the cooktop Secure the valve to the cooktop during any pressure testing metal cover in position over the connection of the gas supply piping system at test pressures boi Sacket equal to or less than 1 2 psig Service Plate Bi a Electrical Pressure Supply Cord opin LA mip Test Point STEP 9 Plug A INSTALL THE DUCTWORK Bates Use minimum 26 gauge galvanized or 24 gauge 9 aluminum duct in 6 round or 3 x 10 size or a combination of both PVC duct should be used if installing under a poured concrete slab DO Layout of Service Panel NOT use flexible ducting Always use an appropriate roof STEP 8 or wall cap with damper Laundry GAS CONNECTION type wall caps Install th lied should never be
10. nstall the supplied pressure ased Usethe regulator and nipple in the gas traightest duct line as close to the cooktop inlet aae E as possible making allowances for For satisfactory a ang T NECESSALY performance the duct run should not exceed via Tled in oe pci aie 15 75 ft or its equivalent length if bends or other installed in the right direction various fittings are used Refer to table of Install a manual shut off valve in equivalent lengths for various duct configurations the gas line in an easily accessible i location as close to the pipe stub Install ductwork so that the piece of duct nearest as possible making allowances for the downdraft unit slots INTO the next piece of the ventilation ducting Be sure duct Secure all joints with self tapping screws you know how and where to shut and apply duct tape around the joint to ensure an off the gas supply to the cooktop 4 airtight seal NOTE Instead of using solid p piping to connect to pressure a continued next page regulator an approved flexible metal appliance connector may be used between the pipe stub and Metal Cover shut off and the pressure regulator if local codes permit 15 Total Equivalent Number Equivalent Duct Pieces Length Used Length 1 ft 6 round per foot straight length feet 1 ft 3A x 10 per foot straight length feet 6 90 elbow 15 ft 6 45 elbow 314 x 10 90 elbow 16 ft 3 x 10
11. KTOP Electric Ignition Your surface burners are lighted by electric ignition eliminating the need for standing pilot lights with constantly burning flames In case of a power outage you can light the surface burners on your cooktop with a match Hold a lighted match to the burner then turn the knob to the HIGH position Use extreme caution when lighting burners this way To Light a Burner Push the control knob in and turn it counterclockwise to desired position from HIGH to LOW After the burner ignites turn the knob in either direction to adjust the flame size To turn a burner off turn the knob clockwise as far as it will go to the OFF position How to Select Flame Size Watch the flame not the knob as you reduce heat The flame size on a gas burner should match the cookware you are using Cookware Aluminum Medium weight cookware is recommended because it heats quickly and evenly Most foods brown evenly in an aluminum skillet Use saucepans with tight fitting lids for cooking with minimum amounts of water Cast Iron If heated slowly most skillets will give satisfactory results Enamelware Under some conditions the enamel of some cookware may melt Follow cookware manufacturer s recommendations for cooking methods Glass There are two types of glass cookware those for oven use only and those for surface cooking saucepans coffee and teapots Glass conducts heat very slowly
12. When the knob is at the OFF position it must be pushed in before it can be KNOB WILL NOT TURN turned and it can only be turned in a counterclockwise direction When the knob is at any other position it can be turned in either direction without being pushed in FAN DOES e The vent must be fully extended before fan will work NOT WORK e Fan control knob must be turned in clockwise direction to turn fan on If you need more help call toll free GE Answer Center 800 626 2000 consumer information service gt a a p YN lt 21 22 NOTES Well Be There With the purchase of your new GE appliance receive the assurance that if you ever need information or assistance from GE we ll be there All you have to do is call toll free GE Answer Center 800 626 2000 Whatever your question about any GE major appliance GE Answer Center information service is available to help Your call and your question will be answered promptly and courteously And you can call any time GE Answer Center service is open 24 hours a day 7 days a week In Home Repair Service 800 GE CARES 800 432 2737 A GE consumer service professional will provide expert repair service scheduled at a time that s convenient for you Many GE Consumer Service company operated locations offer you service today or tomorrow or at your con venience 7 00 a m to 7 00 p m weekdays 9 00
13. arance between the cooktop and the cabinetry is less than 30 the cabinet bottom must be protected with a flame retardant millboard at least 1 4 thick or gypsum board at least 3 16 thick covered with 28 gauge sheet steel or 0 020 thick copper Clearance between the cooktop and the protected cabinetry must NEVER BE LESS THAN 24 Cabinetry above a cooktop must not be more than 13 in depth EXCEPTION Installation of a listed microwave oven or cooking appliance over the cooktop shall conform to the installation instructions packed with that appliance Working areas adjacent to the cooktop should have an 18 minimum clearance between the countertop and the bottom of the cabinet If the clearance is less than 18 the adjacent cabinets should be at least 8 from the side of the cooktop STEP 2 PREPARING THE COUNTERTOP Not less than 14 8 e min Not less than 24 8 min cut out to wall cut out to wall Countertop cut out dimensions Cut out the opening as shown in the diagram Measure carefully when cutting the countertop making sure the sides of the opening are parallel and the front and rear cuts are exactly perpendicular to the sides The front of the opening must clear the front support rail on the cabinet and the rear of the opening must clear the rear support of the cabinet STEP 3 GAS AND ELECTRICAL LOCATION The position of the electrical supply receptacle and the gas supply pipe
14. cal to cooking results but pans should be well balanced Gas burners heat the pan right away and change heat settings right away When you turn the control off cooking stops right away Heat travels to the glass surface and then to the cookware so pans must be flat on the bottom for good cooking results The glass cooktop stays hot enough to continue cooking after it is turned off Remove the pan from the surface unit if you want cooking to stop Pans must be made of ferrous metals metal that attracts a magnet Heat is produced by a magnetic circuit between the coil and the pan Heats up right away and changes heat settings right away like a gas cooktop After turning the control off the glass cooktop is hot from the heat of the pan but cooking stops right away Heats by direct contact with the pan and by heating the air under the pan For best cooking results use good quality pans Electric coils are more forgiving of warped pans than radiant or solid disks Heats up quickly but does not change heat settings as quickly as gas or induction Electric coils stay hot enough to continue cooking for a short time after they are turned off Heats by direct contact with the pan so pans must be flat on the bottom for good cooking results Heats up and cools down more slowly than electric coils The disk stays hot enough to continue cooking after it is turned off Remove the pan from the solid disk if you want the cooking to stop USING YOUR COO
15. costs to your home All warranty service will be provided by our Factory Service Centers or by our authorized Customer Care servicers during normal working hours Should your appliance need service during warranty period or beyond call 800 GE CARES 800 432 2737 e Replacement of house fuses or resetting of circuit breakers e Failure of the product if it is used for other than its intended purpose or used commercially e Damage to product caused by accident fire floods or acts of God WARRANTOR IS NOT RESPONSIBLE FOR CONSEQUENTIAL DAMAGES Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state To know what your legal rights are in your state consult your local or state consumer affairs office or your state s Attorney General Warrantor General Electric Company If further help is needed concerning this warranty write Manager Consumer Affairs GE Appliances Louisville KY 40225 JGP640 JGP641 10 85 CG Printed in Mexico
16. ctly and always cook the meat to an internal temperature of at least 170 F This assures that in the remote possibility that trichina may be present in the meat it will be killed and the meat will be safe to eat FEATURES OF YOUR COOKTOP LAN Models JGP640 and JGP641 1 Vent 2 Vent Filters behind the grille 3 Cast Iron Burner Grates 4 Spillproof Burners 5 High Power Spillproof Burners A Do not use a wok on the cooking surface if the wok has a round metal ring which is placed over the burner grate to support the wok This ring acts as a heat trap which may damage the burner grate and burner head Also it may cause the burner to work improperly This may cause a carbon monoxide level above that allowed by current standards resulting in a health hazard SAVE THESE INSTRUCTIONS SUON YSU Ajoyes JuvzIodwy 6 Fan Speed Control 7 Vent Control 8 Surface Unit Controls 9 Glass Cooktop Surface O om lg N s OQ e ge continued next page FEATURES OF YOUR COOKTOP continued Electric Ignition All of the burners on this cooktop are equipped with electric igniters that eliminate the need for standing pilot lights All the igniters make clicking sounds and spark even when only a single burner is being turned on Do not touch any of the burners when the igniters are clicking Auto Relight The burners on this cooktop relight automatically i
17. d by a qualified installer in accordance with the Installation Instructions Any adjustment and service should be performed only by qualified gas range installers or service technicians Plug your cooktop into a 120 volt grounded outlet only Do not remove the round grounding prong from the plug If in doubt about the grounding of the home electrical system it is your personal responsibility and obligation to have an ungrounded outlet replaced with a properly grounded three prong outlet in accordance with the National Electrical Code Do not use an extension cord with this appliance Be sure all packing materials are removed from the cooktop before operating it to prevent fire or smoke damage should the packing material ignite e Be sure your cooktop is correctly adjusted by a qualified service technician or installer for the type of gas natural or LP which is to be used Your cooktop can be converted for use with either type of gas See the Installation Instructions Do not attempt to repair or replace any part of your cooktop unless it is specifically recommended in this guide All other servicing should be referred to a qualified technician WARNING TO REDUCE THE RISK OF FIRE ELECTRIC SHOCK OR INJURY TO PERSONS OBSERVE THE FOLLOWING A Use this unit only in the manner intended by the manufacturer If you have questions contact the manufacturer B Before Servicing or Cleaning the Unit Switch Power Off At Serv
18. dwo do y00D nog SUIS USING YOUR COOKTOP continued Wok Cooking We recommend that you use only a flat bottomed Qf wok They are available at your local retail store Stove Top Grills Do not use stove top grills on your sealed gas burners If you use the stove top grill on the sealed gas burner it will cause incomplete combustion and can result in exposure to carbon monoxide levels above allowable current standards This can be hazardous to your health Do not use woks that have support rings Use of these types of woks with or without the ring S in place can be dangerous Placing the ring over the burner grate may cause the burner to work improperly resulting in carbon monoxide levels above allowable current standards This could be dangerous to your health Do not try to use such woks without the ring You could be seriously burned if the wok tipped over COOKTOP VENT SYSTEM The built in vent system helps remove cooking vapors odors and smoke from foods prepared on the cooktop Continuous use of the vent system helps keep the kitchen comfortable and less humid reducing cooking odors and soiling moisture that normally creates a frequent need for cleaning How to Operate the Vent System To raise the vent turn the VENT knob to RAISE Hold the knob at the RAISE position until the vent is fully extended The vent will automatically stop when it is fully extended or when the VENT knob is r
19. e cleaned frequently for best performance After cleaning replace the filters and the front grille continued next page SUuIUBd T CARE AND CLEANING continued Burner Assembly The burner assemblies should be wiped clean often Turn all controls OFF before removing burner parts The electrode of the spark igniter is exposed when the top of the burner is removed Be careful not to push in any surface unit controls while the top of a burner is removed A slight electrical shock might result which could cause you to knock over hot cookware CAUTION DO NOT OPERATE THE BURNER WITHOUT ALL BURNER PARTS IN PLACE The burner grates and caps can be lifted off making them easy to clean Removing them gives you access to the burner base and burner bowl Wash the grate and cap in hot soapy water and rinse with clean water Dry them with a cloth don t reassemble them wet When replacing these parts be sure they fit securely into position over the burners Burner Grates Cast iron burner grates should be washed regularly and of course after spillovers Wash them in hot soapy water and rinse with clean water Dry the grates with a cloth don t put them back on the cooktop wet When replacing the grates be sure they re positioned securely over the burners To get rid of burned on food place the grates in a covered container or plastic bag Add 1 4 cup ammonia and let them soak for 30 minutes Wash rinse wel
20. ed If a combination of oils or fats will be used in frying stir together before heating or as fats melt slowly e Always heat fat slowly and watch as it heats Use a deep fat thermometer whenever possible to prevent overheating fat beyond the smoking point Use proper pan size Avoid pans that are unstable or easily tipped Select cookware having flat bottoms large enough to properly contain food and avoid boilovers and spillovers and large enough to cover burner grate This will both save cleaning time and prevent hazardous accumulations of food since heavy spattering or spillovers left on cooktop can ignite Use pans with handles that can be easily grasped and remain cool e Do not place hot cookware on the glass cooktop This could cause glass to break e Keep all plastics away from burners To avoid the possibility of a burn always be certain that the controls for all burners are at the off position and all grates are cool before attempting to remove a grate e If the cooktop is located near a window do not use long curtains which could blow over the burners and create a fire hazard If you smell gas turn off the gas to the cooktop and call a qualified service technician Never use an open flame to locate a leak Do not cover or block the area around the cooktop knobs This area must be kept clear for proper ventilation and burner performance When cooking pork follow the directions exa
21. eleased VENT LOWER RAISE AD e Turn the FAN knob to HIGH position to turn it on If you continue turning the FAN knob you can select a fan speed between HIGH and LOW The FAN knob does not have to be turned to OFF before the vent is lowered The fan will automatically turn off when the VENT LOWER position is selected If the fan was not turned off when the vent was lowered it will automatically come on at the previously selected speed when the vent is fully raised 8 To lower the vent turn the VENT knob to LOWER Hold the knob at the LOWER position until the vent is completely lowered and the flap is closed The vent may be left in any position between fully extended and fully closed but the fan will only operate in the fully extended position CAUTION Be careful when raising or lowering the vent Be sure pots pot handles and other objects are clear of the vent cover and cannot be struck or tipped by the vent being raised Keep hands and fingers away from all vent parts Proper care and cleaning are important so your cooktop will give you efficient and satisfactory service Follow these directions carefully in caring for it Before cleaning any part of your cooktop be sure all burners are off and DISCONNECT ELECTRICAL POWER TO THE COOKTOP at the fuse box or circuit breaker panel or pull the cooktop power plug located beneath the cooktop and inside the cabinets Glass Cooktop To keep the cooktop looking it
22. entering the cabinet should be positioned as shown in the shaded areas marked below The cooktop is equipped with a 4 power cord which should reach any desired location on the cabinet walls Power receptacie ZA Gas inlet Areas suitable for gas and electricity supply The cooktop must be disconnected from the power supply before any servicing is carried out STEP 4 PROVIDE ADEQUATE GAS SUPPLY This cooktop is designed to operate on natural gas at 4 of water column pressure or on LP gas at 10 of water column pressure It is shipped from the factory set for natural gas If you decide to use this cooktop with LP gas conversion adjustments must be made by a service technician or other qualified person A pressure regulator is to be connected in series with the manifold of the cooktop and must remain in series with the supply line regardless of whether natural or LP gas is being used For proper operation the maximum inlet pressure to the regulator must be no more than 10 water column pressure for natural gas or 14 water column pressure for LP gas For checking the regulator the inlet pressure must be at least 1 greater than the regulator output setting If the regulator is set for 4 of water column pressure the inlet pressure must be at least 5 If the regulator is set for 10 the inlet pressure must be at least 11 For ease of installation and if local codes permit the gas su
23. ertop cut out Lift out the cooktop from the countertop opening Cut one of the remaining gasket strips in half these are to be used as the side strips Peel the backing from the self adhesive gasket strips and apply the gaskets to the underside of the glass as close as possible to the edge without protruding ensuring the side strips end at least 3 8 from the back edge 1116 The weight of the cooktop will cause the gasket to form a watertight seal with the countertop Position the cooktop over the cut out opening and lower into place making sure that the power cord is dropped into the cabinet Press gently and evenly to firmly seat the unit in the countertop NOTE If the cooktop is installed in a 36 inch base cabinet the pressure regulator must be assembled to the bottom of the cooktop before the cooktop is placed in the cabinet Refer to Step 8 Slots are provided on each side of the case to accept the mounting brackets Insert bracket into the highest available slot depending on the countertop thickness and secure with the screws provided STEP 7 continued Appropriate flare union adapters are required at INSTALLING THE COOKTOP each end of the flexible connector NOTE If th kton is installed in a 36 b Turn on the gas check for leaks using a liquid leak Ae A e Boe an ue sane detector at all joints in the system the pressure because ofthe terference wah the sjdesoithe rear rignt
24. f the flame goes out This helps prevent the inconvenience of having to manually relight a burner As with electric ignition all of the burner igniters spark while a burner is relighting Do not touch any of the burners when the igniters are clicking Vent The vent may be left in any position between fully extended and fully closed but the fan will only operate in the fully extended position Your new cooktop has gas burners If you are used to cooking with induction or other electric surface units you will notice some differences when you use gas burners Type of Cooktop Gas aw Radiant Glass Ceramic Cooktop QO Induction RATA D HAY Electrie Coil MAN Solid Disk HOW DOES THIS COOKTOP COMPARE TO YOUR OLD ONE Description Regular or sealed gas burners use either LP gas or natural gas Electric coils under a glass ceramic cooktop High frequency induction coils under a glass surface Flattened metal tubing containing electric resistance wire suspended over a drip pan Solid cast iron disk sealed to the cooktop surface The best types of cookware to use plus heat up and cool down times depend upon the type of burner or surface unit you have The following chart will help you to understand the differences between gas burner cooktops and any other type of cooktop you may have used in the past How it Works Flames heat the pans directly Pan flatness is not criti
25. he cabinets e If cabinets are placed above the cooktop allow a minimum clearance of 30 between the cooking surface and the bottom of unprotected cabinets e Ifa 30 clearance between cooking surface and overhead combustible material or metal cabinets cannot be maintained protect the underside of the cabinets above the cooktop with not less than 1 4 insulating millboard covered with sheet metal not less than 0 0122 thick e Clearance between the cooking surface and protected cabinets MUST NEVER BE LESS THAN 24 The vertical distance from the plane of the cooking surface to the bottom of adjacent overhead cabinets extending closer than 1 to the plane of the cooktop sides must not be less than 18 See Dimensions and Clearances illustration in this section FOR YOUR SAFETY IF YOU SMELL GAS 1 Open windows 2 Don t touch any electrical switches 3 Extinguish any open flame 4 Immediately call your gas supplier FOR YOUR SAFETY Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance continued next page STEP I PREPARING FOR INSTALLATION Avoid placing cabinets above the cooktop unit if possible in order to reduce the hazards caused by reaching over heated sur face units If the cabinetry is used above the cooktop allow a minimum 30 clearance between the cooking surface and the bottom of the unprotected cabinet If the cle
26. he conversion should be done by a qualified technician or installer PARTS Check the contents of the kit which should contain the following e 2 Orifice Large size 104 WB28K0093 e 2 Orifice Regular size 82 WB28K0094 e 1 Maxitrol LP adapter WB01K055 e 1 Tie on card label for regulator If you do not have all the above listed components or if you are in any doubt please contact the nearest GE Service and Parts Center USE ONLY APPROVED PIPE DOPE RESISTANT TO LP GAS Total input rating after conversion e 4 burner cooktop 34 000 Btu hr TOOLS REQUIRED Adjustable wrench Nut drivers 9 32 or 7 mm Lt PREPARE COOKTOP FOR CONVERSION 1 Turn off gas supply at the wall 2 Turn off the electrical power to the cooktop 18 2 CONVERT THE SURFACE KNOBS 1 Remove the knobs and lift off the microswitch operating cams from the valve shafts 2 Fully screw down the brass low flame adjustment screws into the valve bodies with a clockwise rotation 3 Replace the knobs and cams 3 CONVERT THE SURFACE BURNERS SS 1 Remove grates and burner caps 2 Using the 7 mm nut driver remove and replace the brass orifice spud inside each burner chimney as follows e Replace the large orifices with the spuds that are stamped 104 e Replace the small orifices with 7 the spuds that are stamped 82 S A NOTE There will be one extra orifice spud when converting a four burner cooktop
27. ical or foam type fire extinguisher Do not store flammable materials near the cooktop Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance Do not let cooking grease or other flammable materials accumulate in or near the cooktop e Never leave surface burners unattended at high flame settings Boilovers cause smoking and greasy spillovers that may catch on fire Adjust surface burner flame size so it does not extend beyond the edge of the cookware Excessive flame is hazardous e Use only dry pot holders E moist or damp pot holders on hot surfaces may result in burns from steam Do not let pot holders come near open flames when lifting cookware Do not use a towel or other bulky cloth in place of a pot holder 4 To minimize the possibility of burns ignition of flammable materials and spillage turn cookware handles toward the side or center of the cooktop without extending over adjacent burner or vent area Always turn the surface burners to off before removing the cookware e Carefully watch foods being fried at high flame setting Foods for frying should be as dry as possible Frost on frozen foods or moisture on fresh foods can cause hot fat to bubble up and over the sides of the pan Use least possible amount of fat for effective shallow or deep fat frying Filling the pan too full of fat can cause spillovers when food is add
28. ice Panel C When cutting or drilling into wall or ceiling do not damage electrical wiring and other hidden utilities D Ducted fans must always be vented to the outdoors E To reduce the risk of fire use only metal ductwork WARNING TO REDUCE THE RISK OF A COOKTOP GREASE FIRE A Keep fan filters and grease laden surfaces clean B Always turn vent ON when cooking at high heat C Use high settings on cooktop only when necessary Heat oil slowly on low to medium setting D Don t leave the cooktop unattended when cooking E Always use cookware and utensils appropriate for the type and amount of food being prepared CAUTION For General Ventilating Use Only Do Not Use To Exhaust Hazardous Or Explosive Materials and Vapors Using Your Cooktop e Do not leave children alone or unattended where a cooktop is hot or in operation They could be seriously burned CAUTION Items of interest to children should not be stored in cabinets above a cooktop children climbing on the cooktop to reach items could be seriously injured When raising or lowering the vent Keep fingers away from all vent parts assure that cookware pans and handles will not be struck and tipped when raising the vent e Do not operate or clean your cooktop if the glass is broken or cracked Cleaning solutions and spillovers could penetrate the broken cooktop and create a risk of electric shock Call for service immediately if the cooktop glas
29. ith the holes in the downdraft unit Replace the screws Peel the backing from the thicker 1 4 of the gasket strips and apply to the top front edge of the downdraft unit Carefully lower the unit into its position at the back of the cut out so that the flanges on the back edge of the unit and on the two brackets are fully supporting the unit Make sure the downdraft unit location is all the way to the rear of the countertop cut out Lift out the downdraft unit from the countertop opening Remove the blower which is supplied separately as kit JXDV66 from its carton and fit the adapter plate onto the studs of the blower housing attach with the washers and nuts provided Fit the blower assembly onto the studs of the downdraft unit positioning the outlet of the blower in the required direction e for left right or downwards venting Connect the 3 pin plastic plug from the blower to the 3 pin socket located at the right hand side of the downdraft unit Secure the metal cover in position over the connection Carefully lower the downdraft unit and blower assembly into its position at the rear of the countertop cut out STEP 7 INSTALLING THE COOKTOP Remove all packaging material from the cooktop Position the cooktop over the cut out opening and carefully lower it into place making sure that the power cord is dropped into the cabinet Make sure the cooktop location is all the way to the front of the count
30. l and dry 10 Burner Grate N J Slot Burner Base Burner Bowl To prevent rusting apply a light coating of cooking oil on the bottom of the grates Although they re durable the grates will gradually lose their shine regardless of the best care you can give them This is due to their continual exposure to high temperatures Do not operate a burner for an extended period of time without cookware on the grate The finish on the grate may chip without cookware to absorb the heat BEFORE YOU BEGIN Read these instructions completely and carefully IMPORTANT OBSERVE ALL GOVERNING CODES AND ORDINANCES NOTE TO INSTALLER Be sure to leave these instructions with the consumer PARTS LIST Cooktop e 4 burner grates e 4 burner caps e Pressure regulator with attached 1 2 to 3 8 reducing bushing and 3 8 pipe nipple e 2 clamping brackets with screws e Attached 120 volt grounded plug cord e Self adhesive gasket 1 4 x 36 1 3 16 x 36 2 Downdraft Unit e Downdraft unit e Downdraft stability brackets e Two filters e Removable grille e Adapter flange Blower Unit JXDV66 vent kit not supplied This cooktop must be used in conjunction with blower unit JXDV66 e Blower e Nuts and washers TOOLS AND PARTS NEEDED e Large flat blade screwdriver e Saw e Carpenter s square e Pipe wrench e Gas line shut off valve e Pipe joint sealant that resists action of LP gas Fo
31. laced with a properly grounded three prong wall receptacle in accordance with the National Electrical Code Do Not Under Any Circumstances Cut Or Remove The Third ground Prong From The Power Cord Do not use an extension cord with this appliance STEP 11 CHECK IGNITION Assemble burners as shown All parts are keyed and only fit one way Push in one knob and turn to HIGH position 90 from OFF The igniter will spark and the burner will light the igniter will cease sparking when the burner is lit Turn the knob to OFF position repeat procedure for each burner Top grate STEP 12 CHECK OPERATION OF DOWNDRAFT To raise the vent turn the VENT knob to RAISE Hold the knob at the RAISE position until the vent is fully extended The vent will automatically stop when it is fully extended or when the VENT knob is released Remove the ventilator grille remove the filters and packaging and replace the filters Turn the FAN knob to HIGH position to turn it on If you continue turning the FAN knob you can select a fan speed between HIGH and LOW To lower the vent turn the VENT knob to LOWER Hold the knob at the LOWER position until the vent is completely lowered and the flap is closed 17 This cooktop leaves the factory set for use with natural gas If you convert to LP gas keep these instructions and orifices in case you want to convert back to natural gas T
32. pply line into the cooktop should be 1 2 or 3 4 LD flexible metal appliance connector three to five feet in length STEP 5 PREPARE FOR DUCTWORK NOTE Ductwork MUST be vented outside DO NOT vent into a wall ceiling crawlspace attic or any concealed space Determine the best route for ductwork it can be routed in a variety of ways depending on the kitchen layout ii Directly through wall Sai a Direct to rear wall Between floor joists Cut hole in the cabinet wall or floor as appropriate for your installation Make sure the exhaust duct is located between wall studs or the floor joists t CL I we Back The height edge of of this hole i f depends Je cut out i i Cut only one hole in the cabinet depending on the route of the ductwork The location of the hole is different for left and right side venting Back TA 6 a Vented through the left side of the cabinet to the outside 6 Vented through the right side of the cabinet to the outside continued next page STEP 6 INSTALL THE DOWNDRAFT UNIT Remove the downdraft unit from the packaging Remove the two screws from the front of both vertical edges of the downdraft unit Position the downdraft stability brackets with the top edges overlapping the countertop so that the holes in the brackets align w
33. r flexible connection where local codes permit e Flexible metal tubing same 3 4 or 1 2 I D as gas supply line e Flare union adapter for connection to supply line 3 4 NPT x 3 4 LD or 1 2 NPT x 1 2 LD e Flare union adapter for connection to regulator 1 2 NPT x 3 4 LD or 1 2 I D For rigid connection e Pipe fittings as required IMPORTANT SAFETY INSTRUCTIONS The cooktop has been design certified by the American Gas Association As with any appliance using gas and generating heat there are certain safety precautions you should follow You ll find these precautions in this Use and Care Guide read it carefully e Be sure your cooktop is installed properly by a qualified installer or service technician e The cooktop must be electrically grounded in accordance with local codes or in their absence with the National Electrical Code ANSI NFPA No 70 Latest Edition Installation of this cooktop must conform with local codes or in the absence of local codes with the National Fuel Gas Code ANSI Z223 1 Latest Edition e Disconnect electrical supply before servicing e Make sure the wall coverings around the cooktop can withstand heat generated by the cooktop up to 200 F e Avoid placing cabinets above the cooktop To reduce the hazard caused by reaching over the open flames of operating burners install a ventilation hood over the cooktop that projects forward at least 5 beyond the front of t
34. s best wipe up any spills as they occur This will keep them from burning on and becoming more difficult to remove As soon as the cooktop is cool wash the glass surface with a cloth moistened with warm soapy water rinse with clean water and dry with a soft cloth You can use any liquid household detergent Do not use abrasive materials such as metal pads cleansing powder and scouring pads they may scratch the surface Do not use harsh chemicals such as bleach or chemical oven cleaners Filters To remove the filters raise the vent to the fully extended position Remove the front grille by pulling the top edge forward and lifting away the panel Lift out the two filters Clean the filters by agitating in a hot detergent solution or wash them in the dishwasher The efficiency of the vent system depends on how clean the filters a ale 5 Ta 5 ar N CARE AND CLEANING Te i Control Knobs The control knobs may be removed for cleaning To remove a knob pull it straight up Wash the knobs in soap and water but do not soak A Avoid getting water down into the knob stem holes ge S CAUTION DO NOT COOK ON OR CLEAN A BROKEN OR CRACKED COOKTOP Cleaning N solutions and spillovers penetrating the cooktop can te create a risk of electric shock Call for a service n technician immediately S CY pe on oO gt jor O p are The filters can become soiled in a short time and should b
35. s breaks or cracks e Clean the cooktop with caution If a wet sponge or cloth is used to wipe spills on a hot cooktop be careful to avoid steam burns continued next page p ge pats N N 3 p DR O N IMPORTANT SAFETY INSTRUCTIONS continued Do not clean the cooktop with flammable or volatile cleaning fluids Do not clean the cooktop when the appliance is in use e Avoid scratching the cooktop with sharp instruments or with rings and other jewelry Never use the cooktop as a cutting board Let the burner grates and other surfaces cool before touching them or leaving them where children can reach them e Never wear loose fitting or hanging garments while using the appliance Be careful when reaching for items stored in cabinets over the cooktop Flammable material could be ignited if brought in contact with flame or hot surfaces and may cause severe burns For your safety never use your appliance for warming or heating the room saty Do not use water on grease fires Never pick up a flaming pan Turn the controls off Smother a flaming pan on a surface burner by covering the pan completely with a well fitting lid cookie sheet or flat tray Use a multi purpose dry chemical or foam type fire extinguisher Flaming grease outside a pan can be put out by covering it with baking soda or if available by using a multi purpose dry chem
36. viced your appliance Explain why you are not pleased In most cases this will solve the problem NEXT if you are still not pleased write all the details including your phone number to Manager Consumer Relations GE Appliances Appliance Park Louisville KY 40225 FINALLY if your problem is still not resolved write Major Appliance Consumer Action Program 20 North Wacker Drive Chicago IL 60606 IMPORTANT SAFETY INSTRUCTIONS Read all instructions before using this appliance IMPORTANT SAFETY NOTICE The California Safe Drinking Water and Toxic Enforcement Act requires the Governor of California to publish a list of substances known to the state to cause cancer birth defects or other reproductive harm and requires businesses to warn customers of potential exposure to such substances Gas appliances can cause minor exposure to four of these substances namely benzene carbon monoxide formaldehyde and soot caused primarily by the incomplete combustion of natural gas or LP fuels Properly adjusted burners indicated by a bluish rather than a yellow flame will minimize incomplete combustion Exposure to these substances can be minimized further by venting with an open window or using the ventilation fan When You Get Your Cooktop When you get your cooktop have the installer show you the location of the gas cut off valve and how to shut it off if necessary Have your cooktop installed and properly grounde
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