BMW 2.0i SE Automobile User Manual
Contents
1. Spyder BACnet Programmable Controllers PRODUCT DATA The Spyder BACnet controllers require the Spyder BACnet Programmable Feature to be licensed in the WEBpro workbench tool and the WEBS AX JACE Controller for programming and downloading The Spyder BACnet Models are also available as Individually Licensed Controllers ILC The ILC versions are identical in design and capability in every detail except for the licensing The Individual Licensing of the Spyder ILCs the License is built in allows them to be programmed and downloaded with any brand of the Niagara Workbench or JACE controller The Spyder ILCs are identified with a suffix on the Part Number of ILC Example PUB6438S ILC follows all the same Installation Instructions information as the PUB6438S These controllers are for use in VAV Variable Air Volume Unitary and advanced HVAC control applications Each controller has flexible universal inputs for external sensors digital inputs and a combination of analog and digital Triac outputs All the models are described in Table 1 The photo to the left is the model PVB6436AS which includes the actuator PRODUCT DESCRIPTION The PUB and PVB controllers are part of the Spyder family These controllers are BACnet MS TP network devices designed to control HVAC equipment These controllers provide many options and advanced system features that allow state of the art commercial building control Each contro2. Unitary Operating amp Storage Temperature Ambient Rating models PUB1012S PUB4024S and PUB6438S Minimum 40 F 40 Maximum 150 F 65 5 Relative Humidity 5 to 95 non condensing LED Provides status for normal operation controller down load process alarms manual mode and error conditions Velocity Pressure Sensor models PVBOOOOAS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS Operating Range 0 to 1 5 0 to 374 Pa Series 60 Floating Actuator models PVBOOOOAS PVB4022AS and PVB6436AS Rotation Stroke 95 3 for CW or CCW opening dampers Torque Rating 44 Ib in 5 Nm Run Time for 90 rotation 90 seconds at 60 Hz Operating Temperature 4 F to 140 F 20 to 60 C Real Time Clock Operating Range 24 hour 365 day multi year calendar including day of week and configuration for automatic day light savings time adjustment to occur at 2 00 a m local time on configured start and stop dates Power Failure Backup 24 hours at 32 F to 100 F 0 C to 38 C 22 hours at 100 F to 122 F 38 C to 50 C Accuracy 1 minute per month at 77 F 25 C ORDERING INFORMATION Digital Input 01 Circuits Voltage Rating 0 to 30 Vdc open circuit Input Type Dry contact to detect open and closed circuit Operating Range Open circuit False Closed circuit True Resistance Open circuit gt 3 000 Ohms Closed circuit lt 500 Ohms Digital Triac Output DO Circuits V
3. IMPORTANT To remove the controller from the DIN rail perform the following 1 Push straight up from the bottom to release the top tabs 2 Rotate the top of the controller out towards you and pull the controller down and away from the DIN rail to release the bottom flex connectors BOTTOM FLEX CONNECTORS M16815 Fig 8 Controller DIN rail mounting models PUB1012S PUB4024S PUB6438S PVB4024NS and PVB6438NS Piping PVB0000AS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS Air flow Pickup For PVBOOOOAS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS connect the air flow pickup to the two restrictor ports on the controller see Fig 9 63 2689 05 NOTES Use 1 4 inch 6 mm outside diameter with a 0 040 in 1 mm wall thickness plenum rated 1219 FR 94V 2 tubing Always use a fresh cut on the end of the tubing that connects to the air flow pickups and the restrictor ports on the controller Connect the high pressure or upstream tube to the plastic restrictor port labeled and the low pressure or downstream tube to the restrictor port labeled See labeling in Fig 9 When twin tubing is used from the pickup split the pickup tubing a short length to accommodate the connections NOTES fcontrollers are mounted in unusually dusty or dirty environments an inline 5 micron disposable air filter use 5 micron filters compatible with pneumatic controls is recommended for the high pres
4. onto a 3 8 to 1 2 in 10 to 13 mm square or round VAV box damper shaft The minimum VAV box damper shaft length is 1 9 16 in 40 mm The two mechanical end limit set screws control the amount of rotation from 12 to 95 These set screws must be securely fastened in place To ensure tight closing of the damper the shaft adapter has a total rotation stroke of 95 see Fig 1 NOTES 1 The actuator is shipped with the mechanical end limit set screws set to 95 degrees of rotation Adjust the two set screws closer together to reduce the rotation travel Each hash mark indi cator on the bracket represents approximately 6 5 of rotation per side 2 The Declutch button when pressed allows you to rotate the universal shaft adapter see Fig 1 IMPORTANT Determine the damper rotation and opening angle prior to installation See Fig 2 below and Fig 3 on page 4 for examples UNIVERSAL SHAFT CLAMPING BOLTS 2 UNIVERSAL SHAFT ADAPTER MECHANICAL ol END LIMIT SET SCREWS 2 Qo lt 0955 DECLUTCH BUTTON M23568 Fig 1 Series 60 Floating Actuator 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS DAMPER SHAFT ROTATES CLOCKWISE TO OPEN M23569 Fig 2 Damper with 90 degree CW rotation to open IMPORTANT Mount actuator flush with damper housing or add a spacer between the actuator mounting surface and damper box housing Before Mounting Actuator
5. 8 or 115 2 kilobits per second configured at global controller The Spyder BACnet controllers are master devices on the MS TP network Each Spyder BACnet controller uses a high quality EIA 485 transceiver and exerts 1 4 unit load on the MS TP network 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS Cabling should be selected that meets or exceeds the BACnet Standard which specifies the following An MS TP EIA 485 network shall use shielded twisted pair cable with characteristic impedance between 100 and 130 ohms Distributed capacitance between conductors shall be less than 100 pF per meter 30 pF per foot Distributed capacitance between conductors and shield shall be less that 200 pF per meter 60 pF per foot Foil or braided shields are acceptable The Honeywell tested and recommended MS TP cable is Honeywell Cable 3322 18 AWG 1 Pair Shielded Plenum cable alternatively Honeywell Cable 3251 22 AWG 1 Pair Shielded Plenum cable is available and meets the BACnet Standard requirements www honeywellcable com The maximum BACnet MS TP network Bus segment length is 4 000 ft 1 219 m using recommended wire Repeaters must be used when making runs longer than 4 000 ft 1 219 m A maximum of three repeaters can be used between any two devices Setting the MS TP MAC address The MS TP MAC address for each device must be set to a unique value in the range of 0 127 on an MS TP network segment address 0 1 2
6. Panel mounting controller and actuator dimensions in inches mm for PVB6436AS PUB6438S NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION DEPTH IS 2 1 4 57 M29330 Fig 7 Panel mounting controller dimensions in inches mm for models PUB6438S and PVB6438NS 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS Panel Mounting The controller enclosure is constructed of a plastic base plate and a plastic factory snap on cover NOTE The controller is designed so that the cover does not need to be removed from the base plate for either mounting or wiring The controller mounts using four screws inserted through the corners of the base plate Fasten securely with four No 6 or No 8 machine or sheet metal screws The controller can be mounted in any orientation Ventilation openings are designed into the cover to allow proper heat dissipation regardless of the mounting orientation DIN Rail Mounting PUB1012S PUB4024S PUB6438S PVB4024NS and PVB6438NS To mount the PUB1012S PUB4024S PUB64388S PVB4024NS and PVB6438NS controllers on a DIN rail standard EN50022 1 3 8 in x 9 32 in 7 5 mm x 35 refer to Fig 8 and perform the following steps 1 Holding the controller with its top tilted in towards the DIN rail hook the two top tabs on the back of the controller onto the top of the DIN rail 2 Push down and to snap the two bottom flex connectors of the controller onto the DIN rail
7. Prepare wiring for the terminal blocks as follows 1 Strip 1 2 in 13 mm insulation from the conductor 2 Cutasingle wire to 3 16 in 5 mm Insert the wire in the required terminal location and tighten the screw 3 If two or more wires are being inserted into one terminal location twist the wires together a minimum of three turns before inserting them see Fig 14 4 Cutthe twisted end of the wires to 3 16 in 5 mm before inserting them into the terminal and tightening the screw 5 Pull on each wire in all terminals to check for good mechanical connection 11 1 STRIP 1 2 IN 13 MM FROM WIRES TO BE ATTACHED AT ONE TERMINAL T 1 2 13 2 TWIST WIRES TOGETHER WITH PLIERS A MINIMUM OF THREE TURNS 3 CUT TWISTED END OF WIRES TO 3 16 IN 5 MM BEFORE INSERTING INTO TERMINAL AND TIGHTENING SCREW THEN PULL ON EACH WIRE IN ALL TERMINALS TO CHECK FOR GOOD MECHANICAL CONNECTION M17207 Fig 14 Attaching two or more wires at terminal blocks Wiring Details Each controller is shipped with the digital outputs which switch the 24 Vac to the load High Side The three analog outputs AO are used to control modulating heating cooling and economizer equipment Any AO may be used as a digital output as follows False 0 produces 0 Vdc 0 mA True 100 produces the maximum 11 Vdc 22 mA The wiring connection terminals described in Table 7 are shown in Fig 15 starting on page
8. THIS SW1 Sw2 SW1 SW2 SWITCH os POSITION DIP SWITCH S3 lin P TR23 AND DAMPER OPEN SW1 SW2 Sw3 24 ONLY DISCHARGE AIR TEMP FAN f CW COM CCW ML6161 DAMPER ACTUATOR Aor SWITCH S1 FOR HUMIDITY MODELS ONLY SEE TR23 INSTALLATION INSTRUCTIONS FORM NO 62 0267 FOR CONFIGURATION DETAILS A EARTH GROUND WIRE LENGTH SHOULD BE HELD TO A MINIMUM USE THE HEAVIEST GAUGE WIRE AVAILABLE UP TO 14 AWG 2 0 MM WITH A MINIMUM OF 18 AWG 1 0 MM FOR EARTH GROUND WIRE A TO ASSURE PROPER ELECTRICAL CONTACT WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK A CONTACTS MUST BE SUITABLE FOR DRY SWITCHING 5V AT 10 mA USE SEALED TYPE GOLD FLASHED OR PIMPLED CONTACTS M31178A Fig 21 Controller wiring diagram model PUB6438S shown with 4 to 20 mA heating cooling and model ML6161 damper 63 2689 05 actuator For note 2 refer to Fi 18 14 222222223 234567890 ooooooooooo anaoaaoanaoaa PNEUMATIC VALVE ACTUATOR USE 1 4 IN 6 MM PNEUMATIC TUBING MINIMUM BRANCH MUST BE 6 FT 1 8M OR LONGER A TERMINALS 21 23 AND 24 ARE ANALOG OUTPUTS Fig 22 Controller wiring diagram model PUB6438S shown for RP7517B pneumatic transducer CHECKOUT Step 1 Check Installation and Wiring Inspect all wiring connections at the controller terminals and verify compliance with installation w
9. its alignment pins grasp the terminal block at its center for long terminal blocks grasp it at each end and pull it straight up Controller Replacement PVBOOOOAS PVB4022AS and PVB6436AS For PVBOOOOAS PVB4022AS and PVB6436AS controllers which are hard wired to an actuator perform the following actions to replace the complete assembly controller and actuator 1 2 3 8 9 Remove all power from the controller Remove the two air flow pickup connections from the pressure sensor Remove the terminal blocks See Terminal Block Removal Remove the old controller and actuator assembly from its mounting Loosen the two bolts on the actuator clamp to release the actuator from the shaft e Remove the controllers mounting screws e Gently pull the controller and actuator assembly straight out until the assembly is clear of the actuator shaft Mount the new controller and actuator assembly See Installation on page 3 Reconnect the two air flow pickup tubes to the pressure sensor See Piping PVBOOOOAS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS on page 6 Replace the terminal blocks Insert each terminal block onto its alignment pins Press straight down to firmly seat it Repeat for each terminal block Restore power to the controller Perform Checkout on page 19 Controller Replacement PVB4024NS and PVB6438NS Perform the following to replace the PVB40
10. onto Damper Shaft PVBOOOOAS PVB4022AS PVB6436AS Tools required Phillips 2 screwdriver end limit set screw adjustment 8 mm wrench centering clamp Before mounting the actuator onto the VAV box damper shaft determine the following 1 Determine the damper shaft diameter It must be between 3 8 in to 1 2 in 10 to 13 mm 2 Determine the length of the damper shaft If the length of the VAV box damper shaft is less than 1 9 16 in 40 mm the actuator cannot be used 3 Determine the direction the damper shaft rotates to open the damper CW or CCW see Fig 3 Typically there is an etched line on the end of the damper shaft that indi cates the position of the damper In Fig 2 the indicator shows the damper open in a CW direction 4 Determine the damper full opening angle 45 60 or 90 degrees In Fig 2 the damper is open to its full open position of 90 degrees TYPE A DAMPER AIR oy FLOW 7 2 CW TO OPEN CCW TO CLOSE TYPE B DAMPER AIR Bis FLOW M2067B CCW TO OPEN CW TO CLOSE Fig 3 Determining the rotation direction CW or CCW for damper opening 63 2689 05 Mounting Actuator Onto Damper Shaft PVBOOOOAS PVB4022AS and PVB6436AS The unit is shipped with the actuator set to rotate open in the clockwise CW direction to a full 95 degrees The extra 5 degrees ensures a full opening range for a 90 degree damper The installation procedure v
11. these terminals b Analog outputs may be configured as digital outputs and operate as fol lows False 0 produces 0 Vdc 0 mA True 100 produces the maximum 11 Vdc 22 mA Digital inputs Open circuit False Closed circuit True 63 2689 05 IMPORTANT If the controller is not connected to a good earth ground the controller s internal transient protection circuitry is compromised and the function of protect ing the controller from noise and power line spikes cannot be fulfilled This could result in a damaged cir cuit board and require replacement of the controller Refer to installation diagrams for specific wiring All controllers have the terminal arrangements similar to the examples shown in Fig 15 as described in Table Table 7 on page 12 MS TP MAC ADDRESS DIP SWITCHES The MS TP MAC address DIP switches are used to set the unit s MAC address Each Spyder BACnet on an MS TP network must have a unique MAC address in the range of 0 127 address 0 should be avoided as it is the Honeywell factory default MAC address for all MS TP devices MS TP SERVICE CONNECTOR PINS Local device MS TP network connection is provided via the molex connector pins 0 100 in molex connector part number 22 01 2035 TERMINALS 21 40 22222222233333333334 12345678901234567890 XZGO2I ame4m XZqoZXS02o LO ot02 0 Oz OA OODOODOe02323
12. top of the controller outwards to release the bottom flex connectors see Fig 8 on page 6 Mount the new controller See Installation on page 3 Replace the terminal blocks Insert each terminal block onto its alignment pins Press straight down to firmly seat it e Repeat for each terminal block Restore power to the controller Perform Checkout on page 19 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS 63 2689 05 22 23 SPYDER PROGRAMMABLE CONTROLLERS 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS BACnet is a registered trademark of ASHRAE BTL is a registered trademark of the BACnet International NIAGARA FRAMEWORK and the Niagara framework logo are registered trademarks of Tridium Inc Automation and Control Solutions Honeywell International Inc 1985 Douglas Drive North Golden Valley MN 55422 customer honeywell com Honeywell U S Registered Trademark 2012 Honeywell International Inc 63 2689 05 M S Rev 01 12 Printed in United States
13. 02202 8 TOQ E0 53 0 Q 5I9 5233555 Q00000000000 29059822 cool 11111111112 12345678 0000000 901234567890 TERMINALS 1 8 TERMINALS 9 20 BACnet MS TP ADDRESS DIP SWITCHES LOCAL BACnet MS TP MOLEX CONNECTOR PINS M29332 Fig 15 Controller Terminal Connections MS TP MAC address DIP switches MS TP service connector pins and BACnet Status LED for the PUB s and PVB s PVB6438NS shown Wiring Applications Examples Fig 16 Fig 22 beginning on page 13 illustrate controller wiring for the following configurations e Typical controller wiring for VAV application using the TR23 Wall Module and a C7770A Air Temperature Sensor see Fig 16 on page 13 Typical controller wiring for VAV application with staged reheat see Fig 17 on page 14 Typical controller wiring for PWM reheat and PWM peripheral heat valve actuator see Fig 18 on page 15 Typical controller wiring for AHU application see Fig 19 on page 16 Typical controller wiring for 4 to 20 mA enthalpy sensors and digital inputs see Fig 20 on page 17 SPYDER BACNET PROGRAMMABLE CONTROLLERS Typical controller wiring for 4 to 20 mA heating cooling and Typical controller wiring for a pneumatic transducer model model ML6161 floating motor control see Fig 21 on RP7517B see Fig 22 on page 19 page 18 WINDOWS CONTACTS OCCUPANCY SENSOR CONTACTS CLOSED CONTACTS CLOSED AIR FLOW EQUAL
14. 0267 FOR CONFIGURATION DETAILS ASSURE PROPER ELECTRICAL CONTACT WIRES MUST TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK Z NCONTACTS MUST BE SUITABLE FOR DRY SWITCHING 5V AT 10 mA USE SEALED TYPE GOLD FLASHED OR PIMPLED CONTACTS M31177B Fig 20 Controller wiring diagram model PUB6438S shown with 4 to 20 enthalpy sensors and digital inputs For note 2 refer to Fig 14 17 63 2689 05 SPYDER BACNET PROGRAMMABLE CONTROLLERS 24 VAC 24 VAC COM OVERRIDE N TR23 H ONLY 9 TWO OR TWO OR THREE WAY THREE WAY CHILLER HOT WATER WATER VALVE STEAM VALVE XT TA vn X ow LA SERIES 70 SERIES 70 VALVE VALVE ACTUATOR ACTUATOR 24 IN 24 IN VAC PUT VAC COM PUT D e LED LON gt LON Q SENSOR V GND AO 3 2 DI 1 s Uti 2 22222222233333333334 12345678901234567890 en TENPE NSot Sr Q00001156L1515602101 165 eCc39ererc3c6363c05569 613002 209229 293223 m 5599 AACAHRGAAGAAS ANID 050260 c T SEE 11111111112 12345678 901234567890 BACnet MS TP BACnet MS TP SHIELD DIP SWITCH DIP SWITCH S2 COM 1 DO4 ON ON Ir O jim DO NOT DAMPER CLOS CHANGE
15. 12 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS Table 7 Description of wiring terminal connections for PUB6438S PVB6436AS and PVB6438NS Terminal Label Connection INPUT POWER amp GROUND 1 24 Vac 24 Vac Power 2 24 Vac COM 24 Vac Power 3 EGND Earth Ground 4 SHLD MS TP Shield 5 SBUS 1 Sylk 6 SBUS 2 Sylk NETWORK CONNECTIONS 7 BAC LONWORKSO communications 8 BAC LONWORKSO communications DIGITAL OUTPUTS 9 DO 1 Digital Output 10 DO 2 Digital Output 11 COM Common 12 DO 3 Digital Output 13 DO 4 Digital Output 14 COM Common 15 DO 5 Digital Output 16 DO 6 Digital Output 17 COM Common 18 DO 7 Digital Output 19 DO 8 Digital Output 20 COM Common ANALOG OUTPUTS 21 AO 1 Analog Output 22 COM Common 23 2 Analog Output 24 AO 3 Analog Output 25 COM Common DIGITAL INPUTS 26 DI 1 Digital Input 27 01 2 Digital Input 28 COM Common 29 DI 3 Digital Input 30 DI 4 Digital Input ATTACHED DEVICE S POWER 31 20 20 Power UNIVERSAL INPUTS 32 Ul 1 Universal Input 33 COM Common 34 UI 2 Universal Input 35 UI 3 Universal Input 36 COM Common 37 UI 4 Universal Input 38 UI 5 Universal Input 39 COM Common 40 UI 6 Universal Input For the PVB6436AS controller ONLY terminals 18 19 and 20 DO7 DO8 amp COM are not present The actuator is internally hardwired to
16. 24NS and PVB6438NS controllers 1 2 3 Remove all power from the controller Remove the two air flow pickup connections from the pressure sensor Remove the terminal blocks 21 SPYDER BACNET PROGRAMMABLE CONTROLLERS 4 See Terminal Block Removal on page 20 Remove the old controller from its mounting IMPORTANT FOR CONTROLLERS MOUNTED DIN RAIL 8 9 1 Push straight up from the bottom to release the top pins 2 Rotate the top of the controller outwards to release the bottom flex connectors see Fig 8 on page 6 Mount the new controller See Installation on page 3 Reconnect the two air flow pickup tubes to the pressure sensor See Piping PVBOOOOAS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS on page 6 Replace the terminal blocks e Insert each terminal block onto its alignment pins Press straight down to firmly seat it Repeat for each terminal block Restore power to the controller Perform Checkout on page 19 Controller Replacement PUB1012S PUBAO24S and PUB6438S Perform the following to replace the PUB1012S PUB4024S and PUB64388 controllers 1 Remove all power from the controller 2 Remove the terminal blocks See Terminal Block Removal on page 20 3 Remove the old controller from its mounting IMPORTANT FOR CONTROLLERS MOUNTED TO A DIN RAIL 1 Push straight up from the bottom to release the top pins 2 Rotate the
17. 516 17 18 19 20 21 22 23 24 H f 1314 15 16 17 18 19 20 21 22 23 24 H B 6 1 4 6 1 4 159 159 5 7 8 o 5 7 8 O 149 149 123456 789101112 123456 7 8 9 101112 9000 e e e 000 e e e leeeeee leeeeee eeeo eeeeo 3 16 4 5 PANEL MOUNTING HOLE 4X NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION M31531 Fig 4 Panel mounting controller dimensions in inches mm for PUB1012S PUB4024S and PVB4024NS only PUB4024S and PVB4024NS shown PANEL MOUNTING HOLE 4X 29 64 IN 12 PVB6438NS V 6 29 64 1 i 6 27 32 1 SPYDER BACNET PROGRAMMABLE CONTROLLERS 8 9 32 211 41 15 16 4 1 8 49 105 4 NO 27 32 7 H x 6 1 4 6 9 32 149 TI 123456 7 8 9 10 112 e e e III eeeee eeee DEPTH IS 3 16 4 5 7 2 1 4 57 MOUNTING HOLE 4 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION Fig 5 Panel mounting controller and actuator dimensions in inches mm for PVBOOOOAS and PVB4022AS only PVB4022AS shown 10 5 16 262 4 8 5 16 211 5 3 4 146 5 3 64 PANEL MOUNTING HOLE 4X 3 16 IN 4 5 DEPTH IS 2 1 4 57 NOTE CONTROLLER CAN BE MOUNTED IN ANY ORIENTATION M29329 Fig 6
18. BLOCK A CONTACTS MUST BE SUITABLE FOR DRY SWITCHING 5V AT 10 mA USE SEALED TYPE GOLD FLASHED OR PIMPLED CONTACTS M31176B Fig 19 Controller wiring diagram model PUB6438S shown for typical AHU application For note 2 refer to Fig 14 SPYDER BACNET PROGRAMMABLE CONTROLLERS DI 3 OCCUPANCY SENSOR 20 VDC OUTDOOR CONTACTS CLOSED EQUALS OCCUPIED 499 WINDOWS CONTACTS CONTACTS CLOSED 01 2 20 VDC EQUALS WINDOW CLOSED TE RETURN UL 5 COM ENTHALPY DM 499 AO 1 A Ul 1 COM Ul 2 22222222233333333334 12345678901234567890 DISCHARGE Sr nso OOOO j sk ale en DPOATAOONDOOAANDODDODDOD S OS lt N 5589885 lt r Sr CO 11111111112 12345676 00000 901234567890 24 VA A COM DO 8 24 VAC N COM HEAT 1 BACnet MS TP 00 4 BACnet MS TP 00 3 SHIELD HEAT 2 COMP 1 DO 2 DIP SWITCH DIP SWITCH S2 COMP2 A S1 DO 1 12 1110 987654321 ON ON 2 2 2 22225 DO NOT CHANGE THIS 9 w Q k gt 2 g 9 Swi SW2 SWi SW SWITCH POSITION 2 x 4 i 9 5 5 N E e a A ON DIP SWITCH S3 5 e m TR23 AND TR24 ONLY SW1 SW2 SW3 TR23 H ONLY SWITCH 1 FOR HUMIDITY MODELS ONLY SEE TR23 INSTALLATION INSTRUCTIONS FORM 62
19. CK A CONTACTS MUST BE SUITABLE FOR DRY SWITCHING 5V AT 10 mA USE SEALED TYPE GOLD FLASHED OR PIMPLED CONTACTS 311720 Fig 17 Controller wiring diagram model PVB6436AS shown for typical VAV application with staged reheat For note 2 refer to Fig 14 63 2689 05 14 24 7 754 SPYDER PROGRAMMABLE CONTROLLERS 0000000000000000000 22222222233333333334 12345678901234567890 o 2 OOO o 28468a589358885585585585 12345678 6000000 1234 ove ML7984B CONFIGURATION DIP SWITCHES LOCATED ADJACENT TO THE INPUT TERMINAL BLOCK A TNIE PEPS COOOOOOOOOOOoOo Cc3cdndncdudacdatcac REHEAT ML7984B VALVE ACTUATOR PWM VALVE ACTUATOR 5g 4 x ee oz lt Z ZA z N N amp lI Ow T 15 C B J W DO 3 PERIPHERAL HEAT VALVE ACTUATOR PWM VALVE ACTUATOR 5g A g ZA e e a i T6 151 C B J W DO 2 A DO 1 24 24 ASSURE PROPER ELECTRICAL CONTACT WIRES MUST TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK A TURN POWER OFF BEFORE SETTING THE DIP SWITCHES MAKE SURE ALL TRANSFORMER POWER WIRING IS AS SHOWN REVERSING TERMINATIONS WILL RESULT IN EQUIPMENT MALFUNCTION M29335C Fig 18 Controller wiring diagram mod
20. ROLLERS Table 8 Status LED States LED State Blink Rate Status or Condition OFF Not applicable No power to processor LED damaged low voltage to board first second of power up or loader damaged ON ON steady Processor not operating not blinking Application Program CRC being checked This takes 1 2 seconds and occurs on each restart power up reset and reflash and following configuration file download Very Slow Blink continuous 1 second ON 1 second OFF Controller is operating normally Slow Blink continuous 0 5 second ON 0 5 second OFF Controller alarm is active or controller in process of configuration file download Medium Blink continuous 0 3 second ON 0 3 second OFF Controller is in reflash mode or awaiting receiving reflash data via the BACnet network BACNET STATUS LED The LED on the front of the controller between the BACnet CONTROLLER REPLACEMENT There are no serviceable or repairable parts inside the controller A WARNING Fire Explosion or Electrical Shock Hazard Can cause severe injury death or property damage Do not attempt to modify the physical or electrical characteristics of this device in any way Replace the controller if troubleshooting indicates a malfunction A WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before beginning controller replacemen
21. S WINDOW CLOSED EQUALS OCCUPIED PICKUP ge COM COM TEMPERATURE DI 2 DI 3 SENSOR Ul 4 DI 1 Ul 1 Ul 2 Ul 3 AO 1 COM OOU 22222222233333333334 12345678901234567890 D a NIS 0 Sf Sr ZI 03 lt f LO Zo 29229 585a9585859395595585 O e hr rare bo neo 2902259 R OOOOOOOOOOOOo S025 Ama ees 11111111112 12345678 d 901234567890 E 24 VAC COM 00 5 555 GOM BACnet MS TP DO 5 926 2 COM rae BACnet MS TP DO 4 uxo DO 3 SHIELD COM P a DO 2 REHEAT STAGE 3 9 DO 1 REHEAT STAGE 2 CLOSE gt lii E REHEAT STAGE 1 OR OPEN DAMPER CLOSE 12 1110 987654321 SJE DIP SWITCH DIP SWITCH S2 E 55 ff 1 XE 92 BH 9 E2368 oles 5 2 i 5 6 ON ON DAMPER OPEN 85 N 0 236 2 lt 5 m IL E Hin DO NOT CHANGE THIS Swi Swe Swi swa SWITCH POSITION NHZSSELONEE ON DIP SWITCH S3 m mi TR23 AND TR24 ONLY SW1 SW2 SW3 SWITCH 1 FOR HUMIDITY MODELS ONLY SEE 23 INSTALLATION INSTRUCTIONS FORM 62 0267 FOR CONFIGURATION DETAILS ASSURE PROPER ELECTRICAL CONTACT WIRES MUST TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLOCK contacts MUST BE SUITABLE FOR DRY SWITCHING 5V AT 10 mA USE SEALED TYPE GOLD FLASHED OR PIMPLED CONTACTS M31169C Fig 16 Control
22. UND 1 SPYDER BACNET PROGRAMMABLE CONTROLLERS IMPORTANT Connect terminal 2 the 24 Vac common 24 VAC COM terminal to earth ground see Fig 11 NOTE Unswitched 24 Vac power wiring can be run in the same conduit as the LONWoRKS cable li li li li li li li li li LT JL TL JL IL ILI 22222233333333334 45678901234567890 POWER TERMINALS 1 AND 2 TRANSFORMER LINE VOLTAGE i GREATER j A 777 OUTPUT THAN 150 EARTH DEVICE 1 GROUND POWER DL J A WHEN CONNECTIONG POWER TO THE SPYDER BACnet CONTROLLER CONNECT THE COM LEG OF THE VAC SECONDARY CIRCUIT TO A KNOWN EARTH GROUND Fig 11 Power wiring details for one controller per transformer More than one controller can be powered by a single transformer Fig 12 shows power wiring details for multiple controllers NOTE Controller configurations are not necessarily lim ited to three devices but the total power draw including accessories cannot exceed 100 VA when powered by the same transformer U S only For power wiring recommendations see Power on page 6 M29685A Fig 12 Power wiring details for two or more controllers per transformer Communications Each controller uses a BACnet MS TP communications port The controller s data is presented to other controllers over a twisted pair MS TP network which uses the EIA 485 signaling standard capable of the following baud rates 9 6 19 2 38 4 76
23. ages up to 18 Vdc are possible at the analog output terminal A WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before beginning wiring or making wiring connections to prevent electrical shock or equipment damage INSTALLATION The controller must be mounted in a position that allows clearance for wiring servicing removal connection of the BACnet MS TP Molex connector and access to the MS TP MAC address DIP switches see Fig 15 on page 12 The controller may be mounted in any orientation IMPORTANT Avoid mounting in areas where acid fumes or other deteriorating vapors can attack the metal parts of the controller or in areas where escaping gas or other explosive vapors are present Fig 6 Fig 7 on page 5 for mounting dimensions SPYDER PROGRAMMABLE CONTROLLERS For the PVB6436AS model the actuator is mounted first and then the controller is mounted For the other models go to Mount Controller on page 5 to begin the installation Mount Actuator onto Damper Shaft PVBOOOOAS PVB4022AS PVB6436AS PVBOOOOAS PVB4022AS and PVB6436AS controllers include the direct coupled actuator with Declutch mechanism which is shipped hard wired to the controller The actuator mounts directly onto the VAV box damper shaft and has up to 44 Ib in 5 Nm torque 90 degree stroke and 90 second timing at 60 Hz The actuator is suitable for mounting
24. amp 3 should be avoided as they are commonly used for the router diagnostic tools and as spare addresses DIP switches on the Spyder BACnet controller are used to set the controller s MAC address To set the MS TP MAC address of a Spyder BACnet controller 1 Find an unused MAC address on the MS TP network to which the Spyder BACnet controller connects 2 Locate the DIP switch bank on the Spyder BACnet for addressing This is labeled MAC Address 3 With the Spyder BACnet Controller powered down set the DIP switches for the MAC Address you want Add the value of DIP switches set to ON to determine the MAC address See Table 6 Example if only DIP switches 1 3 5 and 7 are enabled the MAC address would be 85 1 4 16 64 85 NOTE See Fig 15 page 12 for DIP switch orienta tion and arrangement Table 6 DIP Switch Values For MS TP MAC Address DIP 7 6 5 4 3 2 1 VALUE 64 32 16 8 4 2 1 Setting the Device Instance Number The Device Instance Number must be unique across the entire BACnet system network because it is used to uniquely identify the BACnet devices It may be used to conveniently identify the 63 2689 05 BACnet device from other devices during installation The Spyder BACnet Controllers Device Instance Number is automatically set when it is added to a WEBStation AX project The Device Instance Number can be changed by the user which may be necessary when int
25. aries depending on the damper opening direction and angle 1 Ifthe damper rotates clockwise CW to open and the angle of the damper open to closed is 90 degrees a Manually open the damper fully rotate clockwise b Using the Declutch button rotate the universal shaft adapter fully clockwise c Mount the actuator to the VAV damper box and shaft d Tighten the two bolts on the centering clamp 8 mm wrench 70 8 88 5 Ib in 8 10 Nm torque When the actuator closes the damper rotates CCW 90 degrees to fully close 2 If the damper rotates clockwise CW to open and the angle of the damper open to closed is 45 or 60 degrees a Manually open the damper fully rotate clockwise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 Ib in 3 0 3 5 Nm torque d Using the Declutch button rotate the universal shaft adapter fully clockwise e Mount the actuator to the VAV damper box and shaft f Tighten the two bolts on the centering clamp 8 mm wrench 70 8 88 5 Ib in 8 10 Nm torque g When the actuator closes the damper rotates CCW either 45 or 60 degrees to fully close 3 Ifthe damper rotates counterclockwise CCW to open and the angle of t
26. be grounded on only one end of the MS TP segment typically the router end Tie the shield through using the SHLD terminal 4 on the Spyder BACnet Controller Sylk Bus Sylk is a two wire polarity insensitive bus that provides both 18 VDC power and communications between a Sylk enabled sensor and a Sylk enabled controller Using Sylk enabled sensors saves I O on the controller and is faster and cheaper to install since only two wires are needed and the bus is polarity insensitive sensors are configured using the latest release of the Spyder Tool for WEBPro and WEBStation SPYDER BACNET PROGRAMMABLE CONTROLLERS NOTE ALL BACnet MS TP CONNECTIONS ARE MADE TO AND THE BAC TERMINALS M29331 Fig 13 Termination modules Wiring Method A WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before beginning wiring or making wiring connections to prevent electrical shock or equipment damage NOTE When attaching two or more wires to the same terminal other than 14 AWG 2 0 sq mm be sure to twist them together Deviation from this rule can result in improper electrical contact see Fig 14 Each terminal can accommodate the following gauges of wire Single wire from 22 AWG to 14 AWG solid or stranded Multiple wires up to two 18 AWG stranded with 1 4 watt wire wound resistor
27. egrating with a third party or when attempting to replace an existing controller and it is desired to maintain the existing Device Instance Number To edit the Device Instance Number using WEBs AX 1 Identify an unused Device Instance Number on the BAC net Network in the range of 0 4194302 2 Open the Spyder Bacnet Device Mgr View a Double click on the BacnetNetwork located in the Nav tree Select the Spyder Controller to be modified Click on the Edit button Enter an unused value in the Device 14 field e Select OK 3 Right Click on the Spyder Controller and select Actions gt Write Device Instance to complete the update Termination Resistors Matched terminating resistors are required at each end of a segment bus wired across and Use matched precision resistors rated 1 4W 1 80 130 Ohms Ideally the value of the terminating resistors should match the rated characteristic impedance of the installed cable For example if the installed cable has listed characteristic impedance of 120 Ohm install 120 Ohm matched precision resistors NOTE The controller does not provide any network bias ing Shield Terminating Following proper MS TP cabling shield grounding procedures is important to minimize the risk of communication problems and equipment damage caused by capacitive coupling Capacitive coupling is caused by placing MS TP cabling close to lines carrying higher voltage The shield should
28. el PUB6438S shown for typical PWM reheat and PWM peripheral heat valve actuator For note 2 refer to Fig 14 NOTE Make sure to set the Configuration DIP Switch as shown in Fig 18 Switches 1 through 3 set the tim ing of the ML7984B valve actuator to match the controller outputs 0 1 second minimum with a 15 maximum time of 25 6 seconds Switch 4 deter mines the action of the actuator Off Direct Act ing On Reverse Acting 63 2689 05 SPYDER BACNET PROGRAMMABLE CONTROLLERS 63 2689 05 20 VDC OUTDOOR ENTHALPY 499 A COM RETURN ENTHALPY UI 5 DISCHARGE AIR TEMP OS po 855 11111111112 ind 9990000 901234567890 Ru 24 VAC re 24 VAC BACnet MS TP COM COM HEAT 1 BACnet MS TP gt lt SHIELD LN COM HEAT 2 1 DIP SWITCH DIP SWITCH S2 51 Waran e a ees T 220202024222 1E DO NOT CHANGE THIS g 8 p 2 2 WI SW Swi swa SWITCH POSITION T amp T o7 I ON DIP SWITCH S3 8 mi m TR23 AND TR24 ONLY SW1 SW2 SW3 TR23 H ONLY DIP SWITCH 1 FOR HUMIDITY MODELS TR23 INSTALLATION INSTRUCTIONS FORM NO 62 0267 FOR CONFIGURATION DETAILS A TO ASSURE PROPER ELECTRICAL CONTACT WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL
29. es or as specified on installa tion wiring diagrams For guidelines for wiring run lengths and power budget see Power on page 6 VERIFY END OF LINE TERMINATION RESISTOR PLACEMENT The installation wiring diagrams should indicate the locations for placement of the end of line termination resistors See Fig 18 on page 11 Correct placement of the end of line termination resistors is required for proper LONWORKS Bus communications Step 2 Startup Refer to Fig 23 and the following text for startup information HOST li STATUS LED TERMINALS 21 40 Go aa SAH 4E a 12345678 CW E TERMINALS 1 8 TERMINALS 9 20 BACnet LOCAL BACnet MS TP MOLEX CONNECTOR PINS BACnet MS TP MAC ADDRESS DIP SWITCHES M29340A STATUS LED Fig 23 LED service and network connection locations SET THE MS TP MAC ADDRESS The MS TP MAC address DIP switches are used to set the unit s MAC address Each Spyder BACnet on an MS TP network must have a unique MAC address in the range of 0 127 address 0 should be avoided as it is the Honeywell factory default MAC address for all MS TP devices CONTROLLER STATUS LED The LED on the front of the controller provides a visual indication of the status of the device When the controller receives power the LED appears in one of the following allowable states as described in Table 8 63 2689 05 SPYDER PROGRAMMABLE CONT
30. g for various configurations The application engineer must review the control job requirements This includes the sequences of operation for the controller and for the system as a whole Usually there are variables that must be passed between the controller and other Spyder BACnet controller s that are required for optimum system wide operation Typical examples are the TOD Occ Unocc signal the outdoor air temperature the demand limit control signal and the smoke control mode signal It is important to understand these interrelationships early in the job engineering process to ensure proper implementation when configuring the controllers Refer to the controller Application Guides Power Budget A power budget must be calculated for each device to determine the required transformer size for proper operation A power budget is simply the summing of the maximum power draw ratings in VA of all the devices to be controlled This includes the controller itself and any devices powered from the controller such as equipment actuators ML6161 or other motors and various contactors and transducers IMPORTANT When multiple controllers operate from a single transformer connect the same side of the transformer secondary to the same power input terminal in each device The earth ground terminal terminal 3 must be connected to a verified earth ground for each controller in the group see Fig 12 on page 9 e Half wave devices and fu
31. he damper open to closed is 90 degrees a Manually open the damper fully rotate counterclock wise b Using the Declutch button rotate the universal shaft adapter fully counterclockwise c Mount the actuator to the damper box and shaft d Tighten the two bolts on the centering clamp 8 mm wrench 70 8 88 5 Ib in 8 10 Nm torque When the actuator closes the damper rotates CW 90 degrees to fully close 4 If the damper rotates counterclockwise to open and the angle of the damper open to closed is 45 or 60 degrees a Manually open the damper fully rotate counterclock wise b The actuator is shipped with the mechanical end limits set at 95 degrees Adjust the two mechanical end limit set screws to provide the desired amount of rotation Adjust the two set screws closer together to reduce the rotation travel c Tighten the two mechanical end limit screws Phillips 2 screwdriver 26 5 31 Ib in 3 0 3 5 Nm torque d Using the Declutch button rotate the universal shaft adapter fully counter clockwise e Mount the actuator to the VAV damper box and shaft Tighten the two bolts on the centering clamp 8 mm wrench 70 8 88 5 Ib in B 10 Nm torque g When the actuator closes the damper rotates CW either 45 or 60 degrees to fully close n IMPORTANT Special precautions must be taken for dampers that open in a CCW direction The actuator is shipped with its rotation direction set to CW to Open which app
32. hone directory 2 Honeywell Customer Care 1985 Douglas Drive North Minneapolis Minnesota 55422 4386 3 http customer honeywell com or http customer honeywell ca International Sales and Service Offices in all principal cities of the world Manufacturing in Belgium Canada China Czech Republic Germany Hungary Italy Mexico Netherlands United Kingdom and United States 63 2689 05 Input Sensor Operating Type Type Range TR23 500 Ohm 4 DDC to 4 DDC Setpoint to 8 DDF to 7 DDF Potentiometer 10 500 Ohm Jor 50 F to 90 F 10 C to 32 100 Ohms to 100K Ohms 0 10 Vdc Resistive Input Generic Transducer Controller Voltage Input Discrete Input Dry Contact Open Circuit 3000 Ohms closure Closed Circuit 3000 Ohms 7031 and C7041F are recommended for use with these controllers due to improved resolution and accuracy when compared to the PT1000 BEFORE INSTALLATION The controller is available in three models see Table 1 Review the power input and output specifications on page 2 before installing the controller Hardware driven by Triac outputs must have a minimum current draw when energized of 25 mA and a maximum current draw of 500 mA Hardware driven by the analog current outputs must have a maximum resistance of 550 Ohms resulting in a maximum voltage of 11 volts when driven at 20 mA If resistance exceeds 550 Ohms volt
33. ings of various devices Table 4 VA ratings for transformer sizing Device Description VA PVB6436AS Controller and Actuator 9 0 controllers and Series 60 Floating Damper Actuator PUB6438S Controller 5 0 PVB6438NS ML684 Versadrive Valve Actuator 12 0 ML6161 Damper Actuator 35 Ib in 2 2 ML6185 Damper Actuator SR 50 Ib in 12 0 ML6464 Damper Actuator 66 Ib in 3 0 ML6474 Damper Actuator 132 Ib in 3 0 R6410A Valve Actuator 0 7 R8242A Contactor 21 0 For contactors and similar devices the in rush power ratings should be used as the worst case values when performing power budget calculations Also the application engineer must consider the possible combinations of simultaneously energized outputs and calculate the VA ratings accordingly The worst case which uses the largest possible VA load should be determined when sizing the transformer Each controller requires 24 Vac power from an energy limited Class 11 power source To conform to Class II restrictions U S only transformers must not be larger than 100 VA A single transformer can power more than one controller GUIDELINES FOR POWER WIRING ARE AS FOLLOWS For multiple controllers operating from a single transformer the same side of the transformer secondary must be connected to the same power input terminal in each device The earth ground terminal must be connected to a verified earth ground for each controller in the gro
34. ir wire has a resistance of 6 52 ohms per 1000 feet Loss 400 ft x 6 52 1000 ohms per ft x 37 VA 24V 4 02 volts This means that four volts are going to be lost between the transformer and the controller To assure the controller receives at least 20 volts the transformer must output more than 24 volts Because all transformer output voltage levels depend on the size of the connected load a larger transformer outputs a higher voltage than a smaller one for a given load Fig 10 shows this voltage load dependence In the preceding x R loss example even though the controller load is only 37 VA a standard 40 VA transformer is not sufficient due to the line loss Looking at Fig 10 40 VA transformer is just under 100 percent loaded for the 37 VA controller and has a secondary voltage of 22 9 volts Use the lower edge of the shaded zone in Fig 10 that represents the worst case conditions When the x R loss of four volts is subtracted only 18 9 volts reaches the controller This is not enough voltage for proper operation In this situation the engineer has three alternatives 1 Use a larger transformer For example if 80 VA model is used an output of 24 4 volts minus the four volt line loss supplies 20 4V to the controller see Fig 10 Although acceptable the four volt line loss in this exam ple is higher than recommended IMPORTANT No installation should be designed where the line loss is grea
35. iring diagrams If any wiring changes are required first be sure to remove power from the controller before starting work Pay particular attention to 24 Vac power connections Verify that multiple controllers being powered by the same transformer are wired with the transformer secondary connected to the same input terminal numbers on each controller Use a meter to measure 24 Vac at the appropriate terminals see Fig 12 on page 9 Controller configurations are not necessarily limited to three devices but the total power draw including accessories cannot exceed 100 VA when powered by the same transformer U S only Be sure that each controller has terminal 3 wired to a verified earth ground using a wire run as short as possible with the heaviest gauge wire available up to 14 AWG 2 0 sq mm with a minimum of 18 AWG 1 0 sq mm for each controller in the group see Fig 12 on page 9 Check that the MS TP network polarity has been connected properly on each controller BACnet MS TP is polarity sensitive communication will be lost for the entire segment SPYDER BACNET PROGRAMMABLE CONTROLLERS if one controller is connected improperly see Fig 13 on page 11 Verify that Triac wiring of the digital outputs to external devices uses the proper load power and 24 Vac common terminal digital output common terminals for High Side switching NOTE All wiring must comply with applicable electrical codes and ordinanc
36. ler wiring diagram model PVB6438NS shown for typical VAV application using the TR23 wall module and a C7770A air temperature sensor For note 2 refer to Fig 14 13 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS WINDOWS CONTACTS OCCUPANCY SENSOR CONTACTS CLOSED CONTACTS CLOSED AIR FLOW Y EQUALS WINDOW CLOSED EQUALS OCCUPIED PICKUP gt A A COM lapl DI 2 DI 3_ UL 3 Ul 1 uo AO 1 LILTLILTLI 22222222233333333334 12345678901234567890 c ea TEZ OS 2 ENM LO L LOLLL LOL DPOADO ORSO o SSO 9285 4 11111111112 12345678 901234567890 24 STAGE 3 24 VAC _ BACnet 5 5 SHIELD DO 2 STAGE 2 DO 1 STAGE 1 DIP SWITCH DIP SWITCH 2 1 1211109 876 54 3 2 1 ON ON E IDD Ie J o xor wes nes Qs Heiko Swi Swe Swi swa SWITCH POSITION gt E a E 4 2 ON DIP SWITCH S3 3 a Hi m m TR23 AND TR24 ONLY Swi SW2 SW3 TR23 H ONLY SWITCH 1 FOR HUMIDITY MODELS SEE TR23 INSTALLATION INSTRUCTIONS FORM 62 0267 FOR CONFIGURATION DETAILS A TO ASSURE PROPER ELECTRICAL CONTACT WIRES MUST BE TWISTED TOGETHER BEFORE INSERTION INTO THE TERMINAL BLO
37. lies to the damper direction in steps 1 and 2 above If the damper shaft rotates in the CCW direction to open the controller software must be programmed to change the rotation to Reverse to Open which applies to the damper direction in steps 3 and 4 above IMPORTANT It is advisable to leave the dampers in an open position after installation to avoid the possibility of over pressurizing the duct work on fan startup Use the Declutch button see Fig 1 on page 3 to open the box damper on controllers that are powered down to prevent over pressurization in the duct work on fan startup To Declutch press and hold the button to disengage the motor Turn the damper shaft until the damper is open and release the button When power is restored to the controller the controller synchronizes the damper actuator so that the damper is in the correct position upon startup Mount Controller NOTE The controller may be wired before mounting to a panel or DIN rail Terminal blocks are used to make all wiring connections to the controller Attach all wiring to the appropriate terminal blocks see Wiring on page 8 DEPTH IS 2 1 4 57 et 4 13 16 122 eg 4 13 16 122 4 1 8 105 2 jt 4 1 8 105 eeeeeojleeoecoc a leeeeeojeeeooo s e e e e e 2 0000 f 9 13141
38. ll wave devices must not use the same AC transformer If a Spyder controller will share its power supply with another device make sure the other device utilizes a half wave rectifier and that the polarity of the wiring is maintained POWER BUDGET CALCULATION EXAMPLE Table 3 is an example of a power budget calculation for a typical PVB6436AS controller While the example is shown for only this model the process is applicable for all controller models Table 3 Power budget calculation example VA j Device Information Obtained From PVB6436AS 9 0 See Specifications on controllers include page 2 Series 60 Floating Damper Actuator R8242A Contactor 21 0 TRADELINE Catalog fan rating inrush rating D X Stages 0 0 For example assume cooling stage outputs are wired into a compressor control circuit and have no impact on the budget M6410A Steam 0 7 TRADELINE Catalog Heating Coil Valve 0 32A 24 Vac TOTAL 30 7 The system example above requires 30 7 VA of peak power Therefore a 100 VA AT92A transformer could be used to power one controller of this type Because the total peak power SPYDER BACNET PROGRAMMABLE CONTROLLERS is less than 33 VA this same transformer could be used to power three of these controllers and meet NEC Class 2 restrictions no greater than 100 VA See Fig 11 Fig 12 beginning on page 9 for illustrations of controller power wiring See Table 4 for VA rat
39. ller is programmable and configurable through software Table 1 Controller configurations Universal Digital Analog Digital press Series 60 Controller Programmable Inputs Inputs Outputs Outputs Sensor Floating Model Type UI DI AO DO Microbridge Actuator PUB1012S Unitary 1 0 1 2 NO NO PUB4024S Unitary 4 0 2 4 NO NO PUB6438S Unitary 6 4 3 8 NO NO PVBO000AS VAV 0 0 0 0 YES YES PVB4022AS VAV 4 0 2 2 YES YES PVB4024NS VAV 4 0 2 4 YES NO PVB6436AS VAV 6 4 3 6 YES YES PVB6438NS VAV 6 4 3 8 YES NO Each controller communicates via an EIA 485 BACnet MS TP communications network capable of baud rates between 9 6 and 115 2 kbits s Controllers are field mountable to either a panel or a DIN rail 63 2689 05 SPYDER PROGRAMMABLE CONTROLLERS SPECIFICATIONS General Specifications Rated Voltage 20 30 Vac 50 60 Hz Power Consumption 100 VA for controller and all connected loads including the actuator on models PVLOOOOAS PVL4022AS and PVL6436AS Controller Only Load 5 VA maximum models PUB1012S PUB4024S PUB6438S PVB4024NS and PVB6438NS Controller and Actuator Load 9 VA maximum models PVLOOOOAS PVL4022AS and PVL6436AS External Sensors Power Output 20 Vdc 10 75 mA maximum VAV Operating amp Storage Temperature Ambient Rating models PVBOOOOAS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS Minimum 32 F 0 Maximum 122 F 50
40. oltage Rating 20 to 30 Vac 50 60Hz Current Rating 25 mA to 500 mA continuous and 800 mA AC rms for 60 milliseconds Analog Output AO Circuits Analog outputs can be individually configured for current or voltage ANALOG CURRENT OUTPUTS Current Output Range 4 0 to 20 0 mA Output Load Resistance 550 Ohms maximum ANALOG VOLTAGE OUTPUTS Voltage Output Range 0 0 to 10 0 Vdc Maximum Output Current 10 0 mA Analog outputs may be configured as digital outputs and operate as follows False 0 produces 0 Vdc 0 mA True 100 produces the maximum 11 Vdc 22 mA Universal Input UI Circuits See Table 2 for the UI circuit specifications Table 2 Universal input circuit specifications Input Sensor Operating Type Type Range Room Zone 20K Ohm 40 to 199 Discharge Air NTC 40 to 93 Outdoor Air Temperature Outdoor Air C7031G8 40 to 120 F Temperature 40 to 49 C7044F8 40 to 250 F 40 to 121 C PT1000 40 to 199 F IEC751 3850 40 to 93 C When purchasing replacement and modernization products from your TRADELINE wholesaler or distributor refer to the TRADELINE Catalog or price sheets for complete ordering number If you have additional questions need further information or would like to comment on our products or services please write or phone 1 Your local Honeywell Environmental and Combustion Controls Sales Office check white pages of your p
41. ore than 1 8 in 3 mm to prevent damage to the terminal block align ment pins on the controller circuit board LONGTERMINAL BLOCK M23563 Fig 24 Removing Terminal Blocks Solid off blinking on twice in 2 5 sec Controller is running MS TP communication present Use a thin bladed screwdriver to evenly raise the terminal block from its alignment pins a For short terminal blocks 1 to 5 terminals insert Solid off blinking on thrice in 2 5 sec Controller is running MS TP communication data transfer in progress Step 3 Checkout Completion At this point the controller is installed and powered To complete the checkout the NIAGARA FRAMEWORK application run on a PC is used to configure the I O and functions of the controller Refer to the Programming Tool User Guide form no 63 2662 for controller configuration and programming details 63 2689 05 20 screwdriver blade in the center of the terminal block and use a back and forth twisting motion to gently raise the terminal block from its alignment pins 1 4 in 6 35 mm For long terminal blocks 6 or more terminals insert screwdriver blade on one side of the terminal block and gently rotate the blade 1 4 turn Then move to the other side of the terminal block and do the same Repeat until the terminal block is evenly raised 1 4 in 6 35 mm from its alignment pins 2 Once the terminal block is raised 1 4 in 6 35 from
42. sformer voltage output limits The Honeywell transformers listed in Table 5 meet the NEMA standard DC20 1986 Table 5 Honeywell transformers that meet NEMA standard DC20 1986 Transformer Type VA Rating AT40A 40 AT72D 40 AT87A 50 AK3310 Assembly 100 NOTE The AT88A and AT92A transformers do not meet the voluntary NEMA standard DC20 1986 Wiring All wiring must comply with applicable electrical codes and ordinances or as specified on installation wiring diagrams Controller wiring is terminated to the screw terminal blocks located on the top and the bottom of the device A WARNING Electrical Shock Hazard Can cause severe injury death or property damage Disconnect power supply before beginning wiring or making wiring connections to prevent electrical shock or equipment damage NOTES For multiple controllers operating from a single transformer the same side of the transformer secondary must be connected to the same power input terminal in each controller Controller configurations will not necessarily be limited to three devices but the total power draw including accessories cannot exceed 100 VA when powered by the same transformer U S only For power and wiring recommendations See Power page 6 The earth ground terminal terminal 3 must be connected to a verified earth ground for each controller in the group see Fig 12 on page 9 All loads on the controller mus
43. sure line marked as connected to the air flow pickup tubing from the air flow pickup to the controller should not exceed three feet 0 914 m Any length greater than this will degrade the flow sensing accuracy Use caution when removing tubing from a connec tor Always pull straight away from the connector or use diagonal cutters to cut the edge of the tubing attached to the connector Never remove by pulling at an angle AIR FLOW PICKUP m CONNECTOR SS Z TUBING RESTRICTOR RESTRICTOR PORT PORT 12345678 010000000 23556 Fig 9 Air flow pickup connections PVBOOOOAS PVB4022AS PVB4024NS PVB6436AS and PVB6438NS Power Before wiring the controller determine the input and output device requirements for each controller used in the system Select input and output devices compatible with the controller and the application Consider the operating range wiring requirements and the environment conditions when selecting input output devices When selecting actuators for modulating applications consider using floating control In direct digital control applications floating actuators will generally provide control action equal to or better than an analog input actuator for lower cost Determine the location of controllers sensors actuators and other input output devices and create wiring diagrams Refer to Fig 17 Fig 23 beginning on page 14 for illustrations of typical controller wirin
44. t be powered by the same transformer that powers the controller itself A controller can use separate transformers for controller power and output power Keep the earth ground connection terminal 3 wire run as short as possible Do not connect the universal input COM terminals analog output COM terminals or the digital input output COM terminals to earth ground Refer to Fig 16 Fig 21 beginning on page 13 for wiring examples The 24 Vac power from an energy limited Class Il power source must be provided to the controller To conform to Class Il restrictions U S only the transformer must not be larger than 100 VA Fig 11 depicts a single controller using one transformer IMPORTANT Power must be off prior to connecting to or removing connections from the 24 Vac power 24 Vac 24 Vac earth ground EGND and 20 power 20 Vdc terminals IMPORTANT Use the heaviest gauge wire available up to 14 AWG 2 0 sq with a minimum of 18 AWG 1 0 sq for all power and earth ground wiring Screw type terminal blocks are designed to accept up to one 14 AWG 2 0 sq mm conductor or up to two 18 AWG 1 0 sq mm conductors More than two wires that are 18 AWG 2 0 sq mm can be connected with a wire nut Include a pigtail with this wire group and attach the pigtail to the terminal block CONNECT POWER TO TERMINALS 1 AND 2 120 240 VAC 1 TRANSFORMER OUTPUT 777 DEVICE EARTH 1 POWER GRO
45. t to prevent electrical shock or equipment damage Terminal Block Removal To simplify controller replacement all terminal blocks are designed to be removed with the wiring connections intact and then re installed on the new controller See Fig 24 and refer to the following procedure IMPORTANT To prevent bending or breaking the alignment pins on MS TP terminals and MAC Address DIP Switches provides a visual indication of the BACnet MS TP communication status When the controller receives power the LED appears in one of the following allowable states as described in Table 9 Table 9 BACnet Status LED States BACnet LED Status Solid on Status or Condition Controller has power loader is not running Controller is in reflash mode no MS TP communication Solid on blinking off once in 2 5 sec Solid on blinking off twice in 2 5 sec Solid on blinking off thrice in 2 5 sec Controller is in reflash mode MS TP communication present Controller is in reflash mode MS TP communication data transfer in progress No power to processor LED damaged low voltage to board or loader damaged Solid off there is no power Solid off blinking on once in 2 5 sec Controller is running no MS TP communication SHORT TERMINAL BLOCK longer terminal blocks insert the screwdriver at several points to evenly and gradually lift up the terminal block Insert the screwdriver blade no m
46. ter than two volts This allows for nominal oper ation if the primary voltage drops to 102 Vac 120 Vac minus 15 percent 2 Use heavier gauge wire for the power run 14 AWG 2 0 sq mm wire has a resistance of 2 57 ohms per 1 000 ft Using the preceding formula results in a line loss of only 1 58 volts compared with 4 02 volts This would allow a 40 VA transformer to be used 14 AWG 2 0 sq mm wire is the recommended wire size for 24 Vac wiring 3 Locate the transformer closer to the controller This reduces the length of the wire run and the line loss The issue of line loss is also important in the case of the output wiring connected to the Triac digital outputs The same formula and method are used Keep all power and output wire runs as short as practical When necessary use heavier gauge wire a bigger transformer or install the transformer closer to the controller To meet the National Electrical Manufacturers Association NEMA standards a transformer must stay within the NEMA limits The chart in Fig 10 shows the required limits at various loads 63 2689 05 With 100 percent load the transformer secondary must supply between 23 and 25 volts to meet the NEMA standard When a purchased transformer meets the NEMA standard DC20 1986 the transformer voltage regulating ability can be considered reliable Compliance with the NEMA standard is voluntary SECONDARY VOLTAGE OF LOAD Mos Fig 10 NEMA Class 2 tran
47. up see Fig 12 on page 9 Controller configurations are not necessarily limited to three devices but the total power draw including accessories cannot exceed 100 VA when powered by the same transformer U S only See Fig 11 on page 9 for controller power wiring used in UL 1995 equipment U S only Many controllers require all loads to be powered by the same transformer that powers the controller Keep the earth ground connection wire run as short as possible refer to Fig 11 Fig 12 beginning on page 9 Do not connect earth ground to the controller s digital or analog ground terminals refer to Fig 11 and Fig 12 Unswitched 24 Vac power wiring can be run in the same conduit as the LONWoRKS Bus cable Line Loss Controllers must receive a minimum supply voltage of 20 Vac If long power or output wire runs are required a voltage drop due to Ohms Law I x R line loss must be considered This line loss can result in a significant increase in total power 63 2689 05 SPYDER BACNET PROGRAMMABLE CONTROLLERS required and thereby affect transformer sizing The following example is an x R line loss calculation for a 200 ft 61m run from the transformer to a controller drawing 37 VA and using two 18 AWG 1 0 sq mm wires The formula is Loss length of round trip wire run ft x resistance in wire ohms per ft x current in wire amperes From specification data 18 AWG twisted pa
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