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Bosch Appliances DHD Oven User Manual
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1. A Male 16 4 ft 5 m maximum o HL amp B Male A Male 2 Note Use a USB 2 0 certified compliant cable no longer than 16 4 ft 5 m long A cable that y 7 meets these requirements is available from Zebra part number 33011 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 107 Data Ports USB 2 0 Port gt Notes 108 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 7 Memory Cards This chapter describes the optional cards that can be used with the printer and gives instructions for installation Contents PCMCIA Memory Card coco 110 CompactFlash Card 0200 e 112 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 109 Memory Cards PCMCIA Memory Card PCMCIA Memory Card A Type I or Type II compliant PCMCIA memory card holds extra memory or font options for the printer The card is hot swappable it can be installed while the printer is on Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads To install the PCMCIA card complete these steps 1 Remove the PCMCIA card shield from the rear of the printer Figure 41 Figure 41 PCMCIA Card Installation 1 2 3 4 1 PCMCIA card s
2. 70 RFID Label Format 2 Write a 64 bit Tag in Hexadecimal 71 RFID Label Format 3 Write a 96 bit Tag in ASCI anaana anaana 72 RFID Label Format 4 Read Data from Tag and Print on Label 73 RFID Label Format 5 Write Tag Read Tag and Print Data on Label 74 RFID Label Format 6 Write Tag Read Tag and Return Results to Host 75 ZPL Il Commands for RFID 000 0c eee eee 77 HR Calibrate RFID Transponder Position 200200 ee eee eee 78 HV Host Verification 0 0 00 tee 80 RB Define EPC Data Structure 000000 81 RE Read or Write RFID Format 000 2 e 83 RM Enable RFID Motion llle 85 RR Specify RFID Retries for a Block 000 0c eee eee eens 86 RS RFID Setup esos xe pde dude eee e b RU medic eee 87 RT Read REID Tag eter ye deae ln BA 91 RW Set RFID Read and Write Power Levels 20020002e ee eee 93 RZ Set RFID Tag Password 0 0000 c eee eee 94 E Wite MAD sad ELLE 95 WV Verify RFID Write Operati0D ooooooccooco ooo 97 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 65 Overview 66 RFID Guidelines Overview The R110X7 R170Xi RFID label printers encoders serve as dynamic tools for both printing and encoding RFID labels tickets and tags The printer encodes information on ultra thin UHF RFID transponders that ar
3. Format Memory Card Caution Perform this operation only when it is necessary to erase all previously stored information from the memory card 1 When the LCD displays INITIALIZE CAFD press the left oval to select the A memory internal CompactFlash or the right oval to select B memory PCMCIA card If you are prompted for a password enter your password using the instructions in Password Protected Parameters on page 43 The front panel LCD asks ARE YOU SURE 2 Do you wish to continue Press the left oval to select H to cancel the request and return to IHITIRLIZE CARO prompt Press the right oval to select ES and begin initialization FORMATTING CARO displays When formatting is complete IMITIALIZE CARO displays Note Depending on the amount of memory in the memory card initialization may take up to three minutes to complete R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 6 of 16 Parameter Action Explanation IHIT FLASH MEM Initialize Flash Memory Caution Perform this operation only when it is necessary to erase all previously stored information from Flash memory 1 When the LCD displays IMITIALIZE CAFD press the right oval to select YES If you are prompted for a password enter your password using the instructions in Password Protected Parameters on page 43 The LCD asks INITIALIZE FLASH 2 Press the right o
4. Setting Maximum Length Maximum length is used in conjunction with the calibration procedure The value of this setting is the maximum label length that is used during the media portion of the calibration process Only a few labels are required to set media sensors Always set the value that is at least 1 in 25 4 mm longer than the longest label to be used on the printer To increase the value press the right oval To decrease the value press the left oval Default Range The default and range of acceptable values vary depending on your printer s configuration Values are adjustable in 1 in 25 4 mm increments R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 4 of 16 Parameter Action Explanation EARLY WARMING Setting Early Warning When this parameter is enabled the printer provides warnings when labels or ribbons are running low or when the printhead needs to be cleaned Note Labels per roll and ribbon length need to be updated when beginning use of the Early Warning System Also the printer does not make any adjustments when power is turned off and on Press the right or left oval to display other choices Default MEDIA DISABLED MAINTENANCE OFF Selections MEDIA DISABLED MEDIA ENABLED MAINTENANCE OFF MAINTENANCE ON To change the Early Warning settings 1 When the LCD displays EARLY WARHIHG press the right or left oval un
5. 1 Press the left oval to move to the next digit position 2 Press the right oval to change the value of the digit LANGUAGE 23063L 003 Rev 1 Selecting the Display Language This parameter allows you to change the language used on the LCD Press the right or left oval to display other choices Default ENGLISH Selections ENGLISH SPANISH FRENCH GERMAN ITALIAN NORWEGIAN PORTUGUESE SWEDISH DANISH SPANISH 2 DUTCH FINNISH JAPANESE 12 6 04 R110XilR170Xi User Guide 59 Front Panel Controls Front Panel LCD ZebraNet Wired and Wireless Print Server LCD Displays The menu options shown in Table 8 display only if you have the ZebraNet PrintServer II or 10 100 PrintServer or Wireless Print Server installed Parameter LORD LAN FROM Table 8 Print Server LCD Displays Action Explanation This parameter which serves the same function as the NP ZPL command specifies whether to use the printer s or the print server s IP settings at bootup Accepted Values PRINTER PRINTSERVER Default Value PRINTER WIRED PS CHECK This parameter which serves the same function as the NB ZPL command tells the printer whether to search for a wired print server at bootup Accepted Values YES NO Default Value NO IF PROTOCOL IP Protocol Allows either the user permanent or the server dynamic to select the IP address If a dynamic option is chosen this selection determines the method
6. 42 Password Protected Parameters 00 000 cece eet tee 43 Default Password Value 0 00 ccc eee eee 43 Disable the Password Protection Feature 0 000 43 Front Panel LCD 44 Standard LCD Displays 00 00 ccc tee 44 ZebraNet Wired and Wireless Print Server LCD Displays 05 60 RFID LCD DisplayS ooooccccoc tees 62 5 RFID SUGGS fc dace Siac iris dai ies 65 OVetVIGW se saie nd 404 nas bet abe raras dee be BOR GCSE ee ee seme ed sta 66 Transponder Placement 0000 cee eee 66 ZPL Commands for RFID Applications l l 66 Electronic Product Code EPC 00 00 tees 67 EPC Structure in RFID Labels 0 000 ccc eee 67 XML Enabled Printing llle meh 67 Getting Started with RFID o oooocccocoococo e 68 vi R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 Contents Creating Basic RFID Label Formats 0 000 cece eee eee 69 RFID Label Format 1 Write a 96 bit Tag in Hexadecimal 70 RFID Label Format 2 Write a 64 bit Tag in Hexadecimal 71 RFID Label Format 3 Write a 96 bit Tag in ASCII 2000 72 RFID Label Format 4 Read Data from Tag and Print on Label 73 RFID Label Format 5 Write Tag Read Tag and Print Data on Label 74 RFID Label Format 6 Write Tag Read Tag and Return Results to Host 75 ZPL I
7. RTC Real time clock setting date 59 idle display 59 time 59 S schedule for cleaning 116 scratch test media type 16 ribbon coated side 17 SCTIN 64 standard programming example 82 select a printer site 10 self tests CANCEL 135 FEED 138 FEED and PAUSE 139 how to perform additional tests 134 PAUSE 137 Power On Self Test POST 134 Sensor Profile calibration description 36 procedure 49 sensors cleaning 119 label available sensor location 119 lower media sensor adjustment 38 ribbon sensor location 119 setting sensor type 45 transmissive media sensor adjustment 37 transmissive media sensor location 120 upper media sensor adjustment 37 serial port location 12 pin configuration 103 setting serial communications 50 settings 102 set RFID tag password RZ 94 setup checklist 8 setup mode enter setup mode 42 exit setup mode 42 LCD messages 44 shipping report damage 9 reship the printer 9 short calibration 35 site requirements 10 smart labels 15 168 R110Xi R170Xi User Guide snap plate cleaning 121 when to clean 116 spacing requirements 10 specifications by model number 145 electrical 144 environmental 144 general 144 power cord 11 ribbon 147 specify number of retries for block RR 86 specify RFID tag type 63 standard data ports 99 standard features 142 start print signal setting 57 store the printer 9 subnet mask 60 support x surface for the
8. 140XilILP us 170XillLPlus 220XillLPlus manufactured by Zebra Technologies 333 Corporate Woods Parkway Vernon Hills Illinois 60061 3109 U S A Have been shown to comply with the applicable technical standards of the FCC For Home Office Commercial and industrial use If no unauthorized changed is made in the equipment and if the equipment is properly maintained and operated n n LU m Notes Contents Pilate rancori o ng exes ix Contacts 0 4 80 rs dde ee ur e Ce rd eee ee RR Ea der ee Se See x SUPOTE oe ce bak une hen nee eke CERES PAG eh eae eee es Be eS x Document Conventions 0 0 0 0 00 ee rrr xi Related DOCUMENTS da soror eee aaa aa e ees xii DV PIGUOGUCUON aui ddord Rdudus d iR dc dir dodo b ROCA o ORAE d a Ead 1 Exterior Vie Woxssersrririda ire Era ANSA a AAA 2 A AN 3 Front Panel Buttons o ooo o oooooo E R R 4 Front Panel Lights 0 2 0 0 a aa a a eet eee 5 Printer Components o 6 2 Printer ls Fev Rm 7 Before You Begin ooo 8 Unpack and Inspect the Printer o oooococcccoccocooo ee 9 Report Shipping Damage o occcococcc res 9 Store or Reship the Printer llli 9 Select a Site for the Printer llle es 10 Select a Surface ooooocooo eel 10 Provide Proper Operating Conditions liliis 10 Allow Proper Space ssessesseeeeesee ehh nn 10 Provide a Data Source 0 000 le 10 Connect
9. F 0 3 12345 544332 22335221 R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines ARF ARF Read or Write RFID Format Description This command allows you to read or write to an RFID tag o Note To read into a field variable you must have a FN command in the Format RFo t b n The following table identifies the parameters for this format Parameters Details o operation The action to be performed Accepted values W write to the tag L write with LOCK if supported by tag type R read the tag Default value W t type Accepted values A ASCI H Hexadecimal E EPC ensure proper setup with the RB command Default value H b starting block number Accepted values 0 to n where n is the maximum number of blocks for the tag Default value 0 n number of blocks This parameter is valid only for the read operation to read Accepted values 1 to n where n is the maximum number of blocks for the tag type minus the starting block number For example if the tag has 8 blocks starting with block 0 and you start with block 6 n can be 2 This would return block 6 and block 7 information Default value 1 Not applicable for R 0Xi R170Xi 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 83 84 RFID Guidelines ARF Examples Write ASCII This example writes 96 bit data XA RS4 RFw a FDOO my data FS XZ Write Hex This example write
10. Zebra R110X R170X7 High Performance Printers User Guide A O 2004 ZIH Corp The copyrights in this manual and the label print engine described therein are owned by Zebra Technologies Corporation Unauthorized reproduction of this manual or the software in the label print engine may result in imprisonment of up to one year and fines of up to 10 000 17 U S C 506 Copyright violators may be subject to civil liability This product may contain ZPL ZPL 1 and ZebraLink programs Element Energy Equalizer Circuit E3 and AGFA fonts Software ZIH Corp All rights reserved worldwide ZebraLink and all product names and numbers are trademarks and Zebra the Zebra logo ZPL ZPL II Element Energy Equalizer Circuit and E3 Circuit are registered trademarks of ZIH Corp All rights reserved worldwide CG Triumvirate is a trademark of AGFA Monotype Corporation All rights reserved worldwide CG Triumvirate font O AGFA Monotype Corporation Intellifont portion AGFA Monotype Corporation All rights reserved worldwide UFST is a registered trademark of AGFA Monotype Corporation All rights reserved worldwide All other brand names product names or trademarks belong to their respective holders Customer Order 23063L 003 Manufacturer Part 23063L 003 Rev 1 DECLARATION OF CONFORMITY I have determined that the Zebra printers identified as the XilILP us Series 90XillIP us 96Xilll Plus 110XillLPlus
11. the printer Table 12 Serial Connector Pin Configuration Pin No Name Description 1 Not connected 2 RXD Receive data data input to printer 3 TXD Transmit data data output from printer 4 DTR Data terminal ready output from printer 5 SG Signal ground 6 DSR Data set ready input to printer 7 RTS Request to send output from printer 8 CTS Clear to send input to printer 9 5 VDC 5 VDC at 750 mA 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide The maximum current draw may be limited by option configuration 103 Data Ports Serial Port RS 232 Interface Connections Note Adapters are available from Zebra Technologies LLC e RS 422 RS 485 adapter Zebra part number 33114M e RS 232 DB 9 to DB 25 adapter Zebra part number 33109M Direct Connection to a Computer The printer is configured as Data Terminal Equipment DTE 2 Note Use a null modem crossover cable to connect the printer to a computer or any other SY DTE device Figure 36 shows the internal connections of the printer s RS 232 connector Figure 36 RS 232 Connections RS 232 Connector DTE Rear Panel Female DB 9 RXD receive data input TXD transmit data output DTR data terminal ready output SG signal ground DSR data set ready input RTS request to send output CTS clear to send input 1K O 5 VDC signal source NOTE Pin 1 is unused and unterminated Pin 9 is also available as a 5 V
12. 31 38 5E 46 44 43 45 4E 54 45 52 20 53 54 41 Additional Printer Diagnostics Additional diagnostic tests are available for this printer See the Maintenance Manual for information about these additional tests 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 139 Troubleshooting Printer Diagnostics Notes 140 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 A Specifications This appendix provides the features of and specifications for the R110Xi R170Xi printers Contents gc ce o O nae Ged don a A R 142 Standard Features 142 PAnt Modes sica maris ion ra rat Sue sonable aside eas 142 Zebra Programming Language ZPL 119 po ida Pas 142 Bar CodeS soii a pida beto nda addon Goa aude 143 Agency Approvals ooocccc eee rh 143 General Specifications 0000 c ooo 144 Electrical Specifications 00 00 eee 144 Environmental Conditions for Operation and Storage 0 144 Print Specifications by Model 20 00 c cece see 145 Ribbon Specifications by Model 00000 cece eee eee eee eee 147 Label Specifications 0 0000 cece eee 148 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 141 Specifications Features Features 142 This section lists the standard and optional features for the printer Standard Features o Note Printer specifications are subject to change without notice
13. The displayed value represents dots 1 Press the left oval to move the cursor 2 Press the right oval to change between and to increase the value of the digit 3 Fora negative value enter the value before changing to the minus sign Default 0000 Range 9999 to 9999 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 55 Front Panel Controls Front Panel LCD Parameter HERD TEST COUNT Table 7 Standard LCD Displays Page 13 of 16 Action Explanation Setting the Head Test Count The printer periodically performs a test of the printhead functionality called a printhead test or head test This parameter establishes how many labels are printed between these internal tests 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit Default 0000 disables the test Range 0000 to 9999 HERD RESISTOR Setting the Head Resistor Value Caution This parameter should be changed only by qualified service personnel Do not set the value higher than that shown on the printhead Setting a higher value may damage the printhead This value has been preset at the factory to match the resistance value of the printhead It does not need to be changed unless the printhead or the main logic board is replaced 1 Look on the printhead for the label that shows the resistance value Q value 2 Press the left oval to move to the next digit position 3 Press the righ
14. to cool Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads There is light printing or no printing on the left or right side of the label or the printed image is not sharp The toggle pressure needs to be adjusted Follow the instructions in Adjust Printhead Pressure and Toggle Position on page 39 Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads Gray lines on blank labels with no consistent pattern 130 The printhead is dirty R110XilR170Xi User Guide Clean the printhead according to the instructions in Printhead and Platen Roller on page 117 Caution The printhead is hot and can cause severe burns Allow the printhead to cool Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads 23063L 003 Rev 1 12 6 04 Problem Light consistent vertical lines running through the labels Troubleshooting Print Quality Problems Table 15 Print Quality Problems Continued Possible Cause The printhead or platen roller is dirty Recommended Solution Clean the printhead and platen roller as instructed in Printhead and Platen Roller on page 117 Caution The printhead is hot and can cause severe burns Allow the printhe
15. 0 12 in 3 mm 0 12 in 3 mmy parallel to label tag edge 0 43 in 11 mm 0 43 in 11 mm 0 43 in 11 mm Mark width measuring to 0 43 in 11 mm 0 43 in 11 mm 0 43 in 11 mm perpendicular Full media width Mi Full media width il Full media width li label tag edge Mark location within 0 040 in 1 mm of within 0 040 in 1 mm of within 0 040 in 1 mm of the inside media edge the inside media edge the inside media edge Mark density in Optical 71 0 21 0 21 0 Density Unit ODU 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 149 Specifications Label Specifications gt Notes 150 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Proprietary Statement This manual contains proprietary information of Zebra Technologies Corporation and its subsidiaries Zebra Technologies It is intended solely for the information and use of parties Operating and maintaining the equipment described herein Such proprietary information may not be used reproduced or disclosed to any other parties for any other purpose without the expressed written permission of Zebra Technologies Product Improvements Continuous improvement of products is a policy of Zebra Technologies All specifications and designs are subject to change without notice FCC Compliance Statement This device complies with Part 15 rules Operation is subject to the following two conditions 1 This devic
16. 40 C Storage Thermal Transfer or 40 to 140 F 5 to 85 non condensing Direct Thermal 407 to 60 C 144 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Specifications Print Specifications by Model Print Specifications by Model Refer to the key and the table that follows for printer specifications Model Specifications Key This table contains the key for print specifications for the tables that follows L Non Continuous printing gap notch or hole between labels Continuous printing no gap notch or hole Ladder rotated orientation Picket fence nonrotated orientation R110Xi Print Specifications R110Xi 200 dpi R110Xi 300 dpi Printhead resolution 203 dots inch 8 dots mm 300 dots inch 12 dots mm Dot size widthxlength 0 0049x0 0049 in 0 0033x0 0033 in 0 125x0 125 mm 0 084x0 084 mm First dot location measured from 0 10 0 035 in 2 5 0 89 mm 0 023 0 035 in inside media edge 0 6 0 9 mm Maximum print width 4 09 in 104 mm 4 09 in 104 mm Selectable print speeds inches per second 2 4 3 through 10 2 4 3 through 8 Maximum Print length 39 in 991 mm E 150 in 3810 mm 39 in 991 mm Em 100 in 3810 mm gi Bar code modulus X dimension 4 9 mil to 49 mil 3 9 mil to 39 mile 4 9 mil to 49 mil 3 33 mil to 33 mil Thin film printhead with Element Yes Yes Energy Equalizer E3 23063L 003 Rev 1 1
17. 91 related documents xii relative humidity requirements 10 remove used ribbon 31 replace fuse 122 report shipping damage 9 reset network option 61 reship the printer 9 resynch mode setting 58 return data to host computer HV 80 23063L 003 Rev 1 12 6 04 Index RFID calibrate RFID tag from front panel 63 calibrate RFID tag using ZPL HR 78 change read power through front panel 63 change read power using ZPL 93 change write power through front panel 63 change write power using ZPL 93 create label formats 69 display tag data 64 enable motion 85 error status 63 guidelines 65 LCD displays 62 number of retries for block RR 86 power settings 68 RFID setup command RS 87 RFID tag type 63 RFID test 62 smart labels 15 transponder placement 66 verify write operation W V 97 when to perform calibration 68 ZPL commands 77 ribbon adhesive test 16 create ribbon leader 27 determining coated side 16 load 26 removal 31 RIBBON IN message 128 ribbon LED setting 58 ribbon low warning 47 Ribbon Out message 127 scratch test 17 specifications 147 troubleshooting wrinkles 131 when to use 16 Ribbon S setting 58 ribbon sensor calibration procedure 50 cleaning 119 location 119 sensitivity calibration 36 when to clean 116 roll media loading 21 routine maintenance 115 RS 232 interface connections 104 RS 422 RS 485 interconnections 106 R110Xi R170Xi User Guide 167 Index
18. CM 3806 CM 3806 CM 335 LABLS NONRESET CNTR RESET CNTR1 RESET CNTR2 NONRESET CNTR 335 LABLS RESET CNTR1 335 LABLS RESET CNTR2 GK 20518 04DL06202 41008 02 VH1 The printer configuration can be changed by performing a calibration procedure See Calibrate the Printer on page 35 for more information R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Troubleshooting Printer Diagnostics PAUSE Self Test This self test can be used to provide the test labels required when making adjustments to the printer s mechanical assemblies See the sample printout below To perform a PAUSE self test complete these steps 1 Turn Off O the printer 2 Press and hold PAUSE while turning the power On I Hold PAUSE until the DATA light turns off The initial self test prints 15 labels at 2 4 in 61 mm per second then automatically pauses the printer When PAUSE is pressed an additional 15 labels print Figure 52 shows a sample of the labels Figure 52 PAUSE Test Label 1234567890123456789012345678901234567890123456789012345678301234567 Sei XY While the printer is paused pressing CANCEL alters the self test When PAUSE is pressed 15 labels print at 6 in or 152 mm per second While the printer is paused pressing CANCEL again alters the self test a second time When PAUSE is pressed 50 labels print at 2 4 in 61 mm per second
19. Error Messages Continued Possible Cause Ribbon is loaded but the printer Is set for Direct Thermal mode Recommended Solution To operate in Direct Thermal mode remove the ribbon To operate in Thermal Transfer mode leave the ribbon loaded and change the print method to Thermal Transfer See Selecting Print Method on page 46 Ensure that the printer driver and or software settings are correctly set 1f applicable HERD TOO HOT The printhead is over temperature Printing automatically resumes when the printhead elements cool to an acceptable operating temperature A Caution The printhead is hot and can cause severe burns Allow the printhead to cool Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads CLEAN HERD HOW 128 The printhead requires cleaning Clean the printhead according to the instructions in Printhead and Platen Roller on page 117 A Caution The printhead is hot and can cause severe burns Allow the printhead to cool Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads If the message does not go away after the printhead is cleaned open the printhead and then close it R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 LCD HEAD COLO Troubleshooting LCD Error Messa
20. LCD Error Messages 127 Print Quality Problems 0 0 00 nn 130 Communications Problems 000 eee ee cece eee eens 132 Printer Diagnostics chines tga aoa hen edd awd oe added d e a Awake 134 Power On Self Test 0 0000 c eee eee eee eee 134 Additional Printer Self Tests liliis 134 Communications Diagnostics Test llli 139 Additional Printer Diagnostics liliis 139 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 125 Troubleshooting Troubleshooting Troubleshooting 126 If an error condition exists with the printer review this checklist a m m Is there an error message on the LCD If yes see LCD Error Messages on page 127 for more information Is the CHECK RIBBON light on when ribbon is loaded properly or are non continuous labels being treated as continuous labels If yes see Calibrate Media and Ribbon Sensors on page 50 Are you experiencing problems with print quality If yes see Print Quality Problems on page 130 Are you experiencing communications problems If yes see Communications Problems on page 132 If the labels are not printing or advancing correctly review this checklist m a a Are you using the correct type of labels Review the types of label in Types of Media on page 14 Review the label and ribbon loading illustrations starting with Loading the Media on page 20 Check the position of the media sensor
21. Printer Operation Loading Ribbon 5 See Figure 23 Thread the ribbon under the printhead and past the platen roller Figure 23 Threading Ribbon Under the Printhead Ribbon leader Top roller Printhead A wI N e Platen roller 6 Pull the ribbon leader over the printhead and above the top roller 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 29 30 Printer Operation Loading Ribbon 7 See Figure 24 Bring the ribbon under the ribbon take up spindle and wrap it around the spindle counter clockwise Figure 24 Winding Ribbon around the Ribbon Take up Spindle 1 Ribbon leader 2 Ribbon take up spindle 8 Turn the ribbon take up spindle counterclockwise until the ribbon stays on it as shown 9 Close the printhead R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Loading Ribbon Remove Used Ribbon When the ribbon has run out or must be changed remove the used ribbon from the take up spindle Figure 25 Figure 25 Ribbon Take Up Spindle 1 2 Used ribbon Ribbon take up spindle Ribbon release bars Notch in ribbon take up spindle Arrow on ribbon take up spindle Ribbon release knob O g A wj me To remove used ribbon complete these steps 1 Open the printhead 2 Has the ribbon run out If the ribbon Then Ran out Continue with the next step Did not run out Tear or cut the ribbon as close to the ribbon take up sp
22. and move if necessary as shown in Adjust Media Sensors on page 37 Does the printhead need to be adjusted See Adjust Printhead Pressure and Toggle Position on page 39 for more information Do the sensors need to be calibrated See Calibrate Media and Ribbon Sensors on page 50 for more information If none of the above suggestions correct the problem review this checklist a a Perform one or more of the self tests given in Printer Diagnostics on page 134 Use the results to help identify the problem If you are still having problems see Support on page x for customer support information R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 LCD Error Messages Troubleshooting LCD Error Messages The LCD displays messages when there is an error See Table 14 for LCD errors the possible causes and the recommended solutions Table 14 LCD Error Messages LCD Possible Cause Recommended Solution FIBBON OUT Thermal Transfer Mode Load the ribbon correctly following directions in Ribbon is not loaded or is Loading Ribbon on page 26 loaded incorrectly Thermal Transfer Mode Adjust the media and ribbon sensors See Ribbon is loaded but the ribbon Calibrate Media and Ribbon Sensors on page 50 sensor is not sensing the ribbon Direct Thermal Mode Make sure that ribbon is not loaded and that the Ribbon is loaded printer is in Direct Thermal Print Mode See Selecting Print Method on page 46 Di
23. connection Figure 6 Figure 6 Power Cord Specifications AC power plug for your country 1 2 3 conductor HAR cable 3 IEC 320 connector 4 Neutral earth live in contact view The AC power plug and the IEC 320 connector must bear the certification mark of at least one of the known international safety organizations shown in Figure 7 Figure 7 International Safety Organization Marks 9A 9445 Q 00 GO BDKETI G9 wed G e YOO EZ KMO B 3 Cc iow zt 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 11 Printer Setup Select a Communication Interface Select a Communication Interface The way that you connect your printer to a data source depends on the communication options installed in the printer Standard interfaces The standard communication interfaces are an RS 232 serial data port a bidirectional parallel port and a USB 2 0 port 2 Note RS 422 and RS 485 serial data ports are available through an adapter A DB 25 cable SY and a USB 2 0 cable are also available Figure 8 shows the location of the communication interfaces on the back of the printer For more information about these interfaces see Data Ports on page 99 Figure 8 e Communication Interfaces 1 Parallel port USB 2 0 port 3 Serial port Optional Print Servers ZebraNet PrintServer II PSII For more information on PSII see the PrintServer II User and Refer
24. contact ZEBRA for any reason please contact the ZEBRA subsidiary serving your country or write Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills IL 60061 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 161 Printer Software and Firmware License Agreement m Notes 162 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 A adhesive test for ribbon coating 16 adjustments LCD 58 left position 55 lower media sensor 38 media sensors 37 print darkness 44 print speed 44 printhead toggle pressure 39 tear off position 45 upper media sensor 37 alert setting 47 applicator port setting 57 authentication type 61 auto calibration 35 B backfeed setting 55 bar codes list available codes 47 types of codes 143 baud setting 51 before you begin setup 8 bitmap scaling factor 58 black mark media setting sensor type 46 23063L 003 Rev 1 12 6 04 Index C cable requirements 13 calibration media and ribbon sensor 50 methods 35 RFID tag from front panel 63 RFID tag using ZPL HR 78 setting for head close 54 setting for media power up 54 Canadian DOC compliance 152 CANCEL self test 135 characteristics of transponders 68 checklist before you begin 8 troubleshooting 126 Class 0 and 0 transponder characteristics 68 Class 1 transponder characteristics 68 CLEAN HERB NOW message 128 cleaning exterior of printer 116 interior
25. firmware download SETUP EXIT Enters and exits the setup mode xD SETUP EXIT PREVIOUS While in setup mode scrolls to the previous parameter Press and hold this button to scroll back quickly through parameter sets PREVIOUS NEXT SAVE While in setup mode scrolls to the next parameter Press and hold this button to scroll forward quickly through parameter sets When exiting setup mode this button scrolls NEXUSANE through the save options PAUSE Starts and stops the printing process and allows other buttons to be used If an error T messages is on the LCD pressing this button after the problem is resolved clears the error PAUSE and allows printing to resume FEED Forces the printer to feed a blank label each time the button is pressed i If the printer is not printing one blank label immediately feeds FEED If the printer is printing one blank label feeds after the current batch of labels is complete CANCEL In the pause mode this button cancels print jobs fthere are multiple print jobs in the print queue press CANCEL once for each print job to be deleted To delete all print jobs hold CANCEL for several seconds The DATA light turns off CALIBRATE This button can be used to calibrate the printer for the following H Media length CALIBRATE Media type continuous or non continuous Print mode direct thermal or thermal transfer Sensor values For more information on calibration see Calibrate the Printer on pa
26. media Go to Loading Ribbon on page 26 Not sure Go to When to Use Ribbon on page 16 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 25 Printer Operation Loading Ribbon Loading Ribbon 26 Before you load ribbon make sure that the media that you are using needs ribbon Only thermal transfer media requires ribbon Ribbon is not required with direct thermal media though it may be used to protect the printhead from abrasion For more information see When to Use Ribbon on page 16 Caution Use ribbon that is wider than the thermal transfer media If the printhead is not protected by the ribbon the resulting abrasion from the media may cause premature printhead wear Figure 17 shows the printer components that are mentioned in the ribbon loading procedure Figure 17 Interior Components for Ribbon Loading Figure 18 Ribbon Path 6 5 4 Top roller Ribbon take up spindle Ribbon supply spindle Ribbon dancer assembly upper roller only on some models Ribbon dancer assembly lower roller only on some models Ribbon guide roller Platen roller not shown SINI Os Ol A wi N e Printhead lever shown in the Closed position R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Loading Ribbon Create a Ribbon Leader A ribbon leader makes it easier to load and unload ribbon Make a leader for your ribbon roll 1f it does not already have one To make a ri
27. of media see Types of Media on page 14 To load roll media see Load Roll Media on page 21 To load fanfold media see Load Fanfold Media on page 24 A Caution Be sure the printer is Off O if you have connected the power cable Figure 11 Printer Loaded in Tear Off Mode 20 R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Loading the Media Load Roll Media Roll media feeds through the printer from the media hanger or media supply spindle Figure 12 identifies the components of the printer with which you need to be familiar to load roll media in Tear Off mode Figure 12 Interior Components for Media Loading Tear Off Mode Printhead lever Media guide Media guide roller Media guide on media hanger a A wi N e Media hanger 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 21 Printer Operation Loading the Media To load roll media complete these steps 1 Open the printhead 2 See Figure 13 Slide the media guide away from the printer frame You may need to loosen the media guide thumb screw Figure 13 Adjusting the Media Guide Media guide Location of media guide thumb screw Media guide on media hanger Media hanger A wI N e 3 Place the roll of media on the media hanger 4 Push the media core toward the printer frame Make sure that the labels are aligned with the media core 5 Adjust the media guide on the media han
28. oval changes the selected digit position the right oval increases the selected digit value After entering the password press NEXT SAVE The parameter you wish to change is displayed If the password was entered correctly you can now change the value The first time that you attempt to change a password protected parameter the printer displays ENTER PASSWORD Before you can change the parameter you must enter the four digit password After you have entered the password correctly you do not have to enter it again unless you leave Setup Mode by pressing SETUP EXIT or by turning the printer Off O To Enter a Password for a Password Protected Parameter complete these steps 1 At the password prompt use the left oval to change the selected digit position 2 When you have selected the digit that you wish to change use the right oval to increase the selected digit value Repeat these two steps for each digit of the password 3 After entering the password press NEXT SAVE The parameter you selected to change is displayed If the password was entered correctly you can change the value Default Password Value The default password value is 1234 The password can be changed using the KP Define Password ZPL II instruction or through ZebraLink WebView ZebraNet PrintServer IT required Disable the Password Protection Feature You can disable the password protection feature so that it no longer prompts you for a password To do t
29. printer 10 I take label setting 58 Tear Off Mode tear off position adjustment 45 Tear Off mode tear off bar cleaning 116 temperature requirements 10 thermal transfer mode load ribbon 26 media scratch test 16 setting 46 time setting 59 toggle pressure adjustment 39 top of label printer cannot detect 133 setting 55 transmissive media sensor adjustment 37 location 120 when to clean 116 transponders calibrate from front panel 63 calibration using ZPL HR 78 characteristics of different types 68 placement in labels 66 selecting type 68 setting tag type 68 when to calibrate 68 12 6 04 23063L 003 Rev 1 troubleshooting checklist 126 communications problems 132 LCD error messages 127 print quality problems 130 printer diagnostics 134 wrinkled ribbon 131 types of media continuous roll media 14 fanfold media 15 non continuous roll media 14 RFID smart labels 15 U unpack the printer 9 upper media sensor adjustment 37 USB 2 0 port location 12 settings 107 V verifier port setting 56 verify RFID write operation WV 97 vertical lines on labels 131 23063L 003 Rev 1 12 6 04 Index W web media 14 setting sensor type 45 Web S setting 58 Wireless Print Server settings authentication type 61 default gateway 61 encryption 61 ESSID 61 IP address 60 IP protocol 60 MAC address 61 reset network 61 subnet mask 60 wrinkled ribbon 131 write pow
30. s by which the print server receives the IP address from the server Press the right or left oval to display other choices Default ALL Selections ALL GLEANING ONLY RARP BOOTP DHCP DHCP AND BOOTP PERMANENT Note Use of GLEANING ONLY is not recommended when the Wireless Print Server is installed IF ADDRESS IP Address This parameter allows you to select the IP address if PERMANENT was chosen in IP PROTOCOL If a dynamic option was chosen the user cannot select the address 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit SUBHET MASK Subnet Mask This parameter selects the part of the IP address that is considered to be part of the local network It can be reached without going through the default gateway 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit Appears only when the ZebraNet Wireless Print Server is installed 2 These parameters appear after the system recognizes the existence of a ZebraNet print server wired or wireless After the print server is recognized all zeroes 000 000 000 000 will display until the printer obtains an IP address or defaults to address 192 168 254 254 3 Ifa wireless password is set you must enter the wireless password not the printer password to access this parameter 4 This parameter appears 1 when no wireless
31. test 1 Position an RFID label so that the transponder is over the antenna support 2 Press the left oval to select GLIICK OR Press the right oval to select SLOW 3 Ifnecessary press the right arrow to select COHT IHE Figure 33 Antenna Support Location 1 Antenna support 62 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter RFID TAG CALIE RESTORE RUH Front Panel Controls Front Panel LCD Table 9 RFID LCD Displays Continued Action Explanation Calibrate RFID Tag This option allows you to have the printer determine the optimum programming position for a given label or to bypass this function and use a default position if the media conforms to Zebra s placement requirements An auto calibration occurs after this tag calibration to realign the media to its proper rest position and to update the media tracking values in the printer 1 Placean RFID label over the reader no movement occurs with the test 2 Press the left oval to select RESTORE OR Press the right oval to select RUM RESTORE Selecting this option resets the programming position to the label length minus 1 mm 0 04 in RUN This option performs an RFID transponder calibration for a specific RFID label The printer feeds the RFID label one dot row at a time while taking readings via the READ TAG command and the WRITE TAG commands to profile the RFID transponder Based on the results the printer determines the
32. the Printer to a Power Source 000 cece eee tetas 11 Power Cord Specifications 2i eee 11 Select a Communication Interface oooooccoooccco lees 12 Data Cable Requirements 00 000 cee re 13 Types of Media 20 0002 ccc teen eee 14 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide Contents RIDDON as s Rr Lem E e dir a S SE FERE 16 When to Use Ribbon 0 000 hr 16 Coated Side of Ribbon o ooccococccccoco res 16 4 PInter Dp cos cada e a RE RI RR AUR AO ACE RUE owas ce ROS RE 19 Loading the Media occcccoccoco hr 20 Load Roll Media iiiillllleeeee rr Res 21 Load Fanfold Media 0 00000 cece re 24 Loading RIDbDON o occcc hh rr 26 Create a Ribbon Leader oocccocccccocco ee 27 Load RIDON siasi idees eR RI ERR eee ea eS m ege Ren 27 Remove Used RibbON oo oooccccooo eres 31 Print a Printer Configuration Label llllllsllleells ree 32 Print a Network Configuration Label liliis 34 Calibrate the Printer 2 35 Adjust Media Sensors liliis 37 Adjust Printhead Pressure and Toggle Position oooooooooooocoooo oo 39 Toggle Position Adjustment oocococoooooo rire 39 Printhead Pressure Adjustment ooccoococco eee 40 4s Front Panel Controls cascara ia an os RUNE RS anes 41 TT O oo E EE Pa Sea hee a HS hee 4 4 RR aa Ges 42 Enter Setup Mode 42 Exit Setup Mode
33. the parameter will be ignored but the place holder for the field is required 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 77 RFID Guidelines AHR HR Calibrate RFID Transponder Position Parameters Description This command initiates an RFID transponder calibration for a specific RFID label and returns the results to the host computer This calibration is used to determine the optimal programming position for RFID media that may not meet the transponder placement specifications for the printer Note You do not need to perform transponder calibration for RFID media that meets the transponder placement specifications for the printer To order media that is designed for use with your RFID printer contact your authorized Zebra reseller During transponder calibration the printer feeds the RFID label one dot row at a time while taking readings via the READ TAG command and the WRITE TAG commands to profile the RFID transponder Based on the results the printer determines the optimal programming position for the label and returns a results table to the host The calibrated value is used as the programming position for the RS command can be overwritten by the RS command and is saved to nonvolatile memory the value is saved even if the power is turned off This calibration takes into account the print mode backfeed mode and tear off position The RUN option in the RFID TAG CALIE front panel parameter performs the sam
34. 0 Ground 31 ninit 32 nFault NDataAvail 33 34 Not used 35 5 V through a 1 8 KQ Resistor 36 NSelectin 1284 active 12 6 04 R110XilR170Xi User Guide 101 Data Ports Serial Port Serial Port 102 To communicate using the serial data port of the printer you must choose the number of data and stop bits parity and handshaking Parity applies only to data transmitted by the printer because the parity of received data is ignored The values selected must be the same as those used by the host equipment connected to the printer Default settings are 9600 baud 8 data bits 1 stop bit no parity and XON XOFF Connect the serial data cable to the female DB 9 connector Figure 35 on the back panel of the printer Figure 35 Serial Connector Use a DB 9 to DB 25 interface module for all RS 232 connections through a DB 25 cable An interface module is required for RS 422 RS 485 interface support see RS 422 RS 485 Interconnections on page 106 Note For all RS 232 input and output signals the printer follows the specifications of the Electronics Industries Association EIA RS 232 and the Consultative Committee for International Telegraph and Telephone CCITT V 24 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Serial Pin Configuration Data Ports Serial Port Table 12 shows the pin configuration and function of the rear panel serial data connector on
35. 0 transponder characteristics 68 L label formats for RFID 69 label length maximum setting 46 label specifications by model 148 label top printer cannot detect 133 setting 55 label available sensor location 119 when to clean 116 labels did not print 132 labels per roll setting 47 language selection 59 LCD messages adjust LCD settings 58 error messages 127 language selection 59 setup mode 44 liability 152 light or no printing 130 lights on front panel 5 23063L 003 Rev 1 12 6 04 Index list settings all settings 48 bar codes 47 fonts 47 formats 48 images 48 setup 48 load the printer load fanfold media 24 load roll media 21 ribbon 26 long calibration 35 lower media sensor adjustment 38 MAC address 61 mark LED setting 58 Mark Med S setting 58 maximum label length setting 46 media continuous roll media 14 fanfold 15 label specifications by model 148 load fanfold media 24 load roll media 21 media LED setting 58 media low warning 47 non continuous roll media 14 RFID smart labels 15 setting labels per roll 47 setting media type 45 types of media 14 media and ribbon sensor calibration procedure 50 media path cleaning 116 media power up setting 54 Media S setting 58 media scratch test 16 media sensor adjustments 37 location 120 print media sensor profile 49 sensor sensitivity calibration 36 memory card installation CompactFlash card 112 PCMCIA mem
36. 00 cee eee eee 103 RS 232 Interface Connections 104 RS 422 RS 485 Interconnections o ooooooro anana 106 USB 2 0 Port recni sarsi dla dl der dls bc din a da bli ada ds 107 12 6 04 R110Xi R170Xi User Guide 99 Data Ports Parallel Port Parallel Port When communicating via the parallel port the values selected must be the same as those used by the host equipment connected to the printer Port selection for status information is determined by the channel sending the request The parallel port can be set for bidirectional or unidirectional communication The default setting is bidirectional A standard 36 pin parallel connector Figure 34 is available on the back of the printer for connection to the data source Figure 34 Parallel Connector Table 11 shows the pin configuration and function of a standard computer to printer parallel cable Table 11 Parallel Cable Pin Configuration 36 Pin Connectors Description 1 nStrobe HostClk 2 9 Data Bits 1 8 10 nACK PtrClk 11 Busy PtrBusy 12 PError ACK DataReq 13 Select X flag 14 nAutoFd HostBusy 15 Not used 16 17 Ground 100 R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Data Ports Parallel Port Table 11 Parallel Cable Pin Configuration Continued 23063L 003 Rev 1 36 Pin Connectors Description 18 S V at 750 mA The maximum current draw may be limited by option configuration 19 3
37. 114 mm 7 1 in 180 mm RFID labels iud zm Total thickness Minimum 0 003 in 0 076 mm 0 003 in 0 076 mm nC epee ay Maximum 0 012 in 0 305 mm 0 012 in 0 305 mm Roll media core inside diameter 3 in 76 mm 3 in 76 mm Maximum roll diameter on 8 0 in 203 mm 8 0 in 203 mm 3 in 76 mm core Interlabel gap Minimum 0 079 in 2 mm Preferred 0 118 in 3 mm Maximum No more than the No more than the calibrated length of the calibrated length of the label label RFID labels Ex ui Maximum internal fanfold media R110X7 200 dpi 8 0x4 5x4 5 in 8 0x7 1x4 5 in pack size label backing 20x114x114 mm 203x114x114 mm Hose RIIOXi300dpi 8 0x5 5x4 5 in 203x140x114 mm Ticket tag sensing notch L x W 0 12x0 25 in 3x6 mm 0 12x0 25 in 3x6 mm Ticket tag sensing hole diameter 0 125 in 3 mm 0 125 in 3 mm Label registration tolerance vertical 0 06 in 1 5 mm 0 070 in 1 8 mm Label registration tolerance horizontal Does not apply to RFID labels 0 06 in 1 5 mm 0 070 in 1 8 mm This parameter varies for each transponder type For the list of approved transponders go to http www rfid zebra com 148 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Specifications Label Specifications Black Mark Sensing Only Label Specifications R110Xi 200 dpi R110Xi 300 dpi R170Xi Mark length measuring 0 12 in 3 mm
38. 117 printhead and platen roller 117 recommended schedule 116 sensors 119 snap plate 121 communication interfaces overview and location 12 types of connections 99 communications diagnostics test sample printout 139 selecting 52 R110Xi R170Xi User Guide 163 Index communications problems 132 CompactFlash card format 48 installation 112 components 6 configuration enter setup mode 42 exit setup mode 42 configuration label print during CANCEL self test 135 printing after loading printer 32 printing using List Setup command 48 connect printer to power source 11 contact information x continuous media described 14 setting media type 45 control prefix setting 52 creases on labels 131 create ribbon leader 27 creating basic label formats 69 customer support x D darkness setting 44 data bits setting 51 data cable requirements 13 data connections RS 232 104 RS 422 RS 485 106 data ports 99 data source communication interface location 12 communication interfaces 99 provide connections 10 date setting 59 DB 9 to DB 25 connection 105 default gateway 61 default password 43 define EPC data structure RB 81 delimiter character setting 53 diagnostics printer self tests 134 RFID test 62 direct connection to a computer 104 direct thermal mode media scratch test 16 setting 46 disable password protection 43 display language selection 59 164 R110Xi R170Xi User Guide display
39. 2 6 04 R110XilR170Xi User Guide 145 Specifications Print Specifications by Model R170Xi Print Specifications 170Xi 200 dpi 170Xi 300 dpi Printhead resolution 203 dots inch 300 dots inch 8 dots mm 12 dots mm Dot size widthxlength 0 0049x0 0049 in 0 0033x0 0033 in 0 125x0 125 mm 0 084x0 084 mm First dot location measured from 0 10 0 035 in 0 10 0 035 in inside media edge 2 5 0 89 mm 2 5 0 89 mm Maximum print width 6 6 in 168 mm 6 6 in 168 mm Selectable print speeds in per second 2 4 3 4 5 6 7 8 9 10 11 12 2 4 3 4 5 6 7 8 Maximum print length 39 in 99 cm E 100 in 381 cm gi 39 in 99 cm m 100 in 254 cm gi Bar code modulus X dimension 3 9 mil to 39 mil 3 33 mil to 33 mil lt gt 3 9 mil to 39 mil 3 33 mil to 33 mil Thin film printhead with Element Energy Equalizer E3 146 Yes R110XilR170Xi User Guide Yes 23063L 003 Rev 1 12 6 04 Specifications Ribbon Specifications by Model Ribbon Specifications by Model Refer to the table that follows for ribbon specifications for your type of printer Note Match the ribbon to the label width and printhead width that you are using Ribbon must be wound with the coated side out Ribbon should be at least as wide as the labels to protect the printhead from excessive wear Ribbon Specifications R110Xi R170Xi Printhea
40. CODES List Bar Codes Press the right oval to print a label that lists the available bar codes in the printer 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 47 Front Panel Controls Front Panel LCD Parameter LIST IMAGES Table 7 Standard LCD Displays Page 5 of 16 Action Explanation List Images Press the right oval to print a label that lists the available images stored in the printer s RAM Flash memory optional EPROM or optional memory card LIST FORMATS List Formats Press the right oval to print a label that lists the available formats stored in the printer s RAM Flash memory optional EPROM or optional memory card LIST SETUP List Setup Press the right oval to print a label that lists the current printer configuration Same label as shown in Print a Printer Configuration Label on page 32 LIST HETWORE List Network Settings This selection is used to print a network configuration label which lists the settings for the wired ZebraNet PrintServer II PSI and the ZebraNet Wireless Print Server if installed Press the right oval to print a label that lists the current network configuration Same label as shown in Print a Network Configuration Label on page 34 LIST RLL List All Press the right oval to print labels that list the available fonts bar codes images formats and the current printer and network configurations FORMAT CARD A E 48
41. D VOID CTR HI RFID READ PWR HIGH RFID WRITE PWR TM 04101801 RFID VERSION 1373 IN NONRESET CNTR 1373 IN RESET CNTR1 1373 IN RESET CNTR2 3432 CM NONRESET CNTR 3432 CM RESET CNTR1 3432 CM RESET CNTR2 324 LABLS NONRESET CNTR 324 LABLS RESET CNTR1 324 LABLS RESET CNTR2 AV 5590 04DLL100229 33008 01 VH1 2004 11 17 11 54 31 TIME STAMP FIRMWARE IN THIS PRINTER IS COPYRIGHTED 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 135 136 Troubleshooting Printer Diagnostics PRINTER CONFIGURATION Zebra Technologies ZTC R110XiIIIPlus 200dpi 04 0 DARKNESS PRINT SPEED TEAR_OFF PRINT MODE MEDIA TYPE SENSOR TYPE PRINT METHOD PRINT WIDTH LABEL LENGTH MAXIMUM LENGTH EARLY WARNING EARLY WARNING USB COMM PARALLEL COMM SERIAL COMM BAUD DATA_BITS PARITY HOST HANDSHAKE PROTOCOL NETWORK ID COMMUNICATIONS CONTROL PREFIX FORMAT PREFIX DELIMITER CHAR L MODE ZPL M MEDIA POWER UP IEDIA S RIBBON S TAKE LABEL MARK S MARK MED S D LCD ADJUST MODES ENABLED MODES DISABLED RESOLUTION FIRMWARE HARDWARE ID CONF IGURAT ION COMPACT FLASH RAM MEMORY CARD ONBORRD FLASH FORMAT CONVERT P32 INTERFACE TWINAX COAX ID IDLE DISPLAY RTC DATE RTC TIME IP RESOLUTION IP PROTOCOL IP_ADDRESS SUBNET_MASK DEFAULT GATEWAY FW VERSION 06710704 Matrics RFID VERSION 1500 IN NONRESET CNTR 1500 IN RESET CNTR1 1500 IN RESET CNTR2 3806
42. DC signal source at 750 mA The maximum current draw may be limited by option configuration Caution To enable this capability a qualified service technician must install a jumper on the printer s main logic board on JP1 pins 2 and 3 104 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Data Ports Serial Port DB 9 to DB 25 Connections An interface adapter is required Zebra part number 33109M to connect the printer s DB 9 interface to a DB 25 connector A generic DB 25 adapter CAN be used although the 5 VDC signal source would not be passed through the adapter Figure 37 shows the connections required for the DB 9 to DB 25 interface Figure 37 DB 9 to DB 25 Connections Male DB 9 Adapter Female DB 25 Adapter Connector Connector plugs into printer plugs into cable NOTE Pin 1 of DB 9 connector is unused and unterminated Modem Connection When the printer is connected via its RS 232 interface to Data Communication Equipment DCE such as a modem use a standard RS 232 straight through interface cable Figure 38 shows the connections required for this cable Figure 38 RS 232 Connections DTE DCE Printer Modem etc RXD receive data TXD transmit data i DTR data terminal ready SG signal ground DSR data set ready RTS request to send CTS clear to send 5 VDC signal source oon oa FW NY o o Oo BW ND NOTE Pin 1 is unused and unterminated at
43. DVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID R110Xi R170Xi User Guide 89 RFID Guidelines ARS gt Example 2 This example sets the printer to move the media to 800 dots from the top of the media or label length 500 from the bottom leading edge of the media and prints VOID 500 dots in vertical length Y axis in case of an error XA RS 800 500 2 P FS XZ The following illustration shows the resulting voided label Note where the void starts The media has been moved 800 dot rows from the top of the label label length minus 800 dot rows from the bottom leading edge of a label to bring the transponder into the effective area to read write a tag If the printer fails the operation an area that is 500 dot rows of the media is voided instead of the entire rest of the media Top of label A A4 VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID 800 dot rows VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID 500 dot rows VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID V
44. EPC EPC is a product numbering standard that can be used to identify a variety of items by using RFID technology The 96 bit EPC code links to an online database providing a secure way of sharing product specific information along the supply chain As with bar codes EPC is divided into numbers that identify the manufacturer and product type However EPC contains the following additional information Header identifies the length type structure version and generation of EPC Manager Number identifies the company or company entity Object Class similar to a stock keeping unit SKU Serial Number the specific instance of the Object Class being tagged Additional fields may be used as part of the EPC code to encode and decode information from different numbering systems into human readable form EPC Structure in RFID Labels In the printer you can subdivide transponder data into unique fields You can customize these fields to create smart labels that meet your needs or that meet the standards necessary in EPC programming The RB ZPL command is used to define EPC structure EPC field data can be delimited with any of the following characters tS3 amp wc gt 2 See RB on page 81 for more information about and examples for defining EPC structure XML Enabled Printing This printer contains the XML Enabled Printing option which offers increased flexibility and interoperability by makin
45. ID TAG DATA 1024304050006 Sent to Host Computer 0102030405000000 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines ZPL Il Commands for RFID ZPL Il Commands for RFID This section contains the ZPL commands for RFID specific applications For non RFID ZPL commands refer to the ZPL II Programming Guide part number 46530L A copy is available on the R110X7 R170X7 User CD part number 23062 003 and online at http www zebra com manuals In addition to reading or encoding RFID tags these ZPL commands also provide for RFID exception handling such as setting the number of read write retries before declaring a transponder defective set with RT and WT or setting the number of labels that will be attempted if an error occurs set with RS For example if an RFID label fails to program correctly or if the transponder cannot be detected the printer ejects the label and prints VOID across it The printer will try to print another label with the same data and format for the number of RFID labels specified by the RS command If the problem persists the printer follows the error handling instructions specified by the RS command the printer may remove the problematic format from the print queue and proceed with the next format if one exists in the buffer or it may place the printer in Pause or Error mode Important If a parameter in the following tables is designated as not applicable any value entered for
46. INTER IS COPYRIGHTED 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 33 Printer Operation Print a Network Configuration Label Print a Network Configuration Label If you are using a print server you can print a network configuration label after the printer is connected to the network To print a network configuration label complete these steps 1 On the front panel press SETUP EXIT 2 Use the left or right oval to scroll through the parameters until you reach LIST HETWORK 3 Press the right oval to confirm printing A network configuration label prints Figure 27 An asterisk designates whether the wired or wireless print server is active If no wireless print server is installed the wireless portion of the label does not print Figure 27 Network Configuration Label With a Wireless Print Server Installed Network Configuration Zebra Lechnologias PRINTER TYPE XXXdpi USER TEXT WIRED PS CHECK LOAD LAN FROM IP PROTOCOL asterisk indicating the active print server L 000 000 000 000 000 000 000 000 000 000 000 000 ROCES 255 255 255 000 192 168 001 001 192 168 001 005 IP_ADDRESS SUBNET MASK DEFAULT GATEWAY WINS SERVER IP TIMEOUT CHECKING TIMEOUT VALUE ARP_INTERVAL BASE RAW PORT IP PROTOCOL IP_ADDRESS SUBNET_MASK DEFAULT GATEWAY WINS SERVER IP TIMEOUT CHECKING CARD INSERTED CARD MFG ID CARD PRODUCT ID MAC ADDRESS DRIVER INSTALLED E MODE Mb s CU
47. O HI 0 HIGH HIGH TM 04101801 1373 IN 1373 IN 1373 IN 3432 CM 3432 CM 3432 CM 324 LABLS 324 LABLS 324 LABLS DARKNESS PRINT SPEED TEAR_OFF i PRINT MODE MEDIA TYPE 1 SENSOR TYPE PRINT METHOD 1 PRINT WIDTH LABEL LENGTH gt MAXIMUM LENGTH EARLY WARNING EARLY WARNING USB COMM PARALLEL COMM SERIAL COMM BAUD DATA BITS PARITY HOST HANDSHAKE PROTOCOL 1 NETWORK ID COMMUNICATIONS CONTROL PREFIX FORMAT PREFIX DELIMITER CHAR ZPL MODE 1 MEDIA POWER UP HEAD CLOSE 1 BACKFEED LABEL TOP i LEFT POSITION HEAD TEST COUNT 1 HEAD RESISTOR VERIFIER PORT gt APPLICATOR PORT START PRINT SIG RESYNCH MODE 7 WEB S i MEDIA S RIBBON S TAKE LABEL MARK S MARK MED S MEDIA LED RIBBON LED MARK LED LCD ADJUST MODES ENABLED MODES DISABLED RESOLUTION FIRMWARE HARDWARE ID CONFIGURATION COMPACT FLASH RAM MEMORY CARD ONBOARD FLASH FORMAT CONVERT P32 INTERFACE P34 INTERFACE TWINAX COAX ID IDLE DISPLAY RTC DATE RTC TIME RFID TAG TYPE RFID ERR STATUS RFID VALID CTR RFID WRITE PWR RFID VERSION NONRESET CNTR RESET CNTR1 RESET CNTR2 NONRESET CNTR RESET CNTR1 RESET CNTR2 NONRESET CNTR RESET CNTR1 RESET CNTR2 AV 55907 04DLL100229 33008 01 VH1 2004 11 17 11 54 31 TIME STAMP FIRMWARE IN THIS PR
48. OFF TEAR OFF PRINT MODE NON CONTINUOUS MEDIA TYPE WEB SENSOR TYPE DIRECT THERMA PRINT METHOD 042 04 12 MM PRINT WIDTH 1844 LABEL LENGTH 8 0IN ls MAXIMUM LENGTH MEDIA DISABLED EARLY WARNING MAINT OFF EARLY WARNING NOT CONNECTED BIDIRECTIONAL USB COMM PARALLEL COMM RSe32 SERIAL COMM 9600 BAUD 8 BITS DATA BITS NONE PARITY XON XO HOST HANDSHAKE NONE PROTOCOL 000 NETWORK ID NORMAL MODE COMMUNICATIONS w EH CONTROL PREFIX lt gt FORMAT PREFIX 1 DELIMITER CHAR ZPL MODE CALIBRATION MEDIA POWER UP CALIBRATION HEAD CLOSE DEFAULT BACKFEED 000 LABEL T 0000 LEFT POSITIOI 0000 HEAD TEST COUNT 1049 HEAD RESISTOR OFF VERIFIER OFF APPLICATOR PORT PULSI START PRINT SIG FEED MODE RESYNCH M 048 MEB S 079 MEDIA S 065 IBBON 08 TAKE LABEL 05 IARK S 000 MARK MED S 067 MEDIA LI 012 RIBBON LED 02 MARK LE 1 LCD_ADJUST DPSWFXM MODES ENABLED MODES DISABLED RESOLUTION 1984 12 MM_FULI R60 13 0 0P10 V30 3303 57 CUSTOMIZED IONE Ss s s u amp COMPACT FLASH 11776k R RAM NONE MEMORY CARD 2048k ONBORRD FLASH ONE FORMAT CONVERT N s 005 DISPLAY 007 POWER SUPPLY FW VERSION 11 24 04 12 57 Class 1 64 bit DOHER TOO HI P32 INTERFACE P34 INTERFACE TWINAX COAX ID IDLE DISPLAY RFID TAG TYPE RFID ERR STATUS RFID VALID CTR 0 RFI
49. OIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID Y Y VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID Start of RFID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID y VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID operation Label length minus 800 dot rows Bottom of label 90 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 ART Read RFID Tag RFID Guidelines ART Description This command tells the printer to read the current RFID tag data The data can be sent back to the host via the HV command Note It is recommended that you use the RF RM and RR commands rather than the RT command The RT command is provided only for backward compatibility with label formats that were developed for other Zebra RFID printers Format RT b n f r m s The following table identifies the parameters for this format Parameters number to be assigned to the field Details Accepted values 0 to 9999 Default value 0 b starting block number Accepted values 0 to n where n is the maximum number of blocks for the tag Default value 0 number of blocks to read Accepted values 1 to n where n is the maximum number of blocks for the tag type minus the starting block number For
50. OR OF REASONABLE CARE FOR NEGLIGENCE AND FOR ANY PECUNIARY OR OTHER LOSS WHATSOEVER ARISING OUT OF OR IN ANY WAY RELATED TO THE USE OF OR INABILITY TO USE THE SOFTWARE OR FIRMWARE WHETHER BASED ON CONTRACT TORT NEGLIGENCE STRICT LIABILITY OR OTHERWISE EVEN IF ZEBRA OR ANY SUPPLIER HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES THIS EXCLUSION OF DAMAGES SHALL BE EFFECTIVE EVEN IF ANY REMEDY FAILS OF ITS ESSENTIAL PURPOSE 10 LIMITATIONS AND RELEASE OF LIABILITY To the extent that the SOFTWARE and or FIRMWARE covered by this PSFLA includes emulation libraries emulation libraries are offered as is ZEBRA does not provide any warranty associated with the emulation libraries The emulation library does not work 100 correctly or cover 100 of the functionality of the printer language being emulated Modifications may be required for each target application If such modification is necessary prior to making any such modification you are required to contact ZEBRA to obtain express written consent to make such modification Ifthe emulation library is sold separately by an authorized party other than ZEBRA RESELLER A party other than ZEBRA which is authorized by ZEBRA to distribute the SOFTWARE and or FIRMWARE with its application so long as the SOFTWARE and or FIRMWARE is used with a ZEBRA printer or is sold bundled with a printer to an end user by a RESELLER and if claims are made by the RESELLER that the emulation lib
51. PL II control instruction Note Do not use the same hex value for the control format and delimiter character The printer must see different characters to work properly 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit Default 7E tilde displayed as a black square Range 00 to FF R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter FORMAT PREFTA Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 10 of 16 Action Explanation Format Prefix Character The format prefix is a two digit hex value used as a parameter place marker in ZPL ZPL II format instructions The printer looks for this hex character to indicate the start of a ZPL ZPL II format instruction See the ZPL II Programming Guide Volume I for more information Note Do not use the same hex value for the control format and delimiter character The printer must see different characters to work properly 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit Default 5E caret Range 00 to FF DELIMITER CHAR Delimiter Character The delimiter character is a two digit hex value used as a parameter place marker in ZPL ZPL II format instructions See the ZPL II Programming Guide Volume I for more information Note Do not use the same hex value for the control format and delimiter cha
52. RFID tag data 64 dpi format conversion 58 E Early Warning setting 47 electrical noise 13 electrical specifications 144 Electronic Product Code EPC define EPC data structure RB 81 EPC structure in RFID labels 67 overview 67 enable RFID motion RM 85 encryption settings 61 enter setup mode 42 environmental specifications 144 error messages 127 ESSID setting 61 exit setup mode 42 exterior cleaning 116 F fanfold media 15 fanfold media loading 24 FCC compliance 151 features 142 FEED and PAUSE self test 139 FEED self test 138 Flash memory 49 fonts listing 47 using CompactFlash card 112 using PCMCIA memory card 110 format convert setting 58 format list 48 format memory card 48 format prefix setting 53 front panel buttons 4 enter setup mode 42 exit setup mode 42 illustration 3 LCD error messages 127 LCD parameters 44 lights 5 fuse replacement 122 G gleaning 60 gray lines on labels 130 12 6 04 23063L 003 Rev 1 H HEAD COLO message 129 HERD ELEMENT BAD message 127 HERD OPEN message 127 HEAD TOD HOT message 128 host handshake setting 51 host verification command HV 80 idle display setting 59 image not sharp 130 images list 48 initialize Flash memory 49 inspect the printer 9 interior cleaning 117 international safety organization marks 11 IP settings default gateway 61 IP address 60 protocol 60 subnet mask 60 18501800
53. RRENT TX RATE RECEIVE ANTENNA XMIT ANTENNA RUTH TYPE LEAP MODE ENCRYPTION MODE ENCRYPT INDEX POOR SIGNAL PREAMBLE ASSOCIATED YES 2004 06 15 08 48 48 TIME STAMP 34 R110XilR170Xi User Guide FIRMWARE IN THIS PRINTER IS COPYRIGHTED 23063L 003 Rev 1 12 6 04 Calibrate the Printer Calibrate the printer when it is first put into service Calibration allows the printer to establish the proper settings for the specific media and ribbon used in your application You may calibrate the printer at other times as needed Table 5 shows the different methods for calibration Type of Calibration Auto calibration Printer Operation Calibrate the Printer Table 5 Types of Calibration Description The printer automatically sets the value it detects for the spaces between labels When How It Occurs Occurs at the following times When the printer is first turned on if CALIBRATION is selected for HEDIR POWER UP see Media Power Up on page 54 When the printer feeds media after the printhead is closed if CALIBRATION is selected for HEAD CLOSE see Head Close on page 54 As part of both the sensor profile and media and ribbon sensor calibration procedures Long Standard Calibration The printer does the following feeds media and ribbon sets the values it detects for media length media type continuous or non continuous and print mode thermal transfer or direct thermal updates the s
54. Shielded Communication Cables Canadian DOC Compliance Statement This Class B digital apparatus complies with Canadian ICES 003 Cet appareil num rique de la classe B est conforme la norme NMB 003 du Canada Liability Disclaimer Zebra Technologies takes steps to ensure that its published Engineering specifications and manuals are correct however errors do occur Zebra Technologies reserves the right to correct any such errors and disclaims liability resulting therefrom Limitation of Liability In no event shall Zebra Technologies or anyone else involved in the creation production or delivery of the accompanying product including hardware and software be liable for any damages whatsoever including without limitation consequential damages including loss of business profits business interruption or loss of business information arising out of the use of the results of use of or inability to use such product even if Zebra Technologies has been advised of the possibility of such damages Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Warranty Information Effective December 30 2002 All new Zebra products are warranted by the manufacturer to be free from defect in material and workmanship Printers and Related Hardware Products Proof of purchase or shipme
55. TAG DATA 2664617461 580005 RFID TAG DATA alsiaj 74 R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 6 Write Tag Read Tag and Return Results to Host Line s Type This ZPL Code Function of ZPL Code Number l XA Indicates start of label format 2 RS3 Sets tag type to EPC Class 1 64 bit 3 FO50 50 When the label prints the data read from the tag at AON 65 field variable 3 FN3 will be printed at location FN3 50 50 ES 4 REW H W H write hex EDO 102030405 Writes 8 bytes of data 64 bits to the tag with 3 bytes ES of zeroes as padding The data written is 0102030405000000 gt FN3 RH read hexadecimal RER H Reads the tag data into field variable 3 FN3 After Es this occurs any fields in this label format that have FN3 will be replaced with this read data 6 HVS Return the value in FN3 to the host computer Data is sent over whichever communication channel is established with the host such as parallel serial USB ethernet In this example 0102030405000000 would be returned to the host 7 XZ Indicates end of label format Programmed to Transponder 0102030405000000 Read from Transponder 0102030405000000 Resulting Label o 02030405000000 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 75 76 RFID Guidelines Creating Basic RFID Label Formats Front Panel Display FF
56. Thermal transfer and direct thermal printing DRAM 16 MB USB 2 0 Port Real time Clock Advanced Counter Print Modes Five different print modes can be used depending on the printer options purchased Tear Off Mode Labels are produced in strips Peel Off Mode Labels are dispensed and peeled from the backing as needed Applicator Mode The printer is part of a larger label application system Zebra Programming Language ZPL 119 ZPL features include Downloadable graphics scalable and Controlled via mainframe mini bitmap fonts and label formats computer PC portable data terminal Object copying between memory areas Programmable quantity with print pause and cut control RAM memory card and internal Flash Communicates in printable ASCII characters Code page 850 character set Error checking protocol Data compression Status message to host upon request Automatic virtual input buffer Serialized fields management Format inversion n spec OCR A and OCR B Mirror image printing UPC EAN Four position field rotation User programmable password 0 90 180 270 Slew command R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Bar Codes Types of bar codes include Bar code ratios 2 1 7 3 5 2 3 1 Codabar supports ratios of 2 1 up to 3 1 CODABLOCK Code 11 Code 39 supports ratios of 2 1 up to 3 1 Code 49 two dimensional bar code Code 93 Code 128 w
57. This chapter describes the function of the front panel Contents OVEMVICW aaa as ii tion ORN ESE ii nda 42 Enter Setup Mode o 42 Exit Setup Mode 02000 e eee eee 42 Password Protected Parameters 0 00 cc cece eee eens 43 Default Password Value 43 Disable the Password Protection Feature oooooooooooooooooooo 43 Front Panel LCD iani RONEN iOS a RADEAU ee 44 ZebraNet Wired and Wireless Print Server LCD Displays 60 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 41 Front Panel Controls Overview Overview After you have installed media and ribbon and printed a configuration label you can change the printer s settings using the front panel controls For an overview of the front panel including descriptions of the buttons and lights see Front Panel on page 3 If you need to restore the printer to its factory default settings see FEED and PAUSE Self Test on page 139 Many printer settings may be controlled by your printer s driver or label preparation software Refer to the driver or software documentation for more information Enter Setup Mode To enter Setup Mode complete these steps 1 Press SETUP EXIT to enter Setup Mode 2 Press either NEXT SAVE or PREVIOUS to scroll through the parameters Exit Setup Mode To leave Setup Mode complete these steps 1 Press SETUP EXIT The LCD displays SALE CHANGES 2 Press the left or right oval to di
58. While the printer is paused pressing CANCEL again alters the self test a third time When PAUSE is pressed 50 labels print at 6 in 152 mm per second While the printer is paused pressing CANCEL again alters the self test a fourth time When PAUSE is pressed 15 labels print at the printer s maximum speed To exit this self test at any time press and hold CANCEL 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 137 Troubleshooting Printer Diagnostics FEED Self Test This test helps you choose the best darkness setting for your printer To perform a FEED self test complete these steps 1 Turn Off O the printer 2 Press and hold FEED while turning the power On lI Hold FEED until the DATA light turns off The printer prints a series of labels Figure 53 at various speeds and at darkness settings higher and lower than the darkness value shown on the configuration label Figure 53 FEED Test Label Relative Darkness Print Speed 2 in sec AOGPLZ TA cIB5B8 SORTIE 1234567399 ABCDEFGHIJKLMNOPQRSTUVHXYZ abedefghi jk mnopgrstuvwxyz 3 Inspect the labels and determine which one has the best print quality for your application The darkness value printed on that label is added to plus or subtracted from minus the darkness value specified on the configuration la
59. ace Document Conventions Document Conventions gt gt gt u o g The following conventions are used throughout this document to convey certain information Alternate Color online only Cross references contain hot links to other sections in this guide If you are viewing this guide online in pdf format you can click the cross reference blue text to jump directly to its location Command Line Examples All command line examples appear in Courier New font For example type the following to get to the Post Install scripts in the bin directory Ztools Files and Directories All file names and directories appear in Courier New font For example the Zebra lt version number gt tar file and the root directory Cautions Important Note and Example Caution Warns you of the potential for electrostatic discharge Caution Warns you of a potential electric shock situation Caution Warns you of a situation where excessive heat could cause a burn Caution Advises you that failure to take or avoid a specific action could result in physical harm to you Caution Advises you that failure to take or avoid a specific action could result in physical harm to the hardware Important Advises you of information that is essential to complete a task Note Indicates neutral or positive information that emphasizes or supplements important points of the main text Example Provides an example often a scenario to bett
60. actFlash card complete these steps 1 Turn the AC power Off O 2 Disconnect the AC power cord from the printer 3 Remove the two screws near the bottom of the electronics cover Figure 42 Figure 42 Printer Exterior Electronics cover Screws Channel Lip of cover hw nj 4 Lift the electronics cover at the rear top corner Pull the corner forward and up then lift the cover up and away from the printer 112 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Memory Cards CompactFlash Card 5 Insert the CompactFlash card into the card slot on the upper portion of the option board Insert the card with the back unlabeled side of the card facing out The card can be inserted only one way and should snap into place Figure 43 shows where to insert the CompactFlash card Figure 43 Compact Flash Card Insertion 1 2 3 1 Option board Card slot 3 Compact flash card 6 Reinstall the electronics cover by lowering the cover so the lip of the cover goes into the channel on the top of the printer 7 Secure the cover by reinstalling the two screws near the bottom of the cover 8 Reconnect the printer AC power cord 9 Press and hold CANCEL while turning the printer On I The printer prints a configuration label 10 Check for the presence of additional memory or optional fonts by looking at the information on the configuration label succe
61. ad to cool Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads Intermittent creases on the left and right edges of the labels There is too much toggle pressure on the printhead Reduce the toggle pressure See 4djust Printhead Pressure and Toggle Position on page 39 Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads Wrinkled ribbon 23063L 003 Rev 1 The ribbon is not loaded correctly Load the ribbon correctly See Loading Ribbon on page 26 The darkness setting is incorrect Set the darkness to the lowest possible setting for good print quality See Adjusting Print Darkness on page 44 Incorrect printhead pressure or balance Set the pressure to the minimum required for good print quality See Adjust Printhead Pressure and Toggle Position on page 39 Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads 12 6 04 The labels are not feeding correctly They are shifting from side to side Make sure that the media guide and media supply guide touch the edge of the media R110XilR170Xi User Guide Adjust the ribbon strip plate 131 Troubleshooting Communications Problems Communications Problems Ta
62. address a specific printer If the printer is used in an RS 422 RS 485 network you must select a network ID number This does not affect TCP IP or IPX networks 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit Default 000 Range 000 to 999 COMMUNICATIONS Setting Communications Mode The communication diagnostics mode is a troubleshooting tool for checking the interconnection between the printer and the host computer When DIAGHOSTICS is selected all data sent from the host computer to the printer is printed as straight ASCII characters with the hex value below the ASCII text The printer prints all characters received including control codes like CR carriage return A sample printout is shown in Communications Diagnostics Test on page 139 Notes on diagnostic printouts are FE indicates a framing error OE indicates an overrun error PE indicates a parity error NE indicates noise 1 Pressthe right or left oval to toggle between the choices 2 Forany errors check that your communication parameters are correct 3 Set the print width equal to or less than the label width used for the test See Label Specifications on page 148 for more information Default NORMAL MODE Selections NORMAL MODE DIAGNOSTICS CONTROL PREFIX 52 Control Prefix Character The printer looks for this two digit hex character to indicate the start of a ZPL Z
63. al at any step in this procedure to cancel the procedure 1 Press the right oval to start the calibration procedure The LOAD BACKING prompt displays Open the printhead Remove approximately 8 in 203 mm of labels from the backing and pull the media into the printer so that only the backing is between the media sensors Leave the printhead open Press the right oval to continue The REMOVE FIBB H prompt displays 6 Remove the ribbon 7 Close the printhead 8 Press the right oval to continue The message CALIBRATING PLEASE WAIT displays The printer adjusts the scale gain of the signals that it receives from the media and ribbon sensors On the sensor profile this essentially corresponds to moving the peak of the graph up or down to optimize the readings for your application When calibration is complete RELOAD ALL displays 9 Open the printhead and pull the media forward until a label is positioned under the media sensor 10 Reload the ribbon 11 Close the printhead 12 Press the right oval to continue The printer does a calibration equivalent to pressing CALIBRATE during this process the printer determines the label length To see the new readings on the new scale print a sensor profile PARALLEL COMM Setting Parallel Communications Select the communications port that matches the one being used by the host computer Press the right or left oval to display other choices Default BIDIRECTIONAL Selectio
64. ame is formatl zpl type COPY FORMAT1 ZPL XXXX where XXXX is the port to which your printer is connected such as LPT1 Compare your label results with those shown in the sample If your printout does not look like the one shown confirm that the file you created is identical to the format shown then repeat the printing procedure Check the RFID data on your label a Open the printhead and place the label above the reader in the printer b Use the front panel to view the transponder data see Read and Display RFID Tag Data on page 64 c Compare your RFID data with that shown in the sample If your front panel display does not look like what is shown confirm that the file you created is identical to the format shown then repeat the printing procedure If nothing prints make sure that your system is set up correctly by referring to the following Printer Setup on page 7 Printer Operation on page 19 Front Panel Controls on page 41 Troubleshooting on page 125 12 6 04 R110XilR170Xi User Guide 69 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 1 Write a 96 bit Tag in Hexadecimal Line type This ZPL Code Function of ZPL Code Number 1 XA Indicates start of label format 2 RS4 Sets tag type to EPC Class 1 96 bit 3 FO50 50 Prints Simple write example on the label at AON 65 location 50 50 FDSimple write example FS 4 RFW H W H write hex IA OMA Writes
65. ansponder is nonzero this parameter changes the number of start and stop print signals required for printing In Single mode one start print command is required In Double mode two are required so the printer will resume printing only after the second start print command is received Accepted values S single signal D double signal Default value S c certify tag with a pre read Not used in this version of the printer The encoder does this automatically s void print speed 88 If a label is voided the speed at which VOID will be printed across the label Accepted values any valid print speed Default value the printer s maximum print speed R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines ARS Example 1 This example sets the printer to move the media to 800 dots from the top of the media or label length minus 800 from the bottom leading edge of the media and voids the rest of the media in case of an error The printer will try to print two labels and then will pause if printing and encoding fail The following illustration shows the resulting voided label Note where the void starts The XA RS 800 2 P FS XZ media has been moved 800 dot rows from the top of the label label length minus 800 dot rows from the bottom leading edge of a label to bring the transponder into the effective area to read write a tag If the printer fails the o
66. arameter determines how the printer reacts if the label synchronization is lost and the label top is not where expected Feed Mode TIf the label top is not where expected the printer feeds a blank label to find the label top position Error Mode If the label top is not where expected the printer stops enters Pause Mode displays the message Error Condition Feed Label flashes the ERROR light and asserts the Service Required signal pin 10 on the Applicator Interface Connector To resynch the media to the top of the label in Error Mode press PAUSE to exit Pause Mode The ERROR light stops flashing and the Service Required signal is deactivated The action of the printer is determined by the Head Close configuration selection see Head Close on page 54 Press the right or left oval to toggle between choices Default FEED MODE Selections FEED MODE ERROR MODE WEB S These parameters are automatically set during the calibration procedure They should be changed only by a qualified service technician See the Maintenance MEDIA Manual for more information on these parameters RIBB H Press NEXT SAVE to scroll through these parameters TAKE LABEL MARE S MARE MED MEDIA LEO RIBBDOH LEO MARE LEO LCD ADJUST Adjust LCD Contrast This parameter allows you to adjust the contrast of your LCD if it is difficult to read 1 Press the left oval to move the cursor 2 Press the right
67. ather than label formats that were developed for other Zebra RFID printers Important Check the amount of data memory available for the tag that you will be using If more is sent than the memory can hold the printer truncates the data Format wTb r m w f v The following table identifies the parameters for this format Parameters b block number Details This parameter is tag dependent For most tags use block 0 For EPC Class 0 Plus block 0 1s EPC data and block 1 is user data both are 96 bits Accepted values 0 to n where n is the maximum number of blocks for the tag Default value 0 r number of Changes the number of times that the printer attempts to write to a particular block of retries a single RFID tag Same function as the RR command Accepted values 0 to 10 Default value 0 m motion Enables or disables RFID motion Same function as the RM command Accepted values 0 Feed label after writing 1 No Feed after writing Other ZPL may cause a feed Default value 0 w write protect 23063L 003 Rev 1 Accepted values 0 Not write protected e 1 Write protect Default value 0 12 6 04 R110Xi R170Xi User Guide 95 RFID Guidelines AWT Parameters Details f data format Accepted values 0 ASCII 1 Hexadecimal Default value 0 v verify valid data Used only for Alien Class 1 tags which have preprogrammed data in them This parameter fla
68. ations by Model 0 000 cece ees 147 Label Specifications liiis 148 Proprietary RMS ies 151 Warranty IDTOI malin 64 ic2eees 555004 arre x RARE RE sexe 153 Printer Software and Firmware License Agreement 157 A 163 viii R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 Preface This section provides you with contact information document structure and organization and additional reference documents Contents COMAGIS AN x SUPPO PM AA spd iaa atan pida aber DAS BGA ica BURRS kanes x Document Conventions aanas anaana nanana eee xi Related Documents xii 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide ix Preface Contacts Contacts Support You can contact Zebra Technologies at any of the following Visit us at http www zebra com Our Mailing Addresses Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills Illinois 60061 3109 U S A Telephone 1 847 634 6700 Fax 1 847 913 8766 Zebra Technologies Europe Limited Zebra House The Valley Centre Gordon Road High Wycombe Buckinghamshire HP13 6EQ UK Telephone 44 0 1494 472872 Fax 44 0 1494 450103 You can contact Zebra support at Web Address www zebra com SS service_support htm Note The web address is case sensitive US Phone Number 1 847 913 2259 UK International Phone Number 44 0 1494 768289 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Pref
69. bbon leader complete these steps 1 Unroll the ribbon about 6 in 15 cm 2 Tear off a strip of labels and backing about 6 in 15 cm long from the label roll 3 Peel a label from the backing 4 Overlap the ribbon and the backing with the ribbon on top and use the label to tape them together This serves as a ribbon leader Figure 19 Figure 19 Ribbon Leader Load Ribbon To load the ribbon complete these steps 1 See Figure 20 Align the segments of the ribbon supply spindle Figure 20 Ribbon Supply Spindle Segments 2 Place the roll of ribbon on the ribbon supply spindle and push the core as far back as it can go 3 If the printhead is closed open it using the printhead lever 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 27 Printer Operation Loading Ribbon 4 Does your printer contain a ribbon dancer assembly If No Then See Figure 21 Thread the ribbon under the ribbon guide roller Figure 21 Loading Ribbon No Dancer Assembly 1 Ribbon guide roller Yes 28 a See Figure 22 Thread the ribbon under the upper roller of the ribbon dancer assembly and then over the lower roller b Thread the ribbon under the ribbon guide roller Figure 22 Loading Ribbon through the Dancer Assembly 1 2 3 1 Ribbon guide roller Ribbon dancer assembly lower roller 3 Ribbon dancer assembly upper roller R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04
70. bel The resulting numeric value 0 to 30 is the best darkness value for that specific label ribbon combination and print speed 4 Enter the corresponding darkness and print speed values into the printer through the front panel 138 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Troubleshooting Printer Diagnostics FEED and PAUSE Self Test Performing this self test temporarily resets the printer configuration to the factory default values These values are active only until power is turned off unless you save them permanently in memory To perform a FEED and PAUSE self test complete these steps 1 Turn Off O the printer 2 Press and hold FEED and PAUSE while turning the power On I Hold FEED and PAUSE until the DATA light turns off No labels print at the end of this test Communications Diagnostics Test This test is controlled from the front panel display See Setting Communications Mode on page 52 Figure 54 shows a typical printout from this test Turn off the power to exit this self test and return to normal operation o Note The communications test label prints upside down Figure 54 e Communications Diagnostics Test Label FS FO394 25 AA 5E 46 53 5E 46 4F 33 39 34 2C 32 35 5E 41 41 N 18 10 FDCOOO00 4E 2C 31 38 2C 31 30 5E 46 44 28 30 30 30 30 br rdc Amr Ac c Ap Ai 29 39 39 39 2D 39 39 39 39 5E 46 53 0D BA FOO 50 AAN 18 5E 46 4F 30 2C 35 30 5E 41 41 4E 2C 31 38 2C 10 FDCENTER STA
71. ble 16 identifies problems with communications the possible causes and the recommended solutions Problem A label format was sent to the printer but was not recognized The DATA light does not flash Table 16 Communications Problems Possible Cause The communication parameters are incorrect Recommended Solution Check the printer driver or software communications settings if applicable If you are using serial communication check the serial port setting in the front panel menu See Setting Serial Communications on page 50 Make sure you are using the correct communication cable See Data Cable Requirements on page 13 for the requirements Using the front panel controls check the protocol setting It should be set to HOHE See Setting Protocol on page 51 If a driver is used check the driver communication settings for your connection A label format was sent to the printer Several labels print then the printer skips misplaces misses or distorts the image on the label The host is set to EPP parallel communications Change the settings on the computer host to standard parallel communications See Setting Parallel Communications on page 50 The serial communication settings are incorrect Ensure that the flow control settings match Check the communication cable length See Data Cable Requirements on page 13 for requirements Check the printer driver or software
72. c cece eee eens 13 Types of Media 0 000 c eens 14 RIDDON succi n rca Gor ee 16 When to Use Ribbon o ooooorrr eh 16 Coated Side of Ribbon 0220 c eee 16 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 7 Printer Setup Before You Begin Before You Begin Review this checklist and resolve any issues before you begin setting up your printer When you are ready continue with Printer Operation on page 19 A Unpack and Inspect Have you unpacked the printer and inspected it for damage If you have not see Unpack and Inspect the Printer on page 9 OU Select a Site Have you selected an appropriate location for the printer If you have not see Select a Site for the Printer on page 10 QU Attach Power Cord Do you have the correct power cord for your printer If you are unsure see Power Cord Specifications on page 11 To attach the power cord and connect the printer to a power source see Connect the Printer to a Power Source on page 11 A Connect to a Data Source Have you determined how the printer will be connected to a data source usually a computer For more information see Select a Communication Interface on page 12 Select Media Do you have the correct media for your application If you are unsure see Types of Media on page 14 QU Select Ribbon Do you need to use ribbon and is the appropriate ribbon available if needed If you are unsure see Ribbon on page 16 8 R110Xi R170Xi U
73. card is inserted or 2 when the wireless card is associated to the WLAN and the card supports LEAP 60 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter DEFAULT GATEWAY Front Panel Controls Front Panel LCD Table 8 Print Server LCD Displays Continued Action Explanation Default Gateway This parameter allows you to select the IP address that the network traffic is routed through if the destination address is not part of the local network 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit MAC RDDRESS MAC Address This parameter cannot be changed through the front panel ESSID ESSID This parameter cannot be changed through the front panel AUTH TYPE Authentication Type Default OPEN Selections OPEN SHARED LEAF MODES An encryption method that is available with some wireless cards Set the LEAP user name and password through the printer web pages Accepted Values ON OFF Default Value OFF ENCRYPT ION Encryption Mode mODE S Default OFF Selections OFF 40 BIT 128 BIT ENCRYPTION Encryption Index INDEX Default 1 Selections 1 2 3 4 RESET Reset Network NETHORK2 This option resets the wireless card and the print server when the wireless option is ruming Selecting this option has no effect when the wireless option is not ruming when there is no card inserted or when the wireles
74. communications settings if applicable A label format was sent to the printer but was not recognized The DATA light flashes but no printing occurs 132 The prefix and delimiter characters set in the printer do not match the ones in the label format Verify the prefix and delimiter characters See Format Prefix Character on page 53 and Delimiter Character on page 53 for the requirements Incorrect data is being sent to the printer R110XilR170Xi User Guide Ensure that ZPL is being used Check the communication settings on the computer Ensure that they match the printer settings 23063L 003 Rev 1 12 6 04 Miscellaneous Printing Problems Problem The printer fails to calibrate or detect the top of the label Troubleshooting Miscellaneous Printing Problems Table 17 Miscellaneous Printing Problems Possible Cause The printer was not calibrated for the label being used Recommended Solution Press PAUSE on the front panel to pause the printer and then press CALIBRATE The printer is configured for continuous media Set the media type to non continuous media See Setting Media Type on page 45 The driver or software configuration is not set correctly Driver or software settings produce ZPL commands that can overwrite the printer configuration Check the driver or software media related setting RFID labels are not calibrating correctly The label is positione
75. cters Default value no header 80 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RB RFID Guidelines ARB Define EPC Data Structure Description This command defines the structure of EPC data which can be read from or written to an RFID transponder RFID transponders can have different partitions defined This command specifies the number of partitions and how many bits are in each partition Important All parameters in this command are persistent and will be used in subsequent formats if not provided The values are initially set to the default values Format RBn p0 pl p2 p15 The following table identifies the parameters for this format Parameters Details n total bit size of the Accepted values 1 to n where n is the bit size of the tag field Default value 96 pl pl5 Specify each partition size These must add up to the total bit size partition sizes Accepted values 1 to 64 bit total bit size Default value 1 Example 1 The following command specifies that there are 96 bits used with three fields Fields 1 2 and 3 contain 10 26 and 60 bits respectively RB96 10 26 60 The ZPL code to write to a tag with this format would look like this RFW E FD1000 67108000 1122921504606846976 FS When writing to the tag the data will be stored in the tag in the following way Field 1 contains 1000 This value is stored in the first 10 bits Field 2 contains 67108000 This value is stored in th
76. d R110Xi R170Xi User Guide Printer Setup Ribbon Ribbon Ribbon is a thin film that is coated on one side with wax resin or wax resin which is transferred to the media during the thermal transfer process The media determines whether you need to use ribbon and how wide the ribbon must be When ribbon is used it must be as wide as or wider than the media being used If the ribbon is narrower than the media areas of the printhead are unprotected and subject to premature wear When to Use Ribbon Thermal transfer media requires ribbon for printing while direct thermal media does not To determine if ribbon must be used with a particular media perform a media scratch test To perform a label scratch test complete these steps 1 Scratch the print surface of the media rapidly with your fingernail 2 Did a black mark appear on the media Then the media is If a black mark Thermal transfer A ribbon is required Does not appear on the media Appears on the media Direct thermal No ribbon is required Coated Side of Ribbon Ribbon can be wound with the coated side on the inside or outside Figure 10 If you are unsure which side of a particular roll of ribbon is coated perform an adhesive test or a ribbon scratch test to determine which side is coated Figure 10 Ribbon Coated on Outside or Inside Outside Inside qo 40 Adhesive Test If you have labels available perform the ad
77. d represent that neither the U S Commerce Department Bureau of Export Administration nor any other U S federal agency has suspended revoked or denied your export privileges 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 159 Printer Software and Firmware License Agreement 8 DISCLAIMER OF WARRANTIES ZEBRA AND ITS SUPPLIERS PROVIDE THE SOFTWARE AND OR FIRMWARE AS IS AND WITH ALL FAULTS AND HEREBY DISCLAIM ALL OTHER WARRANTIES AND CONDITIONS EITHER EXPRESS IMPLIED OR STATUTORY INCLUDING BUT NOT LIMITED TO ANY IF ANY IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY OF FITNESS FOR A PARTICULAR PURPOSE OF LACK OF VIRUSES AND OF LACK OF NEGLIGENCE OR LACK OF WORKMANLIKE EFFORT ALSO THERE IS NO WARRANTY OR CONDITION OF TITLE OF QUIET ENJOYMENT OR OF NONINFRINGEMENT THE ENTIRE RISK ARISING OUT OF THE USE OR PERFORMANCE OF THE SOFTWARE AND FIRMWARE IS WITH YOU ZEBRA DOES NOT WARRANT THAT THE OPERATION OF THE SOFTWARE OR FIRMWARE WILL BE UNINTERRUPTED OR ERROR FREE 9 EXCLUSION OF ALL DAMAGES TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW IN NO EVENT SHALL ZEBRA OR ITS SUPPLIERS BE LIABLE FOR ANY CONSEQUENTIAL INCIDENTAL DIRECT INDIRECT SPECIAL PUNITIVE OR OTHER DAMAGES WHATSOEVER INCLUDING WITHOUT LIMITATION DAMAGES FOR ANY INJURY TO PERSON OR PROPERTY DAMAGES FOR LOSS OF PROFITS BUSINESS INTERRUPTION LOSS OF BUSINESS INFORMATION FOR LOSS OF PRIVACY FOR FAILURE TO MEET ANY DUTY INCLUDING OF GOOD FAITH
78. d resolution 203 dots inch 300 dots inch 12 dots mm 8 dots mm Ribbon width Minimum 0 79 in 20 mm 2 0 in 51 mm Ribbon width Maximum 4 33 in 110 mm 6 7 in 170 mm Standard length with 2 1 label to 984 ft 300 m 984 ft 300 m ribbon ratio Standard length with 3 1 label to 1476 ft 450 m 1476 ft 450 m ribbon ratio Ribbon core inside diameter 1 0 in 25 4 mm 1 0 in 25 4 mm Maximum ribbon roll outside 32 in 81 3 mm 3 2 in 81 3 mm diameter For RFID labels the minimum ribbon width is determined by the minimum label width for the transponder being used For the list of approved transponders go to http www rfid zebra com 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 147 Specifications Label Specifications Label Specifications R110X7 R170Xi printers need the correct size and type of labels for best performance Refer to the tables that follow for the specifications Important Media registration and minimum label length are affected by label type and width ribbon type print speed and printer mode of operation Performance improves as these factors are optimized Zebrarecommends qualifying any application with thorough testing Label Specifications R110Xi R170Xi Minimum label length Tear off 0 7 in 18 mm 0 7 in 18 mm RFID labels iid ud Total media width Minimum 0 79 in 20 mm 2 00 in 51 mm labels backing ny Maximum 4 5 in
79. d so that it cannot be torn off at the correct location 23063L 003 Rev 1 12 6 04 The printer sometimes mistakes the antenna or chip as the leading edge of the label R110XilR170Xi User Guide 1 Press PAUSE on the front panel to pause the printer and then press CALIBRATE 2 Ifthis does not solve the problem remove one or two labels from the backing and position the backing under the upper media sensor see Adjust Media Sensors on page 37 for the location Press PAUSE on the front panel to pause the printer and then press CALIBRATE 3 Ifthis does not solve the problem calibration may need to be performed using non RFID labels that are the same size as the RFID labels being used Before reloading the RFID labels select FEED or LENGTH for the MEDIA FOWER LIP and HERD CLOSE parameters see Media Power Up on page 54 and Head Close on page 54 133 Troubleshooting Printer Diagnostics Printer Diagnostics 134 Self tests give information about the condition of the printer The most commonly used are the Power On and the CANCEL self tests Caution Be sure that the print width is set to match the label width you are using before running any self tests If the labels are not wide enough the test may print on the platen roller and damage it Power On Self Test The Power On Self Test POST is performed automatically each time the printer is turned on During either test sequence the front panel LEDs lig
80. decrease the darkness Darkness settings also may be changed by the driver or software settings The FEED Self Test described in FEED Self Test on page 138 can also be used to determine the best darkness setting Because the darkness setting takes effect immediately you can see the results on labels that are currently printing Important Set the darkness to the lowest setting that provides good print quality If the darkness is set too high the ink may smear the ribbon may burn through or the printhead may wear prematurely Press the right oval to increase darkness Press the left oval to decrease darkness Default 4 Range 0 to 30 0 FRIHT SPEED 44 Adjusting Print Speed Slower print speeds typically yield better print quality Print speed changes take effect upon exiting the menu mode Press the right oval to increase print speed Press the left oval to decrease print speed Default 2 ips Range 2 ips to 12 ips depends on specific printer R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter TEAR OFF Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 2 of 16 Action Explanation Adjusting the Tear Off Position This parameter establishes the position of the labels over the tear off peel off bar after printing Each press of an oval adjusts the tear off position by four dot rows Press the right oval to increase value Press the left oval to decrease va
81. e calibration but does not create a results table If a label format specifies a value for parameter p read write position of the transponder in the RS command that value will be used for the programming position for all RFID labels until a new position is specified or until the printer is turned Off O and then back On I Format HRa b The following table identifies the parameters for this format Details a start string User text to appear before the results table Accepted values any string less than 65 characters Default value start b end string 78 User text to appear after the results table Accepted values any string less than 65 characters Default value end Comments Based on the recommended transponder placement position for most RFID labels the printer s default RFID programming position is the label length minus 1 mm 1 16 in To return to the default programming position at any time use the RESTORE option in the RFID TAG CRLIB front panel parameter see Calibrate RFID Tag on page 63 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines AHR At the end of calibration a results table is returned to the host Each line in the results table appears as Row Read Result Write Result where Row the dot row where calibration occurred Read Result results of calibration R read unable to read 69 Write Result results of calibration W write u
82. e data from this field The data read from the tag will be padded with zeroes to the maximum bit size 5 XZ Indicates end of label format Read from Transponder 112233445566778899001122 Resulting Label 442933445566778899001122 Front Panel Display toggles between these two RFIO TAG DATA 1122324455667 73S RFID TAG DATA 99001122 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 73 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 5 Write Tag Read Tag and Print Data on Label Line Number Type This ZPL Code Function of ZPL Code 1 XA Indicates start of label format 2 RS4 Sets tag type to EPC Class 1 96 bit 3 FO60 60 When the label prints the data read from the tag at AON 40 field variable 7 FN7 will be printed at location NU 60 60 FS 4 RFW A W A write ASCII ED data Writes Odata into the block padded with 8 bytes of FS zeroes to make the data 12 bytes The data written is 306461746100000000000000 0data in ASCII 5 FN7 R A 7 read ASCII RER A Reads the tag data into field variable 7 FN7 After s this occurs any fields in this label format that have FN7 will be replaced with this read data 6 XZ Indicates end of label format Programmed to Transponder 306461746100000000000000 Read from Transponder 306461746100000000000000 Resulting Label C N Odata Front Panel Display toggles between these two RFIO
83. e data for that tag appears on the bottom line of the display in hexadecimal format If there is more data than can fit on the bottom line such as for 96 bit tags the bottom line will cycle from the first 8 bytes most significant to the next 4 bytes least significant approximately every 2 seconds Whatever hexadecimal data that can fit on two screens is displayed and cycled through For example if the tag contains the data 0x112233445566778899001122 when this option is selected the bottom line of the display shows 1122334455667 788 for 2 seconds followed by 994411 122 for 2 seconds The printer cycles through these indefinitely The printer rereads the tag every cycle so if the tag changes data is displayed for the current tag over the antenna R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 RFID Guidelines This chapter describes how Radio Frequency Identification RFID works and provides the commands used to create RFID labels Contents Overview 2 2 eee rn 66 Transponder Placement o o oocccccccco eee eee 66 ZPL Commands for RFID Applications 2002000 cee eee eee eee 66 Electronic Product Code EPC 2 00 0c eee 67 EPC Structure in RFID Labels 2 00 0000 e eee eee eee 67 Getting Started with RFID 0 0000 o 68 Creating Basic RFID Label Formats 00 0000 e eee eee eee 69 RFID Label Format 1 Write a 96 bit Tag in Hexadecimal
84. e embedded in smart labels It then immediately verifies proper encoding and prints bar codes graphics and or text on the label s surface For more information about RFID media see Table 4 Types of Media on page 14 How well that an encoded RFID label functions depends on factors such as where the label is placed on an item as well as on the contents of the item such as metals or liquids Contact the supplier of your RFID transponders for assistance with these types of issues Transponder Placement The RFID transponder which is sometimes called the RFID tag is usually comprised of an antenna that is bonded to an integrated circuit IC chip The IC chip contains the RF circuit coders decoders and memory If you hold an RFID label up to the light you can see the transponder s antenna embedded within the label and you can feel a bump in the label where the IC chip is located Communication between the RFID label and the printer is established when the label s transponder lines up with the printer s antenna The optimal transponder programming position varies with the transponder size its configuration and the type of RFID IC chip used Print quality may be affected by printing directly over the transponder In particular there is an area on each label immediately around the location of the IC chip where the printer may print with low quality Design your printed label around the location of the chip in the type of app
85. e host computer Press the right or left oval to display other choices Default NONE Selections NONE ODD EVEN HOST HRHHDSHREE Setting Host Handshake The handshake protocol of the printer must match the handshake protocol of the host computer for proper communications to take place Select the handshake protocol that matches the one being used by the host computer Press the right or left oval to display other choices Default XON XOFF Selections XON XOFF DSR DTR RTS CTS PROTOCOL Setting Protocol Protocol is a type of error checking system Depending on the selection an indicator may be sent from the printer to the host computer signifying that data has been received Select the protocol that is requested by the host computer Further details on protocol can be found in the ZPL II Programming Guide Press the right or left oval to display other choices Default NONE Selections NONE ZEBRA ACK NAK Note Zebra is the same as ACK NAK except that Zebra response messages are sequenced If Zebra is selected the printer must use DSR DTR host handshake protocol 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 51 Front Panel Controls Front Panel LCD Parameter METWORK ID Table 7 Standard LCD Displays Page 9 of 16 Action Explanation Setting Network ID Network ID is used to assign a unique number to a printer used in an RS 422 RS 485 network This gives the host computer the means to
86. e may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation This equipment has been tested and found to comply with the limits for Class B Digital Devices pursuant to Part 15 ofthe FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a residential environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the product manuals may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular installation If this equipment does cause harmful interference to radio or television reception the user is encouraged to do one or more of the following measures Reorient or relocate the receiving antenna Increase the separation between the equipment and receiver Connect the equipment into an outlet on a circuit different from that to which the receiver is connected Consult the dealer or an experienced radio TV technician for help 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 151 152 Proprietary Statement The user is cautioned that any changes or modifications not expressly approved by Zebra Technologies could void the user s authority to operate the equipment To ensure compliance this printer must be used with
87. e next 26 bits Field3 contains 1122921504606846976 This value is stored in the remaining 60 bits Example 2 The following command specifies that there are 64 bits used with eight 8 bit fields RB64 8 8 8 8 8 8 8 8 FS The ZPL code to write to a tag with this format would look like this RFW E FD1 123 160 200 249 6 1 0 FS When writing to the tag each set of data is written in its respective 8 bit field 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 81 RFID Guidelines ARB Example 3 This example uses the SCTIN 64 standard which defines 64 bit structure in the following way f Company Item Serial Header Piker Valua Prefix Index Reference Number SGTIN 64 2 3 14 20 25 10 8 16 383 9 to 1 048 575 33 554 431 binary value decimal decimal decimal decimal capacity capacity capacity capacity Capacity of Item Reference field varies with the length of the company prefix The ZPL code to write to a tag with this format would look like this XA RB64 2 3 14 20 25 RFW E FD0 3 12345 544332 22335221 FS XZ These commands would put 0 in the header 3asthe filter value 12345 as the company prefix 544332 as the item reference e 22335221 as the serial number To read this EPC data and print the results on the label you would use the following code XA RB64 2 3 14 20 25 FO50 50 A0N 40 FNO FS FNO RFR E FS XZ The resulting label would look like this
88. ebra com 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 155 Warranty Information gt Notes 156 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Software and Firmware License Agreement YOU SHOULD CAREFULLY READ THE FOLLOWING TERMS AND CONDITIONS OF THIS ZEBRA TECHNOLOGIES PRINTER SOFTWARE AND FIRMWARE LICENSE AGREEMENT PSFLA BEFORE USING THE PRINTER WHICH IS ENCLOSED OR OTHERWISE ASSOCIATED WITH THIS AGREEMENT IF YOU DO NOT AGREE WITH THESE TERMS AND CONDITIONS DO NOT OPERATE THE PRINTER AND PLEASE PROMPTLY RETURN THE PRINTER ENCLOSURES AND ALL PACKAGING FOR A FULL REFUND Zebra Technologies ZEBRA hereby grants you a non exclusive non transferable license to use the SOFTWARE and FIRMWARE embedded in the printer and the accompanying documentation according to the following terms 1 The printer enclosed with or otherwise associated with this Agreement has or includes certain SOFTWARE and FIRMWARE therein which is protected by copyright laws and international copyright treaties as well as other intellectual property laws and treaties The SOFTWARE and FIRMWARE is licensed not sold Such SOFTWARE and or FIRMWARE may include but is not limited to SOFTWARE and or FIRMWARE that is licensed under one or more of the following trademarks ZPL Zebra Programming Language Zebralink Web View Web Alert ZBI Zebra Basic Interpreter BAR ONE Z Tools Utilities ZebraNet Vi
89. ence Guide Zebra part number 45537L 12 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Setup Select a Communication Interface Data Cable Requirements Data cables must be fully shielded and fitted with metal or metallized connector shells Shielded cables and connectors are required to prevent radiation and reception of electrical noise To minimize electrical noise pickup in the cable Keep data cables as short as possible Do not bundle the data cables tightly with the power cords Do not tie the data cables to power wire conduits using fully shielded 6 5 ft 2 m data cables Use of unshielded cables may increase radiation above the Class B limits Print engines comply with FCC Rules and Regulations Part 15 Subpart J for Class A equipment using fully shielded 6 foot 2 meter data cables Use of longer cables or unshielded cables may increase radiated emissions above the Class A limits Note Zebra printers comply with FCC Rules and Regulations Part 15 for Class B Equipment 2 Note RS 422 and RS 485 applications should use twisted shielded pairs as recommended in y j the TIA EIA 485 Specification 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 13 Printer Setup Types of Media Types of Media The printer can use various types of media Table 4 We strongly recommend the use of Zebra brand supplies for continuous high quality printing A wide range of paper polypropylene polyester and vinyl
90. ensor values To perform a long calibration do one of the following Press PAUSE on the front panel to pause the printer and then press CALIBRATE Select CALIBRATION for the MEDIA POWER UP or HEAD CLOSE parameter see Media Power Up on page 54 or Head Close on page 54 Short Calibration 23063L 003 Rev 1 12 6 04 The printer calibrates using the current sensor values rather than detecting the spaces between labels and resetting the sensors This calibration sequence uses fewer labels than the long calibration sequence but it is less reliable because the values that are stored in the sensors could be incorrect R110Xi R170Xi User Guide Select SHORT CAL for the MEDIA FOWER LIP or HEAD CLOSE parameter see Media Power Up on page 54 or Head Close on page 54 35 Printer Operation Calibrate the Printer Type of Calibration Sensor Profile Table 5 Types of Calibration Continued Description The printer auto calibrates and prints When How It Occurs Select the SENSOR PROFILE Calibration a media sensor profile option on the front panel See Sensor Profile on page 49 for instructions Media and Ribbon One of the most common Select the MEDIA AHO RIBB H Sensor Sensitivity adjustments to printer settings The CALIBRATE option on the front Calibration printer resets the sensitivity of the panel See Calibrate Media and 36 sensors to detect correctly the media and ribbon that you are us
91. er change through front panel 63 change using ZPL 93 write RFID format RF 83 write RFID tag WT 95 X XML enabled printing 67 Z Zebra Programming Language ZPL II features 142 RFID label formats 69 RFID ZPL commands 77 ZPL mode setting 53 Zebra support x R110XilR170Xi User Guide 169 Index Notes 170 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 Y AA Zebra Technologies Corporation 333 Corporate Woods Parkway Vernon Hills Illinois 60061 3109 U S A Telephone 1 847 634 6700 Facsimile 1 847 913 8766 Zebra Technologies Europe Limited Zebra House The Valley Centre Gordon Road High Wycombe Buckinghamshire HP13 6EQ UK Telephone 44 0 1494 472872 Facsimile 44 0 1494 450103 Customer Order 23063L 003 Manufacturer Part 23063L 003 Rev 1 O 2004 ZIH Corp
92. er clarify a section of text Tools Tells you what tools you need to complete a given task 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide xi Preface Related Documents Illustration Callouts Callouts are used when an illustration contains information that needs to be labeled and described A table that contains the labels and descriptions follows the graphic Figure 1 provides an example Figure 1 Sample Figure with Callouts LES PREVIOUS NEXT SAVE SETUP EXIT 1 1 0 O POWER GSO TAKE LABEL f ERROR O O CHECK RIBBON Ow PAPER OUT PAUSE e PAUSE FEED O DATA e 5 CANCEL CALIBRATE 1 SETUP EXIT button 2 CALIBRATE button Related Documents The following documents might be helpful references ZPLI Programming Guide Volume I part number 45541L and Volume II part number 45542L ZebraNel PrintServer II Installation and User Guide part number 45537L Maintenance Manual part number 48152L xii R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Introduction This chapter provides a high level overview of the printer and 1ts components Contents Exterior View 2 Front Panel 0 ne eee eee eens 3 Front Panel Buttons 2 0 0 0 ee eee ee eens 4 Front Panel Lights s oss toes paths cohen te Sena ee Sen 5 Printer Components 6 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 1 Introduction Exterior View Exterior View The following illustrat
93. er surface of the roll of ribbon 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 17 Printer Setup Ribbon gt Notes R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation If you have completed the tasks and resolved the issues in the checklist in Before You Begin on page 8 follow the instruction in this chapter to load and calibrate your printer and to print configuration labels Contents Loading the Media ooooooccoorcoc teens 20 Load Roll M dia si siani suonna inp ia pane ete ee tees 21 Load Fanfold Media anaua auaa aana 24 Loading RIBBON vacios id ca tada A Goa E E sndedl 26 Remove Used Ribbon 0 e cee ee ene 31 Print a Printer Configuration Label llli 32 Print a Network Configuration Label 2 020000 e cece 34 Calibrate the Printer 00000 eens 35 Adjust Media Sensors 0000 ccc eect eee eee eee 37 Adjust Printhead Pressure and Toggle Position 0 00 eee 39 Toggle Position Adjustment 0 0 2 2 iilii 39 Printhead Pressure Adjustment liliis 40 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 19 Printer Operation Loading the Media Loading the Media This section gives you a series of instructions to load labels for a standard printer in Tear Off mode Figure 11 You can use roll or fanfold media in this printer For more information about the types
94. esigned to meet the specifications of this printer you may need to perform an RFID transponder calibration to determine the optimal programming position for your media If necessary you can perform this calibration through the front panel see Calibrate RFID Tag on page 63 or through the HR ZPL command see HR on page 78 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines Creating Basic RFID Label Formats Creating Basic RFID Label Formats After you have selected a transponder type and set your printer appropriately use the ZPL samples in this section as a base for programming your own RFID label formats For specific information about individual ZPL commands see ZPL II Commands for RFID on page 77 To create an RFID label based on a sample label complete these steps 1 2 23063L 003 Rev 1 Set up the printer and turn the power On I Using any word processor or text editor that is capable of creating ASCII only files for example use Microsoft Word and save as a txt file type in the label format exactly as shown in the desired sample Save the file to your computer When naming the file use zp1 as the extension for the file for example you may choose to name a file format 1 zp1 Copy the file to the printer If you are connected to the printer via the parallel port from the DOS command window use the COPY command to send a file to the printer For example if your file n
95. eter this value will be used for the programming position for all labels until a new position is specified or until the printer is powered Off O and then back On I Accepted values 0 to label length Default value label length minus 1 mm 1 16 in v length of void Sets the length of the void printout in vertical Y axis dot rows printout Accepted values 0 to label length Default value label length n number of labels The number of labels that will be attempted in case of read encode failure Accepted values 1 to 10 Default value 3 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 87 RFID Guidelines ARS Parameters e error handling Details If an error persists after the specified number of labels are tried perform this error handling action Accepted values N No action printer drops the label format causing the error and moves to the next queued label e P Place printer in Pause mode label format stays in the queue until the user cancels E Place printer in Error mode label format stays in the queue until the user cancels Default value N r3 Note You can set the printer to send an error message to the host as an unsolicited message for each failure To enable or disable the unsolicited error message refer to the SX and SQ ZPL commands The parameter for the RFID error in these commands is V a signals on applicator When the value for parameter p read write position of the tr
96. ew for IP ZebraNet Alert PC Management Program ZebraNet View for Networks and ZebraNet Connect 2 GRANT OF LICENSE This License grants you the following rights SOFTWARE and FIRMWARE You may use access display run or otherwise interact with RUN the SOFTWARE and FIRMWARE in connection with operating the printer which is enclosed with or otherwise associated with this PSFLA PRINTER The primary user of the PRINTER may make a second copy for his or her exclusive use on a portable computer printer Storage Network Use You may also store or install a copy of the SOFTWARE and FIRMWARE on a storage device such as a network server used only to RUN the SOFTWARE and FIRMWARE on your other PRINTERS over an internal network however you must acquire and dedicate a license for each separate PRINTER on which the SOFTWARE and FIRMWARE is RUN from the storage device A license for the SOFTWARE and FIRMWARE may not be shared or used concurrently on different PRINTERS 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 157 Printer Software and Firmware License Agreement Reservation of Rights All rights not expressly granted are reserved by ZEBRA Accessing Services Using the SOFTWARE and FIRMWARE Your use of any service accessible using the SOFTWARE and FIRMWARE is not covered by this PSFLA and may be governed by separate terms of use conditions or notices 3 RESTRICTIONS 158 You must maintain all copyright notices on all copie
97. example if the tag has 8 blocks starting with block 0 and you start with block 6 n can be 2 This would return block 6 and block 7 information Default value 1 format Accepted values O ASCII 1 Hexadecimal Default value 0 number of retries Changes the number of times that the printer attempts to read a particular block of a single RFID tag Same retry rules as the RR command Accepted values 0 to 10 Default value 0 motion Enables or disables RFID motion for the current field Accepted values 0 Feed label after writing 1 No feed after writing Other ZPL may cause a feed Default value 0 special mode For EPC Class 1 Alien reader only Not applicable for EPC class 0 Default value 0 Accepted values 0 Do not read if mismatched checksum Read even if mismatched checksum Not applicable for R 0Xi R170Xi 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 91 RFID Guidelines ART gt Example This sample reads a tag prints the data on a label and sends the string Tag Data xxxxxxxx back to the host The data read will go into the FN1 location of the format The printer will retry the command five times if necessary XA FO20 120 A0N 60 FN1 FS RI T 4 9 FS9 HV1 Tag Data FS XZ R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines ARW A RW Set RFID Read and Write Power Levels Description T
98. fferent amounts of available memory which corresponds to the amount of data that can be encoded in it Select the combination that best suits your needs Table 10 Characteristics of Different Transponder Types Transponder Type Read Write Size in bits Class 0 X 96 bits Class 0 X X 96 bits Class 1 64 bits X X 64 bits Class 1 96 bits X X 96 bit ID 104 bit USER ISO18000 X X Varies Set Tag Type After you have selected a transponder type and purchased labels set the transponder tag type on the printer Do this through the front panel menu see Specify RFID Tag Type on page 63 or through the RS ZPL command see RS on page 87 Set Power Settings Each transponder has specific power setting requirements which define how much power the printer s antenna will emit to energize the transponder in its program field The tag type that you are using must match the RFID power settings of the printer If necessary you can change the power settings through the front panel see View or Change RFID Read Power or View or Change RFID Write Power on page 63 or through the RW ZPL command see RW on page 93 Perform RFID Transponder Calibration If you are using RFID labels that were designed to meet the specifications of this printer you do not need to perform RFID transponder calibration The printer will automatically place the labels in the optimal programming position However if you are using RFID labels that were not d
99. fied version of or upgrade to the SOFTWARE and or FIRMWARE and conditioning your continued use of the SOFTWARE and or FIRMWARE or such replacement modified or upgraded version on your acceptance of such superseding PSFLA In addition ZEBRA may terminate this PSFLA by notifying you that your continued use of the SOFTWARE and or FIRMWARE is prohibited In the event that ZEBRA terminates this PSFLA you must immediately stop using the SOFTWARE and or FIRMWARE and destroy all copies of the SOFTWARE and or FIRMWARE and all of its component parts 5 COPYRIGHT All title and copyrights in and to the SOFTWARE and FIRMWARE the accompanying printed materials and any copies of the SOFTWARE and FIRMWARE are owned by ZEBRA or its suppliers All title and intellectual property rights in and to the content which may be accessed through use of the SOFTWARE and or FIRMWARE is the property of the respective content owner and may be protected by applicable copyright or other intellectual property laws and treaties This PSFLA grants you no rights to use such content If this SOFTWARE and or FIRMWARE contains documentation which is provided only in electronic form you may print one copy of such electronic documentation You may not copy the printed materials accompanying the SOFTWARE and or FIRMWARE 6 U S GOVERNMENT RESTRICTED RIGHTS All SOFTWARE and or FIRMWARE provided to the U S Government pursuant to solicitations issued on or after December 1 1995 is pro
100. figuration label as baseline 32 control prefix 52 data bits 51 date 59 delimiter character 53 Early Warning 47 format convert 58 format prefix 53 head resistor 56 head test count 56 host handshake 51 idle display 59 IP settings 60 label top 55 labels per roll 47 language 59 LCD 58 left position 55 maximum label length 46 media type 45 network configuration label as baseline 34 network ID 52 parallel communications 50 parity 51 passwords 43 print darkness 44 print method 46 print server settings 60 print speed 44 print width 46 protocol 51 resynch mode 58 12 6 04 23063L 003 Rev 1 printer settings continued RFID settings 62 RFID tag type 63 saving 42 sensor type 45 serial communications 50 setting through front panel 42 start print signal 57 time 59 verifier port 56 ZPL mode 53 printer setup checklist 8 printhead cleaning 117 early warning message 47 head close setting 54 head resistor value setting 56 head test count setting 56 pressure adjustment 39 when to clean 116 product improvements 151 proprietary statement 151 protocol setting 51 R R110X7 general specifications 145 label specifications 148 ribbon specifications 147 R170Xi general specifications 146 label specifications 148 ribbon specifications 147 read power change through front panel 63 change using ZPL 93 read RFID tag read or write RFID format RF 83 read RFID tag RT
101. g it possible to integrate Zebra printers quickly and easily into most Enterprise Resource Planning ERP systems and their applications XML enabled printers print directly from Oracle Warehouse Management System WMS Mobile Supply Chain Applications MSCA and many other ERP vendor applications XML enabled label formats upload directly to the label printer and the XML data stream is sent via TCP IP directly to the appropriate Zebra printer For more information about XML Enabled Printing refer to the Zebra XML Enabled Printer Reference Guide part number 13426L 001 A copy is available on the R110X7 R170X7 User CD part number 23062 003 and online at http www zebra com manuals 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 67 RFID Guidelines Getting Started with RFID Getting Started with RFID 68 How you set up your printer for RFID applications is determined in part by the transponder that you select This section guides you through that selection and the settings that you may need to change on your printer to make RFID reading and encoding possible When you have completed this section you will be ready to program your RFID label formats Select a Transponder Type Before you purchase RFID labels determine what type of RFID transponder to use Table 10 Different transponder types can have different attributes Some transponders can only be read while others can be read and written to repeatedly Transponders also have di
102. ge 35 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Introduction Front Panel Front Panel Lights This table details the lights shown in Figure 4 on page 3 Table 2 Front Panel Lights Light Details POWER Indicates printer power status Q Off printer is off On printer is on TAKE LABEL Off Normal operation ET Flashing Peel Off Mode only The label is available Printing is paused until the label is removed ERROR Indicates printer operation x Off Normal operation Flashing printer pauses until the error condition is resolved and the PAUSE button is pressed CHECK RIBBON Off Normal operation ribbon if used is properly loaded go On No ribbon is detected under the ribbon sensor Printing is paused the LCD shows an error message and the PAUSE light is on PAPER OUT Indicates that labels need to be reloaded PAUSE Off normal operation On all printing operations have stopped Either PAUSE was pressed a pause command was included in the label format the on line verifier detected an error or a printer error was detected DATA Off Normal operation No data being received or processed Es 23063L 003 Rev 1 On Blinking Data processing or printing is taking place Data is being received 12 6 04 R110Xi R170Xi User Guide Introduction Printer Components Printer Components Figure 5 shows a side view of the p
103. ger so it just touches but does not restrict the media 6 See Figure 14 Feed the media under the media guide roller and under the upper media sensor assembly Important Be sure to thread the media under the upper media sensor assembly and the ribbon guide roller If you thread the media over these the media blocks the ribbon sensor 22 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Loading the Media Figure 14 Threading Media Ribbon guide roller Upper media sensor assembly Media guide roller Media guide a A wi N e Media 7 Pull the media through under the printhead 8 Adjust the media guide so that it just touches but does not restrict the media The labels should lie flat 9 Which type of media are you using Then If you are Using direct thermal media Close the printhead and then go to Print a Printer Configuration Label on page 32 Using thermal transfer media Go to Loading Ribbon on page 26 Not sure Go to When to Use Ribbon on page 16 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 23 Printer Operation Loading the Media Load Fanfold Media Fanfold media feeds through either the bottom or rear access slot from outside the printer The media hanger and media supply spindle are not used with fanfold media To load fanfold labels complete these steps 1 Slide the printhead lever to the Open position 2 See Figu
104. ges Table 14 LCD Error Messages Continued Possible Cause Recommended Solution Caution An improperly connected printhead data or power cable can cause this error message The printhead can still be hot enough to cause severe burns Allow the printhead to cool The printhead is under temperature Continue printing while the printhead reaches the correct operating temperature If the error remains the environment may be too cold for proper printing Relocate the printer to a warmer area Printhead data cable is not properly connected Caution You must turn off the printer before performing this procedure Failure to do so can damage the printhead 1 Turn off O the printer 2 Disconnect and reconnect the data cable to the printhead 3 Ensure that the cable connector is fully inserted into the printhead connector 4 Turn on P the printer Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads OUT OF MEMORY 23063L 003 Rev 1 12 6 04 There is not enough memory to perform the function shown on the second line of the error message Turn the printer off then back on to clear memory and try to print again If the error recurs there is insufficient memory for the label length downloaded fonts or graphics and images Ensure that the device such as Flash memory or PCMCIA card is installed and not wr
105. gs whether the preprogrammed data is verified Same function as the WV command Default value N Accepted values N Do not verify Y Verify valid data Hex ASAS in the first two bytes before writing ole Example This sample encodes data RFIDRFID and will try writing up to five times if necessary XA WT 5 FDRF DRE D FS XZ 96 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines WV WV Verify RFID Write Operation Description If write verify is enabled this command verifies the RFID write operation to ensure that the tag about to be programmed contains the hex data ASAS in the first two bytes This parameter is not persistent carried over from label to label Important This command is valid with Class 1 Alien tags only Format wve The following table identifies the parameters for this format Parameters Details e enable Accepted values Y or N Default value N 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 97 RFID Guidelines AWV m Notes 98 R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 23063L 003 Rev 1 Data Ports This chapter describes the standard communication ports available to connect the printer to your computer or network Contents Parallel Port 100 Serial POM veias abeiaaad peli pnl She Boe pace dee dee Lidia 102 Serial Pin Configuration 0000
106. hesive test to determine which side of a ribbon is coated This method works well for ribbon that is already installed To perform an adhesive test complete these steps 1 Peel a label from its liner 2 Press a corner of the sticky side of the label to the outer surface of the roll of ribbon 3 Peel the label off of the ribbon 16 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Setup Ribbon 4 Observe the results Did flakes or particles of ink from the ribbon adhere to the label If ink from the ribbon Adhered to the label The ribbon is coated on the outer surface Did not adhere to The ribbon is coated on the inner surface To verify this the label repeat the test on the inner surface of the roll of ribbon Ribbon Scratch Test Perform the ribbon scratch test when labels are unavailable To perform a ribbon scratch test complete these steps 1 Unroll a short length of ribbon 2 Place the unrolled section of ribbon on a piece of paper with the outer surface of the ribbon in contact with the paper 3 Scratch the inner surface of the unrolled ribbon with your fingernail A Lift the ribbon from the paper 5 Observe the results Did the ribbon leave a mark on the paper If the ribbon Then Left a mark on the paper The ribbon is coated on the outer surface Did not leave a mark on The ribbon is coated on the inner surface To verify this the paper repeat the test on the oth
107. hield 2 PCMCIA card 3 Notch 4 Card eject button 2 Insert the PCMCIA card with the notch up into the card slot as shown Insert it far enough to make the eject button pop out 110 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 23063L 003 Rev 1 Memory Cards PCMCIA Memory Card 3 Reinstall the PCMCIA card shield over the PCMCIA card and card slot Note The PCMCIA card may take a few minutes to initialize The PAUSE light flashes while the card initializes If the card is already initialized the PAUSE light flashes only once or twice after the card is installed The printer is ready to operate with the additional memory or font option To be sure that the card has successfully initialized print a configuration label as instructed in Print a Printer Configuration Label on page 32 and review it to see whether the new memory card information is listed 12 6 04 R110Xi R170Xi User Guide 111 Memory Cards CompactFlash Card CompactFlash Card A CompactFlash card is a nonvolatile memory card that stores data even when the power to the printer is turned off A Type I compliant CompactFlash card holds extra memory or optional fonts for your printer A Caution This procedure should only be performed by qualified service technicians Electrostatic Discharge Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads To install a Comp
108. his set the password to 0000 by sending the ZPL ZPL II command KP to the printer To reenable the password protection feature send the command KPx where x can be any number from 1 to 9999 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 43 Front Panel Controls Front Panel LCD Front Panel LCD Use the LCD display on the front panel to adjust printer settings The tables in this section show parameters in the order in which they are displayed when you press NEXT SAVE after entering setup mode Throughout this process press NEXT SAVE to continue to the next parameter or press PREVIOUS to return to the previous parameter in the cycle Standard LCD Displays Table 7 lists the standard parameters displayed on all models of this printer Additional parameters may appear when different options are installed in the printer See ZebraNet Wired and Wireless Print Server LCD Displays on page 60 and RFID LCD Displays on page 62 for more parameters Parameter DRRKHESS Table 7 Standard LCD Displays Page 1 of 16 Action Explanation Adjusting Print Darkness Darkness settings depend on a variety of factors including ribbon type labels and the condition of the printhead You may adjust the darkness for consistent high quality printing If printing is too light or if there are voids in printed areas you should increase the darkness If printing is too dark or if there is spreading or bleeding of printed areas you should
109. his command sets the read and write power levels This function is useful when using different tag types or transponders that require different power levels to obtain the best read and write abilities Format RWr w This table identifies the parameters for this format Parameters Details r read power Sets the power level to match the desired output as calibrated in the factory Accepted Values H high M medium or L low Default Value H w write power Sets the power level to match the desired output as calibrated in the factory Accepted Values H high M medium or L low Default Value H 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 93 RFID Guidelines ARZ ARZ Set RFID Tag Password Description This command lets you define the password for the tag during writing Important Only certain tags support this feature so check to ensure that this command can be used with your particular tag type Format RZp The following table identifies the parameters for this format Parameters Details p password Accepted values 00 to FF hexadecimal Default value 00 94 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 WT Write Tag RFID Guidelines AWT Description This command allows you to program the current RFID tag the WT command The WT command is provided only for backward compatibility with Note It is recommended that you use the RF RM RR and WV commands r
110. ht to replace modify or upgrade the SOFTWARE and or FIRMWARE at any time by offering you a replacement or modified version of the SOFTWARE and or FIRMWARE or such upgrade and to charge for such replacement modification or upgrade Any such replacement or modified SOFTWARE and or FIRMWARE code or upgrade to the SOFTWARE and or FIRMWARE offered to you by ZEBRA shall be considered part of the SOFTWARE and or FIRMWARE and subject to the terms of this PSFLA unless this PSFLA is superseded by a further PSFLA accompanying such replacement or modified version of or upgrade to the SOFTWARE and or FIRMWARE In the event that ZEBRA offers a replacement or modified version of or any upgrade to the SOFTWARE and or FIRMWARE a your continued use of the SOFTWARE and or FIRMWARE is conditioned on your acceptance of such replacement or modified version of or upgrade to the SOFTWARE and or FIRMWARE and any accompanying superseding PSFLA and b in the case of the replacement or modified SOFTWARE and or FIRMWARE your use of all prior versions ofthe SOFTWARE and or FIRMWARE 1s terminated R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 Printer Software and Firmware License Agreement 4 TERMINATION Without prejudice to any other rights ZEBRA may terminate this PSFLA if you fail to comply with the terms and conditions of this PSFLA ZEBRA may terminate this PSFLA by offering you a superseding PSFLA for the SOFTWARE and or FIRMWARE or any replacement or modi
111. ht up and the LCD monitors the progress of the POST If the printer fails any of these tests FAILED shows on the LCD If this occurs notify an authorized Zebra reseller Additional Printer Self Tests These self tests produce sample printouts and provide specific information that help determine the operating conditions for the printer Each self test is enabled by pressing a specific front panel key or combination of keys while turning the power On I Keep the key s depressed until the DATA light turns off When the POST is complete the selected self test starts automatically Note When performing a self test do not send a label format to the printer For remote hosts disconnect all data interface cables from the printer For printers in Peel Off Mode remove the labels as they come out of the printer R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Troubleshooting Printer Diagnostics CANCEL Self Test The CANCEL self test prints a printer configuration label which tells you the current settings for the printer To perform the CANCEL Self Test complete these steps 1 Turn Off O the printer 2 Press and hold CANCEL while turning the power On I Hold CANCEL until the DATA light turns off A printer configuration label prints Figure 51 Figure 51 Printer Configuration Label PRINTER CONFIGURATION Zebra Technologies ZTC 170XiIIIPlus 300dpi ZBR2393398 DARKNESS PRINT SPEED TERR
112. indle as possible Caution Do not cut through the ribbon that is on the take up spindle because you may damage the spindle Use the ribbon release knob to slide the ribbon off of the spindle 3 While holding the ribbon take up spindle turn the ribbon release knob clockwise until it stops The ribbon release bars pivot down easing the spindle s grip on the used ribbon 4 Slide the used ribbon off of the ribbon take up spindle 5 Align the arrow on the ribbon take up spindle knob with the notch in the ribbon take up spindle 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 31 Printer Operation Print a Printer Configuration Label Print a Printer Configuration Label When you have loaded the media and ribbon if necessary print a configuration label as a record of your printer s current settings Keep the label to use when troubleshooting printing problems power cord specific to the region or country intended for installation This cord must use Caution For personal and equipment safety always use an approved three conductor an IEC 320 female connector and the appropriate region specific three conductor grounded plug configuration To print a configuration label complete these steps 1 2 32 Connect the power cord to the power connection on the back of the printer To confirm the power connection turn the printer On I The printer performs the power up self test POST When the test is c
113. ing If you change the type of ribbon and or media you might need to reset the sensitivity of the media and ribbon sensors When the sensors are at their new sensitivity the printer performs an auto calibration R110XilR170Xi User Guide Ribbon Sensors on page 50 for instructions 23063L 003 Rev 1 12 6 04 Printer Operation Adjust Media Sensors Adjust Media Sensors The transmissive sensor consists of two sections a light source the lower media sensor and a light sensor the upper media sensor The media passes between the two Adjust these sensors only when the printer cannot detect the top of the label The front panel LCD displays ERROR CONDITION PAPER OUT even though there are labels loaded in the printer Note The upper media sensor can be positioned along the inside half of the media the side y 7j closest to the back of the printer or the outside half of the media the side farthest from the back of the printer To adjust the upper media sensor for the inside half of the media complete these steps 1 Remove the ribbon if ribbon is used 2 Locate the upper media sensor Figure 28 The upper media sensor eye is directly below the adjustment screw head Figure 28 Upper Media Sensor Location 1 Upper media sensor adjustment screw 2 Upper media sensor 3 Using a Phillips head screwdriver slightly loosen the upper media sensor adjustment screw 4 Using the tip of the screwdr
114. ions show the exterior of the printer Figure 2 Printer Exterior Front View 1 Front panel 2 Media door Figure 3 Printer Exterior Rear View 1 Electronics cover Power switch 3 AC power cord connection 2 R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Introduction Front Panel Front Panel Figure 4 shows the buttons and lights on the front panel For a description of the front panel buttons see Table 1 on page 4 and for a description of the front panel lights see Table 2 on page 5 Figure 4 Front Panel Buttons and Lights 215 PREVIOUS NEXT SAVE SETUP EXIT O O POWER ET CO TAKE LABEL f ERROR Q O CHECK RIBBON SA O PAPER OUT PAUSE e PAUSE FEED O DATA e CANCEL CALIBRATE 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide Introduction Front Panel Front Panel Buttons This table describes the function of the buttons shown in Figure 4 Table 1 Front Panel Buttons Button Details LEFT OVAL Changes parameter values Common uses are to increase decrease a value answer yes or O no indicate on or off scroll through several choices input the password or set up the printer for a firmware download RIGHT OVAL Changes parameter values Common uses are to increase decrease a value answer yes or O no indicate on or off scroll through several choices input the password or set up the printer for a
115. ite protected or full See Memory Cards on page 109 Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads Ensure that the data is not directed to a device that is not installed or available R110XilR170Xi User Guide 129 Troubleshooting Print Quality Problems Print Quality Problems Table 15 identifies problems with print quality the possible causes and the recommended solutions Problem General print quality issues Table 15 Print Quality Problems Possible Cause You are using an incorrect combination of labels and ribbon for your application Recommended Solution Consult your authorized Zebra reseller or distributor for information and advice The printer is set at the incorrect print speed For optimal print quality set the print speed to the lowest possible setting for your application via ZPL II the driver or the software See Adjusting Print Speed on page 44 The printer is set at an incorrect darkness level For optimal print quality set the darkness to the lowest possible setting for your application via the front panel the driver or the software See Adjusting Print Darkness on page 44 The printhead is dirty Clean the printhead according to the instructions in Printhead and Platen Roller on page 117 Caution The printhead is hot and can cause severe burns Allow the printhead
116. ith subsets A B and C and UCC case codes Check digit calculation where applicable Data Matrix EAN 8 EAN 13 EAN extensions ISBT 128 Industrial 2 of 5 Interleaved 2 of 5 supports ratios of 2 1 up to 3 1 Modulus 10 Check Digit Agency Approvals Approvals include Binational UL 60950 3rd edition CSA CAN CSA C22 2 No 60950 00 3rd edition 23063L 003 Rev 1 FCC Part 15 107 and 15 109 Class B FCC Part 15 247 Canadian ICES 003 Class B IC RSS 210 12 6 04 Specifications Features LOGMARS MaxiCode Micro PDF MSI PDF 417 2 dimensional bar code PLANET code Plessey POSTNET QR Code RSS code Standard 2 of 5 TLC 39 UPC A UPC E UPC extensions R110XilR170Xi User Guide 143 Specifications General Specifications General Specifications Dimensions R110Xi R170Xi Height 15 5 in 393 7 mm 15 5 in 393 7 mm Width 10 37 in 263 5 mm 13 15 in 334 4 mm Depth 19 5 in 495 3 mm 19 5 in 495 3 mm Weight without options 51 lb 25 kg 67 Ib 30 5 kg Electrical Specifications Power R110Xi R170Xi General 90 to 264 VAC 48 to 62 Hz 90 to 264 VAC 48 to 62 Hz Power consumption printing 180 W 220 W PAUSE test at slowest speed Printer idle 20 W 20 W Environmental Conditions for Operation and Storage Environment Mode Temperature Relative Humidity Operation Thermal Transfer 41 to 104 F 20 to 85 non condensing 5 to 40 C Direct Thermal 32 to 104 F 0 to
117. iver slide the upper sensor along the slot to the desired position for non continuous media with a notch or hole in the media the sensor must be directly above the notch or hole 5 Tighten the adjustment screw to secure the upper media sensor 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 37 38 Printer Operation Adjust Media Sensors To adjust the upper media sensor for the outside half of the media 1 2 7 8 Remove the ribbon if ribbon is used Locate the upper media sensor The upper media sensor eye is directly below the adjustment screw head Using a Phillips head screwdriver remove the upper media sensor adjustment screw Lift the upper media sensor assembly from the slot and move it and the wire cover to the outside slot Carefully pull the wires through the cable tie You may need to set aside the sensor wire cover if the adjustment is too far to the outside Replace and slightly tighten the adjustment screw Slide the upper media sensor along the slot to the desired position for non continuous media with a notch or hole in the media the sensor must be directly above the notch or hole Tighten the adjustment screw Make sure that the wires are routed back into the groove of the media sensor bracket To adjust the lower media sensor complete these steps 1 2 3 Locate the lower media sensor assembly under the rear roller Figure 29 The sensor is a spring clip holdi
118. l Commands for RFID 0 0 00000 tee 77 HR Calibrate RFID Transponder Position 000000 cece eee 78 HV Host Verification 0 0 00 000 rr 80 RB Define EPC Data Structure 0 0 00 ce eee 81 RF Read or Write RFID Format 0 00000 ccc ee 83 RM Enable RFID Motion 0 0000 n 85 RR Specify RFID Retries for a Block 0 00 cece eee 86 RS RFID Setup vist brated bed ahead dee Foy la bd 87 RT Read RFID Tag 2 eee 91 RW Set RFID Read and Write Power Levels 2 00 00 e eee eeees 93 RZ Set RFID Tag Password 0 000 cee eee eee 94 AWE Write TAG isc cane POSSESS oe OEE ERE eee be a bee ee ee Bede eee eS 95 WV Verify RFID Write Operation 0 00 000 eee 97 Oe D ta PONS cctsesdsc lores deVesebpiman5ssaseeDqREbadaas cs 99 Parallel PON a io penne ad eG bea Pea GA ee be Rhea ee wk Veale ala RR Rec 100 Serial Port cio ic eh ee a a ee St RR RR ee CA Roe Re e Caio aes 102 Serial Pin Configuration 0 0 000 cee ee 103 RS 232 Interface Connections 0 0 0 0 0c eee 104 RS 422 RS 485 Interconnections llle 106 USB 2 0 POft aise sinma iio tebe dena dol dotada d S adds 107 T MEMO Cards oescteRRRE RARE RO GUERRE ERRAT CARSEE EE EAR EA RR 109 PCMCIA Memory Card 110 CompactFlash Card 112 8 Routine Maintenance oooococoornr eene 115 Cleaning Schedule oo o
119. lect a Site for the Printer Select a Site for the Printer Consider the following when selecting an appropriate location for your printer Select a Surface Select a solid level surface of sufficient size and strength to accommodate the printer and other equipment such as a computer if necessary The choices include a table countertop desk or cart Provide Proper Operating Conditions Because the printer was designed and is fabricated as an industrial type unit it functions satisfactorily in a location that conforms to specified environmental and electrical conditions including a warehouse or factory floor For more information on the required conditions see General Specifications on page 144 Table 3 shows the temperature and relative humidity requirements for the printer when it is operating Table 3 Operating Temperature and Humidity Temperature Relative Humidity Thermal Transfer 41 to 104 F 5 to 40 C Direct Thermal 32 to 104 F 0 to 40 C 20 to 85 non condensing 20 to 85 non condensing Allow Proper Space The printer should have enough space around it for you to be able to open the media door To allow for proper ventilation and cooling leave open space on all sides of the printer Caution Do not place any padding or cushioning material behind or under the printer because this restricts air flow and could cause the printer to overheat Provide a Data Source If the printe
120. length setting see Setting Maximum Length on page 46 SHORT CAL calibrates label length using the current sensor settings NO MOTION the media does not move You must press FEED to cause the printer to resynch to the start of the next label HERD CL SE 54 Head Close This parameter sets the action of the labels when the printhead is closed Press the right or left oval to display the choices r3 Note For best results with RFID labels set this parameter to FEED or LENGTH Default CALIBRATION Selections FEED feeds the labels to the first registration point CALIBRATION 4determines the length of the label and adjusts the sensor settings LENGTH In continuous mode feeds the last stored label length In non continuous mode calibrates based on the maximum label length setting see Setting Maximum Length on page 46 SHORT CAL calibrates label length using the current sensor settings NO MOTION the media does not move You must press FEED to cause the printer to resynch to the start of the next label R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter BRCEKFEED Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 12 of 16 Action Explanation Backfeed Sequence This parameter establishes when and how much label backfeed occurs after a label is removed or cut in Peel Off Cutter and Applicator modes It has no effect in Rewind or Tear Off m
121. lue Default 0 Range 120 to 120 PRIHT MODE Selecting Print Mode Print mode settings tell the printer the method of label delivery that you wish to use Be sure to select a print mode that your hardware configuration supports because some of the selections displayed are for optional printer features Press either oval to display choices Default Tear Off Selections Tear Off Peel Off Cutter Applicator Rewind Note Only Tear Off mode is supported MEDIA TYPE Setting Media Type This parameter tells the printer the type of media that you are using Selecting continuous media requires that you include a label length instruction in your label format LLxxxx if you are using ZPL or ZPL II When non continuous media is selected the printer feeds media to calculate label length the distance between two recognized registration points of the inter label gap webbing or alignment notch or hole Press either oval to display choices Default Non Continuous Selections Continuous Non Continuous SENSOR TYPE 23063L 003 Rev 1 Setting the Sensor Type This parameter tells the printer whether you are using media with a web gap space between labels notch or hole to indicate the separations between labels or if you are using media with a black mark printed on the back If your media does not have black marks for registration on the back leave your printer at the default web Press either oval t
122. n of ZPL Code Number 1 XA Indicates start of label format 2 RS4 Sets tag type to EPC Class 1 96 bit 3 FO50 50 Prints Simple write example on the label at location AON 65 50 50 FDSimple write example ES 4 RFW A W A write ASCII DM 0 rfid data Writes the 12 bytes of data 96 bits to the tag The data written is 00 rfid data 5 XZ Indicates end of label format 72 Resulting Label Simple write example Programmed to Transponder 00 rfid data Front Panel Display toggles between these two RFIO TAG DATA zaza20T26566956428 RFID TAG DATA 64617461 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 4 Read Data from Tag and Print on Label This example assumes that the tag created using RFID Label Format 1 Write a 96 bit Tag in Hexadecimal on page 70 is being read Line Type This ZPL Code Function of ZPL Code Number 1 XA Indicates start of label format 2 RS4 Sets tag type to EPC Class 1 96 bit 3 FO50 50 FNO is a placeholder field variable for the tag data AON 40 that will be read in the following line When the label FNO prints the data read from the tag will be printed at FS 50 50 4 FNO R H read hexadecimal RER H The read results are put into field variable 0 FNO pn At this point the printer substitutes previous instances of FNO in the label format with th
123. nable to write gt Example If the following command is sent to the printer XA HR XZ The printer starts the transponder calibration and returns a results table such as the following start position 195 NO HH t H OrRPNWA UO NO e N MOM GM o lt XXX X Mox YA 2 2 2 2 2 2 2 2 2 2 2p i o al ZJ D GJ Ud UO G0 Ug DO DO DO UO 0 o lt i Co Oy MM oM end In this example the optimal programming position is 195 This is identified at the top of the table position 195 and with an the arrow lt in the table 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 79 RFID Guidelines AHV A HV Host Verification Description This command is used to return data from specified fields along with an optional ASCII header to the host computer The command can be used with any field that has been assigned a number with the RT command or the FN and RF commands Format HV n h The following table identifies the parameters for this format Parameters Details field number The value assigned to this parameter should be the same as the one used in specified with another another command command Accepted values 0 to 9999 Default value 0 n number of bytes tobe Accepted values 1 to 256 returned Default value 64 h header Header in uppercase ASCII characters to be returned with the data Acceptable values 0 to 3072 chara
124. ng a circuit board Figure 29 Lower Media Sensor Location 1 Lower media sensor Slide the lower sensor until it is under the upper media sensor Gently pull wires out as needed wires should have a little slack If you move the sensor inward and a large loop of wire develops remove the electronics cover from the side of the printer and gently pull the wires through Clamp the wires so that they do not touch any drive belts R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Adjust Printhead Pressure and Toggle Position Adjust Printhead Pressure and Toggle Position Printhead pressure is one factor that affects print quality If the toggle pressure is too light or uneven the labels and ribbon may slip Important Print quality depends on the labels and ribbon used as well as the toggle pressure Make sure that your labels and ribbon are right for your application Direct thermal media does not need ribbon Thermal transfer media needs ribbon Toggle Position Adjustment You may need to adjust the toggles if printing is too light on one side or if thick labels are used To position the toggles complete these steps 1 Loosen the locking nuts at the top of the toggle assemblies Figure 31 Figure 30 Adjusting Toggle Assembly Positions 1 Locking nuts 2 Slide the toggles until they provide even pressure on the media For extremely narrow media position one toggle over the cente
125. ns BIDIRECTIONAL UNIDIRECTIONAL OR TWINAX COAX SERIAL COMM 50 Setting Serial Communications Select the communications port that matches the one being used by the host computer Press the right or left oval to display other choices Default RS 232 Selections RS 232 RS 422 485 RS485MULTIDROP R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter BAUO Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 8 of 16 Action Explanation Setting Baud The baud setting ofthe printer must match the baud setting of the host computer for accurate communications to take place Select the value that matches the one being used by the host computer Press the right or left oval to display other choices Default 9600 Selections 110 300 600 1200 2400 4800 9600 14400 19200 28800 38400 57600 115200 DATA BITS Setting Data Bits The data bits of the printer must match the data bits of the host computer for accurate communications to take place Set the data bits to match the setting being used by the host computer Note Code Page 850 requires the data bits to be set to 8 bits Press the right or left oval to display other choices Default 8 BITS Selections 7 BITS 8 BITS PARITY Setting Parity The parity of the printer must match the parity of the host computer for accurate communications to take place Select the parity that matches the one being used by th
126. nt date is required to validate the warranty period The warranty becomes void if the equipment is modified improperly installed or used damaged by accident or neglect or 1f any parts are improperly installed or replaced by the user Products returned must be packaged in the original or comparable packing and shipping container In the event equipment is not so packaged or if shipping damage is evident it will not be accepted for service under warranty Surface transportation charges for return to customers in the continental United States is paid by Zebra Otherwise Zebra pays CPT carriage paid to nearest airport customer pays customs duties taxes and freight from airport to destination If Zebra determines that the product returned for warranty service or replacement is not defective as herein defined the customer will pay all handling and transportation costs Printers All printers excluding printheads are warranted against defect in material or workmanship for twelve 12 months from the purchase date Printheads Because printhead wear is part of normal operation the original printhead is covered by a limited warranty as indicated below Warranty period begins on purchase date 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 153 154 Warranty Information Printhead Warranty Period Bar code label and receipt printer printheads 6 months Plastic card printer printheads 12 months To qualify for this warrant
127. nter Cleaning Schedule Area Method Interval Printhead Solvent Perform these procedures at the following times Platen roller Solvent When CLEHH HEAD HO appears Transmissie odia sensor Air blow Direct Thermal Print Mode After every roll of labels or 500 ft 150 m of fanfold labels Media path Solvent Thermal Transfer Print Mode After every roll Ribbon sensor Air blow 1500 ft or 450 m of ribbon Label available sensors Air blow Monthly Tear off bar Solvent Snap plate Solvent As needed Use Preventative Maintenance kit part number 47362 or a solution of 90 isopropyl alcohol and 10 deionized water Clean Exterior Clean the outside surfaces of the printer with a lint free cloth Use a mild detergent solution or desktop cleaner sparingly as needed Caution Do not use harsh or abrasive cleaning agents or solvents 116 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Routine Maintenance Clean Interior Clean Interior After every four rolls of media inspect the inside of the printer Use a soft bristle brush or a vacuum cleaner to remove any dirt and lint from the interior of the printer Printhead and Platen Roller gt After every roll of ribbon clean the printhead Clean the printhead more often if you see inconsistent print quality such as voids in the bar code or graphics Clean after every roll 1500 feet or 450 m of thermal transfer ribbon or after eve
128. nter is moving the label forward Mode 2 Asserts the END PRINT signal high while the printer is moving the label forward Mode 3 Asserts the END PRINT signal low for 20 milliseconds when a label has been completed and positioned Not asserted during continuous printing modes Mode 4 Asserts the END PRINT signal high for 20 milliseconds when a label has been completed and positioned Not asserted during continuous printing modes Press the right or left oval to display other choices Default OFF Selections OFF MODE 1 MODE 2 MODE 3 MODE 4 START PRIHT SIG Start Print Signal This parameter determines how the printer reacts to the Start Print Signal input on pin 3 of the applicator interface connector at the rear of the printer n Pulse Mode labels print when the signal transitions from HIGH to LOW In Level Mode labels print as long as the signal is asserted LOW Caution Start Print Signal is set by the applicator manufacturer and should not be changed unless the factory defaults have been reloaded The printer must be returned to its designated setting for it to work properly Press the right or left oval to display other choices Default PULSE MODE Selections PULSE MODE LEVEL MODE 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 57 Front Panel Controls Front Panel LCD Parameter RESYHCH MODE Table 7 Standard LCD Displays Page 15 of 16 Action Explanation Resynch Mode This p
129. o display other choices Default WEB Selections WEB MARK 12 6 04 R110XilR170Xi User Guide 45 Front Panel Controls Front Panel LCD Parameter PRIHT METHOD Table 7 Standard LCD Displays Page 3 of 16 Action Explanation Selecting Print Method The print method parameter tells the printer the method of printing that you wish to use direct thermal no ribbon or thermal transfer using thermal transfer media and ribbon Press either oval to display choices Default THERMAL TRANS Selections THERMAL TRANS DIRECT THERMAL Note Selecting direct thermal when using thermal transfer media and ribbon creates a printer error condition but printing continues FRIHT WIDTH Setting Print Width Print width determines the printable area across the width of the label To change value shown 1 Press the left oval to move the cursor 2 Press the right oval to increase the value of the digit Note The printer does not accept any value larger than the maximum print width listed in General Specifications on page 144 To change the unit of measurement a Press the left oval until the unit of measurement is active b Press the right oval to toggle to a different unit of measure mm inches or dots Default Range The default and range of acceptable values vary depending on the printer See General Specifications on page 144 for further information about the ranges available for your model MAsIMUM LENGTH 46
130. ocation 1 Antenna support screws N Location of right side snap plate screw screw not shown Snap plate Antenna support Antenna support frame Om Ol A w Left side snap plate screw To clean the snap plate complete these steps 1 Remove the two screws that secure the snap plate to the antenna support frame Important Do not remove the antenna support screws 2 Remove the snap plate from the printer 3 Clean the snap plate with cleaning solvent and a soft cloth 4 To reinstall the snap plate slide it back into place until the screw holes on the snap plate line up with the screw holes in the antenna support frame 5 Reinstall the two snap plate screws to secure the snap plate to the antenna support frame 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 121 Routine Maintenance Replace Fuse Replace Fuse The R110Xi fuse must be replaced only by an authorized service technician Caution Turn the AC power switch Off O and remove the power cord before performing this procedure The printer uses a metric style fuse 5 x 20 mm IEC rated at FSA 250 V The AC power entry module comes with two approved fuses in the fuse holder one is in circuit and the second is provided as a spare The end caps of the fuse must bear the certification mark of a known international safety organization see Figure 7 on page 11 To replace a faulty fuse complete these steps 1 Use a small blade sc
131. occccooooo lr 116 Clean ExteriOF o o ooocooooocoo hr 116 Clean Interior i iaa a E ux e i RR ee Pk a bg 3x a PR 117 Printhead and Platen Roller llle 117 SONSOMS M PPP 119 Snap Plate isis ss Shae RR ar AUR e esce ulnis dor a RR RR Re 121 Replace Fuse o ooo 122 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide vii Contents 9 Troubleshooting caia AAA 125 Troubleshooting oooooo ee 126 LCD Error Messages 0 000 c eee tees 127 Print Quality Problems 0 00000 ccc eet ees 130 Communications Problems 00000 cece ee 132 Miscellaneous Printing Problems 0 00000 eects 133 Printer Diagnostics 2 0 0 0 0 ee hara 134 Power On Self Test llis 134 Additional Printer Self Tests liliis 134 Communications Diagnostics Test liliis 139 Additional Printer Diagnostics llle 139 A OSBEOIICABOES 12345232 2 AAA AAA 141 Fealt res iniciar ae teed pe nde ee we s 142 Standard Features viii ra stowed ebd dudar a a de 142 Print MOdES ic seu a A A GRU RR ERR RS RR RC Cen e Dn 142 Zebra Programming Language ZPL 119 cec 142 siguen ccc 143 Agency Approvals llle nnn 143 General Specifications llle 144 Electrical Specifications liliis 144 Environmental Conditions for Operation and Storage lssusu 144 Print Specifications by Model o ooooocccooo ss 145 Ribbon Specific
132. odes This parameter setting can be superseded by the JS instruction when received as part of a label format see the ZPL II Programming Guide Note The difference between the value entered and 10096 establishes how much backfeed occurs before the next label prints For example a value of 40 means that 40 of the backfeed takes place after the label is removed or cut The remaining 60 takes place before the next label prints A value of BEFORE means that all backfeed takes place before the next label prints Press the right or left oval to display other choices Default DEFAULT 90 Selections DEFAULT AFTER OFF BEFORE 10 20 30 40 50 60 70 80 LABEL TOP Adjusting Label Top Position The label top position adjusts the print position vertically on the label Positive numbers adjust the label top position further down the label away from the printhead negative numbers adjust the position up the label toward the printhead The displayed value represents dots To increase the value press the right oval To decrease the value press the left oval Default 0 Range 120 to 120 dot rows LEFT POSITION Adjusting Left Position This parameter establishes how far from the left edge of a label the format begins to print by adjusting horizontal positioning on the label Positive numbers adjust the printing to the left by the number of dots selected negative numbers shift printing to the right
133. omplete PRIHTEF FEAD Y displays on the front panel LCD Does the front panel LCD display PRIHMTER READ If Then Yes Continue with the next step No Go to Troubleshooting on page 125 Turn the printer Off O Press and hold CANCEL while turning the printer On I Release CANCEL when the DATA light turns off approximately five seconds The configuration label prints Figure 26 Did the label print If a configuration Then label Printed Connect the printer to your data source Communication can be handled in many different ways More information about the options is available in Select a Communication Interface on page 12 Did not print Sensors out of position is a common cause of printing problems Refer to Adjust Media Sensors on page 37 For additional assistance refer to Troubleshooting on page 125 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Print a Printer Configuration Label Figure 26 Printer Configuration Label PRINTER CONFIGURATION Zebra Technologies ZTC 170XiIIIPlus 300dpi ZBR2393398 WEB DIRECT THERMAL 042 04 12 MM 1844 NOT CONNECTED BIDIRECTIONAL S232 000 NORMAL MODE lt gt EH lt gt SEH 6 ZPL II CALIBRATION CALIBRATION OFF PULSE MODE FEED MODE DP SHE RH 1984 12 MM FULL R60 13 0 0P10 lt V30 33037 57 CUSTOMIZED NONE FW VERSION 11724704 12 57 64 bit ee TO
134. optimum programming position for the label The calibrated value is used as the programming position for the RS command can be overwritten by the RS command and is saved to nonvolatile memory the value is saved even if the power is turned off This calibration takes into account the print mode backfeed mode and tear off position The HR ZPL command performs the same calibration and returns a results table to the host RFID READ Pur View or Change RFID Read Power This parameter displays the current value for RFID read power Selections HI MED LOW Default HI RFID WRITE Pur View or Change RFID Write Power This parameter displays the current value for RFID write power Selections HI MED LOW Default HI RFID ERR STATUS RFID Error Status If an error condition exists a message may be displayed here RFID TAG TYPE Specify RFID Tag Type Selections CLASS 1 64 BIT CLASS 1 96 BIT ISO18000 NONE CLASS 0 CLASS 0 Default CLASS 1 96 BIT 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 63 Front Panel Controls Front Panel LCD Parameter RFIO TAG DATA 64 Table 9 RFID LCD Displays Continued Action Explanation Read and Display RFID Tag Data When this option is selected the reader attempts to read a tag over the reader even if the printhead is open If no tag data can be read the text HO DATA appears on the bottom line of the display If a tag is present th
135. ory card 110 modem connection 105 motion in RFID label 85 R110Xi R170Xi User Guide 165 Index N network configuration label printing as baseline 34 network ID setting 52 non continuous media described 14 setting media type 45 number of retries for block RR 86 O operating conditions 10 OUT OF MEMORY message 129 P PAPER OUT message 127 parallel port location 12 pin configuration 100 setting parallel communications 50 settings 100 parity setting 51 passwords default 43 disable 43 entering 43 RFID tag password 94 PAUSE self test 137 PCMCIA card format 48 installing memory card 110 pin configuration parallel port 100 serial port 103 platen roller cleaning 117 when to clean 116 ports 99 power cord specifications 11 power source 11 Power On Self Test POST 134 print configuration label CANCEL self test 135 List Setup command 48 when printer is loaded 32 print darkness setting 44 print modes features 142 selecting 45 print network configuration label 34 166 R110XilR170Xi User Guide print quality effect of printhead toggle pressure 39 troubleshooting problems 130 print server settings default gateway 61 IP address 60 IP protocol 60 subnet mask 60 print speed setting 44 print width setting 46 printer components 6 printer diagnostics 134 printer operation 19 printer self tests 134 printer settings applicator port 57 backfeed 55 baud 51 con
136. oval to toggle or to increase the value of the digit Range 00 to 19 FORMAT COHLUERT 58 Select Format Conversion Factor Selects the bitmap scaling factor The first number is the original dots per inch dpi value the second the dpi to which you would like to scale Note Not applicable on all printers Press the right or left oval to display other choices Default None Selections None 150 gt 300 150 gt 600 200 gt 600 300 gt 600 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter IOLE DISPLAY Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 16 of 16 Action Explanation Select Idle Display This parameter selects the LCD options for the real time clock Note If the default value is not selected pressing either oval briefly displays the firmware version of the printer Press the right or left oval to display other choices Default FW firmware VERSION Selections FW VERSION MM DD YY 24 HR MM DD YY 12 HR DD MM Y Y 24 HR DD MM Y Y 12 HR RTC DATE Set RTC Real time clock Date This parameter allows you to set the date following the convention selected in IDLE OISPLA 1 Press the left oval to move to the next digit position 2 Press the right oval to change the value of the digit RTC TIME Set RTC Real time clock Time This parameter allows you to set the time following the convention selected in IOLE OISPLA
137. peration the rest of the media is voided 23063L 003 Rev 1 Top of label 800 dot rows A Y Start of RFID operation Label length minus 800 dot rows A Bottom of label 12 6 04 VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOIDVOID VOIDVOIDVOIDVOIDVOIDVOIDVOI
138. plies Products Supplies are warranted to be free from defect in material and workmanship for a period of six 6 months for media and twelve 12 months for ribbon from the date of shipment by Zebra This is provided the user has complied with storage guidelines handling and usage of the supplies in Zebra printers R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Warranty Information Zebra s sole obligation under these warranties is to furnish parts and labor for the repair or possible replacement of products found to be defective in material or workmanship during the warranty period Zebra may in its discretion issue a credit for any such defective products in such amount as 1t deems reasonable Repair Services Zebra repairs are warranted against defects in material and workmanship for 90 days from the date of repair by Zebra This excludes printheads which are warranted separately This warranty does not cover normal wear and tear This warranty becomes void if the item is modified improperly installed or used or damaged by accident neglect or abuse Warranty Exclusions amp Conditions Statement The warranties given above are the only warranties given to you No other warranties express or implied are given Zebra does not make any implied warranty of merchantability or fitness for a particular purpose in connection with its sale of products or services While Zebra s desire is to be responsive to your specific needs and q
139. r of the labels and decrease the pressure on the unused toggle 3 Tighten the locking nuts 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 39 Printer Operation Adjust Printhead Pressure and Toggle Position Printhead Pressure Adjustment If positioning the toggles properly does not solve the problem adjust printhead pressure Maximize printhead life by using the lowest pressure that produces the desired print quality Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads To adjust printhead pressure complete these steps 1 Print some labels at 2 4 in 61 mm per second by running the PAUSE Self Test on page 137 2 While printing labels use the front panel controls to lower the darkness setting until the labels are printing gray instead of black 3 Loosen the upper knurled nuts on the toggle assemblies Figure 31 Figure 31 Adjusting Printhead Pressure 1 Upper knurled nuts 2 Lower knurled nuts 4 Some media types require higher pressure to print well For these media types increase or decrease pressure using the lower knurled nuts until the left and right edges of the printed area are equally dark 5 Increase the darkness level using the front panel controls until the printing is clear 6 Tighten the upper knurled nuts 40 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Front Panel Controls
140. r will be located away from the data source the selected site must provide the appropriate connections to that data source For more information on the types of communication interfaces see Select a Communication Interface on page 12 10 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Setup Connect the Printer to a Power Source Connect the Printer to a Power Source power cord specific to the region or country intended for installation This cord must use an IEC 320 female connector and the appropriate region specific three conductor grounded plug configuration 1 Caution For personnel and equipment safety always use an approved three conductor To connect the printer to a power source complete these steps 1 Turn the printer power switch located on the rear of the printer to the Off O position 2 Plug the power cord into the mating connector on the rear of the printer 3 Plug the other end of the power cord into the power source Power Cord Specifications Depending on how your printer was ordered a power cord may or may not be included If one is not included or if the one included is not suitable for your requirements refer to the following guidelines The overall cord length must be less than 9 8 ft 3 0 m The cord must be rated for at least 5 A 250 V The chassis ground earth must be connected to ensure safety and reduce electromagnetic interference The third wire in the power cord grounds the
141. racter The printer must see different characters to work properly 1 Press the left oval to move to the next digit position 2 Press the right oval to increase the value of the digit Default 2C comma Range 00 to FF PL MODE Selecting ZPL Mode The printer remains in the selected mode until it is changed by this front panel instruction or by using a ZPL ZPL II command The printer accepts label formats written in either ZPL or ZPL II eliminating the need to rewrite any ZPL formats that already exist See the ZPL II Programming Guide for more information on the differences between ZPL and ZPL II Press the right or left oval to display other choices Default ZPL II Selections ZPL II ZPL 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 53 Front Panel Controls Front Panel LCD Parameter MEDIA POWER UP Table 7 Standard LCD Displays Page 11 of 16 Action Explanation Media Power Up This parameter sets the action of the labels when the printer is turned on Press the right or left oval to display the choices r3 Note For best results with RFID labels set this parameter to FEED or LENGTH Default CALIBRATION Selections e FEED feeds the labels to the first registration point CALIBRATION 4etermines the length of the label and adjusts the sensor settings LENGTH In continuous mode feeds the last stored label length In non continuous mode calibrates based on the maximum label
142. rary performs as a 100 emulation solution ZEBRA is not responsible if the emulation library does not work as advertised by the RESELLER Furthermore ZEBRA is not liable for any damages directly or indirectly relating to such emulation library which is sold separately by the RESELLER or which is sold bundled with a printer to an end user by the RESELLER The SOFTWARE and FIRMWARE was provided to you at no additional charge and ZEBRA has included in this PSFLA terms that disclaim all warranties and liability for the SOFTWARE and FIRMWARE To the full extent allowed by law YOU HEREBY RELEASE ZEBRA AND ITS SUPPLIERS FROM ANY AND ALL LIABILITY R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 Printer Software and Firmware License Agreement ARISING FROM OR RELATED TO ALL CLAIMS CONCERNING THE SOFTWARE AND OR FIRMWARE OR ITS USE If you do not wish to accept the SOFTWARE OR FIRMWARE under the terms of this PSFLA do not use the PRINTER enclosed with or otherwise associated with this PSFLA 11 GOVERNING LAW If you acquired the SOFTWARE and or FIRMWARE in the United States of America the laws of the State of Illinois U S A will apply to this contract If you acquired this SOFTWARE and or FIRMWARE outside of the United States of America then local law may apply Ifany provision of this PSFLA is held invalid the remainder of this PSFLA shall continue in full force and effect 12 QUESTIONS Should you have any questions or if you desire to
143. re 13 on page 22 Slide the media guide away from the printer frame You may need to loosen the media guide screw 3 How do you want to feed the fanfold labels From the bottom slot in the printer body Figure 15 shows the printer with fanfold labels loaded through the bottom slot Figure 15 Fanfold Media Bottom Loading 1 Printhead lever shown in the Open position Media guide 3 Fanfold labels 24 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Operation Loading the Media From the rear slot in the printer body Figure 16 shows the printer with fanfold labels loaded through the rear slot Figure 16 Fanfold Media Rear Loading 1 Printhead lever shown in the Open position Media guide 3 Fanfold labels 4 See Figure 14 on page 23 Feed the media under the media guide roller and under the upper media sensor assembly ribbon guide roller If you thread the media over these the media blocks the ribbon sensor Important Be sure to thread the media under the upper media sensor assembly and the 5 Pull the media through under the printhead 6 Adjust the media guide so that it just touches but does not restrict the edge of the media The labels should lie flat 7 Which type of media are you using If you are Using direct thermal media Then Close the printhead and then go to Print a Printer Configuration Label on page 32 Using thermal transfer
144. rect Thermal Mode Make sure the printer driver and software settings Settings are incorrect are compatible with Direct Thermal Print Mode PAPER OUT Labels are not loaded or are Load the labels correctly See Loading the Media loaded incorrectly on page 20 Media Sensor is not adjusted Check the position of the media sensors and adjust correctly if necessary See Calibrate Media and Ribbon Sensors on page 50 Printer is set for non continuous Make sure the labels and the Media Type labels but continuous labels are settings match See Setting Media Type loaded on page 45 Make sure the printer driver or software settings match the label and Media Type settings Calibrate the printer For more information see Calibrate the Printer on page 35 The MAX LENGTH settingis Change the MAX LENGTH setting to a value that set to a value that is shorter than is at least 1 in 25 mm longer than the labels the actual length of the label HEAD PEH The printhead is not fully Close the printhead closed HERD ELEMENT BAD 23063L 003 Rev 1 12 6 04 One or more of the printhead elements failed the printhead element test Ifthe failed elements affect your printing application replace the printhead Tooverride this error disable the head test count feature on the front panel by defaulting the value to 0000 R110XilR170Xi User Guide 127 Troubleshooting LCD Error Messages LCD RIBB H IH Table 14 LCD
145. rewdriver or similar tool to remove the fuse holder The fuse holder is part ofthe AC power entry module at the rear of the printer Figure 49 Figure 49 AC Power Entry Module Power switch Fuse holder AC power entry module Small blade screwdriver A wI N e 2 Remove the faulty fuse and install a new fuse in the in circuit position Figure 50 Important If you use the spare fuse be sure to order a replacement fuse from your authorized Zebra distributor The spare fuse should be the exact type and rating as the original in circuit fuse 122 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Routine Maintenance Replace Fuse Figure 50 Fuse Locations 1 In circuit fuse Fuse holder 3 Spare fuse 3 Snap the fuse holder back into the AC power entry module 4 Reconnect the power cord and turn the printer On I s Note If the printer does not power on an internal component failure may have occurred y j and the printer requires servicing by an authorized service technician 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 123 Routine Maintenance Replace Fuse gt Notes 124 R110Xi R170Xi User Guide 23063L 003 Rev 1 12 6 04 Troubleshooting This chapter provides you with information about LCD print quality communications and other errors that you might need to troubleshoot Contents Troubleshooting i iesu A A a RATES a 126
146. rinter s internal components 2 Note Depending on the printer options that you selected your printer could look slightly Sy different For more about printer options go to www zebra com Figure 5 Internal Components Printhead lever Ribbon take up spindle Ribbon supply spindle Ribbon dancer assembly only on select models Media guide Media dancer roller assembly Media supply guide Media supply hanger Lower roller Platen roller Tear off bar RIO Ll o NIS a e w ma 6 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Printer Setup This chapter provides the tasks that you must complete and the issues that you must consider before you load and configure your printer Contents Before You Begin 0 0200 e eee rn 8 Unpack and Inspect the Printer ooooccccccoccc 9 Report Shipping Damage 0 00 ees 9 Store or Reship the Printer 00 000 cee eects 9 Select a Site for the Printer 0200000 e eee eee 10 Select a Surface 10 Provide Proper Operating Conditions 200 cece eee eee eee 10 Allow Proper Space 10 Provide a Data Source 0 2000 eee 10 Connect the Printer to a Power Source 00 0c cece eee eee eee 11 Power Cord SpecificatiOnS ooooooooooooooorr eee 11 Select a Communication Interface 0 000 c ee eee 12 Data Cable Requirements 2 00 0
147. roved RFID label that you select Important It is important to use transponders that have been specifically approved for use in this RFID printer Failure to do so may result in the inability to read or write to the embedded RFID tags As new transponders become commercially available Zebra will evaluate them for compatibility with this printer To order labels with transponders that are approved for your specific RFID printer contact your authorized Zebra reseller ZPL Commands for RFID Applications Each RFID label has memory that can be read and most have memory that can be written to through Zebra Programming Language ZPL commands Use ZPL to read and encode write to RFID labels just as you would use ZPL to print data on the labels You can use serialized fields field variables and any other ZPL features such as the command HV on page 80 to return the results to a host computer The RFID specific ZPL commands for this printer are described in ZPL IJ Commands for RFID on page 77 For examples of how you may use the ZPL commands see Creating Basic RFID Label Formats on page 69 For more information about non RFID ZPL commands and how to use them refer to the ZPL II Programming Guide part number 46530L A copy is available on the R110X7 R170X7 User CD part number 23062 003 and online at http www zebra com manuals R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines Overview Electronic Product Code
148. ry roll 500 feet or 150 m of direct thermal labels or when CLEHH HERD HO appears on the LCD Note You do not need to turn off the printer before cleaning the printhead If power is turned off all label formats and images as well as any temporarily saved parameter settings stored in the printer s internal memory are lost When power is turned back on these items must be reloaded If print quality does not improve after you perform this procedure clean the printhead with Save a Printhead cleaning film This specially coated material removes contamination buildup without damaging the printhead Call your authorized Zebra reseller or distributor for more information Caution The printhead is hot and can cause severe burns Allow the printhead to cool Caution Observe proper electrostatic safety precautions when handling any static sensitive components such as circuit boards and printheads To clean the printhead and platen roller complete these steps 1 Open the printhead 2 Remove the media and ribbon if loaded 3 Use Preventative Maintenance kit part number 47362 or a solution of 9096 isopropyl alcohol and 10 deionized water on an applicator to wipe along the print elements from end to end as shown in Figure 44 The print elements are on the brown strip on the printhead Allow a few seconds for the solvent to evaporate 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 117 Routine Maintenance Clean Interior Fig
149. s 64 bit data XA RS3 RFW H FD1122334455667788 FS XZ Write EPC This example writes 96 bit data as specified by the RB command XA ARB96 8 3 3 20 24 38 ARFw e FD16 3 5 78742 146165 1234567891 FS Y A R110XilR170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines ARM ARM Enable RFID Motion Description This command enables or disables RFID motion By default labels automatically print at the end of the format This command allows you to inhibit the label from actually moving when it reaches the program position which is useful for debugging setup and custom applications This parameter is not persistent carried over from label to label Format RMe The following table identifies the parameters for this format Parameters Details e enable Accepted values Y Yes move the label N No do not move the label Default value Y 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 85 RFID Guidelines ARR RR Specify RFID Retries for a Block Description This command changes the number of times that the printer attempts to read or write to a particular block of a single RFID tag By default the printer will attempt six retries This command is persistent and will be used in subsequent formats if not provided RS command Important This command is not the same as the number of labels to try parameter in the Format RRn The following table identifies the parameter
150. s for this format Parameters Details n number of retries Accepted values 0 to 10 86 Default value 0 lp Examples Set read block retries to 5 XA FNI RR5 RFR H FS OAV LES XZ Set write block retries to 2 XA RR2 RFW H FD1234 FS XZ R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines ARS ARS RFID Setup Description This command sets up parameters including tag type read write position of the transponder and error handling Important Use care when using this command in combination with RT or RFR for reading tag data Problems can occur if the data read from the tag is going to be printed on the label Any data read from the transponder must be positioned to be printed above the read write position Failure to do this will prevent read data from being printed on the label Format RSt p v n e a Cc s The following table identifies the parameters for this format Parameters Details t tagtype Accepted values 0 None EPC Class 0 2 EPC Class 0 Plus 3 EPC Class 1 64 bit 4 EPC Class 1 96 bit 5 ISO 18000 06B Default value 4 p read write position of Sets the read write position of the transponder in the vertical Y axis in dot the transponder rows from the top of the label Set to 0 no movement if the transponder is already in the effective area without moving the media Important If a label format specifies a value for this param
151. s ofthe SOFTWARE and FIRMWARE Limitations on modification You may not modify adapt translate or create derivative works based on this SOFTWARE OR FIRMWARE or the accompanying documentation Limitations of Reverse Engineering Decompilation and Disassembly You may not reverse engineer decompile or disassemble the SOFTWARE or the FIRMWARE except and only to the extent that such activity is permitted by applicable law notwithstanding this limitation Rental You may not rent or lease or lend the SOFTWARE or FIRMWARE Support Services ZEBRA may provide you with support services related to the SOFTWARE and or FIRMWARE SUPPORT SERVICES in its discretion Use of SUPPORT SERVICES if any is governed by the ZEBRA policies and programs described in the user guide in online documentation and or other ZEBRA provided materials Any supplemental SOFTWARE or FIRMWARE code provided to you as a part of SUPPORT SERVICES shall be considered part of the SOFTWARE and or FIRMWARE and is subject to the terms of this PSFLA With respect to technical information you provide to ZEBRA as part of the SUPPORT SERVICES ZEBRA may use such information for its business purposes including for product support and development ZEBRA will not utilize such technical information in a form that personally identifies you except to the extent necessary to provide you with support Replacement Modification and Upgrade of the SOFTWARE and or FIRMWARE ZEBRA reserves the rig
152. s password is anything other than the default zero 1 Press the right oval to select YES The LCD prompts ARE YOU SURE Press the left oval to select HO to cancel the request Press the right oval to select ES and reset the network Appears only when the ZebraNet Wireless Print Server is installed 2 These parameters appear after the system recognizes the existence of a ZebraNet print server wired or wireless After the print server is recognized all zeroes 000 000 000 000 will display until the printer obtains an IP address or defaults to address 192 168 254 254 3 Ifa wireless password is set you must enter the wireless password not the printer password to access this parameter 4 This parameter appears 1 when no wireless card is inserted or 2 when the wireless card is associated to the WLAN and the card supports LEAP 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 61 Front Panel Controls Front Panel LCD RFID LCD Displays The menu options shown in Table 9 display only if you have a Radio Frequency Identification RFID reader installed Table 9 RFID LCD Displays Parameter Action Explanation RFID TEST Perform RFID Test QUICK SLOW In both versions of this test the printer attempts to read and write to a transponder In the slow test the printer also checks the reader version number If the printer fails the test the front panel displays an error message No label movement occurs with this
153. ser Guide 23063L 003 Rev 1 12 6 04 Printer Setup Unpack and Inspect the Printer Unpack and Inspect the Printer When you unpack the printer save all packing materials When the printer is out of the box raise the printer s media door and remove the power cord Inspect the printer for possible damage incurred during shipment Check all exterior surfaces for damage Raise the media door and inspect the media compartment for damage to components Report Shipping Damage If you discover shipping damage upon inspection Immediately notify the shipping company of the damage and file a damage report with them Zebra is not responsible for any damage incurred during shipment of the equipment and does not repair this damage under warranty Keep all packaging material for shipping company inspection Notify your authorized Zebra reseller Store or Reship the Printer If you are not placing the printer into immediate operation repackage it using the original packing materials You may store the printer under the following conditions Temperature 40 to 140 F 40 to 60 C Relative humidity 596 to 8596 non condensing If you must ship the printer remove any ribbon and media from the supply spools to avoid damaging the printer Carefully pack the printer into the original container or a suitable alternate container to avoid damage during transit 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide Printer Setup Se
154. splay the save options Table 6 Table 6 Save Options When Leaving Setup Mode LCD Display Description PERMANENT Permanently saves the changes Values are stored in the printer even when power is turned off TEMPORARY Saves the changes until you change them again or until power is turned off CANCEL Cancels all changes from the time you pressed SETUP EXIT except the darkness and tear off settings if they were changed LOAD DEFAULTS Sets all parameters other than the network settings back to the factory defaults To see the factory default values see Front Panel LCD on page 44 Note Loading factory defaults causes the printer to auto calibrate LORO LAST SALE Loads values from the last permanent save DEFAULT HET Sets the wired and wireless network settings back to factory defaults 3 Press NEXT SAVE to select the displayed choice When the configuration and calibration sequence is done PRINTER FREAD displays 42 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Front Panel Controls Password Protected Parameters Password Protected Parameters Certain parameters are password protected by factory default including the communication parameters Note If the parameters are set incorrectly the printer may function unpredictably The first attempt to change a password protected parameter pressing one of the ovals requires you to enter a four digit password at the ENTER FASSWORD display The left
155. ssfully completed within 10 minutes contact Technical Support at Note The CompactFlash card may take a few minutes to initialize If the process is not http www zebra com SS service support htm for assistance 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 113 Memory Cards CompactFlash Card gt Notes 114 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Routine Maintenance Cleaning your printer regularly maintains print quality and may extend the life of the printer This section provides routine cleaning and maintenance procedures Contents Cleaning Schedule 0 0200 c eee tenes 116 Clean Exterior aacr aoni sek Rr DSRS SES SERS SRR SRA ERS REE as 116 Clean Interior sca a Rs bue ab ae p uk n aS ROAR AOR ee ae eee 117 Printhead and Platen Roller 0 0 0 0 0 ccc cc eee eee 117 DENSOMS ii EAEE A A Gulag ea Aa Asa RUARUA ae Ae DUNG 119 Snap Plate 5 2S gps Alea ol Sandee din TAEA AOS MIND A MENS RE 121 Replace Fuse vrsecacctecesongeee gates gata pad cota pane E R ee paws 122 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 115 Routine Maintenance Cleaning Schedule Cleaning Schedule The recommended cleaning schedule is shown in Table 13 See the following pages for specific procedures Caution Use only the cleaning agents indicated Zebra is not responsible for damage caused by any other fluids being used on this printer Table 13 Recommended Pri
156. stock has been specifically engineered to enhance the printing capabilities of the printer and to ensure against premature printhead wear Table 4 Types of Media Media Type How It Looks Description Non Continuous The media is wound on a core Individual labels are separated by a gap black mark notch or Roll Media Y hole which enables you to see where one label Y ends and the next one begins When using media that has holes or notches position the media sensor directly over a hole or notch Figure 9 shows different types of non continuous media Figure 9 Non Continuous Web Media EA Continuous The media is wound on a core and is without Roll Media gaps holes notches or black marks This allows the image to be printed anywhere on the label 14 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Media Type Fanfold Media Printer Setup Types of Media Table 4 Types of Media Continued How It Looks Description The media is folded in a zigzag pattern RFID Smart Media 23063L 003 Rev 1 12 6 04 Each label has a radio frequency identification RFID chip and antenna inlay embedded between the label and the liner The media is made from the same materials and adhesives as non RFID labels The outline of the transponder which varies by manufacturer can be seen through the label All smart labels have memory that can be read and many have memory that can be encode
157. t oval to increase the value of the digit Initial Value Factory set to match the printhead shipped with your printer Default Value 0500 Range 0500 to 2500 WERIFIER PORT 56 Setting the Verifier Port The auxiliary port is used to determine how the printer reacts to the online verifier The three operating conditions for this port are OFF The verifier port is off VER RPRNT ERR Label reprinted if verifier detects an error If a bar code is near the upper edge of the label the label is fed out far enough to be verified and then backfed to allow the next label to print and be verified VER THRUPUT Allows greatest throughput but may not indicate a verification error immediately upon detection May print from one to three labels before an error is recognized and printing stops Press the right or left oval to display other choices Default OFF Selections OFF VER RPRNT VER THRUPUT For more information on the operation of the optional verifier see the documentation provided with that option R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Parameter APPLICATOR PORT Front Panel Controls Front Panel LCD Table 7 Standard LCD Displays Page 14 of 16 Action Explanation Setting the Applicator Port Determines the action of the applicator port Note Set this value as suggested by the applicator manufacturer Off The applicator port is off Mode I Asserts the END PRINT signal low while the pri
158. the 12 bytes of data 96 bits to the ES tag The data written is 112233445566778899001122 5 XZ Indicates end of label format 70 Resulting Label pS Simple write example Programmed to Transponder 112233445566778899001122 Front Panel Display toggles between these two RFID TAG DATA 1122324455667 78S RFID TAG DATA 99001122 R110Xi R170Xi User Guide 12 6 04 23063L 003 Rev 1 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 2 Write a 64 bit Tag in Hexadecimal Line type This ZPL Code Function of ZPL Code Number 1 XA Indicates start of label format 2 RS3 Sets tag type to EPC Class 1 64 bit 3 FO50 50 Prints Simple write example on the label at location AON 65 50 50 FDSimple write example ES 4 RFW H W H write hex ED 122334455667788 Writes the 8 bytes of data 64 bits to the tag The data ES written is 1122334455667788 5 XZ Indicates end of label format Resulting Label p Simple write example Programmed to Transponder 1122334455667788 Front Panel Display RFIO TAG DATA 1122324455667 73S 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 71 RFID Guidelines Creating Basic RFID Label Formats RFID Label Format 3 Write a 96 bit Tag in ASCII This label format is different in what shows on the front panel The front panel always displays RFID data in hexadecimal Line Type This ZPL Code Functio
159. the printer 23063L 003 Rev 1 12 6 04 R110XilR170Xi User Guide 105 106 Data Ports Serial Port RS 422 RS 485 Interconnections Caution A qualified service technician must install a jumper on the printer s main logic board at JP1 pins 2 and 3 for the RS 422 RS 485 interface adapter to function properly An interface adapter Zebra part number 33114M is required to connect the printer s RS 232 DB 9 interface to a host computer through an RS 422 or RS 485 interface A generic DB 25 adapter can be used Figure 39 shows the cable wiring for interconnecting the DB 9 to the interface adapter s DB 25 female connector Figure 39 DB 9 to DB 25 Connections Female DB 25 Connector on RS 422 RS 485 Adapter Frame ground 5 VDC 725 mA source 9 Signal ground ref 11 Data input B 13 Dat tput B WENN a output B 14 Data input A 4 16 Data output A 1 18 NOTE Pins 2 8 10 12 15 17 18 and 20 25 are unused and unterminated R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Data Ports USB 2 0 Port USB 2 0 Port A USB 2 0 port which is USB 1 1 and 1 0 compatible is available to connect your printer to the host equipment The industry standard USB cable has an A male connector on one end and a B male connector on the other end as shown in Figure 40 Figure 40 USB Connectors Printer Computer Bp Male
160. til the desired setting is listed on the LCD If you are prompted for a password enter your password using the instructions in Password Protected Parameters on page 43 Press NEXT SAVE to access the next early warning option Repeat this process to set the early warning for ribbon or maintenance printhead cleaning When the printer detects that less than 15 of the labels or ribbon remain WARHIMG MEDIA LO appears on the LCD If the alert function has been enabled an alert is also sent When the printhead is opened then closed after a media or ribbon warning has been received the LCD prompts with MEDIA REPLACED Press the right oval to select ES to clear the warning and reset the label counter When setting the Early Warning for maintenance the LCD prompts HEAD CLEAN 4 Press the right oval to select ES 5 Press SETUP EXIT to exit setup mode 6 Press NEXT SAVE to save changes LABELS PER ROLL Setting Labels Per Roll This parameter needs to be updated when setting the Early Warning System so the printer can provide early warnings when labels are running low Press the right or left oval to display other choices Default 900 labels Range 100 labels to 9999 labels LIST FONTS List Fonts Press the right oval to print a label that lists the available fonts in the printer including standard printer fonts plus any optional fonts Fonts may be stored in RAM Flash memory font EPROMs or font cards LIST BAR
161. uestions Zebra does not assume responsibility for any specific application to which any Products are applied including but not limited to compatibility with other equipment All statements technical information or recommendations relating to Zebra Products are based on tests believed to be reliable but do not constitute a guaranty or warranty Zebra s maximum liability for warranty claims is limited to the invoice price of the Product claimed defective Zebra does not assume responsibility for delays in replacement or repair of products Zebra shall not under any circumstances whatsoever be liable to you or any other party for loss or profits lost data diminution of goodwill or any other special or consequential damages whatsoever with respect to any warranty claim made by you Specifically for software Zebra is not liable for any incidental or consequential damages caused by abuse or misapplication of the software or by its use in violation of the U S copyright law or international treaty No salesperson representative or agent of Zebra is authorized to make any guaranty warranty or representation that contradicts the foregoing Any waiver alteration addition or modification to the foregoing warranties must be in writing and signed by an executive officer of Zebra to be valid Zebra Technologies 333 Corporate Woods Parkway Vernon Hills IL 60061 3109 U S A Phone 1 847 634 6700 or 1 800 423 0442 Fax 1 847 913 8766 www z
162. ure 44 Cleaning the Printhead Applicator Platen roller Printhead print elements A w N e Printhead lever 4 Rotate the platen roller and clean thoroughly with solvent and an applicator 5 Brush or vacuum any accumulated paper lint and dust away from the rollers 6 Reload the media and the ribbon if required 7 Close the printhead 118 R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Routine Maintenance Clean Interior Sensors Brush or vacuum any accumulated paper lint and dust off the sensors whenever the sensors are blocked At minimum clean the sensors according to the recommendations in Cleaning Schedule on page 116 Ribbon and Label Available Sensor Locations The ribbon sensor and optional label available sensor are shown in Figure 45 Figure 45 Sensor Locations 1 Label available sensors 2 Ribbon sensor 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 119 120 Routine Maintenance Clean Interior Transmissive Media Sensor Locations The locations of the upper and lower transmissive media sensors are shown in Figure 46 and Figure 47 Figure 46 Upper Media Sensor 1 Lower media sensor R110XilR170Xi User Guide 23063L 003 Rev 1 12 6 04 Routine Maintenance Clean Interior Snap Plate Clean the snap plate when label adhesive or a label is stuck to the underside Figure 48 shows the location of the snap plate Figure 48 Snap Plate L
163. val to select YES The LCD asks ARE YOU SURE 3 Do you wish to continue Press the left oval to select HO to cancel the request and return to the IMIT FLASH MEM prompt Press the right oval to select ES and begin initialization When formatting is complete IMIT FLASH MEM displays SENSOR PROFILE Sensor Profile The media sensor profile may be used to troubleshoot registration problems that may be caused when the media sensor detects preprinted areas on the media or experiences difficulty in determining web location Press the right oval to start this standard calibration procedure and print a media sensor profile Figure 32 shows a media sensor profile If the sensitivity of the media and or ribbon sensors must be adjusted use Calibrate Media and Ribbon Sensors on page 50 to adjust the media and ribbon sensor sensitivity Figure 32 Media Sensor Profile MEDIA _ WEB _ n MEDIA MEDIA MEDIA MEDIA MEDIA e 23063L 003 Rev 1 12 6 04 R110Xi R170Xi User Guide 49 Front Panel Controls Front Panel LCD Parameter MEDIA ANO RIBBUH CALTERATE Table 7 Standard LCD Displays Page 7 of 16 Action Explanation Calibrate Media and Ribbon Sensors Use this procedure to adjust sensitivity of media and ribbon sensors Important This procedure must be followed exactly as presented All of the steps must be performed even if only one of the sensors requires adjustment You may press the left ov
164. vided with the commercial rights and restrictions described elsewhere herein All SOFTWARE and or FIRMWARE provided to the U S Government pursuant to solicitations issued prior to December 1 1995 is provided with RESTRICTED RIGHTS as provided for in FAR 48 CFR 52 227 14 JUNE 1987 or DFAR 48 CFR 252 227 7013 OCT 1988 as applicable 7 EXPORT RESTRICTIONS You agree that you will not export or re export the SOFTWARE and or FIRMWARE any part thereof or any process or service that is the direct product of the SOFTWARE and or FIRMWARE the foregoing collectively referred to as the RESTRICTED COMPONENTS to any country person or entity subject to U S export restrictions You specifically agree not to export or re export any of the RESTRICTED COMPONENTS i to any country to which the U S has embargoed or restricted the export of goods or services which currently include but are not necessarily limited to Cuba Iran Iraq Libya North Korea Sudan and Syria or to any national of any such country wherever located who intends to transmit or transport the RESTRICTED COMPONENTS back to such country ii to any person or entity who you know or have reason to know will utilize the RESTRICTED COMPONENTS in the design development or production of nuclear chemical or biological weapons or 111 to any person or entity who has been prohibited from participating in U S export transactions by any federal agency of the U S government You warrant an
165. y the printhead must be returned to the factory or to an authorized service center Customers are not required to purchase Genuine Zebra Supplies media and or ribbons for warranty qualification However if it is determined that the use of inappropriate or inferior supplies has caused any defect in the printhead for which a warranty claim is made the user is responsible for Zebra s labor and material charges required to repair the defect The warranty becomes void if the printhead is physically worn or damaged also if it is determined that failure to follow the preventive maintenance schedule listed in the User Guide has caused defect in the thermal printhead for which a warranty claim is made Related Hardware Items Products are warranted to be free of defects in material and workmanship from the date of purchase according to this chart Product Warranty Period Accessories 1 month Batteries 3 months Cables 1 month Chargers Power Supplies 1 year Hardware Keys 1 year Keyboard Display Units 6 months Parts 3 months Pocket Eye 1 year Software 1 month ZebraNet Print Servers 3 years Defective product must be returned to Zebra for evaluation In the event of notification of defect within the warranty period Zebra will replace the defective item provided there had not been damage resulting from user abuse modification improper installation or use or damage in shipping or by accident or neglect Sup
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