Billy Goat HP3400 Lawn Mower User Manual
Contents
1. drive m th lt a weir HILLSIDE MOWING Fig 16 7 WARNING Never mow on any slope greater than 15 degrees Always mow across the face of slopes never up and down or diagonally see figure 16 8 DO NOT attempt sudden starts or stop when mowing on a slope Avoid sudden turns and use extreme caution when changing direction on a slope bw Part No 521302 11 Form No F101910A GOAT V HP Owner s Manual MAINTENANCE PERIODIC MAINTENANCE Periodic maintenance should be performed at the following intervals Maintenance Operation Every Use daily Every 5 hrs or daily Every 25 Hrs Every 50 Hrs Every 150 Hrs Yearly Inspect for loose worn or damaged parts Check for excessive vibration Inspect belt for wear Engine See Engine Manual Sharpen Blade Check tire pressure Note inflate to mfr s specs as shown on tire side wall Grease caster pivot points and lubricate height adjustment spacers Replace blade and traction belts Note Blade and drive belts are normal wear items These should be inspected on a regular basis and replaced if worn Also see your Billy Goat Dealer for servicing your machine BLADE Removal Sharpening NOTE When sharpening the blade it is a good idea to check the balance of the blade A properly balanced blade will increase life of the bearings and other components DO NOT change the blades with the unit running Tools required ratc2. See figure 16 5 Blade Clutch Lever NOTE The blade clutch must be either fully engaged for cutting or fully disengaged to bring the blades to a stop Do not operate the unit with the blade clutch partially engaged Premature belt wear and clutch failure will result from Operator s handle left hand side NCAUTION Use extreme care when operating the blades Inspect the work area for foreign objects that could cause damage to the unit or injure the operator if struck by the blade Never operate the blades with bystanders in the work area Never operate the blade without either the discharge deflector chute or the grass catcher in place Operator s handle right hand side PROPULSION This unit is self propelled and is controlled by an operator presence control To engage the wheel drive lift the operator s DRIVE lever on the right side against operator s handle The drive is disengaged by releasing the lever See figure 16 6 GROUND SPEED can be varied by selecting a higher or lower gear using the gearshift lever on the frame see figure 16 7 Note Only change gear selection when unit is stopped Under most conditions cutting should be done in second or third gear The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not satisfactory i e material left Dive lever IV V standing you should shift into a lower gear during cutting Fig 16 6
3. 5212 rasadeHP 1 8 521092 JWheelti3 x650Pneu SP _ 2 9 52122 X 1 2 14 5210 12 2 25 5119 Puleys xS5 8ID 1 2 38 521125 Bracket Mount Clutch Cable 1 40 521135 Transmission 1 _ 43 81710083 Washerbt6FlatZP J 60 2 Screwcap 5 16 18 x 2 3 4 HCS ZP 4 60 850233 X SnapRingyB8 4 Washer 1 4 SAE 3 Screwcap 1 4 28 x 1 2 HCS Gr 5 ZP 1 Screw self tap 5 16 x 3 4 HEX 7 __ 78 8502500 5 0 50 2 2 R gt 5 55 Washer 765 ID x 1 25 OD x 06 EE Washer Lack Ef ST Med a Part No 521302 23 101910 BILLY am GOAT WY MAINTENANCE RECORD Date someron O Owner s Manual Part No 521302 24 Form No F101910A
4. etc Part No 521302 5 Form No F101910A BILLY 252 GOAT WY HP Owner s Manual SH Le SOUND LEVEL 82 dB a at Operator Position 102 dB a Sound tests were conducted in accordance with 2000 14 EEC and were performed on 9 24 2010 under the conditions listed below 4 Sound power level listed is the highest value for any model covered in this manual Please refer to serial plate on the unit for the sound power level for your model General Conditions Sunny Temperature 69 F 21 C Wind Speed 10 mph 16 1 kmh Wind Direction West Humidity 56 Barometric Pressure 30 16 Hg 102 13 kpa VIBRATION DATA VIBRATION LEVEL 7 g 7 52m s Vibration levels at the operator s handles were measured in the vertical lateral and longitudinal directions using calibrated vibration test equipment Tests were performed on 9 24 10 under the conditions listed below General Conditions Sunny Temperature 69 F 21 C Wind Speed 10 mph 16 1 kmh Wind Direction West Humidity 56 Barometric Pressure 30 16 Hg 102 13 kpa INTENDED USE INTENDED USE This unit is mainly designed for cutting grass Some overgrown weeds and taller grass may also be cut Be sure to inspect work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety Part No 521302 6 Form No F101910A BILLY 2 W HP Owner s Manual INSTRUCTION LABELS The labels shown belo
5. Allow engine to cool for at least two minutes before refueling G DO NOT store gasoline near an open flame DO NOT remove gas cap while engine is running DO NOT start or operate engine if strong odor of gasoline is present DO NOT start or operate engine if gasoline is spilled Move equipment away from spill until gasoline has completely evaporated DO NOT smoke while filling the fuel tank G DO NOT check for spark with spark plug or spark plug wire removed Use an approved spark tester G po NOT operate engine without a muffler Inspect muffler periodically and replace if necessary If equipped with muffler deflector inspect deflector periodically and replace if necessary G po NOT operate engine with grass leaves or other combustible material near the muffler DO NOT touch muffler cylinder or cooling fins when hot Contact with hot surfaces may cause severe burns G DO NOT leave equipment unattended while in operation G po NOT park equipment on a steep grade or slope G po NOT operate equipment with bystanders in or near the work area DO NOT allow children to operate this equipment G po NOT operate equipment with guards removed G po NOT operate equipment near hot or burning debris or any toxic or explosive materials G po NOT operate equipment on slopes greater than specified in Specifications section of this manual G po NOT operate barefoot or wearing open sandals Always wear substantial footwear G po NOT
6. Service Manager Any parts replaced under warranty must be tagged and retained for 90 days The model number and serial number of the unit must be stated in the Warranty Claim e The distributor service manager will sign off on the claim and submit it to BILLY GOAT for consideration e he Technical Service Department at BILLY GOAT will study the claim and may request parts to be returned for examination BILLY GOAT will notify their conclusions to the distributor service manager from whom the claim was received e he decision by the Technical Service Department at BILLY GOAT to approve or reject a Warranty Claim is final and binding For online product registration go to www billygoat com Part No 521302 15 Form No F101910A OAN HP Owner s Manual Q w PARTS DRAWING HP BILLY GOAT NIR HR RANSAAL 16 Form No F101910A Part No 521302 BILLY 27 HP Owner s Manual PARTS LIST 1 52108 BaseEngneWAHP 1 9 5122 Bet4Lx33 1 ge 15 5215 Engine 10 5 HP Intek 1 16 52100 1 19 5112 er Am W J 1 20 5211 PPuleyideramHP 1 _23 5116 Brac
7. place hands or feet underneath unit or near any moving parts G po NOT pull mower backwards unless absolutely necessary G po NOT operate the mower while under the influence of alcohol or drugs G po NOT operate mower in wet grass Always be sure of your footing keep a firm hold on the handle and walk never run DO NOT mow near drop offs ditches or embankments The operator could lose footing or balance DO NOT mow excessively steep slopes G po NOT change the engine governor setting or overspeed the engine ALWAYS Stop the blade s when crossing gravel drives walks or roads ALWAYS Shut the engine motor off and wait until the blade comes to complete stop before removing grass catcher ALWAYS Mow only in daylight or good artificial light ALWAYS Disengage the self propelled mechanism or drive clutch on mowers so equipped before starting the engine ALWAYS wear safety goggles or safety glasses with side shields ALWAYS remove spark plug wire when servicing equipment to prevent accidental starting ALWAYS check fuel lines and fittings frequently for cracks or leaks Replace if necessary ALWAYS store fuel in approved safety containers ALWAYS wear proper foot apparel when mowing WARNING Important Remove all rocks wire string etc that can present a hazard during work prior to starting N DO identify and mark all fixed objects to be avoided during work such as sprinkler heads water valves limbs or clothes line anchors
8. 0363 Zerk Grease Fitting Part No 521302 19 Form No F101910A BILLY am 2 PARTS DRAWING HP HP Owner s Manual Part No 521302 20 Form No F101910A BILLY 27 HP Owner s Manual WY PARTS LIST 6 5100 1 18 521901 Labellnstrucion HP 1 21 51424 HandelowerHP 1 26 52146 fHandeUpperRHHP 1 27 51455 HandeUpprLHHP 1 28 5214 Lever Control Drive HP 1 30 5067 Grip Handle 2 31 5122 QConsleWAHP 1 32 5216 LeverBladeHP 1 33 52128 BraceHandeHP 2 Washer 1 4 SAE 69 816001 NutLocki A 20HEXZP 2 75 045 Cable Control Throttle 1 Bolt Shoulder 3 8 x 1 1 4 eu 89 890132 PlugTubelnsert OD 2 90 440193 Pin Clip Hitch O51x3 4 1 91 X 4401224 025 056 1 92 8041011 Screwcap 4 20x21 4 E 1 98 80410322 Screwcap5 16 18x2 HOSZP 2 106 521124 CableCluthWhee HP 1 107 52114 CableCluchBlade HP 1 ENO Fm as Part No 521302 21 Form No F101910A SOA HP Owner s Manual PARTS DRAWING HP 7 i ZT XN Son o ei Part No 521302 22 Form No F101910A BILLY GOAT HP Owner s Manual PARTS LIST No ParttNumber Descripion Qty 2 7
9. B1 Engine Type B amp S Intek Engine Fuel Capacity 2 8 qt 2 65 L Engine Oil Capacity 1 5 qt 1 4 L Total Unit Weight 238 108 Kg Overall length 68 1 73m Overall width 45 5 1 16m Overall height 43 75 1 11m In accordance with 2000 14 EEC 102dBa Sound at operators position 82dBa Vibration at operator position Part No 521302 3 Form No F101910A BILLY 252 GOAT 87 GENERAL SAFETY INSTRUCTIONS and SYMBOLS The safety symbols shown below are used throughout this manual You should become familiar with them before assembling operating or servicing this equipment HP Owner s Manual This symbol indicates important information that will prevent injury to yourself or others N This symbol indicates ear protection is recommended when operating this equipment AN This symbol indicates eye protection is recommended when operating this equipment NES A AN Ba This symbol indicates that this manual and the engine manufacturer s manual should be read carefully before assembling operation or servicing this equipment This symbol indicates gloves should be worn when servicing this equipment T CAUTION This symbol indicates important information that will prevent damage to your BILLY GOAT S HP Mower YT This symbol indicates the engine oil level should be checked before operating this equipment Read and make sure you thoroughly understand the following safety precauti
10. HP Owner s Manual BILLY GOAT HOMEPRO 34 MOWER Owner s Manual HP3400 Accessories Grass Catcher Kit Reduces lawn Easily convert your clippings to fine mower to bag nutrient rich grass and leaves particles that filter down to the soil P N 521400 P N 521401 Part No 521302 1 101910 BILLY am GOAT WY HP Owner s Manual ABOUT THIS MANUAL THANK YOU for purchasing a BILLY GOAT HP Mower Your new machine has been carefully designed and manufactured to provide years of reliable and productive service This manual provides complete operating and maintenance instructions that will help to maintain your machine in top running order Read this manual carefully before assembling operating or servicing your equipment CONTENTS SERIAL PLATE DATA AND SPECIFICATIONS 3 GENERAL SAFETY 4 5 SOUND AND VIBRATION 6 INSTRUCTION LABELS PACKING CHECKLIST amp ASSEMBLY 8 OPERATION 9 11 MAINTENANCE 12 14 TROUBLESHOOTING AND WARRANTY PROCEDURE 15 ILLUSTRATED PARTS amp PARTS LISTS 16 23 ACCESSORIES 24 MAINTENANCE RECORD 25 Part No 521302 2 101910 BILLY 252 HP Owner s Manual SERIAL PLATE DATA Record the model number serial number date of BiLLY menm urchase and where purchased 5 GOAT genes INDUSTRIES INC Fax 816 524 6983 Purchase Date LLL Model Serial No Purchased From _ VM Specifications HP3400 Engine Model 2158020167
11. ass as a falling danger is Do not operate with guards removed possible READ THE OWNERS MANUAL for LIFT SHIFTER BAR TO SLIDE TO Do not leave equipment unattended complete list of warnings REVERSE See owner s manual for specific instructions while in operation 521301 LABEL HP CONSOLE ITEM 13 P N 521301 Part No 521302 7 Form No F101910A BILLY GOAT V 9 HP Owner s Manual PACKING CHECKLIST Your Billy Goat Mower is shipped from the factory in one crate completely assembled except for the A e and controls READ all safety instructions before assembling unit e TAKE CAUTION when removing the unit from the box A 7 PUT OIL IN ENGINE BEFORE STARTING PARTS BAG amp LITERATURE ASSY Warranty card P N 400972 Owner s Manual P N 521302 Boxing Parts Checklist Briggs and Stratton Intek Parts Bag checklist Ty wrap qty 4 P N 900407 4 d EAD r be 4 AA 2 2 QE 227 saul 4227 p Ih fl SA LA A x 4 e 2 4 Ai y OF VA vw NOTE All item numbers called out in the assembly operation and maintenance sections of this manual can be found on Parts List pages 16 23 1 Remove the unit from the box be careful when removing it as there are cables that could be damaged by the machine when rolling it out of the box 2 Attach the upper handle assembly to the lower handle assembly using the hardwa
12. belt removed 8 Follow steps 8 through 12 in the previous section 9 Start engine and check for proper operation of drive system If necessary you can make adjustments to the cable tension on the engine base N WARNING If the drive belt begins to squeal or slip do not continue to operate your unit until adequate adjustment or repair has been performed Improper adjustment can cause drive belt to slip and overheat greatly reducing machine performance and transmission life Part No 521302 13 I X M Form No F101910A HP Owner s Manual CABLE ADJUSTMENTS Transaxle Drive Control Cable Adjustment When the transaxle drive belt slips the drive control cable needs to be adjusted or the belt needs to be replaced with a new belt Cable Adjustment 2 Using a 1 2 open end wrench turn the inside adjusting nut counter clockwise and back it off 1 8 then tighten the outboard adjusting nut against the support bracket see figure 17 2 3 Check for proper operation If the operation is not correct repeat step 2 4 Replace the access door The drive control cable adjustment should be the minimum amount required so the belt does not slip when the drive is engaged Blade Drive Control Cable Adjustment When the blade drive control lever is depressed the blades should turn and the blade drive belt should not slip When the cable is properly adjusted the tension spring on the end of t
13. clothes dryer or other gas appliance If engine is to be unused for 30 days or more prepare as follows Be sure engine is cool Do not smoke Remove all gasoline from carburetor and fuel tank to prevent gum deposits from forming on these parts and causing possible malfunction of engine Drain fuel outdoors into an approved container away from open flame Run engine until fuel tank is empty and engine runs out of gasoline NOTE Fuel stabilizer is an acceptable alternative in minimizing the formation of fuel gum deposits during storage Add stabilizer to gasoline in fuel tank or storage container Always follow mix ratio found on stabilizer container Run engine at least 10 min after adding stabilizer to allow it to reach the carburetor CAUTION Wheels must be chocked or blocked when unit is parked on a slope Part No 521302 9 Form No F101910A BILLY 252 GOAT 87 CUTTING OPERATION CAUTION Shut off the blades when crossing gravel drives walks or roads and under all conditions where thrown objects might be a hazard HP Owner s Manual CLEARING A CLOGGED CUTTING DECK Turn engine off and wait for blade to stop completely Disconnect spark plug wire and place the unit in gear to prevent the unit from rolling a Wearing durable gloves remove clog Danger the clog may contain sharp materials Reconnect spark plug wire CAUTION Use extreme care when operating the blades Inspect the work area for foreign objects that
14. could cause damage to the unit or injure the operator if struck by the blade Never operate the blades with bystanders in the work area GENERAL OPERATION To engage the blades depress the operator s left hand control lever against operator s handle The blade is disengaged by releasing this lever See Fig 16 5 next page To engage the wheel drive lift the operator s right hand control lever against operator s handle The drive is disengaged by releasing this lever See Fig 16 6 next page Ground speed can be varied by shifting gears as described on page 11 To begin cutting engage the blade lever allow the blade to spin up to speed and engage the wheel drive to begin moving forward into the material to be cut NOTE Do not engage blades during transport between work sites The blade should remain disengaged at all times when work is not being performed The best performance is achieved when cutting in dry conditions If the deck becomes choked with grass or debris during operation back unit off of debris allowing machine to clear itself and continue cutting or shut the unit off and clear the clog by hand See above A drop in engine RPM or a noticeable change in engine sound is usually a good indicator of a clogged discharge or other interference Under most conditions cutting should be done in second or third gear The quality of the cut produced is directly related to the unit s ground speed during cutting If the quality of the cut is not sa
15. e RPM set too low Carburetor out of Sharpen or replace blade pg 12 Check engine RPM adjustment Water or dirt in fuel system Spark plug fouled faulty refer to engine manual Adjust carburetor refer to or wrong gap engine manual Reset gap or replace spark plug refer to engine manual Abnormal vibration Loose or out of balance blade Bent blade Loose engine bolts Stop work immediately Check blade mount and balance Replace damaged or bent blade if required pg 12 Check engine mount Uneven cut Height adjust is not set correctly Dull or bent blade Tire pressure Be sure height adjust is set the same on both sides pg low on one side 10 Sharpen or replace blade pg 12 Adjust pressure Will not cut or has poor cutting performance Dull or bent Blade Clogged deck Engine running at too low RPM Sharpen or replace blade pg 12 Unclog deck pg 10 Wet Grass Excessively high grass Check engine RPM refer to engine manual Do not mow when grass is wet Mow once at a high cuting setting then mow again at desired setting or make a narrower cutting path Belt slips or smokes Belt tension too low Belt worn or stretched Pulleys worn or Increase tension at idler pg 14 Replace belt Replace damaged Control cable out of adjustment Pulleys Adjust control cable No self propelling Not set to gear Out of adjustment clutch cable Broken clutch Shift lever to desired gear Adjust clutch cable pg 14 cable Worn or broken belt R
16. eplace with new cable Replace belt pg 13 Self propelled drive will not release Clutch cable out of adjustment Damaged drive clutch lever Adjust clutch cable pg 14 Replace drive clutch lever Engine is locked will not pull over Debris locked against blade Damaged engine Remove debris pg 10 Refer to engine owner s manual Replace control cable When servicing engine refer to specific manufacturers engine owner s manual All engine warranty is covered by the specific engine manufacturer If your engine requires warranty or other repair work contact your local servicing engine dealer When contacting a dealer for service it is a good idea to have your engine model number available for reference See table page 12 If you cannot locate a servicing dealer in your area you can contact the manufacturers national service organization To reach Briggs amp Stratton 800 233 3723 WARRANTY CLAIM PROCEDURE Should a BILLY GOAT machine fail due to a defect in material and or workmanship the owner should make a warranty claim as follows e he machine must be taken to the dealer from whom it was purchased or to an authorized Servicing BILLY GOAT Dealer e The owner must present the remaining half of the Warranty Registration Card or if this is not available the invoice or receipt e he Warranty Claim will be completed by the authorized BILLY GOAT Dealer and submitted to their respective BILLY GOAT Distributor for their territory Attention
17. gasoline used Engine must be level when checking and filling oil and gasoline ENGINE SPEED Controlled by throttle lever on the upper handle FUEL VALVE Move fuel valve to ON position when provided on engine CHOKE Operated with the throttle control by moving the throttle control to the full start position THROTTLE Move remote throttle control to fast position Pull starting rope to start engine 1 Select desired cutting height before starting engine 2 Be sure drive lever or blade lever are not engaged 3 Choke if necessary 4 Pull back on starter rope slowly until resistance is felt Then pull cord rapidly to start Repeat if necessary Do not operate if excessive vibration occurs If excessive vibration occurs shut engine off immediately and check for damaged or worn blade loose blade bolt loose engine or lodged foreign objects Note See maintenance section for proper blade bolt torque specifications HANDLING amp TRANSPORTING Using two people to lift machine is recommended Lift holding the handle and the caster arm at the front of deck Secure in place during transport AQ Never lift the machine while the engine is running ENGINE MUST BE OFF while handling lifting or transporting the unit on or off the vehicle STORAGE N Never store engine indoors or in enclosed poorly ventilated areas with fuel in tank where fuel fumes may reach an open flame spark or pilot light such as a furnace water heater
18. he control cable will open slightly only enough for a piece of paper to slip between the coils Cable Adjustment 1 Remove the belt cover and observe the tension spring on the end of the cable that attaches to the idler when the blade drive lever is depressed The spring should just break open 2 If adjustment is required using a gt open end wrench turn the inboard adjustment nut counter clockwise and back it off 1 8 Then tighten the outboard adjustment nut against the cable support bracket Item 49 3 Check the spring tension with the blade drive lever depressed 4 Readjust the control cable as needed for proper tension 5 Replace the deck belt cover Note Too much tension will shorten belt and bearing life and too little tension will allow the belt to slip Part No 521302 14 Form No F101910A BILLY 27 HP Owner s Manual WY Troubleshooting Problem Possible Cause Solution Engine will not start Choke not on Out of gasoline bad or old gas Spark plug wire Move throttle to start position Check Gasoline Check for disconnected Dirty air cleaner Blade clutch is engaged spark with an approved tester Clean or replace air cleaner Disengage the Blade clutch lever Engine will not stop Damaged control cable Harness Wire is disconnected or Replace control cable Reconnect harness wire or replace damaged Damaged ignition switch if damaged Replace switch Engine runs poorly Spark plug wire loose Engin
19. het 15 16 inch socket torque wrench adequate support block to inhibit blade rotation 1 Disconnect spark plug wire 2 Chock the back tires 3 Support front of unit to allow access to the blades Note Unit is heavy Be sure support is adequate to prevent personal injury 4 Block the blade to prevent it from rotating during removal For Each Spindle 5 Remove the blade bolt Item 81 and lock washer 83 6 Remove the blade 12 and replace or sharpen the blade NOTE Use only B G l Part 521109 Standard blade or B G l Part no 521232 Mulch blade 7 Reinstall the blade using all fasteners in the exact order they were removed 8 Torque blade screw to 55 60 ft lbs NOTE Before installing the fasteners inspect them for wear and replace as necessary 9 Reconnect spark plug wire Part No 521302 12 Form No F101910A BILLY 252 HP Owner s Manual WW BELT REPLACEMENT When replacing one belt the other should be inspected for wear and replaced if worn It is good practice to change both belts when either is worn beyond use Use only original equipment belts for replacement Billy Goat uses only premium quality Kevlar corded and coated belts in your unit Substitute belts do not meet the design and performance requirements for your unit and will greatly reduce machine performance and belt life Blade Drive Belt 1 Disconnect spark plug wire 2 Remove the deck belt cover 3 Loosen but do not
20. ketAnti Rotation 1 33 52248 BraeeHandeHP 2 35 5014 Shoulder 1 2 x 3 36 8160003 NutlLock3 8 16 23 37 5115 fBBeltingerFrontHP 2 41 5117 BeltFingrRearHP 1 52 8041004 Screwcap3 8 16x2 1 Screw 3 8 x 1 1 2 TCS Screwcap 3 8 16x1 HCSZP 64 8181007 WasherLocki 4 ExtemalTooh 2 67 8041028 Screwcap5 16 18x HEN ZE 8 80 804203 Screwcap7 16 20x41 2 HCS GR 5 1 8172010 Washer38Sae 1 Screwcap 1 4 20 1 2 2 10 95 5082 OlbrinPug 1 107 52114 CableCluchBlade HP 1 Part 521302 17 Form No F101910A BILLY am W PARTS DRAWING HP Owner s Manual CLUTCH Part No 521302 18 Form No F101910A BILLY 27 HP Owner s Manual PARTS LIST Part Number Qty Bushing Flange 1 OD 3 4 ID Wheel 8 od x 0 5 Bearing 43 8171000 Washer 5 6 FlatZP 2 45 98024000 Bolt Carriage 3 8 16 x2 46 440153 Washer 1 5 OD x 453 ID x 25 THK _ 0 6 8 5 6 2 9 3 Screwcap 1 2 13 x 4 1 2 HCS ZP Screwcap 3 8 16 x 1 HCS ZP 2 1 66 520000 LynchPin346 x19 16 2 68 810736 Label Danger Flying Debris 96 61
21. ons before assembling operating or servicing this equipment AN Ba READ this manual and the engine manufacturers manual carefully before assembling operating or servicing this equipment AN O EAR PROTECTION is recommended when operating this equipment N dh EYE PROTECTION is recommended when operating this equipment _ AN BREATHING PROTECTION is recommended when operating this equipment des EXHAUST from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm DO NOT operate this equipment on any unimproved forested brushy or grass covered land unless a spark arrester is installed on the muffler as required by Section 4442 of the California Public Resources Code The arrester must be maintained in good working order Other states may have similar laws Federal laws apply on federal lands DO NOT run engine in an enclosed area Exhaust gases contain carbon monoxide an odorless and possibly fatal poison Part No 521302 4 Form No F101910A N BILLY 27 HP Owner s Manual W N WARNING IMPORTANT This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructions could result in serious injury or death ARNING po NOT run this equipment indoors or in any poorly ventilated area Refueling outdoors is recommended DO NOT refuel this equipment while the engine is running
22. re found in the holes located on the lower handle 3 Attach the throttle cable to the upper handle with the hardware located in the hole on the right side of the upper handle 4 Attach the drive and blade cables levers to the upper handle using the hardware provided Note The blade cable will also need to be attached to the console To attach it run one of the nuts off of the thread and slide the cable through the slot then run the nut back down and tightening it The standard setting should be positioned near the bottom of the barrel of the cable For fine tuning the lever see page 14 for cable tension adjustments 5 Make sure that all cables and levers function properly They should not kink or bind in anyway 6 Using the Ty wraps provided in the hardware bag secure the cables Make sure that no cable is coming into contact with a moving surface such as the wheels 7 Fill with oil and gas to the proper level and the unit is ready to mow 8 Read the rest of the operator s manual Part No 521302 9 101910 BILLY 27 HP Owner s Manual WY OPERATION all mechanical tools reasonable care must be used when operating machine Inspect machine work area and machine before operating Make sure that all operators of this equipment are trained in general machine use and safety SZ PUT OIL IN ENGINE BEFORE STARTING STARTING V ENGINE See engine manufacturer s instructions for type and amount of oil and
23. remove the idler pulley on the deck this will loosen tension and allow the belt to be removed from the two pulleys and disconnect the cable from the clutch 4 Place a blocks under the frame in front of the rear wheels for support and blocks under the deck Then remove the clutch anti rotation bracket 5 Remove the bolts attaching the deck to the frame separating the two 6 Tilt the housing section backwards which will allow easier access to the clutch Slip the belt off of the clutch 7 Replace the belt 8 Reattach the anti rotation bracket and clutch cable to the clutch 9 Reattach the deck to the housing 10 Loop the belt around the blade pulleys and tighten the idler pulley this will put tension on the belt 11 Replace the cover 12 Reconnect spark plug wire 13 Start engine and check for proper operation of blade drive system If necessary you can make adjustments to the cable tension on the console Transaxle Drive Belt 1 Disconnect spark plug wire 2 Follow steps 2 through 6 of the previous section 3 Loosen but do not remove the rear belt finger rotate it out of the way so the belt can be removed CAUTION do not bend the bracket in the process 4 Slide the belt off of the pulley on the transaxle and then slide it off of the clutch 5 Replace the belt with a new one install it in reverse order that the old one was taken off 6 Hold the rear belt finger in place while re tightening it 7 Install the blade
24. tisfactory i e material left standing you should shift into a lower gear during cutting CUTTING HEIGHT ADJUSTMENT NCAUTION DO NOT make cutting height adjustment when engine is running Cutting height can be adjusted from 1 5 to 3 5 by placing spacers above or below caster spindles For easiest adjustment change the height on one side at a time To change cutting height tilt the unit back remove lynch pin remove all spacers then set if off to the side remove caster rig add or subtract spacers reinstall caster rig place remainder of spacers if any then reinsert lynch pin see figure right Repeat this step on other side For finer adjustment relocate the bolts located on the deck brackets to change the angle of the deck See the chart below for the corresponding positions and cutting heights NOTE Be sure that the spacers are even on both casters Running the deck out of level will result in poor cut quality Cutting Height Chart Bolts in position 1 on deck Bolts in position 2 on deck Bolts in position 3 on deck Note that all cutting heights will be from the lowest cutting edge with standard blades Part No 521302 10 Form No F101910A BILLY 252 HP Owner s Manual WW BLADE CLUTCH The HP mower blade clutch is controlled by an operator presence control To engage the blade depress the operator s left hand control lever against operator s handle The blades are disengaged by releasing this lever
25. w were installed on your BILLY GOAT HP Mower If any labels are damaged or missing replace them before operating this equipment Item numbers from the Illustrated Parts List and part numbers are provided for convenience in ordering replacement labels The correct position for each label may be determined by referring to the Figure and Item numbers shown 4 WARNING iz LABEL DANGER KEEP HANDS DANGER FLYING DEBRIS LABEL WARNING GUARDS AND FEET AWAY ITEM 68 P N 810736 ITEM 82 P N 900327 ITEM 71 P N 400424 ENGINE LABELS BRIGGS AND STRATTON This engine meets U S EPA PH 2 SORE emission regs Refer to owner s manual for maintenance CN Read and follow Operating adjustments and emissions durability info instructions before rurining engine Engine Family ABSXS 3442V M 279216 EU e11 97 68SA 2004 26 0329 02 figy r is flammable Allow engi A EPA 544 ECS EM 2 minutes before 2 a Engines emit carbon monoxide DO NOT run in enclosed area Note Label may be differ from what is shown here THROTTLE AND CONTROL LABELS Do not place hands or feet under Do not operate equipment with TG HEIGHT AEST deck or near moving parts bystanders in the area GEAR SELECTION 1 SPACERS ON BOTTOM HIGHER CUT Do not allow children to operate Do not refuel while the equipment is N 1 2 3 Do not mow near drop offs cliffs or in running SPACERS ON TOP LOWER CUT wet gr
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