Billy Goat KV600SP Yard Vacuum User Manual
Contents
1. QUICK DISCONNECT PIN CLEVIS 3 8 x 2 125 LONG RETAINER GRIP HANDLE 1 X 9 5 LG LABEL HOT ENGINE LABEL READ LABEL WARNING DANGER LABEL DANGER FLYING DEBRIS LABEL EAR EYE BREATHING BAG DEBRIS NO ZIPPER KV 891132 CABLE THROTILE ASSY 42 W CHOKE 891036 CABLE HGT ADJ TRIGGER KV 891001 CABLE CLUTCH DRIVE ASSY 40 KVSP 891032 LABEL CLUTCH VQ BRACKET TRANS MOUNT WA KV ARM IDLER DRIVE WA KV TRANS SINGLE SPEED W DIFF SPROCKET 8 TOOTH 43 OR 65 CHAIN 43 X 58 PITCHES GUARD DRIVE KV BEARING 1 2 PRESSED STEEL HOUSING BRACKET TRANS FIX KV PLATE CHAIN REINFORCE KV PULLEY IDLER 2 OD X 3 8 ID SPRING TENSION BAIL CLUTCH WA KVSP 891102 BRACKET IDLER BELT FINGER KV 891028 LABEL DANGER GUARD 900327 WHEEL ASSY SP 26T SPROCKET SPACER 1 50OD X 890ID X 5 THK 840083 1 840083 1 WASHER LOCK 3 8 ST MED SQ KEY 2 125 X 187 SCREW MACHINE 10 16 X 1 1 2 HWE ZP SCREWCAP 3 8 24 x 3 1 2 GR 8 W PATCH SCREWCAP 1 4 20 x 5 8 HWH BOLT IDLER 3 8 16 X 1 1 2 WASHER 1 4 SAE ZP WASHER 5 16 FLATW ASHER Z P 8171003 SCREWCAP 5 16 18 X 1 75 ZP 8041031 8 8041031 8 8041031 8 NUT LOCK 5 16 18 8160002 8 8160002 8 8160002 NYLON INSERT LOCKNUT 3 8 16 UNC 8160003 8160003 8160003 SCREWCAP 1 4 20 X 3 4 8041004 6 8041004 6 8041004 NYLON INSERT LOCKNUT 1 4 20 UNC 8160001 8160001 8160001 SCREWCAP 10 14 X 3 4 HWH ZP 891043 891043 891043 1 2 13 CAP NUT NP W PATCH 890530 890530 890530 SCREWCAP 1 4 20 x 1 3 4 HCS2. ON position when provided on engine CHOKE Briggs Located on engine and must be controlled manually Honda Place remote throttle in choke position PRIMER Push primer per engine instructions B amp S only THROTTLE Move throttle to fast choke position Located on handle TRANSMISSION Engaged by pulling the clutch bail towards handle IF YOUR UNIT FAILS TO START See Troubleshooting on page 12 HANDLING amp TRANSPORTING This unit reguires two people to lift it Lift holding the lower handle and front wheels Secure the machine in place during transport See page 3 for weight specifications AG Never lift the machine while the engine is running STORAGE ZNNever store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light as on a furnace water heater clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows A Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Be sure engine is cool Do not smoke Run engine until fuel tank is empty and engine runs out of gasoline Part No 891058 9 Form No F081108B BILLY GOAT WY OPERATION VACUUMING OPERATION VACUUM NOZZLE HEIGHT ADJUSTMENT is raised and lowered by pushing slightly dow
3. ZP 8041009 1 8041009 8041009 SCREWCAP 1 4 20x2 25x0 75 N 8041011 8041011 8041011 BELT 3L310 891026 891026 891026 SCREWCAP 1 4 20 XI 1 2 HCS ZP 8041008 EE TEM NOZZLE TOP HALF KV 891002 1 891002 891002 ERI Denotes standard hardware item that may be purchased locally 1 ES pec NN NOZZLE BOTTOM HALF KV 891003 1 891003 1 891003 PLUG HOUSING KD LB 900146 01 900146 01 1 900146 01 SCREW PLASTIC 1 4 20 X 1 891039 891039 8 891039 WASHER 1 5 OD X 453 ID X 25 THK 1 440153 SCREW SELF TAP 10 24 X 1 2 1 8123086 SPROCKET 65A26 26 TOOTH 890238 890238 1 890238 WASHER LOCK 1 4 EXTERNAL TOOTH 8181007 5 8181007 8181007 SCREW SELF TAP 1 4 x 0 75 900505 900505 900505 SCREW TAPTITE 3 8 X 1 1 2 900564 900564 900564 SCREWCAP 10 24 X 5 8 8059135 NYLON INSERT LOCKNUT 10 32 UNF ZINC SCREW SOCKET HD 5 16 18 X 3 4 GR 8 NUT KEPS 5 16 18 WASHER SHIM 0 875 ID X 0 060 WASHER SHIM 0 875 ID X 0 020 BLADE CHIPPER KD501 GUARD FLAPPER PLATE FLAPPER ENTRANCE BRACKET LOPPER LOOP TAMPER CHIPPER LABEL DANGER CHIPPER CLIP 1 2 WOODRUFF KEY 1 8 X 1 2 HAIR PIN COTTER 1 4 SPRING COMPRESSION KD HGT LABEL DECAL KV TKV SCREW SM 1 4 X 3 4 DRILL PT 440153 440153 CI 8 8123086 1 8123086 5 8164005 890103 890104 891065 891041 0 3 890101 mun EHI 0 E ez Ea 890119 ELS E l Eel ma NU 1 890127 890167 890229 890152 350146 4 350146 350146 2 51
4. following intervals Maintenance Operation Every Use daily Every 5 hrs daily Every 25 Hours Inspect for loose worn or damaged parts Clean Debris bag Engine See Engine Manual Check bag strap tightness 05553 000 Check for excessive vibration IMPELLER REMOVAL omM O 60 O O i A Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove bag guick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove the transmission cover idler pulley transmission and the belt from the transmission Remove the transmission plate and the housing top plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer Lift impeller upward If impeller slides freely proceed to step 10 If the impeller does not loosen obtain a 3 4 16x3 Billy Goat part 440192 or longer bolt Thread bolt by hand into nut until bolt rests against the shaft Tighten the bolt slowly which will pull the impeller away from the shaft remove impeller from shaft Using a penetrating oil can help loosen a stuck impeller 10 Using a new impeller bolt lockwasher and washer reinstall new impeller in reverse order 11 Tighten impeller bolt Torque impeller bolt to 33 38 Ft Lbs 44 51 N m see item 45 on
5. page 15 12 Reinstall engine onto housing in reverse order of removal make sure the belt is inside the two fingers on the belt plate and that the belt is on the transmission pulley before securing the transmission 13 Gas and oil 14 Reconnect spark plug wire DRIVE CHAIN REPLACEMENT AND ALIGNMENT 1 2 Wait for engine to cool and disconnect spark plug To replace a chain first prop up the rear of the machine with small blocks to get the rear wheels off of the ground 3 4 Remove the transmission cover and the belt from the transmission Remove the bolts on both sides of the transmission holding the flange bearings this should give enough slack to slip the chain off 4 5 6 Replace the old chain with a new one Once the chain is on put the bolts back into the flange bearings and tighten Finally make sure the wheels rotate freely If not loosen the bearings and shift them to get the chain running straight up and down 7 Reassemble the transmission components removed in steps 1 3 in reverse order Part No 891058 12 Form No F081108B BILLY 237 GOAT KVSP TKVSP Owner s Manual BELT TENSION ADJUSTMENT DO NOT ADJUST WHILE THE MACHINE IS RUNNING 1 Wait for engine to cool and disconnect spark plug 2 Remove the transmission cover 3 Using two 77 wrenches loosen the two nuts on the cable that connects to the idler arm 4 The setting of the tension on the belt is controlled by the distance on
6. the threads of the cable To loosen tension move the position towards the end of the threads and in the opposite direction to tighten 5 Check the travel of the idler arm by engaging the bail which the drive should start to engage when the bail is 2 72 inches away from the handle The spring at a relaxed state should be 1 5 inches long on the coil and when the bail is in contact with the handle it should be 1 75 inches long If the belt is too tight it can cause premature failure and if it is too loose it can come off of the pulley 6 When satisfied with the position place the transmission cover back into place and secure Then run the machine to make sure the transmission is engaging properly If the drive will not engage or will not disengage repeat the previous steps Spring length 1 5 resting 1 75 bail at handle y y N YN 1S JN d s SIN S oe Y JN NUN EN ARAN A II N AIAN PYS VW y H M Ai N NT t S BELT REPLACEMENT 1 Wait for engine to cool and disconnect spark plug Drain fuel and oil from the engine Remove bag quick release and upper handle Do not kink stretch or break control cables control housings or end fittings while removing handles Remove the t
7. 0180 2 510180 1 900471 1 900471 900136 900136 900136 891046 891046 891047 510208 4 510208 4 510208 WASHER 1 4 SAE BLACK OXIDE 510193 510193 510193 BELT FINGER GUIDE 891063 891063 891063 CARRIAGE BOLT 1 4 20 X 3 4 8024021 8024021 8024021 SCREWCAP 1 4 20 X 1 HCS ZP 8041006 6 8041006 6 8041006 KV REINFORCEMENT NOZZLE BRACKET LF 891062 891062 891062 KV REINFORCEMENT NOZZLE BRACKET R 891064 891064 891064 HEN HEN 610429 610429 610429 900407 900407 900407 4 co on 94 Part No 891058 a Form No F081108B SPRING LEVER GZ TY WRAP 6 e EA O 48 55 BEN 66 67 68 69 BERN 79 80 84 05 86 88 89 94 95 96 98 um a o ojo l Njo o 3 KVSP TKVSP Owner s Manual MAINTENANCE RECORD Service Performed Part No 891058 Form No F081108B EY Oo BILLY 3S KVSP TKVSP Owner s Manual GOAT BRUSH CUTTER FORCE BLOWER AERATOR If you liked this product please feel free to view our full line of quality lawn care renovation and debris removal products at www billygoat com um T s gt r 1 5 y v ait y ee DL VACUUM MULTI VACUUM POWER RAKE Part No 891058 19 Form No F081108B 5 V Ta gt O 77 x E gt gt xX
8. 1 TROUBLESHOOTING AND WARRANTY PROCEDURE 12 MAINTENANCE RECORD 13 ILLUSTRATED PARTS amp PARTS LISTS 14 15 Part No 891058 2 Form No F081108B KVSP TKVSP Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY purchase and where purchased T 7 MO 84082 USA GOAT Tal 816 524 3665 INDUSTRIES INC 1 Fax 816 524 5983 Purchase Date MEN Serial No Purchased From ___ Specifications KV600SP KV650SPH TKV650SPH Engine HP 6 0 4 47kW 6 5 4 85kW 6 5 4 85 kW Engine Model GSV190AN1L Engine Fuel Capacity 1 5 qt 1 4 L 1 6 qt 1 5 L 1 6 qt 1 5 L Engine Oil Capacity 0 63 qt 0 6 L Total Unit Weight 129 58 5 kg 132 58 9 kg 141 64 kg Overall Length 59 1 5m 59 1 5m 59 1 5 m Overall Width 25 5 6 m 25 5 6 m 25 5 6 m Overall Height 42 75 1 1m 42 75 1 1m 42 75 1 1 m Max operating slope 20 20 20 Sound in accordance with 109 dBa 109 dBa 112 dBa 2000 14 EEC standards Sound at operator s ear 88 dBa 89 dBa 91 dBa Vibration at operator position 0 71 g 6 96m s 0 32 g 3 16m s 0 43 g 4 25m s Part No 891058 3 Form No F081108B KVSP TKVSP Owner s Manual GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment yarns 94 PN CAUTION ef Th
9. 1108B KVSP TKVSP Owner s Manual Troubleshooting Problem Possible Cause Solution Abnormal vibration Loose or out of balance impeller or Check impeller and replace if required loose engine Check engine Will not vacuum or has poor dirty debris bag Hose kit cap missing Clean debris bag Shake bag clean or vacuum performance Clogged nozzle or exhaust Excessive wash Check for hose kit cap Unclog quantity of debris nozzle or exhaust Allow air to feed with Improper nozzle height debris Adjust nozzle height so that it is closer to the debris Engine will not start Throttle in off position Engine not in full Check stop switches throttle choke choke position Out of gasoline Bad or position and gasoline Connect spark old gasoline Sparkplug wire plug wire Clean or replace air filter Or disconnected Dirty air cleaner contact a qualified service person Engine is locked will not pull Debris locked in impeller Engine See page 5 Contact a engine service over problem dealer for engine problems Adjust nozzle height See Nozzle height Nozzle scrapes ground in h Nozzle height out of adjustment fine adjustment for hard surfaces on lowest height setting pases No self propelling Drive bail not engaged Engage the drive bail Drive belt worn or broken Check the drive belt Drive clutch cable out of adjustment or Check the drive clutch cable see page broken 12 Drive chain off t
10. 2 50 8mm diameter Several small branches can be grouped together and fed together into the chipper see figure right When feeding forked branches squeeze forks together and feed into chipper entrance DO NOT overload If forks are too large use a pair of loppers to trim forks down to size A lopper storage bracket is provided on every unit loppers V are not included Clearing a clogged chipper TKV onl Under normal circumstances allow time for machine to clear all wood from chipper hopper before stopping engine Otherwise remaining pieces of wood will jam inside of chipper when engine stops See Tamper below Disconnect spark plug wire Remove debris bag quick disconnect from debris outlet on machine Wearing durable gloves access impeller through debris outlet on fan housing and rotate impeller counter clock wise to dislodge and remove jam and remove debris from hopper with tongs or equivalent Reconnect debris bag quick disconnect to machine Reconnect spark plug wire TAMPER TKV only Before turning machine off use the Tamper to slowly push remaining pieces of wood through the chipper This can prevent any remaining wood from jamming in the chipper when machine is turned off Do not leave tamper on the ground store tamper in the chipper hopper Part No 891058 11 Form No F081108B KVSP TKVSP Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the
11. KVSP TKVSP Owner s Manual Accessories ON BOARD VACUUM HOSE KIT 4 102mm x 7 2 13m For vacuuming in hard to reach areas P N 891125 FELT DEBRIS BAG For use in leaves and grass in dusty conditions P N 891126 Part No 891058 BILLY GOAT KV VACUUM Owner s Manual KV600SP KV650SPH TKV650SPH NOZZLE WEAR GUARD KIT For use in increasing the life of your nozzle by protecting it from damage P N 891127 CASTER KIT To allow for easy rolling and maneuverability on smooth surfaces P N 891128 SHREDDER KIT Shreds leaves reducing total volume P N 890209 KV LINER KIT Increases the life of the housing by protecting it from damage P N 891134 PROTECTIVE COVER Protects the machine from the environment when not in use P N 891137 Form No F081108B GOAT B 1 KVSP TKVSP Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT KV Vacuum Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS 7 PACKING CHECKLIST amp ASSEMBLY 8 OPERATION 9 10 MAINTENANCE 1
12. ME UNBEDINGT BEDIENUNGSANLEITUNG DURCHLESEN E NO UTILIZAR SIN ANTES NO HABER LEIDO EL MANUAL Honda Throttle Control Part No 891058 P BRIGGS amp STRATTON Read Owner s Manual Before Operating G Lire le manuel d utilisation avant la mise en route Instructions before running engine Vor Inbetriebnahme Bedienungs und Wartungsanleitung lesen Gasoline is flammable Allow engine to cool at least 2 minutes before fueling Favor leer las instrucciones de operacion antes de operar el motor Consultare il Manuale Uso e Manutenzione prima dell utilizzo Las Skotselinstruktionen Innan Start gt Engines emit carbon monoxide DO NOT run in enclosed area Svea PULL TO ENGAGE CLUTCH KE Ww RELEASE TODISENGAGE CLUTOH RELEASE TO DISENGAGE CLUTC Briggs Throttle Control Bail Drive Engage Disengage label Form No F081108B i m KVSP TKVSP Owner s Manual PACKING CHECKLIST Your Billy Goat KV Vacuum is shipped from the factory in one carton completely assembled except for the upper handle debris bag and bag quick disconnect e 4 READ all safety instructions before assembling unit a TAKE CAUTION when removing the unit from the box the Handle Assembly is attached by AN YEZ PUT OIL IN ENGINE BEFORE STARTING cables and folded over PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 891058 Declaration of Conformity P N 891057 Ty wraps 900407 qty 2 Boxin
13. acuums are used where dust is mixed with trash Your unit can intermittently vacuum in dusty areas Dust is the greatest cause of lost vacuum performance However following these rules will help maintain your machine s ability to vacuum in dusty conditions Run machine at idle to quarter throttle The debris bag must be cleaned more frequently A vacuum with a clean pillow soft bag will have good pickup performance One with a dirty tight bag will have poor pickup performance If dirty empty debris and vigorously shake bag free of dust Pressure wash debris bag if normal cleaning does not fully clean bag Bag should be thoroughly dry before use NOTE Having one or more spare debris bags is a good way to reduce down time while dirty bags are being cleaned DO NOT leave debris in bag while in storage Part No 891058 10 Form No F081108B BILLY S KVSP TKVSP Owner s Manual GOAT COMPOST Vacuumed leaves grass and other organic material from your own yard can be emptied into a pile or composter to provide enriched soil for later use as fertilizer in gardens and flower beds NOTE Allow green chips to dry before spreading around living plants MULCH Wood chips made from branches in your own yard make excellent mulch A thick blanket of wood chips around plants and flowers to keeps weeds out and moisture in 2 608 mn CHIPPER OPERATION TKV only Diameter Your TKV chipper is designed to process tree branches and limbs up to
14. ause severe burns DO NOT leave equipment unattended while in operation DO NOT park equipment on a steep grade or slope DO NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment DO NOT operate equipment with guards removed DO NOT operate equipment near hot or burning debris or any toxic or explosive materials DO NOT operate equipment on slopes greater than specified in Specifications section of this manual DO NOT place hands or feet underneath unit or near any moving parts ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS keep hands and feet away from moving or rotating parts ALWAYS store fuel in approved safety containers LN WARNING Important Remove all rocks wire string plastic etc that can present a hazard during work prior to starting DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves buried cables or clothes line anchors etc 5 Form No F081108B KVSP TKVSP Owner s Manual 3 Lus 112 dB SOUND LEVEL 92 dB a at Operator Position Sound tests were conducted in accordance with 2000 14 EEC and were performed on 7 25 07 under the conditions listed below ZN Sound power level listed is the highest value for any model covered in this manual Please refer to ser
15. ceable wear items NDANGER Chipper blade is sharp Replace any damaged blade Depending on the type and amount of wood being chipped the chipper blade will eventually get dull losing it s cutting ability Evidence of a dull blade is a noticeably reduced chipping ability or a rough cut on end of branch Note The chipper blade gap is factory set and should be checked each time impeller is removed from engine crankshaft and reset if required If reassembly requires a different quantity of shim washers Billy Goat shim washer must be used 1 Follow the steps 1 6 on the impeller removal instructions 2 Using a 3 16 Allen wrench and 1 2 open end wrench remove chipper blade from impeller 3 Sharpen blade by lightly grinding the cutting edge of the blade at 40 degrees see figure below It is not necessary to remove all nicks from the cutting edge CAUTION Be careful to avoid heat buildup in the blade during sharpening This will reduce it s heat treated hardness properties and will reduce blade life Evidence of too much heat build up is a change of color along sharpened edge 4 The same chipper blade can be sharpened several times However blade replacement is required when blade no longer overhangs the chip relief hole in impeller back plate or if increased vibration occurs see fig below 5 Chipper blade installation is in reverse order of removal Correct Incorrect Edge of chip relief hole Part No 891058 14 Form No F08
16. espective BILLY GOAT Distributor for their territory Attention Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration e The Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received The decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 891058 15 Form No F081108B 31108B 5 das gt o D x x gt gt lt ay cu Ysy ys V wo J SE gt i N ZN WW YN es Lam d EN Ij of A 2 JN IN LL N RL SN SS Vil umi o es A o gt x E n gt x O e o H c lt n KVSP TKVSP Owner s Manual PARTS LIST KVSP TKVSP PLATE TOP WA KVSP IMPELLER SERRATED 14 25 WA KVSP DOOR EXHAUST ASSY RAW WHEEL ASSY 12 X 2 5 TREAD ENGINE6 5 HP HONDA GSV190ANIL 840069 1 840069 1 ENGINE6BRIGGSANDSTRATTON 89022 1 HANDLE UPPER KVSP
17. g Parts Checklist _ Debris Bag P N 891132 L Literature Assy P N 891121 Connector Quick Disconnect P N 890176 Honda 6 5 GSV 190 Briggs amp Stratton 6 0 HP Quantum ASSEMBLY 1 ASSEMBLE Lift upper handle item 11 remove items 49 50 amp 51 from lower handle item 10 Attach and secure upper handle as shown using same hardware Use the Ty wraps from the parts bag to secure the throttle cable and height adjustment cable at the bends on the upper handle 2 UNFOLD the debris bag item 21 and fasten bag neck to bag quick disconnect item 12 Attach firmly to housing exhaust item 1 see fig 2 3 ATTACH bag to four posts item 13 preassembled to upper handle 4 CONNECT spark plug wire Part No 891058 g Form No F081108B BILLY 237 GOAT OPERATION A Like all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety KVSP TKVSP Owner s Manual S27 PUT OIL IN ENGINE BEFORE STARTING STARTING ENGINE See engine manufacturer s instructions for type and amount of oil and gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the engine Under normal conditions operate at minimum throttle to accomplish your current cleaning task FUEL VALVE Move fuel valve to
18. he sprocket Check the drive chain see page 12 release or cable is kinked 13 Chain misalignment or tension Check the drive chain see page 12 Unit does not free wheel None Push the unit slightly forward then the backwards unit will free wheel Too much dust coming from Vacuuming very dry brittle or small Switch to felt bag see page 1 bag debris accessories When servicing engine refer to specific manufacturers engine owner s manual Engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 3 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach American Honda 800 426 7701 Briggs amp Stratton 800 233 3723 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e 1116 machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt The Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their r
19. ial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 88 F 31 1 C Wind Speed 2 mph 3 8 kmh Wind Direction south South East Humidity 44 Barometric Pressure 30 07 Hg 764 mm Hg VIBRATION DATA VIBRATION LEVEL 0 34g 3 29m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 12 19 2007 under the conditions listed below General Conditions Sunny Temperature 50 F 10 C Wind Speed 4 mph 6 4kph Wind Direction south Southeast Humidity 68 Barometric Pressure 30 Hg 101 6kpa INTENDED USE INTENDED USE This machine is designed for vacuuming leaves grass clippings and other types of organic litter Debris mixed with cans bottles and small amounts of sand can be vacuumed however it is not this machine s primary purpose Vacuuming cans bottles and sand will affect the longevity of your machine Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn impeller loose impeller bolt loose impeller key loose engine or lodged foreign objects Note See parts list for proper impeller bolt torque specifications See trouble shooting section on page 12 Part No 891058 6 Form No F081108B KVSP TKVSP Owner s Manual INSTRUCTION LABELS The labels shown below
20. is symbol indicates important information that will prevent injury to yourself or others This symbol indicates ear protection is recommended when operating this equipment This symbol indicates eye protection is recommended when operating this equipment This symbol indicates gloves should be worn when servicing this equipment This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment This symbol indicates important information that will prevent damage to your BILLY GOAT KV Vacuum This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precautions before assembling operating or servicing this equipment Ay NO N my Part No 891058 READ this manual and the engine manufacturer s manual carefully before assembling operating or servicing this eguipment EAR PROTECTION is recommended when operating this eguipment EYE PROTECTION is recommended when operating this eguipment BREATHING PROTECTION is recommended when operating this eguipment EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as
21. nward on handle to reduce tension on the adjuster and then pulling height adjust trigger on the handle item 23 up at right rear of machine Then select the desired height that fits the task KVSP TKVSP Owner s Manual FOR MAXIMUM PICKUP Adjust nozzle close to debris but without blocking airflow into the nozzle NOTE Never bury nozzle into debris CLEARING A CLOGGED NOZZLE amp EXHAUST Turn engine off and wait for impeller to stop completely and disconnect spark plug wire Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire BAG ENCLOSURE INSTRUCTION NOTE IT IS IDEAL TO DO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING UP A AB A STEP3 FOLD FLAP B STEP4 POSITION WHILE HOLDING FLAP GROMMET OVER A DOWN HARDWARE THEN TWIST TO LOCK STEP1 CLOSE THE OPENING STEP2 FOLD FLAP A DEBRIS BAG Debris bags are normal replaceable wear items Note Frequently empty debris to prevent bag overloading with more weight than you can lift An optional felt bag is available for use where debris will be vacuumed in dusty conditions see Optional Accessories shown on page 1 DO NOT place bag on or near hot surface such as engine Be sure engine has come to a complete stop before removing or emptying bag This vacuum is designed for picking up trash organic material and other similar debris see Safety Warnings page 4 5 However many v
22. ransmission cover idler pulley transmission and the belt from the transmission Remove the transmission plate and the housing top plate by removing bolts around outside of housing Leaving engine fastened to top plate turn it upside down so the impeller is on top Remove impeller bolt and lock washer Lift impeller upward If impeller slides freely proceed to step 10 If the impeller does not loosen obtain a 3 4 16x3 Billy Goat part 440192 or longer bolt Thread bolt by hand into nut until bolt rests against the shaft Tighten the bolt slowly which will pull the impeller away from the shaft remove impeller from shaft Using a penetrating oil can help loosen a stuck impeller 10 Place the new belt on the shaft 11 Using a new impeller bolt and lockwasher reinstall new impeller in reverse order 12 Tighten impeller bolt Torque impeller bolt to 33 40 Ft Lbs 44 54 N m see item 45 on page 15 13 Make sure the belt is in the groove on the impeller and feed it through the hole in the top plate 14 Reinstall engine onto housing in reverse order of removal make sure the belt is inside the two fingers on the belt plate and that the belt is on the transmission pulley before securing the transmission 15 Gas and oil 16 Reconnect spark plug wire Part No 891058 13 Form No F081108B Co N O co 1o00 0 A KVSP TKVSP Owner s Manual CHIPPER BLADE REMOVAL AND SHARPENING TKV ONLY Chipper blades are normal repla
23. reguired by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison 4 Form No F081108B BILLY 237 GOAT mw Q Oo OOOO OOO OO O OO OOOO o Part No 891058 KVSP TKVSP Owner s Manual DO NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running Allow engine to cool for at least two minutes before refueling DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of gasoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester DO NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary DO NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may c
24. were installed on your BILLY GOAT KV Vacuum If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown KEEP HANDS and FEET AWAY LABEL DANGER KEEP HANDS AND FEET AWAY ITEM 18 P N 400424 3TOP LABEL READ MANUAL ITEM 17 P N 890301 BAG FOLDING INSTRUCTIONS LOCATED ON BAG FY WARNING EXPLOSIVE FUEL LABEL EXPLOSIVE FUEL ITEM 16 P N 400268 LABEL EAR EYE BREATHING ITEM 20 P N 890254 DANGER CHIPPER e FOR WOOD ONLY KEEP HANDS amp FEET OUT DANGER FLYING DEBRIS ITEM 19 P N 810736 ENGINE AND ALLOW TO GOL BEFORE REFUELING LABEL DANGER GUARD ITEM 39 P N 900327 CHIPPER WARNING LABEL ITEM 82 P N 890152 TKV ONLY BAG ENCLOSURE INSTRUCTION NOTE IT 15 IDEAL TO DO THIS PROCEDURE WITH THE BAG ON THE GROUND WITH BOTTOM PAD FACING UP y fl pm J ELAP 5TEF FOLD FLAP A STEPS FOLD FLAP B WHILE FOLDING FLAP A DDAWN STEP POSITRON GROMMET OVER HACE THEN TWT STEP1 CLOSE THE OPENING OLE ENGINE LABELS HONDA A WARNING r Read and follow Operating Bl READ OWNER S MANUALS BEFORE OPERATION LIRE LE MANUEL D UTILESATEUR AVANT USAGE E VOR INBETRIEBNAH
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