Avalon Stoves Avalon Pellet Stove Astoria PS Stove User Manual
Contents
1. Horizontal terminations must protrude 12 from the wall verticall terminations require 24 NOTE Measure clearances to the nearest edge of the exhaust hood A Minimum 4 clearance below or beside any door or window that opens Minimum 1 clearance below or beside any window that does not open Minimum 1 clearance above any door or window that opens Minimum 2 clearance from any adjacent building Minimum 7 clearance above any grade when adjacent to public walkways NOTE Vent may not terminate in covered walkway or breezeway Minimum 2 clearance above any grass plants or other combustible materials Minimum 3 clearance from any forced air intake of any other appliance Minimum 2 clearance below eaves or overhangs Minimum 1 clearance horizontally from combustible wall Must be a minimum of 2 above the roof U 0O W xXIQ TNM ACELA Mobile Home Requirements 11 Outside air is required used for combustion see the directions below The heater must be bolted to the floor Some states do not require this check with your local building department See the illustration to the right The heater must be grounded to the steel chassis of the mobile home Some states do not require this check with your local building department WARNING DO NOT INSTALL IN SLEEPING ROOM CAUTION THE STRUCTURAL INTEGRITY OF THE MANUFACTURED HOME FLOOR WALL AND CEILING ROOF MUST BE MAINTAINED Outside Air used2. Yearly Maintenance or every two tons WARNING The following section details extensive maintenance procedures We strongly suggest these items be carried out by a trained service technician possibly by a service agreement set up with your dealer Disconnect the power cord prior to conducting service Soot and Flyash Formation and Need for Removal The products of combustion will contain small particles of flyash The flyash will collect in the exhaust venting system and restrict the flow of the flue gases Incomplete combustion such as occurs during startup shutdown or incorrect operation of the room heater will lead to some soot formation which will collect in the exhaust venting system The exhaust venting system should be inspected at least once every year to determine if cleaning is necessary Clean the Vertical Exhaust Duct the stove must be cool and unplugged Clean the refractory and the entire area a both sides NL call Remove these doors to Remove both refractory clips remove fallen flyash and soot see Bi Weekly Clean the Exhaust Duct the stove must be cool and unplugged Open the hopper lid and remove the two screws holding the side doors in place Phillips Screwdriver Clean the Convection swing the side panels open Blower PA the stove must be cool and a unplugged Use a vacuum or bottle Removeithe
3. Astori AVALon S ona Firestyles for Life Pellet Stove e Horizontal Or Vertical Vent e Freestanding Stove e Mobile Home Approved e Class A Chimney Retrofit e Hearth Stove into Existing Masonry Chimney Masonry Fireplace or Z C Fireplace Please read this entire manual before installation and use of this pellet fuel burning room heater Failure to follow these instructions could result in property damage bodily injury or even death Contact local building or fire officials about restrictions and installation inspection requirements in your area Tested and Listed by ite il ba OMNI Test Laboratories Inc Beaverton Oregon Report 028 S 42 2 ASTME 1509 1995 ULCC 1482 Owner s Manual w Installer After installation give this manual to the home owner and explain operation of this heater EUO E Copyright 2007 T I 10 00 100 01154 4051227 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 2 Introduction Introduction We welcome you as a new owner of an Astoria pellet heater In purchasing an Astoria you have joined the growing ranks of concerned individuals whose selection of an energy system reflects both a concern for the environment and aesthetics The Astoria is one of the finest home heaters the world over This manual will explain the installation operation and maintenance of this pellet burning heater Please familiarize yourself with the Owner s Manual before operating your he
4. Left Log Shelf Leg Right Log Shelf Leg Log Shelf Cross Brace i a q 3 8 Nutdriver 2 Remove the firepot from the pellet stove Center the log shelf assembly with extender attached over the burnpot holder Replace the burnpot Place the log on the log shelf extender When in place the log should appear as shown in the photograph to the right Center the log on the log shelf and i i i Place the log shelf assembly so the push it pack So it rost agains back edge Gontacts the cast firebrick ese two tabs in the rear of the firebox Note how the taper on the assembly matches AQ the taper on the cast firebrick X NOTE On inserts the ash box must be installed before placing the log shelf assembly Travis Industries 4050225 100 01154 Adjusting the Fan Speed eseeeeeeeneeeeeeee ees 23 Als Leaks yeti ceedoeds tert eave a ged Mea 36 Alcove Installation Requirements 12 Ashpan Opening and Disposing Ashes 31 AUGER ON Light 2 22sec a eina 24 Auto Mode aiena ani a E haste eee 22 Bi Weekly Maintenance or every 10 bags pellets 28 Blower Exhaust Blower Cleaning 0 eseeeeee 33 Blower Speed Adjustment 0 eeeeeeeeeneeeeea eens 23 Cap Pellet Vent Termination ccceeeeeeeeeees 10 Check for Air Leaks Door Glass and Ashpan 36 Chimney Retrofit wood stove ccceee
5. The dust and any other debris near the bottom should be removed to prevent excessive build up Cleaning the Optional Gold Surfaces Door and optional Grill Fingerprints or other marks left on gold surfaces may become etched in place if they are not wiped clean prior to turning the stove on Clean the gold with denatured alcohol and a soft cloth make sure the heater is cool Other cleaners may leave a film that may become etched into the gold Travis Industries 4050225 1100 01154 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Continued Clean the Baffles Use both hands to lift each baffle up and forward Then tilt the baffle downward to remove any flyash that may have accumulated on top of the baffle NOTE you do not need to remove the baffle from the firebox The firebox baffles install on ledges at the top of the firebox The two tabs at the outside back corners insert into notches at the right and left rear corners of the NOTE The left baffle firebox walls is larger than the right baffle Air Tubes cnacees The baffles install on ledges above the firebrick Firebrick Travis Industries 4050225 1100 01154 29 30 Maintenance Sweep Ash Into Ashpan HINT Travis The more often you clean out the flyash the more efficient your heater will burn WARNING The firebox becomes very hot during operation Let the stove cool completely before cond
6. accident neglect or misuse of the product shall nullify this warranty This warranty is nontransferable and is made to the ORIGINAL purchaser provided that the purchase was made through an authorized Travis dealer Discoloration and some minor expansion contraction or movement of certain parts and resulting noise is normal and not a defect and therefore not covered under warranty The warranty as outlined within this document does not apply to the chimney components or other Non Travis accessories used in conjunction with the installation of this product If in doubt as to the extent of this warranty contact your authorized Travis retailer before installation Travis Industries will not be responsible for inadequate performance caused by environmental conditions such as nearby trees buildings roof tops wind hills or mountains or negative pressure or other influences from mechanical systems such as furnaces fans clothes dryers etc This Warranty is void if a The unit has been operated in atmospheres contaminated by chlorine fluorine or other damaging chemicals b The unit is subject to submersion in water or prolonged periods of dampness or condensation c Any damage to the unit combustion chamber heat exchanger or other components due to water or weather damage which is the result of but not limited to improper chimney venting installation 7 Exclusions to this 7 Year Warranty include injury loss of use damage fai
7. Safety Notice Read this entire manual especially the Safety Precautions on pages 4 and 5 before using this stove Failure to follow the instructions may result in property damage bodily injury or even death Do not unplug the stove to turn it off This stove relies upon electricity to push the flue gases out the pellet vent unplugging it may lead to smoke entering your room Failure to maintain your heater will lead to a restricted combustion air system leading to poor performance and in some cases smoke spillage into the room See the Maintenance section for details Location of Controls P Restrictor The restrictor adjusts the amount of air flowing to the flame Control Panel Thermostat or Remote required for Auto Operation Starting the Heater for the First Time Start the Heater Let it Burn for 1 Hour THEN OPEN THE DOOR The stove paint is cured through heat To prevent it from bonding to the door gasket you must burn the heater for approximately 1 hour then open and close the door to break any bonding Curing the Paint 2 to 4 hours This stove uses a heat activated paint that will emit some m o fumes while starting the first fire Open doors and om windows to the room to vent these fumes You may also notice oil burning off of the interior of the stove This l rust stopping agent will soon dissipate Priming the Auger Beca
8. Stop Spacer Seal each vent section including adapters elbows etc by injecting a L Vent liberal amount of 500 F RTV silicone into the gap between sections Floor Protection 7 Outside air may be drawn from a ventilated crawl space Travis Industries 4050225 100 01154 Installation Installation Example Class A Chimney Retrofit Floor Protection lb Minimum Seal each vent section including adapters elbows etc by injecting a liberal amount of Class A Chimney 500 F RTV silicone into the gap Storm Collar between sections Roof Flashing Class A Chimney must maintain clearances outlined in the chimney s installation instructions Usually 2 Class A Chimney Ceiling Support L Vent to Class A Chimney Adapter L Vent fe ee ee ee eA Outside air may be drawn from a ventilated crawl space Travis Industries 4050225 1100 01154 Lk 16 acura Installation Example Masonry Fireplace Hearth Stove Vertical Cap L Vent Cover Plate non combustible Storm Collar Seg ra Seal the cover plate with silicone Seal each vent section including adapters elbows etc by injecting a liberal amount of L Vent Flex Section 500 F RTV silicone into the gap between sections Allow room for the hopper lid to open 57 1 2 Outside air maybe Raksa drawn from the
9. ash cleanout NOTE you will probably need a short horizontal section here to clear the lintel and allow the hopper lid to open Travis Industries 4050225 100 01154 CELIN 17 Installation Example Zero Clearance Metal Fireplace Hearth Stove Vertical Cap Cover Plate non combustible Storm Collar a Seal the cover plate with silicone L Vent Seal each vent section including _ adapters elbows of etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections L Vent Flex Section Allow room for the hopper lid to open 57 1 2 NOTE you will probably need a short horizontal section here to clear the lintel and allow the hopper lid to open Travis Industries 4050225 100 01154 18 Installation Installation Example Freestanding Masonry Chimne Vertical Cap L Vent Cover Plate non combustible a Seal the cover plate with silicone Storm Collar ee Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections L Vent Flex Section L Vent Sections L a Minimum Allow room for the hopper lid to open 57 1 2 Clean Out Access Travis Industries 4050225 1100 01154 Operation 19
10. brush to remove all cover plates over the exhaust duct both sides at The convection RL se blower inlet can sz res be vacuumed flyash from the exhaust duct if the gasket is damaged replace out if needed If extensive cleaning is X needed it can Cay be removed for a cleaning L Cover Plate SS 7 16 Nutdriver Travis Industries 4050225 100 01154 Maintenance Yearly Maintenance or every two tons Continued Clean the Exhaust Blower make sure the stove is cool and unplugged Open the hopper lid Remove the six screws holding the exhaust blower motor in place and remove the screw holding the left door in place 11 32 Socket Remove the knob on the restrictor rod Swing the left side panel open E Phillips Screwdriver Pull the motor out be careful not to damage the wiring or blades replace gasket if it is damaged Blower Exhaust Box A eS INY Exhaust Blower Motor Housing Clean the blower blades blower housing Restrictor Knob and exhaust box You may wish to use a Clean the Vent make sure the stove and vent is cool e Make sure the cap is free of debris especially if it has a screen that could become blocked 74 Check the vent sections for creosote Me accumulation indicating a poorly burning XS IE stove Accumulation over 1 4 must be removed Flyash will d
11. location where the ceiling height is less than 7 tall it is considered an alcove installation Because of the reduced height the requirements listed below must be met e Minimum height is 60 e Maximum depth is 48 e Minimum width is 46 e Minimum clearance of 9 on each side and 3 on back Baffle Installation Install the baffles included with the stove see page 29 for details Door Seal Verification The door is aligned prior to leaving the factory However shipping and installation may cause the door to become mis aligned Verify the door is correctly aligned and seals properly see the section Door Seal under Yearly Maintenance Restrictor Adjustment The exhaust restrictor fine tunes your appliance ensuring it pulls the correct amount of air through the firebox Altitude vent configuration and other factors make restrictor adjustment necessary for every installation NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system make sure the homeowner knows how to visually inspect the flame and adjust the restrictor Not Enough Air If clinkers develop or the flame appears lazy and slow to blow the ash out of the firepot pull the restrictor outward until the flame becomes active and the d firepot holes remain clean NOTE If the restrictor is fully out 5 yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks
12. moving components circuit board orientation does not mater 2 Determine a location for the thermostat that is within range of the 20 length of thermostat wire It should be centralized in the room and away from the gt a heater The wire may be routed externally on the wall or behind the wall preferred Pull the cover off the thermostat Uys 50 60 70 80 90 Run the thermostat wires through the wall cut off excess wire leaving 6 of slack 3 Follow the directions to the right to attach the thermostat and thermostat wires Expose 1 2 of wire and attach to these two posts c Standard Screwdriver Attach the thermostat to the wall through these two holes Travis Industries 4050225 100 01154 Optional Equipment 41 Remote Thermostat Follow the instructions included with the remote thermostat for installation Using the Remote Thermostat The remote thermostat has a 1 to 2 minute lag time between the time the thermostat is turned up and the heater turns on Included with the remote thermostat is a set of instructions that details the operating characteristics of this optional component Pellet Log part 98900126 Make sure the heater has fully cooled before installation 1 Assemble the log shelf following the directions below
13. 022 GASKET DOOR 7 8 x 85 WHITE ROPE 99900431 ASHTRAP DOORS 93005054 GASKET GLASS 5 8 x137 BLACK 99900398 AUGER BEARING PLT LOWER LRG 91002024 GLASS FRONT P12 14 P13 91002004 AUGER BUSHING PLATE UPPER 93005093 GLASS SIDE P12 14 P13 91002005 AUGER DRIVE COLLAR 1997 amp UP 91002021 GROMMET IGNITOR WIRE BLACK RUBBER 100 02811 AUGER FLIGHT INSPECTION COVER 210 02702 GSKT CLEAN OUT CVR 3 250 x 2 750 100 03235 AUGER FLIGHT 2000 LRG PEL 91002013 GSKT COMB BLOWER BODY 100 03206 AUGER MOTOR STOP P11 P15 93005096 GSKT COMB BLOWER MOTOR 7 dia 100 03231 AUGER MOTOR ALL PS PI 90 0191 GSKT EXHAUST PLATE 4 25 x4 25 100 03230 AUGER SUB ASS Y LARGE PEL 91002020 HANDLE HOPPER LID 100 04312 BLOWER COMB PELLET 93005535 HANDLE PEL CNTRL BOARD 97 99300094 BLOWER CONV P2 8 11 15 G1 98900755 HINGE PLATE ASS Y 91002017 BRUSH BROOM STYLE PELLET 100 04301 HOSE NIPPLE BARBED 100 04307 BURNPOT ASSY FIREPOT 99300171 IGNITER LG PS PI 99300149 CABLE HANGER CLIP 100 04310 KNOB PHENOLIC 3 4 dia 100 04241 CNTRL BRD LG PEL P13 15 100 00203 LBL EXHAUST DAMPER 112 00505 CORD RESTRAINER 100 00112 MAGNET w OUT SHEATH 1x 75 1 4 THICK 100 02801 DAMPER PLATE S ASS Y LRG PS 221 22089 OIL PAN COMB BLOWER LG PEL 210 03216 DRAFT FLOW SWITCH 93005060 POWER CORD PS PI 93005015 DRAFT FLOW TUBING 99300164 REFRACTORY SIDE CLIP LEFT 210 03831L FIRE BACK CAST IRON 93005059 REFRACTORY SIDE CLIP RIGHT 210 03831R FIREBOX BAFFLE LEFT 210 05199 S
14. 23 FAULT Light 00 escisssivivento venient iia 24 Firebox Cleaning cceceeeeeeeeeneeeeee esate eeneeneees 32 Fireplace Installation cceeeeeeeeneeeeeee teeta eees 16 Firepot Cleaning ccecececeeeeeneeeeeneeaeeaeeaeeneeas 26 Firepot Inspection Inspect the Burn 00 25 Flames Inspect the Burn 25 Floor Protection Requirements 7 Fueli oa o E Deans ASEENA 6 Gasket door glass inspection amp removal 36 Glass Cleaning ccececeee cece eeeeaeeneeaeeneea tenes 31 Travis Industries 4050225 Glass ReEMOVAI ceeeeeeeeeeeeeeeeeeneeeeeeeeeeeneeees 36 Gold cleaning sc sacs btadstevg si Acadia estan eae ks 28 Hearth Floor Protection Requirements 7 Hearth Fireplace ccceceeeeeeeeeceeeeeeeeeneeeeseene 16 Heat Exchange Tubes cleaning eeeeeeee 28 Heating Specifications ccceeeeeeeeeeeeeeeeeeeees 6 Hopper Cleaning Vacuum Hopper 2 200ee0 28 Important Information cceeeeeeeeeee teeter eee ees 2 Installation Options ceeeeeeeeeeeeeeeeeeeeeeen ees 7 Installation Warnings Before you Begin 7 Interior Vertical Vent Installation eee 14 IN ODUCUION sc ideeenitnceciededeitenscaged deendipantageesdeaeds 2 Listing Label sse a N 38 Loading Pellets ceceeeeeeeeeeeeeeeeeeeeeneeeeeeees 20 Manual Modeion nin
15. A T YW Down MANUA J A up START F A MANUAL N Y Down AUGER w TRAVIS INDUSTRIES HOUSE OF FIRE TRAVIS INDUSTRIES HOUSE OF FIRE DISCONNECT POWER BEFORE SERVICE REMOTE HIGH O AUTOO MANUALS AUGER FAULTO AUTO UP OFF MANUAL AcvaAcO APmMs 2 00000 amI MANUAL TRAVIS INDUSTRIES HOUSE OF FIRE These lights indicate the heat output setting NOTE the lights may be difficult to see from an angle Press the up or down button to adjust the heat output 100 01154 21 22 Auto Mode Operation Auto mode allows you to use a thermostat to control room temperature The stove automatically turns on when the temperature drops below the thermostat setting Once the stove reaches operating temperature the stove then runs at the heat output setting selected To Adjust Room Temperature or Start the Stove Move the thermostat to the heat setting desired If the room is cooler than the setting the stove will go through the start up sequence for approximately 10 minutes During this period the lowest HEAT OUTPUT light will flash Once up to temperature the stove will then run at the heat output setting selected on the control panel If the room is too hot move the thermostat to a lesser setting To Adjust the Heat Press the Heat buttons to adjust the heat output HINT If you find that the stove turns on and off rep
16. ADE IN U S A 0406 Travis Industries 4050225 100 01154 Limited 7 Year Warrant 39 To register your TRAVIS INDUSTRIES INC 7 Year Warranty complete the enclosed warranty card and mail it within ten 10 days of the appliance purchase date to TRAVIS INDUSTRIES INC 4800 Harbour Pointe Blvd SW Mukilteo WA 98275 TRAVIS INDUSTRIES INC warrants this gas appliance appliance is defined as the equipment manufactured by Travis Industries Inc to be defect free in material and workmanship to the original purchaser from the date of purchase as follows Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Years 1 amp 2 COVERAGE PARTS amp LABOR Firebox Assembly Ceramic Glass Accessories l l Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Panels Legs Pedestal Gold Trim Ceramic Log with Log Shelf Dump Cast Fireback Heat Exchanger Tubes Exhaust Glass breakage from thermal shock Gold Door See 9 below Manifold Exhaust Box Igniter System Re Installation Allowance Door Assembly lgniter Igniter Leads paral cost of reinstallation is covered pe authorbation tegdired Door Frame Latch Assembly Glass Retainers j k eae Electrical S stem RE RE One Way Freight Allowance Auger Assembly Uger MOON Vonvection DOWEN Exnaust Dower ircu One way freight allowance on pre authorized rep
17. CRAPER ROD P12 13 14 211 01660 FIREBOX BAFFLE RIGHT 210 05198 SNAP DISC 120deg CERAMIC NO 100 00232 FUSE HOLDER IN LINE 100 00210 SNAP DISC 120deg NO NO 100 00231 FUSE 5AMP 5 FOR INLINE 93 0695 SNAP DISC 200deg NC NC 100 00233 FUSE 6AMP 5 CONTROL BOARD 93005019 TOOL GLASS LATCH RESTRICTOR 100 02302 GASKET CEMENT WHITE 40z 99900409 WIRE HRNS PEL JUMPER LRGPELLET 100 00390 GASKET ASHPAN 70 BLK 1 2 x1 8 ADH 99900428 WIRE HRNS PEL PS PI 97 amp UPLARGE OR SMALL 100 00391 Travis Industries 4050225 1100 01154 Normal Operating Sounds 37 Exhaust Blower This blower may create a low pitched hum This sound will change as the HEAT OUTPUT is altered Auger Motor When feeding pellets you may hear the intermittent buzz of this motor running Heat Exchanger Tubes You may hear the heated air being forced through these tubes by the convection fan Convection Fan The modern high efficiency fan may produce a low hum particularly on HIGH This sound will change as the FAN setting is changed Firepot i As pellets are fed into the firepot a light clicking sound may be heard Travis Industries 4050225 100 01154 38 Safety Label WARNING DO NOT REMOVE OR COVER THIS LABEL Tested amp Beaverton Listed Pelletized Listed By Oregon USA Solid Fuel Burning Appliance ne NiET P Also for Use in Mobile Homes Serial No Test Laboratories Inc j Report No 028 S 42 2 Mo
18. Safet Travis Industries Do not operate the heater if you smell smoke coming from the heater Turn the MODE switch to OFF monitor your heater and call your dealer Never use gasoline gasoline type lantern fuel kerosene charcoal lighter fluid or similar liquids to start or freshen up a fire in this heater Keep all such liquids well away from the heater while it is in use Do not unplug the heater if you suspect a malfunction Turn the MODE SWITCH to OFF and periodically inspect the heater Never try to repair or replace any part of the heater unless instructions are given in this manual All other work should be done by a trained technician The viewing door and ashpan must be closed and latched during operation Never block free airflow through the open vents of the unit Do not operate the heater if the flame becomes dark amp sooty of if the firepot overfills with pellets Turn the MODE SWITCH to OFF and periodically inspect the heater see Running Your Heater 4050225 Precautions Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area Notify your insurance company of this heater as well The exhaust system must be completely airtight and properly installed The pellet vent joints must be sealed with RTV 500 F 260 C silicone sealant This unit must be properly inst
19. Travis advertising packaging literature or printed material is not part of this 7 year warranty 13 This warranty is automatically voided if the appliance s serial number has been removed or altered in any way If the appliance is used for commercial purposes it is excluded from this warranty 14 No dealer distributor or similar person has the authority to represent or warrant Travis products beyond the terms contained within this warranty TRAVIS INDUSTRIES INC assumes no liability for such warranties or representations 15 Travis Industries will not cover the cost of the removal or re installation of hearths facing mantels venting or other components 16 If for any reason any section of this warranty is declared invalid the balance of the warranty remains in effect and all other clauses shall remain in effect 17 This 7 year warranty is the only warranty supplied by Travis Industries Inc the manufacturer of the appliance All other warranties whether express or implied are hereby expressly disclaimed and purchaser s recourse is expressly limited to the warranties set forth herein IF WARRANTY SERVICE IS NEEDED 1 If you discover a problem that you believe is covered by this warranty you MUST REPORT it to your Travis dealer WITHIN 30 DAYS giving them proof of purchase the purchase date and the model name and serial number 2 Travis Industries has the option of either repairing or replacing the defective component 3 If yo
20. Type A Chimney Retrofit cccceeeeeeeeeeeeeeeee ees 15 Vent Cleaning ceeeeeceee eee eeeeeeeeeeeeeeeeeeeeees 33 Vent TYPO et cccnseectensieed a camara eeetmadea eur 10 Venting Distance ceeeeeeeeeeeeeee ee ee eee eeeenenees 9 Venting the Pellet Stove cceeeeeeeeeeneeeeee teens 9 Warming a anke a aaen tease cecanaseataecaneeiedcaa 4 5 Warranty seinte a aaa a 39 Yearly Maintenance or every two tons 6 5 32 Zero Clearance metal Fireplace s eeeeeeeeee 17 100 01154
21. aiona sete iaar ei e eia 21 Masonry Fireplace seeeeeeeeeneeeeeee teeta eeeeaee 16 Mobile Home Requirements eeeeeeeeee eee ee 11 Modes of Operation ccceeeeeeeeeeeeeeeeeeeeeeeees 20 Noise Normal Operating Sounds eeee 37 Normal Operating Sounds ceeeeeeeeeeeeeeees 37 Opening the Dool ceceeeeeeeeeeeeeeeee eee eeneeees 27 Qutside Alr s cisescteneboidacd ceholbnied shed bee Me obeedd 11 Parts iSt ana eiie A OA A anas 36 Pellet Vent Termination ceceeeeeeeneeeee renee 10 Pellets Fuel i rieri i eiaeia ia Ei iaee tetas 6 Pellets loading cececeeeeeeeeeseeeeeeeeeneeeeseens 20 Pellets Piling Up ceceeeeeeeeeeeeeeeeeeeeeneeeeeeees 25 Placing the Stove cseceeeeeeeeeeeeeeeeeeeeeeeeeees 7 Planning the Installation 7 Power Outages cscceeceeceeceeceeceeeeeceeeeeeeeeeees 24 Priming the Auger ccceeeeeeeeeeeeeee teeta eeeeaeeeene 19 Restrictor Adjustment 23 Safety kabela acces cosets axa bora aaen aS 38 Safety Precautions cceceeeeeeeeeeeeeeeeeeeeeeeees 4 5 Serial Number Label eceeeeeeeeeeeeeeeeeeeeeees 38 Smell in Home Starting Heater for the First Time 19 Start Up SEQUENCE eee eeee eee eeeeee eee eee renee reas 24 Stove PlaceMent ccceeeeeceeeeeeeee essen eeeeees 7 Thermostat Operation Auto Mode 6 8ee 22
22. air done at factory Auger Flight Auger Tube Auger Bushings Board Snap Disks Wiring Harness Vacuum Switch is covered Exclusions Paint Gasketing Years 3 Through 5 COVERAGE PARTS amp LABOR Firebox Assembly Door Assembl Shed ee One Way Freight Allowance Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Cor Frame Laten Assembly Glass nelalners Ohaaway Tak J i 4 y freight allowance on pre authorized repair done at pump Gast Fireback Heat Exchanger Tubes Exhaust Auger Assembly factory is covered Auger Flight Auger Tube Auger Bushings Exclusions Paint Gasketing Ceramic Glass Igniter System Electrical System Accessories panels legs pedestal gold trim ceramic log gold door Re Installation Allowance Years 6 amp 7 COVERAGE PARTS ONLY Firebox Assembly Door Assembly Firepot Firepot Holder Ash Cleanout Doors Ashbox or Ash Dump Cast Door Frame Latch Assembly Glass Retainers Fireback Heat Exchanger Tubes Exhaust Manifold Exhaust Box Exclusions Paint Gasketing Ceramic Glass Igniter System Electrical System Accessories panels legs pedestal gold trim ceramic log gold door Auger Assembly Re Installation Allowance One Way Freight Allowance Labor CONDITIONS amp EXCLUSIONS 1 This new appliance must be installed by a qualified installer It must be installed operated and maintained at all times in accordance with the instructions in the Owner s Manual Any alteration willful abuse
23. alled to prevent the possibility of a house fire The instructions must be strictly adhered to Do not use makeshift methods or compromise in the installation Your heater requires periodic maintenance and cleaning see Maintaining Your Heater Failure to maintain your heater may lead to smoke spillage in your home Allow the heater to cool before carrying out any maintenance or cleaning Ashes must be disposed in a metal container with a tight lid and placed on a non combustible surface well away from the home or structure This heater is designed and approved for pelletized wood fuel only Any other type of fuel burned in this heater will void the warranty and safety listing see page 6 for details 100 01154 Travis Industries Safet e The heater will not operate during a power outage If a power outage does occur check the heater for smoke spillage and open a window if any smoke spills into the room Keep foreign objects out of the hopper Disconnect the power cord before performing any maintenance NOTE Turning the Mode Switch to OFF does not disconnect all power to the heater Do not throw this manual away This manual has important operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Do not place clothing or other flammable items on or near the heater Because this heater can be controlled by a thermo
24. ater and save the manual for future reference Included are helpful hints and suggestions which will make the installation and operation of your new heater an easier and more enjoyable experience We offer our continual support and guidance to help you achieve the maximum benefit and enjoyment from your heater Important Information No other Astoria heater has the same serial number as Mail your Warranty Card yours The serial number is on the hopper lid Today and Save Your Bill of This serial number will be needed in case you require Sale service of any type To receive full warranty coverage Model Astoria you will need to show evidence of the date you purchased your heater Do not mail your Bill of Serial Number Purchase Date Sole tS We suggest that you attach your Bill of Sale to this page so that you will have all the information you need in one place should the need for service or information occur Purchased From NATIONAL We suggest that our pellet hearth FIREPLACE l INSTITUTE Products be installed and serviced by NFI professionals who are certified in the U S by the National Fireplace Institute NFI H as NFI Pellet Specialists or who are certified in Canada by CERTIFIED Wood Energy Technical Wood Energy wwwanficertifiedorg Training WETT Travis Industries Heritage PS 270603 Table of Contents 3 Introduction INtHODUCTION i a a araa boone oak d 2 Important Information c
25. cece veel nipani i pied aki aaan daai eis 115 Pounds Heating capacity will vary depending on the home s floor plan degree of insulation and the outside temperature Itis also affected by the fuel size quality and moisture level k Small pellets will increase or decrease the stated burn rates and burn times Differences of plus or minus 20 depending on fuel quality may occur Dimensions 33 3 8 Center Line This tab is for the scraper 4 rod tool Diameter Exhaust Air Inlet ma D 1 3 4 ss Outside i 17 5 8 Diameter 0 1 2 1 26 1 2 Ss Weight 250 Lbs gt Electrical Specifications Electrical RANG ccsssneeecssnntordasshanccagnsRetanaahaneannnd ddaabhanreaany REE nE AAA 115 Volts 3 6 Amps 60 Hz Watts During Start Up Sequence c cece teeeeeeeeeeeee esac aa eeeeeeeeeeeeeaaaaeeees 400 approximately Watts During Operation ccc ceeeeeeeeeee cece eee eeeeeeeeeeeeaeaaeeeeeeeeeeeaeaaaaaeeees 180 approximately Fuel The unit is designed for wood pellets that comply with the standards set by the Association of Pellet Fuel Industry density of at least 40 lbs per cubic foot 1 4 to 5 16 diameter length no greater than 1 1 2 8200 BTU s Ib moisture under 8 by weight ash under 1 by weight and salt under 300 parts per million If the fuel does not comply to this standard the unit may not operate as designed NOTE This heater may use alternative fuel i
26. ctly Aligned Door When properly adjusted the door should be evenly spaced from the front of the stove and shut tight compressing the gasket Hinge Latch _ Top of Stove SS Door Note how both corners are evenly spaced Latch Too Tight In the illustration below the latch is too tight this is the most common mis alignment Loosen the latch and tighten the hinge ay Note how the gasket separates from the body Hinge Too Tight In the illustration below the hinge is too tight Loosen the hinge and tighten the latch Note how the gasket separates from the body 100 01154 Maintenance Adjusting the Door Hinge and Latch e The door hinge and door latches may be adjusted to pull the door closer to the body The illustration below details how to adjust these components NOTE Make sure to read the section Door Alignment on the previous pa Door Hinge Bracket Hinge Adjustment 1 With the door closed loosen the two bolts going through the door hinge bracket 2 Loosen the four nuts used to Va move the hinge adjusting plate Se Tighten or loosen these nuts to adjust the door hinge bracket Adjust the upper and lower nuts equally to insure the door remains level Tighten the four nuts ge before adjusting the door Open the hopper lid and remove the two screws holding the side doors in place Dimple used to monitor hinge bracket p
27. del Astoria PS Tested to ASTM E 1509 95 Room Heater Pellet Burning Type UM 84 HUD Electrical Rating 115V 60Hz 3 Amp Start 3 Amps Run 1 5 Amps Maximum Input Rating 5 5 Ibs 2 5kg hr This pellet fired appliance has been tested and listed for use in manufactured mobile homes in accordance with OAR 814 23 900 through 814 23 909 WARNING FOR MANUFACTURED HOMES Do not install appliance in a sleeping room Must utilize outside combustion air inlet part 99200136 or equivalent Structural integrity of the manufactured home floor ceiling and walls must be maintained Install only in accordance with the manufacturer s installation and operating instructions Contact local building or fire officials about restrictions and installation inspection in your area Use only listed 4 in 100 mm diameter listed type L or PL venting system See manufacturer s installation instructions and local codes for precautions required for passing chimney through a combustible wall or ceiling Do not connect this appliance to a vent serving another appliance Inspect and clean exhaust venting system frequently in accordance with manufacturer s instructions May be installed in a sleeping room with use of outside combustion air inlet Part 99200136 or equivalent Minimum Clearance to Combustible Materials Measured to Stove Top BACKWALL ADJACENT WALL Interior Vertical Horizontal Through Flue Installation the Wall Insta
28. eatedly you may wish to turn the heat output to a lesser setting The lower setting will provide a more consistent heat output over time eliminating the need for the thermostat to repeatedly turn the stove off NOTE If the thermostat calls for heat while the stove is still cooling down the stove will go through the start up sequence for a minimum of 20 minutes To Shut Down Move the mode switch to OFF The exhaust blower will still run until the heater cools down Travis Industries 4050225 DISCONNECT POWER BEFORE SERVICE H E REMOTE a O act O O AUTOx O 98 O MANUALQ P O TO A TRAVIS INDUSTRIES HOUSE OF FIRE AUTO UP OFF B AN H AN 7 MANUAL A T Y pown A up START F A MANUAL i AUGER TRAVIS INDUSTRIES HOUSE OF FIRE These lights indicate the heat output setting NOTE the lights may be difficult to see from an angle Press the up or down button to adjust the heat output 100 01154 Operation Restrictor Adjustment The exhaust restrictor fine tunes your appliance adjusting the amount of air flowing to the flame NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system Not Enough Air If clinkers develop or the flame appears lazy and slow to blow the ash out of the firepot pull the restrictor outward until the flame becomes active and the fi
29. eeeeeeee nee ee eects een eees 2 Safety Precautions Safety Precautions ccceeeeeeeeeeeeeeee een eeaeenes 4 Specifications Heating Specifications cccececeeeeeeeeeneeeeen eens 6 DIMENSIONS Asriga vote ech Meds ancien a 6 Electrical Specifications cccceceeeeeeeneeeeee eens 6 Fuel oss Leb iceui ny ned phe ssavece teed E E 6 EPA Compliance cceceeeeeeeeeneeeeee eee een eee eeaeeas 6 Installation Before you Begin cceeeeeneceeeeneeeeeeeeeeeeeeeeees 7 Packing Elst ic sosvegcciveleetaacveatiers fed Intend eat 7 Installation Options ceeeeeeeeeeeeeee eee eee een eees 7 Planning the Installation 7 Stove Placement cceceeeceeeeeneeaeeeeeaeeaeeaeeaes 7 Floor Protection Requirements 7 Clearances Straight Installation 005 8 Clearances Corner Installation eeeeeeeeees 8 Venting the Pellet Stove cceeeeeeeeeeeeeeeee ees 9 Maximum Venting Distance eeeeeeeee ees 9 Pellet Vent Type cccceceeceeeeeeeeeeeeeeeeeeees 10 Installing the Pellet Vent 10 Pellet Vent Termination 10 Mobile Home Requirements 11 Outside Ait ini n yess atewent save ead E 11 Alcove Installation Requirements 12 Baffle Installation ccceeeeeeeneeeeeneee een eeeeeneees 12 Door Seal Verification cccceeeeeeeeeeeeeneee een eees 12 Restrictor Adjustment 12 Installation Example Direct Through t
30. eeeeeees 26 Cleaning the Firepot cceceeeeeeeeeneeeeeneees 26 Opening the DOOr ccceeeeeeeeeeeeeee eee eeeeeneeaees 27 Bi Weekly Maintenance or every 10 bags pellets 28 Clean the Heat Exchange Tubes 008 28 Vacuum Hopper eceeeeeeeeeeneeee eee eeeeaeeeeeees 28 Clean the Gold Door cccceeeeeneeeeeeeeeeneees 28 Clean the Baffles ccceceeeeeeeneeeeea eee eeneees 29 Sweep Ash Into Ashpan 0 sceeeeeeneeeeen eens 30 Check Ashpan Dispose if Necessary 31 Clean the Glass cccceeeeeeeee eee eeeeeaeeaeeneees 31 Yearly Maintenance or every two tons 05 32 Clean the Exhaust DUCt eeeeeeneeeeeeeees 32 Clean the Exhaust Blower 0 ceeeeeeeneees 33 Clean the Vent cccceeeeeneeeeeaeeneeaeeaeeneees 33 DOOr Seale mepri wavs e a eee ued 34 Door Alignment eceeeeeeeeeeeeeeeeeeeee eee eaeees 34 Adjusting the Door Hinge and Latch 35 Check for Air Leaks Door Glass and Ashpan 36 Replacement Parts ccceceeeeeeeeeeeeeeeeeeeeeees 36 Normal Operating Sounds Normal Operating SOuNdS ccceeeeeeeeeneee een eees 37 Safety Label Safety Label 2 2 0 c2cc0 eoa a Aai a aA 38 Warranty Warranty icrai a N aa E 39 Optional Equipment Thermostats osp Sape eds et en NEEE 40 Pellet logirao e a ee aE EEE 41 Index NAENKRAT EE TEN 42 100 01154
31. eeeneeeeeaes 15 Clean the Exhaust BIOWer cceceeeneeeeeneee renee 33 Clean the Exhaust DUCt 0ceceeeeeeeneeeeeeeeeenes 32 Clean the GlaSS cc ceeeeeeeeeeeeee eee eea een eeneeaeenes 31 Clean the Heat Exchange Tubes 0 eeeeeeeees 28 Clean the Vent ccceccceceee nee eee eee een eee eeaeeaeeaes 33 Cleaning Ashpan Opening and Disposing Ashes 31 Cleaning the Firebox Sweep Ash Into Ashpan 30 Cleaning the Firepot ececeeeeeeeeeneee teeta eenes 26 Cleaning the Hopper Vacuum Hopper 55 28 Clearances Corner Installation eeeeeeeees 8 Clearances Straight Installation 005 8 Clinkers Check Firepot for Clinkers 0 0 26 CONO See o enaena e eTA a iE 19 Curing the Painters ina a a N 19 Daily Maintenance whenever using the stove 25 DIM NSIONS svc eves tad yeet ied ecke danse eed daa eens 6 Direct Through the Wall Installation 0 13 Door cleaning the gold 28 Door Opening recese ia eiie a 27 Door Gasket inspection removal 000e 36 Electrical Specifications eree 6 Emissions EPA Compliance c ceeeeeeeeeneeee 6 EPA Compliance ainicin heietan 6 Exhaust Blower Cleaning 0 eseeeeeeeneeeeeaeees 33 Exhaust Duct Cleaning c cceceeeeeeeeeneee een eees 32 Fan Adjusting the Fan Speed sceeeeeeeees
32. eposit along sections that are horizontal On vertically vented systems the dirtiest portion is often the point where the vent turns upwards i e the Tee Fortunately the Tee has a built in clean out cover Remove the cover and vacuum out While open use a flashlight to look up the pellet vent to check for build up Warning Whenever any portion of the pellet vent is disconnected the joints must be sealed with RTV 500 F silicone sealant Travis Industries 4050225 100 01154 33 34 Maintenance Yearly Maintenance or every two tons Continued Door Seal Air leaks into the firebox will decrease the stove s performance greatly leading to excessive sooting inefficient burning and perhaps a malfunction e The door gasket must contact the entire perimeter of the door and create an air tight seal To verify this open the door hold a dollar bill against the body of the heater close the door and secure the latch The dollar bill should be held firmly in place check the entire perimeter of the door If it is loose or falls out the door must be adjusted see the following page Door Alignment Because the door is three sided it is crucial the door is aligned correctly We recommend that you open the hopper lid and look down upon the door and body of the heater Use the illustration to the right to determine the correct door alignment Travis Industries 4050225 Corre
33. et i Venting into this shaded area may require restrictor adjustments See the B T section Restrictor Adjustment for details NOTE To achieve optimum performance we recommend keeping the vent as short as possible horizontal run especially 0 Feet P 5 Feet 1 10 Feet max Travis Industries 4050225 1100 01154 10 Travis Industries 4050225 1100 01154 Installation Pellet Vent Type Must be 4 diameter Type L except for masonry fireplace installations or connect the vent to a factory built type A chimney All vent joints including adapters elbows etc must be sealed with 500 F RTV silicone Installing the Pellet Vent Seal each vent section including adapters elbows etc by injecting a liberal amount of 500 F RTV silicone into the gap between sections Horizontal sections must have a 1 4 rise every 12 of travel Pellet vent connections must be sealed airtight with 500 F RTV silicone and screwed together with at least three sheet metal screws Pellet Vent Termination See the illustration below Must have an approved cap to prevent water from entering or a 45 downturn If the termination is located on a windy side of the house an approved house shield is recommended to prevent soot from building up on the side of the house Must not be located where it will become plugged by snow or other material
34. f 20 minutes Travis Industries DISCONNECT POWER BEFORE SERVICE O I MANUAL AUGERO O Q H E A T o U T P U T O O O O O O A lt gt w TRAVIS INDUSTRIES HOUSE OF FIRE 4050225 START MANUAL NOTE if using a modulating remote this light will come on to indicate the remote is controlling the heater These indicator lights are used to determine which mode you are in Use the mode switch to determine the mode 100 01154 Manual Mode Operation Manual mode requires the user to turn the heater on and off manually To Start Press the Manual Start button That s it The stove automatically goes to a medium burn rate and high fan while the igniter starts the fire burning within 10 minutes During this period the lowest HEAT OUTPUT light will flash If the stove does not start in 30 minutes the stove turns off Once up to temperature the stove will then run at the heat output setting selected on the control panel see To Adjust the Heat below To Shut Down Move the mode switch to OFF The exhaust blower will still run until the heater cools down To Adjust the Heat Press the Heat buttons to adjust the heat output NOTE During start up you may adjust the heat setting This heat setting will take affect once the start up sequence is complete Travis Industries 4050225 a ee AUTO a A ue orr E MANUAL
35. f equipped with the multi fuel fire pot and properly maintained See the publication Multi Fuel Pellet Fire Pot for requirements available from your Travis Industries Inc dealer EPA Compliance This heater has been tested exempt from EPA Phase II Requirements by OMNI Test Labs Travis Industries 4050225 100 01154 Installation 7 Before You Begin READ THIS ENTIRE MANUAL BEFORE YOU INSTALL AND USE THIS HEATER FAILURE TO FOLLOW THE INSTRUCTIONS MAY RESULT IN PROPERTY DAMAGE BODILY INJURY OR EVEN DEATH Check with local building officials for any permits required for installation of this pellet heater and notify your insurance company before proceeding with installation Packing List e Thermostat amp Wire e Scraper Rod Tool Brush Fuses 2 Installation Options Residential or Mobile Home see the section Mobile Home Requirements Alcove Compatible see the section Alcove Installation Horizontal or Vertical Vent Outside Air Compatible Vent with L Vent L Vent Fireplace Liner or Type A Chimney with adapter Planning The Installation HINT Have an authorized Travis Industries dealer install this heater If you install the heater yourself have your dealer review your installation plans HINT Sketch out a detailed plan of the installation including dimensions Then verify the dimensions with the requirements listed in this manual HINT When determining the location of the stove loca
36. for combustion HINT Use the lag bolts used to secure the stove to the pallet to screw the pedestal to the floor Remove the ash pan see page 29 those that are energy efficient air tight homes Must not be over 15 long Must be made with 1 3 4 diameter or larger metal or aluminum duct with a metal screen attached to the end to keep out Ariniet rodents P V C or other 13 4 combustible materials Outside _ may not be used We Diameter recommend the Travis Industries Outside Air Kit part 99200136 Must not terminate above or within 1 of the chimney termination Must have a rain cap or down turned elbow to prevent water from entering Must be located so that it will not become plugged by snow or other material Travis Industries 4050225 hole in the wall Must not be drawn from an enclosed space garage unventilated crawl space Travis Industries strongly suggests outside air for all residential installations especially for NOTE This valve must be open the rod parallel with the tube when the stove is in operation Seal the area around Select a location the tube to prevent between framing air from enterin members for the through the wall 9 7 air hole 1 3 4 Diameter Flex Duct 100 01154 12 CUCL a Alcove Installation Requirements When the pellet stove is placed in a
37. ger on It is used to prime the auger after the hopper has run out of pellets AUGER ON Light This light comes on when the auger is turning This allows the operator to determine when the auger is turning FAULT Light This light comes on when an error occurs DISCONNECT POWER BEFORE SERVICE e The stove runs out of pellets e During initial start up for a split H second or for improper electrical EO Hie REMOTE O frequency A A start nce that d t T2 TRA start up sequence that does no result in the heater coming up to o O M MANUAL temperature u O To reset the fault light turn the mode switch to T O AUGERO off and re start the stove P LOW an uO FAULT T Fault Codes for qualified service personnel only Fault and 2 LOW Light Flash Flow Switch Fault Fault and 4 MID Light Flash System Snap Disk Fault pellets run out amp stove goes cold Fault and 6 HIGH Light Flash Safety Snap Disk Fault Power Outages If a sustained power outage occurs while in Manual the stove will go to a cool down mode to vacate smoke once power returns If the power outage was short the heater will go to the start up sequence If in Auto the stove will re start if the room is cool Because this stove relies upon a blower to evacuate the smoke some smoke may enter the home during a power outage To keep to a minimum leave the door closed Travis Industries 4050225 1100 01154 D In Not Pil
38. he Wall 13 Installation Example Interior Vertical 14 Installation Example Type A Chimney Retrofit 15 Installation Example Masonry Fireplace 16 Installation Example Zero Clearance Metal Firepl 17 Installation Example Freestanding Masonry Chim 18 Operation Safety Notice eiie ie a a a 19 Location of Controls cceceseeeeeeeneee teeta eeneees 19 Starting the Heater for the First Time 05 19 Curing the Paint re aieiaiee aa 19 Priming the Auger 19 Loading Pellets eccseseneeceneeeeeeeeeeeeeeeeees 20 The Two Modes of Operation seeeeeseeeereeeen 20 Travis Industries 4050225 Operation continued Manual Mode seceeeeeeeneeeeeee een eeeeeeeeeeeaeees 21 Auto Mode ireanii cia teape nei isihascascapaeendenae cine 22 Restrictor Adjustment 23 Adjusting the Fan Speed ccceseeeeeeeneeeeeneeeees 23 Start Up SEQUENCE ccc ceeecee eee te ee een errereen 24 AUGER ON Light cc eeceeeeeeneee eee eee een eeneeaes 24 FAULT LIGAT vice saws ete ieun io save cede dansventiive tea adores 24 Power OutageS 0 ecececeeeneee ee eeaeeneeaeeneeaeeaeeas 24 Maintenance Daily Maintenance whenever using the stove 25 Inspect the Burn cccceceeeeeeeeeeeeeeeeeeeeeees 25 Make Sure Pellets are not Piling Up 25 Check Firepot for Clinkers eseeee
39. ing Up Maintenance aily Maintenance whenever using the stove spect the Burn When burning on high the flames should be bright orange with embers jumping from the firepot NOTE the optimal restrictor position will vary over time as soot builds up inside the exhaust system See Restrictor Adjustment for details ake Sure Pellets are If the pellets pile up over the burn pot turn the mode switch to OFF The most likely causes are e Restrictor needs adjustment see Restrictor Adjustment in the installation section of this manual e The door glass or ashpan is open or has an air leak e The firepot requires cleaning e The exhaust system requires cleaning Travis Industries 4050225 100 01154 25 26 Maintenance Daily Maintenance whenever using the stove Continued Check Firepot for Clinkers If the flames seem to be coming only from the sides or are orange black turn the heater off and check for clinkers The most likely causes are e Restrictor needs adjustment see Restrictor Adjustment in the installation section of this manual e Poor pellet quality The door or glass has an air leak The exhaust system requires cleaning Cleaning the Firepot WARNING Make sure the heater has fully cooled approximately 25 minutes before Opening the door and conducting service To clean the firepot open the door see page 27 and knock away an
40. lations Interior Vertical Vents 2 Minimum 9 Minimum Clearances Corner Installation Through the Interior Vertical Wall Vents vents 3 Minimum Floor Protection Note If interior vertical pellet vent is used the clearance to the backwall is determined by the upward turning elbow or Tee It will vary in depth depending on the brand of pellet vent used it is approximately 5 Before placing the heater connect the elbow or Tee and measure off the 3 clearance Travis Industries 4050225 1100 01154 acura 9 Venting the Pellet Stove PELLET VENT MUST MAINTAIN A MINIMUM 3 CLEARANCE TO ANY COMBUSTIBLE INSTALL VENT AT CLEARANCES SPECIFIED BY THE VENT MANUFACTURER DO NOT CONNECT THE PELLET VENT TO A VENT SERVING ANY OTHER APPLIANCE OR STOVE DO NOT INSTALL A FLUE DAMPER IN THE EXHAUST VENTING SYSTEM OF THIS UNIT USE AN APPROVED WALL THIMBLE WHEN PASSING THE VENT THROUGH WALLS AND A CEILING SUPPORT FIRE STOP SPACER WHEN PASSING THE VENT THROUGH CEILINGS MAKE SURE TO MAINTAIN 3 CLEARANCE TO ANY COMBUSTIBLES No more than one tee and 180 of elbows one tee with two 90 elbows one tee with one 90 and two 45 elbows etc Maximum Venting Distance 30 Feet e Vent must have a support bracket every 5 of pellet vent The vent height and run when exterior of structure must not exceed the distance shown in the shaded region shown to the right 25 Fe
41. llation D Left Sidewall A 9 9 z a a Right Sidewall B 9 9 a D Backwall c id 3 T j D Corner D 3 3 i 3 Flue Vent E i 3 FLOOR PROTECTOR Maximum alcove depth 48 in 1220 mm minimum ceiling height 60 in 1525 mm minimum alcove width 46 in 1165 mm Combustible floor must be protected by a non combustible material extending to the front G 6 in 150 mm and to the sides H 0 in O mm EXCEPTIONS Non combustible floor protection must extend beneath a vent tee when installed This dimension will vary depending on brand of listed type L vent See manual for details For use with 1 4 in 6 mm to 5 16 in 7 mm diameter pelletized wood fuels only Replace glass only with 5 mm ceramic glass available from your dealer DANGER Risk of electrical shock Disconnect power supply before servicing Route power cord away from unit Do not route power cord beneath heater Operate only with viewing door and ash removal tray tightly closed Do not obstruct combustion air openings The space beneath heater must not be obstructed Keep all furnishings away from heater Mfg by TRAVIS INDUSTRIES INC 10850 117th PI N E Kirkland WA 98033 TM U S ENVIRONMENTAL PROTECTION AGENCY This model is exempt from EPA certification under 40 CFR 60 531 by definition Wood Heater A Air to fuel Ratio Date of Manufacture 2001 2002 2003 Jan Feb Mar Apr May Jun Jul Aug Sep Oct Nov Dec DO NOT REMOVE THIS LABEL M
42. lure to function due to accident negligence misuse improper installation alteration or adjustment of the manufacturer s settings of components lack of proper and regular maintenance damage incurred while the appliance is in transit alteration or act of God n This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing chipped or cracked firebrick etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit or the use of fuel other than that for which the unit is configured n Damage to gold or nickel surfaces caused by fingerprints scratches melted items or other external sources left on the gold or nickel from the use of cleaners other than denatured alcohol is not covered in this warranty 10 TRAVIS INDUSTRIES INC is free of liability for any damages caused by the appliance as well as inconvenience expenses and materials Incidental or consequential damages are not covered by this warranty In some states the exclusion of incidental or consequential damage may not apply 11 This warranty does not cover any loss or damage incurred by the use or removal of any component or apparatus to or from the Travis appliance without the express written permission of TRAVIS INDUSTRIES INC and bearing a TRAVIS INDUSTRIES INC label of approval 12 Any statement or representation of Travis products and their performance contained in
43. osition Door e j Hinge Adjusting Plate 3 Tighten the two bolts loosened in Travis Industries 4050225 Bracket Latch Adjustment Loosen the lock nut and twist the pawl clockwise to tighten counter clockwise to loosen Tighten the lock nut to secure in place attached to side of heater Lock Nut 100 01154 35 36 Maintenance Check for Air Leaks Around the Door Glass and Ashpan Air leaks into the firebox will decrease the stove s performance greatly leading to excessive sooting inefficient burning and perhaps a malfunction e Inspect the door gasket to make sure it is fully attached Use stove gasket cement to re attach if necessary If the door gasket is worn or flattened replace e Ifthe glass is cracked replace The glass is held in place by glass clips that are underneath the airwash brackets See the illustration below for details e Remove the ashpan and inspect the gasket around the perimeter of the ashpan Re attach or replace the gasket if necessary Door Trim Door Frame Door Gasket Attachment Nuts 5 16 Nutdriver Airwash Bracket es Pe ae ae ae ae ae ae MERE eer ae ae aca m ce Glass with channel gasket Airwash Brackets Replacement Parts ASH DUMP PLATE LARGE PS PI 91002
44. repot holes remain clean NOTE If the restrictor is fully out 5 yet the firepot does not remain clean the stove needs to be cleaned and checked for air leaks see Maintenance section of this manual Too Much Air If the flames are too active small flickering flames or if burning pellets are expelled from the firepot move the restrictor rod inwards until the flame slows down and no burning pellets are expelled Another symptom of too much air is the heater blowing the fire out a condition in which the pellets burn faster than they are fed this is most common on low A a Adjusting the Fan Speed AUTO fA ue rore E MANUAL A T A DOowNn MANUAL A up F A Y J DOWN vy Press the GER up or down button to i adjust the fan speed TRAVIS INDUSTRIES HOUSE OF FIRE Travis Industries 4050225 1100 01154 23 24 Operation Start Up Sequence This stove utilizes a start up sequence whenever the mode switch is changed or the heater is started when cold This is to ensure proper operation through all possible settings and operational states hot or cold pellets burning or not burning etc This sequence over rides all user settings except the OFF position to set the auger feed rate to medium the exhaust blower to high and the igniter on During this period the lowest HEAT OUTPUT light will flash MANUAL AUGER Button This button turns the au
45. see Maintenance section of this manual Too Much Air If the flames are too active small flickering flames or if burning pellets are expelled from the firepot move the restrictor rod inwards until the flame slows down and no burning pellets are expelled Another symptom of too much air is the heater blowing the fire out a condition in which the pellets burn faster than they are fed this is most common on low Travis Industries 4050225 100 01154 Tacueiela Installation Example Direct Through the wall Installation Horizontal Rain Cap ___ Type L Outside Air Vent 12 Minimum House Shield prevents discoloration to outside of ae home HIGHLY RECOMMENDED Seal each vent section including Wall Thimble note adapters elbows 3 clearance between vent and combustibles etc by injecting a liberal amount of 500 F RTV 9 Minimum R silicone into the gap between sections 3 3 Minimum a Minimum Floor Protection L oa a a TT a E se Travis Industries 4050225 1100 01154 13 14 Installation Installation Example Interior Vertical Installation 2 3 Minimum f Minimum Outside Air Type L Vent 2 optional f 9 Minimum Insulation must maintain 3 clearance Vent must maintain 3 clearance to combustibles Ceiling Support Fire
46. stat there is a possibility of the heater turning on and igniting any items placed on or near it Precautions 4050225 This heater must be connected to a standard 115 V 60 Hz grounded electrical outlet Do not use an adapter plug or sever the grounding plug Do not route the electrical cord underneath in front of or over the heater When installed in a mobile home the heater must be bolted to the floor have outside air and NOT BE INSTALLED IN THE BEDROOM Per H U D requirements Check with local building officials The exhaust system should be checked twice a year minimum for any build up of soot or creosote Do not touch the hot surfaces of the heater Educate all children of the danger of a high temperature heater Young children should be supervised when they are in the same room as the heater Travis Industries Inc grants no warranty implied or stated for the installation or maintenance of your heater and assumes no responsibility of any consequential damage s 100 01154 Specifications Heating Specifications Approximate Maximum Heating Capacity in square feet ceeeeeeeeeeeeeeeees 800 to 2 250 Sq Feet Burn Rate Pounds per HOUr cceeeeeeeeeeee ee eeeeeeeeeeeeeseaaeaeeeeeeeeeeeeaaeaeeeees 1 7 to 5 5 Maximum Burn Time on LOW Burn 0 0ccccceeeeeeeeeeeeeeeeeeeeeeeaaeaeeeeeeeeeeeeaaaaeeeees 67 5 Hours Hopper Capacity iccccecceletecsvepcc
47. te the wall studs for horizontal penetrations and ceiling trusses for vertical penetrations You may wish to adjust the stove position slightly to ensure the vent does not intersect with a framing member HINT Place the heater outside and load 10 pounds of pellets inside the hopper Plug the heater in and let it run on HIGH until the pellets run out This will cure the paint and burn off any oil on the steel eliminating any smell inside the home Stove Placement Stove must be placed so that no combustibles are within or can swing within e g drapes doors 36 of the front of the heater If the stove is placed in a location where the ceiling height is less than 7 it must follow the requirements in the section Alcove Installation Requirements HINT REDUCING CLEARANCES Clearances may be reduced by methods specified in NFPA 211 listed wall shields pipe shields or other means approved by local building or fire officials Heater and floor protection must be installed on a level secure floor Floor Protection Requirements The heater must be installed on a non combustible floor protector extending the full width and depth of the heater and extending 6 in front Minimum 28 wide by 32 1 2 deep minimum 018 thick 26 gauge Must extend under and 2 to each side and rear of a Tee if used Travis Industries 4050225 100 01154 Tacueiela Clearances Straight Installation Through the Wall Instal
48. ucting service Lift it up and away from the firebox Repeat for the opposite side Swing the side ash trap door up Ash Trap Lift the firepot out of its holder Slide the ash pan trap door forward to expose the ash dumps the door can be removed and cleaned if necessary Firepot L Ash Pan Trap Brush all flyash into the ash dumps including Replace the ash trap doors and firepot the flyash inside the firepot holder Slide the ash pan trap door forward Industries 4050225 100 01154 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Continued Check Ashpan Dispose if necessary The ash pan has a built in handle to ease transportation of the ashes NOTE When replacing the ash pan make sure it is pushed all the way in Disposal of Ashes Ashes should be placed in a metal container with a tight fitting lid The closed container of ashes should be placed on a noncombustible floor or on the ground well away from all combustible materials pending final disposal If the ashes are disposed of by burial in soil or otherwise locally dispersed they should be retained in the closed container until all cinders have been thoroughly cooled Clean the Glass Open the door and clean the glass with a non abrasive glass cleaner and rag This will increase the amount of light and heat given off by the heater Travis Industries 4050225 1100 01154 31 Maintenance
49. ur dealer is unable to repair your appliance s defect he may process a warranty claim through TRAVIS INDUSTRIES INC including the name of the dealership where you purchased the appliance a copy of your receipt showing the date of the appliance s purchase and the serial number on your appliance At that time you may be asked to ship your appliance freight charges prepaid to TRAVIS INDUSTRIES INC TRAVIS INDUSTRIES INC at its option will repair or replace free of charge your appliance if it is found to be defective in material or workmanship within the time frame stated within this 7 year warranty TRAVIS INDUSTRIES INC will return your appliance freight charges years 1 to 5 prepaid by TRAVIS INDUSTRIES INC to your regional distributor or dealership 4 Check with your dealer in advance for any costs to you when arranging a warranty call Mileage or service charges are not covered by this warranty This charge can vary from store to store Bog Be ON Travis Industries 4050225 1100 01154 40 Optional Equipment Thermostat Part 99300650 Do not connect 120 VAC to the thermostat circuit of this heater do not use a household thermostat used for a wall board or other electical heater 1 Attach the thermostat wire to the circuit board see the illustration to the right Route Anach he Quler eonnieets the wire through the back of the to the two posts near the heater away from any hot or molex connector on the
50. use of its electronic control panel this stove does not require priming If you run out of pellets you may notice it will take approximately 5 minutes longer for the stove to start Travis Industries 4050225 100 01154 PA Loading Pellets Operation Lift the hopper lid to its vertical position Pour pellets into the hopper until full NOTE The hopper holds approximately 115 pounds of pellets To Close the Hopper Lid lift the lid pull this tab forward then lower the lid a To Open the Hopper Lid lift the hopper lid from this handle are not left on this heat shield The front edge of the ees hopper lid becomes very hot do not touch the area below the handle The Two Modes of Operation Make sure pellets _ 3 These notches allow you to open the hopper ay lid to the level you wish Manual Manual mode requires the user to turn the heater on and off manually Auto requires a thermostat Auto mode allows you to use a thermostat to control room temperature The stove automatically turns on when the temperature drops below the thermostat setting Once the stove reaches operating temperature the stove then runs at the heat output setting selected Switching Modes While in Operation Whenever the stove is switched from one mode to another while in operation the stove will enter the start up sequence for a minimum o
51. y debris on the firepot with a screwdriver If severely clogged remove the firepot to gain better access Travis Industries 4050225 1100 01154 Maintenance Door Openin WARNING Make sure the heater has fully cooled approximately 25 minutes before opening the door Phillips Screwdriver Bracket attached to side of heater Pawl Lock Nut When securing the door make sure the pawl fits over the bracket before tightening NOTE Do not overtighten the pawl This can permanently damage the latch and prematurely wear out the door gasket With the pawl free of the bracket the door may be swung open Travis Industries 4050225 1100 01154 27 28 Maintenance Bi Weekly Maintenance or every 10 bags of pellets Clean the Heat Exchange Tubes Open the hopper lid WARNING The front edge of the hopper lid becomes very hot do not touch the area below the handle Store the scraper rod tool by hanging it on the hanger on the back of the stove Heat Exchanger Cleaning Rod With the door closed insert the included tool into the hole on the heat exchanger cleaning rod Move the heat exchange cleaner up and down several times Keep the door closed so the flyash does not enter the room Vacuum Hopper Run the stove until the pellets run out Open the hopper and vacuum out the entire hopper
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