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Bil-Jax XLB-4725A Wheelchair User Manual

1. SPECIAL INSTRUCTIONS SPECIAL LABELLING INSTRUCTIONS NOT REQUIRED SPECIAL PACKAGING RECOMMENDATIONS NONE HANDLING AND STORAGE RECOMMENDATIONS DO NOT CUT OR WELD ON EMPTY CONTAINERS AVOID EXTREMES OF COLD OR HEAT STORE IN CLEAN DRY AREA DISCLAIMER THE INFORMATION CONTAINED HEREIN HAS BEEN COMPILED FROM SOURCES CONSIDERED TO BE DEPENDABLE AND IS ACCURATE TO THE BEST OF THE SELLERS KNOWLEDGE THE SELLER MAKES NO WARRANTY WHATSOEVER EXPRESSED IMPLIED OR OF MERCHANTABILITY REGARDING THE ACCURACY OF SUCH DATA OR THE RESULTS TO BE OBTAINED FROM THE USE THEREOF 4 26 Replacement Decals Refer to Table 5 1 and Figures 5 1 through 5 6 for descriptions and locations of decals on the XLB 4725A Boom Lift Table 5 1 Replacement Decals DC Model Decal No Description of Decal Oty Description of Decal Oty B06 00 0006 EMERGENCY CONTROL B06 00 0189 WARNING LEVEL MACHINE VALVE BEFORE USE B06 00 0033 CAUTION THIS UNIT SHALL B06 00 0192 OPERATION AND SERVICE ONLY BE TOWED WHEN MANUAL INSIDE B06 00 0034 DANGER DURING B06 00 0225 WARNING STAY CLEAR WHILE RAISING CHARGING EXPLOSIVE
2. see 3 8 3 6 Boom Lift Transport 3 10 4 Maintenance gece 4 1 4 1 Scheduled Service Check 4 1 4 2 Wheel Nut Torque Requirements eee 4 3 4 3 RU lee 4 3 4 4 Hydraulic System ae Bes 4 6 4 5 Leveling System Real 4 11 4 6 Troubleshooting tee tette RO IRURE ED 4 14 4 7 Material Safety Data Sheets 4 23 5 Replacement Decals fr 5 1 6 Parts E 6 1 6 1 Upper Boom Parts SL 6 2 6 2 Lower Boom Parts ES 6 4 6 3 Upper Cylinder Parts Lier 6 6 6 4 Lower Cylinder Parts List sse 6 8 6 5 DC Model Battery Compartment Parts List 6 10 6 6 Gas Model Engine Compartment Parts List 6 14 6 7 DC Model Power Compartment Parts List 6 18 6 8 Gas Model Power Compartment Parts Lt 6 22 6 9 Frame and Rotation Unit Let 6 26 6 10 Hitch and Jack Assembly Parts List ii 6 28 6 11 Square Tube Axle and Wheel Assembly Parts List 6 32 6 12 Hex Tube Axle and Wheel Assembly Parts List 6 34 6 13 Tail Lights and Junction Box Parts Let 6 36 6 14 Front Outriggers Parts Lier 6 38 6 15 Rear Outrigger Parts List 6 40 6 16 Basket Parts TS 6 42 6 16A Basket Parts List Early Model 6 46 6 17 Upper Control Box External Parts List 6 50 6 18 Upper Control Box Internal Parts Let 6 51 6 19 Lower Control Box Parts List sese 6 52 6 20 Proportional Valve Assembly Parts List in 6 54 6 21 Surge
3. ENGINE gt PBS INPUT PRIMARY BUCKET SWITCH UPPER LOWER gt SBS INPUT CONTROLBOX CONTROL BOX SECONDARY BUCKET SWITCH e A E DOWN E DOWN eee OUTRIGGER LEVEL PROP SENSOR VALVE A TRIGGER SPEED SWITCH CONTROL SBS THROTTLE SOLENOID xa gt RELAY UPPER UPPER OUTRIGGER PBS SBS LEVEL UPPER ak CYL UP CYL UP SENSOR CYL UP L UPPER UPPER e CYL CYL OUTRIGGER UPPER DOWN DOWN CYE DOWN i LOWER OUTRIGGER LEVEL LOWER s CYL UP 2 SENSOR CYL UP E e e os e LOWER LOWER OUTRIGGER PBS SBS LEVEL CYL CYL SENSOR LOWER DOWN DOWN CYL DOWN f e ROTATE OUTRIGGER LEVEL SE A SENSOR ROTATE CW f uns ROTATE OUTRIGGER LEVEL DE CN ROTATE A SENSOR CGW kon NL 2 O START ENGINE Ca IGNITION ENGINE MODULE ENGINE L ICE KILL OUTRIGGER AXLE LAMP SWITCHES OUTRIGGERI INPUT i LEVEL LEVEL SENSOR SENSOR LEVEL _ INPUT WARNING SENSOR LEVEL SENSOR TLE rae i THROTTLE THROT SOLENOID SOLENOID 7 RELAY Figure 4 15 PC Logic Diagram Gas Model 4 MAINTENANCE 4 7 MATERIAL SAFETY DATA SHEETS MATERIAL SAFETY DATA SHEET FOR LEAD ACID BATTERIES WET FILLED WITH ACID SECTION I GENERAL INFORMATION Manufacturers Name Crown Battery Mfg Company EMERGENCY NO 800 487 2879 Street Address 1445 Majestic Drive OR 800 OIL TANK City State Zip Fremont Ohio 43420 Phone Number 419 334 7181 REV
4. 06 00 0139 1 ATTENTION To prevent premature motor failure it is imperative that the fiberglass cover be B06 00 0139 A DANGER kept in the closed position to protect against direct contact with any foreign articles and or moisture Should the ydraulic power unit need to be cleaned it is very important to cover or shield the motor The DC motor must not come into direct contact with foreign particles and or moisture See Operator s Manual for details DEE B06 00 0290 CFT RFC S ei IT IS UNLAVVFUL TO OPERATE THIS EQUIPMENT VVITHIN FEET OF HIGH VOLTAGE LINES OF 50 000 VOLTS OR LESS For safe clearance of lines in excess of 50 000 volts see owners manual 10 COFC OPERATION AND SERVICE MANUAL INSIDE B06 00 0192 B06 00 0192 B06 00 0268 EMERGENCY ROTATION HANDLE This machine is NOT insulated Do not use within 10 ft of power lines or other electrically charged sources This machine DOES NOT provide protection for personnel from contact with or close proximity to any live electrical power source and should be considered energized by all personnel coming in contact with machine B06 00 0146 This machine is designed and manufactured in compli with the ANSI A92 2 standard in force on the date of manufacture Dealers owners users operators lessors and lessees are responsible for inspection maintenance training and operation as required
5. B06 00 0060 STOP READ OPERATING OXYHYDROGEN GAS B06 00 0261 CAUTION ANSI DECAL B06 00 0268 EMERGENCY ROTATION HANDLE B06 00 0290 ATTENTION DC MOTOR FAILURE WARNING B06 00 0321 MAXIMUM CAPACITY 400 LBS Or early model basket B06 00 0380 MAXIMUM CAPACITY 450 LBS B06 00 0328 XLB 4725A SPECIFICATIONS or B06 00 0328 A B06 00 0334 DANGER HIGH VOLTAGE 1 OPERATION SMALL LABEL B06 00 0335 XLB 4725A TRANSFER B06 00 0371 ERROR CODES B06 00 0372 UPPER CONTROLS DECALS DC MODEL B06 00 0062 THIS PLUG 115 VOLT B06 00 0068 THE HYDRAULIC SYSTEM B06 00 0115 1500 WATT LOAD LIMIT B06 00 0116 OPERATE WITH FULLY CHARGED BATTERIES B06 00 0129 OIL LEVEL TRANSPORT POSITION B06 00 0130 LUBRICATE MONTHLY B06 00 0139 DANGER BEFORE USING EXTEND LOCK STABILIZE B06 00 0145 DANGER BOOM SAFETY INSTRUCTIONS B06 00 0146 DANGER HIGH VOLTAGE OPERATION LARGE LABEL B06 00 0151 DANGER 110 VOLT B06 00 0161B Bil Jax TRANSFER B06 00 0167 Caution Tape Black and Yellow B06 00 0173 SAFETY HARNESS LANYARD 2 ATTACHMENT POINT B06 00 0373 LOWER CONTROLS DECALS DC MODEL B06 00 0374 UPPER CONTROLS DECALS GAS MODEL B06 00 0375 LOWER CONTROLS DECALS GAS MODEL B06 00 0376 OPERATING INSTRUCTIONS PROPORTIONAL CONTROLS 1 2 1 1 2 5 1 XLB 4725A A DANGER CFUREC BEFORE USING EXTEND LOCK STABILIZE OUTRIGGERS AND LEVEL MACHINE
6. 0 1 2 3 4 9 6 H 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 pa an N 6 23 XLB 4725A O gt Y L LO N Tu Y Figure 6 8 Gas Model Power Compartment 6 24 6 PARTS LIST Table 6 8 Gas Model Povver Compartment Parts List Continued T S T a E E m E s 7 a 5 rm 6 25 XLB 4725A 6 9 FRAME AND ROTATION UNIT LIST Refer to Table 6 9 for the frame and rotation unit parts list Figure 6 9 Frame and Rotation Unit 6 26 6 PARTS LIST Table 6 9 Frame and Rotation Unit Parts List 7 5 n E 7 5 e S 3 B 12 00 0088 Trailer Weldment accommodates later model trailer axle and jack 23A B 12 00 0059 Trailer Weldment accommodates early model trailer axle and jack 1 1 1 8 4 4 4 6 27 XLB 4725A 6 10 HITCH AND JACR ASSEMBLY PARTS LIST Refer to Table 6 10 for the hitch and jack assembly parts list Figure 6 10 Hitch and Jack Assembly 6 28 6 PARTS LIST Table 6 10 Hitch and Jack Assembly Parts List 1 Jang Fossa 1 3 530 00 0009 Pad Rubber 7 T E i i i i 3 T 3 22 3 24 3 25A 3 3 3 2 6 29 XLB 4725A Figure 6 10 Hitch and Jack Assembly 6 30 6 PARTS LIST Table 6 10 Hitch and Jack Assembly
7. Battery cable or equipment ground Clean and reconnect loose or corroded lead loose or corroded battery cable or ground lead e Hydraulic pump not pumping Check pump motor operation repair or replace if not running Check gear pump replace if hot to touch 6 Boom lift and rotate func a Loose connection at trigger or speed Check display reading for status tions operate intermittently control knob Reconnect wiring b Loose connector at valve coil Check wiring connection to valve coil repair loose wiring c System interlock fault Check display for system status Correct indicated fault conditions Troubleshooting Aids A controller board with fault display LEDs and an error code display is inside the lower control panel When a problem arises open the lower control panel Turn power on and observe the control board indicators See Tables 4 4 and 4 5 for interpreting error codes and LED indicators on the controller board Table 4 7 defines the level sensor LEDs in Figure 4 11 Hydraulic and electrical diagrams are provided in Figures 4 12 through 4 15 Table 4 4 Error Codes Code Error Description ECO1 Data Communications Error Communication failure during self test EC02 Proportional Control Out of Range Boom lift function outside of programmed safe operating zone EC03 Upper Cylinder Down Output Upper cylinder down circuit wiring or valve solenoid faulty EC
8. accident or any conditions deemed other than those considered as oc curring during normal use Components not manufactured by Bil Jax are covered by their respective manufacturer s warranties A list of those components and their warranties is available upon written re quest to Bil Jax Bil Jax shall not in any event be liable for the cost of any special indirect or consequen tial damages to anyone product or thing This warranty is in lieu of all other warranties expressed or implied We neither assume nor authorize any representative or other per son to assume for us any other liability in connection with the sale rental or use of this product 3 1 Operation OPERATOR CONTROLS The XLB 4725A Boom Lift is equipped vvith multiple operator controls Electrical boom lift and rotation control panels are located at ground level and in the basket Manual boom rotation and lowering controls are at the ground level BATTERY ON OFF Switch A BATTERY ON OFF switch Figure 3 1 is mounted on the front end of the hydraulic power compartment Turn the switch to the ON position to turn battery power on to the boom lift electrical system Turn the switch to the OFF position to conserve battery power when the lift is not in use EMERGENET CONTH L NE VE BATTERY ON OFF SWITCH Figure 3 1 Battery ON OFF Switch 3 1 XLB 4725A Lovver Control Panel The lower control panel Figure 3 2 is located on the side of the
9. 00 0375 Decal Lovver Control Box Gas Model B01 02 0068 Switch Pushbutton Yellow B01 02 0072 Stop Switch Emergency 6 801 02 0070 Switch Toggle B01 10 0183 Sensor Speed Control EE El B46 00 0032 Rnob Speed Control o B01 10 0182 Socket Lamp B01 10 0042 Bulb 12 Volt Gas Model B01 10 0056 Bulb 24 Volt DC Model B01 02 0073 Switch Key 6 53 XLB 4725A 6 20 PROPORTIONAL VALVE ASSEMBLY PARTS LIST Refer to Table 6 20 for the proportional valve assembly parts list 14 15 16 Figure 6 20 Proportional Valve Assembly Table 6 20 Proportional Valve Assembly Parts List o Fitting 90 Elbow 6 JIC 6 ORM Fitting 90 Elbow 6 JIC 6 ORM LL Plug Orifice B01 08 0013 Proportional Coil 24 Volt DC Model 6 54 6 PARTS LIST 6 21 SURGE BRARES PARTS LIST Refer to Table 6 21 for the surge brakes parts list 5 Figure 6 21 Surge Brakes Table 6 21 Surge Brakes Parts List Not procurable order brake line kit lt _ 367 EIN EN 6 55 XLB 4725A 6 22 DC MODEL HYDRAULIC SYSTEM PARTS LIST Refer to Table 6 22 for the DC model boom lift hydraulic system parts list 23 24 m FILTER LET RESERVOIR ASSEMBLY 3 UPPER LIFT CYLINDER BOTTOM ki 15 17 UNDER FITTING Figure 6 22 DC Model Hydraulic System 6 56 6 PARTS LIST Table 6 22 DC Model Hydraulic System Parts List x gt zi gt 6 57 XLB 472
10. 0068 0129 0371 Figure 5 4 Decal Locations Power Compartment Interior 5 6 D Parts List XLB 4725A UPPER BOOM PARTS LIST 6 1 Refer to Table 6 1 for the upper boom parts list Figure 6 1 Upper Boom 6 PARTS LIST Table 6 1 Upper Boom Parts List 7 i 3 in Bore x 54 in Stroke See Figure 6 3 x 5 T Aa 6 3 XLB 4725A 6 2 LOWER BOOM PARTS LIST Refer to Table 6 2 for the lower boom parts list Figure 6 2 Lower Boom 6 4 6 PARTS LIST Table 6 2 Lower Boom Parts List 4 in Bore x 25 in Stroke See Figure 6 4 gt T E gt 24 B34 00 0006 Trimlock 1 8 in B30 00 0044 Pad Rubber Upper Boom Support op N EI 6 gt 6 5 XLB 4725A 6 3 UPPER CYLINDER PARTS LIST Refer to Table 6 3 for the upper cylinder parts list Figure 6 3 Upper Cylinder 6 6 6 PARTS LIST Table 6 3 Upper Cylinder Parts List B00 00 0061 Fitting Grease Straight Wiper Rod IN Bushing Bronze E em E fine Wear FE Tris TF B02 03 0022 Cylinder Upper Boom Lift 3 in Bore x 54 in Stroke B22 00 0010 Kit Seal Not Illustrated 1 includes items 4 7 8 9 13 15 and 16 Part of Seal Kit item 19 Not procurable order Upper Boom Lift Cylinder item 18 B02 13 0103 Bearing Spherical 18 9 1 lt 6 7 XLB 4725A 6 4 LOWER CYLINDER PA
11. 10 8 10 9 General Responsibilities Each operator shall comply with the requirements of this section Operation During operation of the aerial device the operator shall wear a body belt or harness and be connected to the aerial device with a lanyard at the platform position Work Platform The operator shall not use railings planks ladders or any other device in or on the work platform for achieving additional working height or reach Brakes The vehicle parking brake s shall be set at all times that the boom is ele vated except when the aerial device is being used in accordance with 8 13 3 Loading Any loading which includes a horizontal load shall be avoided unless the mobile unit is designed for that application Observations Observations during operation for any defects shall be conducted on an ongoing basis Worksite Before the aerial device is used the worksite shall be surveyed for haz ards such as 1 Untamped earth fills 2 Ditches 3 Dropoffs and floor obstructions 4 Debris 5 Overhead obstructions and electrical conductors 6 Weather conditions 7 Presence of unauthorized persons Precautions Before and during each use the operator shall 1 Check for overhead obstructions and electrical conductors 2 Insure that the load on the platform and or load lifting devices are in accor dance with the manufacturer s rated capacity 3 Insure that outriggers and stabilizers are used if the manufac
12. BOOM DOWN BO6 00 0372 EMERGENCY DOWN O LOWER BOOM LOWER B06 00 0374 ECO1 EC02 EC03 EC04 EC05 EC06 EC08 EC09 EC10 EC11 EC12 EC13 EC14 EC15 EC16 RTT ERROR CODE CHART Data Communication Error Proportional Control out of Range Upper Cylinder Down Output Upper Cylinder Up Output Motor Run Throttle Solenoid Output Tilt Alarm Output Beeper Lower Cylinder Down Output Lower Cylinder Up Output Rotate CCW Output Rotate CW Output Emergency Down Output Choke Output Motor Start Output Primary Bucket Switch Input Secondary Bucket Switch Input B06 00 0371 MAXIMUM CAPACITY B06 00 0371 B06 00 0321 CCTT B06 00 0321 450 LBS B06 00 0380 B06 00 0380 Figure 5 1 Replacement Decals Sheet 3 of 3 5 4 G G uroog pue Jo re1 SUONLIOT EIIA Z S IMZA 0173 14 Both Sides ME Or 0380 0115 AL A D s A 0036 Both Ends Both Booms 0161B 0036 Both Sides Both Sides 0036 Both Ends Both Cylinders O Letz Sid osite Side DE Opposite Side or 0372 0335 Both Sides A 0036 4 s 016 4 2 Places 9 Both Sides 0036 2 Places Both Sides 0146 Both Sides 0036 Both Sides SIVI30 ININIIVIdIU S XLB 4725A 0130 0268 2 Places 0062 0034 Figure 5 3 Decal Locations Power Compartments Exterior
13. Emergency First Aid Procedures SEEK MEDICAL ASSISTANCE FOR FURTHER TREATMENT OBSERVATION AND SUPPORT IF NECESSARY Eye Contact WASH WITH COPIOUS QUANTITIES OF COOL WATER FOR AT LEAST 15 MINUTES Skin Contact FLUSH AREA WITH LARGE AMOUNTS OF COOL WATER FOR AT LEAST 15 MINUTES Inhalation REMOVE TO FRESH AIR IF BREATHING IS DIFFICULT GIVE OXYGEN Ingestion GIVE MILK TO DRINK DO NOT INDUCE VOMITTING CALL PHYSICIAN ak ak ak ak ak ak OR OR ak ak kk OR ak ak ak kk OR kk kk kk kk kk ak kf RR RRR l ki kk l k SECTION VI REACTIVITY DATA 2 ak ak e kee kee kee ak ak ae kee ak ak e kee decke ke a e ke a e decke ke ak e ke a e ke a e ke ak e ke l e ke COR a e ke a e cker ke e cker cker ke ae cker cker cker cker cker cker CO Stability STABLE Conditions to Avoid N A Incompatibility AVOID COMBUSTIBLES ORGANIC MATERIALS AND STRONG REDUCING AGENTS Hazardous Decomposition Products SULFUR TRIOXIDE CARBON MONOXIDE SULFURIC ACID FUMES amp SULFUR DIOXIDE Hazardous Polymerization MAY OCCUR Conditions to Avoid N A ak ak ak ak ak ak ak ak kk kk ak ak COLO LO LO ak ak kk kk kk kk ak ak kk kk kk LI kk kk kk fk af kk SECTION VII SPILL OR LEAK PROCEDURES ae ak ak e ak ak e kee ak ak e kee ak ak e ke a e kee decke ke a ae ke a e ke l e ke a e ke a e ke a e ke a e ke l e ke a e ke a e ke a e ke a ae cker cker cker ke e ke a ae cker cker cker RCO ROE COE Steps to be taken in case material is released or spilled CONTAIN SPILL USING NON COMBUSTIBLE MA
14. J YOHD MO JLIW HO NMOA MO DIV 3NION3 3NION3 ANIONS HOdOHd HNOH HOO9HLDO VAAN ILVLOd 96d C ssa 2 vsa C esa C esa C isa C osa 670 C LAdLNO NMOG LAdLNO LNALNO NMOG MOD woos WOOg dasn NUVIV NAY woos WOOd 1H911 1IV1Od AYAJAMOT YAMOT LON IL X HOLOW 3dd sddn 3SN3 190 C 8 Ce Li 3SN4 dINV 0c OR N TEE Fakt los dsd en yn JALOV cl tar Figure 4 10 Lower Controller Board 4 16 4 MAINTENANCE A CAUTION Integrated circuits can be damaged by static electrical discharge When touching or handling circuit boards wear an anti static wristband grounded to a boom lift ground lug When replacing a circuit board stand on a grounded anti static floor mat Always seal circuit boards in static shield bags for storage and transport Failure to use anti static discharge protection can cause permanent damage to in tegrated circuit components Table 4 5 LED Indicators Indicator Function Color D12 5 Volt Regulated Supply Red D16 Communications Active Green D49 Upper Boom Down Output Red D50 Upper Boom Up Output Red D51 Motor Run Output Red D52 Tilt Alarm Output Red D53 Spare Red D54 Lower Boom Down Output Red D55 Lower Boom Up Output Red D56 Rotate CCW Out
15. MAINTENANCE 4 2 WHEEL NUT TORQUE REQUIREMENTS It is very important to apply and maintain the correct wheel nut torque on the boom lift trailer The wheel nuts must be evenly tightened to the following specified torque incre ments whenever a trailer wheel is removed and installed Use the following tightening procedure 1 Evenly tighten the wheel lug nuts to 25 Ib ft 34 N m in the tightening sequence shown in Figure 4 1 Figure 4 1 Wheel Nut Tightening Sequence 2 Evenly tighten the wheel lug nuts to 60 Ib ft 81 4 N m using the nut tightening sequence shown 3 Evenly tighten the wheel lug nuts to 100 Ib ft 135 6 N m using the nut tighten ing sequence shown 4 3 LUBRICATION Lubrication makes operation of the XLB 4725A Boom Lift more efficient and extends the equipment life Use the following procedures to lubricate the boom lift components 1 Lubricate trailer and outrigger jack posts and all grease fittings labeled LUBRICATE WEEKLY with NLGI Grade 2 multi purpose grease 2 Lubricate all LUBRICATE MONTHLY grease fittings with NLGI Grade 2 multi purpose grease Wipe off dirt and grease residue Add approximately L ounce of fresh grease to each fitting See Figure 4 2 for grease fitting locations Figure 4 2 Lubricate Monthly 4 3 XLB 4725A 4 4 3 4 5 Lubricate the slew ring bearing grease fitting labeled LUBRICATE SEMI ANNUALLY with NLGI Grade 2 multi purpose grease Wipe off dirt and grea
16. and lifting straps and or a lift truck to remove the cylinder After repairing the hydraulic cylinder reinstall the cylinder in the reverse order of removal Power up the hydraulic system and check for leakage Tighten hydraulic fittings as needed Bleed entrapped air from the hydraulic cylinder according to instructions in paragraph 4 4 Do not tamper with the cylinder counterbalance valves If the counterbalance valves need adjustment contact the Bil Jax Service Department at 419 445 9675 Cylinder Disassembly and Inspection 4 MAINTENANCE Perform the following procedure to disassemble the upper or lower hydraulic lift cylinder Whenever the hydraulic cylinder is disassembled all seals must be replaced Refer to re placement seal kit Figure 6 3 or 6 4 1 Check bearings 1 Figure 4 6 for wear and excess play Replace bearings if necessary 2 Unscrew headstock 2 and slide cylinder rod 3 from housing 4 3 Remove slotted nut 5 and piston 6 Remove and discard wear ring 7 o rings S and 9 Remove sleeve 10 4 7 i VD D DU BE L HA ra Bearings Headstock Cylinder Rod Housing Slotted Nut Piston VVear Ring O Ring O Ring Sleeve O Ring Backup Ring Seal Bushing VViper Figure 4 6 Hydraulic Cylinder Repair 4 9 XLB 4725A Remove headstock 2 Remove and discard o ring 11 backup ring 12 and seal 13 Remove bush
17. be A92 2 and the owners manual Alterations modifications or changes to this machine without the written authorization of Workforce Products Inc as well as any unauthorized adjustment of values disabling or by passing of safety devices or the improper use of this machine shall exempt Workforce Products Inc from any liability for any resulting injuries or damage B06 00 0261 DANGER SAFETY HARNESS LANYARD IT ES UNLAWFUL TO DFERATE THES EQUIPMENT WITHIN 10 FEET OF HIGH VOLTAGE LINES OF 50 000 WOLTS OR POINT dad Du mi ita E pt erp enzeg Tt Core CHEN SEIT red minie hm peri een can ans adis rn rk prom zg p is acr b rr bri b mr acra vm mor pel rb db a an dr ds gl omg qi i me a ia e FAILURE TO COMLY WITH THE FOLLOWING SAFETY INSTRUCTIONS OR ANY OTHER USE OF THIS EQUIPMENT WILL RESULT IN SERIOUS INJURY OR DEATH BEFORE USE ATTACHMENT B06 00 0173 B06 00 0173 m B06 00 0146 COIA RFT B06 00 0268 THIS PLUG 115 VOLT 06 00 0062 B06 00 0062 GASOLINE FILL B06 00 0243 THIS UNIT SHALL ONLY BE TOVVED VVHEN ALL BOOM SECTIONS ARE FULLY DOWN AND LOCKED WITH TRANSPORT SAFETY PINS B06 00 0033 B06 00 0033 BOOM OPERATING INSTRUCTIONS PROPORTIONAL CONTROLS 1 Read and follow all manuals and decals owing vehicle 3 Extend lock and base all four 4 outriggers 4 Level the lift using the four 4 power base Remove as much weight as possible from
18. decomposes Wear NIOSH approved self contained breathing apparatus Unusual Hazards Water applied to sulfuric acid generates heat and causes acid to splatter Wear full cover acid resistant clothing Sulfuric acid reacts violently with metals nitrates chlorates carbides fulminates picrates and other organic materials Reacts with most metals to yield explosive flammable hydrogen gas This reaction is intensified when sulfuric acid is dilluted with water to form battery electrolyte 4 23 XLB 4725A 4 24 KK K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K K SECTION V HEALTH HAZARD DATA FKK K K he K K K K ale K K K ale K K K ale K K K ofe K K K K K e K K K K K K K K K K K K K K K K K K K K ofe ale he K ofe K he ale K K e K K K K K K K K K K K K ofe K K K K K he K K K he K K K K K K K K K K K K K K Primary Routes of Entry Inhalation YES Skin YES Ingestion YES Health Hazards Acute EYES SKIN RESPIRATORY SYSTEM amp DIGESTIVE SYSTEM Chronic EYES SKIN RESPIRATORY SYSTEM amp DIGESTIVE SYSTEM Signs and Symptoms of Exposure IRRITATION OF EXPOSED AREA BURNS AND RESPIRATORY PROBLEMS NO POSSIBILITY OF EXPOSURE OF LEAD WILL OCCUR UNLESS BATTERY IS DESTROYED Medical Conditions Generally Aggravated By Exposure EXPOSURE TO MIST MAY CAUSE LUNG DAMAGE amp AGGRAVATE PULMONARY CONDITION
19. nearing full charge At full charge 3 1 2 hours after the 80 CHARGE indicator lights up the charger turns off If the battery voltage does not reach the 80 CHARGE level in 14 hours the charger turns off and the red CHECK BATTERY indicator LED lights up This prevents extended charging of a faulty battery 6 Unplug the power cord from the 120 VAC receptacle and the charger receptacle Properly store the power cord for next use 3 9 XLB 4725A 3 6 3 10 BOOM LIFT TRANSPORT The boom lift trailer is a single axle trailer fitted with a two inch ball hitch surge brakes breakaway safety cable safety chains brake lights and side marker lights Proper boom lift transport requires the correct hookup and inspection of these trailer components be fore towing Use the following procedures to hitch tow and back the boom lift trailer Trailer Hitching Trailer hitching requires a second person to give tow vehicle backing instructions 1 Back the tow vehicle to the trailer Verify that the ball and hitch are in line and that the trailer hitch will clear the ball Jack up the tongue as needed Align the ball and hitch Wrap and fasten the breakaway safety cable around the ball hitch Figure 3 8 HITCH RELEASE HANDLE Figure 3 8 Breakaway Safety Cable Hold ball hitch release lever open and lower the hitch onto the ball Let go of the release lever to secure the ball Crank the jack down to check for secure c
20. suspected items shall be carefully examined and a determination made by a qualified person as to whether they constitute a safety hazard All unsafe items shall be replace or repaired before use 8 2 4 Periodic Inspection and Test An inspection of the mobile unit shall be per formed at the intervals defined in 8 2 2 depending upon its activity severity of ser vice and environment or as specifically indicated below These inspections shall include the requirements of 8 2 3 1 Structural members for deformation cracks or corrosion 2 Parts such as pins bearings shafts gears rollers locking devices chains chain sprockets wire ropes and sheaves for wear cracks or distortion 3 Hydraulic and pneumatic relief valve settings 4 Hydraulic system for proper oil level 5 Hydraulic and pneumatic fittings hoses and tubing for evidence of leakage abnormal deformation or excessive abrasion 6 Compressors pumps motors and generators for loose fasteners leaks unusual noises or vibrations loss of operating speed and excessive heating 8 3 8 4 7 ANSI REPRINT 7 Hydraulic and pneumatic valves for malfunction and visible cracks in the exter nal valve housing leaks and sticking spools 8 Hydraulic and pneumatic cylinders and holding valves for malfunction and visible damage 9 Hydraulic and pneumatic filters for cleanliness and the presence of foreign ma terial in the system indicating other component
21. the seals Replace the cylinder tube if these conditions are not met Cylinder Assembly 1 10 11 4 10 Lubricate headstock 2 Figure 4 6 wiper 15 seal 13 backup ring 12 and o ring 11 with hydraulic fluid Twist seal 13 into a C shape and seat it in mating groove of headstock 2 Seat wiper 15 backup ring 12 and o ring 11 in mating groove of headstock 2 Make sure the back up ring is installed above the o ring Use brass tools or plastic tools to avoid seal groove damage during installation Scratching the seal grooves may cause by pass leakage Allow the assembled headstock to sit one hour for the seals to regain their original shape Lubricate piston 6 and o rings 8 and 9 with hydraulic fluid Install wear ring 7 Allow the assembled cylinder head to sit one hour for the seals to regain their original shape Thoroughly rinse the inside of cylinder housing 4 with a high pressure rinse and wipe with lint free cleaning cloths Install the headstock 2 bushing 14 stop sleeve 10 piston 6 and nut 5 onto the cylinder rod 3 Tighten the nut from 100 to 120 Ib ft 136 to 162 Nm Apply anti seize to the headstock threads and installed o ring 11 Coat the cylinder rod with hydraulic fluid and insert the rod into the cylinder housing When inserting headstock 2 make sure that static o ring 11 does not extrude from the o ring groove Be careful not to nick the seals as th
22. 0 0574 VVasher Flat 1 2 in B25 00 0013 Bearing Tie Rod End 1 2 in L H Thread 0090 0168 Nut Jam 1 2 20 L H Thread B11 03 0027 Bar Upper Leveling 0090 0461 Screw Cap 1 2 13 x 2 in B05 01 0028 VVire 14 3 SDN 55 fi 6 45 XLB 4725A 6 16A BASRET PARTS LIST EARLY MODEL Refer to Table 6 16A for the early model basket parts list Figure 6 16A Basket Early Model 6 46 6 PARTS LIST Table 6 16A Basket Parts List Early Model 20 03 0016 Head Roller Plunger Linieswich _1_ n E 6 47 XLB 4725A Figure 6 16A Basket Early Model 6 48 6 PARTS LIST Table 6 16A Basket Parts List Early Model Continued 3 mae e on 6 i B00 00 0086 Casing Wire Slit 5 16 in dia x 8 5 in long 4 B34 00 0006 Trimlock 1 8 in x 16 in long 0089 151 Spring Torsion 0090 0574 Washer Flat 1 2 in B11 03 0027 Bar Upper Leveling B36 00 0032 Rod Pinch Point Cover 0090 0461 Screw Cap 1 2 13 x 2in B04 06 0001 VVasher Retaining 0090 0210 Washer Lock Split 3 8 in 6 49 XLB 4725A 6 50 6 17 UPPER CONTROL BOX EXTERNAL PARTS LIST Refer to Table 6 17 for the upper control box parts list 1 1A 2 2A manni ii LA bil jan bey gt T E L Gring Leien E
23. 04 Upper Cylinder Up Output Upper cylinder up circuit vviring or valve solenoid faulty ECOS Motor Run Throttle Solenoid Output Engine stop or throttle control circuit wiring or control device faulty EC06 Tilt Alarm Output Beeper Alarm output circuit wiring or alarm beeper faulty EC08 Lower Cylinder Down Output Lower cylinder down circuit wiring or valve solenoid faulty EC09 Lower Cylinder Up Output Lower cylinder up circuit wiring or valve solenoid faulty EC10 Rotate CCW Output Rotate CCW circuit wiring or valve solenoid faulty EC11 Rotate CW Output Rotate CW circuit wiring or valve solenoid faulty EC12 Emergency Down Output Emergency down circuit wiring or Valve solenoid faulty EC13 Choke Output Choke control circuit wiring or choke solenoid faulty EC14 Motor Start Output Engine start circuit wiring or control device faulty EC15 Primary Bucket Switch Input Primary bucket switch or switch circuit wiring faulty EC16 Secondary Bucket Switch Input Secondary bucket switch or switch circuit wiring faulty Note The related switch must be functionally sound to produce an error code other than EC01 EC06 EC15 or EC16 4 15 XLB 4725A Ld EE FAV S a o zaf oans O s9a O vod C ed c9a C 19d C oval esa C 89a 45a S LAdLNO INdLNO LAdLNO LAdLNO LAdLNO LAdLNO LAdLNO LAdLNO aAMOd dOlS 1 JVIS
24. 10 00 0045 Brake Assembly Left Hand Electric Not Illustrated B 10 00 0048 Kit Hydraulic Brake Shoe Lining Right Hand menn B10 00 0047 Kit Hydraulic Brake Shoe Lining Left Hand EN B10 00 0046 Kit Electric Brake Shoe Lining Not a 7 meos cup ower Being ie dii 09 messes Waster Spine 29 meos Waster Tang eZ 1000 0060 nu pine EZ tte x 8100 0057 Cap Greve Et 33 1000 0058 Pup Rubber EZ Lube Gros Cap 2 a Jooo nu Wee aa Jee Nu ex Nyon ck 08 s MAN ETT EC TCE 2 29 00000232 screw Machine 1024x sm a 3 EE a x eene screw nacre 5 Optional equipment on original boom lift order only 6 33 XLB 4725A 6 12 HES TUBE AXLE AND WHEEL ASSEMBLY PARTS LIST Refer to Table 6 12 for the early version axle and wheel assembly parts list Figure 6 12 Hex Tube Axle and Wheel Assembly 6 34 6 PARTS LIST Table 6 12 Hex Tube Axle and Wheel Assembly Parts List 7 5 B12 00 0071 Assembly Wheel Hub Includes bearings grease seal and studs gt 2A i 7 E gt i x n 6 35 XLB 4725A 6 13 TAIL LIGHTS AND JUNCTION BOX PARTS LIST Refer to Table 6 13 for the tail lights and junction box parts list Figure 6 13 Tail Lights and Junction Box 6 36 6 PARTS LIST Table 6 13 Tail Lights and Junction Box Parts List 2 Joar Bracket License Plt Mowing 1 merioooe Lens Replacement moro
25. 5 through 11 7 u gt 7 ao Cap Passenger Side OuigerLocaor Pi 1 a ou Tema red a a 0m wen ra sna OO f a anam Waser tants ms a posos TEI TE 3 25 Jana space OwrigeerLocaoren PO 2s B30000028 SSTT ES ko Do rn owiseertosso ko as B01050007 esd sie Rom l DEA o orcos Teca TI si Torra Seren Machine 024x58 orcos Roller Lever init wih A a oe ring Gres Sram as Ja ka UA la ll lL Rel Re lL Re L l al el e 6 41 XLB 4725A 6 16 BASRET PARTS LIST Refer to Table 6 16 for the basket parts list 95 GN Ng Pa Je CA Figure 6 16 Basket 6 PARTS LIST Table 6 16 Basket Parts List 1 een seen renta main sl ams Jean fe 20 03 0016 Head Roller Plunger Linieswich 1 E E E 2 6 43 XLB 4725A A IR ES Pa fe 8 e e 4 7 10 3 6 Figure 6 16 Basket 6 PARTS LIST Table 6 16 Basket Parts List Continued ou B17 00 0103 Cage Weldment B06 00 0167 Caution Tape Black and Yellow 1 A o Casing Wire Slit 5 16 in dia x 8 5 in long B04 06 0001 VVasher Retaining B04 05 0001 Screw Cap 3 8 16 x 1 in 0090 0210 Washer Lock Split 3 8 in B34 00 0006 Trimlock 1 8 in 16 in B39 00 0041 Spring Extension 2 B00 00 0009 Fitting Grease Straight 3 16 in B34 00 0006 Trimlock 1 8 in Sin 009
26. 5A 6 23 GAS MODEL HYDRAULIC SYSTEM PARTS LIST Refer to Table 6 23 for the gas model boom lift hydraulic system parts list HYDRAULIC RESERVOIR a o Na 17 tu li O LOWER LIFT CYLINDER Eo Ou N 23 CONTROL 18 PORT 21 UNDER FITTING Figure 6 23 Gas Model Hydraulic System 6 58 6 PARTS LIST Table 6 23 Gas Model Hydraulic System Parts List B02 01 0125 Hose 6M3K x 204 in w 2ea 6 6FJX fittings B02 01 0082 Hose 6M3R x 55 in w 2ea 6 6FJX fittings B02 01 0043 Hose 6M3K x 23 5 in w 2ea 6 6FJX fittings B02 01 0134 Hose 10M3K x 26 in w 2ea 10 10FJX fittings B02 01 0129 Hose 8M3K x 27 in w 2ea 8 8FJX fittings B02 00 0025 Assembly Filter Head B02 00 0026 Element Filter 6 59 XLB 4725A 6 60 ANSI Reprint The folloving sections are reprinted from the ANSI A92 2 1990 code in effect at the time of manufacture Permission to reprint has been granted by the Scaffold Industry Association 7 Responsibilities of Dealers and Installers 71 7 2 7 3 7 4 7 5 7 6 7 7 7 8 General Responsibilities Each dealer or installer as applicable shall comply with the requirements of this section Vehicle Specifications Each dealer or installer or both who sells an aerial device shall inform the owner or user or both of the manufacturer s minimum vehicle specifications Vehicle Weight Distribution The installer shall be responsible for the weight dis tributi
27. ALWAYS stay clear of wires cables and other overhead obstructions e ALWAYS engage the boom travel locking pin before towing the trailer 1 SAFETY NEVER allow electrode contact with any part of the basket if welding is being performed from the platform NEVER use without the outriggers fully extended locked and firmly based When on soft surfaces ALWAYS use outrigger base plates NEVER override or by pass manufacturer s safety devices NEVER attach a safety harness to an adjacent structure pole or equipment while working from the boom platform NEVER release outrigger locks or move unit with a person or materials on board NEVER release the outriggers or move the trailer with the boom extended NEVER stand or sit on cage bars Work only within the work cage and do not lean out over the cage to perform work NEVER attempt to increase working height with boxes ladders or other means NEVER operate this equipment when exposed to high winds thunderstorms ice or any other weather conditions that would compromise operator safety NEVER allow ropes electric cords hoses etc to become entangled in the equipment when the basket is being raised or lowered NEVER exceed manufacturer s load limits or use the lift as a crane for lifting heavy materials Make sure all tools and equipment are safely stowed NEVER exceed load ratings by transferring loads to the basket at elevated heights NEVER use cage to carry materi
28. Brakes Parts Listin 22 ee 6 55 6 22 DC Model Hydraulic System Parts List in 6 56 6 23 Gas Model Hydraulic System Parts List 6 58 7 ANSE Reprint Ss 7 1 List of Illustrations Figure 3 1 Figure 3 2 Figure 3 3 Figure 3 4 Figure 3 5 Figure 3 6 Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 10 Figure 3 11 Figure 4 1 Figure 4 2 Figure 4 3 Figure 4 4 Figure 4 5 Figure 4 6 Figure 4 7 Figure 4 8 Figure 4 9 Figure 4 10 Figure 4 11 Figure 4 12 Figure 4 13 Figure 4 14 Figure 4 15 Figure 5 1 Figure 5 1 Figure 5 1 Figure 5 2 Figure 5 3 Figure 5 4 Figure 6 1 Figure 6 2 Figure 6 3 Figure 6 4 Figure 6 5 Figure 6 6 Figure 6 7 Figure 6 8 Figure 6 9 Figure 6 10 Figure 6 11 Figure 6 12 Figure 6 13 Figure 6 14 Figure 6 15 Figure 6 16 Figure 6 16A Figure 6 17 Figure 6 18 Figure 6 19 Figure 6 20 Figure 6 21 Figure 6 22 Figure 6 23 Battery ON OFF Switch 3 1 Lower Control Panel eter eko dess be der 3 2 Upper Control Panel ee 3 4 Emergency Lowering Valve rennen 3 7 Boom Rotation SSR 3 7 Battery Charger and Receptacle nenn 3 8 Battery Chato 3 9 Breakaway Safety Cable AA 3 10 Jack Travel POSO Lurton ee 3 10 Trailer Hitching Checkpomtz nennen 3 11 Backup Lever Boston 3 12 Wheel Nut Tightening Seguence iii 4 3 Lubricate Monthly oie eee ein ri 4 3 Lubricate Semi Annually essen 4 4 Lubrication of Dexter Axles enne 4 5 H
29. CE AND ODOR PALE YELLOW PETROLEUM ODOR FIRE AND EXPLOSION HAZARD DATAFLASH POINT METHOD USED 425 DEG F FLAMMABLE LIMITS NOT DETERMINED EL N AUEL N A EXTINGUISHING MEDIA SAND DRY CHEMICAL FOAM CO2 TREAT AS CLASS B FIRE UNUSUAL FIRE AND EXPLOSION HAZARDS NONE VUHU Gl REACTIVIYY DATA STABILITY STABLE CONDITIONS TO AVOID AVOID EXTREMES OF HEAT INCOMPATIBILITY MATERIALS TO AVOID STRONG OXIDIZING MATERIALS HAZARDOUS DECOMPOSITION PRODUCTS INCOMPLETE COMBUSTION MAY CAUSE CARBON OXIDES HAZARDOUS POLYMERIZATION WILL NOT OCCUR SPILL OR LEAK PROCEDURES STEPS TO BE TAKEN IN CASE MATERIAL IS RELEASED OR SPILLED DIKE AND ABSORB ON INERT MATERIAL FOLLOW ALL LOCAL STATE AND FEDERAL REGULATIONS FOR DISPOSAL OF COLLECTED MATERIAL 4 25 XLB 4725A PAGE 2 SPECIAL PROTECTION INFORMATION RESPIRATORY PROTECTION SPECIFIC TYPE NONE REQUIRED VENTILATION NORMAL OCAL EXHAUST NORMAL ECHANICAL EXHAUST GENERAL PROTECTIVE GLOVES OIL IMPERVIOUS GLOVES RECOMMENDED EYE PROTECTION SAFETY GLASSES RECOMMENDED OTHER PROTECTIVE EQUIPMENT NONE REQUIRED x
30. D position AN CAUTION Do not crank the engine for more than 15 seconds at a time Extended engine cranking may overheat and damage the starter motor 8 Gas Model Only Toggle the ENGINE START switch to start the engine If the engine is cold hold the CHOKE switch down for about five seconds while cranking Allow the engine to idle for at least five minutes before operating the boom lift hydraulics 9 Use the lower control panel to operate the lift controls Raise lower and rotate the boom to get familiar with the controls Learn to smoothly start and stop the boom lift 10 With the upper boom fully down raise the lower boom to upper limit to position the basket for boarding Turn the key switch to the PLATFORM position 11 Raise the safety bar and enter the basket Put on the safety harness and attach the lanyard to the basket railing Operate the boom lift carefully 3 6 3 3 3 OPERATION EMERGENCY LOWERING The XLB 4725A Boom Lift is equipped with a manual emergency lowering valve that can lower the basket in case of a power failure or an emergency situation The emergency lowering valve is located at the front of the hydraulic power compartment To lower the work basket pull out the valve plunger knob Figure 3 4 Continue to pull out on the plunger to lower the basket Only the upper boom lift cylinder will retract EVERY CORTEI VALVE Figure 3 4 Emergency Lowering Valve MANUAL BOOM ROTATION The b
31. HEET 1 SITE SPECIFIC INFORMATION AW 46 HYDRAULIC OIL 2 GENERAL INFORMATION TRADE NAME AW 46 HYDRAULIC OIL EMERGENCY TELEPHONE NUMBERS 517 849 2144 CHEMICAL FAMILY UBRICATING OIL CAS NUMBER MIXTURE ISSUE DATE 12 15 96 HAZARDOUS INGREDIENTS CONTAINS NO INGREDIENTS NOW KNOWN TO BE HAZARDOUS AS DEFINED IN OSHA 29 CFR 1910 1000 AND OSHA 29 CFR 1910 1200 HEALTH HAZARD DATA THRESHHOLD LIMIT VALUE 5mg m3 AS OIL MIST 8 hr TWA PRIMARY ROUTES OF ENTRY INHALATION SKIN ABRASION AND INGESTION CARCINOGENIC NO SYMPTOMS IF INGESTED CONTACTED WITH SKIN OR VAPOR INHALED NO ADVERSE EFFECTS EXPECTED EYES FLUSH WITH WATER FOR 15 MINUTES SKIN WASH THOROUGHLY WITH WARM SOAPY WATER INGESTION DO NOT INDUCE VOMITTING SEEK MEDICAL ATTENTION EDICAL CONDITIONS AGGRAVATED BY EXPOSURE NONE KNOWN E AIR EXPOSURE LIMITS P E L NOT ESTABLISHED T L V 5mg m3 OSHA 29 CFR 1910 1000 HEALTH 1FIRE 1SPECIFIC XREACTIVITY 0 PHYSICAL DATA BOILING POINT 400 DEG F VAPOR PRESSURE PSIA N A SPECIFIC GRAVITY H20 1 0 87 SOULUBILITY IN WATER NEGLIGIBLE PH OF CONCENTRATE N A APPEARAN
32. ISION DATE 5 18 2000 SECTION Il MATERIAL IDENTIFICATION AND INFORMATION COMPONENTS PERCENT OSHA ACGIH OTHER LIMITS CAS NUMBER Hazardous Components PEL TLV 1 or greater Carcinogens 0 01 or greater METALLIC LEAD METAL 25 5 0 05 mg m3 0 05 mg m3 NONE 7439 92 1 LEAD SULFATES 18 2 0 05 mg m3 0 05 mg m3 NONE 7439 92 1 LEAD OXIDES 18 0 0 05 mg m3 0 05 mg m3 NONE 7439 92 1 POLYPROPYLENE CASE MTL 6 4 SEPARATORS 3 5 SULFURIC ACID H2SO4 5 296 1 0 mg m3 1 0 mg m3 NONE 7664 93 9 WATER 19 294 REGULATORY INFORMATION Those ingredients listed above are not subject to the reporting requirements of 313 of Title Ill of the Superfund Amendments and Reauthorization Act The items are covered in an exemption as a Manufactured Article 372 30 b SECTION III PHYSICAL CHEMICAL CHARACTERISTICS Boiling Point Approximately 203F Vapor Density Greater Than 1 Vapor Pressure 14 Q 3796 80 F Melting Point 36 F to 10 6 F Solubility in VVater 10090 VVater Reactive Yes Produces Heat Specific Gravity 1 245 1 295 Battery Electrolyte Appearance amp Odor Clear Liquid with Sharp Pungent Odor SECTION IV FIRE AND EXPLOSION HAZARD DATA Flash Point Not Combustible Auto Ignition Temperature N A Flammabiltiy Limits in Air by Volume N A Extinguishing Media Dry Chemical CarbonDioxide Water Fog Water Special Fire Fighting Procedures Sulfuric Acid Fumes Sulfur Dioxide Gas or Carbon Monoxide may be released when acid
33. Maintenance Manual Operation and a step above AERIAL WORK PLATFORMS BIL JAX 4725A Proportional Hydraulic Boom Lift XLB B33 01 0072 01 BOOM PERSONNEL LIFT This equipment is designed and manufactured in compliance vith the duties re sponsibilities and standards set forth for manufacturers in the ANSI 92 2 standard in effect at the time of manufacture This equipment will meet or exceed applicable OSHA codes and ANSI A92 2 stan dards when used in accordance with sections 7 8 9 amp 10 of ANSI A92 2 and all other manufacturer s recommendations It is the responsibility of the user of this equipment to follow all applicable ANSI OSHA Federal State and local codes and regulations that govern the safe opera tion of this equipment Table of Contents 1 O 1 1 1 1 Introducti N sesei Se 1 1 1 2 Before Operation eee er rd eges 1 3 1 3 During Operation ninna ret erre eres 1 4 1 4 Maintenance Safety corona nono nccnnonnnos 1 6 1 5 Damaged Equipment Polen 1 7 2 id 1 2 1 2 1 General Description rte ib err rr rt epe Preis 2 1 2 2 Specifications ai RU iria 2 2 2 3 Warranty ait ete I e teeth e bes 2 2 3 Operation se 3 1 3 1 Operator Controls esa is eei tace e ee een 3 1 3 2 Normal Operating Procedure 3 6 3 3 Emergency Lowering ense tte eben erret 3 7 3 4 Manual Boom Rotation nennen nennen 3 7 3 5 Battery Recharge DC Model Only
34. OKE Pushbutton Pressing the CHOKE pushbutton engages the choke solenoid For cold starting press the CHOKE pushbutton in for about 5 seconds while cranking the engine ENGINE START STOP Selector Switch Holding the START STOP selector switch in the START position cranks the engine The engine should not be cranked longer than 15 seconds at a time Over cranking will burn up the starter motor Holding the START STOP selector switch in the STOP position stops the engine The se lector switch must be held down until the engine stops running 3 3 XLB 4725A 3 4 WORKFORCE fw bil ja Upper Control Panel The upper control panel Figure 3 3 is mounted in the work basket The following con trols and indicators are available on the upper control panel BATTERY CHARGE INDICATOR LU ROTATERH Um gem HAND GRIP pan AND TRIGGER Figure 3 3 Upper Control Panel DC Model UPPER BOOM UP DOWN Pushbuttons Pressing the UPPER BOOM UP pushbutton enables the upper boom to rise Pressing the UPPER BOOM DOWN pushbutton enables the upper boom to descend Squeezing the hand grip trigger starts the boom motion The up or down boom motion continues until the trigger is released the pushbutton is released or the upper boom reaches a hard stop or a safe travel limit ROTATION CW CCW Pushbuttons Pressing the ROTATION CW pushbutton enables the boom to rotate in the clockwise di rection Pressing the ROTATION CCW pushbutton e
35. Parts List Continued om 2 i B03 00 0017 Chain Safety B01 01 0121 Harness Tail Light B12000013 B21 00 0001 Kit Brake Line 0090 0712 Screw Cap 1 2 13 x 4 3 4 in B03 00 0105 Assembly Jack includes items 6 25 30 31 and 43 through 49 B23 02 0058 Weldment Outer Jack Tube 1 B23 02 0057 Assembly Inner Jack Tube 1 includes items 45 through 49 B46 00 0028 Kit Handle Replacement 1 includes items 46 and 47 0090 0183 Nut Hex Nylon Lock 1 4 20 0090 0007 Screw Cap 1 4 20 x 1 1 4 in 48 B04 06 0030 VVasher 2 18 in Square 9 B25 00 0068 Bearing Assembly Item 42 replaces early version jack items 6 11 17 through 19 and 23 through 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 LA 3 6 31 XLB 4725A 6 11 SQUARE TUBE AXLE AND WHEEL ASSEMBLY PARTS LIST Refer to Table 6 11 for the square tube axle and wheel assembly parts list Figure 6 11 Square Tube Axle and Wheel Assembly 6 PARTS LIST Table 6 11 Square Tube Axle and VVheel Assembly Parts List s 0090 0032 smwCmn nsama 8 s ooo a waste Lock som 5 7 Jee Waste sms e pooo rese 2 COHEN rem cons eers NE ou memes fon nevis NE B 10 00 0049 Assembly Wheel Hub includes bearings grease seal and studs 13 B10 00 0042 Brake Assembly Left Hand Hydraulic EJ BE B10 00 0043 Brake Assembly Right Hand Hydraulic ES B 10 00 0044 Brake Assembly Right Hand Electric Not Illustrated 14A B
36. R BOOM LOVVER BOOM LIFT CYLINDER LIFT CYLINDER BOOM ROTATION GEAR MOTOR a STI SIS HYDRAULIC MANIFOLD HYDRAULIC M PUMP O Figure 4 13 Gas Model Hydraulic Diagram 4 20 4 MAINTENANCE gt PBS INPUT PRIMARY BUCKET SWITCH UPPER LOWER gt SBS INPUT CONTROL BOX _ CONTROL BOX SECONDARY BUCKET SWITCH N c N E DOWN OUTRIGGER LEVEL Q A PROP SENSOR VALVE TRIGGER SPEED SWITCH CONTROL SBS MOTOR START SOLENOID 7 f UPPER OUTRIGGER PBS SBS LEVEL UPPER as CYL UP SENSOR EE I Vs UPPER O PPF OUTRIGGER UPPER L DOWN CYL DOWN LT I OUTRIGGER LEVEL O LOWER di SENSOR CYL UP I f LOWER OUTRIGGER PBS SBS LEVEL 9 CYL SENSOR LOWER DOWN CYL DOWN I I LT LEVEL ROTATE n OUTRIGGER LEVEL ger CW I I LEVEL ROTATE OUTRIGGER IE STATE L CCVV CCW OUTRIGGER LAMP UPPER oe SVVITCHES L OUTRIGGER KEY CONTROLS SWITCHES EE SVVITCH va OUTRIGGER oo L INPUT LOVVER See ME CONTROLS A LEVEL LEVEL LEVEL SENSOR SENSOR SENSOR x _ INPUT 7 WARNING LT cue LEVEL N SENSOR MASTER MOTOR 24V POWER START SWITCH SOLENOID Figure 4 14 PC Logic Diagram DC Model 4 21 XLB 4725A ENGINE 18 AMP CHARGING SYSTEM 4 22 START ENGINE KILL UPPER MASTER POWER SWITCH Gene El cec OUTRIGGER SWITCHES
37. RTS LIST Refer to Table 6 4 for lovver cylinder parts list D N Figure 6 4 Lower Cylinder 6 8 6 PARTS LIST Table 6 4 Lovver Cylinder Parts List xx 1 Pe Rod Cylinder Fitting Grease Straight 2 Bearing Spherical 2 DE Wiper Rod pee Headstock DE Ring Backup Valve Counterbalance 2 er Li pe Nut Slotted Pe Ring Wear IN Piston O Ring Seal as me Sleeve Stop 16 B02 03 0013 Cylinder Lovver Boom Lift 7 ek La EE EN EE ES ES EN Re Cylinder Housing EN E UR e EN NW ESC 4 in Bore x 25 in StroRe B22 00 0011 Kit Seal Not Illustrated includes items 4 6 7 and 12 Part of Seal Kit item 17 Not procurable order Lower Boom Lift Cylinder item 16 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 6 9 XLB 4725A 6 5 DC MODEL BATTERY COMPARTMENT PARTS LIST Refer to Table 6 5 for the DC model boom lift battery compartment parts list 37 Z ZEE Ve NUT Pi VI VI VI li E Ns al C2 ww N Figure 6 5 DC Model Battery Compartment 6 10 6 PARTS LIST Table 6 5 DC Model Battery Compartment Parts List 7 i zue Case Banery 20a 00m A gt gt XLB 4725A C Tr JO N e 5 DC Model Battery Compartment Figure 6 6 12 6 PARTS LIST Table 6 5 DC Model Battery Compartm
38. TERIALS VERMICULITE DRY SAND amp EARTH NEUTRALIZE WITH LIME SODA ASH SODIUM BICARBONATE ETC Waste disposal method CONSULT STATE ENVIRONMENTAL AGENCY INDIVIDUAL STATE REGULATIONS VARY Precautions to be taken in Handling amp Storage SEPARATE FROM INCOMPATIBLE MATERIALS KEEP AWAY FROM FIRE SPARKS AND HEAT Other Precautions and or Special Hazards CONTACT WITH METALS MAY PRODUCE TOXIC SULFUR DIOXIDE FUMES amp MAY ALSO RELEASE FLAMMABLE HYDROGEN GAS THIS REACTION IS INTENSIFIED WHEN DILUTED NFPA Rating HEALTH 3 FLAMMABILITY 0 REACTIVITY 2 SPECIAL 0 HMIS Rating HEALTH 3 FLAMMABILITY 0 REACTIVITY 2 PERSONAL PROTECTION X aeketetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetetete SECTION VIII CONTROL AND PROTECTIVE MEASURES LLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLLELI Respiratory Protection ABOVE P E L NIOSH APPROVED FITTED FULL FACE RESPIRATOR Protective Gloves ACID RESISTANT Eye Protection FULL FACE PROTECTION Ventilation LOCAL EXHAUST VENTILATED AREA PREFERRED MECHANICAL IF BELOW P E L SPECIAL MUST BE ACID amp EXPLOSIVE RESISTANT OTHER MUST BE ACID amp EXPLOSIVE RESISTANT Other Protective Equipment ACID RESISTANT CLOTHING AND BOOTS Hygienic Work Practices N A 4 MAINTENANCE MATERIAL SAFETY DATA S
39. TTERY POWER SOURCE 24V DC BATTERY FFL CCTT OR GAS B06 00 0328 A FFL CFI OR GAS B06 00 0328 B06 00 0328 A B06 00 0328 Level machine before use OPERATE WITH FULLY CHARGED BATTERIES REDUCED ELECTRICAL COMPONENT LIFE MAY Failure to level this machine could RESULT IF OPERATED WHEN BATTERY CONDI result in serious injury or death TION IS BELOW YELLOW LINE INDICATOR LFC B06 00 0189 B06 00 01 1 6 em B06 00 0189 Use only tools equipped with THE HYDRAULIC SYSTEM OF 3 prong grounded plug THIS MACHINE IS DESIGNED TO USE 1500 Watt maximum load ENERGOL HLP 46 HYDRAULIC OIL en e 15 Amp maximum circuit B06 00 0068 AIE RFC 06 00 0115 B06 00 0115 Figure 5 1 Replacement Decals Sheet 2 of 3 5 3 XLB 4725A WORKFORCE pi jor UPPER BOOM UP UPPER BOOM DOWN OFF PLATFORM GROUND O EMERGENCY STOP OUTRIGGERS UP UP 0 800 DOWN DOWN UPPER BOOM ROTATION LOWER BOOM SPEED CONTROL BO6 00 0373 UPPER WORKFORCE pi oc CHOKE OFF PLATFORM GROUND START STOP ENGINE EMERGENCY STOP OUTRIGGERS up up ret e OO DOWN DOWN UPPER BOOM ROTATION LOWER BOOM SPEED CONTROL B06 00 0375 BIL JAX BO6 00 0161B XLB 4725A BO6 00 0335 MAXIMUM CAPACITY 400 LBS AFL WORKFORCE bi jox A Mer ROTATION ccw Q LA O O gt O ccw ROTATION ccw ccw 20 LA Os O gt O EMERGENCY DOWN O LOWER BOOM UP LOWER
40. afety devices If service is required please notify Bil Jax for detailed instructions Emergency lowering of the basket is by a manual valve plunger on the front end of the power compartment Firmly pulling out and holding the valve plunger manually retracts the upper boom lift cylinder The XLB 4725A Boom Lift cylinders will not rust or corrode during storage since the cylinder rod is fully immersed in oil It is important that the cylinder rods be kept clean and undamaged for the protection of the cylinder head packings 2 1 XLB 4725A 2 2 2 2 SPECIFICATIONS Boom Lift Work Platform Model Number XLB 4725A Serial Number Manufactured by Bil Jax Inc 125 Taylor Parkway Archbold Ohio 43502 419 445 9675 Table 2 1 Specifications Feature Battery Powered Model Gasoline Powered Model Rated Platform Load 450 Ibs 204 1 kg total 450 Ibs 204 1 kg total 400 Ibs 181 6 kg total for early version basket 400 Ibs 181 6 kg total for early version basket Maximum Work Height 47 ft 14 34 m 47 ft 14 34 m Extended Basket Height 40 5 ft 12 35 m 40 5 ft 12 35 m Elevation Rate 8 in sec 203 mm sec 8 in sec 203 mm sec Maximum 40 ft min 12 2 m min 40 ft min 12 2 m min Horizontal Reach 25 ft 7 6 m 25 ft 7 6 m Boom Rotation 3602 Continuous 3602 Continuous Rotation Speed 8 in per Second Maximum 8 in per Second Maximum Basket Dimensions 45 in W x 30in D
41. all the outrigger in reverse order of removal EE Me 1 Pin Cap 6 Cap Screw 2 Fluted Knob 7 Bushings 3 Flat Washers 8 Outrigger 4 Lock Washers 9 Nylon Lock Hex Nut 5 Screws Figure 4 8 Outrigger Bushing Replacement 4 MAINTENANCE Adjusting Axle Position Switches The axle position switches are set up to detect when the boom lift load is transferred from the trailer wheels to the outriggers After the first 100 miles of road travel the axle torque arms wear in Torque arm wear in causes the wheels to ride higher in relation to the trailer frame Following wear in the axle position switches need to be readjusted Use the fol lowing procedure to readjust the axle position switches 1 Deploy the outriggers and raise the trailer wheels off the ground The wheels should spin freely 2 Loosen the switch bracket Figure 4 9 3 Adjust the switch position to where the roller just touches the upper edge of the torque arm Tighten the switch bracket 4 Repeat the adjustment procedure for the axle position switch at the opposite wheel SWITCH HEIGHT TORQUE AXLE ADJUST ARM BRACKET Figure 4 9 Adjusting Axle Position Switches 4 13 XLB 4725A 4 6 TROUBLESHOOTING Table 4 3 Troubleshooting Chart Problem Cause Correction 1 Outriggers indicator lamp will not light up Master power switch turned off Turn on master power swi
42. als and never allow overhang of materials when raising or lowering the basket NEVER push or pull with the boom or basket and NEVER use the boom to lift any part of the trailer NEVER use the boom or basket to place a dead man load against any struc ture materials or equipment NEVER climb up or down boom NEVER leave the keys in the boom lift while unattended or not in use 1 5 XLB 4725A 1 4 MAINTENANCE SAFETY Ensure the following safety precautions are observed whenever maintenance is performed on the XLB 4725A Boom Lift General Maintenance e ALWAYS perform maintenance procedures according to manufacturer s re quirements NEVER short change maintenance procedures e ALWAYS check hydraulic system Make sure all lines connectors and fittings are tight and in good condition e ALWAYS turn the MASTER POWER switch OFF before connecting or discon necting wiring to or from valve solenoids or other load devices e ALWAYS disconnect power to the hydraulic pump drive motor before making electrical checks of the hydraulic valves e ALWAYS keep all mechanisms properly adjusted and lubricated according to maintenance schedule and manufacturer s specifications e ALWAYS perform a function check of operating controls before each use and after repairs have been made e ALWAYS locate and protect against possible pinch points prior to performing maintenance and repairs e ALWAYS use factory approved parts to repair o
43. d air to the reservoir 3 Allow several minutes for air to escape the reservoir oil 4 Repeat steps 1 through 3 as needed Add oil slowly and only when the boom is lowered to prevent adding more air to the system 4 MAINTENANCE Hydraulic Cylinder Repair Cylinder Removal and Installation 1 Lower boom onto travel supports turn off the main power switch and remove the PLATFORM OFF GROUND key 2 Support lift cylinder with wood shoring between cylinder and boom Secure both ends of lower boom lift cylinder with lifting straps and overhead lifting device Support upper boom lift cylinder with padded lift truck forks 3 Place absorbent drip cloths below cylinder ports Remove hydraulic hoses from lift cylinder Elevate hoses above hydraulic reservoir and protect exposed hose fittings and cylinder ports with protective caps 4 Refer to Figure 4 5 Remove screws 1 lock washers 2 and locking plate 3 from elevated end of cylinder 6 1 Screws 4 Pivot Pin 2 Lock Washers 5 Spacer 3 Locking Plate 6 Cylinder Figure 4 5 Hydraulic Cylinder Removal 4 7 XLB 4725A 4 8 10 11 NOTE Using a pry bar and shoring unveight the cylinder end Remove pivot pin 4 and spacers 5 Lovver the free end of cylinder 6 onto support shoring or a lifting strap Repeat steps 4 through 6 at the opposite end of the cylinder Lift the lower end of the cylinder from its pivot block Use an overhead lifting device
44. deterioration 10 Electrical systems and components for deterioration or wear including those not readily visible on frequent inspection 11 Performance test of all boom movements 12 Condition and tightness of bolts and other fasteners 13 Welds as specified by the manufacturer 14 Legible and proper markings of controls ratings and instructions 15 If the aerial device is rated and used as an insulated device the electrical insu lating components and system s after a thorough inspection for lack of cleanliness and other hazards shall be tested for compliance with the rating of the aerial device in accordance with one of the applicable methods and procedures as outlined in sec tion 5 4 3 of this standard a If the aerial device is used for A C bare hand work the unit shall undergo a 60 hertz test as shown in Table 2 at least every three years b If the aerial device is used for D C bare hand work the unit shall undergo a D C test as shown in Table 2 at least every three years c After repair or modification of any component that crosses the insulating sys tem s or the repair or replacement of an insulating component s the unit shall be dielectrically tested in accordance with section5 4 3 d An insulated replacement boom shall be tested to insure conformance to 5 3 3 by the supplier e Bare hand work units shall be tested as shown in Table 1 after any major repair to the insulated boom or any insulat
45. difications or additions which affect the stability mechani cal hydraulic or electrical integrity or the safe operation of the aerial device shall be made without the written approval of the manufacturer If such modifications or changes are made the capacity operation and maintenance instruction markings shall be changed accordingly In no case shall the safety factors be reduced below those specified in this standard or below the manufacturer s design safety factors whichever are greater Should the original manufacturer no longer exist an equivalent entity may approve required modification Weight Distribution Changes in loading or additions made to the mobile unit af ter the final acceptance that affect weight distribution shall meet applicable regula tions by governmental agencies In no case shall axle loads of the fully loaded vehi cle exceed the Gross Axle Weight Ratings G A W R assigned by the manufac turer Transfer of Ownership When a change in ownership of an aerial device occurs it shall be the responsibility of the seller to provide the manufacturer s manual s for that aerial device to the purchaser It is the responsibility of the purchaser to notify the manufacturer of the unit model and serial number and the name and address of the new owner within 60 days Markings The markings on the aerial device shall not be removed defaced or al tered All missing or illegible markings shall be promptly replaced Par
46. ed boom replacement Any suspected items shall be carefully examined and a determination made by a qualified person as to whether they constitute a safety hazard All unsafe items shall be replaced or repaired before use Inspection and Test Records 1 Items to be inspected shall be designated to the operator or other authorized person making frequent inspections Records of frequent inspections need not be made However where a safety hazard is found it shall be reported in writing to a person responsible for the corrective action and that report and a record of the cor rection shall be maintained for five years or as required by applicable regulations 2 Written dated and signed reports and records shall be made of periodic inspec tions and tests and retained for a period of five years or as required by applicable regulations Maintenance Maintenance and frequency of maintenance shall be determined by the user based on the recommendation of the manufacturer Maintenance referred to as critical in the manufacturer s manual shall be strictly ad hered to Welding repairs or components or welds designated as critical in the manufacturer s manual shall be made in accordance with the manufacturers recommendations Should the original manufacturer no longer exist an equivalent entity may determine the required procedure 7 3 XLB 4725A 7 4 8 5 8 6 8 7 8 8 8 9 8 10 8 11 8 12 8 13 Modifications No mo
47. ed until the batteries are recharged EMERGENCY DOWN Pushbutton When pressed the EMERGENCY DOWN pushbutton opens the upper cylinder retract solenoid valve to allow a controlled basket descent Limited battery power is required to open the retract cylinder solenoid valve This method of boom lowering should only be used when the BOOM DOWN pushbutton or trigger control fails Upper Control Panel Gas Model Only The following engine controls are included on the upper control panel of the gas model boom lift These controls are not shown CHOKE Pushbutton Pressing the CHOKE pushbutton engages the choke solenoid For cold starting press the CHOKE pushbutton down for about 5 seconds while cranking the engine ENGINE START Pushbutton Pressing the ENGINE START pushbutton cranks the engine The engine should not be cranked longer than 15 seconds at a time Over cranking will burn up the starter motor ENGINE STOP Pushbutton Pressing the ENGINE STOP pushbutton stops the engine The ENGINE STOP pushbut ton must be held down until the engine stops running 3 5 XLB 4725A 3 2 NORMAL OPERATING PROCEDURE Perform the following procedures to operate the XLB 4725A Boom Lift 1 Read and follow all safety precautions contained in Section 1 and all responsi bilities outlined in the ANSI A92 2 reprint contained in Section 7 of this manual 2 Position the lift at the work area Make sure the lift is on a firm and level surface and that t
48. ent Parts List Continued T gt i S includes items 38 through 42 a a 6 13 XLB 4725A 6 6 GAS MODEL ENGINE COMPARTMENT PARTS LIST Refer to Table 6 6 for the gas model boom lift engine compartment parts list Figure 6 6 Gas Model Engine Compartment 6 14 6 PARTS LIST Table 6 6 Gas Model Engine Compartment Parts List x 7 gt i 6 15 XLB 4725A Figure 6 6 Gas Model Engine Compartment 6 16 6 PARTS LIST Table 6 6 Gas Model Engine Compartment Parts List Continued 2 Juan nu Nyon toe Win JS 44 ee screw ttendenting manam 5 l as 18000127 cover Engine Panel From 1 as 00900005 screw Cap vazos Ja e eewo Jain 3 os nse ke a5 ewoo ai Draw Pe so oosoorss e on f st eee Waster Fin on sr 00900609 screw Tab a IT Handle Assembly Manual Rotation NE includes items 54 through 59 eras tube Mana Boom Rosson 1 ss wea Nylon tack zo 7 s wen seen Cap oaa 1 s Jang Handie Mania Boom aos 1 se Iren Gar a a Jare cin oe a a Jump recepcie Doten A P2000021 racket Level Sensor owning 1 2 goooe Sensor Slope 3 05 Secora ely 1 a Tom Seren Machine mim 3 a ooo Waster tac a 65 Jane Jet cnore 12 von Ge 0090 0705 _ Screw Machine ex 3 CITO poo a s Trona Promo a CS 6 501 0100086 case ba Gats Juan e 3 n swo Ta a wen sa
49. eostat is released the selector switch is released or the upper boom reaches a hard stop or a safe travel limit ROTATION CW CCW Selector Switch Holding the ROTATION CVV CCVV selector switch in the CW position enables the boom to rotate in the clockwise direction Holding the selector switch in the CCW position en ables the boom to rotate in the counterclockwise direction Turning the SPEED CONTROL rheostat clockwise starts the boom motion Rotation continues until the rheo stat or the selector switch is released LOWER BOOM UP DOWN Selector Switch Holding the LOWER BOOM UP DOWN selector switch in the UP position raises the lower boom Holding the selector switch in the DOWN position lowers the lower boom Turning the SPEED CONTROL rheostat clockwise starts the selected boom motion The up or down boom motion continues until the rheostat is released the selector switch is re leased or the lower boom reaches a hard stop or a safe travel limit SPEED CONTROL Rheostat A BOOM UP DOWN or ROTATION selector switch must be held in a motion enable position to enable the SPEED CONTROL rheostat Turn the SPEED CONTROL rheo stat clockwise to start boom motion All boom motion speeds ramp up electronically Turn the rheostat farther clockwise to increase the boom motion speed Lower Control Panel Gas Model Only The following engine controls are included on the lower control panel of the gas model boom lift These controls are not shown CH
50. es at the end of each work period On the gasoline engine powered Gas Model boom lift a 4 cycle 8 horsepower gasoline engine drives the hydraulic pump A 12 volt DC storage battery powers the engine starter circuit An auxiliary voltage regulator rectifier provides 18 amps maximum charge current while the engine is running Two control panels use directional selector switches rheostats and proportional hydraulic valves to control the direction and speed of boom lift and rotation One set of operator controls is provided for ground operation and another set is provided for operation from the basket Elevation and rotation controls are operational only when the moving boom section is within a programmed safe operating zone Only one boom motion is permitted at a time and only as long as the boom is within the safe operating zone When a selected boom motion reaches a safe operating limit the motion ceases and another motion must be selected within the safe operating zone Outrigger and wheel position interlock safety switches prevent lifting operations until the four outriggers are properly deployed and the full weight of the boom lift is loaded onto the outriggers Boom elevation speeds are adjustable from zero to 8 inches per second 0 to 40 ft min A hydraulic hose failure at either retract cylinder port will cause a velocity fuse to close and stop the return oil flow It is strongly recommended that no one adjust or tamper with these s
51. ew seme ka UA IA Irak ra E JI ka NLR Rete Ale SI RL RT Re LTR lala la la lU ra LI Fe 6 17 XLB 4725A 6 7 DC MODEL POWER COMPARTMENT PARTS LIST Refer to Table 6 7 for the DC model power compartment parts list SS ao w S A N Y SIP Figure 6 7 DC Model Power Compartment 6 Table 6 7 DC Model Power Compartment Parts List PARTS LIST 7 1 1 1 1 1 3 0 1 2 3 4 9 6 H 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 B02 05 0020 Pump Gear Fixed Displacement 1 4 gal per min pa A 6 19 6 20 XLB 4725A SY ao Co S Ba ki 4 cK 00 UN LAN Ad NA DA N LI NN 7 SN SN SAN NN NN l e AMT ko E NN Figure 6 7 DC Model Power Compartment A 6 H 8 9 0 1 2 3 4 5 6 7 8 9 0 1 2 3 4 5 6 7 8 9 6 PARTS LIST Table 6 7 DC Model Power Compartment Parts List Continued 6 in 37 in 6 21 XLB 4725A 6 8 GAS MODEL POWER COMPARTMENT PARTS LIST Refer to Table 6 8 for the gas model power compartment parts list o Y LO N Tu y BR Figure 6 8 Gas Model Power Compartment 6 22 6 Table 6 8 Gas Model Power Compartment Parts List PARTS LIST H 1 1 1 1 2 3 3 3
52. ey enter the cylinder housing Screw headstock into the cylinder housing and tighten for a snug fit of the wiper 15 on the cylinder rod 3 Press in new bearings 1 4 MAINTENANCE 4 5 LEVELING SYSTEM Check and Replace Outrigger Bushings Check outrigger bushings every six months according to the following procedure 1 Extend the outrigger Figure 4 7 With the jack raised draw a pencil line where the outrigger arm lines up with the latch pin mounting plate 2 Lower the outrigger jack to raise the trailer wheel Mark a second line where the outrigger arm lines up with the latch pin mounting plate 3 Lower the trailer Measure the distance between the two marks If the distance exceeds 1 16 in replace the outrigger bushings MARK FIRST LINE D VVITH OUTRIGGER JACR RAISED o o 3 o 22222222 MARK SECOND LINE WITH OUTRIGGER JACK LOWERED WHEEL RAISED 1 16 IN MAX BETWEEN MARKS oO HE OUTRIGGER S JACK RAISED TOP VIEW Figure 4 7 Checking Outrigger Bushings XLB 4725A Perform the follovving procedure to replace outrigger bushings Refer to Figure 4 8 1 Remove three screws 5 lock washers 4 and flat washers 3 Unscrew and remove fluted knob 2 Remove pin cap 1 Remove nylon lock hex nut 9 and cap screw 6 Remove outrigger 8 Remove and replace bushings 7 Sh Bi NO Reinst
53. here are no potential hazards such as overhead obstructions or electri cally charged conductors Do not operate the lift if such hazards exist 3 Check the tow trailer and boom lift for damaged or worn parts Repair or replace parts as necessary Do not use a damaged boom lift 4 Lower the trailer tongue jack and unhitch the trailer from the tow vehicle The trailer must be unhitched before the outriggers are deployed 5 Deploy the boom lift outriggers as follows a Liftup on the locking pin and pull each outrigger away from the trailer frame Swing the outriggers away until the locking pins engage again b Pull out the quick adjust jack pins and lower the jack feet With the jack feet near the ground reinstall the jack pins at the lowest available setting c Turnthe BATTERY ON OFF switch to the ON position Lift the bubble level cover plate in front of the boom rotation housing slew ring housing d Jack up the outriggers to evenly raise the trailer refer to the bubble level Raise the boom lift evenly until at least one trailer wheel is off the ground NOTE An axle position switch will prevent boom operation if at least one wheel is not lifted off the ground The load of the boom lift must be placed on the outriggers to enable power 6 Remove the pin keeper and transport pin that secures the lower boom to the trailer frame Stow the transport pin in its storage tube 7 Turn the PLATFORM OFF GROUND key switch to the GROUN
54. hydraulic power com partment The following controls and indicators are on the lower control panel gm a WORKFORCE f bil jax Il HOUR METER ES PLATFORM GROUND Figure 3 2 Lower Control Panel DC Model HOUR Meter The HOUR meter displays the elapsed time that the boom lift has been in operation UP DOWN or ROTATION switches engaged Display units are in hours and tenths PLATFORM OFF GROUND Key Switch The PLATFORM OFF GROUND key switch enables boom lift control from either the lower control panel or the work platform Removing the key disables lift operation EMERGENCY STOP Pushbutton When pressed the EMERGENCY STOP pushbutton disconnects electrical power to the upper and lower control panels The EMERGENCY STOP pushbutton should only be pressed to immediately stop all boom lift motion To resume control rotate the pushbut ton clockwise to disengage the emergency stop switch contacts OUTRIGGERS Indicator The OUTRIGGERS indicator lights up when the boom outriggers are properly deployed and the boom weight is removed from the trailer axle 3 2 3 OPERATION UPPER BOOM UP DOVVN Selector Svvitch Holding the UPPER BOOM UP DOVVN selector svvitch in the UP position enables the upper boom to rise Holding the selector svvitch in the DOVVN position enables the upper boom to descend Turning the SPEED CONTROL rheostat clockwise starts the boom motion The up or dovvn boom motion continues until the rh
55. i lir fr ee Spreng grade pug TEH We ari 4 Amp manira muh Figure 6 17 Upper Control Box DC Model External Table 6 17 Upper Control Box External Parts List as B01 02 0065 Control Box Assembly Upper DC Model 02 Control Box Assembly Upper Gas Model Not Illustrated Not Illustrated 6 sorae tante Gi a 1 501 02 0088 sw Putian Yalow 6 Jaen sw emergency Sep ko Equipped on DC model boom lift only Three additional switches included on gas model boom lift 6 PARTS LIST 6 18 UPPER CONTROL BOX INTERNAL PARTS LIST Refer to the Table 6 18 for the internal upper control box parts list Figure 6 18 Upper Control Box DC Model Internal Table 6 18 Upper Control Box Internal Parts List B01 02 0065 Control Box Upper DC Model 1 1A B01 02 0063 Control Box Upper Gas Model 1 Not Illustrated EA I EI Equipped on DC model boom lift only XM BEER swin Tier RES Ex 6 51 XLB 4725A 6 19 LOVVER CONTROL BOX PARTS LIST Refer to Table 6 19 for the lower control box parts list MN WORKFORCE 12 13 Bu Fa 9 10 11 11 Figure 6 19 Lower Control Box Gas Model 6 PARTS LIST Table 6 19 Lovver Control Box Parts List 1 B01 02 0066 Control Box Lower DC Model 1 Not Illustrated ES B01 02 0064 Control Box Lower Gas Model EE B06 00 0373 Decal Lower Control Box DC Model En Not Illustrated 2A B06
56. ications If a loose wheel mounting is indicated remove and inspect the wheel lugs for damage Do not tow the boom lift with worn or damaged wheel lugs Maintenance 4 1 SCHEDULED SERVICE CHECRS Daily Weekly Service Checks Perform the following daily weekly service checks as listed in Table 4 1 Table 4 1 Daily Weekly Service Checks Daily Service Check before use Weekly Check battery electrolyte level If battery charge is low add water to bring electrolyte just above plates If batteries are Y fully E raise electrolyte to full mark in each cell Check and retina ws anavon n on an n control ne operate properly Check add Check add hydraulic oi oil replace Se filter elements su all dambsped elements Check trailer tires for proper inflation When cold tires should be inflated to 65 psi Check trailer running lights for proper operation Check trailer hitch components for damage and proper operation Refer to Trailer Hitching in paragraph 3 6 Check electrical wiring for cuts loose terminals broken wires chaffing corrosion or other damage Repair all damage remove corrosion and seal exposed connections Use small diameter probe to check upper control box drain holes for clogging If clogged open box and remove debris Lubricate grease fittings labeled LUBRICATE WEEKLY with NLGI Grade 2 multi purpose grease Check trailer and boom lift for missing or loose hardware Replace or tighten missing or
57. ich the boom lift is used Constant attention to keep the oil clean and the reservoir properly filled will help prevent possible damage to the system Hydraulic diagrams are provided at the end of this section for general reference Hydraulic System Inspection Check the hydraulic hose and fittings for leaks and damage daily Tighten or replace as necessary to prevent hydraulic oil loss Fluid Check and Replacement The oil level sight gage should be checked with the boom down and the trailer on a level surface The reservoir is originally filled with Energol HLP HD46 a high grade non foaming hydraulic oil designed for temperatures as low as 20 F 33 C Use Dextron Automatic Transmission Fluid Type A for low temperatures reaching 40 F 40 C If either oil is not available a good grade SAE 10W hydraulic oil may be used where the low temperature is above 32 F 0 C SAE 5W hydraulic oil may be used where low temperatures reaching 0 F 18 C Do not mix hydraulic oils Clean the reservoir sump strainer and replace the hydraulic oil once a year or whenever the oil becomes contaminated Air Bleeding Delayed response or sporadic boom lift motions may indicate air in the lift cylinders Use the following procedure to bleed entrapped air from the hydraulic system 1 Fill the reservoir with the proper hydraulic fluid Replace but do not tighten the reservoir fill cap 2 Fully raise and lower the boom to return oil with entrappe
58. ing 14 and wiper 15 Discard wiper Inspect the cylinder rod 3 for scratches or pits Pitting in the base metal is not acceptable Wear indications that catch the fingernail but do not extend into the base metal nor extend more than 1 2 inch along the rod length are acceptable if they will not cut the seal material The chromium plating must not be worn through Replace the cylinder rod if not acceptable by these inspection criteria Inspect the headstock 2 Check the inside bore for scratches deep scratches or cracks are unacceptable Check the bore for polished wear surfaces Polishing indicates uneven loading Check the bore for out of roundness If the bore is more than 0 007 inch out of round replace the head Seal groove damage is un acceptable Replace the headstock if these conditions are not met Inspect piston 6 Check the outside surface for scratches deep scratches are unacceptable Check the outside surface for polished wear surfaces If polishing is noticed check the piston for out of roundness If out of roundness exceeds 0 007 inch replace the piston Seal groove damage is unacceptable Replace the piston if these conditions are not met Inspect cylinder housing 4 for scratches or pits Pits or scratches that are deep enough to catch the fingernail are not acceptable Scratches that catch the finger nail but extend less than 1 2 inch along the tube length are acceptable providing they are not sharp enough to cut
59. lines Assume every line is hot Remember power lines can be blown by the wind Refer to Table 1 1 for minimum safe approach distances between machine and electrical power lines Table 1 1 Minimum Safe Approach Distances Voltage Range Minimum Safe Approach Distance Phase to Phase Feet Meters 0 to 300V Avoid Contact Over 300V to 50KV 10 3 05 Over 50KV to 200KV 15 4 60 Over 200KV to 350KV 20 6 10 Over 350KV to 500KV 25 7 62 Over 500KV to 750KV 35 10 67 Over 750KV to 1000KV 45 13 72 e ALWAYS position lift far enough away from power sources to ensure that no part of the lift can accidentally reach into an unsafe area This includes full ex tension of the boom through 360 degrees rotation e ALWAYS operate only on a firm and level surface NEVER use on surfaces that do not support the equipment with its rated load capacity and the resulting force exerted on the outriggers during boom extension and rotation e ALWAYS keep yourself and all personnel away from potential pinch or shear points e ALWAYS report any misuse of equipment to the proper authorities Horseplay is prohibited e ALWAYS maintain good footing on the work platform NEVER wear slippery soled shoes e ALWAYS make certain all personnel are clear and there are no obstructions be fore repositioning basket e ALWAYS cordon off area around the outriggers to keep personnel and other equipment away from it while in use e
60. loose hardware as needed SIS Se NB 4 1 XLB 4725A Monthly Service Checks Perform the following monthly service checks as listed in Table 4 2 Table 4 2 Monthly Service Checks Every Every Every Service Check month 6 months 12 months Clean battery terminals and check battery T charger operation Check operation of manual emergency lower P ing valve Check wheel nut torque per paragraph 4 2 bow d Check for excess wear free play or binding in outrigger screws Replace damaged parts Lubricate power compartment hinges and de latches with light weight machine oil Lubricate grease fittings labeled LUBRICATE MONTHLY per paragraph 4 3 2 Lubricate trailer tongue jack 2 places with NLGI Grade 2 multi purpose grease Lubricate grease fittings labeled LUBRICATE SEMI ANNUALLY per paragraph 4 3 3 Lubricate wheel bearings per paragraph 4 3 4 DI Pei Check battery cables and wiring for loose connections and damaged wires Clean spark plug and readjust if necessary BO Ped Check outrigger bushings and replace if neces sary per paragraph 4 5 Replace hydraulic oil and oil filter e d Replace spark plug spark plug ol i Replace worn or a di eege I 17 bearing bolts to 200 lb ft 271 N m spe and adj rr bee Load test boom with 450 pounds Load early version basket with 400 pounds See figures Y 6 16 and 6 16A for basket views NS ON S 4 2 4
61. mpartment Parts Lier 6 19 Gas Model Power Compartment Parts List 6 23 Frame and Rotation Unit Parts List 6 27 Hitch and Jack Assembly Parts List 6 29 Square Tube Axle and Wheel Assembly Parts List 6 33 Hex Tube Axle and Wheel Assembly Parts List eese 6 35 Tail Lights and Junction Box Parts Lier 6 37 Front Outriggers Parts List sese 6 39 Rear Outrigger Parts Lier 6 41 Basket Parts Taste eee 6 43 Basket Parts List Early Model 6 46 Upper Control Box External Parts List 6 50 Upper Control Box Internal Parts List in 6 51 Lower Control Box Parts Lier 6 53 Proportional Valve Assembly Parts List i 6 54 Surge Brakes Parts Bist etia Heer teh es 6 55 DC Model Hydraulic System Parts List rrr 6 57 Gas Model Hydraulic System Parts List 6 59 Minimum Safe Approach Distance M S A D to energized exposed or insulated power lines and parts 7 7 1 1 Safety INTRODUCTION Familiarity and proper training are required for the safe operation of mechanical equip ment Equipment operated improperly or by untrained personnel can be dangerous Read the operating instructions in this manual and become familiar with the location and proper use of all controls Inexperienced operators should receive instruction from someone fa miliar with the equipment before being allowed to operate
62. nables the boom to rotate in the counterclockwise direction Squeezing the hand grip trigger starts the boom motion Rota tion continues until the trigger is released or the pushbutton is released LOWER BOOM UP DOWN Pushbuttons Pressing the LOWER BOOM UP pushbutton enables the lower boom to rise Pressing the LOWER BOOM DOWN pushbutton enables the lower boom to descend Squeezing the hand grip trigger starts the boom motion The up or down boom motion continues un til the trigger is released the pushbutton is released or the lower boom reaches a hard stop or a safe travel limit 3 OPERATION Hand Grip and Trigger A BOOM UP DOVVN or ROTATION pushbutton must be depressed to enable the hand grip trigger Pull the trigger up slowly to start boom motion All boom motion speeds ramp up electronically Pull the trigger higher to speed up the boom motion POVVER Pushbutton When pressed the POWER pushbutton disconnects electrical power to the upper control panel The POWER pushbutton should only be pressed to immediately stop all boom lift motion To resume control rotate the pushbutton clockwise to disengage the switch Battery Charge Indicator DC model only Indicator LEDs light up to indicate the level of charge remaining in the batteries Lighted green LEDs indicate a good charge level Lighted yellow LEDs indicate the need for charging soon Lighted red LEDs warn that the battery charge level is low boom opera tions should be halt
63. o ert ete esce 6 46 Upper Control Box DC Model External sees 6 50 Upper Control Box DC Model Internal sess 6 51 Lower Control Box Gas Model 6 52 Proportional Valve Assembly i 6 54 Surge Brakes eae EE nte lu solche 6 55 DC Model Hydraulic System esee 6 56 Gas Model Hydraulic System sse 6 58 List of Tables Table 1 1 Table 2 1 Table 4 1 Table 4 2 Table 4 3 Table 4 4 Table 4 5 Table 4 6 Table 4 7 Table 5 1 Table 6 1 Table 6 2 Table 6 3 Table 6 4 Table 6 5 Table 6 6 Table 6 7 Table 6 8 Table 6 0 Table 6 10 Table 6 11 Table 6 12 Table 6 13 Table 6 14 Table 6 15 Table 6 16 Table 6 16A Table 6 17 Table 6 18 Table 6 19 Table 6 20 Table 6 21 Table 6 22 Table 6 23 Table 7 1 Minimum Safe Approach Distances i 1 4 Specifications nete MEME 2 2 Daily Weekly Service Check 4 1 Monthly Service Checks tete NH 4 2 Troubleshooting Chart 4 14 Free ugeet EE alia 4 15 DREEM 4 17 Upper Control Box Specifications ii 4 17 Level Sensor DEDS ei ett emt e ASA 4 18 Replacement Decals DC Model 5 1 Upper Boom Parts TS 6 3 Lower Boom Parts Dist e a ra 6 5 Upper Cylinder Parts List 6 7 Lower Cylinder Parts List 6 9 DC Model Battery Compartment Parts List 6 11 Gas Model Engine Compartment Parts Lier 6 15 DC Model Power Co
64. o our facility at 125 Taylor Parkway Archbold Ohio for reconditioning If you have any questions concerning what constitutes structural damage please call the Bil Jax Service Department at 419 445 9675 Damage Repair Notice There may be occasions when a Bil Jax lift is involved in an incident resulting in non structural damage When this occurs and repairs are made by the owner or area distribu tor please notify Bil Jax of these non maintenance repairs and request a repair form to be filled out and returned to Bil Jax 1 7 XLB 4725A 1 8 2 1 Introduction GENERAL DESCRIPTION The XLB 4725A Boom Lift is designed and manufactured for positioning personnel with their tools and equipment at overhead work locations The rated work basket load capac ity is 450 Ibs The older basket model capacity is 400 Ibs Refer to figures 6 16 and 6 16A for illustrations of the basket models Basket elevation is by two hydraulic cylin ders acting on upper and lower boom sections A hydraulic powered motor and worm gear rotates the boom 360 around a vertical axis The hydraulic power unit includes a reservoir pump and control valves On the battery powered DC Model boom lift a 24 Volt 39 Amp one horsepower DC electric motor drives the hydraulic pump The DC motor is powered by four 6 Volt DC 245 Amp hour deep charge batteries connected in series A 40 amp automatic on board battery charger is provided for recharging the batteri
65. o the battery charger receptacle on the front of the battery compartment The recommended power cord should be an 8 AWG multi strand grounded cord no longer than 20 feet 6 meters NOTE Using an underrated or long power cord will reduce the output of the bat tery charger resulting in longer charge time BATTERY CHARGER RECEPTACLE BATTERY CHARGER Figure 3 6 Battery Charger and Receptacle 3 OPERATION 3 Plug the power cord into a grounded 120 VAC receptacle Verify that the red ON CHARGING indicator LED lights up on the battery charger 4 To determine the charge rate at any time during the charge cycle observe the DC ammeter Figure 3 7 The ammeter needle moves to the right at the start of the charge cycle As the battery charge rises the needle moves farther left DC ON CHARGING AMMETER OFF COMPLETED CHARGE B04 CHARGE INDICATOR LEDs CHECK BATTERY SEE MAKTAL PAT O FECFEULDORA Y PHGEMU AS ULA 5 7 mer PO a Figure 3 7 Battery Charger AN CAUTION Always remember to unplug the battery charger power cord before moving the boom lift Failure to unplug the power cord will cause damage to the equipment 5 Inspect the charge indicator LEDs near the end of the expected charge cycle If all indicator LEDs are off the battery is fully charged The DC ammeter needle should point to the left NOTE The yellow 80 CHARGE indicator lights up when the battery voltage is
66. o the following procedure a Remove the rubber plug to expose the grease fitting b Grease the bearings with an NLGI Grade 2 polyurea type lithium based high temperature wheel bearing grease minimum 440 F dropping point Rotate the hub while applying grease c Continue to apply fresh grease until all the old grease is purged When new grease starts to flow from the front bearing remove the grease gun Remove the excess grease and reinstall the rubber plug MM TUA INNER BEARING BEARING RUBBER PLUG GREASE I FLOVV GREASE ya FITTING METAL END CAP Wi Il LL AAA Figure 4 4 Lubrication of Dexter Axles 7 When installing the hub of a Dexter axle or if a wheel bearing adjustment is nec essary use the following instructions a Install the inner bearing wheel outer bearing washer and spindle nut While rotating the hub tighten the spindle nut to 50 Ib ft Hold the hub stationary and loosen the spindle nut Finger tighten the spin dle nut then back off the nut to align the cotter key hole The wheel hub should be free to spin without binding or excess free play Install the locking tang and end cap Lubricate the bearings according to the instructions in step 6 4 5 XLB 4725A 4 6 HYDRAULIC SYSTEM Hydraulic system maintenance varies with equipment use and the environment in wh
67. on of the completed mobile unit in accordance with the requirements of the aerial device and the applicable regulations Allowance shall be made for the weight of readily removable tools and materials specified by the user Manuals Upon delivery of the equipment to the owner or user the dealer or in staller shall provide the manuals as required by Paragraph 6 4 of this standard and manuals for its auxiliary equipment added by the installer Installations The installer shall comply with Sections 5 and 6 of this standard re lating to proper installation and shall follow the instructions of the manufacturer In the event the original manufacturer no longer exists an equivalent entity may pro vide these instructions The installer of an aerial device shall before the mobile unit is placed in operation perform stability tests in accordance with the requirements of 4 5 1 and 4 5 2 the operational and visual tests in accordance with the requirements of 6 6 1 and 6 6 2 and the appropriate electrical tests required in 5 4 3 of this standard The installer shall comply with all requirements of the applicable Federal Motor Vehicle Safety Standards in effect at the time of installation Certification as a manufacturer al teration intermediate or final of a motor vehicle under the Federal Motor Vehicle Safety Standards is required The travel height of the mobile unit shall be posted in a location that is readily visible to the vehicle operator Fo
68. oom lift is equipped with an emergency rotation handle crank that can be used to rotate the boom in case of a power failure or other emergency situation Use the following procedure to manually rotate the boom Loosen the crank stovvage tube thumbscrew Figure 3 5 2 Remove the crank 3 Install the crank on the hex end of the worm gear drive screw as shown 4 Turn the crank handle to rotate the boom Figure 3 5 Boom Rotation 3 7 XLB 4725A 3 8 3 5 BATTERY RECHARGE DC MODEL ONLY The DC boom lift batteries should be recharged after each 8 hour work shift or more of ten if needed VVhen the boom lift is not in use the batteries should be recharged at least once per week The normal charge time is 10 to 12 hours If the battery charge is extremely low a full re charge may take up to 24 hours Recharge the DC boom lift batteries as follows Ax WARNING Recharge the batteries in a well ventilated area only Do not charge batteries near fire flame or other ignition sources Batteries being charged may emit highly ex plosive hydrogen gas Failure to properly ventilate the charge gases may result in serious injury or death 1 Move the boom lift to a well ventilated area with direct access to a grounded 120 VAC electrical outlet Make sure the recharge area is not near fire flame or other ignition sources 2 Pluga short heavy duty power cord int
69. oupling If jacking will raise the tow vehicle bumper two or three inches the ball hitch coupling is secure Pull the pin keeper and pivot locking pin raise the jack to the travel position as shown in Figure 3 9 and reinstall the pivot locking pin and pin keeper Figure 3 9 Jack Travel Position 3 OPERATION A CAUTION Always cross and attach the safety chains before towing Failure to attach safety chains properly will allow tongue to drop in case of ball hitch failure resulting in serious damage to the trailer and equipment 6 Attach the trailer safety chains to the tow vehicle Make sure the chains cross under the trailer tongue as shown in Figure 3 10 If needed cross the chains over then under the tow bar to prevent dragging INDICATOR BLOCK IN BRAKE RELEASED POSITION BREAKAWAY SAFETY CABLE SAFETY CHAINS Figure 3 10 Trailer Hitching Checkpoints 7 Connect the trailer lights to the tow vehicle power plug 8 Check the position of the breakaway safety cable indicator block If the indicator block is not in the brakes released position shown in Figure 3 10 the brakes may drag Position the breakaway safety cable and indicator block as shown XLB 4725A 9 Check the position of the trailer backup lever Figure 3 11 The lever must be in the TOWING position up to enable operation of the surge brakes 10 Before towing the trailer check the following and make all necessary adjust ments correc
70. proper state of charge on maintenance free batteries before using lift e ALWAYS wear safety glasses when working near battery e ALWAYS avoid contact with battery acid Battery acid causes serious burns Avoid contact with skin or eyes If accidental contact occurs flush with water and consult a physician immediately e ALWAYS disconnect ground cable first when removing battery e ALWAYS connect ground cable last when installing battery e ALWAYS charge batteries in open well ventilated areas e NEVER smoke when servicing battery e NEVER allow batteries to overcharge and boil e NEVER short across battery posts to check for current NEVER break a live cir cuit at battery e NEVER jump start other vehicles using boom lift battery DAMAGED EQUIPMENT POLICY Safety Statement At Bil Jax we are dedicated to the safety of all users of our products Therefore all Bil Jax lifts are designed manufactured and tested to comply with current applicable Federal OSHA and ANSI codes and regulations Damage Policy There may be occasions when a Bil Jax lift is involved in an incident that results in struc tural damage to the lift This can seriously compromise the ability of the lift to perform in a safe manner Therefore whenever a Bil Jax lift is damaged structurally or when there is the possibility of structural damage this damage may be internal and is not always visible to the naked eye Bil Jax requires that the lift be returned t
71. put Red D57 Rotate CW Output Red D58 Emergency Down Output Red D59 Outrigger Light Output Red D60 Hour Meter Output Red D61 Proportional Flow Output Red D62 Engine Choke Output Red D63 Engine Start Output Red D64 Engine Stop Output Red D65 Accessory Power Output Red D67 Fuse Light Red Note D16 should light when power is first turned on following the control system self test A lighted red LED indicates a fault Table 4 6 Upper Control Box Specifications Power Supply Voltage 12V 24V nominal 7V to 35V transient Operating Temperature 40 C to 85 C Storing Temperature 40 C to 100 C Digital Inputs 12 24V DC 60V transient Analog Inputs 0 to 5V DC 60V transient 4 17 XLB 4725A TH i YELLOW LED GREEN LED RED LED OUT OF LEVEL INPUT POWER OUTPUT SIGNAL MOMENTARY ON WHEN LEVEL Figure 4 11 Level Sensor Table 4 7 Level Sensor LEDs Color Description Yellow Boom lift out of level Signals alarm after 2 second delay Green Boom lift power is on Red Boom lift level Goes out after time delay 4 18 4 MAINTENANCE UPPER BOOM LOVVER BOOM LIFT CYLINDER LIFT CYLINDER BOOM ROTATION GEAR MOTOR HYDRAULIC MANIFOLD N 1 FILTER gt Figure 4 12 DC Model Hydraulic Diagram 4 19 XLB 4725A UPPE
72. r insulated aerial devices the installer shall assure conformance to the Qualifica tion test requirements of 5 3 2 by either obtaining certification of the test and per forming a periodic test after installation or by performing the Qualification test Quality Assurance The installer shall have a quality assurance program which will ensure compliance with this standard Welding AIl welds made by the installer whose failure could result in motion of the platform s shall meet the Structural Welding Code ANSI AWS D1 1 90 and ANSI AWS D1 2 90 The installer shall establish applicable welding quality assur ance procedures for all weldments Training The dealer or installer shall offer operator training initially in the opera tion of the aerial device s to the purchaser 7 1 XLB 4725A 8 Responsibilities of the Ovvners and Users 8 1 82 General Responsibilities Each owner or user shall comply with the requirements of this section The following responsibilities pertain to owner and user inspection testing mainte nance and modification These activities shall be performed by qualified person s Inspection and Testing Classifications 8 2 1 Initial Inspection and Test Prior to initial use all new or modified mobile units shall be inspected and tested to ensure compliance with the provisions of this standard Verification by the manufacturer the installer or an equivalent entity s meets this requirement 8 2 2 Regular In
73. r maintain this equipment If this equipment is rebuilt retesting is required in accordance with factory instructions e NEVER allow water or foreign particles into the DC electric motor housing In gestion of water or foreign particles may cause serious damage to the motor If the motor gets wet oven dry the motor to remove all moisture before operating consult motor manufacturer for drying instructions e NEVER test or operate the hydraulic components when another person is near the equipment e NEVER add unauthorized fluids to the hydraulic system or battery Check origi nal manufacturer specifications e NEVER exceed the manufacturer s recommended relief valve settings e NEVER touch or allow metal tools to contact static discharge sensitive elec tronic components ALWAYS use static discharge prevention mats and ground ing devices when handling electronic components e NEVER tamper with cylinder counter balance valves Contact the Bil Jax Ser vice Department at 419 445 9675 if the cylinder counter balance valves need ad justing e NEVER attempt repairs you do not understand Consult manufacturer if you have any questions regarding proper maintenance specifications or repair 1 6 1 SAFETY Battery Maintenance Ensure the following general safety precautions are followed whenever performing bat tery maintenance on the XLB 4725A Boom Lift e ALWAYS check battery acid level daily Check battery test indicator for
74. r shall limit travel speed in accordance with conditions of the ground surface congestion and slope 8 13 4 Alterations Altering or disabling safety devices guards or interlocks if so equipped shall be prohibited 8 13 5 Bare Hand Work For bare hand work a Category A aerial device shall be used 8 13 6 Lower Controls On aerial devices having both upper and lower controls the lower controls shall not be used for continuous operation of the aerial device with individual s in the platform 7 ANSI REPRINT 9 Responsibilities of Renters or Lessors 9 1 9 2 9 3 9 4 9 5 General Responsibilities Each renter or lessor shall comply vvith the requirements Of this section Ownership Duties The renter or lessor shall carry out the duties of ownership specified in this standard vvhich are not assumed by the renting entity of lessee as the user Obligations Each renter or lessor of an aerial device shall provide a copy of user responsibilities within this standard Training The renter or lessor shall offer operator training initially to the renting entity or lessee Communications In the event the manufacturer or installer provides the renter or lessor manuals bulletins or other materials for the information of the user of an ae rial device the renter or lessor shall pass them on to the user vvithout any undue de lay 10 Responsibilities of Operators 10 1 10 2 10 3 10 4 10 5 10 6 10 7
75. ric Shock DO NOT expose charger to rain power wash detergents or spray DO NOT use frayed or damaged electric cords when charging During charging explosive oxyhydrogen gas is generated DO NOT smoke or allow open fire sparks or embers near battery when charging Connect input cord only to properly grounded three wire outlet with specified voltage and frequency Always wear safety goggles and face shield when working on or near battery B06 00 0041 B06 00 0041 Check battery acid level at the start of each day If acid does not cover the plates add only enough distilled or demineral ized water to completely cover the plates STAY CLEAR WHILE RAISING OR LOWERING B06 00 0225 Keep terminals and terminal connections clean B06 00 0060 Consult Operation and Maintenance Manual for additional information on battery maintenance RIR OFG B06 00 0034 B06 00 0225 50 50 45 45 TRANSPORT POSITION 40 40 35 35 30 30 MAX 25 20 MIN 15 10 5 0 0 RIF B06 00 0129 20 15 10 5 0 5 15 20 25 30 20 15 10 5 0 5 10 15 20 25 30 B06 00 0129 CAPACITY 450 LBS CAPACITY 400 LBS MAXIMUM PLATFORM HEIGHT 40 FT 6 IN MAXIMUM PLATFORM HEIGHT 40 FT 6 IN WORK HEIGHT 47 FT WORK HEIGHT 47 FT POWER SOURCE 24V DC BA
76. s Camp Ciemos DGS 4 5 ooo Ia Hex Nylon Lock 2 a 6 Jee nu tex Nylon toes 02 ke lo Fitting Cable Grip 3 8 in NN 5 Jr 100025 tai ign Asem ser oras os mang ate Grp ain ES io messes edm 17 Fitting Cable Grip 3 4 in DEES BCEE 15 011000277 Cover and Gute unten oe Sele tele LA m 6 37 XLB 4725A 6 14 FRONT OUTRIGGERS PARTS LIST Refer to Table 6 14 for the front outriggers parts list Figure 6 14 Front Outriggers 6 38 6 PARTS LIST Table 6 14 Front Outriggers Parts List lien No includes items 5 through 11 7 u gt 7 ao Cap Passenger Side OuigerLocaor Pi 1 a ou Tema red a a 0m wen ra sna OO f a anam Waser tants ms a posos TEI TE 3 25 30000057 Spacer Omgger Laer in PO 2s B30000028 sine 1300x0915 ES ko Do rn owiseertosso ko a moresomy ena Sie Roa Lim Swe 1 5 ms Booy tmiss A so 0i v 0051 Cable Grin 907 12m I posos Seren Machine 102438 2 5 poroso008 roller Lever init wich PO a oe ring Gres Sram as ka UA la lU el Re lL Rel Re le lU 1 6 39 XLB 4725A 6 15 REAR OUTRIGGER PARTS LIST Refer to Table 6 15 for the rear outrigger parts list Figure 6 15 Rear Outrigger 6 40 6 PARTS LIST Table 6 15 Rear Outrigger Parts List lien No includes items
77. se residue Rotate the boom and add approximately L ounce of grease to each bearing quadrant See Figure 4 3 for the location of the slew ring bearing grease fitting Figure 4 3 Lubricate Semi Annually Determine whether the boom lift is equipped with an Al Ko axle hex tube or Dexter axle square tube Lubricate the boom lift axle per the applicable proce dure in step 5 or 6 Clean and repack Al Ro axle wheel bearings according to the following general instructions a Use the outriggers to raise the trailer wheels b Remove the spindle caps cotter pins spindle nuts washers outer wheel bearings and wheels Remove inner wheel bearings c Clean wheel bearings bearing races and spindle with solvent and lint free cleaning cloths d Repack inner and outer wheel bearings with a reputable NLGI Grade 2 polyurea type lithium based high temperature wheel bearing grease minimum 440 F dropping point e Apply a thin film of grease to the bearing races and spindles f At each wheel install inner bearing wheel outer bearing washer and spin dle nut Turn wheel and tighten spindle nut until wheel hub binds g Hold the wheel stationary and loosen the spindle nut Finger tighten the spindle nut then back off as needed to align the cotter pin hole The wheel should be free to spin without binding or excess free play h Install cotter pin and spindle cap 4 MAINTENANCE 6 Lubricate a Dexter axle according t
78. sonal injury or death L WARNING Warnings describe conditions or practices that could lead to personal injury or death A CAUTION Cautions provide information important to prevent errors that could damage ma chine or components NOTE Notes contain additional information important to a procedure 1 SAFETY 1 2 BEFORE OPERATION Ensure the following general safety precautions are followed before operating the XLB 4725A Boom Lift ALWAYS survey the usage area for potential hazards such as untamped earth fills unlevel surfaces overhead obstructions and electrically charged conductors or wires Be aware of any potential hazards and always consider what could hap pen Watch for moving vehicles in the operating area ALWAYS read understand and follow the procedures in this manual before at tempting to operate equipment ALWAYS inspect the equipment for damaged or worn parts Check for cracked welds hydraulic leaks damaged wiring loose wire connectors damaged outrig gers low tire pressure uneven tire wear or tire damage Also check for any im proper operation NEVER operate equipment if damaged in any way Improperly operating equipment must be repaired before using ALWAYS wear proper clothing for the job Wear protective equipment as re quired by federal state or local regulations The operator MUST wear a safety harness and lanyard ALWAYS locate read and follow all directions and warnings displayed on
79. spection and Tests The inspection procedure for mobile units is divided into two classifications based upon the intervals at which inspections and test shall be performed Safe intervals shall be set by the user based on the recom mendations that shall be supplied by the manufacturer Such intervals are dependent upon component function and exposure to wear dete rioration and other agents which adversely affect component life Two classifica tions are designated 1 Frequent Inspection and Test Daily to monthly intervals 2 Periodic Inspection and Test One to twelve month intervals 8 2 3 Frequent Inspection and Test Items determined by the user based on rec ommendations by the manufacturer for each specific aerial device shall be inspected for defects Inspection and tests referred to as critical in the manufacturer s manual shall be strictly adhered to The following tests and inspections shall be performed by the operator once daily prior to first use 1 Operating controls and associated mechanisms for conditions interfering with proper operation 2 Visual and audible safety devices for malfunction 3 Hydraulic or pneumatic systems for observable deterioration or excessive leak age 4 Fiberglass and other insulating components of visible damage or contamination 5 Missing illegible operational markings 6 Electrical apparatus for malfunction signs or excessive deterioration dirt and moisture accumulation Any
80. tch b Emergency stop or power button Rotate emergency stop buttons clock engaged pushed in wise to disengage c All outriggers not deployed Deploy all outriggers d Atleast one wheel not raised Raise at least one wheel off the ground 2 Boom UP DOWN and a Master power switch turned off Turn on master power switch ROTATION functions do not y Low battery power Check battery charge LEDs on upper work control panel Recharge batteries if yellow or red LED is lighted c Boom lift is out of level Level boom lift with outrigger jacks d Emergency stop or power button Rotate emergency stop button clock engaged pushed in wise to disengage e Battery ground or in series cable Check for and repair loose battery loose connections or ground fault f Short circuit burned out the power Check fuse status indicator D67 in fuse lower control box If LED is not on replace fuse with spare and retry If spare burns out locate and correct short circuit in wiring g Battery cable or equipment ground Clean and reconnect loose or corroded lead loose or corroded battery cable or ground lead h System interlock fault Check display for system status Correct indicated fault conditions i Hydraulic pump not pumping Check pump motor operation repair or replace if not running Check gear pump replace if hot to touch 3 Single boom lift or rotation a Loose wiring connector Check wiring terminals in control box f
81. the equipment ALWAYS inspect the equipment for DO NOT USE tags NEVER use equip ment tagged in this way until all repairs are made and all DO NOT USE tags are removed by authorized maintenance personnel ALWAYS make sure the basket and outrigger shoes are free of mud grease or other slippery material to reduce the possibility of slipping NEVER allow improperly trained personnel to operate this equipment Only trained and authorized personnel shall be allowed to operate this equipment NEVER operate this equipment if you are under the influence of alcohol or drugs or if you feel ill dizzy or unsteady in any way Operators must be physi cally fit thoroughly trained and not easily excitable NEVER modify alter or change the equipment in any way that would affect its original design or operation in any way NEVER operate this equipment in ways for which it is not intended 1 3 XLB 4725A 1 4 1 3 DURING OPERATION Ensure the follovving general safety precautions are follovved during the operation of the XLB 4725A Boom Lift N DANGER This machine is not insulated for use near electrical power lines and DOES NOT provide protection from contact with or close proximity to any electrically charged conductor Operator must maintain safe clearances at all times 10 feet minimum and always allow for platform movement such as wind induced sway Always con tact the power company before performing work near power
82. the machine The use of intelli gence and common sense in the operation of mechanical equipment is the best practice in any safety policy Be professional and always observe the safety procedures set forth in this manual All OSHA ANSI state and local codes and regulations pertaining to this equipment should be obtained read and thoroughly understood before attempting to operate this equipment Persons under the influence of drugs alcohol or prescription medication should not be on or near this equipment Common sense should be implemented at all times during the use of this equipment Do not operate this equipment in areas where the equipment or user may come in contact with a live power source The information contained herein is not to be considered as legal advice and is intended for informational purposes only This information is offered to alert Bil Jax customers to procedures that may be of concern to them This information is not intended to be all inclusive and is to be followed in the use of Bil Jax equipment only For any questions concerning the safe use of this equipment call 419 445 9675 before operating 1 1 XLB 4725A 1 2 Safety Notes This manual contains DANGERS VARNINGS CAUTIONS and NOTES that must be follovved to prevent the possibility of improper service damage to the equipment or per sonal injury N DANGER Dangers warn of equipment operation near electrical power lines that could lead to per
83. the trailer ires 5 Always wear safety hamess and he basket 2 Disconnect the boom hitch from the outriggers and by referencing the T level located at the front of the boom attach lanyard when operating from 6 8 f using gas model start engine from either he lower or upper control box It may be necessary to hold the choke for a short ime when engine is cold If using DC model turn master power switch to on Familiarize yourself with the operation of he lift using the ground controls before operating the lift from the platform On the lower control panel position control selector switch to upper he lift is now ready to operate from the basket Select function by pressing and holding button Grasp the handle and slowly squeeze the trigger Boom speed increases the harder the trigger is squeezed 806 00 0376 B06 00 0376 LUBRICATE LUBRICATE _ MONTHLY B06 00 0130 LUBRICATE WEEKLY 06 00 0036 B06 00 0036 COIA A DANGER SEMI ANNUALLY 110 VOLT B06 00 0037 GFTLFG B06 00 0151 EMERGENCY CONTROL VALVE B06 00 0151 B06 00 0006 Figure 5 1 Replacement Decals Sheet 1 of 3 5 REPLACEMENT DECALS MASTER POWER FAILURE TO COMPLY WITH THE FOLLOWING INSTRUCTIONS OR ANY OTHER IMPROPER USE OR MAINTENANCE OF THIS EQUIPMENT WILL RESULT IN INJURY OR DEATH STOP READ OPERATING INSTRUCTIONS BEFORE OPERATING MACHINE Risk of Elect
84. tions or repairs a Check that trailer jack and outriggers are locked in travel positions b Verify that the transport pin secures the lower boom to the trailer frame If the boom is not secured install the transport pin and pin keeper at this time c Verify that all onboard equipment is secured d Check that the BATTERY ON OFF switch is in the OFF position e Verify that trailer brake lights and marker lights work properly f Check that the trailer tires are evenly inflated and not low on air g Check that the indicator block and backup lever are in their correct positions as shown in Figures 3 10 and 3 11 Trailer Towing and Backing After backing and before towing the boom lift on the open road always check the posi tion of the backup lever Make sure the backup lever is in the TOWING position up See Figure 3 11 TRAILER BACKUP LEVER Figure 3 11 Backup Lever Position 4A WARNING Improper tightening of boom lift trailer wheel nuts can cause wheel lugs to shear causing serious injury or damage to equipment Check and maintain the proper wheel nut torque according to the maintenance instructions in this manual Periodically check the wheel nut torque according to the instructions in Section 4 of this manual More frequent torque checks are required when a wheel is recently installed After towing while the trailer wheels are elevated for boom lift operation check for loose wheels and for wheel lug wear ind
85. ts When parts or components are replaced they shall be identical in specifica tion and function to the original aerial device parts or components Safety Bulletins Owner and user shall comply with safety related bulletins as re ceived from the manufacturer dealer or installer Manuals The owner and user shall insure that the operating manuals s is stored on the mobile unit Training of Operators Each trainee shall be instructed in the safe and proper op eration of the aerial device utilizing the manufacturer s operator s manual the user s work instructions and the appropriate standards referenced in Section 2 Such training shall include hands on use to successfully demonstrate the trainee s proficiency to the satisfaction of the qualified person designated to administrate the user s training program Operation 8 13 1 Personnel Only trained and authorized personnel shall be permitted to op erate the aerial device 8 13 2 Application The employer and assigned operator shall insure that the ae rial device is used only for intended applications as defined in the operating manual and that recognized safety practices are observed 8 13 3 Mobile Operation Before and during driving the driver shall 1 Avoid traveling on any surface that adversely effects vehicle stability 2 Maintain a safe distance from obstacles 3 Maintain communications between the driver and the operator 4 Under all travel conditions the drive
86. turer s instructions require their use 4 Insure that guardrails are properly installed and the gates are closed 5 Use outrigger pads when necessary to provide firm footing Mobile Operation Before engaging in mobile operation the operator shall deter mine that the aerial device is specifically designed for mobile operation 7 5 XLB 4725A BUS BARS M S A D Minimum Safe Approach Distance See Table 7 1 DENOTES PROHIBITED ZONE NDANGER Do not allow machine personnel or conductive materials inside prohibited zone Maintain M S A D from all energized lines and parts as well as those shown Assume all electrical parts and wires are energized unless known otherwise AN CAUTION Diagrams shown are only for purposes of illustrating M S A D work positions not all work positions 7 6 Table 7 1 Minimum Safe Approach Distance M S A D to energized 7 ANSI REPRINT exposed or insulated power lines and parts Minimum Safe Approach Distance Voltage Range Phase to Phase Feet Meters 0 to 300V Avoid Contact Over 300V to 50KV 10 3 05 Over SORV to 200RV 15 4 60 Over 200KV to 350RV 20 6 10 Over 350KV to 500KV 25 7 62 Over 500KV to 750KV 35 10 67 Over 750KV to 1000KV 45 13 72 7 7 XLB 4725A 7 8 BIL JAX a step above 125 Taylor Parkway Archbold OH 43502 Phone 419 445 9675 800 527 5333 Fax 419 445 0367
87. unction does not work and at valve manifold repair loose wiring terminal b Valve solenoid failed Swab out valve solenoids and recheck function replace solenoid if faulty c System interlock fault Check display for system status Correct indicated fault conditions d Broken or loose wire Repair or replace wire 4 Boom lift and rotate func a Rheostat or rheostat wiring failure Check rheostat replace rheostat or tions do not operate properly repair wiring if loose or damaged b Valve solenoid not proportional type Swab out valve solenoids and recheck function replace solenoid if faulty c Loose solenoid wiring Check wiring terminals in control box and at valve manifold repair loose wiring terminal d System interlock fault Check display for system status Correct indicated fault conditions 4 14 4 MAINTENANCE Table 4 3 Troubleshooting Chart Continued Problem Cause Correction 5 No operation of all functions a when the trigger or speed b control knob and a function switch is activated Master power switch turned off Short circuit burned out the power fuse Turn on master power switch Check fuse status indicator D67 in lower control box If LED is not on replace fuse with spare and retry If spare burns out locate and correct short circuit in wiring c System interlock fault Check display for system status Correct indicated fault conditions d
88. x42in H 114 3 cm x 76 cm x 107 cm 45 in VV x 30in Dx 42in H 114 3 cm x 76 cm x 107 cm Power Source 24 Volt DC Deep Cycle 245 Amp hour Battery 8 Horsepower Gasoline Engine Battery Charger 110 120 Volt 40 Amp N A Hydraulic Pressure 2000 psi 13 790 kPa 2000 psi 13 790 kPa Reservoir Capacity 5 Gallons 18 9 Liters 5 Gallons 18 9 Liters Hydraulic Capacity 7 Gallons 26 5 Liters 7 Gallons 26 5 Liters Hydraulic Oil Energol HLP HD46 BP Oil Energol HLP HD46 BP Oil Gross Vehicle Weight 4 950 lbs 2247 3 kg 4 750 lbs 2156 5 kg Tongue Weight 350 Ibs 158 8 kg 350 Ibs 158 8 kg Trailer Brakes Hydraulic Surge Hydraulic Surge Refer to figures 6 16 and 6 16A for basket views 2 3 WARRANTY Bil Jax warrants its boom lifts for one year from the date of delivery against all defects of material and workmanship provided the unit is operated and maintained in compliance with Bil Jax s operating and maintenance instructions structural components are war ranted for three years Bil Jax will at its option repair or replace any unit or component part which fails to function properly in normal use This warranty does not apply if the lift and or its component parts have been altered changed or repaired without the consent of Bil Jax or by anyone other than Bil Jax or its factory trained personnel nor if the lift and or its components have been subjected to misuse negligence
89. ydraulic Cylinder Removal eese 4 7 Hydraulic Cylinder Repair 4 9 Checking Outrigger Bushings 4 11 Outrigger Bushing Replacement sse 4 12 Adjusting Axle Position Switches cece esses 4 13 Lower Controller Board ine 4 16 Level Sensor ee oi hte pe eite ae 4 18 DC Model Hydraulic Diagram sese 4 19 Gas Model Hydraulic Diagram sese 4 20 PC Logic Diagram DC Model 4 21 PC Logic Diagram Gas Model 4 22 Replacement Decals Sheet 1 of 3 sss 5 2 Replacement Decals Sheet 2 of 3 5 3 Replacement Decals Sheet 3 of 3 5 4 Decal Locations Trailer and Boom 5 5 Decal Locations Power Compartments Exterior sss 5 6 Decal Locations Power Compartment Interior esses 5 6 Upper BOOM vota i eis epi eei ees 6 2 Lower Boom ete EE 6 4 Upper Cylinder iii GG eee i RS 6 6 Lower Cylinder cone metre trepidi 6 8 DC Model Battery Compartment sese 6 10 Gas Model Engine Compartment iii 6 14 DC Model Power Compartment essere 6 18 Gas Model Power Compartment essere 6 22 Frame and Rotation Un 6 26 Hitch and Jack Assembly 6 28 Square Tube Axle and Wheel Assembly sese 6 32 Hex Tube Axle and Wheel Assembly A 6 34 Tail Lights and Junction Bon 6 36 Front Cutpgeerg eee Reine 6 38 Rear Oltra pia ie tell ee 6 40 Basket iaia tods DU DOE DID 6 42 Basket Early Model cio el

Bil-Jax XLB-4725A Wheelchair User Manual

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