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AVERATEC N3400 Laptop User Manual

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2. EM7000is Dimensions Model Type EM7000is Power product description code EAHJ Length 31 9 in 810 mm Handle in up position 45 5 in 1 155 mm Width 26 4 in 670 mm Height 27 2 in 690 mm Handle in up position 28 0 in 710 mm Dry weight 209 Ibs 95 kg Without battery Engine Model GX390K1 Engine Type 4 stroke overhead valve single cylinder Displacement 23 7 cu in 389 cm Bore x Stroke 3 5 X 2 5 in 88 X 64 mm Compression Ratio 8 0 1 Engine Speed 2 400 3 600 rpm lt EcoThrottle ON gt Cooling System Forced air Ignition System Full transistor Oil Capacity 1 16 US qt 1 10 0 Fuel Tank Capacity 4 49 US gal 17 0 0 Spark Plug BPR5ES NGK W16EPR U DENSO Generator Type A Rated voltage 120 240 V Rated frequency 60 Hz AC output Rated Ampere 45 8 22 9 A Rated Output 5 5 kVA Maximum Output 6 5 kVA Tuneup Specifications ITEM SPECIFICATION MAINTENANCE Spark plug gap 0 028 0 031in 0 70 0 80 mm Refer tofpage 51 Valve clearance cold IN 0 15 0 02 mm See your authorized EX 0 20 0 02 mm Honda dealer Other specifications No other adjustments needed Specifications may vary according to the types and are subject to change without notice 75 TECHNICAL 8 CONSUMER INFORMATION Wiring Diagram
3. We suggest you read the Distributor s Limited Warrantyto fully understand its coverage and your responsibilities of ownership The Distributor s Limited Warrantyis a separate document that should have been given to you by your dealer When your generator needs scheduled maintenance keep in mind that your Honda servicing dealer is specially trained in servicing Honda generators and is supported by the parts and service divisions of American Honda Your Honda servicing dealer is dedicated to your satisfaction and will be pleased to answer your questions and concerns Best Wishes Honda Motor Co Ltd A FEW WORDS ABOUT SAFETY Your safety and the safety of others are very important And using this generator safely is an important responsibility To help you make informed decisions about safety we have provided operating procedures and other information on labels and in this manual This information alerts you to potential hazards that could hurt you or others Of course it is not practical or possible to warn you about all the hazards associated with operating or maintaining a generator You must use your own good judgement You will find important safety information in a variety of forms including Safety Labels on the generator Safety Messages preceded by a safety alert symbol A and one of three signal words DANGER WARNING or CAUTION These signal words mean You WILL be KILLED or SERIOUSLY HURT
4. eene 23 Mei O nenna nnan nanen nna 23 IS YOUR GENERATOR READY TOGO 23 Check PP A 24 Maintenance COVER cicuta a in a c eaa due 24 CONTENTS OPERATION SAFE OPERATING PRECAUTIONS scale orale 25 STARTING THE ENGINE studied 26 Starting the engine with remote control optional part 29 STOPPING THE ENGINE sorna da 30 Stopping the engine with remote control optional part 31 EREECHEN illes oia 32 AC Applications E 34 AC Receptacle Selectiva ia 35 ECOTHROTILE ECHT RE 37 STAND BY POWER csi 38 Connections to a Building s Electrical System 38 Systemi GroU A NN 38 Special Requirements u aaaaaaaaaaaaaannnnnnnnnnnnannnnnnnnnnnnnnnnnnnnnnnannnnani 39 SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE esee 40 MAINTENANCE SAFETY i enieirkMR stans jocs 41 Safety Precautions aanaxaaanaaaasaanaannnnannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnannnnana 41 MAINTENANCE SCHEDULE coast 42 e TR 43 FUEL RECOMMENDATIONS vitoria id 44 ENGINE OIL LEVEL CHECK cuan dada 45 ENGINE OIL ee 46 ENGINE OIL RECOMIMENDA TIONS iiscscccssasceiccieacdsarcadsvessasousdvaseeweeduene 47 AIR CLEANER SERVICE score ao 48 FOAM AIR FILTER CLEANING suis eege FARE Gd 49 SEDIMENT CUP CLEANING EE 50 SPARK PLUG SERVICE circa 51 SPARK ARRESTER SER VIE rain 53 BATTERY SERVICE cesado 55 A H 58 Engine etc a
5. n3 9 18 i N Fat 18 i VIO EH A Z 1 a Ensa iia min NO 9 e axa w ES0 9 0 ES WWO2 ANI EH WO wen T OXY S Ej 8 0 QNnOHS H LINA 3081NO2 f wo SIND axy Y i YOLVYINI E tero EK v meer at wo HLEVI 5N3 DNINHVWANNOH 8NO2 40103 AXL Is CTE 3uHw M S E au nba z VOLVYINI DESSERT Nao 9 093 2 3018 LE 318 ng ESO MOTBA A H AMO aove g NOILISOd A09Z A0Z L 1 8 HOLIMS 39NVHO 39 VL 10A Oj ER r mr ng AINO AOL AOPCIQEI NO P P g VOE MS wee ZH MAER D I ES Tototo mes y NO olo oli E M em eRe s IW Lino DW I E ZE Sore zz Buon Hevi Woes HOZ Y V m 8 UNA aMvapovjens 15 91 3 j 20018 T3NVd 10H1NO2 E T ee 30078 LNA HaLUSANI HOLIMS NOLLVNISWOO ge pens a LINOYID Kaka E ree LES 76 TECHNICAL 8 CONSUMER INFORMATION CONSUMER INFORMATION Honda Publications These publications will give you additional information for maintaining and repairing your generator You may order them from your Honda generator dealer Shop Manual This manual covers complete maintenance and overhaul procedures It is intended to be used by a skilled technician Parts Catalog This manual provides complete illustrated parts lists 77 TECHNICAL 8 CONSUMER INFORMATION C
6. Record the frame serial number in the space below You will need this serial number when ordering parts and when making technical or warranty inquiries Frame serial number Date purchased 68 TECHNICAL 8 CONSUMER INFORMATION Carburetor Modification for High Altitude Operation At high altitude the standard carburetor air fuel mixture will be too rich Performance will decrease and fuel consumption will increase A very rich mixture will also foul the spark plug and cause hard starting Operation at an altitude that differs from that at which this engine was certified for extended periods of time may increase emissions High altitude performance can be improved by specific modifications to the carburetor If you always operate your generator at altitudes above 5 000 feet 1 500 meters have your authorized Honda servicing dealer perform this carburetor modification This engine when operated at high altitude with the carburetor modifications for high altitude use will meet each emission standard throughout its useful life Even with carburetor modification engine horsepower will decrease about 3 5 for each 1 000 foot 300 meter increase in altitude The effect of altitude on horsepower will be greater than this if no carburetor modification is made NOTICE When the carburetor has been modified for high altitude operation the air fuel mixture will be too lean for low altitude use Operation at altitude
7. Before using your generator you should become familiar with information contained in the following chapters and sections e GENERATOR SAFETY page 6 e CONTROLS amp FEATURES page 10 OPERATION e STARTING THE ENGINE e STOPPING THE ENGINE page 30 88 OPTIONAL PARTS Remote Control Kit 1 Remove the maintenance cover see page 56 2 Remove the plug from the 6 pin connector PLUG HET TET HH 3 View the back of the maintenance cover and locate the knockout near the top center of the cover Carefully remove the knockout C H tt E 3 KNOCKOUT MAINTENANCE COVER E backside y ES 89 OPTIONAL PARTS 4 Pass the remote control cable through the supplied wire grommet and fit the grommet into the maintenance cover knockout 5 Plug the remote control cable into the 6 pin connector 6 Install the maintenance cover and tighten the cover screw REMOTE CONTROL CABLE 7 To avoid accidentally unplugging the remote control cable secure the cable to the generator frame with a cable tie as shown CABLE TIE e Never operate the generator without the maintenance cover in place as poor engine and generator performance will result e When the remote control is not being used replace the plug on the PLUG connector 90 OPTIONAL PARTS Hanger Kit 1 Position
8. OPERATION AC Applications Before connecting an appliance or power cord to the generator Make sure that it is in good working order Faulty appliances or power cords can create a potential for electrical shock e f an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is the appliance or if the rated load capacity of the generator has been exceeded Make sure that the electrical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes NOTICE Substantial overloading will open the circuit breaker Exceeding the time limit for maximum power operation or slightly overloading the generator may not switch the circuit breaker or circuit protector OFF but will shorten the service life of the generator Limit operation requiring maximum power to 30 minutes Maximum power is EM5000is 5 000 VA EM7000is 6 500 VA For continuous operation longer than 30 minutes do not exceed the rated power Rated power is EM5000is 4 500 VA EM7000is 5 500 VA The total power requirements VA of all appliances connected must be considered Appliance and power tool manufacturers usually list rating information near the model number or serial number 34 OPERATION AC
9. OPERATION STOPPING THE ENGINE To stop the engine in an emergency simply turn the engine switch to the OFF position Under normal conditions use the following procedure 1 Unplug all appliances from all generator AC receptacles 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position FUEL VALVE LEVER 30 OPERATION Stopping the engine with remote control optional part 1 Press the stop button HONDA PILOT START OFF E A A PILOT LAMP STOP BUTTON 2 Turn the engine switch to the OFF position 3 Turn the fuel valve lever to the OFF position REMOTE ENGINE SWITCH 31 OPERATION AC OPERATION If an appliance begins to operate abnormally becomes sluggish or stops suddenly turn it off immediately Disconnect the appliance and determine whether the problem is in the appliance or if the rated load capacity of the generator has been exceeded NOTICE Substantial overloading that continuously lights the overload indicator red may damage the generator Marginal overloading that temporarily lights the overload indicator red may shorten the service life of the generator 1 Turn the voltage selector switch to either position With the voltage selector switch in the 120 240V position you can use the 120V and 120 240V receptacles simultaneously If you are NOT using the 120 240V receptacle but require more
10. Model Type EM5000is Power product description code EAJJ Length Handle in up position 31 9 in 810 mm 45 5 in 1 155 mm Width 26 4 in 670 mm Height 27 2 in 690 mm Handle in up position 28 0 in 710 mm Dry weight 209 Ibs 95 kg Without battery Engine Model GX340K1 Engine Type 4 stroke overhead valve single cylinder Displacement 20 6 cu in 337 cm Bore x Stroke 3 2 X 2 5 in 82 X 64 mm Compression Ratio 8 0 1 Engine Speed 2 400 3 600 rpm lt EcoThrottle ON gt Cooling System Forced air Ignition System Full transistor Oil Capacity 1 16 US qt 1 10 2 Fuel Tank Capacity 4 49 US gal 17 0 0 Spark Plug BPR5ES NGK W16EPR U DENSO Generator Type A Rated voltage 120 240 V Rated frequency 60 Hz AC output Rated Ampere 37 5 18 8 A Rated Output 4 5 kVA Maximum Output 5 0 kVA Tuneup Specifications ITEM SPECIFICATION Spark plug gap 0 028 0 031 in 0 70 0 80 mm Valve clearance cold IN 0 15 0 02 mm EX 0 20 0 02 mm See your authorized Honda dealer Other specifications No other adjustments needed Specifications may vary according to the types and are subject to change without notice 74 TECHNICAL 8 CONSUMER INFORMATION
11. r 62 STORAGE PRECAUTIONS urinarias 63 REMOVAL FROM STORAGE socias 63 CONTENTS TRANSPORTING TAKING CARE OF UNEXPECTED PROBLEMS ENGINE PROBLEM Sosa ida ed 65 GENERATOR REESEN aida 67 TECHNICAL amp CONSUMER INFORMATION TECHNICAL INFORMATION aanaaaaaaaaaaaa aa aannaannnannnnannannnannnnannnannaannannna 68 Serial Number Location unan 68 Carburetor Modification for High Altitude Operation 69 CM CS TT FS aa ans 70 Emission Control System Information aaaaaaaaaanaann anunnnnnannnnani 71 XM iia ii aabt 73 EES 74 WIRING DIA un DEE 76 CONSUMER INFORMATION 2 5 6c ip raza bsp pb rca adr eeu iva lis 77 Honda Publications 77 Customer Service Informatlon aaanaaaaasaaaasnnnnannnnnnnnnnnnnnnnnnannnnann 78 The Importance of Proper Assembly ios 79 Important Safety Preca tons comida 80 ASSEMBLY E 81 B ralere deme Ee EE 81 Loose Parts esercito aa da Ev du ea e Co vd lata 81 Wheel Kit Installation aaaaaaaaaaaaaaanananananannnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnna 82 Handle Installation ccccncononanacinananananncnanananann coco cn nnnononononnnnononononannnns 83 Rear Bar Installation iia ea cana 84 Battery as 85 EngiNe Ol sirini aa iaaa aaa aasi 87 CC EE 87 GENERATOR SAFETY IMPORTANT SAFETY INFORMATION Honda generators are designed for use with electrical equipment that has suitable power requirements Other uses can result in injury to the operator or damage to th
12. RECEPTACLES ENGINE SWITCH 10 CONTROL amp FEATURES FUEL TANK CAP FUEL GAUGE FUSE Inside maintenance cover SPARK PLUG TT INSPECTION COVER 1 A x KS CZ ZZ Ss 4 BATTERY TRAY WHEEL S Inside maintenance cover AIR CLEANER Ze OIL DRAIN PLUG Su MUFFLER TIP OIL FILLER CAP DIPSTICK 11 CONTROL amp FEATURES CONTROLS Fuel Valve Lever The fuel valve lever is located on the control panel The fuel valve must be in the ON position for the engine to run After stopping the engine turn the fuel valve to the OFF position Engine Switch The engine switch controls the ignition system and it operates the electric starter OFF Stops the engine The engine switch key can be removed inserted ON Running position and for starting with the recoil starter START Operates the electric starter REMOTE For using the remote control kit optional parts 12 FUEL VALVE LEVER ENGINE SWITCH REMOTE ENGINE SWITCH CONTROL amp FEATURES Recoil Starter STARTER GRIP Pulling the starter grip operates the recoil starter to crank the engine for starting NOTICE Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter Do not let the starter rope rub against the generator body or the rope will wear out prematurely EcoThrottle Swit
13. Receptacle Selection The generator has separate main power producing circuits These two circuits supply power to different receptacles shown when the voltage selector switch is in the 120 240 V position When two or more receptacles are used prevent overloading by dividing the load between the two power circuits The chart below shows the rated load in amperes that can be connected to each receptacle to balance the generator when the 120 240 V locking plug receptacle is used for 120 V The total rated ampere draw is EM5000is 37 5 A EM7000is 45 8 A EM5000is Main power circuit Receptacles powered by each main circuit Power distribution Main Circuit 1 3 and 4 1 3 4 18 8A rated Main Circuit Il 2and 5 2 5 18 8A rated EM7000is Main power circuit Receptacles powered by each main circuit Power distribution Main Circuit 1 3and4 1 3 4 22 9A rated Main Circuit II 2and5 2 5 22 9A rated 35 OPERATION Example EM5000is Receptacle 1 has a 15A load connected to it Receptacle 3 has a 10A load connected to it Both receptacles are powered by main power circuit The equation tells us that the total power draw on circuit is 25A This is a substantial overload of this circuit To eliminate the excess power draw on circuit the load from receptacle 3 should be switched to receptacle 2 Now circuit is powering the 15A load less than 18 8
14. Use only a nonflammable solvent not gasoline to clean parts Keep cigarettes sparks and flames away from all fuel related parts 41 SERVICING YOUR GENERATOR MAINTENANCE SCHEDULE REGULAR SERVICE PERIOD 3 First Every Every Every ITEM Each month 3 6 year Perform at every indicated month or use or months months or operating hour interval whichever comes 20 Hrs or or 300 Hrs first 50 Hrs 100 Hrs Engine oil Check level o Change o o Air filter Check o Clean O 1 Sediment cup Clean O Spark plug Check adjust O Replace O Spark arrester Clean O Valve clearance Check adjust O 2 Combustion Clean After every 500 Hrs 2 chamber Fuel tank and filter Clean 0 2 Fuel tube Check Every 2 years Replace if necessary 2 1 Service more frequently when used in dusty areas 2 These items should be serviced by your servicing dealer unless you have the proper tools and are mechanically proficient Refer to Honda shop manual for service procedures 3 For commercial use log hours of operation to determine proper maintenance intervals Failure to follow this maintenance schedule could result in non wanatable failures 42 SERVICING YOUR GENERATOR REFUELING With the engine stopped check the fuel level gauge Refill the fuel tank if the fuel level is low A WARNING Gasoline is highly flammable and explosive You can be b
15. equipped to maintain and repair it To ensure the best quality and reliability use only new genuine Honda parts or their equivalents for repair and replacement Maintenance replacement or repair of the emission control devices and systems may be performed by any engine repair establishment or individual using parts that are certified to EPA standards 40 SERVICING YOUR GENERATOR MAINTENANCE SAFETY Some of the most important safety precautions follow However we cannot warn you of every conceivable hazard that can arise in performing maintenance Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow maintenance instructions and precautions can cause you to be seriously hurt or killed Always follow the procedures and precautions in the owner s manual Safety Precautions Make sure the engine is off before you begin any maintenance or repairs This will eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you operate the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless instructed to do so Read the instructions before you begin and make sure you have the tools and skills required To reduce the possibility of fire or explosion be careful when working around gasoline
16. fuel valve lever to the OFF position and remove the key FUEL VALVE LEVER Ve KEY 2 Remove the sediment cup by turning it counterclockwise AWARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away Handle fuel only outdoors Wipe up spills immediately 3 Wash the sediment cup and O ring in nonflammable solvent and dry them thoroughly 4 Reinstall the O ring and sediment cup O RING SEDIMENT CUP 50 SERVICING YOUR GENERATOR SPARK PLUG SERVICE Recommended spark plugs BPR5ES NGK W16EPR U DENSO NOTICE Incorrect spark plugs can cause engine damage 1 Loosen the cover screw and remove the spark plug inspection cover SPARK PLUG INSPECTION COVER COVER SCREW 2 Disconnect the spark plug cap and remove any dirt from around the spark plug area 3 Remove the spark plug with a 13 16 inch spark plug wrench commercially available SPARK PLUG WRENCH 51 SERVICING YOUR GENERATOR 4 Inspect the spark plug Replace co Measure the spark plug zz V 0 028 0 031 in it if the electrodes are worn or if EF F 0 70 0 80 mm the insulator is cracked chipped or fouled SEALING WASHER electrode gap with a wire type feeler gauge Correct the gap if necessary by carefully bending the side electrode The ga
17. holder cover and the maintenance cover in the reverse order of removal see page 56 Never operate the generator without the maintenance cover in place as poor engine and generator performance will result 58 STORAGE STORAGE PREPARATION Proper storage preparation is essential for keeping your generator trouble free and looking good The following steps will help to keep rust and corrosion from impairing your generator s function and appearance and will make the engine easier to start when you use the generator again Cleaning Wipe the generator with a moist cloth After the generator has dried touch up any damaged paint and coat other areas that may rust with a light film of oil Fuel Gasoline will oxidize and deteriorate in storage Old gasoline will cause hard starting and it leaves gum deposits that clog the fuel system If the gasoline in your generator deteriorates during storage you may need to have the carburetor and other fuel system components serviced or replaced The length of time that gasoline can be left in your fuel tank and carburetor without causing functional problems will vary with such factors as gasoline blend your storage temperatures and whether the fuel tank is partially or completely filled The air in a partially filled fuel tank promotes fuel deterioration Very warm storage temperatures accelerate fuel deterioration Fuel deterioration problems may occur within a few months or even less depen
18. in the assembly instructions carefully Some of the most important safety precautions are given below However we cannot warn you of every conceivable hazard that can arise in performing this assembly Only you can decide whether or not you should perform a given task A WARNING Failure to properly follow instructions and precautions can cause you to be seriously hurt or killed Follow the procedures and precautions in this manual carefully 79 ASSEMBLY Important Safety Precautions e Make sure you have a clear understanding of all basic shop safety practices and that you are wearing appropriate clothing and safety equipment When performing this assembly be especially careful of the following Read the instructions before you begin and be sure you have the tools and skills required to perform the tasks safely Make sure the engine is off before you begin any maintenance or repairs This will help eliminate several potential hazards Carbon monoxide poisoning from engine exhaust Be sure there is adequate ventilation whenever you run the engine Burns from hot parts Let the engine and exhaust system cool before touching Injury from moving parts Do not run the engine unless the instruction tells you to do so Even then keep your hands fingers and clothing away Do not run the engine when any protective guard or shield is removed To reduce the p
19. power an isolation switch must be installed to disconnect the utility lines from the building when the generator is connected Installation must be performed by a qualified electrician and must comply with all applicable laws and electrical codes A WARNING Improper connections to a building s electrical system can allow current from the generator to backfeed into the utility lines Such backfeed may electrocute utility company workers or others who contact the lines during a power outage and the generator may explode burn or cause fires when utility power is restored Consult the utility company or a qualified electrician prior to making any power connections In some areas generators are required by law to be registered with local utility companies Check local regulations for proper registration and use procedures System Ground Honda portable generators have a system ground that connects the generator frame components to the ground terminals in the AC output receptacles The system ground is not connected to the AC neutral wire If the generator is tested with a receptacle tester it will not show the same ground circuit condition as for a home receptacle 38 OPERATION Special Requirements There may be Federal or State Occupational Safety and Health Administration OSHA regulations local codes or ordinances that apply to the intended use of the generator Please consult a qualified electrician elec
20. to shut down the engine Check the air filter see page 48 A dirty air filter will restrict air flow to the carburetor reducing engine and generator performance Check the fuel level see page 43 Starting with a full tank will help to eliminate or reduce operating interruptions for refueling Maintenance Cover Never operate the generator without the maintenance cover in place as poor engine and generator performance will result MAINTENANCE COVER 24 OPERATION SAFE OPERATING PRECAUTIONS Before operating the generator for the first time please review the GENERATOR SAFETY section and the chapter titled BEFORE OPERATION For your safety avoid starting or operating the generator in an enclosed area such as a garage Your generator s exhaust contains poisonous carbon monoxide gas which can collect rapidly in an enclosed area and cause illness or death A WARNING Carbon monoxide gas is toxic Breathing it can cause unconsciousness and even kill you Avoid any enclosed areas or activities that expose you to carbon monoxide Before connecting an AC appliance or power cord to the generator e Use grounded 3 prong extension cords tools and appliances or double insulated tools and appliances e Inspect cords and plugs and replace if damaged e Make sure that the appliance is in good working order Faulty appliances or power cords can create a potential for electric shock e Make sure the elect
21. to the battery positive terminal 5 Connect the black cable to the battery negative terminal 6 To secure the battery hook other clasp of the battery strap onto the bottom hook of the generator RED CABLE POSITIVE CABLE E go i m N 4 J BATTERY STRAP m Geff WAS BLACK CABLE NEGATIVE CABLE BATTERY 7 Install the maintenance cover in the reverse order of removal see page 56 Never operate the generator without the maintenance cover in place as poor engine and generator performance will result 86 Engine Oil The generator is shipped WITHOUT OIL in the engine Place the generator on a level surface Add enough of the recommended oil to bring the oil level to the top of the oil filler neck Use a 4 stroke motor oil that meets the requirements for API service classification SJ SAE 10W 30 is recommended for general all temperature use Other viscosities in the chart may be used when the temperature in your area is within the indicated range Do not overfill engine oil If the engine is overfilled the excess oil may get transferred to the air cleaner housing and air filter Fuel Refer to page 59 UPPER LIMIT zi ASSEMBLY SAE Viscosity Grades 20 0 20 40 60 80 100 F 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE OIL FILLER HOLE FILLER CAP DIPSTICK NS 4 87 ASSEMBLY BEFORE OPERATION
22. A and circuit Il is powering the 10A load less than 18 84 D 120V 30A 8 120V 20A 2 120V 20A O 120 240V 30A 2 120 240V 30A 36 OPERATION ECOTHROTTLE SYSTEM With the switch in the ON position engine speed is automatically lowered when loads are reduced turned OFF or disconnected When appliances are turned ON or reconnected the engine returns to the proper speed to power the electrical load In the OFF position the EcoThrottle system does not operate Appliances with large start up power demands may not allow the engine to reach normal operating rpm when they are connected to the generator Turn the EcoThrottle to the OFF position and connect the appliance to the generator If the engine still will not reach normal operating speed check that the appliance does not exceed the rated load capacity of the generator If high electrical loads are connected simultaneously turn the EcoThrottle switch to the OFF position to reduce voltage changes The EcoThrottle system is not effective for use with appliances that require only momentary power If the tool or appliance will be turned ON and OFF quickly the EcoThrottle switch should be in the OFF position ECOTHROTTLE SWITCH 37 OPERATION STAND BY POWER Connections to a Building s Electrical System Your generator can supply power to a building s electrical system If the generator will be used as an alternative to utility company
23. F position When using ropes or tie down straps to secure the generator for transportation be sure to only use the frame bars as attachment points Do not fasten ropes or straps to any portions of the generator body or the folding transport handle 64 TAKING CARE OF UNEXPECTED PROBLEMS ENGINE PROBLEMS Engine Will Not Start Possible Cause Correction 1 Check control Fuel valve lever Turn lever ON Turn engine switch positions OFF Engine switch OFF to ON 2 Check fuel Out of fuel Refuell p 434 Bad fuel generator stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor p 61 Refuel with fresh gasoline p 43 3 Check engine oil level Low oil level caused Oil Alert to stop engine Add oil p 45 Turn engine switch to OFF and restart the engine 4 Remove and Spark plug faulty Gap or replace inspect fouled or spark plug spark plug improperly gapped Spark plug wet Dry and reinstall with fuel flooded spark plug engine 5 Take generator to Fuel filter Replace or repair an authorized restricted faulty components Honda servicing carburetor as necessary dealer or refer to malfunction shop manual ignition malfunction valves stuck etc 65 TAKING CARE OF UNEXPECTED PROBLEMIS Engine Lacks Power Possible cause Correction 1 Check air filter Air fi
24. GROUND TERMINAL 16 CONTROL amp FEATURES Output Indicator The output indicator green is illuminated when the generator is operating normally It indicates that the generator is producing electrical power at the receptacles OUTPUT INDICATOR GREEN Overload Indicator If the generator is overloaded or if there is a short circuit in a connected appliance or if the inverter is overheated the overload indicator red will go ON When the generator is operating overloaded the overload indicator red will stay ON and after about five seconds current to the connected appliance s will shut off and the output indicator green will go OFF OVERLOAD INDICATOR RED 17 CONTROL amp FEATURES Oil Alert Indicator The Oil Alert system is designed to prevent engine damage caused by an insufficient amount of oil in the crankcase Before the oil level in the crankcase can fall below a safe limit the Oil Alert indicator comes on and the Oil Alert system automatically will stop the engine the engine switch will remain in the ON position The i Monitor display will show OIL on the screen and the Oil Alert indicator will illuminate If the engine stops or the Oil Alert indicator comes on when you turn the engine switch to START or pull the starter grip check the engine oil levellisee page 45 before troubleshooting in other areas Even when oil is added to the engine the generator will not re
25. INE IS HIGHLY FLAMMABLE AND EXPLOSIVE YOU COULD BE BURNED OR SERIOUSLY INJURED IF THE GASOLINE IS IGNITED M BEFORE REFUELING STOP THE ENGINE AND KEEP HEAT SPARKS AND FLAME AWAY W HANDLE FUEL ONLY OUTDOORS E DO NOT FILL THE FUEL TANK ABOVE THE UPPER LIMIT LINE W WIPE UP SPILLS IMMEDIATELY EXHAUST CONTAINS POISONOUS CARBON MONOXIDE GAS THAT CAN BUILD UP TO DANGEROUS LEVELS iN CLOSED AREAS BREATHING CARBON MONOXIDE CAN CAUSE UNCONSCIOUSNESS OR DEATH H NEVER RUN THE GENERATOR IN A CLOSED OR EVEN PARTLY CLOSED AREA WHERE PEOPLE MAY BE PRESENT A WARNING IMPROPER CONNECTIONS TO A BUILDING CAN ALLOW ELECTRICAL CURRENT TO BACKFEED INTO UTILITY LINES CREATING AN ELECTROCUTION HAZARD CONNECTIONS TO A BUILDING MUST ISOLATE GENERATOR POWAR FROM UTILITY POWER AND COMPLY WITH ALL APPLICABLE LAWS AND ELECTRICAL CODES THE GENERATOR IS A POTENTIAL SOURCE OF ELECTRICAL SHOCK IF NOT KEPT DRY loo NOT EXPOSE THE GENERATOR TO MOISTURE RAIN OR SNOW Bnp NOT OPERATE THE GENERATOR WITH WET HANDS READ OWNER S MANUAL CAREFULLY BEFORE OPERATION A HOT EXHAUST SYSTEM CAN CAUSE SERIOUS BURNS WAVOID CONTACT IF THE ENGINE HAS BEEN RUNNING CONTROLS amp FEATURES COMPONENT 8 CONTROL LOCATIONS Use the two illustrations on these pages to locate and identify the most frequently used controls e INDICATOR CIRCUIT PROTECTORS OVERLOAD INDICATOR i MONITOR OUTPUT INDICATOR i MONITOR
26. OFF if there is a short circuit or a significant overload of the generator at each receptacle If an AC circuit protector switches OFF automatically check that the appliance is working properly and does not exceed the rated load capacity of the circuit before resetting the AC circuit protector ON CIRCUIT PROTECTOR CIRCUIT PROTECTOR CIRCUIT PROTECTOR for Receptacle 2 for Receptacle 3 for Receptacle AC CIRCUIT PROTECTOR CIRCUIT PROTECTOR for Receptacle 1 om y A DS y Ui OFF Push 120V 20A 120V 20A 120 240V 30A 14 CONTROL amp FEATURES Folding Handle The foldable handle is intended for ease of transportation and should be folded when the generator is stationary Do not rest objects on extended handle To Extend Handle Lift handle upward Lock levers will lock and secure handle into place To Fold Handle 1 Press both handle lock levers downward 2 Lower handle HANDLE LOCK LEVER HANDLE transport position Generator stationary position 15 CONTROL amp FEATURES FEATURES Ground Terminal The ground terminal is connected to the frame of the generator the metal non current carrying parts of the generator and the ground terminals of each receptacle Before using the ground terminal consult a qualified electrician electrical inspector or local agency having jurisdiction for local codes or ordinances that apply to the intended use of the generator
27. Owners Manual GENERATOR EM5000is EM 7 000is HR EIA MI II click here to save this TREE B manual to your compute HF PPP eee AAAS REL 3 ETE EE C 2004 Honda Motor Co Ltd See page 79 for instructions All Rights Reserved on assembling your generator A WARNING A The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Keep this owner s manual handy so you can refer to it at any time This owner s manual is considered a permanent part of the generator and should remain with the generator if resold The information and specifications included in this publication were in effect at the time of approval for printing Honda Motor Co Ltd reserves the right however to discontinue or change specifications or design at any time without notice and without incurring any obligation whatever INTRODUCTION Congratulations on your selection of a Honda generator We are certain you will be pleased with your purchase of one of the finest generators on the market We want to help you get the best results from your new generator and to operate it safely This manual contains all the information on how to do that please read it carefully As you read this manual you will find information preceded by a NOTICE symbol That information is intended to help you avoid damage to your generator other property or the environment
28. aanasanaannnnannnnnannnnannnnnanannnnannnnna 68 THE IMPORTANCE OF MAINTENANCE aaiaaaaaiiaaaaaaaaa ana naanannnnansnnna 40 The Importance of Proper Assembly aaaaanaaaaaaaaaaasaaaansnnannnnnannnnnnannnnan 79 TRANPORTING escri 64 U Unpacking RE EN V Voltage Selector EE 14 W Wheel Kit Installation NENNEN 82 Wiring DIA GRAIN EEN 76 95 96 MEMO QUICK REFERENCE INFORMATION Fuel Type Unleaded gasoline with a pump octane rating of 86 or higher Spark Plug Type NGK BPR5ES DENSO W16EPR U Electrode Gap 0 028 0 031 in 0 70 0 80 mm Battery Part Number Honda P N 31500 MCR D02 Yuasa Model YTZ14S Maintenance Before each use Check engine oil level Check air filter First 20 hours Change engine oil Subsequent See Maintenance Schedule page 42 The Power of Dreams 31211604 EM3 9 w 1000 2006 03 00X31 Z11 6040 Printed in Japan
29. ause a malfunction or short circuit in electrical components which could result in electrocution e Do not connect to a building electrical system unless an isolation switch has been installed by a qualified electrician Fire and Burn Hazards The exhaust system gets hot enough to ignite some materials Keep the generator at least 3 feet 1 meter away from buildings and other equipment during operation Do not enclose the generator in any structure Keep flammable materials away from the generator The muffler becomes very hot during operation and remains hot for a while after stopping the engine Be careful not to touch the muffler while it is hot Let the engine cool before storing the generator indoors GENERATOR SAFETY Refuel With Care Gasoline is extremely flammable and gasoline vapor can explode Allow the engine to cool if the generator has been in operation Refuel only outdoors in a well ventilated area with the engine OFF Do not overfill the fuel tank Never smoke near gasoline and keep other flames and sparks away Always store gasoline in an approved container Make sure that any spilled fuel has been wiped up before starting the engine GENERATOR SAFETY SAFETY LABEL LOCATIONS These labels warn you of potential hazards that can cause serious injury Read them carefully If a label comes off or becomes hard to read contact your Honda servicing dealer for a replacement A WARNING GASOL
30. bon deposits from the spark arrester screen Be careful to avoid damaging the screen The spark arrester must be free of breaks and holes Replace the spark arrester if it is damaged 5 Inspect the screen for breaks or tears and replace it if necessary 6 Install the spark arrester and the exhaust tail pipe in the reverse order of removal TORQUE 8 Ibf ft 11 N m 1 1 kgf m 7 Install the muffler protector and the rear pipe in the reverse order of removal TORQUE 6 3 Ibf ft 8 5 N m 0 87 kgf m 54 SERVICING YOUR GENERATOR BATTERY SERVICE Your generator s engine charging system charges the battery while the engine is running However ifthe generator is only used periodically the battery must be charged monthly to maintain the battery service life A WARNING The battery contains sulfuric acid electrolyte which is highly corrosive and poisonous Getting electrolyte in your eyes or on your skin can cause serious burns Wear protective clothing and eye protection when working near the battery KEEP CHILDREN AWAY FROM THE BATTERY Emergency Procedures Eyes Flush with water from a cup or other container for at least fifteen minutes Water under pressure can damage the eye Immediately call 911 USA only or a physician Skin Remove contaminated clothing Flush the skin with large quantities of water Call a physician immediately Swallowing Drink water or milk Call your local Pois
31. cause starting and or performance problems It may also damage metal rubber and plastic parts of your fuel system If you notice any undersirable operating symptoms try another service station or switch to another brand of gasoline Fuel system damage or performance problems resulting from the use of an oxygenated fuel containing more than the percentages of oxygenates mentioned above are not covered under warranty 70 TECHNICAL 8 CONSUMER INFORMATION Emission Control System Information Source of Emissions The combustion process produces carbon monoxide oxides of nitrogen and hydrocarbons Control of hydrocarbons and oxides of nitrogen is very important because under certain conditions they react to form photochemical smog when subjected to sunlight Carbon monoxide does not react in the same way but it is toxic Honda uses lean carburetor settings and other systems to reduce the emissions of carbon monoxide oxides of nitrogen and hydrocarbons The U S and California Clean Air Acts EPA and California regulations require all manufacturers to furnish written instructions describing the operation and maintenance of emission control systems The following instructions and procedures must be followed in order to keep the Honda engine emissions within the emission standards Tampering and Altering Tampering with or altering the emission control system may increase emissions beyond the legal limit Among those acts tha
32. ch The EcoThrottle system automatically reduces engine speed when all loads are turned off or disconnected When appliances are turned on or reconnected the engine returns to the proper speed to power the electrical load If high electrical loads are connected simultaneously turn the EcoThrottle switch to the OFF position to reduce voltage changes ON Recommended to minimize ECOTHROTTLE SWITCH fuel consumption and further reduce noise levels when a reduced load or no load is applied to the generator OFF The EcoThrottle system does not operate Generator operates at full output 13 CONTROL amp FEATURES Voltage Selector Switch The voltage selector switch switches generator output to produce 120 V ONLY or 120 240V If a 240V appliance is connected to the 4 prong receptacle the switch must be in the 120 240V position If only a 120V appliance is being connected to any of the 120V 3 prong receptacles select the 120V ONLY position Select the voltage before starting the engine Switch Position 120 240V The 120V and 120 240V receptacles can be used simultaneously 120V ONLY ONLY the 120V receptacles can be used Do not use the 120 240V receptacle in this position The most power will be available at the 30A 120V locking plug receptacle VOLTAGE SELECTOR SWITCH 120V 240V 120V ONLY AC Circuit Protectors The AC circuit protectors will automatically switch
33. ding on the gasoline formulation in your area The Distributor s Limited Warranty does not cover fuel system damage or engine performance problems resulting from neglected storage preparation You can extend fuel storage life by adding a gasoline stabilizer that is formulated for that purpose or you can avoid fuel deterioration problems by draining the fuel tank and carburetor 59 STORAGE Adding a Gasoline Stabilizer to Extend Fuel Storage Life When adding a gasoline stabilizer fill the fuel tank with fresh gasoline If only partially filled air in the tank will promote fuel deterioration during storage If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline 1 Add fuel stabilizer following manufacturer s instructions 2 After adding a fuel stabilizer run the engine outdoors for 10 minutes to be sure that treated gasoline has replaced the untreated gasoline in the carburetor 3 Stop the engine and turn the fuel valve lever to the OFF position 60 STORAGE Draining the Fuel Tank and Carburetor A WARNING Gasoline is highly flammable and explosive You can be burned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately DRAIN SCREW he Place a suitable gasoline container below the carburetor drain hose 2 Loosen the carburetor drain screw and d
34. ds of gasoline If spark knock or pinging persists see a Honda servicing dealer NOTICE Running the engine with persistent spark knock or pinging can cause engine damage Running the engine with persistent spark knock or pinging is misuse and the Distributor s Limited Warranty does not cover parts damaged by misuse 44 SERVICING YOUR GENERATOR ENGINE OIL LEVEL CHECK Check the engine oil level with the generator on a level surface and the engine stopped 1 Remove the oil filler cap dipstick and wipe it clean 2 Insert and remove the dipstick without screwing it into the filler neck Check the oil level shown on the dipstick 3 If the oil level is low fill to the top of the oil filler neck with the recommended oil see page 47 4 Screw in the oil filler cap dipstick securely DIPSTICK The Oil Alert system will automatically stop the engine before the oil level falls below safe limits However to avoid the inconvenience of an unexpected shutdown check the oil level regularly 45 SERVICING YOUR GENERATOR ENGINE OIL CHANGE Drain the oil while the engine is warm to assure rapid and complete draining 1 Place a suitable container below the engine to catch the used oil then remove the oil filler cap dipstick drain plug and sealing washer 2 Allow the used oil to drain completely then reinstall the drain plug and sealing washer Tighten the plug securely NOTICE Improper di
35. e generator and other property Most accidents can be prevented if you follow all instructions in this manual and on the generator The most common hazards are discussed below along with the best way to protect yourself and others Operator Responsibility Know how to stop the generator quickly in case of emergency Understand the use of all generator controls output receptacles and connections Be sure that anyone who operates the generator receives proper instruction Do not let children operate the generator without parental supervision Carbon Monoxide Hazards Exhaust contains poisonous carbon monoxide a colorless odorless gas Breathing exhaust can cause loss of consciousness and may lead to death If you run the generator in a confined or even partially enclosed area the air you breathe could contain dangerous amounts of exhaust gas To keep exhaust gas from building up provide adequate ventilation GENERATOR SAFETY Electric Shock Hazards e The generator produces enough electric power to cause a serious shock or electrocution if misused Using a generator or electrical appliance in wet conditions such as rain or snow or near a pool or sprinkler system or when your hands are wet could result in electrocution Keep the generator dry e If the generator is stored outdoors unprotected from the weather check all of the electrical components on the control panel before each use Moisture or ice can c
36. e recoil starter to start the generator Have the battery recharged and checked see page 57 HS VA dirpm H bd LO i Monitor System Error Messages If the generator has a system malfunction it will show an error message on the i Monitor display During remote control operation an E 01 error message may display if the starter button is pressed for more than 10 seconds With an E 01 error message the engine will stay running and the electrical output may stay constant Normal remote control operation will be restored after the E 01 error message is cleared If the E 01 error message will not clear or if any other error message displays contact an authorized Honda generator dealer OVERLOAD INDICATOR LIGHT Ha OUTPUT lor OIL INDICATOR ALARM ALERT 3 rpm ERROR MESSAGE Example E 01 21 CONTROL amp FEATURES Fuel Gauge The fuel gauge is a mechanical device that measures the fuel level in the tank The red indicator in the window will reference the level in relation to full or empty To provide increased operating time start with a full tank before beginning operation Check the fuel level with the generator on a level surface Always refuel with the engine OFF and cool gt FUEL GAUGE FUEL TANK CAP 22 BEFORE OPERATION ARE YOU READY TO GET STARTED Your safety is your responsibility A little time spent in preparation will sig
37. eene nnn 42 O Oil Alert Indicator ini 18 OPERATION c 25 Operator Responsibility sisi da 6 OPTIONAL PARTS A 89 Output Indicators 17 Overload Indicator cesses nennen nnne nnn nennen nnn 17 Oxygenated Fuels csi callar 70 Q QUICK REFERENCE INFORMATION 22 2 Inside back cover R Rear Bar Installation AAA 84 RICO State he cuina to 13 OS GR CR TL 43 RetuelMithi Care iia ia eei ioco vaa Decano 8 Remote Control Kit icis rii aa cic di creta a rera aia 89 REMOVAL FROM STORAGE esee eee nn nna KREE a nana 63 94 S SAFE OPERATING PRECAUTIONS sesunicineicnnicia ctun anco sena cursu Gero aus 25 SAFETY E 79 SAFETY LABEL LOCATIONS soriana aca 9 Safety arf T 41 SEDIMENT CUP CLEANING assistant 50 Serial Number OCA WOM EE 68 SERVICING YOUR GENERATOR science 40 SPARK ARRESTER SERVICE casinos 53 SPARK PLUG SERVICE begeestert 51 Special Requirements aiiiaaaaiaaaaaaaaaa aanannaaannnnnannnnannnnnannnnannnnnnnnnnnnannna 39 ier eje d p 74 STAND BY POWER sortida ali ereiEee 38 STARTING TRE ENGINE ci tico 26 STOPPING THE ENGINE 2 000 baussals a vnsjivi averi s usds ssku 30 STORAGE EE 59 STORAGE PRECAUTIONS oscar iia 63 STORAGE PREPARATION session 59 o HET TANI 38 T TAKING CARE OF UNEXPECTED PROBLEMS aiiiaaaaaaaaaanaaaas aaassnnaa 65 TECHNICAL amp CONSUMER INFORMATION eene 68 TECHNICAL INFORMATION iaaiiiaaanaaaaaaa
38. erating hours of the generator When the generator is running the total operating time accumulates If the total operating time is less than one hour the numeric display will be 0 When the operating time is one hour or greater the display will be 1 or 2 and so on Base the generator s maintenance schedule on the accumulated time displayed i MONITOR BUTTON SINGLE DIGIT ih CIVA Sirpm HIBA SCREEN DISPLAY Ser uf B gt L J g O FOUR DIGIT SCREEN DISPLAY 19 CONTROL amp FEATURES i Monitor Display Mode 2 Power Output This mode displays an approximate generator output on the display screen The output is expressed in VA volt amperes The output value is not an exact measurement and should be regarded as a reference only Power output will not display until a load is connected to the generator i Monitor Display Mode 3 Engine RPM When the i Monitor is in this mode the engine s speed expressed in revolutions per minute RPM is displayed PJ U ZIVA 3irpm EA LO CJ CJ LI IL i Monitor Display Mode 4 Battery Voltage This mode displays the battery condition expressed in Volts DC HI aso 20 CONTROL amp FEATURES i Monitor Low Battery Message If the engine switch is turned to the START position and batt is shown on the i Monitor display the battery voltage is too low to operate the engine s electric starter Use th
39. ge it 27 OPERATION Using the recoil starter a Turn the engine switch to the ON position b Pull the starter grip lightly until you feel resistance then pull briskly NOTICE e Do not allow the starter grip to snap back against the engine Return it gently to prevent damage to the starter e Do not let the starter rope rub against the generator body or the rope will wear out prematurely 6 If you wish to use the EcoThrottle system turn the EcoThrottle switch to the ON position after the engine has warmed up for 2 or 3 minutes 28 ENGINE SWITCH STARTER GRIP OPERATION Starting the engine with remote control optional part 1 Determine the voltage requirements and adjust the voltage selector switch as needed 2 Turn the fuel valve to the ON position 3 Turn the engine switch to the REMOTE far left position REMOTE FUEL VALVE ENGINE SWITCH 4 Press and hold the start button until the engine pilot lamp illuminates The start button will automatically be disabled after the engine starts If the engine fails to start within 5 seconds release the button and wait at least 10 seconds before operating the starter again NOTICE Using the electric starter for more than 5 seconds at a time will overheat the starter motor and can damage it HONDA PILOT we A PILOT LAMP START BUTTON 29
40. he washers and cotter pins 2 Install the axle assembly on the generator using four 8 X 16 mm flange bolts 3 Install the two stands on the under frame using four 8 X 16 mm flange bolts TORQUE 17 22 Ibf ft 24 29 N m 2 4 3 0 kgf m INSIDE IN 8x16 mm FLANGE BOLT 4 T H L E NY LONGER STAND 2 AXLE WHEEL 2 20 mm WASHER 2 8X 16 mm FLANGE BOLT 4 82 9 4 0 X28 mm COTTER PIN 2 ASSEMBLY Handle Installation Install the handle assembly on the generator upper frame using the 12 mm washers spring washers and handle holder bolts TORQUE 17 22 Ibf ft 24 29 N m 2 4 3 0 kgf m HANDLE HOLDER BOLT 2 SPRING WASHER 2 H 12 mm WASHER 2 Operation must be checked after attaching a handle To Extend Handle Raise handle to horizontal position The handle will click into place when locked HANDLE LOCK LEVER HANDLE Y e Tm C 83 ASSEMBLY Rear Bar Installation Install the rear bar on the generator frame using the two 8 X 45 mm flange bolts TORQUE 17 22 Ibf ft 24 29 N m 2 4 3 0 kgf m 8X 45mm FLANGE BOLT 2 REAR BAR 84 ASSEMBLY Battery The battery is either standard parts or optional parts for this generator Battery standard part WARNING Batter
41. if A DANGER you don t follow instructions A WARNING You CAN be KILLED or SERIOUSLY HURT if you don t follow instructions You CAN be HURT if you don t follow A CAUTION instructions Safety Headings such as MPORTANT SAFETY INFORMATION Safety Section such as GENERATOR SAFETY Instructions how to use this generator correctly and safely This entire book is filled with important safety information please read it carefully 2 CONTENTS GENERATOR SAFETY IMPORTANT SAFETY INFORMATION 6 Operator Responsibility aaaaaaaaaaaasanaannnnnannnnnnunnnnannnnnnnnnnnnnnnnnnnnnnnannn 6 Carbon Monoxide Hazarde nana na cocoa 6 Electric Shock Hazards eese nennen nnns 7 Fire and Burn Hazarde eese ener nnns 7 Refuel With Care 8 SAFETY LABEL LOCATIONS eese nennen nnns nnne 9 COMPONENT 8 CONTROL LOCATIONS eese 10 CONTROLS aaa 12 Fuel Valve Levet viure 12 Engine SIGN eege 12 Ee TE ln CC E 13 EcoTbiroittle Swit EE 12 Voltage Selector EE 14 AC Cireuit PFOIGCLOES uinci cen rethorica eec dnt onn Es ec ear tac 14 Folding wl 15 FEATURES unidad a 16 Ground Terminal 16 Output indicator issii dca edicti blan l sta ur 17 Overload Indicator aaaaaaaaaaasaasaaaannnnanannnsannnnnnnnnnnnnnnnnnnnnnnnnananananana 17 Oil Alert Indicators iine tust ennt ina ada 18 I IVIOTIIDOE estirado S saa 19 Fuel Gatge aa aiseria desiati 22 BEFORE OPERATION ARE YOU READY TO GET STARTED
42. lter restricted Clean or replace air filter p 48 2 Check fuel Bad fuel generator stored without treating or draining gasoline or refueled with bad gasoline Drain fuel tank and carburetor p 61 Refuel with fresh gasoline p 43 3 Take generator to an authorized Honda servicing dealer or refer to shop manual Fuel filter restricted carburetor malfunction ignition malfunction valves stuck etc Replace or repair faulty components as necessary 66 TAKING CARE OF UNEXPECTED PROBLEMIS GENERATOR PROBLEMS No Power at the AC Receptacles Possible Cause Correction 1 Check output and overload indicator Output indicator is OFF and overload indicator is ON Check AC load Stop and restart the engine Check the cooling air inlet Stop and restartthe engine 2 Check circuit protectors Circuit protector s tripped Check AC load and reset circuit protector s 3 Check the power Faulty power tool tool or appliance or appliance power tool or at a known appliance good AC power Stop and restart source the engine Replace or repair 4 Take generator to an authorized Honda servicing dealer or refer to shop manual Faulty generator Replace or repair faulty components as necessary 67 TECHNICAL 8 CONSUMER INFORMATION TECHNICAL INFORMATION Serial Number Location
43. nificantly reduce your risk of injury Knowledge Read and understand this manual Know what the controls do and how to operate them Familiarize yourself with the generator and its operation before you begin using it Know how to quickly shut off the generator in case of an emergency If the generator is being used to power appliances be sure that they do not exceed the generator s load rating see page 34 IS YOUR GENERATOR READY TO GO For your safety and to maximize the service life of your equipment it is very important to take a few moments before you operate the generator to check its condition Be sure to take care of any problem you find or have your servicing dealer correct it before you operate the generator A WARNING Improperly maintaining this generator or failing to correct a problem before operation could cause a malfunction in which you could be seriously injured Always perform a preoperation inspection before each operation and correct any problem To prevent a possible fire keep the generator at least 3 feet 1 meter away from building walls and other equipment during operation Do not place flammable objects close to the engine Before beginning your preoperation checks be sure the generator is on a level surface and the engine switch is in the OFF position 23 BEFORE OPERATION Check the Engine Check the oil levell see page 45 A low oil level will cause the Oil Alert system
44. ntrol System Information sees 71 ENGING Obl e 62 ENGINE DIL CHAINGIE viana leida 46 ENGINE DIL LEVEL CHECK scsi ici 45 ENGINE OIL RECOMMENDATIONS sesi n is 47 ENGINE PROBLEMS succaciidrsiiindarasriac laa l vad lv al 65 Engine SINGIN ss 12 92 F FEATURES cuna rra srta EE 16 Fire and Burn Hazards AAA 7 Folding Handlers oremi aa a aa e eaaa eiaa ar 15 FOAM AIR FILTER CLEANING eene nnne 49 BUE TCI E I III 59 Fuel Gauge Me Eai 22 FUEL RECOMMENDATIONS eee nennen nnn nnne 44 Fuel Valve lever usina naaa 12 FUSE THEM 58 G GENERATOR PROBLEMS ege eieiei vs ssb sand unum 67 GENERATOR SAFETY aaaaaaaaaaaaaaaaaaa nuvuvnunnnnnnnunnunununnnnnnnnnnnnnnnnnnnnnnnnnaa 6 Ground Terminal isaac di oc 16 H Handle Installation EET Deko Een Ep ai 83 Hanger dime 91 Honda Publications cuina iii 77 I EMONMON seeen e a a 19 IMPORTANT SAFETY INFORMATION ener 6 Important Safety Precautions 225 dec ras ters tuac ga cedo isa ua uda aa aaa ees 80 loy dur 92 IS YOUR GENERATOR READY TO GO nennen 23 K Knowledge aio EIU sensacion 23 L LOOSE Pals tamba TR EAEE i 81 93 INDEX M Maintenance Cover aaaaaaaaaaaaaaas asanannananunnnnsnnnnnnnnnnannnnnnnannnnnnnnnnnnnnnana 24 MAINTENANCE SAFETY esee cocoa nan nennen nnne sin retard dana 41 MAINTENANCE SCHEDULE
45. ollow the Maintenance Schedule on page 42 Remember that this schedule is based on the assumption that your machine will be used for its designed purpose Sustained high load or high temperature operation or use in dusty conditions will require more frequent service 72 TECHNICAL 8 CONSUMER INFORMATION Air Index An Air Index Information hang tag label is applied to engines certified to an emission durability time period in accordance with the requirements of the California Air Resources Board The bar graph is intended to provide you our customer the ability to compare the emissions performance of available engines The lower the Air Index the less pollution The durability description is intended to provide you with information relating to the engine s emission durability period The descriptive term indicates the useful life period for the engine s emission control system See your Emission Control System Warrantyfor additional information Descriptive Term Applicable to Emissions Durability Period Moderate 50 hours 0 65 cc 125 hours greater than 65 cc Intermediate 125 hours 0 65 cc 250 hours greater than 65 cc Extended 300 hours 0 65 cc 500 hours greater than 65 cc The Air Index Information hang tag must remain on the generator until itis sold Remove the hang tag before operating the generator 73 TECHNICAL 8 CONSUMER INFORMATION Specifications EM5000is Dimensions
46. on Control Center USA only or a physician immediately 55 SERVICING YOUR GENERATOR Battery Removal WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 1 Lift handle upward Lock levers will lock and secure handle into place 2 Loosen the cover screw and remove the maintenance cover COVER atn MAINTENANCE COVER 3 Remove the negative cable from the battery negative terminal then remove the positive cable from the battery positive terminal 4 Unhook the battery strap from the bottom hook of the generator NEGATIVE CABLE BATTERY STRAP POSITIVE CABLE 5 Remove the battery from the battery tray 56 SERVICING YOUR GENERATOR Battery Charging A WARNING The battery gives off explosive hydrogen gas during normal operation A spark or flame can cause the battery to explode with enough force to kill or seriously hurt you Wear protective clothing and a face shield or have a skilled mechanic do the battery maintenance The battery is rated at 11 2Ah ampere hours Charging current should equal 1096 of the battery s ampere hour rating A battery charger should be used that can be adjusted to deliver 1 1 amps 1 Connect the battery charger following the manufacturers instructions 2 Charge the battery 5 10 hours 3 Clean the outside of the battery and the battery compartment with a sol
47. ossibility of a fire or explosion be careful when working around gasoline or batteries Use only a nonflammable solvent not gasoline to clean parts Keep all cigarettes sparks and flames away from all fuel related parts 80 ASSEMBLY ASSEMIBLY Unpacking 1 Remove the generator and loose parts box from the carton 2 Compare the loose parts with the inventory list below Tools Required 14 mm wrench 2 10 mm wrench or Phillips head screwdriver for battery connections pliers not included Loose Parts Check all loose parts against the following list Contact your dealer if any of the loose parts shown below are not included with your generator Ref No Description Oty Ref No Description Oty 1 Wheel 2 8 12 mm Washer 2 2 Axle 1 Spring Washer 2 3 Handle assy 1 10 Handle holder bolt 2 4 Rear pipe 1 11 8X45 mm Flange 2 5 Stand 2 bolt 6 20 mm Washer 2 12 8X 16 mm Flange 8 7 4 0X 28 mm 2 bolt Cotter pin 81 ASSEMBLY Wheel Kit Installation Do not operate the generator without the wheel kit installed The wheel kit provides an air space between the ground and the generator air intake NOTICE If the wheel kit is not installed it may be possible for dirt and debris to be drawn into the generator air intake causing possible generator damage Always operate the generator with the wheel kit installed 1 Install the two wheels on the axle shaft using t
48. p should be 0 028 0 031 in 0 70 0 80 mm Make sure that the spark plug sealing washer is in good condition and thread the spark plug in by hand prevent cross threading After the spark plug seats tighten with a 13 16 inch spark plug wrench to compress the washer If reinstalling a used spark plug tighten 1 8 1 4 turn after the spark plug seats If installing a new spark plug tighten 1 2 turn after the spark plug seats NOTICE A loose spark plug can overheat and damage the engine Overtightening the spark plug can damage the threads in the cylinder head Attach the spark plug cap Reinstall the spark plug inspection cover and tighten the cover screw 52 SERVICING YOUR GENERATOR SPARK ARRESTER SERVICE The spark arrester must be serviced every 100 hours to keep it functioning as designed If the engine has been running the muffler will be very hot Allow the muffler to cool before servicing the spark arrester 1 Remove the two 8 mm flange bolts and remove the rear bar 2 Remove the six 6 mm flange nuts and remove the muffler protector 8 mm FLANGE BOLT 2 P L MUFFLER PROTECTOR a A 6 mm FLANGE NUT 6 REAR BAR 53 SERVICING YOUR GENERATOR 3 Remove the three 6 mm flange bolts and remove the exhaust tail pipe and the spark arrester 6 mm FLANGE BOLTS EXHAUST TAIL PIPE SPARK ARRESTER 6 mm FLANGE BOLT 4 Use a brush to remove car
49. power from the 120V locking plug receptacle then select the 120V ONLY position VOLTAGE SELECTOR SWITCH 2 Start the engine and make sure the output indicator green comes on see pages 26 28 32 iuri 120V 240V T 120V ONLY OUTPUT INDICATOR GREEN p g OVERLOAD INDICATOR RED OPERATION 3 Plug in the appliance Most motorized appliances PLUG require more than their rated wattage for startup If the generator is overloaded or if there is a short circuit in a connected appliance or if the inverter is overheated the overload indicator red will come ON The overload indicator red will stay ON and after about five seconds current to the connected appliance s will shut off and the output indicator green will go OFF Stop the engine and investigate the problem Determine if the cause is a short circuit in a connected appliance an overload or an overheated inverter Correct the problem and restart the generator Before connecting an appliance to the generator make sure that it is in good order and that its electrical rating does not exceed that of the generator Then start the generator and connect the appliance power cord When an electric motor is started the overload indicator red may come on This is normal if the overload indicator red goes off after about five seconds If the overload indicator red stays on consult an authorized Honda generator dealer 33
50. rain the gasoline from the carburetor 3 After all the fuel has drained into the container tighten the drain screw securely 4 Place an approved gasoline container below the sediment cup and use a funnel to avoid spilling fuel Remove the sediment cup then move the fuel valve lever to the ON position see page 50 5 Allow the fuel to drain completely then reinstall the sediment cup see page 50 61 STORAGE Engine Oil 1 Change the engine oil see page 46 2 Remove the spark plug see page 51 3 Pour a tablespoon 5 10 cc of clean engine oil into the cylinder 4 Pull the starter rope several times to distribute the oil in the cylinder 5 Reinstall the spark plug 6 Slowly pull the starter grip until resistance is felt At this point the piston is coming up on its compression stroke and both the intake and exhaust valves are closed Storing the engine in this position will help to protect it from internal corrosion Return the starter grip gently 62 STORAGE STORAGE PRECAUTIONS If your generator will be stored with gasoline in the fuel tank and carburetor it is important to reduce the hazard of gasoline vapor ignition Select a well ventilated storage area away from any appliance that operates with a flame such as a furnace water heater or clothes dryer Also avoid any area with a spark producing electric motor or where power tools are operated If possible avoid storage areas
51. rical rating of the tool or appliance does not exceed that of the generator Never exceed the maximum power rating of the generator Power levels between rated and maximum may be used for no more than 30 minutes Operate the generator at least 3 feet 1 meter away from buildings and other equipment Do not operate the generator in an enclosed structure 25 OPERATION STARTING THE ENGINE Refer to Safe Operating Precautions on page 25 1 Make sure that all appliances are disconnected from the AC receptacles The generator may be hard to start if a load is connected 2 Set the Voltage Selector Switch to match the voltage requirements for the application 3 Turn the fuel valve lever to the ON position 4 Make sure the EcoThrottle switch is in the OFF position or more time will be required for warm up 26 VOLTAGE SELECTOR SWITCH Ll wi zu vm gt E t FUEL VALVE LEVER OPERATION 5 Start the engine Using the electric starter Turn the engine switch to the START position and hold it there until the engine starts When the engine starts release the key allowing the switch to return to the ON position If the engine fails to start within 5 seconds release the key and wait at least 10 seconds before operating the ENGINE SWITCH starter again NOTICE Using the electric starter for more than 5 seconds at a time will overheat the starter motor and can dama
52. s below 5 000 feet 1 500 meters with a modified carburetor may cause the engine to overheat and result in serious engine damage For use at low altitudes have your servicing dealer return the carburetor to original factory specifications 69 TECHNICAL 8 CONSUMER INFORMATION Oxygenated Fuels Some conventional gasolines are being blended with alcohol or an ether compound These gasolines are collectively referred to as oxygenated fuels To meet clean air standards some areas of the United States and Canada use oxygenated fuels to help reduce emissions If you use an oxygenated fuel be sure it is unleaded and meets the minimum octane rating requirement Before using an oxygenated fuel try to confirm the fuel s contents Some states provinces require this information to be posted on the pump The following are the EPA approved percentages of oxygenates ETHANOL ethyl or grain alcohol 10 by volume You may use gasoline containing up to 10 ethanol by volume Gasoline containing ethanol may be marketed under the name Gasohol MTBE Methyl Tertiary Butyl Ether 15 by volume You may use gasoline containing up to 15 MTBE by volume METHANOL methyl or wood alcohol 5 by volume You may use gasoline containing up to 596 methanol by volume as long as it also contains cosolvents and corrosion inhibitors to protect the fuel system Gasoline containing more than 596 methanol by volume may
53. sposal of engine oil can be harmful to the environment If you change your own oil please dispose of the used oil properly Put it in a sealed container and take it to a recycling center Do not discard it in a trash bin dump it on the ground or pour it down the drain 3 With the generator in a level position fill to the outer edge of the oil filter hole with the recommended oil see page 47 4 Screw in the oil filler cap dipstick securely Wash your hands with soap and water after handling used oil SEALING WASHER Y OIL DRAIN PLUG OIL FILLER CAP DIPSTICK OIL FILLER CAP DIPSTICK 46 SERVICING YOUR GENERATOR ENGINE OIL RECOMMENDATIONS Oil is a major factor affecting performance and service life Use 4 stroke automotive detergent oil SAE 10W 30 is recommended for general use Other viscosities shown in the chart may be used when the average temperature in your area is within the recommended range SAE Viscosity Grades 2 A 4 20 10 0 10 20 30 40 C AMBIENT TEMPERATURE The SAE oil viscosity and service classification are in the API label on the oil container Honda recommends that you use API SERVICE category SJ oil 47 SERVICING YOUR GENERATOR AIR CLEANER SERVICE 1 Loosen the cover screws and remove the air cleaner cover FOAM AIR FILTER AIR CLEANER ue COVER COVER SCREW 2 Remove the foam air filter from the air cleaner cover 3 Check
54. start until the Oil Alert indicator is reset To reset the Oil Alert indicator turn the engine switch OFF add the proper amount of oil see page 46 and then turn the engine switch back ON RE Le Le VAN S LT OUTPUT OVERLOAD INDICATOR ALARM ALERT 2 VA 3 rpm HIES It blinks 18 CONTROL amp FEATURES i Monitor The i Monitor is a user interface that allows the operator to view when the generator is running total operating time in hours generator output engine RPM battery voltage and error messages The different display modes are selected by pressing the i Monitor button i Monitor at Start Up During start up the i Monitor display and all three indicators will simultaneously blink once The condition of the i Monitor display and all three indicators can be checked with the aid of an observer Once the generator is running the Output indicator green and the i Monitor display will remain lit Display Backlight Flashes If the key is left in the ON position for over 30 seconds without starting the engine the display will start to flash i Monitor Display The i Monitor display is divided into two screens The single digit screen displays the i Monitor mode which is represented by a number 1 through 4 The four digit screen displays the four mode values or any activated error messages i Monitor Display Mode 1 Total Operating Hours This mode displays the total op
55. t constitute tampering are e Removal or alteration of any part of intake fuel or exhaust systems e Altering or defeating the governor linkage or speed adjusting mechanism to cause the engine to operate outside its design parameters 71 TECHNICAL 8 CONSUMER INFORMATION Problems That May Affect Emissions If you are aware of any of the following symptoms have your engine inspected and repaired by your authorized Honda servicing dealer e Hard starting or stalling after starting e Rough idle Misfiring or backfiring under load e Afterburning backfiring e Black exhaust smoke or high fuel consumption Replacement Parts The emission control systems on your new Honda engine were designed built and certified to conform with EPA and California emission regulations We recommend the use of genuine Honda parts whenever you have maintenance done These original design replacement parts are manufactured to the same standards as the original parts so you can be confident of their performance The use of replacement parts that are not of the original design and quality may impair the effectiveness of your emission control system A manufacturer of an aftermarket part assumes the responsibility that the part will not adversely affect emission performance The manufacturer or rebuilder of the part must certify that use of the part will not result in a failure of the engine to comply with emission regulations Maintenance F
56. the foam air filter to be sure it is clean and in good condition If the foam air filter is dirty clean it as described on page 49 Replace the foam air filter if it is damaged 4 Reinstall the foam air filter in the air cleaner cover 5 Reinstall the air cleaner cover NOTICE Operating the engine without an air filter or with a damaged air filter will allow dirt to enter the engine causing rapid engine wear This type of damage is not covered by the Distributor s Limited Warranty 48 SERVICING YOUR GENERATOR FOAM AIR FILTER CLEANING A dirty foam air filter will restrict air flow to the carburetor reducing engine performance If you operate the generator in very dusty areas clean the foam air filter more frequently than specified in the Maintenance Schedule 1 Clean the foam air filter in warm FOAM AIR FILTER soapy water rinse and allow to dry thoroughly or clean in nonflammable solvent and allow to dry 2 Dip the foam air filter in clean engine oil then squeeze out all excess oil The engine will smoke when started if too much oil is left in the filter 1 Soak 2 Squeeze 3 Oil 4 Squeeze Do not twist Do not twist Bt 3 Wipe dirt from the air cleaner housing and cover using a moist rag Be careful to prevent dirt from entering the air duct that leads to the carburetor 49 SERVICING YOUR GENERATOR SEDIMENT CUP CLEANING 1 Turn the
57. the hanger at the generator s balance point as shown below 2 Fit the end tabs of the hanger through the bracket slots and bolt the brackets to the hanger and tighten securely TORQUE 17 22 Ibf ft 24 29 N m 2 4 3 0 kgf m HANGER BRACKET 2 8X 16 mm FLANGE BOLT 4 HANGER FUEL TANK d GENERATOR SIDE RIB 91 INDEX A C O MNT 34 AC Circuit PrOIUGCIOUS miranda ind iii Cac dca Fu 14 Perez Wem 32 AC Receptacle Selection conil cido 35 AIR CLE AINE SERVICE E 48 PNIS ERO 73 ARE YOU READY TO GET STARTED eese 29 ASSEMBIY N 2 a E 79 81 EE EE 85 BATTERY SERVICE unsure did iia 55 BEFORE OPERATION geseet ies 23 Carbon Monoxide hazards aiaaaaiaaaaaaaaasaanan annananaannnnnannnnannnnanannnnnannnna 6 Carburetor Modification for High Altitude Operation 69 Check the Engine anaaaaaaaanaaasaaaaas nnannnnnnnnnnnnannnnannnnnannnnannnnnnnnnnnnanuna 24 CCN cco o oO om om 59 COMPONENT amp CONTROL LOCATIONS eese 10 Connections to a Building s Electrical System 38 CONSUMER INFORMATION uas sssaudususnaved o tus o DAL samba sar p eun is 77 CONTROLES m eege 12 CONTROLS S FEATURES cesta leida 10 Customer Service Information vecina ici 78 Eco Throttle SuVllClY usse tae ess orta Rana Rie HE DI ed 13 Gier BC H RE 37 Electric Shock Hazards sis int 7 Emission Co
58. trical inspector or the local agency having jurisdiction e In some areas generators are required to be registered with local utility companies e If the generator is used at a construction site there may be additional regulations which must be observed 39 SERVICING YOUR GENERATOR THE IMPORTANCE OF MAINTENANCE Good maintenance is essential for safe economical and trouble free operation It will also help reduce air pollution To help you properly care for your generator the following pages include a maintenance schedule routine inspection procedures and simple maintenance procedures using basic hand tools Other service tasks that are more difficult or require special tools are best handled by professionals and are normally performed by a Honda technician or other qualified mechanic The maintenance schedule applies to normal operating conditions If you operate your generator under unusual conditions such as sustained high load or high temperature operation or use it in dusty conditions consult your servicing dealer for recommendations applicable to your individual needs and use A WARNING Improper maintenance or failure to correct a problem before operation can cause a malfunction in which you can be seriously hurt or killed Always follow the inspection and maintenance recommendations and schedules in this owner s manual Remember that your servicing dealer knows your generator best and is fully
59. urned or seriously injured when handling fuel e Stop the engine and keep heat sparks and flame away e Handle fuel only outdoors e Wipe up spills immediately O FULL FUEL GAUGE QD 4 EMPTY MAXIMUM FUEL LEVEL Mc RAINER SHOULDER E IM AN A D SS FUEL TANK CAP Refuel in a well ventilated area before starting the engine If the engine has been running allow it to cool Refuel carefully to avoid spilling fuel Do not fill the fuel tank above the fuel strainer shoulder Never refuel the engine inside a building where gasoline fumes may reach flames or sparks Keep gasoline away from appliance pilot lights barbecues electric appliances power tools etc Spilled fuel is not only a fire hazard it causes environmental damage Wipe up spills immediately 43 SERVICING YOUR GENERATOR FUEL RECOMMENDATIONS Use unleaded gasoline with a pump octane rating of 86 or higher This engine is certified to operate on unleaded gasoline Unleaded gasoline produces fewer engine and spark plug deposits and extends exhaust system life Never use stale or contaminated gasoline or an oil gasoline mixture Avoid getting dirt or water in the fuel tank Occasionally you may hear light spark knock or pinging metallic rapping noise while operating under heavy loads This is no cause for concern If spark knock or pinging occurs at a steady engine speed under normal load change bran
60. ustomer Service Information Honda Power Equipment dealership personnel are trained professionals They should be able to answer any question you may have If you encounter a problem that your dealer does not solve to your satisfaction please discuss it with the dealership s management The Service Manager or General Manager can help Almost all problems are solved in this way If you are dissatisfied with the decision made by the dealership s management contact the Honda Power Equipment Customer Relations Office You can write American Honda Motor Co Inc Power Equipment Division Customer Relations Office 4900 Marconi Drive Alpharetta Georgia 30005 8847 Or telephone 770 497 6400 When you write or call please give us this information e Model and serial numbers e Name of the dealer who sold the generator to you e Name and address of the dealer who services your generator e Date of purchase e Your name address and telephone number A detailed description of the problem 78 ASSEMBLY SAFETY The Importance of Proper Assembly Proper assembly is essential to operator safety and the reliability of the machine Any error or oversight made by the person assembling and servicing a unit can easily result in faulty operation damage to the machine or injury to the operator A WARNING Improper assembly can cause an unsafe condition that can lead to serious injury or death Follow the procedures and precautions
61. ution of baking soda and water Battery Installation 1 Install the battery into the generator 2 Connect the battery positive cable to the battery positive terminal first and tighten the bolt securely 3 Slide the battery boot over the positive cable and terminal 4 Connect the battery negative cable to the battery negative terminal and tighten the bolt securely 5 Install the battery strap 6 Install the maintenance cover in the reverse order of removal see page 56 Never operate the generator without the maintenance cover in place as poor engine and generator performance will result 57 SERVICING YOUR GENERATOR FUSE If the fuse is blown the starter motor won t operate In the event of fuse failure locate the cause of failure and repair before you continue operation If the fuse continues to fail discontinue generator use and consult an authorized Honda generator dealer 1 Turn the engine switch OFF and remove the key before checking or replacing the fuse 2 Loosen the cover screw and remove the maintenance cover COVER SCREW MAINTENANCE 3 Remove the fuse holder cover COVER and pull the fuse out FUSE 1A 4 Replace the fuse with a FUSE HOLDER fuse of the same type and rating Specified fuse 1A 15A NOTICE Never use a fuse with different rating from that specified Serious damage to the electrical system or fire may result 5 Install the fuse
62. with high humidity because that promotes rust and corrosion Unless all fuel has been drained from the fuel tank leave the fuel valve in the OFF position to reduce the possibility of leakage Place the generator on a level surface Tilting can cause fuel or oil leakage With the engine and exhaust system cool cover the generator to keep out dust A hot engine and exhaust system can ignite or melt some materials Do not use sheet plastic as a dust cover A nonporous cover will trap moisture around the generator promoting rust and corrosion Fully charge the battery Recharge the battery once a month see page 7 REMOVAL FROM STORAGE Check your generator as described in the BEFORE OPERATION chapter of this manual If the fuel was drained during storage preparation fill the tank with fresh gasoline If you keep a container of gasoline for refueling be sure that it contains only fresh gasoline Gasoline oxidizes and deteriorates over time causing hard starting If the cylinder was coated with oil during storage preparation the engine may smoke briefly at startup This is normal 63 TRANSPORTING If the generator has been running allow the engine to cool for at least 15 minutes before loading the generator on the transport vehicle A hot engine and exhaust system can burn you and can ignite some materials Keep the generator level when transporting to reduce the possibility of fuel leakage Move the fuel valve to the OF
63. y posts terminals and related accessories contain lead and lead compounds Wash hands after handling The battery is disconnected and strapped into the battery tray for shipment 1 Remove the maintenance cover see page 56 2 Remove the battery strap from the bottom hook and then remove the battery 3 Remove the red cable and the black cable from the twist clip and set the battery 4 Remove the protective cover from the battery positive terminal connect the red cable to the battery positive terminal 5 Connect the black cable to the battery negative terminal 6 To secure the battery hook other clasp of the battery strap onto the bottom hook of the generator BLACK CABLE NEGATIVE CABLE BATTERY STRAP RED CABLE POSITIVE CABLE 7 Install the maintenance cover in the reverse order of removal see Dag Never operate the generator without the maintenance cover in place as poor engine and generator performance will result ASSEMBLY Battery optional part Part Number 31500 MCR D02 WARNING Battery posts terminals and related accessories contain lead and lead compounds Wash hands after handling 1 Remove the maintenance cover see page 56 2 Remove the battery strap from the bottom hook 3 Remove the red cable and the black cable from the twist clip and set the battery 4 Remove the protective cover from the battery positive terminal connect the red cable

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